Ammann Roller AV75, AV95 N, NK Yanmar - 04.2011 Operation Manual

Operating manual
AV75 N/NK, AV95 N/NK Serial No. 0800-
Yanmar
-1-
521 911 11/04
2
Preface
Congratulations on your purchase of an AMMANN road roller. This modern compaction

device is characterised by simple operation and maintenance and is the product of many
years of AMMANN experience in the field of road roller engineering. In order to avoid faults
due to improper operation and maintenance we request that you read this operating manual
with great care and keep it for later reference.
With kind regards,
Verdichtung AG, CH-4900 Langenthal

+41 (0)62 916 63 56 FAX +41 (0)62 916 64 03
This operating manual consists of:

• Safety regulations
• Overview
• Operating
• Maintenance
• Diagrams
• Error messages
• Technical data
The following explanations serve to familiarise the machinist (operator) with the roller and to
support him during handling and maintenance. It is therefore absolutely necessary to provide
the operator with these instructions and to ensure that he reads them carefully before using
the road roller. This aids training comprehension during the first use of the road roller.
Subsequent faults due to improper operating are avoided.
Adherence to maintenance instructions increases reliability and the lifetime of the machinery.
It reduces repair costs and down time.
AMMANN accepts no liability for continued safe functioning of the road roller if it is incorrectly
operated and / or operating modes are employed which represent improper use.
Spare parts must meet AMMANN technical specifications. This requirement is fulfilled if only
original AMMANN spare parts are used.
These instructions must always be kept available on the equipment.
3
Index
Preface .................................................................................................................................3
Index .....................................................................................................................................4
Safety.......................................................................................................................................7
Operating instructions...........................................................................................................8
Safety decals, noise levels ...................................................................................................9
Safety (maintenance)..........................................................................................................10
Safety (maintenance)..........................................................................................................11
General working safety .......................................................................................................12
Note ....................................................................................................................................13
Note ....................................................................................................................................14
General layout ......................................................................................................................15

Overview.............................................................................................................................16
Overview.............................................................................................................................17
Identification plate...............................................................................................................18
Cabin ..................................................................................................................................19
Multi-function operating lever (MFL) ...................................................................................20
Electrical operating lever (EOL)..........................................................................................21
Operating lever keys...........................................................................................................22
Operating panel ..................................................................................................................23
Operating panel keys..........................................................................................................24
Operating panel keys..........................................................................................................25
Operating panel display ......................................................................................................26
Cabin panel keys ................................................................................................................27
Note ....................................................................................................................................28
Operation ..............................................................................................................................29
MFL driver’s seat ................................................................................................................30
Driver’s seat with EOL ........................................................................................................31
Starting the engine..............................................................................................................32
Emergency off.....................................................................................................................33
Display ................................................................................................................................34
Turning off the engine.........................................................................................................35
Driving / mechanical service brake .....................................................................................36
Driving / electric service brake............................................................................................37
Vibration control..................................................................................................................38
Sprinkling ............................................................................................................................39
Emergency sprinkling .........................................................................................................40
Steering modes / steering zero position .............................................................................41
Traction aid (flow divider)....................................................................................................42
Crab steering ......................................................................................................................43
Crab steering roller drum ....................................................................................................44
Cabin traverse ....................................................................................................................45
Cabin operating switches....................................................................................................46
Options ...............................................................................................................................47
Gritter..................................................................................................................................48
Edge cutter .........................................................................................................................49
Anti-adhesive ......................................................................................................................50
Temperature measurement device.....................................................................................51
Note ....................................................................................................................................52
-4-
Index
Maintenance..........................................................................................................................53
Important notes...................................................................................................................54
Roller maintenance.............................................................................................................55
Yanmar engine maintenance..............................................................................................56
Service parts and tools AV75 / AV95..................................................................................57
Opening the engine compartment door ..............................................................................58
Consumables, tightening toques ........................................................................................59
Engine compartment fuses / cabin top ...............................................................................60
Cabin fuses top...................................................................................................................61
Hydraulic oil and filter change.............................................................................................62
Vibrating roller drum AV75..................................................................................................63
Vibrating roller drum AV95..................................................................................................64
Lubricants ...........................................................................................................................65
Towing ................................................................................................................................66
Towing the AV75 ................................................................................................................67
Towing the AV75 ................................................................................................................68
Towing the AV95 ................................................................................................................69
Towing the AV95 ................................................................................................................70
Water tank, sprinkling system, frost hazard........................................................................71
Note ....................................................................................................................................72
Error Messages ....................................................................................................................73

Control and warning lamps .................................................................................................74
Fault display........................................................................................................................77
Fault display........................................................................................................................78
Fault display........................................................................................................................79
Note ....................................................................................................................................80
Hydraulic diagrams ..............................................................................................................81

Hydraulics diagram AV95 with MFL....................................................................................82
Hydraulics diagram legend, AV95 with MFL.......................................................................83
Hydraulics diagram AV95 with EOL....................................................................................84
Hydraulics diagram legend, AV95 with EOL.......................................................................85
Hydraulics diagram AV95 K with MFL ................................................................................86
Hydraulics diagram legend, AV95 K with MFL ...................................................................87
Hydraulics diagram AV95 K with EOL ................................................................................88
Hydraulics diagram legend, AV95 K with EOL ...................................................................89
Hydraulics diagram AV75 with MFL....................................................................................90
Hydraulics diagram legend, AV75 with MFL.......................................................................91
Hydraulics diagram AV75 with EOL....................................................................................92
Hydraulics diagram legend, AV75 with EOL.......................................................................93
Hydraulics diagram AV75 K with MFL ................................................................................94
Hydraulics diagram legend, AV75 K with MFL ...................................................................95
Hydraulics diagram AV75 K with EOL ................................................................................96
Hydraulics diagram legend, AV75 K with EOL ...................................................................97
Note ....................................................................................................................................98
-5-
Index
Electric diagrams .................................................................................................................99

Note ..................................................................................................................................100
Block diagram / control wiring...........................................................................................101
Electrics diagram, Page 1 – Battery supply, engine panel ...............................................102
Diagram legend, Page 1 – Battery supply, engine panel..................................................103
Electrics diagram, Page 2 - I/O Box “Engine” ...................................................................104
Diagram legend, Page 2 - I/O Box “Engine” .....................................................................105
Electrics diagram, Page 3 - I/O Box “Engine” ...................................................................106
Electrics diagram, Page 4 - I/O Box “Front”......................................................................108
Electrics diagram, Page 5 - I/O Box “Front”......................................................................110
Electrics diagram, Page 6 - I/O Box “Rear” ......................................................................112
Diagram legend, Page 6 - I/O Box “Rear”.........................................................................113
Electrics diagram, Page 7 - I/O Box “Rear” ......................................................................114
Diagram legend, Page 7 - I/O Box “Rear”.........................................................................115
Electrics diagram, Page 8 - I/O Box “Cabin”.....................................................................116
Diagram legend, Page 8 - I/O Box “Cabin” .......................................................................117
Electrics diagram, Page 9 - I/O Box “Cabin”.....................................................................118
Diagram legend, Page 9 - I/O Box “Cabin” .......................................................................119
Electric diagram, Page 10 – CAN Bus, feed, ACE operating and display ........................120
Diagram legend, Page 10 – CAN Bus, feed, ACE operating and display.........................121
Electrics diagram, Page 11 – Cabin electrics ...................................................................122
Diagram legend, Page 11 – Cabin electrics .....................................................................123
Diagram, Page 12 – Temperature sensor, diesel filling pump.........................................124
Diagram legend, Page 12 – Temperature sensor, diesel filling pump ..............................125
Diagram, Page 13 - 4XEMERGENCY STOP, license plate illumination ("Italo-Kit"),
speedometer, printer ADS ................................................................................................126
Diagram legend, Page 13 - 4XEMERGENCY STOP, license plate illumination ("Italo-Kit"),
speedometer, printer ADS ................................................................................................127
Technical data ....................................................................................................................129

Dimensions .......................................................................................................................130
Technical Data AV75 /AV95 .............................................................................................131
Note ..................................................................................................................................132
-6-
SAFETY
-7-
Operating instructions
Starting the machine

Only start the roller from the driving position.
Operating the roller

Stay away from the front and rear of the
roller during operation.
Roller operation
Persons necessary for operations at the
sides of the roller must remain at a distance
of at least 1 m.
1m 1m
Safety belt
The driver must always wear the safety belt.
Keep the following hazards in mind

• Plane surfaces are not always uniformly
load-bearing.
• Cavities or large stones may be located
below the surface.
• Loamy/clayey soils become slippery when
wet.
• Vibration can increase the hazard of lateral
slipping.
• High steering angles at slope edges
increase the hazard of overturning.
WARNING
• Keep a safe distance to slope edges!
• The edges of filled areas can give way
• Do not drive over steps on roadways!
• Danger of overturning!
-8-
Safety decals, noise levels
Safety decals on the roller

• Safety decals and signs must be kept intact
and legible.
• Safety regulations must be observed at all
times.
• Damaged and illegible safety decals and
signs must be immediately replaced with
new ones.
Noise levels
The following noise level measurements were carried out by the TÜV Österreich (Austrian
technical inspectorate) in accordance with the machine directive 2000/14/EEC.
Measurement conditions in accordance with EN ISO 3744 accuracy class 2.
Sound power level:

• Recorded value: 105 dB(A)
• Guaranteed value: 108 dB(A)
-9-
Safety (maintenance)
Only open engine doors with the engine off.

Hazard of injury to fingers and hands!
If fault finding makes it impossible to avoid
working on moving parts (engine or roller),
never wear necklaces, bracelets, scarves, ties
or other loose clothing. If any of these get
caught in moving parts there is a danger of
serious injury!
Secure the roller against rolling.
When working under a raised roller, ensure that

it is securely supported.
Never work below equipment which is
supported by a crane only or other electrical /
hydraulic lifting device. Always ensure that
equipment is mechanically secured before
moving below it.
Use only sturdy ramps suited to the weight of
the roller when loading for transport purposes.
Correctly chock the roller on transport vehicles
against rolling, lateral slipping and overturning.
Exhaust fume hazard!

Do not leave the engine running in confined
spaces.
If use of the roller in a confined space cannot
be avoided, the exhaust fumes must be
extracted directly from the exhaust pipe.
Battery fumes are explosive!

Protect the battery from fire, flames and sparks.
Use a torch to check the electrolyte level (no
lighters, etc.)
Never check the battery charge by shorting the
terminals with a metal object – use a voltmeter
or an electrolyte meter.
When disconnecting the battery always
disconnect the negative terminal first (-), when
reconnecting, connect the positive terminal
first (+).
- 10 -
Safety (maintenance)
The sulphuric acid in the battery is poisonous

and aggressive. It can burn holes in clothes. If it
gets into eyes it can lead to blindness.
Topping-up / re-charging safety measures:

• Top-up / recharge battery only in well
ventilated rooms
• Wear eye protection and rubber gloves.
• Avoid breathing in acid fumes.
• Fill / refill without spilling acid.
• Start with the aid of a jumper battery
according to regulations.
Remove the radiator / expansion tank cap only

when the engine is not running. First loosen the
cap to the first stop to release the pressure.
Only open it fully after the pressure is released.
WARNING
Never remove the radiator / expansion tank cap
on a running engine!
WARNING
Danger of scalding from hot water / steam!
- 11 -
General working safety
Operating
1. Only suitable, reliable personnel over 18 years of age may operate the roller.
2. The manufacturer’s operating instructions and the safety regulations must be adhered to.
Safety regulations during operating

3. Rollers may only be operated with all safety devices operating.
4. Steering and brakes must be checked when commencing work. If defects are apparent
roller operation is not permitted.
5. Before commencing a shift the operator must check the effectiveness of the operating
and safety equipment and the presence of protective devices.
6. If defects in the safety equipment or other irregularities that may compromise the safe
operating of the equipment are determined, the person in charge must be immediately
informed.
7. If defects which endanger safe operation are determined, operations must cease
immediately.
8. The roller may only be driven from the driver’s seat.
9. Operational work may only be performed on the equipment if it is at a standstill and
secured against rolling.
10. The engine must be switched off during refueling. Do not refuel in a confined space. No
naked flames.
11. Do not ascend slopes that are steeper than the maximum climbing capacity of the
equipment. Always drive the roller carefully perpendicular to the slope dip.
12. On steep slopes, rollers must be used or parked so as to avoid overturning.
13. The driver must keep the driver’s cabin and the ladder free from obstacles, grease, oil,
dirt and ice.
14. The driving and working field of view may not be obstructed in any way. Any mirrors
required for this purpose must be correctly adjusted and kept clean.
15. Before leaving the driver’s cabin, the operator must activate the parking brake. If the
roller is equipped with a hydrostatic drive, the driver must set the operating lever in the
neutral position.
16. Before leaving the roller the driver must switch off the engine and activate the emergency
stop. He must also secure the roller against rolling and against unauthorized starting.
17. Parked rollers representing an obstacle must be visibly and adequately marked with
proper warning signs.
18. Applies to all types of rollers: Depending on the use of equipment it is possible that the
allowed noise level of 90 dB (A) will be exceeded. In such cases ear protectors must be
worn in accordance with local regulations.
19. The machine doors must remain closed during operating.
Maintenance (may only be carried out by trained personnel)

20. Servicing and repair works may only be performed with the drive switched off. This may
be deviated from if the work is not possible without the drive running. The machine must
be secured against rolling.
21. Hydraulic pipes must be made pressureless before commencing work on them.
22. Before working on the electrical system, the battery must be disconnected or the battery
switch activated and the battery covered with an insulating cover or removed. This does
not apply to work requiring an electric current. Injuries caused by battery acid must be
rinsed with plenty of clean water and treated by a doctor.
23. When servicing and repair work is complete, protective devices must be correctly refitted.
- 12 -
Note
- 13 -
Note
- 14 -
GENERAL LAYOUT
- 15 -
Overview
9 10 12
6/7/11 6/7/11
8
5
2
13
4 2
2
1 14
3
1 Engine oil drain plug

2 Roller drum scraper
3 Battery cut-off switch
4 Sprinkling pipes
5 Fuel drain
6 Water filter
7 Water pump
8 Hydraulic oil drain
9 Engine air intake
10 Steering wheel
11 Water drain
12 Gritter bracket
13 Drum lighting
14 Edge cutter
- 16 -
Overview
2 2
1 1 4/6
3
5
7
2 2
1 Lifting eye
2 Water tank cover
3 Fuel filler inlet
4 Soiling indicator (hydraulics)
5 Oil level indicator (hydraulics)
6 Hydraulic oil filter
7 Engine air intake
- 17 -
Identification plate
The identification plate is located on the right

side (looking forward), above the entrance
steps.
1 5 6 1 Product number
2 Max. permissible gross weight
3 Max. permissible front axle load
4 Max. permissible rear axle load
5 Fuel engine output
6 Serial number
2 3 4
- 18 -
Cabin
6
9
3
7 mechanical
electrical
1
10 2
11
1 Driver’s seat
2 Seat adjustment
3 Steering wheel
4 Reversing lever, mechanical *) (MFL)
5 Operating lever, electrical *) (EOL)
6 Cabin panel
7 Operating panel
8 Cabin heating
9 Interior lighting
10 Fuse
11 Foot switch for traction aid (flow divider)
*)
Model variant
- 19 -
Multi-function operating lever (MFL)
1 Vibration
2 Elec. steering: rear roller drum to left *)
3 Elec. steering: rear roller drum to right *)
4 Cabin traverse
*) Function is only active with “automatic crab steering”
e NOTE
All functions are mirrored on the left and the right lever.
- 20 -
Electrical operating lever (EOL)
7
1
10
1 Operating lever
2 Reduce speed
3 Vibration on / off
4 Increase speed
5 Traverse cabin to left
6 Continuous sprinkling on
7 Traverse cabin to right
8 Elec. steering: rear roller drum to left
9 Rear roller drum zero position
10 Elec. steering: rear roller drum to right
- 21 -
Operating lever keys
Yellow keys
The travel speed pre-selection is increased or decreased using these two keys.
The maximum travel speed can be altered between 2.0 km/h and 10.0 km/h in
increments of 0.5 km/h.
Individual (short) activation of a key respectively increases or reduces the speed
in 0.5 km/h increments.
Individual (continuous) activation of a key respectively increases or reduces the
speed in between 2.0 km/h and 10.0 km/h continuously.
When one of these two keys is adjusted the selected travel speed is shown on
the instrument panel display
With this key vibration is switched on / off.

The appropriate vibration settings must first be selected on the instrument panel.
With these two keys the cabin is traversed to the left or the right.
The cabin continues to traverse left or right as long as a key is pressed.
Displacement: left/right ± 300 mm.
The continuous sprinkling is switched on (front/rear) using this key. The sprinkler
continues to operate as long as the key is pressed.
With this key the rear roller drum is electrically adjusted to the left. The roller
drum continues to move as long as the key is pressed.
The electrical adjustment of the roller drum is only active when the electrical
steering is available (yellow key near the steering wheel).
With this key the roller drum is set back to the zero position.
With this key the rear roller drum is electrically adjusted to the right. The roller
drum continues to move as long as the key is pressed.
The electrical adjustment of the roller drum is only active when the electrical
steering is available (yellow key near the steering wheel).
- 22 -
Operating panel
1 2 3 4 5 6
7
9 10 12
15
14
8
11
13 16
1 Preselect: Vibration front / pneumatic tyre sprinkling for combination rollers

2 Preselect: Vibration rear
3 Preselect: Automatic vibration shut off
4 Left indicator on/off
5 Hazard flasher on/off
6 Right indicator on/off
7 Interval sprinkling – less water (longer intervals)
8 Sprinkling on/off
9 Interval sprinkling – more water (shorter intervals)
10 Roller drum lighting on/off
11 Dipped lights and parking lights on/off (with ignition switched on)
Parking lights on/off (with ignition key in “P” position)
12 Horn
13 Preselect: Big amplitude
14 Steering mode front steering
15 Steering mode rear steering
16 Main beam lighting
- 23 -
Operating panel keys
“Front vibration” pre-selection:

The lamp indicates that the pre-selection is active.
“Rear vibration” pre-selection:

The lamp indicates that the pre-selection is active.
Automatic vibration:
This function automatically interrupts the vibration at the reverse point
(forwards / backwards) of the roller.
For a detailed description see the Chapter: Operating the “Vibration control”
Sprinkling:
Water sprinkling is switched on / off with this key.
The lamp indicates that the sprinkler is active.
Interval sprinkling:
Using these two keys the sprinkler interrupt can be altered in two-second steps.
Each use of the key increases or decreases the pause between 0 and 18
seconds. The sprinkler volume is shown on the operating panel with 1 - 10 bars
(1 = little water, 10 = a lot of water).
“Big amplitude” pre-selection:

Using this key the vibration amplitude is switched from small to big.
The lamp indicates that big amplitude is pre-selected.
“Front steering” pre-selection:

If this steering mode is selected, steering only operates at the front roller drum.
The lamp indicates that this function is active. Whilst changing from one mode to
another the lamp flashes until the desired roller drum position is reached.
(Condition for “Front steering”: rear roller drum in zero position)
“Rear steering” pre-selection

If this steering mode is selected, steering only operates at the rear roller drum.
The lamp indicates that this function is active. Whilst changing from one mode to
another the lamp flashes until the desired roller drum position is reached.
(Condition for “Rear steering”: front roller drum in zero position)
e NOTE
If no pre-selection is active, both roller drums are steered synchronously.
(Condition for changing to synchronous mode: Both roller drums must first be
brought in the zero position.)
- 24 -
Operating panel keys
Direction indicators:
The indicators are switched n/off with the respective keys.
Hazard flasher:
This function is available with the ignition switched on and in the P (*) position.
Drum lighting:
With this key the work light (roller drum lighting) is switched on / off.
This key is provided with a yellow lamp which indicates the active function.
Dipped lights / parking light:

Dipped lights and parking light can be used with ignition switched on.
This key is provided with a green lamp which indicates the active function.
In the “P” (*) position only parking lights can be used.
Main beam lighting:

With this key main beam is switched on / off.
This key is provided with a yellow lamp which indicates the active function.
Horn:
With this key the horn is activated.
The horn is activated as long as the key is pressed.
Position “P”:
* The ignition must first be switched on before changing to the “P” position.
If a suitable corresponding function is not activated within 20 seconds once in
position “P”, the electronics switch of and the procedure must be repeated.
(Ignition on, position “P”…)
Key allocations for the combi option:
In the combi version this key switches the front cleaning fluid pump
on/off.
In the combi version this key switches the rear cleaning fluid pump
on/off.
- 25 -
Operating panel display
1 2 3 4 5 6 7
15
16
8 9 10 11 12 13 14
1 Warning lamp – air filter blocked

2 Control lamp – pre-heating
3 Control lamp – left indicator
4 Display / sprinkler volume / max. speed / hour counter / fault display
5 Control lamp – right indicator
6 Control lamp – parking light
7 Control lamp – dipped lights / main beam
8 Warning lamp – coolant temperature
9 Warning lamp – engine oil pressure
10 Warning lamp – battery charge control
11 Warning lamp – diesel level on reserve
12 Diesel level gauge
13 Warning lamp – brake / feed pressure
14 Warning lamp – water level on reserve
15 Control lamp centre position of front roller drum
16 Control lamp centre position of rear roller drum
- 26 -
Cabin panel keys
Working (tortoise)/ traffic (hare) pre-selection switch:

Functions which could endanger traffic are not available in the traffic position
(vibration, sprinkling, crab drive steering mode, cabin traversing, roller drum
lighting, gritter, edge cutter). Braking behaviour is adjusted to meet legal
regulations.
Work ramp selection key (EOL):

The softer work ramp can be selected using this key. The green lamp draws
attention to this condition.
Attention: The roller demonstrates sluggish braking behaviour in this mode.
Parking brake:
The brake can be briefly activated and the diesel engine simultaneously brought
to idle using this key. As long as the red lamp (stop indicator) is activated the
machine cannot be driven. By pressing this key anew the red lamp extinguishes
and the machine can be driven again.
As long as the emergency stop circuit (seat contact and armrest switch) is not
closed, the parking brake cannot be released.
Using the parking brake the roller can be held at an angle until the engine is
switched off.
Attention: The key may only be pressed at low speed (< 2 km/h).
Vibration / gritter pre-selector switch:

1
To operate the integrated gritter, this switch must be in the gritter position (2).
Vibration is not possible in this switch position.
Scatter range regulation:

The green lamp indicates that the gritting disk is being driven.
Using the rotary switch the speed of the gritting disk and thus the grit volume can
be regulated.
ACE
Control element for ACE, Ammann Compaction Expert
(description in separate operating manual)
To %
Tu
kB f
E
- 27 -
Note
- 28 -
OPERATION
- 29 -
MFL driver’s seat
1 Weight adjustment
Turn hinged lever (1) to the left (+);
seat suspension will get harder.
Turn hinged lever (1) to the right (-);
seat suspension will get softer.
3
2 Rotating the driver’s seat
Pull lever (2) up and turn the seat into the
desired position.
2 Caution: the seat only engages every 10°.
3 Back rest adjustment

At the left of the seat cushion, pull lever (3) up
and adjust the back rest to the desired position.
1
4 Forward/backward seat and console

adjustment
Pull lever (4) up and adjust the seat and the
console to the desired position.
5 Seat forward/backward adjustment

Pull lever (5) up and adjust the seat cushion to
the desired position.
4
5
6 Transverse adjustment including
console
Press one of the two levers (right/left) down
with the foot and adjust the seat to the desired
position. Ensure that the seat engages!
1
WARNING
Never adjust the driver’s seat whilst the roller is operating.
Ensure that the seat engages in each position and is secured.
- 30 -
Driver’s seat with EOL
1 Weight adjustment
Turn hinged lever (1) to the left (+);
• seat suspension will get harder.
Turn hinged lever (1) to the right (-);
• seat suspension will get softer.
2 Rotating the driver’s seat

Pull lever (2) up and turn the seat into the
desired position.
Caution: the seat only engages every 10°.
3 Back rest adjustment

At the left of the seat cushion, pull lever (3) up
and adjust the back rest to the desired position.
1 3 2
4 Forward/backward seat and console

adjustment
Pull lever (4) up and adjust the seat and the
console to the desired position.
5 Seat forward/backward adjustment

Pull lever (5) up and adjust the seat to the
desired position.
6 Transverse adjustment including

console
Press one of the two levers (right/left) down
5 with the foot and adjust the seat to the desired
position. Ensure that the seat engages!
4
WARNING
Never adjust the driver’s seat whilst the roller is operating.
Ensure that the seat engages in each position and is secured.
- 31 -
Starting the engine
Ignition switch
P Parking
0 Off
I Ignition on
II Pre-heating
III Starts the engine
Emergency off switch

As long as the emergency off switches (1) are
1 1
pressed, the diesel supply is interrupted and the
engine cannot be started.
e NOTE
After starting the engine is at idle speed.
Start procedure
Turn the ignition key clockwise to position III
until the engine runs.
If the outside temperature drops to below 0° C
(32 F), first turn the ignition key to position II,
hold for about 30 secs and then turn to position
III.
- 32 -
Emergency off
Position of emergency off switch

The two emergency off switches (1) are located
1 to the right and left of the drive panel.
Activating the emergency off

In emergencies, bring the machine to a stop by
pressing one of the emergency off switches.
The engine stops. The machine must be
restarted.
Releasing the emergency off

Turn the emergency off knob lightly in the
direction of the arrow until it unlocks.
- 33 -
Display
Operating hours counter

After switching on the ignition the current
operating hours appear in the display.
Stop
This display appears if the emergency stop
circuit (emergency stop switch, seat contact
switch, armrest switch) is not closed or the
parking brake has been activated (red lamp in
the cabin panel).
EOL:
If the speed pre-selection is increased or
decreased, the selected travel speed is shown
permanently in the display, as long as the
sprinkler is not turned on.
The travel speed can be altered by steps of

0.5 km/h between 2.0 km/h and 10.0 km/h.
MFL:
Speed indication is not possible for the multi-
function operating lever. The display continues
to show operating hours.
- 34 -
Turning off the engine
Idle speed
The engine must first be brought to idle speed
by activating the brake key.
Turning off the engine

Turn the ignition key anti-clockwise to
position 0.
Parking position
The hazard flashers and parking lights can be
switched on in parking position.
The ignition key can also be removed in parking

position.
- 35 -
Driving / mechanical service brake
1
0
2
Driving
1 Forwards
Move the reversing lever slowly forwards from the zero position (0) to position (1).
Speed 0 - 10 km/h.
2 Reverse
Move the reversing lever slowly backwards from the zero position (0) to position (2).
Speed 0 - 10 km/h.
Service brake
Activating the service brake

Bring the reversing lever slowly from either position (1) or position (2) into zero position (0).
The machine is automatically hydrostatically braked.
- 36 -
Driving / electric service brake
2
0
Driving
1 Forwards
Move the operating lever slowly forwards from the zero position (0) to position (1).
Speed 2 - 10 km/h, according to display setting.
2 Reverse
Move the operating lever slowly backwards from the zero position (0) to position (2).
Speed 2 - 10 km/h, according to display setting.
Service brake
Activating the service brake

Bring the operating lever slowly from either position (1) or position (2) into zero position (0).
The machine is automatically hydrostatically braked.
- 37 -
Vibration control
Vibration pre-select keys

2 3
1 1 Vibration front
2 Vibration rear
3 Automatic vibration:
This function hinders vibration when stood
still and when reversing
4 Big amplitude preselect
After the desired vibration preselect has been

set, the vibration can be switched on / off using
key 1 on the corresponding operating lever.
1 1
Automatic vibration
If automatic vibration was preselected using key
2
1, the yellow lamp lights (2). If vibration is
switched on the yellow lamp flashes until the
speed required for vibration is reached.
Speed indication for automatic vibrations.

Vibration commences at:
EOL: Work ramp not lit = 4 km/h

Work ramp lit = 2.5 km/h
MFL: approx. 4 km/h
- 38 -
Sprinkling
1 1 Water tank
Fill the water tank (1) with water front and rear.
Switching the sprinkling on/off

The sprinklers are switched on/off with the
3
key (1).
Interval sprinkling is operated with keys (2) and
(3).
The water volume is reduced using key (2)
(longer pauses).
• The water volume is increased using key (3)
(shorter pauses).
2 1 • The sprinkling pause can be altered from 0 to
18 seconds in 2 second steps.
The sprinkling time (work phase) is set to 4
seconds and cannot be modified.
Display
Sprinkling quantity display
• 1 bar = little water
• 10 bar = a lot of water
e NOTE
The work phase is set (4 secs) and cannot be
modified.
- 39 -
Emergency sprinkling
In the case of a defect in the front or rear sprinkler system, water pump or shut-off valve, the
sprinkler can be switched to emergency sprinkling.
The roller can now be operated further, whereby water constantly runs on to the roller drum
with the emergency sprinkling switched on.
5 1 Water pump
4
2 Shut-off valve
3 Water filter
4 Drain cock
5 Emergency sprinkling switch-over valve
1
3 2
Procedure
1 Emergency sprinkling switch-over valve (1) is
switched from position b to position a.
Position a = emergency sprinkling

Position b = pressure sprinkling
a b
e NOTE
The sprinkling time can vary according to the amount of water in the front or rear tank.
- 40 -
Steering modes / steering zero position
Steering modes
The type of steering function can be selected by

means of keys 1 and 2
21
Key 1: Front steering only, this function is
1
indicated by the key lamp.
Key 2: Rear steering only, this function is

indicated by the key lamp.
If both keys are inactive, the roller steering

synchronously with both axles.
If the steering mode is changed, the last

steering mode remains active until the required
1 roller drum position is reached.
This procedure is indicated by flashing
lamps (1).
1
Steering zero position display
Roller drum zero position

1
If the front roller drum is in the zero position,
2
the yellow control lamp (1) in the display is lit.
If the rear roller drum is in the zero position, the

yellow control lamp (2) in the display is lit.
- 41 -
Traction aid (flow divider)
The flow divider ensures equal drive of the front

and rear wheels and thus avoids free rotation of
one wheel.
1 This function is useful for negotiating inclines

with poor adhesion qualities (e.g. loading the
roller via a loading ramp).
By activating the foot switch (1) the “Traction

aid“ function becomes active and the driver is
made aware of this by an audible signal.
ATTENTION
The traction aid is only active as long as the foot switch is activated. This function is not
required in normal operating mode. If constantly activated the hydraulic system is additionally
unnecessarily heated.
Only engage the traction aid when the machine is stopped.
The installed locking function does not operate from the left to the right wheel half on split
wheels.
- 42 -
Crab steering
The “crab steering” function is activated by

key 1.
ATTENTION
This operating mode should only be selected when needed.
Because the roller wheels are offset extra attention by the operator is required.
If the key is switched off, the roller returns to normal operating mode. This procedure is
indicated by a flashing yellow lamp.
After reaching normal operating mode the pre-selected steering type is assumed.
If the work / traffic preselect key is turned to the

traffic (hare) position with the crab steering
activated, the crab steering mode is
automatically deactivated (automatic reset).
- 43 -
Crab steering roller drum
Electric adjustment of rear roller drum

Key 1: the rear wheel is adjusted to the left.
Key 2: the rear wheel is adjusted to the right.

2
1 2
The rear roller drum moves to the zero position.

It can be adjusted further.
ATTENTION
This process can only be interrupted by the
emergency stop key (for EOL only).
Adjusting whilst traveling

After pressing the crab steering keys (1) or (2)
2
on the operating lever, the rear axle moves in
the desired direction.
1 During adjustment the steering acts via the

steering wheel on the front axle.
1
2
- 44 -
Cabin traverse
1 2
EOL
MFL
If key (1) on the operating lever is pressed, the complete cabin traverses left, in direction of
travel.
If key (2) on the operating lever is pressed, the complete cabin traverses right, in direction of
travel.
The cabin continues to move right or left as long as a key is pressed.
Displacement: left/right ± 300 mm.
e NOTE
The cabin can only be moved with the engine running (idle or working speed).
ATTENTION
When the cabin is moved the center of gravity of the machine is also displaced.
- 45 -
Cabin operating switches
The switch combination is located at the right of

the working panel.
Switches
1 Front wiper on / off
2 Front windscreen washer on / off
3 Rear wiper on / off
4 Rear windscreen washer on / off
1 2 3 4
5 Cabin ventilation on/off

1st stage: Weak ventilation
2nd stage: Strong ventilation
6 Revolving light (according to customer’s
wishes)
7 According to customer’s wishes
8 According to customer’s wishes
5 6 7 8
Three-stage switch for interior lighting

Stage:
1 Interior lighting on
0 Interior lighting off
2 Interior lighting on
2
1
0
- 46 -
Options
Gritter Anti-adhesive
Edge cutter
Temperature measurement device
- 47 -
Gritter
Turning on the gritter when starting the

1 roller
3 • Start the diesel engine
• Turn the pre-selection switch (1) on the
gritter cabin panel to the gritter position. Turn
the gritter on and off using the vibration key
(3) on the reversing lever.
2
• The gritter speed can be infinitely adjusted
4 3 (0 - 560 r.p.m.) by means of the rotary
switch (4).
• As soon as the gritting disk rotates, this is
indicated by the lamp (2).
Gravel volume regulation

The gravel volume can be adjusted using the
rocker switch.
1
• Up (1) = more grit
• Down (2) = less grit
e NOTE
This function can only be pre-selected
(switched on) if the plug couplings (1) are
connected.
If the gritter is pre-selected the vibration is
automatically switched off.
1
- 48 -
Edge cutter
Electrical operating lever version EOL:
Lowering the edge cutter

The side cutter lowers as long as button (1) in
the arm rest is pressed.
1 2 Raising the edge cutter

The side cutter lifts as long as button (2) in the
arm rest is pressed.
Edge cutter sprinkler

Key (3) in the armrest switches the water
3 supply to the edge cutter on/off (continuous
sprinkling).
Multi-function operating lever version MFL:
Lowering the edge cutter

The side cutter lowers as long as button (1)
beside the driver’s console is pressed.
Raising the edge cutter

2
The side cutter lifts as long as button (2) beside
the driver’s console is pressed.
3
Edge cutter sprinkler
1 Using the rotary knob (3) beside the driver’s
console switches the water supply to the edge
cutter on/off (continuous sprinkling).
WARNING
Persons are not allowed in the hazard area
when raising and lowering the edge cutter.
- 49 -
Anti-adhesive
Anti-adhesive sprinkler
2 1
The anti-adhesive pump is switched on/off with
key (1) in the operating panel (key function).
Depending on how the combi machine is
equipped (front or rear pneumatic types), the
front or rear anti-adhesive pump is switched on.
Sprinkling
If required, the pneumatic wheel axle can be
sprinkled with water by pressing key (2).
e NOTE
Anti-adhesive is a water solvable specialised liquid for asphalt compaction rollers. The anti-
adhesive ensures an effective separation between the rollers/pneumatic surfaces and the
bitumen course.
Mixing anti-adhesive and water:

• The anti-adhesive (concentrate) is always added to the water.
Advantages of anti-adhesive:
• No tearing of the course thanks to the special separating effect.
• Extremely low anti-adhesive consumption.
• The course can be worked at higher temperatures.
• Lower shocking to the course due to lower water consumption.
• Anti-adhesive does not attack the pneumatic tyre rubber.
• Penetration of superfluous anti-adhesive has no subsequent negative effects.
• The anti-adhesive is biodegradable.
Anti-adhesive designations
Manufacturer Description Quantity Mixing ratio Part number

RHODORSIL RHODORSIL EMULSION E1P 25 kg 1.5 : 100 1-951318
- 50 -
Temperature measurement device
Rotary switch (1) in position “0”:

Asphalt temperature measurement device is switched off
Rotary switch in position “1”:

Asphalt temperature measurement device is switched on
Current asphalt temperature is displayed
e NOTE
When the ignition is off the asphalt temperature measurement device is always switched off.
- 51 -
Note
- 52 -
MAINTENANCE
- 53 -
Important notes
ATTENTION
The battery must be disconnected before
commencing welding work on the machine.
Otherwise, the electronic controls may be
damaged!
CAUTION
If hydraulic hoses need replacement on a machine operating with HE
synthetic esters, only those declared by the supplier as compatible
with synthetic esters may be used.
Changing used machines to use with biodegradable

hydraulic fluids is prohibited!
ATTENTION
Never spray electronic components with the

water jet!
- 54 -
Roller maintenance
e NOTE
Regular inspections and maintenance are absolutely essential for perfect roller operating
safety. The following table shows the inspections to be carried out and their intervals.
After 10 operating hours (daily) 1 2 3

• Engine oil level • •
• Coolant level • •
• Fuel level • •
• Hydraulic oil level • •
• Sprinkler system • •
• Roller drum scraper • •
• Roller drums / tyre pressure • •
After 50 operating hours (weekly)

• Air filter element • •
• Battery electrolyte level • •
• Hydraulic oil filter •
After 500 operating hours (annually)

• Vibroshaft gear oil •
•
• Hydraulic oil / Filter st
(1 time)
•
• Filter cartridge 1-521752 st
(1 time)
• Steering crown / steering cylinder •

• Frequency •
After 1000 operating hours (annually)

•
• Hydraulic oil / filter nd
(2 time and subs.)
•
• Filter cartridge 1-521752 nd
(2 time and subs.)
• Cabin movement •
• Side cutter •
1 Check
2 Top up / clean / lubricate
3 Replace
e NOTE
Furthermore, please observe the Yanmar engine operating instructions and the maintenance
tasks and intervals given there.
- 55 -
Yanmar engine maintenance
every every every every every

Part
Description daily
50 hrs 250 hrs 500 hrs 1000 hrs 2000 hrs
Check and top up fuel-level ○

Fuel system
Fuel filter and check ○

water
separator clean ○
Replace fuel filter element ○
Check engine oil level ○

Lubricating
oil system
○ ○
Replace engine oil st
(1 time)
nd
(2 time and subs.)
○ ○
Replace engine oil filter st
(1 time) nd
(2 time and subs.)
Check cooling water ○

Cooling system
Check and clean cooling fins ○

○ (clean)
for soiling
Check v-belt ○
Replace coolant ○
Check and clean cooling

●
system
Check for fuel, lubricant, and
○
coolant leaks
Check and replace oil and water
●
pipe
clean ○
(if very dusty) ○
Air filter
Air intake
system
element ○ ○
replace (if very dusty)
Clean fan ●
Check control and warning
system
○
Electr.
lights
Check battery electrolyte ○
Adjust inlet and outlet valves ●

Check correct operation of
●
pump
injection nozzle
Fuel
Check commencement of
●
fuel injection pump
The procedures marked with a black dot (●) must be completed by an authorised Yanmar
dealer.
Furthermore, please observe the Yanmar engine operating instructions and the detailed
information given there.
- 56 -
Service parts and tools AV75 / AV95
AV75 engine type 4TNE98-AMM

Description Number Part number
Valve cover gasket 1 129900-11310
Oil filter 1 129150-35151
Fuel filter 1 119000-55600
V-belt 1 25132-004100
Outer air filter element 1 129062-12560
Inner air filter element 1 119005-12571
Water separator 1 121850-55800
Stop solenoid 1 129953-77803
AV95 engine type 4TNE106-AMM

Valve cover gasket 1 123900-11310
Oil filter 1 119005-35100
Fuel filter 1 119000-55600
V-belt 1 123900-42480
Outer air filter element 1 942708
Inner air filter element 1 942709
Water separator 1 120324-55750
Stop solenoid 1 129953-77803
Service parts AV75 / AV95

Hydraulic oil filter 1 921199
Filter cartridge 1 521752
Ventilation filter on hydraulic tank 1 494635
Venting plug by vibration motor 2 923646
Tools AV75
Frequency tester (Sirometer) 1 923647
Pressure hose DN 12 x 750 1 495060
Straight screw union GES 15L ½“ 1 901064
Tools AV95
Frequency tester (Sirometer) 1 923647
Nipple GF 530 DN ½“ x 250 1 922477
Elbow 45° GF 120 DN ½“ 1 905284
- 57 -
Opening the engine compartment door
1
Locking device
Open the locking device (1), which is located on
the side of the door.
Opening
Open the engine compartment door.
WARNING
Never open the engine compartment door with
the engine running.
Danger of serious injury to hands and

fingers!
WARNING
Only work on a cool engine.
Danger of burns!
- 58 -
Consumables, tightening toques
Consumables
Description Make Quantity Part number
Engine oil Motorex Topaz SAE 15W50 1l 921197
Grease (vibrocasing) Blasolube 371 900 g 371
Grease (vibrocasing) Blasolube 371 14 kg 920266
MOTOREX Compound Plus ISO
Gearbox oil 1l 920255
220
High temperature grease MOTOREX 182 17.5 kg 923431
High pressure grease MOTOREX 3000 17 kg 922672
Anti-freeze Motorex green 30 l 922341
e Bolt adhesive Loctite 243 (blue) 50 ml 907977
e Bolt adhesive Loctite 243 (blue) 250 ml 907975
e Bolt adhesive Loctite 262 (red) 50 ml 907978
e Bolt adhesive Loctite 262 (red) 250 ml 907979
Colour spray RAL 1016 sulphur yellow 400 ml 922700
Colour spray RAL 6033 turquoise blue 400 ml 922701
Glass adhesive Sikatech Ultrafast 310 ml 923215
Cleaner SIKA Cleaner 205 1l 923216
ATTENTION
• Unless instructed otherwise, all bolts must be secured with Loctite 243/blue. (Loctite
262/red for nuts and bolts of rubber bearings).
Standard tightening torques
Description Strength class Torque in Nm

M6 8.8 10
M8 8.8 25
M10 8.8 49
M10 10.9 67
M12 8.8 86
M12 10.9 117
M16 8.8 210
M16 10.9 290
M20 8.8 410
- 59 -
Engine compartment fuses / cabin top
Engine compartment fuses

The fuses are located in the engine
1 2 3 4 5 compartment above the drive pump.
1 Pull-in solenoid Timer F1 (60A /

950884)
2 I/O box “engine” F2 (60A / 950884)
3 I/O box “rear” F3 (60A / 950884)
4 I/O box “front” F4 (60A / 950884)
5 Cabin F5 (60A / 950884)
6 7 6 ACE F6 (40A / 950883)
7 Pre-heating F7 (100A / 950885)
Engine compartment relays

1 Relay (K31), stop solenoid
2 Timer (K30) for the stop solenoid relay.
3 Starter relay (K14), 70 A
3
1
2
Cabin fuse bottom

The fuse is located in the lower half of the
driver’s console
1 Control F10 (7.5A / 921718)

1
ATTENTION
Always disconnect the supply when working on
b the electrical system.
Battery cut-off switch

The battery cut-off switch is located on the
a chassis behind the left engine compartment
door.
a) Supply off
b) Supply on
The key can only be removed in the off position.

- 60 -
Cabin fuses top
The fuse box (1) is located below the right sun

visor.
1 Main fuse F106 (30A)

4 5 6
Wiper, front
Wiper, rear
Windscreen washer, front and rear,
Radio (optional), interior lighting
Blower: Heating / ventilation, cigarette
lighter
1 2 3 5 Main fuse F110 (10A)
Revolving light (optional)
Work light (optional)
1 1 Fuse / metal fuse strip

1 Fuse defective
2 Fuse OK
ATTENTION
Always disconnect the supply when working on
the electrical system.
b
Battery cut-off switch
The battery cut-off switch is located on the
chassis behind the left engine compartment
a door.
a) Supply off
b) Supply on
The key can only be removed in the off position.
- 61 -
Hydraulic oil and filter change
ATTENTION
Always replace oil and filter at the same time.
1 First oil and filter change after 500, then every
1000 operating hours.
At least once a year.
Ventilation filter
Unscrew the ventilation filter (1). If the
ventilation filter is closed, oil cannot be filled.
Oil drain plug

Unscrew the oil drain plug (2) and drain the oil
into a drip tray. Replace the oil drain plug.
3 Hydraulic oil filter change

Loosen and remove the hydraulic oil filter (3).
Change the hydraulic oil filter when the clogged

filter indicator (4) needle is in the red area with
the hydraulic oil at operating temperature (at full
engine revs).
Hydraulic pressure filter

Unscrew the reservoir (5) and mount the new
Filter cartridge (1-521752).
Hydraulic oil
Fill with new hydraulic oil and screw on the new
hydraulic ventilation filter (1) (1-494635).
5
e NOTE
When filling new hydraulic oil, the oil must be pre-filtered and correspond to purity class 8
according to NAS 1638 or 17/14 according to ISO/DIN 4406.
- 62 -
Vibrating roller drum AV75
Vibroshafts – oil change every 500 h, at least

once a year.
1
Position the front or rear roller drum so that the

2 oil drain plug (2) is at the bottom.
The oil level sight glass (1) must be on the right

of the roller drum.
Procedure
1 Remove the venting plug (3).
3 2 Remove the oil drain plug (2) and drain the

oil into a drip tray.
3 Replace the oil drain plug.
4 Remove the oil filler plug (4).

Fit the oil filler hose (vehicle tools) and fill
with oil.
4 5 Check the oil level in the oil level sight

glass (1).
6 Remove the oil filler hose and screw in the

oil filler plug (4). Screw in the new venting
plug (3) (1-923646).
Oil quantity:
• At 2 amplitudes: 4.4 l gearbox oil

• For ACE wheel: 3.3 l gearbox oil
- 63 -
Vibrating roller drum AV95
Vibroshafts – oil change every 500 h, at least

1 once a year.
Position the front or rear roller drum so that the

oil drain pipe with the drain plug (2) is at the
bottom.
Procedure
2 1 Remove the venting plug (1).
2 Remove the oil drain plug (2) from the

drain pipe and drain the oil into a drip tray.
3 Replace the oil drain plug (2).
4 Remove the oil filling plug at the vibropipe.

5 Screw in the straight hose union (vehicle
tools) and fill with oil.
6 Check the oil level in the oil level sight
glass Ë.
7 Remove the hose union and screw in the
Ë sealing plug.
8 Replace the new venting plug (1)
(1-923646).
Oil quantity:
• At 2 amplitudes: 8.0 l gearbox oil

• For ACE wheel: 7.3 l gearbox oil
- 64 -
Lubricants
Synth.
hydraulic oil
Hydraulic oil Gearbox oil Grease
on the basis of
Estern HE
ISO VG 46 HVLP ISO 15380 HEES ISO VG 220

Standard DIN 51524 T3 DIN 51517 T3 CLP
LI NL GI 2EP
AC: Transfer
Drive and vibration Drive and vibration chamber, roller
Application hydraulics hydraulics drum
---
AVH: Vibroshaft
AGIP Amica 46 --- Blasia 220 Longtime 2
BLASER Blasol 148 --- Blasol 237 Blasolube 472
Energol GR-XP Energrease LS-LP

BP Bartran HV 46 ---
220 2
CASTROL Hyspin AWH 46 --- Alpha SP 220 Castrol LMX2
ESSO Univis HP 46 --- Spartan EP 220 Beacon EP2
MOBIL Mobil DTE 15 --- --- ---
Gear Compound
MOTOREX Corex HV 46 ---
Plus 220
190 EP
PANOLIN HLP Universal 46 HLP Synth 46 Mecano 220 ---
SHELL Tellus T 46 --- Omala 220 Alvania EP2
TOTAL Equivis ZS 46 --- Carter EP 220 ---
ATTENTION
Synthetic hydraulic fluids may only be used if the roller was originally filled with these fluids!
Other oils may not be used under any circumstances!
- 65 -
Towing
1 1
2
2
The roller may only be towed by the eyes (1) intended for this purpose.
For transport, the roller may only be fixed to the eyes (2) intended for this purpose.
WARNING
Persons should not linger beneath suspended
loads!
Use only sturdy ramps suited to the weight of
the roller when loading for transport purposes.
e NOTE
Correctly chock the roller on transport vehicles against rolling, lateral slipping and
overturning.
- 66 -
Towing the AV75
3
1 WARNING
Secure the vehicle against rolling!
Short circuit the hydraulic system:

• Loosen the securing nuts (2) on the two
2 pressure limiting valve cartridges (1).
• Screw in the interior hexagonal screw (3)
until it is level with the securing nut (2).
1 • Retighten the securing nut (2).
The brake valve is located at the right of the

engine compartment
• Loosen the securing nut with the hexagonal

spanner.
• Using the allen key, turn the interior

hexagonal head screw out be approximately
two turns.
• Retighten the securing nut.
Turn the ignition to parking (position P on

ignition), the emergency stop circuit must be
closed (arm rest, seat contact, emergency stop
switch closed).
Simultaneously activate the front/rear steering

keys (1) briefly.
1 1
Then turn the steering wheel to the left until the

brake / feed pressure warning lamp in the
operating panel goes out.
ATTENTION
Max. towing speed 3 km/h.
Max. towing distance 500 m.
- 67 -
Towing the AV75
Leaving the towing mode

The brake can be reactivated with the
emergency stop and the towing mode can be
left by means of the ignition. (Ignition at
position 0)
Loosen the securing nuts (2) on the two

pressure limiting valve cartridges.
1 Unscrew the interior hexagon head screw (1)

until it stops and secure again with the securing
nut (2).
2

engine compartment

spanner.

hexagonal head screw all the way in.
- 68 -
Towing the AV95
1
WARNING
Secure the vehicle against rolling!
Short circuit the hydraulic system:

• Loosen both pressure limiting valve
1 cartridges (1) (22 spanner size) by two turns.

engine compartment

spanner.

hexagonal head screw out be approximately
two turns.
Turn the ignition to parking (position P on

ignition), the emergency stop circuit must be
closed (arm rest, seat contact, emergency stop
switch closed).
Simultaneously activate the front/rear steering

keys (1) briefly.
1 1
Then turn the steering wheel to the left until the

brake / feed pressure warning lamp in the
operating panel goes out.
ATTENTION
Max. towing speed 3 km/h.
Max. towing distance 500 m.
- 69 -
Towing the AV95
Leaving the towing mode

The brake can be reactivated with the
emergency stop and the towing mode can be
left by means of the ignition. (Ignition at
position 0)
1
Retighten both pressure limiting valve
cartridges (1) (22 spanner size).

engine compartment

spanner.

hexagonal head screw all the way in.
- 70 -
Water tank, sprinkling system, frost hazard
1 1 Cleaning
In case of soiling of the front or rear sprinkling
2/3 2/3 system, clean the water tank (1), water filter (2)
or sprinkling pipes (3).
2 If the front or rear water filters are soiled loosen

the sight glass (1) at the water filter housing
and remove the water filter element (3).
1 Clean the sight glass (1) and water filter
3 element (2) and reassemble in reverse order.
ATTENTION
Frost hazard
If there is a frost hazard completely drain the sprinkling system (water tanks, water filters and
sprinkling pipes) and remove the filter element from the water filter.
Procedure
1 Drain the water in the front and rear water tanks (remove the drain cover from the water
tank).
2 Remove the sight glass from the front and rear water filter housing.
3 Remove the front and rear water filter elements.
4 Switch on the sprinkler to drain the remaining water from the system.
- 71 -
Note
- 72 -
ERROR MESSAGES
- 73 -
Control and warning lamps
ATTENTION
The engine oil pressure warning lamps and the battery charging control must light up when
the ignition is switched on. They must extinguish as soon as the engine is started.
Battery charging control lamp lights up

If the battery charging warning lamp and the warning signal activate during operations or do
not extinguish after starting the engine, the engine must be immediately switched off,
otherwise it will stop automatically after 30 secs.
• Stop the engine and check the tightness / condition of the v-belt.
• If, after carrying out these checks, the battery charging lamp is still lit, call a specialist.
Insufficient engine oil pressure

If the engine oil pressure warning lamp and the warning signal activate during operations or
do not extinguish after starting the engine, the engine must be immediately switched off,
• Check the oil level and inspect the engine for leaks.
• If the oil level is correct, call a specialist.
- 74 -
High coolant temperature warning lamp (engine overheating)

If the coolant temperature warning lamp and the warning signal activate during operations,
the engine must be immediately switched off, otherwise it will stop automatically after 30
secs.
WARNING
• Allow the engine to cool before removing the radiator cap (see ‘’Safety / maintenance”).
• Examine the cooling system for leaks and the radiator / expansion tank for the correct
level.
• If no faults are detected, call a specialist.
Insufficient brake / supply pressure

If the brake / supply pressure warning lamp and the warning signal activate whilst driving or
do not extinguish after starting the engine, the engine must be immediately switched off,
• Check if the EMERGENCY STOP switch has been released.
• If, after carrying out this check, the warning lamp is still lit, call a specialist.
STOP fault message and BRAKE / SUPPLY PRESSURE warning lamp: If these signals
suddenly appear after the engine has been started or whilst driving, the roller must not be
driven any further.
Possible cause: The EMERGENCY STOP circuit is open!
- 75 -
Warning lamp for air filter soiling

If the air filter soiling warning lamp lights up during operating, the engine must be
immediately switched off!
• Stop the engine and check the air filter for soiling.
• Replace the air filter element if soiled.
• If, after carrying out this check, the warning lamp is still lit, call a specialist.
Engine pre-heating control lamp

The control lamp lights if the engine is pre-heated with the ignition at position II for ambient
temperatures below 0°C.
Engine pre-heating takes approximately 15 secs. The control lamp then extinguishes
automatically.
- 76 -
Fault display
If the control system recognises one or more

faults, this is displayed by means of a flashing
numerical code and two lamps in the instrument
panel display:
The fault indicator extinguishes if:

• the fault is rectified
• if the function is left in which the fault occurred
Example:
Fault “58“ for the front left roller drum can only be displayed if the roller drum lighting is
switched on.
If several faults occur they are displayed in sequence.

Fault code
Diagram
Diagram
code
page
Element name [D] Fault description Pos. on roller
No communication I/O box

10 CAN connection to "engine" I/O box 10 Engine comp.
connection “engine”
I/O box
11 Logic feed to "engine" I/O box missing Interruption 10 Engine comp.
“engine”
12 Solenoid, pump, forwards driving Fluctuating current Y25 2 Engine comp.
Open circuit, short
13 Solenoid, pump, forwards driving Y25 2 Engine comp.
circuit
14 Solenoid, pump, rearwards driving Fluctuating current Y26 2 Engine comp.
Open circuit, short
15 Solenoid, pump, rearwards driving Y26 2 Engine comp.
circuit
Open circuit, short
16 Valve, brakes Y35 2 Engine comp.
circuit
Open circuit, short
17 Valve, longitudinal flow divider Y30 2 Engine comp.
circuit
Open circuit, short
19 Valve, emergency stop Y31 2 Engine comp.
circuit
20 Solenoid, pump vibration small amplitude Fluctuating current Y27 2 Engine comp.
Open circuit, short
21 Solenoid, pump vibration small amplitude Y27 2 Engine comp.
circuit
22 Solenoid, pump vibration big amplitude Fluctuating current Y28 2 Engine comp.
Open circuit, short
23 Solenoid, pump vibration big amplitude Y28 2 Engine comp.
circuit
Open circuit, short
24 Valve, front vibration Y16 2 Engine comp.
circuit
Open circuit, short
25 Valve, rear vibration Y17 2 Engine comp.
circuit
brief communication I/O box
30 CAN connection to "engine" I/O box - Engine comp.
interruption “engine”
Open circuit, short
31 Valve, steering rear left Y1 2 Engine comp.
circuit
- 77 -
Fault display
Fault code
Diagram
Diagram
code
page
Open circuit, short

32 Valve, steering rear right Y2 2 Engine comp.
circuit
Open circuit, short
33 Valve, steering rear right Y3 2 Engine comp.
circuit
Open circuit, short
34 Valve, steering rear left Y4 2 Engine comp.
circuit
Open circuit, short
35 Valve, synchronous steering Y5 2 Engine comp.
circuit
Open circuit, short
36 Valve, synchronous steering Y6 2 Engine comp.
circuit
Open circuit, short
37 Valve, steering rear Y7 2 Engine comp.
circuit
Open circuit, short
38 Valve, cabin traverse left Y51 3 Engine comp.
circuit
Open circuit, short
39 Valve, cabin traverse right Y52 3 Engine comp.
circuit
Open circuit, short
41 Valve, cabin traverse lock Y60 3 Engine comp.
circuit
Open circuit, short Chassis engine
42 Horn B3 2
circuit front
Open circuit, short
43 Valve, edge cutter up Y41 3 Engine comp.
circuit
Open circuit, short
44 Valve, edge cutter down Y42 3 Engine comp.
circuit
Open circuit, short Chassis front /
45 Valve, edge cutter sprinkler Y54 3
circuit rear
Open circuit, short
46 Valve, edge cutter, front / rear switch-over Y40 3 Engine comp.
circuit
Open circuit, short
47 Valve, gritter Y18 3 Engine comp.
circuit
Open circuit, short
48 Valve, anti-adhesive Y53 3 Engine comp.
circuit
50 CAN connection to "front" I/O box 10 Chassis front
connection “front”
Open circuit, short Lamp array
52 Left dipped lights E16 4
circuit front
53 Right dipped light E15 4
circuit front
54 Left main beam E17 4
circuit front
55 Right main beam E18 4
circuit front
56 Front left indicator E7 4
circuit front
57 Front right indicator E8 4
circuit front
Open circuit, short Front roller
58 Front left roller drum lighting E27 4
circuit drum
Open circuit, short Front roller
59 Front right roller drum lighting E28 4
circuit drum
60 CAN connection to "front" I/O box - Chassis front
interruption “front”
- 78 -
Fault display
Fault code
Diagram
Diagram
code
page
Valve, sprinkling front / pump, sprinkling Open circuit, short Y15 /

61 4 Chassis front
front circuit M15
70 CAN connection to "rear" I/O box 10 Chassis rear
connection “rear”
72 Reversing light left E25 6
circuit rear
73 Reversing light right E26 6
circuit rear
74 Brake light left E21 6
circuit rear
75 Brake light right E22 6
circuit rear
76 Indicator rear left E9 6
circuit rear
77 Indicator rear right E10 6
circuit rear
Open circuit, short Roller drum
78 Roller drum lighting, rear left E29 6
circuit rear
Open circuit, short Roller drum
79 Roller drum lighting, rear right E30 6
circuit rear
80 CAN connection to "rear" I/O box - Chassis rear
interruption “rear”
Valve, sprinkling rear / pump, sprinkling Open circuit, short Y14
81 6 Chassis rear
rear circuit M14
Sensor, zero position and displacement S92,
82 Sensor signal missing 6 Chassis rear
Roller drum rear S93,
83 Sensors, displacement roller drum rear Sensor signal missing S93 6 Chassis rear
85 Engine, gritter, funnel adjustment (L)
circuit
M10 6
rear
86 Engine, gritter, funnel adjustment (R) M11 6
circuit rear
Defective / zero R10
91 Electrical operating lever left (EOL) position maladjusted S83
8 Armrest
Defective / zero R11
92 Electrical operating lever right (EOL) 8 Armrest
position maladjusted S84
Open circuit, invalid
93 Electrical operating lever left (EOL) R10 8 Armrest
range
Open circuit, invalid
94 Electrical operating lever right (EOL) R11 8 Armrest
range
CAN bus blocked
CAN blockage (possible causes:
95 - - -
(CAN communication cannot be initialized) CAN cables, cabin
controls
Open circuit, short
98 Stop-solenoid Y32 1 Engine comp.
circuit
- 79 -
Note
- 80 -
HYDRAULIC
DIAGRAMS
- 81 -
Hydraulics diagram AV95 with MFL
Drwg. 30002171
- 82 -
Hydraulics diagram legend, AV95 with MFL
No. Part number Description

1 390566 Drive pump
2 390562 Vibro pump
3 30000031 Vibro switch valve
4 rear
5 front
6 forwards
7 362305 Brake valve
8 Diesel engine speed
9 390406 Flow divider
10 Tank with cooler
11 Cabin traverse
12 Cabin locking
13 Steering
14 390482 Steering valve with standard crab steering
15 390596 Gear pump
16 Feed pump
- 83 -
Hydraulics diagram AV95 with EOL
Drwg. 30002177
- 84 -
Hydraulics diagram legend, AV95 with EOL

1 390553 Drive pump
2 390562 Vibro pump
4 rear
5 front
6 forwards
10 Tank with cooler
11 Cabin traverse
12 Cabin locking
13 Steering
15 390596 Gear pump
16 Feed pump
- 85 -
Hydraulics diagram AV95 K with MFL
Drwg. 30002165
- 86 -
Hydraulics diagram legend, AV95 K with MFL

1 390566 Drive pump
2 390562 Vibro pump
3 391101 Purge valve
4 rear
5 front
6 forwards
10 Tank with cooler
11 Cabin traverse
12 Cabin locking
13 Steering
15 390596 Gear pump
16 Feed pump
- 87 -
Hydraulics diagram AV95 K with EOL
Drwg. 30002169
- 88 -
Hydraulics diagram legend, AV95 K with EOL

1 390553 Drive pump
2 390562 Vibro pump
4 rear
5 front
6 forwards
10 Tank with cooler
11 Cabin traverse
12 Cabin locking
13 Steering
15 390596 Gear pump
16 Feed pump
- 89 -
Hydraulics diagram AV75 with MFL
Drwg. 30002173
- 90 -
Hydraulics diagram legend, AV75 with MFL

1 Drive pump
390563
2 Vibro pump
4 rear
5 front
6 forwards
10 Tank with cooler
11 Cabin traverse
12 Cabin locking
13 Steering
15 390556 Gear pump
- 91 -
Hydraulics diagram AV75 with EOL
Drwg. 30002175
- 92 -
Hydraulics diagram legend, AV75 with EOL

1 Drive pump
390525
2 Vibro pump
4 rear
5 front
6 forwards
10 Tank with cooler
11 Cabin traverse
12 Cabin locking
13 Steering
15 390556 Gear pump
- 93 -
Hydraulics diagram AV75 K with MFL
Drwg. 30002163
- 94 -
Hydraulics diagram legend, AV75 K with MFL

1 Drive pump
390563
2 Vibro pump
4 rear
5 front
6 forwards
10 Tank with cooler
11 Cabin traverse
12 Cabin locking
13 Steering
15 390556 Gear pump
- 95 -
Hydraulics diagram AV75 K with EOL
Drwg. 30002167
- 96 -
Hydraulics diagram legend, AV75 K with EOL

1 Drive pump
390525
2 Vibro pump
4 rear
5 front
6 forwards
10 Tank with cooler
11 Cabin traverse
12 Cabin locking
13 Steering
15 390556 Gear pump
- 97 -
Note
- 98 -
ELECTRIC
DIAGRAMS
- 99 -
Note
- 100 -
Block diagram / control wiring
AVH (AV75 / AV95) Blatt 0

Blockschaltbild / Verdrahtung Steuerung Index:
File:
- / 12.11.2004
1-30004641.vsd
Editor: D. Müller
RS232 Service Kabine

I/O's
ACE-Anzeige,
"Kabinentableau"
Bedienung div. I/O's Zündschloss,
div. I/O's
ACE-MMI Vorwahl Hundegang,
Splittstreuer-Trichter, ... BAT:
(Leistungsspeisung)
abgesicherte Batterie-
Steuerprint "Kabine"
Aktoren / RS485 speisung für Aktoren
Sensoren Bedientableau I/O's "Sitz" Fahrhebel EFH,
ACE-
Lenkkonsole
K KSG-Bedienung,
Sitzkontakt, Logik-Speisung:
Armlehnen-
Schalter,...
abgesicherte Speisung (7.5A)
Bandage Logik- der Steuerungs-Elektronik
Speisung
CAN BAT
CAN:
BAT
CAN-Bus
CAN
Getriebemotor- Batterie
Steuerung
NOT-AUS
ACE-GMS Motor-Tableau Batterieschalter Option
BAT ACE
BAT
I/O's ACE
CAN BAT BAT
I/O-Box "Vorne" Logik- I/O-Box "Motor" Logik-

I/O's I/O-Box "Hinten"
Speisung Speisung
V M H
NOT-AUS
Relais
CAN
Sicherheitskreis bei NOT-AUS:

I/O's - Fahrventile stromlos
I/O's
- Bremse fällt ein (stromlos)
"Vorne" - Motor stellt ab "Hinten"
I/O's "Motor"
- 101 -
Electrics diagram, Page 1 – Battery supply, engine panel
Batteriespeisung, Motortableau Blatt 1

Batterie, Absicherung, Anlasser, Alternator, Start/Stop-Magnet, Vorglühen Index: - / 12.11.2004
File: 1-30004641.vsd
Editor: D. Müller
[2] Vorglühen
[2] Haltespule
[2] Zündfolge
[2] Start
103
100
109
107
X14 -02
X14 -04
X14 -03
B+ Kupfer-Stromschiene auf Motortableau
15+ 30 30
86 30
F1 F7
G2 M1
103
85 87 118
60A 100A
50 31
D+ 31
129
G1
121
K1 86 87
X14 -05
115
rt rt/ws 85 30
Kupferband
Timer 85 30 F4 F2 F3 F5 F6
sw gb 86 87 60A 60A 60A 60A 40A
K32
K30 K31
S1
123
Betriebsstunden
131
120
B+ (I/O-Box "Hinten")
B+ (I/O-Box "Motor")
B+ (I/O-Box "Vorne")
B+ (ACE-GMS)
(ws) 3 2 (rt)
Y32
B+ (Kabine)
B- (Kabine)
E H R3
101
Kupferband
1
141
143
145
147
051
D32
149
119
113
127
125
133
[2] D+
Chassis X19 Chassis X19 X19 X19 Chassis X16

[10] [10] [10] [10] [10] [5]
1 => D+ 1 X18 199 X19

Y32 3 2
G2 2 => 15+
Massepunkt Masseanschluss
Alternator Stoppsoleonid Motorchassis auf Motortableau
(Ansicht "Front")
- 102 -
Diagram legend, Page 1 – Battery supply, engine panel
Code Element name [D] Pos. on roller part of ...

D32 Diode, free-run holding solenoid Engine panel Engine (periphery)
F1 Fuse, pull-in solenoid (60A) Engine panel Engine (periphery)
F2 Fuse, I/O box “engine” (60A) Engine panel Engine (periphery)
F3 Fuse, I/O box “rear” (60A) Engine panel Engine (periphery)
F4 Fuse, I/O box “front” (60A) Engine panel Engine (periphery)
F5 Fuse, cabin feed (60A) Engine panel Engine (periphery)
F6 Fuse, ACE gear motor (40A) Engine panel Engine (periphery)
F7 Fuse, pre-heating (100A) Engine panel Engine (periphery)
G1 Battery Engine comp. Engine (periphery)
G2 Generator Engine comp. Engine (periphery)
K1 Starter relay Engine panel I/O box “engine”
K30 Timer relay Engine panel Engine (periphery)
K31 Relay, stop solenoid Engine panel Engine (periphery)
K32 Pre-heater relay Engine panel I/O box “engine”
M1 Starter motor Engine comp. Engine (periphery)
R3 Heating coil Engine comp. Engine (periphery)
S1 Switch, battery cut-off switch Engine comp. Engine (periphery)
Y32 Stop soleonid; oull-in and holding solenoid) Engine comp. I/O box “engine”
X14 Pin connector, 24 pin => engine I/O's Engine panel I/O box “engine”
- 103 -
X10, X20
Y25
251 Fahren vorwärts (PWM) CAN-Adresse [Bit 0]
X10 -13 X20 -26
X19
241
X26 -1 X14 -16 /
X26 -3 CAN-Adresse [Bit 1]
Proporz.
X20 -27
Y26
253 Fahren rückwärts (PWM)
201
CAN-Adresse [Bit 2]
X19
243
X10 -14
X26 -2 X14 -17 / X20 -41
X26 -4 0V
Proporz.
Y30
255 X20 -38
Mengenteiler längs
X17
X10 -09
I/O-Box "Motor"
245
-
Lenkung, Vibration, Hupe
+
Ladekontrolle
Y31
251 Kammerkurzschluss (Bremse) X10 -30 [1] D+
X19
101
Asphalttemperatur (ACE), Fahren,
X10 -15
CAN-Adresse, Motorüberwachung,
X14 -01 / 247

X26 -1
X26 -5
Y35
259 Feststellbremse
S6
X10 -42 Motoröldruck
X19
249
(Belegung I/O-Stecker: X10; X20)
X14 -22 X10 -21 211

Chassis
X14 -10
Y1
Lenkung hinten links
X18
261
X20 -07
P
S32
Speise-/Bremsdruck
X10 -24
X17
Y2
Lenkung hinten rechts 213 223
X20 -08
263
Y3
Lenkung hinten rechts Oeltemperatur
265
X20 -09
X10 -22 215
Chassis
X14 -07
S72
275
Y4
Lenkung hinten links
X20 -10
267
Kühlwassertemperatur
X10 -23
217
Chassis
Y5
Lenkung synchron X14 -06
S7
269
X20 -11
Y6
Lenkung synch. / nur hinten Luftfilter verschmutzt
X20 -12 X10 -20
X17
271 219 229

S28
Y7 Lenkung nur hinten
X18
- 104 -
273
X20 -13
B6
X24 -S /
Y16
Vibration vorne Asphalt-Temperatur (Signal +) X28 -S
X10 -11 X20 -18 4
X19
289 281 231
X14 -20
X24 -R /
Asphalt-Temperatur (Speisung +)
Y17
Vibration hinten
X28 -R
X20 -14 2
X19
X10 -05 391
291 283
X14 -21 X24 -L /
mit Option ACE
(Steckeranschluss)
X28 -L
1
X18
Y27
Vibration kleine Amplitude (PWM) 351

X10 -02
X19
Asphalt-Temperaturmessgerät
293 285
X14 -19
Proporz.
Signal:
B6
Electrics diagram, Page 2 - I/O Box “Engine”
Vibration grosse Amplitude (PWM)

X19
3
4
287
X10 -03
295
2
5
4 mA = 40 Grad
X14 -18
20 mA = 200 Grad
6
1
Proporz.
[10] X11 -3
(Ansicht "Front")
B3
Interne Verbindung
Y28
Signalhorn
X20 -28
X18
297 296
NOT-AUS - Speisung
X10 -27 299 X14 -14
NOT-AUS - Signal (zu NA-Relais)

File:
X10 -41 298 X14 -15

Index:
Editor:
X10 -12 Haltespule

15+ 100 107 X14 -11
D. Müller
[1] Zündfolge X10 -06 Haltespule

107
- / 12.11.2004
1-30004641.vsd
103
[1] Start X10 -01
4
3
2
1
X111
109
[1] Vorglühen X10 -29
Blatt 2
Stecker für optionale

NOT-AUS-Erweiterung
[13]
X11 -4 [10]
Interne Verbindung
[1] Halterelais
Diagram legend, Page 2 - I/O Box “Engine”

B3 Horn Chassis engine front I/O box “engine”
B6 Sensor, asphalt temperature (optional) Chassis engine front I/O box “engine”
S6 Sensor, engine oil pressure Engine comp. I/O box “engine”
S7 Sensor, coolant temperature Engine comp. I/O box “engine”
S28 Sensor, air filter soiled Engine comp. I/O box “engine”
S32 Sensor, supply pressure + brake pressure Engine comp. I/O box “engine”
S72 Sensor, temperature hydraulic oil Engine comp. I/O box “engine”
X10 Plug, 42 pin => I/O's I/O box “engine” (left) I/O box “engine”
X14 Pin connector, 24 pin => I/O's Engine panel I/O box “engine”
X20 Plug, 42 pin => I/O's I/O box “engine” (right) I/O box “engine”
X24 Pin connector, 21 pin => connection options Engine comp. I/O box “engine”
X26 Pin connector, 9 pin. => drive valves, chamber short circuit Engine panel I/O box “engine”
X111 Plug, 4 pin, optional extension EMERGENCY STOP circuit Engine panel I/O box “engine”
Y1 Valve, steering rear left Engine comp. I/O box “engine”
Y2 Valve, steering rear right Engine comp. I/O box “engine”
Y3 Valve, steering rear right Engine comp. I/O box “engine”
Y4 Valve, steering rear left Engine comp. I/O box “engine”
Y5 Valve, synchronous steering Engine comp. I/O box “engine”
Y6 Valve, synchronous steering / rear Engine comp. I/O box “engine”
Y7 Valve, steering rear Engine comp. I/O box “engine”
Y16 Valve, front vibration Engine comp. I/O box “engine”
Y17 Valve, rear vibration Engine comp. I/O box “engine”
Y25 Solenoid, pump, forwards driving (EOL) Engine comp. I/O box “engine”
Y26 Solenoid, pump, backwards driving (EOL) Engine comp. I/O box “engine”
Y27 Solenoid, pump vibration small amplitude Engine comp. I/O box “engine”
Y28 Solenoid, pump vibration big amplitude Engine comp. I/O box “engine”
Y30 Valve, longitudinal flow divider Engine comp. I/O box “engine”
Y31 Valve, EMERGENCY STOP (MFL) Engine comp. I/O box “engine”
Y35 Valve, brakes Engine comp. I/O box “engine”
- 105 -
X10, X20
Y51
Kabinenverschiebung links Digital OUT (4A) 397
X18
X20 -15 X10 -07 X14 -08
307 301
Analog IN (0-10V 395
X10 -16 X14 -09
Y52
Kabinenverschiebung rechts
X18
X20 -42 Digital OUT (4A) 383
309 303 X10 -04 X14 -12
Digital IN 381
X10 -31 X14 -13
Y60
Kabinenverriegelung
X18
X20 -06
I/O-Box "Motor"
311 305 12V geschaltet 389

X10 -40 X14 -23
Analog IN (4-20mA) 387

X10 -19 X14 -24
(Belegung I/O-Stecker: X10; X20)
X24 -J / X24 -H /
Y40
X28 -J X28 -H KSG Vorne/Hinten
X18
351 325 313
X20 -02
X24 -N / X24 -V /
Y41
X28 -N X28 -V KSG auf
X18
Kabinenverschiebung, Option KSG, Option Splittstreuer, Reserve
351 325 315

X20 -03
X24 -M / X24 -W /
X28 -M X28 -W
Y42
KSG ab
X18
351 325
X20 -04
317
X24 -P / X24 -X /
X28 -P X28 -X
Y54
KSG Wasser
X18
351 325 319
X20 -29
Digital IN 363 X24 -A /

X20 -22 X28 -A
Digital IN 369 X24 -C /
X20 -30 X28 -C
12V geschaltet 361 X24 -F /
X20 -39 X28 -F
Y18a
- 106 -
X24 -K /
X28 -K Splittstreuer ein
X18
351 333
X20 -05
X24 -U / 331
X28 -U
Y18b
X24 -B / X24 -G /
X28 -B X28 -G Trennmittel
X18
351 341
X20 -01
339
Y53
Electrics diagram, Page 3 - I/O Box “Engine”
M53 -1 M53 -2
M53
V
T
W
E-
D-
X
S
E
G
Pins:
====
H
R
A
File:
Index:
J - Masse
L - Masse
Editor:
P - Masse
K - Masse
B - Masse
N - Masse
B
M - Masse
J
F - Reserve
A - Reserve
C - Reserve
V - KSG Auf
W - KSG Ab
C
Ansicht von Hinten

K
G - Trennmittel
L
X - KSG Wasser
M
Optionen-Stecker
D. Müller
H - KSG Vorne/Hinten
DEUTSCH HDP26-24-21 SN
- / 12.11.2004
1-30004641.vsd
U - Splittstreuer-Umschaltung
S - Asphalttemp.-Signal (ACE)
X28
R - Asphalttemp.-Speisung (ACE)
T - Speisung +12V (Zündfolge 15+)

Blatt 3

M53 Pump, anti-adhesive (optional) Chassis I/O box “engine”
Y18 Valve, gritter (optional) Engine comp. I/O box “engine”
Y40 Valve, edge cutter, front / rear switch-over (optional) Engine comp. I/O box “engine”
Y41 Valve, edge cutter up (optional) Engine comp. I/O box “engine”
Y42 Valve, edge cutter down (optional) Engine comp. I/O box “engine”
Y51 Valve, cabin traverse left Engine comp. I/O box “engine”
Y52 Valve, cabin traverse right Engine comp. I/O box “engine”
Y53 Valve, anti-adhesive (optional) Engine comp. I/O box “engine”
Y54 Valve, edge cutter sprinkler (optional) Chassis front / rear I/O box “engine”
Y60 Valve, cabin traverse lock Engine comp. I/O box “engine”
- 107 -
X30
E11
X35 -04 Standlicht vorne links
X30 -03
443
E13
X35 -03 Standlicht vorne rechts
445
X30 -02
463
E16
X35 -02 Abblendlicht vorne links
X30 -07
447
I/O-Box "Vorne"
E15
X35 -01 Abblendlicht vorne rechts
X30 -15
449
Wasser Reserve vorne
X38
X35 -12 X30 -20
411 412
X38
E17
X35 -08 Fernlicht vorne links
S38
X30 -09
(Belegung I/O-Stecker: X30)
S38 -1
S38 -2
451
E18
H
X35 -07 Fernlicht vorne rechts

X30 -08
453
Nullage Bandage vorne
X30 -22
463
410
X38
437
E7
X35 -05 Blinker vorne links
S91 -1
S91 -2
S91
X30 -05
455
E8
X35 -06 Blinker vorne rechts
X30 -04
457
Beleuchtung, Berieselung, Wassersensor, Lenksensor, Dieselsensor
X35 -11 Reserve (Dig.Out)

X30 -12 Niveau Dieseltank (Signal +)
495
4
X30 -16
R14
413
Niveau Dieseltank (Speisung +)
5
X30 -34
417
Niveaugeber
Niveau Dieseltank (Signal -)

Tanksensor
X30 -25
415
E27
E27 -2 E27 -1 Bandagenbeleuchtung vorne links
X38
X30 -28
479 459
Signal:
E28 -2 E28 -1 Bandagenbeleuchtung vorne rechts
X38
X30 -10
Voll: U = ca. 2V
Leer: U = ca. 1V
479 461
E28
- 108 -
Y15
Berieselung vordere Bandage
X38
X30 -01
487 485
M
M15 -1 M15 -2
M15
Electrics diagram, Page 4 - I/O Box “Front”
Freigabe Sicherheitsrelais
X30 -41
499
15+
X30 -40
File:
Index:
Editor:
D. Müller
- / 12.11.2004
1-30004641.vsd
Blatt 4

E7 Front left indicator Lamp array front I/O box “front”
E8 Front right indicator Lamp array front I/O box “front”
E11 Parking light, front left Lamp array front I/O box “front”
E13 Parking light, front right Lamp array front I/O box “front”
E15 Right dipped light Lamp array front I/O box “front”
E16 Left dipped lights Lamp array front I/O box “front”
E17 Left main beam Lamp array front I/O box “front”
E18 Right main beam Lamp array front I/O box “front”
E27 Front left roller drum lighting Front roller drum I/O box “front”
E28 Front right roller drum lighting Front roller drum I/O box “front”
M15 Pump, front sprinkling Chassis front I/O box “front”
R14 Sensor, diesel level Diesel tank I/O box “front”
S38 Sensor, water level front, reserve Water tank front I/O box “front”
S91 Sensor, zero position roller drum front Chassis front I/O box “front”
Y15 Valve, front sprinkling Chassis front I/O box “front”
X30 Plug, 42 pin => I/O's I/O box “front” (left) I/O box “front”
X35 Plug, 12 pin => lighting Lamp array front I/O box “front”
- 109 -
X33
[1]
X39
CAN-Adresse [Bit 0]
X33 -26
CAN-Adresse [Bit 1]
X33 -27
CAN-Adresse [Bit 2]
B- (ACE-GMS)
B+ (ACE-GMS)
X33 -41 403
0V
I/O-Box "Vorne"
X33 -38
CAN-Adresse, ACE-Sensoren, ACE-Aktoren
X90 -1
2
Winkelcodierer (Data +)
X33 -33
021
D10
X90 -6
10
Winkelcodierer (Data -)
X33 -34
052
051
023
X90 -5
3
Winkelcodierer (Clock +)
X33 -35
025
X90 -4
11
Winkelcodierer (Clock -)
α
Stecker 16pol.
X33 -36
Unwucht-
Winkelcodierer
027
Verstellwinkel
X90 -2
8
Winkelcodierer (Speis. +)
X33 -32
029
X90 -3
1
Winkelcodierer (Speis. -)
X33 -37
031
E42
X86 -3
X86 -1
X86 -4
X86 -2
M2 -1 Verstellmotor links Getriebe-0 (Signal +) S87 -2
X91 -A
X33 -02 X33 -20
S87
061 E42-A 055 001

S87 -1
Verstellmotor rechts
M
X33 -03
M2
Getriebe-
E42-B 057
Hall-Sensor
S87 -3
PNP
Getriebe-0 (Speisung +)
Nulldurchgang
ACE-GMS
Verstellmotor
X33 -40
ACE-Getriebe
M2 -2 Bremse (Masse) 005
- 110 -
063 E42-C
X91 -C
Geschwindigkeit (Signal +) S88 -2
X33 -21
S88
009
069
X91 -D
S88 -1
X37
033
Hall-Sensor
S88 -3
PNP
E45 Geschwindigkeit (Speisung +)

Geschwindigkeit
X33 -39
013
ACE-Getriebe
Bremse (ACE-Getriebe)
Verstellbremse
X91 -B 067
X33- 04
Electrics diagram, Page 5 - I/O Box “Front”
Beschleunigung links (Signal -)

links
D2
Beschleunigung links (Signal +)

Beschleunigung
Beschleunigung
X202
File:
Index:
Editor:
Beschleunigung rechts (Signal -)

D3
g
rechts
Beschleunigung rechts (Signal +)

Beschleunigung
D. Müller
Beschleunigung
X201
- / 12.11.2004
1-30004641.vsd
Signal:
A
Stecker
I AB = ca. 4mA
U AB = ca. 26V
Blatt 5
(ITT-CANNON)

D2 Sensor, ACE, acceleration 1 (optional) Front roller drum I/O box “front” (ACE)
D3 Sensor, ACE, acceleration 2 (optional) Front roller drum I/O box “front” (ACE)
D10 Sensor, ACE gearbox, adjustment angle (optional) ACE gearbox I/O box “front” (ACE)
E42 Electronics, ACE geared motor control ACE-GMS (optional) Chassis front I/O box “front” (ACE)
E45 Solenoid, ACE gearbox, brake (optional) ACE gearbox I/O box “front” (ACE)
M2 Engine, ACE geared motor (optional) ACE gearbox ACE (periphery)
S87 Sensor, ACE gearbox, current zero; pin connector, 3 pin (optional) ACE gearbox I/O box “front” (ACE)
S88 Sensor, drive motor front, speed; pin connector, 3 pin (optional) Front roller drum I/O box “front” (ACE)
X33 Plug, 42 pin => I/O's I/O box “front” (right) I/O box “front”
X86 Plug, 4 pin => feed ACE-GMS (optional) Chassis front I/O box “front” (ACE)
X90 Pin connector, 6 pin => angle sensor (optional) ACE gearbox I/O box “front” (ACE)
X91 Pin connector, 4 pin => ACE gearbox (optional) ACE gearbox I/O box “front” (ACE)
X201 Elbow plug, 2 pin, screened (optional) I/O box “front” I/O box “front” (ACE)
X202 Elbow plug, 2 pin, screened (optional) I/O box “front” I/O box “front” (ACE)
- 111 -
X40
X45A -1
E12
Hecklicht hinten links
X48
X45A -2
X40 -03
643
E14
Hecklicht hinten rechts
X45B -2
X40 -02
645
E21
Bremslicht hinten links
X45A -4
X40 -29
647
E22
I/O-Box "Hinten"
Bremslicht hinten rechts

X45B -4
X40 -09
649
663
663
E25
Rückfahrlicht hinten links
Lenksensoren, Option Rückfahralarm
X40 -07
X45A -5 651
Beleuchtung, Berieselung, Wassersensor,
E26
Rückfahrlicht hinten rechts
X45B -5
X40 -08
653
E9
Blinker hinten links
X45A -3
X40 -05 Wasser Reserve hinten
655
X40 -20
X45B -1
611 612
X48
E10
Blinker hinten rechts
X48
S39
X45B -3
X40 -04
S39 -1
S39 -2
657
X48
X45B -6
Rückfahrsummer
X48
H
663
X40 -13
697
B19 -2 B19 -1 Nullage Bandage hinten
X40 -22
B19
610
X48
637
Bandage
Nullstellung
S92 -1
S92 -2
S92
H
Auslenk. Band. hinten
E29
E29 -2 E29 -1 Bandagenbeleuchtung hinten links X40 -23
609
X48
639
Bandage
X48
X40 -10
Auslenkung
679 659
S93 -1
S93 -2
S93
E30 -2 E30 -1 Bandagenbeleuchtung hinten rechts
X48
X40 -28
- 112 -
679 661
E30
Hinten Links:
Y14
S93 = geschlossen
Auslenkung Bandage
Berieselung hintere Bandage
X48
X40 -01
687 685
M
M14 -1 M14 -2
M14
Electrics diagram, Page 6 - I/O Box “Rear”
Freigabe Sicherheitsrelais
E50
X40 -41
Schalt-Print
Splittstreuer Trichter nach links

zu LINAK-Motor
X40 -11
699
693
695 X47 -A
15+
X48
X40 -40
2
Splittstreuer Trichter nach rechts

X40 -15
3
File:
694
X47 -C
X47 -B
Index:
Editor:
4
2
3
1
D. Müller
X49
- / 13.11.2004
1-30004641.vsd
X49
3
2
M
4
1
Splittstreuer:
(LINAK-Motor)
Blatt 6
(Ansicht "Front")
Trichterverschiebung
M10 / M11
Diagram legend, Page 6 - I/O Box “Rear”

B19 Reversing buzzer (optional) Lamp array rear I/O box “rear”
E9 Indicator rear left Lamp array rear I/O box “rear”
E10 Indicator rear right Lamp array rear I/O box “rear”
E12 Parking light left Lamp array rear I/O box “rear”
E14 Parking light right Lamp array rear I/O box “rear”
E21 Brake light left Lamp array rear I/O box “rear”
E22 Brake light right Lamp array rear I/O box “rear”
E25 Reversing light left Lamp array rear I/O box “rear”
E26 Reversing light right Lamp array rear I/O box “rear”
E29 Roller drum lighting, rear left Roller drum rear I/O box “rear”
E30 Roller drum lighting, rear right Roller drum rear I/O box “rear”
E50 Electronics, gritter, printed circuit board to funnel motor (optional) Lamp array rear I/O box “rear”
M10 Engine, gritter, funnel adjustment (optional) Lamp array rear I/O box “rear”
M11 Engine, gritter, funnel adjustment (optional) Lamp array rear I/O box “rear”
M14 Pump, rear sprinkling Chassis rear I/O box “rear”
S39 Sensor, water level rear, reserve Water tank rear I/O box “rear”
S92 Sensor, zero position roller drum rear Chassis rear I/O box “rear”
S93 Sensor, roller drum rear left Chassis rear I/O box “rear”
Y14 Valve, rear sprinkling Chassis rear I/O box “rear”
X40 Plug, 42 pin => I/O's I/O box “rear” (left) I/O box “rear”
X45A Plug, 6 pin => lighting Lamp array rear I/O box “rear”
X45B Plug, 6 pin => lighting Lamp array rear I/O box “rear”
X47 Plug, 3 pin => Gritter, printed circuit board to funnel motor (optional) Lamp array rear I/O box “rear”
X49 Pin connector, 4 pin => Gritter (optional) Lamp array rear I/O box “rear”
- 113 -
Electrics diagram, Page 7 - I/O Box “Rear”
I/O-Box "Hinten" Blatt 7

(Belegung I/O-Stecker: X43) Index: - / 12.11.2004
CAN-Adresse, Option Splittstreuer (Schalter bei Hydraulik-Anschluss, Trichter-Motor) File: 1-30004641.vsd
Stecker-Pinbelegung "AMP-Junior-Power-Timer 42p." Editor: D. Müller
S78 -L S78 -R
Schalter bei Splittstreuerkupplung

705
Splittstreuer angeschlossen (Speis. -)

Splittstreuer angeschlossen (Signal)
S78 -1 S78 -2
CAN-Adresse [Bit 0]
CAN-Adresse [Bit 1]
CAN-Adresse [Bit 2]
741
742
0V
X10
X43 -24
X43 -37
X43 -26
X43 -27
X43 -41
X43 -38
X20 1 29
X30
X43
15
X33 2 30
X40
16
X43
X200
X210
13 41
27
14 42
28
AMP
Junior-Power-Timer 42p
(Ansicht "Front")
- 114 -
Diagram legend, Page 7 - I/O Box “Rear”

S78 Roller switch (left + right), gritter clutch (optional) Chassis superstructure rear I/O box “rear”
X43 Plug, 42 pin => I/O's I/O box “rear” (right) I/O box “rear”
- 115 -
X200, X210
X215, X301
X170 /
X216
X180
Joystick (IN 1) 11
VCC (5V)
X200 -11 J14MX J14MX
3 X215 -3 Joystick (IN 2) 12
871 X200 -12 J19MX J19MX
I/O's "Kabine"
+12V Joystick (IN 3) 13

NOT-AUS, Option KSG
6 X215 -6 X200 -13

14
15
19
873 J15MX J15MX

18
Joystick (OUT 1) 08
A-Signal X200 -08
1 X215 -1 J18MX J18MX
20
gb Joystick (OUT 2) 09
g h
d e
a b
B-Signal
X200 -09 J20MX J20MX
i
f
c
16
J1.1-6
4 X215 -4 Joystick (OUT 3) 10

sw X200 -10 J16MX J16MX
Bedientableau
0V / GND
11
Kabinenarmaturen, Fahrhebel (EFH, MFF),
2 X215 -2 Joystick (Poti-Speisung) 01

880 X200 -01
J11P+
10
0V / GND Joystick links (Signal) 03

5 X215 -5 X200 -03
R10
881 JL10PS
12
Fahrhebel links
27
Joystick links (Nullstellung) 05

X200 -05
28
JL29NS
25
S83
26
RS232 (Data RX)

2 X301 -2
883
Tastatur-Matrix:
X300
Service
RS232 (Data TX) J18MX
3 X301 -3
885
J20MX
RS232 (GND)
(b) S42: Vibration Ein/Aus
5 X301 -5
18
16
20
887 J16MX
14
(e) S45: Dauerberieselung Ein
J14MX
19
(h) S48: Hundegang: Nullstellung

g h
d e
a b
J19MX
(a) S41: Fahrgeschwindigkeit senken
i
f
c
15
(c) S43: Fahrgeschwindigkeit erhöhen

J2.1-6
(d) S44: Kabine nach links verschieben
(g) S47: Hundegang: Versatz nach links

(f) S46: Kabine nach rechts verschieben
(i) S49: Hundegang: Versatz nach rechts
J15MX
11
9 8 7 6
5 4 3 2 1
Sub D9 - Female
10
Joystick rechts (Signal)
(Ansicht "Front")
22
X200 -23
R11
JR10PS
12
- 116 -
Fahrhebel rechts
27
Joystick rechts (Nullstellung) 14

MFF: X200 -14
28
JR29NS
Funktionstasten X280
25
S84
26
S54 1 Kab.Versch. Links

822
X210 -16
S55 Kab.Versch. Rechts
2
824
X210 -17
S56 Vibration Ein/Aus Masse (GND)
3
24
X210 -18 X200 -24
S83, S84:
826 KSGW-
S57 Hundegang Hint. Li
4
828
X210 -19
S58 Hundegang Hint. Re
5
S3
X210 -20
Fahrhebel ausgelenkt
830 KSG Ab 19
Schalter geschlossen =
X200 -19 KSGAB

KSG Auf
Electrics diagram, Page 8 - I/O Box “Cabin”
18
X232
X200 -18 KSGAU

KSG-Schalter (EFH)
S59 Fahrhebel 0-Lage

1
S4
832
X210 -21
S60 Fahrhebel Rückwärts
2
X210 -22 KSG Wasser 20

834 X200 -20
S61 Autom. Vibration Ein KSGWS
3
836
X210 -23
KSG-Schalter
S81
815
4
(MFF)
5
4
3
1
X190 2
X222
Masse (GND)
Speisung +12V
X200 -32 KSGW-
6
File:
863
X210 -29
Index:
Editor:
MFF: Soft-NA (Speisung +12V) 15

X281 Haltespule
X200 -28 NA+
Positions- S80.1
schalter 851
X210 -01
Soft-NA (Signal-Armlehne)
X235
X245
16
D. Müller
X200 -16 NAS

S80.2
S82.1
- / 12.11.2004
(Links)
1-30004641.vsd
X246
Soft-NA (Signal-Sitzkontakt) 23
855
865
X200 -25 SKS

X236 X237
S95 (EFH)
X247
[10] X211 -3
Interne Verbindung
S82.2
(Rechts)
Blatt 8
X238
X248
S95 (MFF)
[10] Haltespule X210 -13
( X62 -4 ) 853
Diagram legend, Page 8 - I/O Box “Cabin”

J1 Electr. operating lever left (EOL) Armrest Cabin controls
J1.1-6 Electr. operating lever left => keypad (EOL) Armrest Cabin controls
J2 Electr. operating lever right (EOL) Armrest Cabin controls
J2.1-6 Electr. operating lever right => keypad (EOL) Armrest Cabin controls
R10 Operating lever left, displacement; potentiometer (EOL) Armrest Cabin controls
R11 Operating lever right, displacement; potentiometer (EOL) Armrest Cabin controls
S3 Switch, edge cutter up (optional) Armrest Cabin controls
S4 Switch, edge cutter down (optional) Armrest Cabin controls
S80 Switch, armrests (EOL) Armrest Cabin controls
S81 Switch, edge cutter sprinkler (optional) Armrest Cabin controls
S82.1 Switch, EMERGENCY STOP left Steering console Cabin controls
S82.2 Switch, EMERGENCY STOP right Steering console Cabin controls
S83 Operating lever left, zero position (EOL) Armrest Cabin controls
S84 Operating lever right, zero position (EOL) Armrest Cabin controls
S95 Seat switch Seat Cabin controls
X170 Pin connector, 24 pin => seat (EOL) Cabin, rear left top Cabin controls
X180 Pin connector, 24 pin => seat (EOL) Cabin, rear left top Cabin controls
X190 Plug, 4 pin => connector for edge cutter switch (MFL) Cabin floor Cabin controls
X200 Plug, 42 pin => I/O's (top left looking forwards) => seat Control printed circuit board "Cabin" (left) Cabin controls
X210 Plug, 42 pin => I/O's (top right looking forwards) => I/O's Control printed circuit board "Cabin" (right) Cabin controls
X215 Plug, 6 pin => operating panel Control printed circuit board "Cabin" Cabin controls
X216 Plug, 6 pin => operating panel Steering console Cabin controls
X235-X238;
Plug, 1 pin => EMERGENCY STOP left Steering console Cabin controls
X245-X248
X280 Plug, 6 pin => Multi-function lever (MFL) Cabin floor Cabin controls
X281 Plug, 4 pin => Multi-function lever (MFL) Cabin floor Cabin controls
X300 Plug, 9 pin => service interface Cabin, top right Cabin controls
X301 Plug, 9 pin => service interface Control printed circuit board "Cabin" Cabin controls
- 117 -
X210
X227
H19
Hundegang aktiv Hundegang (Vorwahl)
X1(HG)
X210 -28 X210 -02 X4(HG)
X2(HG) X3(HG) X225
X228 X226
S40
I/O's "Kabine"
X212 -12
H35
S77
Slittstreuer aktiv Splittstreuer Aufbau
X210 -24 X210 -11 907
907 957 905
X212 -12 X212 -04 X212 -01
Splittmenge (Signal)
X210 -40
919 X212 -03
X212 -12
Speisung 5V
X210 -25
920 907
Diverse Bedien- und Anzeige-Elemente, Zündschloss
X212 -14
R15
Wipp-Taster
X230
Splittstreuer nach links

X210 -26
S85
O(L)
915
Splittstreuer nach rechts
X210 -15
S86
X232
U(R)
X231
Kabinenrelais Relais-Kabinenelektrik
[10] X210 -14
053
Strasse
X212 -12
S12
Auswahl Strasse/Arbeit
X210 -07 907
923 X212 -06
Arbeit
- 118 -
X212 -12
Rampenwahl X212 -07

X210 -10 907
927
H14
LED Arbeitsrampe
S63
907 961
X210 -33
X212 -12 X212 -08
Längsteiler X222
X210 -08
931 X221 915
S64
Feststellbremse
X210 -09 907
935
X212 -02
S65
H55
LED Bremstaste
X212 -12
907 963
X210 -33
X212 -12 X212 -15
Electrics diagram, Page 9 - I/O Box “Cabin”
S79
2 KSG / RFA Belg.Armee

X210 -12 907
955 X212 -05
X212 -12
X241
X240
S2
Zündung (S2-Z)
X210 -06
"15"
943
7
Start (S2-S)
1
X210 -04
"50"
945 B+ (7.5A)
8
"30"
[10]
Vorglühen (S2-V) 941

X210 -05
"19"
947
10
Park (S2-P)
File:
X210 -03
Index:
"58"
Editor:
949
D. Müller
3
4
- / 12.11.2004
6
5
1
2
1-30004641.vsd
7
9
(Ansicht "Front")
X240
10
8
Blatt 9
X241
Diagram legend, Page 9 - I/O Box “Cabin”

H14 Control lamp, acceleration ramp (EOL) Cabin roof Cabin controls
H19 Control lamp, crab steering active Steering console Cabin controls
H35 Control lamp, gritter active (optional) Cabin roof Cabin controls
H55 Control lamp, parking brake Cabin roof Cabin controls
R15 Rotary switch, grit volume selection (optional) Cabin roof Cabin controls
S2-P Ignition switch - parking (58) Steering console Cabin controls
S2-S Ignition switch - start (50) Steering console Cabin controls
S2-V Ignition switch - pre-heating (19) Steering console Cabin controls
S2-Z Ignition switch - ignition (15) Steering console Cabin controls
S12 Switch, working / road traffic operation Cabin roof Cabin controls
S40 Switch, crab drive Steering console Cabin controls
S63 Switch, acceleration ramp selection (EOL) Cabin roof Cabin controls
S64 Foot switch, longitudinal divider on Cabin floor right Cabin controls
S65 Key, parking brake Cabin roof Cabin controls
S77 Switch, switch-over vibration / gritter (optional) Cabin roof Cabin controls
S79 Switch, select edge cutter front / rear (optional) Cabin roof Cabin controls
S85 Switch, gritter funnel open (optional) Steering console Cabin controls
S86 Switch, gritter funnel closed (optional) Steering console Cabin controls
Control printed circuit board
X210 Plug, 42 pin => I/O's (top right looking forwards) => I/O's Cabin controls
"Cabin" (right)
X212 Plug, 15 pin => I/O's cabin panel Cabin roof Cabin controls
X221 - X222 Plug, 1 pin => foot switch longitudinal divider Cabin floor right Cabin controls
X225 / X228 Plug, 1 pin => crab steering lamp Steering console Cabin controls
X226 - X227 Plug, 1 pin => crab steering key Steering console Cabin controls
X230 - X232 Plug, 1 pin => Gritter funnel (optional) Steering console Cabin controls
X240 Plug, 4 pin => ignition switch "B+" Steering console Cabin controls
X241 Plug, 4 pin => ignition switch Steering console Cabin controls
- 119 -
Electric diagram, Page 10 – CAN Bus, feed, ACE operating and display
Blatt 10
CAN-Bus, Logik- und Leistungspeisung,
ACE-Bedienung und -Anzeige Index: - / 12.11.2004
File: 1-30004641.vsd
CAN-Stecker, Logikspeisung, Leistungsspeisung, Editor: D. Müller
ACE-Bediengerät (ACE-MMI), ACE-Analog-Anzeigen
CAN-Stecker "Kabine" ACE-Bediengerät
Interne Verbindung
Logikspeisung
Instrument 1
Instrument 2
Instrument 3
Instrument 4
CAN-Bus (+)
CAN-Bus (-)
(Eingang)
X11 [8] X210 -13
+12V
GND
GND
GND
GND
GND
GND
GND
GND
X31 4 1
X211
X41
X213
X214
1
2
3
1
2
3
4
5
6
1
3
7
9
2
6
8
4
5
X211 5 2
6 3
011
013
019
X212
sw
sw
gb
gb
907
011
003
Amplitude
v-optimal
AMP -11 1 1
Masse
B+
Temp.
X212 -12
X212 -09
Junior-Power-Timer 6p (7.5A)
kB
2 2
Logikspeisung +
Haltespule [8]
Logikspeisung -
(Ansicht "Front")
CAN (Signal +)
CAN (Signal -)
X212
X321 X322
Speisung +12V
-10
Not-Aus
CAN-Anschluss A V opt
zu ADS (Drucker) [13]
Anschluss auf [11] kB: Steifigkeit (or)
Stromverteiler
A: Amplitude (ws)
Kabine
15+ (60A) Kabinenrelais kB T v: optimale Geschwindigkeit (bl)
[11] [10] T: Asphalttemperatur (rt)
X61 /
6
001 053
X62
Masse / GND (gn)
SCREEN
( K10 )
ACE-
[8]
B+ (7.5A)
Kabinenrelais X250 Analog-Anzeigen
[10] 941
[9] X65
053
X261
( X212 -09 )
F10
K10
7.5A
X260
CAN /
011
013
019
853
011
013
011
013
sw
sw
sw
gb
gb
gb
Speisung "Motor"
X50 -A /
X51 -A
X11
X41
X31
B+ (Kabine) B+ (60A)
[1]
1
2
3
6
X52 / X53
147
B- (Kabine) 0V / GND X54 / X55
[1] X255 / X256
CAN / Speisung "Hinten" CAN / Speisung "Vorne"
149 055 Interne Verbindung
X50 -B /
X51 -B [2] X10 -27 X10 -12 [2]
[11]
Anschlüsse auf Interne Verbindung
"Hinten"
"Motor"
"Vorne"
Stromverteiler
X12
X42
X32
Power
Power
Power
Kabine
B+ (IO Vorne)
[1] 141
B+ (IO Motor)
[1] 143
B+ (IO Hinten)
[1] 145
- 120 -
Diagram legend, Page 10 – CAN Bus, feed, ACE operating and display

F10 Fuse, electronics (7.5A) Cabin floor Cabin controls
K10 Relay, cabin electrics Cabin floor middle Cabin controls
X11 Plug, 6 pin => CAN, feed I/O box “engine” I/O box “engine”
X12 Plug, 1 pin => 12V / 60A I/O box “engine” I/O box “engine”
X31 Plug, 6 pin => CAN, feed I/O box “front” I/O box “front”
X32 Plug, 1 pin => 12V / 60A I/O box “front” I/O box “front”
X41 Plug, 6 pin => CAN, feed I/O box “rear” I/O box “rear”
X42 Plug, 1 pin => 12V / 60A I/O box “rear” I/O box “rear”
X50 Plug, 2 pin => cabin feed 12V / 60A Cabin floor Cabin
X51 Plug, 2 pin => cabin feed 12V / 60A Cabin floor Cabin
X52 / X53 Plug, 1 pin => + feed cabin electrics Cabin floor (distributor 3 pin) Cabin
X54 / X55 Plug, 1 pin => - feed cabin Cabin floor (distributor 3 pin) Cabin
X61 Plug, 6 pin => CAN, feed Cabin floor Cabin controls
X62 Plug, 6 pin => CAN, feed Cabin floor Cabin controls
X65 Plug, 1 pin => CAN cable screen (on chassis) Cabin floor Cabin controls
X211 Plug, 6 pin => cabin controls (CAN, feed) Control printed circuit board "Cabin" Cabin controls
X212 Plug, 15 pin => I/O's cabin roof Cabin roof Cabin controls
X213 Plug, 6 pin => ACE operating unit (CAN, feed) Cabin roof Cabin controls (ACE)
X214 Plug, 9 pin => ACE analog display ("ACE clocks") Cabin roof Cabin controls (ACE)
X250 Plug, 1 pin => + feed controls (7.5A) Cabin floor (fuse F10) Cabin controls
X255 / X256 Plug, 1 pin => - feed cabin Cabin floor (distributor 3 pin) Cabin
- 121 -
Electrics diagram, Page 11 – Cabin electrics
Blatt 11
Kabinen-Elektrik
Index: - / 12.11.2004
Stromverteiler Kabine, Scheibenwischanlage, Lüfter, ... File: 1-30004641.vsd
Editor: D. Müller
15+ (60A) (12V switched fused; 60A => F5)
Stromverteiler Kabine
B+ (60A) (12V permanent fused; 60A => F5)
0V / GND (Chassis)
15+ (60A)
F106 F107 F108 F109 F110 F111

30A 30A 10A 20A 10A 30A
S108 S110 S109 S111 S116 S126 S112 S113 S114 S115
E115 E116 E117 E118

Radio (Speisung)
M M M M M
Arbeitsleuchte Hinten Rechts

M105 M107 M108 E111 R101
Arbeitsleuchte Vorne Rechts

M106 E121 M109 E114
Drehleuchte
Arbeitsleuchte Hinten Links

Arbeitsleuchte Vorne Links
H104 H105
Wischmotor vorne
Wischmotor hinten
Waschanlage hinten
Waschanlage vorne
Gebläse Heizung / Lüftung
Zigarettenanzünder
Innenleuchte 1
Innenleuchte 2
H103
Kontrollampe
Kontrollampe
Kontrollampe
- 122 -
Diagram legend, Page 11 – Cabin electrics

E111 Interior lighting left Cabin rear top Cabin electrics
E114 Beacon light Cabin roof Cabin electrics
E115 Work lighting, front left Cabin roof Cabin electrics
E116 Work lighting, front right Cabin roof Cabin electrics
E117 Work lighting, rear left Cabin roof Cabin electrics
E118 Work lighting, rear right Cabin roof Cabin electrics
E121 Interior lighting right Cabin rear top Cabin electrics
F106 Fuse, wiper motor front (30A) Cabin, top right Cabin electrics
F107 Fuse, wiper motor rear (30A) Cabin, top right Cabin electrics
F108 Fuse, washer, interior lighting, radio (10A) Cabin, top right Cabin electrics
F109 Fuse, fan / cigarette lighter (20A) Cabin, top right Cabin electrics
F110 Fuse, beacon light (10A) Cabin, top right Cabin electrics
F111 Fuse, work lights (30A) Cabin, top right Cabin electrics
H103 Control lamp, switch beacon light Cabin, top right Cabin electrics
H104 Control lamp, switch work light, front Cabin, top right Cabin electrics
H105 Control lamp, switch work light, rear Cabin, top right Cabin electrics
M105 Motor, wiper front Cabin, front top Cabin electrics
M106 Motor, wiper rear Cabin rear top Cabin electrics
M107 Pump, windscreen wipers front Cabin, front top Cabin electrics
M108 Pump, windscreen wipers rear Cabin rear top Cabin electrics
M109 Fan, heating / ventilation Steering console Cabin electrics
R101 Cigarette lighter Steering console Cabin electrics
S108 Switch, wiper front Cabin, top right Cabin electrics
S109 Switch, washer front Cabin, top right Cabin electrics
S110 Switch, wiper rear Cabin, top right Cabin electrics
S111 Switch, washer rear Cabin, top right Cabin electrics
S112 Switch, fan Cabin, top right Cabin electrics
S113 Switch, beacon light Cabin, top right Cabin electrics
S114 Switch, work lighting, front Cabin, top right Cabin electrics
S115 Switch, work lighting, rear Cabin, top right Cabin electrics
S116 Switch, interior lighting left Cabin rear top Cabin electrics
S126 Switch, interior lighting right Cabin rear top Cabin electrics
- 123 -
Diagram, Page 12 – Temperature sensor, diesel filling pump
Blatt 12
Optionen
Index: - / 12.11.2004
Temperatur-Messgerät (ohne Option ACE), Dieselbetankungs-Pumpe File: 1-30004641.vsd
Editor: D. Müller
Temperatur-Messgerät Dieselbetankung
+12V
15+ (60A)
17
ON OFF
(gn) (rt)
B E
Anschlüsse von
Stromverteiler
Kabine Temp.
ON / [ C] (F6 / 40A)
A F rt bn +12V 30 87
[11] OFF B+
18
Anschluss F6 2 F
0V / GND auf Motortableau 86 85
(25A)
[1]
K
sw
ws
bn
gn
M
1
bn bl
X410 bl bn
Masseanschluss
X412 1 2
auf Motorblock
X307 1 2 3
bl bn
X306 C B A
X414
1 2
0V / GND
Signal
+12V
ws bn
B6
2
3 1
B6 Schwimmschalter S
4
5
6 2 1 4 im Dieseltank:
Tank voll =>
Schalter offen
(Ansicht "Front") Anschluss Asphalt-Temperaturmessgerät
Signal:
4 mA = 40 Grad
20 mA = 200 Grad
- 124 -
Diagram legend, Page 12 – Temperature sensor, diesel filling pump

B6 Sensor, asphalt temperature Chassis engine front Temperature sensor option
ON / OFF Switch, on/off, temperature sensor Cabin, temperature indicator Temperature sensor option
Temp. Display, analog display, temperature Cabin, temperature indicator Temperature sensor option
X306 Plug, temperature sensor and display Engine comp. Temperature sensor option
X307 Plug, temperature sensor and display Cabin floor Temperature sensor option
Engine compartment,
F (25A) Fuse, filling pump Diesel filling option
filling pump (box)
Engine compartment,
K Relay, on/off switch, filling pump Diesel filling option
filling pump (box)
Engine compartment,
M Pump, diesel filling pump Diesel filling option
Filling pump
Engine compartment,
ON (gn) Switch, filling pump on (green) Diesel filling option
filling pump (box)
Engine compartment,
OFF (rt) Switch, filling pump off (red) Diesel filling option
filling pump (box)
S Sensor, diesel tank full Diesel tank Diesel filling option
X410 Plug, diesel filling supply Engine comp. Diesel filling option
X412 Plug, sensor connection Engine comp. Diesel filling option
X414 Plug, sensor connection Diesel tank Diesel filling option
- 125 -
Diagram, Page 13 - 4XEMERGENCY STOP, license plate illumination ("Italo-Kit"), speedometer, printer ADS
Blatt 13
Optionen
Index: - / 12.11.2004
4 x NOT-AUS, Nummernschild-Beleuchtung („Italo-Kit“), Tachometer, Drucker ADS File: 1-30004641.vsd
Editor: D. Müller
NOT-AUS 4 NOT-AUS NOT-AUS Nummernschild-Beleuchtung Tachometer

(H/L) (V/L) („Italo-Kit“)
Sensor
[4] [6]
Hall-Sensor
NOT-AUS-Relais
NPN
X30
X40
Halterelais
X111 1 2 3 4 Stecker für NOT-AUS-
X30 -03
X40 -03
Erweiterung
[2] (auf Motortableau)
sw
bn
bl
gn/gb
bn
bl
X450 -3
X450 -2
X450 -1
Standlicht vorne links
Hecklicht hinten links

443
643
15+ (60A)
rt
Nummernbeleuchtung „Hinten“
Nummernbeleuchtung „Vorne“
NOT-AUS NOT-AUS 0V / GND
bn
(H/R) (V/R)
[11]
X36 -02 X46 -02
X35 -04 X45A -2 Anschlüsse von
Stromverteiler
Kabinenboden
Drucker ADS CAN-Anschluss zu ADS (Drucker):

[10] E E E11 E12 E E
1
Stecker auf Bedientableau Kabinen-Himmel
(zu ACE)
Signal 0V +12V
1 gb 1
463
Steuerplatine ACE-MMI km/h
2 sw 2
"Kabine"
X35 -12 X45A -1
CAN (Signal -)
CAN (Signal +)
X36 -01 X46 -01

X321 X322
+12V X38 X48 Anzeige
15+ (60A)
SCREEN
Ansicht 0V / GND
0V / GND
von Vorne
[11]
1 2 9 8 X320
3 2 1 Anschlüsse von
Stromverteiler
0V / GND
6 5 4 Kabinenboden
CAN +
CAN -
+12V
9 8 7
Anschluss
Drucker ADS
- 126 -
Diagram legend, Page 13 - 4XEMERGENCY STOP, license plate illumination ("Italo-Kit"), speedometer, printer ADS

Fender Option 4 EMERGENCY
Emergency off Switch, EMERGENCY STOP button
Front L/R, rear L/R STOP
Option 4 EMERGENCY
X111 Plug, EMERGENCY STOP extension connection Engine panel
STOP
E= License plate illumination Lamp array front, rear Italo-Kit option
E11 Parking light, front left Lamp array front I/O box “front”
E12 Parking light, rear left Lamp array rear I/O box “rear”
X30 Plug, 42 pin => I/O's I/O box “front” (left) I/O box “front”
X35 Plug, 12 pin => lighting Lamp array front I/O box “front”
X36 Plug, 2 pin => License plate illumination Lamp array front I/O box “front”
X40 Plug, 42 pin => I/O's I/O box “rear” (left) I/O box “rear”
X45A Plug, 6 pin => lighting Lamp array rear I/O box “rear”
X46 Plug, 2 pin => License plate illumination Lamp array rear I/O box “rear”
Display Speed display Cabin, steering console Speedometer option
Front roller drum
Sensor Speed sensor Speedometer option
(crown gear)
X450 Plug, speedometer connection Cabin floor Speedometer option
X320 Plug, printer ADS connection Cabin, printer ADS Printer ADS option
X321 Plug, CAN bus connection to printer ADS Cabin roof Printer ADS option
X322 Plug, CAN bus connection to printer ADS Cabin roof Printer ADS option
- 127 -
- 128 -
TECHNICAL DATA
- 129 -
Dimensions
K
A
D
W1
W
Dimensions in mm
L B W W1 H D A K
AV75 4100 1540 1400 2650 2883 1100 3000 300
AV95 4200 1700 1600 2850 3020 1200 3000 300
¿ Cabin width 1524 mm
- 130 -
Technical Data AV75 /AV95
AV75N AV75NK AV95N AV95NK

Unladen weight 7300 kg 9000 kg
Service weight according to

7900 kg 9500 kg
CECE
Linear load front/rear 28.2 kg/cm 29.7 kg/cm
Wheel load - -
Turning radius (inner) 2750 mm 2750 mm 2650 mm 2650 mm
Diesel engine Yanmar Yanmar Yanmar Yanmar

4TNE98 - AMM 4TNE98 - AMM 4TNE106 - AMM 4TNE106 - AMM
50.0 kW 50.0 kW 64.0 kW 64.0 kW

Power to DIN 6270 B
68 HP 68 HP 86 HP 86 HP
Engine speed 2300 1/min 2300 1/min 2300 1/min 2300 1/min
Travel speed 0 - 10 km/h 0 - 10 km/h 0 - 10 km/h 0 - 10 km/h
Max. gradient with vibration 30 % 30 % 30 % 30 %

Max. gradient without
40 % 40 % 40 % 40 %
vibration
Pneumatic tyre pressure - 2 - 3 Bar - 2 - 3 Bar
Steering angle ± 25° ± 25° ± 25° ± 25°
Total lateral float ± 9° ± 9° ± 9° ± 9°
Vibration frequency 35 / 50 Hz 35 / 50 Hz 35 / 50 Hz 35 / 50 Hz
Amplitude 0.62 / 0.3 mm 0.62 / 0.3 mm 0.62 / 0.3 mm 0.62 / 0.3 mm
Centrifugal force per wheel 40 kN 40 kN 52 kN 52 kN
Centrifugal force pro cm 286 N/cm 286 N/cm 325 N/cm 325 N/cm
Water tank 1m/1m 370 l + 370 l 370 l + 370 l 370 l + 370 l 370 l + 370 l
Hydraulic oil tank 110 l 110 l 110 l 110 l
Diesel fuel tank 120 l 120 l 120 l 120 l
Engine oil filling 10.2 l 10.2 l 12.5 l 12.5 l
Noise levels 72 dB(A) 72 dB(A) 72 dB(A) 72 dB(A)
- 131 -
Note
- 132 -

Ammann Roller AV75, AV95 N, NK Yanmar - 04.2011 Operation Manual

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Ammann Roller AV75, AV95 N, NK Yanmar - 04.2011 Operation Manual

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Operating manual

AV75 N/NK, AV95 N/NK Serial No. 0800-

Congratulations on your purchase of an AMMANN road roller. This modern compaction

With kind regards,

Verdichtung AG, CH-4900 Langenthal

This operating manual consists of:

General layout ......................................................................................................................15

Error Messages ....................................................................................................................73

Hydraulic diagrams ..............................................................................................................81

Electric diagrams .................................................................................................................99

Technical data ....................................................................................................................129

Starting the machine

Operating the roller

Keep the following hazards in mind

Safety decals on the roller

Measurement conditions in accordance with EN ISO 3744 accuracy class 2.

Sound power level:

Only open engine doors with the engine off.

When working under a raised roller, ensure that

Exhaust fume hazard!

Battery fumes are explosive!

The sulphuric acid in the battery is poisonous

Topping-up / re-charging safety measures:

Remove the radiator / expansion tank cap only

Safety regulations during operating

Maintenance (may only be carried out by trained personnel)

1 Engine oil drain plug

The identification plate is located on the right

*) Function is only active with “automatic crab steering”

With this key vibration is switched on / off.

Displacement: left/right ± 300 mm.

1 Preselect: Vibration front / pneumatic tyre sprinkling for combination rollers

“Front vibration” pre-selection:

“Rear vibration” pre-selection:

“Big amplitude” pre-selection:

“Front steering” pre-selection:

“Rear steering” pre-selection

Dipped lights / parking light:

Main beam lighting:

Key allocations for the combi option:

1 Warning lamp – air filter blocked

Working (tortoise)/ traffic (hare) pre-selection switch:

Work ramp selection key (EOL):

Vibration / gritter pre-selector switch:

Scatter range regulation:

3 Back rest adjustment

4 Forward/backward seat and console

5 Seat forward/backward adjustment

2 Rotating the driver’s seat

3 Back rest adjustment

4 Forward/backward seat and console

5 Seat forward/backward adjustment

6 Transverse adjustment including

Emergency off switch

Position of emergency off switch

Activating the emergency off

Releasing the emergency off

Operating hours counter

The travel speed can be altered by steps of

Turning off the engine

The ignition key can also be removed in parking

Activating the service brake

Activating the service brake