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Airbus

A340−500/600
Differences to A330/A340−200/300 Rev.-ID: 1

ATA 51−57
Author: ShM
For Training Purposes Only
ELTT Release: May. 13, 2013

Structures

EASA Part-66
B1/B2

A346 51−57 B12/D-23


Training Manual

For training purposes and internal use only.


E Copyright by Lufthansa Technical Training (LTT).
LTT is the owner of all rights to training documents and
training software.
Any use outside the training measures, especially
reproduction and/or copying of training documents and
software − also extracts there of − in any format at all
(photocopying, using electronic systems or with the aid
of other methods) is prohibited.
Passing on training material and training software to
third parties for the purpose of reproduction and/or
copying is prohibited without the express written
consent of LTT.
Copyright endorsements, trademarks or brands may
not be removed.
A tape or video recording of training courses or similar
services is only permissible with the written consent of
LTT.
In other respects, legal requirements, especially under
copyright and criminal law, apply.

Lufthansa Technical Training


Dept HAM US
Lufthansa Base Hamburg
Weg beim Jäger 193
22335 Hamburg
Germany

Tel: +49 (0)40 5070 2520


Fax: +49 (0)40 5070 4746
E-Mail: Customer-Service@LTT.DLH.DE

www.Lufthansa-Technical-Training.com
Revision Identification:
S The date given in the column ”Revision” on the face of S Dates and author’s ID, which may be given at the base S The LTT production process ensures that the Training
this cover is binding for the complete Training Manual. of the individual pages, are for information about the Manual contains a complete set of all necessary pages
latest revision of that page(s) only. in the latest finalized revision.
Airbus
A340-500/600
Differences_to_A330/A340-200/300− Rev.-ID: 1FEB2013

ATA 51..57
Author: ShM
For Training Purposes Only
ELTT Release:

Structure

EASA Part-66
B1/B2

A340-5/6_51..57_B12/D-23
Training Manual

For training purposes and internal use only.


E Copyright by Lufthansa Technical Training (LTT).
LTT is the owner of all rights to training documents and
training software.
Any use outside the training measures, especially
reproduction and/or copying of training documents and
software − also extracts there of − in any format at all
(photocopying, using electronic systems or with the aid
of other methods) is prohibited.
Passing on training material and training software to
third parties for the purpose of reproduction and/or
copying is prohibited without the express written
consent of LTT.
Copyright endorsements, trademarks or brands may
not be removed.
A tape or video recording of training courses or similar
services is only permissible with the written consent of
LTT.
In other respects, legal requirements, especially under
copyright and criminal law, apply.

Lufthansa Technical Training


Dept HAM US
Lufthansa Base Hamburg
Weg beim Jäger 193
22335 Hamburg
Germany

Tel: +49 (0)40 5070 2520


Fax: +49 (0)40 5070 4746
E-Mail: Customer-Service@LTT.DLH.DE

www.Lufthansa-Technical-Training.com
Revision Identification:
S The date given in the column ”Revision” on the face of S Dates and author’s ID, which may be given at the base S The LTT production process ensures that the Training
this cover is binding for the complete Training Manual. of the individual pages, are for information about the Manual contains a complete set of all necessary pages
latest revision of that page(s) only. in the latest finalized revision.
Lufthansa Technical Training
STRUCTURES A340−500/600
GENERAL
51−00

ATA 51−57 STRUCTURES


FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 ATA DOC Page 1


Lufthansa Technical Training
STRUCTURE A340−500/600
GENERAL
51−00

ATA 51 STRUCTURES
51−00 GENERAL
INTRODUCTION
The Aircraft Structure is divided down into six ATA chapters:
S ATA 52 − Doors
S ATA 53 − Fuselage
S ATA 54 − Pylons/Nacelles
S ATA 55 − Stabilizers
S ATA 56 − Windows
S ATA 57 − Wings
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 28, 2011 01|51|STR GEN|L1|B2 Page 2


Lufthansa Technical Training
STRUCTURE A340−500/600
GENERAL
51−00

ATA 55
STABILIZERS
ATA 57
WINGS

ATA 56
WINDOWS

ATA 53
FUSELAGE

SAME FOR A340−500


FOR TRAINING PURPOSES ONLY!

ATA 54
NACELLE/PYLONS

ATA 52
DOORS

Figure 1 Structure Breakdown


FRA US/T ShM Jan 28, 2011 01|51|STR GEN|L1|B2 Page 3
Lufthansa Technical Training
STRUCTURE A340−500/600
GENERAL
51−00
Composite Structure
The illustration shows the main application of composite materials on
A340−600.
The A340−500 has the same composite applications.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 28, 2011 01|51|STR GEN|L1|B2 Page 4


Lufthansa Technical Training
STRUCTURE A340−500/600
GENERAL
51−00

CFRP - Carbon Fiber Reinforced Plastic

GFRP - Glass Fiber Reinforced Plastic


REAR
QFRP - Quartz Fiber Reinforced Plastic PRESSURE
BULKHEAD STABILIZERS
Hybrid (CFRP + GFRP)
AILERONS

TE PANELS

SPOILERS
PYLON
SECONDARY
STRUCTURE
OUTB FLAP
FLOOR
PANELS BELLY FAIRING
HYBRID (CFRP + GFRP)
FOR TRAINING PURPOSES ONLY!

ENGINE
FUSELAGE
CLG DOORS COWLINGS
KEEL BEAM
CFRP
MLG DOORS

RADOME NLG DOORS MLG LEG


FAIRING DOORS

Figure 2 Composite Structure Location


FRA US/T ShM Jan 28, 2011 01|51|STR GEN|L1|B2 Page 5
Lufthansa Technical Training
FUSELAGE A340−500/600
GENERAL
53−00

ATA 53 FUSELAGE
53−00 FUSELAGE GENERAL
GENERAL DESCRIPTION
General
The fuselage is a semi−monocoque structure.
Light alloy circular frames and longitudinal stringers support and strengthen the
main fuselage skin.
The fuselage is made of separate assemblies which are riveted together.
Frames 18, 38, 54 and 80 make the joints for the assemblies.
The cabin floor structure divides the fuselage into two areas, the main deck
and the lower deck. The main deck includes the cockpit and the cabin. The
lower deck includes the avionics compartments, the landing gear bays and the
FWD, AFT and BULK cargo−compartments. Support struts and crossbeams
support the cabin floor structure.
Pressure bulkheads separate the pressurized areas of the fuselage from the
areas which are not pressurized.
The cockpit, the cabin, the avionics compartment and the cargo−compartments
are pressurized.
The radome, the wing center box, the landing gear bays, the belly fairing and
the cone/rear fuselage are not pressurized.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 28, 2011 02|53|FUSE GEN|L1 Page 6


Lufthansa Technical Training
FUSELAGE A340−500/600
GENERAL
53−00

UNPRESSURIZED AREA PRESSURIZED AREA


FR80/82

FR1

FR40 FR53.2

FR17

FR11
1067

1208
1256

1446

1658

1870

2294
1161

1305

2082

2506

2718

2930

3142

3354

3567

3779

3992

4204
4310

4523

5159

6223

6647

7124

7334

7623
4735

4947

5372

5585

5798

6011

6435

6882

75227567

7821
904
815

995
1019
1115
1184
1232

1340
1552

1764

1976

2188

2400

2612

2824

3036

3248

3673

3886

4098
1281

3461

7717
4416

4629

5266

5905

6117

6329

6760

7003

7229

7432

7921
5053

5478

5692

6541
4841
766
858
949

STA

3 7 10A1213B14B15B
16A2 0 2 4 2 6 . 2 2 8 32 36 3 7 . 3 3 7 . 7 37.11 38 3 9 . 2 4 0 . 3 41 45 47 51 5 3 . 2 5 3 . 6 54 5 6 . 2 5 6 . 6 5 7 . 3 60 64 68 72 76 80 86 90 93 97
FR 1 5 9 11 1 31414C15C1 8 2 2 2 6 2 6 . 4 30 34 37.1 3 7 . 5 3 7 . 9 3 7 . 1 3 39 40.1 4 0 . 5 43 49 53 5 3 . 4 5 3 . 8 56 5 6 . 4 57.1 58 62 66 70 74 78 84 88 91 95 99
FOR TRAINING PURPOSES ONLY!

FR 2 6 1012A14 1 5 16 17 21 2 5 2 6 . 3 2 9 33 37 3 7 . 4 3 7 . 8 3 7 . 1 238.1 40 4 0 . 4 42 48 52 5 3 . 3 5 3 . 7 55 5 6 . 3 57 5 7 . 4 61 65 69 73 77 83 87 94 98
4 8 11A13A14A15A16A1 9 2 3 26.1 27 31 35 3 7 . 2 3 7 . 63 7 . 1 03 7 . 1 439.1 4 0 . 2 4 0 . 6 44 46 50 53.1 5 3 . 5 5 3 . 9 56.1 5 6 . 5 5 7 . 2 59 63 67 71 75 79 85 89 92 96 100
4576

4788

5000

5638

6276

6488

6700

7176

7387

7578

7766
4363

5213

5425

5852

6064

6942
STA
1163
1212
1260

1499

1923

2347

2559
1091

1315

1711

2135

2983

3195

3408

3620

3833

4045
2771
794

972
881926

4257

4469

4682

4894

5106

5319

5532

5745

5958

6170

6382

6594

7063

7282

7477

7667

7876
6821
1043
1139
1187
1236
1285
1393
1605

1817

2029

2453

2665
2241

2877

3089

3514

3726

3939
3301

4151
836

Figure 3 Fuselage Frames


FRA US/T ShM Jan 28, 2011 02|53|FUSE GEN|L1 Page 7
Lufthansa Technical Training
FUSELAGE A340−500/600
GENERAL
53−00
Fuselage Main Parts
The fuselage is divided into five main parts:
S the nose forward fuselage,
S the forward fuselage,
S the center fuselage,
S the rear fuselage and,
S the cone/rear fuselage.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 28, 2011 02|53|FUSE GEN|L1 Page 8


Lufthansa Technical Training
FUSELAGE A340−500/600
GENERAL
53−00

FR38
FWD FUSELAGE
53−20−00
FR80/82
(SECTIONS 13/14/14B) REAR FUSELAGE
NOSE FWD FUSELAGE
53−40−00
53−10−00
(SECTIONS 16/17/18)
(SECTIONS 11/12)
FR18

FR18

FR54

FR1 FR54

A340−600
only
A346 only A340−500
only
FR100
FR38
FOR TRAINING PURPOSES ONLY!

FR91
CTR FUSELAGE FR91
53−30−00
(SECTION 15) REAR/CONE FUSELAGE
53−50−00
(SECTIONS 19/19−1)
BELLY FR80/82
CTR WING BOX
57−10−00 FAIRING
(SECTION 21)

Figure 4 Fuselage General Arrangement


FRA US/T ShM Jan 28, 2011 02|53|FUSE GEN|L1 Page 9
Lufthansa Technical Training
FUSELAGE A340−500/600
NOSE FORWARD FUSELAGE
53−10

53−10 NOSE FORWARD FUSELAGE


COMPONENT DESCRIPTION
General
The nose forward fuselage includes the section 11, in between frame 1 and 10
and the section 12, from frame 10 to frame 18.
The lower skin panel extends up to frame 19.
The pressurized zone extends from frame 1 to frame 18.
The unpressurized zones are the radome located at the forward end of frame
1, the nose landing gear bay between frame 10A and frame 17 and the
external power receptacle housing.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 03|NFwdF|L3 Page 10


Lufthansa Technical Training
FUSELAGE A340−500/600
NOSE FORWARD FUSELAGE
53−10

FR1 FR10 FR18


SECTION 11 SECTION 12

RADOME
FR19
FOR TRAINING PURPOSES ONLY!

FORWARD PRESSURE
BULKHEAD EXTERNAL POWER
FR10A RECEPTACLE HOUSING

FR17
NOSE LANDING
GEAR BAY

Figure 5 Nose Forward Fuselage


FRA US/T ShM Jan 07, 2010 03|NFwdF|L3 Page 11
Lufthansa Technical Training
FUSELAGE A340−500/600
NOSE FORWARD FUSELAGE
53−10
Upper Structure
The upper structure between FR1 and FR10 includes the forward pressure
bulkhead, the flight deck floor structure, the skin panels, closed frames such as
the windshield frames and open frames at the level of openings for the
windshields and side windows.
The upper structure between FR10 and FR18 forms the forward section of the
passenger cabin.
It includes the cabin floor structure, the skin panels, closed frames such as the
passenger/crew door frames and open frames at the level of openings for the
passenger/crew doors.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 03|NFwdF|L3 Page 12


Lufthansa Technical Training
FUSELAGE A340−500/600
NOSE FORWARD FUSELAGE
53−10

FORWARD UPPER PART REAR UPPER PART

WINDSHIELD
FRAMES
FR18

FR10
FWD PRESSURE
BULKHEAD

FR10
FOR TRAINING PURPOSES ONLY!

DOOR
FRAMES
CABIN FLOOR
COCKPIT FLOOR STRUCTURE
STRUCTURE
FR1 SIDE SKIN PANELS
FRAME

Figure 6 Nose Forward Fuselage − Upper Structure


FRA US/T ShM Jan 07, 2010 03|NFwdF|L3 Page 13
Lufthansa Technical Training
FUSELAGE A340−500/600
NOSE FORWARD FUSELAGE
53−10
Bottom Structure
The bottom structure between FR0 and FR19 houses the nose landing gear
bay from FR10A to FR17 made of machined panels reinforced by riveted
members at frame locations.
It also includes a jacking adapter located at FR10, the avionics compartment
access door and, the external power receptacle housing.
The nose landing gear bay is reinforced by lateral struts at the level of frames
12A, 14 and 15A.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 03|NFwdF|L3 Page 14


Lufthansa Technical Training
FUSELAGE A340−500/600
NOSE FORWARD FUSELAGE
53−10

NOSE JACK
ADAPTER

SUPPORT STRUTS

FR17
FR10A

MACHINED
MEMBERS
FR1
FR10A
CFRP SANDWICH FR12A FR14 FR15A

FR17
FOR TRAINING PURPOSES ONLY!

FR19

NLG DOORS

NLG BAY

EXTERNAL POWER
CFRP: CARBON FIBER REINFORCED PLASTIC RECEPTACLE HOUSING
Figure 7 Nose Forward Fuselage − Bottom Structure
FRA US/T ShM Jan 07, 2010 03|NFwdF|L3 Page 15
Lufthansa Technical Training
FUSELAGE A340−500/600
NOSE FORWARD FUSELAGE
53−20

53−20 NOSE FORWARD FUSELAGE


COMPONENT DESCRIPTION
General
The forward fuselage is divided into three main sections 13, 14 and 14B going
from frame 18 to frame 38. The section 14 is ten frames longer on the
A340−600 than on the A340−500. The sections 13 and 14B are similar.
The upper part of the fuselage assembly contains the forward section of the
passenger cabin, and the forward−mid passenger door. The lower part of the
fuselage assembly contains the forward cargo compartment and the forward
cargo compartment door.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 04|FwdF|L3 Page 16


Lufthansa Technical Training
FUSELAGE A340−500/600
NOSE FORWARD FUSELAGE
53−20

PASSENGER
DOOR CUTOUT
(FR37.7A TO 37.10A)

FWD CARGO
DOOR CUTOUT
FOR TRAINING PURPOSES ONLY!

340−600
+10 Frame Bays

Figure 8 Forward Fuselage Section 13/14


FRA US/T ShM Jan 07, 2010 04|FwdF|L3 Page 17
Lufthansa Technical Training
FUSELAGE A340−500/600
NOSE FORWARD FUSELAGE
53−20
A340−600 HGW (High Gross Weight)
On the A340−600 HGW (High Gross Weight), skin panels with welded stringers
have been introduced in the lower shell of sections 13, 14 and 14B. Structural
minimum provisions are installed in section 14B for the ACT (Additional Center
Tank).
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 04|FwdF|L3 Page 18


Lufthansa Technical Training
FUSELAGE A340−500/600
NOSE FORWARD FUSELAGE
53−20

A340−600 HGW FORWARD


FUSELAGE - SECTION 13/14
RIVETED STRINGERS
FOR TRAINING PURPOSES ONLY!

WELDED STRINGERS

Figure 9 FWD Fuselage Section 13/14 A340−600 HGW


FRA US/T ShM Jan 07, 2010 04|FwdF|L3 Page 19
Lufthansa Technical Training
FUSELAGE A340−500/600
NOSE FORWARD FUSELAGE
53−20
Typical Fuselage Structure
The structure is of conventional design with skin panels, frames and stringers.
The cabin floor structure is made of floor panels supported by seat rails and
cross beams.
The floor structure of the cargo compartment is made of crossbeams attached
to the frames and supported by struts. The roller tracks are attached to the
crossbeams.
The Carbon fiber struts which are supporting the cabin floor structure are
attached to the crossbeams and to the frames.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 04|FwdF|L3 Page 20


Lufthansa Technical Training
FUSELAGE A340−500/600
NOSE FORWARD FUSELAGE
53−20

TYPICAL SKIN, FRAME, STRINGER ATTACHMENT CABIN FLOOR


WINDOW CROSSBEAM
FRAMES FRAME
STRINGER
FRAMES

SKIN CROSSBEAM
SEAT TRACK

STRINGER
SKIN

CLEAT

CARBON FIBER
SUPPORT STRUTS
CROSSBEAM
CARBON FIBER
SUPPORT STRUTS SUPPORT STRUTS
ROLLER TRACKS
FOR TRAINING PURPOSES ONLY!

On A340−500/600 HGW (High Gross Weight) welded or riveted stringers depending on areas SKIN FUSELAGE FRAME

Figure 10 Typical FWD Fuselage Structure


FRA US/T ShM Jan 07, 2010 04|FwdF|L3 Page 21
Lufthansa Technical Training
FUSELAGE A340−500/600
CENTER FUSELAGE
53−30

53−30 CENTER FUSELAGE


COMPONENT DESCRIPTION
General
The center fuselage section extends from FR38 to FR54 (4 frame bays are
added compared to the basic A340−300). It comprises the overwing
emergency exit doors between frames 41A and 42A on the A340−600 and the
emergency exit doors between frames 53.5 and 53.6A on the A340−500.
The A340−500 is fitted with an additional RCT (Rear Center Tank), located in
the bilge area between frames 53.2 and 53.7.
The pressurized zones extend from FR38 to FR54 in the upper fuselage and
from FR38 to FR40 and FR53.2 to FR54 in the lower fuselage.
The unpressurized zones extend from FR40 to FR53.2 in the lower fuselage.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 05|CTR FUSE|L3 Page 22


Lufthansa Technical Training
FUSELAGE A340−500/600
CENTER FUSELAGE
53−30

EMERGENCY EXIT

A340−500

REAR CENTER
TANK (RCT)

OVERWING
EMERG EXIT
FOR TRAINING PURPOSES ONLY!

A340−600

Figure 11 Center Fuselage Section 15 Layout


FRA US/T ShM Jan 07, 2010 05|CTR FUSE|L3 Page 23
Lufthansa Technical Training
FUSELAGE A340−500/600
CENTER FUSELAGE
53−30
Center Fuselage Structural Arrangement
The center fuselage structure can be divided into the upper part and lower part.
The upper fuselage section includes the forward upper shell and the aft upper
shell.
The lower fuselage section includes the forward lower shell, the aft lower shell
and, also integrates the center wing box.
The lower fuselage also includes the carbon fiber keel beam, the aft pressure
bulkhead formed by the lower part of the frame 53.2, the pressure floor above
the main landing gear bay and the floor structure.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 05|CTR FUSE|L3 Page 24


Lufthansa Technical Training
FUSELAGE A340−500/600
CENTER FUSELAGE
53−30

FR45
FR45
AFT UPR SHELL

FWD UPR SHELL


FR54

A340−600

FR38

FLOOR
STRUCTURE BULKHEAD
FR47

CENTER AFT LWR SHELL FR53.2


WING BOX

MLG BAY
FR40 AREA
FOR TRAINING PURPOSES ONLY!

CLG
ATTACHMENT

CFRP KEEL BEAM

FWD LWR SHELL

PORTAL PRESSURE
FRAMES FLOOR

Figure 12 CTR Fuselage Section 15 − Structural Arrangement


FRA US/T ShM Jan 07, 2010 05|CTR FUSE|L3 Page 25
Lufthansa Technical Training
FUSELAGE A340−500/600
CENTER FUSELAGE
53−30
A340−500 Rear Center Tank
The A340−500 is fitted with an additional RCT (Rear Center Tank).
This is an integral structural tank located between the lower frame
parts 53.2 and 53.7.
The internal structure is achieved by Carbon fiber rods.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 05|CTR FUSE|L3 Page 26


Lufthansa Technical Training
FUSELAGE A340−500/600
CENTER FUSELAGE
53−30

CENTER FUSELAGE - SECTION 15 A340−500 RCT INNER STRUCTURE

INTERNAL
CFRP RODS

38 53.2 53.7 54
CTR GEAR
MLG BAY
ATTACHM.

53.2 53.7 54
View - A FR53.7
FOR TRAINING PURPOSES ONLY!

Figure 13 CTR Fuselage Section 15 − A340−500 RCT


FRA US/T ShM Jan 07, 2010 05|CTR FUSE|L3 Page 27
Lufthansa Technical Training
FUSELAGE A340−500/600
CENTER FUSELAGE
53−30
Carbon Fiber Keel Beam
The keel beam is located outside the fuselage and inside the belly fairing. It
extends from frame 38.1 to frame 53.8 and mainly supports the landing gear
bearings, the Center Line Gear and the Main Landing Gear door actuator
fittings.
The keel beam is made of two panels and two spars in carbon fiber and 30 ribs
(twenty two in carbon fiber, six in titanium and two in light alloy).
It also includes a rectangular metallic torque−box which is composed of two
panels, two spars and four ribs and fittings made of light alloy.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 05|CTR FUSE|L3 Page 28


Lufthansa Technical Training
FUSELAGE A340−500/600
CENTER FUSELAGE
53−30

UPPER SPARS
(CFRP, SOLID LAMINATES)

TORQUE-BOX,
RIBS, PANELS
(AL.ALLOY)

FR53.8 FR38.1

LOWER SPARS
(CFRP, SOLID LAMINATES)

RIBS
(2 AL.ALLOY, 6 TI.ALLOY, 22 CFRP)

INTERNAL PANELS
(CFRP, SOLID LAMINATES) EXTERNAL PANELS
(CFRP PANELS LAMINATES)
FOR TRAINING PURPOSES ONLY!

TI: TITANUM
AL: ALUMINIUM
CFRP: CARBON FIBER
REINFORCED PLASTIC

Figure 14 CTR Fuselage Section 15 Carbon − Fiber Keel Beam


FRA US/T ShM Jan 07, 2010 05|CTR FUSE|L3 Page 29
Lufthansa Technical Training
FUSELAGE A340−500/600
CENTER FUSELAGE
53−30
Belly Fairing
The belly fairing includes a substructure made of light alloy frames and webs
which are attached to the fuselage via fittings and rods. This substructure
supports the panels made of composite materials.
The belly fairing also incorporates the landing gear doors, external access
panels and access doors for maintenance.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 05|CTR FUSE|L3 Page 30


Lufthansa Technical Training
FUSELAGE A340−500/600
CENTER FUSELAGE
53−30

VIEW– A

SUB-STRUCTURE
(AL.ALLOY)

A
FOR TRAINING PURPOSES ONLY!

FR53.8

CFRP/GFRP SANDWICH PANELS/DOORS

FR39.1

Figure 15 CTR Fuselage Section 15 − Belly Fairing


FRA US/T ShM Jan 07, 2010 05|CTR FUSE|L3 Page 31
Lufthansa Technical Training
FUSELAGE A340−500/600
REAR FUSELAGE
53−40

53−40 REAR FUSELAGE


COMPONENT DESCRIPTION
General
The rear fuselage assembly is a pressurized area, which extends from frame
54 to frame 80 and contains sections 16, 17 and 18.
The A340−600 and −500 rear fuselage are respectively, 6 frame bays and 2
frame bays longer than the A340−300.
The structure of this section is of the same basic design as the forward
fuselage.
The upper part of the fuselage assembly contains the aft section of the
passenger cabin.
Aft mid passenger doors are installed between frames 56.1and 56.3A, on the
left and right hand sides, on the A340−600 only.
The aft passenger doors are installed between frames 73 and 76, left and right
hand sides.
The lower part of the fuselage assembly contains the aft cargo compartment
and the aft cargo−compartment door, installed on the right hand side of the
fuselage between frames 59 and 65. This section is also fitted with a bulk
cargo compartment and a bulk cargo door, installed on the right hand side of
the fuselage between frames 67 and 69.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 06|REAR F|L3 Page 32


Lufthansa Technical Training
FUSELAGE A340−500/600
REAR FUSELAGE
53−40

DORSAL FIN
FR72
(GFRP SANDWICH)

+2 FRAME BAYS

FR58 FR80/82
FR72

FR54 A340−500

FR58

A340−600

56.7
56.5
56.3 56.6
56.1 56.4 FR54
55 56.2
FLOOR 56 MAIN STRUCTURE
SUPPORT
FOR TRAINING PURPOSES ONLY!

STRUTS 57.4
57.3
57.1 57.2
CABIN FLOOR 57
PANELS
56.6
56.4 +6 FRAME BAYS
56.3A 56.5
56
56.2
55 56.1

BELLY FAIRING
Figure 16 Rear Fuselage
FRA US/T ShM Jan 07, 2010 06|REAR F|L3 Page 33
Lufthansa Technical Training
FUSELAGE A340−500/600
REAR FUSELAGE
53−40
Cone/Rear Fuselage
The cone/rear fuselage assembly is an unpressurized area, which extends
from frame 80/82 to frame 100. The upper skin panels of frame 78 are also
part of the assembly.
The section 19 located between frames 80/82 and 91, contains the rear
pressure bulkhead installed on the frame part 80/82, the attachment fittings for
the vertical stabilizer, the attachment structure for the horizontal stabilizer. Four
attachment fittings for the tail cone are located on frame 91.
The tail cone extends from frame 92 to 100.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 06|REAR F|L3 Page 34


Lufthansa Technical Training
FUSELAGE A340−500/600
REAR FUSELAGE
53−40

VERTICAL STABILIZER
FRAMES
ATTACHMENT FITTINGS

FR100

TAIL CONE

SKIN PANELS
ATTACHMENT FITTINGS

FR91

THS
ATTACHMENT
STRUCTURE
FOR TRAINING PURPOSES ONLY!

REAR
PRESSURE
BULKHEAD

FR78
FR80/82

Figure 17 Rear Fuselage Cone


FRA US/T ShM Jan 07, 2010 06|REAR F|L3 Page 35
Lufthansa Technical Training
FUSELAGE A340−500/600
REAR FUSELAGE
53−40
Rear Pressure Bulkhead
The rear pressure bulkhead installed on frame 80/82, separates the
pressurized rear fuselage from the cone/rear fuselage, which is not
pressurized. It is a monolithic composite panel, which is made from Carbon
Fiber.
Nine foam laminate stiffeners are integrated on its front face. The bulkhead is
attached to the inside of the fuselage with 12 titanium rim angles.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 06|REAR F|L3 Page 36


Lufthansa Technical Training
FUSELAGE A340−500/600
REAR FUSELAGE
53−40

PRESSURE BULKHEAD
(SKIN AND INTEGRATED STIFFENERS,
CFRP, SOLID LAMINATE)

FR80/82

RIM ANGLES
(TI-ALLOY)
CFRP BULKHEAD

FR80/82 REF
FOR TRAINING PURPOSES ONLY!

Figure 18 Rear Pressure Bulkhead


FRA US/T ShM Jan 07, 2010 06|REAR F|L3 Page 37
Lufthansa Technical Training
FUSELAGE A340−500/600
REAR FUSELAGE
53−40
Vertical Stabilizer Attachment Fittings
The vertical stabilizer attachment fittings are machined from aluminum alloy
forgings.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 06|REAR F|L3 Page 38


Lufthansa Technical Training
FUSELAGE A340−500/600
REAR FUSELAGE
53−40

VERTICAL STABILIZER
ATTACHMENT FITTINGS
SIDE LOAD
FITTING

VERTICAL STABILIZER
ATTACHMENT FITTINGS
FR87

FR86

SIDE LOAD FR85


FITTING SIDE LOAD
FITTING
FR84
FOR TRAINING PURPOSES ONLY!

FR80/82

FAIRING FR79
ATTACHMENT
FITTINGS FR78

Figure 19 Vertical Stabilizer Attachment Fittings


FRA US/T ShM Jan 07, 2010 06|REAR F|L3 Page 39
Lufthansa Technical Training
FUSELAGE A340−500/600
REAR FUSELAGE
53−40
THS Attachment Fittings
Attachment lugs for the THS (Trimmable Horizontal Stabilizer) rear attachment
fittings are installed on the left and right hand sides of the upper and lower
frame sections of frame 91.
The upper and lower parts of frame 91 are integrally machined from aluminum
alloy.
The links are monolithic composite parts, made from CFRP (Carbon Fiber
Reinforced Plastic).
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 06|REAR F|L3 Page 40


Lufthansa Technical Training
FUSELAGE A340−500/600
REAR FUSELAGE
53−40

FR91

ATTACHMENT
LUGS

LINK FITTINGS
FOR TRAINING PURPOSES ONLY!

Figure 20 THS Attachment Fittings


FRA US/T ShM Jan 07, 2010 06|REAR F|L3 Page 41
Lufthansa Technical Training
PYLONS/NACELLES A340−500/600
GENERAL
54−00

ATA 54 PYLONS/NACELLES
54−00 GENERAL
GENERAL DESCRIPTION
General
The function of the engine pylons installed under each outer wing is:
S to support the power plant,
S to transmit the engine thrust to the aircraft,
S to enable the routing and attachment of all the systems connected to the
engine (electrical wiring, hydraulic, bleed air and fuel lines).
The pylon is divided into a primary structure which is the pylon box, and
secondary structures which are the forward and the aft fairings and the pylon to
wing center fillets.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 28, 2011 07|54|PYLON GEN|L1 Page 42


Lufthansa Technical Training
PYLONS/NACELLES A340−500/600
GENERAL
54−00

PYLON TO WING
CENTER FILLETS

FORWARD SECONDARY
STRUCTURE
AFT SECONDARY
STRUCTURE
FOR TRAINING PURPOSES ONLY!

PRIMARY
STRUCTURE BOX

FILLETS

Figure 21 Nacelle/Pylon General


FRA US/T ShM Jan 28, 2011 07|54|PYLON GEN|L1 Page 43
Lufthansa Technical Training
PYLONS/NACELLES A340−500/600
PYLONS
54−50

54−50 PYLONS
COMPONENT DESCRIPTION
Pylon Box
The pylon box is the primary structure. It supports the engine at two points and
is attached to the wing at two points.
The engine thrust is transmitted to the wing via the spigot fitting.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 08|PYLON DESC|L3 Page 44


Lufthansa Technical Training
PYLONS/NACELLES A340−500/600
PYLONS
54−50

PYLON TO WING AFT UPPER SPAR


ATTACH FITTINGS

FWD UPPER SPAR


LOWER
SPAR
SIDE
PANELS

RIBS

WING LUGS
LINK
FITTINGS SPIGOTT BEARING

SPIGOTT FITTING
(WING SIDE)
FOR TRAINING PURPOSES ONLY!

PYLON
LUGS

PYLON TO ENGINE
ATTACH FITTINGS

Figure 22 Pylon Box


FRA US/T ShM Jan 07, 2010 08|PYLON DESC|L3 Page 45
Lufthansa Technical Training
STABILIZERS A340−500/600
GENERAL
55−00

ATA 55 STABILIZERS
55−00 STABILIZERS GENERAL
GENERAL DESCRIPTION
General
Stabilizers are composed of the THS (Trimmable Horizontal Stabilizer), the
elevators, the vertical stabilizer and the rudder.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 28, 2011 09|55|STABI GEN|L1 Page 46


Lufthansa Technical Training
STABILIZERS A340−500/600
GENERAL
55−00

VERTICAL STABILIZER

RUDDER

ELEVATORS
FOR TRAINING PURPOSES ONLY!

TRIMMABLE
HORIZONTAL
STABILIZER

Figure 23 Stabilizers Layout


FRA US/T ShM Jan 28, 2011 09|55|STABI GEN|L1 Page 47
Lufthansa Technical Training
STABILIZERS A340−500/600
HORIZONTAL STABILIZER
55−10

55−10 HORIZONTAL STABILIZER


COMPONENT DESCRIPTION
General
The THS main structure is composed of the spar boxes (LH and RH), the
center joint, the leading edge, the trailing edge and, the attachment fittings.
The spar boxes are the primary structure of the horizontal stabilizer and
support all other components.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 10|STABI DESC|L3 Page 48


Lufthansa Technical Training
STABILIZERS A340−500/600
HORIZONTAL STABILIZER
55−10

TRAILING EDGE PANELS

RH SPARBOX

ATTACHMENT
FITTINGS

LH SPAR BOX

CENTER
JOINT
TRAILING EDGE RIBS AND
ELEVATOR HINGE ARMS
ATTACHMENT
FITTINGS
FOR TRAINING PURPOSES ONLY!

TIP

LEADING EDGE
Figure 24 THS (Trimmable Horizontal Stabilizer)
FRA US/T ShM Jan 07, 2010 10|STABI DESC|L3 Page 49
Lufthansa Technical Training
STABILIZERS A340−500/600
HORIZONTAL STABILIZER
55−10
THS Spar Box
The complete spar box assembly has the left−hand side and right−hand side
boxes and the center joint.
Each spar box includes;
S upper and lower skin panels,
S a front spar,
S a rear spar and twenty ribs (from rib 2 to rib 21).
The front spar has two sections;
S the front spar I, from rib 2 to rib 10 and,
S the front spar II, from rib 10 to rib 21.
The upper and lower skin shells are of carbon fiber monolithic type with
integrated « T » shape stringers.
The lower skin shell has twelve manholes to get access to the fuel tank.
The manhole covers are made from GFRP (Glass Fiber Reinforced Plastic)
and have a protective plate made from aluminum alloy.
Screws attach the manhole covers to the lower skin panel.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 10|STABI DESC|L3 Page 50


Lufthansa Technical Training
STABILIZERS A340−500/600
HORIZONTAL STABILIZER
55−10

UPPER SKIN PANEL WITH


INTEGRATED STRINGERS (CFRP)

REAR SPAR (CFRP)

RIBS (16 CFRP/5 AL-ALLOY)

FRONT SPAR (CFRP)


FUEL TANK ACCESS HOLE
FRONT SPAR (CFRP)

BOTTOM SKIN PANEL WITH INTEGRATED


STRINGERS (CFRP)
FOR TRAINING PURPOSES ONLY!

ACCESS DOORS
(GFRP THERMOPLASTIC &
STRINGERS AL-ALLOY PROTECTIVE PLATE)

SKIN
CFRP: CARBON FIBER REINFORCED PLASTIC
GFRP: GLASS FIBER REINFORCED PLASTIC

Figure 25 THS Spar Box


FRA US/T ShM Jan 07, 2010 10|STABI DESC|L3 Page 51
Lufthansa Technical Training
STABILIZERS A340−500/600
HORIZONTAL STABILIZER
55−10
HGW (High Gross Weight)
On the A340−500/600 HGW (High Gross Weight), the bottom skin panel has
seventeen manholes to get access to the fuel tank.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 10|STABI DESC|L3 Page 52


Lufthansa Technical Training
STABILIZERS A340−500/600
HORIZONTAL STABILIZER
55−10

LH ELEVATOR

CENTER JOINT

FIVE ADDITIONAL MANHOLES ON EACH SPAR BOX


LH SPAR BOX RIB20 RIB17 RH SPAR BOX
FOR TRAINING PURPOSES ONLY!

LH ELEVATOR RH ELEVATOR ACCESS DOORS (GFRP THERMOPLASTIC


WITH AL.ALLOY PROTECTIVE PLATES)
Figure 26 HGW THS Spar Box
FRA US/T ShM Jan 07, 2010 10|STABI DESC|L3 Page 53
Lufthansa Technical Training
STABILIZERS A340−500/600
HORIZONTAL STABILIZER
55−10
THS Main Support Fittings
The front spar joint has a front support fitting and a screw jack fitting.
The front support fitting is a forged component made from aluminium alloy, and
attaches the LH side and RH side front spars.
The front spar joint connects the THS to the trim actuator.
The rear spar joint plate is a forged component made from aluminium alloy,
and attaches the LH side and RH side rear spars.
The rear spars also have the LH and RH sides aft attachment fittings for the
installation of the horizontal stabilizer.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 10|STABI DESC|L3 Page 54


Lufthansa Technical Training
STABILIZERS A340−500/600
HORIZONTAL STABILIZER
55−10

UPR ATTACHMENT FITTING


A
View – A
LWR ATTACHMENT
FITTING
B

SIDE LOAD
FITTING

FRONT SUPPORT
FITTING (AL-ALLOY)

LH THS SUPPORT FITTINGS REAR SPAR JOINT


(AL-ALLOY) (AL-ALLOY)
View – B
FOR TRAINING PURPOSES ONLY!

TRIM ACTUATOR
SCREW JACK FITTING
(AL-ALLOY)

Figure 27 THS Spar Box − THS Main Support Fittings


FRA US/T ShM Jan 07, 2010 10|STABI DESC|L3 Page 55
Lufthansa Technical Training
STABILIZERS A340−500/600
HORIZONTAL STABILIZER
55−10
THS Elevator Attachment Fittings
Each rear spar bears the eight elevator hinge arms and two fittings for the
attachment of the elevator servocontrol actuators.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 10|STABI DESC|L3 Page 56


Lufthansa Technical Training
STABILIZERS A340−500/600
HORIZONTAL STABILIZER
55−10

View – A

HINGE ARM 1

ACTUATOR ACTUATOR
HINGE ARM 2 FITTING 2 FITTING 1
HINGE ARM 3

A
ELEVATOR HINGE ARM 4

HINGE ARM 5
WEB CFRP
HINGE ARM 6
ALU FITTING END
FOR TRAINING PURPOSES ONLY!

HINGE ARM 7

HINGE ARM 8

DIAGONAL BAR

Figure 28 THS Spar Box − THS Elevator Attachment Fittings


FRA US/T ShM Jan 07, 2010 10|STABI DESC|L3 Page 57
Lufthansa Technical Training
STABILIZERS A340−500/600
HORIZONTAL STABILIZER
55−10
THS Leading Edge
The leading edge is the aerodynamic shape at the front of the
THS (Trimmable Horizontal Stabilizer).
On each side of the THS centerline, the THS leading edge includes: Six carbon
fiber leading edge ribs, one outboard leading edge section, four center leading
edge sections and one inboard leading edge section.
Each leading edge rib has anchor nuts providing the installation of the leading
edge sections.
Each leading edge section is a full component which includes upper and lower
panels, D−nose skin, diagonal and auxiliary spars.
The upper and lower panels are of sandwich construction with carbon fiber
skins and honeycomb core.
The diagonal spars, auxiliary spars and D−nose skin are made from aluminum
alloy.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 10|STABI DESC|L3 Page 58


Lufthansa Technical Training
STABILIZERS A340−500/600
HORIZONTAL STABILIZER
55−10

UPPER PANEL
View – A (CFRP, SANDWICH)
SEAL

INB LE
AUX SPAR
(AL-ALLOY)

D-NOSE
(AL-ALLOY)

A
RIB 1 LWR PANEL DIAGONAL SPAR RIB 1
(CFRP, SOLID LAMINATE) (CFRP, SANDWICH) (AL-ALLOY)

CTR LE 1
RIB 2

CTR LE 2
FOR TRAINING PURPOSES ONLY!

RIB 3
OUTB LE
CTR LE 3
RIB 6
RIB 4

CTR LE 4

RIB 5

Figure 29 THS Leading Edge


FRA US/T ShM Jan 07, 2010 10|STABI DESC|L3 Page 59
Lufthansa Technical Training
STABILIZERS A340−500/600
HORIZONTAL STABILIZER
55−10
THS Tip
Each THS tip is a riveted assembly which includes skin panels, a front and a
rear spar, auxiliary spars and ribs.
All these parts are made from aluminium alloy.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 10|STABI DESC|L3 Page 60


Lufthansa Technical Training
STABILIZERS A340−500/600
HORIZONTAL STABILIZER
55−10

SKIN PANELS
(AL-ALLOY)

REAR SPAR
(AL-ALLOY)

FRONT SPAR RIBS


FOR TRAINING PURPOSES ONLY!

(AL-ALLOY) (AL-ALLOY)

RIBS
(AL-ALLOY)

AUX. SPARS
(AL-ALLOY)

Figure 30 THS Tip


FRA US/T ShM Jan 07, 2010 10|STABI DESC|L3 Page 61
Lufthansa Technical Training
STABILIZERS A340−500/600
ELEVATORS
55−20

55−20 ELEVATORS
COMPONENT DESCRIPTION
General
Each elevator box is made of carbon fiber top and bottom skin panels which
include co−bonded carbon fiber ”T” shape stringers, a carbon fiber front spar
and 19 ribs.
The 10 ribs in the continuity of the fittings are made from aluminum alloy. The
outboard closing rib is also made from aluminum alloy.
The remaining 8 current ribs are made from carbon fiber solid laminates. Each
elevator is also fitted with 8 hinge support fittings and 2 actuator fittings both
being mage from aluminum alloy.
The upper leading edge is formed by the upper skin panel forward rounded
edge. The lower leading edge is composed of carbon fiber panels. The leading
edge is supported by carbon fiber ribs.
For lightning strike protection, trailing edge is formed by an aluminum alloy
profile.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 11|ELEV|L3 Page 62


Lufthansa Technical Training
STABILIZERS A340−500/600
ELEVATORS
55−20

OUTBOARD CLOSING RIB

UPPER LEADING EDGE PANELS


(CFRP, SOLID LAMINATE)
FRONT SPAR
(CFRP)

TYPICAL INTERNAL RIBS LEADING EDGE RIBS


(8 CFRP, SOLID LAMINATE, 11 AL) (CFRP, SOLID LAMINATE)

TRAILING EDGE PROFILE


(AL-ALLOY)

HINGE FITTINGS

HINGE FITTINGS
TOP & BOTTOM SKIN PANELS (AL-ALLOY)
WITH STRINGERS
(CFRP, SOLID LAMINATE)
FOR TRAINING PURPOSES ONLY!

ACTUATOR FITTINGS
(AL-ALLOY)

INBOARD END CAP ACTUATOR FITTINGS

Figure 31 Elevators
FRA US/T ShM Jan 07, 2010 11|ELEV|L3 Page 63
Lufthansa Technical Training
STABILIZER A340−500/600
VERTICAL STABILIZER
55−30

55−30 VERTICAL STABILIZER


COMPONENT DESCRIPTION
General
The vertical stabilizer is attached to the top of the rear fuselage. It supports the
rudder which is operated by three servo control units.
The HF (High Frequency) antenna and the VOR (VHF (Very High Frequency)
Omnibearing Range) antenna are also attached to it.
The main components of the vertical stabilizer are the:
S Spar Box
S Leading Edge
S Trailing Edge and its Structure
S Tip
S Attachment Fittings
S Fairing
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 12|VERT STABI|L3 Page 64


Lufthansa Technical Training
STABILIZER A340−500/600
VERTICAL STABILIZER
55−30

TIP
VERTICAL STABILIZER

RUDDER

ATTACHMENT
FITTINGS

TRAILING EDGE
STRUCTURE

LEADING EDGE
FOR TRAINING PURPOSES ONLY!

TRAILING EDGE
SPAR BOX PANELS

FAIRING

Figure 32 Vertical Stabilizer Components


FRA US/T ShM Jan 07, 2010 12|VERT STABI|L3 Page 65
Lufthansa Technical Training
STABILIZER A340−500/600
VERTICAL STABILIZER
55−30
Spar Box
The spar box is the primary structural component of the vertical stabilizer. All
the other components of the vertical stabilizer are attached to it.
The spar box is made of:
S a front spar,
S a center and a rear spar,
S ribs and the side panels with co−bonded « T » shape stringers.
The side panels also integrate the carbon fiber main attachment lugs.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 12|VERT STABI|L3 Page 66


Lufthansa Technical Training
STABILIZER A340−500/600
VERTICAL STABILIZER
55−30

SPAR BOX INTERNAL STRUCTURE

FRONT
SPAR
RIBS

SPAR BOX

SIDE PANEL
SIDE PANEL WITH
CO-BONDED
STRINGERS
MAIN ATTACHMENT LUGS

CENTER SPAR
BOTTOM END REAR SPAR

BOTTOM
FOR TRAINING PURPOSES ONLY!

CLOSING RIB

RIBS

CENTER SPAR
Figure 33 Vertical Stabilizer Spar Box
FRA US/T ShM Jan 07, 2010 12|VERT STABI|L3 Page 67
Lufthansa Technical Training
STABILIZER A340−500/600
VERTICAL STABILIZER
55−30
Rudder Attachment Fittings
The eight rudder hinge arms and the three actuator hinge fittings are made
from aluminum alloy and attached to the spar box rear spar.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 12|VERT STABI|L3 Page 68


Lufthansa Technical Training
STABILIZER A340−500/600
VERTICAL STABILIZER
55−30

RIB 5 RIB 6 RIB 7


SIDE PANEL
RUDDER
SUPPORT STRUT
RIB 13 HINGE ARM 8

RIB 12
HINGE ARM 7

RIB 11

RIB 10

REAR SPAR RIB 8


HINGE ARM 5 HINGE ARM 6
ACTUATOR HINGE RIB 7
HINGE ARM 4
FITTINGS
RIB 6
HINGE ARM 3
RIB 5
HINGE ARM 2
TYPICAL HINGE ARM
RIB 4
HINGE ARM 1
FOR TRAINING PURPOSES ONLY!

Figure 34 Rudder Attachment Fittings


FRA US/T ShM Jan 07, 2010 12|VERT STABI|L3 Page 69
Lufthansa Technical Training
STABILIZER A340−500/600
VERTICAL STABILIZER
55−30
Leading Edge
The vertical stabilizer leading edge has four removable sections. They are
attached to the foward edge of the spar box side panels and to the leading
edge ribs. The lower section gives access to the HF (High Frequency) antenna.
The four sections give an aerodynamic shape to the front of the vertical
stabilizer.
The four sections are made of GFRP (Glass Fiber Reinforced Plastic), which
are bonded to a honeycomb core. Each leading edge section has hoisting
points.
Countersunk screws attach the leading edge sections to the front spar and to
the leading edge ribs. The front areas of the leading edge sections are stronger
to make them more resistant to hail and bird impact damage. A special paint is
applied to the outer surface to prevent erosion and to help static discharge.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 12|VERT STABI|L3 Page 70


Lufthansa Technical Training
STABILIZER A340−500/600
VERTICAL STABILIZER
55−30

LEADING EDGE RIB 5 A


RIB 5 A
RIB 4

RIB 3

RIB 2

RIB 1

LEADING EDGE RIB 4


LEADING EDGE
RIB LOCATIONS
FOR TRAINING PURPOSES ONLY!

GFRP SKIN,
HONEYCOMB CORE

Figure 35 Vertical Stabilizer Leading Edge


FRA US/T ShM Jan 07, 2010 12|VERT STABI|L3 Page 71
Lufthansa Technical Training
STABILIZER A340−500/600
VERTICAL STABILIZER
55−30
Vertical Stabilizer Tip
The tip is the upper fairing of the vertical stabilizer. It is attached to the top of
the spar box side panels and to the front spar.
It is of sandwich construction with glass fiber skin bonded onto honeycomb
core.
An aluminum alloy strap is installed on the top for lightning strike protection.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 12|VERT STABI|L3 Page 72


Lufthansa Technical Training
STABILIZER A340−500/600
VERTICAL STABILIZER
55−30

TIP

LIGHTNING STRIKE PROTECTION


(AL-ALLOY)

TIP FILLER
FOR TRAINING PURPOSES ONLY!

GFRP SKIN,
HONEYCOMB CORE

Figure 36 Vertical Stabilizer Tip


FRA US/T ShM Jan 07, 2010 12|VERT STABI|L3 Page 73
Lufthansa Technical Training
STABILIZERS A340−500/600
RUDDER
55−40

55−40 RUDDER
COMPONENT DESCRIPTION
General
The rudder is one of the primary flight controls of the aircraft.
The main components of the rudder are the:
S Main Structure
S Leading Edge Panels and Ribs made of CFRP
S Aluminum Alloy Tip
S Eight Hinge Fittings and the three Actuator Fittings
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 13|RUDDER|L3 Page 74


Lufthansa Technical Training
STABILIZERS A340−500/600
RUDDER
55−40

TIP

RUDDER

RUDDER LEADING EDGE

RUDDER HINGE FITTINGS


FOR TRAINING PURPOSES ONLY!

RUDDER MAIN STRUCTURE

Figure 37 Rudder Leading Edge


FRA US/T ShM Jan 07, 2010 13|RUDDER|L3 Page 75
Lufthansa Technical Training
STABILIZERS A340−500/600
RUDDER
55−40
Rudder Main Structure
The rudder main structure is the primary structural component of the rudder.
It is composed of an assembly of two skin panels which are of sandwich
construction with carbon fiber skins, a carbon fiber front spar and a carbon fiber
rib.
All the other components of the rudder are attached to the rudder main
structure by eight hinge and three actuator fittings.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 13|RUDDER|L3 Page 76


Lufthansa Technical Training
STABILIZERS A340−500/600
RUDDER
55−40

HINGE FITTING
A (TYPICAL)
DETAIL – A
SKIN PANELS
8

TRAILING EDGE
PROFILE
(AL-ALLOY)

HINGE FITTING NO.6

SUPPORT
HINGE FITTINGS 6 STRUT

5
SPAR CARBON
4 FIBER SOLID
ACTUATOR
FOR TRAINING PURPOSES ONLY!

FITTINGS LAMINATES
3

SKIN PANELS
1
RIB
ACTUATOR FITTING
RUDDER LEADING EDGE PANELS
(TYPICAL)
(CFRP, SOLID LAMINATE)

Figure 38 Rudder Main Structure


FRA US/T ShM Jan 07, 2010 13|RUDDER|L3 Page 77
Lufthansa Technical Training
WINGS A340−500/600
GENERAL
57−00

ATA 57 WINGS
57−00 WINGS GENERAL
GENERAL DESCRIPTION
The aircraft wing forms a continuous structure going through the fuselage
which is divided into three parts:
S Center Wing Box
S Left Outer Wing
S Right Outer Wing
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 28, 2011 14|57|WINGS|L1 Page 78


Lufthansa Technical Training
WINGS A340−500/600
GENERAL
57−00

FUSELAGE
SECTION 15

OUTER WING
(LH SHOWN)

FR47

FR40
FOR TRAINING PURPOSES ONLY!

CENTER WING BOX

Figure 39 Wings General Layout


FRA US/T ShM Jan 28, 2011 14|57|WINGS|L1 Page 79
Lufthansa Technical Training
WINGS A340−500/600
CENTER WING
57−10

57−10 CENTER WING


COMPONENT DESCRIPTION
General
The center wing box is installed in the center fuselage between the main
Frames 40 and 47 and forms an integral fuel tank.
The center wing box structure is composed of:
S the front, center and rear spars respectively located at frames 40, 41 and
47,
S upper and lower skin−panels,
S the two main frames 40 and 47,
S internal carbon−fiber rods,
S the left rib 1 and the right rib 1.
The junction between the center wing box and the outer wings is made at the
left handside and the right handside rib 1.
The access for maintenance to the center wing box is through two triangular
openings in the rear spar.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 15|WING DESC|L3 Page 80


Lufthansa Technical Training
WINGS A340−500/600
CENTER WING
57−10

FR47
FR41 UPPER SKIN PANELS

FR40
A
LOWER SKIN PANEL

CRUCIFORM FITTING

TRIFORM FITTING

FRONT SPAR RIB 1 REAR SPAR


View – A
CTR SPAR

CFRP RODS
FOR TRAINING PURPOSES ONLY!

ACCESS TO
CENTER
WING BOX

Figure 40 Center Wing Box


FRA US/T ShM Jan 07, 2010 15|WING DESC|L3 Page 81
Lufthansa Technical Training
WINGS A340−500/600
OUTER WINGS
57−20

57−20 OUTER WINGS


COMPONENT DESCRIPTION
General
Each outer wing includes:
S the main structure (wing box),
S the wing tip,
S the leading edge and leading edge devices,
S the trailing edge and trailing edge devices.
The trailing edge control surfaces are:
− the inboard flap,
− the outboard flap,
− the two ailerons,
− the six spoilers.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 16|OUT WING|L3 Page 82


Lufthansa Technical Training
WINGS A340−500/600
OUTER WINGS
57−20

FITTING

MAIN STRUCTURE

LEADING EDGE &


LEADING EDGE DEVICES

INBOARD FLAP

FUEL TANK ACCESS COVERS


FOR TRAINING PURPOSES ONLY!

(LOWER SKIN PANELS)


WING TIP
OUTBOARD FLAP

SPOILERS

TRAILING EDGE &


AILERONS TRAILING EDGE DEVICES

Figure 41 Outer Wings


FRA US/T ShM Jan 07, 2010 16|OUT WING|L3 Page 83
Lufthansa Technical Training
WINGS A340−500/600
OUTER WINGS
57−20
Ribs/Spars
The front and rear spars extend from RIB1 to RIB41 and are made of three
parts:
S the inner part,
S the mid part,
S the outer part.
The front spar has joints at RIB12 and RIB26 and the rear spar has joints at
RIB9 and RIB27.
The center spar extends from RIB 1 to RIB11 and is a single unit.
The wing box has 40 ribs plus a half rib (RIB 10A) between RIB10 and RIB11.
Although the ribs are continuous between spars, the ribs 2 thru 11 are made in
two parts to enable the installation of the center spar.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 16|OUT WING|L3 Page 84


Lufthansa Technical Training
WINGS A340−500/600
OUTER WINGS
57−20

REAR SPAR JOINT (RIB9)

RIBS
INR REAR SPAR
CTR SPAR REAR SPAR JOINT (RIB27)
RIB 1

INNER FRONT SPAR JOINT


SPAR R12
SPAR JOINT
MID FRONT SPAR R26 OUTER OUTER REAR
FRONT SPAR SPAR
MID REAR SPAR
OUTER WING BOX RIBS
FOR TRAINING PURPOSES ONLY!

RIB 12

Figure 42 Outer Wing Box Ribs and Spars


FRA US/T ShM Jan 07, 2010 16|OUT WING|L3 Page 85
Lufthansa Technical Training
WINGS A340−500/600
OUTER WINGS
57−20
Skin Panels
The top and the bottom surfaces of the wing box are made of skin panels
machined from aluminum alloy.
There are four panels on each surface. The skin panels are stiffened by
stringers machined from aluminum alloy extrusions.
The joints between panels is achieved by aluminum alloy butt straps.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 16|OUT WING|L3 Page 86


Lufthansa Technical Training
WINGS A340−500/600
OUTER WINGS
57−20

PANEL 1 PANEL 2

TOP SKIN PANEL


PANEL 3
PANEL 4

TOP STRINGERS
BUTT STRAP

SKIN PANEL 2 SKIN PANEL 3

STRINGER BUTT STARP


FOR TRAINING PURPOSES ONLY!

BOTTOM SKIN PANEL

PANEL 3
PANEL 2
PANEL 1
PANEL 4
BOTTOM STRINGER

Figure 43 Outer Wing Box Skin Panels


FRA US/T ShM Jan 07, 2010 16|OUT WING|L3 Page 87
Lufthansa Technical Training
WINGS A340−500/600
OUTER WINGS
57−20
Access Holes and Covers
There are forty−five access covers installed in the bottom skin panels of the
wing box including the NACA duct door and the bursting disc panel.
All the panels close the openings that give access into the wing box.
There are fifteen non load−carrying access panels between rib 1 and rib 21 and
twenty−nine load−carrying access panels between rib 21 and rib 41.
The non load−carrying panels are clamped onto the wing skin, while the
load−carrying panels are bolted through the skin panel.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 16|OUT WING|L3 Page 88


Lufthansa Technical Training
WINGS A340−500/600
OUTER WINGS
57−20

RIB 1

RIB 21

NACA DUCT PANEL

RIB 31

PANEL WITH BURST DISC

RIB 41

PANEL WING SKIN


FOR TRAINING PURPOSES ONLY!

PANEL WING SKIN

NON LOAD-CARRYING CLAMPED PANELS LOAD-CARRYING BOLTED PANELS


Figure 44 Outer Wing Box Access Holes and Covers
FRA US/T ShM Jan 07, 2010 16|OUT WING|L3 Page 89
Lufthansa Technical Training
WINGS A340−500/600
LEADING EDGE
57−40

57−40 LEADING EDGE ASSEMBLY


COMPONENT DESCRIPTION
General
The leading edge assembly is located forward of the front spar of the
wing−box. It includes the inboard and the outboard leading edge assemblies.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 17|LE|L3 Page 90


Lufthansa Technical Training
WINGS A340−500/600
LEADING EDGE
57−40

FRONT SPAR
FOR TRAINING PURPOSES ONLY!

Figure 45 Leading Edge Assembly


FRA US/T ShM Jan 07, 2010 17|LE|L3 Page 91
Lufthansa Technical Training
WINGS A340−500/600
LEADING EDGE
57−40
Fixed Leading Edge
The new designed inboard leading edge is composed of a new monolithic glass
fiber thermoplastic J−nose and carbon fiber blowdown panels.
The J−nose assembly includes:
S the outer skin (which makes the shape of the J−nose),
S the sub−spar (which makes the aft face of the J−nose),
S the riblets and the stringers (which are attached to the inside of the J−nose).
There are cut−outs in the bottom half of the J−nose assembly at the slat track
position.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 17|LE|L3 Page 92


Lufthansa Technical Training
WINGS A340−500/600
LEADING EDGE
57−40

LE EDGE RIBS UPPER SKIN

FRONT SPAR
STRINGERS
SUB-SPAR

J-NOSE SKIN

RIBLETS
FOR TRAINING PURPOSES ONLY!

SUB-SPAR

RIBLETS

SUB-SPAR

Figure 46 Fixed Leading Edge


FRA US/T ShM Jan 07, 2010 17|LE|L3 Page 93
Lufthansa Technical Training
WINGS A340−500/600
LEADING EDGE
57−40
Outboard Leading Edge
The D−nose assembly makes the front of the outboard leading edge.
Bolts attach it to the forward part of the support ribs. It is made from aluminum
alloy.
The D−nose assembly includes:
S the outer skin (which makes the shape of the D−nose),
S the sub−spar (which makes the aft face of the D−nose),
S the riblets (which are attached to the inside of the D−nose to strengthen the
structure).
There are cut−outs in the bottom half of the D−nose assembly at the slat track
position.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 17|LE|L3 Page 94


Lufthansa Technical Training
WINGS A340−500/600
LEADING EDGE
57−40

D-NOSE SKIN

LEADING EDGE RIBS

SUB-SPAR

D-NOSE SKINS

WING FRONT SPAR

SUB-SPAR
FOR TRAINING PURPOSES ONLY!

RIBLETS

Figure 47 Outboard Leading Edge


FRA US/T ShM Jan 07, 2010 17|LE|L3 Page 95
Lufthansa Technical Training
WINGS A340−500/600
LEADING EDGE
57−40
Slats
The wing leading edge includes 7 slats. Slats 3 and 4 have a de−icing system.
The hot−air comes from the bleed air system and is supplied through slats 3
and 4 by a telescopic duct and piccolo tubes installed in the leading edges of
the slats.
Slat 1 is supported by 4 tracks two of them being driven.
Slats 2 to 6 are supported by two tracks, both being driven.
Slat 7 is supported by 3 tracks.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 17|LE|L3 Page 96


Lufthansa Technical Training
WINGS A340−500/600
LEADING EDGE
57−40

SLAT 1

SLAT 2 SLAT 1
SLAT 3
SLAT 4 4 TRACKS

SLAT 5
SLAT 6

SLAT 7

SLATS 3 & 4
WITH DE-ICING SYSTEM
SLAT MAIN STRUCTURE

SLAT 2−6
2 TRACKS SLAT 7
3 TRACKS
FOR TRAINING PURPOSES ONLY!

SLAT MAIN STRUCTURE


SLAT MAIN STRUCTURE

Figure 48 Slats
FRA US/T ShM Jan 07, 2010 17|LE|L3 Page 97
Lufthansa Technical Training
WINGS A340−500/600
LEADING EDGE
57−40
Typical Slat Construction
The slat typical structure consists of spars, track ribs, intermediate ribs, end
ribs, a hold down rib, top and bottom skins, stiffeners and the trailing edge
assembly both being made of aluminum alloy.
The trailing edge assembly is of sandwich construction with a top and bottom
skin panels made of aluminum alloy and honeycomb core.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 17|LE|L3 Page 98


Lufthansa Technical Training
WINGS A340−500/600
LEADING EDGE
57−40

TOP SKIN

INBOARD END RIB SPAR

STIFFENER/STRINGER TRAILING EDGE STRUCTURE


BOTTOM SKIN
FOR TRAINING PURPOSES ONLY!

TRACK RIB

INTERMEDIATE RIB

HOLD DOWN RIB TRACK RIB

LOWER GIRDER OUTBOARD END RIB

Figure 49 Typical Slat Construction


FRA US/T ShM Jan 07, 2010 17|LE|L3 Page 99
Lufthansa Technical Training
WINGS A340−500/600
TRAILING EDGE
57−50

57−50 TRAILING EDGE


COMPONENT DESCRIPTION
General
The fixed trailing edge is that part of the wing structure which is aft of the wing
rear spar. It is divided into three sections:
S the inner rear spar trailing edge from RIB1 to RIB9,
S the mid rear spar trailing edge from RIB9 to RIB27 and,
S the outer rear spar trailing edge from RIB27 to RIB41.
The trailing edge devices are:
S the two flaps,
S the six spoilers,
S the two ailerons.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 18|TE|L3 Page 100


Lufthansa Technical Training
WINGS A340−500/600
TRAILING EDGE
57−50

INB FLAP

INNER REAR SPAR


OUTB FLAP TRAILING EDGE
SPOILERS
FOR TRAINING PURPOSES ONLY!

MID REAR SPAR


AILERONS TRAILING EDGE

OUTER REAR SPAR


TRAILING EDGE

Figure 50 Trailing Edge


FRA US/T ShM Jan 07, 2010 18|TE|L3 Page 101
Lufthansa Technical Training
WINGS A340−500/600
TRAILING EDGE
57−50
Inner Spar Fixed Trailing Edge
The structure of the inner rear spar includes the:
S Shroud Box
S Overwing Panel
S Fixed Inner Shroud
S Structure between the Fixed Inner Shroud and the Fixed Outer Shroud
S Fixed Outer Shroud
S Underwing Fixed Panel
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 18|TE|L3 Page 102


Lufthansa Technical Training
WINGS A340−500/600
TRAILING EDGE
57−50

SHROUD BOX
TOP PANEL - INBOARD SPOILER

FIXED INNER FIXED OUTER


SHROUD BOX SHROUD SHROUD SKINS

UNDERWING
RIB 9
FIXED PANEL

OVERWING
PANEL
TE SEALS

INTERNAL STRUCTURE
FIXED INNER SHROUD

REAR SPAR

MLG ATTACHMENT STRUCTURE

FIXED OUTER SHROUD


FOR TRAINING PURPOSES ONLY!

GEAR RIB
RIBS REAR FALSE SPAR

Figure 51 Inner Spar Fixed Trailing Edge


FRA US/T ShM Jan 07, 2010 18|TE|L3 Page 103
Lufthansa Technical Training
WINGS A340−500/600
TRAILING EDGE
57−50
Flaps
Two single−element flaps are installed on the trailing edge of the outer wing.
They are connected to each other by an interconnecting strut.
The inboard flap is installed between rib 1 and rib 11 and is supported and
driven by a fuselage track and carriage at track 1, and a wing track and
carriage at track 2.
The outboard flap is installed in between ribs 11 and 27 and is supported and
driven by three wing tracks and carriage at tracks 3 to 5.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 18|TE|L3 Page 104


Lufthansa Technical Training
WINGS A340−500/600
TRAILING EDGE
57−50

INTERCONNECTING STRUT INBOARD FLAP

CUSHION SEAL

RIB 27

OUTB FLAP

OUTBOARD FLAP

RIB 11 INB FLAP

RIB 1

FLAP-TRACK SUPPORT
ASSEMBLY (FUSELAGE)
FOR TRAINING PURPOSES ONLY!

Figure 52 Flaps
FRA US/T ShM Jan 07, 2010 18|TE|L3 Page 105
Lufthansa Technical Training
WINGS A340−500/600
TRAILING EDGE
57−50
Inboard Flap
The inboard flap is an aluminum alloy riveted structure which includes the:
S Top and Bottom Skins
S Ribs and Stringers
S Machined Track Rib 2
S Front and Rear Spars
S Leading and Trailing Edges
A rubbing strip made of stainless steel is bonded to the outer surface of the top
skin above stringers 5 and 6.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 18|TE|L3 Page 106


Lufthansa Technical Training
WINGS A340−500/600
TRAILING EDGE
57−50

LEADING EDGE MAIN STRUCTURE


SPAR, RIBS, SKIN , STRINGERS
(CONVENTIONAL AL-ALLOY STRUCTURE)

TRAILING EDGE

RUBBING STRIPS
SKIN/STRINGERS TRACK RIB 2
RIBS FRONT SPAR
FOR TRAINING PURPOSES ONLY!

REAR SPAR

Figure 53 Inboard Flap


FRA US/T ShM Jan 07, 2010 18|TE|L3 Page 107
Lufthansa Technical Training
WINGS A340−500/600
TRAILING EDGE
57−50
Outboard Flap
The outboard flap assembly is basically composed of a main box structure,
with a leading edge and a trailing edge assembly.
Rubbing strips are bonded on the outer surface of the top skin panels. The
structure of the outboard flap is composed of top and bottom skin panels with
integrated stringers, a front and a rear spar and typical ribs, both of these parts
being made from carbon fiber composites.
The three track ribs are machined from aluminum alloy. Closing ribs are also
from aluminum alloy.
The leading edge is and assembly of carbon fiber nose ribs and nose skin.
The trailing is a bonded assembly composed of a top and bottom skins with an
honeycomb core, both made from aluminum alloy.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 18|TE|L3 Page 108


Lufthansa Technical Training
WINGS A340−500/600
TRAILING EDGE
57−50

MAIN STRUCTURE

RUBBING STRIPS

TRAILING EDGE
RIB 1
(AL-ALLOY)
REAR SPAR
FRONT SPAR
RIB 3 RIB 4

RIB 5 CLOSING RIB

RIB 6

LEADING EDGE
RIB 7
NOSE RIB 2

NOSE RIB 3
NOSE RIB 4

TRACK RIB 3
NOSE RIB 5

NOSE RIB 6
FOR TRAINING PURPOSES ONLY!

CFRP TOP SKIN PANEL NOSE RIB 7

INTEGRADTED T-SHAPE STRINGERS

CFRP BOTTOM SKIN PANEL

Figure 54 Outboard Flap


FRA US/T ShM Jan 07, 2010 18|TE|L3 Page 109
Lufthansa Technical Training
WINGS A340−500/600
TRAILING EDGE
57−50
Spoilers
There are six spoilers installed in the upper surface of the trailing edge of each
wing.
Hinge brackets attach each spoiler to the rear spar or the false rear spar.
The spoiler actuators are installed between the actuator brackets and the rear
spar or the false rear spar of the wing box.
The spoilers are of sandwich construction.
The top and bottom skins, the sides and the trailing edge profile of the spoilers
are made of carbon fiber.
They are bonded to a honeycomb core.
On the A340−500/600, the hinge brackets and the actuator bracket of the
spoiler are machined from aluminum alloy plates.
On the A340−500/600 HGW (High Gross Weight), the hinge brackets of the
spoiler remain made from aluminum alloy, and the actuator brackets are made
from CFRP and integrated.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 18|TE|L3 Page 110


Lufthansa Technical Training
WINGS A340−500/600
TRAILING EDGE
57−50

TOP SKIN
SPOILER 3,4,5,6 (CFRP)

SPOILER 1

SPOILER 4 SPOILER 2 HINGE BRACKETS

SPOILER 5 SPOILER 3

SPOILER 6 ACTUATOR BRACKET


BOTTOM SKIN
(CFRP)
TOP SKIN
(CFRP) HONEYCOMB CORE
SPOILER 1 & 2
HINGE BRACKETS
ACTUATOR BRACKET
FOR TRAINING PURPOSES ONLY!

HONEYCOMB CORE
HINGE BRACKETS
BOTTOM SKIN
(CFRP)

Figure 55 Spoilers
FRA US/T ShM Jan 07, 2010 18|TE|L3 Page 111
Lufthansa Technical Training
WINGS A340−500/600
TRAILING EDGE
57−50
Ailerons
The ailerons are located between the rib 27 and the rib 33 for the inboard
aileron, and between the rib 33 and the rib 39 for the outboard aileron.
The box structure consists of a lower and an upper carbon fiber sandwich
panel with monolithic areas at the rib and spar attachments.
The two ailerons have a spar assembly made in two parts, a titanium part and
a molded carbon part, and rib assemblies.
Each aileron has five hinge fittings and two actuator fittings.
They are attached to the spar web and to the spar flanges and skins except for
the hinge fittings 4 and 5 of the inboard aileron, which are integrated to the
spar.
The leading edge panels are attached to the skin panel rebates.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 18|TE|L3 Page 112


Lufthansa Technical Training
WINGS A340−500/600
TRAILING EDGE
57−50

INBOARD AILERON

ACTUATOR FITTINGS
(AL-ALLOY)

RIBS (CFRP)

TOP/BOTTOM SKIN PANELS


RIB27
(CFRP SANDWICH/MONOLITHIC)
INB AILERON

OUTB AILERON
HINGE FITTINGS
(AL-ALLOY)

OUTBOARD AILERON LEADING EDGE PANELS

HINGE FITTINGS 4 AND 5


INTEGRATED WITHIN THE CARBON SPAR
FOR TRAINING PURPOSES ONLY!

SPAR
(TI-ALLOY)

HINGE AND ACTUATOR FITTING


(AL-ALLOY) SPAR
(CFRP)

Figure 56 Ailerons
FRA US/T ShM Jan 07, 2010 18|TE|L3 Page 113
Lufthansa Technical Training
WINDOWS A340−500/600
GENERAL
56−00

ATA 56 WINDOWS
56−00 WINDOWS GENERAL
PRESENTATION
Windows are installed at the following locations:
S Cockpit
S Cabin
S Doors
S Inspection and Observation Areas
All the windows, which are installed in pressurized areas of the fuselage
structure, are fail−safe.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 19|56|WINDOW GEN|L1 Page 114
Lufthansa Technical Training
WINDOWS A340−500/600
GENERAL
56−00

COCKPIT WINDOWS

CABIN WINDOWS
DOOR WINDOWS
FOR TRAINING PURPOSES ONLY!

Figure 57 Windows Overview


FRA US/T ShM Jan 07, 2010 19|56|WINDOW GEN|L1 Page 115
Lufthansa Technical Training
WINDOWS A340−500/600
COCKPIT WINDOW
56−10

56−10 COCKPIT WINDOW


COMPONENT DESCRIPTION
General Arrangement
There are two types of windows:
S Fixed Windows
S Sliding Windows

Fixed Windows
There are four fixed windows installed in the cockpit:
S 2 Windshields
S 2 Fixed Side Windows
The left and right windows are symmetrical.
These windows are mounted in a frame. This frame enables the removal and
installation of these windows from the outside.

Sliding Windows
The sliding windows are installed on a mobile frame fitted with a mechanism
which is controlled from the cockpit.
To meet the correct in flight visibility conditions required, the cockpit windows
are protected against the ice, mist and rain.
S the windshield against the ice, mist and rain,
S the side windows against the mist.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 20|CPT WIN DESC|L3 Page 116
Lufthansa Technical Training
WINDOWS A340−500/600
COCKPIT WINDOW
56−10

SLIDING WINDOW

WINDSHIELDS WINDSHIELDS

SLIDING WINDOW

SIDE FIXED WINDOW


FOR TRAINING PURPOSES ONLY!

SIDE FIXED WINDOW

Figure 58 Cockpit Windows Arrangement


FRA US/T ShM Jan 07, 2010 20|CPT WIN DESC|L3 Page 117
Lufthansa Technical Training
WINDOWS A340−500/600
COCKPIT WINDOW
56−10
Windshields
Frame:
The windshield panels are mounted in a frame integrated into the nose
structure.
The panels are held in position by three retainers (upper, lower and front)
bolted to the outer face of the frame.
Windshield panel assembly:
The windshield panel assembly is made up of several panes of different
materials (from ext. to int.):
glass, PU (Polyurethane), glass, PVB (Polyvinyl Butyral), glass.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 20|CPT WIN DESC|L3 Page 118
Lufthansa Technical Training
WINDOWS A340−500/600
COCKPIT WINDOW
56−10

WINDSHIELD FRAME

WINDSHIELD PANEL ASSEMBLY EXAMPLE

PANE
WEATHER SEAL PANE

OUTER FACE

WINDSHIELD
STRUCTURE
UPPER
RETAINER

FRONT RETAINER SEAL


LOWER WINDOW PANEL ASSY WINDSHIELD FRAME
FOR TRAINING PURPOSES ONLY!

RETAINER
INNER FACE

PANE
PACKER

Figure 59 Cockpit Windshields


FRA US/T ShM Jan 07, 2010 20|CPT WIN DESC|L3 Page 119
Lufthansa Technical Training
WINDOWS A340−500/600
COCKPIT WINDOW
56−10
Side Fixed Windows
Frame:
The window panels are held in position on a removable frame, by a retainer.
The frame assembly is also bolted on to the aircraft frame and is sealed by a
sealing compound.
Window panel assembly:
The window panel assembly is made of several panes of different materials
(same as fixed windows).
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 20|CPT WIN DESC|L3 Page 120
Lufthansa Technical Training
WINDOWS A340−500/600
COCKPIT WINDOW
56−10

WINDOW FRAME

RETAINER

PANES

INNER FACE
WINDOW FRAME
SEAL
RETAINER
FOR TRAINING PURPOSES ONLY!

WINDOW PANEL ASSY. FUSELAGE


SKIN PANEL

OUTER FACE SEAL INNER FACE

Figure 60 Cockpit Side Fixed Windows


FRA US/T ShM Jan 07, 2010 20|CPT WIN DESC|L3 Page 121
Lufthansa Technical Training
WINDOWS A340−500/600
COCKPIT WINDOW
56−10
Sliding Windows
Mobile frame:
The sliding windows are installed on a mobile frame fitted with a mechanism
which is controlled from the cockpit.
The panels are held in position by three retainers bolted to the outer face of the
frame.
Window panel assembly:
The window panel assembly is made of several panes of different materials.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 20|CPT WIN DESC|L3 Page 122
Lufthansa Technical Training
WINDOWS A340−500/600
COCKPIT WINDOW
56−10

WINDOW PANEL ASSY

SUPPORT

RETAINER
HOUSING

WINDOW
PANEL
ASSY
SEAL

SEAL

RETAINER

FUSELAGE SKIN
WINDOW PANEL ASSEMBLY EXAMPLE

WEATHER
SEAL
FOR TRAINING PURPOSES ONLY!

SILICONE
ELASTOMER SEAL

PANE

Figure 61 Cockpit Sliding Windows


FRA US/T ShM Jan 07, 2010 20|CPT WIN DESC|L3 Page 123
Lufthansa Technical Training
WINDOWS A340−500/600
COCKPIT WINDOW
56−10

SLIDING WINDOW OPERATION


Opening
Fully depressing operating handle disengages the locking pins from their
latches.
Rotation of the operating lever, aft, frees the window panel from its fixed frame
(structure).
When end of travel of the operating lever is reached, pull backwards to slide
the window panel aft.
Closing
Move lock Open assembly control lever aft (unlocking of rack).
Push operations lever forward until the panel is in position opposite its fixed
frame.
Rotation of the operating lever forward moves the panel into its frame and
engages the locking pins in their latches.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 20|CPT WIN DESC|L3 Page 124
Lufthansa Technical Training
WINDOWS A340−500/600
COCKPIT WINDOW
56−10

UPPER BOGIE UPPER GUIDE RAIL


CONNECTING ROD UPPER BOGIE FRAME PANEL

FWD

STRUCTURE

CONNECTING ROD
LEVER
(UNLOCKING
OF RACK)

FORWARD
LOCKING PIN FORWARD LATCH

OPERATING LEVER

LOCKING PIN CONTROL


ROD
FOR TRAINING PURPOSES ONLY!

LOWER GUIDE
LOWER GUIDE RAIL
LOCK OPEN
SYSTEM

CONNECTING ROD RACK GUIDE ROLLER


AFT LOCKING PIN

LOWER BOGIE

Figure 62 Sliding Window Mechanism


FRA US/T ShM Jan 07, 2010 20|CPT WIN DESC|L3 Page 125
Lufthansa Technical Training
WINDOWS A340−500/600
CABIN WINDOWS
56−20

56−20 CABIN WINDOWS


COMPONENT DESCRIPTION
General
The windows are installed in window frames and make a smooth surface with
the fuselage skin.
The cabin windows are 250 mm (9.8425 in.) wide and 350 mm (13.7795 in.) in
height. They are installed in window frames which are attached to the fuselage
skin. In general, the distance between the window frames is 530 mm (20.8661
in.) .
The cabin windows are installed and removed from inside the aircraft.
Cabin Windows
The cabin windows are installed in the seating areas of the cabin.
A retainer ring, eye−bolts and nuts, hold each cabin window in a window frame.
Each window panel assembly has an inner pane and a outer pane which are
made from acrylic resin.
There is a small hole (vent hole) in the bottom part of the inner pane.
This lets the pressure between the two panes stay the same as that in the
cabin.

Cabin Dummy Windows (not shown)


In areas of the cabin where equipment and furnishings (e.g. galleys and
lavatories etc.) are located, cabin dummy windows are installed.
A retainer ring, eye−bolts and nuts, hold each cabin dummy window in a
window frame.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 21|CABIN WIN|L3 Page 126
Lufthansa Technical Training
WINDOWS A340−500/600
CABIN WINDOWS
56−20

EYE BOLT

WINDOW FRAME

WINDOW PANEL ASSY NUT

OUTER PANE INNER PANE RETAINER RING

VENT HOLE

WINDOW
SEAL INNER PANE PANEL ASSY
FOR TRAINING PURPOSES ONLY!

SEAL
WINDOW
FRAME OUTER PANE

NUT
FUSELAGE
SKIN EYE BOLT

Figure 63 Cabin Windows Construction


FRA US/T ShM Jan 07, 2010 21|CABIN WIN|L3 Page 127
Lufthansa Technical Training
WINDOWS A340−500/600
CABIN WINDOWS
56−20
Door Windows Structure
The passenger/crew doors and emergency exit doors have a circular window,
which is installed in a window frame. These windows are used for inspection
and observation.
Each door window is installed near the inner handle. It is installed in a window
frame, which is attached to the outer skin of the door. A retainer ring holds the
door window in a window frame.
Each window panel assembly as an inner pane and a outer pane which are
made from acrylic resin.
There is a small hole (vent hole) in the bottom part of the inner pane.
This lets the pressure between the two panes stay the same as that in the
cabin.
FOR TRAINING PURPOSES ONLY!

FRA US/T ShM Jan 07, 2010 21|CABIN WIN|L3 Page 128
Lufthansa Technical Training
WINDOWS A340−500/600
CABIN WINDOWS
56−20

WINDOW FRAME

RETAINER

VENT HOLE
SEALING RING
FOR TRAINING PURPOSES ONLY!

INNER PANE

OUTER PANE

EYE BOLT AND NUT


Figure 64 Door Windows Structure
FRA US/T ShM Jan 07, 2010 21|CABIN WIN|L3 Page 129
A330/340 51−57 B2

TABLE OF CONTENTS
ATA 51−57 STRUCTURES . . . . . . . . . . . . . . . . . . . . . 1 55−10 HORIZONTAL STABILIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
55−20 ELEVATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
ATA 51 STRUCTURES . . . . . . . . . . . . . . . . . . . . . . . 2 COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
55−30 VERTICAL STABILIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
51−00 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 55−40 RUDDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
ATA 53 FUSELAGE . . . . . . . . . . . . . . . . . . . . . . . . . . 6
53−00 FUSELAGE GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ATA 57 WINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
57−00 WINGS GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
53−10 NOSE FORWARD FUSELAGE . . . . . . . . . . . . . . . . . . . . . . . . 10 GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 57−10 CENTER WING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
53−20 NOSE FORWARD FUSELAGE . . . . . . . . . . . . . . . . . . . . . . . . 16 COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
57−20 OUTER WINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
53−30 CENTER FUSELAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 57−40 LEADING EDGE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 90
53−40 REAR FUSELAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 57−50 TRAILING EDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
ATA 54 PYLONS/NACELLES . . . . . . . . . . . . . . . . . 42
54−00 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 ATA 56 WINDOWS . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 56−00 WINDOWS GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
54−50 PYLONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 PRESENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
56−10 COCKPIT WINDOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
SLIDING WINDOW OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
ATA 55 STABILIZERS . . . . . . . . . . . . . . . . . . . . . . . . 46
56−20 CABIN WINDOWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
55−00 STABILIZERS GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

FRA US/T-2 Schmitt Feb 2006


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TABLE OF CONTENTS

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A330/340 51−57 B2

TABLE OF FIGURES
Figure 1 Structure Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Figure 36 Vertical Stabilizer Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Figure 2 Composite Structure Location . . . . . . . . . . . . . . . . . . . . . . 5 Figure 37 Rudder Leading Edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Figure 3 Fuselage Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 38 Rudder Main Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Figure 4 Fuselage General Arrangement . . . . . . . . . . . . . . . . . . . . 9 Figure 39 Wings General Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Figure 5 Nose Forward Fuselage . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Figure 40 Center Wing Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Figure 6 Nose Forward Fuselage − Upper Structure . . . . . . . . . . . 13 Figure 41 Outer Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Figure 7 Nose Forward Fuselage − Bottom Structure . . . . . . . . . . 15 Figure 42 Outer Wing Box Ribs and Spars . . . . . . . . . . . . . . . . . . . 85
Figure 8 Forward Fuselage Section 13/14 . . . . . . . . . . . . . . . . . . . . 17 Figure 43 Outer Wing Box Skin Panels . . . . . . . . . . . . . . . . . . . . . . 87
Figure 9 FWD Fuselage Section 13/14 A340−600 HGW . . . . . . . 19 Figure 44 Outer Wing Box Access Holes and Covers . . . . . . . . . . 89
Figure 10 Typical FWD Fuselage Structure . . . . . . . . . . . . . . . . . . 21 Figure 45 Leading Edge Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Figure 11 Center Fuselage Section 15 Layout . . . . . . . . . . . . . . . . 23 Figure 46 Fixed Leading Edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Figure 12 CTR Fuselage Section 15 − Structural Arrangement . . 25 Figure 47 Outboard Leading Edge . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Figure 13 CTR Fuselage Section 15 − A340−500 RCT . . . . . . . . . 27 Figure 48 Slats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Figure 14 CTR Fuselage Section 15 Carbon − Fiber Keel Beam 29 Figure 49 Typical Slat Construction . . . . . . . . . . . . . . . . . . . . . . . . . 99
Figure 15 CTR Fuselage Section 15 − Belly Fairing . . . . . . . . . . . 31 Figure 50 Trailing Edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Figure 16 Rear Fuselage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Figure 51 Inner Spar Fixed Trailing Edge . . . . . . . . . . . . . . . . . . . . 103
Figure 17 Rear Fuselage Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Figure 52 Flaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Figure 18 Rear Pressure Bulkhead . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Figure 53 Inboard Flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Figure 19 Vertical Stabilizer Attachment Fittings . . . . . . . . . . . . . . 39 Figure 54 Outboard Flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Figure 20 THS Attachment Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Figure 55 Spoilers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Figure 21 Nacelle/Pylon General . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Figure 56 Ailerons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Figure 22 Pylon Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Figure 57 Windows Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Figure 23 Stabilizers Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Figure 58 Cockpit Windows Arrangement . . . . . . . . . . . . . . . . . . . . 117
Figure 24 THS (Trimmable Horizontal Stabilizer) . . . . . . . . . . . . . . 49 Figure 59 Cockpit Windshields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Figure 25 THS Spar Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Figure 60 Cockpit Side Fixed Windows . . . . . . . . . . . . . . . . . . . . . . 121
Figure 26 HGW THS Spar Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Figure 61 Cockpit Sliding Windows . . . . . . . . . . . . . . . . . . . . . . . . . 123
Figure 27 THS Spar Box − THS Main Support Fittings . . . . . . . . . 55 Figure 62 Sliding Window Mechanism . . . . . . . . . . . . . . . . . . . . . . . 125
Figure 28 THS Spar Box − THS Elevator Attachment Fittings . . . 57 Figure 63 Cabin Windows Construction . . . . . . . . . . . . . . . . . . . . . . 127
Figure 29 THS Leading Edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Figure 64 Door Windows Structure . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Figure 30 THS Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Figure 31 Elevators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Figure 32 Vertical Stabilizer Components . . . . . . . . . . . . . . . . . . . . 65
Figure 33 Vertical Stabilizer Spar Box . . . . . . . . . . . . . . . . . . . . . . . 67
Figure 34 Rudder Attachment Fittings . . . . . . . . . . . . . . . . . . . . . . . 69
Figure 35 Vertical Stabilizer Leading Edge . . . . . . . . . . . . . . . . . . . 71

FRA US/T-2 Schmitt Feb 2006


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