Mechanical Calculation of Dedusting Air System (A2-E-01)

Nuberg Engineering Limited.
NEL CONTRACT NUMBER: 5740

TDiS PROJECT NUMBER: TDiS-2324-NEL-MEC-01
PO No: 4600014193
DOCUMENT TITLE
Mechanical calculation of Dedusting Air System (A2-E-01)
A 30/03/2024 RP RPY RPY - - Issued for Approval
REV DATE PREPARED REVIEWED APPROVED REVIEWED) APPROVED DESCRIPTION
THIS DOCUMENT IS INTENDED FOR USE BY NEL AND ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS AND SUPPLIERS
Engineering Consultancy EPC CONTRACTOR

VENDOR NAME & LOGO
ORIGINATOR DOCUMENT NO. TDiS-2324-NEL-MEC-01
COMPANY DOCUMENT NO. TDiS-2324-NEL-MEC-01 PAGE 1 OF
CONTRACT NO. PROJECT NO. REV. 0 DATE: 30/03/2024

Table of Contents
Cover Sheet ............................................................................................................................................................................... 2
Vessel Design Summary:..................................................................................................................................................... 3
Nozzle Summary: ..................................................................................................................................................................... 5
Nozzle Schedule: ................................................................................................................................................................... 6
Bill of Material: ................................................................................................................................................................ 7
MDMT Summary: .......................................................................................................................................................................... 8
Warnings and Errors: ......................................................................................................................................................... 9
Input Echo: ............................................................................................................................................................................. 10
XY Coordinate Calculations: ....................................................................................................................................... 14
Internal Pressure Calculations: ............................................................................................................................. 15
Element: LHS Endplate ..................................................................................................................................................... 16
Element: Header ................................................................................................................................................................... 19
Element: RHS Endplate ..................................................................................................................................................... 22
Pressure Test Results: Shop Test ........................................................................................................................... 24
External Pressure Calculations: ............................................................................................................................. 25
Element and Detail Weights: ....................................................................................................................................... 26
Nozzle Flange MAWP: .......................................................................................................................................................... 28
Center of Gravity Calculation:................................................................................................................................ 29
Nozzle Calcs.: outlet................................................................................................................................................... 30
Nozzle Calcs.: inlet 1 ................................................................................................................................................ 33
Nozzle Calcs.: inlet 2 ................................................................................................................................................ 36
Problems/Failures Summary: ......................................................................................................................................... 39
Tube Thickness calcualtion……………………………………………………………………………………………………….40
Cover Page 2
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2023
Analysis Performed by : Unknown Company
Job File : D:\New folder\header\header.pvdb
Date of Analysis : Mar 30,2024 11:29am
PV Elite 26, January 2024

PV Elite 26 Licensee: Unknown Company 3
FileName : header--------------------------------------------
Vessel Design Summary: Step: 19 11:29am Mar 30,2024
Vessel Design Summary:
ASME Code, Section VIII Division 1, 2023
Diameter Spec : 202.717 mm. ID

Vessel Design Length, Tangent to Tangent 1832.00 mm.
Specified Datum Line Distance 0.00 mm.
Internal Design Temperature 200 °C

Internal Design Pressure 10.000 bars
External Design Temperature 0 °C
Maximum Allowable Working Pressure 13.8 bars

Shop Test Pressure 13.000 bars
Required Minimum Design Metal Temperature 0.0 °C

Warmest Computed Minimum Design Metal Temperature -46.0 °C
Wind Design Code No Wind Loads

Earthquake Design Code No Seismic
Materials of Construction:
Component | | | | |Normal | Impact |

Type | Material | Class | Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Shell | SA-106 B | ... | ... | K03006 | No | No |
Cover | SA-516 70 | ... | ... | K02700 | No | No |
Nozzle | SA-106 B | ... | ... | K03006 | No | No |
Nozzle Flg | SA-105 | ... | ... | K03504 | No | No |
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (bars & mm.):
| Design | | | Total | Str. | In |

Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
LHS Endplate | 10.000 | 0.00 | 18.700 | 3.0000 | N/A | No |
Header | 10.000 | 0.00 | 32.100 | 3.0000 | N/A | No |
RHS Endplate | 10.000 | 0.00 | 18.700 | 3.0000 | N/A | No |
Element Types and Properties:
Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | mm. | mm. | mm. | mm. | mm. | mm. | | |
------------------------------------------------------------------------------------------------
Wld Flat | 16.0 | 16.0 | 16.0 | 16.0 | 12.5 | ... | 0.70 | 0.70 |
Cylinder | 1816.0 | 1800.0 | 8.2 | 7.2 | 4.5 | ... | 0.70 | 0.70 |
Wld Flat | 1832.0 | 16.0 | 16.0 | 16.0 | 12.5 | ... | 0.70 | 0.70 |
Weights:
Fabricated - Bare W/O Removable Internals 93.3 kg.
Shop Test - Fabricated + Water ( Full ) 151.4 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 93.3 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 93.3 kg.
Empty - Fab. + Intls. + Details + Wghts. 93.3 kg.
FileName : header--------------------------------------------
Vessel Design Summary: Step: 19 11:29am Mar 30,2024
Operating - Empty + Operating Liquid (No CA) 93.3 kg.

Field Test - Empty Weight + Water (Full) 151.4 kg.
PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

FileName : header--------------------------------------------
Nozzle Summary: Step: 17 11:29am Mar 30,2024
Nozzle Calculation Summary (bars & mm.):
Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

| | | | | | Path | Stresses |
----------------------------------------------------------------------------------------------
outlet | 32.1 | ... | ... | OK | 4.50 | OK | No Calc[*] |
inlet 1 | 32.1 | ... | ... | OK | 4.50 | OK | No Calc[*] |
inlet 2 | 32.1 | ... | ... | OK | 4.50 | OK | No Calc[*] |
----------------------------------------------------------------------------------------------
Nozzle MAWP Summary:

Minimum MAWP Nozzles : 32.1 Nozzle : inlet 2
Minimum MAWP Shells/Flanges : 13.8 bars
---------------------------------------------------
Computed Vessel M.A.W.P. : 13.8 bars
[*] - This was a small opening and the areas were not computed.
Note: MAWPs (Internal Case) shown above are at the High Point.
Multiple output lines for the same nozzle indicates required Code calculations in both the
longitudinal and circumferential planes of reinforcement where applicable.
Check the Spatial Relationship between the Nozzles:
From Node | Nozzle Description | X Coordinate | Layout Angle | Dia. Limit |

| | mm. | deg | mm. |
------------------------------------------------------------------------------
20 | outlet | 916.000 | 135.000 | 53.402 |
20 | inlet 1 | 616.000 | -45.000 | 110.501 |
20 | inlet 2 | 1216.000 | -45.000 | 110.501 |
The nozzle spacing is computed by the following:
= sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected!

FileName : header--------------------------------------------
Nozzle Schedule: Step: 16 11:29am Mar 30,2024
Nozzle Schedule:
Nominal or| Schd| Flg| Nozzle| Wall| Reinforcing Pad | Cut| Flg|
Actual| or FVC| Type| O/Dia| Thk| Diameter Thk | Length| Class|
Description Size| Type| | mm| mm| mm | mm| |
---------------------------------------------------------------------------------------------
outlet | 25 mm| 160 | WNF| 33.4| 6.350| ... | ... | 83| 150|
inlet 1 | 50 mm| 80 | WNF| 60.3| 5.537| ... | ... | 86| 150|
inlet 2 | 50 mm| 80 | WNF| 60.3| 5.537| ... | ... | 86| 150|
General Notes for the above table:
The cut length is the outside projection + inside projection + drop + in-plane shell
thickness. This value does not include weld gaps, nor does it account for shrinkage.
In the case of oblique nozzles, the outside diameter must be increased. The re-pad width
around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm.):
| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
outlet | SA-106 B | 7.156 | 4.000 | ... | ... | ... |
inlet 1 | SA-106 B | 7.156 | 4.000 | ... | ... | ... |
inlet 2 | SA-106 B | 7.156 | 4.000 | ... | ... | ... |
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
| Elev/Distance | Layout | Proj | Proj | Installed in |

Description | From Datum | Angle | Outside | Inside | Component |
| mm.| deg | mm.| mm.| |
---------------------------------------------------------------------------------------------
outlet | 916.000 | 135.0 | 75.00 | 0.00 | Header |
inlet 1 | 616.000 | -45.0 | 75.00 | 0.00 | Header |
inlet 2 | 1216.000 | -45.0 | 75.00 | 0.00 | Header |

FileName : header--------------------------------------------
Bill of Material: Step: 15 11:29am Mar 30,2024
Bill of Materials:
QTY | DESCRIPTION | MATERIAL |

-------------------------------------------------------------------------------------------
2 | FLAT HEAD: 16.0mm. THK X 202.7mm. OD | SA-516 70 |
-------------------------------------------------------------------------------------------
1 | CYLINDER: 8.2mm. THK X 202.7mm. ID X 1800.0mm. | SA-106 B |
-------------------------------------------------------------------------------------------
1 | NAMEPLATE | ... |
-------------------------------------------------------------------------------------------

FileName : header--------------------------------------------
MDMT Summary: Step: 18 11:29am Mar 30,2024
Minimum Design Metal Temperature Results Summary (°C):
Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes mm.
-----------------------------------------------------------------------------------
LHS Endplate [12] B -29 -46 -29 0.687 7.156 0.80 No
Header [8] B -29 -104 -29 0.167 7.156 0.80 No
RHS Endplate [12] B -29 -46 -29 0.687 7.156 0.80 No
outlet [1] B -8 -104 -29 0.044 5.556 1.00 No
Nozzle Flg [5] A -18 -48
inlet 1 [1] B -8 -104 -29 0.128 4.845 1.00 No
inlet 2 [1] B -8 -104 -29 0.128 4.845 1.00 No
Nozl. Bolting[22] -48 1.000 63.500 1.00 No
-----------------------------------------------------------------------------------
Warmest MDMT: -8 -46

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Body Flange Bolting Material
[22] - Nozzle Flange Bolting Material
[23] - Stiffening Ring to Shell Weld
[24] - Saddle to Shell Weld
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

FileName : header--------------------------------------------
Warnings and Errors: Step: 0 11:29am Mar 30,2024
Class From To : Basic Element Checks.

--------------------------------------------------------------------------
Class From To: Check of Additional Element Data

--------------------------------------------------------------------------
Please insure the C factor entered is in accordance with Figure UG-34.
Please insure the C factor entered is in accordance with Figure UG-34.
There were no geometry errors or warnings.
PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the set of selected units for this analysis.

FileName : header--------------------------------------------
Input Echo: Step: 1 11:29am Mar 30,2024
Units used in this Analysis (bars):
Name System Unit Constant User Unit

-------------------------------------------------------------
Length Feet 304.8000 mm.
Force Pounds 0.4536 Kgf
Mass Pounds 0.4536 kg.
Area sq. inches 6.4516 cm²
Moment ft. lbs. 0.1383 Kg-m.
Stress lbs./sq.in. 0.0069 N./mm²
Temperature Degrees F 0.5556 °C
Pressure psig 0.0689 bars
Elast. Modulus lbs./sq.in. 6.8946 KPa.
Pipe Density lbs./cu.in. 0.0277 kg./cm³
Ins. Density lbs./cu.ft. 0.1600E-04 kg./cm³
Fluid Density lbs./cu.ft. 0.1600E-04 kg./cm³
Wind Speed miles/hr 1.6093 Km/hr
Tray Weight lbs./sq.ft. 0.0005 Kgs/cm²
Inertia in.^4 41.6231 cm^4
G Load G's 1.0000 g's
Wind Load lbs./sq.ft. 4.8825 Kgs/m²
Elevation Feet 304.8000 mm.
Volume in.^3 16.3900 cm³
Diameter inches 25.4000 mm.
Thickness inches 25.4000 mm.
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 10 bars

Design Internal Temperature 200.0 °C
Projection of Nozzle from Vessel Top 0 mm.
Projection of Nozzle from Vessel Bottom 0 mm.
Minimum Design Metal Temperature 0.0 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Shop Pressure Test:

Type of Pressure Test UG-99(b) Note [35]
Pressure Test Position Horizontal
Test Performed in Corroded Condition No
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
FileName : header--------------------------------------------
Load Case 16 IP+VE+EW

Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Load Case 20 BL+IP+OW
Seismic Design Code No Seismic
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Perform Blast Load Analysis No

Material Database Year Current w/Addenda or Code Year
Configuration Directives:
g0 is taken as min( g0, attached shell thk ) Yes
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT Calculations Yes
Complete Listing of Vessel Elements and Details:
Element# 1/3
Element From Node 10
Element To Node 20
Element Type Flat
Description LHS Endplate
Distance "FROM" to "TO" 16 mm.
Inside Diameter 202.72 mm.
Element Thickness 16 mm.
Internal Corrosion Allowance 3 mm.
Nominal Thickness 16 mm.
External Corrosion Allowance 0 mm.
Design Internal Pressure 10 bars
Design Temperature Internal Pressure 200 °C
Design External Pressure 0 bars
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 138 N./mm²
Allowable Stress, Operating 138 N./mm²
Allowable Stress, Hydrotest 179 N./mm²
Material Density 0.00775 kg./cm³
P Number Thickness 31.801 mm.
Yield Stress, Operating 225 N./mm²
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K02700
FileName : header--------------------------------------------
Product Form Plate

Efficiency, Longitudinal Seam 0.7
Efficiency, Circumferential Seam 0.7
Flat Head Attachment Factor 0.2
Small diameter if Non-Circular 0 mm.
Weld is pre-Heated No
--------------------------------------------------------------------
Element# 2/3
Element To Node 30
Element Type Cylinder
Description Header
Element Thickness 7.1565 mm.
Nominal Thickness 8.1788 mm.
Material Name SA-106 B
UNS Number K03006
Product Form Smls. pipe

Detail Type Nozzle
Detail ID outlet
Dist. from "FROM" Node / Offset dist 900 mm.
Nozzle Diameter 25 mm
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 135.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 1.7762 Kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Detail Type Nozzle
Detail ID inlet 1
Nozzle Schedule 80
Nozzle Class 150
Layout Angle -45.0
Weight of Nozzle ( Used if > 0 ) 3.964 Kgf
FileName : header--------------------------------------------

Detail Type Nozzle
Detail ID inlet 2
Nozzle Schedule 80
Nozzle Class 150
Layout Angle -45.0
Weight of Nozzle ( Used if > 0 ) 0 Kgf
--------------------------------------------------------------------
Element# 3/3
Element To Node 40
Element Type Flat
Description RHS Endplate
Element Thickness 16 mm.
Nominal Thickness 16 mm.
Material Name SA-516 70
UNS Number K02700
Product Form Plate
Flat Head Attachment Factor 0.2
Small diameter if Non-Circular 0 mm.

FileName : header--------------------------------------------
XY Coordinate Calculations: Step: 2 11:29am Mar 30,2024
XY Coordinate Calculations:
| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | mm. | mm. | mm. | mm. |
----------------------------------------------------------------------
LHS Endplate| 16 | ... | 16 | ... |
Header| 1816 | ... | 1800 | ... |
RHS Endplate| 1832 | ... | 16 | ... |
----------------------------------------------------------------------
PV Elite includes an 1/8 inch (3.175mm) raised face and gasket thicknesses for girth
flanges and tubesheet thicknesses where applicable in the Tangent to Tangent length calculation.
The calculated dimensions are based on the given element lengths. Due to variability in
manufacturing (weld gaps etc.), the Tangent to Tangent length may not be exact.

FileName : header--------------------------------------------
Internal Pressure Calculations: Step: 3 11:29am Mar 30,2024
Internal Pressure Results Summary:
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr | Element | Allowable | Element# |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)| |
| | bars | mm. | mm. | mm. | N./mm² | |
---------------------------------------------------------------------------------------------
LHS Endplate| 10 | 16 | 3 | 202.72 | 96.6 | 1 |
Header| 10 | 8.1788 | 3 | 202.72 | 82.6 | 2 |
RHS Endplate| 10 | 16 | 3 | 202.72 | 96.6 | 3 |
---------------------------------------------------------------------------------------------
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required | Element# |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness | |
| | bars | bars | bars | mm. | mm. | |
---------------------------------------------------------------------------------------------
LHS Endplate| 10 | 18.7 | 30.1 | 16 | 12.4972 | 1 |
Header| 10 | 32.1 | 55.9 | 7.15645 | 4.5 | 2 |
RHS Endplate| 10 | 18.7 | 30.1 | 16 | 12.4972 | 3 |
---------------------------------------------------------------------------------------------
Minimum 13.8 19.6
Warning: A standard flange is governing the MAWP!
Warning: A standard flange is governing the MAP(NC)!
Elements Suitable for Design Internal Pressure.

FileName : header--------------------------------------------
Element: LHS Endplate Step: 4 11:29am Mar 30,2024
Internal Pressure Calculation Results:
Internal Pressure Results for: LHS Endplate
|
|
Flat Head Design Information: |
|
-------------------------------------------------------------------------------------------------
--
Design Pressure P 10.000 bars | Int. Design Temperature 200 °C
|
Material SA-516 70 | Ext. Design Temperature 0 °C
|
Length 16.000 mm. | External Pressure Chart CS-2
|
| UNS Number K02700
|
Int. Corr. All. c 3.0000 mm. | Allowable Stress (ope) S 138.0 N./mm²
|
Ext. Corr. All. ce 0.0000 mm. | Allowable Stress (amb) Sa 138.0 N./mm²
|
Inside Diameter Di 202.717 mm. | Actual Stress 73.7 N./mm²
|
Spec. Min. Thk t or e 16.0000 mm. | Spec. Nominal Thk. 16.000 mm.
|
Surface Area 0.0 cm² | SG of Contents 0.000
|
Element Volume 0.0 cm³ | Weight of Contents 0.0 Kgf
|
Empty Weight 4.0 Kgf | Operating Weight 4.0 Kgf
|
| Attachment Factor C 0.20
|
|
|
Radiography Information: |
|
-------------------------------------------------------------------------------------------------
--
User Defined | User Defined
|
FileName : header--------------------------------------------
Circ. Joint Efficiency 70 % | Long. Joint Efficiency E 70 %

|
-------------------------------------------------------------------------------------------------
--
Required Thickness due to Internal Pressure [tr]:

= d * sqrt(Z*C*P/(S*E)) per UG-34 (c)(3)
= 209*sqrt(1*0.2*10/(138*0.7))
= 9.4972 + 3.0000 = 12.4972 mm.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (t/d)²*((S*E)/(C*Z)) UG-34 (c)(3)
= (13/209))²*((138*0.7)/(0.2*1))
= 18.7 bars
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (t/d)²*((S*E)/(C*Z)) per UG-34 (c)(3)
= (16/203)²*((138*0.7)/(0.2*1))
= 30.1 bars
Actual stress at given pressure and thickness, corroded [Sact]:

= (Z*C*P)/(((t/d)²)*E)
= (1*0.2*10)/(((13/209)²)*0.7)
= 73.653 N./mm²
Minimum Design Metal Temperature Results:
tg = 7.16, tg_sr = 16, tr = 11.2, c = 3 mm., E✱ = 0.8

Thickness Ratio = tr * E✱/(tg_sr - c) = 0.69, Temp. Reduction = 17 °C
Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -46 °C
|
|
MDMT Design Information: |
|
-------------------------------------------------------------------------------------------------
--
MDMT Curve B | Press. at MDMT 13.800 bars
|
UCS-66(b) red. Yes | Min. Des. Mtl. Temp. 0 °C
|
Governing Thk. 7.156 mm. | Basic MDMT -29 °C
|
Stress/Thk. Ratio 0.687 | Temperature Difference 17 °C
|
UCS-66(c) red. No | Computed Min. Temp. -46 °C
|
| MDMT per UG-20(f) -29 °C
|
FileName : header--------------------------------------------
| Joint Efficiency E* 80 %
|
-------------------------------------------------------------------------------------------------
--

FileName : header--------------------------------------------
Element: Header Step: 5 11:29am Mar 30,2024
Internal Pressure Results for: Header
|
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Cylindrical Shell Design Information: |
|
-------------------------------------------------------------------------------------------------
--
|
Material SA-106 B | Ext. Design Temperature 0 °C
|
|
| UNS Number K03006
|
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--
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--
FileName : header--------------------------------------------

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10*104)/(118*0.7-0.6*10)
= 1.2727 + 3.0000 = 4.2727 mm.
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm. per UG-16 will be used.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (118*0.7*4.16)/(104+0.6*4.16)
= 32.1 bars

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (118*0.7*7.16)/(101+0.6*7.16)
= 55.9 bars

= (P*(R+0.6*t))/(E*t)
= (10*(104+0.6*4.16))/(0.7*4.16)
= 36.727 N./mm²
Govrn. thk, tg = 7.16, tr = 0.87, c = 3 mm., E✱ = 0.8

Thickness Ratio = tr * E✱/(tg - c) = 0.17, Temp. Reduction = 78 °C

|
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--
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FileName : header--------------------------------------------

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--

FileName : header--------------------------------------------
Element: RHS Endplate Step: 6 11:29am Mar 30,2024
Internal Pressure Results for: RHS Endplate
|
|
Flat Head Design Information: |
|
-------------------------------------------------------------------------------------------------
--
|
Material SA-516 70 | Ext. Design Temperature 0 °C
|
|
| UNS Number K02700
|
|
|
|
|
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| Attachment Factor C 0.20
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-------------------------------------------------------------------------------------------------
--
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-------------------------------------------------------------------------------------------------
--

= d * sqrt(Z*C*P/(S*E)) per UG-34 (c)(3)
= 209*sqrt(1*0.2*10/(138*0.7))
= 9.4972 + 3.0000 = 12.4972 mm.

= (t/d)²*((S*E)/(C*Z)) UG-34 (c)(3)
= (13/209))²*((138*0.7)/(0.2*1))
= 18.7 bars

FileName : header--------------------------------------------
Element: RHS Endplate Step: 6 11:29am Mar 30,2024
= (t/d)²*((S*E)/(C*Z)) per UG-34 (c)(3)

= (16/203)²*((138*0.7)/(0.2*1))
= 30.1 bars

= (Z*C*P)/(((t/d)²)*E)
= (1*0.2*10)/(((13/209)²)*0.7)
= 73.653 N./mm²
tg = 7.16, tg_sr = 16, tr = 11.2, c = 3 mm., E✱ = 0.8

Thickness Ratio = tr * E✱/(tg_sr - c) = 0.69, Temp. Reduction = 17 °C

|
|
|
-------------------------------------------------------------------------------------------------
--
|
|
|
|
|
|
|
-------------------------------------------------------------------------------------------------
--

FileName : header--------------------------------------------
Pressure Test Results: Shop Test Step: 7 11:29am Mar 30,2024
Hydrostatic Test Pressure Results:
UG99(b) = 1.30 * M.A.W.P. * Sa/S 17.940 bars

UG99b(b)(35) = 1.30 * Design Pres * Sa/S 13.000 bars
UG99(c) = 1.30 * M.A.P. - Head(Hyd) 25.480 bars
UG100 = 1.10 * M.A.W.P. * Sa/S 15.180 bars
PED = max(1.43*DP, 1.25*DP*ratio) 14.300 bars
PED&UG99(b)(35) = max(1.43*DP, 1.3*DP*ratio) 14.300 bars
App 27-4 = M.A.W.P. 13.800 bars
UG-99(b) Note 35, Test Pressure Calculation:

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 10 * 1
= 13.000 bars
Horizontal Test performed per: UG-99b (Note 35)
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (N./mm² & bars):
From To | Stress | Allowable | Ratio | Pressure |

------------------------------------------------------------------------
LHS Endplate | 59.7 | 179.0 | 0.334 | 13.02 |
Header | 27.5 | 153.0 | 0.179 | 13.02 |
RHS Endplate | 59.7 | 179.0 | 0.334 | 13.02 |
------------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials (N./mm²):
Description | Pad/Nozzle | Ambient | Operating | Ratio |

------------------------------------------------------------------------
outlet | Nozzle | 118.00 | 118.00 | 1.000 |
inlet 1 | Nozzle | 118.00 | 118.00 | 1.000 |
inlet 2 | Nozzle | 118.00 | 118.00 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Stress ratios for Pressurized Vessel Elements (N./mm²):
Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
LHS Endplate | 138.00 | 138.00 | 1.000 |
Header | 118.00 | 118.00 | 1.000 |
RHS Endplate | 138.00 | 138.00 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Hoop Stress in Nozzle Wall during Pressure Test (N./mm²):

------------------------------------------------------------------------
outlet | 2.90 | 153.00 | 0.019 |
inlet 1 | 6.57 | 153.00 | 0.043 |
inlet 2 | 6.57 | 153.00 | 0.043 |
------------------------------------------------------------------------
Elements Suitable for Test Pressure.

FileName : header--------------------------------------------
External Pressure Calculations: Step: 8 11:29am Mar 30,2024
External Pressure Results Summary:
External Pressure Calculation Results:
External Pressure Calculations:
| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | mm. | mm. | mm. | | N./mm² |
-----------------------------------------------------------------------------
10| 20| No Calc | ... | 13 | No Calc | No Calc |
20| 30| 1800 | 217.03 | 4.15645 | 0.00044111 | 44.1013 |
30| 40| No Calc | ... | 13 | No Calc | No Calc |
-----------------------------------------------------------------------------
| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm. | mm. | bars | bars |
-----------------------------------------------------------------------
10| 20| 16 | No Calc | ... | No Calc |
20| 30| 7.15645 | No Calc | ... | 11.3 |
30| 40| 16 | No Calc | ... | No Calc |
-----------------------------------------------------------------------
Minimum 11.3
| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | mm. | mm. | cm^4 | cm^4 |
--------------------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 1800 | No Calc | No Calc | No Calc |
30| 40| No Calc | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------
Elements Suitable for External Pressure.

FileName : header--------------------------------------------
Element and Detail Weights: Step: 9 11:29am Mar 30,2024
Element and Detail Weights:
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg. | cm³ | kg. | cm³ | kg. |
---------------------------------------------------------------------------
10| 20| 4.00221 | ... | 3.25179 | ... | ... |
20| 30| 75.5941 | 58106.2 | 48.547 | 61596.7 | ... |
30| 40| 4.00221 | ... | 3.25179 | ... | ... |
---------------------------------------------------------------------------
Total | 83 | 58106.17 | 55 | 61596.71 | 0 |
Weight of Details:
| | Weight of | X Offset, | Y Offset, | Z Offset |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Dtl. Cent. | Description
| | kg. | mm. | mm. | mm. |
---------------------------------------------------------------
20|Nozl| 1.77619 | 900 | -78.9903 | -78.9903 | outlet
20|Nozl| 3.96398 | 600 | 89.0841 | 89.0841 | inlet 1
20|Nozl| 3.96403 | 1200 | 89.0841 | 89.0841 | inlet 2
---------------------------------------------------------------
Total Weight of Each Detail Type:
Nozzles 9.7
-------------------------------------------
Sum of the Detail Weights 9.7 kg.
Weight Summation Results: (kg.)
| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

---------------------------------------------------------------------------------------------
Main Elements | 83.6 | 83.6 | 83.6 | 83.6 | 83.6 | 83.6 |
Nozzles | 9.7 | 9.7 | 9.7 | 9.7 | 9.7 | 9.7 |
Test Liquid | ... | 58.1 | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 93.3 | 151.4 | 93.3 | 93.3 | 93.3 | 93.3 |
Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 93.3 kg.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 151.4 kg.
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 93.3 kg.
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 93.3 kg.
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 93.3 kg.
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 93.3 kg.
Oper. Wt. + CA - Corr Wt. + Operating Liquid 64.8 kg.
Field Test Wt. - Empty Weight + Water (Full) 151.4 kg.
The Corroded Weight and thickness are used in the Horizontal

Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Surface Areas of Elements:
| | Outside Surface | Inside Surface |

From| To | Area | Area |
| | cm² | cm² |
----------------------------------------------
10| 20| ... | ... |
FileName : header--------------------------------------------
Element and Detail Weights: Step: 9 11:29am Mar 30,2024
20| 30| 12388.4 | 11463.4 |

30| 40| ... | ... |
----------------------------------------------
Total 12388.4 11463.4 cm²
Total 13.3 12.3 ft²

FileName : header--------------------------------------------
Nozzle Flange MAWP: Step: 10 11:29am Mar 30,2024
Nozzle Flange MAWP Results: (bars & °C)
Nozzle | Flange Rating | Design | | Grade/ | Equiv. | - - - - - - Max Pressure |

Description | Ope. | Ambient | Temp | Class | Group | Press |UG-44(b)| 50% | DNV |
------------------------------------------------------------------------------------------------
outlet | 13.80 | 19.60 | 200 | 150 | GR 1.1 | ... | ... | ... | ... |
inlet 1 | 13.80 | 19.60 | 200 | 150 | GR 1.1 | ... | ... | ... | ... |
inlet 2 | 13.80 | 19.60 | 200 | 150 | GR 1.1 | ... | ... | ... | ... |
------------------------------------------------------------------------------------------------
Min Rating | 13.800 | 19.600, [for Core Elements] | ... | ... | ... |
Pressure Ratings are per ASME B16.5 2017 Metric Edition

FileName : header--------------------------------------------
Center of Gravity Calculation: Step: 11 11:29am Mar 30,2024
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of the Nozzles 916.002 mm.
Center of Gravity of Bare Shell New and Cold 916.000 mm.

Center of Gravity of Bare Shell Corroded 916.000 mm.
Vessel CG in the Operating Condition 916.000 mm.

Vessel CG in the Fabricated (Shop/Empty) Condition 916.000 mm.

FileName : header--------------------------------------------
Nozzle Calcs.: outlet Nozl: 13 11:29am Mar 30,2024
Input, Nozzle Desc: outlet From: 20
Pressure for Reinforcement Calculations P 10.000 bars

Temperature for Internal Pressure Temp 200 °C
Parent Material SA-106 B

Parent Allowable Stress at Temperature Sv 118.00 N./mm²
Parent Allowable Stress At Ambient Sva 118.00 N./mm²
Inside Diameter of Cylindrical Shell D 202.72 mm.

Shell Finished (Minimum) Thickness t 7.1565 mm.
Shell Internal Corrosion Allowance c 3.0000 mm.
Shell External Corrosion Allowance co 0.0000 mm.
Distance from Bottom/Left Tangent 916.00 mm.
User Entered Minimum Design Metal Temperature 0.00 °C
Type of Element Connected to the Parent : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 N./mm²
Allowable Stress At Ambient Sna 118.00 N./mm²
Diameter Basis (for tr calc only) Inside

Layout Angle 135.00 deg
Diameter 25.0000 mm
Size and Thickness Basis Nominal

Nominal Thickness 160
Flange Material SA-105

Flange Type Weld Neck Flange
Corrosion Allowance can 3.0000 mm.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 75.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 4.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 7.1564 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
Flange Class 150

Flange Grade GR 1.1
The Pressure Design option was Design Pressure + static head.
Reinforcement CALCULATION, Description: outlet
ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 20.701 mm.

Actual Thickness Used in Calculation 6.350 mm.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
FileName : header--------------------------------------------
= 10*104/(118*1-0.6*10)
= 0.8890 mm.
Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 10*13.4/(118*1-0.6*10)
= 0.1137 mm.
UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 53.4020 mm.
Parallel to Vessel Wall, opening length d 26.7010 mm.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 8.3750 mm.
Taking a UG-36(c)(3)(a) exemption for nozzle: outlet.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.1137 mm.
Wall Thickness per UG16(b), tr16b = 4.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 3.8890 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 4.5000 mm.
Wall Thickness per table UG-45 tb3 = 5.9464 mm.
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 5.95, max( 4.5, 4.5 ) ]
= 4.5000 mm.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.11, 4.5 )
= 4.5000 mm.
Available Nozzle Neck Thickness = 0.875 * 6.350 = 5.556 mm. -> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle Neck to Flange Weld, min( Curve:B, Curve:A)

----------------------------------------------------------------------
Govrn. thk, tg = 5.56, tr = 0.11, c = 3 mm., E✱ = 1
Min Metal Temp. w/o impact per UCS-66, Curve A -8 °C

Min Metal Temp. w/o impact per UG-20(f) -29 °C
Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

----------------------------------------------------------------------
FileName : header--------------------------------------------

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C
Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -48 °C
Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 10.00/19.60 = 0.510
Weld Size Calculations, Description: outlet
Intermediate Calc. for nozzle/shell Welds Tmin 3.3500 mm.
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 2.3450 = 0.7 * tmin. 2.8280 = 0.7 * Wo mm.
Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.
The Drop for this Nozzle is : 1.3853 mm.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 83.5418 mm.

FileName : header--------------------------------------------
Nozzle Calcs.: inlet 1 Nozl: 14 11:29am Mar 30,2024
Input, Nozzle Desc: inlet 1 From: 20



Material SA-106 B

Layout Angle -45.00 deg
Diameter 50.0000 mm




Flange Class 150

Flange Grade GR 1.1
Reinforcement CALCULATION, Description: inlet 1


= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
FileName : header--------------------------------------------
= 10*104/(118*1-0.6*10)
= 0.8890 mm.

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 10*27.6/(118*1-0.6*10)
= 0.2353 mm.

Taking a UG-36(c)(3)(a) exemption for nozzle: inlet 1.



= min[ 6.42, max( 4.5, 4.5 ) ]
= 4.5000 mm.

= max( ta, tb )
= max( 3.24, 4.5 )
= 4.5000 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------
FileName : header--------------------------------------------



Weld Size Calculations, Description: inlet 1



FileName : header--------------------------------------------
Input, Nozzle Desc: inlet 2 From: 20



Material SA-106 B

Layout Angle -45.00 deg
Diameter 50.0000 mm




Flange Class 150

Flange Grade GR 1.1
Reinforcement CALCULATION, Description: inlet 2


= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
FileName : header--------------------------------------------
= 10*104/(118*1-0.6*10)
= 0.8890 mm.

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 10*27.6/(118*1-0.6*10)
= 0.2353 mm.

Taking a UG-36(c)(3)(a) exemption for nozzle: inlet 2.



= min[ 6.42, max( 4.5, 4.5 ) ]
= 4.5000 mm.

= max( ta, tb )
= max( 3.24, 4.5 )
= 4.5000 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------


FileName : header--------------------------------------------

Weld Size Calculations, Description: inlet 2



FileName : header--------------------------------------------
Problems/Failures Summary: Step: 20 11:29am Mar 30,2024
Noted issues for the current model:
Listed below are the known problem areas for the current design. If
one or more of the design flags are turned on, please re-run the analysis.
Some of these issues may be resolved when using updated input values.
** Warning: A standard flange seems to be governing the Vessel MAWP!
Please review all reports carefully!

��
Table of Contents
Cover Sheet ............................................................................................................................................................................... 2
Vessel Design Summary:..................................................................................................................................................... 3
Bill of Material: ................................................................................................................................................................ 4
MDMT Summary: .......................................................................................................................................................................... 5
Warnings and Errors: ......................................................................................................................................................... 6
Input Echo: ............................................................................................................................................................................... 7
XY Coordinate Calculations: ....................................................................................................................................... 10
Internal Pressure Calculations: ............................................................................................................................. 11
Element: Header ................................................................................................................................................................... 12
Pressure Test Results: Shop Test ........................................................................................................................... 14
External Pressure Calculations: ............................................................................................................................. 15
Element and Detail Weights: ....................................................................................................................................... 16
Center of Gravity Calculation:................................................................................................................................ 17
Cover Page 2
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2023
Analysis Performed by : Unknown Company
Job File : D:\New folder\header\A2-E-01\tube.pvdb
Date of Analysis : Mar 30,2024 5:09pm
PV Elite 26, January 2024

FileName : tube----------------------------------------------
Vessel Design Summary: Step: 11 5:09pm Mar 30,2024
Vessel Design Summary:
Diameter Spec : 25.400 mm. OD

Vessel Design Length, Tangent to Tangent 1200.00 mm.
Specified Datum Line Distance 0.00 mm.
Internal Design Temperature 200 °C

Internal Design Pressure 10.000 bars
External Design Temperature 0 °C
Maximum Allowable Working Pressure 114 bars

Shop Test Pressure 13.000 bars


Earthquake Design Code No Seismic
Materials of Construction:
Component | | | | |Normal | Impact |

Type | Material | Class | Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Shell | SA-179 | ... | ... | K01200 | No | No |
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (bars & mm.):
| Design | | | Total | Str. | In |

Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
Header | 10.000 | 0.00 | 114.000 | 0.0000 | N/A | No |
Element Types and Properties:
Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | mm. | mm. | mm. | mm. | mm. | mm. | | |
------------------------------------------------------------------------------------------------
Cylinder | 1200.0 | 1200.0 | 2.4 | 2.1 | 1.5 | ... | 0.70 | 0.70 |
Weights:
Fabricated - Bare W/O Removable Internals 1.7 kg.
Shop Test - Fabricated + Water ( Full ) 2.1 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 1.7 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 1.7 kg.
Empty - Fab. + Intls. + Details + Wghts. 1.7 kg.
Operating - Empty + Operating Liquid (No CA) 1.7 kg.
Field Test - Empty Weight + Water (Full) 2.1 kg.

FileName : tube----------------------------------------------
Bill of Material: Step: 9 5:09pm Mar 30,2024
Bill of Materials:
QTY | DESCRIPTION | MATERIAL |

-------------------------------------------------------------------------------------------
1 | CYLINDER: 2.4mm. THK X 21.2mm. ID X 1200.0mm. | SA-179 |
-------------------------------------------------------------------------------------------
1 | NAMEPLATE | ... |
-------------------------------------------------------------------------------------------

FileName : tube----------------------------------------------
MDMT Summary: Step: 10 5:09pm Mar 30,2024
Minimum Design Metal Temperature Results Summary (°C):
Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes mm.
-----------------------------------------------------------------------------------
Header [8] B -29 -40 -29 0.800 2.100 0.80 No
-----------------------------------------------------------------------------------
Warmest MDMT: -29 -40

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Body Flange Bolting Material
[22] - Nozzle Flange Bolting Material
[23] - Stiffening Ring to Shell Weld
[24] - Saddle to Shell Weld
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

FileName : tube----------------------------------------------
Warnings and Errors: Step: 0 5:09pm Mar 30,2024
Class From To : Basic Element Checks.

--------------------------------------------------------------------------
Class From To: Check of Additional Element Data

--------------------------------------------------------------------------
There were no geometry errors or warnings.
PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the set of selected units for this analysis.

FileName : tube----------------------------------------------
Input Echo: Step: 1 5:09pm Mar 30,2024
Units used in this Analysis (bars):
Name System Unit Constant User Unit

-------------------------------------------------------------
Length Feet 304.8000 mm.
Force Pounds 0.4536 Kgf
Mass Pounds 0.4536 kg.
Area sq. inches 6.4516 cm²
Moment ft. lbs. 0.1383 Kg-m.
Stress lbs./sq.in. 0.0069 N./mm²
Temperature Degrees F 0.5556 °C
Pressure psig 0.0689 bars
Elast. Modulus lbs./sq.in. 6.8946 KPa.
Pipe Density lbs./cu.in. 0.0277 kg./cm³
Ins. Density lbs./cu.ft. 0.1600E-04 kg./cm³
Fluid Density lbs./cu.ft. 0.1600E-04 kg./cm³
Wind Speed miles/hr 1.6093 Km/hr
Tray Weight lbs./sq.ft. 0.0005 Kgs/cm²
Inertia in.^4 41.6231 cm^4
G Load G's 1.0000 g's
Wind Load lbs./sq.ft. 4.8825 Kgs/m²
Elevation Feet 304.8000 mm.
Volume in.^3 16.3900 cm³
Diameter inches 25.4000 mm.
Thickness inches 25.4000 mm.
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 10 bars

Design Internal Temperature 200.0 °C
Projection of Nozzle from Vessel Top 0 mm.
Projection of Nozzle from Vessel Bottom 0 mm.
Minimum Design Metal Temperature 0.0 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Shop Pressure Test:

Type of Pressure Test UG-99(b) Note [35]
Pressure Test Position Horizontal
Test Performed in Corroded Condition No
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
FileName : tube----------------------------------------------
Load Case 16 IP+VE+EW

Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Load Case 20 BL+IP+OW
Seismic Design Code No Seismic
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Perform Blast Load Analysis No

Material Database Year Current w/Addenda or Code Year
Configuration Directives:
g0 is taken as min( g0, attached shell thk ) Yes
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT Calculations Yes
Complete Listing of Vessel Elements and Details:
Element# 1/1
Element To Node 30
Element Type Cylinder
Description Header
Element Outside Diameter 25.4 mm.
Element Thickness 2.1 mm.
Nominal Thickness 2.41 mm.
Material Name SA-179
UNS Number K01200
FileName : tube----------------------------------------------
Product Form Smls. tube


FileName : tube----------------------------------------------
XY Coordinate Calculations: Step: 2 5:09pm Mar 30,2024
XY Coordinate Calculations:
| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | mm. | mm. | mm. | mm. |
----------------------------------------------------------------------
Header| 1200 | ... | 1200 | ... |
----------------------------------------------------------------------
PV Elite includes an 1/8 inch (3.175mm) raised face and gasket thicknesses for girth
flanges and tubesheet thicknesses where applicable in the Tangent to Tangent length calculation.
The calculated dimensions are based on the given element lengths. Due to variability in
manufacturing (weld gaps etc.), the Tangent to Tangent length may not be exact.

FileName : tube----------------------------------------------
Internal Pressure Calculations: Step: 3 5:09pm Mar 30,2024
Internal Pressure Results Summary:
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr | Element | Allowable | Element# |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)| |
| | bars | mm. | mm. | mm. | N./mm² | |
---------------------------------------------------------------------------------------------
Header| 10 | 2.41 | ... | 25.4 | 64.4 | 1 |
---------------------------------------------------------------------------------------------
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required | Element# |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness | |
| | bars | bars | bars | mm. | mm. | |
---------------------------------------------------------------------------------------------
Header| 10 | 114 | 114 | 2.1 | 1.5 | 1 |
---------------------------------------------------------------------------------------------
Minimum 114 114
MAWP: 114 bars, limited by: Header.
Elements Suitable for Design Internal Pressure.

FileName : tube----------------------------------------------
Element: Header Step: 4 5:09pm Mar 30,2024
Internal Pressure Results for: Header
|
|
Cylindrical Shell Design Information: |
|
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--
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Material SA-179 | Ext. Design Temperature 0 °C
|
|
| UNS Number K01200
|
|
|
Outside Diameter Do 25.400 mm. | Actual Stress 8.1 N./mm²
|
|
|
|
|
|
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|
-------------------------------------------------------------------------------------------------
--
|
|
-------------------------------------------------------------------------------------------------
--

FileName : tube----------------------------------------------
Element: Header Step: 4 5:09pm Mar 30,2024
= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)

= (10*12.7)/(92*0.7+0.4*10)
= 0.1960 + 0.0000 = 0.1960 mm.
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm. per UG-16 will be used.

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (92*0.7*2.1)/(12.7-0.4*2.1)
= 114 bars

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (92*0.7*2.1)/(12.7-0.4*2.1)
= 114 bars

= (P*(Ro-0.4*t))/(E*t)
= (10*((12.7-0.4*2.1))/(0.7*2.1)
= 8.068 N./mm²
Govrn. thk, tg = 2.1, tr = 2.1, c = 0 mm., E✱ = 0.8


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FileName : tube----------------------------------------------
Pressure Test Results: Shop Test Step: 5 5:09pm Mar 30,2024
Hydrostatic Test Pressure Results:
UG99(b) = 1.30 * M.A.W.P. * Sa/S 148.231 bars

UG99b(b)(35) = 1.30 * Design Pres * Sa/S 13.000 bars
UG99(c) = 1.30 * M.A.P. - Head(Hyd) 148.229 bars
UG100 = 1.10 * M.A.W.P. * Sa/S 125.426 bars
PED = max(1.43*DP, 1.25*DP*ratio) 14.300 bars
PED&UG99(b)(35) = max(1.43*DP, 1.3*DP*ratio) 14.300 bars
App 27-4 = M.A.W.P. 114.024 bars
UG-99(b) Note 35, Test Pressure Calculation:

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 10 * 1
= 13.000 bars
Horizontal Test performed per: UG-99b (Note 35)
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (N./mm² & bars):
From To | Stress | Allowable | Ratio | Pressure |

------------------------------------------------------------------------
Header | 10.5 | 120.0 | 0.087 | 13.00 |
------------------------------------------------------------------------
Stress ratios for Pressurized Vessel Elements (N./mm²):

------------------------------------------------------------------------
Header | 92.00 | 92.00 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Elements Suitable for Test Pressure.

FileName : tube----------------------------------------------
External Pressure Calculations: Step: 6 5:09pm Mar 30,2024
External Pressure Results Summary:
External Pressure Calculation Results:
| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | mm. | mm. | mm. | | N./mm² |
-----------------------------------------------------------------------------
20| 30| 1200 | 25.4 | 2.1 | 0.0080326 | 95.7547 |
-----------------------------------------------------------------------------
| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm. | mm. | bars | bars |
-----------------------------------------------------------------------
20| 30| 2.1 | No Calc | ... | 106 |
-----------------------------------------------------------------------
Minimum 106
| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | mm. | mm. | cm^4 | cm^4 |
--------------------------------------------------------------------------------
20| 30| 1200 | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------
Elements Suitable for External Pressure.

FileName : tube----------------------------------------------
Element and Detail Weights: Step: 7 5:09pm Mar 30,2024
Element and Detail Weights:
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg. | cm³ | kg. | cm³ | kg. |
---------------------------------------------------------------------------
20| 30| 1.66246 | 423.663 | 1.66246 | 423.663 | ... |
---------------------------------------------------------------------------
Total | 1 | 423.66 | 1 | 423.66 | 0 |
Weight Summation Results: (kg.)
| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

---------------------------------------------------------------------------------------------
Main Elements | 1.7 | 1.7 | 1.7 | 1.7 | 1.7 | 1.7 |
Test Liquid | ... | 0.4 | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 1.7 | 2.1 | 1.7 | 1.7 | 1.7 | 1.7 |
Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 1.7 kg.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 2.1 kg.
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 1.7 kg.
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 1.7 kg.
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 1.7 kg.
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 1.7 kg.
Oper. Wt. + CA - Corr Wt. + Operating Liquid 1.7 kg.
Field Test Wt. - Empty Weight + Water (Full) 2.1 kg.
The Corroded Weight and thickness are used in the Horizontal

Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Surface Areas of Elements:
| | Outside Surface | Inside Surface |

From| To | Area | Area |
| | cm² | cm² |
----------------------------------------------
20| 30| 980.931 | 799.221 |
----------------------------------------------
Total 980.9 799.2 cm²
Total 1.1 0.9 ft²

FileName : tube----------------------------------------------
Center of Gravity Calculation: Step: 8 5:09pm Mar 30,2024
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Bare Shell New and Cold 600.000 mm.

Center of Gravity of Bare Shell Corroded 600.000 mm.
Vessel CG in the Operating Condition 600.000 mm.

Vessel CG in the Fabricated (Shop/Empty) Condition 600.000 mm.

Mechanical Calculation of Dedusting Air System (A2-E-01)

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Mechanical Calculation of Dedusting Air System (A2-E-01)

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Nuberg Engineering Limited.

NEL CONTRACT NUMBER: 5740

A 30/03/2024 RP RPY RPY - - Issued for Approval

REV DATE PREPARED REVIEWED APPROVED REVIEWED) APPROVED DESCRIPTION

Engineering Consultancy EPC CONTRACTOR

ORIGINATOR DOCUMENT NO. TDiS-2324-NEL-MEC-01

COMPANY DOCUMENT NO. TDiS-2324-NEL-MEC-01 PAGE 1 OF

CONTRACT NO. PROJECT NO. REV. 0 DATE: 30/03/2024

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2023

Analysis Performed by : Unknown Company

Job File : D:\New folder\header\header.pvdb

Date of Analysis : Mar 30,2024 11:29am

PV Elite 26, January 2024

Vessel Design Summary:

ASME Code, Section VIII Division 1, 2023

Diameter Spec : 202.717 mm. ID

Specified Datum Line Distance 0.00 mm.

Internal Design Temperature 200 °C

External Design Temperature 0 °C

Maximum Allowable Working Pressure 13.8 bars

Required Minimum Design Metal Temperature 0.0 °C

Wind Design Code No Wind Loads

Component | | | | |Normal | Impact |

Element Pressures and MAWP (bars & mm.):

| Design | | | Total | Str. | In |

Element Types and Properties:

Operating - Empty + Operating Liquid (No CA) 93.3 kg.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

Nozzle Calculation Summary (bars & mm.):

Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

Nozzle MAWP Summary:

Check the Spatial Relationship between the Nozzles:

From Node | Nozzle Description | X Coordinate | Layout Angle | Dia. Limit |

The nozzle spacing is computed by the following:

= sqrt( ll² + lc² ) where

If any interferences/violations are found, they will be noted below.

No interference violations have been detected!

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

General Notes for the above table:

Nozzle Material and Weld Fillet Leg Size Details (mm.):

| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Nozzle Miscellaneous Data:

| Elev/Distance | Layout | Proj | Proj | Installed in |

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

QTY | DESCRIPTION | MATERIAL |

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

Minimum Design Metal Temperature Results Summary (°C):

Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Required Minimum Design Metal Temperature 0.0 °C

UG-84(b)(2) was not considered.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite performs all calculations internally in Imperial Units

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

Units used in this Analysis (bars):

Name System Unit Constant User Unit

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 10 bars

Shop Pressure Test:

Load Case 1 NP+EW+WI+FW+BW

= (t/d)²((SE)/(C*Z)) per UG-34 (c)(3)