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Segment distributor PSG 2

DSK 0-003-02-US (06.03)

for use in oil grease lubrication systems

120
800 120
800 120
1600 A B

1600
1600 P T

800
800
PSG 2 with piston detector
PSG 3 with piston detector PSG 2

DF
240

MO1 MO1 240


M 240
800
240
800
1600
ZP PSG 2 1600
800
BV1 800

PSG 3

630 LITER

Example of a circulating oil lubrication system with segmented distributor

Application
Segmented distributors from the PSG 2 series are used in oil,
circulating and grease lubrication systems. Typical applications
include paper machinery, tunnel driving machinery and metal-work-
ing machinery (presses).

Advantages
l Service-friendly segmented distributor technology with base l The metered volume can be increased internally if the exits are
plate construction opposite one another. If the exits are next to one another, then
it must be increased externally using bridges
l High level of reliability guaranteed with non-return valves fit-
ted as standard l The distributors can be supplied with up to 20 exits

l Discharge volumes are particularly easy to assign since the l Flexible system layout through the use of metering segments
lubricant exits are directly beneath the metering plunger with volumes per cycle and exit of 60-, 120-, 240-, 360-, 480-,
600-, 720- and 840 mm3
l Test connection for the intake pressure fitted as standard -
opposite the intake – and two connections provided on the l Flow limiters and flow regulators, with and without gear wheel
segments for measuring the discharge pressure from the exits check, may be attached
below them

l Segmented distributors may be retrofitted with plunger detec-


tors for monitoring purposes at any time

www.vogelag.com
Segment Distriputor PSG 2... DSK 0-003-02-US (06.03) 2

Table of Contents How segment distributor PSG 2 works


Segment distributor PSG 2 .................................................. 1 If one observes the movement sequences starting with the
General ................................................................................. 2
moment when all three pistons (A, B, C) are at the left stop, then
How segment distributor PSG 2 works ................................ 2
one can see the lubricant (and therefore the working pressure)
Working pressure .................................................................. 3
flowing from the input through the connecting channel which
Operating temperature ......................................................... 3
runs through the middle and then reaching the pistons C-right,
Dummy segments ................................................................. 3
B-right and A-left; that is, while pistons C and B keep their
Combination of outlets ......................................................... 3
position, piston A is pushed to the right. When this happens, the
Information about design - PSG 2 ....................................... 3
lubricant dosing volume, which is determined by the piston
Clamping torque of the segments ........................................ 3
diameter and the stroke path, is pressed into a channel, which
Key to order codes ............................................................... 4
causes the same volume to be pressed out at the other end
Monitoring ............................................................................. 5
(outlet 4). Several control channels will be opened or closed with
Monitoring devices and attachments PSG 2 ..................... 5
this stroke movement of piston A. Control channel 2 is now
Attachments .......................................................................... 5
Segment distributor PSG 2 without attachments, ................. open, through which the lubricant reaches piston B-left and
without monitoring ................................................................ 6 pushes this to the right. The corresponding dosing device
Segment distributor PSG2 with piston detector .................. 8 volume will be pressed into the outlet channel and comes out at
Segment distributor PSG2 with optical stroke control ...... 10 outlet 2. The piston B stroke movement has now once again
Segment distributor PSG2 with proximity switch .............. 12 closed (or opened) control channels. And so control channel 3 is
Ordering details .................................................................. 13 now open. The pressure of the lubricant moves piston C to the
Segment distributor PSG2 with gear wheel control ........... 14 right and, in doing this, pushes the respective dosing volume in
Segment distributor PSG2 with volume limiter ...................... the channel to outlet 3. This movement of piston C opens,
SP/SMB 8 ........................................................................... 16 among other things, the changeover channel, which reconnects
Plug-in nozzles ................................................................... 17 the connecting canal with piston A-right.
Segment distributor PSG2 with volume regulator ............. 18 Analogous to the piston movement sequence already described,
Segment distributor PSG2 with 4/2, 3/2 - and 2/2- ...............
pistons A, B and C now move again one after the other to the
directional valve .................................................................. 20
left.
Modular construction components .................................... 22
Modular construction components .................................... 23
Information about leafletsLeaflet ........................................ 24

left/rear right/rear

General 1

The PSG 2… segmented distributor (progressive distributor) can Segment III


be used for intake flow rates of up to 2,5 l/min. The intake to and
all the exits from the distributor are located in a base plate. The C

functional segments are fixed to the base plate, and can be re-
placed without having to detach any pipes. 6 3

The volumetric flow that is supplied via one pipe is forced to the 3 Segment II

exits and distributed in a predetermined ratio, i.e. to the lubrica-


B
tion points or downstream progressive distributors. The plungers
work in series. They meter the lubricant for every two opposite
5 2
exits and control the operation of the adjacent plunger. Operation
of the segmented distributor can thus be checked by monitoring 2 Segment I

any single plunger (with stroke check or plunger detector) or the


A
intake flow rate (by means of the gear wheel check).

The non-return valves fitted as standard offer excellent functional 4 1

reliability (for high or different back-pressures). They also guaran-


tee accurate assignment and reliable blocking behaviour, whether
they are merged internally or externally.
Type

left/front right/front

Fig. 2
Segment distriputor PSG 2 ... DSK 0-003-02-US (06.03) 3

Working pressure Information about design - PSG 2


The maximum permissible working pressure of the segment
The general criteria for the design of progressive distributors also
distributor depends either on the type of monitoring or from the
apply completely to the segment distributor PSG 2. The most
attachments which come before. The decisive factor is the
important criterion is the number of strokes. This should be kept
component with the lowest pressure tolerance (example: volume
as low as possible by the selection of segments with large stroke
regulator up to 85 bar and optional stroke control up to 150 bar:
volumes. Pressure loss, wear and noise level are also effectively
i.e. a total of 85 bar permitted).
reduced by doing this.

Operating temperature
The operating temperature range specified in the Characteris-
tics should be observed.

Dummy segments
Dummy segments and function segments can be used in any
combination within the assembly size (however, at least three
function segments per mounting plate are required). If dummy
segments are installed, then two lubricant outlets for each
segment in the mounting plate (under the dummy segment) have
to be closed (see figure 1). If two dummy segments are arranged
next to each other or if dummy segments are used as a start - or
last segment, an increased loss of pressure is to be expected.
D,V

Combination of outlets
The flow volume of an outlet can be doubled by an internal
combination of two opposing outlets (see figure 3). To do this,
threaded pin G (hexagon socket size 3) has to be turned through
the right outlet in the mounting plate, as seen from the
distributor inlet. After doing this, the no-longer-needed outlet in
the mounting plate has to be closed with a conical nipple D and
a screwed sealing plug V.
Neighboring outlets can be combined using external bridges. A
Fig 3 combining outlets G
bridge can be either combine two or three outlets, as desired.
In order to enable combinations between a bridge and an
internal combination, bridges can be used with or without outlet
(G 1/4).
Clamping torque of the segments
When installing the PSG 2 segments into the mounting plate, the
following clamping torque is to be used.
Clamping torque of the segments: 10 Nm
Segment Distriputor PSG 2... DSK 0-003-02-US (06.03) 4

Key to order codes

Example: PSG 2 / 04 05 Z 12 / 00 A 1- 840 - 120L - X -240 -...


Progressive segment
distributor on mounting plate 4th segment 2)
240 mm3/stroke
Size 2: max. 2.5 l/min
left outlet: 240 mm3/cycle
right outlet: 240 mm3/cycle
Mounting plate size
Dummy segments
03 = for 3 segments (6 outlets)
left and right outlet closed
04 = for 4 segments (8 outlets)
05 = for 5 segments (10 outlets)
06 = for 6 segments (12 outlets)
2nd segment 2) 120 mm3/stroke
07 = for 7 segments (14 outlets)
Mounting plate:
08 = for 8 segments (16 outlets )
left outlet: 2x120 mm3/cycle
09 = for 9 segments (18 outlets)
right outlet: closed
10 = for 10 segments (20 outlets)
1 segment 2) 840 mm3/stroke
Mounting plate:
Number of used outlets
left outlet: 840 mm 3/cycle
03 = 3 open outlets
right outlet: 840 mm3/cycle
ò
1 = basic design
20 = 20 open outlets
(using bridge, 1 usable outlet possible) A = modification letter

Type of monitoring Attachments

/ = without 00 = without attachments


02 = with volume regulator
A = with optical stroke control1)
- Installation is done front, right, seen 07 = with volume limiter SP/SMB 8
from input 08 = with 4/2 directional valve passage P-A
B = with optical stroke control1) 09 = with 4/2 directional valve passage P-B
- Installation is done front, left, seen from input 10 = with gear wheel control

C = with proximity switch1) 11 = with volume limiter and gear wheel control
- Installation is done front, right, on segment 2 12 = with volume regulator and gear wheel control
as seen from input
13 = with 2/2 directional valve
D = with proximity switch1)
-Installation is done front, left, on segment 2 Proximity switch
as seen from input 00 = without monitoring type “A”, “B”
E = with proximity switch1) 12 = M12x1 (piston detector), monitoring type “Z”
- Installation is done at the rear, right, on the 18 = M18x1 (proximity switch), Type of monitoring “C”,“D”,“E”,“F”
next-to-last segment seen from input

F = with proximity switch1)


- Installation is done at the rear, left, on the
next-to-last segment seen from input
Z = with piston detector - from 60 mm3 stroke
-Installation idone front, left, on segment 2 2) 1) Segments PSG 2 from 120 mm3/stroke
2) The segments are available in specifications from 60, 120,
240, 360, 480, 600, 720 and 840 mm3/stroke
Segment distriputor PSG 2 ... DSK 0-003-02-US (06.03) 5

Monitoring Attachments
All standard segments can be directly monitored or retrofitted The modular assembly of the segment distributor can be seen
with a piston detector (comp. piston detector characteristics, particularly in the attachments pallet. The segment distributor
type of monitoring -Z). If, however, the piston movement is to be PSG 2/.... can be optionally equipped with:
monitored by an optical stroke control (type of monitoring -A, B)
m Volume limiter installed in series (attachments 07)
or by proximity switch (type of monitoring -C, D, E, F), then the
m Volume regulator installed in series (attachments 02)
segments intended for this are to be used (exception segment
60 mm3/stroke). If the entire volume flow is to be optically and m 2/2-directional valve installed in series (attachments 13)
electronically controlled, then there is a possibility of working m 3/2-directional valve installed in series (attachments 14)
with gearwheel-type flow indicator (attachments 10, 11, 12)
m 4/2-directional valve installed in series (attachments 08/09)
connected in series.

The attachments can be supplied optionally with or without


gearwheel-type flow indicator.
If the intake flow rate has to be checked both visually and
electrically, then an upstream gear wheel flow check
(attachment 11, 12 ) may be used.

Monitoring devices and attachments PSG 2

PSG Type of monitoring


360 optical stroke control A,B
60 piston detector Z
600
proximity switch C, D, E, F

Main distributor

600

Attachments

A
P
T
B

Attachment 08

Volume regulator Volume limiter Directional


valve
A
P
T
B

Attachment 09

Gear wheel control Attachment 13

Volume regulator with gear wheel Volume limiter with A


P
control T
gear wheel control B

Attachment 14
Fig. 4
Segment Distriputor PSG 2... DSK 0-003-02-US (06.03) 6

Segment distributor PSG 2 without attachments, without monitoring


prepared for piston detector, type of monitoring -Z

Distribution segment Dummy segment

Mounting plate
67

30
19.5
11.5

48 Outlet 28 (27)
G 1/4
C

G 1/8 (e.g. for overpressure indicator)


9

Screw plug G 1/4


( test connection)
Inlet
G 1/4
44.4

60

720
600

240

52
70
52
35

ø7.1
19 B
A mm³ per cycle + outlet
[60,120,240,360,480,600,720,840]

Fig. 5

Number of segments Dim. A Dim. B Dim. C Weight cpl.


[mm] [mm] [mm] [kg]
3 131 103 2 x 28 = 56 2.20
4 159 131 3 x 28 = 84 2.85
5 187 159 4 x 28 = 112 3.49
6 215 187 5 x 28 = 140 4.10
7 243 215 6 x 28 = 168 4.78
8 271 243 7 x 28 = 196 5.42
9 299 271 8 x 28 = 224 6.06
10 327 299 9 x 28 = 252 6.73
Segment distriputor PSG 2 ... DSK 0-003-02-US (06.03) 7

Characteristics

(without attachments, without monitoring)

General Hydraulic
Type: ....................... hydraulically controlled segment distributor Working pressure, max. .......... 200 bar
Mounting position ............................ any 1) Input volume flow ................... up to 2.5 l/min
Ambient temperature range ............ -15 to + 110 °C Volume per cycle and outlet ... 60, 120, 240, 360, 480, 600,
Mounting plate ........................ 6, 8, 10, 12, 14, 16, 18, 20 outlets 720, 840 mm3

Outlets used without bridges .......... 3 to 20 Partition ratio .......................... 1 : 1 to 1 : 14 3)


Outlets used with bridges ............... 1 to 20 Pressure differential ................ 5 to 15 bar 4)
Material Lubricant ................................. mineral oils, mineral-oil-based
Mounting plate ................................. Al Cu Mg Pb F 38 greases, environmentally
protective and synthetic oils,
Segments ......................................... GGC 25 2)
greases
Operating viscosity ................. from ISO VG15 (> 12 mm2/s)
Worked penetration ................ ³ 265 x 0.1 mm
(up to NLGI-Klasse 2)

1) If attached to moving machine parts or exposed to severe


vibration (on presses, for example), the position of the
distributor plunger must not coincide with the direction of
movement of the machine part.
2) Corrosion-resistant version (nickel-plated) also available.
3) Larger division ratios are possible if exits are merged.
4) Depends on the volume rating, the viscosity and penetration
and the volumetric flow.
Segment Distriputor PSG 2... DSK 0-003-02-US (06.03) 8

Segment distributor PSG 2 with piston detector


Type of monitoring -Z

67
19.5
11.5

48 outlet
G 1/4
C

M12x1

4-Point-LED
1
L+
38,5 2

PG7 3 L-
55
35

480

840
360

B
A
Fig. 6

Number of segments Dim. A Dim. B Dim. C Weight cpl.


[mm] [mm] [mm] [kg]
3 131 103 2 x 28 = 56 2.24
4 159 131 3 x 28 = 84 2.89
5 187 159 4 x 28 = 112 3.53
6 215 187 5 x 28 = 140 4.14
7 243 215 6 x 28 = 168 4.28
8 271 243 7 x 28 = 196 5.46
9 299 271 8 x 28 = 224 6.10
10 327 299 9 x 28 = 252 6.77
Segment distriputor PSG 2 ... DSK 0-003-02-US (06.03) 9

Characteristics
(with piston detector)

General Electric

Type: ....................................... hydraulically controlled segment Piston detector


distributor Specification ........................... with 4-point LED
Mounting position ................... any 1) Nominal voltage ...................... 10 to 36 V DC
Ambient temperature range ... - 15 to + 75 °C Residual ripple ........................ 10 %
Mounting plate ........................ 6, 8, 10, 12, 14, 16, 18, 20 outlets Load current ........................... max. 100 mA
Outlets used without bridges . 3 to 20 Type of protection ................... IP 67
Outlets used with bridges ...... 1 to 20 Outlet function ........................ PNP break
Weight, piston detector .......... 0.04 kg
Mains socket M 12x1, bent

Material Specification ........................... without LED


Mounting plate ........................ Al Cu Mg Pb F 38 Type of connection ................. screws
2
Segments ................................ GGC 25 ) Connection threaded joint ...... Pg7 (M12x1.5)
Type of protection ................... IP67
Hydraulic

Working pressure max. ........... 200 bar Circular connector M 12x1, straight with extension cable

Input volume flow ................... up to 2.5 l/min Specification ........................... without LED
Type of protection ................... IP67
Volume per cycle and outlet ... 60, 120, 240, 360, 480, 600,
720, 840 mm3
Partition ratio .......................... 1 : 1 to 1 : 14 3)
Pressure differential ................ 5 to 15 bar 4) Ordering details
Lubricant ................................. mineral oils, mineral-oil-based Description Part number
greases, environmentally Piston detector M12 x 1 24-1884-2466 (without
protective and synthetic oils, mains socket)
greases
Operating viscosity ................. from ISO VG15 (> 12 mm2/s) Mains socket M12 x 1, bent 24-1882-2074
Worked penetration ................ ³ 265 x 0.1 mm
(up to NLGI-Klasse 2)
Circular connector M12 x 1, 24-1882-2145
straight, with 5 m cable and
conical nipple

1) If attached to moving machine parts or exposed to severe


vibration (on presses, for example), the position of the
distributor plunger must not coincide with the direction of
movement of the machine part.
2) Corrosion-resistant version (nickel-plated) also available.
3) Larger division ratios are possible if exits are merged.
4) Depends on the volume rating, the viscosity and penetration
and the volumetric flow.
Segment Distriputor PSG 2... DSK 0-003-02-US (06.03) 10

Segment distributor PSG 2 with optical stroke control


Type of monitoring -A, B
67

30
19.5

11.5

48 Outlet 28 (27)
G 1/4
C

"B"
Diameter 7,1

9
9

Screw plug G 1/4


(test connection)
Inlet G 1/4
44.4

240

480
360

120

52
70
52
35

max.37

"A" Visual monotoring


mm³ per cycle + outlet
Right/front
19 B
A

Fig. 7

Number of segments Dim. A Dim. B Dim. C Weight cpl.


[mm] [mm] [mm] [kg]
3 131 103 2 x 28 = 56 2.74
4 159 131 3 x 28 = 84 3.37
5 187 159 4 x 28 = 112 4.01
6 215 187 5 x 28 = 140 4.62
7 243 215 6 x 28 = 168 5,30
8 271 243 7 x 28 = 196 5.94
9 299 271 8 x 28 = 224 6.58
10 327 299 9 x 28 = 252 7.25
Segment distriputor PSG 2 ... DSK 0-003-02-US (06.03) 11

Characteristics
(with optical stroke control)

General Hydraulic
Type ........................................ hydraulically controlled segment Working pressure, max. .......... 150 bar
distributor Input volume flow ................... up to 2.5 l/min
Mounting position ................... any 1) Volume per cycle and outlet ... 60 4), 120, 240, 360, 480, 600,
Ambient temperature range ... - 15 to + 75 °C 720, 840 mm3

Mounting plate ........................ 6, 8, 10, 12, 14, 16, 18, 20 outlets Partition ratio .......................... 1 : 1 to 1 : 14 3)
Outlets used without bridges . 3 to 20 Pressure differential ................ 5 to 15 bar 4)
Outlets used with bridges ...... 1 to 20 Lubricant ................................. mineral oils, mineral-oil-based
greases, environmentally
protective and synthetic oils,
Material greases
Operating viscosity ................. from ISO VG15 (> 12 mm2/s)
Mounting plate ........................ Al Cu Mg Pb F 38 Worked penetration: ............... ³ 265 x 0.1 mm
Segments ................................ GGC 25 2) (up to NLGI-Klasse 2)

1) If attached to moving machine parts or exposed to severe


vibration (on presses, for example), the position of the
distributor plunger must not coincide with the direction of
movement of the machine part.
2) Corrosion-resistant version (nickel-plated) also available.
3) Larger division ratios are possible if exits are merged.
4) Depends on the volume rating, the viscosity and penetration
and the volumetric flow.
Segment Distriputor PSG 2... DSK 0-003-02-US (06.03) 12

Segment distributor PSG 2 with proximity switch


Type of monitoring -C, D, E, F

Installation is done left or right on segment 2 or on


the next-to-last segment.

Distriputor segment

Dummy segment

Ground plate

30
48 Ausgang 28 (27)
G 1/4
C

P
bn
sw

bl RL
M

M12x1 M18x1

LED LED
480

840
360

840

For models with attachments,


the proximity switch in position
D is turned by 180° degrees
(Ex. see position D´
Fig. 8

Number of segments Dim. A Dim. B Dim. C Weight cpl.


[mm] [mm] [mm] [kg]
3 131 103 2 x 28 = 56 2.38
4 159 131 3 x 28 = 84 3.03
5 187 159 4 x 28 = 112 3.67
6 215 187 5 x 28 = 140 4.28
7 243 215 6 x 28 = 168 4.96
8 271 243 7 x 28 = 196 5.60
9 299 271 8 x 28 = 224 6.24
10 327 299 9 x 28 = 252 6.91
Segment distriputor PSG 2 ... DSK 0-003-02-US (06.03) 13

Characteristics

(with proximity switch)

General Electric
Type ........................................ hydraulically controlled segment Proximity switch 5)
distributor
Specification ........................... with LED
Mounting position ................... any 1)
Nominal voltage ...................... 8 to 30 V
Ambient temperature range ... - 15 to + 75 °C
Residual ripple ........................ 10 %
Mounting plate ........................ 6, 8, 10, 12, 14, 16, 18, 20 outlets
Load current ........................... max. 300 mA
Outlets used without bridges . 3 to 20
Type of protection ................... IP 65
Outlets used with bridges ...... 1 to 20
Outlet function ........................ closer (currents flows if the switch
Weight, proximity switch ........ 0.18 kg
is attenuated)

Material Mains socket


Mounting plate ........................ Al Cu Mg Pb F 38 Specification ........................... optional with LED

Segments ................................ GGC 25 2) Type of connection ................. screws, 0.14 to 0.15 mm2
Type of protection ................... IP65

Hydraulic
Working pressure max. ........... 150 bar Ordering details
Input volume flow ................... up to 2.5 l/min
Description Part number
Volume per cycle and outlet ... 60 6), 120, 240, 360, 480, 600,
720, 840 mm3 Proximity switch with LED“ 24-1884-2303
(without line box) M18x1
Partition ratio .......................... 1 : 1 to 1 : 14 3)
Cable connector, 90° angle with:
Pressure differential ................ 5 to 15 bar 4) “Operating voltage LED“ 24-1882-2037
Lubricant ................................. mineral oils, mineral-oil-based “Operating status LED “
greases,environmentally (normally-open) 3 m cable, IP 67
protective and synthetic oils, Cable connector, 90° angle with:
greases “Operating voltage LED“ 24-1882-2055
Operating viscosity ................. from ISO VG15 (> 12 mm2/s) “Operating status LED “
(normally-open) 5 m cable, IP 67
Worked penetration ................ ³ 265 x 0.1 mm
(up to NLGI-Klasse 2) Cable connector, 90° angle with:
“Operating voltage LED 24-1882-2039
“Operating status LED “
(normally-open) 10 m cable, IP 67

1) If attached to moving machine parts or exposed to severe


vibration (on presses, for example), the position of the
distributor plunger must not coincide with the direction of
movement of the machine part.
2) Corrosion-resistant version (nickel-plated) also available.
3) Larger division ratios are possible if exits are merged.
4) Depends on the volume rating, the viscosity and penetration
and the volumetric flow.
5) Other versions available upon request.
6) the distribution segment 60 mm3 can not be equipped with
optical stroke monitoring.
Segment Distriputor PSG 2... DSK 0-003-02-US (06.03) 14

Segment distributor PSG 2 with gear wheel control


Attachments -10

3 RL

Signal transmitter (IP 65)

PG 11

Streamer put

G1/4
480
840

spez. Volume:
4,6 cm³ /U
Fig. 9

Number of segments Dim. A Dim. B Dim. C Weight cpl.


[mm] [mm] [mm] [kg]
3 131 103 2 x 28 = 56 3.15
4 159 131 3 x 28 = 84 3.80
5 187 159 4 x 28 = 112 4.44
6 215 187 5 x 28 = 140 5.05
7 243 215 6 x 28 = 168 5.73
8 271 243 7 x 28 = 196 6.37
9 299 271 8 x 28 = 224 7.01
10 327 299 9 x 28 = 252 7.68
Segment distriputor PSG 2 ... DSK 0-003-02-US (06.03) 15

Characteristics
(with gear wheel control and interchangeable strainer)

General Electric

Type: ....................................... hydraulically controlled segment


Signal transmitter
distributor
Type ........................................ Hall Sensor (PNP technology)
Mounting position ................... any 1)
Connection voltage ................. 24 V DC
Ambient temperature range ... - 15 to + 70 °C
Residual ripple ........................ 10 %
Mounting plate ........................ 6, 8, 10, 12, 14, 16, 18, 20 outlets
Type of protection ................... IP 65
Outlets used ........................... 3 to 20
Proportionality factor .............. 4.6 cm3/impulse
Weight, gearwheel-type flow indicator ..... 1.2 kg

Mains socket

Description .............................. right angle plug connector,


Material
DIN 43650 - A
Mounting plate ........................ Al Cu Mg Pb F 38 Specification ........................... 3-poles, without LED
Segments ................................ GGC 25 2)

Ordering details
Hydraulic

Working pressure max. ........... 150 bar


Description Part number
Input volume flow ................... up to 2.5 l/min Mains socket without LED 24-1882-2029

Volume per cycle and outlet ... 60, 120, 240, 360, 480, 600,
720, 840 mm3
Partition ratio .......................... 1 : 1 to 1 : 14 3)
Pressure differential ................ 5 to 15 bar 4)
1) If attached to moving machine parts or exposed to severe
Lubricant ................................. mineral oils, mineral-oil-based
vibration (on presses, for example), the position of the
greases, environmentally
distributor plunger must not coincide with the direction of
protective and synthetic oils,
movement of the machine part.
greases
2) Corrosion-resistant version (nickel-plated) also available.
Operating viscosity ................. from ISO VG15 (> 12 mm2/s)
3) Larger division ratios are possible if exits are merged.
Quantity passing at (ZDK) ...... 4.6 cm3/U
4) Depends on the volume rating, the viscosity and penetration
Filter unit/interchangeable strainer ..... 0.3 mm and the volumetric flow.
Segment Distriputor PSG 2... DSK 0-003-02-US (06.03) 16

Segment distributor PSG 2 with volume limiter SP/SMB 8


Attachments -07

Volume limiter insert

Plug-in nozzle
D1: 0.40 ... 1.75 mm
for Q: 0,090... 2500 l/min

G1/4
720

360

Fig. 10

Number of segments Dim. A Dim. B Dim. C Weight cpl.


[mm] [mm] [mm] [kg]
3 131 103 2 x 28 = 56 3.27
4 159 131 3 x 28 = 84 3.92
5 187 159 4 x 28 = 112 4.56
6 215 187 5 x 28 = 140 5.17
7 243 215 6 x 28 = 168 5.85
8 271 243 7 x 28 = 196 6.49
9 299 271 8 x 28 = 224 7.13
10 327 299 9 x 28 = 252 7.80
Segment distriputor PSG 2 ... DSK 0-003-02-US (06.03) 17

Characteristics Plug-in nozzles


for volume limiters (extra order)
(with interchangeable strainer and volume limiter SP/SMB 8)
General Volume Nozzles Ø Nozzle Part number
Type ........................................ hydraulically controlled segment current Char. no.
distributor [cm3/min] [mm]
Mounting position ................... any 1) 120 0.40 040 24-0455-2572
Ambient temperature range ... -15 to + 75 °C 160 0.45 045 24-0455-2573
Mounting plate ........................ 6, 8, 10, 12, 14, 16, 18, 20 outlets 200 0.50 050 24-0455-2574
Outlets used ........................... 3 to 20 240 0.55 055 24-0455-2575
Outlets used with bridges ...... 1 to 20 290 0.60 060 24-0455-2576
Weight, volume limiter ............ 1.07 kg 340 0.65 065 24-0455-2577
Material 400 0.70 070 24-0455-2578
Mounting plate ........................ Al Cu Mg Pb F 38 460 0.75 075 24-0455-2579
Segments ................................ GGC 25 ) 2 530 0.80 080 24-0455-2580
600 0.85 085 24-0455-2581
Hydraulic 680 0.90 090 24-0455-2582
Working pressure max. ........... 100 bar 760 0.95 095 24-0455-2583
Input volume flow ................... up to 2.61 l/min 850 1.00 100 24-0455-2584
Volume per cycle and outlet ... 60, 120, 240, 360,480, 600, 940 1.05 105 24-0455-2585
720, 840 mm3 1040 1.10 110 24-0455-2586
3
Partition ratio: ......................... 1 : 1 to 1 : 14 ) 1140 1.15 115 24-0455-2587
Pressure differential ................ 5 to 15 bar 4) 1250 1.20 120 24-0455-2588
Lubricant ................................. mineral oils, environmentally 1360 1.25 125 24-0455-2589
protective and synthetic oils 1480 1.30 130 24-0455-2590
Operating viscosity ................. from ISO VG15 (> 12 mm /s) 2 1600 1.35 135 24-0455-2591
Filter unit/interchangeable strainer: .... 0.3 mm 1730 1.40 140 24-0455-2592
1870 1.45 145 24-0455-2593
1) If attached to moving machine parts or exposed to severe 2010 1.50 150 24-0455-2594
vibration (on presses, for example), the position of the 2150 1.55 155 24-0455-2595
distributor plunger must not coincide with the direction of
2300 1.60 160 24-0455-2596
movement of the machine part.
2450 1.65 165 24-0455-2597
2) Corrosion-resistant version (nickel-plated) also available.
2610 1.70 170 24-0455-2598
3) Larger division ratios are possible if exits are merged.
4) Depends on the volume rating, the viscosity and penetration
and the volumetric flow.
Segment Distriputor PSG 2... DSK 0-003-02-US (06.03) 18

Segment distributor PSG 2 with volume regulator


Attachments -02

110
30
19

C
B
50 A

67

P
G1/4
95
77

120
360

70

Fig. 11

Number of segments Dim. A Dim. B Dim. C Weight cpl.


[mm] [mm] [mm] [kg]
3 131 103 2 x 28 = 56 3.50
4 159 131 3 x 28 = 84 4.15
5 187 159 4 x 28 = 112 4.79
6 215 187 5 x 28 = 140 5.40
7 243 215 6 x 28 = 168 6.08
8 271 243 7 x 28 = 196 6.72
9 299 271 8 x 28 = 224 7.36
10 327 299 9 x 28 = 252 8.03
Segment distriputor PSG 2 ... DSK 0-003-02-US (06.03) 19

Characteristics
(with interchangeable strainer and volume regulator)

General Hydraulic

Type ........................................ hydraulically controlled segment Working pressure max. ........... 85 bar
distributor Input volume flow ................... up to 2.5 l/min
Mounting position ................... any 1)
Volume per cycle and outlet ... 60, 120, 240, 360, 480, 600,
Ambient temperature range ... -15 to + 75 °C 720, 840 mm3
Mounting plate ........................ 6, 8, 10, 12, 14, 16, 18, 20 outlets
Partition ratio .......................... 1 : 1 to 1 : 14 3)
Outlets used ........................... 3 to 20
Pressure differential ................ 5 to 15 bar 4)
Outlets used with bridges ...... 1 to 20
Lubricant ................................. mineral oils, greases,
Weight, volume regulator ........ 1.3 kg environmentally protective and
Material synthetic oils
Operating viscosity ................. from ISO VG15 (> 12 mm2/s)
Mounting plate ........................ Al Cu Mg Pb F 38 Filter unit/interchangeable strainer ..... 0.3 mm
Segments ................................ GGC 25 2)

1) If attached to moving machine parts or exposed to severe


vibration (on presses, for example), the position of the
distributor plunger must not coincide with the direction of
movement of the machine part.
2) Corrosion-resistant version (nickel-plated) also available.
3) Larger division ratios are possible if exits are merged.
4) Depends on the volume rating, the viscosity and penetration
and the volumetric flow.
Segment Distriputor PSG 2... DSK 0-003-02-US (06.03) 20

Segment distributor PSG 2 with 4/2, 3/2 - and 2/2-directional valve


Attachments -08, 09, 13, 14

Order no 08 Order no09

A
A
P P
T T
B B

B T

T A
480

360

360

240
P A P B

G1/4 G1/4
B T

Order no 13 order no 14

A
P
T
B
178

C
B
50 A

P
120
360

70

A
G1/4
360

240

P B

G1/4
T

Fig. 12

Number of segments Dim. A Dim. B Dim. C Weight cpl.


[mm] [mm] [mm] [kg]
3 131 103 2 x 28 = 56 3.85
4 159 131 3 x 28 = 84 4.50
5 187 159 4 x 28 = 112 5.14
6 215 187 5 x 28 = 140 5.75
7 243 215 6 x 28 = 168 6.43
8 271 243 7 x 28 = 196 7.07
9 299 271 8 x 28 = 224 7.71
10 327 299 9 x 28 = 252 8.38
Segment distriputor PSG 2 ... DSK 0-003-02-US (06.03) 21

Characteristics
(with 2/2 or 4/2-directional valve)

General Hydraulic

Type ........................................ hydraulically controlled segment 2/2;3/2; 4/2-directional valve


distributor Type ........................................ NG 6

Mounting position ................... any 1) Fitting dimensions .................. acc. to DIN 24 340
Ambient temperature range ... - 15 to + 75 °C Connected load, electric ........ give when ordering
Mounting plate ........................ 6, 8, 10, 12, 14, 16, 18, 20 outlets
Outlets used ........................... 3 to 20
Outlets used with bridges ...... 1 to 20
Weight, directional valve ......... 1.65 kg
Material
Mounting plate ........................ Al Cu Mg Pb F 38
Segments ................................ GGC 25 2)

Hydraulic

Working pressure, max. .......... 150 bar

Input volume flow ................... up to 2.5 l/min


1) If attached to moving machine parts or exposed to severe
Volume per cycle and outlet ... 60, 120, 240, 360, 480, 600, vibration (on presses, for example), the position of the
720, 840 mm3 distributor plunger must not coincide with the direction of
Partition ratio .......................... 1 : 1 to 1 : 14 3) movement of the machine part.

Pressure differential ................ 5 to 15 bar 4) 2) Corrosion-resistant version (nickel-plated) also available.

Lubricant ................................. mineral oils, environmentally 3) Larger division ratios are possible if exits are merged.
protective and synthetic oils 4) Depends on the volume rating, the viscosity and penetration
2
and the volumetric flow.
Operating viscosity ................. from ISO VG15 (> 12 mm /s)
Segment Distriputor PSG 2... DSK 0-003-02-US (06.03) 22

Modular construction components

Description Pieces Number of Volume per cycle Part number Weight


segments and outlet (mm3) (kg)
Mounting plate cpl. 1 3 24-0714-3300 0.67
4 24-0714-3301 0.81
5 24-0714-3302 0.94
6 24-0714-3303 1.07
7 24-0714-3304 1.21
8 24-0714-3305 1.34
9 24-0714-3306 1.47
10 24-0714-3307 1.63
Distribution segment cpl. 60 24-2151-4500 0.50
prepared for piston detector 3...10 120 24-2151-4501 0.50
installation 240 24-2151-4502 0.50
Type of monitoring - Z 360 24-2151-4503 0.50
480 24-2151-4504 0.50
600 24-2151-4505 0.50
720 24-2151-4506 0.50
840 24-2151-4507 0.50
Distribution segment cpl. 120 24-2151-4230
Stroke controller, right 3...10 240 24-2151-4231
Type of monitoring -A, C, E 360 24-2151-4232
480 24-2151-4233
600 24-2151-4234
720 24-2151-4300
840 24-2151-4301
Distribution segment cpl. 120 24-2151-4235
Stroke controller, left 240 24-2151-4236
Type of monitoring -B, D, F 3...10 360 24-2151-4237
480 24-2151-4238
600 24-2151-4239
720 24-2151-4302
840 24-2151-4303

Dummy segment cpl.


without screwed sealing 1 24-2151-4210
plug for mounting plate
Segment distriputor PSG 2 ... DSK 0-003-02-US (06.03) 23

Modular construction components

Description Type of monitoring/ attachments Pieces Flow volume Part number Weight
-see page 4- (kg)
Stop screw
piston, on the cog side 1 44-1855-2142
Stop screw piston,
opposite the cog side 1 44-1855-2143
Piston detector (M12x1, LED)
(without mains socket) Z 1 24-1884-2466
Mains socket
for piston detector M 12x1, bent Z 1 24-1882-2074
Circular connector
M 12x1, straight, with 5 m cable Z 1 24-1882-2145 0.07
and conical nipple
Conical nipple for piston detector
A12x15.5Cu Z 1 95-1221-7603
Proximity switch housing
(M18x1) C, D, E, F 1 44-0711-2583
Proximity switch C, D, E, F 1 24-1884-...1) 0.18
Mains socket for proximity switch C, D, E, F 1 24-1882-...1)
Volume limiter 1 24-1883-3035
Mounting plate volume limiter 1 24-1883-2220
Volume regulator 1 max. 2.5 litre/minute 24-1883-2024
Volume regulator 1 max. 1.6 litre/minute 24-1883-2201
Volume regulator 1 max. 0.6 litre/minute 24-1883-2211
Mounting plate volume regulator 1 24-1883-2228
Housing with gearwheel-type flow indicator 10 1 24-1883-2224
2/2-directional valve 13 1 24-1254-....1) 1.65
1
Mounting plate for 2/2-directional valve 1 24- 1883-.... )
3/2-directional valve
(P-A glosed, A-T open) 14 1 24-12-54-....1) 1,65
Mounting plate for 3/2-directional valve 14 24- 1883-....1)
4/2-directional valve (P-A) 08 1 24-1254-...1) 1.65
Housing for 4/2-directional valve (P-A) 08 1 24-1883-2223
4/2-directional valve (P-A) 09 1 24-1254-...1) 1.65
Housing for 4/2-directional valve (P-A) 09 1 24-1883-2222
Screw plug
for mounting plate outlet G 1/4 1...10 95-0014-0908
Conical nipple
for screw plug G 1/4 1...10 95-0713-7603
Threaded pin for
distributor mounting plate 1 95-0610-0915
O-ring seal
mounting plate 1 96-9020-0062
Type plate 1 44-1826-7261
Grooved drive stud
for type plate 4 95-0204-1476
Stop screw A, B 1 44-1855-2143

1) Upon request
Segment Distriputor PSG 2... DSK 0-003-02-US (06.03) 24

Information about leaflets


Leaflet for progressive distributor VPK 1-0107-1-US
Leaflet for progressive distributor VPBM 1-0107-1-US
Leaflet for progressive distributor VPG 1-0107-1-US
Leaflet for segment distributor PSG 3 DSK 0-003-03-US

Note:
Products from VOGEL fluidtec GmbH may only be used as applies especially to those materials which are classified as
intended and according to regulations. If operating manuals dangerous in EC Guideline 67/548/EEC, Article 2, Paragraph 2.
have been supplied with the products, observe the instructions
and information in these which specifically apply to equipment. None of the products manufactured by VOGEL are permitted for
It is especially important that dangerous materials of any sort use with gases, liquified gases, gases which are dissolved under
may only be filled into VOGEL central lubrication systems and pressure, vapors, and those fluids whose vapor pressure at the
components and/or distributed with them after consultation and maximum permitted temperature is more than 0.5 bar above
with the written permission of VOGEL fluidtec GmbH. This normal atmospheric pressure (1013 mbar).
0000 06/2003

Willy Vogel AG Willy Vogel AG VOGEL France SAS


Motzener Straße 35/37 2. Industriestraße 4 Rue Robert Amy, B.P. 130
12277 Berlin, Germany 68766 Hockenheim 49404 Saumur cedex
PF 97 04 44 . 12704 Berlin Germany France
Subject to changes

Tel. +49 (0) 30-720 02-0 Tel. +49 (0) 62 05 / 27-0 Tel. +33 (0) 241 404 200
Fax +49 (0) 30-720 02-111 Fax +49 (0) 62 05 / 27-101 Fax +33 (0) 241 404 242
info@vogel-berlin.de info@vogel-fluidtec.de info@vogelfrance.com
www.vogelag.com www.vogel-fluidtec.de www.vogelfrance.com

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