Professional Documents
Culture Documents
Vision
To provide end to end Hydraulic Solutions
Mission
To be leader in providing Hydraulic Solution by understanding the needs of the customer and
providing quality product / service at the right time and at right price
Profile
J. J. Hydraulics is a well-reckoned name in the field of Hydraulic products industry since 1979.
We are engaged in design, manufacture and export of a wide range of products, which includes
Hydraulic Fittings,
Hydraulic Flanges,
Tube Clamps,
Valves,
Quick Release Coupling,
Hoses end fittings & Hose Assemblies and
Products as per customer design
All the products are manufactured as per International Standard such as DIN, SAE, ISO, JIC for
ease of Interchangeability.
Our Patrons
Catering to the requirements of several industries, we have emerged as to be one of the leaders
in the industry. Our clients are spread all over India & across the globe comprising the whole
continuum of Industry ranging from small-scale companies to large private and government
corpora tions and multinational companies. We cater clients across wide spectrum of fields such
as Steel Industries, Cement Industries, Offshore Engineering, Oil & Gas, Ship Building,
Mining Industries, Power Generation, Earth Moving Equipment, Instrumentation and
Control Technology, Petrochemicals, Railways, Power Pack…
Manufacturing Facility
CNC– 10Nos
Lathe – 20Nos
Traub – 5Nos
Capstan – 5Nos
Milling – 2Nos
Injection Moulding Machine – 3Nos
Hose Crimping Machine – 1No
C
STANDARD, INSTALLATION, DISTANCE BETWEEN CLAMPS, MATERIAL
Standard:
J. J. Pipe Clamps are manufactured as per DIN 3015 – Part 1, 2 & 3 for ease of
interchangeability. DIN 3015 Fittings are available in different series – Standard series
(Light Duty), Heavy Series & Twin Series.
Installation:
For best alignment of Pipe Clamps it is recommended to mark their location on the
support first then Weld bottom plate on the support, push bottom half of clamp, install the
pipe, mount top half of pipe clamps and bolt unit together.
To avoid damage of Jaws it is recommended that the plates to be welded before
mounting it.
Material:
Jaws – Polypropylene, Polyamide, Aluminum
Top Plate – Steel, SS 304, SS 316
Base Plate – Steel, SS 304, SS 316
Bolt – Steel, SS 304, SS 316
C-1
PART NUMBERING
1 2 3
__ PC - H - 01 -16 __
Jaws -
Blank - Polypropylene
PA - Polyamide
AL - Aluminum
Part Number
1 2 3
Clamp with Polyamide Jaws with SS 316 Plate (PA-PC-H-01-16-S16)
PA PC - H - 01 - 16 S16
1 2 3
Part Numbering For Jaws, Bolt & Plate
Example
Heavy Duty Clamp Jaws 16mm OD in Polyporpylene (JPC - H - 01 -16) JPC - H - 01 - 16
Heavy Duty Clamp Jaws 16mm OD in Polyamide (PA- JPC - H - 01 -16) PA JPC - H - 01 - 16
Heavy Duty Clamp Jaws 16mm OD in Aluminum (AL- JPC - H - 01 -16) AL JPC - H - 01 - 16
Heavy Duty Base Plate in SS 304 for DIN Group 1 (BP - H - 01 - S4) BP - H - 01 S4
Heavy Duty Top Plate in Steel for DIN Group 1 (TP - H - 01) TP - H - 01
Heavy Duty Hex Bolt in SS 316 for DIN Group 1 (HB - H - 01 - S16) HB - H - 01 S16
NOTE :- For Construction Series, please inform the size you need
C-2
TUBE CLAMP INTRODUCTION
APPLICATION:
Industrial hydraulics
Mobile Hydraulics
Marine Hydraulics
Offshore
General Industr ial Pipe Construction
Mining Industry
Nuclear Reactor Construction
Instrumentat ion And Control Technology
Pneumatics
SPECIFICATION:
MATERIAL OF CONSTRUCTION:
JAWS:
1. POLY PROPYLENE
2. POLY AMINDE/ POLY AMIDE GR
3 ALUMINUM
BOLTS :
STANDARD SERIES :
HEAVYDUTY SERIES:
1. SIZES 6MM TO 214MM OD
2. RECOMMENDS FOR SYSTEM WHERE PRESSURE IS ABOVE 1500 PSI & PRESSURE
3. SURGES
4. COMBINATION OF PRESSURE SURGES & TEMPERATURE REQUIRES DOUBLE CLAMP
C-3
TWIN CLAMP:
1. SIZES UP TO 1 ¼” OD
2. RECOMMENDS UP TO 1500PSI SYSTEM & NO DYNAMIC LOADS
ALSO AVAILABLE:
TECHNICAL DETAILS
C-4
CONTENT - C
Sr. Description Page No
No
3 Light Series / Standard Series Pipe Clamp - Plate & Bolt Details C-8
C-5
LIGHT SERIES / STANDARD SERIES PIPE CLAMP - PART 1
a3
Ød
h2
b1
a1
a2
J. J. Pipe OD Bolt
DIN Group a1 a2 a3 s h2 b1
Part No d Size
PC - L - 01 - 4 4
PC - L - 01 - 6 6
PC - L - 01 - 6.4 6.4
PC - L - 01 - 8 1 8 20.00 43.00 37.00 3.00 33.00 30.00 M6x30
PC - L - 01 - 9.5 9.5
PC - L - 01 - 10 10
PC - L - 01 - 12 12
PC - L - 02 - 12.7 12.7
PC - L - 02 - 13.5 13.5
PC - L - 02 - 14 14
PC - L - 02 - 15 2 15 26.00 48.00 42.00 3.00 39.00 30.00 M6x35
PC - L - 02 - 16 16
PC - L - 02 - 17.2 17.2
PC - L - 02 - 18 18
PC - L - 03 - 19 19
PC - L - 03 - 20 20
PC - L - 03 - 21.3 3 21.3 33.00 56.00 50.00 3.00 42.00 30.00 M6x40
PC - L - 03 - 22 22
PC - L - 03 - 25 25
PC - L - 04 - 26.9 26.9
PC - L - 04 - 28 4 28 40.00 65.00 59.00 3.00 48.00 30.00 M6x45
PC - L - 04 - 30 30
PC - L - 04 - 32 32
PC - L - 05 - 33.7 33.7
PC - L - 05 - 35 35
5 52.00 77.00 71.00 3.00 64.00 30.00 M6x60
PC - L - 05 - 38 38
PC - L - 05 - 40 40
PC - L - 05 - 42 42
PC - L - 06 - 44.5 44.5
PC - L - 06 - 48.3 6 48.3 66.00 92.00 86.00 3.00 72.00 30.00 M6x70
PC - L - 06 - 50.8 50.8
C-6
LIGHT SERIES / STANDARD SERIES PIPE CLAMP - JAW DETAILS
C-7
LIGHT SERIES / STANDARD SERIES PIPE CLAMP - PLATE & BOLT DETAILS
Single Weld Plate Elongated Weld Plate Top Plate Twin Weld Plate Stacking Plate
DIN
J. J. J. J. J. J. J. J. J. J.
GROUP
Part No Part No Part No Part No Part No
1 BP - L - 01 EBP - L - 01 TP - L - 01 TBP - L - 01 SP - L - 01
2 BP - L - 02 EBP - L - 02 TP - L - 02 TBP - L - 02 SP - L - 02
3 BP - L - 03 EBP - L - 03 TP - L - 03 TBP - L - 03 SP - L - 03
4 BP - L - 04 EBP - L - 04 TP - L - 04 TBP - L - 04 SP - L - 04
5 BP - L - 05 EBP - L - 05 TP - L - 05 TBP - L - 05 SP - L - 05
6 BP - L - 06 EBP - L - 06 TP - L - 06 TBP - L - 06 SP - L - 06
C-8
HEAVY SERIES PIPE CLAMP - PART 2
a3
Ød
h2
b1
a1
a2
J. J. Pipe OD
Din Group a1 a2 a3 h2 b1 s BOLT SIZE
Part No d
PC - H - 01 - 6 6
PC - H - 01 - 6.4 6.4
PC - H - 01 - 8 8
PC - H - 01 - 9.5 9.5
PC - H - 01 - 10 10
PC - H - 01 - 12 12
PC - H - 01 - 12.7 1 12.7 33.00 70.00 55.00 48.00 30.00 8.00 M10x45
PC - H - 01 - 13.5 13.5
PC - H - 01 - 14 14
PC - H - 01 - 15 15
PC - H - 01 - 16 16
PC - H - 01 - 17.2 17.2
PC - H - 01 - 18 18
PC - H - 02 - 19 19
PC - H - 02 - 20 20
PC - H - 02 - 21.3 21.3
PC - H - 02 - 22 22
2 45.00 85.00 70.00 64.00 30.00 8.00 M10x60
PC - H - 02 - 25 25
PC - H - 02 - 26.9 26.9
PC - H - 02 - 28 28
PC - H - 02 - 30 30
PC - H - 03 - 30 30
PC - H - 03 - 33.7 33.7
PC - H - 03 - 35 3 35 60.00 100.00 85.00 76.00 30.00 8.00 M10x70
PC - H - 03 - 38 38
PC - H - 03 - 42 42
B-7 C-9
HEAVY SERIES PIPE CLAMP - PART 2
a3
Ød
h2
b1
a1
a2
J. J. Pipe OD
Din Group a1 a2 a3 h2 b1 s BOLT SIZE
Part No D Dia
PC - H - 04 - 42 42
PC - H - 04 - 48.3 48.3
PC - H - 04 - 50.8 50.8
4 90.00 140.00 115.00 117.00 45.00 10.00 M12x100
PC - H - 04 - 60.3 60.3
PC - H - 04 - 63.5 63.5
PC - H - 04 - 65 65
PC - H - 05 - 70 70
PC - H - 05 - 73 73
5 122.00 180.00 152.00 140.00 60.00 10.00 M16x130
PC - H - 05 - 76.1 76.1
PC - H - 05 - 88.9 88.9
PC - H - 06 - 102 102
PC - H - 06 - 114 114
6 168.00 226.00 206.00 197.00 80.00 15.00 M20x190
PC - H - 06 - 127 127
PC - H - 06 - 133 133
PC - H - 07 - 141 141
PC - H - 07 - 152 7 152 205.00 270.00 251.00 230.00 91.00 15.00 M24x225
PC - H - 07 - 168 168
PC - H - 08 - 168 168
PC - H - 08 - 193.7 8 193.7 265.00 340.00 320.00 320.00 120.00 25.00 M24x225
PC - H - 08 - 219 219 [8"NB]
C-10
HEAVY SERIES PIPE CLAMP - JAW DETAILS
C-11
HEAVY SERIES PIPE CLAMP - JAW DETAILS
C-12
HEAVY SERIES PIPE CLAMP - PLATE & BOLT DETAILS
Weld Plate Double Weld Plate Top Plate Double Top Plate Elongated Weld Plate Staking Plate
DIN
J. J. J. J. J. J. J. J. J. J. J. J.
Group
Part No Part No Part No Part No Part No Part No
1 BP - H - 01 DBP - H - 01 TP - H - 01 DTP - H - 01 EBP - H - 01 SP - H - 01
2 BP - H - 02 DBP - H - 02 TP - H - 02 DTP - H - 02 EBP - H - 02 SP - H - 02
3 BP - H - 03 DBP - H - 03 TP - H - 03 DTP - H - 03 EBP - H - 03 SP - H - 03
4 BP - H - 04 DBP - H - 04 TP - H - 04 DTP - H - 04 EBP - H - 04 SP - H - 04
5 BP - H - 05 DBP - H - 05 TP - H - 05 DTP - H - 05 EBP - H - 05 SP - H - 05
6 BP - H - 06 DBP - H - 06 TP - H - 06 DTP - H - 06 EBP - H - 06 SP - H - 06
7 BP - H - 07 DBP - H - 07 TP - H - 07 DTP - H - 07 EBP - H - 07 SP - H - 07
8 BP - H - 08 DBP - H - 08 TP - H - 08 DTP - H - 08 EBP - H - 08 SP - H - 08
Hex Bolt Stacking Bolt Socket Head Bolt Rail Nut Mounting Rail
DIN DIN
J. J. J. J. J. J. J. J. J. J.
Group Group
Part No Part No Part No Part No Part No
1 HB - H - 01 STB - H - 01 SB - H - 01 1 To 3 RN - H - 01 MR - H - 01
2 HB - H - 02 STB - H - 02 SB - H - 02 4 RN - H - 02 MR - H - 02
3 HB - H - 03 STB - H - 03 SB - H - 03
4 HB - H - 04 STB - H - 04 SB - H - 04
5 HB - H - 05 STB - H - 05 SB - H - 05
6 HB - H - 06 STB - H - 06 SB - H - 06
7 HB - H - 07 STB - H - 07 SB - H - 07
8 HB - H - 08 STB - H - 07 SB - H - 07
C-13
TWIN SERIES PIPE CLAMP - PART 3
J. J. Pipe OD D
DIN Group a1 a2 a3 T h2 Bolt Size
Part No Dia
PC - TW - 01 - 6 6
PC - TW - 01 - 6.4 6.4
PC - TW - 01 - 8 8
1 20.00 42.00 36.00 3.00 27.00 M6 x 35
PC - TW - 01 - 9.5 9.5
PC - TW - 01 - 10 10
PC - TW - 01 - 12 12
PC - TW - 02 - 12.7 12.7
PC - TW - 02 - 13.5 13.5
PC - TW - 02 - 14 14
PC - TW - 02 - 15 2 15 29.00 59.00 53.00 5.00 27.00 M8 x 35
PC - TW - 02 - 16 16
PC - TW - 02 - 17.2 17.2
PC - TW - 02 - 18 18
PC - TW - 03 - 19 19
PC - TW - 03 - 20 20
PC - TW - 03 - 21.3 3 21.3 36.00 74.00 67.00 5.00 37.00 M8 x 45
PC - TW - 03 - 22 22
PC - TW - 03 - 25 25
PC - TW - 04 - 26.9 26.9
PC - TW - 04 - 28 4 28 45.00 86.00 80.00 5.00 40.00 M8 x 50
PC - TW - 04 - 30 30
PC - TW - 04 - 32 32
PC - TW - 05 - 33.7 33.7
PC - TW - 05 - 35 35
5 56.00 112.00 106.00 5.00 53.00 M8 x 60
PC - TW - 05 - 38 38
PC - TW - 05 - 40 40
PC - TW - 05 - 42 42
C-14
TWIN SERIES PIPE CLAMP - JAWS
J. J. Pipe OD
DIN Group L1 H
Part No D1 / D2
JPC - TW - 01 - 6 6
JPC - TW - 01 - 6.4 6.4
JPC - TW - 01 - 8 8
1 36.00 27.00
JPC - TW - 01 - 9.5 9.5
JPC - TW - 01 - 10 10
JPC - TW - 01 - 12 12
JPC - TW - 02 - 12.7 12.7
JPC - TW - 02 - 13.5 13.5
JPC - TW - 02 - 14 14
JPC - TW - 02 - 15 2 15 53.00 27.00
JPC - TW - 02 - 16 16
JPC - TW - 02 - 17.2 17.2
JPC - TW - 02 - 18 18
JPC - TW - 03 - 19 19
JPC - TW - 03 - 20 20
JPC - TW - 03 - 21.3 3 21.3 67.00 37.00
JPC - TW - 03 - 22 22
JPC - TW - 03 - 25 25
JPC - TW - 04 - 26.9 26.9
JPC - TW - 04 - 28 4 28 80.00 40.00
JPC - TW - 04 - 30 30
JPC - TW - 04 - 32 32
JPC - TW - 05 - 33.7 33.7
JPC - TW - 05 - 35 35
5 106.00 53.00
JPC - TW - 05 - 38 38
JPC - TW - 05 - 40 40
JPC - TW - 05 - 42 42
C-15
TWIN SERIES PIPE CLAMP - PLATE & BOLT DETAILS
C-16
CONSTRUCTION SERIES PIPE CLAMP
C-17