Productive Maintenance Card: Parts Replaced Time Reported Time Finished

ECA COLD STORE PLUS (ECA Resources, Inc.
)
Banisil, Tambler, General Santos City
PRODUCTIVE MAINTENANCE CARD

Machine I.D./Name:
Machine DescrGEA COMPRESSOR # 1
Parts Replacement Duration of Repair

Date PMS TYPE Scope of Works Running Remarks
Parts Replaced Time Reported Time Hours
Finished
Renew suction and discharge oil

Oil, suction and discharge
9/3/2005 Change Oil oil filter filter. Clean suction gas filter. 102.00
Renew oil
19-Feb-08 PMS Install Additional Grounding
Renew suction oil filter. Clean

27-May-09 Change Oil Oil, discharge oil filter discharge oil filter. Clean suction 3,306.00
gas filter. Renew oil
Renew suction oil filter. Clean

21-Jan-11 Change Oil Oil, discharge oil filter discharge oil filter. Clean suction 4,082.90
gas filter. Renew oil
Abrasion of winding-rotor and

Rewinding 1-loop winding of foreign objects coming from
25-Sep-12 Rewire 11 burnt-out winding 8,210.80
drive motor near on-going construction
ventilation.
22-Apr-13 Reset RH @ 12,079.1

26-Apr-13 Reset RH @ 643
4-Sep-13 Re-insulate windings of motor

1-Jul-14 Change Oil filter. Clean suction gas filter.
oil filter
Renew oil

5-Jan-17 Change Oil filter. Clean suction gas filter. 9,191.80
oil filter
Renew oil
Replace worn-out pressure 4-pcs pressure gauge and Replace worn-out pressure
27-Jun-17
gauges and block 1-pc pressure guage block gauges and block
Oil, suction and discharge Renew suction and discharge oil

12-Nov-17 Change Oil oil filter, hand hole cover filter. Clean suction gas filter. 11,052.40
gaskets Renew oil
Oil, suction and discharge Renew suction and discharge oil

28-Jun-19 Change Oil filter. Clean suction gas filter.
oil filter
Renew oil

17-Jul-20 Change Oil Oil, suction and discharge filter. Clean suction gas filter. 17,243.00 Total Running Hours = 29,965
oil filter
Renew oil
2 pcs gudgeon pin, 2pair

needle bearing, 6set
suction valve ring, 6set
discharge valve ring, 6 pcs
11-Aug-21 General Overhauling valve cover gasket, 4pcs Replace liner # 4 & 5 with used
liner from compressor # 6
crankcase cover gasket, 6
set bearing shell, 1pc
suction oil filter, 1pc
discharge oil filter
COMPRESSOR # 1
SERVICE AND MAINTENANCE SCHEDULE
Actions
Running Hours *1000ᵃ
3 6 - - -
Item
Description
0.1 YEARLY
9 - 12 - -
Item
Description
15 - 18 -
0.1 YEARLY
21 - - 24 - -
27 30 - - -
33 - - - 36
39 42
45 48
51 54
Item
Description 0.1 YEARLY

57 60
63 66
69 72
CL RE CL RE RE RE RE RE
1
2 RE RE RE RE RE RE RE RE
Oil
3 - ME ME ME ME ME ME ME
4 RE - RE RE RE RE RE RE
5 - IC/CL - IC/CL IC/CL IC/CL IC/CL IC/CL
Oil pump
6 - IC/CL - IC/CL IC/CL IC/CL IC/CL IC/CL
7a - - - - - - IC/ME IC/ME
IC/ IC/
7b Crankshaft - - - - -
ME ME
IC/ IC/ IC/ IC/ IC/
- IC/ME -
8 ME ME ME ME ME
9 Shaft seal - IC IC IC IC IC IC IC
10 Conrod - IC/ME - IC/ME IC/ME IC/ME IC/ME IC/ME
11 - IC - IC IC IC IC IC
Pistons
12 Pistons - IC - IC IC IC IC IC
13 - IC/ME - IC/ME IC/ME IC/ME IC/ME IC/ME
IV/ IV/ IV/ IV/ IV/
Thrust bearing - IV/ME -
14 ME ME ME ME ME
IC/ IC/ IC/ IC/ IC/ IC/
IC/IV IC/IV
15 Capacity IV IV IV IV IV IV
16 control - RE - RE IV IV IV IV
17 - IC - IC IC IC IC IC
IC/ IC/ IC/ IC/ IC/ IC/
IC/IV IC/IV
18 IV IV IV IV IV IV
19 Compressor CL CL - CL CL CL CL CL
20 housing - - - - IC IC IC IC
21 - IV - IV IV IV IV IV
22 REᵈ IC/CL IC/CL IC/CL IC/CL IC/CL IC/CL IC/CL
23 - IC - RE RE RE RE RE
Discharge
valves IC/ IC/ IC/ IC/ IC/
- IC/CL -
24 CL CL CL CL CL
Suction Valves - IC - RE RE RE RE RE
25
26 - IV - IV IV IV IV IV
Cylinder liners IV/ IV/ IV/ IV/ IV/
- IV/ME -
27 ME ME ME ME ME
28 IC IC IC IC IC IC IC IC
Drive
Electric motor Refer to specifications of motor manufacturer
30
31 IC IC IC IC IC IC CL/IC CL/IC
Optionals
CL/ CL/
IC IC IC IC IC IC
37 IC IC
38 IV IV IV IV IV IV IV IV
Optionals IC/ IC/ IC/ IC/ IC/ IC/
IC/ME IC/ME
40 ME ME ME ME ME ME
41 CL CL - CL CL CL CL CL
42 - IC IC IC IC RE IC IC
43 CL CL CL CL CL CL CL CL
44 RE RE RE RE RE RE RE
45 Refer to specifications of motor manufacturer
ME ME ME ME ME ME
ME ME/CL
/CL /CL /CL /CL /CL /CL
46
Legend for service and maintenance schedule (SMS)

Item Code/Action Description
1 IC Inspection/Alternatively renewal-correcting/Testing
2 IV Inspection Visual/Alternatively electrical testinhg
3 RE Renewal
4 ME Measure
5 CL Clean
Checkpoint
Checkpoint
Checkpoint
Oil suction filter
Oil discharge filterᶜ
Oil analysis
Oil refreshment (If hygroscopical oil is used
replace this always after each opening of
compressor or installation)
Housing and element
Control and lubrication oil pressure regulator
Main and intermediate bearing bushes
Running surfaces main and intermediate

bearings crankshaft
Running surfaces con. Rods
Oil/refrigerant leakage
Big and small bearings
Piston
Piston rings
Gudgeon pin
Running surfaces/Axial play
Solenoid valves and coils
Seal of cap. Control piston

Cap. Control mechanism
Crankcase heater
Crankcase
Non return valves LP/Restriction HP
Relief valves
Suction gas filter
Valves, springs and damper rings
Stroke limitor/Discharge valve seat
Valves, springs and damper rings
Cap. Control lifting mechanism
Dimension and running profile
Alignment
V-belts
Oil level switch

Safety switches
Gauges
Thermostats
Thermometers
Electrical control system
Valve oil return protection
Thermistors
Vibration dampers and bolts
Intermediate cooler and injection valve
Oil separator refreshing oil and cleaning/testing

of float valve
Heavy duty thrust bearing
Oil cooler, air side
Oil cooler, oil side, refrigeration oil
Oil cooler, electric motor (fan)
Cylinder head water cooling system

ECA COLD STORE PLUS (ECA Resources, Inc.)

Machine I.D./Name:
Machine Description:
Parts Replacement
Date PMS TYPE Scope of Works
Parts Replaced
Replace Spindle Head O-ring

Leaked at spindle and and valves, Replace discharge
25-Sep-05 O-ring, pressure guage
defective pressure guages and intermediate Pressure
Gauge
13-Jan-07 Install additional grounding
Replace Remote Operator

12-Dec-08 Replacement
Interface/Module @ Soft Starter
Change Discharge Filter, Change

4-May-12 Change Oil Suction Filter, Clean Suction Gas
Filter and Gasket, Change Oil
9-Aug-10 Leaking Retighten intermediate side bolt
Replace Discharge Filter, Change

13-Jul-12 Change Oil Suction and Discharge Oil Filter,
Clean Gas Filter, change oil
Renewal of suction & discharge

oil filter, cleaning suction gas
1-Apr-13 Change Oil
filter, cleaning crankcase, and
renewal of oil

19-Jan-14 Change Oil
renewal of oil
Replace soft-starter temporarily

24-Oct-14 Burn-out Soft Starter
pullouted from comp. # 3
1-pc liner, 6-sets pistong rings, 2-
sets needle bearing, 6-sets bearing
17-Nov-15 General Overhauling shell, 6-sets suction valve ring & Overhauling and re-insulate
spring, 6-sets discharge valve ring motor winding
& spring, 2-pcs gudgeon pin, oil
filters, oil

5-Jan-17 Change Oil Oil, suction and discharge oil filter
renewal of oil

2-Jun-17 Change Oil Oil, suction and discharge oil filter
renewal of oil

Oil, suction and discharge oil filter, oil filter, cleaning suction gas
17-Nov-17 Change Oil
hand hole O-ring filter, cleaning crankcase, and
renewal of oil

13-Apr-18 Change Oil Oil, suction and discharge oil filter
renewal of oil
Replace new suction pressure

22-Feb-19 Defective pressure gauge suction pressure guage gas
5-Mar-20 Skidding 6-pcs v-belt Replace worn-out v-belts

16-Mar-20 Change Oil Oil, suction and discharge oil filter
renewal of oil
Replace new guage block and

21-Mar-20 Corroded blocks and defective 1-pc gauge block, 3-pcs ammonia pressure guages for suction,
pressure gauges pressure guages
intermediate & discharge

23-Jun-20 Change Oil Oil, suction and discharge oil filter filter, cleaning crankcase, and
renewal of oil
21-Jun-21 Change Oil Oil, suction and discharge oil filter
renewal of oil

8-Sep-21 Change Oil Oil, suction and discharge oil filter
renewal of oil
Duration of Repair
Running
Time Remarks
Time Finished Hours
Reported
175
6,034
7,888
11,708
206
5,186
6,819
11,324
7,778
7,926
925 and
reset into 0
Total
Running
3,000
Hours =
23,559
4,654

Machine I.D./Name:
Parts Replacement
Date PMS TYPE
Parts Replaced
19-Feb-08
25-Feb-09
31-Aug-09 Change Oil
5-May-11 Change Oil
Drived Motor Burnt-out after

12-Dec-12 Testing of GenSet #3 (Single
Phase)
13-Dec-12
6-Feb-13
12-Feb-13
6-Dec-13 Change Oil Oil, suction and discharge oil filter
14-Mar-14 Discharge oil filter

6-sets discharge valve ring & spring, 6-set
suction valve ring & spring, 12-sets
lockring, 6-sets bearing shell, 6-sets
piston ring, 4-pcs needle bearing, 2-pcs
12-Jan-16 General Overhaul gudgeon pin, 6-pcs valve cover gasket, 1-
pc suction gas cover gasket, 1-pc
intermediate suction gas cover gasket, 1-
pc liner, 1-pc shaft seal, suction &
discharge oil filter, oil
20-May-16 Change Oil Oil, suction and discharge oil filter
4-Sep-17 Change Oil Oil, suction and discharge oil filter
1-pc oil pressure guage, 1-pc suction oil

7-May-18 Defective pressure guages guage, 1-pc intermediate pressure guage,
1-pc disharge pressure guage
22-May-18 Change Oil Oil, suction and discharge oil filter
19-Feb-19
2 pcs gudgeon pin, 6 set of piston rings, 6

sets of suction and discharge sinusoidal
springs, 4 pcs needle bearings, cylinder
2-Jun-20 General Overhaul
head gasket cover, 6 sets of locking rings,
suction and discharge oil filter, 4 pcs
handhole cover O-ring
13-Jul-20 Change Oil Oil, suction & discharge oil filter
20-Jan-21
2 pcs needle bearings, 1pc suction oil
24-Aug-21 Top Overhaul filter, 1pc discharge oil filter, 6 pcs
cylinder cover gasket, 1 pc top parts for
stop valves
MAINTENANCE CARD
Duration of Repair
Running
Scope of Works Time Remarks
Time Finished Hours
Reported
Install Additional Grounding
Clean Cotrol Valves and Replace
O-Ring @ 50% Piston

oil filter,renewal of suction gas
6,331
renewal of oil

9,531
renewal of oil
Rewind motor
Temporarily Used Drive Motor of

Comp # 6
Re-install new rewinded motor 16,100
Install thermostat in compressor

motor

oil filter, cleaning suction gas 683
renewal of oil
Replace discharge oil pressure

4,363

5,311
renewal of oil

9,440
renewal of oil
Replace new pressure guages

10,796
renewal of oil
Install soft starter pullouted

coming from comp. # 4

oil filter, cleaning suction gas 14,674
renewal of oil
16,362.5 &
reset into
zero
864
renewal of oil
Replace V-belt
3,840

Machine I.D./Name:

Date PMS TYPE Scope of Works Time
Parts Replaced
Reported
Removed and replace

Ammonia leaked at discharge
29-May-06 O-ring worn-out O-ring of stop
pressure guage stop valve
valve
4-Dec-06 Slippage 6-set V-belt Replace V-belt
Change Suction and
Oil, suction and discharge oil Discharge Oil Filter,
19-Feb-08 Change Oil
filter Clean Gas Filter, change
oil
Change Suction and

Discharge Oil Filter,
Oil, suction and discharge oil Clean Gas Filter, change
15-Dec-08 Change Oil filter oil, clean lifting valve
control mechanism of
cylinder # 1,2,&3
Change Suction and

14-Apr-16 Change Oil filter, set of pressure gauge oil, replace pressure
block with pressure gauges
guage block with
pressure guages
Clean valve lifting

Stockup valve lifting
30-Jul-08 mechanism mechanism of cylinder #
1,2,3
Replace Discharge Filter,

Change Suction and
Oil, suction and discharge oil
30-Mar-09 Change Oil Discharge Oil Filter,
filter
Clean Gas Filter, change
oil
Change Suction and
4-Oct-10 Change Oil Oil, suction and discharge oil Discharge Oil Filter,
filter
oil
Change Suction and

18-Aug-11 Change Oil Oil, suction and discharge oil Discharge Oil Filter,
oil
Change Suction and

oil

13-Sep-13 Replace repair kit
stop valve (dn65)
20-Jul-15 Ammonia leaked at shaftseal Replace new shaftseal

Oil, suction and discharge oil Change Suction and
14-Nov-16 Change Oil Discharge Oil Filter,
filter
oil
Replace new pressure

Defective pressure guages and 1-set of pressure guage
14-Nov-16 corroded blocks block w/ guage pressure guage blocks including
pressure guages
Change Suction and

7-May-17 Change Oil
oil
Change Suction and

filter, O-ring
oil, Replace handhole
cover gasket gas filter
Pullout soft starter

19-Feb-19 temporarily and transfer
to compressor # 3
6- set bearing shell (GEA), 2-
pcs gudgeon pin (GEA), 1-pc
liner of cyl. 3 (oem), 2-set of
piston rings (GEA), 4-sets of
piston rings (oem), 6-set of
suction plate & sinusoidal
29-Jun-19 General Overhauling
spring, 6-set of discharge
plate & sinusoidal spring, 4-
pcs needle bearing, 2-pcs of
distance bush, 6-pcs cylinder
cover gasket, 4-pcs
handhole cover o-ring
Replace O-ring in valve

13-Mar-20 6-pcs O-ring
lifting mechanism
3 pcs liner & gaskets, 2 pcs

piston, 6 sets of suction and
discharge sinusoidal spring,
6 pcs bearing shells, 6 set
piston rings, 4 pcs needle
20-Jun-20 General Overhauling bearings, 3 pcs gudgeon pin,
valve lifter O-rings,
crankcase O-rings, cylinder
cover gaskets, 6 set locking
rings, suction & discharge oil
filters, 6 pcs v-belts.
Oil, suction & discharge oil

1-Mar-21 Change Oil
filter
14-Jul-20
Duration of Repair
Running
Remarks
Time Finished Hours
3,455.50
6,061.50
894.80
6,445.00
9,266.80
15,136.60
894.80
894.80
984.50
3,984.50
6,984.50
17,695 &
reset into
zero.
2,270.00
241.60

Machine I.D./Name:

Date PMS TYPE Scope of Works Time
Parts Replaced
Reported
Replace new suction

Defective suction pressure Pressure switch
11/18/2005 pressure switch
switch controller controller
controller
Change oil, clean

Oil, 1-pc discharge oil suction oil filter, change
2/15/2008 Change Oil filter discharge oil filter, clean
suction gas filter
Install additional motor

2/19/2008
grounding
Defective Remote Operator & 1-pc Remote Operator & Replace with new
25-Mar-09 Module Kit Module Kit Remote Operator &
Module Kit
Change oil, change

Oil, 1-pc discharge oil
31-Mar-09 Change Oil filter, 1-pc suction oil suction oil filter, change
discharge oil filter, clean
filter
suction gas filter
Burnout Soft Starter due to

23-Mar-10 sudden increase of voltage
from Genset Power
16-Jun-10 PMS 2-pcs ball bearing # 6316 Replace bearings of 16-Jun-10

drive motor
Change oil, change

filter, 1-pc suction oil discharge oil filter, clean
filter, 4 pcs O-rings, 1-pc suction gas filter,
gasket replace o-rings and
gaskets
Replace bearings of
15-Oct-11
drive motor
Replace discharge oil
22-Feb-12 PMS
filter
30-Jan-13 1-pc shaft seal Replace shaft seal
Oil, 1-pc discharge oil Change oil, change

suction oil filter, change
31-Jan-13 Change Oil filter, 1-pc suction oil
filter discharge oil filter, clean
suction gas filter

filter, 1-pc suction oil suction oil filter, change
20-Sep-13 Change Oil
filter, 4 pcs O-rings, 1-pc discharge oil filter, clean
gasket suction gas filter
Change oil, change

24-Apr-15 Change Oil filter, 1-pc suction oil
filter
suction gas filter

4-Jan-17 Change Oil filter, 1-pc suction oil suction oil filter, change
filter
suction gas filter
Change oil, change

30-May-17 Change Oil filter, 1-pc suction oil suction oil filter, change
suction gas filter
Change oil, change

13-Jul-17 Change Oil filter, 1-pc suction oil
filter
suction gas filter
1-pc piston, 1-set piston

rings, 2-pcs needle Replace piston, piston
5-Aug-17 Overhaul rings and needle
bearings, oil, suction &
bearings in cylinder # 3
discharge oil oil filters
Change oil, change

24-Sep-17 Change Oil filter, 1-pc suction oil discharge oil filter, clean
filter
suction gas filter
27-Nov-17 Change Oil filter, 1-pc suction oil
suction gas filter
Change oil, change

8-Mar-18 Change Oil filter, 1-pc suction oil
suction gas filter
Replace suction and

21-Feb-19 discharge pressure
guage
Change oil, change

8-Apr-19 Change Oil filter, 1-pc suction oil
filter
suction gas filter
Replace burnout soft

4-Jan-20 Burnout soft starter 4-Jan-20
starter
Change oil, change

12-Mar-20 Change Oil filter, 1-pc suction oil suction oil filter, change
filter
suction gas filter
1-pc suction guage Replace guage block,

12-Mar-20 Change Oil pressure, 1-pc discharge suction and discharge
pressure guage pressure guage
6 Set of suction &

discharge valve rings, 6
set of piston rings, 2 pcs
gudgeon pin, 1 pc liner, 4
pcs needle bearings, 1 pc
General Overhaul General Overhauling
bearing shell, suction &
discharge filter, unloader
O-rings, V-belts, 6 pcs
valve gaskets 2 pcs liner
gaskets
17-Jun-20 Change Oil filter, 1-pc suction oil
suction gas filter
Change oil, change

23-Nov-20 Change Oil filter, 1-pc suction oil
suction gas filter
14-Jul-20
Duration of Repair
Running
Remarks
Time Finished Hours
3,408.40
6,012.30
22-Jun-10
9,024.30
10,001.00
10820. 5
14,532.30
14,536.40
3,977.30
8,324.10
11,325.00
12,366.40
Presence of metal
12,802.70
grime in oil
13,977.30
17,872.00
20,797.00
19-Feb-20
25,521.60
25,521.60
26,773.90
30,486.00
27,447.0

Machine I.D./Name:
Parts Replacement
Date PMS TYPE
Parts Replaced
1-Feb-06
22-Aug-06 PMS Oil, 1-pc discharge oil filter
5-Feb-07 PMS Oil, 1-pc discharge oil filter
21-Aug-07 PMS
18-Feb-08 PMS Oil, 1-pc discharge oil filter
18-Feb-08
1-pc cylinder liner, 1 piston
18-Mar-08 OVERHAUL assembly, 3-pcs connecting
rod
12-Apr-08 Defective remote control 1 pc remote control module
Oil, 1pc discharge oil filter, O-

10-Nov-08 PMS
ring
Oil, 1pc discharge oil filter,
6-Jan-10 PMS 1pc suction oil filter, 1pc
suction gas filter
19-Aug-10 PMS
ring

ring, 6 set suction ring &
2-Feb-11 PMS
sinusoidal spring, 6 set ring &
sinusoidal spring
27-May-11 Oil
2-Jun-11 Severe oil consumption
28-Jun-11 PMS Oil, 1-pc discharge oil filter

2 pcs bearings SKF
15-Aug-11 Unusual sound of motor
6316-2Z/C3
26-Oct-11 PMS Oil, 1-pc discharge oil filter
28-Jun-12 PMS 6 pcs V-belt
30-Jul-12
13-Dec-12
27-Dec-12
7-Jan-13 1-pc discharge oil filter
Oil, 1-pc discharge oil filter,

15-Jan-13 1pc suction oil filter
22-Mar-13
1pc suction oil filter
24-Apr-13
24-Apr-13 6 pcs V-belt
30-Aug-13
30-Aug-13

14-Sep-13 1 set repair kit
stop valve (dn65)

6-Nov-13
14-Feb-14
Oil, 1pc suction oil filter, 1pc

discharge oil filter, 6 set
suction valve & spring, 6 set
discharge valve & spring, 2
1-Apr-14 Severe oil consumption
pcs OEM bearing shell, 2pcs
GEA bearing shell, 2pcs oem
gudgeon pin, 2pcs oem
needle bearings
10-May-14 6 pcs V-belt

30-Jun-14
11-Jul-14 1 pc oem oil pump
1 pc suction oil pressure, 1pc
12-Jul-14 Low oil pressure
discharge oil pressure

Small metal chip found @ the 1pc suction oil filter, 1pc con-
18-Mar-15
crankcase rod, gudgeon pin, needle
bearing and set of piston rings
4-Jan-17 2 pcs con-rod assy., 2 pcs

piston, 2 sets piston rings
11-Jan-17
14-Aug-17 1 pc suction gas filter
9-Sep-17 1 set of suction valve & spring

6-Feb-18 Change Oil

1pc suction oil filter, 6 pcs
gudgeon pin, 4 pcs needle
bearings, 6 sets suction
6-Jun-18 Overhaul valve& spring, 6 sets
discharge valve & spring, 6
sets piston rings 6 pcs bearing
shell

22-Oct-18 Change Oil 1pc suction oil filter
29-Jun-19 Change Oil Oil, 1-pc discharge oil filter,


1pc suction oil filter, 6 sets
18-Dec-19 Top Overhaul (oem) suction valve & spring,
6 sets (oem) discharge valve
& spring
18-Dec-19 4 pcs pressure guages

1pc suction oil filter, 6 sets
(oem) piston rings, 2 sets
needle bearings, 12 sets
locking rings, 3 pcs (oem) bare
29-Jan-20 severe oil consumption
liners, 6 sets suction valve &
spring, 6 sets discharge valve
& springs, 3 pcs cylinder cover
gasket, 4 pcs handhole O-
rings

17-Jun-20
9-Nov-20 Change Oil Oil, 1-pc discharge oil filter,

15-Mar-21

15-Apr-21 Change Oil
3-pcs OEM Connecting rod
1-pc suction oil filter
1-pc discharge oil
filter 6-sets
suction valve springs
6-sets discharge oil filter
15-Nov-21 Overhaul 6-pcs cylinder cover
gasket 2-sets GEA
piston rings 2-sets
GEA bearing shells
4-pc crankshaft cover O-
rings
TIVE MAINTENANCE CARD
Duration of Repair
Running
Scope of Works Time
Time Finished Hours
Reported
Change V-belt
` 6,005.0
Change oil, clean suction oil filter, change discharge 9,123.6

oil filter, clean suction gas filter
Top Overhaul 21-Aug-07 22-Aug-07
Change oil, clean suction oil filter, change discharge
16,036.3
Install additional motor grounding
Overhaul. Replace cylinder liner and piston
assembly in cylinder # 3, replace connecting rod # 16,558.5
1,2 & 3
Replace remote control module

21,414.0
Change oil, change suction oil filter, change

30,593.9
discharge oil filter, change suction gas filter

33,964.9
Overhaul. Change oil, clean suction oil filter, change

discharge oil filter, clean suction gas filter, change
37,514.4
bearing shells, change suction and discharge ring &
spring
Inspection. Pull-out all piston & piston rings, change

37,794.6
oil. Apply XADO GEL-Revitalizant
Overhaul. Replace bare cylinder liner # 3, set of
piston rings, oilit sealing rings, locking plate ring &
replenishing of oil
Replace drive motor bearing 15-Aug-11 18-Aug-11 38,866.2

Change V-belt
Pullout piston and connecting rod assymbly for
44,358.9
inspection
Replace liner # 1,2,3,4, piston ring set, suction and

discharge valve & springs
Change discharge oil filter, clean suction gas filter
Change oil, change suction and discahrge oil filter,

clean suction gas filter
Change oil, change suction and discharge oil filter,
45,926.4
46,509.3
Replace new V-belt
49,144.1
Replace repair Kit on stop vlave (dn65) @ discharge

pipelines

721.2
Replace piston O-ring of valve lifting mechanism @ 2,223.9
cylinder # 1 & 4
Overhaul. Replace suction and discharge valve &

spring, bearing shell, gudgeon pin and needle 1-Apr-14 10-May-14 3,061.6
bearings
Replace V-belt
4,176.6
Replace new OEM oil pump
Replce suction and discharge oil pressure
Overhaul. Replace connecting rod # 3, gudgeon pin,

needle bearings and sets of piston rings
Pullout piston # 3 & 6. Replace 2pcs con-rod, 2pcs 12,663.1

piston & 2 sets of piston rings
Pull-out oil pump & transfer to comp. # 8
Replace with new suction gas filter
Pull-out piston # 3,6. Replace broken valves # 6 13,110.1

15,423.5
16,055.1

clean suction gas filter 16,464.0

19,152.0
Change oil, change suction and discharge oil filter, 16,714.7
Install reconditioned guage block with new pressure

guages
General Overhaul. Replace liner from compressor #
3 @ cylinder # 4

144.0
Change oil, change suction and discharge oil filter, 3,168.0

6,632.0
Replace connecting rod (OEM) on cylinder # 3 & 6,
suction and discharge oil filter, suction valve
springs, discharge valve springs, cylinder gasket
cover, piston rings (GEA) on cylinder # 3 & 6,
bearing shell (GEA) and 4 pcs crankcasse O-rings
68000
Remarks
Metal chips found at the

crankcase
Reccommended by GEA
technician
Pullout drive motor &
temporarily transfer to
comp # 3
Reset Hour Meter

Hour meter, reset into zero
1,776.0

Machine I.D./Name:
Parts Replacement
Date PMS TYPE
Parts Replaced
17-Apr-06
Oil, 1-pc discharge oil filter, 1pc
20-Jul-06 Change Oil
suction oil filter
6-Feb-07 Change Oil Oil, 1-pc discharge oil filter, 1pc

suction oil filter
13-Aug-07 TOP OVERHAUL
14-Aug-07 Change Oil Ball bearing 6316 C3

suction oil filter
11-Jun-08 -
14-Oct-08 Change Oil Oil, 1-pc discharge oil filter
24-Feb-09 Change Oil Oil, 1-pc discharge oil filter
22-Sep-09

suction oil filter
8-Jun-10 Change Oil
suction oil filter
suction oil filter
1 pc suction oil filter, 1 pc

discharge oil filter, 4 pcs handhole
O-rings, 6 pcs valve cover gasket, 6
31-Jan-11 OVERHAUL
sets suction valves & spring, 6 sets
discharge valves & spring, 6 sets
bearing shell and oil
19-Mar-11
28-Jun-11 Severe oil consumption
20-Jul-11 Oil, 1-pc discharge oil filter
21-Jul-11 Low oil level
2 pcs cylinder liner, 1 set of piston

1-Aug-11
ring and oil
3-Aug-11 Low oil level 1 pc aluminum washer
9-Aug-11
22-Oct-11 Oil, 1-pc discharge oil filter
3 pcs liner gasket, 2 pcs cylinder

cover gasket, 2 sets of piston rings,
14-Jun-12
1 pc suction oil filter, 1 pc
discharge oil filter and oil

14-Jul-12
suction oil filter
8-Oct-12 Low oil pressure Oil, 1-pc discharge oil filter, 1pc
suction oil filter
13-Dec-12 Low oil pressure

21-Dec-12 Low oil pressure
suction oil filter
24-Dec-12
13-Aug-13 Ammonia leaked 1 pc shaft seal
27-Aug-13

30-Aug-13
suction oil filter
20-Sep-13
suction oil filter
25-Oct-13
suction oil filter
6-May-14 Ammonia leaked
28-Jul-14
suction oil filter
30-Jul-14
25-Nov-14
19-Mar-15

20-Oct-15
suction oil filter
30-May-16
4-Jan-17 suction oil filter
6 sets of suction & discharge

sinusoidal springs, 6 ets of suction
& discharge valve, 6 pcs valve
cover gaskets, 1 pc piston
20-May-18 assembly, 2 pcs liner assy., 6 pcs
bearing shell, 1 pc cylinder gasket,
8 pcs lifting valve O-ring, 2 pcs
bearing of oil pump, 4 pcs bearing
bush, 4 pcs needle bearing

6-Jun-18
suction oil filter
14-Jul-18
10-Dec-18 Oil, 1-pc discharge oil filter, 1pc

suction oil filter
10-May-19
28-Oct-19
21-Nov-19 Excessive oil consumption
21-Nov-19
28-Jan-20
5-Jun-20
suction oil filter
4-Sep-20 Change Oil
suction oil filter
suction oil filter
14-Jul-20
15-Mar-21
suction oil filter
MAINTENANCE CARD
Duration of Repair
Running
Scope of Works Time Remarks
Time Finished Hours
Reported
Replace V-belts
Change oil, change suction and discharge oil
6,020.00
filter, clean suction gas filter
Change oil, change suction and discharge oil 9,000.30
Top Overhaul 13-Aug-07 16-Aug-07 12,219.70
Install additional grounding for drive motor

15,888.30
Liner # 3 was
Pull-out all pistons. damaged
Change oil, clean suction oil filter, change
discharge oil filter, clean suction gas filter 21,255.70

24-Feb-09 25-Feb-09 24,000.00
discharge oil filter, clean suction gas filter
Check-up Soft Starter

31,048.00
Change oil, change suction and discahrge oil
33,534.50
Change oil, change suction and discahrge oil
35,154.80
Overhaul. Replace suction & discharge

sinusoidal springs, suction & discharge valve
38,840.10
ring, bearing shells, handhole O-ring,
Valvecover gaskets and replenish of oil
Apply XADO GEL

Revitalizant (27ml)
Initiated by Grasso
Overhaul. 28-Jun-11 19-Jul-11
technician
Change oil, clean suction oil filter, change 20-Jul-11
Initiated by Grasso
Pull-out (wornout) cylinder liner # 3. 21-Jul-11
technician
Replace cylinder # 1 & 4, replace set of piston Initiated by Grasso
rings in cylinder # 4, clean suction and 1-Aug-11 2-Aug-11
discharge oil filter and change oil technician
Check cylinder liner # 4,5,6 & 1, add washer on

Initiated by Grasso
valve lifting mechanism # 4, clean suction & 3-Aug-11
technician
discharge oil filter and replenish of oil.
Replace valve lifting mechanism # 4

9-Aug-11
temporarily pullouted fronm comp. # 2
22-Oct-11
Overhaul. Replace cylinder # 2 & 5, replace

liner gasket, cylinder cover gasket and set of 14-Jun-12 15-Jun-12 43,993.60
piston rings in cylinder # 2 & 5.

14-Jul-12 44,677.60
small metal chips
Change oil, change suction and discharge oil 8-Oct-12 36,719.30 found @ the
crankcase
13-Dec-12 48,229.90
21-Dec-12
Overhaul. Replace liner # 1,2,4 &5, machining
24-Dec-12 8-Aug-13 48,394.60 Damaged crankshaft
of crankshaft
Replace brand new shaft seal. Pull-out piston
and connecting rod # 3 & 6 13-Aug-13 15-Aug-13
Checkup needle bearings, re-honing of liner

using sandpaper, change oil, change suction 48,486.00
and discharge oil filter
48,552.60
Replace shaft seal and set of v-belts
6,778.70
Pull-out oil pump and transfer to compressor #
6
Re-install oil pump and replace with new
6,981.90
pressure gauges
Replace oil pump pullouted from comp. # 6,
change oil, change suction and discharge oil 6,982.90
12,093.30
Replace set of V-belts
filter, clean suction gas filter 22,584.20
Overhaul. Replace piston assy. # 4, replace

23,218.00
liner assy. # 2 & 3.

23,509.90
Change piston O-ring of valve lifter # 4, change
liner assy. In cylinder # 4 & 5, replace set of 23,764.40
piston rings on cylinder # 4
Change oil, change suction and discharge oil 27,122.00
Overhaul. Re-machining of crankshaft, replace

crankshaft center bearing, replace shaft seal, 28,957.60
replace piston rings @ cylinder # 3.
Replace cylinder liner # 3

General Overhaul. Replace O-rings of valve
lifter # 3, 4 & 5, replace suction & discharge
valve ring (oem), replace suction & discharge
spring (oem), replace gudgeon pin # 3 (gea),
replace set of piston rings @ cylinder # 3 & 6 31,197.80
(oem), replace set of piston rings @ cylinder #
1,2,4 & 5, replace needle bearings, replace
suction & discharge oil filter, clean suction gas
filter, replenish oil.
Install spacer on guage block, repiping and

31,197.80
replace new discharge pressure guage.
Replace discharge valve kit DN65

34,050.60
36,138.00
39,642.00
40,698.90 reset into zero

42,786.00
88000
34,942.00

Machine I.D./Name:
Parts Replacement
Date PMS TYPE
Parts Replaced
21-Aug-06 Belt slippaged
5-Nov-06 Change Oil
13-Nov-06 Loosed V-belt

5-Dec-06 Loosed V-belt
16-Apr-07 Low Oil Level
2-May-07 Low Oil Level

18-Jul-07 Low Oil Level
24-Aug-07 PMS
19-Feb-08
10-Apr-08 Low Oil Level
9-Mar-09 TOP OVERHAUL
20-May-09 Sticky Oil
6-Oct-09 Worn-out Discharge Press.

Gauge
5-Nov-09 Change Oil
10-Mar-11 Change Oil
2-Jul-11 Change Oil
26-Jun-12 PMS
16-Jan-13 OVERHAUL
27-Apr-13
10-Aug-13
25-Sep-13
13-Jan-14
10-Feb-14
11-Feb-14
18-Feb-14 Low oil pressure
3-May-14 Low oil pressure
4-Nov-14 Change Oil
11-May-15 Change Oil
22-Sep-15 Change Oil
14-Mar-16
3-Jan-17 Low oil pressure
10-Jan-17
11-Jan-17

18-Oct-17 OVERHAUL
18-Jun-18 PMS
21-Sep-18 PMS
21-Jan-19 PMS
10-Jun-19 PMS
8-Oct-19 TOP OVERHAUL
8-Jan-20 Change Oil
5-May-20 Change Oil

2 pcs gudgeon pin, 2 pair needle
bearing, 6 pcs cylinder cover gasket,
6set bearing shell, 6 set sinusoidal
suction spring, 6 set sinusoidal
discharge spring, 4 pcs liner gasket, 4
8-Feb-21 General Overhaul
pcs crankcase cover gasket, 4pc
suction oil filter, 1 pc discharge oil
filter, O-ring pump side big, O-ring
pump side small, 6 set piston ring,
Oil filter gaskets, 5 pcs v-belts

30-Jun-21 Change Oil
suction oil filter
2-Oct-21
TENANCE CARD
Duration of Repair
Running
Scope of Works Remarks
Time Reported Time Finished Hours
Replaced new 6 V-belt

*Clean Oil Suction Filter
*Replace Oil Discharge Filter
*Clean Suction Gas 6,000.00
Filter *Renew Oil
Realign and Retighten

Realign and Retighten
Add 4 liters of oil
* Clean Suction Gas Filter
*Clean Suction Oil Filter
9,000.00
*Replace Discharge Oil Filter
*Renew Oil
Add 4 liters of oil
Add 4 liters of oil
Top overhaul
Install additional grounding
15,224.30
*Clean Suction Gas Filter
*Renew Oil
Add 4 liters of oil
Top overhaul
*Replace Suction and Discharge
Oil Filter
*Replace Suction and Discharge 23,169.00
valves and rings
*Renew Oil
Replenish Oil
Replaced Gauge
*Clean Control Valves
*Replace Suction Oil Filter
*Replenish Oil

30,000.00
*Renew Oil
Replace Discharge Oil Filter 34,433.00

*Replenish Oil
Apply XADO GEL Revitalizant
*Replace Discharge Oil
36,422.00
Filter *Replenish
Oil
Clean Suction Gas Filter
44,789.60
*clean Suction Gas
Filter *Replenish Oil
Overhaul. Pull-out all pistons,

pressure relief valves & pressure
guage block
Top Overhaul. Replace cylinder

liner, piston & connecting rod # 3.
Replace suction & discharge valve
27-Apr-13 8-Aug-13
ring & spring. Replace suction &
discharge oil filter. (all oem parts)
Replenish oil
Pull-out piston and connecting 10-Aug-13 12-Aug-13

rod # 3 & 6
Open cylinder # 3, 4 & 6. Replace
suction & discharge oil filter. 25-Sep-13 27-Sep-13
Replenish oil
Pull-out all liners and re-honing.

Replace bearing bush & bearing
shell in cyl. # 1. Replace set of
piston rings in cyl. # 2,3 & 5. 13-Jan-14 4-Feb-14 1,150.00
Replace suction & discharge valve
ring & spring. Replace suction &
discharge oi filter. Replenish oil.
Change suction & discharge oil

1,242.90
filter. Replenish oil
Pull-out valve lifting mechanism #
3 transfer cylinder # 5, and # 4
transfer to cylinder # 6
Replace connecting rod, piston

rings & needle bearings in cyl. # 3. Small metal chip found @ the
Replace O-rings in oil pump. crankcase. Connecting rod # 3 was
Replace suction & discharge oil damaged & # 2 slightly damaged
filter. Replenish oil

filters. Replenish oil
filters. Change suction gas filter. 7,335.70
Replenish oil

Replenish oil

Replenish oil

Replenish oil

Replenish oil
Overhaul. 14-Mar-16 9-Jul-16 18,511.00
Overhaul. Replace set of piston

rings and replace w/ new
reconditioned liner in cyl. # 3 & 6. 3-Jan-17 4-Jan-17 20,734.20
Change suction and discharge oil
filter. Change oil.
Adjust oil pressure setting from

1.8 to 1.6. Adjust oil pressure
regulator
Replace oil pump temporarily
pull-outed from comp # 6.
Replenish oil
Overhaul. Replace liner # 6.
Replace piston # 3. Replace 4 pcs
bearing bush. Replace needle
bearings. Replace 6 pcs gudgeon 18-Oct-17 21-Apr-18 27,470.60
pin. Replace 6 sets of piston rings.
Replace 6 bearing shells. Replace
suction and discharge

Replenish oil

Replenish oil

filters. Change suction gas filter.
Replenish oil

Replenish oil
Top Overhaul. Replace all suction

and discharge valve ring & spring.
Replace 4 pcs handhole cover
gasket. Replace 6 pcs valve cover 8-Oct-19 10-Oct-19 39,167.20
gasket. Change suction &
discharge oil filters. Change
suction gas filter. Replenish oil

Replenish oil

Replenish oil

Replenish oil
Replace connecting rod # 3 & 6
3,000.00 with used connecting rod from
compressor # 6
Change oil, change suction and

discharge oil filter, clean suction 6,000.00
gas filter
Change oil, change suction and

discharge oil filter, clean suction
gas filter, replace brand new
connecting rod in cylinder # 3&6,
replace GEA piston rings, replace
OEM bare liner in cylinder # 6

Machine I.D./Name:
Parts Replacement
Date PMS TYPE
Parts Replaced
1-May-13
2-Jan-14 Repair, Change Oil

5-Mar-14 Change Oil
4-Dec-14
31-Jan-15 Repair, change oil
11-Feb-15
1-Apr-15
13-Jun-15
*Replace liner # 7
* Replace set of piston rings *
Replace suction and discharge ring
& spring *
Replace 6 pcs needle bearing *
Replace 3 pcs gudgeon pin
* Replace 3 pcs distance bush
* Replace 9 sets of bearing
shell
* Replace 9 sets of locking ring
2-Dec-15 General Overhaul
* Replace valve cover gasket
*Replace Handhole cover gaskets
*
Replace suction gas filter cover
*Replace
Suction Oil Filter
*Clean Suction Gas
Filter *Replenish
Oil
22-Dec-15
4-Feb-16
13-Apr-16
7-Aug-16 Change Oil
9-Jan-17 Change Oil
20-Oct-17 Change Oil
5-Mar-18 Change Oil
2-Jul-18 PMS
27-Dec-18 Change Oil
11-Oct-19
15-Apr-20 PMS
10-May-20 General Overhaul

15-Oct-20 Change Oil
6-Mar-21 Change Oil
9 set Sinusoidal suction spring,

9set sinusoidal discharge spring, 9
set piston rings, 9 pair bearing
17-May-21 General Overhaul shell, 3 pcs gudgeon pin, 3 pair
needle bearing, suction and
discharge oil filter, 2 pcs line
gasket, 4 set valve lifter O-rings
5-Nov-21 Change Oil

IVE MAINTENANCE CARD
Duration of Repair
Scope of Works Time Running Hours Remarks
Time Finished
Reported

*Replace Discharge Oil
Filter *Clean 490.00
Suction Gas Filter
*Replenish Oil

Low Oil Pressure
*Replace Discharge Oil Filter 1,335.30 Low Oil Pressure

Filter *Replenish
Oil
* Install stop valve and strainer @
oil separator tank
Filter *Replenish
Oil
* Temp. replace damaged

discharge valve assy @ cyl. #
7(temp pull-out from comp 8).
*
Replace piston rings @ cyl. # 7.
12,972.69
*Replace
Suction Oil Filter
*Replenish Oil
Filter *Replenish
Oil
Filter *Replenish
Oil
* Replace 6 pcs V-belt
* Replace new discharge valve
assy @ cyl # 7
*Replace Discharge Oil Filter 22,298.78
*Clean Suction Gas
Filter *Replenish
Oil
* Replace 6 pcs V-belt
Filter *Replenish
Oil
Burnt out motor
Replace new 15 kW drive motor
*Replace liner # 7
* Replace set of piston rings *
Replace suction and discharge ring
& spring *
Replace needle bearing * Replace
gudgeon pin * Replace
distance bush * Replace 9
sets of bearing shell
* Replace 9 sets
of locking ring
* Replace valve 2-Dec-15 15-Dec-15
27,612.63
cover gasket *Replace Handhole
cover gaskets
* Replace suction gas filter
cover
*Clean Suction Gas
Filter *Replenish
Oil
* Replace suction and discharge oil

filter
Replace 6 pcs V-belts
*Clean Suction Gas
Filter *Replenish
Oil
Replace 6 pcs V-belts
Filter *Replenish
Oil
Filter *Replenish
Oil
Filter *Replenish
Oil
Filter *Replenish
Oil
Filter *Replenish
Oil
Filter *Replenish
Oil
* Overhaul
* Replaced Parts
→ 9 pcs gudgeon pin (gea)
→ 6 pcs bearing bush (gea) →1
pc bare liner (oem) → 9 sets
of discharge valve ring & spring
(gea) →9
2-Jul-18 22-Aug-18 50,827.00
sets suction valve ring & spring
(gea)
→ 2 pcs needle bearing (gea)
→ Suction Oil Filter
→ Discharge Oil Filter
→ Suction Gas Filter
→ Oil
Filter *Replenish
Oil
Filter *Replenish
Oil
* Replace discharge valve spring in

cyl. # 7 *Replace Suction
Broken discharge
Oil Filter *Replace
valve spring in cyl. #
Discharge Oil Filter
7
*Replenish Oil

Filter *Replenish
Oil
* Top Overhaul
* Replaced Parts
→ 9 sets of suction valve
ring & spring (gea)
→ 9 sets of
discharge valve ring & spring (gea)
→ 1 set of
piston rings & 1 pc gudgeon pin in
cyl # 7 (gea) → 1 pc Damaged discharge
piston assy & 1 pc conrod pull-
valves, piston &
outed from comp # 6 65,316.00
piston rings of
→ 1 pc bare cylinder # 7
liner (oem) in cyl # 7 → 1 set of
piston rings for cyl. # 7 → 6 pcs
handhole cover gasket → 2 pcs
needle bearing for cyl. # 6
*Replace
Suction Oil Filter
*Replenish Oil

Filter *Replenish
Oil
Filter *Replenish
Oil
*Clean Suction Gas
72,332.15
Filter *Replenish
Oil * Replace V-
belts
Filter *Replenish
Oil
Replace liner # 9
74,039.12 with used liner from
compressor # 6

*Replenish Oil
*Replenish Oil
*Replace Discharge Oil Filter 74,823.16
*Replenish Oil
75,983.00
*Replenish Oil
77,185.35
*Replenish Oil
Number of Liner Replaced
Grasso Compressors
Date
Grasso 1 Grasso 2 Grasso 3 Grasso 4 Grasso 5 Grasso 6 Grasso 7 Grasso 8
18-Mar-08 1
2-Jun-11 1
1-Aug-11 2
14-Jun-12 2
27-Apr-13 1 (3)
17-Nov-15 1
7-Dec-15
12-Jan-16 1
18-Oct-17 1(6)
20-May-18 2 (2,3)
2-Jul-18
10-May-19
29-Jan-20 3
12-Mar-20 1
20-Jun-20 3
1 1 3 1 5 6 2
Grasso 9
1(7)
1
1 (7)
3

Machine I.D./Name:
Parts Replacement
Parts Replaced
Cleaning of crankcase, oil filter &

1-Sep-17 Change Oil Oil
strainer and suction gas filters
Cleaning of crankcase, oil strainer,

Oil, Oil filter, Oil filter O-
13-Mar-18 Change Oil suction gas filters, oil cooler, water
ring, water jacket gasket
jacket
Oil, intermediate gas filter Cleaning of crankcase, oil strainer,

12-Apr-18 Change Oil O-ring, oil filter element suction gas filter
gasket
16-Apr-18 Checkup Check unloader piston
Replace unloader pistons (@33%,

23-Apr-18 Checkup 66% & 100%)
29-Apr-18 Oil Filter Replace oil filter
Cylinder sleeve # 5,6,7,8.

piston # 7, piston pin # 7,
conrod # 6,7,8, discharge
2-May-18 Overhaul valve seat # 7,6,2, valve
plate # 6-2, 3-7, piston ring
sets, motor pulley
Unloader piston gasket @

8-Jun-18 Checkup
66 & 100% cap.

19-Jun-18 Change Oil Oil
16-Jul-18 Checkup Open the discharge &

intermediate oil separators
Unloader cover gaskets &
24-Jul-18 Checkup
O-rings
8-Aug-18 Checkup Check the unloader piston O-ring
Oil, Oil filter element, Cleaning of crankcase, oil strainer,

20-Sep-18 Change Oil suction gas filter O-ring, oil suction gas filters, oil cooler, water
cooler gasket jacket
Pull-out oil float valve @
29-Sep-18 Checkup
intermediate oil separator
5-Oct-18 Install with new oil float valve @

intermediate oil separator
Pull-out old compressor assymbly.

20-Nov-18
Return to SFT supplier
Install new N62M mycom

4-Dec-18 compressor assymbly

31-Jan-19 Change Oil Oil & Oil filter element
1/2" solenoid valve

26-Mar-19 Replace bypass solenoid valve
hansen
8pcs suction valve plate,

8pcs discharge valve plate,
8set discharge valve spring
set, 8set suction valve
spring set, 8 pcs retainer
13-Sep-19 Top Overhaul
discharge valve, 4 pcs
gasket valve plate, 4pcs
gasket head cover,
1gasket hand hole cover,
1pc oil filter
13-Sep-19 Oil Heater Install new oil heater

2-May-20 Change oil Oil

21-Jan-21 Change oil Oil
CARD
Duration of Repair
Time Running Hours Remarks
Time Finished
Reported
149.00
3,159.00
3,389.00
Put O-rings @
unloader piston
Unusual sound @
33% load. Severe
vibration.
3,583.00
Mycom tech
4,526.00
4,737.00
4,794.00 Mycom tech

6,394.00
6,604.00
7,560.00
7,560.00
12,811.00
16,771.00
21,154.00

Machine I.D./Name:
Parts Replacement
Parts Replaced
Cleaning of suction and

4-Sep-17
intermediate gas filter

24-Oct-17 Change oil

10-Apr-18 Change oil Oil, oil filter element
9-May-18 motor pully Replace motor pully
8sets suction valve spring

set, 4pcs valve plate
gasket, 8pcs suction valve
plate, 8sets discharge
8-Jan-19 Top overhaul valve spring set, 4pcs head
cover gasket, 1pc hand
hole cover gasket, 8pcs
retainer, 1pc oil filter, 8
pcs discharge valve plate
Oil, Oil filter, intermediate

gas filter, hand hole Cleaning of crankcase, oil filter &
5-Sep-19 Change oil
gasket, 1pc 1/2" soeniod strainer and suction gas filters
valve

6-Nov-19 Change oil Oil, oil filter element

30-Jul-20 Change oil Oil
2pcs needle bearing, 1pc
piston, 1pc main bearing, 4
pcs head cover gasket, 1pc
bearing head gasket, 2pcs oil
filter O-ring, oil pump side
gasket, 2 pcs main bearing
head gasket, 6 pcs cylinder
28-Dec-20 General overhaul sleeve O-rings, shaft seal
cover gasket, 8sets of piston
rings, 8 pcs bearing
halves,80pcs suction valve
spring, 8 pcs suction plate
valve, 8pcs sution plate
valve, 8 pcs discharge valve
plate, 96 pcs discharge valve
spring, 8pcs retainer seat
bolt, 3 pcs unloader piston O-
ring, 1pc discharge valve
plate, 1pc connecting rod, 4
pcs suction valve plate
gasket, 2pcs suction gasket
cover filter,1pc hand hole
cover gasket 16 pcs disk lock
washer, 4pcs water jacket
gasket
24-Feb-21 Change oil Oil
CARD
Duration of Repair
Time Finished
Reported
706.00
3,159.00
5,926.52
9,321.00
10,000.00
13,518.00
15,584.00
15,584.00
16,445.00

Machine I.D./Name:
Parts Replacement
Parts Replaced
Clean suction and intermediate

4-Sep-17 Cleaning
gas filter

8-Jan-18 Change oil Oil, oil filter element
Replace unloader piston in 33%,

23-Apr-18
66% & 100% cap.

1-Aug-19 Change oil Oil, oil filter element
8pcs suction valve plate,

8pcs discharge valve plate,
8sets suction valve spring,
8sets discharge valve
21-Oct-19 Top overhaul spring, 8pcs seat bolt
retainer, 4pcs valve plate
gasket, 4pcs head cover
gasket, 1pc hand hole
cover gasket, 1pcs oil filter
21-Oct-19 Oil heater Install new oil heater

Oil, suction gas filters o-
8-Mar-21 Change oil
rings, oil filter O-rings
CARD
Duration of Repair
Time Finished
Reported
336.00
3,535.00
4,509.00
7,688.00

Machine I.D./Name:
Parts Replacement
Parts Replaced
Cleaning of suction low and

4-Sep-17 Cleaning
intermediate gas filters

Replace unloader piston in 33%,

17-May-18 Unloader piston
66% & 100%
Oil, 1pc valve plate, 1pc

piston, 1pc sleeve 8pcs
suction valve, 8pcs
20-Jul-19 Top overhaul discharge valve, 1pc oil
filter element, 4 pcs valve
seat, gaskets, O-rings, 8pcs
seat bolt retainer

2-Jul-20 Change oil Oil strainer and suction gas filters
2-Jul-20 Oil heater Install new oil heater
Oil, suction gas filters O- Cleaning of crankcase, oil filter &

22-Feb-21 Change oil
rings, oil filter O-rings strainer and suction gas filters
11-Mar-21 Top overhaul

CARD
Duration of Repair
Time Finished
Reported
385.00
Damaged valve plate

# 3 & 7, piston &
2,754.00 sleeve # 7, discharge
valve seats
4,325.00 Discoloration of oil
Still discoloration of
5,725.00
oil occurs

Productive Maintenance Card: Parts Replaced Time Reported Time Finished

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Productive Maintenance Card: Parts Replaced Time Reported Time Finished

Uploaded by

Copyright:

Available Formats

ECA COLD STORE PLUS (ECA Resources, Inc.

PRODUCTIVE MAINTENANCE CARD

Parts Replacement Duration of Repair

Renew suction and discharge oil

19-Feb-08 PMS Install Additional Grounding

Renew suction oil filter. Clean

Renew suction oil filter. Clean

Abrasion of winding-rotor and

22-Apr-13 Reset RH @ 12,079.1

4-Sep-13 Re-insulate windings of motor

Renew suction and discharge oil

Renew suction and discharge oil

Oil, suction and discharge Renew suction and discharge oil

Oil, suction and discharge Renew suction and discharge oil

Renew suction and discharge oil

2 pcs gudgeon pin, 2pair

Description 0.1 YEARLY

5 - IC/CL - IC/CL IC/CL IC/CL IC/CL IC/CL

Legend for service and maintenance schedule (SMS)

Oil suction filter

Oil discharge filterᶜ

Control and lubrication oil pressure regulator

Main and intermediate bearing bushes

Running surfaces main and intermediate

Running surfaces con. Rods

Running surfaces/Axial play

Solenoid valves and coils

Seal of cap. Control piston

Stroke limitor/Discharge valve seat

Valves, springs and damper rings

Cap. Control lifting mechanism

Dimension and running profile

Oil level switch

Intermediate cooler and injection valve

Oil separator refreshing oil and cleaning/testing

Cylinder head water cooling system

PRODUCTIVE MAINTENANCE CARD

Replace Spindle Head O-ring

Replace Remote Operator

Change Discharge Filter, Change

9-Aug-10 Leaking Retighten intermediate side bolt

Replace Discharge Filter, Change

Renewal of suction & discharge

Renewal of suction & discharge

Replace soft-starter temporarily

Renewal of suction & discharge

Renewal of suction & discharge

Renewal of suction & discharge

Renewal of suction & discharge

Replace new suction pressure

Renewal of suction & discharge

Replace new guage block and

Renewal of suction & discharge

Renewal of suction & discharge

PRODUCTIVE MAINTENANCE CARD

31-Aug-09 Change Oil

5-May-11 Change Oil

Drived Motor Burnt-out after

6-Dec-13 Change Oil Oil, suction and discharge oil filter

14-Mar-14 Discharge oil filter

20-May-16 Change Oil Oil, suction and discharge oil filter

4-Sep-17 Change Oil Oil, suction and discharge oil filter