Professional Documents
Culture Documents
A340−500/600
Differences to A330/A340−200/300 Rev.-ID: 1
ATA 51−57
Author: ShM
For Training Purposes Only
ELTT Release: May. 13, 2013
Structures
EASA Part-66
B1/B2
www.Lufthansa-Technical-Training.com
Revision Identification:
S The date given in the column ”Revision” on the face of S Dates and author’s ID, which may be given at the base S The LTT production process ensures that the Training
this cover is binding for the complete Training Manual. of the individual pages, are for information about the Manual contains a complete set of all necessary pages
latest revision of that page(s) only. in the latest finalized revision.
Airbus
A340-500/600
Differences_to_A330/A340-200/300− Rev.-ID: 1FEB2013
ATA 51..57
Author: ShM
For Training Purposes Only
ELTT Release:
Structure
EASA Part-66
B1/B2
A340-5/6_51..57_B12/D-23
Training Manual
www.Lufthansa-Technical-Training.com
Revision Identification:
S The date given in the column ”Revision” on the face of S Dates and author’s ID, which may be given at the base S The LTT production process ensures that the Training
this cover is binding for the complete Training Manual. of the individual pages, are for information about the Manual contains a complete set of all necessary pages
latest revision of that page(s) only. in the latest finalized revision.
Lufthansa Technical Training
STRUCTURES A340−500/600
GENERAL
51−00
ATA 51 STRUCTURES
51−00 GENERAL
INTRODUCTION
The Aircraft Structure is divided down into six ATA chapters:
S ATA 52 − Doors
S ATA 53 − Fuselage
S ATA 54 − Pylons/Nacelles
S ATA 55 − Stabilizers
S ATA 56 − Windows
S ATA 57 − Wings
FOR TRAINING PURPOSES ONLY!
ATA 55
STABILIZERS
ATA 57
WINGS
ATA 56
WINDOWS
ATA 53
FUSELAGE
ATA 54
NACELLE/PYLONS
ATA 52
DOORS
TE PANELS
SPOILERS
PYLON
SECONDARY
STRUCTURE
OUTB FLAP
FLOOR
PANELS BELLY FAIRING
HYBRID (CFRP + GFRP)
FOR TRAINING PURPOSES ONLY!
ENGINE
FUSELAGE
CLG DOORS COWLINGS
KEEL BEAM
CFRP
MLG DOORS
ATA 53 FUSELAGE
53−00 FUSELAGE GENERAL
GENERAL DESCRIPTION
General
The fuselage is a semi−monocoque structure.
Light alloy circular frames and longitudinal stringers support and strengthen the
main fuselage skin.
The fuselage is made of separate assemblies which are riveted together.
Frames 18, 38, 54 and 80 make the joints for the assemblies.
The cabin floor structure divides the fuselage into two areas, the main deck
and the lower deck. The main deck includes the cockpit and the cabin. The
lower deck includes the avionics compartments, the landing gear bays and the
FWD, AFT and BULK cargo−compartments. Support struts and crossbeams
support the cabin floor structure.
Pressure bulkheads separate the pressurized areas of the fuselage from the
areas which are not pressurized.
The cockpit, the cabin, the avionics compartment and the cargo−compartments
are pressurized.
The radome, the wing center box, the landing gear bays, the belly fairing and
the cone/rear fuselage are not pressurized.
FOR TRAINING PURPOSES ONLY!
FR1
FR40 FR53.2
FR17
FR11
1067
1208
1256
1446
1658
1870
2294
1161
1305
2082
2506
2718
2930
3142
3354
3567
3779
3992
4204
4310
4523
5159
6223
6647
7124
7334
7623
4735
4947
5372
5585
5798
6011
6435
6882
75227567
7821
904
815
995
1019
1115
1184
1232
1340
1552
1764
1976
2188
2400
2612
2824
3036
3248
3673
3886
4098
1281
3461
7717
4416
4629
5266
5905
6117
6329
6760
7003
7229
7432
7921
5053
5478
5692
6541
4841
766
858
949
STA
3 7 10A1213B14B15B
16A2 0 2 4 2 6 . 2 2 8 32 36 3 7 . 3 3 7 . 7 37.11 38 3 9 . 2 4 0 . 3 41 45 47 51 5 3 . 2 5 3 . 6 54 5 6 . 2 5 6 . 6 5 7 . 3 60 64 68 72 76 80 86 90 93 97
FR 1 5 9 11 1 31414C15C1 8 2 2 2 6 2 6 . 4 30 34 37.1 3 7 . 5 3 7 . 9 3 7 . 1 3 39 40.1 4 0 . 5 43 49 53 5 3 . 4 5 3 . 8 56 5 6 . 4 57.1 58 62 66 70 74 78 84 88 91 95 99
FOR TRAINING PURPOSES ONLY!
FR 2 6 1012A14 1 5 16 17 21 2 5 2 6 . 3 2 9 33 37 3 7 . 4 3 7 . 8 3 7 . 1 238.1 40 4 0 . 4 42 48 52 5 3 . 3 5 3 . 7 55 5 6 . 3 57 5 7 . 4 61 65 69 73 77 83 87 94 98
4 8 11A13A14A15A16A1 9 2 3 26.1 27 31 35 3 7 . 2 3 7 . 63 7 . 1 03 7 . 1 439.1 4 0 . 2 4 0 . 6 44 46 50 53.1 5 3 . 5 5 3 . 9 56.1 5 6 . 5 5 7 . 2 59 63 67 71 75 79 85 89 92 96 100
4576
4788
5000
5638
6276
6488
6700
7176
7387
7578
7766
4363
5213
5425
5852
6064
6942
STA
1163
1212
1260
1499
1923
2347
2559
1091
1315
1711
2135
2983
3195
3408
3620
3833
4045
2771
794
972
881926
4257
4469
4682
4894
5106
5319
5532
5745
5958
6170
6382
6594
7063
7282
7477
7667
7876
6821
1043
1139
1187
1236
1285
1393
1605
1817
2029
2453
2665
2241
2877
3089
3514
3726
3939
3301
4151
836
FR38
FWD FUSELAGE
53−20−00
FR80/82
(SECTIONS 13/14/14B) REAR FUSELAGE
NOSE FWD FUSELAGE
53−40−00
53−10−00
(SECTIONS 16/17/18)
(SECTIONS 11/12)
FR18
FR18
FR54
FR1 FR54
A340−600
only
A346 only A340−500
only
FR100
FR38
FOR TRAINING PURPOSES ONLY!
FR91
CTR FUSELAGE FR91
53−30−00
(SECTION 15) REAR/CONE FUSELAGE
53−50−00
(SECTIONS 19/19−1)
BELLY FR80/82
CTR WING BOX
57−10−00 FAIRING
(SECTION 21)
RADOME
FR19
FOR TRAINING PURPOSES ONLY!
FORWARD PRESSURE
BULKHEAD EXTERNAL POWER
FR10A RECEPTACLE HOUSING
FR17
NOSE LANDING
GEAR BAY
WINDSHIELD
FRAMES
FR18
FR10
FWD PRESSURE
BULKHEAD
FR10
FOR TRAINING PURPOSES ONLY!
DOOR
FRAMES
CABIN FLOOR
COCKPIT FLOOR STRUCTURE
STRUCTURE
FR1 SIDE SKIN PANELS
FRAME
NOSE JACK
ADAPTER
SUPPORT STRUTS
FR17
FR10A
MACHINED
MEMBERS
FR1
FR10A
CFRP SANDWICH FR12A FR14 FR15A
FR17
FOR TRAINING PURPOSES ONLY!
FR19
NLG DOORS
NLG BAY
EXTERNAL POWER
CFRP: CARBON FIBER REINFORCED PLASTIC RECEPTACLE HOUSING
Figure 7 Nose Forward Fuselage − Bottom Structure
FRA US/T ShM Jan 07, 2010 03|NFwdF|L3 Page 15
Lufthansa Technical Training
FUSELAGE A340−500/600
NOSE FORWARD FUSELAGE
53−20
PASSENGER
DOOR CUTOUT
(FR37.7A TO 37.10A)
FWD CARGO
DOOR CUTOUT
FOR TRAINING PURPOSES ONLY!
340−600
+10 Frame Bays
WELDED STRINGERS
SKIN CROSSBEAM
SEAT TRACK
STRINGER
SKIN
CLEAT
CARBON FIBER
SUPPORT STRUTS
CROSSBEAM
CARBON FIBER
SUPPORT STRUTS SUPPORT STRUTS
ROLLER TRACKS
FOR TRAINING PURPOSES ONLY!
On A340−500/600 HGW (High Gross Weight) welded or riveted stringers depending on areas SKIN FUSELAGE FRAME
EMERGENCY EXIT
A340−500
REAR CENTER
TANK (RCT)
OVERWING
EMERG EXIT
FOR TRAINING PURPOSES ONLY!
A340−600
FR45
FR45
AFT UPR SHELL
A340−600
FR38
FLOOR
STRUCTURE BULKHEAD
FR47
MLG BAY
FR40 AREA
FOR TRAINING PURPOSES ONLY!
CLG
ATTACHMENT
PORTAL PRESSURE
FRAMES FLOOR
INTERNAL
CFRP RODS
38 53.2 53.7 54
CTR GEAR
MLG BAY
ATTACHM.
53.2 53.7 54
View - A FR53.7
FOR TRAINING PURPOSES ONLY!
UPPER SPARS
(CFRP, SOLID LAMINATES)
TORQUE-BOX,
RIBS, PANELS
(AL.ALLOY)
FR53.8 FR38.1
LOWER SPARS
(CFRP, SOLID LAMINATES)
RIBS
(2 AL.ALLOY, 6 TI.ALLOY, 22 CFRP)
INTERNAL PANELS
(CFRP, SOLID LAMINATES) EXTERNAL PANELS
(CFRP PANELS LAMINATES)
FOR TRAINING PURPOSES ONLY!
TI: TITANUM
AL: ALUMINIUM
CFRP: CARBON FIBER
REINFORCED PLASTIC
VIEW– A
SUB-STRUCTURE
(AL.ALLOY)
A
FOR TRAINING PURPOSES ONLY!
FR53.8
FR39.1
DORSAL FIN
FR72
(GFRP SANDWICH)
+2 FRAME BAYS
FR58 FR80/82
FR72
FR54 A340−500
FR58
A340−600
56.7
56.5
56.3 56.6
56.1 56.4 FR54
55 56.2
FLOOR 56 MAIN STRUCTURE
SUPPORT
FOR TRAINING PURPOSES ONLY!
STRUTS 57.4
57.3
57.1 57.2
CABIN FLOOR 57
PANELS
56.6
56.4 +6 FRAME BAYS
56.3A 56.5
56
56.2
55 56.1
BELLY FAIRING
Figure 16 Rear Fuselage
FRA US/T ShM Jan 07, 2010 06|REAR F|L3 Page 33
Lufthansa Technical Training
FUSELAGE A340−500/600
REAR FUSELAGE
53−40
Cone/Rear Fuselage
The cone/rear fuselage assembly is an unpressurized area, which extends
from frame 80/82 to frame 100. The upper skin panels of frame 78 are also
part of the assembly.
The section 19 located between frames 80/82 and 91, contains the rear
pressure bulkhead installed on the frame part 80/82, the attachment fittings for
the vertical stabilizer, the attachment structure for the horizontal stabilizer. Four
attachment fittings for the tail cone are located on frame 91.
The tail cone extends from frame 92 to 100.
FOR TRAINING PURPOSES ONLY!
VERTICAL STABILIZER
FRAMES
ATTACHMENT FITTINGS
FR100
TAIL CONE
SKIN PANELS
ATTACHMENT FITTINGS
FR91
THS
ATTACHMENT
STRUCTURE
FOR TRAINING PURPOSES ONLY!
REAR
PRESSURE
BULKHEAD
FR78
FR80/82
PRESSURE BULKHEAD
(SKIN AND INTEGRATED STIFFENERS,
CFRP, SOLID LAMINATE)
FR80/82
RIM ANGLES
(TI-ALLOY)
CFRP BULKHEAD
FR80/82 REF
FOR TRAINING PURPOSES ONLY!
VERTICAL STABILIZER
ATTACHMENT FITTINGS
SIDE LOAD
FITTING
VERTICAL STABILIZER
ATTACHMENT FITTINGS
FR87
FR86
FR80/82
FAIRING FR79
ATTACHMENT
FITTINGS FR78
FR91
ATTACHMENT
LUGS
LINK FITTINGS
FOR TRAINING PURPOSES ONLY!
ATA 54 PYLONS/NACELLES
54−00 GENERAL
GENERAL DESCRIPTION
General
The function of the engine pylons installed under each outer wing is:
S to support the power plant,
S to transmit the engine thrust to the aircraft,
S to enable the routing and attachment of all the systems connected to the
engine (electrical wiring, hydraulic, bleed air and fuel lines).
The pylon is divided into a primary structure which is the pylon box, and
secondary structures which are the forward and the aft fairings and the pylon to
wing center fillets.
FOR TRAINING PURPOSES ONLY!
PYLON TO WING
CENTER FILLETS
FORWARD SECONDARY
STRUCTURE
AFT SECONDARY
STRUCTURE
FOR TRAINING PURPOSES ONLY!
PRIMARY
STRUCTURE BOX
FILLETS
54−50 PYLONS
COMPONENT DESCRIPTION
Pylon Box
The pylon box is the primary structure. It supports the engine at two points and
is attached to the wing at two points.
The engine thrust is transmitted to the wing via the spigot fitting.
FOR TRAINING PURPOSES ONLY!
RIBS
WING LUGS
LINK
FITTINGS SPIGOTT BEARING
SPIGOTT FITTING
(WING SIDE)
FOR TRAINING PURPOSES ONLY!
PYLON
LUGS
PYLON TO ENGINE
ATTACH FITTINGS
ATA 55 STABILIZERS
55−00 STABILIZERS GENERAL
GENERAL DESCRIPTION
General
Stabilizers are composed of the THS (Trimmable Horizontal Stabilizer), the
elevators, the vertical stabilizer and the rudder.
FOR TRAINING PURPOSES ONLY!
VERTICAL STABILIZER
RUDDER
ELEVATORS
FOR TRAINING PURPOSES ONLY!
TRIMMABLE
HORIZONTAL
STABILIZER
RH SPARBOX
ATTACHMENT
FITTINGS
LH SPAR BOX
CENTER
JOINT
TRAILING EDGE RIBS AND
ELEVATOR HINGE ARMS
ATTACHMENT
FITTINGS
FOR TRAINING PURPOSES ONLY!
TIP
LEADING EDGE
Figure 24 THS (Trimmable Horizontal Stabilizer)
FRA US/T ShM Jan 07, 2010 10|STABI DESC|L3 Page 49
Lufthansa Technical Training
STABILIZERS A340−500/600
HORIZONTAL STABILIZER
55−10
THS Spar Box
The complete spar box assembly has the left−hand side and right−hand side
boxes and the center joint.
Each spar box includes;
S upper and lower skin panels,
S a front spar,
S a rear spar and twenty ribs (from rib 2 to rib 21).
The front spar has two sections;
S the front spar I, from rib 2 to rib 10 and,
S the front spar II, from rib 10 to rib 21.
The upper and lower skin shells are of carbon fiber monolithic type with
integrated « T » shape stringers.
The lower skin shell has twelve manholes to get access to the fuel tank.
The manhole covers are made from GFRP (Glass Fiber Reinforced Plastic)
and have a protective plate made from aluminum alloy.
Screws attach the manhole covers to the lower skin panel.
FOR TRAINING PURPOSES ONLY!
ACCESS DOORS
(GFRP THERMOPLASTIC &
STRINGERS AL-ALLOY PROTECTIVE PLATE)
SKIN
CFRP: CARBON FIBER REINFORCED PLASTIC
GFRP: GLASS FIBER REINFORCED PLASTIC
LH ELEVATOR
CENTER JOINT
SIDE LOAD
FITTING
FRONT SUPPORT
FITTING (AL-ALLOY)
TRIM ACTUATOR
SCREW JACK FITTING
(AL-ALLOY)
View – A
HINGE ARM 1
ACTUATOR ACTUATOR
HINGE ARM 2 FITTING 2 FITTING 1
HINGE ARM 3
A
ELEVATOR HINGE ARM 4
HINGE ARM 5
WEB CFRP
HINGE ARM 6
ALU FITTING END
FOR TRAINING PURPOSES ONLY!
HINGE ARM 7
HINGE ARM 8
DIAGONAL BAR
UPPER PANEL
View – A (CFRP, SANDWICH)
SEAL
INB LE
AUX SPAR
(AL-ALLOY)
D-NOSE
(AL-ALLOY)
A
RIB 1 LWR PANEL DIAGONAL SPAR RIB 1
(CFRP, SOLID LAMINATE) (CFRP, SANDWICH) (AL-ALLOY)
CTR LE 1
RIB 2
CTR LE 2
FOR TRAINING PURPOSES ONLY!
RIB 3
OUTB LE
CTR LE 3
RIB 6
RIB 4
CTR LE 4
RIB 5
SKIN PANELS
(AL-ALLOY)
REAR SPAR
(AL-ALLOY)
(AL-ALLOY) (AL-ALLOY)
RIBS
(AL-ALLOY)
AUX. SPARS
(AL-ALLOY)
55−20 ELEVATORS
COMPONENT DESCRIPTION
General
Each elevator box is made of carbon fiber top and bottom skin panels which
include co−bonded carbon fiber ”T” shape stringers, a carbon fiber front spar
and 19 ribs.
The 10 ribs in the continuity of the fittings are made from aluminum alloy. The
outboard closing rib is also made from aluminum alloy.
The remaining 8 current ribs are made from carbon fiber solid laminates. Each
elevator is also fitted with 8 hinge support fittings and 2 actuator fittings both
being mage from aluminum alloy.
The upper leading edge is formed by the upper skin panel forward rounded
edge. The lower leading edge is composed of carbon fiber panels. The leading
edge is supported by carbon fiber ribs.
For lightning strike protection, trailing edge is formed by an aluminum alloy
profile.
FOR TRAINING PURPOSES ONLY!
HINGE FITTINGS
HINGE FITTINGS
TOP & BOTTOM SKIN PANELS (AL-ALLOY)
WITH STRINGERS
(CFRP, SOLID LAMINATE)
FOR TRAINING PURPOSES ONLY!
ACTUATOR FITTINGS
(AL-ALLOY)
Figure 31 Elevators
FRA US/T ShM Jan 07, 2010 11|ELEV|L3 Page 63
Lufthansa Technical Training
STABILIZER A340−500/600
VERTICAL STABILIZER
55−30
TIP
VERTICAL STABILIZER
RUDDER
ATTACHMENT
FITTINGS
TRAILING EDGE
STRUCTURE
LEADING EDGE
FOR TRAINING PURPOSES ONLY!
TRAILING EDGE
SPAR BOX PANELS
FAIRING
FRONT
SPAR
RIBS
SPAR BOX
SIDE PANEL
SIDE PANEL WITH
CO-BONDED
STRINGERS
MAIN ATTACHMENT LUGS
CENTER SPAR
BOTTOM END REAR SPAR
BOTTOM
FOR TRAINING PURPOSES ONLY!
CLOSING RIB
RIBS
CENTER SPAR
Figure 33 Vertical Stabilizer Spar Box
FRA US/T ShM Jan 07, 2010 12|VERT STABI|L3 Page 67
Lufthansa Technical Training
STABILIZER A340−500/600
VERTICAL STABILIZER
55−30
Rudder Attachment Fittings
The eight rudder hinge arms and the three actuator hinge fittings are made
from aluminum alloy and attached to the spar box rear spar.
FOR TRAINING PURPOSES ONLY!
RIB 12
HINGE ARM 7
RIB 11
RIB 10
RIB 3
RIB 2
RIB 1
GFRP SKIN,
HONEYCOMB CORE
TIP
TIP FILLER
FOR TRAINING PURPOSES ONLY!
GFRP SKIN,
HONEYCOMB CORE
55−40 RUDDER
COMPONENT DESCRIPTION
General
The rudder is one of the primary flight controls of the aircraft.
The main components of the rudder are the:
S Main Structure
S Leading Edge Panels and Ribs made of CFRP
S Aluminum Alloy Tip
S Eight Hinge Fittings and the three Actuator Fittings
FOR TRAINING PURPOSES ONLY!
TIP
RUDDER
HINGE FITTING
A (TYPICAL)
DETAIL – A
SKIN PANELS
8
TRAILING EDGE
PROFILE
(AL-ALLOY)
SUPPORT
HINGE FITTINGS 6 STRUT
5
SPAR CARBON
4 FIBER SOLID
ACTUATOR
FOR TRAINING PURPOSES ONLY!
FITTINGS LAMINATES
3
SKIN PANELS
1
RIB
ACTUATOR FITTING
RUDDER LEADING EDGE PANELS
(TYPICAL)
(CFRP, SOLID LAMINATE)
ATA 57 WINGS
57−00 WINGS GENERAL
GENERAL DESCRIPTION
The aircraft wing forms a continuous structure going through the fuselage
which is divided into three parts:
S Center Wing Box
S Left Outer Wing
S Right Outer Wing
FOR TRAINING PURPOSES ONLY!
FUSELAGE
SECTION 15
OUTER WING
(LH SHOWN)
FR47
FR40
FOR TRAINING PURPOSES ONLY!
FR47
FR41 UPPER SKIN PANELS
FR40
A
LOWER SKIN PANEL
CRUCIFORM FITTING
TRIFORM FITTING
CFRP RODS
FOR TRAINING PURPOSES ONLY!
ACCESS TO
CENTER
WING BOX
FITTING
MAIN STRUCTURE
INBOARD FLAP
SPOILERS
RIBS
INR REAR SPAR
CTR SPAR REAR SPAR JOINT (RIB27)
RIB 1
RIB 12
PANEL 1 PANEL 2
TOP STRINGERS
BUTT STRAP
PANEL 3
PANEL 2
PANEL 1
PANEL 4
BOTTOM STRINGER
RIB 1
RIB 21
RIB 31
RIB 41
FRONT SPAR
FOR TRAINING PURPOSES ONLY!
FRONT SPAR
STRINGERS
SUB-SPAR
J-NOSE SKIN
RIBLETS
FOR TRAINING PURPOSES ONLY!
SUB-SPAR
RIBLETS
SUB-SPAR
D-NOSE SKIN
SUB-SPAR
D-NOSE SKINS
SUB-SPAR
FOR TRAINING PURPOSES ONLY!
RIBLETS
SLAT 1
SLAT 2 SLAT 1
SLAT 3
SLAT 4 4 TRACKS
SLAT 5
SLAT 6
SLAT 7
SLATS 3 & 4
WITH DE-ICING SYSTEM
SLAT MAIN STRUCTURE
SLAT 2−6
2 TRACKS SLAT 7
3 TRACKS
FOR TRAINING PURPOSES ONLY!
Figure 48 Slats
FRA US/T ShM Jan 07, 2010 17|LE|L3 Page 97
Lufthansa Technical Training
WINGS A340−500/600
LEADING EDGE
57−40
Typical Slat Construction
The slat typical structure consists of spars, track ribs, intermediate ribs, end
ribs, a hold down rib, top and bottom skins, stiffeners and the trailing edge
assembly both being made of aluminum alloy.
The trailing edge assembly is of sandwich construction with a top and bottom
skin panels made of aluminum alloy and honeycomb core.
FOR TRAINING PURPOSES ONLY!
TOP SKIN
TRACK RIB
INTERMEDIATE RIB
INB FLAP
SHROUD BOX
TOP PANEL - INBOARD SPOILER
UNDERWING
RIB 9
FIXED PANEL
OVERWING
PANEL
TE SEALS
INTERNAL STRUCTURE
FIXED INNER SHROUD
REAR SPAR
GEAR RIB
RIBS REAR FALSE SPAR
CUSHION SEAL
RIB 27
OUTB FLAP
OUTBOARD FLAP
RIB 1
FLAP-TRACK SUPPORT
ASSEMBLY (FUSELAGE)
FOR TRAINING PURPOSES ONLY!
Figure 52 Flaps
FRA US/T ShM Jan 07, 2010 18|TE|L3 Page 105
Lufthansa Technical Training
WINGS A340−500/600
TRAILING EDGE
57−50
Inboard Flap
The inboard flap is an aluminum alloy riveted structure which includes the:
S Top and Bottom Skins
S Ribs and Stringers
S Machined Track Rib 2
S Front and Rear Spars
S Leading and Trailing Edges
A rubbing strip made of stainless steel is bonded to the outer surface of the top
skin above stringers 5 and 6.
FOR TRAINING PURPOSES ONLY!
TRAILING EDGE
RUBBING STRIPS
SKIN/STRINGERS TRACK RIB 2
RIBS FRONT SPAR
FOR TRAINING PURPOSES ONLY!
REAR SPAR
MAIN STRUCTURE
RUBBING STRIPS
TRAILING EDGE
RIB 1
(AL-ALLOY)
REAR SPAR
FRONT SPAR
RIB 3 RIB 4
RIB 6
LEADING EDGE
RIB 7
NOSE RIB 2
NOSE RIB 3
NOSE RIB 4
TRACK RIB 3
NOSE RIB 5
NOSE RIB 6
FOR TRAINING PURPOSES ONLY!
TOP SKIN
SPOILER 3,4,5,6 (CFRP)
SPOILER 1
SPOILER 5 SPOILER 3
HONEYCOMB CORE
HINGE BRACKETS
BOTTOM SKIN
(CFRP)
Figure 55 Spoilers
FRA US/T ShM Jan 07, 2010 18|TE|L3 Page 111
Lufthansa Technical Training
WINGS A340−500/600
TRAILING EDGE
57−50
Ailerons
The ailerons are located between the rib 27 and the rib 33 for the inboard
aileron, and between the rib 33 and the rib 39 for the outboard aileron.
The box structure consists of a lower and an upper carbon fiber sandwich
panel with monolithic areas at the rib and spar attachments.
The two ailerons have a spar assembly made in two parts, a titanium part and
a molded carbon part, and rib assemblies.
Each aileron has five hinge fittings and two actuator fittings.
They are attached to the spar web and to the spar flanges and skins except for
the hinge fittings 4 and 5 of the inboard aileron, which are integrated to the
spar.
The leading edge panels are attached to the skin panel rebates.
FOR TRAINING PURPOSES ONLY!
INBOARD AILERON
ACTUATOR FITTINGS
(AL-ALLOY)
RIBS (CFRP)
OUTB AILERON
HINGE FITTINGS
(AL-ALLOY)
SPAR
(TI-ALLOY)
Figure 56 Ailerons
FRA US/T ShM Jan 07, 2010 18|TE|L3 Page 113
Lufthansa Technical Training
WINDOWS A340−500/600
GENERAL
56−00
ATA 56 WINDOWS
56−00 WINDOWS GENERAL
PRESENTATION
Windows are installed at the following locations:
S Cockpit
S Cabin
S Doors
S Inspection and Observation Areas
All the windows, which are installed in pressurized areas of the fuselage
structure, are fail−safe.
FOR TRAINING PURPOSES ONLY!
FRA US/T ShM Jan 07, 2010 19|56|WINDOW GEN|L1 Page 114
Lufthansa Technical Training
WINDOWS A340−500/600
GENERAL
56−00
COCKPIT WINDOWS
CABIN WINDOWS
DOOR WINDOWS
FOR TRAINING PURPOSES ONLY!
Fixed Windows
There are four fixed windows installed in the cockpit:
S 2 Windshields
S 2 Fixed Side Windows
The left and right windows are symmetrical.
These windows are mounted in a frame. This frame enables the removal and
installation of these windows from the outside.
Sliding Windows
The sliding windows are installed on a mobile frame fitted with a mechanism
which is controlled from the cockpit.
To meet the correct in flight visibility conditions required, the cockpit windows
are protected against the ice, mist and rain.
S the windshield against the ice, mist and rain,
S the side windows against the mist.
FOR TRAINING PURPOSES ONLY!
FRA US/T ShM Jan 07, 2010 20|CPT WIN DESC|L3 Page 116
Lufthansa Technical Training
WINDOWS A340−500/600
COCKPIT WINDOW
56−10
SLIDING WINDOW
WINDSHIELDS WINDSHIELDS
SLIDING WINDOW
FRA US/T ShM Jan 07, 2010 20|CPT WIN DESC|L3 Page 118
Lufthansa Technical Training
WINDOWS A340−500/600
COCKPIT WINDOW
56−10
WINDSHIELD FRAME
PANE
WEATHER SEAL PANE
OUTER FACE
WINDSHIELD
STRUCTURE
UPPER
RETAINER
RETAINER
INNER FACE
PANE
PACKER
FRA US/T ShM Jan 07, 2010 20|CPT WIN DESC|L3 Page 120
Lufthansa Technical Training
WINDOWS A340−500/600
COCKPIT WINDOW
56−10
WINDOW FRAME
RETAINER
PANES
INNER FACE
WINDOW FRAME
SEAL
RETAINER
FOR TRAINING PURPOSES ONLY!
FRA US/T ShM Jan 07, 2010 20|CPT WIN DESC|L3 Page 122
Lufthansa Technical Training
WINDOWS A340−500/600
COCKPIT WINDOW
56−10
SUPPORT
RETAINER
HOUSING
WINDOW
PANEL
ASSY
SEAL
SEAL
RETAINER
FUSELAGE SKIN
WINDOW PANEL ASSEMBLY EXAMPLE
WEATHER
SEAL
FOR TRAINING PURPOSES ONLY!
SILICONE
ELASTOMER SEAL
PANE
FRA US/T ShM Jan 07, 2010 20|CPT WIN DESC|L3 Page 124
Lufthansa Technical Training
WINDOWS A340−500/600
COCKPIT WINDOW
56−10
FWD
STRUCTURE
CONNECTING ROD
LEVER
(UNLOCKING
OF RACK)
FORWARD
LOCKING PIN FORWARD LATCH
OPERATING LEVER
LOWER GUIDE
LOWER GUIDE RAIL
LOCK OPEN
SYSTEM
LOWER BOGIE
FRA US/T ShM Jan 07, 2010 21|CABIN WIN|L3 Page 126
Lufthansa Technical Training
WINDOWS A340−500/600
CABIN WINDOWS
56−20
EYE BOLT
WINDOW FRAME
VENT HOLE
WINDOW
SEAL INNER PANE PANEL ASSY
FOR TRAINING PURPOSES ONLY!
SEAL
WINDOW
FRAME OUTER PANE
NUT
FUSELAGE
SKIN EYE BOLT
FRA US/T ShM Jan 07, 2010 21|CABIN WIN|L3 Page 128
Lufthansa Technical Training
WINDOWS A340−500/600
CABIN WINDOWS
56−20
WINDOW FRAME
RETAINER
VENT HOLE
SEALING RING
FOR TRAINING PURPOSES ONLY!
INNER PANE
OUTER PANE
TABLE OF CONTENTS
ATA 51−57 STRUCTURES . . . . . . . . . . . . . . . . . . . . . 1 55−10 HORIZONTAL STABILIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
55−20 ELEVATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
ATA 51 STRUCTURES . . . . . . . . . . . . . . . . . . . . . . . 2 COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
55−30 VERTICAL STABILIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
51−00 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 55−40 RUDDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
ATA 53 FUSELAGE . . . . . . . . . . . . . . . . . . . . . . . . . . 6
53−00 FUSELAGE GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ATA 57 WINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
57−00 WINGS GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
53−10 NOSE FORWARD FUSELAGE . . . . . . . . . . . . . . . . . . . . . . . . 10 GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 57−10 CENTER WING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
53−20 NOSE FORWARD FUSELAGE . . . . . . . . . . . . . . . . . . . . . . . . 16 COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
57−20 OUTER WINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
53−30 CENTER FUSELAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 57−40 LEADING EDGE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 90
53−40 REAR FUSELAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 57−50 TRAILING EDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
ATA 54 PYLONS/NACELLES . . . . . . . . . . . . . . . . . 42
54−00 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 ATA 56 WINDOWS . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 56−00 WINDOWS GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
54−50 PYLONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 PRESENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
56−10 COCKPIT WINDOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
SLIDING WINDOW OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
ATA 55 STABILIZERS . . . . . . . . . . . . . . . . . . . . . . . . 46
56−20 CABIN WINDOWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
55−00 STABILIZERS GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
TABLE OF CONTENTS
TABLE OF FIGURES
Figure 1 Structure Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Figure 36 Vertical Stabilizer Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Figure 2 Composite Structure Location . . . . . . . . . . . . . . . . . . . . . . 5 Figure 37 Rudder Leading Edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Figure 3 Fuselage Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 38 Rudder Main Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Figure 4 Fuselage General Arrangement . . . . . . . . . . . . . . . . . . . . 9 Figure 39 Wings General Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Figure 5 Nose Forward Fuselage . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Figure 40 Center Wing Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Figure 6 Nose Forward Fuselage − Upper Structure . . . . . . . . . . . 13 Figure 41 Outer Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Figure 7 Nose Forward Fuselage − Bottom Structure . . . . . . . . . . 15 Figure 42 Outer Wing Box Ribs and Spars . . . . . . . . . . . . . . . . . . . 85
Figure 8 Forward Fuselage Section 13/14 . . . . . . . . . . . . . . . . . . . . 17 Figure 43 Outer Wing Box Skin Panels . . . . . . . . . . . . . . . . . . . . . . 87
Figure 9 FWD Fuselage Section 13/14 A340−600 HGW . . . . . . . 19 Figure 44 Outer Wing Box Access Holes and Covers . . . . . . . . . . 89
Figure 10 Typical FWD Fuselage Structure . . . . . . . . . . . . . . . . . . 21 Figure 45 Leading Edge Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Figure 11 Center Fuselage Section 15 Layout . . . . . . . . . . . . . . . . 23 Figure 46 Fixed Leading Edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Figure 12 CTR Fuselage Section 15 − Structural Arrangement . . 25 Figure 47 Outboard Leading Edge . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Figure 13 CTR Fuselage Section 15 − A340−500 RCT . . . . . . . . . 27 Figure 48 Slats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Figure 14 CTR Fuselage Section 15 Carbon − Fiber Keel Beam 29 Figure 49 Typical Slat Construction . . . . . . . . . . . . . . . . . . . . . . . . . 99
Figure 15 CTR Fuselage Section 15 − Belly Fairing . . . . . . . . . . . 31 Figure 50 Trailing Edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Figure 16 Rear Fuselage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Figure 51 Inner Spar Fixed Trailing Edge . . . . . . . . . . . . . . . . . . . . 103
Figure 17 Rear Fuselage Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Figure 52 Flaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Figure 18 Rear Pressure Bulkhead . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Figure 53 Inboard Flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Figure 19 Vertical Stabilizer Attachment Fittings . . . . . . . . . . . . . . 39 Figure 54 Outboard Flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Figure 20 THS Attachment Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Figure 55 Spoilers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Figure 21 Nacelle/Pylon General . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Figure 56 Ailerons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Figure 22 Pylon Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Figure 57 Windows Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Figure 23 Stabilizers Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Figure 58 Cockpit Windows Arrangement . . . . . . . . . . . . . . . . . . . . 117
Figure 24 THS (Trimmable Horizontal Stabilizer) . . . . . . . . . . . . . . 49 Figure 59 Cockpit Windshields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Figure 25 THS Spar Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Figure 60 Cockpit Side Fixed Windows . . . . . . . . . . . . . . . . . . . . . . 121
Figure 26 HGW THS Spar Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Figure 61 Cockpit Sliding Windows . . . . . . . . . . . . . . . . . . . . . . . . . 123
Figure 27 THS Spar Box − THS Main Support Fittings . . . . . . . . . 55 Figure 62 Sliding Window Mechanism . . . . . . . . . . . . . . . . . . . . . . . 125
Figure 28 THS Spar Box − THS Elevator Attachment Fittings . . . 57 Figure 63 Cabin Windows Construction . . . . . . . . . . . . . . . . . . . . . . 127
Figure 29 THS Leading Edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Figure 64 Door Windows Structure . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Figure 30 THS Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Figure 31 Elevators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Figure 32 Vertical Stabilizer Components . . . . . . . . . . . . . . . . . . . . 65
Figure 33 Vertical Stabilizer Spar Box . . . . . . . . . . . . . . . . . . . . . . . 67
Figure 34 Rudder Attachment Fittings . . . . . . . . . . . . . . . . . . . . . . . 69
Figure 35 Vertical Stabilizer Leading Edge . . . . . . . . . . . . . . . . . . . 71
TABLE OF FIGURES
TABLE OF FIGURES
TABLE OF FIGURES