Professional Documents
Culture Documents
ATA 52
Doors
Level 3
ATA 52 DOORS
For Training Purposes Only
DOOR DESCRIPTIONS
Cabin Doors Door Warning
The aircraft has six passenger/crew doors, three on each side of the cabin. Warnings related to the doors are indicated electrically and mechanically.
They are installed in Zones 831 through 833 on the left– and 841through 843 They are given as a visual indication.
on the right side. The type of warnings given are:
The aircraft has two emergency exits,one on aech side of the cabin.They are – door warnings,
located in zones 834 and 844 rear of the wings. They have the same sizes and – emergency escape slide warnings,
functions as the passenger crew doors. – residual pressure warnings.
The doors are of the plug–type design and open out and parallel to the fuse- A Doors and Escape Slides Control–System (DSCS) gives the electrical
lage.You can operate them from the inside and the outside of the aircraft. warnings. It also controls the function of the cargo–compartment door electri-
Each door has an escape facility which is kept in a container in the lower part cal–control–system.
of the door.
All doors, passenger/crew– and emergency exit doors are type ”A”.
The passenger / crew doors which are installed in the aircraft are :
– Two FWD passenger /crew doors
– Two MID passenger /crew doors
– Two AFT passenger /crew doors
– Two Emergency exit doors
The target of the proximity switch moves to the sensor. This sends a SLIDE
DISARMED signal to the DSCS which stops the necessary warnings.
DOOR INDICATION
S Two Visual Indicators on each door show UNLOCK (red) or LOCKED
(green) position.
S on FAP when the DOOR Page is selected or automatically shown.
S on the ECAM DOOR Page during Flt Phase 1 ( A/C on GND, Engines not
running) or automaticaly shown.
SLIDE ARMED
WHITE WARNING LIGHT
CABIN PRESSURE
D
E
For Training Purposes Only
INTERNAL
LOCKING HANDLE
VISUAL INDICATOR
EXTERNAL HANDLE
EXTERNAL HANDLE
LOCKING UNIT
For Training Purposes Only
DOOR STRUCTURE
The primary components of the passenger door structure are:
– an outer skin (chemically etched),
– an inner skin (formed from sheet),
– vertical edge members (formed from sheet),
– upper and lower members (milled from plate),
– horizontal beams (milled from plate),
– vertical frames (formed from sheet or milled from plate). These formed and
milled components are made of aluminum alloy. Rivets attach the primary com-
ponents of the door structure together. Bolts and rivets attach the fittings and
the components of the electrical and mechanical systems to the door structure.
The inner skin, the horizontal beams and the vertical frames have cutoutswhich
give you access to the components. They also decrease the weight ofthe pas-
senger door.
The outer skin has two openings. One opening is for the door window, the
other is for the external control handle. A pressure–tightbox covers the opening
for the external control handle to seal it.
Two hoisting points are installed in the door structure. Self–adhesive disks are
put on to the hoisting points to make a smooth surface with the
outer skin of the door.
Door Seal
The passenger door has a round hose–type seal which is made of silicone rub-
ber. It is installed at the edge of the passenger door, on the innerface of the
outer skin. Retainers with bolts and nuts hold the door seal in position.
The door seal has holes which make sure that the pressure in the seal is the
same as that in the cabin. When the passenger door is closed, a sealing sec-
For Training Purposes Only
tion on the door frame compresses the door seal. The differential pressure be-
tween the cabin and the outside inflates the door seal to make it pressure–
tight.
Note : On some aircraft square seals are used observe the correct Task !
DOOR SUSPENSION
The suspension has:
– a support arm,
– guide arms,
– a door buffer,
– a door stay mechanism.
SUPPORT ARMS
A support arm holds the passenger door when it is open. Support armfittings
attach the support arm to one side of the door frame. An upper and a lower
connection link attach the support arm to the doorstructure, at the center of the
passenger door. The lower connection link (which you can adjust) also con-
nects with the lifting shaft of the passenger door.
A mid connection link connects the support arm with the actuating rod of the
door damper and emergency operation cylinder.
GUIDE ARMS
Two guide arms are attached to the upper part of the passenger door and to
the door frame. They make sure that the door moves parallel to the fuselage
when you open it.
DOOR BUFFER
A door buffer is attached to the inner face of the support arm. It has the func-
tion of a shock absorber when the door is fully opened or closed. It prevents
structural damage to the fuselage and the passenger door.
holds the passenger door in position when it is fully opened (a tension spring
keeps the hook latched to a pin which is installed in the door frame). You press
the pushbutton on the upper side of the support arm to release the door stay
mechanism.
GUIDE ARMS
GUIDE ARMS
DOOR STAY MECHANISM
SUPPORT ARM
For Training Purposes Only
DOOR STRUCTURE
SUPPORT ARM
LOWERING SHAFT
The lowering shaft makes sure that the passenger door stays in the lifted posi-
tion when it is open. Two bearings support the lowering shaft in the door struc-
ture. A guide roller, which comes out of the door structure, is installed on one
end of the lowering shaft. On the other end of the lowering shaft there is a
crank lever with a rod and a tension spring. The rod is attached to a safety
catch which blocks thegear–box (and thus the door locking mechanism) when
the passenger door is open.
For Training Purposes Only
LIFTING SHAFT
B
For Training Purposes Only
TENSION ADJUSTMENT
LOCKING SHAFT
The locking shaft keeps the passenger door in the closed position with two
locking hooks. These engage with lock fittings in the door frame when the pas-
senger door is closed. Rods connect the locking hooks to crank levers which
are installed on each end of the locking shaft. Each crank lever has an indica-
tion plate which shows if the door is locked or unlocked. When the passenger
door is locked, two spring units hold the locking shaft in an overcenter position.
A link lever assembly and connection plate (which is for the attachment of the
guide arm lining) are installed to the door structure and connected to the lock-
ing hooks. This lets the guide arm lining move when the door is lifted and low-
ered.
A proximity switch is installed at the forward end of the locking shaft. A target
lever, with the related target, is attached to the end of the locking shaft. As the
locking shaft turns, the target moves to or away from a proximity sensor. The
proximity sensor is installed on the door structure.
SWITCH MECHANISM
The switch mechanism is installed in the door frame above the aft locking
hook. It has an operating lever, a target lever (which you can adjust) and a
spring.
As the door closes, the aft locking hook pushes against the operating lever.
The lever then moves the target lever (and thus its related target) to a proximity
sensor. Simultaneously, the spring is put under tension. When the door is
opened, the tension in the spring causes the target to move away from the sen-
sor.
For Training Purposes Only
SWITCH MECHANISM
TARGET
SENSOR
LOCKING SHAFT
For Training Purposes Only
E LOWERING SHAFT
E
E
E
D D
B
C
LOCKING SHAFT
E
F
For Training Purposes Only
LIFTING SHAFT
ARMING HANDLE
RIG PIN LOCATIONS
LIFTING SHAFT
I
J
For Training Purposes Only
GIRTBAR
GIRTBAR SLIDER
LONGITUDINAL ADJUSTMENT
X–adjust is neccessary if the door does not fit into the frame in longitudinal
direction.
A hoist is needed to perform this work. The upper– and lower guide arms must
be disconnected.
The door upper connecting link must be shimmed using specified washers.
For Training Purposes Only
ADJUST WASHERS
SUPPORT ARM
Z–ADJUSTMENT
DOOR FITTING
LIFTING SHAFT
For Training Purposes Only
DOOR ROLLER
SLIDE FITTING
STOP BOLT
ADJUSTABLE WASHER
TO LOCKING SHAFT
LOWERING SHAFT
LOCKING SHAFT
RIG PIN
TO LIFTING SHAFT DOOR
ADJUSTABLE ROD
LATCH FITTING
For Training Purposes Only
LOCKING HOOK
ADJUSTABLE ROD
LOCKING MECHANISM
LOCKING SHAFT
INNER HANDLE
For Training Purposes Only
ADJUST HERE
SWITCH MECHANISM
TARGET
SENSOR
LOCKING SHAFT
For Training Purposes Only
FUSELAGE STRUCTURE
For Training Purposes Only
ADJUSTABLE WASHERS
LOCK YAW
For Training Purposes Only
GIRTBAR SLIDER
GIRTBAR FITTING
B
For Training Purposes Only
RELEASE LEVER
KNURLED SCREW
CIDS CONNECTOR
BURST DIAPHRAM
WASHER
WASHER
WASHER
For Training Purposes Only
LOCKING
The locking handle is a flapper door which gives access to the latching handle.
This locking handle operates a locking shaft which secures the latching shaft
when the hooks are closed.
LATCHING
The latching handle drives the latching shaft to release or lock the hooks.
PROXIMITY SENSORS
Proximity Sensors are used for door control and indication.
The LOCKING HANDLE Proximity Sensor and the LOCKING SHAFT Sensor
together give the DOOR CLOSED informtion to the PSCU.
The LOCKING SHAFT Sensor is attached to the fuselage structure,but its
For Training Purposes Only
target is operated by the Locking Shaft so it confirmed that the door is truely
closed.
The LOCKING HANLE SENSOR is in the door structure, the target is at-
tached to the Locking Handle.
The LATCHING SHAFT SENSOR is used for DOOR CONTROL.Only if the
PSCU receives an UNLATCHED Signal,the PSCU will energize the Electrical
Selector Valve and the Yellow Electric Pump for door operations.
F52D101
F52D101
LOCKING HANDLE
LOCKING SHAFT
F52D101
has holes which make sure that the pressure inside the seal is the same as An adjustable stop lever, which is attatched to the locking shaft, lets you adjust
that in the cargo compartment. When the door is closed, it makes the BULK the travel of the barrel locks.
cargo compartment pressure–tight and prevents the penetration of water. A pushrod and shaft lever connect the locking shaft to the latch assembly
which holds the door in the open position.
Stop Fittings
An overcenter spring unit is installed between the handle shaft and the door
There are five stop fittings located on each outer edge of the door structure.
structure. When both handles are in the closed and locked position the spring
Bolts attach them to the ends of the horizontal beams. When the door is closed
unit prevents any movement of the locking mechanism.
the stop fittings touch related fittings on the door frame. The stop fittings are
adjustable and can take the load of the door when the aicraft is pressurized.
PROXIMITY
SENSOR
HINGE ARMS
OUTER
HANDLE
DOOR SEAL
BARREL
LOCK
TARGET
DOOR
STOP
DOOR LINER/
INSULATION
SEALING SECTION
OUTER
HANDLE SEAL
INNER
HANDLE
BARREL
LOCK
LOCKING MECHANISM
OPEN LATCH
The door is locked and unlocked manually. A hydraulic actuator unit opens and HOISTING POINTS
closes the door. It is controlled from a panel on the outside of the aircraft. The Three hoisting points are installed in the door structure. A blanking plugis
panel is installed in the lower part of the fuselage near the opening of the door. installed in each hoisting point. You can remove the blanking plugs and install a
hoisting lug and sling to lift the door with a crane.Self–adhesive disks are put
It is possible to open the door at wind speeds of up to 40 knots. You can leave on the hoisting points to make a smooth surface with the outer skin.
the door open (or close it) at wind speeds of up to 60 knots.
If there is no electrical power available you can use a hand pump to operate DRAIN VALVES
the door. The hand pump is installed on the Yellow hydraulic panel in the belly Drain holes with flap–type drain valves are installed on beam 4. They let rain
fairing. and condensed water drain from the door. The drain valves are open when the
The door has proximity switches which identify if it is fully closed and locked. aircraft is on ground, differential pressure keeps them closed during flight.
The proximity switches are part of the Doors and Escape Slides Control Sys-
tem (DSCS) . This monitors the position of the doors and gives indications in DOOR LINING INSULATION
For Training Purposes Only
the cockpit. There is a lining on the inner side of the door which gives insulation against
The door has mechanical indicators which you can see from outside the air- heat and sound. The lining is installed in two pieces. Quick release pins and-
craft. They show you when the door is not fully locked. VELCRO tape attach them to the inner door structure. The material and color
of the lining is the same as that which is in the FWD cargo compartment.
DOOR STRUCTURE
The cargo door has a pressure–tight structure. In the lower part of thedoor the
pressure area changes from the outer skin to the inner skin. This gives you ac-
cess to the door mechanism from the outside.
HINGE FITTINGS
B
VERTICAL FRAMES
B
HORIZONTAL
BEAME 4 HINGE BRACKET
HORIZONTAL HINGE BOLT
BEAMES
HINGE ARM
For Training Purposes Only
DOOR MECHANISM
Figure 31 Cargo Door FWD / AFT Components
FRA US–T gb 04.02.1998 Page: 61
Lufthansa Technical Training
DOORS A330/A340
CARGO
52–30
DOOR SEAL
The door has a round hose–type seal which is made of silicone rubber. Retain-
ers and screws attach it to the inner door structure. The door seal has holes
which make sure the pressure in the seal is the same as that in the cargo
compartment. When the door is closed the seal is compressed against a seal-
ing section on the fuselage frame. This makes the cargo compartment pres-
sure–tight and prevents the penetration of water.
STOP BOLTS
The stop bolts are installed to the door on beam 5. When the door is closed
they touch a related fitting on the door frame of the fuselage. You can adjust
the stop bolts to keep the door in line with the fuselage contour.
For Training Purposes Only
STOP BOLT
For Training Purposes Only
DOOR SEAL
DOOR MECHANISM
The components of the door mechanism are:
– a locking handle and linkage assembly,
– a latching handle assembly,
– a latching mechanism,
– a locking mechanism,
– an interlock mechanism,
– a switch mechanism.
For Training Purposes Only
nism. A shaft lever attaches one end of the connecting rod to the latching shaft.
The other end is attached to the bellcrank of the latching handle.
C
PUSH BUTTON
SPRING UNIT
For Training Purposes Only
HANDLE FLAP
LOCKING HANDLE
LATCHING SHAFT
LATCHING MECHANISM
The latching mechanism is installed in the lower part of the door between beam
4 and beam 5. You operate it with the latching handle.
The latching shaft is a multi–sectioned shaft assembly. Eighteen cardan joints
connect the sections together. The shaft levers and the related link rods con-
nect the latch assemblies to the latching shaft. Each latch assembly is installed
in the fork end of a vertical frame (which is part of the door structure). Pivot
pins attach the hook and the bellcrank to the vertical frame. A link connects the
hook to the bellcrank.
The hooks engage with eccentric bolts installed in side–spool fittings on the
door frame of the fuselage. They transmit the load (when the aircraft is pres-
surized) from the door to the fuselage.
The bellcranks are in an overcenter position when the door is fully latched.
Stop bolts, which are attached to the door structure, let you adjust the over-
center position of the bellcranks.
A target lever with the related target is installed on the end of the latching shaft
at FR25. As the latching shaft turns the target moves to or away from a proxim-
ity sensor. The proximity sensor is installed on beam 4 of the door structure.
LOCKING MECHANISM
The locking mechanism is installed parallel to and below the latching mecha-
nism in the lower part of the door. You operate it with the locking handle. Its
functions are to lock the latching shaft and to show you if the door is correctly
locked.
The locking shaft is a multi–sectioned shaft assembly. Eighteen universal joints
connect the sections of the shaft together. The safety cams are installed on the
locking shaft and are located at each hook. They engage with, or disengage
For Training Purposes Only
from, a recess the hooks. The engaged safety cams prevent the operation of
the hooks.
The indicator flags are installed in the door structure near to each hook. The
indicator flags are spring–loaded to the open position and are controlled with
the safety cams. When the cargo door is locked the indicator flags are level
with the door contour.
LATCHING SHAFT
D
D
LOCKING SHAFT
INDICATOR
FLAG
ADJUSTMT.
OVERCENTERING
SAFETY CAM
For Training Purposes Only
SWITCH MECHANISM
The switch mechanism is installed at the end of the locking mechanism.
The link assembly is installed between the locking
shaft and the cam shaft. A shaft lever connects one end of the linkassembly to
the locking shaft. The other end is attached to the double lever on the cam
shaft.
The link assembly transmits the movement of the locking shaft to the target
lever and the cam shaft. The related target moves to or away from a proximity
sensor which is installed in the door frame of the fuselage.
The spring unit is installed between the double lever and the end of the locking
shaft. The spring unit holds the switch mechanism (and thus the locking mech-
anism) in the locked or unlocked position.
A sequence cam (which engages with the end of the latching shaft) is also
installed on the crank shaft. It prevents the return movement of the locking
handle when the latching handle is in the unlocked position.
For Training Purposes Only
C
C
LATCHING SHAFT
PROXIMITY
SENSOR
For Training Purposes Only
NOTE: the Red CABIIN PRESS Light flushes, when the cabin presssure is The procedure is the same as descript for cargo door operation with electric
higher than ambient pressure, the Engines 2 and 3 are stopped and the LOCK- power.
ING HANLE is moved to the Unlock Position. Because the Yellow Hyd.Syst. Elctric Pump does not work a second person is
needed to operate the HAND PUMP locoted in the YELLOW Hydraulic System
Service Panel.
NOTE: if the YELLOW Electric Pump or the electrical door control system is
failed, the CB 1MJ on the 5002VE CARGO DOOR CONTRL
Location C 03 must be pulled.
LOCKING HANDLE
For Training Purposes Only
HYDRAULIC OPERATION
The carge doors are hydraulically operated using the yellow hydraulic system.
They can be operated either by use of the yellow electrical pump (normal op-
eration) or the hand pump (manual operation)
With electrical power available the Electrical Selector Valve is energized to port
the hydraulic pressure from theYellow Electric Pump to the Manual Selector
Valve.
If electrical power is not available the Electrical Selector Valve is deenergized
to port the hydraulic pressure from the Hand Pump to the Manual Selector
Valve.
Turning the DOOR OPERATION LEVER from its –STOP– position,the Manual
Selector Valve,ports hydraulic pressure to the Door Actuator which opens or
closes the Cargo Door.
For Training Purposes Only
SCHOWN ENERGIZED
S
For Training Purposes Only
F52D101
PIP–PIN
B
For Training Purposes Only
PIP–PIN
SAFETY LOCK
KNURLED SCREW
HANDPUMP
7155 JE ELECTRIC SPRING LOADED CLOSE OPEN
SELECTOR BLOCKING PISTON
VALVE
2500 MJ
AFT DOOR
For Training Purposes Only
HSMU
Door Actuator
One door actuator is installed at the top of each cargo compartment door. The
cylinder end of the actuator is attached to the fuselage structure, the piston end
is attached to the door.
The door actuator is used to extend and retract the cargo compartment door.
Its function is controlled with the manual selector valve.
(1) Extension Mode
When hydraulic fluid flows through port A of the door actuator, the piston of the
actuator extends. When the piston is fully extended, the pawls on the piston
end move around an internal lock. The pawls then press the locking piston
against the spring of the locking cylinder.
When the hydraulic pressure to port A is shut off, the spring pressure operates
the locking piston. The locking piston moves a small distance against the pawls
For Training Purposes Only
and presses them against the internal lock. Thus, the door actuator is mechani-
cally locked in its extended position.
As the door actuator locks, the pawls operate a lever which is attached to the
sleeve assembly. The lever lifts up a spring–loaded pin which pushes in the ball
of a microswitch.
The microswitch sends a signal to the indicator light 58MJ (59MJ) on the con-
trol panel which then comes on.
COMPONENT DESCRIPTION
The hand pump is of the double acting type.
It is equipped with a pressure relief valve to prevent too high pressure during
normal operation.
NOTE : the lever is stowed in the green hydraulic ground service panel.
For Training Purposes Only
F52D801
YELLOW ELEC.PUMP
HSMU
YELLOW SYSTEM
LEAK MEASUREMT.
For Training Purposes Only
VALVE
SFCC#1
slide condition indication on the door ECAM page and on the door itself via
the PSCU.
S ARMED LOCKED
– The white word ”SLIDE” appears on the ECAM page.
– The door symbol is green.
S ARMED NOT LOCKED
– The word ”SLIDE” appears on the ECAM page.
– The door symbol is amber.
F52G701
– The integrated proximity sensor also sends a signal to the Hydraulic Sys-
tem Monitoring Unit to :
S close the yellow leak measurement valve,
S inhibit PTU and flap operation,
S start the yellow electric pump.
F52G701
F52G901
NOTE: For the visual check, move the door handle to open position but
do not open the door fully;
– the locking indication flags are visible;
– do a visual check of the door latching hooks and the eccentric bolts.
S On the bulk cargo compartment door:
– Open the bulk cargo compartment door;
– the outer door handle is open, do a visual position check of the frame
side fittings and a functionality/integrity check of the barrel lock.
SYSTEM DESCRIPTION
(a) The two proximity cards of the PSCU control all of the connected sensors
which have a door monitoring function. The sensors detect the target status
and send the related data through the proximity cards to both control channels
of the PSCU.
The control channels compute the OPEN/CLOSED status of each door with
respect to the related sensors. The data is then sent to the SDAC 1 and the
SDAC 2. In case of faults etc., maintenance data is sent to the CMC 1 and the
For Training Purposes Only
CMC 2.
When all doors are closed and locked, the PSCU identifies the target status as
NEAR. If a door is open (or in case of a sensor failure) the PSCU will identify
the target status as FAR.
The initial movement of a door handle (from the inside or from the outside of
the aircraft) operates the proximity sensors. The PSCU makes an analysis of
the sensors and identifies the position of the doors. This data is transmitted to
the SDAC and then to the ECAM system which gives the necessary warnings/
cautions in the cockpit.
The ECAM system display can show the OPEN/CLOSED position of the
ECAM FAP
SDAC #1 CIDS#1
SDAC #2 CIDS#1
For Training Purposes Only
CMC#1
CMC#2
cape–slide control handle. If the escape slide is ARMED when the inner han-
dle is moved, the PSCU causes a white indicator light (at the door) to come
on. If the escape slide is DISARMED, the indicator light does not come on.
ECAM
PRESSURE SWITCH
COMPONENT DESCRIPTION
The pressure switch measures the differential pressure between the cabin and
the outside.
A membrane causes the activation of the switch when the ∆ P is greater than :
0.0025 bars (0.0362 psi).
The external pressure is picked up on the standby static line.
signals to the PSCU. This information is used for the door CABIN PRESSURE
warning lights.
CABIN DOOR
CARGO DOOR
ASPSU TESTS
SYSTEM BITE FUNCTION OF THE ASPSU SYSTEM TEST
The ASPSU has a Built–In Test Equipment (BITE) which permits a system test The system test checks for faults on the unit, the aircraft DC power supply, the
and a battery capacity test. For these tests the ASPSU has a test panel with outputs, battery 1 and battery 2. You can do the system test from:
two Push Buttons (P/B’s) and a Light Emitting Diode (LED) display. – the ASPSU’s test panel,
The ASPSU also has an RS232 interface to the Decoder/Encoder Unit type B – the MCDU through CIDS.
(DEU B) of the Cabin Intercommunication Data System (CIDS).
This lets the CIDS have access to the BITE function of the ASPSU for the sys- SYSTEM TEST FROM THE ASPSU
tem test only. The results of the test are shown on a Multipurpose Control/Dis- To start the test you push the TEST P/B (all of the LED’s come on). The sys-
play Unit (MCDU). tem test is completed in a time of approximately 10 seconds. The results are
shown on the related UNIT, 28VDC, OUTPUT, BATT 1 and BATT 2 LED’s (OK
BATTERY CAPACITY TEST or FAULT). The result is visible until the test is automatically stopped after a
The battery capacity test can check if the capacity of both batteries time of approximately 1 minute.
(BATT 1 and BATT 2) is sufficient to supply the required 28 V DC for a
time period of more than 30 minutes. This includes a complete discharge
of the batteries (down to 5.2 V) using the internal resistors. During the dis-
charge, the condition of the batteries is continuously checked.
To keep the test time to a minimum (approx. 3 hrs.) the ASPSU uses the
rapid charge mode to re–charge the batteries.
To start the test you push the TEST P/B together with the MAINT CYCLE
P/B (the four battery LED’s come on). When the test is completed the
result is shown on the related BATT 1 and BATT 2 LED’s (OK or FAULT).
The result is visible until the test is ended.
To end the test you push the TEST P/B, the MAINT CYCLE P/B or both.
The test will also end if you take out at least one of the batteries.
If there is a loss of 28 V DC power the test will stop. This can occur up to three
times, each time for a maximum of 5 minutes.
The test will be cancelled if:
For Training Purposes Only
mode.
The ARINC 429 input driver of Channel 1 is connected to the CMC 1 and inter-
nally to Channel 2.
If a failure occurs in Channel 1 then Channel 2 will transmit data to the CMC 1
and the CMC 2.
Any failure on one output bus will not effect the operation of the second one.
Information from both channels is transmitted to the driver card which turns the
sourcing or sinking drivers on or off. For this, all drivers of the driver card (ex-
cept the two for the pressure controllers) are wired ’or’.
The two drivers for the pressure controllers are functionally separate,
each channel has its own driver.
AUTONOMOUS POWER SUPPLY UNIT can occur up to three times, each time for a maximum of 5 minutes.
The maintenance cycle will be cancelled if:
The ASPSU is a type of rechargeable battery supply which provides 28 V DC – a fourth stoppage occurs,
emergency power to the PSCU in case of: – a stoppage is more than 5 minutes,
– no power is available on the FLT/GND busbar, and – one of the batteries is removed,
– no power is available on the DC bus, and – the ASPSU emergency power is necessary.
– the residual differential pressure is more than 0.002 +0.001 –0.0 bar The batteries can supply 28 V DC to the PSCU for approximately 60 minutes
(0.0290 +0.0145 –0.0000 psi). when no recharging is available.
The ASPSU has two integral battery packs. Each battery pack has five cells A heating device is connected to the battery packs. It makes sure they can
(4Ah) which give a power output of 28 V DC. The batteries supply the PSCU operate correctly in low temperature conditions.
through a DC/DC converter. The ASPSU switches automatically to the integral
batteries when the aircraft DC power voltage decreases or is not available.
You can remove the battery packs from the ASPSU without removing the
ASPSU from its support.
A battery charging device, which is supplied from the aircraft 28 V DC power, is
installed within the ASPSU. In the normal mode, emergy lost by self–discharge
is re–fed to the batteries. This makes sure that the maximum power supply
from the battery packs is available at all times.
In addition to the normal charge mode, a rapid charge mode is possible. This
charges the batteries quickly (each battery takes approximately 30 minutes).
If you know that you have installed a fully charged battery pack you can sup-
press the maintenance cycle by pushing the ’MAINT CYCLE’ pushbutton on
the ASPSU. The green ’YES’ LED goes off and the red ’NO’ LED comes on.
You can re–start the maintenance cycle by pushing the ’MAINT CYCLE’ push-
button again. The ’NO’ LED goes off and the ’YES’ LED comes on again.
The suppress (or re–start) function is only possible within the first 5 minutes. If
during this time the maintenance cycle is suppressed and NOT re–started it will
be cancelled. If after the first 5 minutes the maintenance cycle is still active it
will continue to the end.
If there is a loss of 28 V DC power the maintenance cycle will stop. A stoppage
Figure 58 ASPSU
FRA US–T gb 06.02.1998 Page: 115
Lufthansa Technical Training
DOORS A330/A340
DOOR WARNING
52–70
PROXIMITY SENSORS
There are two different types of sensor:
– the rectangular type,
– the circular type.
Each sensor has four main components:
– a housing (made from stainless steel),
– a connector,
– a magnetic assembly (with sensor coil),
– a sensing face cover.
The sensor can detect the NEAR or FAR position of the metal target within a
specified distance. When the target moves into the magnetic field of the sen-
sor, the voltage output of the sensor coil changes. The proximity interface card
in the PSCU identifies the change and gives the related signal to the two chan-
nels. Each sensor of the same type is electrically identical and fully interchang-
able.
For Training Purposes Only
PSCU INTERFACES
PROX. SENSORS mechanical), it is impossible to pressurize the aircraft. The doors related to this
The PSCU receives a signal from all the proximity sensors to manage indica- function are:
tions and warnings. – the passenger/crew doors,
– the emergency exits,
SILL LATCHES – the FWD and AFT cargocompartment door
The PSCU prevents the cargo door operation if one or more sill latches are not – the BULK cargo–compartment door.
up.
CARGO LOADING SYSTEM
LGCIU The PSCU also sends a discrete signal to the Cargo Loading System (CLS)
The two LGCIUs send signals to the PSCU for ground or flight mode. and to the Fire Extinguishing System (FES) of the LD–MCR. This signal gives
In flight, the cargo doors electrical control system is inhibited. data related to the position of the LD–MCR hatches.
If one or both of the hatches are open the power to the last row of drive units in
ENGINES theAft Cargo compartment is diabled.
The engine two and three oil low pressure switches send a signal to the PSCU. GROUND
This signal is an initial condition for the residual cabin pressure logic. The PSCU closes a relay when the aircraft is on ground to supply the cargo
PRESS. SWITCH door electrical control system.
The PSCU receives a signal from the cabin pressure switch for the residual WARN LIGHTS
cabin pressure warning. The PSCU supplies the indication lights when the logics are satisfied.
SELECTOR VALVES SDAC
The PSCU supplies the manual selector valve when the aircraft is on ground in Each of the two PSCU channels indicates the door status to System Data Ac-
normal opening mode. quisition Concentrators one and two through ARINC 429 buses for ECAM dis-
It also sends a signal to the electro–manual selector valve when open or close play.
is selected.
CMC
VENT CONTROLLER Central Maintenance Computers one and two receive and send signals to the
For Training Purposes Only
The PSCU sends a signal to the ventilation controller to stop the cargo heating PSCU channel 1 for maintenance operations.
when the forward or the bulk cargo door is opened.
SHOP MAINTENANCE
FMGEC Each PSCU chanel is equipped with an RS 232 interface for shop mainte-
The PSCU sends a signal to the Flight Managment Guidance and Envelope nance.
Computer for flight phase information.
CPC
The PSCU sends a redundant signal (all doors fully closed and locked) to each
pressure controller. If a door is open or in case of a door failure (electrical or
– the slide message as ’XX’ in amber. – TEST OK (if there are no faults),
– the ATA number, the functional designation and FIN of the
BITE Test component, the class of fault (if there is a fault).
System BITE Function of the PSCU
The PSCU has a Built–In Test Equipment (BITE) in each of its two channels.
The BITE permits in–flight monitoring, on–ground trouble shooting and
continuous self–tests (at power–on). Its functions are to:
– find and indicate faults in redundant circuits,
– find wiring failures in the DSCS,
– identify defective electrical components which are Line Replaceable
The ice protection system of the escape slide locking mechanism is installed to
prevent ice formation in the locking plates of the locking mechanism.
Electrical heating elements heat the related locking plate automatically when
icing conditiones occur. Eight control units contol and monitor the heating ele-
ments.
For Training Purposes Only
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TABLE OF FIGURES
Figure 1 Pax– and Cargo Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Figure 36 Interlock– / Switch Mechanism . . . . . . . . . . . . . . . . . . . . . 71
Figure 2 Service Doors Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Figure 37 Cargo Door Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Figure 3 Cabin Door Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 38 Hydraulic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Figure 4 Girt Bar Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Figure 39 Door Strut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Figure 5 Cabin Door Structure and Pressure Seal . . . . . . . . . . . . . 11 Figure 40 Cargo Door Actuator Safety Lock . . . . . . . . . . . . . . . . . . . 79
Figure 6 Door Support – / –Suspension Mechanism . . . . . . . . . . . . 13 Figure 41 Door Hydraulic System Schematic . . . . . . . . . . . . . . . . . . 81
Figure 7 Lowering Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Figure 42 Manual Selector Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Figure 8 Locking Shaft / Switch Mechanism . . . . . . . . . . . . . . . . . . . 17 Figure 43 Cargo Door El Sel.Valve / Actuator . . . . . . . . . . . . . . . . . 85
Figure 9 Emergency Handle / Linkages . . . . . . . . . . . . . . . . . . . . . . 19 Figure 44 Hand Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Figure 10 Girt Bar and Quick Release Mechanism . . . . . . . . . . . . . 21 Figure 45 Electrical Door Control Schematic . . . . . . . . . . . . . . . . . . 89
Figure 11 Locking Mechanism Rigging Check . . . . . . . . . . . . . . . . . 23 Figure 46 Passenger / Crew Door DSCS . . . . . . . . . . . . . . . . . . . . . 91
Figure 12 Escape Slide Release Mechanism Rigging Points . . . . 25 Figure 47 Fwd and Aft Cargo Doors DSCS . . . . . . . . . . . . . . . . . . . 93
Figure 13 Door Adjustment in X–,Z–Axis . . . . . . . . . . . . . . . . . . . . . 27 Figure 48 Bulk Cargo and Avionics Floor Doors DSCS . . . . . . . . . 95
Figure 14 Door Stop Fitting Adjustment in Y–Axis . . . . . . . . . . . . . 29 Figure 49 Proximity Switch Compensation Panel . . . . . . . . . . . . . . 97
Figure 15 Door Stop Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Figure 50 Door Monitoring System . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Figure 16 Locking Hook – and Locking Mechanism Adjustmt. . . . 33 Figure 51 Escape Slide Indicating and Warning System . . . . . . . . 101
Figure 17 Compensation Mechanism Adjustment . . . . . . . . . . . . . . 35 Figure 52 Cabin Pressure Warning System . . . . . . . . . . . . . . . . . . . 103
Figure 18 Door Locking Shaft – Frame Sensor . . . . . . . . . . . . . . . . 37 Figure 53 Proximity Switch Control Unit . . . . . . . . . . . . . . . . . . . . . . 105
Figure 19 Arming Handle Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Figure 54 Proximity Sensors Cabin– / Cargo Door . . . . . . . . . . . . . 107
Figure 20 Door Buffer Stop Adjustment . . . . . . . . . . . . . . . . . . . . . . 41 Figure 55 ASPSU BITE Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Figure 21 Girtbar Slider/–Fitting Adjust . . . . . . . . . . . . . . . . . . . . . . . 43 Figure 56 ASPSU CMC BITE Test . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Figure 22 Door Damper/Emergency Actuator . . . . . . . . . . . . . . . . . 45 Figure 57 PSCU Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Figure 23 Door Damper Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Figure 58 ASPSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Figure 24 Percussion Bellcrank Adjustment . . . . . . . . . . . . . . . . . . . 49 Figure 59 Proximity Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Figure 25 Cargo Door – General . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Figure 60 PSCU – Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Figure 26 Locking and Latching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Figure 61 DSCS BITE Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Figure 27 Latching / Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Figure 62 Ice protection Slide Locking Mechanism . . . . . . . . . . . . . 123
Figure 28 Bulk Cargo Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Figure 29 Bulk Cargo Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Figure 30 Avionc Compartment Door . . . . . . . . . . . . . . . . . . . . . . . . 59
Figure 31 Cargo Door FWD / AFT Components . . . . . . . . . . . . . . . 61
Figure 32 Cargo Door Seal and Fittings . . . . . . . . . . . . . . . . . . . . . . 63
Figure 33 Cargo door Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Figure 34 Latching– / Locking Handle . . . . . . . . . . . . . . . . . . . . . . . . 67
Figure 35 Locking– / Latching Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 69
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