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HVDC Unsolved Issues: a Review

G. Rinzo, G. Pedrazzoli, A. Chiarelli


Department of Industrial Engineering
University of Padova
Padova, Italy

Abstract — With more and more HVDC projects turning • conversion systems, for the AC/DC conversion [7];
into operation several emerging issues deserve strong
attention. It is essential to focus on up-to-date problematics • smoothing reactors, for the reduction of DC current
related to HVDC technology, in order to improve technical ripple [8];
and economical features. The fundamental purpose of this • harmonic filters, used to provide a low impedance
paper is to develop a guide capable of giving an overview of path to ground which are capable to drain current
main HVDC issues. This work is also a useful basis to steer harmonics [9];
future researches.
• power cables [10-16].
Keywords—HVDC; Transient Over Voltage; Harmonic
Content; Pollution; MMC. With reference to the required performance, different
configuration of HVDC systems are possible, the most common
are [17]:
I. INTRODUCTION
In modern society, the sustainable development concept is • Monopolar connection has two converters,
faster growing in importance: the intensification in electrical separated by a single DC pole line, either positive
energy production must comply with environmental issues. For or negative voltage. In such arrangement, the
this purpose, renewable energy (RE) power plants are taking off ground is used as current return path. Actually,
more frequently compared to the past. Furthermore, the some submarine cable connections use this
increasing lack of territory resources narrows down the sites for configuration;
power plant and brings the choice towards off-shore ones. In • In the Bipolar connection, two DC lines of different
order to connect efficiently such RE power plants to the main polarities are connected to the converters. Each
grid, power cables are commissioned and two typical technical pole is independent and, in case of a fault, the
solutions are feasible: the HVAC connection or the HVDC one. healthy pole can operate as a mono-polar
Most of the transmission and distribution systems worldwide connection with the ground used as the return path.
work with AC but, in recent years, thanks to the increasing in At the present state, the main land connections use
reliability of AC/DC converters, HVDC power transmission this configuration.
links have strongly increased [1, 2]. HVDC is nowadays used in
applications where its technical and economic aspects give an The most sensitive part of the whole connection consists in
advantage versus the AC solution, i.e. interconnections between the conversion system, for which two different schemes are
asynchronous systems, or lack of reactive power compensation commonly used [18]:
stations, which enable to achieve synergies between different • Line Commutated Converter (LCC), uses a
technologies [3-6]. However, HVDC links are based on thyristors based technology. This technology
relatively young technologies and a certain number of issues achieves its control by regulating the firing angle of
restrict installation possibilities (i.e. transient over voltage, fault thyristors on both rectifier and inverter [19, 20];
management, harmonic content, pollution on insulators, etc…).
Nevertheless, its reliability and technical features can greatly • Voltage Source Converter (VSC) uses IGBT
improve if properly supported by a massive research activity. technology. This technology can be switched at any
The purpose of the present paper consists in an accurate review time, independently of the AC voltage. The phase
of the state of the art of HVDC in order to highlight challenging and amplitude can be controlled by means of the
research fields. Pulse Width Modulation (PWM) technique [21].

II. TYPICAL LAYOUTS III. FULL AND HALF BRIDGE CONFIGURATIONS


In this section, a summary about typical layout for HVDC Multilevel converters allow significant increase in power
systems is carried out. For the sake of brevity, more details about throughput, combined with reduced losses. Generally, they are
the mentioned topic can be found in the reference section. defined as any VSC with three or more output levels.
Typically, HVDC is composed of:

978-1-5386-5186-5/18/$31.00 ©2018 IEEE


A. Pollution
SM SM SM SM SM
An innovative evolution of HVDC transmission system
SM SM SM consists in OHLs HVDC (see fig. 2). For such application, a
main issue is the insulator design process. In fact, unlike the AC
transmission systems, DC static fields make flashovers more
SM SM SM
problematic since a fault current arc does not present zero
current states and its extinction becomes more complicate [25,
A 26]. It is well known that pollution deposit on insulator surfaces
B affects insulation properties in different ways: pollution degree,
SM SM SM U U
surface distribution and constituents can influence insulators
SM SM SM withstand voltage. Insulator geometrical characteristics, such as
surface layout and materials affect the flashover voltage as well.
In recent years, the usage of polymeric composite materials as
SM SM SM insulating, become a trend, especially for HVDC applications in
Fig. 1 Shows topologies (A) full bridge, (B) half bridge
areas characterized by heavy pollution conditions because of its
higher insulation and mechanical properties compared to
The modular approach using a large number of sub-modules porcelain and glass materials [27]. A negative aspect of
allows achieving higher rating, easy modularity, as well as composite material consists in poor self-cleaning properties,
increased reliability. With a greater number of output voltage worsened by the easier contaminant adsorption due to the
levels, harmonics generated from switching decrease and less constant electrostatic force: for this reasons, DC insulators are
filtering is required. There are a number of multilevel converter more exposed to contaminants, with a rate of 1.2-1.5 times
topologies, each with associated functionalities. Voltage source higher than that of AC insulators under the same condition [28,
converters are liable to DC side faults and, depending on the 29]. An interesting aspect is the pollution deposit ratio T/B
topology of the multi modular converter (MMC), there is a between the top surface and the bottom surface, which typically
different type of replies to the failure. It is interesting to observe reaches values between 0.1 and 0.2 (0.005 under severe
the behavior of the converter in case of MMC with sub-modules conditions). Works made for glass and porcelain insulators has
(SMs) half-bridge or full-bridge. Half-Bridge MMC (HB- shown how the withstand voltage reduces proportionally with
MMC) and its variants are seen as the main contenders for future the T/B ratio or, in other words, with the pollution level [30]. In
multi-terminal HVDC applications. In place of a series recent years, Silicon Rubber (SiR) has been widely used
connection of devices, the MMC is constructed from a series because of its resistance against pollution compared to other
connection of cells or ‘sub-modules’. The modular design materials. SiR insulators are typically dimensioned with 75% of
consists of three phases, each of them including an upper and the creepage distance normally required for equivalent
lower arm. Every arm contains an inductor (arm reactor) and a insulators of other materials.
series of sub-modules, each with a capacitor regulated around an
average voltage. The number of SMs varies according to the Several studies has been made to improve the insulation
converter rating. In this case the submodule consists of an HB characteristics: [31] shows how the influence of non-uniform
valve, shown in Fig.1. In the on-state the capacitor voltage is pollution distribution can affect flashover performance. Despite
projected between the sub-module power terminals; in the off- the pollution flashover voltage gradients of SiR insulators [30]
state the sub-module is bypassed. By varying the number of is superior to glass and porcelain insulator under DC conditions,
submodules in the upper and lower arms of a phase the AC in [32] is showed that DC flashover voltage of an ice covered
output voltage of the converter can be controlled. The full-bridge SiR insulator improves decreasing the ratio between insulator
sub-module (FB-SM) is a mirrored arrangement of the half- leakage distance and height.
bridge sub-module and therefore contains two pair of switches
(IGBTs and diodes) and a capacitor, as shown in Fig. 1.

IV. UNSOLVED ISSUES


HVDC interconnection lines are rather young transmission
systems. The first plant, by ABB, was installed in Gotland in
1954. That installation worked with mercury-arc converter
valves [22]. In any case, the first modern HVDC interconnection
is dated 1979 and is the Cahora Bassa one, in Africa. It was the
first one with conductor voltage above 500 kV as well as among
the first with thyristor converter valves [23,24]. In these last 50
years a continuous improvement has been made, but a high
number of aspects need to be enhanced. In next sections, the
main unsolved issues are described and the state of the art is
illustrated, with the aim to set up a useful guide for future
researches. Fig. 2 HVDC insulators.
HVAC HVDC
8 1.8 p.u.
8
2.6 p.u.
Required Insulation Distance [m]

7 7
Very Heavy
6 6 t2 t1
5 5 1.75 p.u.

4 4
t3 3t1
Lightning Lightning
3 3 3t2 t4
Very Light
2 2
Very Light
1.4 p.u.
1 1

400 600 800 1000 1200 400 600 800


Maximum System Voltage [kV] Fig. 4 Time propagation of transient over voltages through the entire line.

Over Voltage (ToV) problem is of particular interest,


Fig. 3 Illustration of indicative insulation distance requirements for HVAC and
HVDC [32]
because the insulation level of the power cable and the cost of
the entire system depends upon such TOV values. However,
In [33] the SiR properties under fault conditions are such problem is known from a long period and it is due to the
calculated, in order to determine the electrical stress on each voltage redistribution along the line, starting from the fault
insulation component. In general, the pollution performance point, and it is generally linked to the travelling waves
analysis can be evaluate by means of an analytical process, by phenomena. The transient voltages propagate in both directions
means of the following: to the remote end of line with the speed of the related travelling
wave at certain characteristic impedance. Once the transient
U f = a ⋅ SDD−b voltage has reached the line terminal, it is reflected backward
and the phenomenon repeats itself until complete damping of
where Uf is the flashover voltage, SDD the salt deposit the wave [36]. It is possible to have an idea of these phenomena
density in mg/cm2, and a and b are respectively the surface by means of the lattice diagram of fig. 4.
pollution coefficient and characteristic exponent. Their values Every time the voltage waves reach the remote end of the
depends on the insulator types, materials, voltage types, etc. line, the voltage rises, until an asymptotic value, which depends
Besides, the designing process it is very different between chiefly on system characteristic, but typically varies in the
HVAC and HVDC insulation in fact, while for the first case the range of 1.55 for 320 kV systems to almost 2.0 for 500 kV
switching impulse under rain conditions is the main systems [34]. As a consequence of a single pole to ground fault
dimensioning parameter, for HVDC case, the pollution deposit on a DC line, an overvoltage is induced on the healthy pole [37].
is the absolute dominant dimensioning parameter, as it is shown This is undesirable, because a monopolar fault can evolve in a
in fig 3 [33]. In recent years, a certain number of goals has been bipolar one, if the withstand insulation voltage is surpassed on
reached, but more in-depth studies have to be done, in order to the healthy pole. The magnitude of the overvoltage depends
further improve the performance, i.e. studies on wind effect and mainly on the nature of the line terminations and its value can
non-homogeneous pollution layers characterized by heavy be analytically evaluated by means of:
density or studies on insulators profile, in order to determine the
best one could be of interest for future work. 3 2 ⋅U m
ToV =
U dc π T
where ToV is the expected value of the transient over
B. Transient OverVoltage voltage in p.u., Um the maximum value of the ac voltage, Udc
Nowadays, modular multilevel converters (MMCs) are the nominal dc voltage and T the voltage ratio of the converter
typically built in symmetrical monopole configuration, with no transformer. Nowadays, surge arresters (SAs) are used in order
ground connection at any point of the circuit. This unavoidable to limit ToVs. SA switching impulse protection level (SIPL), is
choice is due to the application of the zero sequence harmonics generally higher than the expected ToV value, as a consequence
over modulation of the converter bridge. Furthermore, in case SAs can be designed with an higher energy rating, to cope with
of pole to ground fault, short circuit currents are negligible on temporary overvoltage, leading to an higher cost and footprint.
converters. The ground reference point is performed by means However, the ratio between the SA SIPL and continuous
of a high [34] impedance reactor or by utilizing a high operating voltage Udc, cannot be arbitrarily reduced, so that,
impedance . Obviously, managing the neutral point of the SAs can only limit ToV value to about 1.5. The energy rating
system by means of a high or infinite impedance value has some
drawbacks, in particular higher overvoltage are induced on the of the SAs is mainly dictated by the opening time of the AC
healthy pole in consequence of a single pole to ground fault and, breakers and the protection relays have to be evaluated in order
during the fault occurrence, high and long DC voltage [35] to avoid thermal runaway [38]. The ToVs are one of the main
stress arises on both the cable and the converter. The Transient issue in HVDC cable design because of many aspects that
should be taken into account, namely:
• it is not known how ToVs can affect the behavior of • Hybrid filters, a particular configuration of active
DC and AC equipment and their aging; filters [44].
• there is no agreement on the wave shape among Other options [45] could result in the use of current limiting
involved parties and it is hard to reproduce them in laboratories, resistors between grounding and converter transformer neutral
because it needs specific equipment and high cost for the single point or in the connection of neutral series capacitor.
test.
It is possible to assess that cable systems are for sure the D. Reliability
most stressed components by ToVs, insulations in particular At the present state, because of the improvement in the
due to preexisting space charges. Nevertheless, models conversion station components, IGBT switching components in
describing system properties and aging are not present in MMC are considerably increasing [46]. Furthermore, a high
literature and it is not possible to know how ToVs will affect number of SMs is necessary in order to reduce the harmonic
different components. Moreover, it is unknown whether losses. While an additional quantity of SMs needs to be installed
standardized wave shapes could be utilized in order to simulate as redundancies, to guarantee uninterrupted operation between
the system behavior. planned maintenances [47]. The main problem of IGBTs based
converter station, consists in its high cost and due to this, it is
C. GIC and Harmonic losses necessary to choose a suitable number of operational and
There is an interaction between space weather and Earth’s redundant elements, by taking into account the loss energy cost
magnetic field. In case of a solar storm, electro-jets are [48]. There are different redundancy schemes, each one
produced as consequence of coronal mass ejection and passes ensuring different mean time to failure (fig. 5), and several
through the magnetosphere. At the ground level, electro-jets studies on the best configuration have been made and nowadays
interact with the Earth’s magnetic field with the production of and others are in progress [49, 50]. The purpose of such studies
an induced geo-electric field as result. The typical frequency of consists in identifying the best redundancy scheme, which
electric power system is 50 or 60 Hz, which is very high allows minimizing the converter station cost with no drawbacks
compared to geomagnetic variations (in the range of mHz). on the operational lifecycle.
Whenever there is a flow of Geo-magnetically Induced Current
through the converter transformers neutral, it affects the DC E. DC Faults Management
current as well [39, 40]. This topic should not be In the event of a DC fault in the network [51], VSC MMC
underestimated; in fact, in 1989 a geomagnetic storm caused the FB is able producing the rated AC waveform up to a complete
blackout of the hydro Quebec transmission system [41]. A reversal of the DC-Link voltage, thus providing DC fault
certain number of undesired effects could be awarded to GIC blocking response. A full-bridge-based MMC is primarily
current, in particular: designed with focus on reliability. In normal operation, the full-
• Significant harmonic currents and consequent mal- bridge submodules are modulated like half-bridge submodules,
operation of protective relays; with only two of the switch valves operating at each moment.
The main difference in operation appears in case of a DC fault.
• System instability; During a DC fault, a high overcurrent originates on the DC grid.
As soon as a DC fault is detected, the AC side can be insulated
• Intensification in corrosion of pipeline steel; from the DC side by inhibiting the control operation of the
• Occurrence of DC bias and saturation of converter submodules. Once the control operation is blocked unlike the
transformer cores to a great extent. half-bridge submodules, which are bypassed by the antiparallel

The harmful problem caused by GIC currents is that it


generates a DC bias. When the DC bias starts to flow into the
AC grid side, it could result in the production of low frequency
oscillation due to possible parallel resonance and meanwhile
the normal operations of converter transformers could change
as well. If this phenomenon occurs, it results in the formation
of a regenerative feedback between converter transformer and
converter bridge. This gives a harmonic content increase;
furthermore, the generated harmonics have low order (2nd
harmonic) and this leads the HVDC system into instability of
the HVDC system [42, 43]. Nowadays, to reduce harmonics,
the conventional methods consist in the installation of filters
between the 3-phase AC source and the converter transformers.
Typical filters are:
• Active filters, which have the property to control its
filtering characteristics; Time [years]
Fig. 5: Example of how different redundancies schemes can affect the system
• Passive filters, more economical and effective than behavior for a given redundancy rate and components number [49].
active ones;
diodes of the IGBTs or the thyristors and continue feeding These will constitute electric energy corridors linking
the fault, the full-bridge submodules are connected (see Fig. 6). distant regions or nations. Moreover, it deserves to be
In this case a DC fault current cannot circulate, as it is directed mentioned that many wind and photovoltaic farms are
through the capacitors of the submodules, which are connected connected to the grid onshore via a HVDC transmission system
in series and in opposing polarity to the current direction. As and a battery energy storage system is connected through a
the total series capacitor voltage is higher than the peak line-to- DC/DC converter to the DC-link of the HVDC system.
line voltage of the AC grid, the current drops to zero. However, Therefore, the development of reliable electrical models [52-
the disadvantage of this method is that controllability is lost and 56] of both the HVDC and the stationary storage systems is
therefore, the MMC station cannot provide support to the AC necessary to be able to analyze and foresee the behavior of the
side. It operates like a STATCOM when DC short circuit fault whole system.
occurs and rides through the fault. The FB option offers a
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