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Shrinkage-compensated
free-flowing
fibre-reinforced
micro-concrete for repairs
to concrete structures
WHERE TO USE
Repairing deteriorated concrete structures and/or
increasing the section of concrete structures where
certain thicknesses and configurations require the use
of free-flowing pre-dosed concrete.
Some application examples
• Structural repair of reinforced concrete pillars and
beams.
• Repairing motorway, road and railway viaduct piles.
• Repairing the lower spigots on pre-stressed viaduct
beams.
• Repairing floor slabs after removing damaged areas
by scarifying.
• Repairing concrete floors (industrial floors, road
surfaces and airport runways).
• Repairing hydraulic structures (overflows, channels,
dams, basins, forced run-off channels, etc.).
• Filling rigid joints between concrete elements.
TECHNICAL CHARACTERISTICS
Mapegrout Hi-Flow B2 is a ready-mixed, fibre-reinforced,
CE marked, pre-dosed concrete made from high-
strength cement, selected aggregates, special
admixtures and synthetic polyacrylonitrile fibres
according to a formula developed in the MAPEI
research laboratories.
When mixed with water, Mapegrout Hi-Flow B2 forms
a fluid concrete which does not segregate with the
capacity to flow into tight and complex spaces.
To allow the product’s expansive properties to
develop fully and correctly, Mapegrout Hi-Flow B2
must be mixed with water and cured in a damp
[Edilizia] 1134-mapegrout colabile b2-gb (4) (22.10.2021 - Corr. PDF Sito)
EN 1504-3
IN COMPLIANCE WITH
EUROPEAN STANDARD
EN 1504-3
R4
REPAIR MORTAR
environment. It is very difficult, however, to guarantee
such conditions on site.
In order to guarantee that its expansive properties
develop correctly in the open air, adding
Mapecure SRA to Mapegrout Hi-Flow B2 offers
certain advantages.
When mixed with Mapecure SRA, a special curing
agent that reduces both plastic and hydraulic
shrinkage, the excellent performance characteristics
of Mapegrout Hi-Flow B2 are further improved.
In fact, Mapegrout Hi-Flow B2 mixed with
Mapecure SRA is considered a highly advanced
technological system, in that the admixture has the
capacity of reducing rapid evaporation of water from the
concrete and favouring the development of its hydration
reactions.
Mapecure SRA acts as an internal curing agent
and, thanks to its interaction with some of the main
components in the cement, reduces final shrinkage by
20% to 50% compared with the same product without
the admixture, thus leading to a lower risk of cracking.
The product may also be used without adding
Mapecure SRA when climatic conditions allow a
favourable curing cycle to be carried out.
Once hardened, Mapegrout Hi-Flow B2 has the
following characteristics:
• high compressive and flexural strength;
• modulus of elasticity, thermal expansion coefficient
and permeability coefficient similar to high-quality
concrete;
• low capillary absorption (according to EN 13057);
• high impermeability to water (according to EN 12390-8);
• excellent adhesion to old concrete (when prepared
appropriately and soaked with water prior to
 rout application), and to reinforcing bars,
eg w B2
especially when treated beforehand with
p Mapefer or Mapefer 1K;
Mai-Flo
• excellent resistance to mechanical stress,
including dynamic stress;
H • high resistance to cracking thanks to the
addition of Mapecure SRA, a special
admixture which reduces shrinkage
and improves air curing to allow full
development of the mortar’s expansive
properties.
Mapegrout Hi-Flow B2 complies with the
principles defined in EN 1504-9 (“Products
and systems for the protection and repair of
concrete structures: definitions, requirements,
quality control and evaluation of confomrmity.
General principles for the use of products and
systems”), and the minimum requirements
of EN 1504-3 (“Structural and non-structural
repair”) for R4-class structural mortars.
Mapegrout Hi-Flow B2 is recommended
for layers from 5 to 10 cm thick. For thicker
layers contact our Technical Services
Department.
RECOMMENDATIONS
• Do not apply Mapegrout Hi-Flow B2 on
smooth substrates: roughen the surface
and insert reinforcing bars; make sure the
layer of mortar over the bars is at least
2 cm thick.
• Do not use Mapegrout Hi-Flow B2 to
anchor elements in place (use Mapefill,
Mapefill R or Mapefill MF 610).
• Do not use Mapegrout Hi-Flow B2 where
a spray or trowel-applied product is
required (use Mapegrout Easy Flow).
• Do not add cement or admixtures to
Mapegrout Hi-Flow B2.
• Do not add water once the mix has started
to set.
• Do not use Mapegrout Hi-Flow B2 if the
temperature is lower than +5°C.
• Do not use Mapegrout Hi-Flow B2 if the
bag is damaged or if it has been opened
previously.
APPLICATION TECHNIQUE
Preparation of the substrate
• Remove all deteriorated and loose concrete
to obtain a sound, strong, rough substrate.
Any areas previously repaired, which are
not perfectly adhered must also be
removed.
• After preparation, the surface of concrete
requiring repair must have an uneven
surface with at least 5 mm roughness.
• Remove all dust, rust, cement laitance,
grease, oil and paint from the concrete
and reinforcing bars by sandblasting.
• Treat reinforcing bars with Mapefer or
Mapefer 1K according to the procedure
illustrated in the relevant Technical Data
Sheet for each product.
• Wait until Mapefer or Mapefer 1K
has dried.
• Saturate the substrate with water.
• Before carrying out repairs with
Mapegrout Hi-Flow B2, wait until any
excess water has evaporated off. If
necessary, use compressed air to help
remove excess water.
Preparation of the product
Pour approximately 2.25 litres of clean water
every 25 kg bag into a cement mixer or about
90 l every 1000 kg big-bag in a truck mixer.
Slowly add the content of the package of
Mapegrout Hi-Flow B2 and mix for a few
minutes. Check the consistency of the pre-
dosed concrete and add the remaining water
to obtain the consistency required without
adding more than the recommended amount
(about 2.6 l every 25 kg bag or 90-105 l
every 1000 kg big-bag). Add Mapecure SRA
(0.16-0.32% by weight of the pre-dosed
concrete, or 160-320 g every 100 kg of
Mapegrout Hi-Flow B2). Mix again for a
few minutes to form a well-blended, fluid,
lump-free mix. The product remains workable
for approximately 1 hour at +20°C. The
expansion rate of Mapegrout Hi-Flow B2
has been calculated so that it compensates
for hygrometric shrinkage. In order for
expansion of the mortar to be efficient it must
be contrasted with reinforcing bars or with
confinement pockets in the substrate.
Application of the product
Pour Mapegrout Hi-Flow B2 into the
formwork in a continuous flow from one
side only in order to help all air to be
expelled.
The formwork must not absorb water from
Mapegrout Hi-Flow B2. To prevent
absorption, we recommend treating the
formwork with form-release compound
(such as DMA 1000).
There is no need to vibrate the pre-dosed
concrete after pouring.
Make sure that all the deteriorated areas
are completely filled. To help the pre-dosed
concrete enter into the more difficult areas,
use wooden sticks or thin round bars.
If the structure to be repaired is subject to
high dynamic stress, it may be advantageous
to apply a layer of flexible smoothing and
levelling compound such as Mapelastic,
Mapelastic Guard or Mapelastic Smart.
Coloured Elastocolor Paint may then be
applied to form a protective finish.
For further information please contact our
Building Line Technical Services Department.
PRECAUTIONS TO BE TAKEN DURING
AND AFTER APPLICATION
• Only use bags of Mapegrout Hi-Flow B2
which have been stored on their original
pallets in a covered, well-protected area.
• Particularly in hot or windy
weather, we recommend curing the
pre-dosed concrete carefully to prevent
the mixing water evaporating too quickly,
otherwise surface cracks may appear
due to plastic shrinkage. When applied
on horizontal surfaces, spray water on
the suface while pouring and immediately
cover it with a waterproof sheet for at least
3 days. When applied on vertical surfaces,
spray water on the suface immediately after
stripping the formwork and cover it with a
waterproof sheet for at least 3 days. As an
alternative to damp curing, it is possible
to apply anti-evapoation products on the
surface. These must be chosen according
to the subsequent applications.
 TECHNICAL DATA (typical values)

PRODUCT IDENTITY

Class according to EN 1504-3: R4

Type: CC

Consistency: powder

Colour: grey

Maximum size of aggregate (mm): ≤ 10

Dry solids content (%): 100

Ion chloride content: - minimum requirement ≤ 0.05%

according to EN 1015-17 (%): ≤ 0.05

APPLICATION DATA (at +20°C - 50% R.H.)

Colour of mix: grey

Mixing ratio: 100 parts of Mapegrout Hi-Flow B2 with 9-10.5 parts of water
and 0.16-0.32% of Mapecure SRA (160-320 g every 100 kg
of Mapegrout Hi-Flow B2)

Consistency of mix: fluid

Density of mix (kg/m³): 2,300

pH of mix: > 12.5

Application temperature range: from +5°C to +35°C

Pot life of mix: approx. 1 hour

FINAL PERFORMANCE (10% mixing water - mixing **)

Requirements according
Test Performance
Performance characteristic to EN 1504-3 for
method of product
R4-class mortar

30 (after 1 day)
Compressive strength
EN 12390-3 not required 60 (after 7 days)
– 100 mm cube (MPa):
70 (after 28 days)

Compressive strength
EN 12190 ≥ 45 (after 28 days) 70 (after 28 days)
– 40 x 40 x 160 mm prism (MPa):

4 (after 1 day)
Flexural strength
EN 12390-5 not required 6 (after 7 days)
– 100 x 100 x 400 mm beam (MPa):
7 (after 28 days)

Compressive modulus of elasticity (GPa): EN 13412 ≥ 20 (after 28 days) 28 (after 28 days)

Adhesion to concrete (substrate in MC 0.40 –

water/cement ratio = 0.40) according to EN 1542 ≥ 2 (after 28 days) > 2 (after 28 days)
EN 1766 (MPa):

Contrasted expansion on air (µm/m): UNI 8148 mod. not required > 400 after 1 day (*)

Warp test: // not required convex (*)

no cracks after
Crack resistance: “O Ring Test” not required
180 days (*)

Depth of carbonation
≤ than the reference concrete
meets
Resistance to accelerated carbonation: EN 13295 (MC 0.45 type water/cement
specifications
ratio = 0.45) according
to UNI 1766

Impermeability to water - penetration depth - (mm): EN 12390-8 not required <5

Capillary absorption (kg/m²·h ):

0.5 EN 13057 ≤ 0.5 < 0.08

Slip-resistance of steel reinforcing bars – RILEM-CEB-FIP

not required > 25
adhesion stress (MPa): RC6-78

Thermal compatibility measured as adhesion

according to EN 1542 (MPa):
– freeze-thaw cycles with de-icing salts: EN 13687-1 ≥ 2 (after 50 cycles) >2
– storm cycles: EN 13687-2 ≥ 2 (after 30 cycles) >2
– dry heat cycles: EN 13687-4 ≥ 2 (after 30 cycles) >2

X0, XC1, XC2, XC3,

XC4, XS1, XS2, XS3,
Exposure class: EN 206-1 not required
XD1, XD2, XD3, XF1,
XF2, XF3, XF4 (***), XA1

Reaction to fire: EN 13501-1 Euroclass A1

(*) Performance achievable by adding 0.16% of Mapecure SRA.

(**) Mixing: see the paragraph “Preparation of the product”.
(***) Mapegrout Hi-Flow B2 was tested according to the standard EN 12390-9 compared with reference concrete with composition in
compliance with class XF4 according to EN 206-1.
 rout Cleaning
eg w B2
Pre-dosed concrete which has not yet
p hardened may be washed from tools using
Mai-Flo
water. Once hardened, cleaning is much
more difficult and it must be removed
H mechanically.
CONSUMPTION
Approximately 21 kg/m² per cm of thickness
(approximately 2,100 kg/m³).
PACKAGING
25 kg bags and 1000 kg big-bags.
STORAGE
Mapegrout Hi-Flow B2 may be stored for up
to 12 months in its original packaging.
The product is available in special 25 kg
vacuum-packed polyethylene bags which
offer better protection of the product from
rain. In hot weather, store the product in a
cool area and use cold water to prepare the
pre-dosed concrete.
In cold weather, store the product in a closed
area at a temperature of +20°C and protect
from frost. Use lukewarm water to prepare
the pre-dosed concrete.
If stored in a dry, covered area in its original,
well-sealed packaging, Mapegrout Hi-Flow B2
in 1000 kg big-bags remains stable for
12 months.
SAFETY INSTRUCTIONS FOR
PREPARATION AND APPLICATION
Instructions for the safe use of our products
can be found on the latest version of the
Safety Data Sheet, available from our website
www.mapei.com.
PRODUCT FOR PROFESSIONAL USE.
BUILDING THE FUTURE
WARNING
Although the technical details and
recommendations contained in this product
data sheet correspond to the best of our
knowledge and experience, all the above
information must, in every case, be taken as
merely indicative and subject to confirmation
(GB) A.G. BETA
after long-term practical application; for
this reason, anyone who intends to use the
product must ensure beforehand that it is
suitable for the envisaged application. In
every case, the user alone is fully responsible
for any consequences deriving from the use
of the product.
Please refer to the current version of the
Technical Data Sheet, available from our
website www.mapei.com
LEGAL NOTICE
The contents of this Technical Data
Sheet (“TDS”) may be copied into another
project-related document, but the
resulting document shall not supplement
or replace requirements per the TDS in
force at the time of the MAPEI product
installation.
The most up-to-date TDS can
be downloaded from our website
www.mapei.com.
Any reproduction of texts, photos and illustrations published
ANY ALTERATION TO THE WORDING
OR REQUIREMENTS CONTAINED OR
here is prohibited and subject to prosecution
DERIVED FROM THIS TDS EXCLUDES
THE RESPONSIBILITY OF MAPEI.
All relevant references
for the product are available
upon request and from
www.mapei.com
1134-8-2021-I (GB)