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Mahendra Sambhaji Andhare

P h o n e: 8879155950 | E - Ma i l : mahendra.andhare1980@gmail.com
L o c at io n P re f ere nc e : Mumbai
Merit of executing prestigious projects of large magnitude within strict time schedule, cost & quality, targeting assignments

PROFILE SUMMARY

 Currently associated with Toyo Engg. India PVT.Ltd., Location in Mumbai as Principle Engineer
 A visionary professional with over 19 years of experience in Structural Design Engineering including 1 year
Brown field project Site experience.
 Successful in heading end-to-end Project Management encompassing planning, design, vendor coordination, risk
management, quality assurance and delivery.
 Experience in preparing designs documents & drawings, monitoring material management.
 Successfully managed the multiple projects and milestones while ensuring that the projects are complied with all
cost and scope specifications; completed projects as below.
 LSTK JOB - MARC - EPCM (Manglore), CFCL-G3OU(Rajasthan),IFFCO Phulpur, GTAT AMMONIA TANK,
2EHAcid_Plant Kuantan BASF ( Malaysia); IEFCL Nigeria
 EPCM JOB - PXPTA Rail dispatch area
 FEED JOB - 2EHAcid_Plant Kuantan BASF ( Malaysia) ,
 PROPOSAL JOB - IOCL SRU Paradip , FACT AMMONIA TANK, IOCL HALDIA AMMONIA TANK ,CHAMBAL
AMMONIUM NITRATE
 Strong problem solving & technical skills coupled with assertive decision making for enabling effective solutions
leading to high customer satisfaction and low operational costs.
 Experienced field design engineering work for a period of 1 year for brown field project of CFCL G3OU in Gadepan
rajasthan.
 Special skill of fixing plant location with the help of existing bench mark as a mediator between piping, civil and
project department.

KEY SKILLS

Structural Design Engineering Project Coordination & Management


Drawing & Modelling Client Relationship Management
Detail Engineering Coordination&meetings

WORK EXPERIENCE

Toyo Engineering India Ltd., Mumbai Feb’12 – till date


Structural Design Engineer

Uhde India Pvt. Ltd., Mumbai Mar’06 – Feb’12


Structural Design Engineer

Bmehtalia Consultants Pvt. Ltd., Mumbai Jun’05 – Feb’06


Structural Design Engineer

Stresscrete India Ltd., Mumbai Apr’04 – Jun’05


Structural Design Engineer

Shilpraj developers Pvt. Ltd., Mumbai Nov’02–Mar’04


Structural Design Engineer

Key Result Areas:


 Structural design of RCC and Steel structures.
 Brown field /Green field job expert
 Coordination with client / Subconsultant to getting work done.
 Improve the quality & productivity of work.
 Providing technical support to the team members to execute project and meet the milestones as planned.

EDUCATION

 B.E. in Civil from T.K.I.E.T Warananagar, Shivaji University, Kolhapur in July 2002; secured 60%
 Diploma in Civil, Govt. Polytechnic Malvan, Konkan region, B.T.E Mumbai in 1999; secured 68.65%
 10th from Mahatma Gandhi, Vidyamandir, Mumbai in 1996; secured 71.06%

PERSONAL DETAILS

Date of Birth: 12th September 1980


Languages Known: English, Hindi, Marathi
Address: B-303, Shree Samarth Residency, Behind Jain Mandir, Near Keshavji Nagar, Bhattipada,
Bhandup –West, Mumbai – 400078

SOFTWARE PROFICIENCY

 Software tools - STAAD.Pro CONNECT Edition V22 Update 8, Foundation 3D & Mat 3D (dsAppManager), RCDC
CONNECT Edition V11 Update 1.
 NAVISWORK, AutoCAD
 Codal Provision – Indian Code, US Code, European code, British Code.

#Please refer Annexure for Projects


ANNEXURE 1

PROJECTS

 Organization: Toyo Engineering India Pvt.Ltd., Mumbai

Project: Revamp EPCM work of 6424-Shell Hazira


Responsibilities as lead engineer:
 Existing Piperacks modification and extension for additional tiers.
 Checking new staad file prepared based on existing PDF scanned staad file data.
 Checking and approval of design and drawing documents for Junior engineers.
 In the absence of existing cad drgs, pdf markup on asbuilt drawing submitted to client.
 Checking of 3D modelling and non std. drawings prepared in Tekla software.

Project: Proposal and LSTK job work of 4893-Fact , 4890 SRU & 4902 CDWU-II
Responsibilities as lead engineer:
 Design supervision done for Junior engineers for all type of Plant and Non plant building , structures and ammonia
storage tank , UG facilities like CRWS system, SWD,Valve pit etc.
 Supervised BOQ team for proper input data on the basis of design and other job references.
 Checking and approving Design of Substation, Control room, Technological structure, Piperack and
equipment foundation.
 Preparing Manhours required for Drawing estimation,Facility description and Work volume summary and
Champion boq summary sheet.
 Preparing Technical queries for deviation in ITB –design basis and scope of work document.

Project: EPCM - PXPTA RAIL DISPATCH AREA


Responsibilities as Area engineer:
 Checking design of 6 m high retaining wall with length of 600 m , Office building, watch tower,Seucirty office,
Tower monitor, crossover, pipe sleepers, fence and gate.
 Paving and road design for Reach stacker loading of 100 T including container weight.
 Planning of civil activities adjacent to Rail track area as per Rail authority rules and regulations.

Project: IFFCO - IPAP LSTK job


Responsibilities as area engineer:
 Ammonia Tank area – Double deck slab design and documentation (Pilecap Dia = 40 m, Deck slab dia = 34m)
 Stair tower design using dynamic wind analysis concept, Piperack and Equipment foundation design.
 UG/AG activities including Paving , Storm water drain, Valve pit , Deluge valve house, local support etc.
 Coordination with Tekla and SP3D modeller for preparation of drawing and clash report check.
 Quality work done and saved 800 m3 concrete in Ammonia tank foundation by comparing with proposal job.

Project: CFCL-G3OU projects, LSTK work (Rajasthan-kota)


Responsibilities as area engineer and site deputed design engneer:
 Headed the OSBL area Structural and U/G facilities design and drawing at design office.
(IA-PA, DM CPU MB III , WPT Piperack, SL-1 to SL-5 sleepers, Substation)
 Resolving design and survey Queries on site and preparing FRI’s on site deputation for 1 year.
 Resolved all Brown field project site queries & Taking Approval from client by preparing markup on ground.
 Resolving queries in Video conference Meetings with Client, design office and site executives.
 230 number of Brown field site queries faced in Underground and above ground work area within 1 years of
stipulated period.
 Existing Silo Health study and adequacy check done with UPV test, Rebar scanning test and Rebound hammer test
on site with the help of Hilti technology.

Project: 2EHAcid_Plant Kuantan BASF (Malaysia) Part 2 (Feed Job)


Responsibilities as Area engg:
 Substation , Control building, Cooling Tower and UG facilities

Project: 2EHAcid_Plant Kuantan BASF (Malaysia) Part 1 (LSTK Job)


Responsibilities as Area engg:
 Foundation of Mechanical Tower (T3200 & T3500) , Pressure vessel foundation (D3230,D3690 & D3110),
O2 Package area (Vie tank foundation) included Raft Design & Pile analysis using British code.
ANNEXURE 2

Project: Indorama Eleme Fertilizer and Chemicals Ltd. (IEFCL Nigeria)


Responsibilities:
 Urea bagged storage building included designing of steel structure, part of PEB shed using Europian code.
 Weigh bridge control room included designing of concrete structure

Project: MARC - EPCM projects, PMC for LSTK work (Mangalore)


Responsibilities:
 Headed the OMPL area Structural and U/G facilities & MRPL area Structural and U/G facilitie
 Coordinated with owner/PMC/contractor for approval & site troubleshooting
 Administered proposals of LSTK, PMC, and EPCM nature

 Organization: UHDE India Pvt.Ltd., Mumbai

Project : NOCL – CUDDALORE in ISBL & OSBL Area


Responsibilities:
 Valve station, pipe supports, Crossover design , staad Modeling. And preparation of foundation and steel
structural design.
 Flare Area - Pipe rack which included coordination with Technip India Pvt. Ltd. for finalizing drawings
 Fuel oil fuel gas area - Coordination with Technip India Pvt. Ltd. for Finalizing drawings of Pipe rack, Ring
wall Foundation, Dyke wall, Pipe supports, Pipe sleepers
 Operating platforms, tank farm – ring wall, octagonal foundation, pump foundation
 Transformer foundation design and drawing for substation.

Project : IOCL - MSQU (Motor Spirit Quality Upgradation)


Responsibilities:
 Unit 034 – 035: includes Technological Structure, Pipe rack, Equipment Foundation, Barricading
 Unit 036 – 037: includes Technological Structures, Reactor structure, Compressor Shed, Pipe rack, Equipment
Foundation, Blow drum Pit, Barricading.
 Tank farm area Unit: Ring Wall Foundation, Dyke wall, Pipe sleepers, Cross overs.
 Checking of staad design of sub consultants like Design Excellence engg.
 Checking drawings of listed units made by Sub consultants like design excellence and Mujumdar consultant

Project : EPPC Propylene and Polypropylene Project - PDH Plant


Responsibilities:
Description: LSTK Project executed in Egypt. Structural design executed with the Provision of US Codes, Egyptian code for
earthquake analysis. Civil Units Included in this Plant is listed below:
 Pipe rack in PDH North Plant ( 60 m length)
 Ground Slab Utilities (Raft Size 15m x 45m) this raft is supported on 53 m deep Piles.
 CU3400 – Cable Pulling Pit & Cable Trenches , Cable Pulling pits , Cable trenches
 Design of Equipment Supporting Steel Structures, Pipe racks, Platforms, Misc. Steel supports, raft & pits.
 Co-ordinated with upstream department and checking of drawings prepared by designer on PDMS & AutoCAD

Project Name: Thailand Olychemicals Ltd.


Description: This project is based on Cost + fee type of contract. UNITS- Pallatization, Dehydration & Fertilization. (US
Codes)
Unit - Fertilization unit – steel structure (Area - 30 x 22 m) for Fatty Alcohol product
Responsibilties:
 Spreadsheet made for concrete staircase & beam design for local check made with provision of US code
 Checked all Super structural concrete & Steel drawings generated with PDMS
 Checked in all steel connection detail drawings for equipment made in AutoCAD

Miscellaneous work:
Project name: Polysius
Description: This Project was based on cement product. This project includes units as given below:
Conveyers, cement process bldg, Equipment supporting platforms, Dom, Shed bldg.
Responsibilities:
 Conducted 3d Staad modelling, analysis & design of steel structure, scheduling of quantities.
 Co-ordinated between PDMS modelling & Staad output
ANNEXURE 3

Project name: Utkal Alumina Project


Responsibilities:
 Designed Octagonal raft having diameter of 18 m and heavily loaded with equipment & its supporting pedestal
having diameter of 15m. Conducted 3 d modelling, analysis and design.
 Started new implementation of auto plant software for detailed engineering of the project

Project name: R & D work


Responsibilities:
 Headed standardization of chlorine evaporation bldg. as a completed package satisfying all requirement ask by
Clients
 Designed following:
o Standard trusses as a complete package for different spans
o Standard Spreadsheet for purlin Design
o Standard drawings for Purlin, Shades and S louvers

 Organization: Bmehtalia Consultants Pvt. Ltd, Mumbai

Company engaged in Pharmaceutical, Petrochemical projects


Responsibilities:
 Designed Thermal Power Station on Staad Pro 2004
 Used Codal Provision given by IS for Wind & Earthquake
 Projects Completed: Thermal power station 2 (45 m Height) & Thermal power station 3 (66 m Height)

 Organization: Stress crete India Ltd, Mumbai

Responsibilities:
 Used IS 1343, IS 456, IS 1893, IS 875 Parts I toV, IRS 1997 & IRC Codes for design
 Designed precast column, column cap, hollow core slab, t & rectangle beam by using precast & prestressing concept
Projects Completed:
 Shopping Mall at Sanpada (Navi Mumbai)
 Residential Building at Sewri.
 Bridge No 94/2 at Kalyan - Lonavala.
 Residential Complex (Precast Wall Panel system) at Kandivali (G+23)

 Organisation: Shilpraj Group of Companies, Mumbai

Responsibilities:
 Designed of pre-engineered buildings
 Anchored bolt design & plan showing layout of base plates
 Checked for bracing, Portal frame, Spandrel beam
 Erection Drawings for actual site execution and for Permits
 Conducted shop fabrication drawings used at fabrication yards
 Showed typical connection & flashing details used for site execution
 Prepared tally count over sheets for estimating the weight of the structure
Highlights of some completed projects in Shilpraj Group of Companies:
Kemp Investment Group
Newnan, GA, U.S.A Zip: 30241
Type: Commercial (Retail Stores) Building Code: IBC 2000
Size: LRF 100’0 x 17’6” x 100’0 Complexity: 6 Tonnage: 70 Tones
Williams Office Plaza
7151 Lee Highway, Chattanooga, TN, U.S.A Zip: 37421
Type: Commercial (Offices/ Bank) Building Code: SBC 1999
Size: LSS 67’0 x 14’0/16’9 ½ x 207’0 Complexity: 6 Tonnage: 90 Tones
Paris Fire Station
South Paris, Maine, U.S.A Zip: 0428
Type: Fire Station Building Code: BOCA 1996
Size: 100’0 x 20’0 x 118’0 Complexity: 9 Tonnages: 120 Tones

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