Nozzle calculations and schedule

Table of Contents
Nozzle Summary:.......................................................................................................................................................................2
Nozzle Schedule:.....................................................................................................................................................................3
Bill of Material:..................................................................................................................................................................4
Flg Calc [Int P]: New Flange...................................................................................................................................6
Flg Calc [Int P]: FLANGE.............................................................................................................................................9
Flg Calc [Int P]: New Flange.................................................................................................................................14
Flg Calc [Int P]: New Flange.................................................................................................................................19
Saddle Calcs: Operating Case:....................................................................................................................................24
Nozzle Calcs.: T1 (8 in).............................................................................................................................................42
Nozzle Calcs.: T2 (8 in).............................................................................................................................................47
Nozzle Calcs.: S1 (20 in)...........................................................................................................................................52
Nozzle Calcs.: S3 (12 in)...........................................................................................................................................57
Nozzle Calcs.: S2 (20 in)...........................................................................................................................................62
PV Elite 24 Licensee: OLAYAN DESCON 2
FileName : D69-D-0050 ------------------------------------
Nozzle Summary: Step: 27 5:36pm Mar 14,2022
Nozzle Calculation Summary (kPa & mm):
Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

| | | | | | Path | Stresses |
----------------------------------------------------------------------------------------------
T1 (8 in) | 2654 | OK | ... | OK | 10.34 | OK | Passed |
T2 (8 in) | 2654 | OK | ... | OK | 10.34 | OK | Passed |
S1 (20 in) | 3185 | OK | ... | OK | 8.33 | OK | Passed |
----------------------------------------------------------------------------------------------
Nozzle MAWP Summary:

Minimum MAWP Nozzles : 3185 Nozzle : S2 (20 in) [Shellside]
Minimum MAWP Nozzles : 2654 Nozzle : T1 (8 in) [Tubeside]
Multiple output lines for the same nozzle indicates required Code calculations in both the
longitudinal and circumferential planes of reinforcement where applicable.
Check the Spatial Relationship between the Nozzles:
From Node | Nozzle Description | X Coordinate | Layout Angle | Dia. Limit |

| | mm | deg | mm |
------------------------------------------------------------------------------
30 | T1 (8 in) | 467.913 | 0.000 | 400.050 |
30 | T2 (8 in) | 467.913 | 180.000 | 400.050 |
80 | S1 (20 in) | 2763.587 | 0.000 | 1016.000 |
80 | S3 (12 in) | 3013.587 | 180.000 | 590.601 |
90 | S2 (20 in) | 6178.188 | 180.000 | 1016.000 |
The nozzle spacing is computed by the following:
= sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected!
PV Elite is a trademark of Hexagon AB, 2022, All rights reserved.

FileName : D69-D-0050 ------------------------------------
Nozzle Schedule: Step: 26 5:36pm Mar 14,2022
Nozzle Schedule:
Nominal or| Schd| Flg| Nozzle| Wall| Reinforcing Pad | Cut| Flg|
Actual| or FVC| Type| O/Dia| Thk| Diameter Thk | Length| Class|
Description Size| Type| | in| mm| mm | mm| |
---------------------------------------------------------------------------------------------
T1 (8 in) | 8.000 in| 80 | WNF| 8.625| 12.700| 319.08 | 12.00 | 376.5| 300|
T2 (8 in) | 8.000 in| 80 | WNF| 8.625| 12.700| 319.08 | 12.00 | 376.5| 300|
S3 (12 in) | 12.000 in| 60 | WNF| 12.750| 14.275| 563.85 | 18.00 | 385.7| 300|
S1 (20 in) | 20.000 in|Actual | WNF| 21.575| 20.000| 944.00 | 18.00 | 419.8| 300|
S2 (20 in) | 20.000 in|Actual | WNF| 21.575| 20.000| 944.00 | 18.00 | 419.8| 300|
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm):
| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
T1 (8 in) | SA-333 6 | 10.973 | 10.000 | 10.000 | 12.000 | ... |
T2 (8 in) | SA-333 6 | 10.973 | 10.000 | 10.000 | 12.000 | ... |
S3 (12 in) | SA-333 6 | ... | 10.000 | 14.000 | 18.000 | ... |
S1 (20 in) | SA-516 70 | ... | 10.000 | 14.000 | 18.000 | ... |
S2 (20 in) | SA-516 70 | ... | 10.000 | 14.000 | 18.000 | ... |
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
| Elev/Distance | Layout | Proj | Proj | Installed in |

Description | From Datum | Angle | Outside | Inside | Component |
| mm | deg | mm | mm | |
---------------------------------------------------------------------------------------------
T1 (8 in) | 467.912 | 0.0 | 350.00 | 0.00 | Channel Shell |
T2 (8 in) | 467.912 | 180.0 | 350.00 | 0.00 | Channel Shell |
S3 (12 in) | 3013.587 | 180.0 | 350.00 | 0.00 | Shell-2 |
S1 (20 in) | 2763.587 | 0.0 | 350.00 | 0.00 | Shell-2 |
S2 (20 in) | 6178.188 | 180.0 | 350.00 | 0.00 | Shell-3 |

FileName : D69-D-0050 ------------------------------------
Bill of Material: Step: 25 5:36pm Mar 14,2022
Bill of Materials:
QTY | DESCRIPTION | MATERIAL |

-------------------------------------------------------------------------------------------
1 | BODY FLANGE: 88.0mm THK X 1025.0mm OD | SA-350 LF2 |
-------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------
1 | CYLINDER: 12.0mm THK X 838.2mm ID X 457.2mm | SA-516 70 |
-------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------
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1 | CYLINDER: 10.0mm THK X 838.2mm ID X 203.2mm | SA-516 70 |
-------------------------------------------------------------------------------------------
1 | CONE: 30.0mm THK X 1498.6mm ID X 914.4mm | SA-516 70 |
-------------------------------------------------------------------------------------------
1 | ELLIPTICAL HEAD: 2.0 X 1, 18.0mm THK X 1498.6mm ID X 50.8mm | SA-516 70 |
-------------------------------------------------------------------------------------------
2 | INSULATION: 0mm X 140mm THK | HC |
-------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------
1 | TUBESHEET: 1004.0mm X 75.0mm THK | SA-350 LF2 |
-------------------------------------------------------------------------------------------
850 | TUBES: 6096.0mm X 19.0mm DIA X 2.1mm THK | SA-213 TP316L |
-------------------------------------------------------------------------------------------
1 | FLOATING TUBESHEET: 819.1mm X 75.0mm THK | SA-350 LF2 |
-------------------------------------------------------------------------------------------
24 | FLOATING HEAD FLANGE BOLTS: 28.6mm DIA | SA-320 L7M |
-------------------------------------------------------------------------------------------
48 | NUTS FOR FLOATING HEAD FLANGE BOLTS: 28.6mm DIA | ... |
-------------------------------------------------------------------------------------------
1 | FLOATING HEAD FLANGE GASKET: 720.0mm OD X 666.8mm ID | ... |
-------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------
1 | CLADDING: 120.000mm X 3.200mm THK | ... |
-------------------------------------------------------------------------------------------
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-------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------
2 | SADDLE: 204.0mm X 124 DEG | SA-516 70 |
-------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------
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1 | GASKET: 875.0mm OD X 851.0mm ID | ... |
-------------------------------------------------------------------------------------------
36 | BODY FLANGE BOLTS: 28.6mm DIA | SA-320 L7M |
FileName : D69-D-0050 ------------------------------------
Bill of Material: Step: 25 5:36pm Mar 14,2022
-------------------------------------------------------------------------------------------
72 | NUTS FOR BODY FLANGE BOLTS: 28.6mm DIA | ... |
-------------------------------------------------------------------------------------------
1 | GASKET: 863.5mm OD X 851.0mm ID | ... |
-------------------------------------------------------------------------------------------
44 | BODY FLANGE BOLTS: 25.4mm DIA | SA-320 L7M |
-------------------------------------------------------------------------------------------
88 | NUTS FOR BODY FLANGE BOLTS: 25.4mm DIA | ... |
-------------------------------------------------------------------------------------------
2 | CYLINDRICAL SEGMENT 18.0mm THK X 3048.0mm X 2514.6mm | SA-516 70 |
-------------------------------------------------------------------------------------------
2 | CYLINDRICAL SEGMENT 18.0mm THK X 1660.0mm X 2514.6mm | SA-516 70 |
-------------------------------------------------------------------------------------------
1 | NAMEPLATE | ... |
-------------------------------------------------------------------------------------------

FileName : D69-D-0050 ------------------------------------
Flg Calc [Int P]: New Flange Flng: 21 5:36pm Mar 14,2022
Flange Input Data Values Description: New Flange :
Chnl Blind
Flange Type TEMA Channel Cover
Design Pressure P 2399.32 kPa

Design Temperature 329 °C
Internal Corrosion Allowance ci 3.1750 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. Yes
Flange Outside Diameter A 1025.000 mm

Flange Thickness t 88.0000 mm
Flange Material SA-350 LF2

Flange Material UNS number K03011
Flange Allowable Stress At Temperature Sfo 124.80 N/mm^2
Flange Allowable Stress At Ambient Sfa 137.90 N/mm^2
Bolt Material SA-320 L7M

Bolt Allowable Stress At Temperature Sb 137.90 N/mm^2
Bolt Allowable Stress At Ambient Sa 137.90 N/mm^2
Diameter of the Load Reaction, Long Span D 0.000 mm

Diameter of the Load Reaction, Short Span d 0.000 mm
Perimeter along the Center of the Bolts L 3031.637 mm
Youngs Modulus for Blind Flange Matl. Sy 180993.75 N/mm^2
Allowed Channel Cover Deflection dfAllow 1.0477 mm
Diameter of Bolt Circle C 965.000 mm

Nominal Bolt Diameter a 28.5750 mm
Type of Threads UNC Thread Series
Number of Bolts 36
Flange Face Outside Diameter Fod 875.000 mm

Flange Face Inside Diameter Fid 838.000 mm
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 875.000 mm

Gasket Inside Diameter Gi 851.000 mm
Gasket Factor m 4.2500
Gasket Design Seating Stress y 69.64 N/mm^2
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.1750 mm
Length of Partition Gasket lp 457.2000 mm

Width of Partition Gasket tp 12.7000 mm
Partition Gasket Factor mPart 4.2500
Partition Gasket Design Seating Stress yPart 69.64 N/mm^2
FileName : D69-D-0050 ------------------------------------
ASME Code, Section VIII Division 1, 2021
Gasket Contact Width, N = (Go - Gi) / 2 12.000 mm

Basic Gasket Width, bo = N / 2 6.000 mm
Effective Gasket Width, b = bo 6.000 mm
Gasket Reaction Diameter, G = (Go + Gi) / 2 863.000 mm
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 863.0² * 2399.321
= 143118.688 kgf
Contact Load on Gasket Surfaces [Hp]:

= 2 * b * pi * G * m * P + 2 * lp * bPart * mPart * P
= 2 * 6.0 * pi * 863.0 * 4.25 * 2399.32
+ 2 * 457.2 * 6.35 * 4.25 * 2399.3208
= 39868.922 kgf
Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
= max( 143119 + 39869 + 0, 0 )
= 182987.625 kgf
Gasket Seating Bolt Load [Wm2]:

= y * b * pi * G + yPart * bPart * lp
= 69.64*6.0*pi*863.0+69.64*6.35*457.2
= 136131.219 kgf
Required Bolt Area [Am]:

= max( Wm1/Sb, Wm2/Sa )
= max( 182988/138, 136131/138 )
= 130.133 cm^2
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 28.575 + 6 * 84.825/(4.25 + 0.5)
= 164.297 mm
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 965.0 * sin( pi/36 )
= 84.105 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 84.105/( 2 * 28.575 + 84.825 )), 1 )
= 1.0000
Bolting Information for UNC Thread Series (Non Mandatory):

------------------------------------------------------------------------
Minimum Actual Maximum
------------------------------------------------------------------------
Bolt Area: 130.133 160.955
Radial Distance between Bolts and Edge: 28.575 30.000
Circ. Spacing between the Bolts: 63.500 84.105 164.297
-------------------------------------------------------------------------
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * pi(Go + Gi) )
= 160.955 * 137.9/(69.64 * pi(875.0 + 851.0) )
= 5.878 mm
FileName : D69-D-0050 ------------------------------------
Flange Design Bolt Load, Gasket Seating [W]:

= Sa( Am + Ab ) / 2
= 137.9( 130.1326 + 160.9545 )/2
= 204657.92 kgf
Gasket Load for the Operating Condition [HG]:

= Wm1
= 182987.62 kgf
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:

= (C - G ) / 2
= ( 965.0 - 863.0 )/2
= 51.0000 mm
Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:

= 1.9 * Wm1 * hG * Bsc/(t² * G) + C * Z * Peq * G²/t²
= 1.9*182988*51.0*1.0/(84.825²*863.0)+0.3*1.0*2399.32*863.0²/84.825²
= 102.51 N/mm^2
Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:

= 1.9 * W * hG * Bsc/ (t² * G)
= 1.9*204658*51.0*1.0/(84.825²*863.0)
= 31.32 N/mm^2
Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 182988/160.9545
= 111.49 N/mm^2
Bolt Stress, Seating [BSa]:

= ( Wm2 / Ab )
= (136131/160.9545)
= 82.94 N/mm^2
Flange Stress Analysis Results: N/mm^2
Operating | Gasket Seating |

Actual Allowed | Actual Allowed |
-----------------------------------------------------------------------------
Tangential Flange 102.51 | 124.80 | 31.32 | 137.90 |
Bolting 111.49 | 137.90 | 82.94 | 137.90 |
TEMA Channel Cover Deflection Calculations:

Actual deflection at center per TEMA formula 0.9663 mm
Allowed deflection at center of Cover 1.0477 mm
Reqd. Blind Flange Thickness at Center 80.054 mm

Reqd. Blind Flange Thickness at Gasket 43.600 mm
Min. Required Flange Thickness per TEMA 82.566 mm
Estimated M.A.W.P. ( Operating ) 2772 kPa
Estimated Finished Weight of Flange at given Thk. 562.8 kgm
Estimated Unfinished Weight of Forging at given Thk 562.8 kgm
Minimum Design Metal Temperature Results:

Note:
This Material was specified as being an Impact Tested (Low Temperature) Material.
Impact Test Temperature provided per Specification -46 °C

FileName : D69-D-0050 ------------------------------------
Flg Calc [Int P]: FLANGE Flng: 22 5:36pm Mar 14,2022
Flange Input Data Values Description: FLANGE :
Chnl Flange
Flange Type Integral Weld Neck

Use Corrosion Allowance in Thickness Calcs. Yes
Flange Inside Diameter B 838.200 mm

Thickness of Hub at Small End go 12.0000 mm
Thickness of Hub at Large End g1 25.0000 mm
Length of Hub h 46.0375 mm



Type of Threads UNC Thread Series
Number of Bolts 36




FileName : D69-D-0050 ------------------------------------
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (2406.82*(838.2/2+3.175))/(124.8*1.0-0.6*2406.82)+Ca
= 11.4146 mm
Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (124.8 * 1.0 * 8.825)/(422.275 + 0.6 * 8.825 )
= 2575.699 kPa
Corroded Flange Thickness, tc = T-ci 89.825 mm

Corroded Flange ID, Bcor = B+2*Fcor 844.550 mm
Corroded Large Hub, g1Cor = g1-ci 21.825 mm
Corroded Small Hub, g0Cor = go-ci 8.825 mm
Code R Dimension, R = ((C-Bcor)/2)-g1cor 38.400 mm


= 0.785 * G² * Peq
= 0.785 * 862.806² * 2406.822
= 143501.609 kgf

= 2 * b * pi * G * m * P
= 2 * 5.903 * pi * 862.806 * 4.25 * 2406.82
= 33380.727 kgf
Hydrostatic End Load at Flange ID [Hd]:

= pi * Bcor² * P / 4
= pi * 844.55² *2406.822/4
= 137493.172 kgf
Pressure Force on Flange Face [Ht]:

= H - Hd
= 143502 - 137493
= 6008.442 kgf

= max( H + Hp + H'p, 0 )
= max( 143502 + 33381 + 0, 0 )
= 176882.344 kgf

= 69.64*5.903*pi*862.806+0.0*0.0*0.0
= 113622.234 kgf

= max( 176882/138, 113622/138 )
= 125.791 cm^2
= 2a + 6t/(m + 0.5)
= 2 * 28.575 + 6 * 89.825/(4.25 + 0.5)
= 170.613 mm
FileName : D69-D-0050 ------------------------------------

= C * sin( pi / n )
= 965.0 * sin( pi/36 )
= 84.105 mm
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 84.105/( 2 * 28.575 + 89.825 )), 1 )
= 1.0000
Bolting Information for UNC Thread Series (Non Mandatory):

------------------------------------------------------------------------
------------------------------------------------------------------------
Bolt Area: 125.791 160.955
Radial Distance between Hub and Bolts: 38.100 38.400
-------------------------------------------------------------------------
= Ab * Sa/( y * pi(Go + Gi) )
= 160.955 * 137.9/(69.64 * pi(874.612 + 851.0) )
= 5.879 mm
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 25.000 mm[Note: Exceeds actual gasket width, 11.806 ]

= Sa( Am + Ab ) / 2
= 137.9( 125.7908 + 160.9545 )/2
= 201605.28 kgf

= Wm1 - H
= 176882 - 143502
= 33380.72 kgf

= (C - G ) / 2
= ( 965.0 - 862.806 )/2
= 51.0970 mm
Distance to Face Pressure Reaction [ht]:

= ( R + g1 + hg ) / 2
= ( 38.4 + 21.825 + 51.097 )/2
= 55.6610 mm
Distance to End Pressure Reaction [hd]:

= R + ( g1 / 2 )
= 38.4 +( 21.825/2.0 )
= 49.3125 mm
Summary of Moments for Internal Pressure: (kgf-m)
Loading Force | Distance | Bolt Corr | Moment |

----------------------------------------------------------------------------
End Pressure, Md 137493. | 49.3125 | 1.0000 | 6780. |
Face Pressure, Mt 6008. | 55.6610 | 1.0000 | 334. |
Gasket Load, Mg 33381. | 51.0970 | 1.0000 | 1706. |
Gasket Seating, Matm 201605. | 51.0970 | 1.0000 | 10302. |
FileName : D69-D-0050 ------------------------------------
Total Moment for Operation, Mop 8820. kgf-m

Total Moment for Gasket seating, Matm 10302. kgf-m
Effective Hub Length, ho = sqrt(Bcor*goCor) 86.332 mm

Hub Ratio, h/h0 = HL / H0 0.533
Thickness Ratio, g1/g0 = (g1Cor/goCor) 2.473
Flange Factors for Integral Flange:

Factor F 0.809
Factor V 0.178
Factor f 1.768
Factors from Figure 2-7.1 K = 1.211
T = 1.835 U = 11.286
Y = 10.270 Z = 5.298
e = 0.0094 1/mm d = 0.42676E+06 mm³
Stress Factors Alpha = 1.841
Beta = 2.122 Gamma = 1.004
Delta = 1.698 Lambda = 2.702
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1² )
= (1.7681*8820/844.55)/(2.7019*21.825²)
= 140.71 N/mm^2
Longitudinal Hub Stress, Seating [SHa]:

= ( f * Matm / Bcor ) / ( L * g1² )
= (1.7681*10302/844.55)/(2.7019*21.825²)
= 164.33 N/mm^2
Radial Flange Stress, Operating [SRo]:

= ( beta * Mop / Bcor ) / ( L * t² )
= (2.1218*8820/844.55)/(2.7019*89.825²)
= 9.97 N/mm^2
Radial Flange Stress, Seating [SRa]:

= ( beta * Matm/Bcor ) / ( L * t² )
= (2.1218*10302/844.55)/(2.7019*89.825²)
= 11.64 N/mm^2
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (10.27*8820/(89.825²*844.55))-5.2976*10
= 77.56 N/mm^2
Tangential Flange Stress, Seating [STa]:

= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (10.27*10302/(89.825²*844.55))-5.2976*12
= 90.58 N/mm^2
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (141+max(10,78))/2
= 109.13 N/mm^2
Average Flange Stress, Seating [SAa]:

= ( SHa + max( SRa, STa ) ) / 2
= (164+max(12,91))/2
= 127.46 N/mm^2

= Wm1 / Ab
= 176882/160.9545
= 107.77 N/mm^2
FileName : D69-D-0050 ------------------------------------

= ( Wm2 / Ab )
= (113622/160.9545)
= 69.23 N/mm^2

-----------------------------------------------------------------------------
Longitudinal Hub 140.71 | 187.20 | 164.33 | 206.85 |
Radial Flange 9.97 | 124.80 | 11.64 | 137.90 |
Maximum Average 109.13 | 124.80 | 127.46 | 137.90 |
Bolting 107.77 | 137.90 | 69.23 | 137.90 |
Minimum Required Flange Thickness 88.798 mm

Flange Rigidity Based on Required Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14*10301.6/1.0*9806.637*0.178/(2.452*202713*8.8252*86.332*0.3)
= 0.934 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14*8820.4/1.0*9806.637*0.178/(2.452*180994*8.8252*86.332*0.3)
= 0.895 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14*10301.6/1.0*9806.637*0.178/(2.702*202713*8.8252*86.332*0.3)
= 0.847 (should be <= 1)

= 52.14*8820.4/1.0*9806.637*0.178/(2.702*180994*8.8252*86.332*0.3)
= 0.813 (should be <= 1)

Note:

FileName : D69-D-0050 ------------------------------------
Chn Flang-2

Use Corrosion Allowance in Thickness Calcs. No




Type of Threads TEMA Thread Series
Number of Bolts 44




FileName : D69-D-0050 ------------------------------------

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (2406.82*(838.2/2+3.175))/(125.05*1.0-0.6*2406.82)+Ca
= 11.3981 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (125.05 * 1.0 * 8.825)/(422.275 + 0.6 * 8.825 )
= 2580.823 kPa

Code R Dimension, R = ((C-Bcor)/2)-g1cor 34.900 mm


= 0.785 * G² * Peq
= 0.785 * 857.25² * 2406.822
= 141659.391 kgf

= 2 * b * pi * G * m * P
= 2 * 3.125 * pi * 857.25 * 4.25 * 2406.82
= 17557.686 kgf

= pi * Bcor² * P / 4
= pi * 844.55² *2406.822/4
= 137493.172 kgf

= H - Hd
= 141659 - 137493
= 4166.217 kgf

= max( H + Hp + H'p, 0 )
= max( 141659 + 17558 + 0, 0 )
= 159217.078 kgf
= 188310.703 kgf, Mating Flange Load Governs

= 69.64*3.125*pi*857.25+0.0*0.0*0.0
= 59763.336 kgf

= max( 188311/138, 59763/138 )
= 133.918 cm^2
= 2a + 6t/(m + 0.5)
= 2 * 25.4 + 6 * 92.0/(4.25 + 0.5)
= 167.011 mm
FileName : D69-D-0050 ------------------------------------

= C * sin( pi / n )
= 950.0 * sin( pi/44 )
= 67.772 mm
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 67.772/( 2 * 25.4 + 92.0 )), 1 )
= 1.0000
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

------------------------------------------------------------------------
------------------------------------------------------------------------
Bolt Area: 133.918 156.413
-------------------------------------------------------------------------
= Ab * Sa/( y * pi(Go + Gi) )
= 156.413 * 137.9/(69.64 * pi(863.5 + 851.0) )
= 5.750 mm

= Sa( Am + Ab ) / 2
= 137.9( 133.9181 + 156.4126 )/2
= 204126.12 kgf

= Wm1 - H
= 188311 - 141659
= 46651.31 kgf

= (C - G ) / 2
= ( 950.0 - 857.25 )/2
= 46.3750 mm

= ( R + g1 + hg ) / 2
= ( 34.9 + 17.825 + 46.375 )/2
= 49.5500 mm

= R + ( g1 / 2 )
= 34.9 +( 17.825/2.0 )
= 43.8125 mm

----------------------------------------------------------------------------
End Pressure, Md 137493. | 43.8125 | 1.0000 | 6024. |
Face Pressure, Mt 4166. | 49.5500 | 1.0000 | 206. |
Gasket Load, Mg 46651. | 46.3750 | 1.0000 | 2163. |
FileName : D69-D-0050 ------------------------------------



Factor F 0.844
Factor V 0.251
Factor f 1.571
T = 1.843 U = 12.438
Y = 11.318 Z = 5.840
e = 0.0098 1/mm d = 0.33308E+06 mm³
Beta = 2.199 Gamma = 1.030
Delta = 2.338 Lambda = 3.368

= ( f * Mop / Bcor ) / ( L * g1² )
= (1.5708*8394/844.55)/(3.3682*17.825²)
= 143.06 N/mm^2

= ( f * Matm / Bcor ) / ( L * g1² )
= (1.5708*9467/844.55)/(3.3682*17.825²)
= 161.34 N/mm^2

= ( beta * Mop / Bcor ) / ( L * t² )
= (2.1991*8394/844.55)/(3.3682*92.0²)
= 7.52 N/mm^2

= (2.1991*9467/844.55)/(3.3682*92.0²)
= 8.48 N/mm^2

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (11.3184*8394/(92.0²*844.55))-5.8398*8
= 86.43 N/mm^2

= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (11.3184*9467/(92.0²*844.55))-5.8398*8
= 97.48 N/mm^2

= ( SHo + max( SRo, STo ) ) / 2
= (143+max(8,86))/2
= 114.75 N/mm^2

= ( SHa + max( SRa, STa ) ) / 2
= (161+max(8,97))/2
= 129.41 N/mm^2

= Wm1 / Ab
= 188311/156.4126
= 118.07 N/mm^2
FileName : D69-D-0050 ------------------------------------

= ( Wm2 / Ab )
= (59763/156.4126)
= 37.47 N/mm^2

-----------------------------------------------------------------------------
Radial Flange 7.52 | 125.05 | 8.48 | 137.90 |
Maximum Average 114.75 | 125.05 | 129.41 | 137.90 |
Bolting 118.07 | 137.90 | 37.47 | 137.90 |


= 52.14*9466.5/1.0*9806.637*0.251/(3.116*202713*8.8252*86.332*0.3)
= 0.953 (should be <= 1)

= 52.14*8394.0/1.0*9806.637*0.251/(3.116*181201*8.8252*86.332*0.3)
= 0.946 (should be <= 1)

= 52.14*9466.5/1.0*9806.637*0.251/(3.368*202713*8.8252*86.332*0.3)
= 0.882 (should be <= 1)

= 52.14*8394.0/1.0*9806.637*0.251/(3.368*181201*8.8252*86.332*0.3)
= 0.875 (should be <= 1)

Note:

FileName : D69-D-0050 ------------------------------------
Shell Flg 1

Use Corrosion Allowance in Thickness Calcs. No



Type of Threads TEMA Thread Series
Number of Bolts 44




FileName : D69-D-0050 ------------------------------------

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (3037.36*(838.2/2+0.0))/(137.35*1.0-0.6*3037.36)+Ca
= 9.3933 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.35 * 1.0 * 10.0)/(419.1 + 0.6 * 10.0 )
= 3230.779 kPa

Code R Dimension, R = (C-B)/2 - g1 35.900 mm


= 0.785 * G² * Peq
= 0.785 * 854.075² * 3037.362
= 177449.609 kgf

= 2 * b * pi * G * m * P
= 2 * 1.5375 * pi * 854.075 * 4.25 * 3037.36
= 10861.103 kgf

= pi * Bcor² * P / 4
= pi * 838.2² *3037.3623/4
= 170914.281 kgf

= H - Hd
= 177450 - 170914
= 6535.327 kgf

= max( H + Hp + H'p, 0 )
= max( 177450 + 10861 + 0, 0 )
= 188310.703 kgf

= 69.64*1.5375*pi*854.075+0.0*0.0*0.0
= 29294.688 kgf
= 59763.336 kgf, Mating Flange Load Governs

= max( 188311/138, 59763/138 )
= 133.918 cm^2
= 2a + 6t/(m + 0.5)
= 2 * 25.4 + 6 * 97.0/(4.25 + 0.5)
= 173.326 mm

FileName : D69-D-0050 ------------------------------------
= C * sin( pi / n )
= 950.0 * sin( pi/44 )
= 67.772 mm
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 67.772/( 2 * 25.4 + 97.0 )), 1 )
= 1.0000
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

------------------------------------------------------------------------
------------------------------------------------------------------------
Bolt Area: 133.918 156.413
-------------------------------------------------------------------------
= Ab * Sa/( y * pi(Go + Gi) )
= 156.413 * 137.9/(69.64 * pi(857.15 + 851.0) )

= Sa( Am + Ab ) / 2
= 137.9( 133.9181 + 156.4126 )/2
= 204126.12 kgf

= Wm1 - H
= 188311 - 177450
= 10861.10 kgf

= (C - G ) / 2
= ( 950.0 - 854.075 )/2
= 47.9625 mm

= ( R + g1 + hg ) / 2
= ( 35.9 + 20.0 + 47.9625 )/2
= 51.9313 mm

= R + ( g1 / 2 )
= 35.9 +( 20.0/2.0 )
= 45.9000 mm

----------------------------------------------------------------------------
End Pressure, Md 170914. | 45.9000 | 1.0000 | 7845. |
Face Pressure, Mt 6535. | 51.9313 | 1.0000 | 339. |
Gasket Load, Mg 10861. | 47.9625 | 1.0000 | 521. |

FileName : D69-D-0050 ------------------------------------


Factor F 0.864
Factor V 0.289
Factor f 1.939
T = 1.840 U = 11.930
Y = 10.856 Z = 5.600
e = 0.0094 1/mm d = 0.37761E+06 mm³
Beta = 2.221 Gamma = 1.041
Delta = 2.417 Lambda = 3.458

= ( f * Mop / Bcor ) / ( L * g1² )
= (1.9385*8705/838.2)/(3.4582*20.0²)
= 142.73 N/mm^2

= ( f * Matm / Bcor ) / ( L * g1² )
= (1.9385*9791/838.2)/(3.4582*20.0²)
= 160.53 N/mm^2

= ( beta * Mop / Bcor ) / ( L * t² )
= (2.2209*8705/838.2)/(3.4582*97.0²)
= 6.95 N/mm^2

= (2.2209*9791/838.2)/(3.4582*97.0²)
= 7.82 N/mm^2

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (10.856*8705/(97.0²*838.2))-5.6005*7
= 78.58 N/mm^2

= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (10.856*9791/(97.0²*838.2))-5.6005*8
= 88.38 N/mm^2

= ( SHo + max( SRo, STo ) ) / 2
= (143+max(7,79))/2
= 110.66 N/mm^2

= ( SHa + max( SRa, STa ) ) / 2
= (161+max(8,88))/2
= 124.45 N/mm^2

= Wm1 / Ab
= 188311/156.4126
= 118.07 N/mm^2

FileName : D69-D-0050 ------------------------------------
= ( Wm2 / Ab )
= (59763/156.4126)
= 37.47 N/mm^2

-----------------------------------------------------------------------------
Radial Flange 6.95 | 137.35 | 7.82 | 137.90 |
Maximum Average 110.66 | 137.35 | 124.45 | 137.90 |
Bolting 118.07 | 137.90 | 37.47 | 137.90 |


= 52.14*9790.6/1.0*9806.637*0.289/(3.056*202713*10.02*91.553*0.3)
= 0.851 (should be <= 1)

= 52.14*8705.5/1.0*9806.637*0.289/(3.056*191543*10.02*91.553*0.3)
= 0.800 (should be <= 1)

= 52.14*9790.6/1.0*9806.637*0.289/(3.458*202713*10.02*91.553*0.3)
= 0.752 (should be <= 1)

= 52.14*8705.5/1.0*9806.637*0.289/(3.458*191543*10.02*91.553*0.3)
= 0.707 (should be <= 1)

Note:

FileName : D69-D-0050 ------------------------------------
Saddle Calcs: Operating Case: Step: 17 5:36pm Mar 14,2022
ASME VIII Division 2 Horizontal Vessel Analysis, Left Saddle:
Horizontal Vessel Stress Calculations : Operating Case
Note:
Wear Pad Bearing angle is less than saddle angle + saddle/12
degrees. The wear plate will be ignored.
Minimum Wear Plate Angle [θ1]:

= 136.0 degrees
Note:
Wear Pad Width (.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56*sqrt( 758.3 * 18.0 ), 2 * 425.45 )
= 386.2558 mm
Input and Calculated Values:
Vessel Mean Radius Rm 758.30 mm

Shell Thickness used in this Case t 18.000 mm
Stiffened Vessel Length per 4.15.6 L 6324.60 mm
Distance from Saddle to Vessel tangent a1 or a 425.45 mm
Saddle Width b1 or b 204.00 mm

Saddle Bearing Angle delta or theta 124.00 degrees
Shell Allowable Stress used in Calculation 137.90 N/mm^2

Head Allowable Stress used in Calculation 137.35 N/mm^2
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Distance from Saddle Base to Centerline B 1050.00 mm

Coefficient of Friction mu 0.00
Saddle Force Q, Operating Case 14431.21 kgf
Pressure used in Analysis P 3035.153 kPa
Horizontal Vessel Analysis Results: Actual | Allowable |

N/mm^2 | N/mm^2 |
----------------------------------------------------------------
Long. Stress at Top of Midspan 58.71 | 137.90 |
Long. Stress at Bottom of Midspan 69.16 | 137.90 |
Long. Stress at Top of Saddles 63.29 | 137.90 |
Long. Stress at Bottom of Saddles 64.30 | 137.90 |
----------------------------------------------------------------
Tangential Shear in Shell 9.94 | 110.32 |
Circ. Stress at Horn of Saddle 16.18 | 172.38 |
Circ. Compressive Stress in Shell 1.52 | 137.90 |
----------------------------------------------------------------
Intermediate Results: Saddle Reaction Q due to Wind or Seismic:
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0( 635.7/2 + 0 ) * 1050.0/1346.0
= 743.8 kgf
Saddle Reaction Force due to Wind Fl [Fwl]:

FileName : D69-D-0050 ------------------------------------
= max( Fl, Sum of X Forces) * B / Ls

= max( 350.45, 0 ) * 1050.0/4279.8999
= 86.0 kgf
Saddle Reaction Force due to Earthquake Fl [Fsl]:

= max( Fl, Sum of X Forces ) * B / Ls
= max( 776.1, 0 ) * 1050.0/4279.8999
= 190.4 kgf
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.0( 776/2 + 0 ) * 1050.0/1346.0
= 908.1 kgf
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 13523 + max( 86, 744, 190, 908 )
= 14431.2 kgf
Longitudinal Wind Force [Fl]:

= WindScalar * WindPress( Platform Area + ( pi/4( OD * WindDiaMult )2 ) )
= 1.0 * 922.839( 0.0 + pi/4( 1.815 * 1.2 )2 )
= 3436.714 N
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 14634.35 kgf
Transverse Shear Load Saddle 388.05 kgf
Longitudinal Shear Load Saddle 776.10 kgf
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
Saddle Dimension [E]:

= Baseplate Length
= 1346.000 mm
The Computed K values from Table 4.15.1:

K1 = 0.1130 K2 = 1.1076 K3 = 0.8127 K4 = 0.3848
K5 = 0.7457 K6 = 0.0496 K7 = 0.0169 K8 = 0.3364
K9 = 0.2650 K10 = 0.0552 K1* = 0.2030
Note: Dimension a is greater than or equal to Rm/2.
Moment per Equation 4.15.1 [M1]:

= -Q*a [1 - (1- a/L + (Rm²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -14431*425.45[1-(1-425.45/6324.6+(758.3²-0.0²)/
(2*425.45*6324.6))/(1+(4*0.0)/(3*6324.6))]
= 243.0 kgf-m

= Q*L/4(1+2(Rm²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 14431*6325/4(1+2(758²-0²)/(6325²))/(1+(4*0)/
(3*6325))-4*425/6325
= 17334.5 kgf-m
Longitudinal Stress at Top of Shell (4.15.4) [sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 3035.153 * 758.3/(2*18.0) - 17334.5/(pi*758.3²*18.0)
= 58.71 N/mm^2
Longitudinal Stress at Bottom of Shell (4.15.5) [sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 3035.153 * 758.3/(2 * 18.0) + 17334.5/(pi * 758.3² * 18.0 )
FileName : D69-D-0050 ------------------------------------
= 69.16 N/mm^2
Longitudinal Stress at Top of Shell at Support (4.15.8) [sigma✱3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 3035.153*758.3/(2*18.0)-243.0/(0.113*pi*758.3²*18.0)
= 63.29 N/mm^2
Longitudinal Stress at Bottom of Shell at Support (4.15.9) [sigma✱4]:

= P * Rm/(2t) + M1/(K1✱ * pi * Rm² * t)
= 3035.153*758.3/(2*18.0)+243.0/(0.203*pi*758.3²*18.0)
= 64.30 N/mm^2
Maximum Shear Force in the Saddle (4.15.3) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 14431( 6324.6 - 2 * 425.45)/(6324.6 +( 4 * 0.0/3))
= 12489.7 kgf
Shear Stress in the shell no rings, not stiffened (4.15.12) [tau2]:

= K2 * T / ( Rm * t )
= 1.1076 * 12489.67/( 758.3 * 18.0 )
= 9.94 N/mm^2
Decay Length (4.15.20) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 758.3 * 18.0 )
= 91.128 mm
Circumferential Stress in shell, no rings (4.15.21) [sigma6]:

= -K5 * Q * k / ( t( b + X1 + X2 ) )
= - 0.7457 * 14431 * 0.1/( 18.0( 204.0 + 91.13 + 91.13 ) )
= -1.52 N/mm^2
Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.22) [sigma7]:

= -Q/(4*t(b+X1+X2)) - 3*K7*Q/(2*t²)
= -14431/(4 * 18.0(204.0 + 91.128 + 91.128)) -
3 * 0.0169 * 14431/(2*18.0²)
= -16.18 N/mm^2
Effective reinforcing plate width (4.15.24) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56 * sqrt( 758.3 * 18.0 ), 2 * 425.45 )
= 386.26 mm
Distance between Saddle Supports [Ls]:

= 4279.9 mm
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls( Design Temperature - Ambient Temperature )
= 0.000013 * 4279.9( 215.6 - 21.1 )
= 10.695 mm
Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 1346.0000 mm
Baseplate Thickness Bpthk 18.0000 mm
Baseplate Width Bpwid 230.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 10.0000 mm
Web Thickness Webtk 10.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 222.0 N/m
Height of Web at Center Hw,c 300.0 mm
Friction Coefficient mu 0.000
Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

FileName : D69-D-0050 ------------------------------------
Inertia of Shell [ShellInertia]:

= (( 1.56 * sqrt( R * t ) + WearPlateWidth )t3 )/12
= (( 1.56 * sqrt( 749.3 * 18.0 ) + 254.0 )18.03 )/12
= 21.149 cm**4
Resolved Inertia for the Shell [I,shell]:

= ShellInertia + AShell( C1 - Y )2
= 21.149 + 78.331( 94.398 - 9.0 )2
= 5733.629 cm**4
B | D | Y | A | AY | I + AD2 |
mm | mm | mm | cm^2 | mm³ | cm**4 |
----------------------------------------------------------------------------------------------
Shell 435.2 | 18.0 | 9.0 | 78.3 | 70497.7 | 0.573E+04 |
Wearplate 254.0 | 18.0 | 27.0 | 45.7 | 123444.0 | 0.209E+04 |
Web 10.0 | 246.7 | 159.4 | 24.7 | 393116.8 | 0.229E+04 |
BasePlate 230.0 | 18.0 | 291.7 | 41.4 | 1207638.6 | 0.161E+05 |
Totals ... | ... | ... | 190.1 | 1794697.0 | 0.262E+05 |
Distance to Centroid [C1]:

= AY / A
= 706.574/190.121
= 94.398 mm
Angle [beta]:
= 180 - Saddle Angle/2
= 180 - 124.0/2
= 118.0
Saddle Splitting Coefficient [K1]:

= ( 1 + cos(beta) - 0.5*sin(beta)² )/(pi - beta + sin(beta)cos(beta) )
= ( 1 + cos(118.0) - 0.5*sin(118.0)² )/(pi - 2.059 + sin(118.0)cos(118.0) )
= 0.2108
Saddle Splitting Force [Fh]:

= K1 * Q
= 0.211 * 14431.215
= 3042.1697 kgf
Tension Stress, St = ( Fh/As ) = 2.6688 N/mm^2

Allowed Stress, Sa = 0.6 * Yield Str = 133.2000 N/mm^2
Saddle Splitting Dimension [d]:

= B - R * sin(theta/2)/(theta/2 in radians)
= 1050.0 - 749.3 * sin(124.0/2)/1.0821
= 438.605 mm
Bending Moment, M = Fh * d = 1334.3385 kgf-m
Bending Stress, Sb = ( M * C1 / I ) = 4.7070 N/mm^2

Allowed Stress, Sa = 2/3 * Yield Str = 148.0000 N/mm^2
Minimum Thickness of Baseplate per Moss:

= sqrt( 3( Q + Saddle_Wt )BasePlateWidth / ( 4 * BasePlateLength * AllStress ))
= sqrt( 3(14431 + 203)230.0/( 4 * 1346.0 * 148.0 ))
= 11.148 mm
Calculation of Axial Load, Intermediate Values and Compressive Stress:
Web Length Dimension [ Web Length ]:

= 2 * cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 - 124.0/2 )( 749.3 + 18.0 + 18.0 )
= 1386.757 mm
FileName : D69-D-0050 ------------------------------------
Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 1386.7574/( 4 - 1 )
= 462.253 mm
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 462.2525 * 230.0/2
= 531.590 cm^2
Bearing Pressure [Bp]:

= Q / ( BasePlateLength * BasePlateWidth )
= 14431.216/( 1346.0 * 230.0 )
= 4.662 kgf/cm^2
Axial Load [P]:

= Ap * Bp
= 531.6 * 4.66
= 2478.033 kgf
Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 19.4 + 23.113
= 42.513 cm^2
Compressive Stress [Sc]:

= P/Ar
= 2478.0/42.5126
= 5.716 N/mm^2
Check of Outside Ribs:
Inertia of Saddle, Outer Ribs - Longitudinal Direction
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 10.0 | 204.0 | ... | 20.4 | ... | 707. |
Rib dimension [D]:

= Saddle Width - Web Thickness
= 204.0 - 10.0
= 194.000 mm
Distance to Centroid from Datum [ytot]:

= AY / A
= 0.0/42.513
= 0.000 mm

= Saddle Width / 2
= 204.0/2
= 102.000 mm
Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 707.5/42.513 )
= 40.794 mm
Length of Outer Rib, step 1, [Lw]:

= 2 * sin( saddle bearing angle / 2 )( radius + shlthk + wpdthk )
= 2 * sin( 124.0/2 )( 749.3 + 18.0 + 18.0 )
= 1386.757 mm
FileName : D69-D-0050 ------------------------------------
Length of Outer Rib, step 2, [Bd]:

= Baseplate length - clearance
= 1346.0 - 50.8
= 1295.200 mm
Length of Outer Rib, step 3, [Dd]:

= ( Lw - Bd )/2
= ( 1386.757 - 1295.2 )/2
= 45.779 mm
Length of Outer Rib [L]:

= sqrt( Rl2 + Dd2 )
= sqrt( 664.9022 + 45.7792 )
= 664.902 mm
Intermediate Term [Cc]:

= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 0.19994E+09/222.0 )
= 133.338
Slenderness ratio [KL/r]:

= KL/r
= 1 * 664.902/40.794
= 16.299
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * L / 2
= 776.1/( 2 * 1346.0 ) * 462.253 * 664.9/2
= 44.306 kgf-m
Compressive Allowable, KL/r < Cc( 16.299 < 133.3381 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 16.3 )²/(2 * 133.34² ))222/
( 5/3+3*(16.3)/(8* 133.34)-( 16.3³)/(8*133.34³)
= 128.7 N/mm^2
AISC Unity Check of Outside Ribs ( must be <= 1 )

= Sc/Sca + ( Rm * C1 / I )/Sba
= 5.72/128.68 +( 44.31 * 102.0/7074720 )/148.0
= 0.087
AISC Unity Check of Outside Ribs, due to Transverse Force Ft ( must be <= 1 )
This analysis assumes the entire saddle weight load and load due to transverse
forces are concentrated on the outer rib + some portion of the web. This
generally would not be the case and as such this analysis is very conservative.
Inertia of Saddle, Outer Ribs - Transverse Direction:
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 194.0 | 10.0 | 5.0 | 19.4 | 9700.0 | 225. |
Web 10.0 | 160.0 | 80.0 | 16.0 | 128000.0 | 612. |
Totals ... | ... | ... | 35.4 | 137700.0 | 836. |
Web dimension [D]:

= 16 * Web Thickness
= 16 * 10.0
= 160.000 mm
Moment at base of outer Rib [Mbase]:

= Ft( Centerline dimension B - Baseplate thickness )
= 388.052( 1050.0 - 18.0 )
= 400.477 kgf-m
FileName : D69-D-0050 ------------------------------------
Bending Stress due to Transverse Force [SigmaB,base]:

= Bending Moment / Section Modulus
= 400.477/214963.172
= 18.270 N/mm^2
Vertical Load on the Rib due to the Bending Moment [Fv,mom]:

= Bending Moment / Web Length
= 400.477/1386.757
= 288.781 kgf
Total Vertical Load on the Rib [Fv,total]:

= Fv,mom + Vertical Load
= 288.781 + 14634.348
= 14923.128 kgf
Compressive Stress on Outer Rib [Sigma,cr]:

= Fv,total / Area
= 14923.128/35.4
= 41.341 N/mm^2

= sqrt( 836.2/35.4 )
= 48.601 mm

= KL/r
= 1 * 664.902/48.601
= 13.681
= ( 1-( 13.68 )²/(2 * 133.34² ))222/
( 5/3+3*(13.68)/(8* 133.34)-( 13.68³)/(8*133.34³)
= 129.5 N/mm^2
Unity Check on Outer Rib [UCheck,outer]:

= Sigma,cr / Sca + SigmaB,base / Sba
= 41.341/129.519 + 18.27/148.0
= 0.443
Check of Inside Ribs:
Inertia of Saddle, Inner Ribs - Axial Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 10.0 | 194.0 | 0.0 | 19.4 | 0.0 | 707. |
Web 462.3 | 10.0 | 0.0 | 46.2 | 0.0 | 3.85 |
Totals ... | ... | ... | 65.6 | ... | 711. |

= AY / A
= 0.0/65.625
= 0.000 mm

= Saddle Width / 2
= 204.0/2
= 102.000 mm
Length of Inner Rib [L]:

= Saddle Height - sqrt( (Ro + Wpdthk)^2 - (Pitch/2)^2 ) - Bpthk
= 1050.0 - sqrt((785.3 + 18.0)^2 -(462.253/2)^2 ) - 18.0
FileName : D69-D-0050 ------------------------------------
= 281.482 mm

= sqrt( 711.2/65.625 )
= 32.921 mm

= KL/r
= 1 * 281.482/32.921
= 8.550
Unit Force [Force,u]:

= Fl / ( 2 * Baseplate Length )
= 776.103/( 2 * 1346.0 )
= 0.288 kgf/mm
Moment at base of inner Rib [Mbase,c]:

= Unit Force * e * L
= 0.288 * 462.253 * 281.482
= 37.513 kgf-m
Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:

= 37.513/69729.477
= 5.276 N/mm^2
= ( 1-( 8.55 )²/(2 * 133.34² ))222/
( 5/3+3*(8.55)/(8* 133.34)-( 8.55³)/(8*133.34³)
= 131 N/mm^2
AISC Unity Check of Inside Ribs ( must be <= 1 )

= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 7.4/131.04 +( 37.51 * 102.0/711.24 )/148.0
= 0.092
Input Data for Base Plate Bolting Calculations:
Total Number of Bolts per BasePlate Nbolts 4

Total Number of Bolts in Tension/Baseplate Nbt 2
Bolt Material Specification SA-193 B7
Bolt Allowable Stress Stba 172.38 N/mm^2
Bolt Corrosion Allowance Bca 1.5 mm
Distance from Bolts to Edge Edgedis 101.6 mm
Nominal Bolt Diameter Bnd 38.1000 mm
Thread Series Series TEMA
BasePlate Allowable Stress S 137.90 N/mm^2
Area Available in a Single Bolt BltArea 7.5341 cm^2
Saddle Load QO (Weight) QO 13726.2 kgf
Saddle Load QL (Wind/Seismic contribution) QL 190.4 kgf
Maximum Transverse Force Ft 388.1 kgf
Maximum Longitudinal Force Fl 776.1 kgf
Saddle Bolted to Steel Foundation Yes
Shear Stress in a Single Bolt, Longitudinal Direction [taub,l]:

= Fl / ( Bolt Area * Number of Bolts )
= 776/( 7.53 * 4 )
= 2.5 N/mm^2. Must be less than 103.4 N/mm^2.
Shear Stress in a Single Bolt, Transverse Direction [taub,t]:

= Ft / ( Bolt Area * Number of Bolts )
= 388/( 7.53 * 4 )
FileName : D69-D-0050 ------------------------------------
Bolt Area Calculation per Dennis R. Moss
Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
Bolt Area due to Shear Load [Bltarears]:

= Fl / ( BoltShearAllowable * Nbolts )
= 776.1/(103.43 * 4.0)
= 0.1840 cm^2
Bolt Area due to Transverse Load:
Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 1050.0 * 388.05 + 0.0
= 407.46 kgf-m
Eccentricity (e):
= Rmom / QO
= 407.46/13726.2
= 29.68 mm < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)
Required Area of a Single Bolt [Bltarear]:

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0, 0.184, 0.0]
= 0.1840 cm^2
MDMT Calculations for: New Saddle, Saddle to Wearplate Junction, Curve: D

----------------------------------------------------------------------
Govrn. thk, tg = 18.0, tr = 17.168, c = 0.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.954, Temp. Reduction = 3 °C
Min Metal Temp. w/o impact per UCS-66, Curve D -43 °C

Min Metal Temp. at Required thickness (UCS 66.1) -45 °C
ASME VIII Division 2 Horizontal Vessel Analysis, Right Saddle:
Note:
Wear Pad Bearing angle is less than saddle angle + saddle/12
degrees. The wear plate will be ignored.
Minimum Wear Plate Angle [θ1]:

= 136.0 degrees
Note:
Wear Pad Width (.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56*sqrt( 758.3 * 18.0 ), 2 * 425.45 )
= 386.2558 mm
Input and Calculated Values:
Vessel Mean Radius Rm 758.30 mm

Shell Thickness used in this Case t 18.000 mm
Stiffened Vessel Length per 4.15.6 L 6324.60 mm
FileName : D69-D-0050 ------------------------------------
Distance from Saddle to Vessel tangent a1 or a 425.45 mm
Saddle Width b1 or b 204.00 mm

Saddle Bearing Angle delta or theta 124.00 degrees
Inside Depth of Head Hi or h2 374.65 mm
Shell Allowable Stress used in Calculation 137.90 N/mm^2

Head Allowable Stress used in Calculation 137.90 N/mm^2
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Distance from Saddle Base to Centerline B 1050.00 mm

Coefficient of Friction mu 0.00
Saddle Force Q, Operating Case 6940.31 kgf
Pressure used in Analysis P 3035.153 kPa
Horizontal Vessel Analysis Results: Actual | Allowable |

N/mm^2 | N/mm^2 |
----------------------------------------------------------------
Long. Stress at Top of Midspan 61.69 | 137.90 |
Long. Stress at Bottom of Midspan 66.18 | 137.90 |
Long. Stress at Top of Saddles 64.41 | 137.90 |
Long. Stress at Bottom of Saddles 63.67 | 137.90 |
----------------------------------------------------------------
Tangential Shear in Shell 4.43 | 110.32 |
Circ. Stress at Horn of Saddle 7.78 | 172.38 |
Circ. Compressive Stress in Shell 0.73 | 137.90 |
----------------------------------------------------------------
Intermediate Results: Saddle Reaction Q due to Wind or Seismic:
Saddle Reaction Force due to Wind Ft [Fwt]:

= 3.0( 635.7/2 + 0 ) * 1050.0/1346.0
= 743.8 kgf
Saddle Reaction Force due to Wind Fl [Fwl]:

= max( Fl, Sum of X Forces) * B / Ls
= max( 350.45, 0 ) * 1050.0/4279.8999
= 86.0 kgf
Saddle Reaction Force due to Earthquake Fl [Fsl]:

= max( Fl, Sum of X Forces ) * B / Ls
= max( 776.1, 0 ) * 1050.0/4279.8999
= 190.4 kgf
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.0( 776/2 + 0 ) * 1050.0/1346.0
= 908.1 kgf
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 6032 + max( 86, 744, 190, 908 )
= 6940.3 kgf
Longitudinal Wind Force [Fl]:

= WindScalar * WindPress( Platform Area + ( pi/4( OD * WindDiaMult )2 ) )
= 1.0 * 922.839( 0.0 + pi/4( 1.815 * 1.2 )2 )
= 3436.714 N
FileName : D69-D-0050 ------------------------------------
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 7143.45 kgf
Transverse Shear Load Saddle 388.05 kgf
Longitudinal Shear Load Saddle 776.10 kgf
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
Saddle Dimension [E]:

= Baseplate Length
= 1346.000 mm
The Computed K values from Table 4.15.1:

K1 = 0.1130 K2 = 1.1076 K3 = 0.8127 K4 = 0.3848
K5 = 0.7457 K6 = 0.0496 K7 = 0.0169 K8 = 0.3364
K9 = 0.2650 K10 = 0.0552 K1* = 0.2030
Note: Dimension a is greater than or equal to Rm/2.

= -Q*a [1 - (1- a/L + (Rm²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -6940*425.45[1-(1-425.45/6324.6+(758.3²-374.65²)/
(2*425.45*6324.6))/(1+(4*374.65)/(3*6324.6))]
= -179.2 kgf-m

= Q*L/4(1+2(Rm²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 6940*6325/4(1+2(758²-375²)/(6325²))/(1+(4*375)/
(3*6325))-4*425/6325
= 7438.8 kgf-m
Longitudinal Stress at Top of Shell (4.15.4) [sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 3035.153 * 758.3/(2*18.0) - 7438.8/(pi*758.3²*18.0)
= 61.69 N/mm^2
Longitudinal Stress at Bottom of Shell (4.15.5) [sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 3035.153 * 758.3/(2 * 18.0) + 7438.8/(pi * 758.3² * 18.0 )
= 66.18 N/mm^2
Longitudinal Stress at Top of Shell at Support (4.15.8) [sigma✱3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 3035.153*758.3/(2*18.0)--179.2/(0.113*pi*758.3²*18.0)
= 64.41 N/mm^2
Longitudinal Stress at Bottom of Shell at Support (4.15.9) [sigma✱4]:

= P * Rm/(2t) + M1/(K1✱ * pi * Rm² * t)
= 3035.153*758.3/(2*18.0)+-179.2/(0.203*pi*758.3²*18.0)
= 63.67 N/mm^2
Maximum Shear Force in the Saddle (4.15.3) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 6940( 6324.6 - 2 * 425.45)/(6324.6 +( 4 * 374.65/3))
= 5566.9 kgf
Shear Stress in the shell no rings, not stiffened (4.15.12) [tau2]:

= K2 * T / ( Rm * t )
= 1.1076 * 5566.89/( 758.3 * 18.0 )
= 4.43 N/mm^2
Decay Length (4.15.20) [x1,x2]:

= 0.78 * sqrt( Rm * t )
FileName : D69-D-0050 ------------------------------------
= 0.78 * sqrt( 758.3 * 18.0 )

= 91.128 mm
Circumferential Stress in shell, no rings (4.15.21) [sigma6]:

= -K5 * Q * k / ( t( b + X1 + X2 ) )
= - 0.7457 * 6940 * 0.1/( 18.0( 204.0 + 91.13 + 91.13 ) )
= -0.73 N/mm^2
Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.22) [sigma7]:

= -Q/(4*t(b+X1+X2)) - 3*K7*Q/(2*t²)
= -6940/(4 * 18.0(204.0 + 91.128 + 91.128)) -
3 * 0.0169 * 6940/(2*18.0²)
= -7.78 N/mm^2
Effective reinforcing plate width (4.15.24) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56 * sqrt( 758.3 * 18.0 ), 2 * 425.45 )
= 386.26 mm
Results for Vessel Ribs, Web and Base:
Baseplate Length Bplen 1346.0000 mm

Baseplate Thickness Bpthk 18.0000 mm
Baseplate Width Bpwid 230.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 10.0000 mm
Web Thickness Webtk 10.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 222.0 N/m
Height of Web at Center Hw,c 300.0 mm
Friction Coefficient mu 0.000
Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)
Inertia of Shell [ShellInertia]:

= (( 1.56 * sqrt( R * t ) + WearPlateWidth )t3 )/12
= (( 1.56 * sqrt( 749.3 * 18.0 ) + 254.0 )18.03 )/12
= 21.149 cm**4
Resolved Inertia for the Shell [I,shell]:

= ShellInertia + AShell( C1 - Y )2
= 21.149 + 78.331( 94.398 - 9.0 )2
= 5733.629 cm**4
B | D | Y | A | AY | I + AD2 |
mm | mm | mm | cm^2 | mm³ | cm**4 |
----------------------------------------------------------------------------------------------
Shell 435.2 | 18.0 | 9.0 | 78.3 | 70497.7 | 0.573E+04 |
Wearplate 254.0 | 18.0 | 27.0 | 45.7 | 123444.0 | 0.209E+04 |
Web 10.0 | 246.7 | 159.4 | 24.7 | 393116.8 | 0.229E+04 |
BasePlate 230.0 | 18.0 | 291.7 | 41.4 | 1207638.6 | 0.161E+05 |
Totals ... | ... | ... | 190.1 | 1794697.0 | 0.262E+05 |

= AY / A
= 706.574/190.121
= 94.398 mm
Angle [beta]:
= 180 - Saddle Angle/2
= 180 - 124.0/2
= 118.0
Saddle Splitting Coefficient [K1]:

FileName : D69-D-0050 ------------------------------------
= ( 1 + cos(beta) - 0.5*sin(beta)² )/(pi - beta + sin(beta)cos(beta) )

= ( 1 + cos(118.0) - 0.5*sin(118.0)² )/(pi - 2.059 + sin(118.0)cos(118.0) )
= 0.2108
Saddle Splitting Force [Fh]:

= K1 * Q
= 0.211 * 6940.313
= 1463.0515 kgf
Tension Stress, St = ( Fh/As ) = 1.2835 N/mm^2

Allowed Stress, Sa = 0.6 * Yield Str = 133.2000 N/mm^2
Saddle Splitting Dimension [d]:

= B - R * sin(theta/2)/(theta/2 in radians)
= 1050.0 - 749.3 * sin(124.0/2)/1.0821
= 438.605 mm
Bending Moment, M = Fh * d = 641.7150 kgf-m
Bending Stress, Sb = ( M * C1 / I ) = 2.2637 N/mm^2

Allowed Stress, Sa = 2/3 * Yield Str = 148.0000 N/mm^2
Minimum Thickness of Baseplate per Moss:

= sqrt( 3( Q + Saddle_Wt )BasePlateWidth / ( 4 * BasePlateLength * AllStress ))
= sqrt( 3(6940 + 203)230.0/( 4 * 1346.0 * 148.0 ))
= 7.789 mm
Calculation of Axial Load, Intermediate Values and Compressive Stress:
Web Length Dimension [ Web Length ]:

= 2 * cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 - 124.0/2 )( 749.3 + 18.0 + 18.0 )
= 1386.757 mm
Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 1386.7574/( 4 - 1 )
= 462.253 mm
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 462.2525 * 230.0/2
= 531.590 cm^2
Bearing Pressure [Bp]:

= Q / ( BasePlateLength * BasePlateWidth )
= 6940.313/( 1346.0 * 230.0 )
= 2.242 kgf/cm^2
Axial Load [P]:

= Ap * Bp
= 531.6 * 2.24
= 1191.745 kgf
Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 19.4 + 23.113
= 42.513 cm^2
Compressive Stress [Sc]:

= P/Ar
= 1191.7/42.5126
= 2.749 N/mm^2
FileName : D69-D-0050 ------------------------------------
Check of Outside Ribs:
Inertia of Saddle, Outer Ribs - Longitudinal Direction
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 10.0 | 204.0 | ... | 20.4 | ... | 707. |
Rib dimension [D]:

= Saddle Width - Web Thickness
= 204.0 - 10.0
= 194.000 mm

= AY / A
= 0.0/42.513
= 0.000 mm

= Saddle Width / 2
= 204.0/2
= 102.000 mm

= sqrt( 707.5/42.513 )
= 40.794 mm
Length of Outer Rib, step 1, [Lw]:

= 2 * sin( saddle bearing angle / 2 )( radius + shlthk + wpdthk )
= 2 * sin( 124.0/2 )( 749.3 + 18.0 + 18.0 )
= 1386.757 mm
Length of Outer Rib, step 2, [Bd]:

= Baseplate length - clearance
= 1346.0 - 50.8
= 1295.200 mm
Length of Outer Rib, step 3, [Dd]:

= ( Lw - Bd )/2
= ( 1386.757 - 1295.2 )/2
= 45.779 mm
Length of Outer Rib [L]:

= sqrt( Rl2 + Dd2 )
= sqrt( 664.9022 + 45.7792 )
= 664.902 mm
Intermediate Term [Cc]:

= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 0.19994E+09/222.0 )
= 133.338

= KL/r
= 1 * 664.902/40.794
= 16.299
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * L / 2
= 776.1/( 2 * 1346.0 ) * 462.253 * 664.9/2
= 44.306 kgf-m
FileName : D69-D-0050 ------------------------------------
= ( 1-( 16.3 )²/(2 * 133.34² ))222/
( 5/3+3*(16.3)/(8* 133.34)-( 16.3³)/(8*133.34³)
= 128.7 N/mm^2
AISC Unity Check of Outside Ribs ( must be <= 1 )

= Sc/Sca + ( Rm * C1 / I )/Sba
= 2.75/128.68 +( 44.31 * 102.0/7074720 )/148.0
= 0.064
AISC Unity Check of Outside Ribs, due to Transverse Force Ft ( must be <= 1 )
This analysis assumes the entire saddle weight load and load due to transverse
forces are concentrated on the outer rib + some portion of the web. This
generally would not be the case and as such this analysis is very conservative.
Inertia of Saddle, Outer Ribs - Transverse Direction:
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 194.0 | 10.0 | 5.0 | 19.4 | 9700.0 | 225. |
Web 10.0 | 160.0 | 80.0 | 16.0 | 128000.0 | 612. |
Totals ... | ... | ... | 35.4 | 137700.0 | 836. |
Web dimension [D]:

= 16 * Web Thickness
= 16 * 10.0
= 160.000 mm
Moment at base of outer Rib [Mbase]:

= Ft( Centerline dimension B - Baseplate thickness )
= 388.052( 1050.0 - 18.0 )
= 400.477 kgf-m
Bending Stress due to Transverse Force [SigmaB,base]:

= 400.477/214963.172
= 18.270 N/mm^2
Vertical Load on the Rib due to the Bending Moment [Fv,mom]:

= Bending Moment / Web Length
= 400.477/1386.757
= 288.781 kgf
Total Vertical Load on the Rib [Fv,total]:

= Fv,mom + Vertical Load
= 288.781 + 7143.446
= 7432.227 kgf
Compressive Stress on Outer Rib [Sigma,cr]:

= Fv,total / Area
= 7432.227/35.4
= 20.589 N/mm^2

= sqrt( 836.2/35.4 )
= 48.601 mm

= KL/r
= 1 * 664.902/48.601
= 13.681
FileName : D69-D-0050 ------------------------------------
= ( 1-( 13.68 )²/(2 * 133.34² ))222/
( 5/3+3*(13.68)/(8* 133.34)-( 13.68³)/(8*133.34³)
= 129.5 N/mm^2
Unity Check on Outer Rib [UCheck,outer]:

= Sigma,cr / Sca + SigmaB,base / Sba
= 20.589/129.519 + 18.27/148.0
= 0.282
Check of Inside Ribs:
Inertia of Saddle, Inner Ribs - Axial Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 10.0 | 194.0 | 0.0 | 19.4 | 0.0 | 707. |
Web 462.3 | 10.0 | 0.0 | 46.2 | 0.0 | 3.85 |
Totals ... | ... | ... | 65.6 | ... | 711. |

= AY / A
= 0.0/65.625
= 0.000 mm

= Saddle Width / 2
= 204.0/2
= 102.000 mm
Length of Inner Rib [L]:

= Saddle Height - sqrt( (Ro + Wpdthk)^2 - (Pitch/2)^2 ) - Bpthk
= 1050.0 - sqrt((785.3 + 18.0)^2 -(462.253/2)^2 ) - 18.0
= 281.482 mm

= sqrt( 711.2/65.625 )
= 32.921 mm

= KL/r
= 1 * 281.482/32.921
= 8.550
Unit Force [Force,u]:

= Fl / ( 2 * Baseplate Length )
= 776.103/( 2 * 1346.0 )
= 0.288 kgf/mm
Moment at base of inner Rib [Mbase,c]:

= Unit Force * e * L
= 0.288 * 462.253 * 281.482
= 37.513 kgf-m
Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:

= 37.513/69729.477
= 5.276 N/mm^2
= ( 1-( 8.55 )²/(2 * 133.34² ))222/
( 5/3+3*(8.55)/(8* 133.34)-( 8.55³)/(8*133.34³)
FileName : D69-D-0050 ------------------------------------
= 131 N/mm^2
AISC Unity Check of Inside Ribs ( must be <= 1 )

= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 3.56/131.04 +( 37.51 * 102.0/711.24 )/148.0
= 0.063
Input Data for Base Plate Bolting Calculations:
Total Number of Bolts per BasePlate Nbolts 4

Total Number of Bolts in Tension/Baseplate Nbt 2
Bolt Material Specification SA-193 B7
Bolt Allowable Stress Stba 172.38 N/mm^2
Bolt Corrosion Allowance Bca 1.5 mm
Distance from Bolts to Edge Edgedis 101.6 mm
Nominal Bolt Diameter Bnd 38.1000 mm
Thread Series Series TEMA
BasePlate Allowable Stress S 137.90 N/mm^2
Area Available in a Single Bolt BltArea 7.5341 cm^2
Saddle Load QO (Weight) QO 6235.3 kgf
Saddle Load QL (Wind/Seismic contribution) QL 190.4 kgf
Maximum Transverse Force Ft 388.1 kgf
Maximum Longitudinal Force Fl 776.1 kgf
Saddle Bolted to Steel Foundation Yes
Shear Stress in a Single Bolt, Longitudinal Direction [taub,l]:

= Fl / ( Bolt Area * Number of Bolts )
= 776/( 7.53 * 4 )
Shear Stress in a Single Bolt, Transverse Direction [taub,t]:

= Ft / ( Bolt Area * Number of Bolts )
= 388/( 7.53 * 4 )
Bolt Area Calculation per Dennis R. Moss
Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
Bolt Area due to Shear Load [Bltarears]:

= Fl / ( BoltShearAllowable * Nbolts )
= 776.1/(103.43 * 4.0)
= 0.1840 cm^2
Bolt Area due to Transverse Load:
Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 1050.0 * 388.05 + 0.0
= 407.46 kgf-m
Eccentricity (e):
= Rmom / QO
= 407.46/6235.3
= 65.35 mm < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)
Required Area of a Single Bolt [Bltarear]:

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0, 0.184, 0.0]
= 0.1840 cm^2
FileName : D69-D-0050 ------------------------------------
MDMT Calculations for: New Saddle, Saddle to Wearplate Junction, Curve: D

----------------------------------------------------------------------


FileName : D69-D-0050 ------------------------------------
Nozzle Calcs.: T1 (8 in) Nozl: 11 5:36pm Mar 14,2022
Input, Nozzle Desc: T1 (8 in) From: 30
Pressure for Reinforcement Calculations P 2568.198 kPa

Temperature for Internal Pressure Temp 328 °C
Design External Pressure Pext 103.42 kPa
Temperature for External Pressure Tempex 328 °C
Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 131.94 N/mm^2
Parent Allowable Stress At Ambient Sva 137.90 N/mm^2
Inside Diameter of Cylindrical Shell D 838.20 mm

Design Length of Section L 457.2000 mm
Shell Finished (Minimum) Thickness t 12.0000 mm
Shell Internal Corrosion Allowance c 3.1750 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Bottom/Left Tangent 467.91 mm
User Entered Minimum Design Metal Temperature -0.55 °C
Type of Element Connected to the Parent : Nozzle
Material [Impact Tested] SA-333 6

Material UNS Number K03006
Material Specification/Type Smls. & wld. pipe
Allowable Stress at Temperature Sn 117.90 N/mm^2
Allowable Stress At Ambient Sna 117.90 N/mm^2
Diameter Basis (for tr calc only) Inside

Layout Angle 0.00 deg
Diameter 8.0000 in.
Size and Thickness Basis Nominal

Nominal Thickness 80
Flange Type Weld Neck Flange
Corrosion Allowance can 3.1750 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 350.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.9728 mm
Pad Material [Normalized] SA-516 70

Pad Allowable Stress at Temperature Sp 131.90 N/mm^2
Pad Allowable Stress At Ambient Spa 137.90 N/mm^2
Diameter of Pad along vessel surface Dp 319.0750 mm
Thickness of Pad te 12.0000 mm
Weld leg size between Pad and Shell Wp 10.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm
Reinforcing Pad Width 50.0000 mm
Flange Class 300

Flange Grade GR 1.1
The Pressure Design option was MAWP + static head (to the nozzle).
Nozzle Sketch (may not represent actual weld type/configuration)

FileName : D69-D-0050 ------------------------------------
Abutting/Set-on Nozzle With Pad
Reinforcement CALCULATION, Description: T1 (8 in)
ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 7.625 in.

Actual Thickness Used in Calculation 0.500 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 2568.2*422.275/(132*1.0-0.6*2568.2)
= 8.3170 mm
Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 2568.2*100.01/(118*1.0-0.6*2568.2)
= 2.2075 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.8994 mm
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 400.0500 mm
Parallel to Vessel Wall, opening length d 200.0250 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 22.0625 mm
Weld Strength Reduction Factor [fr1]:

= 1.000

= min( 1, Sn/Sv )
= min( 1, 117.9/131.9 )
= 0.894

= min( 1, Sp/Sv )
= min( 1, 131.9/131.9 )
= 1.000

= min( fr2, fr4 )
= min( 0.894, 1. )
= 0.894
Results of Nozzle Reinforcement Area Calculations: (cm^2)
AREA AVAILABLE, A1 to A5 | MAWP| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 16.636| 2.236| NA|
Area in Shell A1 | 1.016| 13.180| NA|
FileName : D69-D-0050 ------------------------------------
Area in Nozzle Wall A2 | 2.885| 3.401| NA|

Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 1.893| 1.893| NA|
Area in Element A5 | 11.996| 11.996| NA|
TOTAL AREA AVAILABLE Atot | 17.791| 30.470| NA|
The MAWP Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 309.4496 12.0000 mm
Based on given Pad Diameter: 319.0750 10.8450 mm
Based on Shell or Nozzle Thickness: 309.4496 12.0000 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (200.025*8.317*1.0+2*9.525*8.317*1.0*(1-1.0))
= 16.636 cm^2
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 200.025( 1.0 * 8.825 - 1.0 * 8.317 ) - 2 * 9.525
( 1.0 * 8.825 - 1.0 * 8.317 ) *( 1 - 1.0 )
= 1.016 cm^2
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 22.06 ) *( 9.52 - 2.21 ) * 0.8936
= 2.885 cm^2
Area Available in Welds [A41 + A42 + A43]:

= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 10.0² * 0.89 +(0.0)² * 0.89 + 10.0² * 1.
= 1.893 cm^2
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 319.075 - 219.075 ) * 12.0 * 0.9997
= 11.996 cm^2
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 5.3825 mm
Wall Thickness per UG16(b), tr16b = 4.6750 mm
Wall Thickness, shell/head, internal pressure trb1 = 11.4920 mm
Wall Thickness tb1 = max(trb1, tr16b) = 11.4920 mm
Wall Thickness, shell/head, external pressure trb2 = 3.5062 mm
Wall Thickness per table UG-45 tb3 = 10.3350 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 10.335, max( 11.492, 4.675 ) ]
= 10.3350 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 5.3825, 10.335 )
= 10.3350 mm
FileName : D69-D-0050 ------------------------------------
Available Nozzle Neck Thickness = 0.875 * 12.700 = 11.113 mm --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle Neck to Flange Weld (Impact tested) :

----------------------------------------------------------------------
Note:
Calculated Minimum Design Metal Temperature -104 °C
Nozzle Neck to Pad Weld for the Nozzle (Impact tested) :

----------------------------------------------------------------------
Note:
Nozzle Neck to Pad Weld for Reinforcement pad, Curve: D

----------------------------------------------------------------------

Shell to Pad Weld Junction at Pad OD, Curve: D

----------------------------------------------------------------------
Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: D

----------------------------------------------------------------------

Gov. MDMT of the Nozzle : -104 °C

Gov. MDMT of the Reinforcement Pad : -48 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -48 °C
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
MDMT of ASME B16.5/47 flange per Matl. Specification -46 °C

Flange MDMT with Temp reduction per UCS-66(i)(2) -78 °C
Where the Stress Reduction Ratio per UCS-66(i)(2) is :

Design Pressure/Ambient Rating = 2568.20/5110.00 = 0.503
Weld Size Calculations, Description: T1 (8 in)
Intermediate Calc. for nozzle/shell Welds Tmin 9.5250 mm

Intermediate Calc. for pad/shell Welds TminPad 8.8250 mm
Results Per UW-16.1:

FileName : D69-D-0050 ------------------------------------
Required Thickness Actual Thickness

Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 4.4125 = 0.5*TminPad 7.0700 = 0.7 * Wp mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= ( Ar - A1 )* Sv
= ( 16.636 - 1.0162 ) * 132
= 21015.24 kgf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 2.8852 + 11.9961 + 1.8932 - 0.0 * 0.89 ) * 132
= 22568.75 kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 219.075 * 10.0 * 0.49 * 118
= 20272. kgf
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 319.075 * 10.0 * 0.49 * 132
= 33031. kgf
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 219.075 * 12.0 * 0.74 * 132
= 41100. kgf
Shear, Nozzle Groove Weld [Sngw]:

= (pi/2) * (Dlr+Wgnva) * (Wgnva-Can) * 0.60 * Sng
= (3.14/2)*(200.025+10.973)*(10.973-3.175)*0.6*132
= 20863. kgf
See UG-41 and UW-15 for clarification of allowable stresses.
Strength of Failure Paths:
Failure Path [Path 1-1]:

= ( SPEW + SNGW ) = ( 33031 + 20863 ) = 53894 kgf
Summary of Failure Path Calculations:

Path 1-1 = 53894 kgf, must exceed W = 21015 kgf or W1 = 22568 kgf
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 2654 kPa
Nozzle is O.K. for the External Pressure: 103 kPa
The Drop for this Nozzle is : 14.5677 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 376.5677 mm

FileName : D69-D-0050 ------------------------------------
Input, Nozzle Desc: T2 (8 in) From: 30





Diameter 8.0000 in.




Flange Class 300

Flange Grade GR 1.1

FileName : D69-D-0050 ------------------------------------
Reinforcement CALCULATION, Description: T2 (8 in)


= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 2575.76*422.275/(132*1.0-0.6*2575.76)
= 8.3418 mm

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 2575.76*100.01/(118*1.0-0.6*2575.76)
= 2.2141 mm


= 1.000

= min( 1, Sn/Sv )
= min( 1, 117.9/131.9 )
= 0.894

= min( 1, Sp/Sv )
= min( 1, 131.9/131.9 )
= 1.000

= min( fr2, fr4 )
= min( 0.894, 1. )
= 0.894

---------------------------------------------------------------
Area in Shell A1 | 0.967| 13.180| NA|
FileName : D69-D-0050 ------------------------------------



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (200.025*8.3418*1.0+2*9.525*8.3418*1.0*(1-1.0))
= 16.686 cm^2

= 200.025( 1.0 * 8.825 - 1.0 * 8.342 ) - 2 * 9.525
( 1.0 * 8.825 - 1.0 * 8.3418 ) *( 1 - 1.0 )
= 0.967 cm^2

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 22.06 ) *( 9.52 - 2.21 ) * 0.8936
= 2.883 cm^2

= 10.0² * 0.89 +(0.0)² * 0.89 + 10.0² * 1.
= 1.893 cm^2

= ( 319.075 - 219.075 ) * 12.0 * 0.9997
= 11.996 cm^2


= min[ 10.335, max( 11.5168, 4.675 ) ]
= 10.3350 mm

= max( ta, tb )
= max( 5.3891, 10.335 )
= 10.3350 mm
FileName : D69-D-0050 ------------------------------------

----------------------------------------------------------------------
Note:

----------------------------------------------------------------------
Note:

----------------------------------------------------------------------


----------------------------------------------------------------------

----------------------------------------------------------------------




Weld Size Calculations, Description: T2 (8 in)


FileName : D69-D-0050 ------------------------------------

Weld Load [W]:

= ( Ar - A1 )* Sv
= ( 16.6856 - 0.9666 ) * 132
= 21148.56 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 2.8826 + 11.9961 + 1.8932 - 0.0 * 0.89 ) * 132
= 22565.26 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 219.075 * 10.0 * 0.49 * 118
= 20272. kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 319.075 * 10.0 * 0.49 * 132
= 33031. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 219.075 * 12.0 * 0.74 * 132
= 41100. kgf
Shear, Nozzle Groove Weld [Sngw]:

= (pi/2) * (Dlr+Wgnva) * (Wgnva-Can) * 0.60 * Sng
= (3.14/2)*(200.025+10.973)*(10.973-3.175)*0.6*132
= 20863. kgf
See UG-41 and UW-15 for clarification of allowable stresses.

= ( SPEW + SNGW ) = ( 33031 + 20863 ) = 53894 kgf




FileName : D69-D-0050 ------------------------------------
Nozzle Calcs.: S1 (20 in) Nozl: 13 5:36pm Mar 14,2022
Input, Nozzle Desc: S1 (20 in) From: 80



Material [Normalized] SA-516 70

Material Specification/Type Plate

Diameter 20.0000 in.
Size and Thickness Basis Actual

Actual Thickness tn 20.0000 mm



Flange Class 300

Flange Grade GR 1.1

FileName : D69-D-0050 ------------------------------------
Reinforcement CALCULATION, Description: S1 (20 in)


= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 3116.52*749.3/(138*1.0-0.6*3116.52)
= 17.1679 mm

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 3116.52*254.0/(138*1.0-0.6*3116.52)
= 5.8196 mm


= 1.000

= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( fr2, fr4 )
= min( 1., 1. )
= 1.000

---------------------------------------------------------------
Area in Shell A1 | 4.227| 49.227| NA|
FileName : D69-D-0050 ------------------------------------



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (508.0*17.1679*1.0+2*20.0*17.1679*1.0*(1-1.0))
= 87.213 cm^2

= 508.0( 1.0 * 18.0 - 1.0 * 17.168 ) - 2 * 20.0
( 1.0 * 18.0 - 1.0 * 17.1679 ) *( 1 - 1.0 )
= 4.227 cm^2

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 45.0 ) *( 20.0 - 5.82 ) * 1.
= 12.762 cm^2

= 10.0² * 1. +(0.0)² * 1. + 14.0² * 1.
= 2.960 cm^2

= ( 944.0 - 548.0 ) * 18.0 * 1.
= 71.280 cm^2


= min[ 8.331, max( 17.1679, 1.5 ) ]
= 8.3312 mm

= max( ta, tb )
= max( 5.8196, 8.3312 )
= 8.3312 mm
FileName : D69-D-0050 ------------------------------------
Available Nozzle Neck Thickness = 20.0000 mm --> OK
Nozzle Neck to Flange Weld, Curve: D

----------------------------------------------------------------------

Nozzle Neck to Pad Weld for the Nozzle, Curve: D

----------------------------------------------------------------------
Govrn. thk, tg = 18.0, c = 0.0 mm, E✱ = 1.0
Attachment governing, Attachment stress = Shell stress per Code


----------------------------------------------------------------------
Govrn. thk, tg = 18.0, c = 0.0 mm, E✱ = 1.0


----------------------------------------------------------------------


----------------------------------------------------------------------




Weld Size Calculations, Description: S1 (20 in)

FileName : D69-D-0050 ------------------------------------

Weld Load [W]:

= ( Ar - A1 )* Sv
= ( 87.2127 - 4.2273 ) * 138
= 116691.03 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 12.7623 + 71.28 + 2.96 - 0.0 * 1. ) * 138
= 122339.48 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 548.0 * 10.0 * 0.49 * 138
= 59311. kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 944.0 * 14.0 * 0.49 * 138
= 143038. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 548.0 * 18.0 * 0.74 * 138
= 161228. kgf

= ( SPEW + SNGW ) = ( 143038 + 0 ) = 143038 kgf



Percent Elongation Calculations:

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 3.788 %

FileName : D69-D-0050 ------------------------------------




Diameter Basis (for tr calc only) Outside





Flange Class 300

Flange Grade GR 1.1

FileName : D69-D-0050 ------------------------------------
Actual Outside Diameter Used in Calculation 12.750 in.


= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 3121.39*749.3/(138*1.0-0.6*3121.39)
= 17.1951 mm

= P*Ro/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= 3121.39*161.925/(118*1.0+0.4*3121.39)
= 4.2421 mm


= 1.000

= min( 1, Sn/Sv )
= min( 1, 117.9/137.9 )
= 0.855

= min( 1, Sp/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( fr2, fr4 )
= min( 0.855, 1. )
= 0.855

---------------------------------------------------------------
Area in Shell A1 | 2.377| 28.616| NA|
FileName : D69-D-0050 ------------------------------------



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (295.3004*17.1951*1.0+2*14.2748*17.1951*1.0*(1-1.0))
= 50.777 cm^2

= 295.3( 1.0 * 18.0 - 1.0 * 17.195 ) - 2 * 14.275
( 1.0 * 18.0 - 1.0 * 17.1951 ) *( 1 - 1.0 )
= 2.377 cm^2

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 45.0 ) *( 14.27 - 4.24 ) * 0.855
= 7.720 cm^2

= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Trapfr4
= ( 1. ) * 0.86 +(0.0 ) * 0.86 + 195.6099² * 1.
= 2.811 cm^2

= ( 563.85 - 323.85 ) * 18.0 * 1.
= 43.200 cm^2


= min[ 8.331, max( 17.1951, 1.5 ) ]
= 8.3312 mm

= max( ta, tb )
= max( 4.2421, 8.3312 )
= 8.3312 mm
FileName : D69-D-0050 ------------------------------------

----------------------------------------------------------------------
Note:

----------------------------------------------------------------------
Note:

----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------





FileName : D69-D-0050 ------------------------------------

Weld Load [W]:

= ( Ar - A1 )* Sv
= ( 50.7771 - 2.377 ) * 138
= 68058.41 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 7.7202 + 43.2 + 2.8111 - 0.0 * 0.86 ) * 138
= 75554.88 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 323.85 * 10.0 * 0.49 * 118
= 29968. kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 563.85 * 14.0 * 0.49 * 138
= 85436. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 323.85 * 18.0 * 0.74 * 138
= 95280. kgf

= ( SPEW + SNGW ) = ( 85436 + 0 ) = 85436 kgf


Note: The MAWP of this junction was limited by the parent Shell/Head.


FileName : D69-D-0050 ------------------------------------



Material [Normalized] SA-516 70

Material Specification/Type Plate

Size and Thickness Basis Actual

Actual Thickness tn 20.0000 mm



Flange Class 300

Flange Grade GR 1.1

FileName : D69-D-0050 ------------------------------------


= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 3121.39*749.3/(138*1.0-0.6*3121.39)
= 17.1951 mm

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 3121.39*254.0/(138*1.0-0.6*3121.39)
= 5.8288 mm


= 1.000

= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( fr2, fr4 )
= min( 1., 1. )
= 1.000

---------------------------------------------------------------
Area in Shell A1 | 4.089| 49.227| NA|
FileName : D69-D-0050 ------------------------------------



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (508.0*17.1951*1.0+2*20.0*17.1951*1.0*(1-1.0))
= 87.351 cm^2

= 508.0( 1.0 * 18.0 - 1.0 * 17.195 ) - 2 * 20.0
( 1.0 * 18.0 - 1.0 * 17.1951 ) *( 1 - 1.0 )
= 4.089 cm^2

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 45.0 ) *( 20.0 - 5.83 ) * 1.
= 12.754 cm^2

= 10.0² * 1. +(0.0)² * 1. + 14.0² * 1.
= 2.960 cm^2

= ( 944.0 - 548.0 ) * 18.0 * 1.
= 71.280 cm^2


= min[ 8.331, max( 17.1951, 1.5 ) ]
= 8.3312 mm

= max( ta, tb )
= max( 5.8288, 8.3312 )
= 8.3312 mm
FileName : D69-D-0050 ------------------------------------
Available Nozzle Neck Thickness = 20.0000 mm --> OK
Nozzle Neck to Flange Weld, Curve: D

----------------------------------------------------------------------

Nozzle Neck to Pad Weld for the Nozzle, Curve: D

----------------------------------------------------------------------
Govrn. thk, tg = 18.0, c = 0.0 mm, E✱ = 1.0


----------------------------------------------------------------------
Govrn. thk, tg = 18.0, c = 0.0 mm, E✱ = 1.0


----------------------------------------------------------------------


----------------------------------------------------------------------


Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -39 °C
Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :


FileName : D69-D-0050 ------------------------------------

Weld Load [W]:

= ( Ar - A1 )* Sv
= ( 87.3509 - 4.0891 ) * 138
= 117079.66 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 12.754 + 71.28 + 2.96 - 0.0 * 1. ) * 138
= 122327.80 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 548.0 * 10.0 * 0.49 * 138
= 59311. kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 944.0 * 14.0 * 0.49 * 138
= 143038. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 548.0 * 18.0 * 0.74 * 138
= 161228. kgf

= ( SPEW + SNGW ) = ( 143038 + 0 ) = 143038 kgf



Percent Elongation Calculations:

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 3.788 %

Nozzle calculations and schedule

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Table of Contents

Nozzle Calculation Summary (kPa & mm):

Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

Nozzle MAWP Summary:

Check the Spatial Relationship between the Nozzles:

From Node | Nozzle Description | X Coordinate | Layout Angle | Dia. Limit |

The nozzle spacing is computed by the following:

= sqrt( ll² + lc² ) where

If any interferences/violations are found, they will be noted below.

No interference violations have been detected!

PV Elite is a trademark of Hexagon AB, 2022, All rights reserved.

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +

In the case of Oblique Nozzles, the Outside Diameter must

Nozzle Material and Weld Fillet Leg Size Details (mm):

| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Nozzle Miscellaneous Data:

| Elev/Distance | Layout | Proj | Proj | Installed in |

PV Elite is a trademark of Hexagon AB, 2022, All rights reserved.

QTY | DESCRIPTION | MATERIAL |

PV Elite is a trademark of Hexagon AB, 2022, All rights reserved.

Flange Input Data Values Description: New Flange :

Flange Type TEMA Channel Cover

Design Pressure P 2399.32 kPa

Flange Outside Diameter A 1025.000 mm

Flange Material SA-350 LF2

Bolt Material SA-320 L7M

Diameter of the Load Reaction, Long Span D 0.000 mm

Diameter of Bolt Circle C 965.000 mm

Flange Face Outside Diameter Fod 875.000 mm

Gasket Outside Diameter Go 875.000 mm

Column for Gasket Seating 2, Code Column II

Length of Partition Gasket lp 457.2000 mm

ASME Code, Section VIII Division 1, 2021

Gasket Contact Width, N = (Go - Gi) / 2 12.000 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

Contact Load on Gasket Surfaces [Hp]:

Operating Bolt Load [Wm1]:

Gasket Seating Bolt Load [Wm2]:

Required Bolt Area [Am]:

Actual Circumferential Bolt Spacing [Bs]:

Bolting Information for UNC Thread Series (Non Mandatory):

Flange Design Bolt Load, Gasket Seating [W]:

Gasket Load for the Operating Condition [HG]:

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:

Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:

Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:

Bolt Stress, Operating [BSo]:

Bolt Stress, Seating [BSa]:

Flange Stress Analysis Results: N/mm^2

Operating | Gasket Seating |

TEMA Channel Cover Deflection Calculations:

Reqd. Blind Flange Thickness at Center 80.054 mm

Minimum Design Metal Temperature Results:

Impact Test Temperature provided per Specification -46 °C

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Flange Input Data Values Description: FLANGE :

Flange Type Integral Weld Neck

Design Pressure P 2406.82 kPa

Flange Inside Diameter B 838.200 mm