MINIMUM REQUIRED SHELL THICKNESS FOR VESSEL UNDER INTERNAL PRESSURE (COMPLIANCE CODE CHECKS)

Vessel: QUR-C-1-Lower Date: 8/1/2022 Calc By: Mahmoud Darwish

Calculation based on ASME Section VIII, Division 1 paragraph UG-27.

Terms: trequired (Design) = minimum required thickness of shell for design pressure, in
trequired (PSV) = minimum required thickness of shell for PSV set pressure, in
tmm = minimum measured thickness from NDT, mm
tlim = limiting thickness for API 579 Level 1 & Level 2 assessments, mm (t lim = 2.54mm)
tnom = nominal wall thickness
Pdesign = design internal pressure, psi
PPSV = PSV set pressure, psi
PS = pressure at bottom of vessel due to static head, psi
MAWP = maximum allowable working pressure, psi
NOTE: The value of S is selected from the allowable
R = inside radius of shell course under consideration, in stress tables in Section 2D of the applicable ASME code.
ID = Internal diameter, in Do not use yield or tensile strength values as in API 653
S = maximum allowable stress value at design temperature, psi calculations.
Allowable stress values from Becht FFS assessment
E = joint efficiency. See UW-12 for welded shells. See UG-53 for ligaments between openings. reports may be used.

The minumum required thickness will be the greater required thickness of:
t = (PR)/(SE - 0.6P) for circumferential stress or, UNIT CONVERSIONS
t = (PR)/(2SE + 0.4P) for longitudinal stress.
4481.6 kPa = 650.00 psi
INPUTS SOURCE 32.4 bar = 469.92312 psi
mm = 0.000 in
ID 2527 mm TMS MPa = - psi
tnom 31.75 mm TMS
Pdesign 650 psi TMS psi = 0.00 kPa
PPSV 470 psi ROO Master PSV spreadsheet (Severn database) psi = 0.00 bar
S 29400 psi Becht FFS report 066, December 2013 in = 0.00 mm
E 1 TMS
tmm mm NDT - ENKON corrosion mapping, May 2018

CALCULATED VALUES RESULTS

R 49.74 in tnom 31.75 mm

PS 3.59 psi Equation: (2R/12) x 0.433
Pdesign * 653.59 psi * including static head, i.e. pressure at the bottom of the vessel: P design + Ps Minimum required thickness (vessel bottom half):
PPSV * 520.59 psi * including static head and 10% for tolerance on lifting: (P PSV x 1.1) + Ps trequired (Design + Ps) 28.47 mm
PPSV ** 517.00 psi ** including 10% for tolerance on lifting: P PSV x 1.1 trequired (PSV + Ps) 22.61 mm

Calculated thickness, design pressure & static head (Pdesign *): Calculated thickness, design pressure (Pdesign): Minimum required thickness (vessel top half):
t (circ.) 1.121 in 28.47 mm t (circ.) 1.115 in 28.31 mm trequired (Pdesign) 0.00 mm
t (long.) 0.550 in 13.98 mm t (long.) 0.547 in 13.91 mm trequired (PPSV *) 0.00 mm
Calculated thickness, PSV 110% set pressure & static head (PPSV *): Calculated thickness, PSV 110% set pressure (PPSV **):
t (circ.) 0.890 in 22.61 mm t (circ.) 0.884 in 22.46 mm 50% of trequired (PSV) 11.31 mm
t (long.) 0.439 in 11.15 mm t (long.) 0.436 in 11.07 mm
MAWP (using tmm) 0.00 psi
Remaining Life & Next Inspection Date (NID)
Calculations based on API 510 Minimum measured thickness checks:
Where: tactual = thickness measured by NDT tmm > trequired (PSV) NO
trequired = minimum required thickness tmm > tlim NO

tactual 0 mm Note: Default is to use minimum measured thickness (tmm) for tactual Signature
trequired (Design Case) 29.21 mm trequired (PSV Case) 8.27 mm

DESIGN CASE PSV CASE

Assessment Corr. Rate 1.8 mm/yr 1.80 mm/yr
Remaining Life -16.2 years -194.7 months -4.6 years -55.1 months
Next inspection due in -8.1 years -97.4 months -2.3 years -27.6 months

Comparison Corr. Rate 0.20 mm/yr 0.20 mm/yr

Remaining Life -146.1 years -1752.6 months -41.4 years -496.2 months
Next inspection due in -73.0 years -876.3 months -20.7 years -248.1 months

NOTES ON ASSESSMENT
This vessel is curently in service. The ApplusRTD Inspection Team have presented an API 510/manual UT report (Aug 2017) that indicates no significant
change of wall thickness since 2012.
The minimum recorded WT from the SAMPLE scanning was 36.9mm in Grid E24. Previous vessel scan in 2012 did not itemise this individual scan thicknesses,
but the min recorded WT did not exceed the CA. THIS VESSEL WAS NOT COATED IN 2012.
• Design of vessel is 650.0PSI
• Required shell wall thickness for 650.0 PSI is 32.37mm including static head; Nominal wall thickness is 36.51mm.
• PSV's are set at 584 PSI which means the bottom of the vessel shall see a pressure of 587.79 PSI, requiring a wall thickness of 29.06mm, giving Rem Life of
3.92 years.
•This vessel is deemed suitable for current operating window design parameters, although the NID is based upon current PSV settings.
ASSUMIMG A 2.0MM CORROSION RATE, THIS VESSEL SCANNING DATE SHALL BE ADJUSTED TO 2 YRS 0 MTHS FROM THE ARTD SAMPLE UT DATE - NID 19
AUGUST 2019.
 MINIMUM REQUIRED SHELL THICKNESS FOR VESSEL UNDER INTERNAL PRESSURE (COMPLIANCE CODE CHECKS)
Vessel: SIDS-H-1SS-V2 Date: 8/1/2022 Prepared by: Hussein Muneam Revision 0

Calculation based on ASME Section VIII, Division 1 paragraph UG-27.

Terms: trequired (Design) = minimum required thickness of shell for design pressure, in
trequired (PSV) = minimum required thickness of shell for PSV set pressure, in
tmm = minimum measured thickness from NDT, mm
tlim = limiting thickness for API 579 Level 1 & Level 2 assessments, mm (t lim = 2.54mm)
tnom = nominal wall thickness
Pdesign = design internal pressure, psi
PPSV = PSV set pressure, psi
PS = pressure at bottom of vessel due to static head, psi
MAWP = maximum allowable working pressure, psi
NOTE:
R = inside radius of shell course under consideration, in • The value of S is selected from the allowable stress
ID = Internal diameter, in tables in Section 2D of the applicable ASME code. Do
S = maximum allowable stress value at design temperature, psi not use yield or tensile strength values as in API 653
E = joint efficiency. See UW-12 for welded shells. See UG-53 for ligaments between openings. calculations.
• Allowable stress values from Becht FFS assessment
reports may be used.
The minumum required thickness will be the greater required thickness of:
t = (PR)/(SE - 0.6P) for circumferential (circ.) stress, or
t = (PR)/(2SE + 0.4P) for longitudinal (long.) stress. UNIT CONVERSIONS

INPUTS SOURCE 4903.3 kPa = 711.16 psi

42.7 bar = 619.31226 psi
ID 2200 mm TMS mm = in
tnom 45 mm Actual Tnom from the inspection, while the Tnom in TMS is 48mm MPa = psi
Pdesign 711.16 psi TMS °C °F
PPSV 619.31 psi WIER Register 19.04.2022
S 22757.3 psi ROO IM Pressure Vessels Master List Rev3_1Sep21 psi = kPa
E 1 ROO IM Pressure Vessels Master List Rev3_1Sep21 / GA drawing psi = bar
tmm 31.09 mm NYCO-22-ROO-390-Rev-0 in = mm
°F °C

CALCULATED VALUES - Do not modify these cells RESULTS

R 43.31 in tnom 45.00 mm

PS 3.13 psi Equation: (2R/12) x 0.433
Pdesign * 714.29 psi * including static head, i.e. pressure at the bottom of the vessel: P design + Ps Minimum required thickness*:
PPSV * 622.44 psi * including static head, i.e. pressure at bottom of vessel: P PSV + Ps trequired (Design + Ps) 35.19 mm
trequired (PSV + Ps) 30.59 mm
Calculated thickness, design pressure & static head (Pdesign *): Calculated thickness, PSV set press. & static head (PPSV *):
t (circ.) 1.385 in 35.19 mm t (circ.) 1.204 in 30.59 mm 50% of trequired (PSV) 15.29 mm
t (long.) 0.675 in 17.16 mm t (long.) 0.589 in 14.96 mm
MAWP (using tmm) 632.48 psi
Remaining Life & Next Inspection Date (NID) - API 510
Minimum measured thickness checks:
Where: tactual = thickness measured by NDT tmm > trequired (PSV) YES
trequired = minimum required thickness tmm > tlim YES

tactual 31.09 mm Note: Default is to use minimum measured thickness (tmm) for tactual * Note: These calculations include static head.
trequired (Design Case) 35.19 mm trequired (PSV Case) 30.59 mm

DESIGN CASE PSV CASE Signature

Assessment Corr. Rate 1.8 mm/yr Þ 1.80 mm/yr
Remaining Life -2.3 years -27.3 months 0.3 years 3.3 months
Next inspection due in -1.1 years -13.7 months 0.1 years 1.7 months

Comparison Corr. Rate 3.22 mm/yr Þ 3.22 mm/yr

Remaining Life -1.3 years -15.3 months 0.2 years 1.9 months
Next inspection due in -0.6 years -7.6 months 0.1 years 0.9 months

NOTES ON ASSESSMENT

Key: User input fields Calculated values Results / Outputs

 SIDS-H-1SS-V2

Above tnom
tnom 45 mm

trequired (Design) 35.19 mm @ 711 psi

tmm = 31.09mm MAWP (tmm) = 632.48 psi

trequired (PSV) 30.59 mm @ 619 psi

50% of trequired (PSV) 15.29 mm

0 mm

Fill in the tmm & MAWP, and move with line to palette

tmm = 31.15mm

MAWP (tmm) = 538.63psi

 SIDS-H-1SS-V2

Above tnom
tnom 45 mm

trequired (Design/PSV) 30.59 mm @ 619 psi

50% of trequired (PSV) 15.29 mm

0 mm

Fill in the tmm & MAWP, and move with line to palette

tmm = XXmm
MAWP (tmm) = XXXXpsi
 MINIMUM REQUIRED SHELL THICKNESS FOR VESSEL UNDER INTERNAL PRESSURE (COMPLIANCE CODE CHECKS)
Vessel: STATION-TRAIN-VESSEL Date: 8/1/2022 Prepared by: Revision 1

Calculation based on ASME Section VIII, Division 1 paragraph UG-27.

Terms: trequired (Design) = minimum required thickness of shell for design pressure, in
trequired (PSV) = minimum required thickness of shell for PSV set pressure, in
tmm = minimum measured thickness from NDT, mm
tlim = limiting thickness for API 579 Level 1 & Level 2 assessments, mm (t lim = 2.54mm)
tnom = nominal wall thickness
Pdesign = design internal pressure, psi
PPSV = PSV set pressure, psi
PS = pressure at bottom of vessel due to static head, psi
MAWP = maximum allowable working pressure, psi
NOTE:
R = inside radius of shell course under consideration, in • The value of S is selected from the allowable stress
ID = Internal diameter, in tables in Section 2D of the applicable ASME code. Do
S = maximum allowable stress value at design temperature, psi not use yield or tensile strength values as in API 653
E = joint efficiency. See UW-12 for welded shells. See UG-53 for ligaments between openings. calculations.
• Allowable stress values from Becht FFS assessment
reports may be used.
The minumum required thickness will be the greater required thickness of:
t = (PR)/(SE - 0.6P) for circumferential (circ.) stress, or
t = (PR)/(2SE + 0.4P) for longitudinal (long.) stress. UNIT CONVERSIONS

INPUTS SOURCE kPa = psi

bar = psi
ID mm mm = in
tnom mm MPa = psi
Pdesign psi °C °F
PPSV psi
S psi psi = kPa
E psi = bar
tmm mm in = mm
°F °C

CALCULATED VALUES - Do not modify these cells RESULTS

R in tnom mm
PS psi Equation: (2R/12) x 0.433
Pdesign psi Minimum required thickness*:
PPSV psi trequired (Design) mm
trequired (PSV) mm
Calculated thickness, design pressure (Pdesign): Calculated thickness, PSV set pressure (PPSV):
t (circ.) in mm t (circ.) in mm 50% of trequired (PSV) mm
t (long.) in mm t (long.) in mm
MAWP (using tmm) psi
Remaining Life & Next Inspection Date (NID) - API 510
Minimum measured thickness checks:
Where: tactual = thickness measured by NDT tmm > trequired (PSV)
trequired = minimum required thickness tmm > tlim

tactual mm Note: Default is to use minimum measured thickness (tmm) for tactual * Note: These calculations for internal pressure only.
trequired (Design Case) mm trequired (PSV Case) mm Include static head for corrosion to bottom of vessels.

DESIGN CASE PSV CASE Signature

Assessment Corr. Rate 1.8 mm/yr Þ 1.80 mm/yr
Remaining Life years months years months
Next inspection due in years months years months

Comparison Corr. Rate mm/yr Þ mm/yr

Remaining Life years months years months
Next inspection due in years months years months

NOTES ON ASSESSMENT

Key: User input fields Calculated values Results / Outputs

 STATION-TRAIN-VESSEL

Above tnom
tnom mm

trequired (Design) mm @ 711 psi

trequired (PSV) mm @ 619 psi

50% of trequired (PSV) mm

0 mm

Fill in the tmm & MAWP, and move with line to palette

tmm = XXmm
MAWP (tmm) = XXXXpsi
 STATION-TRAIN-VESSEL

Above tnom
tnom mm

trequired (Design/PSV) mm @ 619 psi

50% of trequired (PSV) mm

0 mm

Fill in the tmm & MAWP, and move with line to palette

tmm = XXmm
MAWP (tmm) = XXXXpsi