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120
800 120
800 120
1600 A B
1600
1600 P T
800
800
PSG 2 with piston detector
PSG 3 with piston detector PSG 2
DF
240
PSG 3
630 LITER
Application
Segmented distributors from the PSG 2 series are used in oil,
circulating and grease lubrication systems. Typical applications
include paper machinery, tunnel driving machinery and metal-work-
ing machinery (presses).
Advantages
l Service-friendly segmented distributor technology with base l The metered volume can be increased internally if the exits are
plate construction opposite one another. If the exits are next to one another, then
it must be increased externally using bridges
l High level of reliability guaranteed with non-return valves fit-
ted as standard l The distributors can be supplied with up to 20 exits
l Discharge volumes are particularly easy to assign since the l Flexible system layout through the use of metering segments
lubricant exits are directly beneath the metering plunger with volumes per cycle and exit of 60-, 120-, 240-, 360-, 480-,
600-, 720- and 840 mm3
l Test connection for the intake pressure fitted as standard -
opposite the intake – and two connections provided on the l Flow limiters and flow regulators, with and without gear wheel
segments for measuring the discharge pressure from the exits check, may be attached
below them
www.vogelag.com
Segment Distriputor PSG 2... DSK 0-003-02-US (06.03) 2
left/rear right/rear
General 1
functional segments are fixed to the base plate, and can be re-
placed without having to detach any pipes. 6 3
The volumetric flow that is supplied via one pipe is forced to the 3 Segment II
left/front right/front
Fig. 2
Segment distriputor PSG 2 ... DSK 0-003-02-US (06.03) 3
Operating temperature
The operating temperature range specified in the Characteris-
tics should be observed.
Dummy segments
Dummy segments and function segments can be used in any
combination within the assembly size (however, at least three
function segments per mounting plate are required). If dummy
segments are installed, then two lubricant outlets for each
segment in the mounting plate (under the dummy segment) have
to be closed (see figure 1). If two dummy segments are arranged
next to each other or if dummy segments are used as a start - or
last segment, an increased loss of pressure is to be expected.
D,V
Combination of outlets
The flow volume of an outlet can be doubled by an internal
combination of two opposing outlets (see figure 3). To do this,
threaded pin G (hexagon socket size 3) has to be turned through
the right outlet in the mounting plate, as seen from the
distributor inlet. After doing this, the no-longer-needed outlet in
the mounting plate has to be closed with a conical nipple D and
a screwed sealing plug V.
Neighboring outlets can be combined using external bridges. A
Fig 3 combining outlets G
bridge can be either combine two or three outlets, as desired.
In order to enable combinations between a bridge and an
internal combination, bridges can be used with or without outlet
(G 1/4).
Clamping torque of the segments
When installing the PSG 2 segments into the mounting plate, the
following clamping torque is to be used.
Clamping torque of the segments: 10 Nm
Segment Distriputor PSG 2... DSK 0-003-02-US (06.03) 4
C = with proximity switch1) 11 = with volume limiter and gear wheel control
- Installation is done front, right, on segment 2 12 = with volume regulator and gear wheel control
as seen from input
13 = with 2/2 directional valve
D = with proximity switch1)
-Installation is done front, left, on segment 2 Proximity switch
as seen from input 00 = without monitoring type “A”, “B”
E = with proximity switch1) 12 = M12x1 (piston detector), monitoring type “Z”
- Installation is done at the rear, right, on the 18 = M18x1 (proximity switch), Type of monitoring “C”,“D”,“E”,“F”
next-to-last segment seen from input
Monitoring Attachments
All standard segments can be directly monitored or retrofitted The modular assembly of the segment distributor can be seen
with a piston detector (comp. piston detector characteristics, particularly in the attachments pallet. The segment distributor
type of monitoring -Z). If, however, the piston movement is to be PSG 2/.... can be optionally equipped with:
monitored by an optical stroke control (type of monitoring -A, B)
m Volume limiter installed in series (attachments 07)
or by proximity switch (type of monitoring -C, D, E, F), then the
m Volume regulator installed in series (attachments 02)
segments intended for this are to be used (exception segment
60 mm3/stroke). If the entire volume flow is to be optically and m 2/2-directional valve installed in series (attachments 13)
electronically controlled, then there is a possibility of working m 3/2-directional valve installed in series (attachments 14)
with gearwheel-type flow indicator (attachments 10, 11, 12)
m 4/2-directional valve installed in series (attachments 08/09)
connected in series.
Main distributor
600
Attachments
A
P
T
B
Attachment 08
Attachment 09
Attachment 14
Fig. 4
Segment Distriputor PSG 2... DSK 0-003-02-US (06.03) 6
Mounting plate
67
30
19.5
11.5
48 Outlet 28 (27)
G 1/4
C
60
720
600
240
52
70
52
35
ø7.1
19 B
A mm³ per cycle + outlet
[60,120,240,360,480,600,720,840]
Fig. 5
Characteristics
General Hydraulic
Type: ....................... hydraulically controlled segment distributor Working pressure, max. .......... 200 bar
Mounting position ............................ any 1) Input volume flow ................... up to 2.5 l/min
Ambient temperature range ............ -15 to + 110 °C Volume per cycle and outlet ... 60, 120, 240, 360, 480, 600,
Mounting plate ........................ 6, 8, 10, 12, 14, 16, 18, 20 outlets 720, 840 mm3
67
19.5
11.5
48 outlet
G 1/4
C
M12x1
4-Point-LED
1
L+
38,5 2
PG7 3 L-
55
35
480
840
360
B
A
Fig. 6
Characteristics
(with piston detector)
General Electric
Working pressure max. ........... 200 bar Circular connector M 12x1, straight with extension cable
Input volume flow ................... up to 2.5 l/min Specification ........................... without LED
Type of protection ................... IP67
Volume per cycle and outlet ... 60, 120, 240, 360, 480, 600,
720, 840 mm3
Partition ratio .......................... 1 : 1 to 1 : 14 3)
Pressure differential ................ 5 to 15 bar 4) Ordering details
Lubricant ................................. mineral oils, mineral-oil-based Description Part number
greases, environmentally Piston detector M12 x 1 24-1884-2466 (without
protective and synthetic oils, mains socket)
greases
Operating viscosity ................. from ISO VG15 (> 12 mm2/s) Mains socket M12 x 1, bent 24-1882-2074
Worked penetration ................ ³ 265 x 0.1 mm
(up to NLGI-Klasse 2)
Circular connector M12 x 1, 24-1882-2145
straight, with 5 m cable and
conical nipple
30
19.5
11.5
48 Outlet 28 (27)
G 1/4
C
"B"
Diameter 7,1
9
9
240
480
360
120
52
70
52
35
max.37
Fig. 7
Characteristics
(with optical stroke control)
General Hydraulic
Type ........................................ hydraulically controlled segment Working pressure, max. .......... 150 bar
distributor Input volume flow ................... up to 2.5 l/min
Mounting position ................... any 1) Volume per cycle and outlet ... 60 4), 120, 240, 360, 480, 600,
Ambient temperature range ... - 15 to + 75 °C 720, 840 mm3
Mounting plate ........................ 6, 8, 10, 12, 14, 16, 18, 20 outlets Partition ratio .......................... 1 : 1 to 1 : 14 3)
Outlets used without bridges . 3 to 20 Pressure differential ................ 5 to 15 bar 4)
Outlets used with bridges ...... 1 to 20 Lubricant ................................. mineral oils, mineral-oil-based
greases, environmentally
protective and synthetic oils,
Material greases
Operating viscosity ................. from ISO VG15 (> 12 mm2/s)
Mounting plate ........................ Al Cu Mg Pb F 38 Worked penetration: ............... ³ 265 x 0.1 mm
Segments ................................ GGC 25 2) (up to NLGI-Klasse 2)
Distriputor segment
Dummy segment
Ground plate
30
48 Ausgang 28 (27)
G 1/4
C
P
bn
sw
bl RL
M
M12x1 M18x1
LED LED
480
840
360
840
Characteristics
General Electric
Type ........................................ hydraulically controlled segment Proximity switch 5)
distributor
Specification ........................... with LED
Mounting position ................... any 1)
Nominal voltage ...................... 8 to 30 V
Ambient temperature range ... - 15 to + 75 °C
Residual ripple ........................ 10 %
Mounting plate ........................ 6, 8, 10, 12, 14, 16, 18, 20 outlets
Load current ........................... max. 300 mA
Outlets used without bridges . 3 to 20
Type of protection ................... IP 65
Outlets used with bridges ...... 1 to 20
Outlet function ........................ closer (currents flows if the switch
Weight, proximity switch ........ 0.18 kg
is attenuated)
Segments ................................ GGC 25 2) Type of connection ................. screws, 0.14 to 0.15 mm2
Type of protection ................... IP65
Hydraulic
Working pressure max. ........... 150 bar Ordering details
Input volume flow ................... up to 2.5 l/min
Description Part number
Volume per cycle and outlet ... 60 6), 120, 240, 360, 480, 600,
720, 840 mm3 Proximity switch with LED“ 24-1884-2303
(without line box) M18x1
Partition ratio .......................... 1 : 1 to 1 : 14 3)
Cable connector, 90° angle with:
Pressure differential ................ 5 to 15 bar 4) “Operating voltage LED“ 24-1882-2037
Lubricant ................................. mineral oils, mineral-oil-based “Operating status LED “
greases,environmentally (normally-open) 3 m cable, IP 67
protective and synthetic oils, Cable connector, 90° angle with:
greases “Operating voltage LED“ 24-1882-2055
Operating viscosity ................. from ISO VG15 (> 12 mm2/s) “Operating status LED “
(normally-open) 5 m cable, IP 67
Worked penetration ................ ³ 265 x 0.1 mm
(up to NLGI-Klasse 2) Cable connector, 90° angle with:
“Operating voltage LED 24-1882-2039
“Operating status LED “
(normally-open) 10 m cable, IP 67
3 RL
PG 11
Streamer put
G1/4
480
840
spez. Volume:
4,6 cm³ /U
Fig. 9
Characteristics
(with gear wheel control and interchangeable strainer)
General Electric
Mains socket
Ordering details
Hydraulic
Volume per cycle and outlet ... 60, 120, 240, 360, 480, 600,
720, 840 mm3
Partition ratio .......................... 1 : 1 to 1 : 14 3)
Pressure differential ................ 5 to 15 bar 4)
1) If attached to moving machine parts or exposed to severe
Lubricant ................................. mineral oils, mineral-oil-based
vibration (on presses, for example), the position of the
greases, environmentally
distributor plunger must not coincide with the direction of
protective and synthetic oils,
movement of the machine part.
greases
2) Corrosion-resistant version (nickel-plated) also available.
Operating viscosity ................. from ISO VG15 (> 12 mm2/s)
3) Larger division ratios are possible if exits are merged.
Quantity passing at (ZDK) ...... 4.6 cm3/U
4) Depends on the volume rating, the viscosity and penetration
Filter unit/interchangeable strainer ..... 0.3 mm and the volumetric flow.
Segment Distriputor PSG 2... DSK 0-003-02-US (06.03) 16
Plug-in nozzle
D1: 0.40 ... 1.75 mm
for Q: 0,090... 2500 l/min
G1/4
720
360
Fig. 10
110
30
19
C
B
50 A
67
P
G1/4
95
77
120
360
70
Fig. 11
Characteristics
(with interchangeable strainer and volume regulator)
General Hydraulic
Type ........................................ hydraulically controlled segment Working pressure max. ........... 85 bar
distributor Input volume flow ................... up to 2.5 l/min
Mounting position ................... any 1)
Volume per cycle and outlet ... 60, 120, 240, 360, 480, 600,
Ambient temperature range ... -15 to + 75 °C 720, 840 mm3
Mounting plate ........................ 6, 8, 10, 12, 14, 16, 18, 20 outlets
Partition ratio .......................... 1 : 1 to 1 : 14 3)
Outlets used ........................... 3 to 20
Pressure differential ................ 5 to 15 bar 4)
Outlets used with bridges ...... 1 to 20
Lubricant ................................. mineral oils, greases,
Weight, volume regulator ........ 1.3 kg environmentally protective and
Material synthetic oils
Operating viscosity ................. from ISO VG15 (> 12 mm2/s)
Mounting plate ........................ Al Cu Mg Pb F 38 Filter unit/interchangeable strainer ..... 0.3 mm
Segments ................................ GGC 25 2)
A
A
P P
T T
B B
B T
T A
480
360
360
240
P A P B
G1/4 G1/4
B T
Order no 13 order no 14
A
P
T
B
178
C
B
50 A
P
120
360
70
A
G1/4
360
240
P B
G1/4
T
Fig. 12
Characteristics
(with 2/2 or 4/2-directional valve)
General Hydraulic
Mounting position ................... any 1) Fitting dimensions .................. acc. to DIN 24 340
Ambient temperature range ... - 15 to + 75 °C Connected load, electric ........ give when ordering
Mounting plate ........................ 6, 8, 10, 12, 14, 16, 18, 20 outlets
Outlets used ........................... 3 to 20
Outlets used with bridges ...... 1 to 20
Weight, directional valve ......... 1.65 kg
Material
Mounting plate ........................ Al Cu Mg Pb F 38
Segments ................................ GGC 25 2)
Hydraulic
Lubricant ................................. mineral oils, environmentally 3) Larger division ratios are possible if exits are merged.
protective and synthetic oils 4) Depends on the volume rating, the viscosity and penetration
2
and the volumetric flow.
Operating viscosity ................. from ISO VG15 (> 12 mm /s)
Segment Distriputor PSG 2... DSK 0-003-02-US (06.03) 22
Description Type of monitoring/ attachments Pieces Flow volume Part number Weight
-see page 4- (kg)
Stop screw
piston, on the cog side 1 44-1855-2142
Stop screw piston,
opposite the cog side 1 44-1855-2143
Piston detector (M12x1, LED)
(without mains socket) Z 1 24-1884-2466
Mains socket
for piston detector M 12x1, bent Z 1 24-1882-2074
Circular connector
M 12x1, straight, with 5 m cable Z 1 24-1882-2145 0.07
and conical nipple
Conical nipple for piston detector
A12x15.5Cu Z 1 95-1221-7603
Proximity switch housing
(M18x1) C, D, E, F 1 44-0711-2583
Proximity switch C, D, E, F 1 24-1884-...1) 0.18
Mains socket for proximity switch C, D, E, F 1 24-1882-...1)
Volume limiter 1 24-1883-3035
Mounting plate volume limiter 1 24-1883-2220
Volume regulator 1 max. 2.5 litre/minute 24-1883-2024
Volume regulator 1 max. 1.6 litre/minute 24-1883-2201
Volume regulator 1 max. 0.6 litre/minute 24-1883-2211
Mounting plate volume regulator 1 24-1883-2228
Housing with gearwheel-type flow indicator 10 1 24-1883-2224
2/2-directional valve 13 1 24-1254-....1) 1.65
1
Mounting plate for 2/2-directional valve 1 24- 1883-.... )
3/2-directional valve
(P-A glosed, A-T open) 14 1 24-12-54-....1) 1,65
Mounting plate for 3/2-directional valve 14 24- 1883-....1)
4/2-directional valve (P-A) 08 1 24-1254-...1) 1.65
Housing for 4/2-directional valve (P-A) 08 1 24-1883-2223
4/2-directional valve (P-A) 09 1 24-1254-...1) 1.65
Housing for 4/2-directional valve (P-A) 09 1 24-1883-2222
Screw plug
for mounting plate outlet G 1/4 1...10 95-0014-0908
Conical nipple
for screw plug G 1/4 1...10 95-0713-7603
Threaded pin for
distributor mounting plate 1 95-0610-0915
O-ring seal
mounting plate 1 96-9020-0062
Type plate 1 44-1826-7261
Grooved drive stud
for type plate 4 95-0204-1476
Stop screw A, B 1 44-1855-2143
1) Upon request
Segment Distriputor PSG 2... DSK 0-003-02-US (06.03) 24
Note:
Products from VOGEL fluidtec GmbH may only be used as applies especially to those materials which are classified as
intended and according to regulations. If operating manuals dangerous in EC Guideline 67/548/EEC, Article 2, Paragraph 2.
have been supplied with the products, observe the instructions
and information in these which specifically apply to equipment. None of the products manufactured by VOGEL are permitted for
It is especially important that dangerous materials of any sort use with gases, liquified gases, gases which are dissolved under
may only be filled into VOGEL central lubrication systems and pressure, vapors, and those fluids whose vapor pressure at the
components and/or distributed with them after consultation and maximum permitted temperature is more than 0.5 bar above
with the written permission of VOGEL fluidtec GmbH. This normal atmospheric pressure (1013 mbar).
0000 06/2003
Tel. +49 (0) 30-720 02-0 Tel. +49 (0) 62 05 / 27-0 Tel. +33 (0) 241 404 200
Fax +49 (0) 30-720 02-111 Fax +49 (0) 62 05 / 27-101 Fax +33 (0) 241 404 242
info@vogel-berlin.de info@vogel-fluidtec.de info@vogelfrance.com
www.vogelag.com www.vogel-fluidtec.de www.vogelfrance.com