UNIT PENYAMANAN UDARA INDUSTRI CHILLER

Prepare by HBB
Apa itu Chiller?

A machine that produce chilled water

▪ by removing heat from water, and
▪ rejecting the heat to a cooling medium
, usually air or water.
 Jenis-jenis Chiller

WATER COOLED CHILLER AIR COOLED CHILLER

Chilled-Water System
Chilled-Water System

air-cooled
chiller

coil
pump

control
valve
KITARAN ASAS PENYEJUKAN

MATERING
DEVICE

EVAPORATOR CONDENSER

COMPRESSOR
Kitaran Asas Water Cooled Chiller

COOLING TOWER

CWP

COMPRESSOR

CONDENSER

EVAPORATOR

CHWP
AHU / FCU
 Perbandingan antara
Water Cooled & Air Cooled

Air cooled Water cooled

Penyelenggaraan rendah Kecekapan tenaga yang tinggi
Sistem pakej padat Jangka hayat peralatan lebih lama
Operasi pada kawasan sekitaran Kapasiti yang tinggi
yang minima
 Kapasiti penyejuk
(Air-Cooled & Water-Cooled)

water-cooled
air-cooled

0 tons 500 tons 1,000 tons 1,500 tons 2,000 tons 2,500 tons 3,000 tons
[0 kW] [1,759 kW] [3,517 kW] [5,276 kW] [7,034 kW] [8,793 kW] [10,551 kW]

chiller capacity
 Chiller Refrigeration Tons
▪ Untuk menghasilkan 1 ton ais batu tenaga yang perlu digunakan adalah
sebanyak 288,000 btu. Bagi menghasilkan air batu dalam 1 hari (24 jam)
kuasa @ kapasiti penyejukan yang diperlukan adalah seperti berikut:
✓ 288,000 btu / 24 jam = 12,000 btu/h
▪ 1 refrigeration ton = 1 TONS = 12,000 Btu/h = 3.517 kW = 4.716 hp

Btu per hour Tons of Refrigeration

6000 ½
12000 1
18000 1½
24000 2
30000 2½
36000 3
Penukaran unit Btu/hr kepada Refrigeration Tons
 Cara-cara melakukan servis pada
Evaporator & Condenser

This shows the brush on the end and how it

fits in the tube. The brush rotates and water
flushes the tube.

This is an example of the chiller water box cover removed

so the tubes can be accessed.
Operation & Maintenance Schedule
 Jenis² Penyejat / Evaporator

1. Direct-Expansion (DX) Evaporator

2. Flooded Evaporator
Bahan Pendingin
di dalam tiub
Air di dalam tiub
Air di luar tiub
Bahan Pendingin
di luar tiub

DX Evaporator Flooded Evaporator

Condenser / Pemeluwap

Bahan Pendingin Bahan Pendingin

Masuk Keluar

Air Keluar

Air Masuk
Compressor / Pemampat

1. Rotary Compressor
- Has an out of centre rotor that rotates
within the cylinder
- Below 3 tons / 10 kW cooling capacity
2. Reciprocating Compressor
- Has a piston that travels back and forth in a cylinder
- Up to 100 tons / 350 kW cooling capacity
3. Scroll Compressor
- Has two spiral shaped parts.
One remains fixed while the
other orbits against it
- 3 to 30 tons / 10 to 100 kW
cooling capacity
4. Screw Compressor
- Has two helical rotors, one
male and the other female.
They mesh with each other
as they turn.
- 20 to 1500 tons / 70 to
5300 kW cooling capacity
5. Centrifugal Compressor
- Has a high speed impeller with many blades that rotates
in a specially shaped housing.
- 100 to 10,000 tons / 350 to 35,000 kW cooling capacity
 Cooling Tower / Menara Pendingin

UDARA
PANAS

AIR
PANAS

UDARA
SEJUK

AIR
SEJUK
Air Handling Unit (AHU)

Udara Masuk
Udara Keluar
 Fan Coil Unit

Ceiling Suspended
Wall Mounted

Ceiling Cassette

Floor Standing Ceiling Ducted

 Water Pump
CHWP – Chilled water pump
CWP – Condenser water pump
 ABSORPTION CHILLER

GENERATOR CONDENSER

Heat Medium

ABSORBER
Chilled Water

Cooling Water
EVAPORATOR
AIR HANDLING UNIT (AHU)
SOLUTION PUMP
COOLING TOWER

HEAT EXCHANGER