Professional Documents
Culture Documents
A340-500/600
Differences_to_A330/A340-200/300− Rev.-ID: 1NOV2013
ATA 27
Author: ShM
For Training Purposes Only
ELTT Release: Nov. 22, 2013
Flight Controls
EASA Part-66
B1/B2
A340-5/6_27_B12/D-23
Training Manual
www.Lufthansa-Technical-Training.com
Revision Identification:
S The date given in the column ”Revision” on the face of S Dates and author’s ID, which may be given at the base S The LTT production process ensures that the Training
this cover is binding for the complete Training Manual. of the individual pages, are for information about the Manual contains a complete set of all necessary pages
latest revision of that page(s) only. in the latest finalized revision.
Lufthansa Technical Training
FLIGHT CONTROLS A340–500/600
GENERAL
27
SYSTEM DESCRIPTION
Ailerons Spoilers
Each aileron is actuated by two electro−hydraulic servo controls signalled from Each spoiler is actuated by an electro-hydraulic servo control driven by one
the FCPCs or FCSCs. The two pairs of inboard and outboard ailerons perform FCPC or one FCSC. Six spoilers are installed on each wing; they are used in
the following functions: the functions below:
S Roll Control S Spoilers 2 thru 6
in Manual Mode mainly from the side sticks, or guidance orders in Autopilot Roll control, in manual control mode, mainly from the side sticks, or in
Mode from the FMGECs (Flight Management Guidance and Envelope autopilot control mode, from the FMGECs.
Computers) S Spoilers 1 thru 6
S Maneuver Load Alleviation Speedbrake function, from the speedbrake control lever, and ground spoiler
S Lift Augmenting (Aileron Droop) function
S Ground Spoilers S Spoilers 4 thru 6
S Turbulence Damping Maneuver Load Alleviation
Rudder Elevators
The Rudder mainly achieves the yaw control. In addition, it is used to guide the Two Elevators, in conjunction with the Trimable Horizontal Stabilizer achieve
aircraft on the ground. The rudder is simultaneously actuated by three the pitch control of the aircraft.
electro-hydraulic servo controls. In normal operation, the servo controls are Each Elevator is actuated by two electro-hydraulic servo controls driven by the
driven by the FCPCs and the FCSCs: FCPCs or the FCSCs from orders originating from the side sticks in manual
S In Manual Control Mode, from the side stick and/or the rudder pedals which control mode or from the FMGECs in autopilot control mode.
include position transducers
Flaps and Slats
S In Autopilot Control Mode, from the FMGECs (guidance orders).
The seven Slats and the two Flaps on each wing are hydraulically actuated
In case of loss of the rudder normal electrical servo−control (eg: computers
through PCUs (Power Control Units) which drive a mechanical linkage and
failure), the servo controls are driven by the BCM (Back−Up Control Module).
rotary actuators. The PCUs are controlled from the flap and slat control levers
Trimable Horizontal Stabilizer by the SFCCs.
FOR TRAINING PURPOSES ONLY!
The THS permits to ensure the pitch trim function. It is actuated by a screwjack
driven by two hydraulic motors. The motors are controlled:
S In Manual Control Mode
− either electrically from three electric motors controlled by the FCPCs
− or mechanically from the trim control wheel
S In Autopilot Control Mode, from the FMGECs which send orders to the
electric motors via the FCPCs.
FLIGHT CONTROL
COMPUTERS
SIDE STICKS 2 OUTBOARD
RUDDER AILERONS
RUDDER TRIM CONTROL SWITCH TRIM INDICATOR
SPEEDBRAKE CONTROL LEVER 2 INBOARD
AILERONS
THROTTLE CONTROL LEVER PRIMARY
COMPUTERS
2 SPOILERS 6
FAULT/OFF PUSHBUTTONS
2 SPOILERS 5
3 FCPC
5 LATERAL ACCELEROMETERS
7 VERTICAL ACCELEROMETERS
2 SPOILERS 4
6 RATE GYRO UNITS
HYD PRESSURE SENSORS 2 SPOILERS 3
TACHOMETERS
FMGEC 2 SPOILERS 2
SECONDARY
SFCC
COMPUTERS
HSMU 2 SPOILERS 1
ADIRU
RA 2 FCSC 2 ELEVATORS
LGCIU
EEC
PEDALS PFTU
BSCU.FMGEC.EIVMU
FOR TRAINING PURPOSES ONLY!
ELECTRO HYDRAULIC
RUDDER
ELECTRICAL BACK−UP BCM SERVO CONTROLS
ELEC/HYD
TRIM
MECHANICAL CONTROL ACTUATOR THS
HANDWHEEL
COMPONENT DESCRIPTION
51CE1 51CE2
ACCELEROMETERS AND RATE GYRO
Accelerometer Units (51CE1, 51CE2, 51CE3, 53CE1, 53CE2, 53CE3 ,63CE1,
63CE2)
The accelerometer units send to the FCPCs lateral (Ny) and vertical (Nz)
acceleration data, that are used in the control law (Ny for lateral normal law and
Nz for Nz law) and for the turbulence damping function.
FR26.1
The unit consists of a casing with attachment points in which are installed:
51CE3
S an accelerometer in the form of a pendulum servoed in position.
When acceleration is applied, the pendulum moves under the effect of FR10
inertia. A pendulum deviation detector generates a signal proportional to the
deviation amplitude. This signal is amplified and sent to a return coil which 63CE1, 63CE2
opposes the acceleration force, to bring back the pendulum to zero.
The signal proportional to acceleration is converted into a voltage through a
FR79
calibrated resistor. This voltage is representative of the acceleration
electrical value.
53CE1, 53CE2, 53CE3
S a DC/DC converter which supplies power
S an output circuit which generates two output signals in the form of a voltage
proportional to the acceleration measured.
S input and output protection circuits
S two electrical connectors.
Accelerometer Units (66CE1, 66CE2, 67CE1, 67CE2)
The accelerometer units send to the FCPCs vertical acceleration data, that are
used for the turbulence damping function.
FOR TRAINING PURPOSES ONLY!
60CE4
60CE6
60CE2
60CE3
60CE5
60CE1
RIB03
RIB02
RIB02 RIB03
ACCELEROMETER UNIT
66CE1 (PYL 1)
66CE2 (PYL 4)
FOR TRAINING PURPOSES ONLY!
ACCELEROMETER UNIT
67CE1 (PYL 1)
67CE2 (PYL 4) GYRO UNITS
60CE1,2,3,4,5,6
Description
The pressure switch is cylindrical with a hydraulic connection at one end and
an electrical connector receptacle at the other end.
The switch assembly is made of two main sections, the hydraulic part and the
electrical part. The hydraulic part contains a hydraulically−operated piston
which moves a diaphragm. The diaphragm forms the seal between the
hydraulic and electrical parts of the switch.
The movement of the diaphragm is transferred to a piston which moves a
pressure plate. The pressure plate touches a disk spring which is connected to
the switch actuator. The switch actuator touches the switching element. The
switching element itself is a sub−miniature microswitch.
The switch assembly is made so that a click of the disk spring operates the
switching element. Thus, the switch always operates at the same pressure and
there is no variation because of contact wear or vibration.
The nominal pressure detected is 100 +-5 bar (1450 + - 72 psi) .
FOR TRAINING PURPOSES ONLY!
FR53.2
19CE1
7 JS1
G−PRESSURE
SWITCH
GREEN
HPM
B−PRESS
SWITCH
19CE2
7 JS2
FOR TRAINING PURPOSES ONLY!
BLUE
19CE3
HPM
7 JS3
Y−PRESS
SWITCH
YELLOW
HPM
27−10 AILERON
SYSTEM DESCRIPTION
General
The ailerons (and spoilers) perform these functions:
S roll control: (inboard/outboard ailerons and spoilers 2 thru 6) ; associated
with the rudder, the ailerons and spoilers ensure automatically the roll/yaw
coordination during turns, and the Dutch roll damping.
S MLA (Maneuver Load Alleviation):
(inboard/outboard ailerons and spoilers 4 thru 6).
S aileron droop: (inboard/outboard ailerons)
S ground spoilers (inboard/outboard ailerons and spoilers)
S turbulence damping function
Description
Two inboard and outboard ailerons are provided on each wing; two
electrohydraulic servocontrols actuate each aileron.
In manual roll control mode, the aileron control is performed from the side
sticks which send electrical signals to the FCPC (Flight Control Primary
Computers) and FCSC (Flight Control Secondary Computers).
The computers generate command orders to the servo controls, depending on
the different control laws.
At high speed (Vc higher than 190 kts in CLEAN CONF), the outboard ailerons
are not used, only the turbulence damping function is available.
In certain failure cases, the outboard ailerons are used up to 300 kts.
FOR TRAINING PURPOSES ONLY!
When the RAT is extended, the outboard ailerons are not used, the associated
servo controls being switched to the damping mode in order to minimize the
hydraulic consumption.
On ground, with hydraulic systems not pressurized, the ailerons may or may
not droop down to the servo-control stop depending on the scatter of bearing
and seal friction.
NOTE: There is no aileron trim control.
The position of the control surfaces is shown on the SD (System Display) via
the FCDC (Flight Control Data Concentrator) (Ref. 27−95−00).
OUTBOARD INBOARD
RUDDER (REF 2720)
P3
G
AILERONS
S2
F/O ROLL TRANSDUCER
S2
P2
B
FCSC 1, 2
S1
P1
FCPC 1, 2, 3
S1
6
CAPT ROLL TRANSDUCER
UNIT ROLL
P1
5
TRANSDUCER FLIGHT
UNITS CONTROL
P2
Y
4
PEDAL POSITION SECONDARY
TRANSDUCER UNITS COMPUTER
S2
B
3
SPOILERS
TURB DAMP SFCC
LATERAL
P3
B
2
ACCLRM FLIGHT LGCIU
1, 2 TURB DAMP CONTROL
ADIRU (IR)
VERTICAL ACCLRM PRIMARY
1, 2, 3, 4 COMPUTER
LATERAL
ACCLRM
1, 2, 3 VERTICAL
ACCLRM
SPOILERS
RATE 1, 2, 3
P3
B
2
GYRO UNITS
1 TO 6
S2
B
3
FMGEC 1, 2
P2
Y
4
ROLL CONTROL SURFACES
SFCC 1, 2
FOR TRAINING PURPOSES ONLY!
P1
5
ADIRU
S1
1, 2, 3
6
ADR
P1, 2, 3: FCPC 1, 2, 3
INBOARD OUTBOARD
S2
P2
B
S1, 2: FCSC 1, 2
AILERONS
IR
B, G, Y: BLUE, GREEN, YELLOW
S1
P1
HYDRAULIC SYSTEMS
: ARROWS INDICATE THE
LGCIU 1, 2 ACTUATION RECONFIGURATION
S1
G
PRIORITIES
P3
Figure 5 Roll Control System
FRA US/T-2 ShM Aug 01, 2008 28|−5/6|Roll−CTL|L2 Page 9
Lufthansa Technical Training
FLIGHT CONTROLS A340−500/600
A340–500/600
AILERON AND HYDRAULIC ACTUATION
27−14
After replacement of aileron servo control, the servo control has to be adjusted
in that manner that the aileron feedback transducer delivers an electrical zero
signal when the servo control is centered.
Adjustment is done at the feedback transducer which is an LVDT.
OUTBOARD AILERON
ACTUATORS
INBOARD AILERON
ACTUATORS
FEEDBACK XDCR
ADJUSTMENT DEVICE
COVERED
ACCUMULATOR
INBOARD ACTUATOR
IS SHOWN-
OUTBOARD ACTUATOR
IS SIMILAR
SOLENOID VALVE
ELECTRICAL
CONNECTOR SERVOVALVE
PRESSURE PORT
GREASE
FITTING
FILTER
TEST
FINGER
Figure 6 Aileron Actuator Location
FRA US/T-2 ShM Aug 01, 2008 31|−5/6|AilAct|L2 Page 11
Lufthansa Technical Training
FLIGHT CONTROLS A340−500/600
A340–500/600
ROLL CONTROL
27−10
SYSTEM OPERATION
Operation with the Servocontrol pressurized Operation after a Hydraulic Failure
The pressurization of the servocontrol causes the opening of the inlet (HP) The inlet blocking valve (4) and return blocking valve (6) close. The
blocking valve (4) and of the return (LP) blocking valve (6). servocontrol is isolated from the aircraft hydraulic system. The accumulator (8)
This causes: is permanently connected to the return line of the servovalve (16). The return
relief valve (7) keeps the pressure in the LP line at a value higher than the
S the supply of the servovalve (16) by the HP system
pressure in the aircraft return system and enables the accumulator (8) to be
S and the connection of the servocontrol return line to the LP system. filled.
Servocontrol in the Active Mode If there is a rupture in the aircraft return line, the return relief valve (7) holds the
volume of fluid in the accumulator (8). The mode selector valve (9) moves
For the Outboard Aileron Servocontrol, the solenoid valve (1) is energized. For
under the action of its spring and the servocontrol operates in the damping
the Inboard Aileron Servocontrol, the two windings of the solenoid valve (1) are
mode. The accumulator (8) holds also a volume of fluid to compensate for
not energized.
variation of temperature and some external leakage.
This lets in the HP flow which puts the mode selector valve (9) in the active
mode. The two chambers of the actuator are connected to the user ports of the Operation after an Electrical Failure
servovalve (16). The servocontrol then operates in the active mode. S Outboard Aileron Servocontrol
The mode selector−valve position transducer (LVDT) (10) senses this state and In the event of a detected servocontrol failure or of a failure of its associated
sends an electrical signal. computer, the solenoid valve (1) is de−energized. The mode selector valve
The feedback transducer (LVDT) (14) gives the servoloop feedback. (9) moves under the action of its spring and the servocontrol operates in the
damping mode.
Servocontrol in the Damping Mode
S Inboard Aileron Servocontrol
For the Outboard Aileron Servocontrol, the solenoid valve (1) is de−energized.
In the event of a detected servocontrol failure or of a failure of its two
For the Inboard Aileron Servocontrol, one of the two windings of the solenoid
associated computers, the solenoid valve (1) is energized by the computers
valve (1) at least is energized (this is sufficient to perform the function).
that control the adjacent servocontrol. In this case the servocontrol operates
The mode selector valve (9) moves under the action of its spring. This causes in the damping mode.
the interconnection of the two chambers of the actuator via the damping orifice
If the whole electrical control of the two servocontrols of the inboard aileron
(11) and the operation of the anticavitation valves (13).
FOR TRAINING PURPOSES ONLY!
is lost, the solenoid valves and servovalves are no longer energized. In this
The mode selector−valve transducer (10) identifies this state. case the servocontrols operate in the centering mode.
The feedback transducer (14) gives the position of the piston rod to display the
aileron position on the SD. Safety Test
The servocontrol design enables the tests below to be performed:
Servocontrol in the Centering mode (Only INBD Aileron)
S mode change test using the mode selector valve transducer (10).
When the solenoid valve (1) and the servovalve (16) are no longer energized,
S check of the damping coefficient using the differential pressure transducer
the servocontrol is automatically servoed to the 0 position.
(12) that measures the pressure differential between the two chambers.
This is done via the mechanical input (17) of the servovalve (16) and the
S test of the accumulator (8), blocking valves (4) (6) and return relief valve (7)
feedback linkage (18).
using the accumulator position and test the finger (5) (manually operated).
1 2 3 4 5 6 1 2 3 4 5 6
1 1
P 2 0 P 2 0
R R
7 8 7 8
P
9 10 9 10
U1
U1
R
R
U2
U2
11 12 11 12
16
16
13 13
15 14 17 18 15 14
1 SOLENOID VALVE 7 RETURN RELIEF VALVE 1 SOLENOID VALVE 7 RETURN RELIEF VALVE
15 FEEDBACK TRANSDUCER 15 FEEDBACK TRANSDUCE
ADJUSTMENT DEVICE 2 TEST CHECK VALVE 8 ACCUMULATOR ADJUSTMENT DEVICE
2 TEST CHECK VALVE 8 ACCUMULATOR
16 SERVOVALVE 16 SERVOVALVE
3 FILTER 9 MODE SELECTOR VALVE 3 FILTER 9 MODE SELECTOR VALVE
MODE SELECTOR VALVE POSITION 17 MECHANICAL INPUT
4 INLET BLOCKING VALVE 10 MODE SELECTOR VALVE POSITION TRANSDUCER 4 INLET BLOCKING VALVE 10
TRANSDUCER
18 FEEDBACK LINKAGE
5 TEST FINGER 11 DAMPING ORIFICE 5 TEST FINGER 11 DAMPING ORIFICE
0: ZERO 0: ZERO 12 DIFFERENTIAL PRESSURE TRANSDUCER
12 DIFFERENTIAL PRESSURE TRANSDUCER
1: LEAK CHECK 1: LEAK CHECK
13 ANTICAVITATION VALVES 2: DISCHARGE 13 ANTICAVITATION VALVES
2: DISCHARGE
6 RETURN BLOCKING VALVE 14 FEEDBACK TRANSDUCER 6 RETURN BLOCKING VALVE 14 FEEDBACK TRANSDUCER
Arming
The pilot arms the ground spoiler function by pulling the speedbrake control
lever up into the armed position.
Full Extension (Lift Dumping)
The ground spoilers and ailerons automatically extend during rejected takeoff
(at a speed greater than 72 kt) or at landing, when both main landing gear have
touched down and:
S All thrust levers are set to idle, provided they are armed, or
S Reverse is selected on at least two symmetrical engines (remaining engines
at idle).
The aileron roll function is inhibited when the ailerons are used for the ground
spoiler.
Retraction
The ground spoilers and ailerons retract, when:
S One thrust lever is above idle, or
S All thrust levers are at forward idle and the speedbrakes control lever is
pushed down.
GND SPOILER
ARMED
AND
ALL PRESELECTION
THROTTLES CONDITION
IN IDLE OR
LIFT DUMPING
ALL
THROTTLES
IN IDLE
AND SPOILER +
AT LEAST TWO AILERONS
THRUST LEVER AND
EXTENSION
IN REVERSE INITIATION
WHEEL SPEED
BOTH MLG>72KTS GROUND
CONDITION
OR
RA < 6 FT
RA < 6 FT
AT LEAST TWO PHASED LIFT DUMPING PARTIALLY
SYM. THRUST SPOILER +
LEVER IN REVERSE AND AILERONS
OTHER IN IDLE EXTENSION
ONE MLG
COMPRESSED
Z311
HYDRAULIC Z312
MOTORS
FR87
BORO
PLUG RVDT MON
FR80
312AR
ELEC-
MOTOR 3 DEM3
BALL NUT ELEC- (FCPC3)
MOTOR 2 DEM2
FOR TRAINING PURPOSES ONLY!
ELEC- (FCPC2)
MOTOR 1 DEM1
(FCPC1)
SCREW
SHAFT
LOWER CLAW
STOP
312AR
MECHANICAL
INPUT
SAFETY PIN
FOR TRAINING PURPOSES ONLY!
COMPONENT LOCATION
Back−Up Control Module
The BCM is located in FWD cargo compartment behind the left sidewall, FWD.
de-compression panel.
FR45
FR46
FR53.2
132XM
FR39
FR38.1
42CS
44CS 195LB
43CS
ELECTRICAL
CONNECTOR
BCM
FOR TRAINING PURPOSES ONLY!
BPS (2EA)
ELECTRICAL ELECTRICAL
CONNECTOR CONNECTOR
Figure 11 BCM/BPS
FRA US/T-2 ShM Aug 01, 2008 65|−5/6|BCM|L2 Page 21
Lufthansa Technical Training
FLIGHT CONTROLS A340−500/600
A340–500/600
MAINTENANCE AND SAFETY TESTS/BITE
27−96
FOR TRAINING PURPOSES ONLY!
!
FOR TRAINING PURPOSES ONLY!
TABLE OF CONTENTS
ATA 27 FLIGHT CONTROLS . . . . . . . . . . . . . . . . 1
SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 2
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . 4
27−10 AILERON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 8
27−14 AILERON AND HYD ACTUATION . . . . . . . . . . . . . . . . . . 10
SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
GROUND SPOILER CONTROL DESCRIPTION . . . . . . 14
THS ACTUATOR DESCRIPTION . . . . . . . . . . . . . . . . . . . 16
COMPONENT LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . 20
SPECIAL TEST DESCRIPTION . . . . . . . . . . . . . . . . . . . . 22
Page i
A340−5/6 27 B12/D−23
TABLE OF CONTENTS
Page ii
A340−5/6 27 B12/D−23
TABLE OF FIGURES
Figure 1 F/CTL System Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Figure 2 Accelerometer Units Location . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 3 Accelerometer and Rate Gyro Units Location . . . . . . . . . . . . . . 5
Figure 4 Pressure Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 5 Roll Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 6 Aileron Actuator Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 7 Aileron Actuator Cutview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 8 Ground Spoiler Logic A340−5/6 . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 9 THS Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 10 THS Rigging Pin Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 11 BCM/BPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 12 RUDDER DAMPING TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 13 ERP TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Page i
A340−5/6 27 B12/D−23
TABLE OF FIGURES
Page ii
A340−5/6 27 B12/D−23
TABLE OF FIGURES
Page iii
A340−5/6 27 B12/D−23
TABLE OF FIGURES
Page iv