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Cyclone CS Operator Manual
Table of Contents
DESCRIPTION OF OPERATOR PANEL ..................................................................................................................................................... 4
HOW TO POWER UP THE CYCLONE 32CS ........................................................................................................................................... 13
HOW TO RUN A PROGRAM IN AUTOMATIC ....................................................................................................................................... 13
HOW TO RUN MDI INPUT .................................................................................................................................................................. 13
HOW TO IMPORT AND EXPORT A PROGRAM .................................................................................................................................... 14
CF CARD TO THE 32CS: ....................................................................................................................................................................... 14
To IMPORT a Program from the card to the machine memory: .................................................................................................. 14
To EXPORT a Program from the machine memory to the card: .................................................................................................. 14
HOW DO RUN MDI COMMAND ......................................................................................................................................................... 14
HOW TO TAKE OFFSETS ...................................................................................................................................................................... 15
TOOLS #1 THRU #6 TURNING TOOL OFFSETS: ........................................................................................................................................... 15
How To Call up the Tools 1-6 using MDI ..................................................................................................................................... 15
To set the X offset Tools 1 - 6 ..................................................................................................................................................... 15
To set the Z offset Tools 1 - 6 ...................................................................................................................................................... 16
TOOLS #11 THRU #14 RADIAL DRIVEN TOOL OFFSETS: ............................................................................................................................... 16
How To Call up the Tools 11-14 using MDI ................................................................................................................................. 16
How To set the X offset Tools 11-14 ........................................................................................................................................... 16
How To set the Z offset Tools 11 - 14 .......................................................................................................................................... 17
TOOLS #21 (FIXED) THRU #28 (AXIAL DRIVEN) TOOL OFFSETS: .................................................................................................................... 17
How To Set the X and Z offset Tools 21-25.................................................................................................................................. 17
For Drilling ................................................................................................................................................................................ 17
For Boring ................................................................................................................................................................................. 17
NOTES ON TAKING OFFSETS: .............................................................................................................................................................. 17
SPECIAL TOOL NUMBERS T3030 AND T3535 ...................................................................................................................................... 18
Offset Used For Sub Spindle ....................................................................................................................................................... 18
Offset Used For Part Catcher ..................................................................................................................................................... 18
HOW TO SET PART EJECTOR ............................................................................................................................................................... 19
HOW TO INSTALL COLLET ”CLOCKING PINS”: ..................................................................................................................................... 20
HOW TO INSTALL AND REMOVE DRIVEN TOOL ON SUB SIDE ............................................................................................................ 21
HOW TO REMOVE SUB SPINDLE COLLET ............................................................................................................................................ 21
CUT OFF CONFIRMATION ................................................................................................................................................................... 22
SET UP FOR SHAPED (HEX) MATERIAL ................................................................................................................................................ 23
PROGRAM FILE FORMAT .................................................................................................................................................................... 24
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Operators Panel
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Spindle RPM
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Power On/Off
Power On / Off
Tuns the control power on and Off.
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Emergency Stop
Emergency Stop
When pressed this will stop all movement and
remove power from the motors and drives.
Single Block
Single Block
Single block provides the operator with the ability
to execute only one block of data each time
Dry Run
Dry Run
This mode must be OFF for normal machine
machine operation. When this mode is active, the
programmed federates are ignored and cutting
moves are performed at the jog federate.
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Continue Function
Continue Function
The operator can use this function to have the
program run in a continuous loop. When program
reaches the M30 “End of program” the CNC will
jump to first line of the program and auto start the
program. Turning this button off will stop the
continuous loop and the program will stop at the
M30 “end of Program”
Machine Lock
Machine Lock
- This mode must be OFF for normal machine
operation.
- When this function ON, all axis and spindle
motion will not move, but the axis position will
move and show on the screen.
Option Stop
Option Stop
When this function is on the program will stop on
M01 and can be restarted by pressing the cycle
start push button on the manual panel.
Option Skip
Option Skip
When this function is ON, the CNC will not
execute a block which with “/”.
/ M08;
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Spindle CW Spindle CW
- Used to run the spindle in the clockwise
direction when in jog mode. Can also be used to
turn on the spindle when in Auto mode
Spindle Stop
Spindle Stop - Used to Stop the from turning when in jog mode.
Can also be used to stop the spindle when in
Auto mode.
Spindle Brake
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Sub Spindle
clamp / unclamp
Sub Spindle Collet clamp / unclamp
When this light is on Sub spindle collet is
clamped. When this light off, the sub Spindle
collet is open.
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Main Spindle
clamp / unclamp
Main Spindle Collet clamp / unclamp
When this light is on Main spindle collet is
clamped. When this light off, the Main Spindle
collet is open.
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Parts catcher
or Parts Catcher or Parts ejector
Parts ejector - With the “1/2” button Off, Pressing this button will
operate the parts catcher in and out.
Work Light
Work Light
Turns the work light ON or OFF。
Coolant
Coolant This button turns On and Off the coolant pump.
Regardless of the programmed M08 or M09 for
coolant control in auto mode.
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Cycle Start
- When in Auto Mode, Pressing this Button
Cycle Start will start and run the program.
- When in Zero return mode, pressing this
button will auto home all axis.
- When is MDI Mode, pressing this button
will run the commanded line entered on the
screen using the MDI soft key.
Feed Hold
In auto mode,CNC will stop to machining
by push program stop button。
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feeder then press the “Bar feeder Offline” button to run the machine with no bar feeder
or the bar feeder disabled.
9. The machine is ready for automatic operation.
1. Press the “Prog” Button on the Control Keyboard. You will see the current active program.
2. Press the soft key “F8” File Manager. You will see a list of the programs in memory.
3. Use the arrow keys to highlight the program to run.
4. Press the “Enter” button.
5. The desired program will be displayed in the editor.
6. Press the “Mon” monitor button to display the program, graphics, Modal Codes and more.
7. Press the “Cycle Start” button on the operator panel to run the program.
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To upload or download a program into the memory of the 32CS the machine needs to be in an E-Stop
state. A zero return is NOT necessary after turning the machine back on from an E-Stop state.
Important: To activate the CF card reader turn on the machine with a CF card in the reader. After the
reader is activated you may exchange cards without restarting the machine.
Press E-stop
Place the CF card to receive the program in the slot on the side of the electrical cabinet
Press the “Program” button
Press “F8” File Manager
Highlight the program to be downloaded
Press “F5” EXPORT (note the flashing lights on the operator panel showing the card being read)
Press EXECUTE to write program to CF Card
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The offsets on the 32CS are the distance from machine zero to the part zero for each tool in each
axis. Since the machine does not have a turret it has to use the offsets to determine where each tool
is in relation to the part.
To move a tool to the part we simply activate the offsets using a “T” command and call out a position
we would like to the tool to move.
Caution!!! Be aware that moving a tool in position may cause another tool to move into the part. It is
always a safe practice to use the Z axis to move the part out of the way before using MDI to
positioning the tool in the X and Y axis.
Some offsets are set by the factory and will remain constant unless the machine zero or tooling plate
is changed.
It is highly recommended that these offsets be recorded so they can be restored if lost or changed.
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For Drilling
When using Tools 21-25 for drilling operations the Z axis is the only axis offset you need to get.
You can use the same procedure used on tools 1-6.
For Boring
When you use tools 21-25 in a boring operation you can set the X and Z offsets using the same
procedure as tools 1-6.
Absolute Input Mode will enter the number into the offset.
Incremental Input Mode will add the number to the existing offset. (If a negative value the sign must
be included)
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The part ejector is operated by an air cylinder. The tip of the part ejector is screwed onto the end of
the part ejector shaft. The tip has a 5Mx1.5 threaded hole that screws onto the shaft. You can make
custom ejector tips by using a piece of stock with a threaded hole to make the tip shape desired.
Keep in mind that if the tip is too large in diameter it can obstruct the air and coolant flow through the
sub spindle. This can result in improper cleaning (blowing off) of the part when the sub spindle is
picking off the main spindle. Make sure that the tip allows for ample air and coolant flow. This can be
done by turning the desired shape and making flats on the side of the tip.
Example:
1. Put the mode select in the one of the manual modes (JOG, Hand wheel, Rapid…) mode.
2. Press the 1/2 Button to turn on the green light on the button.
3. Open the Sub Collet.
4. Press the “PART CATCHER” manual button. (The part Ejector should extend “IN”)
5. Use the Thumb Screw shown below to set the tip of the ejector at the desired eject position.
6. Tighten the lock nut on the thumb screw.
7. Loosen the bracket holding the “Part Ejector IN Switch”.
8. Move the switch to a point on the air cylinder that the light is on.
9. Tighten the bracket on the “Part Ejector IN Switch”.
10. Press the “PART CATCHER” manual button to return the part ejector to the “back” position.
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The M100 cut off inspection device function allows the machine to detect if the material has been
separated after the parting operation. This is useful in cases when the parting tool did not fully cut and
separate the parts in to 2 pieces, as in the case of a broken insert. The M100 function will check the
axis motor torque when Z2 axis pulls the parts away from main spindle. If the parting operation did
not separate the two parts completely, the CNC will generate a alarm message and stop running. The
M100 needs to be after the parting tool operation has been completed and before the Z2 axis starts to
move back. Please see the example 1 bellow. The necessary parameters are listed below and need
to be set for proper operation.
When moving the Z2 axis, the axis can be moved in feed or rapid. The Z1 can also be moved back at
the same time as the Z2 axis when M100 is used.
EXAMPLE 1:
$2
G04.1P2;
T3030;
G94G0X0.;
M77;
G0Z3.M57;
G1Z-25.F500;
G4X0.5;
M58;
M10;
G4X0.5;
G04.1P3;
G04.1P4;
M100; (Cut off inspection device)
M78;
G53Z0.;
G04.1P5;
M99;
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When transferring hex stock material from the main spindle to the sub spindle it is necessary to have
2 collets in alignment with each other. It is necessary to use keyed collets to keep the collets from
spinning as the spindle is unclamped and clamped. In some cases you may want to have the flat on
your hex material aligned so the flat is straight and parallel with the Y axis. By adjusting parameter #
886 you can move the C1 zero position as needed to align the flat in the main spindle.
To align the C2 axis zero position to the Main spindle C-Axis and transfer hex stock material,
adjusting parameter # 889, you can move the C2 zero position to match the Main Spindle C-axis zero
position.
One of the easiest ways to align the sub spindle to the main spindle is first home both spindles
manually using the manual panel. Clamp a peace of hex stock material in the main spindle. Us the
MPG and jog the Z2 axis and the C2 axis over the hex material. At this time press the E-stop switch
to turn off the axis servos. Using the sub spindle manual clamping tool, clamp the sub spindle to the
hex stock.
(NOTE: Do not try to clamp the sub spindle to the hex stock under power. This will only cause the sub
spindle drive to fault out because the two spindles are not aligned yet and they are fighting each
other.)
By hand manually rotate the main spindle until the display screen reads zero. Now look at the display
for the Sub spindle and adjust parameter #889 by the amount shown in the Sub spindle display.
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Example: The main spindle reads 0.000 and the Sub spindle reads 1.500 deg then add 1500 to the
number in parameter #889. Re-home the main spindle and the sub spindle and recheck the
alignment. Repeat this procedure as needed until the sub spindle is aligned to the main spindle.
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