Maintenance Schedule

Diesel engine-generator sets

DG12V4000A1E, DG12V4000A2E, DG12V4000A3E
DG16V4000A1E, DG16V4000A2E
DG20V4000A1E, DG20V4000A2E, DG20V4000A3E
Application group 3E

MS50266/02E
System designation Engine model kW/cyl. Application group
Product name Model number
mtu 12V4000 DS1650 DG12V4000A1E 12V4000G23 118 kW/cyl. 3E, standby power, overload capability,
12V4000G14F ICXN
mtu 12V4000 DS1750 DG12V4000A2E 12V4000G23 118 kW/cyl. 3E, standby power, overload capability,
12V4000G14F ICXN
mtu 12V4000 DS2000 DG12V4000A3E 12V4000G63 131 kW/cyl. 3E, standby power, overload capability,
12V4000G24F ICXN
mtu 16V4000 DS2250 DG16V4000A1E 16V4000G23 112 kW/cyl. 3E, standby power, overload capability,
16V4000G14F ICXN
mtu 16V4000 DS2500 DG16V4000A2E 16V4000G63 123 kW/cyl. 3E, standby power, overload capability,
16V4000G24F ICXN
mtu 20V4000 DS2750 DG20V4000A1E 20V4000G23 110 kW/cyl. 3E, standby power, overload capability,
20V4000G14F ICXN
mtu 20V4000 DS3100 DG20V4000A2E 20V4000G63 121 kW/cyl. 3E, standby power, overload capability,
20V4000G24F ICXN
mtu 20V4000 DS3300 DG20V4000A3E 20V4000G63L 129.5 kW/cyl. 3E, standby power, overload capability,
20V4000G34F ICXN

Table 1: Applicability

Rolls-Royce Solutions refers to Rolls-Royce Solutions GmbH or an affiliated company pursuant to §15 AktG (German Stock
Corporation Act) or a controlled company (joint venture), and Rolls-Royce Solutions Ruhstorf GmbH.

© Copyright Rolls-Royce Solutions

This publication is protected by copyright and may not be used in any way, whether in whole or in part, without the prior writ-
ten consent of Rolls-Royce Solutions. This particularly applies to its reproduction, distribution, editing, translation, microfilming
and storage and/or processing in electronic systems including databases and online services.
All information in this publication was the latest information available at the time of going to print. Rolls-Royce Solutions re-
serves the right to change, delete or supplement the information provided as and when required.
 Table of contents
1 Maintenance Schedule 1.4 Load profile 7
1.5 Noncyclical maintenance tasks 8
1.1 Preface 4 1.6 Maintenance Schedule Matrix 8000 HRS 9
1.2 Special conditions 5 1.7 Cyclical maintenance tasks 8000 HRS 14
1.3 Maintenance task tolerances 6
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MS50266/02E 2021-06 | Table of contents | 3

 1 Maintenance Schedule
1.1 Preface
This manual provides instructions for your product from the manufacturer Rolls-Royce Solutions.

Maintenance concept
The maintenance system for Rolls-Royce Solutions products is based on a preventive maintenance concept.
Preventive maintenance facilitates advance operational planning and ensures a high level of equipment avail-
ability. The maintenance intervals as well as the required scopes of maintenance tasks are based on opera-
tional experience and therefore to be considered as recommendations. Additional maintenance work and/or
changes to the maintenance intervals may be required in the case of difficult operational and ambient condi-
tions.
Adherence to the specified maintenance intervals is essential to maintain product safety.
The intervals according to which the maintenance tasks have to be carried out are specified as operating
hours and time limits. Whichever value is reached first shall apply.
The maintenance intervals are determined and verified by the load profile. Load profiles can be evaluated by
the Service Partner of Rolls-Royce Solutions. Reading out load profile data is recommended for the first time
after between 500 and 1000 operating hours depending on the application concerned, or after changing the
duty profile or operating area.
The individual maintenance intervals are assigned to the qualification levels QL1 to QL4.
QL1: Operational monitoring and maintenance work which does not require disassembly of the product.
QL2: Exchange of components and parts in case of repair (corrective only, not part of the maintenance
schedule).
QL3: Maintenance work which requires partial disassembly of the product.
QL4: Maintenance work which requires complete disassembly of the product.

Additional notes on maintenance and preservation:

The relevant component manufacturer's instructions apply with respect to the maintenance of any compo-
nents which do not appear in this maintenance schedule.
For the change intervals of fluids and lubricants, refer to the corresponding Fluids and Lubricants Specifica-
tions.
If the product is to remain out of service for a longer time period, Rolls-Royce Solutions recommends to carry
out a monthly test run until engine operating temperature is reached. If the engine is scheduled to remain
out of service for > 1 month, carry out engine preservation procedures in accordance with the Preservation
and Represervation Specifications
The latest version of the specifications is available at http://www.mtu-solutions.com.
TIM-ID: 0000046281 - 013

4 | Maintenance Schedule | MS50266/02E 2021-06

 1.2 Special conditions
Designation Value
Load factor ≤ 85%
Operating hours 500 h per year
or for the duration of an emergency
Time between major 8,000 h or 18 years
overhaul

Table 2: Special conditions

Note 01:
The engines are certified for operation with approved fuels as listed in the Fluids and Lubricants Specifica-
tions.
The maintenance intervals for the components specified in the maintenance schedule refer to engine oper-
ation with diesel fuel with a sulfur content < 50 ppm, e.g. EN 590.
If fuels with a sulfur content > 50 ppm are used, the maintenance intervals specified in the maintenance
schedule for the affected components could be shorter.
Engines with exhaust gas recirculation and/or exhaust gas aftertreatment must not be operated with ex-
cessive sulfur content in the fuel. The limit values in the Fluids and Lubricants Specifications apply.

Table 3: Special conditions

Note 02:
If the engine is used in an UPS system with corresponding hardware, the exchange interval for the cylinder
heads is 500 h.

Table 4: Special conditions

TIM-ID: 0000081968 - 005

MS50266/02E 2021-06 | Maintenance Schedule | 5

 1.3 Maintenance task tolerances
Maintenance tasks shall be completed within certain tolerances comprising a percentage and a maximum
value, whereby the smaller value shall apply. Taking full advantage of such tolerances does not influence the
scheduled timing of the ensuing maintenance task.
Interval (HRS)/limit Limit in % Limit max.
Operating hours ± 10% ± 500 hrs
Years ± 10% ± 30 days
Example 1 Task every 1000 hrs Between 900 hrs and 1100 hrs (10% of
1000 hrs)
Example 2 Task every 30000 hrs Between 29500 hrs and 30500 hrs (10% of
30000 hrs, but max. 500 hrs)

TIM-ID: 0000097648 - 003

6 | Maintenance Schedule | MS50266/02E 2021-06

 1.4 Load profile
Load profile
Load profile

118 to 151 kW/cyl.

Load indicator %
Load factor %

Time

—
Load %
%

110 (100-110) 1
Standard 3E
100 (90-100) 4
90 (80-90) 40
80 (65-80) 55
0 to 85 ≤ 27 8,000 — — —
65 (50-65) —
50 (30-50) —
30 (5-30) —
Idle (0-5) —

Table 5: Load profile

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MS50266/02E 2021-06 | Maintenance Schedule | 7

 1.5 Noncyclical maintenance tasks

Option
No. Qual- Task Maintenance tasks Reference Off- Value Unit
ifica- task set
tion
0010 QL1 WM00094 Check valve clearance, adjust if 0 1000 HRS
necessary. ATTENTION! First ad-
justment after 1,000 operating
hours on a new engine and after
1,000 operating hours following
each cylinder head overhaul.
Reference task: Name of the maintenance task the offset refers to
Offset: Interval of a maintenance task which depends on another interval
Value: Fixed value for binding execution of a maintenance task

TIM-ID: 0000000000 - 000

8 | Maintenance Schedule | MS50266/02E 2021-06

 1.6 Maintenance Schedule Matrix 8000 HRS
250 to 7500 Operating hours
Task Operating hours [HRS]
Limit

1000
1250
1500
1750
2000
2250
2500
2750
3000
3250
3500
3750
4000
4250
4500
4750
5000
5250
5500
5750
6000
6250
6500
6750
7000
7250
7500
250
500
750
WM00333 1 DAY
WM00334 1 DAY
WM00335 1 DAY
WM00336 1 DAY
WM00337 1 DAY
WM00338 1 MON
WM00174 1 WK
WM00067 2 YR
WM00297 9 YR
WM00063 2 YR X X X X X X X X X X X X X X X
WM00245 3 MON X X X X X X X
WM00066 6 MON X X X X X X X
WM00050 1 YR X X X X X X X
WM00069 1 YR X X X X X X X
WM00136 1 YR X X X X X X X
WM00086 2 YR X X X X X X X
WM00170 2 YR X X X
WM00076 3 YR X X X
WM00664 3 YR X X X
WM00692 5 YR X X X
WM00094 18 YR X X X X
WM00098 18 YR X X X
WM00106 3 YR X
WM00119 5 YR X
WM00110 9 YR X
WM00089 18 YR X
WM00090 18 YR X
WM00126 5 YR X X X
WM00005 6 YR
WM00006 6 YR
WM00003 18 YR
WM00011 18 YR
WM00051 18 YR
WM00054 18 YR
WM00056 18 YR
WM00059 18 YR
TIM-ID: 0000000000 - 000

WM00060 18 YR
WM00062 18 YR
WM00071 18 YR
WM00072 18 YR
WM00087 18 YR
DAY = Days
MON = Months
WK = Weeks
YR = Years
HRS = Hours

MS50266/02E 2021-06 | Maintenance Schedule | 9

Task Operating hours [HRS]
Limit

1000
1250
1500
1750
2000
2250
2500
2750
3000
3250
3500
3750
4000
4250
4500
4750
5000
5250
5500
5750
6000
6250
6500
6750
7000
7250
7500
250
500
750
WM00091 18 YR
WM00093 18 YR
WM00096 18 YR
WM00097 18 YR
WM00117 18 YR
WM00298 18 YR
WM00065 6 YR
WM00001 18 YR
WM00002 18 YR
WM00061 18 YR
WM00070 18 YR
WM00088 18 YR
WM00092 18 YR
WM00095 18 YR
WM00099 18 YR
WM00100 18 YR
WM00102 18 YR
WM00103 18 YR
WM00104 18 YR
WM00108 18 YR
WM00111 18 YR
WM00127 18 YR
WM00139 18 YR
WM00222 1 YR
WM00148 3 YR
WM00040 18 YR
WM00329 2 YR
WM00330 - X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WM00229 6 MON X X X X X X X X X X X X X X X
WM00331 2 YR X X X X X X X
WM00332 18 YR X X X
WM00228 6 MON X X X X X X X X X X X X X X X
WM00326 1 YR
WM00327 1 YR
WM01855 1 YR
WM01856 1 YR
WM01857 1 YR
WM00188 1 YR X X X X X X X
WM00189 1 YR X X X X X X X
WM00190 5 YR X
TIM-ID: 0000000000 - 000

WM00020 18 YR
WM00323 1 MON
WM00324 1 YR
WM00325 1 YR X X
WM00258 1 DAY
DAY = Days
MON = Months
WK = Weeks
YR = Years
HRS = Hours

10 | Maintenance Schedule | MS50266/02E 2021-06

 Task Operating hours [HRS]
Limit

1000
1250
1500
1750
2000
2250
2500
2750
3000
3250
3500
3750
4000
4250
4500
4750
5000
5250
5500
5750
6000
6250
6500
6750
7000
7250
7500
250
500
750
WM00265 - X X X X X X X
WM00266 6 MON X X
WM00260 -
WM00259 1 YR
WM00262 1 YR
WM00264 1 YR
WM00267 1 YR
WM00293 1 YR
WM00328 10 YR
WM00215 1 DAY
WM00216 1 DAY
WM00214 2 YR
WM00233 1 YR
WM00248 1 MON
WM00249 1 YR
DAY = Days
MON = Months
WK = Weeks
YR = Years
HRS = Hours

7750 to 8000 Operating hours

Task Operating hours [HRS]
Limit

7750
8000

WM00333 1 DAY
WM00334 1 DAY
WM00335 1 DAY
WM00336 1 DAY
WM00337 1 DAY
WM00338 1 MON
WM00174 1 WK
WM00067 2 YR
WM00297 9 YR
WM00063 2 YR X
WM00245 3 MON X
WM00066 6 MON X
WM00050 1 YR X
WM00069 1 YR X
WM00136 1 YR X
TIM-ID: 0000000000 - 000

WM00086 2 YR X
WM00170 2 YR X
WM00076 3 YR X
WM00664 3 YR X
WM00692 5 YR X
DAY = Days
MON = Months
WK = Weeks
YR = Years
HRS = Hours

MS50266/02E 2021-06 | Maintenance Schedule | 11

Task Operating hours [HRS]
Limit

7750
8000
WM00094 18 YR X
WM00098 18 YR X
WM00106 3 YR X
WM00119 5 YR X
WM00110 9 YR X
WM00089 18 YR X
WM00090 18 YR X
WM00126 5 YR X
WM00005 6 YR X
WM00006 6 YR X
WM00003 18 YR X
WM00011 18 YR X
WM00051 18 YR X
WM00054 18 YR X
WM00056 18 YR X
WM00059 18 YR X
WM00060 18 YR X
WM00062 18 YR X
WM00071 18 YR X
WM00072 18 YR X
WM00087 18 YR X
WM00091 18 YR X
WM00093 18 YR X
WM00096 18 YR X
WM00097 18 YR X
WM00117 18 YR X
WM00298 18 YR X
WM00065 6 YR X
WM00001 18 YR X
WM00002 18 YR X
WM00061 18 YR X
WM00070 18 YR X
WM00088 18 YR X
WM00092 18 YR X
WM00095 18 YR X
WM00099 18 YR X
WM00100 18 YR X
WM00102 18 YR X
WM00103 18 YR X
WM00104 18 YR X
TIM-ID: 0000000000 - 000

WM00108 18 YR X
WM00111 18 YR X
WM00127 18 YR X
WM00139 18 YR X
WM00222 1 YR
DAY = Days
MON = Months
WK = Weeks
YR = Years
HRS = Hours

12 | Maintenance Schedule | MS50266/02E 2021-06

 Task Operating hours [HRS]
Limit

7750
8000
WM00148 3 YR
WM00040 18 YR X
WM00329 2 YR
WM00330 - X X
WM00229 6 MON X
WM00331 2 YR X
WM00332 18 YR X
WM00228 6 MON X
WM00326 1 YR
WM00327 1 YR
WM01855 1 YR
WM01856 1 YR
WM01857 1 YR
WM00188 1 YR X
WM00189 1 YR X
WM00190 5 YR X
WM00020 18 YR X
WM00323 1 MON
WM00324 1 YR
WM00325 1 YR
WM00258 1 DAY
WM00265 - X
WM00266 6 MON
WM00260 - X
WM00259 1 YR X
WM00262 1 YR X
WM00264 1 YR X
WM00267 1 YR X
WM00293 1 YR X
WM00328 10 YR
WM00215 1 DAY
WM00216 1 DAY
WM00214 2 YR
WM00233 1 YR
WM00248 1 MON
WM00249 1 YR
DAY = Days
MON = Months
WK = Weeks
YR = Years
TIM-ID: 0000000000 - 000

HRS = Hours

MS50266/02E 2021-06 | Maintenance Schedule | 13

 1.7 Cyclical maintenance tasks 8000 HRS
Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [HRS]
Operational monitoring of engine-generator plant
QL1 - 1 DAY ENGINE-GENERATOR SET OP- Check engine oil level WM00333
ERATIONAL MONITORING
QL1 - 1 DAY ENGINE-GENERATOR SET OP- Visually inspect for leaks and general condition of diesel engine-gen- WM00334
ERATIONAL MONITORING erator set
QL1 - 1 DAY ENGINE-GENERATOR SET OP- Check maintenance indicator of air filter WM00335
ERATIONAL MONITORING
QL1 - 1 DAY ENGINE-GENERATOR SET OP- Check relief bore of coolant pump WM00336
ERATIONAL MONITORING
QL1 - 1 DAY ENGINE-GENERATOR SET OP- When engine is running, check for abnormal running noises, exhaust WM00337
ERATIONAL MONITORING gas color and vibrations
QL1 - 1 MON ENGINE-GENERATOR SET OP- Perform test run, minimum duration: until operating temperature is WM00338
ERATIONAL MONITORING reached, no less than 1/3 load
Engine
QL1 - 1 WK EMERGENCY AIR SHUT-OFF Check operation of emergency air shut-off flaps X WM00174
FLAPS
QL1 - 2 YR LUBE OIL SYSTEM Replace oil filter at every engine oil change, or when the time limit X WM00067
(years) is reached, at the latest
QL1 - 9 YR FUEL SYSTEM (HIGH PRES- Replace rings WM00297
SURE)
QL1 500 2 YR LUBE OIL SYSTEM Automatic centrifugal oil filter, check layer thickness of oil residue, X WM00063
clean, and replace paper element at every engine oil change at the
latest
QL1 1000 3 MON EMERGENCY AIR SHUT-OFF Lubricate lubrication points of emergency air shut-off flaps X WM00245
FLAPS
QL1 1000 6 MON AUTOMATIC OIL FILTER Automatic oil filter, check and clean filtering screen X WM00066
QL1 1000 1 YR ENGINE MOUNTING Check general condition of rubber mounts (visual inspection) X WM00050
QL1 1000 1 YR PRELUBRICATION Visually inspect pump X WM00069
QL1 1000 1 YR ENGINE MOUNTING Check securing screws for secure seating X WM00136
QL1 1000 2 YR FUEL SYSTEM (LOW PRES- Replace easy-change fuel filter WM00086
SURE)
QL1 2000 2 YR AUXILIARY POWER TAKE-OFF Check belt condition, replace if necessary. Adjust tension. X WM00170
QL1 2000 3 YR AIR SUPPLY SYSTEM Replace air filter X WM00076
QL1 2000 3 YR COOLANT SYSTEM Replace valve cover X WM00664
QL1 2000 5 YR CRANKCASE BREATHER Replace filter or filter element (HE200) X WM00692
QL1 2000 18 YR VALVE GEAR Check valve clearance, adjust if necessary. ATTENTION! First adjust- WM00094
ment after 1,000 operating hours on a new engine and after 1,000
operating hours following each cylinder head overhaul.
QL1 2000 18 YR CYLINDER HEAD Measure valve protrusion WM00098
QL1 4000 3 YR CRANKCASE BREATHER Replace oil separator (impactor) X WM00106
QL1 4000 5 YR CRANKCASE BREATHER Replace filter or filter element X WM00119
QL1 4000 9 YR RUNNING GEAR Inspect cylinder liner with endoscope WM00110
TIM-ID: 0000000000 - 000

QL1 4000 18 YR GOVERNOR Reset drift correction parameters (CDC) WM00089

QL1 4000 18 YR FUEL SYSTEM (HIGH PRES- Replace fuel injection valve/injector WM00090
SURE)
QL3 2000 5 YR ENGINE MOUNTING Measure height of rubber element X WM00126
QL3 8000 6 YR RUBBER BELLOWS Replace rubber bellows WM00005
QL3 8000 6 YR HOSE Replace hose line WM00006
QL3 8000 18 YR ENGINE, GENERAL Replace sealing material of all disassembled components WM00003
DAY = Days
MON = Months
WK = Weeks
YR = Years
HRS = Hours

14 | Maintenance Schedule | MS50266/02E 2021-06

 Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [HRS]
QL3 8000 18 YR FUEL SYSTEM (HIGH PRES- Replace HP fuel sensor WM00011
SURE)
QL3 8000 18 YR GENERATOR Overhaul battery-charging generator X WM00051
QL3 8000 18 YR COOLANT SYSTEM Check LT thermostat housing and replace thermal actuator WM00054
QL3 8000 18 YR COOLANT SYSTEM Check HT thermostat housing and replace thermal actuator WM00056
QL3 8000 18 YR COOLANT SYSTEM Overhaul coolant pump WM00059
QL3 8000 18 YR COOLANT SYSTEM Overhaul pump WM00060
QL3 8000 18 YR LUBE OIL SYSTEM Check centrifugal oil filter for wear X WM00062
QL3 8000 18 YR STARTING SYSTEM Overhaul starter WM00071
QL3 8000 18 YR EXHAUST SYSTEM Replace exhaust pipe bellows X WM00072
QL3 8000 18 YR FUEL SYSTEM (LOW PRES- Replace pump WM00087
SURE)
QL3 8000 18 YR FUEL SYSTEM (HIGH PRES- Replace HP pump WM00091
SURE)
QL3 8000 18 YR VALVE GEAR Check rocker arm and valve bridge for wear. Visually inspect swing WM00093
follower with endoscope through pushrod bore
QL3 8000 18 YR VALVE GEAR Visually inspect camshaft running surfaces with endoscope through WM00096
pushrod bore
QL3 8000 18 YR CYLINDER HEAD Overhaul cylinder head WM00097
QL3 8000 18 YR EXHAUST TURBOCHARGER Replace exhaust turbocharger WM00117
QL3 8000 18 YR ENGINE, GENERAL Before starting maintenance work, drain coolant and flush coolant WM00298
circuits
QL4 8000 6 YR AUTOMATIC OIL FILTER Automatic oil filter, remove and clean filter housing, replace filter ele- X WM00065
ment and bearing
QL4 8000 18 YR ENGINE, GENERAL Replace elastomer parts and seals WM00001
QL4 8000 18 YR ENGINE, GENERAL Disassemble engine completely. Check engine components accord- WM00002
ing to assembly instructions, replace or repair as necessary
QL4 8000 18 YR OIL REPLENISHING UNIT Replace gear pump X WM00061
QL4 8000 18 YR LUBE OIL SYSTEM Check pump, replace if necessary WM00070
QL4 8000 18 YR FUEL SYSTEM (HIGH PRES- Replace pressure relief valve WM00088
SURE)
QL4 8000 18 YR VALVE GEAR Replace swing follower and swing follower shaft WM00092
QL4 8000 18 YR VALVE GEAR Replace thrust bearing flange WM00095
QL4 8000 18 YR RUNNING GEAR Replace conrod bearings WM00099
QL4 8000 18 YR RUNNING GEAR Replace rings WM00100
QL4 8000 18 YR RUNNING GEAR Check vibration damper, replace if necessary WM00102
QL4 8000 18 YR RUNNING GEAR Replace crankshaft bearings WM00103
QL4 8000 18 YR GEAR TRAIN Check tooth flanks in gear train for wear (visual inspection), replace WM00104
bushing
QL4 8000 18 YR RUNNING GEAR Replace cylinder liners WM00108
QL4 8000 18 YR CAMSHAFT Replace camshaft bearings WM00111
QL4 8000 18 YR ENGINE MOUNTING Replace rubber element of rubber mounts X WM00127
QL4 8000 18 YR GROUNDING EQUIPMENT Check flywheel (insulated), overhaul if necessary X WM00139
TIM-ID: 0000000000 - 000

Preheater
QL1 - 1 YR PREHEATING Preheater, check for function and leaks X WM00222
QL1 - 3 YR PREHEATING Preheater, replace thermostat (electric) X WM00148
QL1 8000 18 YR PREHEATING Overhaul preheating unit X WM00040
Coolant cooler
QL1 - 2 YR COOLING SYSTEM Lubricate belt tensioner X WM00329
DAY = Days
MON = Months
WK = Weeks
YR = Years
HRS = Hours

MS50266/02E 2021-06 | Maintenance Schedule | 15

Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [HRS]
QL1 250 - COOLING SYSTEM Lubricate bearings of fan wheel and belt pulley X WM00330
QL1 500 6 MON COOLING SYSTEM Check coolant cooler externally for contamination and leaks X WM00229
QL1 1000 2 YR COOLING SYSTEM Check poly-Vee belt, replace if necessary X WM00331
QL3 2000 18 YR COOLING SYSTEM Remove cooler element, clean, and replace if necessary X WM00332
Fuel cooler
QL1 500 6 MON FUEL COOLER Check cooler elements externally for contamination and leaks X WM00228
Circuit breaker
QL1 - 1 YR GENERATOR Check arcing contacts, clean and replace if necessary X WM00326
QL1 - 1 YR GENERATOR Perform function check X WM00327
QL1 - 1 YR GENERATOR Check covering between generator and circuit breaker X WM01855
QL1 - 1 YR GENERATOR Check current connectors between generator and circuit breaker X WM01856
QL1 - 1 YR GENERATOR Check air filter and fan of circuit breaker X WM01857
Generator
QL1 1000 1 YR GENERATOR MOUNTING Check securing screws of generator mounts for secure seating X WM00188
QL1 1000 1 YR GENERATOR MOUNTING Check general condition of rubber elements of generator mounts X WM00189
(visual inspection)
QL3 4000 5 YR GENERATOR MOUNTING Measure height of rubber element of generator mounts X WM00190
QL4 8000 18 YR GENERATOR MOUNTING Replace rubber elements of generator mounts X WM00020
Marathon generator
QL1 - 1 MON GENERATOR Check general condition (visual inspection) X WM00323
QL1 - 1 YR GENERATOR Check visually for damage X WM00324
QL1 3000 1 YR GENERATOR Relubricate antifriction bearings X WM00325
Leroy Somer generator
QL1 - 1 DAY GENERATOR Check winding temperature X WM00258
QL1 1000 - GENERATOR Clean terminal box and check screw connections for secure seating X WM00265
QL1 3000 6 MON GENERATOR Lubricate bearing X WM00266
QL1 8000 - GENERATOR Clean air inlet and air outlet X WM00260
QL1 8000 1 YR GENERATOR Check tightening torques of securing screws of sleeve bearings X WM00259
QL1 8000 1 YR GENERATOR Check polarization index X WM00262
QL1 8000 1 YR GENERATOR Re-tighten securing screws of diodes X WM00264
QL1 8000 1 YR GENERATOR Check protective devices X WM00267
QL1 8000 1 YR GENERATOR Clean diode X WM00293
Engine-generator set control console
QL1 - 10 YR GENERATOR Replace backup battery X WM00328
Fuel prefilter
QL1 - 1 DAY FUEL SYSTEM (LOW PRES- Drain water and contaminants from fuel prefilter X WM00215
SURE)
QL1 - 1 DAY FUEL SYSTEM (LOW PRES- Check position of contamination indicator of fuel prefilter X WM00216
SURE)
QL1 - 2 YR FUEL SYSTEM (LOW PRES- Replace filter element X WM00214
SURE)
TIM-ID: 0000000000 - 000

Exhaust silencer
QL1 - 1 YR EXHAUST SILENCER Check drain of silencer X WM00233
Automatic transfer switch ATS
QL1 - 1 MON GROUNDING EQUIPMENT Perform function test X WM00248
QL1 - 1 YR GENERATOR Clean and check X WM00249
DAY = Days
MON = Months
WK = Weeks
YR = Years
HRS = Hours

16 | Maintenance Schedule | MS50266/02E 2021-06