Inlet & Outlet Header

Table of Contents
Cover Sheet........................................................................................................................................................................................2
Vessel Design Summary:...................................................................................................................................................................3
Nozzle Summary:..............................................................................................................................................................................5
Nozzle Schedule:...............................................................................................................................................................................6
Bill of Material:.................................................................................................................................................................................7
MDMT Summary:.............................................................................................................................................................................8
Warnings and Errors:.........................................................................................................................................................................9
Input Echo:......................................................................................................................................................................................10
XY Coordinate Calculations:...........................................................................................................................................................14
Internal Pressure Calculations:........................................................................................................................................................15
Element: LHS Endplate...................................................................................................................................................................16
Element: Header..............................................................................................................................................................................19
Element: RHS Endplate...................................................................................................................................................................22
Pressure Test Results: Shop Test.....................................................................................................................................................24
External Pressure Calculations:.......................................................................................................................................................25
Element and Detail Weights:...........................................................................................................................................................26
Nozzle Flange MAWP:...................................................................................................................................................................28
Center of Gravity Calculation:........................................................................................................................................................29
Nozzle Calcs.: outlet 1....................................................................................................................................................................30
Nozzle Calcs.: inlet 1......................................................................................................................................................................36
Nozzle Calcs.: inlet 2......................................................................................................................................................................42
Nozzle Calcs.: outlet 2....................................................................................................................................................................48
Cover Page 2
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2023
Analysis Performed by : Unknown Company
Job File : D:\New folder\header\A4-E-02\header.pvdb
Date of Analysis : Mar 30,2024 5:52pm
PV Elite 26, January 2024

PV Elite 26 Licensee: Unknown Company 3
FileName : header--------------------------------------------
Vessel Design Summary: Step: 20 5:52pm Mar 30,2024
Vessel Design Summary:
ASME Code, Section VIII Division 1, 2023
Diameter Spec : 202.717 mm. ID

Vessel Design Length, Tangent to Tangent 1832.00 mm.
Specified Datum Line Distance 0.00 mm.
Internal Design Temperature 65 °C

Internal Design Pressure 6.000 bars
External Design Temperature 0 °C
Maximum Allowable Working Pressure 16.8 bars

Shop Test Pressure 7.800 bars
Required Minimum Design Metal Temperature 0.0 °C

Warmest Computed Minimum Design Metal Temperature -42.0 °C
Wind Design Code No Wind Loads

Earthquake Design Code No Seismic
Materials of Construction:
Component | | | | |Normal | Impact |

Type | Material | Class | Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Shell | SA-106 B | ... | ... | K03006 | No | No |
Cover | SA-516 70 | ... | ... | K02700 | No | No |
Nozzle | SA-106 B | ... | ... | K03006 | No | No |
Nozzle Flg | SA-105 | ... | ... | K03504 | No | No |
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (bars & mm.):
| Design | | | Total | Str. | In |

Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
LHS Endplate | 6.000 | 0.00 | 18.700 | 3.0000 | N/A | No |
Header | 6.000 | 0.00 | 32.100 | 3.0000 | N/A | No |
RHS Endplate | 6.000 | 0.00 | 18.700 | 3.0000 | N/A | No |
Element Types and Properties:
Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | mm. | mm. | mm. | mm. | mm. | mm. | | |
------------------------------------------------------------------------------------------------
Wld Flat | 16.0 | 16.0 | 16.0 | 16.0 | 10.4 | ... | 0.70 | 0.70 |
Cylinder | 1816.0 | 1800.0 | 8.2 | 7.2 | 4.5 | ... | 0.70 | 0.70 |
Wld Flat | 1832.0 | 16.0 | 16.0 | 16.0 | 10.4 | ... | 0.70 | 0.70 |
Weights:
Fabricated - Bare W/O Removable Internals 142.5 kg.
Shop Test - Fabricated + Water ( Full ) 200.6 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 142.5 kg.
FileName : header--------------------------------------------
Vessel Design Summary: Step: 20 5:52pm Mar 30,2024
Erected - Fab. + Rem. Intls.+ Insul. (etc) 142.5 kg.

Empty - Fab. + Intls. + Details + Wghts. 142.5 kg.
Operating - Empty + Operating Liquid (No CA) 142.5 kg.
Field Test - Empty Weight + Water (Full) 200.6 kg.
PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

FileName : header--------------------------------------------
Nozzle Summary: Step: 18 5:52pm Mar 30,2024
Nozzle Calculation Summary (bars & mm.):
Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

| | | | | | Path | Stresses |
----------------------------------------------------------------------------------------------
outlet 1 | 16.8 | ... | ... | OK | 4.50 | OK | Passed |
inlet 1 | 16.8 | ... | ... | OK | 4.50 | OK | Passed |
inlet 2 | 16.8 | ... | ... | OK | 4.50 | OK | Passed |
outlet 2 | 16.8 | ... | ... | OK | 4.50 | OK | Passed |
----------------------------------------------------------------------------------------------
Nozzle MAWP Summary:

Minimum MAWP Nozzles : 16.8 Nozzle : outlet 2
Minimum MAWP Shells/Flanges : 16.8 Element : RHS Endplate
Minimum MAPnc Shells/Flanges : 30.1 Element : LHS Endplate
---------------------------------------------------------------------
Computed Vessel M.A.W.P. : 16.8 bars
Note: MAWPs (Internal Case) shown above are at the High Point.
Multiple output lines for the same nozzle indicates required Code calculations in both the
longitudinal and circumferential planes of reinforcement where applicable.
Check the Spatial Relationship between the Nozzles:
From Node | Nozzle Description | X Coordinate | Layout Angle | Dia. Limit |

| | mm. | deg | mm. |
------------------------------------------------------------------------------
20 | outlet 1 | 536.000 | 270.000 | 320.102 |
20 | inlet 1 | 536.000 | 90.000 | 320.102 |
20 | inlet 2 | 1296.000 | 90.000 | 320.102 |
20 | outlet 2 | 1296.000 | 270.000 | 320.102 |
The nozzle spacing is computed by the following:
= sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected!

FileName : header--------------------------------------------
Nozzle Schedule: Step: 17 5:52pm Mar 30,2024
Nozzle Schedule:
Nominal or| Schd| Flg| Nozzle| Wall| Reinforcing Pad | Cut| Flg|
Actual| or FVC| Type| O/Dia| Thk| Diameter Thk | Length| Class|
Description Size| Type| | mm| mm| mm | mm| |
---------------------------------------------------------------------------------------------
outlet 1 | 150 mm| 40 | WNF| 168.3| 7.112| ... | ... | 126| 150|
inlet 1 | 150 mm| 40 | WNF| 168.3| 7.112| ... | ... | 126| 150|
inlet 2 | 150 mm| 40 | WNF| 168.3| 7.112| ... | ... | 126| 150|
outlet 2 | 150 mm| 40 | WNF| 168.3| 7.112| ... | ... | 126| 150|
General Notes for the above table:
The cut length is the outside projection + inside projection + drop + in-plane shell
thickness. This value does not include weld gaps, nor does it account for shrinkage.
In the case of oblique nozzles, the outside diameter must be increased. The re-pad width
around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm.):
| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
outlet 1 | SA-106 B | 7.156 | 5.000 | ... | ... | ... |
inlet 1 | SA-106 B | 7.156 | 5.000 | ... | ... | ... |
inlet 2 | SA-106 B | 7.156 | 5.000 | ... | ... | ... |
outlet 2 | SA-106 B | 7.156 | 5.000 | ... | ... | ... |
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
| Elev/Distance | Layout | Proj | Proj | Installed in |

Description | From Datum | Angle | Outside | Inside | Component |
| mm.| deg | mm.| mm.| |
---------------------------------------------------------------------------------------------
outlet 1 | 536.000 | 270.0 | 75.00 | 0.00 | Header |
inlet 1 | 536.000 | 90.0 | 75.00 | 0.00 | Header |
inlet 2 | 1296.000 | 90.0 | 75.00 | 0.00 | Header |
outlet 2 | 1296.000 | 270.0 | 75.00 | 0.00 | Header |

FileName : header--------------------------------------------
Bill of Material: Step: 16 5:52pm Mar 30,2024
Bill of Materials:
QTY | DESCRIPTION | MATERIAL |

-------------------------------------------------------------------------------------------
2| FLAT HEAD: 16.0mm. THK X 202.7mm. OD | SA-516 70 |
-------------------------------------------------------------------------------------------
1| CYLINDER: 8.2mm. THK X 202.7mm. ID X 1800.0mm. | SA-106 B |
-------------------------------------------------------------------------------------------
1| NAMEPLATE | ... |
-------------------------------------------------------------------------------------------

FileName : header--------------------------------------------
MDMT Summary: Step: 19 5:52pm Mar 30,2024
Minimum Design Metal Temperature Results Summary (°C):
Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes mm.
-----------------------------------------------------------------------------------
LHS Endplate [12] B -29 -42 -29 0.771 7.156 0.80 No
Header [8] B -29 -104 -29 0.203 7.156 0.80 No
RHS Endplate [12] B -29 -42 -29 0.771 7.156 0.80 No
outlet 1 [1] B -8 -104 -29 0.127 6.223 1.00 No
Nozzle Flg [5] A -18 -104
inlet 1 [1] B -8 -104 -29 0.127 6.223 1.00 No
inlet 2 [1] B -8 -104 -29 0.127 6.223 1.00 No
outlet 2 [1] B -8 -104 -29 0.127 6.223 1.00 No
Nozl. Bolting[22] -48 1.000 63.500 1.00 No
-----------------------------------------------------------------------------------
Warmest MDMT: -8 -42
Required Minimum Design Metal Temperature 0.0 °C

Warmest Computed Minimum Design Metal Temperature -42.0 °C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Body Flange Bolting Material
[22] - Nozzle Flange Bolting Material
[23] - Stiffening Ring to Shell Weld
[24] - Saddle to Shell Weld
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

FileName : header--------------------------------------------
Warnings and Errors: Step: 0 5:52pm Mar 30,2024
Class From To : Basic Element Checks.

--------------------------------------------------------------------------
Class From To: Check of Additional Element Data

--------------------------------------------------------------------------
Please insure the C factor entered is in accordance with Figure UG-34.
Please insure the C factor entered is in accordance with Figure UG-34.
There were no geometry errors or warnings.
PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the set of selected units for this analysis.

FileName : header--------------------------------------------
Input Echo: Step: 1 5:52pm Mar 30,2024
Units used in this Analysis (bars):
Name System Unit Constant User Unit

-------------------------------------------------------------
Length Feet 304.8000 mm.
Force Pounds 0.4536 Kgf
Mass Pounds 0.4536 kg.
Area sq. inches 6.4516 cm²
Moment ft. lbs. 0.1383 Kg-m.
Stress lbs./sq.in. 0.0069 N./mm²
Temperature Degrees F 0.5556 °C
Pressure psig 0.0689 bars
Elast. Modulus lbs./sq.in. 6.8946 KPa.
Pipe Density lbs./cu.in. 0.0277 kg./cm³
Ins. Density lbs./cu.ft. 0.1600E-04 kg./cm³
Fluid Density lbs./cu.ft. 0.1600E-04 kg./cm³
Wind Speed miles/hr 1.6093 Km/hr
Tray Weight lbs./sq.ft. 0.0005 Kgs/cm²
Inertia in.^4 41.6231 cm^4
G Load G's 1.0000 g's
Wind Load lbs./sq.ft. 4.8825 Kgs/m²
Elevation Feet 304.8000 mm.
Volume in.^3 16.3900 cm³
Diameter inches 25.4000 mm.
Thickness inches 25.4000 mm.
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 6 bars

Design Internal Temperature 65.0 °C
Projection of Nozzle from Vessel Top 0 mm.
Projection of Nozzle from Vessel Bottom 0 mm.
Minimum Design Metal Temperature 0.0 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Shop Pressure Test:

Type of Pressure Test UG-99(b) Note [35]
Pressure Test Position Horizontal
Test Performed in Corroded Condition No
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
FileName : header--------------------------------------------
Load Case 14 IP+WF+CW

Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Load Case 20 BL+IP+OW
Wind Design Code No Wind Loads
Seismic Design Code No Seismic
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Perform Blast Load Analysis No

Material Database Year Current w/Addenda or Code Year
Configuration Directives:
g0 is taken as min( g0, attached shell thk ) Yes
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT Calculations Yes
Complete Listing of Vessel Elements and Details:
Element# 1/3
Element From Node 10
Element To Node 20
Element Type Flat
Description LHS Endplate
Distance "FROM" to "TO" 16 mm.
Inside Diameter 202.72 mm.
Element Thickness 16 mm.
Internal Corrosion Allowance 3 mm.
Nominal Thickness 16 mm.
External Corrosion Allowance 0 mm.
Design Internal Pressure 6 bars
Design Temperature Internal Pressure 65 °C
Design External Pressure 0 bars
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 137.9 N./mm²
Allowable Stress, Operating 137.9 N./mm²
Allowable Stress, Hydrotest 179.27 N./mm²
Material Density 0.00775 kg./cm³
P Number Thickness 31.801 mm.
FileName : header--------------------------------------------
Yield Stress, Operating 246.47 N./mm²

UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 0.7
Efficiency, Circumferential Seam 0.7
Flat Head Attachment Factor 0.2
Small diameter if Non-Circular 0 mm.
Weld is pre-Heated No
--------------------------------------------------------------------
Element# 2/3
Element To Node 30
Element Type Cylinder
Description Header
Element Thickness 7.1565 mm.
Nominal Thickness 8.1788 mm.
Material Name SA-106 B
UNS Number K03006
Product Form Smls. pipe

Detail Type Nozzle
Detail ID outlet 1
Dist. from "FROM" Node / Offset dist 520 mm.
Nozzle Diameter 150 mm
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 14.736 Kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Detail Type Nozzle
Detail ID inlet 1
Nozzle Schedule 40
FileName : header--------------------------------------------
Nozzle Class 150

Layout Angle 90.0

Detail Type Nozzle
Detail ID inlet 2
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 90.0

Detail Type Nozzle
Detail ID outlet 2
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 270.0
Weight of Nozzle ( Used if > 0 ) 0 Kgf
--------------------------------------------------------------------
Element# 3/3
Element To Node 40
Element Type Flat
Description RHS Endplate
Element Thickness 16 mm.
Nominal Thickness 16 mm.
Material Name SA-516 70
UNS Number K02700
Product Form Plate
FileName : header--------------------------------------------

Flat Head Attachment Factor 0.2
Small diameter if Non-Circular 0 mm.

FileName : header--------------------------------------------
XY Coordinate Calculations: Step: 2 5:52pm Mar 30,2024
XY Coordinate Calculations:
| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | mm. | mm. | mm. | mm. |
----------------------------------------------------------------------
LHS Endplate| 16 | ... | 16 | ... |
Header| 1816 | ... | 1800 | ... |
RHS Endplate| 1832 | ... | 16 | ... |
----------------------------------------------------------------------
PV Elite includes an 1/8 inch (3.175mm) raised face and gasket thicknesses for girth
flanges and tubesheet thicknesses where applicable in the Tangent to Tangent length calculation.
The calculated dimensions are based on the given element lengths. Due to variability in
manufacturing (weld gaps etc.), the Tangent to Tangent length may not be exact.

FileName : header--------------------------------------------
Internal Pressure Calculations: Step: 3 5:52pm Mar 30,2024
Internal Pressure Results Summary:
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr | Element | Allowable | Element# |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)| |
| | bars | mm. | mm. | mm. | N./mm² | |
---------------------------------------------------------------------------------------------
LHS Endplate| 6| 16 | 3 | 202.72 | 96.53 | 1|
Header| 6 | 8.1788 | 3 | 202.72 | 82.533 | 2|
RHS Endplate| 6| 16 | 3 | 202.72 | 96.53 | 3|
---------------------------------------------------------------------------------------------
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required | Element# |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness | |
| | bars | bars | bars | mm. | mm. | |
---------------------------------------------------------------------------------------------
LHS Endplate| 6| 18.7 | 30.1 | 16 | 10.3592 | 1|
Header| 6| 32.1 | 55.9 | 7.15645 | 4.5 | 2|
RHS Endplate| 6| 18.7 | 30.1 | 16 | 10.3592 | 3|
---------------------------------------------------------------------------------------------
Minimum 16.8 19.6
Warning: A standard flange is governing the MAP(NC)!
MAWP: 16.8 bars, limited by: Nozzle Reinforcement.
Elements Suitable for Design Internal Pressure.

FileName : header--------------------------------------------
Element: LHS Endplate Step: 4 5:52pm Mar 30,2024
Internal Pressure Calculation Results:
Internal Pressure Results for: LHS Endplate
| |
Flat Head Design Information: | |
---------------------------------------------------------------------------------------------------
Design Pressure P 6.000 bars | Int. Design Temperature 65 °C |
Material SA-516 70 | Ext. Design Temperature 0 °C |
Length 16.000 mm. | External Pressure Chart CS-2 |
| UNS Number K02700 |
Int. Corr. All. c 3.0000 mm. | Allowable Stress (ope) S 137.9 N./mm² |
Ext. Corr. All. ce 0.0000 mm. | Allowable Stress (amb) Sa 137.9 N./mm² |
Inside Diameter Di 202.717 mm. | Actual Stress 44.2 N./mm² |
Spec. Min. Thk t or e 16.0000 mm. | Spec. Nominal Thk. 16.000 mm. |
Surface Area 0.0 cm² | SG of Contents 0.000 |
Element Volume 0.0 cm³ | Weight of Contents 0.0 Kgf |
Empty Weight 4.0 Kgf | Operating Weight 4.0 Kgf |
| Attachment Factor C 0.20 |
| |
Radiography Information: | |
---------------------------------------------------------------------------------------------------
User Defined | User Defined |
Circ. Joint Efficiency 70 % | Long. Joint Efficiency E 70 % |
---------------------------------------------------------------------------------------------------
Required Thickness due to Internal Pressure [tr]:

= d * sqrt(Z*C*P/(S*E)) per UG-34 (c)(3)
= 209*sqrt(1*0.2*6/(138*0.7))
= 7.3592 + 3.0000 = 10.3592 mm.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (t/d)²*((S*E)/(C*Z)) UG-34 (c)(3)
= (13/209))²*((138*0.7)/(0.2*1))
= 18.7 bars
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (t/d)²*((S*E)/(C*Z)) per UG-34 (c)(3)
= (16/203)²*((138*0.7)/(0.2*1))
= 30.1 bars
FileName : header--------------------------------------------
Element: LHS Endplate Step: 4 5:52pm Mar 30,2024
Actual stress at given pressure and thickness, corroded [Sact]:

= (Z*C*P)/(((t/d)²)*E)
= (1*0.2*6)/(((13/209)²)*0.7)
= 44.192 N./mm²
Minimum Design Metal Temperature Results:
tg = 7.16, tg_sr = 16, tr = 12.5, c = 3 mm., E✱ = 0.8

Thickness Ratio = tr * E✱/(tg_sr - c) = 0.77, Temp. Reduction = 13 °C
Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -42 °C
| |
MDMT Design Information: | |
---------------------------------------------------------------------------------------------------
MDMT Curve B | Press. at MDMT 16.762 bars |
UCS-66(b) red. Yes | Min. Des. Mtl. Temp. 0 °C |
Governing Thk. 7.156 mm. | Basic MDMT -29 °C |
Stress/Thk. Ratio 0.771 | Temperature Difference 13 °C |
UCS-66(c) red. No | Computed Min. Temp. -42 °C |
| MDMT per UG-20(f) -29 °C |
| Joint Efficiency E* 80 % |
---------------------------------------------------------------------------------------------------

FileName : header--------------------------------------------
Element: Header Step: 5 5:52pm Mar 30,2024
Internal Pressure Results for: Header
| |
Cylindrical Shell Design Information: | |
---------------------------------------------------------------------------------------------------
Material SA-106 B | Ext. Design Temperature 0 °C |
| |
---------------------------------------------------------------------------------------------------
---------------------------------------------------------------------------------------------------

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (6*104)/(118*0.7-0.6*6)
= 0.7620 + 3.0000 = 3.7620 mm.
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm. per UG-16 will be used.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (118*0.7*4.16)/(104+0.6*4.16)
= 32.1 bars

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (118*0.7*7.16)/(101+0.6*7.16)
FileName : header--------------------------------------------
Element: Header Step: 5 5:52pm Mar 30,2024
= 55.9 bars

= (P*(R+0.6*t))/(E*t)
= (6*(104+0.6*4.16))/(0.7*4.16)
= 22.036 N./mm²
Govrn. thk, tg = 7.16, tr = 1.06, c = 3 mm., E✱ = 0.8

Thickness Ratio = tr * E✱/(tg - c) = 0.2, Temp. Reduction = 78 °C

| |
---------------------------------------------------------------------------------------------------
| MDMT per UG-20(f) -29 °C |
---------------------------------------------------------------------------------------------------

FileName : header--------------------------------------------
Element: RHS Endplate Step: 6 5:52pm Mar 30,2024
Internal Pressure Results for: RHS Endplate
| |
Flat Head Design Information: | |
---------------------------------------------------------------------------------------------------
Material SA-516 70 | Ext. Design Temperature 0 °C |
| Attachment Factor C 0.20 |
| |
---------------------------------------------------------------------------------------------------
---------------------------------------------------------------------------------------------------

= d * sqrt(Z*C*P/(S*E)) per UG-34 (c)(3)
= 209*sqrt(1*0.2*6/(138*0.7))
= 7.3592 + 3.0000 = 10.3592 mm.

= (t/d)²*((S*E)/(C*Z)) UG-34 (c)(3)
= (13/209))²*((138*0.7)/(0.2*1))
= 18.7 bars

= (t/d)²*((S*E)/(C*Z)) per UG-34 (c)(3)
= (16/203)²*((138*0.7)/(0.2*1))
= 30.1 bars

= (Z*C*P)/(((t/d)²)*E)
= (1*0.2*6)/(((13/209)²)*0.7)
= 44.192 N./mm²
tg = 7.16, tg_sr = 16, tr = 12.5, c = 3 mm., E✱ = 0.8

Thickness Ratio = tr * E✱/(tg_sr - c) = 0.77, Temp. Reduction = 13 °C

| |
FileName : header--------------------------------------------
Element: RHS Endplate Step: 6 5:52pm Mar 30,2024

---------------------------------------------------------------------------------------------------
| MDMT per UG-20(f) -29 °C |
---------------------------------------------------------------------------------------------------

FileName : header--------------------------------------------
Pressure Test Results: Shop Test Step: 7 5:52pm Mar 30,2024
Hydrostatic Test Pressure Results:
UG99(b) = 1.30 * M.A.W.P. * Sa/S 21.790 bars

UG99b(b)(35) = 1.30 * Design Pres * Sa/S 7.800 bars
UG99(c) = 1.30 * M.A.P. - Head(Hyd) 25.480 bars
UG100 = 1.10 * M.A.W.P. * Sa/S 18.438 bars
PED = max(1.43*DP, 1.25*DP*ratio) 8.580 bars
PED&UG99(b)(35) = max(1.43*DP, 1.3*DP*ratio) 8.580 bars
App 27-4 = M.A.W.P. 16.762 bars
UG-99(b) Note 35, Test Pressure Calculation:

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 6 * 1
= 7.800 bars
Horizontal Test performed per: UG-99b (Note 35)
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (N./mm² & bars):
From To | Stress | Allowable | Ratio | Pressure |

------------------------------------------------------------------------
LHS Endplate | 35.9 | 179.3 | 0.200 | 7.82 |
Header | 16.5 | 153.3 | 0.108 | 7.82 |
RHS Endplate | 35.9 | 179.3 | 0.200 | 7.82 |
------------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials (N./mm²):
Description | Pad/Nozzle | Ambient | Operating | Ratio |

------------------------------------------------------------------------
outlet 1 | Nozzle | 117.90 | 117.90 | 1.000 |
inlet 1 | Nozzle | 117.90 | 117.90 | 1.000 |
inlet 2 | Nozzle | 117.90 | 117.90 | 1.000 |
outlet 2 | Nozzle | 117.90 | 117.90 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Stress ratios for Pressurized Vessel Elements (N./mm²):
Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
LHS Endplate | 137.90 | 137.90 | 1.000 |
Header | 117.90 | 117.90 | 1.000 |
RHS Endplate | 137.90 | 137.90 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Hoop Stress in Nozzle Wall during Pressure Test (N./mm²):
Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
outlet 1 | 8.94 | 153.28 | 0.058 |
inlet 1 | 8.94 | 153.28 | 0.058 |
inlet 2 | 8.94 | 153.28 | 0.058 |
outlet 2 | 8.94 | 153.28 | 0.058 |
------------------------------------------------------------------------
Elements Suitable for Test Pressure.

FileName : header--------------------------------------------
Pressure Test Results: Shop Test Step: 7 5:52pm Mar 30,2024

FileName : header--------------------------------------------
External Pressure Calculations: Step: 8 5:52pm Mar 30,2024
External Pressure Results Summary:
External Pressure Calculation Results:
External Pressure Calculations:
| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | mm. | mm. | mm. | | N./mm² |
-----------------------------------------------------------------------------
10| 20| No Calc | ... | 13 | No Calc | No Calc |
20| 30| 1800 | 217.03 | 4.15645 | 0.00044111 | 44.1013 |
30| 40| No Calc | ... | 13 | No Calc | No Calc |
-----------------------------------------------------------------------------
| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm. | mm. | bars | bars |
-----------------------------------------------------------------------
10| 20| 16 | No Calc | ... | No Calc |
20| 30| 7.15645 | No Calc | ... | 11.3 |
30| 40| 16 | No Calc | ... | No Calc |
-----------------------------------------------------------------------
Minimum 11.3
| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | mm. | mm. | cm^4 | cm^4 |
--------------------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 1800 | No Calc | No Calc | No Calc |
30| 40| No Calc | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------
Elements Suitable for External Pressure.

FileName : header--------------------------------------------
Element and Detail Weights: Step: 9 5:52pm Mar 30,2024
Element and Detail Weights:
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg. | cm³ | kg. | cm³ | kg. |
---------------------------------------------------------------------------
10| 20| 4.00221 | ... | 3.25179 | ... | ... |
20| 30| 75.5941 | 58106.2 | 48.547 | 61596.7 | ... |
30| 40| 4.00221 | ... | 3.25179 | ... | ... |
---------------------------------------------------------------------------
Total | 83 | 58106.17 | 55 | 61596.71 | 0|
Weight of Details:
| | Weight of | X Offset, | Y Offset, | Z Offset |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Dtl. Cent. | Description
| | kg. | mm. | mm. | mm. |
---------------------------------------------------------------
20|Nozl| 14.7363 | 520 | ... | 178.384 | outlet 1
20|Nozl| 14.7363 | 520 | ... | -178.384 | inlet 1
20|Nozl| 14.7363 | 1280 | ... | -178.384 | inlet 2
20|Nozl| 14.7364 | 1280 | ... | 178.384 | outlet 2
---------------------------------------------------------------
Total Weight of Each Detail Type:
Nozzles 58.9
-------------------------------------------
Sum of the Detail Weights 58.9 kg.
Weight Summation Results: (kg.)
| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

---------------------------------------------------------------------------------------------
Main Elements | 83.6 | 83.6 | 83.6 | 83.6 | 83.6 | 83.6 |
Nozzles | 58.9 | 58.9 | 58.9 | 58.9 | 58.9 | 58.9 |
Test Liquid | ... | 58.1 | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 142.5 | 200.6 | 142.5 | 142.5 | 142.5 | 142.5 |
Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 142.5 kg.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 200.6 kg.
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 142.5 kg.
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 142.5 kg.
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 142.5 kg.
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 142.5 kg.
Oper. Wt. + CA - Corr Wt. + Operating Liquid 114.0 kg.
Field Test Wt. - Empty Weight + Water (Full) 200.6 kg.
The Corroded Weight and thickness are used in the Horizontal

Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Surface Areas of Elements:
| | Outside Surface | Inside Surface |

From| To | Area | Area |
| | cm² | cm² |
----------------------------------------------
10| 20| ... | ... |
20| 30| 12388.4 | 11463.4 |
FileName : header--------------------------------------------
Element and Detail Weights: Step: 9 5:52pm Mar 30,2024
30| 40| ... | ... |

----------------------------------------------
Total 12388.4 11463.4 cm²
Total 13.3 12.3 ft²

FileName : header--------------------------------------------
Nozzle Flange MAWP: Step: 10 5:52pm Mar 30,2024
Nozzle Flange MAWP Results: (bars & °C)
Nozzle | Flange Rating | Design | | Grade/ | Equiv. | - - - - - - Max Pressure |

Description | Ope. | Ambient | Temp | Class | Group | Press |UG-44(b)| 50% | DNV |
------------------------------------------------------------------------------------------------
outlet 1 | 18.75 | 19.60 | 65 | 150 | GR 1.1 | ... | ... | ... | ... |
inlet 1 | 18.75 | 19.60 | 65 | 150 | GR 1.1 | ... | ... | ... | ... |
inlet 2 | 18.75 | 19.60 | 65 | 150 | GR 1.1 | ... | ... | ... | ... |
outlet 2 | 18.75 | 19.60 | 65 | 150 | GR 1.1 | ... | ... | ... | ... |
------------------------------------------------------------------------------------------------
Min Rating | 18.750 | 19.600, [for Core Elements] | ... | ... | ... |
Pressure Ratings are per ASME B16.5 2017 Metric Edition

FileName : header--------------------------------------------
Center of Gravity Calculation: Step: 11 5:52pm Mar 30,2024
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of the Nozzles 916.001 mm.
Center of Gravity of Bare Shell New and Cold 916.000 mm.

Center of Gravity of Bare Shell Corroded 916.000 mm.
Vessel CG in the Operating Condition 916.001 mm.

Vessel CG in the Fabricated (Shop/Empty) Condition 916.000 mm.

FileName : header--------------------------------------------
Nozzle Calcs.: outlet 1 Nozl: 17 5:52pm Mar 30,2024
Input, Nozzle Desc: outlet 1 From: 20
Pressure for Reinforcement Calculations P 6.000 bars

Temperature for Internal Pressure Temp 65 °C
Parent Material SA-106 B

Parent Allowable Stress at Temperature Sv 117.90 N./mm²
Parent Allowable Stress At Ambient Sva 117.90 N./mm²
Inside Diameter of Cylindrical Shell D 202.72 mm.

Shell Finished (Minimum) Thickness t7.1565 mm.
Shell Internal Corrosion Allowance c 3.0000 mm.
Shell External Corrosion Allowance co 0.0000 mm.
Distance from Bottom/Left Tangent 536.00 mm.
User Entered Minimum Design Metal Temperature 0.00 °C
Type of Element Connected to the Parent : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N./mm²
Allowable Stress At Ambient Sna 117.90 N./mm²
Diameter Basis (for tr calc only) Inside

Layout Angle 270.00 deg
Diameter 150.0000 mm
Size and Thickness Basis Nominal

Nominal Thickness 40
Flange Material SA-105

Flange Type Weld Neck Flange
Corrosion Allowance can 3.0000 mm.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 75.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 5.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 7.1564 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
Flange Class 150

Flange Grade GR 1.1
The Pressure Design option was Design Pressure + static head.
Reinforcement CALCULATION, Description: outlet 1
ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 154.051 mm.

Actual Thickness Used in Calculation 7.112 mm.
Nozzle input data check completed without errors.

FileName : header--------------------------------------------
Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 6*104/(118*1-0.6*6)
= 0.5327 mm.
Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 6*80/(118*1-0.6*6)
= 0.4085 mm.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.4085 mm.
Wall Thickness per UG16(b), tr16b = 4.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 3.5327 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 4.5000 mm.
Wall Thickness per table UG-45 tb3 = 9.2200 mm.
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 9.22, max( 4.5, 4.5 ) ]
= 4.5000 mm.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.41, 4.5 )
= 4.5000 mm.
Available Nozzle Neck Thickness = 0.875 * 7.112 = 6.223 mm. -> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle Neck to Flange Weld, min( Curve:B, Curve:A)

----------------------------------------------------------------------
Govrn. thk, tg = 6.22, tr = 0.41, c = 3 mm., E✱ = 1
Min Metal Temp. w/o impact per UCS-66, Curve A -8 °C

Min Metal Temp. w/o impact per UG-20(f) -29 °C
Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

----------------------------------------------------------------------

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C
Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C
Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 6.00/19.60 = 0.306
Warning: Rn/R( 0.77) > 0.7 - Performing analysis per Appendix 46-3(a)(1).
Please check Code paragraph 4.5.17.1 regarding openings in compression. A

Part 5 analysis may be required.
FileName : header--------------------------------------------
Nozzle Calculations per Section 4.5: Internal Pressure Case:
Nozzle Material Factor [frn]:

= min[Sn/S, 1]
= min[118/118, 1]
= 1.000
Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 7.11 - 3
= 4.112 mm.
Shell Diameter to Thickness ratio [D/t]:

= Di/t
= 209/4.16
= 50.215 must be less than 400.
Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance
= 203/2 + 3
= 104.359 mm.
Effective Length of Vessel Wall [LR]:

= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 104 * 4.16 ), 2 * 80 )
= 20.827 mm.
Thickness Limit Candidate [LH1]:

= min[1.5t,te] + sqrt( Rn * tn )
= min[1.5*4.16, 0 ] + sqrt( 80 * 4.11 )
= 18.140 mm.

= Lpr1
= 75
= 75.000 mm.

= 8( t + te )
= 8( 4.16 + 0 )
= 33.252 mm.
Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ] + t for set-in nozzles
= min[ 18.1, 75, 33.3 ) + 4.16
= 22.297 mm.
Effective Vessel Thickness [teff]:

= t + (( A5 * frp ) / LR )
= 4.16+((0*1)/20.8)
= 4.156 mm.
Determine Parameter [lambda]:

= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 12, (2*80 + 4.11 )/( sqrt((209 + 4.16 ) * 4.16 )) )
= 5.519
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:

= t * LR * max( (lambda/5)0.85, 1 )
= 4.16 * 20.8 * max( (5.52/5)0.85, 1 )
FileName : header--------------------------------------------
= 0.941 cm²
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 4.11 * 22.3
= 0.917 cm²
Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412
= 0.5 * 52
= 0.125 cm²
The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.94+1(0.92+0)+0.12+0+0
= 1.983 cm²
Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]
= 4.11/ln[ 1 + 4.11/80 ]
= 82.064 mm.
Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]
= 4.16/ln[ 1 + 4.16/104 ]
= 106.423 mm.
Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 118 * 1
= 176.9 N./mm²
Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH
= 6 * 82.1 * 22.3
= 112.0 Kgf
Determine Force acting on the Shell [fS]:

= P * Rxs( LR + tn )
= 6 * 106 ( 20.8 + 4.11 )
= 162.4 Kgf
Discontinuity Force from Internal Pressure [fY]:

= P * Rxs * Rnc
= 6 * 106 * 80
= 521.1 Kgf
Area Resisting Internal Pressure [Ap]:

= ( fS + fY + fN )/P
= ( 162 + 521 + 112 )/6
= 130.0 cm²
Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 177/( 2 * 130/1.98 - 106/4.16 )
= 16.8 bars

= S[t/Rxs]
= 118 [4.16/106 ]
= 46.0 bars
Maximum Allowable Working Pressure [Pmax]:

FileName : header--------------------------------------------
= min( Pmax1, Pmax2 )

= min( 16.8, 46 )
= 16.763 bars
Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT
= ( 112 + 162 + 521 )/1.98
= 39.332 N./mm²
General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / teff
= 6 * 106/4.16
= 15.4 N./mm²
Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 39.3 - 15.4, 15.4 )
= 63.3 N./mm²
Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 176.86 N./mm²
Local Primary Membrane Stress PL 63.30 N./mm²
Maximum Allowable Working Pressure Pmax 16.76 bars
Strength of Nozzle Attachment Welds per 4.5.14
Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 80 + 4.11 )/80
= 1.051 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )
= pi/2 * ( 80 + 4.11 )
= 132.163 mm.
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 3.535, 0.000, 0.000, mm.
Required Weld Throat Dimensions :

tc, L41T = 3.535, must be >= min( 0.7 * 4.112, 6.000 ) Passed
Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(521*1.05,1.5*118(0.92+0),pi/4*6*80^2*1.05^2)
= 340.186 Kgf
Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 340/(132 (0.49*3.54 + 0.6*4.16 + 0.49*0 ) )
= 5.973 < or = to 117.905 Weld Stress Passed
Weld Size Calculations, Description: outlet 1

FileName : header--------------------------------------------
Intermediate Calc. for nozzle/shell Welds Tmin 4.1120 mm.
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 2.8784 = 0.7 * tmin. 3.5350 = 0.7 * Wo mm.
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 16.8 bars
The Drop for this Nozzle is : 44.8391 mm.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 126.9955 mm.

FileName : header--------------------------------------------
Nozzle Calcs.: inlet 1 Nozl: 18 5:52pm Mar 30,2024
Input, Nozzle Desc: inlet 1 From: 20



Shell Finished (Minimum) Thickness t
7.1565 mm.
Material SA-106 B





Flange Class 150

Flange Grade GR 1.1
Reinforcement CALCULATION, Description: inlet 1


FileName : header--------------------------------------------

= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 6*104/(118*1-0.6*6)
= 0.5327 mm.

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 6*80/(118*1-0.6*6)
= 0.4085 mm.


= min[ 9.22, max( 4.5, 4.5 ) ]
= 4.5000 mm.

= max( ta, tb )
= max( 3.41, 4.5 )
= 4.5000 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------




FileName : header--------------------------------------------

= min[Sn/S, 1]
= min[118/118, 1]
= 1.000

= 7.11 - 3
= 4.112 mm.

= Di/t
= 209/4.16

= 203/2 + 3
= 104.359 mm.

= min( sqrt( 104 * 4.16 ), 2 * 80 )
= 20.827 mm.

= min[1.5*4.16, 0 ] + sqrt( 80 * 4.11 )
= 18.140 mm.

= Lpr1
= 75
= 75.000 mm.

= 8( t + te )
= 8( 4.16 + 0 )
= 33.252 mm.

= min[ 18.1, 75, 33.3 ) + 4.16
= 22.297 mm.

= t + (( A5 * frp ) / LR )
= 4.16+((0*1)/20.8)
= 4.156 mm.

= min( 12, (2*80 + 4.11 )/( sqrt((209 + 4.16 ) * 4.16 )) )
= 5.519

= t * LR * max( (lambda/5)0.85, 1 )
= 4.16 * 20.8 * max( (5.52/5)0.85, 1 )
FileName : header--------------------------------------------
= 0.941 cm²

= tn * LH
= 4.11 * 22.3
= 0.917 cm²

= 0.5 * Leg412
= 0.5 * 52
= 0.125 cm²

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.94+1(0.92+0)+0.12+0+0
= 1.983 cm²

= tn / ln[1 + tn/Rn ]
= 4.11/ln[ 1 + 4.11/80 ]
= 82.064 mm.

= 4.16/ln[ 1 + 4.16/104 ]
= 106.423 mm.

= 1.5 * S * E
= 1.5 * 118 * 1
= 176.9 N./mm²

= P * Rxn * LH
= 6 * 82.1 * 22.3
= 112.0 Kgf

= 6 * 106 ( 20.8 + 4.11 )
= 162.4 Kgf

= P * Rxs * Rnc
= 6 * 106 * 80
= 521.1 Kgf

= ( fS + fY + fN )/P
= ( 162 + 521 + 112 )/6
= 130.0 cm²

= 177/( 2 * 130/1.98 - 106/4.16 )
= 16.8 bars

= S[t/Rxs]
= 118 [4.16/106 ]
= 46.0 bars

FileName : header--------------------------------------------

= min( 16.8, 46 )
= 16.763 bars

= ( fN + fS + fY ) / AT
= ( 112 + 162 + 521 )/1.98
= 39.332 N./mm²

= P * Rxs / teff
= 6 * 106/4.16
= 15.4 N./mm²

= max( 2 * 39.3 - 15.4, 15.4 )
= 63.3 N./mm²


= ( 80 + 4.11 )/80

= pi/2 * ( Rn + tn )
= pi/2 * ( 80 + 4.11 )
= 132.163 mm.

= 3.535, 0.000, 0.000, mm.


= min(521*1.05,1.5*118(0.92+0),pi/4*6*80^2*1.05^2)
= 340.186 Kgf

= 340/(132 (0.49*3.54 + 0.6*4.16 + 0.49*0 ) )
Weld Size Calculations, Description: inlet 1

FileName : header--------------------------------------------




FileName : header--------------------------------------------
Input, Nozzle Desc: inlet 2 From: 20



Shell Finished (Minimum) Thickness t
7.1565 mm.
Material SA-106 B





Flange Class 150

Flange Grade GR 1.1
Reinforcement CALCULATION, Description: inlet 2


FileName : header--------------------------------------------

= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 6*104/(118*1-0.6*6)
= 0.5327 mm.

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 6*80/(118*1-0.6*6)
= 0.4085 mm.


= min[ 9.22, max( 4.5, 4.5 ) ]
= 4.5000 mm.

= max( ta, tb )
= max( 3.41, 4.5 )
= 4.5000 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------




FileName : header--------------------------------------------

= min[Sn/S, 1]
= min[118/118, 1]
= 1.000

= 7.11 - 3
= 4.112 mm.

= Di/t
= 209/4.16

= 203/2 + 3
= 104.359 mm.

= min( sqrt( 104 * 4.16 ), 2 * 80 )
= 20.827 mm.

= min[1.5*4.16, 0 ] + sqrt( 80 * 4.11 )
= 18.140 mm.

= Lpr1
= 75
= 75.000 mm.

= 8( t + te )
= 8( 4.16 + 0 )
= 33.252 mm.

= min[ 18.1, 75, 33.3 ) + 4.16
= 22.297 mm.

= t + (( A5 * frp ) / LR )
= 4.16+((0*1)/20.8)
= 4.156 mm.

= min( 12, (2*80 + 4.11 )/( sqrt((209 + 4.16 ) * 4.16 )) )
= 5.519

= t * LR * max( (lambda/5)0.85, 1 )
= 4.16 * 20.8 * max( (5.52/5)0.85, 1 )
FileName : header--------------------------------------------
= 0.941 cm²

= tn * LH
= 4.11 * 22.3
= 0.917 cm²

= 0.5 * Leg412
= 0.5 * 52
= 0.125 cm²

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.94+1(0.92+0)+0.12+0+0
= 1.983 cm²

= tn / ln[1 + tn/Rn ]
= 4.11/ln[ 1 + 4.11/80 ]
= 82.064 mm.

= 4.16/ln[ 1 + 4.16/104 ]
= 106.423 mm.

= 1.5 * S * E
= 1.5 * 118 * 1
= 176.9 N./mm²

= P * Rxn * LH
= 6 * 82.1 * 22.3
= 112.0 Kgf

= 6 * 106 ( 20.8 + 4.11 )
= 162.4 Kgf

= P * Rxs * Rnc
= 6 * 106 * 80
= 521.1 Kgf

= ( fS + fY + fN )/P
= ( 162 + 521 + 112 )/6
= 130.0 cm²

= 177/( 2 * 130/1.98 - 106/4.16 )
= 16.8 bars

= S[t/Rxs]
= 118 [4.16/106 ]
= 46.0 bars

FileName : header--------------------------------------------

= min( 16.8, 46 )
= 16.763 bars

= ( fN + fS + fY ) / AT
= ( 112 + 162 + 521 )/1.98
= 39.332 N./mm²

= P * Rxs / teff
= 6 * 106/4.16
= 15.4 N./mm²

= max( 2 * 39.3 - 15.4, 15.4 )
= 63.3 N./mm²


= ( 80 + 4.11 )/80

= pi/2 * ( Rn + tn )
= pi/2 * ( 80 + 4.11 )
= 132.163 mm.

= 3.535, 0.000, 0.000, mm.


= min(521*1.05,1.5*118(0.92+0),pi/4*6*80^2*1.05^2)
= 340.186 Kgf

= 340/(132 (0.49*3.54 + 0.6*4.16 + 0.49*0 ) )
Weld Size Calculations, Description: inlet 2

FileName : header--------------------------------------------




FileName : header--------------------------------------------
Input, Nozzle Desc: outlet 2 From: 20



Shell Finished (Minimum) Thickness t7.1565 mm.
Material SA-106 B





Flange Class 150

Flange Grade GR 1.1
Reinforcement CALCULATION, Description: outlet 2


FileName : header--------------------------------------------

= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 6*104/(118*1-0.6*6)
= 0.5327 mm.

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 6*80/(118*1-0.6*6)
= 0.4085 mm.


= min[ 9.22, max( 4.5, 4.5 ) ]
= 4.5000 mm.

= max( ta, tb )
= max( 3.41, 4.5 )
= 4.5000 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------




FileName : header--------------------------------------------

= min[Sn/S, 1]
= min[118/118, 1]
= 1.000

= 7.11 - 3
= 4.112 mm.

= Di/t
= 209/4.16

= 203/2 + 3
= 104.359 mm.

= min( sqrt( 104 * 4.16 ), 2 * 80 )
= 20.827 mm.

= min[1.5*4.16, 0 ] + sqrt( 80 * 4.11 )
= 18.140 mm.

= Lpr1
= 75
= 75.000 mm.

= 8( t + te )
= 8( 4.16 + 0 )
= 33.252 mm.

= min[ 18.1, 75, 33.3 ) + 4.16
= 22.297 mm.

= t + (( A5 * frp ) / LR )
= 4.16+((0*1)/20.8)
= 4.156 mm.

= min( 12, (2*80 + 4.11 )/( sqrt((209 + 4.16 ) * 4.16 )) )
= 5.519

= t * LR * max( (lambda/5)0.85, 1 )
= 4.16 * 20.8 * max( (5.52/5)0.85, 1 )
FileName : header--------------------------------------------
= 0.941 cm²

= tn * LH
= 4.11 * 22.3
= 0.917 cm²

= 0.5 * Leg412
= 0.5 * 52
= 0.125 cm²

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.94+1(0.92+0)+0.12+0+0
= 1.983 cm²

= tn / ln[1 + tn/Rn ]
= 4.11/ln[ 1 + 4.11/80 ]
= 82.064 mm.

= 4.16/ln[ 1 + 4.16/104 ]
= 106.423 mm.

= 1.5 * S * E
= 1.5 * 118 * 1
= 176.9 N./mm²

= P * Rxn * LH
= 6 * 82.1 * 22.3
= 112.0 Kgf

= 6 * 106 ( 20.8 + 4.11 )
= 162.4 Kgf

= P * Rxs * Rnc
= 6 * 106 * 80
= 521.1 Kgf

= ( fS + fY + fN )/P
= ( 162 + 521 + 112 )/6
= 130.0 cm²

= 177/( 2 * 130/1.98 - 106/4.16 )
= 16.8 bars

= S[t/Rxs]
= 118 [4.16/106 ]
= 46.0 bars

FileName : header--------------------------------------------

= min( 16.8, 46 )
= 16.763 bars

= ( fN + fS + fY ) / AT
= ( 112 + 162 + 521 )/1.98
= 39.332 N./mm²

= P * Rxs / teff
= 6 * 106/4.16
= 15.4 N./mm²

= max( 2 * 39.3 - 15.4, 15.4 )
= 63.3 N./mm²


= ( 80 + 4.11 )/80

= pi/2 * ( Rn + tn )
= pi/2 * ( 80 + 4.11 )
= 132.163 mm.

= 3.535, 0.000, 0.000, mm.


= min(521*1.05,1.5*118(0.92+0),pi/4*6*80^2*1.05^2)
= 340.186 Kgf

= 340/(132 (0.49*3.54 + 0.6*4.16 + 0.49*0 ) )
Weld Size Calculations, Description: outlet 2


FileName : header--------------------------------------------


Inlet &amp; Outlet Header

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Inlet &amp; Outlet Header

Uploaded by

Copyright:

Available Formats

Table of Contents

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2023

Analysis Performed by : Unknown Company

Job File : D:\New folder\header\A4-E-02\header.pvdb

Date of Analysis : Mar 30,2024 5:52pm

PV Elite 26, January 2024

Vessel Design Summary:

ASME Code, Section VIII Division 1, 2023

Diameter Spec : 202.717 mm. ID

Specified Datum Line Distance 0.00 mm.

Internal Design Temperature 65 °C

External Design Temperature 0 °C

Maximum Allowable Working Pressure 16.8 bars

Required Minimum Design Metal Temperature 0.0 °C

Wind Design Code No Wind Loads

Component | | | | |Normal | Impact |

Element Pressures and MAWP (bars & mm.):

| Design | | | Total | Str. | In |

Element Types and Properties:

Erected - Fab. + Rem. Intls.+ Insul. (etc) 142.5 kg.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

Nozzle Calculation Summary (bars & mm.):

Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

Nozzle MAWP Summary:

Check the Spatial Relationship between the Nozzles:

From Node | Nozzle Description | X Coordinate | Layout Angle | Dia. Limit |

The nozzle spacing is computed by the following:

= sqrt( ll² + lc² ) where

If any interferences/violations are found, they will be noted below.

No interference violations have been detected!

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

General Notes for the above table:

Nozzle Material and Weld Fillet Leg Size Details (mm.):

| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Nozzle Miscellaneous Data:

| Elev/Distance | Layout | Proj | Proj | Installed in |

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

QTY | DESCRIPTION | MATERIAL |

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

Minimum Design Metal Temperature Results Summary (°C):

Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Required Minimum Design Metal Temperature 0.0 °C

UG-84(b)(2) was not considered.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite performs all calculations internally in Imperial Units

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

Units used in this Analysis (bars):

Name System Unit Constant User Unit

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 6 bars

Shop Pressure Test:

Load Case 1 NP+EW+WI+FW+BW

Load Case 14 IP+WF+CW

Wind Design Code No Wind Loads

Seismic Design Code No Seismic

Design Pressure + Static Head Y

Perform Blast Load Analysis No

g0 is taken as min( g0, attached shell thk ) Yes

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Using Metric Material Databases, ASME II D No

Inlet & Outlet Header

Inlet & Outlet Header