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Study On Inducer and Impeller of A Centrifugal Pump For A Rocket Engine Turbopump
Study On Inducer and Impeller of A Centrifugal Pump For A Rocket Engine Turbopump
Abstract
A hydraulic performance test is conducted for a fuel pump of a liquid rocket engine turbopump. The pump driven by an
electric motor is tested in a water environment. Experimental results indicate that the inducer has a negligible effect on
the head and efficiency of the pump but a significant effect on the cavitation performance. Additionally, an autonomous
inducer test is carried out to investigate the effect of the inducer on the pump performance in more detail, and it is found
out that the pump reaches a critical cavitation point when the inducer head is dropped by 55%. A reduction of required
net positive suction head of the centrifugal pump by attachment of an inducer is also calculated considering the flow
interference between the inducer and the centrifugal impeller, and it is found that the calculation shows a reasonable
agreement with the test.
Keywords
Inducer, impeller, centrifugal pump, cavitation, turbopump
ΔNPSH re
NPSH
Inducer head
[H i ]m +i Δh
45
NPSH
In terms of non-cavitating performance, the test fluid is water at room temperature and measurement
speed lower than the one used for the design seems to parameters are pump head, flow rate, power, efficiency,
have a negligible effect on the applicability of the results etc. The facility is composed of a water tank, an electric
because Reynolds number has a negligible effect if it is motor, a gearbox, a torque meter (Magtrol, TMHS 212
higher than a million.14 Reynolds number, which is model), and a turbine type flow meter (Hoffer, Ho 4 4
based on the wheel tip speed and the rotor diameter, model). The water tank has a volume of 3 m3 and its
for the pump and inducer tested here is much higher pressure is adjusted using a vacuum pump and com-
than a million. However, the cavitating performance pressed air. The pump is driven by a variable-speed elec-
from the lower speed might be a little different from tric motor with a capacity of 300 kW. The rotational
that of the design speed. Nevertheless, in terms of cavi- speed of the pump is set to 8300 r/min in this study.
tation, the matching of the inducer and the impeller in
this study seems to be useful because the speed differ-
Inducer performance test facility
ence between the inducer and impeller tests is small.
Hydraulic and cavitation tests of the inducer are carried
out at an inducer test facility,17,18 which has a structure
Pump performance test facility similar to that of the pump performance test facility.
Hydraulic and cavitation tests for the pump are con- The working fluid is water at room temperature. The
ducted in a pump test facility,15,16 where the pump is facility (Figure 4), which is similar to the pump test
driven by an electric motor (Figure 3). The working facility, contains a water tank with a volume of 0.9 m3,
an electric motor, a torque meter (Magtrol, TM 208
model), and a turbine type flow meter (TRIMEC,
5 6 7 TP100 model). The inducer is driven by a variable-
0m 1m
speed electric motor with a capacity of 10,000 r/min
1 and 37 kW. The inducer is followed by a collector with
a rectangular cross section whose area is constant along
the circumference (Figure 5). In this study, the rota-
3 2 1. Test pump tional speed of the inducer is set to 6000 r/min.
4 2. Regulating valve
3. Turbine flow meter
4. Water tank
5. Torque meter Results and discussion
6. Gear box
7. Motor Pump performance
Head characteristics of the pump are presented in
Figure 3. Plane view of pump performance test facility. Figure 6. The head decreases with increasing flow rate
10 9
3 4 5
2 6 7
within the tested flow rate range. It is shown in Figure 6 of the impeller. Moreover, this result shows that the
that the head from the pump test without the inducer is effect of the inducer on the efficiency characteristic of
almost identical to the value of the pump with the indu- the pump is still small for the pump.
cer, which means that the effect of the inducer on the A cavitation performance test is conducted near a
head characteristic of the pump is negligible for the design flow coefficient condition, and the results are
pump. shown in Figure 8. The dimensionless required NPSH
Efficiency characteristics of the pump are presented (based on the critical condition of 3% head drop),
in Figure 7. The efficiency increases with flow rate or NPSHre =Hpump,nom is about 0.0058 for the pump
within the tested flow rate range. Throughout the with inducer. Without the inducer, however,
tested flow range, the efficiency of the pump without NPSHre =Hpump,nom increases up to 0.0215. This means
the inducer is relatively about 1% higher than that of that the cavitation performance without the inducer
the pump with the inducer, which implies that the deteriorates remarkably compared to the pump with
hydraulic efficiency of the inducer is lower than that the inducer. Additionally, the shapes of the cavitation
performance curves are different from each other: with
a further decrease in the NPSH after the critical
COLLECTOR 1.15
with inducer
1.10 without inducer
1.05
pump, nom
INDUCER 1.00
FLOW
0.95
/η
pump
0.90
η
0.85
0.80
0.75
0.7 0.8 0.9 1.0 1.1 1.2
Q/Q
nom
1.10
with inducer
without inducer 1.0
1.05
1.00 0.8
pump, nom
pump, nom
0.95
/H
/H
with inducer
0.6 without inducer
pump
pump
H
H
0.90
0.4
0.85
0.80 0.2
0.7 0.8 0.9 1.0 1.1 1.2 0.00 0.01 0.02 0.03
Q/Q NPSH / H
nom pump, nom
Figure 6. Effect of inducer on pump head. Figure 8. Effect of inducer on pump cavitation performance.
Hong et al. 315
condition, the head decreases slowly for the case with- just before the critical cavitation condition, the vibra-
out the inducer, while the head drop is very sharp for tion level experiences a dip for the case without the
the pump with the inducer. The difference between the inducer, while there is no such dip for the case with
cavitation performance curves may result from the fact the inducer. However, it is not clear yet why they
that an inducer can function even on cavitating condi- show a different vibration behavior near the critical
tion. Once the cavitation at the inducer reaches the cavitation condition.
threshold, then even a slight decrease in the suction
pressure might result in a serious cavitation at the
main impeller.
Inducer performance
During the cavitation test, the pump vibration is To investigate the effect of the inducer on the pump
measured by attaching an accelerometer on the pump performance in more detail, an autonomous test of
volute casing in the radial direction. The acceleration the inducer, which is taken from the previously tested
signal is acquired at a sampling rate of 50 kHz through- pump, is conducted. The inducer head is evaluated
out the cavitation test. The characteristics of the pump from the pressure difference between the inlet settling
vibration are shown in Figure 9 together with the pump chamber and the collector. In Figure 10, the inducer
head, which are identical to the results in Figure 8. No head is presented together with the pump head. Both
filter is applied to the acceleration signal, and the root the inducer head and the pump head decrease with the
mean square (RMS) value is presented. The vibration flow rate, but the relative decrement of the inducer head
level increases when the head decreases due to the is much greater than that of the pump head. In
pump cavitation, and it increases sharply at the Figure 10, inducer head ratio ranges from 0.03 to
region of head breakdown. It is interesting that 0.05 in the flow range Q=Qnom 0.87–1.11. Typically,
the vibration level in the case without the inducer is the inducer head forms 2–10% of the pump head.19
higher than that with the inducer even at the NPSH A cavitation test of the inducer is carried out and the
above the critical cavitating condition. The cavitation results are presented together with the results for the
bubble at the impeller should have a larger effect on the pump in Figure 11. The curves are obtained near a
vibration level than that of the inducer because the design flow coefficient condition. The shape of the cavi-
power consumed at the impeller is much higher than tation performance curve of the inducer is very different
that of the inducer. There seems to be almost no bubble from those of the pump. With a decrease in the NPSH,
at the impeller in the case with the inducer at the inducer head decreases slowly, while the pump head
NPSH=Hpump,nom above 0.006; however, it seems that drops abruptly. The slowly decreasing characteristic of
there is a small quantity of bubbles in the case without the inducer head curve implies that the inducer could
the inducer even at NPSH=Hpump,nom near 0.030. work even when the inducer cavitation develops to a
Therefore, there seems to be a difference in the vibra- certain extent. In turbopumps, cavitation occurs at an
tion level between the two cases. At the NPSH region inducer first and then propagates downstream to the
main impeller. In Figure 11, the pump with the inducer
still maintains a normal head while the inducer head
500
1.0
1.10 0.08
400
[m/s ]
2
0.8 1.05
RMS
pump, nom
300
Casing acceleration
1.00 0.06
pump, nom
/H
0.6
pump
200
/H
0.95
/H
H
inducer
pump
0.90
H
0.2 0 0.85
0 0.01 0.02 0.03 Inducer
NPSH / H
pump, nom 0.80 0.02
0.7 0.8 0.9 1.0 1.1 1.2
Q/Q
nom
Figure 9. Effect of inducer on pump casing vibration at cavita-
tion test.
RMS: root mean square. Figure 10. Head of pump and inducer.
316 Proc IMechE Part C: J Mechanical Engineering Science 227(2)
0.06 1.0
Pump
1.0 Inducer
0.05
0.8
pump, nom
0.04
pump, nom
0.6
/H
0.03
/H
λ
inducer
pump
0.4 0.02
H
H
0.2 0.01
Figure 11. Cavitation performance of pump and inducer. Figure 12. Dynamic depression coefficient vs incidence angle
on centrifugal impeller blade.7
0.06
Pump
1.0 Inducer
w/ inducer w/o inducer
0.05
0.8
pump, nom
0.04
pump, nom
ΔNPSH / H by test
re pump, nom
0.6
/H
0.03
/H
inducer
pump
0.4 0.02
H
ΔNPSH / H by estimation
re pump, nom
0.2 0.01
Δh / H
pump, nom
0.0 0.00
0.00 0.01 0.02 0.03 0.04 0.05 0.06
NPSH / H
pump, nom
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slowly for the case without the inducer, while the head
mechanical performance of LE-7 LOX pump inducer.
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Once the cavitation at the inducer reaches the thresh- 10. Tsujimoto Y, Yoshida Y, Maekawa Y, et al.
old, then even a slight decrease in the NPSH could Observations of oscillating cavitation of an inducer.
result in a serious cavitation at the main impeller. ASME J Fluids Eng 1997; 119(4): 775–781.
4. The vibration level increases when the head 11. Cervone A, Bramanti C, Rapposelli E, et al.
decreases due to the pump cavitation, and it Experimental characterization of cavitation instabilities
increases sharply at the region of head breakdown. in a two-bladed axial inducer. AIAA J Propul Power
The vibration level in the case without the inducer is 2006; 22(6): 1389–1395.
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ence on hydraulic machinery and equipment, Hangzhou,
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China, October 1984, pp.253–261.
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and the centrifugal impeller. A formula and a graph- turbopump for a 30 ton class engine. AIAA paper
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Funding AIAA J Propul Power 2006; 22(1): 174–179.
18. Choi CH, Noh JG, Kim JS, et al. Effects of bearing strut
This research received no specific grant from any funding on the performance of a turbopump inducer. AIAA J
agency in the public, commercial, or not-for-profit sectors. Propul Power 2006; 22(6): 1413–1417.
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