Press Die Assessment Check sheet -Plate Type Die

Vendor Name:- Vendor Code :- Die Applicable for Part : o RH o LH o Both RH & LH o Single Part Die Asset Code :
Vendor & Part Information

Stamper Name & Code No. of Parts Per Stroke : Die Start of Production (SOP) Month/ Year :
Child Part Name :- Die Maker :
:-
Die 3D Machining Data Availability (Y/N) : No. of Strokes Completed :

Child Part No:- Part Grade & Thick: 1. Die Assessment By 2. Die Assessment/Verification by MSIL: 3. Die Verification After Correction:
Operation No.: Operation Name.: Models Applicable :
Vendor:

Date : Date : Date :

(I) Die Maintenance Process & System Check
Check Condition ( OK - √ , NG - X & NA - Not Applicable )
(Applicable in only case of Retooling/Refurbishment request raised to MSIL-SC by Vendor )

Sr. No. Check Points Standard Condition Verification Criteria Vendor Observations MSIL Observations MSIL Observations

Die Preventive Maintenance Should be available and updated till Last 1 year details to be
1
Plan & Check sheet date checked
Die Repair Request & History Should be available and updated till Last 1 year details to be
2
Card date checked

After
(II) Die Condition Check Available in Current Current
Correction
Die Condition Condition Remarks Remarks
Condition
A Die Information (Y/N ) (√ / X / NA ) (√ / X / NA )
(√ / X / NA )
Basic Die Identification
1 Part , Operation No. & Name Details Visual
Information on Die

B Safety

Die Storage Block- PU / Gas Should be Available in working

2 Visual
Spring / Ring Availability condition / No Damage

Should be Available / No Crack / No

3 Die Lifter / Hook Visual
Welding

Safety Bolts For blank Minimum 2 Nos. must Available

4 Visual
holder/Moving pad. excluding Working bolts

Safety guards availability to all Should be Available in bolted

5 Visual
moving parts. condition

C Tool Guiding Elements

1 Guide Pillar Should be available in Sufficient Visual,Micrometer

Nos., No Scoring ,Clearance between
Pillar & bush Should be less than
2 Guide Bush Visual, Bore Dial gauge
0.04mm, 80% Balls availability in ball
cage,
5 Holder Guide Post Holder guide post must be dowelled Visual,Micrometer, Bore
Dial gauge

3 Auxilliary Guide Pin Visual,Micrometer

No Scoring ,Clearance between Pillar
& bush Should be less than 0.04mm
4 Auxilliary Guide Bush Visual,Bore Dial gauge

No Scoring,No Damage,Clearance Visual,

6 Heel Guide & Wear Plates
b/w Sliding faces 0.04 to 0.10mm Feeler gauge /Color

D Part Locating Components

Rough Gauges/Blank Locator No Damage / No Welding

1 /tightened/Availability/ Fool Visual / Numbers
/Part Sensor
proofing / dowelled
3D Location must be positive locking
2 Locating Pins / Part Locator Visual / Numbers

E Tool Elements/ Component

No Play & Scoring in Sliding zone;
1 Cam Unit Positive retainer,Stopper Block,back Visual / Hand Feeling
up should be present

2 Coil spring No Broken/Same Color/ Equal Height Visual/Steel Rule

No Damage/No Broken/ Equal

3 Poly Urethane Rubber Visual/Steel Rule
Height

Availability / No Damage &

4 Gas Spring Visual
leakage/Working/ Piping Routing

5 Ejector Pin Availability /No Damage / Working Visual/Hand Feeling

Should be Available / Equal In height

6 Setting block Visual/ Vernier Caliper
/ No Damage

Inserts should dowelled & bolts

7 Bolts & Dowels - Visual
tightened

Scrap Box/ Scrap Removal Availability of lower riser blocks for

8 Visual
Provision Scrap Collection

F Structural Elements

No Bend/ Bulge out , Availability of

1 Lower/ Bottom Plate Visual
clamp slot

Lower Die Back Plate/ Spacer

2 No Bend/ Bulge out , Visual
Plate

No Bend/ Bulge out , Availability of

3 Upper/ Top Plate Visual
clamp slot

4 Punch Back Plate/Thrust Plate No Bend/ Bulge out Visual

No Bend/ Bulge out , Dowelled,

5 Punch Holder/guide Plate Visual
Pi holes - No Worn out

No Bend/ Bulge out/ Crack

6 Stripper Plate/ Insert Visual
No Chip off at Stripping zone

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 After
Available in Current Current
Correction
Sr. No. Check Points Standard Condition Verification Criteria Die Condition Condition Remarks Remarks
Condition
(Y/N) (√ / X / NA ) (√ / X / NA )
(√ / X / NA )
G Draw Tool Specific Vendor Observations MSIL Observations MSIL Observations

Overall Insert Body-

1 Visual
No Damage / Crack
Lower Forming/Draw Punch
Punch radius &Die Face -
2 Visual & Radius Gauge
No Damage/Worn Out /Uneven

Overall Insert Body-

3 Visual
No Damage / Crack
Upper Die Forming Insert
Die face, Radius & Bead -
4 Visual & Radius gauge
No Damage/Scoring/Worn Out

5 Overall Body- No Damage / Crack Visual

Blank Holder/Lower Ejector
Die Face /Bead Condition-
6 Visual & Radius gauge
No Damage/Scoring/Worn Out

Bottoming Block for Blank

7 No Damage , Tightened Visual /Allen key
Holder/Lower Ejector

8 Setting Block/ Pad Balancer No Damge ,Tightnened Visual

9 Cushion Stubs / pads No Damage ,Tightnened Visual /Allen key

No Scratches/Peel-Off, Smoothness
10 Coating Check Chrome / PVD Visual
of male radius

H Trim / Pierce / Re-strike/Flange Dies

Lower Trim Inserts/

1 No Damage/ Crack/ Chip off Visual
Scrap cutters

2 Upper Trim Insert No Damage/ Crack/ Chip off Visual

3 Cam Trim Inserts No Damage/ Crack/ Chip off Visual

Check For Blunt Edge ,Chip -off &

4 Die button Visual
Scrap Accumulation, orientation

Check For Blunt Edge ,Chip -off &

5 Piercing Punches visual
Scrap Accumulation, orientation

Lower Flange / Form / Body Condition- No Crack

6 Visual
Restrike Inserts Surface Condition -No Wornout

Upper Flange / Form/ Body Condition- No Crack

7 Visual
Restrike Inserts Surface Condition -No Wornout

9 L/R Marker Insert Wear out/ Tightness visual /Manual

10 Part Lifter / Ejector Working /Up Down Movement visual /Manual

Scratches/uniformity/Peel-
11 Coating Check Chrome / PVD Visual
Off/Smoothness of male radius

Vendor Declaration Sign off Initial Die Assess Condition Sign Off Final Die Assess condition/Status Sign Off

Outcome 1 : Outcome 2 : Outcome 3 :

o OK o OK Visit No. 1 - Date :
o Completed o In-Process
o Needs Improvement o Needs Visit No. 2 -Date :
Improvement o Completed o Not Completed

Tool Room / Maintenance Head Quality Head MSIL Team Vendor Team MSIL Team Vendor Team

Judgment ( For MSIL Use Only & Applicable only in case of Retooling/Refurbishment request raised to MSIL-SC by Vendor ) SRRS Request ID :

o Die Condition OK o Self Improvement o Refurbishment o New Die o Others

Remarks :
MSIL QA-VU4 MSIL SC-BDY3

Checked By Approved By (DPM,QA-VU4) Checked By Approved By (DPM,SC-BDY3)

Format No.: QAVU/4/004B

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