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INSTALLATION MANUAL
AIR
CONDITIONER
Please read this installation manual completely before installing the product.
Installation work must be performed in accordance with the national wiring
standards by authorized personnel only.
Please retain this installation manual for future reference after reading it
thoroughly.
Original instruction
www.lg.com
MFL67798021 Copyright © 2015 - 2019 LG Electronics Inc. All Rights Reserved.
Rev.01_040919
2
ENGLISH
Installation
TIPS FOR SAVING ENERGY • Have all electric work done by a licensed electrician according to "Electric Facility
Engineering Standard" and "Interior Wire Regulations" and the instructions given in
Here are some tips that will help you minimize the power consumption this manual and always use a special circuit.
when you use the air conditioner. You can use your air conditioner - If the power source capacity is inadequate or electric work is performed
more efficiently by referring to the instructions below: improperly, electric shock or fire may result.
• Ask the dealer or an authorized technician to install the air conditioner.
• Do not cool excessively indoors. This may be harmful for your health - Improper installation by the user may result in water leakage, electric shock, or
and may consume more electricity. fire.
• Block sunlight with blinds or curtains while you are operating the air • Always ground the product.
- There is risk of fire or electric shock.
conditioner.
• Always intstall a dedicated circuit and breaker.
• Keep doors or windows closed tightly while you are operating the air
- Improper wiring or installation may cause fire or electric shock.
conditioner.
• For re-installation of the installed product, always contact a dealer or an Authorized
• Adjust the direction of the air flow vertically or horizontally to circulate Service Center.
indoor air. - There is risk of fire, electric shock, explosion, or injury.
• Speed up the fan to cool or warm indoor air quickly, in a short period • Do not install, remove, or re-install the unit by yourself (customer).
of time. - There is risk of fire, electric shock, explosion, or injury.
• Open windows regularly for ventilation as the indoor air quality may • Do not store or use flammable gas or combustibles near the air conditioner.
deteriorate if the air conditioner is used for many hours. - There is risk of fire or failure of product.
• Clean the air filter once every 2 weeks. Dust and impurities collected • Use the correctly rated breaker or fuse.
in the air filter may block the air flow or weaken the cooling / - There is risk of fire or electric shock.
dehumidifying functions. • Prepare for strong wind or earthquake and install the unit at the specified place.
- Improper installation may cause the unit to topple and result in injury.
• Do not install the product on a defective installation stand.
- It may cause injury, accident, or damage to the product.
For your records • Use a vacuum pump or Inert(nitrogen) gas when doing leakage test or air purge.
Do not compress air or Oxygen and do not use Flammable gases. Otherwise, it
Staple your receipt to this page in case you need it to prove the date of may cause fire or explosion.
purchase or for warranty purposes. Write the model number and the - There is the risk of death, injury, fire or explosion.
serial number here: • When installing and moving the air conditioner to another site, do not charge it
with a different refrigerant from the refrigerant specified on the unit.
Model number : - If a different refrigerant or air is mixed with the original refrigerant, the refrigerant
cycle may malfunction and the unit may be damaged.
Serial number :
• Do not reconstruct to change the settings of the protection devices.
You can find them on a label on the side of each unit. - If the pressure switch, thermal switch, or other protection device is shorted and
operated forcibly, or parts other than those specified by LGE are used, fire or
Dealer’s name : explosion may result.
• Ventilate before operating air conditioner when gas leaked out.
Date of purchase :
- It may cause explosion, fire, and burn.
• Securely install the cover of control box and the panel.
- If the cover and panel are not installed securely, dust or water may enter the
outdoor unit and fire or electric shock may result.
• If the air conditioner is installed in a small room, measures must be taken to
prevent the refrigerant concentration from exceeding the safety limit when the
refrigerant leaks.
- Consult the dealer regarding the appropriate measures to prevent the safety limit
from being exceeded. Should the refrigerant leak and cause the safety limit to be
IMPORTANT SAFETY exceeded, harzards due to lack of oxygen in the room could result.
INSTRUCTIONS Operation
• Do not damage or use an unspecified power cord.
READ ALL INSTRUCTIONS BEFORE USING THE - There is risk of fire, electric shock, explosion, or injury.
APPLIANCE. • Use a dedicated outlet for this appliance.
- There is risk of fire or electrical shock.
Always comply with the following precautions to avoid dangerous • Be cautious that water could not enter the product.
situations and ensure peak performance of your product - There is risk of fire, electric shock, or product damage.
• Do not touch the power switch with wet hands.
! WARNING - There is risk of fire, electric shock, explosion, or injury.
It can result in serious injury or death when the directions are ignored • When the product is soaked (flooded or submerged), contact an Authorized
Service Center.
CAUTION
- There is risk of fire or electric shock.
! • Be cautious not to touch the sharp edges when installing.
It can result in minor injury or product damage when the directions are - It may cause injury.
ignored • Take care to ensure that nobody could step on or fall onto the outdoor unit.
- This could result in personal injury and product damage.
• Do not open the inlet grille of the product during operation. (Do not touch the
! WARNING electrostatic filter, if the unit is so equipped.)
- There is risk of physical injury, electric shock, or product failure.
• Installation or repairs made by unqualified persons can result in
hazards to you and others.
• The information contained in the manual is intended for use by a
qualified service technician familiar with safety procedures and
! CAUTION
equipped with the proper tools and test instruments.
Installation
• Always check for gas (refrigerant) leakage after installation or repair of product.
• Failure to carefully read and follow all instructions in this manual can
- Low refrigerant levels may cause failure of product.
result in equipment malfunction, property damage, personal injury
and/or death. • Do not install the product where the noise or hot air from the outdoor unit could
damage the neighborhoods.
- It may cause a problem for your neighbors.
• Keep level even when installing the product.
- To avoid vibration or water leakage.
3
ENGLISH
• Do not install the unit where combustible gas may leak.
- If the gas leaks and accumulates around the unit, an explosion may result.
TABLE OF CONTENTS
• Use power cables of sufficient current carrying capacity and rating.
- Cables that are too small may leak, generate heat, and cause a fire. 2 TIPS FOR SAVING ENERGY
• Do not use the product for special purposes, such as preserving foods, works of
art, etc. It is a consumer air conditioner, not a precision refrigeration system. 2 IMPORTANT SAFETY INSTRUCTIONS
- There is risk of damage or loss of property.
• Keep the unit away from children. The heat exchanger is very sharp. 4 INSTALLATION PROCESS
- It can cause the injury, such as cutting the finger. Also the damaged fin may
result in degradation of capacity. 4 OUTDOOR UNITS INFORMATION
• When installting the unit in a hospital, communication station, or similar place,
provide sufficient protection against noise. 4 ALTERNATIVE REFRIGERANT R410A
- The inverter equipment, private power generator, high-frequency medical
equipment, or radio communication equipment may cause the air conditioner to 5 SELECT THE BEST LOCATION
operate erroneously, or fail to operate. On the other hand, the air conditioner may
affect such equipment by creating noise that disturbs medical treatment or
image broadcasting.
5 INSTALLATION SPACE
• Do not install the product where it is exposed to sea wind (salt spray) directly. 7 Air guide work
- It may cause corrosion on the product. Corrosion, particularly on the condenser
and evaporator fins, could cause product malfunction or inefficient operation. 7 LIFTING METHOD
• Means for disconnection must be incorporated in the fixed wiring in accordance
with the wiring rules. 8 INSTALLATION
8 The location of the Anchor bolts
Operation
8 Foundation for Installation
• Do not use the air conditioner in special environments.
- Oil, steam, sulfuric smoke, etc. can significantly reduce the performance of the 8 Preparation of Piping
air conditioner or damage its parts. 9 Plumbing materials and storage methods
• Do not block the inlet or outlet.
- It may cause failure of appliance or accident. 10 REFRIGERANT PIPING INSTALLATION
• Make the connections securely so that the outside force of the cable may not be 10 Precautions on Pipe connection / Valve operation
applied to the terminals.
- Inadequate connection and fastening may generate heat and cause a fire. 11 PIPE CONNECTIONS BETWEEN INDOOR
• Be sure the installation area does not deteriorate with age.
- If the base collapses, the air conditioner could fall with it, causing property AND OUTDOOR UNIT
damage, product failure, or personal injury.
11 Preparation Work
• Install and insulate the drain hose to ensure that water is drained away properly
based on the installation manual. 11 Pipe Drawing Out during Single / Series connection
- A bad connection may cause water leakage. 12 Selection of Refrigerant Piping
• Be very careful about product transportation. 12 Refrigerant piping system
- Only one person should not carry the product if it weighs more than 20 kg. 14 Refrigerant charging
- Some products use PP bands for packaging. Do not use any PP bands for a
15 Distribution Method
means of transportation. It is dangerous.
15 Branch pipe Fitting
- Do not touch the heat exchanger fins. Doing so may cut your fingers.
- When transporting the outdoor unit, suspending it at the specified positions on 16 Leak Test and Vacuum drying
the unit base. Also support the outdoor unit at four points so that it cannot slip 17 Vacuum Mode
sideways. 18 Thermal insulation of refrigerant piping
• Safely dispose of the packing materials. 18 Penetrations
- Packing materials, such as nails and other metal or wooden parts, may cause
stabs or other injuries. 18 ELECTRICAL WIRING
- Tear apart and throw away plastic packaging bags so that children may not play
19 Control box and connecting position of wiring
with them. If children play with a plastic bag which was not torn apart, they face
the risk of suffocation. 20 Communication and Power Cables
• Turn on the power at least 6 hours before starting operation. 20 Wiring of main power supply and equipment capacity
- Starting operation immediately after turning on the main power switch can result 20 Field Wiring
in severe damage to internal parts. Keep the power switch turned on during the
22 Installation of IO Module(optional)
operational season.
• Do not touch any of the refrigerant piping during and after operation.
22 Checking the setting of outdoor units
- It can cause a burn or frostbite. 22 Automatic Addressing
• Do not operate the air conditioner with the panels or guards removed. 23 Group Number setting
- Rotating, hot, or high-voltage parts can cause injuries. 23 Cool & Heat selector
• Do not directly turn off the main power switch after stopping operation. 23 Static pressure compensation mode
- Wait at least 5 minutes before turning off the main power switch. Otherwise it
may result in water leakage or other problems. 24 Night Low Noise Function
• Auto-addressing should be done in condition of connecting the power of all indoor 24 Setting the ODU address
and outdoour units. Auto-addressing should also be done in case of changing the 24 Snow removal & rapid defrost
indoor unit PCB. 24 Target pressure adjusting
• Use a firm stool or ladder when cleaning or maintaining the air conditioner.
25 Self-Diagnosis Function
- Be careful and avoid personal injury.
• Do not insert hands or other objects through the air inlet or outlet while the air 27 CAUTION FOR REFRIGERANT LEAK
conditioner is plugged in.
- There are sharp and moving parts that could cause personal injury. 27 Introduction
27 Checking procedure of limiting concentration
Airtight test In the final check for 24 hours at 3.8 MPa(38.7 kgf/cm2) there Power Supply : 1Ø, 220-240 V~, 50 Hz /
must be no drop in pressure.
The vacuum pump used must have a capacity of reaching at least
1Ø, 220 V, 60 Hz
Vacuum drying
5 torr, more than 1 hour
System(HP) 4 5 6
Recharge correctly as calculated in this manual. and record the
Additional charge of refrigerant
amount of added refrigerant Model ARUN040GSS0 ARUN050GSS0 ARUN060GSS0
Refrigerant Precharged kg 1.8 3 3
Make sure there are no gaps left between the facing materials
Fit facing panels Amount lbs 4 6.6 6.6
used on the ceiling
kg 70 94 94
Refer to automatic addressing flowchart
Net weight
Automatic addressing of indoor unit lbs 154 207 207
Preheat the crank case with the electrical heater for more than 6 hours.
mm 950 × 834 × 330 950 × 1 380 × 330 950 × 1 380 × 330
Dimensions (WxHxD)
Run each indoor unit in turn to make sure the pipe work inch 37.4 × 32.8 × 13.0 37.4 × 54.3 × 13.0 37.4 × 54.3 × 13.0
Test run adjustment
has been fitted correctly Piping Liquid Pipes mm(inch) Ø 9.52(3/8) Ø 9.52(3/8) Ø 9.52(3/8)
Explain the use of the system as clearly as possible to your customer and Connections Gas Pipes mm(inch) Ø 15.88(5/8) Ø 15.88(5/8) Ø 19.05(3/4)
Transfer to customer with explanation
make sure all relevant documentation is in order
! CAUTION
• The above list indicates the order in which the individual work
operations are normally carried out but this order may be varied ALTERNATIVE REFRIGERANT R410A
where local conditions warrants such change.
The refrigerant R410A has the property of higher operating pressure in
• The thickness of the piping should comply with the relevant local
and national regulations for the designed pressure 3.8 MPa. comparison with R22.
Therefore, all materials have the characteristics of higher resisting
• Since R410A is a mixed refrigerant, the required additional
pressure than R22 ones and this characteristic should be also
refrigerant must be charged in its liquid state.(If the refrigerant is
charged in its gaseous state, its composition changes and the considered during the installation.
system will not work properly.) R410A is an azeotrope of R32 and R125 mixed at 50:50, so the ozone
depletion potential (ODP) of R410A is 0.
ENGLISH
SELECT THE BEST LOCATION INSTALLATION SPACE
Select space for installing outdoor unit, which will meet the following • The following values are the least space for installation. If any service
conditions: area is needed for service according to field circumstance, obtain
• No direct thermal radiation from other heat sources enough service space.
• No possibility of annoying neighbors by noise from unit • The unit of values is mm.
• No exposition to strong wind
• With strength which bears weight of unit
• Note that drain flows out of unit when heating In case of obstacles on the suction side
• With space for air passage and service work shown next
• Because of the possibility of fire, do not install unit to the space 1. Stand alone installation
where generation, inflow, stagnation, and leakage of combustible
gas is expected.
• Avoid unit installation in a place where acidic solution and spray
(sulfur) are often used.
• Do not use unit under any special environment where oil, steam and
sulfuric gas exist.
• It is recommended to fence round the outdoor unit in order to
100
prevent any person or animal from accessing the outdoor unit. mo or
• If installation site is area of heavy snowfall, then the following a re
100 b
directions should be observed.
mo or
- Make the foundation as high as possible. re
- Fit a snow protection hood.
1 000 or
0 5
50
more
• Install the outdoor unit at a place well ventilated and having a lot of
1 000 or
more
sunshine in case of installing the product at a place with a high
humidity in winter (near beach, coast, lake, etc).
(Ex) Rooftop where sunshine always shines.
• Performance of heating will be reduced and preheat time of the
indoor unit may be lengthened in case of installing the outdoor unit in
winter at following location: 150
- Shade position with a narrow space c mo or
re c
- Location with much moisture in neighboring floor. 150
- Location with much humidity around. mo or
re
- Location where ventilation is good. It is recommended to install the [Unit: mm]
outdoor unit at a place with a lot of sunshine as possible as.
- Location where water gathers since the floor is not even.
2. Collective installation
When installing the outdoor unit in a place that is constantly exposed to a
strong wind like a coast or on a high story of a building, secure a normal ss
r le
fan operation by using a duct or a wind shield. 0o
50
1 000 or
• Install the unit so that its discharge port faces to the wall of the
more
building.
Keep a distance 500 mm or more between the unit and the wall
surface. 10
0
• Supposing the wind direction during the operation season of the air mo 0 or
re 100
conditioner, install the unit so that the discharge port is set at right mo or 10
0
angle to the wind direction. re 20 c mo 0 or
re 100
mo 0 or mo or
re re c
20
mo 0 or
re
[Unit: mm]
4 HP, 5 HP 10 HP
6 HP, 8 HP 12 HP
a 100 or more 200 or more
b 100 or more 300 or more
c 300 or more 350 or more
700
[Unit : mm]
Air inlet grille
! WARNING
Fix the outdoor unit firmly with anchor bolt or it may fall and hurt
people. (refer to ‘Foundation for installation’)
6
ENGLISH
1 000 or
00
more
5
H
1 000 or
more
L
100
or m or
ore 0 e
35mor
or
00 100
1 0more or
H
mo r
a re 0o
35more
m ore
or
50
12
[Unit: mm]
a
[Unit: mm]
4 HP, 5 HP 10 HP
6 HP, 8 HP 12 HP
2. Collective installation a 500 or more 700 or more
s
les
0 or
50
1 000 or more
1 000 or
o
more
00
10 100
H
mo or
re
ore
rm
H
o
00
L
10
[Unit: mm] r
0o
L
35 ore
or m
00 r
1 0 more 0o
35 ore
4 HP, 5 HP 10 HP or m
6 HP, 8 HP 12 HP 00
1 0 ore
m
a 500 or more 700 or more
[Unit: mm]
2. Collective installation
mo
r less re
0o
r 100
0o 35more or
mo
50 or re r
00 0o
1 5 ore 35more
H
m or
1 000 or
00
more
1 5 more
L
[Unit: mm]
r
0o
35more
L
a
H
or
0 e
35mor
or
00 e
1 0mor
[Unit: mm]
7
ENGLISH
Seasonal wind and cautions in winter
• Sufficient measures are required in a snow area or severe cold area
LIFTING METHOD
in winter so that product can be operated well. • When carrying the suspended, unit pass the ropes between legs of
• Get ready for seasonal wind or snow in winter even in other areas. base panel under the unit.
• Install a suction and discharge duct not to let in snow or rain. • Always lift the unit with ropes attached at four points so that impact
is not applied to the unit.
• Install the outdoor unit not to come in contact with snow directly. If
snow piles up and freezes on the air suction hole, the system may • Attach the ropes to the unit at an angle of 40° or less.
malfunction. If it is installed at snowy area, attach the hood to the • Use only accessories and parts which are of the designated
system. specification when installing.
• Install the outdoor unit at the higher installation console by 50 cm
than the average snowfall (annual average snowfall) if it is installed at Air outlet grille Intake hole
the area with much snowfall. Corner
• Where snow accumulated on the upper part of the Outdoor Unit by
more than 10 cm, always remove snow for operation.
- The height of H frame must be more than 2 times the snowfall and Handle
its width shall not exceed the width of the product. (If width of the
frame is wider than that of the product, snow may accumulate)
- Don't install the suction hole and discharge hole of the Outdoor
Unit facing the seasonal wind.
Less than
Intake 20 degrees
150 mm or 300 mm or more A 40° or less
area
WARNING
more 350 mm Louver pitch
or more 100 mm or more
!
Air guide duct
Air guide
Wind speed : Vs ≤ 1.5 m/s
! CAUTION
Be very careful while carrying the product.
• Do not have only one person carry product if it is more than 20 kg.
• PP bands are used to pack some products. Do not use them as
a mean for transportation because they are dangerous.
• Do not touch heat exchanger fins with your bare hands.
Otherwise you may get a cut in your hands.
• Tear plastic packaging bag and scrap it so that children cannot
play with it. Otherwise plastic packaging bag may suffocate
children to death.
• When carrying in Outdoor Unit, be sure to support it at four
Secure minimum intake area points. Carrying in and lifting with 3-point support may make
When the intake area is not secured can efficiency drop and products Outdoor Unit unstable, resulting in a fall.
may not be operating • Use 2 belts of at least 8 m long.
• Minimum intake area (For reference) • Place extra cloth or boards in the locations where the casing
comes in contact with the sling to prevent damage.
3Ø 8 HP • Hoist the unit making sure it is being lifted at its center of gravity.
3Ø 6 HP
3Ø 5 HP 3Ø 12 HP
Model 1Ø 4 HP
3Ø 4 HP 3Ø 10 HP
1Ø 6 HP
1Ø 5 HP
Minimum
0.7 1.2
intake area (m2)
8
ENGLISH
Ⓐ The corner part must be fixed firmly. Otherwise, the support for the
INSTALLATION installation may be bent.
Ⓑ Get and use M10 Anchor bolt.
• Install at places where it can endure the weight and vibration/noise
of the outdoor unit. Ⓒ Put Cushion Pad between the outdoor unit and ground support for
the vibration protection in wide area.
• The outdoor unit supports at the bottom shall have width of at least
100mm under the Unit’s legs before being fixed. Ⓓ Space for pipes and wiring (Pipes and wirings for bottom side)
• The outdoor unit supports should have minimum height of 200 mm. Ⓔ H-beam support
• Anchor bolts must be inserted at least 75 mm. Ⓕ Concrete support
Unit : mm
75
200
75
200
100
For outdoor units mm
should not be 00
supported only t least 1
A
by the corner
supports. mm m
00
ast 1 0m
At le least 10
At
Center of the Unit
! WARNING
• Install where it can sufficiently support the weight of the
outdoor unit.
If the support strength is not enough, the outdoor unit may drop
and hurt people.
• Install where the outdoor unit may not fall in strong wind or
earthquake.
If there is a fault in the supporting conditions, the outdoor unit
0 mm
ast 10 may fall and hurt people.
0m
m At le
least 10 00 mm • Please take extra cautions on the supporting strength of the
At east 1 Center of the Unit ground, water outlet treatment(treatment of the water flowing
At l
out of the outdoor unit in operation), and the passages of the
pipe and wiring, when making the ground support.
The location of the Anchor bolts • Do not use tube or pipe for water outlet in the Base pan. Use
drainage instead for water outlet. The tube or pipe may freeze
a and the water may not be drained.
e b e
! CAUTION
c d
• Be sure to remove the Pallet(Wood Support) of the bottom side
of the outdoor unit Base Pan before fixing the bolt. It may cause
[Unit : mm] the unstable state of the outdoor settlement, and may cause
freezing of the heat exchanger resulting in abnormal operations.
4 HP / 5 HP 10 HP • Be sure to remove the Pallet(Wood Support) of the bottom side
6 HP / 8 HP 12 HP of the outdoor unit before welding. Not removing Pallet(Wood
a 920 1 090 Support) causes hazard of fire during welding.
b 618 700
c 330 380
d 360 401
e 151 195
Pallet(Wood Support)
Foundation for Installation - Remove before Installation
• Fix the unit tightly with bolts as shown below so that unit will not fall
down due to earthquake or gust.
• Use the H-beam support as a base support Preparation of Piping
• Noise and vibration may occur from the floor or wall since vibration is
transferred through the installation part depending on installation Main cause of gas leakage is defect in flaring work. Carry out correct
status. Thus, use anti-vibration materials (cushion pad) fully (The base flaring work in the following procedure.
pad shall be more than 200 mm).
Cut the pipes and the cable
- Use the accessory piping kit or the pipes purchased locally.
- Measure the distance between the indoor and the outdoor unit.
- Cut the pipes a little longer than measured distance.
- Cut the cable 1.5 m longer than the pipe length.
Pipe
Reamer
Copper
tube 90° Slanted Uneven Rough
At least 200 mm
Point down
9
ENGLISH
Burrs removal Opening shutoff valve
- Completely remove all burrs from the cut cross section of pipe/tube.
- Put the end of the copper tube/pipe to downward direction as you 1 Remove the cap and turn the valve counter clockwise with the
remove burrs in order to avoid to let burrs drop in the tubing. hexagon wrench.
<Wing nut type> <Clutch type> 2 Turn it until the shaft stops.
Do not apply excessive force to the shutoff valve. Doing so may
Bar
"A" break the valve body, as the valve is not a backseat type. Always
use the special tool.
3 Make sure to tighten the cap securely.
Copper pipe
Closing shutoff valve
1 Remove the cap and turn the valve clockwise with the hexagon wrench.
Flaring work
- Carry out flaring work using flaring tool as shown below. 2 Securely tighten the valve until the shaft contacts the main body seal.
Pipe diameter A inch (mm) 3 Make sure to tighten the cap securely.
Inch (mm) Wing nut type Clutch type * For the tightening torque, refer to the table on the below.
Ø 1/4 (Ø 6.35) 0.04~0.05 (1.1~1.3)
Ø 3/8 (Ø 9.52) 0.06~0.07 (1.5~1.7)
0~0.02 Tightening torque
Ø 1/2 (Ø 12.7) 0.06~0.07 (1.6~1.8)
(0~0.5) Tightening torque N·m(Turn clockwise to close)
Ø 5/8 (Ø 15.88) 0.06~0.07 (1.6~1.8)
Ø 3/4 (Ø 19.05) 0.07~0.08 (1.9~2.1) Shutoff Shaft
valve (valve body) Cap Service Flare Gas line piping
Firmly hold copper tube in a bar(or die) as indicated dimension in the size
table above. Hexagonal (Valve lid) port nut attached to unit
Closed Opened wrench
Check
Ø 6.35 16±2
- Compare the flared work with figure below. 6.0±0.6 17.6±2.0
- If flare is noted to be defective, cut off the flared section and do Ø 9.52 4 mm 38±4
flaring work again.
Ø 12.7 10.0±1.0 20.0±2.0 55±6
-
Smooth all round Ø 15.88 12.0±1.2 5.0±0.0 12.7±2 75±7
Inside is shining without scratches. 5 mm
Ø 19.05 14.0±1.4 110±10
25.0±2.5
= Improper flaring = Ø 22.2
30.0±3.0 8 mm -
Ø 25.4 25±3
CAUTION
ENGLISH
Regulator
! WARNING
Welding Point • Always careful not to leak the refrigerant during welding.
Nitrogen gas
Pressure 0.02 MPa less
• The refrigerant generates poisonous gas harmful to human body
if combusted.
• Do not perform welding in a closed space.
Nitrogen
Oxide scale
• Be sure to close the cap of the service port to prevent gas
Note) should not block the outlet side.
Taping Auxiliary valve leakage after the work.
When the internal pressure in pipe is abo
(Should not
ve the atmospheric pressure, pinhole is o
contain air)
ccurred and it is a leakage cause.
! CAUTION
Please block the pipe knock outs of the front and side panels after
installing the pipes.
(Animals or foreign objects may be brought in to damage wires.)
11
ENGLISH
PIPE CONNECTIONS BETWEEN Service Port
Nitrogen
Direction
Taping Valve
Pipe Drawing Out during Single / Series connection
Nitrogen
Rear Side Pipe Method of drawing out pipes on the front side and right side
Draw Out - Proceed with the pipe work as shown in the below figure for front
side and right side pipe drawing out.
Front Pipe
Draw Out Right Side Pipe
Draw Out
Bottom Side Pipe
Draw Out
Preparation Work
Pipe Knock Out for
- Use Knock Outs of Base Pan of the outdoor unit for Left/Right or Liquid/Gas pipes
Bottom pipe drawing outs.
Wet towel
<Liquid pipe> <Gas pipe>
! CAUTION
• Do not give damage to the pipe/base during the Knock Out
work.
• Proceed to pipe work after removing burr after Knock Out work.
Remove only liquid/gas pipe Knock out
• Perform sleeve work to prevent damage to the wire when
connecting wires using knock Outs.
Y branch method
Outdoor unit
Example : 5 Indoor Units
Gas pipe Liquid pipe connected
Branching Ⓐ : Outdoor Unit
pipe
Main pipe Ⓑ : 1st branch (Y branch) L150 m
H 50 m
l 40 m
Ⓒ : Indoor Units
Indoor unit
Branching Total pipe length = A + B + C + D + a + b + c + d + e ≤ 300 m
pipe
WARNING
< 16.0(54 600) Ø 9.52(3/8) Ø 15.88(5/8)
≤ 22.4(76 400) Ø 9.52(3/8) Ø 19.05(3/4) !
≤ 28.0(95 900) Ø 9.52(3/8) Ø 22.2(7/8) When the any one (or both ) of below conditions are satisfied, the
diameter of main pipe (A) must be increased according to below
table.
- The equivalent length between outdoor unit and the farthest
indoor unit is 90 m or more
(Liquid and Gas pipes are increased)
- The level difference (Outdoor unit ÷ Indoor unit) is 50 m or more
(Only liquid pipe is increased)
13
WARNING
ENGLISH
Header Method !
Example : 6 Indoor Units • It is recommended that difference of piping length for pipes
connected connected to the Indoor Unit is minimized. Performance
difference between Indoor Units may occur.
Ⓐ : Outdoor Unit
Ⓑ : Header
L 150 m • When the any one (or both ) of below conditions are satisfied,
H 50 m
40 m
the diameter of main pipe (A) must be increased according to
Ⓒ : Indoor Units below table.
Ⓓ : Sealed piping - The equivalent length between outdoor unit and the farthest
indoor unit is 90 m or more (Liquid and Gas pipes are
increased)
Total pipe length = A + a + b + c + d + e + f ≤ 300 m Refrigerant pipe diameter from outdoor unit to first branch. (A)
Longest pipe length Equivalent pipe length(*)
L Outdoor unit
A + f ≤ 150 m A + f ≤ 175 m Liquid pipe [mm(inch)] Gas pipe [mm(inch)]
total capacity(HP)
Longest pipe length after 1st branch 4 Ø 9.52(3/8) Ø 15.88(5/8)
l
f ≤ 40 m 5 Ø 9.52(3/8) Ø 15.88(5/8)
Difference in height (Outdoor Unit ÷ Indoor Unit) 6 Ø 9.52(3/8) Ø 19.05(3/4)
H 8 Ø 9.52(3/8) Ø 19.05(3/4)
H ≤ 50 m (40 m : Outdoor Unit is lower than Indoor Units)
10 Ø 9.52(3/8) Ø 22.2(7/8)
Difference in height (Indoor Unit ÷ Indoor Unit) 12 Ø 12.7(1/2) Ø 28.58(11/8)
h
h ≤ 15 m
Combination of Y
! WARNING
• In case of pipe diameter B connected after first branch is bigger
branch/header Method than the main pipe diameter A, B should be of the same size
Example : 5 Indoor Units with A.
connected Ex) In case indoor unit combination ratio 120 % is connected to
Ⓐ : Outdoor Unit 24 HP(67.2 kW) outdoor unit.
H 50 m
Ⓑ : 1st branch (Y branch) 1) Outdoor unit main pipe diameter A : Ø 34.9(Gas pipe),
L 150 m
Ø 15.88(liquid pipe)
Ⓒ : Y branch 40 m
2) Pipe diameter B after first branch according to 120 %
Ⓓ : Indoor Unit indoor unit ombination(80.6 kW) : Ø 34.9(gas pipe),
Ⓔ : Header Ø 19.05(liquid pipe)
Ⓕ : Sealed piping
Branch pipe can not be used after header Therefore, pipe diameter B connected after first branch
would be Ø 34.9(gas pipe) / Ø 15.88(liquid pipe) which is
same with main pipe diameter.
Total pipe length = A + B + C + a + b + c + d + e ≤ 300 m
[Example]
Longest pipe length Equivalent pipe length(*) Do not choose the main pipe diameter by downward indoor unit
L total capacity but its outdoor unit model name.
A + B + b ≤ 150 m A + B + b ≤ 175 m
Do not let the connection pipe from branch to branch exceed the
Longest pipe length after 1st branch main pipe diameter chosen by outdoor unit model name.
l
B + b ≤ 40 m EX) Where connecting the indoor units to the 22 HP (61.6 kW)
outdoor unit to 130 % of its system capacity (80.1 kW) and
Difference in height (Outdoor Unit ÷ Indoor Unit)
H branching 7 k (2.2 kW) indoor unit at the 1st branch.
H ≤ 50 m (40 m : Outdoor Unit is lower than Indoor Units) 1) Main pipe diameter(22 HP outdoor unit): Ø 28.58(gas pipe),
Ø 15.88(Liquid pipe)
Difference in height (Indoor Unit ÷ Indoor Unit)
h 2) Pipe diameter between 1st and 2nd branch (77.9 kW indoor
h ≤ 15 m units) :
Ø 34.9(Gas pipe), Ø 19.05(Liquid pipe) in conformity with
downward indoor units.
• * : Assume equivalent pipe length of Y branch to be 0.5 m,
that of header to be 1 m, calculation purpose Since the main pipe diameter of 22 HP outdoor unit is Ø
28.58(gas pipe), Ø 15.88(Liquid pipe) is used as the main
• Indoor Unit should be installed at lower position than the
header. pipe and the connection pipe between 1st and 2nd branch.
14
WARNING
ENGLISH
Refrigerant charging
The amount of Refrigerant
Ⓐ Manifold Gauge
The calculation of the additional charge should take into account the Ⓑ Low pressure side Handle
length of pipe and CF(correction Factor) value of indoor unit. Ⓒ High pressure side Handle
Gas pipe
! CAUTION
Use only 2-series of indoor unit. Ex) ARNU***2
Do not connect Hydrokit with Multi V S Models.
15
ENGLISH
Distribution Method Branch pipe Fitting
Horizontal Distribution Y branch
1st 2nd • Ensure that the branch pipes are attached horizontally or vertically
3rd main pipe distribution
(see the diagram below.)
A
Viewed from point A
in direction of arrow
1st 2nd 3rd
1st
Main pipe
Distribution Within ±3° Within ±3°
3nd
Main pipe
Distribution • There is no limitation on the joint mounting configuration.
• If the diameter of the refrigerant piping selected by the procedures
described is different from the size of the joint, the connecting
section should be cut with a pipe cutter.
Vertical Distribution • Branch pipe should be insulated with the insulator in each kit.
- Ensure that the branch pipes are attached vertically. Tape
(field supply)
Header
A Ⓐ To Outdoor Unit
Ⓑ To Indoor Unit
• The indoor unit having larger
capacity must be installed closer
to Ⓐ than smaller one.
B
• If the diameter of the refrigerant
piping selected by the
procedures described is
different from the size of the
joint, the connecting section
should be cut with a pipe cutter.
ⓒ Pipe cutter
C
B
Pinched pipe
540 540
120 120
I.D 12.7
7 branch I.D 12.7
I.D 6.35
Tape
400 360
I.DI.D12.7
12.7 160 I.D 6.35
I.D 6.35 120
I.D 12.7 I.D 12.7 I.D 15.88 I.D 6.35
I.D 6.35
I.D 12.7 I.D 12.7 I.D 6.35 I.D I.D
6.356.35
4 branch I.D 15.88 I.DI.D
I.D 12.7
15.88
I.D 12.7
I.D
12.7 I.D 12.7
I.D
I.DI.D12.7 12.7
15.88
15.88 I.D 6.35I.DI.D
I.D 9.52
I.D 9.52 I.D 6.35
I.D 6.35
I.D 6.35 I.D 6.35
6.35
I.D 9.52
9.52
I.D 9.52
Insulator I.D 15.88 I.D 15.88
I.D 19.05
120
150
I.D 9.52 I.D 9.52 120
150
ARBL104 I.D 15.88 I.D 15.88
I.D 15.88
I.D 15.88
I.D 15.88 I.D 15.88
I.D 9.52 I.D 9.52
I.D 9.52
I.D 9.52
I.D 9.52 I.D 9.52
• Any cap pipe should be insulated using the insulator provided with I.D 12.7 I.D 12.7
I.D 12.7
580 700
I.D 12.7 160 120
each kit and then taped as described above. I.D 12.7 I.D 15.88
I.D 12.7
I.D 12.7I.D 15.88
I.D 12.7
I.D 15.88 I.D 6.35
7 branch
I.D 15.88
I.D 12.7
I.D 12.7
I.D 12.7 I.DI.D15.88
12.7 I.D 6.35
I.D 15.88 I.D 15.88 I.D 19.05 150 I.D 9.52 150
I.D 15.88
Insulator for cap pipe I.D 15.88
ARBL107I.D 15.88 I.D 15.88
I.D
I.D15.88
15.88 120 I.D 9.52 120
I.D 28.58 I.D 25.4 I.D 22.2 I.D 12.7 I.D 9.52
Cap pipe
Tape 760 720
160
120
I.D 15.88 I.D 6.35
I.D 12.7
10 branch I.D 6.35
I.D 19.05 150 150
I.D 15.88 120 I.D 9.52
Y branch pipe [unit:mm] ARBL1010 120
I.D 9.52
I.D 12.7 I.D 9.52
I.D 28.58 I.D 25.4 I.D 22.2
Models Gas pipe Liquid pipe
775 I.D 6.35 I.D 6.35 700
I.D 12.7 I.D 12.7 I.D 6.35
I.D 15.88 I.D 6.35 I.D 9.52 I.D 9.52 182
I.D 15.88
I.D 15.88 60*9=540 107
1 I.D 6.35I.DI.D
I.D 9.52 9.52
6.35
I.D 6.35
I.D 6.35 I.D 6.35
10 branch I.D 12.7 I.D 6.35 I.D 6.35I.D 6.35
I.D 6.35
ARBLN I.D 15.88 74 I.D 6.35 74
I.D 15.88 I.D 19.05
120
150 I.D 6.35
I.D 9.52
I.D 9.52
I.D 6.35
I.D 9.52 I.D 9.52
I.D 9.52 I.D 9.52I.D 9.52
150
01621
I.D 12.7 I.D 9.52
ARBL2010 I.D 9.52 120
281
281
I.D 9.52 I.D 9.52
292
292
I.D 31.8 I.D 34.9 I.D 28.58 I.D 9.52 I.D 15.88 I.D 19.05
1 O.D 9.52
I.D 19.05 O.D 15.88
I.D 12.7 70
70
70
I.D 22.2 I.D 19.05 I.D 15.88 I.D 19.05 I.D 12.7
2 I.D 12.7
1 I.D 9.52 I.D 9.52 I.D6.35
ARBLN
I.D 25.4 I.D 15.88
I.D 19.05
I.D 12.7
83
I.D 12.7
Leak Test and Vacuum drying
390 I.D 12.7 74
3 I.D 9.52 I.D 6.35
03321 413
O.D 19.05 I.D 22.2 I.D 28.58 O.D 25.4 O.D 19.05I.D 22.2
321 Leak test
I.D 25.4 332
3 1 2
Leak test should be made by pressurizing nitrogen gas to
70 80 110
3.8 MPa(38.7 kgf/cm2). If the pressure does not drop for 24 hours, the
I D 1905
I.D 19.05 I.D 19.05 system passes the test. If the pressure drops, check where the
I.D 28.58 I.D 22.2 I.D 15.88 I.D 12.7 I.D 15.88 I.D 15.88 I.D 12.7
1
2 2 nitrogen leaks. For the test method, refer to the following figure.
I.D 31.8 I.D 15.88
I.D 12.7
83
(Make a test with the service valves closed. Be also sure to pressurize
I.D 19.05 I.D 12.7 96 I.D 19.05 I.D 15.88 I.D 19.05
ARBLN liquid pipe, gas pipe and high/low pressure common pipe)
376 371 3
3
07121 404 394 The test result can be judged good if the pressure has not be reduced
I.D 28.58 I.D 31.8 I.D 34.9O.D 31.8 O.D 19.05 I.D 22.2
2 1 3
I.D 28.58 O.D 12.7 D 9.52 I.D 6.35 O.D 12.7 I.D 9.52
after leaving for about one day after completion of nitrogen gas
3 2
O.D 22.2
120 90 120 110 70
pressurization.
1 0 90 1 0
Liquide pipe
Gas pipe
Gas pipe
I.D 44.48
I.D 53.98 I.D 41.3 I.D 38.1 I.D 25.4
2 I.D 25.4 I.D 22.2 I.D 22.2 I.D 19.05
1
I.D 44.48
2 Liquid side
I.D 44.48 I.D 41.3 I.D 38.1 134
I.D 25.4 Indoor unit
I.D 22.2 I.D 19.05 96
420
ARBLN 490
3
346 3
379
23220 I.D 34.9 I.D 31.8
O.D 38.1 I.D 28.58
I.D 53.98
O.D 44.48
O.D 28.58
I.D 25.4
I.D 22.2 Gas side
2 3 X2 2 3 X2 3 I.D 15.88 I.D 9.52
175 115 O.D 19.05 I.D 12.7 O.D 12.7 I.D 6.35
100
I.D 12.7 I.D 19.05
I.D 15.88 2 3 X2 3
3 3
O.D 15.88 O.D 22.2 110 110
70 120
17
WARNING WARNING
ENGLISH
! !
Use a vacuum pump or Inert(nitrogen) gas when doing leakage test Use a vacuum pump or Inert(nitrogen) gas when doing leakage test
or air purge. Do not compress air or Oxygen and do not use or air purge. Do not compress air or Oxygen and do not use
Flammable gases. Otherwise, it may cause fire or explosion. Flammable gases. Otherwise, it may cause fire or explosion.
- There is the risk of death, injury, fire or explosion. - There is the risk of death, injury, fire or explosion.
! NOTE ! NOTE
If the ambient temperature differs between the time when pressure Always add an appropriate amount of refrigerant. (For the refrigerant
is applied and when the pressure drop is checked, apply the following additional charge)
correction factor Too much or too little refrigerant will cause trouble.
To use the Vacuum Mode
There is a pressure change of approximately 0.1 kg/cm2 (0.01 MPa) (If the Vacuum mode is set, all valves of Indoor units and Outdoor units will
for each 1 °C of temperature difference. be opened.)
Correction= (Temp. at the time of pressurization – Temp. at the time
of check) X 0.1
For example: Temperature at the time of pressurization
(3.8 MPa) is 27 °C ! WARNING
24 hour later: 3.73 MPa, 20 °C When installing and moving the air conditioner to another site,
In this case the pressure drop of 0.07 is because of recharge after perfect evacuation.
temperature drop And hence there is no leakage in pipe
occurred. - If a different refrigerant or air is mixed with the original
refrigerant, the refrigerant cycle may malfunction and the unit
may be damaged.
! CAUTION
To prevent the nitrogen from entering the refrigeration system in Vacuum Mode
the liquid state, the top of the cylinder must be at higher position
than the bottom when you pressurize the system. This function is used for creating vacuum in the system after
Usually the cylinder is used in a vertical standing position. compressor replacement, ODU parts replacement or IDU
addition/replacement.
Liquide pipe
Gas pipe
Gas pipe
DIP switch off and push the reset button on Master unit PCB
Scale Liquid side
Use a graviometer. (One that Indoor unit
CAUTION
can measure down to 0.1 kg). If
you are unable to prepare such a
Gas side
!
high-precision gravimeter you
may use a charge cylinder. ODU operation stops during vacuum mode. Compressor can't
operate.
18
ENGLISH
Heat insulation Adhesive + Heat - resistant Floor (fireproofing) Penetrating portion on fire Roof pipe shaft
material polyethylene foam + Adhesive tape limit and boundary wall
D
Indoor Vinyl tape I
J
F G
Outer Floor Water-proof hemp cloth +
D
exposed Bronze asphalt
covering B
Outdoor Zinc plate +hemp
Water-proof cloth +
Oily paint G H A
B F
Ⓐ Heat insulation material 1m 1m
Ⓑ Pipe Ⓐ Sleeve
Ⓒ Outer covering(Wind the connection part and cutting part of heat Ⓑ Heat insulating material
insulation material with a finishing tape.) Ⓒ Lagging
Ⓓ Caulking material
NOTE Ⓔ Band
! Ⓕ Waterproofing layer
When using polyethylene cover as covering material, asphalt Ⓖ Sleeve with edge
roofing shall not be required. Ⓗ Lagging material
Ⓘ Mortar or other incombustible caulking
Ⓙ Incombustible heat insulation material
When filling a gap with mortar, cover the penetration part with steel plate so
Bad example that the insulation material will not be caved in. For this part, use
incombustible materials for both insulation and covering. (Vinyl covering
• Do not insulate gas or low pressure pipe and liquid or should not be used.)
highpressure pipe together.
B Ⓐ Liquid pipe
A F Ⓑ Gas pipe
ⓒ Power lines
C ⓓ Finishing tape ELECTRICAL WIRING
ⓔ Insulating material - Follow ordinance of your governmental organization for technical
D
E ⓕ Communication lines standard related to electrical equipment, wiring regulations and
guidance of each electric power company.
CAUTION
ENGLISH
Outdoor Unit !
When the 400 volt power supply is applied to “N” phase by mistake,
Indoor Indoor check damaged parts in control box and replace them.
Unit Unit
Remote Remote
control control
Indoor Indoor
Unit Unit
Remote Remote
control control
Outdoor Unit
Side panel
Indoor Indoor
Unit Unit
Remote Remote
control control
Multi-Core Cable
! WARNING
The temperature sensor for outdoor air should not be exposed to
! CAUTION direct sunlight.
- Provide an appropriate cover to intercept direct sunlight.
• Use the 2-core shield cables for communication cables. Never use
them together with power cables.
• The conductive shielding layer of cable should be grounded to the
metal part of both units.
• Never use multi-core cable (Inside the control box)
PI485 PCB
• As this unit is equipped with an inverter, to install a phase leading
capacitor not only will deteriorate power factor improvement effect,
but also may cause capacitor abnormal heating. Therefore, never (Inside the control box)
install a phase leading capacitor. Indoor communication PCB
• Make sure that the power unbalance ratio is not greater than 2 %.
If it is greater the units lifespan will be reduced.
Main PCB
Terminal block
Precautions when laying power wiring (Take care of the phase
sequence of 3-phase
Use round pressure terminals for connections to the power terminal 4-wire power system)
block.
Power cable
Round pressure terminal
- For wiring, use the designated power cable and connect firmly, then
secure to prevent outside pressure being exerted on the terminal
block.
- Use an appropriate screwdriver for tightening the terinal screws. A
screwdriver with a small head will strip the head and make proper
tighterning impossible.
- Over-tightening the terminal screws may break them.
20
ENGLISH
Communication and Power Cables Wiring of main power supply and equipment
Communication cable capacity
- Types : shielding cable - Use a separate power supply for the Outdoor Unit and Indoor Unit.
- Cross section : 1.0~1.5 mm2 - Bear in mind ambient conditions (ambient temperature,direct
- Maximum allowable temperature: 60 °C sunlight, rain water,etc.) when proceeding with the wiring and
- Maximum allowable cable length: under 300 m connections.
- The cable size is the minimum value for metal conduit wiring. The
Remote control cable power cord size should be 1 rank thicker taking into account the line
voltage drops. Make sure the power-supply voltage does not drop
- Types : 3-core cable more than 10 %.
- Specific wiring requirements should adhere to the wiring regulations
Central control cable of the region.
Product type Cable type Diameter - Power supply cords of parts of appliances for outdoor use should not
ACP 2-core cable (Shielding cable) 1.0~1.5 mm2 be lighter than polychloroprene sheathed flexible cord.
AC Smart 2-core cable (Shielding cable) 1.0~1.5 mm2 - Don't install an individual switch or electrical outlet to disconnect
each of indoor unit separately from the power supply.
AC Ez 4-core cable (Shielding cable) 1.0~1.5 mm2
Switch
CAUTION
Fuse
Indoor
! Power supply
(1-phase 2-wire)
If apparatus is not properly earthed then there is always a risk of L N
electric shocks, the earthing of the apparatus must be carried out by Power cable
(4-wire Cable)
a qualified person. Power cable
(2-wire Cable)
Communication cable
(2-wire Cable)
Communication cable
(3-wire Cable)
[Indoor Units]
21
ENGLISH
[Heat Pump] 4 HP / 5 HP / 6 HP / 8 HP
Between Indoor and Master Outdoor unit
Right side Front side
Master
SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V
Outdoor Unit
WARNING
Ground wire
! Power/ Fix firmly
Ground not to be
• Indoor Unit ground wires are required for preventing electrical shock cable displaced
accident during current leakage, Communication disorder by noise
effect and motor current leakage (without connection to pipe). ODU-IDU
Communi-
• Don't install an individual switch or electrical outlet to disconnect cation cable
each of indoor unit separately from the power supply.
Hold power
• Install the main switch that can interrupt all the power sources in an cable
integrated manner because this system consists of the equipment
utilizing the multiple power sources. A
• If there exists the possibility of reversed phase, lose phase,
momentary blackout or the power goes on and off while the
product is operating, attach a reversed phase protection circuit
locally. Running the product in reversed phase may break the
compressor and other parts.
Power/
Ground cable
Comm-
Example) Connection of transmission wire unication
Over cable
[BUS type] [STAR type] 50mm
gap
- Connection of communication - Abnormal operation can be Communication
cable must be installed like caused by communication cable Power/
below figure between indoor defect, when connection of Ground cable
Over
unit to outdoor unit. communication cable is installed 50 mm gap
like below figure(STAR type).
Fix firmly
not to be
displaced
Communication
cable
View A
4 HP
Front view Right view
Example) Connection of power and communication cable
10 HP/12 HP
Right side Front side
Hold
communication
cable
Communication Power/
cable Ground cable
Over
50 mm gap
22
ENGLISH
+ SW04C ( : cancel)
- You can check the setting values of the Master outdoor unit from the
7 segment LED. Waiting 3 minutes
The DIP switch setting should be changed when the power is OFF.
Press RED Button for 5 seconds
Checking the initial display (SW01C)
38 380 V YES
Indoor address number is displayed on wired remote control or
③ 46 460 V indoor unit display window. It is not an error message, will
disappeared when on/off button is pressed on remote control
22 220 V ex) Display of 01, 02, ..., 15 means connection of 15 indoor units
1 Standard OK and Automatic addressing is completed normally.
ENGLISH
Mode Function Option Value Action
Remarks
Cool & Heat selector
Content Display1 Content Display2 Content Display3 Content Display4 Implement Display5 Mode setting method
Change
Cool & Heat
Selector oFF op1~ Selected
op2 the option - - the set Blank Save in Master unit PCB DIP switch on : No.5
value EEPROM
Static Change
pressure oFF op1~ Selected
op3 the option - - the set Blank Save in
compensation value EEPROM Select the mode using ‘▶’, ‘◀’ Button :
Change “Func” Push the ‘●’ button
Night low oFF op1~o Selected the set Blank Save in
Installation
B(D) A(C)
Static pressure compensation mode
Example) Group number setting This function secures the air flow rate of ODU, in case static pressure
has been applied like using duct at fan discharge of ODU.
1 F
Group Indoor unit Static pressure compensation mode setting method
1st number indicate the group number Master unit PCB DIP switch on : No.5
2nd number point out indoor unit number
Group recognizing the central controller Select the mode using ‘▶’, ‘◀’ Button :
No.0 group (00~0F) “Func” Push the ‘●’ button
No.1 group (10~1F)
No.2 group (20~2F)
No.3 group (30~3F) Select the Function using ‘▶’, ‘◀’ Button :
“Fn2” Push the ‘●’ button
No.4 group (40~4F)
No.5 group (50~5F)
No.6 group (60~6F)
Select the Option using ‘▶’, ‘◀’ Button :
No.7 group (70~7F) “op1~op3” Push the ‘●’ button
No.8 group (80~8F)
No.9 group (90~9F)
No. A group (A0~AF) Start the Static pressure compensation mode :
No. B group (B0~BF) Save the selected option value in EEPROM
No. C group (C0~CF)
No. D group (D0~DF) FAN Maximum RPM of each step
No. E group (E0~EF)
No. F group (F0~FF)
Model 4/5/6 HP 8 HP 10/12 HP
Master unit PCB DIP switch on : No.5 Select the mode using ‘▶’, ‘◀’ Button :
“Func” Push the ‘●’ button
Mode setting
Start the Night low noise function : setting Mode
Save the selected option value in EEPROM
oFF Not setting
op1 Snow removal mode
Time Settings op2 Rapid defrost mode
op3 Snow removal mode. + Rapid defrost mode.
Step Judgement Time(Hr) Operation Time(Hr)
op1
op2
8
6.5
9
10.5 ! CAUTION
op3 5 12 • Ask an authorized technician to setting a function.
op4 8 9 • If do not use a function, set an off-mode.
op5 6.5 10.5
op6 5 12
op7 8 9
op8 6.5 10.5 Target pressure adjusting
op9 5 12
op10 continuous operation Mode setting method
op11 continuous operation Master unit PCB DIP switch on : No.5
op12 continuous operation
op13 6.5 10.5
op14 6.5 10.5 Select the mode using ‘▶’, ‘◀’ Button :
op15 6.5 10.5 “Func” Push the ‘●’ button
! CAUTION ! CAUTION
• Ask an authorized technician to setting a function. • Ask an authorized technician to setting a function.
• If use a function, first install a Central controller. • If do not use a function, set an off-mode.
• Change a power consumption or capacity.
25
ENGLISH
Self-Diagnosis Function
Error Indicator
- This function indicates types of failure in self-diagnosis and occurrence of failure for air condition.
- Error mark is displayed on display window of indoor units and wired remote controller, and 7-segment LED of outdoor unit control board as
shown in the table.
- If more than two troubles occur simultaneously, lower number of error code is first displayed.
- After error occurrence, if error is released, error LED is also released simultaneously.
Error Display
1st,2nd,3rd LED of 7-segment indicates error number, 4th LED indicates unit number.
Ex) Repeat
Error No. of Unit
Error No. of Compressor
Error No.
0 1 - Air temperature sensor of indoor unit Air temperature sensor of indoor unit is open or short
0 2 - Inlet pipe temperature sensor of indoor unit Inlet pipe temperature sensor of indoor unit is open or short
Communication error : wired remote controller ÷
Indoor unit related error
0 5 - Communication error : outdoor unit ÷ indoor unit Failing to receive outdoor unit signal in indoor unit PCB
0 6 - Outlet pipe temperature sensor of indoor unit Outlet pipe temperature sensor of indoor unit is open or short
In case when the serial number marked on EEPROM of Indoor unit is 0 or
0 9 - Indoor EEPROM Error
FFFFFF
1 0 - Poor fan motor operation Disconnecting the fan motor connector/Failure of indoor fan motor lock
2 1 1 Outdoor Unit Inverter Compressor IPM Fault Outdoor Unit Inverter Compressor Drive IPM Fault
Inverter Board Input Over Current(RMS) of Outdoor
2 2 1 Outdoor Unit Inverter Board Input Current excess (RMS)
Unit
2 3 1 Outdoor Unit Inverter Compressor DC link Low Voltage DC charging is not performed at Outdoor Unit after starting relay turn on.
2 4 1 Outdoor Unit High Pressure Switch System is turned off by Outdoor Unit high pressure switch.
2 5 1 Outdoor Unit Input Voltage High/ Low Voltage Outdoor Unit input voltage is over 487 V or below 270 V
2 6 1 Outdoor Unit Inverter Compressor Start Failure The First Start Failure by Outdoor Unit Inverter Compressor Abnormality
2 9 1 Outdoor Unit Inverter Compressor Over Current Outdoor Unit Inverter Compressor Fault OR Drive Fault
Outdoor unit related error
3 6 1 Outdoor Unit Low Compression Ratio Limited Outdoor Unit Low Compression Ratio Limited
4 0 1 Outdoor Unit Inverter Compressor CT Sensor Fault Outdoor Unit Inverter Compressor CT Sensor open or short
Outdoor Unit Inverter Compressor1 Discharge Outdoor Unit Inverter Compressor Discharge Temperature Sensor open or
4 1 1
Temperature Sensor Fault short
4 2 1 Outdoor Unit Low Pressure Sensor Fault Outdoor Unit Low Pressure Sensor open or short
4 3 1 Outdoor Unit High Pressure Sensor Fault Outdoor Unit High Pressure Sensor open or short
4 4 1 Outdoor Unit Air Temperature Sensor Fault Outdoor Unit Air Temperature Sensor open or short
Outdoor Unit Heat Exchanger Temperature Sensor Outdoor Unit Heat Exchanger Temperature Sensor(Front side) open or
4 5 1
(Front side) Fault short
4 6 1 Outdoor Unit Suction Temperature Sensor Fault Outdoor Unit Suction Temperature Sensor open or short
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6 0 1 Inverter PCB EEPROM Error of Master Outdoor Unit Access Error of Inverter PCB of Outdoor Unit
System is turned off by Outdoor Unit Inverter Heatsink High
6 2 1 Outdoor Unit Inverter Heatsink High Temperature
Temperature
Outdoor Unit Inverter Heatsink Temperature Sensor
6 5 1 Outdoor Unit Inverter Heatsink Temperature Sensor open or short
Fault
6 7 1 Outdoor Unit Fan Lock Restriction of Outdoor Unit
7 1 1 Converter CT Sensor Error of Outdoor Unit Converter CT Sensor open or short of Outdoor Unit
Communication Fail Between Outdoor Unit Main MICOM and
8 6 1 Outdoor Unit Main PCB EEPROM Error
EEPROM or omitting EEPROM
1 1 3 1 Outdoor Unit Liquid pipe Temperature Sensor Error Liquid pipe temperature sensor of Outdoor Unit is open or short
Outdoor Unit Subcooling Outlet Temperature Sensor
Outdoor unit related error
1 0 6 * Master Outdoor Unit FAN IPM Fault Error Instant Over Current at Master Outdoor Unit Fan IPM
1 0 7 * Master Outdoor Unit Fan DC Link Low Voltage Error Master Outdoor Unit Fan DC Link Input Voltage is under 380 V
Master Outdoor Unit Liquid pipe Temperature Sensor Liquid pipe temperature sensor of Master Outdoor Unit is open or
1 1 3 *
Error short
Master Outdoor Unit Subcooling Inlet Temperature
1 1 4 * Master Outdoor Unit Subcooling Inlet Temperature Sensor Error
Sensor Error
Master Outdoor Unit Subcooling Outlet Temperature
1 1 5 * Master Outdoor Unit Subcooling Outlet Temperature Sensor Error
Sensor Error
1 1 6 * Master Outdoor Unit Oil Level Sensor Error Oil Level Sensor of Master Outdoor Unit is open or short
Master outdoor unit Main Board - External Board Master outdoor unit Main Board - External Board communication
1 4 5 *
communication Error Error
Failure of operation mode conversion at Master
1 5 1 * Failure of operation mode conversion at Master Outdoor Unit
Outdoor Unit
Master Outdoor Unit Heat Exchanger Temperature Master Outdoor Unit Heat Exchanger Temperature Sensor (upper
1 5 3 *
Sensor (upper part) Fault part) Fault
Master Outdoor Unit Heat Exchanger Temperature Master Outdoor Unit Heat Exchanger Temperature Sensor(lower part)
1 5 4 *
Sensor (lower part) Fault open or short
Master outdoor unit External Board Main-Sub Micom Master Outdoor Unit Main Board Main-Sub Micom communication
1 8 2 *
communication Error failed
System is turned off by Master Outdoor Unit Fan Heatsink High
1 9 3 * Master Outdoor Unit Fan Heatsink High Temperature
Temperature
Master Outdoor Unit Fan Heatsink Temperature Sensor
1 9 4 * Master Outdoor Unit Fan Heatsink Temperature Sensor open or short
Fault
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CAUTION FOR REFRIGERANT LEAK - With partition and without opening which serve as passage of air to
adjoining room
Outdoor unit
The installer and system specialist shall secure safety against leakage
according to local regulations or standards.
The following standards may be applicable if local regulations are not
available.
Limiting concentration is the limit of Freon gas concentration Total amount of replenishedrefrigerant
where immediate measures can be taken without hurting human in refrigerant facility (kg)
= Refrigerant concentration (kg/m3)
body when refrigerant leaks in the air. The limiting concentration Capacity of smallest room
shall be described in the unit of kg/m3 (Freon gas weight per unit whereindoor unit is installed (m3) (R410A)
air volume) for facilitating calculation.
Limiting concentration: 0.44 kg/m3(R410A) - In case the result of calculation exceeds the limiting concentration, perform
the same calculations by shifting to the second smallest, and the third
smallest rooms until at last the result is below the limiting concentration.
Outdoor unit
Amount of replenished Amount of additionally Note : In case one refrigerant facility is Indoor unit
refrigerant at factory shipment replenished refrigerant divided into 2 or more refrigerant
depending on piping systems and each system is
length or piping independent, amount of replenished
diameter at customer refrigerant of each system shall be
adopted.
Sea wind
The figures quoted are emission level and are not necessarily safe
working levels.
Whilst there is a correlation between the emission and exposure
levels, this cannot be used reliably to determine whether or not further
precautions are required.
Factor that influence the actual level of exposure of the workforce
include the characteristics of the work room and the other sources of
noise, i.e. the number of equipment and other adjacent processes and
the length of time for which an operator exposed to the noise. Also,
the permissible exposure level can vary from country to country.
This information, however, will enable the user of the equipment to
Sea wind make a better evaluation of the hazard and risk.
Windbreak
Sea wind