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BHP Date: ###

SGO WP2 Concentrator Project


Sierra Gorda, Chile
Contract: 8500135645

Construction Execution Plan


2210 Grinding Area

Section Description
1 Executive Summary
2 Construction Sequence
3 Schedule and Staffing Curves
4 Key RAS Dates
5 Material Take Off By Discipline
00_Civil

10_Concrete

20_Structural Steel
6 Rigging Plans
7 Model Screenshots
BHP ggg Date: ###
SGO WP2 Concentrator Project
Sierra Gorda, Chile
Contract: 8500135645

Executive Summary - Grinding Area


Updated February 2018
Engineering and Procurement
Actual Quantities 2018 2019 2020 Design Enablers
Unit QTY Hrs QTY/mo Start Finish Days F M A M J J A S O N D J F M A M J J A S O N D J F M Mills Foundations
00_Civil m3 208,108 55,685 62,432 19-Feb-18 30-May-18 100 gggggggg Ball Bin / Mud Collection Chamber
Mass Excavation + Backfill + Spoil m3 181,771 1,818 Building Foundation (3/1/2)
Structural Excavation + Backfill + Spoil m3 22,804 228 Detailed Rebar Drawings
Trench Excavation + Backfill+ Spoil m3 3,533 35 Underground Bulks
10_Concrete m3 29,903 511,792 5,308 15-Jul-18 31-Dec-18 169 gggggggggggg
Lean Concrete m3 4,802 852
Cast in Place m3 24,586 4,364 Key Equipment RAS ETA (1st Delivery)
PreCast including Leveling Grout m3 515 91 Shells Dec-18 Nov-18
Rails, Anchor Bolts, & Inserts ton 72 13 GMD's Mar-19
20_Structural Steel t 2,269 150,264 451 15-Nov-18 15-Apr-19 151 gggggggggggg Lubrication Room Nov-18 Nov-18
Structural Steel (L/M/H/XH) t 1,962 390 E-Rooms Dec-18 Oct-18
Other Steel t 307 61 Transformers Dec-18
Q-Deck m2 4,151 825 Hydrocylones Mar-19 Jul-18
Shear Connectors ea 20,755 4,124
Domes ea - -
Acid Pipeline Structure Modifications ea - 0 Key Bulks RAS ETA
30_Architectural m2 - - - 1 U/G Pipe & Electrical Jul-18 TBD
40_Mechanical 275,565 - Nov-18 Nov-19 gggggggggggggggggggggggggg Structural Oct-18 TBD
50_Piping LM 10,451 275,565 3,135 Jan-19 Aug-19 gggggggggggggggg A/G Pipe Nov-18 TBD
60_Electrical LM 148,350 241,544 44,505 Mar-19 Nov-19 gggggggggggggggggggg A/G Electrical Jan-18 TBD
70_Instrumentation LM 68,535 42,232 20,561 1-Apr 4-Dec-19 gggggggggggggggggg Instrumentation Feb-18 TBD
HH's 1,552,646 Valves Dec-18 TBD
Updated Forecast Quantity
BAFO Quantities

Major Lifts
Shells ton 55 *Quarter of Weight
GMD's ton 102 *Quarter of Sag Stator
Hydrocyclones ton 85
Gantry Crane ton 136
Stair Tower Pre-Assemblies ton 50

Major Equipment QTY Capacity


DEMAG CC 2800 1 600
GROVE GMK 6300 1 300
LIEBHERR LTM 1200 (Overflow) 2 200
MC 85B (Tower Crane) 2 1.3 (50m radius)
BHP Date: 19-Jan-18
SGO WP2 Concentrator Project
Sierra Gorda, Chile
Contract: 8500135645

Key RAS Dates CONFIDENTIAL


2210 Grinding
Bulk Material

RFQ Status ETA RAS


U/G Pipe & Electrical Draft TBD 1-Jul-18
Structural Issued TBD 1-Oct-18
A/G Pipe Draft TBD 1-Nov-18
A/G Electrical Draft TBD 1-Jan-18
Instrumentation On-Going TBD 1-Feb-18
Valves Draft TBD 1-Dec-18

00_Civil

Platforms RAS
Grinding Platform Feb-18
Underground
Piping Underground (Firewater, Process Wate 1-Jul-18 Note:
Electrical Underground (Ductbanks, Grounding 1-Jul-18
Transformers Underground (Piping) 1-Aug-18 Underground design by disciplines, Bulks P.O, must be clearly identified
Transformers Underground (Electrical) 1-Aug-18

10_Concrete

Priority 1 - Foundations RAS Bending IFC Rev. A Note:


1 Mills Foundations 17-May-18 17-Apr-18 18-Mar-18 25-Feb-18 RAS dates consist of engineering + detailing + rebar at
2 Ball Bin FDN (Slab and Walls) 17-May-18 25-Apr-18 5-Apr-18 15-Mar-18 Embeds should follow the before mentioned RAS date
3 Mud Pit Foundation and Pump Box 17-Jun-18 15-May-18 18-Apr-18 28-Mar-18
5 Building 3 Foundations 17-Jun-18 15-May-18 18-Apr-18 28-Mar-18 Bulks Include
6 Building 1 Foundations 17-Jun-18 15-May-18 18-Apr-18 28-Mar-18 Rebar
Prioriry 2 - Foundations Embeds
7 Building 2 Foundations 18-Jul-18 18-Jun-18 19-May-18 28-Apr-18 Anchor Bolts
8 Cyclone Feed Pumps 18-Jul-18 18-Jun-18 19-May-18 28-Apr-18 Chemical Bolts
9 Transformers Foundations & Containment (Sag 18-Jul-18 18-Jun-18 19-May-18 28-Apr-18
10 Access Bridge Retaining Wall Foundation 17-Aug-18 15-Jul-18 15-Jun-18 25-May-18
11 Lubrication Rooms Foundation 17-Aug-18 15-Jul-18 15-Jun-18 25-May-18
12 Pipe Racks Foundations 17-Sep-18 1-Aug-18 1-Jul-18 10-Jun-18
13 Cyclone Feed Box 17-Sep-18 1-Aug-18 1-Jul-18 10-Jun-18

Priority 3 - Other Concrete


Remaining Foundations 1-Sep-18 1-Aug-18 1-Jul-18
Finish Grading and Paving 1-Sep-18 1-Aug-18 1-Jul-18
Q-Decks 1-Sep-18 1-Aug-18 1-Jul-18

20_Structural Steel
Steel Priorities RAS
1 Steel 1st Stage (E-Rooms) 1-Oct-18 Notes
2 Pre-Assemblies for Area (Trusses, Stair Tower, 18-Nov-18 Buildings steel released must be prioritized for lower floors
3 Steel 2nd Stage (Operation Platform) 7-Jan-19 Grating, railings, bolts, etc. Must be shipped with it's corresponding steel release by area,
by structure and by level (e.g. lower level first)
4 Hydrocyclone Structure 7-Feb-19
5 Remaining Building 03 1-Mar-19 Pipe-racks are excluded from these quantities
6 Remaining Building 01 1-Mar-19
BHP Date: 19-Jan-18
SGO WP2 Concentrator Project
Sierra Gorda, Chile
Contract: 8500135645

Key RAS Dates CONFIDENTIAL


40 Equipment
Equipment Summary
S ETA Summary Table SM BM1 BM2 Dates by Vendor
Soleplates 5-Jun-18 21-Sep-18 16-Oct-18
Shells 9-Nov-18 1-Nov-18 1-Nov-18
GMD's
Lubrication Rooms 1-Nov-18 1-Nov-18 1-Nov-18
Chutes

Mills RAS ExWorks ETA


BM2- Soleplates 1-Sep-18 17-Aug-18 16-Oct-18 **Late Note
BM1- Soleplates 1-Sep-18 23-Jul-18 21-Sep-18 **Late Assumed 2mo transportation
SM- Soleplates 1-Sep-18 6-Apr-18 5-Jun-18
BM1- Lubrication Systems 1-Dec-18 31-Aug-18 30-Oct-18
BM2- Lubrication Systems 1-Dec-18 17-Aug-18 16-Oct-18
SM- Lubrication Systems 1-Dec-18 31-Aug-18 30-Oct-18
BM1- Shells 1-Dec-18 23-Jul-18 21-Sep-18
BM2- Shells 1-Dec-18 17-Aug-18 16-Oct-18
SM- Shells 1-Dec-18 10-Sep-18 9-Nov-18

Major Equipment RAS ExWorks ETA


Primary Cyclone Cluster No.1 1-Mar-19 1-Jul-18
Primary Cyclone Cluster No.2 1-Mar-19
Gantry Crane 1-Feb-19 15-Feb-19 **Late
Ball Mill Storage Bin 1-Feb-19
Primary Cyclone Feed Box 1-Sep-19 *Design by Fluor Salfa???
Balls feeder conveyor to ball mills n°1 & n°2 1-Feb-19
Vertical belt conveyor for ball mills balls feed 1-Feb-19

Pumps RAS ExWorks ETA


Cyclone Feed Pumps 1-Jan-19
Trommel Wash Water Booster Pumps 1-Jan-19

Chutes / Platework RAS ExWorks ETA


BALL MILL DISCHARGE LAUNDER
ROUGHER FEED LAUNDER
ROUGHER FEED SAMPLER
BALL MILL FEED BELT SCALE
SAG MILL TROMMEL COVER
COARSE MATERIAL TRAP BOX
PRIMARY CYCLONE FEED BOX OVERFLOW LAUNDERS
BALL FEED CHUTE N°1
BALL FEED CHUTE N°2
BALL MILL N°1 DISCHARGE CHUTE
BALL MILL N°2 DISCHARGE CHUTE
SAG MILL DISCHARGE CHUTE
BALL MILL N°1 TRANSFER CHUTE
BALL MILL N°2 TRANSFER CHUTE
SAG MILL DISCHARGE CHUTE
SAG MILL FEED CHUTE

50_Piping
BHP Date: 19-Jan-18
SGO WP2 Concentrator Project
Sierra Gorda, Chile
Contract: 8500135645

Key RAS Dates CONFIDENTIAL


Piperacks RAS Engineering Completed
MTO N/A 15-Mar-18
Isometrics Issued for Fabrication N/A 15-Apr-18
Pipe-Racks at Site 15-Nov-19

Underground RAS
Sewage Water (Lines) 1-Jul-18
Sewage Water (Catch Basins) 1-Jul-18
Underground Piping 1-Jul-18

Balance of Plant RAS


2 Grinding (Bellow Operation Level) Nov-18
3 Cyclone Feed Lines Dec-18
4 Grinding Above Operation Level Dec-18

60_Electrical
Piperacks RAS Engineering Completed
MTO's N/A 15-Mar-18
Design IFC N/A 15-Apr-18
Pipe-racks at Site 15-Nov-18

Electrical Underground RAS Engineering Completed Note:


Grounding Grid Jul-18 RAS dates represent material at site. Desing, MTO's and P.O must be finished well in
advance
Duct Banks Jul-18
Transformers Underground (Raceway and drai Jul-18

Above Ground (A/G) Electrical RAS Engineering Completed


Bulks Jan-18
Heat Tracing Apr-18
Lighting

Electrical Rooms RAS ExWorks ETA


2210-ER-001 Feb-19 30-Nov-18 30-Dec-18 Note
2210-ER-002 Dec-19 24-Sep-18 24-Oct-18 Delivery time can be reduce to 10 days
2220-ER-003 (Ball Mill Side) Dec-19 20-Dec-18 19-Jan-19
2210-MS-001-ER1 (E-House)
2210-MB-001-ER1 (E-House)
2210-MB-002-ER1 (E-House)

Transformers

70_Instrumentation

RAS ExWorks ETA


Bulks Feb-18
Valves Dec-18
I/O Instruments Feb-18
Fill Fluids
BHP Date: 3-Mar-18
SGO WP2 Concentrator Project
Sierra Gorda, Chile
Contract: 8500135645

2210 Grinding Civil MTO's CONFIDENTIAL

Forecast Quantities (February 2018)

Item Pay Item


Description UM QTY
Ref Ref

CIVIL m3 208,108
Mass Excavation + Backfill + Spoil m3 181,771
Structural Excavation + Backfill + Spoil m3 22,804
Trench Excavation + Backfill+ Spoil m3 3,533
Other activities (Granular fills, road stabilized, berms) m3 792
Other activities (Casing, culverts, barriers, railroad) m 360
Sidewalk - concrete m2 315
Industrial fences (h. 2.44 m) m 291
Road signs (vertical) ea 9
C1.3 C1 Mass Excavation - Rippable Rock (Material Reuse) m3 30,111
C1.4 C1 Mass Excavation - Rippable Rock To Spoil (Dump) m3 7,528
C1.5 C1 Mass Excavation - Blasting Rock (Material Reuse) m3 115,390
C1.6 C1 Mass Excavation - Blasting Rock To Spoil (Dump) m3 28,847
C2.2 C2 Structural Excavation - Common Soil To Dump m3 539
C3.1 C3 Mass Structural Backfill m3 124
C3.2 C3 Mass Backfill - Excavation Material Type 1 95% Proctor m3 (105)
C4.2 C4 Structural Backfill - w/ Borrowed Fill m3 22,141
C4.3 C4 Granular Fill - Gravel Fill m3 134
C11.4 C11 Granular road surface stabilized with bischofite m3 626
C12.4 C12 Trench Excavation - Blasting Rock To Spoil (Dump) m3 1,873
C13.1 C13 Trench Backfill - Sand Backfill m3 89
C13.2 C13 Trench Backfill - Selected Backfill m3 1,571
C16.1 C16 Road Sign - Vertical with 1 post each 6
C16.2 C16 Road Sign - Vertical with 2 post each 3
C17.1 C17 Sidewalk - Concrete thickness 11 cm - Include Site Preparation m2 315
C18.1 C18 Curbs & Gutters - Gutters Type A m 257
C19.1 C19 Industrial Fence -height 2.44 m m 291
C21.1 C21 Safety Berm (granular) - H: 0.5 m m3 32
C23.1 C23 Concrete barrier (Type New Jersey) m 103
Civil - New Pay Items (as Sch.5 1.10 letter b)
BHP Date: 19-Jan-18
SGO WP2 Concentrator Project
Sierra Gorda, Chile
Contract: 8500135645

2210 Grinding Concrete MTO's CONFIDENTIAL

Data
WBS Structural Tag Volume [m³] Hours
2210 2210-MS-001 5908 112,031
Mat 2111 26,806
Walls 1st Part 1710 37,281
Slab 793 24,134
Walls 2nd Part (Under Anchor Bol 580 12,649
Final Walls 694 15,140
Others 19
2210-MB-002 5379 102,220
Mat 1676 21,295
Walls 1st Part 1687 36,774
Slab 961 29,231
Walls 2nd Part (Under Anchor Bol 688 15,000
Final Walls 94 2,051
2210-MB-001 5288 101,062
Mat 1676 21,295
Walls 1st Part 1687 36,774
Slab 961 29,231
Walls 2nd Part (Under Anchor Bol 688 15,000
Final Walls 94 2,051
2210-YBP-003 2322 39,416
Massive (H-G)
Mat Foundation 614 6,513
Pedestals 238 9,221
Transformer Walls 196 6,289
Slab (Top of Transformers) 133 3,925
Massive (F2-F)
Mat Foundation 421 4,465
Pedestals 67 2,515
Paving 517 4,859
2210-YBP-001 2126 36,147
Massive (A1-A) 601 6,375
Slab 61 1,787
Pedestals 25 936
Transformer Walls 256 8,304
Massive (B-A1) 165 1,748
Slab
Pedestals 20 752
Paving 436 4,104
BHP Date: 19-Jan-18
SGO WP2 Concentrator Project
Sierra Gorda, Chile
Contract: 8500135645

2210 Grinding Concrete MTO's CONFIDENTIAL

Data
WBS Structural Tag Volume [m³] Hours
2210-YBP-002 1876 31,379
Mat Foundations 494 5,233
Pedestals 194 7,295
2210-SU-001 643 13,413
2210-BN-010 500 6,177
2210-US-001 224 6,290
2210-PP-001 158 1,694
2210-PP-002 158 1,691
2210-MB-002-XF1 104 2,346
2210-MB-002-XF2 39 945
2210-MS-001-XF1 28 586
2210-MB-001-XF1 27 561
2210-US-501 26 408
2210-US-002 25 464
2220-US-501 17 305
2220-US-502 17 305
2210-MB-001-XF2 17 289
2210-MS-001-XF3 16 286
2210-MS-001-XF2 16 286
2210-MB-002-XF3 16 286
2210-US-502 16 283
2220-US-504 16 284
2210-US-511 16 284
2210-US-512 16 284
2220-US-503 16 279
2210-MB-001-XF3 16 283
2210-PP-002A-XF1 9 157
2210-PP-001A-XF1 9 154
2 -
2270-TK-054 1 53
2270-TK-050 1 53
2270-TK-052 1 22
2210 Model Take-Off 25048 460,722
Difference with Latest QTY's 4854 51,070
Grand Total (Forecasted Feb 2018) 29903 511,792
BHP Date: 19-Jan-18
SGO WP2 Concentrator Project
Sierra Gorda, Chile
Contract: 8500135645

2210 Grinding Structural Steel MTO's CONFIDENTIAL

Data
WBS Structural Tag Weight (Kg) Hours
2210 2210-YBP-003 685,491 41,436
2210-YBP-002 624,949 37,370
2210-YBP-001 521,532 29,924
2230-CV-004 18,749 1,227
2210-MB-001-XF1 2,512 216
2210-BN-010 2,290 197
2210-PP-001 1,269 109
2210-PP-002 1,179 102
2220-US-504 403 35
2210-MB-002-XF2 247 21
2210-MB-002-XF1 247 21
2210-MB-002-XF3 247 21
2210-MB-001-XF3 246 21
2210-MB-001-XF2 246 21
2210-MS-001-XF2 246 21
2210-MS-001-XF3 246 21
2210-MS-001-XF1 246 21
2210-US-001 226 19
2210-US-002 226 19
2210-US-511 202 17
2210-US-512 201 17
2210-US-502 201 17
2210-US-501 201 17
2210-PP-001A-XF1 174 15
2210-PP-002A-XF1 174 15
2220-US-501 168 14
2220-US-502 168 14
144 12
2210 Total 1,862,431 110,965
Difference with Forecast 406,513 39,298
Grand Total (Forecasted Feb 2018) 2,268,943 150,264

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