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Reference Number: 11486

OSM and RC Testing Summary


Routine tests conducted in compliance with the requirements of IEC62271-111 / IEEE C37-60.

Product Identification

Product certified by the testing document is defined in this section.

OSM Part Number: OSM38-12-800-300 OSM Serial Number: 0320120114973


RC Part Number: RC-10ES RC Serial Number: 0100120122180
Control Cable Part Number: CC07-11 Control Cable Serial Number: 0300120120554

The RC Cubicle contains several electronics modules and may be configured for various auxiliary supply options. RC
modules are the Relay Module (REL), Power Supply Module (PSM), SIM Module (SIM) and Panel Module (PAN), and if
specified at time of order, either one or two I/O Modules (IOM). Module types and serial numbers are identified below
together with the software version and configured auxiliary supply.

Relay Part Number: REL-02 Relay Serial Number: 0311720070157


Relay S/W Version: 1.25.0.0 Relay H/W Number: 2.1

SIM Part Number: SIM-01 SIM Serial Number: 0120120121880


SIM S/W Version: 1.11.0 SIM H/W Number: 4.3

Panel Part Number: PAN-01 Panel Serial Number: 0110120121942


Panel S/W Version: 1.27.0 Panel H/W Number: 2.2

PSM Part Number: PSM-02 PSM Serial Number: 0140120122415

IOM Part Number: IOM-11 IOM Serial Number: 0151820090345


IOM S/W Version: 1.6.0 IOM H/W Number: 3.0

Aux. Supply Configuration: 220 V

OSM Measurement Coefficients


The OSM Automatic Circuit Recloser features capacitively coupled voltage sensors and current sensors. The voltage
sensors provide phase to ground voltage measurement, and a measurement coefficeient is required for each terminal.
The current sensors on A, B and C Phase are used to monitor phase currents and residual current.

During factory testing, the Measurement coefficients recorded in this section are programmed into the Relay Module
whose serial number appears above. If another Relay Module is installed at any time, the OSM Serial Number and the
coefficients stated below must be programmed into its memory.

Current Sensor Coefficients Voltage Sensor Coefficients


CIa: 0.400000 CUa: 0.0177 CUr: 0.0177
CIb: 0.400000 CUb: 0.0177 CUs: 0.0174
CIc: 0.400000 CUc: 0.0177 CUt: 0.0174
CIn: 0.400000

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Routine Testing
Conduct 300 Close Open Operations: Pass Conduct 2kV OSM Insulation Test: Pass
Conduct Contact Resistance Test: Pass Conduct Partial Discharge Test: Pass
A: 86.8 µOhm (Test Voltage=24kV)

B: 88.6 µOhm Conduct Power Frequency Test: Pass


C: 86.8 µOhm (Voltage applied for 1 minute: 70kV)

Enter measurement co-efficients and OSM serial number into RC memory using CMS: Pass
Confirm Mechanical Trip Indication: Pass
Confirm RC correctly indicates presence of auxiliary supply: Pass
Confirm GPO active, neutral and earth are correct: Pass
Install battery, confirm RC correctly indicates terminal voltage and charging current: Pass
Conduct RC push button and LED test: Pass
Set IOM into test mode, confirm that energising any input causes all outputs to change state.
Repeat for second IO Module if fitted or use test IOM to confirm operation: Pass
Use CMS to load default settings file. Set all fast keys to the OFF state and set Active Group 1.
Erase all RC data logs: Pass
Confirm a trip operation initiated from operator panel is successful: Pass
Confirm a close operation initiated from operator panel is successful: Pass
Confirm an operation of the Mechanical Trip Ring is successful: Pass
Operate OSM through 4 x instantaneous operations to Lockout with minimum dead times.
Wait 60 seconds and repeat: Pass
Inject 4.0A into each phase individually. Confirm each phase current reading is within range 0A to 8A and
residual current reading is 4A: Pass
Connect each phase in series and inject 50A. Confirm each phase current reading is within range 46A to
54A and residual current reading is within 142.5A to 157.5A: Pass
Inject 6kV individually into each phase, confirm phase voltage reading is within range 5.6kV to 6.4kV for
each phase: Pass

Approval

Date: 14 Jan 2022

Tested By: Jobeth Carmona

Approved By: John Naw

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