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BMK LTM 1250-1 0000000 en
BMK LTM 1250-1 0000000 en
LTM 1250/1
• Outline of components with identification (BMK)
TECHNICAL DATA:
• max. lifting capacity at 3m radius: 250 t
• max. hight u. hook w. bipart. swing-aw. jib: 108 m
• max. radius w. biparted swing-away jib: 92 m
• length of telescopic boom: 15,5 - 72 m
• Counterweight variants: max. 97,5 t
(10t, 22,5t 35t, 47,5t,60t, 72,5t, 85t, 97,5t)
Components:
• Carrier engine:
• Liebherr: D 9408 TI-E, A5, P= 440 kW / 598 h.p. at 1900
min-1 LH-ECU 4 (EUROIII)
• Automatic transmission: Allison CLBT755DB with offset
gear DR 1610
• Crane engine on superstructure:
• Liebherr: D 924 TI-E 180 kW / 245 h.p. LH-ECU 1
• LSB data bus technology (LSB master switches)
01 / 2003
BMK components
CARRIER UW-13
Kundendienst-Schulung LWE (VMS-Pi) E:\1250_1\Trennblätter_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
CONTENTS: BMK
Index_OW ................................................................................................ 63
-A Sub-assemblies, partial sub-assemblies -B14 Pressure sensor 2, supporting force sensor 4-20mA, front right 57
-A8 Display unit ................................................................................ 15 -B19 Inclination sensor, driving direction: ............................................ 56
-A9 Keyboard unit ............................................................................. 15 -B35 Inductive speed sensor (engine speed) ...................................... 27
-A10 E / A module 1, ZE 1, LSB 2, address 2 .................................... 18 -B36 Inductive speed sensor (OT-sensor) ........................................... 27
-A11 E / A module 2, ZE 1, LSB 2, address 3 .................................... 18 -B37 Sensor charge pressure ............................................................. 28
-A12 E / A module 3, ZE 1, LSB 2, address 4 .................................... 12 -B38 Negative pressure sensor, air filter, 0 to -0,8bar / 4,5V -0,5 V .... 30
-A13 E / A module 4, ZE 1, LSB 2, address 5 .................................... 11 -B46 Needle-type displacemenet sensor ............................................. 25
-A14 E / A module 5, ZE 1, LSB 2, address 6 .................................... 18 -E Lighting devices
-A17 LH engine ECU 4 ....................................................................... 18 -E1 Blinker, R/R ................................................................................ 10
-A23 Transmission, Allison ECU ........................................................ 18 -E2 Blinker, R/L ................................................................................ 10
-A24 Transm. actuator, temper., pneumatic and speed sensors ......... 34 -E3 Stop light, R/L ............................................................................ 10
-A26 Interval relay front wiper .............................................................. 19 -E4 Stop light, R/R ........................................................................... 10
-A29 Relay box Telma ......................................................................... 42 -E5 Parking light, FR/L ...................................................................... 9
-A31 Flame starting device, ON < 20° C ............................................. 16 -E6 Tail light R/L ............................................................................... 10
-A33 Timing relay for interior lighting ................................................... 19 -E9 Parking light, FR/R ..................................................................... 9
-A50 Control unit, SG 1577 for static heater ....................................... 59 -E10 Tail light, R/R ............................................................................. 10
-A51 Heater Thermo 90 S ................................................................... 59 -E13 Backing lamp, R/L ..................................................................... 10
-A57 Fuel preheating 150W ................................................................ 26 -E14 Blinker, L .................................................................................... 9
-A62 Distribution box, external supply 230V ....................................... 62 -E15 High-beam, FR/L ......................................................................... 9
-A72 DGS module 015 / engine ECU / transmission TPS- Signal ....... 19 -E16 Low-beam, FR/L .......................................................................... 9
-A73 Outrigger control panel, R ........................................................... 12 -E17 Low-beam,FR/R .......................................................................... 9
-A74 Outrigger control panel, L ........................................................... 11 -E18 High-beam, FR/R ........................................................................ 9
-A75 EDC actuator, EDC connector .................................................... 33 -E19 Blinker, R .................................................................................... 9
-A90 Equipment module ..................................................................... 20 -E20 Parking light, L ........................................................................... 11
-A91 Diode module ............................................................................. 19 -E21 Parking light, L ........................................................................... 12
-B Converters, electric / non electric -E24 Fog tail lamp, R/L ....................................................................... 10
-B2 Pneumatic connection, crane hydraulics ON .............................. 33 -E25 Backing lamp, R/R ..................................................................... 10
-B5 Pressure sensor, supply service brake, brake circuit 1 .............. 21 -E29 Contour light, HR ........................................................................ 10
-B6 Pressure sensor, supply service brake, brake circuit 2 .............. 21 -E30 Contour light, R/L ....................................................................... 10
-B7 Pressure sensor, supply parking brake ...................................... 22 -E31 Contour light, FR/L ...................................................................... 9
-B8 Pressure sensor, service brake, brake circuit 1 ......................... 21 -E32 Contour light,FR/R ....................................................................... 9
-B9 Pressure sensor, service brake, brake circuit 2, (stop light) ...... 22 -E33 Fog tail lamp, R/R ...................................................................... 10
-B10 Gas pedal, sensor ...................................................................... 15 -E36 Interior light, L ............................................................................ 13
-B10 Sensor gas pedal position, steering wheel adjustment ............... 21 -E37 Interior light, centre .................................................................... 13
-B11 Pressure sensor 4, supporting force sensor 4-20mA rear left .... 57 -E38 Interior light, R ........................................................................... 13
-B12 Pressure sensor 3, supporting force sensor 4-20mA front left ... 57 -E39 Cigarette lighter, 24V .................................................................. 15
-B13 Pressure sensor 1, supporting force, 4-20mA rear right ............. 57
-E40 Mirror heating, 40W ..................................................................... 9 -H Optic and acoustic signalization devices
-E41 Mirror heating, 40W ..................................................................... 9 -H101 Horn ........................................................................................... 43
-E43 Side marking light, L .................................................................. 11 -H102 Horn ........................................................................................... 43
-E44 Side marking light, L .................................................................. 12 -H105 Warning signal during backing ................................................... 10
-E51 Blinker, side, L ............................................................................ 9 -K Relays, contactors
-E52 Blinker,side, R ............................................................................ 9 -K50 Relay air-flap .............................................................................. 19
-E57 Side marking light, L .................................................................. 11 -K51 Relay operates K50 at option air-flap .......................................... 19
-E58 Side marking light, L .................................................................. 12 -K53 Timing relay pick-up delayed for 12V consumers ....................... 19
-E76 Side marking light, L .................................................................. 11 -K56 Dolly mode display device, driver’s cab ...................................... 19
-E77 Side marking light, L .................................................................. 12 -K57 Dolly mode ................................................................................. 19
-E78 Side marking light, L .................................................................. 11 -K58 Equalization axles 1-4 / 3-6 ........................................................ 19
-E81 Side marking light, L .................................................................. 11 -K59 Inversion axle equalization normal mode / dolly mode ................ 19
-E82 Side marking light, L .................................................................. 12 -K64 Relay, fuel preheating 130A / 20A .............................................. 19
-E83 Side marking light, L .................................................................. 12 -L Inductivities
-E109 Side marking light, L .................................................................. 11 -L5 Eddy current brake Telma .......................................................... 42
-E110 Side marking light, L .................................................................. 12 -M Electric motors
-F Fuses -M1 Starter 9KW ............................................................................... 26
-F 1 -F6 / Fuses .............................................................................. 18 -M2 Motor windscreen wiper ............................................................... 14
-F 7 -F12 / Fuses ............................................................................... 18 -M4 Drive ventilator, heat exchanger .................................................. 14
-F13 -F18 / Fuses ............................................................................... 18 -M10 Windscreen washer pump .......................................................... 14
-F19 -F24 / Fuses ............................................................................... 18 -M11 Motor window lifter left ................................................................ 13
-F25 -F30 / Fuses ............................................................................... 18 -M12 Motor window lifter left ................................................................ 13
-F31 -F36 / Fuses ............................................................................... 18 -M17 Fuel pump .................................................................................. 32
-F37 -F42 / Fuses ............................................................................... 18 -M19 Actuator, circulating / fresh air ................................................... 14
-F43 -F48 / Fuses ............................................................................... 18 -M20 Actuator air for foot space / windscreen ..................................... 14
-F49 -F54 / Fuses ............................................................................... 18 -M21 Actuator water circulation ........................................................... 14
-F55 -F60 / Fuses ............................................................................... 18 -M23 Drive mirror adjustment vert. ....................................................... 9
-F79 Fuse, battery box, 50A ............................................................... 16 -M24 Drive mirror adjustment horiz. ..................................................... 9
-F80 Fuse, battery box, 80A ............................................................... 16 -M25 Drive mirror adjustment vert. ....................................................... 9
-F87 Overvoltage protection ................................................................ 16 -M26 Drive mirror adjustment horiz. ..................................................... 9
-G Generators -N Slip-ring transmitters
-G1 Battery ........................................................................................ 16 -N1 Slip-ring unit ............................................................................... 56
-G2 Battery ........................................................................................ 16 -P Measuring instruments, test devices
-G3 Generator ................................................................................... 26 -P11 Tachygraph ................................................................................. 15
-G4 Pulser for tachygraph transfer case ............................................ 38 -P12 Control panel for dismantable outrigger case ............................. 61
-G6 24VDC, battery charger .............................................................. 16 -P14 Working hour counter ................................................................. 15
-X281 Sensor, oil pressure ................................................................... 33 -Y29 Outrigger, front left ..................................................................... 54
-X283 Sensor, coolant temperature, oil filter ......................................... 29 -Y30 Supporting ram, front left ........................................................... 52
-X284 Plug-in connection to EDC actuator (injection pump) ................. 28 -Y31 Supporting ram, rear left ............................................................ 53
-X287 Connector, temperature sensor gear oil ...................................... 34 -Y32 Supporting ram, front right .......................................................... 54
-X293 Connector, coolant level sensor ................................................. 30 -Y33 Supporting ram, rear right ........................................................... 55
-X295 Sensor, oil temperature .............................................................. 29 -Y34 Fuel dosing pump, additional heater 40 Ohm at 20° ................... 59
-X339 Needle-type displacement sensor, cylinder head 1 ..................... 26 -Y35 Engine brake ............................................................................. 25
-X342* Bushing for control panel, dismantable outrigger case ............... 61 -Y48 Solenoid valve, fuel release, flame starting device ..................... 28
-X653.1 Connector, E/A module 5 / transmission Allison ECU ............... 17 -Y50 Valve, additional heater, engine running, 0 = open ..................... 59
-X653.2 Connector, emergency mode Allison .......................................... 17 -Y62 Free-wheel .................................................................................. 24
-X875 Connector, clutch air-conditioning system .................................. 58 -Y63 Off-road speed ........................................................................... 24
-X1037 Connector in outrigger case ....................................................... 54 -Y64 Off-road speed ........................................................................... 24
-X1038 Connector in outrigger case ....................................................... 55 -Y65* Inversion, brake pressure reduct., bladder-type accum.,1=with . 24
-X1039 Connector in outrigger case ....................................................... 52 -Y66* Inversion, brake pressure reduct., bladder-type accum. 1=with . 24
-X1040 Connector in outrigger case ....................................................... 53 -Y68A Dolly mode, equalization axles 3-6 (1 = without equalization) ..... 48
-Y Electric-operated mechanical devices -Y68B Dolly mode, equalization axles 3-6 (1 = with equalization) ......... 48
-Y3 Auxiliary drive, supporting pump ON ........................................... 25 -Y69A Axle equalization OFF, axles 1-4 (1 = OFF) ................................ 48
-Y4 Air-drier, heater, compressor pneumatic system ......................... 23 -Y69B Axle equalization ON, axles 1-4 (1 = ON) ................................... 48
-Y5 Longit. diff. transfer case, (activation axle 3, optional) ............... 24 -Y70 Circulation suspension ............................................................... 51
-Y6 Longit. differ. axle 5, transv. diff. axles 5+6 ................................ 24 -Y72 Steering inversion, axles 5+6 ..................................................... 46
-Y7 Transv. differential axle 1 (+3) .................................................... 24 -Y74 Release, steering axle 3 ............................................................. 45
-Y9A Suspension (1 = locked) ............................................................ 48 -Y75 Release, steering axle 3 ............................................................. 45
-Y9B Suspension (1 = activated) ........................................................ 48 -Y78A Wheel lock left, rear-axle steering .............................................. 46
-Y10 Filling, front left .......................................................................... 49 -Y78B Wheel lock right, rear-axle steering ............................................ 46
-Y11 Evacuating, front left .................................................................. 49 -Y81 Steering support, axle 5 right ...................................................... 44
-Y12 Filling, front right ........................................................................ 50 -Y82 Steering support, axle 6 right ...................................................... 44
-Y13 Evacuating, front right ................................................................ 50 -Y83 Steering support, axle 6 left ........................................................ 44
-Y14 Axles 3+4 lowering, (evacuating ring area) .................................. 51 -Y84 Steering support, axle 5 left ........................................................ 44
-Y15 Axles 3+4 lowering, (evacuating ring area) .................................. 51 -Y85* Air-conditioner, clutch compressor ............................................. 58
-Y16 Filling, rear left ........................................................................... 49 -Y88 Axles 3+4, lifting, (filling ring area) ............................................. 51
-Y17 Evacuating, rear left ................................................................... 49 -Y89 Axles 3+4, lifting, (evacuating piston area) ................................. 51
-Y18 Filling, rear right ......................................................................... 50 -Y90 Axles 3+4, lifting (filling ring area) .............................................. 51
-Y19 Evacuating, rear right ................................................................. 50 -Y91 Axles 3+4, lifting (evacuating piston area) .................................. 51
-Y21 Rear-axle release, 1 = released .................................................. 24 -Y92 Auxiliary output drive, supporting pump OFF .............................. 25
-Y26 Outrigger, rear right .................................................................... 53 -Y107 Circulation, valve 1 ..................................................................... 54
-Y27 Outrigger, front right ................................................................... 52 -Y108 Circulation, valve 2 ..................................................................... 54
-Y28 Outrigger, rear left ...................................................................... 55 -Y109 Circulation, valve 3 ..................................................................... 54
Carrier:
Front view, lighting and mirrors
-E32
Contour light,
FR/R
-E31
contour light,
FR/L
-M25 -M23
drive mirror ad- drive mirror ad-
adjustment vert. justment vert.
-M26 -M24
drive mirror ad- drive mirror ad-
justment horiz adjustment horiz
-E41 -E40
mirror heating mirror heating
40W 40W
-E52* -E19 -E9 -E17 -E18 -E15 -E16 -E5 -E14 -E51*
blinker, blinker, parking low beam, high beam, high beam, low beam, parking blinker, blinker,
side, R R light, FR/R FR/R FR/L FR/L light, L side, L
FR/R FR/L
Carrier:
Rear view, lighting
-E3 -H105
warning signal -E4
stop light,
R/L during backing stop light,
R/R
-X35
socket
trailer
24V
-E30 -E2 -E6 -E24 -E13 -E25 -E33 -E10 -E1 -E29
contour blinker, tail fog tail backing backing fog tail tail light, blinker, contour
light, R/L light, light, R/L lamp, light, light, R/R R/R light,
R/L R/L R/L R/R R/R R/R
Carrier:
Outrigger control panel, side marking lights left
-A13 -A74
E / A module 4 outrigger
ZE 1, LSB 2 control panel, L
address 5
Carrier:
Outrigger control panel, side marking lights right
-A12
E / A module 3
ZE 1, LSB 2 -A73
address 4 outrigger control
panel, R
Driver’s cab:
Doors and windows
Driver’s cab:
Windscreen wiper, heater
-M2
motor
windscreen wiper
-M20
actuator air for
foot space /
windscreen
Driver’s cab:
Control elements
Driver’s cab:
Batteries
-G2
battery
-G1
battery
-G6
24VDC
battery
charger
-S106
battery
main switch
-F79
fuse
battery box
50A
-A31
flame starting
device
-F80 ON < 10° C
-F87 fuse
overvoltage protection battery box
80A
Driver’s cab:
Centre console - components and modules
-A23
transmission
Allison ECU
-A17
LH engine ECU 4
-A38
voltage converter
24V / 12V, 24A
für Allison Getrie-
be
-X292
diagnostic
motor ECU
connector
-X209
programm
connector
-X225
diagnostic DGS
module connector
-A14
E / A module 5
ZE 1, LSB 2 -U51*
address 6 voltage converter
24V / 12V 24A for
-X653.2 -X653.1 radio, socket 12V
Emergency mode connentor, -A11 -A10
Allison connector E / A module 5 E / A module 2 E / A module 1
Allison ZE 1, LSB 2 ZE 1, LSB 2 -U50
transmission address 3 address 2 voltage converter
ECU 24V / 12V 3A
radio
* = optional
Driver’s cab:
Centre console - fuses
axle pressure
axles 1 and 2
right
-F61 to F66
-F55 to F60
axle pressure
axles 4 and 5
-F49 to F54 right (at
axle equalization
axles 3 to 5)
-F43 to F48
-F37 to F42
-S236
free-wheel (-F31 to F36)
transfer case
axle pressure
-F25 to F30 axles 4 and 5
left (at
axle equalization
-S232 axles 3 to 5)
diagnostics -F19 to F24
-F13 to F18
-S82
displacement -F7 to F12
controller centre axle pressure
console axles 1 and 2
R = reverse left
N = neutral
-F1 to F6
D = forward
Driver’s cab:
Centre console - relays
-X49
-A26
interval relay
windscreen wiper
-K59
-K58
-K57
-K56
* = optional
Driver’s cab:
Centre console - equipment module
-A90
equipment
module
voltage divider
resistances,
limitation to 12V
ECU Allison transmission /
displacement controller
emergency mode
Pneumatic system:
Pressure sensors driver’s cab
-B 5 -B 8
pressure sensor pressure sensor
supply service brake
service brake brake circuit 1
brake circuit 1
-B10
sensor
gas pedal position
-B 6 -S116
pressure sensor manom. switch 0,5E
supply service brake
steering wheel at P > 0,5 bar = 1
adjustment service brake
brake circuit 2 = stop light ON
(contacter)
Pneumatic system:
Bulkhead plate
-B9
pressure sensor
service brake
brake circuit 2
(stop light)
-S114
manom. switch 5,6 A
parking brake
at P < 5,6 bar = 1
= service brake applied.
(break contact)
-B7
pressure sensor
supply
parking brake
Pneumatic system:
Air drier, compressor
compressor
pneumatic system AIR DRIER
HEATER
-Y4
air drier
heater
Pneumatic system:
Pneumatic valves 1 -Y63 -Y5* -Y21 -Y65*
off-road longit. differ. rear-axle inversion
speed transf. case release brake power
(activation axle 3 ) 1 = released reduction
bladder-type
-Y62 accumulator
-Y7 -Y6 -Y66* 1 = with
free-wheel transv. differ. longit. diff. inversion
axle 1 (+3) axle 5, transv brake power
differ. axles reduction -Y136*
-Y64 5+6 bladder-type brake power
road speed accumulator reduction
1 = with automatic
-Y208*
longitudinal -Y164*
differentiel. retarder
axle 3 actuator
-Y163*
retarder
actuator
* = optional
Pneumatic system:
Pneumatic valves 2
-Y3 -Y35
auxiliary output engine brake
outrigger pump ON
-Y92
auxiliary output
outrigger pump OFF
-G3 -Y872*
generator clutch
compressor
air-conditioning system
* = optional (optional)
driving
direction
-B36 -B35
-X278 -X277
inductive speed inductive
sensor 2 speed sensor 1
(OT - sensor) (engine speed)
driving direction
-R14
-X283
sensor
coolant
temperature
oil filter
-R18
-X295
sensor
oil temperature
-X102
-B38
negative pressure sensor,
air filter
0 to -0,8bar / 0,5V - 4,5V
-X293
-S313
coolant level
sensor
charge cooler
coolant cooler
driving direction
hydraulic motor
ventilator drive
-M17
fuel pump
fuel check valve
-R6
fuel level sensor
fuel reservoir
0% - 100% / 2,0V - /,8V
-B2
-X281
sensor
oil pressure
-A75
EDC
actuator
pneumatic
connection
crane hydraulics OFF
-S121
inductive sensor
crane hydraulics OFF
EDC
connector
pneumatic connection
crane hydraulics ON
Allison transmission:
Allison CLBT755 DB
with offset gear (dropbox) DR 1610
-X287
-R28
temperature
sensor
gear oil
driving direction
speed sensor
offset gear
-A24
transmission actuator with
integrated trasnmission control,
temperature sensor, pneumatic
sensor and speed sensor
(transmission input)
Hydraulic pumps:
Steering circuit I, steering circuit II,
emergency steering pump, ventilator-drive
emergency
hydraulic steering
pump
Hydraulic pumps:
Suspension, outrigger system
outrigger control
pump
LPF 045
driving direction
gear pump
suspension
Power train:
Transfer case VG 2100 / 300 -Steyr Puch (ZF)
engine drop-box
transfer case
driving direction
output back valve,
front axle 0,2 bar emergency
drive
steering pump
back valve,
0,2 bar
Power train:
Transfer case VG 2001 /300
-S110 -S177
contact switch contact switch
off-road speed ON longit. diff.
transfer case
acknowledgement
-G4
pulser for tachygraph
* = optional transfer case
Power train:
Longitudin. and transv. differential locks
-S180 -S161
contact switch contact switch
longitudin. differ. lock transv. differ. lock
axle 5 axle 1
ON = 1 ON = 1
Power train:
Transv. differential locks
-S163 -S164
contact switch contact switch
transv. different. lock transv. different. lock
axle 5 axle 6
ON =1 ON =1
Power train:
Activatable drive axle 3
-S123* -S122*
contact switch contact switch
transv. differential. activation axle 3
axle 3
* = optional
Power train:
Eddy current brake TELMA
-L5
eddy curent brake
TELMA
-A29
Relay box TELMA
Steering:
Steering gear, lack control
-H101
horn
-H102
horn
-S118
flow indicator
steering pump
-S119 steering circuit 1
flow indicator
emergency steering pump
Steering:
Steering support
-Y82
steering
support,
axle 6,
right
-Y84
steering -Y83 -Y81
support, steering steering
axle 5, support, support,
left axle 6, axle 5,
left right
Steering:
Rear-axle steering
-Y75 -Y74
release release
steering axle 3 steering axle 3
Steering:
Rear-axle lock
-Y78B -Y78A
wheel lock right wheel lock left
-S151 rear-axle steering rear-axle steering
acknowledgement (speed limited) (speed limited)
rear-axle release
„locked“ (Y21 = 0)
-Y72
steering inversion,
axles 5+6
-S131 (speed limited)
acknowledgement
rear axle release
„released“ (Y21 = 1)
Suspension:
Level sensors
proximity switch
-S142 -S146
proximity switch proximity switch
acknowledgement acknowledgement
suspension suspension
axle 1 left axle 6 left
-S148 -S144
proximity switch proximity switch
acknowledgement acknowledgement
suspension suspension
axle 6 right axle 1 right
Suspension:
-S165 -S166
contact switch contact switch
suspension suspension
(locked) (activated)
-Y9B -Y9A
suspension suspension
(1 = activated) (1 = locked)
-Y69A
axle equalization OFF
axles 1-4
(1 = OFF)
* = Kundenwunsch
Suspension:
Suspension left
Suspension:
Suspension right
Suspension:
Axle 3 +4, lifting / lowering
-Y70
circulation
suspension
-S386 -Y91
manom. switch, axles 3+4 lifting
>120 bar = (piston area
acknowledgement evacuating)
axles 3+4 top
-X1039
-Y30 -Y27
supporting ram outrigger
front left front right
-X1040
-Y31 -Y26
supporting ram outrigger
rear left rear right
-X1037
OUTRIGGER EXTEND
OUTRIGGER RETRACT
CIRCULATION
-X1038
-Y28
-Y33 outrigger
supporting ram rear left
rear right
INCLINATION ANGLE
OUTPUT
OUTPUT
-B19
inclination
sensor
-N1
slip-ring
unit
driving direction
Optional equipment:
Supporting ram supporting pressure sensors
-B12* -B14*
pressure sensor 3 pressure sensor 2
support. force sensor supporting force sensor
4-20mA front left 4-20mA front right
-B11* -B13*
pressure sensor 4 pressure sensor 1
support. force sensor supporting force sensor
4-20mA rear left 4-20mA rear right
pressure sensor
Optional equipment:
Air-conditioning system
heat exchanger
air-conditioning system
-X875*
-S871*
manom. switch
air-conditioner
-Y872*
clutch
compressor
air-coditioner
see Diesel engine
-Y85*
air-conditioner
clutch
compressor
* = optional
Optional equipment:
Additional heater
-A50
control unit
SG 1577 for
static heater
-Y50
valve additional heater
engine running
0 = open
-Y34
Diesel dosing pump
-A51 additional heater
heater 40 Ohm at 20°
Thermo 90 S
Optional equipment:
Dismantable outrigger case
-X137A*
-Y329a*
locking
dismantable
outrigger case
-X137*
-X135*
-X136*
-Y329b*
releasing
-X138* dismantable
outrigger case
* = optional
Optional equipment:
Dismantable outrigger case
-P12
control panel for
dismantable
outrigger case
-X342*
bushing for control -Y328*
panel dismantable circulation
outrigger case releasing / locking
at dismantable
outrigger case
Optional equipment:
External supply
-G6
24V DC
battery charger
-X246
socket
supply
230V
BMK components
SUPERSTRUCTURE
OW-11
Kundendienst-Schulung LWE (VMS-Pi) E:\1250_1\Trennblätter_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0
CONTENTS: BMK
Hydraulic equipment: .............................................................................. 26
BMK - Table (-A1 to -H611) ........................................................................... 3 Outline hydraulic pumps (without HW II) ..................................................... 26
BMK - Table (-H612 to -R52) ........................................................................ 4 Pump 1 (winch 1), Pump 2 (winch 2), Pump 3 (slewing gear) ..................... 27
BMK - Table (-S1 to -S903) .......................................................................... 5 Pump 4, pump 5 (luffing, tele) ..................................................................... 28
BMK - Table (-S904 to -Y19a) ....................................................................... 6 Pump 6 (secondary consumers) ................................................................. 29
BMK - Tabelle (-Y19b bis -ZE3) .................................................................... 7 Telescoping, luffing ..................................................................................... 30
Secondary consumers ............................................................................... 31
Hoist gear 1 ............................................................................................... 32
Instruments cabin: ..................................................................................... 9 Hoist gear 2 with variation block, left .......................................................... 33
Liccon monitor, pedal ................................................................................... 9 Hoist gear 2 with variation block, right ........................................................ 34
Master switches ......................................................................................... 10 Ballasting ................................................................................................... 35
Roof console ............................................................................................... 11 Centralized lubricating system ................................................................... 36
Fuel level sensor, air-drier, hydraulic oil cooler ............................................ 37
Slewing gear .............................................................................................. 38
Crane cabin: ............................................................................................ 12
Superstructure interlocking, ........................................................................ 39
Heater, additional heater ............................................................................. 12
boom direction ........................................................................................... 39
Additional heater ........................................................................................ 13
Wipers, miscellaneous ............................................................................... 14
Swing frame / relays .................................................................................. 15 Superstructure in general: ...................................................................... 40
Swing frame / relays, fuses ........................................................................ 16 Lighting superstructure ............................................................................... 40
Swing frame, components for EMERGENCY MODE without LICCON ........ 17
Swing frame / diode board, relays .............................................................. 18
Telescoping boom: .................................................................................. 41
Cable drums, angle and length sensors ...................................................... 41
Control cabinet: ....................................................................................... 19 Boom head ................................................................................................ 42
Control ON, voltage converters ................................................................... 19 Biparted swing-away jib, auxiliary winch ..................................................... 43
Participants on CAN and LSB .................................................................... 20 Biparted swing-away jib .............................................................................. 44
Luffing jib - pulley head ............................................................................... 45
Luffing jib / position acknowledgement ....................................................... 46
Electric equipment: ................................................................................. 21
Luffing jib - position acknowledgement „bottom“ .......................................... 47
Battery box ................................................................................................ 21
Luffing jib base section ............................................................................... 48
Luffing jib - retainer ram .............................................................................. 49
Diesel engine D924 TI-E 180KW: ............................................................. 22 Tele interlocking ......................................................................................... 50
Components ............................................................................................... 22 Tele interlocking, gripper interlocking .......................................................... 51
Sensors... .................................................................................................. 23
Temperature-, pressure sensors ................................................................. 24
Optional equipment: ............................................................................... 52
Cooling system .......................................................................................... 25
Dolly .......................................................................................................... 52
Nato socket, air-conditioner, external supply .............................................. 53
Index_OW ................................................................................................ 54
-H612 Indicator / manual pressure control “ON” ...................................... 11 -K52 Extending tele / hoist gear 2 ......................................................... 16
-H613 Indicator / emergency mode ......................................................... 11 -K53 Luffing up ..................................................................................... 16
-H614 Indicator / central lubrification “ON” .............................................. 11 -K54 R etracting tele ............................................................................. 16
-H627 Indicator / air-conditioning system “ON” ........................................ 11 -K56 Luffing down ................................................................................. 16
-H628 Indicator / additional heater “ON” .................................................. 11 -K57 Slewing gear ................................................................................. 16
-K Relays, contactors -K58 Releasing gripper ......................................................................... 16
-K1 Control ON ................................................................................... 19 -K59 -K59 .... releasing gripper ............................................................. 18
-K11 Slewing gear free-wheel ................................................................ 15 -K60 EMERGENCY MODE ................................................................... 18
-K12 Setting switch “OFF” .................................................................... 15 -K651 Interval relay windscreen wiper motor / front ................................. 11
-K13 Luffing ram retracting (tele resetting) ............................................ 15 -K652 Interval relay screen wiper motor / skylight ................................... 11
-K14 Emergency mode without Liccon .................................................. 15 -M Electric motors
-K15 Working hour counter ................................................................... 15 -M1 Starter .......................................................................................... 22
-K16 Water circulation heater ............................................................... 15 -M2 Motor hydraulic oil cooler .............................................................. 37
-K17 Heater cabin, warm ...................................................................... 15 -M3 Wiper motor front screen .............................................................. 14
-K18 Horn ............................................................................................. 15 -M4 Wiper motor skylight .................................................................... 14
-K19 Fresh air blower ............................................................................ 15 -M5 Heat exchanger ............................................................................ 12
-K20 Tele RELEASE ............................................................................ 15 -M6 Front screen washer pump ........................................................... 14
-K21 Water circulation .......................................................................... 15 -M7 Skylight washer pump .................................................................. 14
-K22 Aux. contactor, emergency mode with Liccon ............................... 15 -M9 Circulation pump, water circulation engine /heat exchanger .......... 12
-K23 Aux. contactor, gripper released (at emergency mode) ................. 15 -M13 Electric-operated hydraulic pump .................................................. 52
-K24 Hydraulic oil cooler -M2 “ON“ ........................................................ 15 -M14 Ventilator cabin ............................................................................ 12
-K25 Static brake slewing gear ............................................................. 15 -M23 Actuator, adjustment working projector base section .................... 40
-K26 Fuel preheat. filter heat.. 130A / 40A 150W optional assignment . 15 -N Slip-ring transmitters
-K27 Seat heating “ON” ........................................................................ 15 -N1 Slip-ring energy cable tele ............................................................ 41
-K28 Lighting superstructure -E4 and -E5 ............................................. 15 -N2 Cable drum .................................................................................. 41
-K29 Y 14 at tele resetting .................................................................... 15 -NT Power pack .................................................................................. 20
-K30 Y13 at tele resetting ..................................................................... 15 -P Measuring instruments, test devices
-K31 Interlocking -Y47b against -Y47a (secondary consumers) ............ 15 -P2 Incremental sensor, winch 1 ......................................................... 32
-K32 Cut-off air-drier ............................................................................. 15 -P3 Incremental sensor, winch 2 ......................................................... 33
-K33 Central lubrification “OFF” ............................................................ 15 -P654 Preselector dial, additional heater ............................................... 11
-K34 42W working projector boom head -E16 ....................................... 15 -P655 Working hour counter ................................................................... 11
-K35 Air-conditioner clutch compressor high-pressure -Y137 ................ 15 -R Resistances
-K36 Air flap engine -Y56 (1 = open) ..................................................... 15 -R4 Fuel level sensor, reservoir ........................................................... 37
-K37 Retracting tele -Y9 and pre-charge pressure ring area -Y49 .......... 15 -R9 Flame glow plug 1 ........................................................................ 23
-K38 Light -H613, gripper in position at EMERGENCY MODE .............. 15 -R50 Series resistance, 47R at emergency mode lifting and luffing ....... 17
-K39 Electr.-operated hydraulic pump -M13 (Dolly) ................................ 15 -R51 Series resistance, 56R at emergency mode telescoping .............. 17
-K51 Hoist gear 1 ................................................................................. 16 -R52 Series resistance 68R at emergency mode slewing ...................... 17
Instruments cabin:
Liccon monitor, pedal
-H105
charge control
indicator
superstructure
Instruments cabin:
Master switches
-S301
-S401 master switch 1, right
master switch 2, left luffing, telescoping
slewing, hoist gear 2 hoist gear 1
ZE1, LSB 2 address 9 ZE2, LSB 3 address 9
-S322
preselection luffing
/ not telescoping
-S324*
-S422 acoustic
release warning
-S420 slewing brake „OFF“
tilting
cab -S320
-S424 -S326* swinging
luffing up at seat heating swing-away
overload jib
bridging
dead man’s
seat contact
hand accelerator
high-speed
master
horn switch
* = optional
Instruments cabin:
Roof console
-H627* -H613
-S650 -S646 -S642* -S638* -S634 -S630* -S626* -S622 -S618 -H614
-P655
-P655 -S648 -S644* -S640* -S636* -S632 -H628 -S620
-H611* -S657
-M14
ventilator cabin
-M5
heat exchanger
cabin
-S83
thermoswitch
water circulation
-M9
-S90 circulation pump
heater water circulation
switch engine / heat
exchanger
mechan. -S89
adjustment step switch
circulating / blower
fresh air heat exchanger
Crane cabin:
Additional heater
-A1 -A2
control unit heater
SG 1577 Thermo 90S
circulation pump
-Y139
dosing pump
40 Ohm at 20°
Crane cabin:
Wipers, miscellaneous
-H21
flashing light
-M4 cabin
wiper motor
skylight -B25 -B26
loudspeaker loudspeaker
right left
-H599
interval horn -M3
ballasting wiper motor
front screen
-X519
socket cabin
-H95
radio -Y142
retracting
footboard
Control cabinet:
Swing frame / relays
-K38 -K39
* = optional
Control cabinet:
Swing frame / relays, fuses
-F1 to F6
UNLOCKING TELE
-F43 to F48
TELESCOPING BY MASTER SWITCH
Control cabinet:
Swing frame, components for EMERGENCY MODE
without LICCON
-X56
-X57
-X55 -XNOT
-X54
-XNOT -X53 -X51
emergency 1
connectors -X52 -X52
2
-X51
-X53
BETRIEBSART RELAISTRØGER SCHALTSCHRANK KRANFUNKTION
-X50
-XNOT IN STECKER : -S622
-X50 .... -X54
-X51 <= II
-X51 .... connector EMERGENCY MODE HW1
NUR BEI
1 -X51
-XNOT <= I
<= ÛBERBRÛCKUNG
" WINDE 1 ABGESPULT "
-X52 .... connector EMERGENCY MODE HW2 -X55
-X52 <= II NUR BEI -X53 .... connector EMERGENCY MODE luffing
2 -X52
-XNOT <= I
<= ÛBERBRÛCKUNG
-X54 .... connector EMERGENCY MODE telescoping
-X55 .... connector EMERGENCY MODE slewing
Roof console:
" WINDE 2 ABGESPULT "
NUR BEI
ARMATURENBRETT DACH
-X53 <= II
-X53 MANUELLE -H613 /19.6
-XNOT <= I <= DRUCKAUFSCHALTUNG
" DRUCKSTUFE 320 BAR (-Y11b UND -Y12) "
-X55 <= II
-X55 => -S620 /19.5
-XNOT <= I 0 I
-S622 /19.5 -S618 /19.6
=>
SCHALTER ÚFFNEN
ZYLINDER IN POSITION
Control cabinet:
Swing frame / diode board, relays
-A50
diode
board
-R50
series resistance
47R at emergency
mode lifting and
luffing
-K59 -K60
-R51
series resistance -K59 .... unlocking gripper
56R at emergency -K60 .... EMERGENCY MODE
mode telescoping
-R52
series resistance
68R at emergency
mode slewing
* = optional
Control cabinet:
Control ON, voltage converters
-T51
voltage
converter
24V/12V 0-24A
radio-set, radio
transmission
-K1 socket 12V
control ON
-T50
voltage
converter
24V/12V 4A
radio
-X46
isolating terminal
for bell H80,
cut-off LMB
overload
-X44 -A14
working hour diode and resistance
counter, D+ support, generation of
the excitation voltage
of the generator D +
Control cabinet:
Participants on CAN and LSB
engine ECU
LH-ECU1
-A64
neutral point
-A20
flame starting
device
Electric equipment:
Battery box
-G2
battery 12V
-G3
battery 12V
-F61 -F60
fuse 50A, overvoltage
starter protection
CHARGER
MAIN SWITCH SENSOR
BATTERY BOX
MAIN SWITCH
BATTERY
-F62 -S1
fuse 50A, main switch
battery + battery box
engine oil filter fuel initial filter with fuel fine filter
water separator and
preheating
-Y137
clutch
compressor air-
conditioner
-G1
generator
-M1
starter
-R9
flame glow
plug 1
-X272
-A11
filter heating
fuel preheating
150W
-X252
-B32
(without fig.)
OT-sensor 2
n / L (0-70V)
-Y26
fuel release
for flame glow
plug R9
-X251 -X259
-B31
speed sensor
-B39
n / L (0-70V) oil temperature
-X260
connector -EDC
(actuator
injectionn pump)
-X255
-B35
cooling water
temperature
(see also cooling
system)
-Y57
engine brake
exhaust flap
-Y14
pressure step
pump 6
see also: -X254
„pump 6“
-B34
charge pressure
0-5bar / 0-5V
-Y13
pressure
step
pump 6 -X256
see also: -B36
„pump 6“
charge
temperature
gear pump
drive
ventilator motor
-X255
-B37 -B35
coolant cooling water
level temperature
Hydraulic equipment:
Outline hydraulic pumps (without HW II) driving direction
pumps 4, 5
luffing tele
A11VO 130 +
pump 6 A11VO 130
variable displ.
pump
secondary
consumers
A10VO 28
pump 7
gear pump supply
pressure
PRN 38+17
gear pump
drive ventilator motor
pump 1
variable displ.
Pump assembly (with HWII) pump
winch 1
A4VG 90
pump 3 pumps 4, 5
pump 6
VERSION: HOIST GEAR I + HOIST GEAR II variable displ.
pump
slewing gear
A4VG 56
PUMP 3 PUMP 2 PUMP 1
pump 7
SUPPLY SECONDARY
PRESSURE CONSUMERS
pump 3 pump 1
-B12
pressure sensor
pump 2
0 - 400 bar
-Y32b ZE3, LSB 4
lowering hoist address 21
gear 2
(pump 2)
-Y33b -Y31b
slewing right lowering
(pump 3) hoist gear 1
(pump 1)
-Y33a -Y31a
slewing left lifting hoist gear 1
(pump 3) (pump 1)
-Y32a
lifting
hoist gear 2
(pump 2)
-Y34 -Y35
regulation unit regulation unit
luffing up luffing up
telescoping telescoping
(pump 4) (pump 5)
-B2
pressure sensor
0 - 400 bar
luffing ram-
piston area
ZE1, LSB 2
address 22
-B13
pressure sensor
0 - 400 bar
pumps 4 and 5
ZE1, LSB 2
address 23
-Y14 -Y13
pressure step pressure step
pumpe 6 pump 6
250 bar 120 bar
-Y12
1 = pressure step
p2/p3/p4
0 = pressure step
90 bar
-B13
pressure
sensor
0 - 400 bar
-Y9 pumps 4 + 5
ZE1, LSB 2
retracting address 23
tele
retracting tele
extending tele
luffing up
resetting tele
superstructure interlocked
ballasting
tilting cabin
swing-away jib
luffing down
released
gripper released
-P2
incremental sensor
winch 1
-Y41
brake
winch 1
-Y42
hydraulic motor
slewing angle
variation
Trimot
winch 1
-S38
supply pressure
control
winch 1
-X358*
connector variation
block TN
-S46
proximity switch
winch 2 mounted
ZE3, LSB4, address 9
-Y115b
swinging out
variation block
-Y45
brake
winch 2
-S39
supply pressure -Y46
control hydraulic motor
winch 2 slewing angle
variation Trimot
* = optional winch 1
-S28 -S29
manometr. switch manometr. switch
>200 bar >200 bar
ballast left ballast right
„top“ „top“
-S26 -S27
plunger-operated plunger-operated
switch switch
ballast left ballast right
„bottom“ „bottom“
Electronic
Electronic control
control S-EP
S-EP
sequences
grease distributor
break time (h) pilot
LED
-S69
proximity switch
distributor
-X269
connector on S69
-X268
connector
control unit
-M2
engine
hydraulic oil cooler
-X205
-S31
temperature
switch
hydraulic oil
X1
< +7³C
>+30³C
100W
X2
-R4
fuel level
-H80 sensor
warning bell /
bell superstructure
-S35
incremenmental
sensor
slewing gear
-Y44
ball valve, slewing
free-wheel /
only to be footbrake
closed for
pressure setting
-Y20
slewing brake -Y21
prop. valve
footbrake
slewing gear
I < 0,8A
-S34
incremental
sensor
slewing gear
PIN -
PIN INTERMEDIATE
FLASHING POSITION
TOP
ERROR
ERROR
ERROR
ERROR -S32
contact switch
superstructure
interlocking
pin top
180³
-S30
contact switch
superstructure
270³ 90³ interlocking
pin bottom
1 1 0
=F+F1-S4 * 1 1 1
2 4
þ175³ A AUSLEGER IN FAHRTRICHTUNG
1
2 4
þ5³ B AUSLEGER NACH HINTEN
360³
1
0³
-B17 -S4
slewing sensor 0-360° contact switch
ZE0, LSB1 address 25 ± 5°
Superstructure in general:
Lighting superstructure
-E11 -E12
warning beacon warning beacon
70W 70W
-E6
contour light -E7
5W contour light
5W
-M23 -S320
actuator terminal box
adjustment
working projector
base section
-E60
working projector
superstructure 70W
Telescoping boom:
Cable drums, angle and length sensors
-N2
cable drum high-voltage
antenna flashing light
angle sensor B6
lighting boom head
-S413
terminal box -B4
angle sensor
tele base section
ZE1, LSB 2
address 29
-N1
slip-rings
energy cable tele
-B7
length sensor
tele boom
ZE1,LSB2
address 30
Telescopic boom:
Boom head
-A417
additional supply
for LSB
-B6 -X417
angle sensor terminal strip
tele boom head
ZE2, LSB 3 terminal box
address 23 boom head
-S931* -S930
2nd hoist limit switch 1st hoist limit switch
lift top lift top
boom head left boom head right
ZE2, LSB 3 ZE2, LSB 3
address 24 address 28
* = optional
Telescopic boom:
-S945
Biparted swing-away jib, auxiliary winch lift top
biparted swing-away jib
ZE2, LSB3 address 26
-S422
terminal box biparted
swing-away jib right
-S421
-B1 terminal box
anemometer swing-away jib
-E10*
flashing light -S940
boom head hoist limit switch
lift top
-Y104B -Y104A swing-away jib
unwinding winding up ZE 2, LSB 3
aux. winch aux. winch address 27
Telescopic boom:
Biparted swing-away jib
pin 2
(pulley head) swing ram
proximity switch
pin 1
(swing-away jib base)
-S909*
proximity switch
optional aux. jib
damped: Signal = 1
=> TELE locked
ZE1, LSB2
address 25
Telescopic boom:
Luffing jib - pulley head
-X513*
-B56* cable drum
angle sensor, luffing jib
-S960* -S419* luffing jib
hoist limit switch terminal box pulley head
lift top luffing jib ZE 2, LSB 3
ZE 2, LSB 3 address 29
address 27
* = optional
Telescopic boom:
Luffing jib / position acknowledgement flap from the
left
flap from the
right
-S951L*
proximity switch
jib left
flap in position
ZE0, LSB1
address 13
-S953L* -S955L*
proximity switch proximity switch
-S955R* -S953R* -S951R* jib left /transport position flap / jib left
proximity switch proximity switch proximity switch fitting unit luffing jib top
flap jib right jib right ZE0, LSB1 /address 14 ZE0, LSB1 / address 12
jib right transport position flap in position
luffing jib top fitting unit ZE3, LSB4
ZE3, LSB4 ZE3,LSB4 address 13
address 12 address 14
* = optional
A-frame 2
A-frame 1
-S954R* -S954L*
proximity switch proximity switch
luffing jib bottom right luffing jib bottom left
ZE3, LSB4 ZE0, LSB1
address 15 address 15
* = optional
Telescopic boom:
Luffing jib base section
-B55 -S418
angle sensor terminal box
luffing jib base luffing jib
section base section
Telescopic boom:
Luffing jib - retainer ram
-S952* -S952*
proximity switch proximity switch
retainer ram retainer ram -B22*
jib right jib left pressure sensor
signal : „limit stop“ signal: „limit stop“ retainer ram jib
ZE3, LSB4 ZE0, LSB1 ZE3, LSB4
address 11 address 11 address 22
* = optional
Telescopic boom:
Tele interlocking
-S908 -S901
inductive sensor inductive sensor
gripper position tele 1
at emergency ZE1, LSB 2
mode address 10
no LSB sensor
Kein LSB-Geber
-S904 -S902
inductive sensor inductive sensor
tele 4 tele 2
ZE1, LSB2 ZE1, LSB 2
address 13 address 11
-S905 -S903
inductive sensor induvtive sensor
tele 5 tele 3
ZE1, LSB 2 ZE1, LSB 2
address 14 address 12
Telescopic boom:
Tele interlocking, gripper interlocking
-S918 -S919
inductive sensor inductive sensor
tele interlocked tele released
ZE1, LSB 2 ZE1, LSB 2
address 16 address 17 -Y40
inversion valve
tele interlocking /
gripper
interlocking
-S912 -S913
inductive sensor inductive sensor
gripper left gripper right
interlocked interlocked ZE1,LSB 2
ZE1,LSB 2 address 20
address 18 -Y38
tele / ram
release
-S914 -S915
inductive sensor inductive sensor
gripper left released gripper right released
ZE1,LSB 2 ZE1,LSB 2
address 19 address 21
Optional equipment:
Dolly
-B27
manometr. switch
lowering brake -B26
luffing manometr. switch
> 35 bar brake slewing
gear
> 35 bar
-B28
manometr. switch
pump
pump ON < 40 bar
pump OFF > 55 bar
-M13
electric-operated
hydraulic pump
24V / 400W
Optional equipment:
Nato socket, air-conditioner, external supply
* = optional