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  • 8 TPH Saturated

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    Supratik Roy
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    The document provides details on fuel consumption and heat input calculations for a furnace. It states that the fuel fired is 6,252.72 lbs/hr or 2.84 tons/hr, and the gross heat input is 26.3 million Btu/hr or 6.6 million Kcal/hr. It also lists absorption area details for the furnace, with an equivalent projected radiation surface area of 555 square feet up to the open passes and 0 square feet for the open passes. Furnace exit gas temperature is calculated to be 1550°F up to the open passes and 1482°F at the exit plane. Furnace volume is 41.99 cubic meters or 1,483 cubic feet, and residence time

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    The document provides details on fuel consumption and heat input calculations for a furnace. It states that the fuel fired is 6,252.72 lbs/hr or 2.84 tons/hr, and the gross heat input is 26.3 million Btu/hr or 6.6 million Kcal/hr. It also lists absorption area details for the furnace, with an equivalent projected radiation surface area of 555 square feet up to the open passes and 0 square feet for the open passes. Furnace exit gas temperature is calculated to be 1550°F up to the open passes and 1482°F at the exit plane. Furnace volume is 41.99 cubic meters or 1,483 cubic feet, and residence time

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    14 views4 pages

    8 TPH Saturated

    Uploaded by

    Supratik Roy
    The document provides details on fuel consumption and heat input calculations for a furnace. It states that the fuel fired is 6,252.72 lbs/hr or 2.84 tons/hr, and the gross heat input is 26.3 million Btu/hr or 6.6 million Kcal/hr. It also lists absorption area details for the furnace, with an equivalent projected radiation surface area of 555 square feet up to the open passes and 0 square feet for the open passes. Furnace exit gas temperature is calculated to be 1550°F up to the open passes and 1482°F at the exit plane. Furnace volume is 41.99 cubic meters or 1,483 cubic feet, and residence time

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 4

    Fuel Consumption :-

    At MCR = Total Heat to steam at MCR / (Efficincy x GCV)

    Fuel Fired = 6380.33 lbs/Hr

    = 3.86 T/Hr.

    Ash Correction =Fuel fired At MCR ((100- Unburnt Losses)/100)

    Fuel Burnt = 6252.72 lbs/Hr

    = 2.84 T/Hr.

    AIR AND GAS WEIGHTS:-

    Wt of Wet Air Wt of Wet Gas


    (lb/hr) (kg/hr) (lb/hr) (kg/hr)

    Furnace : 24.7E+3 11234 30.6E+3 13912

    Blr. Mean: - - 30.6E+3 13912

    Eco. In : - - 30.6E+3 13912

    I.D. Fan - 30.6E+3 13912 `

    Cp of Air = 0.245 % of Air from FD Fan = 80 %

    Heat Added In Air Heater = Wa x (T2-T1) x Cp of air As (T2-T1) = 180 0F

    = 139.44 Btu/hr

    H.R.& A = Heat Released and Available.

    = Fuel Fired x [(NCV+ Heat added in A.H) -(((Radiation Losses/2)+Unburnt losses) * (GCV/100))]

    = 21.3E+6 Btu/Hr.

    4. FURNACE :-
    Gross Heat Input (Qi/p) = Fuel Fired x GCV

    = 26.3E+6 Btu/hr
    = 6.6E+6 Kcal / Hr.
    Absorption Area:-

    A) Upto Open Passes:-


    ht width
    PRS Factor Ft2 EPRS Area (Ft2)

    Front Wall 3.59 x 2.500 1 10.76 97 = 97

    Rear Wall 3.59 x 2.500 1 10.76 97 = 97

    Side Wall 3.59 x 4.680 1 10.76 181 x 2 = 361

    Nose 0.00 x 0.000 1 10.76 0 = 0

    Open Plane 0.00 x 0.000 1 10.76 0 = 0

    E.P.R.S 1 = 555 Ft2

    B) Open Pass :-

    PRS Factor Ft2 EPRS Area (Ft2)

    Front Wall x 2.500 1 10.76 0 = 0

    Side Wall x 1.670 1 10.76 0 x2 = 0

    Exit Plane x 2.500 1 10.76 0 = 0

    Roof x 2.500 1 10.76 0 = 0

    E.P.R.S 2 = 0 Ft2

    E.P.R.S = E.P.R.S.1 +E.P.R.S.2- OPEN PLANE

    = 555 Ft2

    = 52 m2
    Sensible Heat In air = Wa x Cpa x (Toa - Tia)

    Cp of Air = 0.245

    Sensible Heat In air = 871.9E+3 Btu/hr

    Sensible Heat In Gas = (Gross Heat Input + Sensible Heat in Air)/ Wg


    = 888 Btu/lb

    A. Temp Upto Open Passes (F.E.G.T 1) :-

    Wg / E.P.R.S 1 = 55 lb/ft2.hr
    HRA/E.P.R. S 1 = 38.4
    F.E.G.T.1 = 1550 0F

    = 843 0C
    B.
    F.E.G.T at exit plane :-

    Wg / E.P.R.S = 55 lb/ft2.hr

    F.E.G.T 2 = 1482 0F

    = 806 0C

    Furnace Volume = 41.99 m3


    = 1483 ft3

    Volumetric Heat Released R. = Qi/p / Furnace Volume

    = 17,733 Btu/hr. ft3

    Furnace Gas Volume = Wg x Specific Volume


    747.83
    = 1.58E+06 Ft3/hr. Take spec.vol from fuelPart
    at FEGT
    Furnace Vol. upto CL of S.H. = 41.99 m3

    = 1483 Ft3

    Furnace Residence Time = Furnace Vol.(Upto Cl of SH) / Furnace Gas Vol.

    = 3.38 Sec. 3.36904

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