Process Justification at

New Clarifier PCM

D I SA M PAI KAN SE BAG AI JU ST I FI KA SI T EKS NIS
PA DA RE H AB I L ITA S WT P P C M , P E K AN BARU, RIAU
M A RC H 2 0 2 2
Reynold Number at Clarifier PCM
Calculation Reynold Number
240.00 LPS
12 Units
20.00 LPS Clarifier
LUAS
KECEPATAN KELILING JARI-JARI BILANGAN BILANGAN
POINT DEBIT (m3/s) PERMUKAAN G (Gradient)
ALIRAN (m/s) BASAH (m) HIDROLIS ( R ) REYNOLD (Nre) FROUDE (NFr)
(m2)

1 0.020 0.804 0.025 3.178 0.253 7,858 786 2.49E-04

1 2 0.020 1.766 0.011 4.710 0.375 5,301 530 3.49E-05

3 3 0.020 19.625 0.001 15.700 1.250 1,590 159 8.47E-08

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Kesimpulan :
1. Bahwa Flock yang sudah terbentuk akan pecah “Foaming” saat masuk ke
tangki Clarifier.
2. Di karenakan perjalanan aliran dari inlet menuju Settler yang melalui Inner
corn Zone 1 & 2 kemudian ke zona 3.
3. Inner Corn di maksukkan agar perjalanan Flow akan mengalami tumbukan
dan memperbesar flock sebelum masuk ke area settler.
4. Seberapa besar “ Kehancuran”/ “Pecah” flock akibat hal tersebut di atas. ?
(Tidak ada Calculasi empiris yang dapat menyatakan besarnya kerusakan
Flock secara matematis).
5. Besarnya kerusakan dapat di asumsikan dengan performa clarifier itu sendiri.
 Clarifier PCM Preliminary Performance DATED 2022
10 / 11 /
2/23/2 4/2 5/2 6/2 7/2 8/2 9/2 2 2 12 / 2 13 / 2 14 / 2 15 / 2 16 / 2 17 / 2 18 / 2 19 / 2 20 / 2 21 / 2 22 / 2 23 / 2 24 / 2 25 / 2 26 / 2 27 / 2 28 / 2 1 / 3 2 / 3 3 / 3 4 / 3 5 / 3 6 / 3 7 / 3 8 / 3
Ntu 97% 96% 96% 91% 87% 91% 97% 97% 97% 94% 98% 98% 95% 98% 98% 98% 98% 98% 97% 97% 98% 98% 98% 97% 91% 99% 98% 99% 99%
PtCo 98% 101% 98% 90% 90% 91.0% 96.5% 96.2% 96.2% 90.6% 96.5% 96.2% 94.1% 95.9% 96.4% 95.5% 93.1% 95.9% 94.3% 93.9% 96% 98% 98% 97% 93% 98% 98% 99% 99%
Daily 97% 98% 97% 0% 91% 88% 91% 97% 97% 97% 92% 97% 97% 95% 97% 97% 97% 95% 97% 96% 95% 97% 98% 98% 97% 92% 99% 98% 99% 99%

Performa New Clarifier PCM.

REMOVAL Ntu vs COLOR 1. Q Process menuju Clarifer antara 220 lps –
250 lps ( Fluctuatif)
2. Turbidity air baku antara 80 – 100Ntu
97% 98% 97%97% 98%98%97% 99%98%99%99% 3. Warna pada air baku antara 700 – 900 PtCo.
97% 97%97%97% 95%97%97%97%95%97%96%95%97%
91%88%91% 92% 92% 4. Performa Removal Kekeruhan rata-rata
adalah 96.4%.
5. Performa Removal Warna (PtCo) rata-rata
adalah 95.7%
98% 101% 98% 96.5% 96.2% 96.5%
96.2%
90.6%
96.2% 95.9%
94.1% 96.4%
95.5% 95.9%
93.1% 93.9%96%98%98%97%93%98%98%99%99%
94.3%
90%90%91.0%

Untuk mencapai Nilai Reynold yang di harapkan :

99%98%99%99%
97% 96% 96% 91%87%91%97%97%97%94%98%98%95%98%98%98%98%98%97%97%98%98%98%97%91% 1. Memotong “Lower Corn”
2. Membuang Keseluruhan “Corn Tank” yang
ada di Clarifier.
3. Sehingga hanya ada Zone 2 saja secara
keseluruhan.
0 0 0 0 0 0%
0
2 / 3 / 4 / 5 / 6 / 7 / 8 / 9 / 10 / 11 / 12 / 13 / 14 / 15 / 16 / 17 / 18 / 19 / 20 / 21 / 22 / 23 / 24 / 25 / 26 / 27 / 28 / 1 / 2 / 3 / 4 / 5 / 6 / 7 / 8 / 4. Penggunaan Polymer sangat di sarankan
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Ntu2 2 2PtCo 2 2 2 Daily 2 2 2 2 2 2 3 3 3 3 3 3 3 3 untuk menguatkan flock terhadap energy
yang tinggi di clarifier.

Noted :
Hasil akhir Rangkaian prosess pengolahan air pada WTP PCM adalah setelah Process air setelah Clarifier masuk ke tangki Sand
filter.
Sand Filter Adalah rangkaian akhir dari process pengolahan air secara Conventional. Filter akan meng-”Handle” 3%-4%
“Removal” dari sisa process di Clarifier.
Desludging Clarifier pcm
DESLUDGING CLARIFIER PCM NO.9 TIME 16.00WIB DESLUDGING CLARIFIER PCM NO.9 TIME 18.00WIB
 UNDERSTANDING OF CLARIFIER / SETLING TANK
BASIC – THE SCIENCE OF SEDIMENTATION DESIGN

• Type I, or discrete nonflocculent settling: particles in the top left corner (Figure 1) are completely
dispersed with no tendency to flocculate. These particles settle independently at their terminal
velocity.

• Type II, or flocculent settling: particles at the top right of Figure 1 are dispersed but have a
strong affinity to flocculate. With time, the particles coalesce and settle as flocculated particles.

• Type III, or zone settling: in this settling regime, particles that that have a strong tendency to
coalesce do so quickly and settle together as a matrix. All of the particles within the matrix settle
at the same velocity. As they settle, the particles retain their relative position to each other.

• Type IV, or compression settling: as the solids settle to the bottom of the tank, the particles come
into mechanical contact. The resulting compressive forces squeeze out the water and the sludge is
thickened.

Figure .1 Relationship between solids characteristics and sedimentation processes.

UNDERSTANDING OF CLARIFIER / SETLING TANK

BASIC – THE SCIENCE OF SEDIMENTATION DESIGN

UNDERSTANDING OF CLARIFIER / SETLING TANK
HIGH RATE PLATE SETTLER SEDIMENTATION

BATCH TEST LAB (JAR-TEST)

FLOC AGGREGATION/FORM WILL BE INCREASE

Flow
2.1.1
Control
Velocity at Plate Settler (Vo) 0.0024 m/sec
Hydraulic Radius (R) 0.0248 m
Reynolds number (Nre) 75.3820 < 150
Froude Number (NFr) 0.00002 >= 10-5
Bilangan Reynold & Froude pada Settler PCM
Running New WTP PCM system dengan 12 Clarifier.

Status
Running WTP PCM new system ( 12 clarifier )
( tahap trial )
Flow rata – rata : 200 - 255 LPS
Remarks
Injeksi dosis kimia : Berdasarkan Dengan Debit air baku sekitar 280 – 300 Lps
PAC/PCO dengan dosis 25 – 27 Ppm Pada jalur Existing/Pipa Header Intake.
Polimer dengan dosis 0,2 – 0,3 Ppm di Injeksi Pada masing – masing New Flockulator
Train A,B dan C.
Soda Ash dengan dosis 16 – 17 Ppm Pada jalur masing – masing Reservoir Existing
900 dan 2000.

Parameter Inlet Intake : pH : 5,73

Tds : 24,5 Ppm
Collour : 941 PtCo
Turbidity : 127 Ntu
Parameter Outlet WTP PCM: RESERVOAR 900 RESERVOAR 2000
pH : 4.9 pH : 4.9
Tds : 48,0 Ppm Tds : 48,7 Ppm
Collour : 7 PtCo Collour : 8 PtCo
Weekly Report PT. Memiontec Indonesia Turbidity : 2.31 Ntu Turbidity : 3.56 Ntu
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Full Running WTP PCM System 3 Flockulator dan 12 Clarifier

CLARIFIER CLARIFIER CLARIFIER CLARIFIER

FLOCCULATOR A

CLARIFIER CLARIFIER CLARIFIER CLARIFIER

COAGULATOR SPLITTER BOX FLOCCULATOR B

CLARIFIER CLARIFIER CLARIFIER CLARIFIER

FLOCCULATOR C

June 20, 2022 11

Dokumentasi Running 12 Clarifier tanggal 8 – 9 Maret 2022 by PPTM

PT. Memiontec Indonesia

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Dokumentasi Running 12 Clarifier tanggal 8 – 9 Maret 2022 by MIT

PT. Memiontec Indonesia

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Monitoring Data Analisa Running 12 Clarifier tanggal 8 – 9 Maret 2022

PT. Memiontec Indonesia

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Dokumentasi Visual Product Clarifier PCM to Reservoir 900 & 2000 tanggal 8 Maret 2022

PT. Memiontec Indonesia

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V Notch Spliter Box running 3 Flockulator & running 12 Clarifier 8 Maret 2022

PT. Memiontec Indonesia

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