《 OPERATING MANUAL OF ANNULAR BOP 》

OPERATING MANUAL OF ANNULAR BOP

SHANGHAI SHENKAI PETROLEUM EQUIPMENT CO., LTD.

 《 OPERATING MANUAL OF ANNULAR BOP 》

Safety guideline
The manual includes precautions that should be followed to ensure personnel safety and prevent products and
connected devices from being damaged.
For these precautions, symbols are used for alarm purpose and the following descriptions will be given
depending on severity:

Caution
It indicates that without proper preventive measures, death, serious physical injury or major property
loss will possibly occur.

Attention
Arouse your attention to important information on products and to specific parts of products or files.

Qualified personnel
Only qualified personnel are allowed to install and operate the device. Qualified personnel refer to those
who, with experience in field well-control, can install, test run and operate devices according to
established safety practices and standards.

Correct operation
Precautions:

Caution
The device and its components can only be used for description of product catalog or technical
specification and can only be connected to facilities or components recognized or recommended by
Shenkai Company.
The device can function correctly and safely only when transported, stored, assembled, installed
correctly and run and maintained as recommended.

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, , are registered trade marks of Shenkai Company.

Any use of other names related to the trade marks herein by any third party for its own purpose will infringe
interest of the trade mark owner.
Copyright © 2009 Shenkai Company, All rights reserved.
Without the express written permission, it is forbidden to copy, transmit or use this manual or part of it.
Any violation of the above will be disciplined. All rights, including patent rights, utility model or appearance design
patent rights, are reserved.

Shanghai Shenkai Petroleum & Chemical Equipment Co., Ltd. hereby declares that contents of this manual are
verified and compliant with the said hardware and software. Mistakes, however, are unavoidable, so complete
consistence can’t be guaranteed. Contents of this manual are subject to periodic review and will be modified in
the next version. Your opinions on improvement are welcome.
Copyright © 2009 Shenkai Company. The information in this manual is subject to change without notice.

Shanghai Shenkai Petroleum & Chemical Equipment Co., Ltd

Technical Support Department

Customer service hotline: +86(21)64290467 Fax: +86(21)34030004

Website: www.shenkai.com post code: 201114
 《 OPERATING MANUAL OF ANNULAR BOP 》

CONTENTS
1.General…………………………………………………………………………… 1
2.Specification and Main Technical Data…………………………………… 2
3.Working Principle and Primary Structure Features of Annular BOP
with Spherical Packers ……………………………………………………… 6
4.Working Principle and Primary Structure Features of Annular BOP with
Tapered Packers ……………………………………………………………… 7
5.Installation Method…………………………………………………………… 9
6.Operation and Notice ………………………………………………………… 9
7.Maintenance …………………………………………………………………… 10
8.Common Malfunctions and Settlements ………………………………… 18

9.Ordering ……………………………………………………………………… 19
 《 OPERATING MANUAL OF ANNULAR BOP 》

1.General
Shanghai ShenKai Petroleum Equipment Co., Ltd has a long history to produce various
kinds of BOP since 1974. It is a professional oil equipment and tools company which has
development and strong manufacturing capabilities ; Product quality inspection and testing
well-equipped, over the years by Shanghai Municipal Science and Technology Commission as
high-tech enterprises. Production 105Mpa BOP has won key new products in Shanghai and the
title of National Key New Product. At present our company have produced BOP has been
formed to adapt to both land and offshore oil drilling platform needed products.
My company has a complete QHSE management systems, product design, manufacturing,
in line with API Spec 16A "Drilling channel equipment specifications" and GB20174 "oil and
gas drilling and oil drilling equipment, communications equipment," the national standard has
been made in API Spec Q1 and ISO 9001 quality certification and obtained the use of API Spec
16A product logo license.

1．1 Type Description

The type of Annular BOP which is manufactured by our company consists of five capital letters or
numbers (Some can be omitted.)
As shown below:
FH
code of bottom connection flange
(when the same as rated working pressure,
it can be omitted, unit: MPa)
code of rate working pressure(unit: MPa)
code of bore

code of packer form:tapered packer — Z, spherical packer— omitted

Code of Annular BOP

Example:
“FH35-35/70”shows that the Annular BOP with a spherical packer, the bore is
φ346.1 mm ( 13 5/8″), the rated working pressure is 35MPa (5000Psi), the
rated working pressure of bottom connection flange is 70MPa (10000Psi).
“FHZ54-14” shows that the Annular BOP with a tapered packer, the bore is
φ539.8 mm ( 21 1/4″), the rated working pressure is 14MPa (2000Psi), the
rated working pressure of bottom connection flange is 14MPa (2000Psi).

1．2 Application

Annular BOP is an important part of well-control equipments. It mainly applies to

control wellhead pressure during drilling workover operations and formation testing etc to
prevent well blowout effectively and realize safe construction. Annular BOP shall be
equipped with hydraulic control system. It is usually used with ram BOP and also
independently. It can be used for following operation:

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 《 OPERATING MANUAL OF ANNULAR BOP 》

It can seal any size of

When the well blowout and Under the control of the
annular space with a
kind of rubber if there overflow happens during hydraulic control system which
is a drilling tool, tubing is equipped with a depressuring
or casing in hole. drilling, coring or well
pressure regulating valve or a
logging, it can seal the
cushion accumulator, it can
annular spaces between
When there is no force stripping with 18 ° tool
drilling tool in hole, it Kelly, coring tools, cable,
can seal the wellhead joint.
wireline and wellbore.
completely.

2. Specification and Main Technical Data

Our company has two kinds of packers: spherical and tapered. The bonnet of
spherical packer and shell is joint with flange and wedge. The bonnet of tapered packer and
shell is joint with jaw.〈see table 1、fig 1、fig 2、fig 3 〉

Between bonnet and shell is flange connection (fig 1)

spherical
Annular Packer Between bonnet and shell is wedge connection (fig 2)
BOP type
tapered Between bonnet and shell is jaw connection (fig 3)

1 Bonnet

2 Spherical packer

3 Adapter ring

4 Piston

5 Shell

6 Sealing component

Figure 1 FH35-35/70 Annular BOP (Between bonnet and shell is flange connection)
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 《 OPERATING MANUAL OF ANNULAR BOP 》

1 Bonnet

2 Clamp ring

3 Wedge
、

4 Spherical packer

5 Mud-guard ring

6 Sealing component

7 Piston

8 Shell
Figure 2 FH35-70/105 Annular BOP
(Between bonnet and shell is wedge connection)

1 Bonnet

2 Wear plate

3 Tapered packer

4 Jaw
5 Sealing component

6 Piston
7 Outside sleeve
8 Inside sleeve

9 Shell

Figure 3 FH54-14 Annular BOP

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 《 OPERATING MANUAL OF ANNULAR BOP 》

(Between bonnet and shell is jaw connection)

Table 1 Specification and Technical Data of Annular BOP
FH18- FH18- FH28- FH28-
Model FH18-35 FH28－35
35/70 70/105 35/70 70/105
Bore mm(in) 179.4(7 1/16) 279.4 (11)
Rated Working Pressure MPa (Psi) 35 (5000) 70(10000) 35 (5000) 70(10000)
Hydraulic Control pressure MPa (Psi ≤10.5 (1500)
Hydro-cylinder Opening Chamber
12.8 12.8 52 58 58 100.2
Volume (L)
Hydro-cylinder Closing Chamber
18.8 18.8 65 72 72 124.3
Volume (L)
Connection Type between Bonnet and
Flange Flange Flange Flange Flange Wedge
Shell
Type of Packing Unit Spherical Spherical Spherical Spherical Spherical Spherical
Top Top Studded
Connection Bolt M36×3 M36×3 M39×3 M48×3 M48×3 M45×3
Type Gasket R46 R46 BX156 R54 R54 BX158
Bottom Bottom Flange
Connection Bolt M36×3 M39×3 M39×3 M48×3 M45×3 M50×3
Type Gasket R46 BX156 BX156 R54 BX158 BX158
Specification of Hydraulic Control
Z1" ×2 Z1"(2")×2
Connection
Net Weight kg 1572 1600 5160 4300 4423 10800
Center of Gravity
(The center of bottom flange is original 338 391 440 462 468 790
point)
Outside Dimension A 737 737 1092 1138 1138 1448
Mm H 790 814 1136 1081 1096 1420
Packaging Dimension 1500× 1500×
1380×940 1380×940 1500×1400 2200×2200
1310 1310
(length × width × height) mm ×1195 ×1220 ×1465 ×1640 ×1640 ×1700
Gross kg 1755 1782 5460 4560 4683 11458

Figure 4 Outline drawing of Annular BOP with spherical packer

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 《 OPERATING MANUAL OF ANNULAR BOP 》

Continual table 1 Specification and Technical Data of Annular BOP

FH35-
Model FH35-35 FH35-35/70 FHZ54-14
70/105
Bore mm(in) 346.1 (13 5/8) 539.8 (21 1/4)
Rated Working Pressure MPa (Psi) 35(5000) 70(10000) 14（2000）
Hydraulic Control pressure MPa (Psi) ≤10.5
Hydro-cylinder Opening Chamber Volume (L) 71.3 71.3 124 72
Hydro-cylinder Closing Chamber Volume (L) 93.5 93.5 152 118
Connection Type between Bonnet and Shell Flange Flange Wedge Jaw
Type of Packing Unit Spherical Spherical Spherical Tapered
Top Top Studded
Connection Bolt M42×3 M42×3 M48×3 M42×3
Type Gasket BX160 BX160 BX159 R73
Bottom Bottom Flange
Connection Bolt M42×3 M48×3 M58×3 M42×3
Type Gasket BX160 BX159 BX159 R73

Specification of Hydraulic Control Connection Z1"(2")×4 Z1"(1 1/2")×2

Net Weight kg 6843 14760 6780

Center of Gravity
525 910 744
(the center of bottom flange is original point)
Outside Dimension A 1270 1270 1640 1516
Mm H 1160 1227 1634 1337

Packaging Dimension 1620×1380 2200×2100

（length×width×height）mm ×1700 ×2310

Gross kg 7138

Notice: The size of top and bottom

flange conforms to API Spec 16A.

Figure 5 Outline drawing of Annular BOP with tapered packer

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 《 OPERATING MANUAL OF ANNULAR BOP 》

3．Working Principle and Primary Structure Features of Annular BOP

with Spherical Packers
3.1 Working Principle
For the Annular BOP with 35 MPa rated working pressure or less, the connection between the
bonnet and shell is flanged connection. It consists of shell, bonnet, piston, packer, adapter ring and
some seals, etc. (Figure 1)
For the Annular BOP with 70 MPa rated working pressure or more, the connection between the
bonnet and shell is wedged connection. It consists of shell, bonnet, piston, packer, mud-guard ring,
wedge, clamp ring and some sealing components, etc. (Figure 2)
When well blowout happens and needs to shut in the well, the high-pressure oil of hydraulic
control device is pumped into the closing chamber of the BOP below the piston. As the piston rises, it
pushes the packing unit up. Because of the limitation of hemispherical bonnet, the packing unit
moves upward along the bonnet spherical surface to the center of wellhead during the rising. Until
the rubber between the supporting ribs is crushed to enclasp the drilling tools or seal the open hole
completely, and then seal the well. When the hydraulic fluid is pumped into the opening chamber of
the BOP above the piston. As the piston comes down, the compressive force action on the spherical
surface of packer is closed up, the packing unit returns to its original position by its elasticity to open

3.2 Structure Feature

3.2.1 The major parts, such as bonnet,
shell, piston, and adapter ring adopt
excellent alloysteel. These materials
conform to the specification of NACE
MR-01-75 and apply to the working
condition of acid medium. It has been
heat-treated specially. The hydrostatic
proof test is done according to the
specification of API Spec 16A to
ensure the safety and reliability of
using under the working pressure.
3.2.2 The “Z” shape cross-section 3.2.3 For the Annular BOP
of piston has the features of short with 35 MPa rated working
stroke and low height. There are
pressure or less, the flanged
two wear rings between the piston
stud (see figure 1) and cap
O.D. and shell, also a wearing ring
between the piston I.D. and shell to nut is used for the
avoid the direct contact between connection between the
the piston and shell during bonnet and shell to prevent
movement of piston for protecting the rusting between stud
shell and piston. Replace the
and nut.
wearing ring if it is worn.

3.2.4 The lip-sealing ring is used at three dynamic seal 3.2.5 For the Annular BOP with 70 MPa
position in Annular BOP. They have self sealing
rated working pressure or more, 12 wedges
(example:type FH35-70/105 Annular BOP,
performance to reduce the wear of sealing ring. So that they
see figure 2) are used for the connection
can reliable seal to avoid leak.(see figure 1, figure 2) between the bonnet and shell. They have
Piston O.D. : on piston O.D. to contain opening and big connection strength, and the shell is
closing chamber. under uniform stress. It is easy to assemble
and disassemble.
Piston I.D. : on shell to contain wellbore pressure and
closing chamber.
3.2.6 The bonnet is semisphere, no stress
Adapter ring: on adapter ring to contain wellbore
concentration.
pressure and opening chamber.

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 《 OPERATING MANUAL OF ANNULAR BOP 》

3.3 Sealing Principle & Structure and Feature of Spherical Packer

3.3.1 The sealing principle of packer: the
Annular BOP is sealed in two stages. The
stage one: the piston pushes the packing
unit up with hydraulic pressure and cause it
moves upward along the spherical surface
to the center of wellhead, and then the
supporting ribs close together to crushed
the rubber to the center of wellhead to form
the initial sealing. The stage two: if there is
well pressure in hole, the wellbore pressure
action on the upper annular surface of
piston’s inner chamber pushes the piston up
further cause the sealing tighter to form
reliable sealing. It is called assisting closing
of wellbore pressure.
3.3.2 Funnel effect：From the free state to the
compressed state, each cross-section diameter’s
reduction of the annual packer is different. The
reduction at the top is big and at the bottom is small.
Therefore, rubber compresses firmly against the steel
segment at the top of the packer, but rubber at the
bottom is only slightly compressed. This forms a
“funnel element” that not only improves the sealing
characteristics but also makes it easy for a tool joint
to enter the packer. When stripping in, wellbore
pressure compresses the rubber portion of packer to
图 6 球形胶芯外形图
avoid tensile stress to prolong the service life of
rubber.

3.3.3 Extruding and tear of the packer are

limited: when a hole is closed, the wellbore
pressure forces the center rubber of packer
to extrude, but the top plate of supporting
rib’s spherical surface can resist that, so
the rubber in a compressed state to support
the large pressure so that it will not be
torn.
(Figure 6) Outline drawing of spherical packer
3.3.4 Large reserve of rubber：This kind
of spherical packer has more spare rubber
for replenishment after drilling tools are 3.3.5 The packer is semisphere (Figure 6)：It
torn because of forced stripping, and there is vulcanized by 12~14 radiate bow supporting
is no need to replace the rubber during the ribs and rubber. The ribs are made of alloysteel.
stripping. It is especially suitable for the
situation where drilling tool rubs against
rubber frequently.

4. Working Principle and Primary Structure Features of Annular BOP

with Tapered Packers (Figure 3)
4.1 Working Principle:

4.1.1The connection between the bonnet and shell of the Annular BOP with tapered
packer is jaw connection. It is composed of shell, bonnet, piston, packer, outside sleeve,
inside sleeve, wear plate and some components, etc. (Figure 3)

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 《 OPERATING MANUAL OF ANNULAR BOP 》

4.1.2 When well blowout happens and needs to shut in the well, the hydraulic fluid is pumped into the closing

chamber of the BOP below the piston. As the piston rises, it pushes the packing unit up. Because of the

limitation of wear plate, the packing unit moves upward along the piston conical surface and wear plate to the

center of wellhead during the rising until the rubber between the supporting ribs is crushed to enclasp the

drilling tools or seal the wellhead completely, and then seal the well. When the hydraulic fluid is pumped into

the opening chamber of the BOP above the piston. As the piston comes down, the compressive force action on

the wear plate is closed up, the packing unit returns to its original position by its elasticity to open the well.

4.2 Structure Feature

4.2.1 The major parts, such as bonnet, shell,
piston, and outside sleeve adopt excellent
alloysteel. These materials conform to the
specification of NACE MR-01-75 and
apply to the working condition of acid
medium. It
has been heat-treated specially. The
hydrostatic proof test is done according to
the specification of API Spec 16A to
ensures the safety and reliability of using
under the working pressure.
4.2.2The lip-sealing ring is used at three dynamic seal
positions in Annular BOP. They have the performance of
self sealing to reduce the wear of sealing ring. So that
they can reliably seal to avoid leak. (Figure 3)
Piston O.D.: on piston O.D. to contain opening and
closing chamber.
Piston I.D.: on shell to contain wellbore pressure and
closing chamber.
Bonnet: on bonnet to contain wellbore pressure and
opening chamber.

4.2.3 There is a test hole of piston on the 4.2.4 20 jaws are used for the connection between the

bonnet, contrast the piston stroke from time bonnet and shell (Figure 3). They have reliable

to time to predict the life of packer.
4.2.5 The inner chamber on the top of piston
is taper, contact with conical surface packer
directly. Due to the degree of the taper is
small, the thrust of piston for closing is also
and O.D. is less than other type of annular
BOP.
connection and the shell is under uniform stress. It is
easy to disassemble and assemble. There are two “O”
sealing rings on each of the jaw screw to prevent the
rusting between jaw and bonnet.
4.2.6 A dismountable wear plat is equipped on the
friction surface which the top of bonnet’s inner chamber
contact with the supporting ribs of packer (Figure 3) to
protect bonnet and easy to replace.

4.3 Sealing Principle & Structure Feature of Tapered Packer

4.3.1 The Sealing principle of packer: the Annular BOP is sealed in two stages. The stage one: the piston
pushes the packing unit up with hydraulic pressure and cause it moves upward along the piston conical surface
and wear plate to the center of wellhead, and then the supporting ribs close together to crushed the rubber to
the center of wellhead to form the initial sealing. The stage two: if there is well pressure in hole, the wellbore
pressure action on the upper annular surface of piston’s inner chamber pushes the piston up further cause the
sealing tighter to enhance the sealing performance of packer. It is called assisting closing of wellbore pressure.

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 《 OPERATING MANUAL OF ANNULAR BOP 》

4.3.3 Large reserve of rubber：The packer has a large

4.3.2 The out side of packer is taper. The angle
storage capacity. Rubbers among packer’s supporting ribs
between the bus of the conical surface and the
may be crushed to the wellhead and sealed. The volume of
axis of the packer is 25 ° . The packer is
packer is much larger than the space which needs to close
vulcanized by 22 supporting ribs and rubber.
in. Therefore, they can close in different shape and size of
Supporting rid is equipped like radial.
drilling tools, also can close the wellhead fully. If hydraulic
(Figure7).
control pressure is controlled by a depressuring pressure
regulating valve or a cushion accumulator, the packer can
force stripping and allow passing 18°tool joint . Because of
the large reserve of rubber, if the packer is not damaged
seriously, it still can seal and its life can be tested. During
the annular BOP’s working process, the packer is damaged
continually, so it needs to fill through increasing piston
stroke and crushing reserve rubber. When the piston stroke
is the maximum (piston moves to top), or the upper and
lower surface of the packer’s supporting ribs close up
separately, it shows that the reserve rubber of packer run
out. Even if increasing the hydraulic control pressure, the
packer can’t seal reliably. So the life of the packer can be
Figure 7 Outline drawing of tapered packer
predicted by measuring the piston stroke.

5. Installation Method
5.1 Installation ： Annular BOP 5.2 Pressure test after installation：Annular BOP should be fixed

cannot be transported to well site firmly after installation and be performed the hydrostatic proof tested with

till sealing pressure test, which the whole set of wellhead devices to inspect the reliability of sealing

rises pressure to rated working characteristics and all connections. Only qualified BOP can be used.

pressure. Installation should be On the driller’s station and remote control console, the BOP should

according to the BOP’s combined be checked by closing and opening twice to inspect the correspondence

form of the requirement of well between opening & closing and practical operation and correctness of

control. The joints of well tubing connection of pipe lines. Air should be removed from the oil duct. The

and ram BOP should be in the BOP should be in the open position when normal drilling.

same direction.

6.Operation and Notice

6.1 Normally, the control pressure(closing 6.2 When well blowout happens, 6.3 After reaching the
pressure) of BOP with individual depressing the Annular BOP can be used to target stratum, the BOP
pressure regulating valve should be less than shut in the well first, but it can not should be checked by
or equal to 10.5MPa and has certain be used for a long time. First, it closing and opening
proportion with wellbore pressure and the can damage the rubber untimely. with drilling tool but
dimension of drilling tool. If the diameter of Second, it has no locking device. no well pressure in
drilling tool is large or the wellbore pressure If there is no special situation, it well once every day to
is low, it should be lowered correspondingly can not be used to shut in the avoid the packer
to extend the packer service life. open-hole. blocking.

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 《 OPERATING MANUAL OF ANNULAR BOP 》

6.4 When using the Annular BOP to stripping in 6.5 After opening the BOP, it should be checked if the
without well kill, must use 18°tool joint. On the BOP is opened fully to prevent the packer to be
hydraulic control closing lines, in addition to the scratched.
individual depressuring regulating valve, if there is
a accumulator, the hydraulic percussion in the
6.6 It is not allowed to release the wellbore pressure by
closing chamber can be obtained a cushioning
opening BOP.
effect to extend the packer’s service life. During
forced stripping, on the premise of sealing,
hydraulic pressure should be adjusted as low as 6.7 When the BOP is in closing position, it is allowed to
possible and the speed of stripping should be move drilling tool up and down but not to turn it.
controlled strictly. Especially the drill pipes should
be put up and down slowly through the joints.

6.8 Notice: keep the hydraulic fluid clean.

7. Maintenance
7.1 Notice
After using the well, disassembling the hydraulic lines connecting with BOP, blocking holes
with plugs, clean the BOP from outside to inside, and inspect all seals and their contact
surface. Then grease the bolt holes, the gasket-grooves, the inner surface of bonnet and the
supporting surface of piston to avoid rust.

After disassembling, the connections such as gaskets, studs, nuts and special tools should be
gathered and encased in order to prevent they from losing.

Check the all screws from time to time, tighten them in time if they are loose.

Keep the hydraulic oil clean and prevent dirt from entering the cylinder to avoid damaging
the cylinder and piston.

All rubber parts should be stored as following:

# Numbering them according to the time of warehousing and new & old, always using the
oldest first.
# Storing rubbers in a dark and dry room in a relaxational position. Do not store them
outdoors. These rubbers can not be bent or compressed. It is better to lay them flat in a
wooden case. O-ring is not allowed to hung on the woodpile.
# Store rubbers away from corrosive medium, electric motors and high-voltage equipment to
avoid packer producing ozone to corrode rubbers.

7.2 Replacing of Packer

7.2.1 Packer is the key part which plays the role of sealing well. Once it is damaged seriously, it can not
seal well. Replacing the packer in time if it is damaged seriously. The packer should be replaced in support
base.

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 《 OPERATING MANUAL OF ANNULAR BOP 》

7.2.2 If the packer is replaced in well site, it should be operated as

following:
1.Remove the connection between bonnet and shell when there is no
drilling tools in the hole, lift off the bonnet, screw the lifting bolts into
the packer, then lift the old packer out with rope and replace it with the
new one. Install the bonnet, screw the nuts.
2. Pressure test should be performed again after replacing to inspect the
sealing characteristics of the packer.
3. If there is a drilling tool in the hole, the new packer should be first cut
open with tapping knife (with the aid of pinch bar, soapy water to grease
knife edge)（Figure 8）The cutting surface should be smooth, then lift
the bonnet up. As the same, the old packer should be lifted up with rope
and cut open it, replace it with the new one.
4.The rubber burr of the new packer should be removed and grease with
MnS2 on the contact surface between the bonnet and the packer.

(Figure 8) Replacement of packer

when drilling tool is in well

7.3 Maintenance and Replacing
7.3.1 Annular BOP with spherical packer（Figure 9 Exploded View of Annular BOP）

1. Unscrew the two pipe plugs from the 3.Screwing the lifting bolt into the packer,
closing (lower) port and the opening and lift it out with rope.
(upper) port in the shell, let the residual
oil out, and then remove the studs, nuts
which connect the bonnet and shell.
Then lift off the bonnet with lifting tool. 4.Hoisting the adapter ring slowly with
Disassembly lifting tool.
procedure
of bonnet,
adapter ring 5 Using oil pump or cotton cloth suck oil
and piston 2. If the BOP is connected with wedge, out from the shell.
the No.2 nut should be unscrewed first
with No.1 disassembly screw to eject
No.4 clamp ring, then using pinch bar to
take out No. 5 wedge（Figure 10 type
6.Hositing the piston slowly with lifting tool.
FH35-70/105 exploded view of Annular
BOP）；

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 《 OPERATING MANUAL OF ANNULAR BOP 》

Inspection 1.Piston: It should be repaired and replaced if the O.D. or I.D. of the piston is worn

and 0.5mm more than the limited tolerance. The wear ring should be replaced if its O.D.
is worn over original limited tolerance.
maintenance

after

disassembly 2. Adapter ring and seal groove: Inspect the adapter ring and seal groove. They
should be repaired with abrasive paper or oilstone if there is any pit.

3. The inner surface of bonnet: Inspect the sealing surface between the inner surface of
bonnet and packer, repair them with abrasive paper or oilstone for shallow friction. It should
be repaired or replaced according to SY/T6160 if there are defects such as serious wear,
crack or pit.

4. Packer: Inner hole and spherical surface of spherical packing unit with any serious
deformation, crack, broken and distortion of supporting rib, and aging of packer are not
allowed.

5. Sealing ring: First inspect it’s lip. The sealing ring should be replaced if there is any
damage, wear or aging.

6.Shell: It should be repaired if the I.D. or O.D. of it’s sealing portion of is worn 0.5mm
more than the limited tolerance. The wear ring should be replaced if it’s O.D. is worn over
original limited tolerance.

7.Packing washer groove: Inspect packing washer groove of flange, any defect that affects
sealing characteristics is not allowed.

7.3.2 Annular BOP

with Tapered Packer（Figure 11 Exploded View of Annular BOP）

Disassembly 1.First unscrew the two pipe plugs from the
procedure of closing (lower) port and the opening (upper)
bonnet and port in the shell, disassembly the No. 20
piston: screw and No. 21 bonnet grip head, unscrew
the No.17 supporting screw and No. 16 jaw
screw, and lift off the bonnet with lifting
tools.
3. Using oil pump or cotton cloth to suck oil out
from the shell.
4.Hoisting the piston slowly with lifting tool.
5. Disassembly the No.13 and No.9 screw with
extension allen（S=10，S=14）wrench.

2.Screwing the lifting bolt into the

packer, and lift it out with rope. 6.Take No.11 outside sleeve and No. 14
inside sleeve out.

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 《 OPERATING MANUAL OF ANNULAR BOP 》

Inspection
and 1. The inner conical surface of piston：Check the sealing surface between the piston’s
maintenance inner conical surface and packer, repair them with abrasive paper or oilstone for shallow
after scratch. It should be repaired or replaced according to SY/T6160 if there are defects such
disassembly: as serious wear, crack or pit.

2. Check the wear plate

which is equipped in the 3. Seal groove：Inspect the 4. Others are same as
bonnet. It should be seal groove. It should be the 7.3.1 Annular BOP
replaced in time it is worn repaired with abrasive paper with spherical packer
seriously. or oilstone if there is any pit.

7.4 Assembly of Annular BOP

It should be performed in 1. The burr or cusped edge on parts should be removed to ensure the
accordance with the edge of seal ring not be scratched. Keep the parts clean.
reversed procedure of
disassembly procedure
7.3.1. or 7.3.2., but notice 2. Lifting and assembling parts slowly and smoothly to prevent
as following: blocking the parts or damaging the sealing ring and prevent dirt
entering the sealing surface.

3. Greasing both the surface of sealing ring, inside and outside

sealing surface of matched parts for easy to assemble.

4. Pay attention to the direction of lip sealing ring, the opening of

lip should face the direction of well pressure.

5. Let the sealing rings passing through the oil hole smoothly to
ensure not to be damaged.

6. The M27 Nut of type F35-70/105BOP（See fig 10, No.2）must

be screwed down and be under uniform stress.

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 《 OPERATING MANUAL OF ANNULAR BOP 》

18

17

13

12

11

14

10

14

19

15

16

Figure 9 Exploded View of Annular BOP（Spherical Packer）

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 《 OPERATING MANUAL OF ANNULAR BOP 》

Table 2 Annular BOP Parts List (Spherical Packer)

Model
N Descripti Qt
y FH18- FH18- FH35-
o. on FH18-35 FH28-35 FH28-35/70 FH35-35
35/70 70/105 35/70
FH1835- FH1835 FH2835.03- FH2835/70.0 FH3535.04- FW1305-
1 Shell 1 H09.01
02 /70-01 00 1－00 00 17
FH1835- FH1835 H09.04. FW1305-
2 Bonnet 1 FH2835-05 FH2835-05 FH3535-03A
03 -03 00 05A
FH1835- FH1835 FW1305-
3 Piston 1 H09.02 FH2835-14 FH2835-14 FW1305-12A
18 -18 12A
Adapter FH1835- FH1835 FW1305-
4 1 H09.03 FH2835-11 FH2835-11 FW1305-10A
Ring 10 -10 10A
FH1835- FH1835 H09.07. FH2835.09- FH2835.09- FW1305.06- FW1305.0
5 Packer 1
06-00 -06-00 00 00 00 00A 6-00A

FH1835- FH1835 FW1305-

6 Stud 24 H09.06 FH2835-04 FH2835-04 FW1305-04
08 -08 04
FH1835- FH1835 FW1305-
7 Cap Nut 24 H09.05 FH2835-07 FH2835-07 FW1305-03
07 -07 03
FH1835- FH1835
Seal- FH2835-18 FH2835-18 FW-1305.
14 -14 H09.12. FW1305.13-
8 2
FH1835- FH1835 00 00
piston I.D. FH2835-19 FH2835-19 13-00
15 -15
Wear 1 FH1835- FH1835 FW1305-
9 H09.13 FH2835-23 FH2835-23 FW1305-14
Ring 付 16 -16 14
Seal- FH1835- FH1835 FW1305.1
FH2835-20 FH2835-20
19 -19 H09.15. FW1305.16- 6
10 2
Piston FH1835- FH1835 00 00
O.D. FH2835-21 FH2835-21 0
20 -20
Seal-
FH1835- FH1835 H09.11. FW1305.1
Adapter FH2835-15 FH2835-15
12 -12 00 FW1305.11- 1
11 Ring 2
00
FH1835- FH1835
I.D. FH2835-16 FH2835-16 0
13 -13
“O” FH1835- FH1835 FW1305-
12 1 H09.09 FH2835-12 FH2835-12 FW1305-09
Seal-ring 11 -11 09

“O” FH1835- FH1835 H09.08. FW1305-

13 1 FH2835-10 FH2835-10 FW1305-07
Seal-ring 09 -09 00 07
Wear 2 FH1835- FH1835 FW1305-
14 H09.14 FH2835-17 FH2835-17 FW1305-15
Ring 付 17 -17 15
FH2835-
15 Joint 2 -- -- FH2835-13 FH2835-13 -- --
13

Z1"Pipe FH2835- FH2835 FH2835- FH2835-

16 2 FH2835-22 FH2835-22 FH2835-22
Plug 22 -22 22 22

17 Screw off 4 6.8 6.8 9 9

“O” 80×
18 24 -- -- -- -- 85×5.7 85×5.7
Seal-ring 3.55

“O” FW1305-
19 1 -- -- H09.10 -- -- FW1305-08
Seal-ring 08

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《 OPERATING MANUAL OF ANNULAR BOP 》

1
Table 3 Type FH35-70/105
2 Annular BOP Parts List

3 No Description Qty Code

Disassembly 12 FH3570-19
1
4 Screw
2 Nut 12 FH3570-03
5 3 Stud 12 FH3570-02
4 Clamp Ring 1 FH3570-01
5 Wedge 12 FH3570-05
6 Bonnet 1 FH3570-06
6 7 Screw M12×30 12 GB70-76
8 Packing unit 1 FH3570-07
7 Combine sealing 1 FH3570-09
9
ring
10 “O” Seal ring 1 FH3570-08
Combine sealing 2 FH3570-11-0
11
ring
8
12 Mud-guard ring 1 FH3570-10
13 Wear ring 2 FH3570-15
9
Combine sealing 2 FH3570-14-0
14
ring
10
15 Screw M36×80 8 (12.9 class)
11 16 Hanger 4 FH3570-04
17 Screw off 4 JB8112-1999
12 Combine sealing 2 FH3570-12-0
18
ring
13 19 Wear ring 1 FH3570-16
20 Shell 1 FH3570-18
14 21 Joint 4 FH3570-13
22 Oil plug 4 F02-15
23 23 Piston 1 FH3570-17

15
16

17

18

19

20

21
Figure 10 Type FH35-70/105
22 Exploded View of Annular BOP

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《 OPERATING MANUAL OF ANNULAR BOP 》

Table 4 Type FHZ54－14

Annular BOP Parts List
1
No Description Qty Code
2 1 Bonnet 1 FHZ5414-03
2 “O” Seal ring 2 FHZ5414-09
3 3 Seal ring 2 FHZ5414-08
4 Wear plate 1 FHZ5414-01
4、5 5 Stud M12×35 6 GB5783-86
6 Packing unit 1 FHZ5414.02-00
2 7 Seal ring 2 FHZ5414-15
8 Piston 1 FHZ5414-13
6 9 Stud M20×80 16 GB70-85
10 Seal ring 2 FHZ5414-12
7 Outside sleeve
11 1 FHZ5414-14
12 “O” Seal ring 1 FHZ5414-17
8
13 Stud M12×45 16 GB70-85
14 Inside sleeve 1 FHZ5414-16
9
15 Jaw 20 FHZ5414-05
10 16 Jaw screw 20 FHZ5414-06
17 Supporting screw 20 FHZ5414-07
11 “O” Seal ring 20 GB3452.1-82
18
25×2.65
12 “O” Seal ring 20 GB3452.1-82
19
53×5.3
13 20 Stud M12×70 4 GB70-85
21 Bonnet grip head 4 FHZ5414-04
14 22 Shell 1 FHZ5414.11-0
23 Oil plug 2 F02-15
15 24 Adapter 2 FHZ5414-10
16

17

18

19
20

21

22

23

24 Figure 11 Type FHZ54-14

Exploded View of Annular BOP

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 《 OPERATING MANUAL OF ANNULAR BOP 》

8.Common Malfunction and Settlements（Figure 9～Figure11）

No. Malfunction Cause Settlement

1.The old packer is worn

1. Replacing the packer.
seriously, peel or aging.
2.Opening and closing the
For the normal 2. The new packer can not be
packer for several times.
packer of control closed to proper position.
3.Cleaning the groove and
1 line, the packer can 3. Some impurities may be
other parts of packer, move
not seal and shut in deposited in the groove of
the rubber regularly.
the well pressure. packer.
4.Replacing the sealing
4. There is leakage in the
ring of piston.
seal portions of piston.
1.The BOP is closed for a
long time which results in
The BOP can permanent deformation and 1. Replacing the packer.
2 not be opened after aging of packer. 2.Clean it after lifting the
close. 2.There is some solidified bonnet out.
cement slurry under the
packer.
1.Oil can not flow smoothly
The BOP can
in pipe lines. 1.Dredging the pipe lines.
3 not be opened and
2. There is leakage in pipe 2.Repairing the pipe lines.
closed flexibly.
lines.
The medium in
the well flows into
The corresponding seals Replacing the
the cylinder or
4 on adapter ring have been corresponding damaged
flows from the
damaged. seals.
connection between
bonnet and shell.
The seal-surface of
The pressure can
shell, cylinder, piston, Replacing all seals,
5 not be controlled by
adapter ring and seals have repairing the seal surface.
hydraulic unit.
been damaged.
The movement
direction of piston The connection of pipe
Reversing the position
6 is not the same as lines between control
of pipe lines of BOP.
nameplate mark of console and BOP is wrong.
control valve.

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 《 OPERATING MANUAL OF ANNULAR BOP 》

9. Ordering
When you order annular BOP, please refer to Table 1 “Specification and Technical Data
of Annular BOP” and show following contents:

 Model and size.

 Working temperature

 Sealing gasket groove is

required with corrosion-

resistance overlay or not.

 Spare parts and other

ancillary equipments.

 Other special requirements.

Note: Products will be supplied according to the manufacturer’s

standards if the above items are not specified when ordering.

Company: Shanghai Shenkai Petroleum Equipment Co. Ltd.

Address: No.1769 Puxing Road, Minhang Shanghai, China

Post Code: 201114

Tel: 021-64290467

Fax：021-64290467

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