PLANT MONITORING CHECKSHEET DATE

SR. NO CONTENT NAME ID No. OBSERVATION STATUS ACTION TO BE TAKEN RESP. DEVIATION APPROVAL T.DATE Sign

PLANT UTILITIES

D.G SET SM/DG/001

1
COMPRESSOR 200
SM/COM/001
2 CFM

COMPRESSOR 250
SM/COM/002
3 CFM

COMPRESSOR
SM/COM/003
4 480CFM

E.O.T CRANE SM/EOT/001

5

FORKLIFT SM/FL/002
6

TRUCK
7

AIR DRYER SM/AD/001

8

PLANT FACILITIES
SPOT WELDING
SM/SWM/001
1 M/C

SURFACE
SM/SG/001
2 GRINDER

LATHE MACHINE SM/LM/001

3

LATHE MACHINE SM/LM/002

4

MILLING MACHINE SM/MM/001

5

DRILL MACHINE SM/DM/001

6

MIG WELDING M/C SM/MWM/001

7

MIG WELDING M/C SM/MWM/002

8

Prepared By Approved By-

 PLANT MONITORING CHECKSHEET DATE
SR. NO CONTENT NAME ID No. OBSERVATION STATUS ACTION TO BE TAKEN RESP. DEVIATION APPROVAL T.DATE Sign

POWER PRESS MACHINES

1 800 TOM SM/PP/001

2 300 TON SM/PP/002

3 250 TON SM/PP/003

4 500 TON SM/PP/004

5 400 TON SM/PP/005

6 160 TON SM/PP/006

7 200 TON SM/PP/007

8 110 TON SM/PP/008

9 160 TON SM/PP/009

10 80 TON SM/PP/010

11 160 TON SM/PP/011

12 80 TON SM/PP/012

13 160 TON SM/PP/013

14 50 TON SM/PP/014

15 150 TON SM/PP/015

16 100 TON SM/PP/016

17 60 TON SM/PP/017

Prepared By Approved By-

 PLANT MONITORING CHECKSHEET DATE
SR. NO CONTENT NAME ID No. OBSERVATION STATUS ACTION TO BE TAKEN RESP. DEVIATION APPROVAL T.DATE Sign

TOOL &DIE

1 DRAW

TRIMMING+PIERCING+CAM
2 PIERCING
MEMBER HOOD LOCK
YP8 PIERCING +DOWN
3 FLANGING

RSTRIKING+CAM TRIM+
4 PIERCING

5 PIERCING + CAM PIERCING

6 DRAW

7 TRIMMING + PIERCING

8 FLANGING

9 COVER SIDE SILL TRIMMING+PIERCING

YRA

10 RESTRIKING+FLANGE

11 TRIMMING

12 PIERCING

13 PIERCING + SEP

BLANKING(COMMON )
14

PUNCHING LH/RH
15
BRKT LINK YP8 RH/LH
YP8 1ST BENDING LH/RH
16

SIDE BENDING LH/RH

17
2ND BENDING LH/RH
18

Prepared By Approved By-

 PLANT MONITORING CHECKSHEET DATE
SR. NO CONTENT NAME ID No. OBSERVATION STATUS ACTION TO BE TAKEN RESP. DEVIATION APPROVAL T.DATE Sign

1/10 BLANKING
19
2/10 FORMING
20
3/10 FORMING
21
4/10 TRIM+PIE
22
5/10 CAM NOTCHING+PIE
23 ARM SUSPENSION RH
YC5
6/10 BENDING
24
7/10 BURRING
25
8/10 BURRING
26
9/10 REST+TRIM
27
10/10 REST+PIE+CAM
28 NOTCH

2/10 FORMING
29
3/10 FORMING
30
4/10 TRIM+PIE
31
5/10 CAM NOTCHING+PIE
32
ARM SUSPENSION LH
6/10 BENDING
33 YC5

7/10 BURRING
34
8/10 BURRING
35
9/10 REST+TRIM
36
10/10 REST+PIE+CAM
37 NOTCH

38 BLANKING+PIERCING

39 1st FORMING
FRAME FRONT
SUSPENSION LOWER
40 YBA/YAD 2nd FORMING

41 TRIMMING+PIERCING

42 PIERCING YBA

Prepared By Approved By-

 PLANT MONITORING CHECKSHEET DATE
SR. NO CONTENT NAME ID No. OBSERVATION STATUS ACTION TO BE TAKEN RESP. DEVIATION APPROVAL T.DATE Sign

46 FENDER INNER ARCH BLANKING

LH
47 FORMING

48 FENDER INNER ARCH BLANKING

RH
49 FORMING

50 DRAW
PANEL SIDE SILL
51 IINNER YP8 LH TRIMMING+PIERCING

52 RESTRIKING+CAM PIERCING

53 DRAW
PANEL SIDE SILL INNER
54 YP8 RH TRIMMING+PIERCING

55 RESTRIKING+CAM PIERCING

56 BLANKING + PIERCING

57 FORMING + BENDING
BRKT FR SEATER
58 INSIDE LH-RH SEPRATION + RST + ID MARK

59 TRIMMING

60 PIERCING + CAM CUTTING

61 BLANKING

62 FORMING
RISER FR CUSH
63 OUTSIDE RH- Y1K RESTRIKING

64 CAM BENDING

65 CAM PI+PI

Prepared By Approved By-

 PLANT MONITORING CHECKSHEET DATE
SR. NO CONTENT NAME ID No. OBSERVATION STATUS ACTION TO BE TAKEN RESP. DEVIATION APPROVAL T.DATE Sign

66 BLANKING

67 FORMING
RISER FR CUSH
68 OUTSIDE -LH Y1K RESTRIKING

69 CAM BENDING

70 CAM PI+PI

71 FORMING

72 PANEL FR PILLER TRIMMING

INNER RH- YJC
73 RESTRIKING

74 TRIM+PI+C PI

75 FORMING
76 TRIMMING
PANEL FR PILLER
INNER -LH YJC
77 RESTRIKING

78 TRIM+PI+C PI

HOLD MSATERIAL STATUS

1 FACILITIES AREA

2 MACHINE DG & COMPRESSURE AREA

MAINTENANCE AREA
3 BASEMENT AREA

5 TOOL LOCATION AREA

6 TOOL ROOM TOOL ROOM AREA

7 FACILITIES AREA

Prepared By Approved By-

 PLANT MONITORING CHECKSHEET DATE
SR. NO CONTENT NAME ID No. OBSERVATION STATUS ACTION TO BE TAKEN RESP. DEVIATION APPROVAL T.DATE Sign

9 POWER PRESS AREA

10 TOOL LOCATION AREA

11 PRODUCTION SHOP WIP AREA

FLOOR
12 GRINIDING AREA

13

14

15 FG AREA

16 PANEL CHECKER AREA

17 QUALITY STANDARD ROOM AREA

18 RED BIN AREA

19

20

5 S CHECKS

1 ZONE 1

2 ZONE 2

3 ZONE 3

4 ZONE 4

5 ZONE 5