Professional Documents
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Introduction
Course Contents in nutshell: Syllabus for EE 613/EE6245
Welcome !
Why solar PV? – Energy needs and technology improvement
Introduction Introduction
Introduction Introduction
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How it is 2 3
Increase in PE and
done? charge separation
2nd Gen solar cell SUN Photovoltaic
4 5
problems and
3rd Gen solar cell
solutions
6 Increase in PE and
Chemical reaction
Photochemical
Introduction Introduction
Edmond Becquerel
2
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Direct
Power production conversion of
Assembly / • Power plants / Grid
Panel Integrated electricity
Cell • Standalone systems
production • Building Integrated
Semiconductor manufacturing
(Si) Production
• Mono Si
• Poly Si
• Amorphous
4 Battery Charge
3 Inverter System Controller
2
1
AC Power DC Power
Introduction Introduction
Advantages of Solar PV
Solar Thermal Power plant
Direct
conversion
Renewable Mature
Solar
Power
Modular
Zero
Fuel
Cost
Introduction
3
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4
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5
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Introduction
Torrid Zone
Some statistics
6% 3%
8% China
Japan
37%
19% USA
UK
27%
Other RJ
13% 11%
GJ
9%
MH
KTKA 6%
22%
MP
TN 6%
TEL 9%
13% AP
11%
Introduction Introduction
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2020
2019
2018
2017
2016
2015
2014 ~36100 MW
2013 As on 30/06
2012
2011
2010
0 5000 10000 15000 20000 25000 30000 35000 40000
https://mnre.gov.in/the-ministry/physical-progress
Introduction Introduction
Targets
Introduction
Introduction
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Mounting structure
50
50
50
50
35
35
5% PV modules
8%
Land cost
7% Mounting structure
Introduction Introduction
Sensitivity map for 2012 cost structure Swanson’s Law - Price of PV modules
Introduction Introduction
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Wafer Thickness [μm] & Silicon Usage [g/Wp] Learning curve: Price history of silicon
C-Si price
increased due to
shortage of poly-Si
Other, 5 Semicondu
ctor, 3
Silanes, 35
Aluminium
Alloys, 45
Solar, 12
Si purity Vs Cost
Ways to improve efficiency of 1st gen Estimated cost structures (US Module cost projections)
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less chance for cost cut and increase in efficiency Long energy pay back period (high processing cost)
Introduction Introduction
uC / nc-
a-Si:H
a-Si tandem
CdTe
Si
+ +
Cells CIGS Poly-Si
+++
Material • direct band gap
• direct band gap
• 1.45eV(CdTe), • Non-toxicity
• tunable band gap, 1.3 to 2.0 eV Less efficient (10 %)
• deposition techniques: • 1.1eV(CIGS) • Abundant raw
Require less material (high optical High capital cost
PECVD,VHF-PECVD, HWCVD • heterojunction with n- material
• Light induced degradation CdS • Experience from absorption coefficient) Complex technology
• Solar cells are stable microelectronic Low energy consumption Initial degradation
Device structure
• Defects introduces mid gap
and technology is industry Flexible / any shape possible Explosive and toxic gases
states short life time relatively cost • Stability
effective Lightweight structures – useful for
• p-i-n/n-i-p structure
• thin i layers are advantageous • material availability BIPV
good light trapping is • Toxicity of Cd Lower overall cost of production
required
Introduction Introduction
average worldwide pv module price level and Their cost structure by Global market share by PV technology
Technology (2010).
CdTe a-Si
5% 2%CIGS
2%
multi- mono-
Si Si
55% 36%
2014
Introduction Introduction
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Si
Concentrators
Introduction Introduction
Introduction Introduction
Introduction Introduction
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1 31.0 40.8
2 42.5 55.5
3 48.6 63.2
4 52.5 67.9
∞ 68.2 86.8
Introduction Introduction
k
E g (eV ) E g (bulk )
d2
Where,
d - diameter of QD
k- quantum confinement parameter
Bandgap Exciton Bohr
Eg – band gap of bulk material Semiconductor Classification
Energy(eV) Radius (nm)
E(QD) – PL peak or band gap of QD
Si 1.11 IV 4.3
ZnS 3.68 II-VI 5
CdSe 1.74 II-VI 6
The value of k depends on the shape and the crystallinity of the QDs
PbS 0.41 IV-VI 10
Introduction Introduction
Ref: http://www.nrel.gov/ncpv/images/efficiency_chart.jpg
Introduction Introduction
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Energy Policy structure for solar energy in India Jawaharlal Nehru National Solar Mission (JNNSM)
Electricity Act-2003
National Electricity
Policy 2005
Energy policy structure
Renewable Power
Policies
National Action plan Jawaharlal Neheru
on climatic change National Solar Mission State Solar Policies
(NAPCC) 2010
Introduction Introduction
Introduction Introduction
Some of Incentives in India (as on 2015) Some of Incentives in India (as on 2015)
Introduction Introduction
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References
Introduction
http://mnre.gov.in/
http://www.nrel.gov/pv/
http://pveducation.org/pvcdrom/
http://publica.fraunhofer.de/
Introduction
Future target
125
100
Install Capacity (GWp)
100
82.5
75 65
48
50
32
25 17
5
0
2016 2017 2018 2019 2020 2021 2022
Years
Introduction
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Contents
4
3 Solar Photovoltaics :Properties of
Sun – Source of energy Sunlight
1
Blackbody
Radiation
Basics of 2 3
Terrestrial Solar
light
Radiation /
Sun-Earth
4 5 movement
Solar Radiation
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Transferred through radiation: from the surface of the sun to all the
other places in the space
Collection of waves which may interact in such a way that Spectral content of the incident light
the wave-packet may either appear spatially localized or
may alternately appear simply as a wave
Radiant power density from the sun
Wave-particle duality: Depending on the situation, a photon
may appear as either a wave or as a particle Angle at which the incident solar radiation strikes a
photovoltaic module
𝒉𝒄
𝑬=
𝝀 inverse relationship between Energy and wavelength means
that light consisting of
h = 6.626 × 10 -34 joule·s
c = 2.998 × 108 m/s high energy photons (such as "blue" light) short wavelength
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𝑵𝒐.𝒐𝒇 𝒑𝒉𝒐𝒕𝒐𝒏𝒔
𝑷𝒉𝒐𝒕𝒐𝒏 𝒇𝒍𝒖𝒙 𝝓 = 𝐬𝐞𝐜 𝒎𝟐
When dealing with "particles" such as photons or electrons,
a commonly used unit of energy is the electron-volt (eV)
rather than the joule (J) important in determining the number
of electrons which are generated, and
An electron volt : Energy required to raise an electron hence the current produced from a
through 1 volt, solar cell.
A photon with an energy of 1 eV = 1.602 × 10-19 J For the same light intensity, Blue light
require fewer photons Since the
energy content of each photon is
𝟏. 𝟐𝟒
𝑬 𝒊𝒏 𝒆𝑽 = greater
𝝀 ( 𝒊𝒏 𝒖𝒎)
Solar Photovoltaics :Properties of Sunlight Solar Photovoltaics :Properties of Sunlight
To determine the power density in units of W/m², the energy As a function of photon wavelength (or energy), F is the most common
of the photons must be in Joules way of characterizing a light source.
𝑊
𝐻 = 𝜙 . 𝑞𝐸 𝑒𝑉 𝑓𝑜𝑟 𝑒𝑛𝑒𝑟𝑔𝑦 𝑖𝑛 𝑒𝑉 F(λ) = spectral irradiance in Wm-2µm-1;
𝑚2 Φ = photon flux in # photons m-2sec-1;
E and λ = energy and wavelength of the photon in eV and µm resp.;
q = 1.6 · 10-19
Solar Photovoltaics :Properties of Sunlight Solar Photovoltaics :Properties of Sunlight
Range of
% of energy
Name wavelengths
carried
(micrometers)
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The total power density emitted from a light source Light sources, including the sun and incandescent light
bulbs, are closely modelled as "blackbody" emitters.
can be calculated by integrating
Blackbody radiation spectrum at various temperatures Effect of heating on color of light emitted
23 24
1
as the temperature of a
Spectral Intensity (W/m2/um)
0.4
4000
5000
0.2 5500 If the filament is heated to 3000 K, it will glow red because the spectrum
6000 of emitted light shifts to higher energies and into the visible spectrum.
If the temperature of the filament is further increased to 6000 K, radiation
0
is emitted at wavelengths across the visible spectrum from red to violet
0 0.5 1 1.5 2 2.5 3
wavelength (microns) and the light appears white.
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amount of energy received by a surface over a The amount of albedo radiation generally
depends on the nature of the surface
given period of time. coverage, whether there is water, snow,
tall buildings, etc.
W-Hr/m2 per day or per month Global Radiation = Diffuse + direct + albedo
Solar Photovoltaics :Properties of Sunlight Solar Photovoltaics :Properties of Sunlight
6.7
6.7
6.7
6.7
Electrical energy(KWh)
Global
Electric Energy(KWh)
6.7
6.2
6.2
6.2
6.2
6.2
5.6
5.6
5.5
5.5
5.65.6
0.8
Radiation (kW/m2)
6
radiation
5.1
5.1
6 5.2 5.2 5.25.25.2
4.7 4.6 4.7
4.6
4.64.6
4.6
4.5
3.6 3.7
3.7
3.6
3.5
4 3.1 3.1
3.1
3.1
4 2.6 2.6
2.6 2.6
2.6
0.6
2.6
2.6
2.5
2.1
2.1
1.61.6
1.61.6
1.6 1.6
1.6 1.7
1.7
1.7
2 1
1.5
1.5
2
1
00 0
0.4 Diffuse radiation 0
5.66
6.65
7.64
8.63
9.62
11.6
5.165
6.155
7.145
8.135
9.125
10.61
12.59
13.58
14.57
10.115
11.105
12.095
13.085
14.075
15
0
10.25
10.75
11.25
11.75
12.25
12.75
13.25
13.75
14.75
4.25
4.4
4.75
5.25
5.4
5.75
6.25
6.4
6.75
7.4
7.75
8.4
8.75
9.1
9.4
9.75
11.1
13.1
14.1
14.4
15.1
0.2 Time(in hr) Time(in hr)
Electric Energy 2 per. Mov. Avg. (Electric Energy) Electric Energy 2 per. Mov. Avg. (Electric Energy)
0
6 8 10 12 14 16 18
Hours Relative output power from a photovoltaic system on
(a) clear day, & (b) cloudy day
Data are for a clear sky
In general diffusion radiation is an-isotropic, varies with direction On cloudy days, diffuse radiation depends on type of clouds, and it
could be very large fraction of the global radiation.
Hsun = the power density at the sun's surface (in W/m2) as determined by Stefan-
Boltzmann's blackbody equation = 5.961 x 107 W/m2 4497
R = the radius of the sun in meters
D = the distance from the sun to object in meters
2611 2868
1366.1 1426
588.6 778
57 108 150 227 50.5 15.04 3.72 1.51
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1200
The extra-terrestrial (AM0) solar spectrum Solar Radiation at the Earth's Surface
35 36
Spectral irradiance of the AM0 spectrum vs photon wavelength While the solar radiation incident on the Earth's atmosphere
(left) and photon energy (right) is relatively constant, the radiation at the Earth's surface
varies widely due to:
Shape of the two representations of the solar spectrum is different Atmospheric effects, including absorption and scattering
because the photons with long wavelength carry a smaller amount
of energy than photons with a short wavelength. Local variations in the atmosphere, such as water vapour, clouds, and
pollution
Latitude of the location
Season of the year and the time of day
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Air mass Calculate the zenith angle for air mass 1.5
39 40
Path length which light takes through the atmosphere normalized to the shortest
possible path length (that is, when the sun is directly overhead).
𝟏 Sun
AM =
𝒄𝒐𝒔(Ɵ) Atmosphere
AM = 1/ cosθ
where θ is the angle from the vertical (zenith angle). X
Ɵ
Y AM =1.5
When the sun is directly overhead, AM = 1
Θ = 48.1896
AM quantifies the reduction in the power of light as it passes
through the atmosphere and is absorbed by air and dust.
Intensity calculation based on air mass Solar radiation through earth’s atmosphere
41 42
The intensity of the direct solar radiation per each day is a function of air
mass.
0.678
ID = 1.353 × [ (1 - ah) 0.7 𝐴𝑀 + ah ]
a = 0.14
h = location of height above sea level in Km
IG = ID + IDf
or
IG = 1.1ID
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1.521*1011 m
1.473*1011 m
Earth
Sun
Sun – Earth Movement Focal point
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Varies
Equator
δ seasonally
Tropic of from 0° to
Cancer
±23.45°
North Pole
Variation in declination angle over the year Latitude angle (φ)
55
20
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North
Hour Angle (HRA) Hour angle in top view
56 57
Equator
The hour angle increases
Observer
by 15 degrees every Equator
hour Hour angle ω
φ Observer
Sun rays
δ
Meridian of + 180 Variation of hour angle
observer
Angular distance between the meridian of the observer and the - 180
meridian whose plane contains the sun Solar Time (Hours)
Solar Photovoltaics :Properties of Sunlight Solar Photovoltaics :Properties of Sunlight
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Hour
angle ω 0 Midnight 12 noon 24 Midnight
- 180
Solar Time (Hours)
Solar Photovoltaics :Properties of Sunlight Solar Photovoltaics :Properties of Sunlight
E W
N
Solar Photovoltaics :Properties of Sunlight Solar Photovoltaics :Properties of Sunlight
The elevation is 0° at sunrise and 90° when the sun is Angle measured clockwise on the horizontal plane, from the north-
pointing coordinate axis to the projection of the sun’s central ray
directly overhead
Local angle between the direction of due North and that of the
An important parameter in the design of photovoltaic perpendicular projection of the Sun down onto the horizon line measured
systems is the maximum elevation angle, that is, the clockwise
maximum height of the sun in the sky at a particular time of
year 0° = due North, 90° = due East, 180° = due South, and 270° = due West
Azimuth W = 2700
E = 900
Angle
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Apparent motion of Sun Path of Sun’s motion for the location situated at 25oN
63 64
Plane of apparent
B
Equator δ
motion of Sun
α
90- 90
N S
O A Axis parallel δ
To sun rays
North
North
Latitude of Horizon at
interest φ latitude φ
Equator
Equator Zenith Angle
Zenith Angle
ξ=φ-δ
ξ=φ-δ
δ Elevation Angle α
Axis parallel
δ
φ Sun rays Axis parallel
To sun rays
φ
To sun rays
90
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ζ= 900 − α Zenith angle cos sin sin cos cos cos cos z
Day length / maximum number of sunshine hours (Smax) Sunrise and sunset
71 72
In terms of number of hours, the day length is given as Where TC is the time correction
2
S max cos 1 ( tan tan )
15
Solar Photovoltaics :Properties of Sunlight Solar Photovoltaics :Properties of Sunlight
As the earth moves around the sun, solar time The amount of time to be corrected (given in
changes slightly with respect to local standard time minutes) varies from month to month
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- The noon time for the location under consideration should be corrected
by considering the difference in the longitude w.r.t. standard longitude of
that country or region
1 1
LAT Tlocal ( Long st Long local ) Eq. of time
15 60
- Where Tlocal is local time, Longst and Longlocal is longitude of standard
time and local time
Calculate the declination angle, local apparent time at 10 AM and What will be angle of incidence in Mumbai in the
hour angle for the collector is located in the Mumbai (19.12 N, afternoon (LAT) on 1st Nov on horizontal plane?
79 80
72.51E), and is tilted at an angle of 300 with the horizontal and is
pointing due south on 1st October. for 1st November, n=305
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SHorizontal
surface of the solar array is the function of the Solar array
Horizontal plane
Surface azimuth angle (γ): Angle between surface
normal and south direction in horizontal plane,
(+180o to -180o, +ve in the east of south For a module at an arbitrary tilt and orientation the formula becomes
Smodule = Sincident.[cosα sinβ cos(Ψ-Ɵ) + sinα cosβ]
Solar Photovoltaics :Properties of Sunlight Solar Photovoltaics :Properties of Sunlight
10 The angle of incidence (): Angle between the direct or beam sun rays
and normal of the solar collector.
8
Ib = intensity of beam or direct radiation and if it is making an angle with
6
a solar collector normal
4 Amount of radiation incident on the collector surface (I) will be given by:
I = Ib cosθ
2
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Angle of Sun rays on solar collector Optimal angle for fixed collector surface
87 88
The relationship between the incidence angle and other angles For a location, solar radiation is maximum and symmetrical at = 0
cos 𝜃 = sin 𝜙 (sin𝛿 cos𝛽 + cosδ cosγ cosω sinβ) In order to find out the appropriate collector surface orientation, the
+cos ϕ(cos𝛿 cosω𝑐𝑜𝑠𝛽 − sinδ cosγ sinβ) surface azimuth angle (γ) and the surface inclination angle (β) should be
+ cosδ sinγ sinω sinβ optimised
Situation 1: When the collector surface is lying flat on the ground Differentiating following equation wrt γ and β for = 0
(horizontal) , its angle with horizontal plane will be zero, i.e. β = 0o
cos 𝜃 = sin 𝜙 (sin𝛿 cos𝛽 + cosδ cosγ cosω sinβ)
𝒄𝒐𝒔 𝜽 = 𝒔𝒊𝒏 𝝓 𝐬𝐢𝐧𝜹 +𝐜𝐨𝐬 𝝓 𝐜𝐨𝐬𝜹 𝐜𝐨𝐬𝝎 +cos ϕ(cos𝛿 cosω𝑐𝑜𝑠𝛽 − sinδ cosγ sinβ)
+ cosδ sinγ sinω sinβ
Situation-2: When the collector surface is facing due south, the surface
azimuth angle becomes zero, γ=0o Optimal surface azimuth angle would be zero. i.e. γ = 0o. It implies
𝒄𝒐𝒔 𝜽 = 𝐬𝐢𝐧𝜹 𝒔𝒊𝒏(𝝓 − 𝜷) + 𝐜𝐨𝐬𝜹 𝐜𝐨𝐬𝝎 𝐜𝐨𝐬(𝝓 − 𝜷) that a fixed collector surface, if installed in the Northern hemisphere,
should be facing true South
The optimal inclination of the surface: To maximize the amount of radiation collected by a solar
β=φ–δ collector, the tracker must follow the Sun throughout the day
The collector surface should be perpendicular to the sun ray at the noon
time (as radiation intensity is maximum at noon
Tracking system adds cost
the declination changes every day
Tracking can add upto 30% more energy
βavg = φ – δavg
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Monthly average daily global radiation on horizontal surface Monthly average daily global radiation on horizontal surface
95 96
360 n
sunset
S 1 0.033 cos (sin sin cos cos cos )dt
365 sunrise
24 360n
Ho S 1 0.033cos (s sin sin cos cos sin s )
365
Here t is time in hours. It can be converted to time in angles,
(radians), as
If the S is in W/m2 the Ho will be W-Hour/m2
180 value of multiplying term, s in Eq. should be in radians
dt d
15
Monthly average daily global radiation on horizontal surface Estimate the monthly average daily global radiation on
97
the horizontal surface at Nagpur (21.06N, 79.03E) during 98
month of March if the average sunshine hours per day is
If Ho is calculated for a particular day of the month, its value will be equal
9.2. Assume values for a=0.27 and b=0.50
to its average value over the month (i.e. Hoa)
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KT = Hga / Hoa
I g rt * H g
cos cos s
rt (a b * cos )( )
24 s
sin s cos s
180
the term is the hour angle. Therefore the factor rt is defined each
hour of the day.
After multiplying the hourly factor with the daily global radiation, one
obtains the hourly global radiation
Therefore the factor rd is defined each hour of the day. Total radiation on titled surface
After multiplying the hourly factor with the daily diffuse radiation, one
obtains the hourly diffuse radiation I T I b rb I d rd ( I b I d )rr
Ib, Id, and Ir are the instantaneous values of beam, diffuse and direct radiations
Solar Photovoltaics :Properties of Sunlight Solar Photovoltaics :Properties of Sunlight
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Pyranometer Pyranometer
108 109
Thermocouple used as light sensor
One end of the thermocouple is The pyranometer can also be measure only diffuse radiation.
attached beneath a black plate,
which get heated when light falls on
it. This is done when the direct radiation falling on the sensor,
Due to its design, both direct and the black plate, is blocked.
diffuse radiation falls on the black
plate
The black plate is covered with two A shading ring is normally provided with the instrument for
hemispherical glass covers which this purpose.
are evacuated so that the
convection and radiation heat loss
can be minimized. When shading ring is used, the thermocouple voltage and
The other end of thermocouple is placed in such a way that it does not thus the instrument reading is corresponding to diffuse
receive solar radiation. radiation.
Due to this temperature different a voltage is generated proportional to the
amount of radiation falling on the black plate.
voltage is converted to equivalent solar irradiation using a calibrated device
Solar Photovoltaics :Properties of Sunlight Solar Photovoltaics :Properties of Sunlight
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References
114 115
Solar Photovoltaics :Properties of
Sunlight
Thank You
Questions are welcome !
10
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1
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Simple Cubic (SC) Body Centered Cubic (BCC) Face Centered Cubic (FCC) = 2 / (5*10-8)3
1 atom per unit cell with 2 atom per unit cell 4 atom per unit cell
= 1.6 * 10 22 atoms per cm3
lattice constant (a): The length of a side of cubic unit cell
Most of the semiconductors (Si, Ge, GaAs, CdTe) used for solar cell
applications have cubic unit cells
Lattice constants for Si, Ge, GaAs and CdTe are 5.43, 6.65, 5.65 and
6.48 A resp.
Solar Photovoltaics : Crystal structure Solar Photovoltaics : Crystal structure
Atomic Packing Fraction (APF) or Packing density Planes and directions in crystal
11 12
Packing fraction = the ratio of volume of atoms occupying Direction : where we look into a crystal
the unit cell to the volume of unit cell
a
4Τ 𝜋𝑟 3 Direction has impact on properties like
𝐴𝑃𝐹 = 3
= 52 %
8𝑟 3
Chemical
4𝑟 Optical
for BCC, 𝑎= APF = 68 %
3 Strength
4𝑟
for FCC 𝑎= APF = 74 %
2
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x
C2C6C7C3 = (010) and [010]
Solar Photovoltaics : Crystal structure Solar Photovoltaics : Crystal structure
In such complex situation, plane and directions are given 4. Label the plane as (hkl) and perpendicular direction as
by Miller indices: h, k, and l [hkl]
Solar Photovoltaics : Crystal structure Solar Photovoltaics : Crystal structure
c y
b
Multiplying by lowest common a y = 2 / (a* 2 a)
denominator i.e. 6 = 5.66 * 1014 atoms / cm3 x
x
The surface density of atoms is a
The plane shown is (2,3,6)
function of
the particular crystal plane in the
Integers are referred as Miller Indices lattice
generally varies from one crystal
plane to another
3
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Properties of Si Properties of Si
19 20
Of the 1.8 million tones of metallurgical Si produced in 2010, Most of the world’s solar cells made are with monocrystalline Si.
12 % was for the production of Si solar cells By 2005, multicrystalline Si solar cells started dominating the market
4
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Point defect
Vacancy - atom may be missing from a particular
lattice site
Interstitial - an atom may be located between
lattice sites
Line imperfection
5
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31
Solar Photovoltaics :
Crystal structure
Thank You
Questions are welcome !
6
26-08-2020
• Least pure
MGS • Uses quartzite and coal
• High purity
EGS • Mono or poly
Si Solar Photovoltaic Technology:
Production of Silicon • Si ingot
Si • Cz Process
• FZ process
Terminology for various types of crystalline silicon (c-Si) Production of Metallurgical Grade Si (MGS)
3 4
Chemical-vapour
Polycrystalline pc-Si 1µm-1mm
deposition
Microcrystalline µc-Si <1µm Plasma deposition
Liquid Si (MGS)
Quartz crucible
98% pure
1
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Poly-Si
Rods of high purity Si deposition
30 cm in diameter
2 m in length
Si deposited is a poly-crystalline
Si Waste Power
gases
supply
Resulting rods of semiconductor SiHCl3 + H2
grade Si are broken up to form the
feedstock for the crystallization
process
Solar Photovoltaics : Production of Silicon Solar Photovoltaics : Production of Silicon
2
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Granular Si
Impurity contents of initial Si rods Si seed particles are held in suspension
gets into deposited Si by a gases flowing in the upward direction
Mesh
At 600°C gas phase decomposition of
Deposition process is relatively slow Silane takes place
Advantages of FBR The atomic arrangement of Si atom in EGS is not good which contains
large number of crystalline defects.
Reactor could continuously be used (unlike Siemens type reactor, which
needs to be stopped when the rod is thick) NOT suitable for device fabrication.
Si does not come in contact with any other surface, the high purity of Si
is maintained EGS is not obtained in proper size (circular or square)
Only H2 as by-product
After getting EGS, the next step (STEP 4) is to get good atomic
Higher production rates arrangement in Si and give it a defined shape.
Due to low decomposition temperature of Silane, the energy requirement Si ingot making
of the process is low wafer dicing
More efficient : FBR require 1/5 to 1/10 the energy
Half the capital cost of the traditional process Ingot making processes
Czochralski process (CZ process)
Used by SGS ML, ASiMI Butte, MEMC TX Float zone process (FZ process)
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The speed of rotation and pull out rate The bottom cylindrical section has
determine the defect level in the ingot been cut off to make wafers
Melts attains a temperature of 1400oC Such "tops and tails" left over from
growing the semiconductor industry
Ingot diameter ~ 300 mm are a large source of silicon supply
for the PV industry
2. Some corrosion of the quartz crucible occurs during the ingot pulling.
This reaction results in release of Si and oxygen in the melt. The
oxygen in Si known to form compound with Boron. The boron-oxygen
compound acts as recombination centre and reduces the minority
carrier lifetime.
Seed crystal
More expensive than the CZ process
Seed holder
Solar Photovoltaics : Production of Silicon Solar Photovoltaics : Production of Silicon
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Si ingots need to be diced in order to obtain Si Uses a metal blade whose cutting edge is located at the
wafers interior of the blade
Advantages:
throughput is high as several
wafers can be cut together
wire can be thinner and allows
thin wafer to cut
kerf loss ~ 20 to 30%
lower surface damage of wafer
Commonly used in PV
industry
Solar Photovoltaics : Production of Silicon Solar Photovoltaics : Production of Silicon
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Standard Specifications
Silicon Wafer 2 3 4 6 8 12
Diameter (inches) In solar cells the preferred orientation is <100> as this can
Diameter (mm) 50.8 75.2 100 150 200 300 be easily textured to produce pyramids that reduce the
Thickness 275 375 525 675 725 775 surface reflectivity
Conductivity P-type N - type Intrinsic
Dopant B P Antimony Arsenic
Single crystal wafers often have flats to denote
Orientation <100> <111> <110>
Orientation of the wafer
Resistivity 0.0001 to 10000 Ω-cm
Doping
Surface Finish SSP DSP
Solar Photovoltaics : Production of Silicon Solar Photovoltaics : Production of Silicon
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Large crystal cylinders grown using edge defined film fed growth
Edge Defined Film Fed Growth (EFG) (EFG) process
40 41
Careful adjustment of
the temperature profile of
the graphite die causes
the sheets of Si to
crystallize with large
grains
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Feedstock from the crystallization step Feedstock from the wafer dicing step
46 47
Silicon remaining in the quartz crucible (pot Monitor wafer used for testing the process
scrap) faults and some non-spec processed wafers
Solar grade Silicon (SGS) – Refining process Typical impurity contents in ppm in various forms of Si
48 49
1 ppm = 51022 impurity atoms / cm3 for Si
Solar grade Silicon (SGS) - Importance Summary of the various routes of purification and usage of Si
50 51
Highly pure
To meet the future demand additional source of Chlorosilane gas
Purification
The growth in the PV market is related to the Ingot Block Sheet Block
pulling Casting Pulling Casting
cost
Wire Wire Laser Wafer
Sawing Sawing cutting Dicing
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GCL Poly
Energy Top 5 Si wafer manufacturer (MW)
22% Wacker Chemie
28% 12000
OCL
7% 17%
Hemlock
12% 8000
14% REC
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2
Solar Photovoltaics : Semiconductor
Fundamentals
If an electron in hydrogen atom is orbiting a proton in an orbit of As the radius of an orbit increases, the energy requirement of an
stable radius electron to exist in that orbit increases
Force of electronic attraction (between electron and proton) and In any orbit, the energy of an electron
centrifugal force must balance each other = PE (due to electrostatic attraction with proton)
+ KE (due to its motion)
Radii of the orbits quantised
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The solution of wave equation for a hydrogen atoms results in four quantum
numbers, which precisely describe all possible energy levels in hydrogen atom
Quantum
Value Description
number
Principal, 1, 2, 3,… • Describes the energy level within an atom called as shells
n
• for instance energy level with n=1 will be referred as shell-1. Each
shell can have a total of 2n2 electrons.
Momentum, 0, 1, 2,…n-1 • Within each shell there are different subshell
l
• describe the shape of sub shells referred as s,p,d,f.
• For each shell (energy level) there are n subshells.
• For instance the shell 2 (n=2) will have two subshells (l=0, 1).
Magnetic, -l to +l or • Different m number for a given l describes the orientation of an
Representation of hydrogen atom Energy levels in hydrogen m -l, -
showing nucleus and various atom showing absorption l+1,..0,1…+l orbital
possible electron orbits with and emission of photons Spin, +½ , -½ • Describes the spin of electron in an orbital. In a given orbital no two
associated energy s
electrons should have the same spin
Energy of an e- depends
Energy (eV)
its orbital location
On angular momentum
Orientation
Spin
When atoms are brought together to form a solid various • Splitting of energy levels occurs due the Pauli’s Exclusion Principle (no two
interaction occurs between the atom electrons can have the same quantum numbers)
• As the distance between the atom approaches equilibrium inter-atomic
distance for a given material, energy bands forms
Electron energy
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Each atom is surrounded by 8 e- Bonded electrons cannot move or change energy, i.e. not "free" at
absolute zero temperature
The e- surrounding each atom in a
semiconductor are part of a covalent
bond Cannot participate in current flow, absorption, or other physical
processes of interest in solar cells
Each atom forms 4 covalent bonds
with the 4 surrounding atoms
A covalent bond : sharing an e-
At elevated temperatures, e- gain energy to escape from their
Therefore, between each atom and its bonds. e- are free to move about the crystal lattice and participate
4 surrounding atoms, 8 electrons are in conduction
being shared
Solar Photovoltaics : Semiconductor Fundamentals Solar Photovoltaics : Semiconductor Fundamentals
Conduction in semiconductors Important parameters of a semiconductor material for solar cell operation
17 18
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Direct and Indirect band gap semiconductors Direct and Indirect band gap semiconductors
25 26
• Direct bandgap : Since k axis represents electron momentum, excitation of an electron from
excitation of carrier valence band to conduction band not only requires
requires change in energy absorption of photon
• Eg: GaAs, CdTe absorption of phonon
A phonon is particle of low energy and high momentum and is related to lattice
• Indirect bandgap : vibration
excitation of carrier
requires change in energy
as well as momentum
Phonon absorption is required from the point of view of conservation of
momentum
• Eg: Si, Ge
High absorption Low absorption In indirect semiconductors, instead of one particle (photon), two particles
probability probability (photon and phonon) are involved in generation and recombination of electrons
Due to this both generation and recombination is less probable in indirect band
In the indirect band gap semiconductor, the conduction band minima does not gap semiconductor
exist exactly below the valence band maxima in the E-k diagram
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P-type Si P-type Si
33 34
h+
Acceptor atom in the
covalent bonding model
T = 0K T 50K
Al Si
of a Si crystal
Acceptance of a valence band electrons by an
acceptor level and the resulting creation of holes
Solar Photovoltaics : Semiconductor Fundamentals Solar Photovoltaics : Semiconductor Fundamentals
N-type Si Doping
37 38
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Equilibrium carrier concentration: The number of carriers in the Law of Mass Action: At equilibrium, the product of the majority and minority
conduction and valence band with no externally applied bias carrier concentration is a constant
𝒏𝒐𝒑𝒐 = 𝒏𝟐𝒊
ni = intrinsic carrier concentration
The equilibrium carrier concentration can be increased through
n0 and p0 = electron and hole equilibrium carrier concentrations
doping.
Using the Law of Mass Action above, the majority and minority carrier
For majority carriers, concentrations are given as:
n0 p0 ni
2
ni
2
(1.5 1010 )2 Carrier generation and
p0 2.25 104 # / cm3
n0 1.0 1016 recombination
Solar Photovoltaics : Semiconductor Fundamentals
Photons incident on the surface of a semiconductor will key factor in determining if a photon is absorbed or transmitted
either be is the energy of the photon
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The absorption of photons creates both majority and minority carriers Determines how far into a material light of a particular wavelength
can penetrate before it is absorbed
In PV applications,
No. of light-generated carriers << No. of majority carriers already present in the In a material with a low absorption coefficient, light is only poorly
solar cell due to doping
absorbed, and if the material is thin enough, it will appear
transparent to that wavelength
Consequently, no. of majority carriers in an illuminated semiconductor does not
alter significantly.
Depends on the material and the wavelength of light which is being
However, no. of photo-generated minority carriers >> No. of minority carriers absorbed
existing in the doped solar cell in the dark (because in doping the minority 𝟒𝝅𝒌
carrier concentration is so small) 𝜶=
𝝀
k = extinction coefficient and λ = wavelength
∴ no. of minority carriers in an illuminated solar cell is approximated by the no.
of light generated carriers If λ is in nm, multiply by 107 to get the absorption coefficient in the
units of cm-1
Solar Photovoltaics : Semiconductor Fundamentals Solar Photovoltaics : Semiconductor Fundamentals
Absorption length gives distance into the material at which the light drops to
about 36% of its original intensity, or alternately has dropped by a factor of 1/e
Since high energy light (short wavelength), such as blue light, has a large
absorption coefficient, it is absorbed in a short distance (for Si solar cells within
a few microns) of the surface
while red light (lower energy, longer wavelength) is absorbed less strongly
Even after a few hundred microns, not all red light is absorbed in Si
Semiconductor materials have a sharp edge in their absorption coefficient Absorption depth affects aspects of solar cell design, such as the thickness of the
semiconductor material
α is not constant and depends strongly on wavelength
Solar Photovoltaics : Semiconductor Fundamentals Solar Photovoltaics : Semiconductor Fundamentals
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Absorption of Light
42
43
Solar Photovoltaics : Semiconductor
Fundamentals
Photons incident on the surface of a semiconductor will
either be
reflected from the top surface
absorbed in the material
transmitted through the material
Eph = EG
• Enough energy to create electron hole pair However, no. of photo-generated minority carriers >> No. of minority carriers
existing in the doped solar cell in the dark (because in doping the minority
carrier concentration is so small)
• Strongly absorbed
Eph > EG • Waste of energy
∴ no. of minority carriers in an illuminated solar cell is approximated by the no.
• Thermalisation loss of light generated carriers
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Absorption depth / Length (La) Absorption in direct semiconductors (Basic lattice absorption)
48 49
Absorption length = La = α-1 For direct semiconductors minimum energy of the conduction band in relation to
momentum p lies directly above the maximum of valence band.
Absorption length gives distance into the material at which the light drops to
about 36% of its original intensity, or alternately has dropped by a factor of 1/e Diff in initial and final energy of crystal after photon absorption = 𝐸𝑒 − 𝐸𝑎 = ℎ𝜗
Even after a few hundred microns, not all red light is absorbed in Si Combining two equations
𝒑𝟐 𝟏 𝟏
𝒉𝝑 − 𝑬𝒈 = ( + )
Absorption depth affects aspects of solar cell design, such as the thickness of the 𝟐 𝒎𝒑 𝒎𝒏
semiconductor material Crystal momentum increases with the rising energy of the photon
Higher the photon energies the probability of absorption No. of electrons generated at each point in the device due to
increases the absorption of photons
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Recombination
A beam of photons of 500 nm wavelength is falling on a piece of 56 57
𝐴𝑏𝑠𝑜𝑟𝑝𝑡𝑖𝑜𝑛 𝑙𝑒𝑛𝑔𝑡ℎ 𝐿𝑎 = 𝛼 −1
Recombination is associated with the lifetime of the material
At thermal equilibrium Recombination rate: Rate at which recombination occurs and depends on the
number of excess minority carriers
Rate of generation (G)= Rate of recombination (R)
e.g. If no excess minority carriers, recombination rate must be zero
G=R=rnp Minority Carrier Lifetime: Average time which a carrier can spend in an excited
state after electron-hole generation before it recombines
= r ni2
n p
n p
Intrinsic carrier density is determined by the ratio of G R R
and recombination probability (r). A smaller minority carrier lifetime suggest higher recombination rate of excess
r = constant depends on G and T carriers in the semiconductor
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SRH / Trap assisted / Recombination Through Defect Levels Defect or trap levels of some elements in Si
67 68
Vth = thermal velocity ~ 107 cm/s at 300K 1. For high level injection ∆𝑛 ≫ 𝑛0 , 𝑛1 , 𝑝0 , 𝑝1
n,p=n0,p0 =electron and hole concentration in equilibrium 𝜏 = 𝜏𝑛0 + 𝜏𝑝0
Nt= no of trap levels
σn,σp = capture cross section for the electron and holes (~10 -15 cm2) 2. For low level injection
Et = energy of trap level
for n doping 𝑛0 ≫ ∆𝑛, 𝑛1 , 𝑝0 , 𝑝1 𝜏𝑝 = 𝜏𝑝0
𝐸𝑡 − 𝐸𝑖 𝐸𝑖 − 𝐸𝑡 for n doping p ≫ ∆𝑛, 𝑛1 , 𝑛0 , 𝑝1 𝜏𝑛 = 𝜏𝑛0
𝑛1 = 𝑛𝑖 exp( ) and 𝑝1 = 𝑝𝑖 exp( )
𝑘𝑇 𝑘𝑇
𝜟𝒏
𝝉=
𝑹
Δn = Excess minority carriers concentration
R = Recombination rate
𝟏 𝟏 𝟏 𝟏
= + +
𝝉𝒃𝒖𝒍𝒌 𝝉𝒓𝒂𝒅𝒊𝒂𝒕𝒊𝒐𝒏 𝝉𝒂𝒖𝒈𝒆𝒓 𝝉𝑺𝑹𝑯
5
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Diffusion Length
75 76
The minority carrier concentration in an n-type material is about 103
#/cm-3. Due to light incident on the material the minority carrier
concentration changed to about 1016 #/cm-3, if the excess minority Average length a carrier moves between generation and
carriers travel a distance of 2 m in 2 s before recombining, recombination
calculate the recombination rate of the minority carriers.
The excess minority carrier concentration, Semiconductor materials that are heavily doped have greater
p = p-po recombination rates and consequently, have shorter diffusion
= 1016 - 103 cm-3 lengths
1016 cm-3
Higher diffusion lengths are indicative of materials with
Minority carrier lifetime of the holes, p, is 2 s
longer lifetimes
Rate of recombination (R) is calculated as
p 1016
R 5 1022 cm3s 1
p 2 10 6
Solar Photovoltaics : Semiconductor Fundamentals Solar Photovoltaics : Semiconductor Fundamentals
The method used to fabricate the semiconductor wafer and The diffusion length is related to the carrier lifetime by the
the processing also have a major impact on the diffusion diffusivity
length.
𝑳= 𝑫𝝉
L = diffusion length in meters
D = diffusivity in m²/s
τ = lifetime in seconds
Any defects or impurities within or at High recombination rate in the vicinity of a surface depletes region of minority
carriers
the surface of semiconductor promote
recombination A localized region of low carrier concentration causes carriers to flow into this
HH HH HH HH region from the surrounding, higher concentration regions.
high in solar cells, but can be limited Therefore, the surface recombination rate is limited by the rate at which minority
carriers move towards the surface.
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07-09-2020
Carrier Transport
When a carrier concentration gradient exists in the Rate of diffusion for electrons in
semiconductor, through random motion, carriers will have semiconductors =
Electron flux density * number of
a net movement from areas of high carrier concentration to electrons passing xo per unit time per
areas of low concentration unit area
When light is incident on a solar cell, carriers get electron flux density from left to
right
generated at that surface, but not in the bulk of the solar
𝑙
cell creating carrier concentration gradient 𝜙𝑛 𝑥𝑜 = (𝑛1 − 𝑛2 )
2𝑡
Diffusivity (cm2s-1): Rate at which diffusion occurs and Difference in electron concentration
between the two points (n 1 and n2)
depends on 𝑙
Velocity at which carriers move 𝑛1 = 𝑛 (𝑥0 − )
2
𝑙
Distance between scattering events 𝑛2 = 𝑛 (𝑥0 + )
2
Solar Photovoltaics : Semiconductor Fundamentals Solar Photovoltaics : Semiconductor Fundamentals
7
07-09-2020
Equation of diffusion for carriers in the bulk of semiconductor Equation of diffusion for carriers in the bulk of semiconductor
88 89
Assume 𝑙 is very small, and therefore can use the slope at 𝑥𝑜 in order In order to approximate the electron concentration as 𝑥 changes, assume that 𝑥 is very
to determine the electron concentration (n) at 𝑥𝑜 ± 𝑙/2 small
𝑙2 −Δ𝑛
𝜙𝑛 𝑥𝑜 = lim
Δ𝑛 𝑙 2𝑡 Δ𝑥→0 Δ𝑥
𝑛1 = 𝑛 (𝑥0 ) − ( )
Δ𝑥 2
𝒍𝟐 𝒅𝒏(𝒙)
𝝓𝒏 𝒙 = −
Δ𝑛 𝑙 𝟐𝒕 𝒅𝒙
𝑛2 = 𝑛 𝑥0 + ( )
Δ𝑥 2
𝑙2
Electron diffusion coefficient 𝐷𝑛 = (cm2/s)
2𝑡
𝑙 Δ𝑛 𝑙 Δ𝑛 𝑙
𝜙𝑛 𝑥𝑜 = 𝑛 𝑥0 − − [𝑛 𝑥0 +( )] 𝒅𝒏(𝒙)
2𝑡 Δ𝑥 2 Δ𝑥 2 For electrons 𝝓𝒏 𝒙 = −𝑫𝒏
𝒅𝒙
𝑙 −Δ𝑛𝑙
𝜙𝑛 𝑥𝑜 = ( ) 𝑙2
2𝑡 Δ𝑥 Hole diffusion coefficient 𝐷𝑝 = (cm2/s)
2𝑡
𝑙2 −Δ𝑛 𝒅𝒑(𝒙)
𝜙𝑛 𝑥𝑜 = ( ) For holes 𝝓𝒑 𝒙 = −𝑫𝒑
2𝑡 Δ𝑥 𝒅𝒙
Solar Photovoltaics : Semiconductor Fundamentals Solar Photovoltaics : Semiconductor Fundamentals
Equation of diffusion for carriers in the bulk of semiconductor Reason for negative sign
90 91
𝒅𝒏(𝒙) 𝒅𝒑(𝒙)
𝑑𝑥
Diffusion Current density 𝑱𝒏 𝒅𝒊𝒇𝒇 = 𝒒𝑫𝒏 𝑱𝒑 𝒅𝒊𝒇𝒇 = −𝒒𝑫𝒑
𝒅𝒙 𝒅𝒙
𝑛1 < 𝑛2
Hole Concentration
x x
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Continuity equation
The instantaneous carrier concentration in a N-type
semiconductor at two points (separated by 100 m from each
94 96
Continuity equations give the rate of carriers buildup in the bulk of semiconductor
other) are 11017 #/cm3 and 11015 #/cm3. If the diffusion
coefficient of the electron in the semiconductor is 30 cm 2/s, find out
dx = length dx semiconductor Jp(x + Δx)
the diffusion current density in the semiconductor?
Consider movement of holes through it
dx
It the diffusion coefficient of electrons are given, Dn=30 cm2/s
Net increase in hole concentration / unit time
= Difference between the flux of holes entering and leaving the
dn volume AΔx
J n, diff qDn 1.6 10 19 * 30 *1019 48 A / cm2 + Generation rate
dx
- Recombination rate
𝜕𝑝 1 𝐽𝑝 𝑥 − 𝐽𝑝 𝑥 + Δ𝑥
|𝑥 → 𝑥 + Δ𝑥 = − (𝑈 − 𝐺) Drift: Net motion of carriers in presence of electric field
𝜕𝑡 𝑞 Δ𝑥
Mobility (μ) and drift velocity (νd) Drift Equation, Conductivity, and Mobility
99 101
𝒗𝒅 𝑐𝑚2 𝑑𝑝𝑥
= 𝑠 −𝑞𝐸𝑥 =
𝑑𝑡
𝑬 𝑉
The net acceleration in the case of steady state current flow is balance by the
decelerations of the collision processes
Higher impurity and temperature leads to lower mobility
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Drift Equation, Conductivity, and Mobility Drift Equation, Conductivity, and Mobility
102 103
If N(t) = No. of e- that have not undergone a collision by time t Average momentum per electron
𝕡𝑥
𝕡𝑥 = = −𝑞𝕥𝐸𝑥
Then, rate of decrease of N(t) is proportional to the number left unscattered 𝑛
electrons at t
The net drift speed
𝑑(𝑁(𝑡) 1 𝕡𝑥 𝑞𝕥
− = 𝑁 𝑡 𝕧𝑥 = = − ∗ 𝐸𝑥
𝑑𝑡 𝕥 𝑚𝑛∗ 𝑚𝑛
𝑡
𝑁 𝑡 = 𝑁0 exp(− )
𝕥 The current density = No. of electrons crossing the unit area per unit time
𝑛𝑞2 𝕥
𝕥 = mean (average) time between scattering events 𝐽𝑥 = −𝑞𝑛𝕧 = ∗ 𝐸𝑥 = 𝜎𝐸𝑥 = 𝑞𝑛𝜇𝑛 𝐸𝑥
𝑚𝑛
The probability that an electron has a collision in 𝑑𝑡 is 𝑑𝑡Τ𝕥, then the differential
change in 𝑝𝑥 due to collisions in 𝑑𝑡 is Where σ is conductivity of a semiconductor and μ is mobility of carriers
𝑑𝑡
𝑑𝑝𝑥 = − 𝑝𝑥
𝕥
𝑑𝑝𝑥 − 𝑝𝑥 Considering both hole and electron conduction
= = 𝑛𝑞𝐸𝑥 𝑱𝒙 = 𝒒 𝒏𝝁𝒏 + 𝒑𝝁𝒑 𝑬𝒙
𝑑𝑡 𝕥
𝑛 = electron concentration
𝐽 = 𝜎𝐸
1
𝜌=
𝜎
𝐼
𝐽=
𝐴
𝑉
𝐸=
𝐿
𝑉 = 𝐼𝑅
𝐽 = 𝐽𝑑𝑟𝑖𝑓𝑡 + 𝐽𝑑𝑖𝑓𝑓𝑢𝑠𝑖𝑜𝑛
𝐷𝑛 𝐷𝑝 𝑘𝑇
= =
𝜇𝑛 𝜇𝑝 𝑞
𝒅𝒏(𝒙) 𝒅𝒑(𝒙)
𝐽 = 𝒏𝝁𝒏 + 𝒑𝝁𝒑 𝒒𝑬 + 𝒒𝑫𝒏 − 𝒒𝑫𝒑
𝒅𝒙 𝒅𝒙
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Ge 3900 1900 101 49.2 Effective Density of States in the Conduction Band (NC) 3 x 1019 cm-3
111
Solar Photovoltaics : Semiconductor
Fundamentals
Thank You
11
11-09-2020
Objective
CARRIER
CONCENTRATION AND • To describe the I-V characteristics of semiconductor
devices
DISTRIBUTION
• Important step is to determine the number of carriers
in the semiconductor available for conduction
9/11/2020 Carrier concentration and distribution 3 9/11/2020 Carrier concentration and distribution 4
• Only one e- can occupy a given quantum state • Density of quantum states per unit volume of the crystal (general form)
𝟑
𝟒𝝅(𝟐𝒎)𝟐
𝒈 𝑬 = 𝑬
• The No. of carriers contribute to the conduction process is a function 𝒉𝟑
• Parabolic relation between energy and momentum of free electron
of the No. of available energy or quantum states
𝑝2 ℏ2 𝑘 2
𝐸= = , ℏ = ℎ/2𝜋
2𝑚 2𝑚
• Due to splitting of energy levels into bands of allowed and forbidden • Approximating conduction bands as parabola (E versus k curve near k = 0)
energies, band of allowed energies are actually made up of discrete ℏ2 𝑘 2
• 𝐸 = 𝐸𝑐 +
energy levels ∗
2 𝑚𝑛
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• The general form of the E versus k relation for an e- in the bottom of a • Similarly for holes
conduction band is the same as the free e-, except the mass is replaced by
the effective mass. ∗
• 𝑚𝑝 = Effective mass of hole
• for e- in the bottom of the conduction band, as being a "free" e- with its • approximate the E versus k curve near k = 0 by a parabola for a "free“ hole
own particular mass
𝟑
𝟒𝝅(𝟐𝒎∗𝒏 )𝟐 ℏ2 𝑘 2
𝒈𝒄 𝑬 = 𝑬 − 𝑬𝒄 𝐸𝑣 − 𝐸 =
𝒉𝟑 2𝑚𝑝∗
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Density of energy states as a function of energy Statistical laws for statistical mechanics
𝑔𝑖 !
𝑊𝑖 =
𝑁𝑖 ! (𝑔𝑖 ! − 𝑁𝑖 !)
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1.0
fF(E) 1- fF(E)
0.5
• N0 = electrons in the system
• g(E) = Case of continuous density of quantum states
E
EF • n(E) = distribution of electrons in conduction band
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INTRINSIC • Similarly distribution (wrt energy) of holes in valence band = density of allowed
quantum states in valence band * probability that a state is occupied by a hole
• Total hole concentration per unit volume in the valence band = 𝐸 𝑝 dE
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Equilibrium Distribution of Electrons and Holes Equilibrium Distribution of Electrons and Holes
• To find the thermal-equilibrium e- and hole concentration, position of Fermi level wrt
bottom of conduction-band energy and the top of valence band energy needs to be
determined 𝑬
𝒇𝑭 𝑬 = 𝟎 𝒇𝑭 𝑬 = 𝟏
• In an intrinsic semiconductor, then, e- and holes are created in pairs by the thermal energy 𝒈(𝑬)
no. of e- in the conduction band = no. of holes in the valence band
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3
∗ 𝑘𝑇)2
(2𝜋𝑚𝑛
• Thus 𝑓𝐹 𝐸 ≈ exp[
− 𝐸− 𝐸𝐹
] • Defining 𝑁𝑐 = 2 = effective density states function in the conduction
ℎ2
𝑘𝑇
band
3
− 𝑬𝒄 − 𝑬𝑭
∞ 𝒏𝒐 = 𝑵𝒄 𝒆𝒙𝒑[ ]
4𝜋(2𝑚𝑛∗ )2 − 𝐸 − 𝐸𝐹 𝒌𝑻
𝑛𝑜 = න (𝐸 − 𝐸𝑐 ) exp[ ] 𝑑𝐸
𝐸𝑐 ℎ3 𝑘𝑇
• The magnitude of Nc is also on the order of 1025 cm-3 at T = 300 K
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• The effective DOS functions, Nc and Nv, are constant for a given • For intrinsic semiconductor, concentration of e- in conduction band (𝑛𝑖 ) =
semiconductor material at a fixed temperature concentration of holes in the valence band (𝑝𝑖 )
• Intrinsic Fermi energy (EF = EFi ): Fermi energy level for intrinsic
semiconductor
Nc (cm-3) Nv (cm-3) m*n/m0 m*p/m0 − 𝐸𝑐 − 𝐸𝐹𝑖 − 𝐸𝐹𝑖 − 𝐸𝑣
𝑛𝑜 = 𝑛𝑖 = 𝑁𝑐 exp[ ] and 𝑝𝑜 = 𝑝𝑖 = 𝑛𝑖 = 𝑁𝑣 exp[ ]
𝑘𝑇 𝑘𝑇
Si 2.8 * 1019 1.04 * 1019 1.08 0.56
GaAs 4.7 * 1017 7.0 * 1018 0.067 0.48 − 𝐸𝑐 − 𝐸𝐹𝑖 − 𝐸𝐹𝑖 − 𝐸𝑣
𝑛2𝑖 = 𝑁𝑐 𝑁𝑣 exp[ ] exp[ ]
𝑘𝑇 𝑘𝑇
Ge 1.04 * 1019 6.0 * 1018 0.55 0.37
− 𝐸𝑐 − 𝐸𝑣
= 𝑁𝑐 𝑁𝑣 exp[ ]
• Thermal equilibrium concentrations of electrons in conduction band 𝑘𝑇
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• ni for Si at T 300 K = 1.5 * 1010 cm-3 1019 • We have qualitatively argued that Fermi level is located near center of forbidden
1018 bandgap for intrinsic semiconductor
• Discrepancy in values of ni due to − 𝐸𝑐 − 𝐸𝐹𝑖 − 𝐸𝐹𝑖 − 𝐸𝑣
1017 𝑁𝑐 exp[ ] = 𝑁𝑣 exp[ ]
• Effective mass slightly dependent on 𝑘𝑇 𝑘𝑇
temperature 1016 Ge
• Difference between theoretical value and 1015
Taking natural log on both sides and solve for EFi,
experimental value of n, is approximately 1014
a factor of 2 Intrinsic
Carrier 1013 1 1 𝑁𝑣
𝐸𝐹𝑖 = 𝐸 + 𝐸𝑣 + 𝑘𝑇 𝑙𝑛
Density
1012
2 𝑐 2 𝑁𝑐
(cm-3)
Nc (cm-3) Nc (cm-3) ni (cm-3) Since,
1011 Si 3 3
1010 (2𝜋𝑚𝑛∗ 𝑘𝑇)2 (2𝜋𝑚𝑝∗ 𝑘𝑇)2
Si 2.8 * 1019 1.04 * 1019 1.5 * 1010 𝑁𝑐 = 2 𝑎𝑛𝑑 𝑁𝑣 = 2
109
ℎ2 ℎ2
GaAs 4.7 * 1017 7.0 * 1018 1.8 * 106 108 GaAs ∗
1 3 𝑚𝑝
107 • 𝐸𝐹𝑖 = 𝐸𝑐 + 𝐸𝑣 + 𝑘𝑇 𝑙𝑛 ∗
Ge 1.04 * 1019 6.0 * 1018 2.4 * 1013 2 4 𝑚𝑛
106 1
1.0 2.0 3.0 4.0 • 𝐸𝑚𝑖𝑑𝑔𝑎𝑝 = 𝐸𝑐 + 𝐸𝑣 is exactly in between Ec and Ev
2
1000/T (K-1)
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𝟑 𝑚𝑝∗
𝑬𝑭𝒊 − 𝑬𝒎𝒊𝒅𝒈𝒂𝒑 = 𝒌𝑻 𝒍𝒏 ∗
𝟒 𝑚𝑛
• The intrinsic Fermi level must shift away from the band with larger density of
states in order to maintain equal numbers of electrons and holes
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Equilibrium Distribution of Electrons and Holes Equilibrium Distribution of Electrons and Holes
𝒇𝑭 𝑬 = 𝟎 𝒇𝑭 𝑬 = 𝟏 𝒇𝑭 𝑬 = 𝟎 𝒇𝑭 𝑬 = 𝟏
𝒈(𝑬) 𝒈(𝑬)
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• Another form of equations for thermal-equilibrium concentrations of e- and holes • If EF > Efi, no > n, and po < n, thus no > po - n type semiconductor
• add and subtract an intrinsic Fermi energy in the exponent of • If EF < Efi, po > n, and no < n, thus no < po - p type semiconductor
− 𝐸𝑐 − 𝐸𝐹
𝑛𝑜 = 𝑁𝑐 exp[ ]
𝑘𝑇
Then, − 𝐸𝑐 − 𝐸𝐹 − 𝐸𝐹 − 𝐸𝑣
− 𝐸𝑐 − 𝐸𝐹𝑖 + 𝐸𝐹 − 𝐸𝐹𝑖 𝑛𝑜 𝑝𝑜 = 𝑁𝑐 𝑁𝑣 exp[ ] exp[ ]
𝑛𝑜 = 𝑁𝑐 exp[ ] 𝑘𝑇 𝑘𝑇
𝑘𝑇
−𝐸𝑔
𝑛𝑜 = 𝑁𝑐 exp[
− 𝐸𝑐 − 𝐸𝐹𝑖
] exp[
𝐸𝐹− 𝐸𝐹𝑖
] 𝑛𝑜 𝑝𝑜 = 𝑁𝑐 𝑁𝑣 exp[ ]
𝑘𝑇 𝑘𝑇 𝑘𝑇
Since,
− 𝐸𝑐 − 𝐸𝐹𝑖
𝑛𝑖 = 𝑁𝑐 exp[ ] 𝒏𝒐 𝒑𝒐 = 𝒏𝟐𝒊
𝑘𝑇
• Product of no and po is always a constant for a given semiconductor material at a
𝑬𝑭 − 𝑬𝑭𝒊
𝒏𝒐 = 𝒏𝒊 𝒆𝒙𝒑[ ] = 𝒑𝒐 given temperature
𝒌𝑻
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• If impurity conc. increases, distance between • A compensated semiconductor : That contains both donor and
impurity atoms decreases and a point will be
reached when donor e- will begin to interact with acceptor impurity atoms in same region
each other
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𝑛𝑜 + 𝑁𝑎− = 𝑝𝑜 + Nd+
𝑛𝑜 + (𝑁𝑎 − 𝑝𝑎 ) = 𝑝𝑜 + (𝑁𝑑 − 𝑛𝑑 )
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• A completely compensated semiconductor has the characteristics of an intrinsic N-type (Nd > Na)
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Variation of EF with Doping Concentration Variation of EF with Doping Concentration and Temperature
As the doping levels increase, the Fermi energy level moves closer to the
conduction band for the n-type material and closer to the valence band for the
p-type material.
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n0 p0 ni
2
Question: a)
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Putting these values in above expression we will get: • These energy levels in eV are shown schematically diagram below.
Ec
n 0.22
EF Ei kT ln 0 EF
ni
0.56
0.34
11016 Ei
0.0256 ln
10
1.5 10 1.12 0.90
0.34 eV
Ev
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c) The conductivity () and the resistivity () of the sample is given by the Eq.:
(qno n qpo p ) 1 /
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BASIC STRUCTURE OF THE pn JUNCTION space charge region, electric field, forces acting on the charged carriers
Metallurgical junction: The interface separating the n and p regions Na -ve Charge Nd +ve Charge
P N
P P N N
ZERO BIAS
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𝑘𝑇
V • Where 𝑇ℎ𝑒𝑟𝑛𝑎𝑙 𝑉𝑜𝑙𝑡𝑎𝑔𝑒 𝑉𝑇 =
𝑞
𝑁𝐷 𝑁𝐴
• Diffusion voltage = 𝑉𝐷 = 𝑉𝑇 ln( ൗ𝑛2 )
𝑖
-xp 0 xn x
• Vo: Electrons in the conduction band of the • Assuming excess electric charge exist within semiconductor, then electric field is
n region see a potential barrier in trying to
qV0 present – diff in concentration of charge carriers
move into the conduction band of the p EC
qφFp • Relation between electric charge and electric field is given by Poisson’s equation
region EF
qφFn
• Vo: maintains equilibrium between the EFi
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E
• For n region, potential is given by p-type n-type • Substituting xp and solving for xn
1/2
2𝜀𝑠 𝑉𝑏𝑖 𝑁𝑎 1
𝑞𝑁𝑑 𝑥2 𝑞𝑁𝑎
+Vbi 𝑥𝑛 =
• 𝜑 𝑥 = 𝑥. 𝑥𝑛 − + 𝑥𝑝2 𝑞 𝑁𝑑 𝑁𝑎 + 𝑁𝑑
𝜀𝑠 2 2𝜀𝑠
Inet = 0
Jn,drift Jn,diff space
pp0= NA charge
P side N side region
nn0= ND
qV0 Carrier
conc.
EC
pn0= ni2/ND
EE F
F
np0= ni2/NA
Ei
P side N side
Distance
EV
Jp,diff Jp,drift
• 𝑽𝒕𝒐𝒕𝒂𝒍 = 𝑽𝒃𝒊 + 𝑽𝑹
qVtotal
qφFp
EFp
𝟐𝜺𝒔 (𝑽𝒃𝒊 +𝑽𝑹 ) 𝑵𝒂 +𝑵𝒅 𝟏/𝟐 EC
qVR
• 𝑾=
𝒒 𝑵𝒂 𝑵𝒅 EFn
qφFn
EFi
Eapp
• The maximum electric field at the
metallurgical junction
REVERSE BIAS P P N N
−𝑞𝑁𝑎 𝑥𝑝 −𝑞𝑁𝑑 𝑥𝑛
• 𝐸𝑚𝑎𝑥 = = W
𝜖𝑠 𝜖𝑠
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Term Meaning
• Electrons from n side has to overcome built-in potential to go to p-side
𝑁𝑎 𝑁𝑑
Na Acceptor concentration in the p region of the pn junction 𝑉𝑏𝑖 = 𝑉𝑡 𝑙𝑛
Nd Donor concentration in the n region of the pn junction 𝑛𝑖2
nn0 = Nd Thermal-equilibrium majority carrier electron concentration in the n region • Dividing by Vt=kT/q and rearranging
𝑛𝑖2 −𝑞𝑉𝑏𝑖
pp0 = Na Thermal-equilibrium majority carrier hole concentration in the p region = exp( )
𝑁𝑎 𝑁𝑑 𝑘𝑇
np0 = n2i / Na Thermal-equilibrium minority carrier electron concentration in the p region
• assume complete ionization
pn0 = n2i / Nd Thermal-equilibrium minority carrier hole concentration in the n region 𝑛𝑛𝑜 ≈ 𝑁𝑑
𝑛𝑖2
np Total minority carrier electron concentration in the p region 𝑛𝑝0 ≈
𝑁𝑎
pn Total minority carrier hole concentration in the n region
np (-xp) Minority carrier electron concentration in the p region at the space charge −𝑞𝑉𝑏𝑖
edge 𝑛𝑝0 = 𝑛𝑛0 𝑒𝑥𝑝( )
𝑘𝑇
pn (-xn) Minority carrier hole concentration in the n region at the space charge edge
Δnp = np-np0 Excess minority carrier electron concentration in the p region • Equation relates the minority carrier electron concentration on the p side of the
Δpn = pn-pn0 Excess minority carrier hole concentration in the n region junction to the majority carrier electron concentration on the n side of the junction
in thermal equilibrium
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Qualitative Description of Charge Flow in a pn Junction Qualitative Description of Charge Flow in a pn Junction
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𝑑2 (𝛿𝑝𝑛 ) 𝛿𝑝𝑛
− =0 (𝑥 > 𝑥𝑛 ) eqn 1
𝑑𝑥 2 𝐿2𝑝
Excess minority carrier concentrations at the space charge edges generated by the 𝑑2 (𝛿𝑛𝑝 ) 𝛿𝑛𝑝
− =0 (𝑥 < 𝑥𝑝 ) eqn 2
forward-bias voltage 𝑑𝑥 2 𝐿2𝑛
• The boundary conditions for the total minority carrier concentrations • The minority carrier concentrations decay exponentially with distance away from
𝑞𝑉𝑎 ) 𝑞𝑉𝑎 ) the junction to their thermal-equilibrium values
𝑝𝑛 (𝑥𝑛 ) = 𝑝𝑛0 exp( ) and 𝑛𝑝 (−𝑥𝑝) = 𝑛𝑝0 exp( )
𝑘𝑇 𝑘𝑇
𝑝𝑛 𝑥 → +∞ = 𝑝𝑛0 and 𝑛𝑝 𝑥 → −∞ = 𝑛𝑝0
• total current in the junction = the individual e- and hole currents that are constant • the minority carrier hole diffusion current density at x = xn
through the depletion region 𝑑𝑝𝑛 𝑥
𝐽𝑝 𝑥𝑛 = −𝑞𝐷𝑝 ȁ𝑥=𝑥𝑛
• Since the e- and hole currents are continuous functions through the pn junction, 𝑑𝑥
the total pn junction current = the minority carrier hole diffusion current at (x = xn) • assuming uniformly doped regions, the thermal-equilibrium carrier concentration
+ the minority carrier electron diffusion current at (x = xp) is constant
𝑞𝑉𝑎 𝑥𝑛 − 𝑥
• assuming the electric field to be zero at the space charge edges, any minority 𝛿𝑝𝑛 𝑥 = 𝑝𝑛𝑜 exp −1 exp
carrier drift current component is zero 𝑘𝑇 𝐿𝑝
• at x = xn and Taking derivative and substituting
• The hole current density for this forward-bias condition is in the x direction, which
is from the p to the n region
• Similarly
𝑞𝐷𝑛 𝑛𝑝𝑜 𝑞𝑉𝑎
𝐽𝑛 −𝑥𝑝 = exp −1
𝐿𝑛 𝑘𝑇
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𝒒𝑽𝒂
𝑱 = 𝑱𝒔 𝒆𝒙𝒑 −𝟏 EV
𝒌𝑻
V=0 Va
-Igen=-I0 =-Is
Js = ideal reverse-saturation current density
Jp,diff Jp,drift
P side N side
n, p P side N side
ln(n),
p n ln(p) p n J
majority carrier current
pp0 pp0 Jp Jn
nn0 nn0
Jp
Jn
minority carrier current
pn0 pn0
np0 np0
-xp xn
x
-xp xn x -xp xn x
𝐽𝑟𝑒𝑐 =
𝑞𝑊𝑛𝑖 𝑞𝑉
exp 2𝑘𝑇𝑎 = 𝐽𝑟𝑜 exp
𝑞𝑉𝑎 𝑉𝑎
2𝜏0 2𝑘𝑇 𝐼 ∝ exp( )
2𝑉𝑡
𝒒𝑽𝒂
𝑰 = 𝑰𝒔 𝒆𝒙𝒑 −𝟏 Ideal Diffusion
𝒏𝒌𝑻 ln(𝐽)
Current JD
Slope = 1 I (Log scale)
Total
Current
• n = ideality factor Recombination
Current Jrec
Slope = 1/2
ln (Js)
• For low forward-bias voltage, n = 2 when recombination dominates
𝑞𝑉𝑎
• Transition region where 1 < n < 2 𝑉𝑎
𝑘𝑇
Ideal diffusion, recombination, and total Forward-bias current versus voltage from low
current in a forward-biased pn junction forward bias to high forward bias
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q/kT
q/2kT
SOLAR CELL
V
thermal generation
and recombination
• Jn at the edge of the depletion region in p-type material 𝑞𝐷𝑛 𝑛𝑖2 𝑞𝐷𝑝 𝑛𝑖2 𝑞𝑉𝑎
𝑞𝐷𝑛 𝑛𝑝𝑜 𝑞𝑉𝑎 𝑞𝐷𝑛 𝑞𝐷𝑛 𝑛𝑝𝑜 𝑞𝑉𝑎 𝐽𝑡𝑜𝑡𝑎𝑙 = 𝑛𝑝𝑜 + 𝑝𝑛𝑜 exp − 1 − 𝑞𝐺(𝐿𝑛 𝜏𝑛 + 𝐿𝑝 𝜏𝑝 )
𝐽𝑛 −𝑥𝑝 =− exp −1 + 𝐺𝜏𝑛 = − exp − 1 + 𝑞𝐺𝐿𝑛 𝐿𝑛 𝐿𝑝 𝑘𝑇
𝐿𝑛 𝑘𝑇 𝐿𝑛 𝐿𝑛 𝑘𝑇
P-type N-type
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pp pp0
I
Ln(n), nn nn0
ln(p)
V
np0 pn0
Ln Lp
-xp xn x 𝑞𝑉
𝐼 = 𝐼0 𝑒𝑥𝑝 − 1 − 𝐼𝐿
Away from the edge, the chances of minority carrier drifting to other side decreases and 𝑛𝑘𝑇
hence concentration of minority carriers increases . After the diffusion length the carrier
IL= light generated current Io= saturated current
concentration attains a steady state values related to rate of generation and recombination in
the quasi-neutral region.
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Front metal
PARAMETERS contact
Antireflective
_
coating
P-N junction V
Emitter (n-type) +
Prof. Paresh Kale
Base (p-type)
Back metal
Dept. of Electrical Engineering,
contact
NIT Rourkela.
28-09-2020 Solar Photovoltaics :Technology Development and advances 3 28-09-2020 Solar Photovoltaics :Technology Development and advances 4
• For a material of a given Eg, maximum • Si band gap = 1.1 eV • Assume each photon generates an e- after being absorbed
short circuit current is obtained by
• Corresponding upper limit to No. of photons absorbed = No. of e- generated/cm2 s
integrating the photon flux from highest short circuit current = 46
photon energy to the cut-off energy level mA/cm2
(Eg) and multiplying it by elementary • Ans = 2.8751017 # of photons absorbed/cm2 s
charge q
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• If there are no potential drops in the solar cell then the electrostatic potential
V=-Eg/q should be maximum possible voltage that can be obtained from a
solar cell.
• Upper limit to Voc is decided by the Eg
• Larger the Eg, higher is the Voc
EFn
• In reality the upper limit of Voc is lower than the limit set by Eg. V=-Eg/q
• Solar cell needs to be contacted in order to collect the excited charge carriers.
Voc=-(EFn- EFp)/q
The difference in the potential level of contacts sets the upper limit for the Voc EFp
of a solar cell
• For any solar cell material the lowest value of I0 (thus highest value of Voc)
D n2 D n2
I 0 Aq n i p i
L N
n A Lp N D
• A reasonable estimation of the minimum value of I0 in terms of Eg can be written
as Eg
I 0 1.5 10 5 e kT
solar cell
• Empirical equation for FF as a function 0.8
of Voc
FF
FF
oc 1
0.6
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Efficiency Efficiency
• The above statement is true only under certain assumptions, such as:
• The solar spectrum is AM1.5
• Solar cell has a single P-N junction.
Maximum possible solar cell efficiencies as a function of energy band
• There is no light concentration i.e. 1-sun radiation.
gap of semiconductor material for AM1.5
Maximum possible
Practical
theoretically
FF 0.89 0.8-0.83
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Antireflection
texturing
Fingers
LOSSES AND MODELING
Emitter
(grid pattern)
Base
Rear
contact
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Un-absorbed radiation
Thermalization loss • Loss due to excess energy of photons
• ≈ 33% for a single junction solar cell Losses in
Solar Cell SC material
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Spectral response
𝑞𝜆
𝑆𝑅 = 𝑄𝐸
ℎ𝑐
𝐴 𝜆(𝑛𝑚)
𝑆𝑅 = 𝑄𝐸
𝑊 1239.8
𝐴 𝜆(𝜇𝑚)
𝑆𝑅 = 𝑄𝐸
𝑊 1.24
5
30-09-2020
Model of Solar Cell - Two diode model Effect of series and shunt resistance on efficiency
• In a simple model the recombination in the D1: Recombination D2: Recombination in • Magnitude and impact of series and shunt resistance depend on
in base and emitter space charge region
space charge region is neglected
the geometry (Area, thickness) of the solar cell
• Through the inclusion of diode, the effect
of temperature on solar cell performance is
also incorporated
Model of Solar Cell - two diode and single diode model Contributing factors to Rs :
Rs I finger
qV
J J L J 0 exp 1 Rsh Rbf
kT JL
V bus bar
J01 J02
emitter Re Rc We
rear contact
𝒒 𝑽+𝑰𝑹𝒔 𝑽+𝑰𝑹𝒔
𝑰 = 𝑰𝑳 − 𝑰𝟎 𝒆𝒙𝒑 −𝟏 −
𝒏𝒌𝑻 𝑹𝑺𝑯
• Movement of current through the emitter and base of solar cell
In a simple solar cell model J02 = 0
• Contact resistance between the metal contact and the silicon
q(V IRs ) V IRs • Resistance of the top and rear metal contacts
J J L J 01 exp
nkT Rsh
9/30/2020 Solar Cell Parameters 30 9/30/2020 Solar Cell Parameters 31
Vm Voc
• Unit of ohms/square or Ω/□ (actual unit is Ohms)
• The L/W ratio can be thought of as the number of unit squares (of any size)
• Output resistance of the solar cell at its maximum power point
1
30-09-2020
Current (A)
drop occurs within the cell and its I-V
Current (A)
starts to deviate 1.5
• Very low value of Rsh affects 1
0.5
• As the short circuited path 0
0 provide the lowest resistance 0 0.1 0.2 0.3 0.4 0.5 0.6
0 0.1 0.2 0.3 0.4 0.5 0.6
and hence current flow through Voltage (V)
Voltage (V)
short circuited path rather then
the leakage path
• 𝐹𝐹 = 𝐹𝐹0 (1 − 𝑟𝑠 )
𝑟𝑠
• 𝐹𝐹 = 𝐹𝐹0 (1 − )
𝑟𝑠ℎ
• For Si wafer based cell the efficiency (%) 4 ln( n)
decreases by about 3% for 0.5 Sun Efficiency of the monocrystalline Si solar cell at a cell temperature of 25 C, as a
intensity as compared to 1-Sun efficiency function of irradiance G (AM1.5 spectrum, operated at the MPP)
9/30/2020 Solar Cell Parameters 38 9/30/2020 Solar Cell Parameters 39
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30-09-2020
kT I L Eg
• Assuming Voc of 0.55 V and Eg/q of 1.1 V for Si wafer Voc ln
based solar cells, the d(Voc)/dT would be -1.83 mV/oC q K 2 q
at room temperature
Solution:
Solution:
• Only parameter that changes with the temperature is the Voc
• With this new value of Voc the Pmax can be calculated as in previous
example:
• Pmax= 0.7425 W
3
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06-10-2020 Solar Photovoltaics :Technology Development and advances 5 10/6/2020 Solar PV Module
5 6
1
06-10-2020
A generic process flow for commercial wafer based solar cell manufacturing A generic process flow for commercial wafer based solar cell manufacturing
Antireflective coating
P-type Starting wafer
Antireflective
coating deposition
Wafer cleaning
& texturing
N-type
Metal Screen Printed
Contacts Metallization
Junction
Diffusion
Contact diffusion
• Thermal diffusion
• Phosphorous for p-type emitter using phosphorous silicate gas (PSG)
• Temp ~ 820 to 860 deg
2
06-10-2020
Key points for High efficiency solar Cell passivated emitter with rear locally diffused (PERL)
3
06-10-2020
Metal
contact
p+ poly-Si SiNx
(emitter)
n+ poly-Si
n-c-Si
CHARACTERIZATION
Ag
TECHNIQUES
(BSF)
electrode
0.3 0.16
power (W)
• Cell temperature = 25 °C • Irradiance inhomogeneity - spatial uniformity over the illumination area
• Four point probe to remove the effect of probe/cell 0.2 • Temporal Instability - stability over time
I-V Curve
contact resistance P-V
0.08
0.1 • Typical sources
• Xenon arc lamp
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 • Halogen lamp
voltage (V)
Parameter Value
Area 20.25 cm2
Insolation 998 W/m2
Voc 0.610 V
Isc 0.4356 A
Vmp 0.4895 V
Imp 0.3325 A
FF 61.25 %
Pmax 0.1627 W
Efficiency 8.036 %
Rs 0.0689 Ohm
Rsh 110 Ohm
4
06-10-2020
Focusing
Lens
Mono-
Solar Cell
chromator Xe arc
lamp
Reference
Cell Beam Splitter
Chopper and filter wheel
(b) • material quality of the cell is good plotted against the optical absorption length (1 / absorption coefficient ())
40 (c) • Front and back surface passivation
(d) is not good, since the IQE is low for
20
blue and red photons
d ( IQE ) 1 1
• Cell ‘c’:
d 1
0
400 600 800 1000 1200 • Neither the material nor the surface L
Wavelength (nm)
passivation is good.
• Material is not good because the
IQE is low even in the wavelength
Light SW LW range of 600 to 800 nm.
MW
• typically case of poly-crystalline Si
solar cells
• Cell ‘d’:
• a-Si solar cell
• Due to high Eg QE is zero beyond
Front Junction Dotted line 700 nm
surface indicate carrier
• IQE in general is not close to 100%
Depth of cell generation range
at any part of the spectrum because
of the defected material quality
Minority carrier lifetime and diffusion length measurement Scanning Electron Microscope (SEM)
kT dt
q dVoc
Stroboscope
Light pulses Minority carrier lifetime (flash light source)
from voltage decay time
Light
pulses
Solar cell
Cell holder
DSO
5
06-10-2020
6
07-10-2020
PV MODULE
• Front glass:
• Heaviest part
• Protects and ensure robustness to the entire module
• Maintain a high transparency
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• Junction Box
• Brings electrical connections of the PV module outside
• Contains the protection diodes for shadows and the cables for the connection of the
panels in the field
• Frame
• Normally made of Al
• Ensure robustness and a practical and safe coupling to the module
• Together with the frame, also a layer of sealant is deposited around the walls of the panel
as a moisture barrier. For this purpose the most widely used material is Silicon
1.00 1.00
0.80 0.80
Current (A)
Current (A)
0.60 0.60
0.40 0.40
0.20 0.20
0.00 0.00
0.00 0.20 0.40 0.60 0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40
Voltage (V) Voltage (V)
• Assured output voltage requirement of 12 V due to:
• Decrease in Voc due to temperature rise
2.00 2.00
• A battery may require voltages of 12V or more to charge
1.60 1.60
Current (A)
Current (A)
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07-10-2020
Module Specification
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09-10-2020
• The impact and power loss due to mismatch depend on: • Two types
• Operating point of the PV module
• Circuit configuration
• Mismatch in short-circuit current
• Parameters which are different from the remainder of the solar cells • Mismatch in open-circuit voltage
• Shading a single cell causes the current in the string of cells to fall to
the level of the shaded cell.
• If the operating current of the overall series string approaches the short-circuit
current of the "bad" cell, the overall current becomes limited by the bad cell.
• The extra current produced by the good cells then forward biases the good solar
cells.
• If the series string is short circuited, then the forward bias across all of these cells
reverse biases the shaded cell
1
09-10-2020
2
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Mismatch Effects in Arrays – Open circuit Mismatch Effects in Arrays – Improper rating of bypass diode
• String: A series-connected set of solar Shaded Module
cells or modules
• Current from the parallel connected • Problem: by-pass diodes are not rated to
string (often called a "block") will then handle the current of entire parallel
have a lower current than the
remaining blocks in the module connected array
• Electrically identical to the case of one • A mismatch in the series connected modules
shaded solar cell in series with several will cause current to flow in a by-pass
good cells, and the power from the
entire block of solar cells is lost diode, thereby heating it
• Heating the by-pass diode reduces the • Blocking diode: Additional diode used to
Shaded Module
effective resistance minimize mismatch losses
• Most of current will now flow through • Prevents the module from loading the
the slightly hotter set of by-pass diodes battery at night by preventing current
flow from the battery through the PV
• These by-pass diodes then become even array
hotter, further reducing their resistance,
increasing the current flow
• With parallel connected modules, each
string to be connected in parallel should
• Eventually almost all the current may have its own blocking diode.
flow through one set of by-pass diodes • Reduces the required current carrying
capability of the blocking diode
• If the diodes are not rated to handle the • Prevents current flowing from one
current from the parallel combination of parallel string into a lower-current string
modules, they will burn out • Helps to minimize mismatch losses
arising in parallel connected arrays
Heat Generation and heat loss in PV Modules Nominal Operating Cell Temperature (NOCT)
3
09-10-2020
Comparison of test conditions Increase in Temperature due to module design and civil work
Power (Watt)
Current (A)
3
STC 40 • Similarly, convection in these conditions is limited to the convection
2 SOC from the front of the module
1
NOC 20 • Roof integrated mounting thus causes higher operating temperature,
Peak power point
often increasing the temperature of the modules by 10°C
0 0
0 5 10 15 20 25
Voltage (V)
10/9/2020 Solar PV Module 69 10/9/2020 Solar PV Module 70
• Open-Circuited Cells
• Solar Cell Degradation
• A common failure mode
• Increase in RS due to decreased adherence of contacts or corrosion (usually caused by
water vapor) • Although redundant contact points plus
• Decreases in RSH due to metal migration through the p-n junction
"interconnect-busbars" allow the cell to
continue functioning.
• ARC deterioration
• Short-Circuited Cells
• Occur at cell interconnections • Cell cracking can be caused by:
• Top and rear contacts are much closer together and stand more chance of being shorted • Thermal stress
together by pin-holes or regions of corroded or damaged cell material. • Hail
• damage during processing and
assembly, resulting in "latent cracks",
which are not detectable on
manufacturing inspection, but appear
sometime later
• Module Delamination
• Module Short-Circuits
• A common failure mode in early generations of modules, module
• Although each module is tested before sale, module short circuits
delamination is now less of a problem.
are often the result of manufacturing defects
• Caused by reductions in bond strength
• Occur due to insulation degradation with weathering, resulting in
• Environmentally induced by moisture
• Delamination
• Photothermal aging and stress which is induced by differential thermal
• Cracking and humidity expansion
• electrochemical corrosion
4
09-10-2020
• Hot-Spot Failures
• Mismatched, cracked or shaded cells can lead to hot-spot failures
• Roof top
• By-Pass Diode Failure
• By-pass diodes, used to overcome cell mismatching problems, can themselves • Ground-mounted
fail,
• Shade-structure
• usually due to overheating, often due to undersizing
• The problem is minimised if junction temperatures are kept below 128°C • Building-integrated (BIPV)
• Over water bodies
• Encapsulant Failure
• UV absorbers and other encapsulant stabilizers ensure a long life for module
encapsulating materials
• In particular, browning of the EVA layer, accompanied by a build-up of acetic
acid, has caused gradual reductions in the output of some arrays, especially
those in concentrating systems
• Cleaning of panels
• Preventing rats
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16-10-2020
Photovoltaic
Panels
Grid-
Stand Alone
Connected
Classification of stand Alone system configuration Classification of stand Alone system configuration
Type A : Unregulated system with DC load Type D: Regulated with battery and AC+DC load
Voltage and current varies as per radiation and load characteristics
No energy storage Type E: Regulated hybrid system with battery and AC+DC load
DC fan or DC pump More economical and reliable
DG set is most preferred
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Layout of a hybrid stand-alone PV system with a battery bank Stand-alone PV system for a home
Power-generation side:
Load requirements
a subsystem of PV devices (cells, modules, arrays) converts
sunlight to direct-current (DC) electricity
Resource availability
Power-utilisation side:
Performance Load / application of the PV electricity
Balance of System (BOS) - Paresh Kale Balance of System (BOS) - Paresh Kale
Components of BOS:
Batteries
Converters
Protection equipment
PV SYSTEM BATTERIES
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Balance of System (BOS) - Paresh Kale Balance of System (BOS) - Paresh Kale
Transportation
Secondary or re-chargeable batteries:
Can be charged and re-charged several times
Voltage regulation
e.g. Lead Acid, Lithium ion and Nickel Cadmium (Ni-Cd)
batteries
More expensive than the primary batteries
Used in applications which involve a number of charge and In a PV system, batteries are required as the
discharge cycles energy storage medium.
Balance of System (BOS) - Paresh Kale Balance of System (BOS) - Paresh Kale
Theoretical Cell Voltage / Standard Potential and Capacity Theoretical Cell Voltage / Standard Potential and Capacity
Theoretical Cell voltage: standard electrode potential at 25 C of 2 Type of Electrode Reaction Atomic or Std. Valance Electrochemic
electrode molecular reduction Change al Equivalent
electrodes weight (g) potential (Ah/g)
Anode 1 2.01 0 2 26.59
𝐻+ + 𝑒 = 𝐻
2 2
Magnitude of cell potential depends on 𝐿𝑖 + + 𝑒 = 𝐿𝑖 6.94 -3.01 1 3.86
Electrode Material
𝑁𝑖 2+ + 2𝑒 = 𝑁𝑖 58.71 -0.23 2 0.913
Type of electrode
𝑃𝑏2+ + 2𝑒 = 𝑃𝑏 207.2 -0.13 2 0.26
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Key Battery Parameters and Characteristics Final discharging voltage curve for a lead battery
Balance of System (BOS) - Paresh Kale Balance of System (BOS) - Paresh Kale
Unit = Ah
Temperature range of batteries are subjected to temperature
With Ah, battery voltage is also specified conditions ranging from -300 to +500
Self discharge
Total energy capacity = Ah *V = Wh
Balance of System (BOS) - Paresh Kale Balance of System (BOS) - Paresh Kale
Discharge and Charge Characteristics of a Battery Usable capacity of a lead battery (nominal capacity) as a function of cell
temperature
C rate: current rating in amperes that can be drawn from the battery in an hour Usable capacity decreases markedly at less than around -5 0C, because the
battery freezes when in a low-charge state.
For e.g. for a 5AHr battery, C rate is 5A.
As temperature increases, usable capacity also increases but so does self
If a battery is discharged at C/5 rate it implies that 1A of current is drawn for 5 discharge
Life span decreases at high temperatures due to quicker rate of internal
hours
corrosion
The nominal voltage = 1.2 V Hence PV installation batteries are best operated at 10–20 C, which is the
usual temperature in the basement of a building
Typical discharging characteristic of Ni-Cd cell at C/2 Typical charging characteristic of Ni-Cd cell
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Depth of Discharge (DoD or tZ ) Used where load is supplied for longer time
Measure of how much energy is withdrawn from battery
Expressed as % of full capacity Normal starting, lighting, ignition (SLI – automotive batteries) batteries
DoD = ratio of discharged battery capacity QE to nominal battery capacity cannot be used
C10
Indicates DoD during a cycle relative to nominal capacity C10
SLI – 30 to 150 deep cycles Vs Deep discharge cycle >1000
DOD / tZ= QE / C10
Affects the life cycle 100 Lead Acid
Allowable discharge level is 80% or more
80
20
0
1 10 100 1000 10000
Cycle-Based Life Span (nZ ) Characteristic lead battery life utility as a function of temperature
Number of cycles a battery can carry out before its capacity reaches
80% of nominal capacity.
Cycle-based life span is chiefly determined by
Battery type
DoD
O = Ortsfest (stationary) Pz = PanZerplatte (tubular plate) S = Flüssig (flooded)
Balance of System (BOS) - Paresh Kale Balance of System (BOS) - Paresh Kale
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Vanadium redox
Zinc bromide
Sodium Sulphur
Sodium ion
Balance of System (BOS) - Paresh Kale Balance of System (BOS) - Paresh Kale
Merits:
a. Inexpensive and simple to manufacture
b. Self discharge is lowest among all battery systems
c. Capable of discharging at high rates
Demerits:
1. Lower energy density
2. Cannot be stored in discharged condition
3. Environmentally unfriendly due to use of presence of lead which is toxic
Balance of System (BOS) - Paresh Kale Balance of System (BOS) - Paresh Kale
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Net reaction:
Feature Flat plate battery Tubular battery
Electrode type Positive and negative plates Positive tube and negative 2𝑁𝑖𝑂2 𝑠 + 𝐶𝑑 𝑠 2𝐻2𝑂 𝑙 → 2𝑁𝑖 𝑂𝐻 2 𝑠 + 𝐶𝑑 𝑂𝐻 2 𝑠
plate
Battery Life Low (~ 3 Yrs) High (~ 5 Yrs)
Balance of System (BOS) - Paresh Kale Balance of System (BOS) - Paresh Kale
Advantages • High specific energy and high load capabilities with Power Cells
• Long cycle and extend shelf-life; maintenance-free
• High capacity, low internal resistance, good coulombic efficiency
• Simple charge algorithm and reasonably short charge times
• Low self-discharge (less than half that of NiCd and NiMH)
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To avoid deep-discharge events that reduce battery life span, if the final
discharging voltage goes around 1.75 to 1.85V per cell, the connected
appliances should be disconnected from the battery
A backup surge as a safety precaution
larger installations should integrate an overcharge protector that operates
independently of the charge controller
POWER ELECTRONICS
-Shunt A
r
Charge
Controller
O
A
D
• This switch is turned off to
-Series r prevent battery from
a
y overcharging.
-DC-DC converter • Drawback: losses occurring in
-MPPT Series the switches
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12
DC-DC Converter
10 Buck
Boost
• controls the charging current in such a way so as to maintain constant 8
Voltage Gain
Buck-Boost
voltage 6
2
• The duty cycle is controlled to impose optimum voltage across the PV
array which corresponds to MPP 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Duty Ratio
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- Also voltage for optimum power transfer varies largely with Pay off in large stand-alone systems as from 100W
array temperature and more slowly with intensity of illumination
However, it is important to determine on a case-by-case basis whether an
- To ensure optimum power transfer, DC to DC converter is used MPPT charge controller is worth the extra cost or whether this money might
not be better spent on additional solar modules.
- A method is required to identify the voltage at which maximum
power is obtained from array and a controller on the power Problems:
Ramps up system complexity
converter to maintain array at that voltage.
Cause electromagnetic compatibility problems, i.e. they may interfere with nearby
sensitive electronic devices such as radios, radio appliances
Such problems can be mitigated via disturbance suppression measures, as is done
with quality inverters.
Balance of System (BOS) - Paresh Kale Balance of System (BOS) - Paresh Kale
Ratio of the MPP array voltage (VMPP) to open circuit voltage (Voc) is
nearly a constant (≈ 0.78), independent of any external conditions
Sensed PV array voltage is compared with a reference voltage to
Hill Climbing method generate an error signal which, in turn, controls the duty cycle
ERROR
COMPARATOR
AMPLIFIER
VOLTAGE OR
CURRENT REFERENCE
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= I-V Curve dP
= Operating point for fixed 0
resistive load = P-V Curve dV
= Load Line
PV Array dP
Current PV Array Power dP
0 0
PV Array Power dV dV
Hill-climbing Technique
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16-10-2020
𝐝𝐈 −𝐈
• Convert the DC power into AC power
= dI=0
𝐝𝐕 𝐕
• Types of DC to AC converters
𝐝𝐈 −𝐈 • Single phase
>
𝐝𝐕 𝐕 dI>0
• Three phase
Update
V (k-1) =V (k)
P (k-1) = P(k)
Return
Balance of System (BOS) - Paresh Kale Balance of System (BOS) - Paresh Kale
Gating pulses to t
VC1=VS M1
G2 G2 G2
2 M1 Gating pulses to
M2
t
+
Vs O LOAD A VS
-
M2 2
VC1= -VS VAO t
2 - VS
2
2 3 4 5
(a)
(b)
2 3 4 5
(c) (d)
t
2
t
M1 M3 M5
+ t
Vs A B C
-
M4 M2 M6 t
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Grid-Connected Systems
PV DC-DC
PV DC-DC DC loads
array converter
Wind array Battery
converter
generator AC
Inverter
loads
AC Controller
Inverter Inverter
Inverter loads
Fuel DC-DC
DC loads
Cell converter
Balance of System (BOS) - Paresh Kale Balance of System (BOS) - Paresh Kale
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Establish design criteria Life cycle cost Critical loads Reliability Maintenance
Installation design
Security lamps
Fuel refilling station BATTERY AND PV ARRAY
Navigation lights
Holiday resorts
SIZING CALCULATION
Forest security camps
Water purifier
Cathodic protection
EV charging system
10/21/2020 PV System sizing and Economics 3 10/21/2020 PV System sizing and Economics 4
70
60
DoD (%)
Leh. The daily AC load is 7525 Wh supplied by an 40
30
inverter (90% efficient). 20
10
• The system requires 3 days of autonomy. Average -60 -50 -40 -30 -20 -10 0
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Step 2. Determine temperature derating factor Step 3. Determine rate factor and battery capacity
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• No. of batteries in parallel = Battery Capacity / Capacity of single battery • DC demand in Ah = AC load demand (Wh) / Inverter efficiency * System
nominal voltage
= 1374/735
= 7525 / 0.9 *24 = 348.38 Ah
~2
• Choice of module = 75 Wp, 12 V, 4.4 A
• Thumb rule for choosing system nominal voltage
• Upto 1 kWh = 12 V • Module output = Peak sun shine hour * Imp
• 1 to 4 kWh = 24 V = 4 * 4.4 = 17.6
• Above 4 kWh = 48 V
• No. of parallel modules = DC demand / Module output
• No. of battery in series = System nominal voltage/ Single battery nominal voltage = 348.38 / 17.6 ~ 20
= 24 /6
• No. of series module = System nominal voltage / Module nominal voltage
=4
= 24 / 12 = 2
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Elevation
Water tank
Ground
Standing water
level
DESIGN OF PV drawdown
Well
IRRIGATION SYSTEM
• Total dynamic head (TDH) = Total vertical lift + frictional losses (typically 5%)
• Drawdown: Height by which the standing water level drops due to pumping
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Design steps
2. TDH for water pumping • Total vertical lift =12 meters (5 m-elevation, 5 m –standing water level, 2 m –
drawdown)
3. Hydraulic energy required per day (Wh/day) to pump • Water density = 1000 kg/m3
the required amount of water
• Acceleration due to gravity = g = 9.8 m/s2
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Step 1 and 2: Daily Requirement and TDH Step 3: Determine the hydraulic energy required per day
• Total dynamic head (TDH) = Total vertical lift + frictional = Mass * g * TDH
losses (~ 5%) = Density * Volume * g * TDH
= (1000kg/m3) (25m3/day) (9.8 m/s2) *12.6
• Frictional losses = 5% of total vertical shift = 857.5 Watt-hour/day
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Steps of PV system sizing Step 1 : Load Estimation, converter rating and system voltage
•• System
Step 1: Determine daily/weekly/seasonal load
sizing to determine the size of array for a given requirement
Load Watts Hr/day Number Watt-Hr
AC load, DC load, inverter size, inverter
CFL 9 5 2 90
efficiency, total load
Fan 60 8 1 480
• Step 2: Determine the battery bank size TV (21") 150 2 1 300
Battery choice, battery efficiency, no. of batteries,
battery configuration, charge controller Refrigerator 150 8 1 1200
• Energy supplied to battery = 3133.33 Wh/0.85 = 3686.27 Wh • No of panels required= 28.44 / 5 = 5.68 ~ 6 Panels
• Energy supplied to MPPT = 3686.27 Wh/0.9 = 4095.85 Wh • Total panels = 6 parallel strings of 2 panels in series = 12 panels
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Payback Period
No. in
Component Rating Voltage No. in series Cost/unit Total cost
parallel
Battery 100 Ah 12 2 2 12000 48000
75*80=
PV array 75 Wp 15 2 6 36000
6000
30 A 1 8000 8000
Controller V DC
Other costs 15000
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Present worth of future one-time investment Present worth of future recurring investments
PWrecbeg Co Co Co .......Co
1 d 1 d 1 d
• If the present cost of a product is C 0, then its present worth (PW) for the 1 k n 1 kn
PWrec beg Co Co FPW rec beg where FPW recbeg
actual one time investment ‘n’ years 1 k 1 k
1+𝑖 𝑛
𝑃𝑊𝑜𝑛𝑒 = 𝐶0 𝐹𝑃𝑊−𝑜𝑛𝑒 = 𝐶0 𝑛
1+𝑑 1 k n 1 k n
PWrecend Co k Co FPW recend where FPW recend k
1 k 1 k
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• Sum of the PWs of all the components • A system has a lifetime of 10 years and has a capital cost C1
(in terms of present cost).
• The life cycle cost may contain elements
pertaining to • It requires replacement of a critical component in 5 years,
• Original purchase price having a cost C2 (in terms of present cost).
• Replacement prices of components
• Maintenance costs
• The system also has an annual maintenance cost of C3 (in
• Fuel and/or operation costs
terms of present cost).
• Salvage costs or salvage revenues
• Used to compare the cost of owing and running LCC C1 FPW one (5 year) * C2 FPW rec end (10 year) * C3
different systems for a given period
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• Refrigerator A costs $600 and uses 150 kWh of electricity per month. It is designed to last • Cost of using PV system during its lifetime
10 years with no repairs. • Components of LCC
• Refrigerator B costs $800 and uses 100 kWh of electricity per month. It is also designed to • Initial cost
last 10 years with no repairs. • Recurring cost
• Assuming all the other features of the two refrigerators are the same, which is the better • Replacement cost
buy if the cost of electricity is $0.07/kWh? (recurring at beginning of the year)
• What if the cost of electricity is $0.15/kWh? • Compared with electricity using Diesel genset
• Assume a discount rate of 10% and assume an inflation rate of 3% for the electrical costs.
Items Photovoltaic Diesel
• PV Array • Genset
• Battery
Initial Cost
• DC/AC Converters
• Installation
• Taxes • Daily diesel requirements
• Insurance • oil & filter change
O&M
• Maintenance • decarbonisation
• engine overhaul
Non-recurring • Battery • Engine replacement
Expenses • Battery
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Annualized LCC (ALCC) and per unit cost Fluorescent lamp versus incandescent lamp
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