Blohm + Voss Oil Tools, LLC

GRAYCHAIN 3570 PNEUMATIC

9G-3570AIR
Technical Documentation

1
GENERAL INFORMATION

Warnings and Notes

WARNING: A “WARNING” personnel. Every effort has information available at the and recommended
INDICATES A DEFINITE been made to ensure the time of printing. installation and operating
RISK OF EQUIPMENT accuracy of the information Dependent on ongoing procedures, including the
DAMAGE OR DANGER TO contained herein. Blohm technical improvements information provided in this
PERSONNEL. FAILURE TO + Voss Oil Tools, LLC, will (ISO 9001) “Blohm + Voss manual and any other safety
OBSERVE AND FOLLOW not be held liable for errors Oil Tools, LLC” reserves the publications by Blohm +
PROPER PROCEDURES in this material, or for right to change the design Voss Oil Tools, LLC Listed
COULD RESULT IN SERIOUS consequences arising from and specifications without on the next page are safety
OR FATAL INJURY TO misuse of this material. announcement. considerations and warnings
PERSONNEL, SIGNIFICANT Anyone using service The values specified in found throughout this
PROPERTY LOSS, OR procedures or tools, whether this manual represent the manual:
SIGNIFICANT EQUIPMENT or not recommended by nominal values of a unit
DAMAGE. Blohm + Voss Oil Tools, produced in series. Slight
LLC, must be satisfied that deviations in the case of
NOTE: A “NOTE” indicates neither personal safety nor the individual devices are
that additional information is equipment safety will be possible.
provided about the current jeopardized.
topics. NOTE: In the event of
problems that cannot be
Intended use of this Intellectual property solved with the aid of this
manual All rights retained. No part manual, please contact
WARNING: THIS TECHNICAL of this document may be one of the addresses listed
Limited Warranty
DOCUMENTATION CONTAINS reproduced in any form below.
INSTRUCTIONS ON SAFETY, (print, photocopy, microfilm The warranty provided will
INSTALLATION, OPERATION or any other procedure) be void if the GrayChain is
or be processed using an
General remarks either:
AND MAINTENANCE. IT
MUST BE STUDIED BEFORE electronic system without As with all rig equipment, the
WORKING WITH THE TOOL. written approval of Blohm + GrayChain 3570 Pneumatic 1. Repaired or serviced by
Voss Oil Tools, LLC Drill Pipe Spinner must be a service facility which
operated in accordance was not authorized by
This manual is intended
All information contained with accepted rig safety Blohm + Voss Oil Tools,
for use by field service,
in this manual is based practices and procedures. All LLC.
engineering, installation,
upon the latest product operators should be familiar 2. Replacement parts not
operation, and repair
with all safety precautions manufactured by Blohm
+ Voss Oil Tools, LLC are
used.
3. Modifications were made
to the GrayChain which
were not approved by
Blohm + Voss Oil Tools,
LLC.

Manufacturer & Agents World Wide

Blohm + Voss Oil Tools, LLC Blohm + Voss Oil Tools GmbH Premier Sea & Land Pte Ltd HI-Energy Service
11355 FM 830 Hermann-Blohm-Straße 2 54 Loyang Way Hamriyah Free Zone
Willis, Texas 77318 20457 Hamburg Singapore 508747 Sharjah, UAE
United States of America Germany

Phone: +1-936-856-4995 Phone: +49-40-3119-1162 Phone: +65-6543-1433 Phone: +971-55-2308-252

Fax: +1-936-856-7487 Fax: +49-40-3119-8196 Fax: +65-6543-1219 Fax: +971-4-2980-862
BVOT@blohmvoss.com oiltools@blohmvoss.com enquiries@mtqpremier.com.sg bdm@hi-energyservices.com
www.blohmvoss-oiltools.com www.blohmvoss-oiltools.com

Blohm + Voss is a trademark of Blohm + Voss Shipyards GmbH®

2
Safety issues
WARNING: ONE SHOULD WARNING: FAILURE TO REPLACE THEM WITH NEW
AVOID CREATING IGNITION CONDUCT ROUTINE SAFETY ELEMENTS. WARNING: ALWAYS USE
SOURCES, LIKE HEAT, AS A MAINTENANCE COULD LIFTING APPARATUS
RESULT OF THE USE OF THE RESULT IN EQUIPMENT WARNING: KEEP HANDS (SLINGS, CABLES,
TOOL WITH OTHER TOOLS DAMAGE OR INJURY TO AND ARMS CLEAR OF SHACKLES AND THE
OR EQUIPMENT. PERSONNEL. ALL MOVING PARTS LIKE) THAT HAVE BEEN
WHEN CONNECTING, INSPECTED AND ARE IN
WARNING: THE WARNING WARNING: THE TOOL MUST DISCONNECTING OR GOOD CONDITION AND ARE
PLATES, SIGNS AND LABELS ONLY BE SERVICED BY OPERATING THE UNIT. PROPERLY SIZED. ENSURE
MUST BE PRESENT ON THE TRAINED B + V PERSONNEL THAT ALL RIGGING AND
TOOL. DO NOT REMOVE OR BY AUTHORIZED WARNING: ALWAYS WEAR LIFTING PROCEDURES
THE LABELS. IF THEY ARE PERSONNEL. PROTECTIVE GEAR FOR ARE IN ACCORDANCE
MISSING, REPLACING IS EYES, HEAD, HANDS AND WITH ACCEPTED
MANDATORY. WARNING: WEAR PERSONAL FEET. OILFIELD PRACTICES AND
PROTECTION EQUIPMENT STANDARDS.
WARNING: ALL WARNING WHILE WORKING WITH THE WARNING: WHEN SERVICING
PLATES, SIGNS AND EQUIPMENT. UNIT, BE SURE ALL POWER WARNING: ALWAYS
LABELS ATTACHED TO IS OFF AND SUPPLY LINES CHECK THE UNIT FOR
THE EQUIPMENT MUST BE WARNING: IF ANY ARE DISCONNECTED AND LOOSE FASTENERS AND
OBSERVED. SAFETY ELEMENTS (LIKE INTERNAL PRESSURE IS HYDRAULIC CONNECTIONS
SAFETY ROPES, WIRE, BLED FROM THE TOOL. AS WELL AS ANY OTHER
WARNING: DO NOT USE SAFETY SHEETS, PLATES DAMAGE PRIOR TO TURNING
THE TOOL FOR ANY OTHER OR WASHERS) WERE WARNING: LUBRICATE UNIT ON THE POWER UNIT.
PURPOSE THAN MAKING UP DISASSEMBLED DUE TO ONLY WHEN SUPPLY LINES
AND BRAKING OUT WITHIN MAINTENANCE WORK, DO ARE DISCONNECTED VERIFY
ITS SPECIFICATION. NOT RE-USE THEM. ALWAYS THAT SYSTEM PRESSURE IS
-0- psi.

Revision History Table

REV. SECTION SUB-SEC. PARA. CHANGE REQUEST # DATE AUTHORIZED BY
Draft All All All N/A 10/01/10 KJ
0 All All All N/A 03/19/12 KJ

3
OF CONTENTS
TABLE

TABLE OF CONTENTS
GENERAL INFORMATION 2
INTRODUCTION SPECIFICATIONS

Revision History Table 3

TABLE OF CONTENTS 4
INTRODUCTION6
About this manual 7
Using the Manual 7
Location of I.D. Numbers  7
Safety First 8
Buying Replacement Parts and Repair 8
SPECIFICATIONS9
INSTALLATION

Specifications 10
Pneumatic Requirements 10
Palletized Shipping Data 10
Operational Settings 10
INSTALLATION12
Hanging the Spinner 13
OPERATION

Attaching to the Mast 13

Attaching the Fixed Line 13
Back Up Cables 14
Connecting the Air Line 14
Shut Off Valve 14
MAINTENANCE
& INSPECTION

Balancing Screw 14
OPERATION15
Operation16
Changing Pipe Sizes 16
Additional Adjustment 17
ASSEMBLIES

Tension Adjustment 17
Oversized Roller 17
Troubleshooting19
MAINTENANCE20
Chain (9G-93) 21
SPARE PARTS

Initial Steps to Installing a Replacement Chain 21

Installing a Replacement Chain 21
Drive Roller Sub Assembly 22
Idler Sprocket Sub Assembly 23
Grease quality 23
Lubrication 24
INDEX

Lubrication Chart 24
Lubrication Points 25

4
 OF CONTENTS
TABLE
ASSEMBLIES26

SPECIFICATIONS INTRODUCTION
9G-3570AIR27
CASE ASSEMBLY 9G-1022ASSM 28
MOTOR/MOUNT SUB ASSEMBLY 9G1084-2 30
93 INCH SILENT CHAIN 9G-93 35
GRAYCHAIN IDLER ROLLER PIN ASSEMBLY 9G-1050 36
IDLER ROLLER SHAFT WITH 3-1/2 ROLLER 9G-1050-ASSY 37
3 1/2” OD IDLER ROLLER ASSEMBLY 9G1051-B 38
4” OD OVERSIZED IDLER ROLLER ASSEMBLY 9G1051-2 38
RIGHT DOOR ASSEMBLY 9G-13035-1 39
LEFT DOOR ASSEMBLY 9G-13035-2  41
FRONT AND REAR PINS 9G-13055 / 9G-13052 43

INSTALLATION
DRIVE ROLLER SUB ASSEMBLY 9G-13023 44
IDLER SPROCKET SUB ASSEMBLY 9G-13070 45
THROTTLE VALVE SUB ASSEMBLY 9G6000ASSM3570 46
DOOR VALVE/PLUMBING SUB ASSEMBLY 9G6006ASSM3570 47
RIGHT MANIFOLD ASSEMBLY 9G1022-36ASSMR 48

OPERATION
LEFT MANIFOLD ASSEMBLY 9G1022-36ASSML 49
AIR CYLINDER SUB ASSEMBLY 9G-4051H 50
FILTER & LUBRICATOR SUB ASSEMBLY 9G4102-1  51
HEAVY DUTY DUAL SPRING HANGER ASSEMBLY 9G-50274 52
1-1/4 X 20-0 SUPPLY HOSE ASSEMBLY 9GSUPPLYHOSE 53
MISCELLANEOUS PARTS 54

MAINTENANCE
& INSPECTION
SPARE PARTS 56
RECOMMENDED SPARE PARTS FOR ONE YEAR OF USE 57
INDEX58

ASSEMBLIES
SPARE PARTS
INDEX

5
INTRODUCTION

INTRODUCTION

6
The Gray Chain 3570 AIR offers the ultimate in simplicity and rugged design.
Designed to be compact and self contained; the GrayChain 3570 does not require a

INTRODUCTION
stand-alone power pack. All the gripping pressure and spinning torque are generated at the
drill pipe spinner. In standard rig installations a spring hanger assembly is provided.

Keep in climate controlled environment where possible. The GrayChain 3570 should be
palletized and covered to be kept dry and free from moisture. The GrayChain 3570 should
be inspected for any rust or corrosion especially after storage and before use. All points of
any type of rust or corrosion should be properly maintained or replaced prior to start up.
Apply grease to all lubrication points prior to start up. Any parts showing signs of rust or
corrosion should be thoroughly inspected prior to operation.

About this manual

The purpose of this manual is to help you get the best value from your GrayChain 3570.
It can do so in several ways. It can help you decide what work needs to be done through
scheduled maintenance and it offers repair procedures to follow when trouble occurs which
will add to the longevity of your tool. This technical documentation contains instructions
on safety, installation, operation and maintenance for the tool. It must be studied before
working with the tool. This manual is intended for use by field service, engineering,
installation, operation, and repair personnel. Every effort has been made to ensure the
accuracy of the information contained herein. Blohm+Voss Oil Tools LLC is not liable for
errors in this material, or for consequences arising from misuse of this material. Anyone
using service procedures or tools, whether or not recommended by Blohm+Voss Oil Tools
LLC, must be thoroughly satisfied that neither personal safety nor equipment safety will be
jeopardized.

Using the Manual

The manual is divided into chapters. References to the left or the right side of the wrench
assume that the operator is standing behind the wrench. The front of the wrench is the
position furthest from the operator. The back or the rear is closest to the operator. Even
though we have prepared this manual with extreme care, neither the publisher nor the
author can accept responsibility for any errors in, or omissions from, the information
given.

Location of I.D. Numbers

This very important identification number is stamped on a plate and is attached to the top
rear of the unit. The plate will list the name and location of the manufacturer and also the
identification number of the tool.

7
 Safety First
Regardless of how enthusiastic you may be about beginning the job at hand, take the time
INTRODUCTION

to ensure that your safety is not jeopardized. A moment’s lack of attention may result in an
accident, as can failure to observe certain simple safety precautions. The possibility of an
accident will always exist. Be aware of your environment and adhere to your company’s
safety guidelines. Above all else, please use common sense.

Buying Replacement Parts and Repair

The phone number, fax number and address can be found in the Table of Contents manual.
Should you need replacement parts or repair services, please contact Blohm+Voss Oil
Tools, LLC or certified service partners, distributors and agents.

8
 SPECIFICATIONS
SPECIFICATIONS

9
 Specifications

Pneumatic Requirements
Pneumatic supply pressure (max.) 110 psi (758 kPa) - 6.89 bar
Pneumatic supply pressure (min.) 100 psi (689 kPa) - 6.89 bar
Power Requirements 240 cfm @ 100 psi (6.8 sm3/min @ 689 kPa)
Air Hoses 1-1/4” X 20’
SPECIFICATIONS

Length (B) 46 in (117 cm)

Width
(A) 35 in (88.9cm)
Height (C) 50 in (127 cm)
Weight 850 lbs (386 kg)

Palletized Shipping Data

Length 48 in (1,219.2 mm)
Width 48 in (1,219.2 mm)
Height 56 in (1,422.4 mm)
Weight 850 lbs (386 kg)

Operational Settings
Average Torque 1,250 ft-lbs (1,695 Nm)
Average rpm 100 rpm

10
 A

SPECIFICATIONS
C

Figure 1

Dim. A Dim. B Dim. C Weight Power Requirements AVG. RPM AVG. Torque
35 in 46 in 50 in 850 lbs 240 ft3/min @100 psi 1,250 ft lbs
88.9 cm 117 cm 127 cm 386 Kg 6.80 m3/min @ 689 kPa 100 RPM 1,694.75 Nm

11
INSTALLATION

INSTALLATION

12
Hanging the Spinner
The GrayChain 3570 should be hung using a wire rope that is ½” or greater and that is in
accordance with acceptable practices. Attach the wire rope through the shackle at the top
of the spring hanger assembly.

Use of the GrayChain 3570 without the spring hanger assembly will shorten the life of the
tool and cause improper operation which may lead to accidents. Disregard if there is a
counterbalance in use.

The position of the spinner should be located between the rotary table and drawworks
(toward the off-driller side) about four feet back from the center of the rotary table. It should
hang four to five feet above the floor as to contact the drill pipe and not the tool joint. The

spinner should be easily pulled on and off the drill pipe and be completely out of the way
when not in use.
The GrayChain 3570 will rotate drill pipe in
both directions and consequently swing in
either direction. The GrayChain 3570 must
be equipped with two backup lines. These
two backup lines or cables need to be
attached to derrick legs or a comparable
structure. Attachment should be made
so that the swinging movement of the
INSTALLATION
WARNING: THE USE OF ONLY ONE BACKUP LINE CAN CAUSE
THE SPINNER TO SWING INTO THE OPERATOR OR FLOOR
PERSONNEL AND WILL CAUSE INJURY. USE TWO BACKUP
CABLES!
WARNING: CHECK ALL SPRING HANGER ASSEMBLY
SHACKLES AND LOCK COTTER PINS FOR TIGHTNESS.
WARNING: CHECK SPRING SAFETY CABLES FOR
SOUNDNESS, (TWO REQUIRED). THE SPRING HANGER
ASSEMBLY IS NECESSARY TO ALLOW THE SPINNER TO RISE
AND FALL WITH THREADED TOOL JOINT MOVEMENTS

spinner is restricted to less than 1’ in either

direction.

Attaching to the Mast

Using a ½” hang-off cable attached to the
mast (as high as possible) will allow an easy
free swing around the wellbore. The higher
up the fixed line is, the easier it will be to
maneuver the GrayChain 3570 to its desired
location.

Attaching the Fixed Line Figure 2

Use a cross member to attach the fixed line to position the hang-off
cable about 2’ to 3’ from the pipe centerline. Across from the driller is where the GrayChain
3570 should be positioned.

13
 Back Up Cables
The two lugs at the back of the GrayChain
3570 are to be used with two back up
cables. The two lugs at the end of the
GrayChain 3570 are to be used with two
back up cables. These two cables will
restrict the rotational movement to 1’ in
either direction. It is very important that Figure 3
these cables do not cross. Using only one cable would allow the possibility of the GrayChain
3570 swing into the operator causing injury.
INSTALLATION

Connecting the Air Line

In an area that is easily accessible and well protected, run a 11/2” air line up to the rig floor.
This will aid in maintenance. Typically a 11/2” airline should be run. A valve is required at this
point in order to shut-off air when maintenance to the tool is required. Install a 11/4”, 200
psi minimum, air hose from the valve to the spinner. Keep the hose and piping as short as
possible with as few fittings as possible. Blowing out the line prior to installation will remove
debris or moisture from the system.

Connect the air line. As listed in the

description, the GrayChain 3570 requires
optimum 100 psi air pressure. When
installing, use the least amount of fittings
as possible and route the air directly from
the supply keeping the distance as short as
possible.

Shut Off Valve

Use a 11/4” shut-off valve attached to the
supply line.

Balancing Screw
The tool can be leveled by turning the
leveling screw atop the stationary hanger.
Level the spinner by turning the balance
screw.
Figure 4

14
 OPERATION
OPERATION

15
 Operation Figure 5
1. With the doors open, swing the GrayChain into position on the drill pipe. Bring the 3570
to the correct height. Approximately 12” above the tool joint, position the 3570 onto the
pipe making sure that you do not run the tool on the pipe upset or tool joint.

2. Close the doors, clamping the spinner onto the drill pipe. This is accomplished by
pushing the door valve handle in. The door valve is located on the bottom left of the
spinner.

3. Activate the rotation of the drilling by pulling the throttle valve handle out. Rotation of
the drill pipe can be changed (spin in, spin out) by reversing the position of the Quick
Disconnects located at the motor.
OPERATION

4. Open the Spinner doors by pulling the door valve lever. The 3570 can now be safely
swung away from the pipe.

Changing Pipe Sizes
The GrayChain 3570 has a unique and easy method to set up the spinner for various drill
pipe sizes.

1. Shut off all air to the spinner and bleed off any residual pressure in the door cylinders.
This is accomplished be activating the door valve after the source air has been shut
completely off.

2. To change the pipe sizes simply release the Safety Pin below the chain case. Pull the
adjust roller shaft out of the top of the case.

3. Locate the roller and roller shaft in one of the five designated slots for the appropriate
drill pipe size.

4. Replace the Safety Pin on the lower shaft. Restore the air supply.

16
Additional Adjustment

Tension Adjustment
When the chain stretches or is getting too worn to obtain a proper bite, loosen the 1” Hex
Head Cap Screws on the motor mount, loosen the lock bolt on the Chain Retainer and move
the motor toward the rear of the spinner. Reposition chain retainer and retighten lock bolt.

Oversized Roller
If motor is adjusted all the way to the rear and proper bite is still not obtained, replace
standard idler roller with the 4” spare oversized idler roller located inside the case on left
side. This should allow you to operate until a new chain is purchased.

OPERATION

NOTE: Always check chain for tightness. Do not allow for

slack. Motor capscrews must be tight.

NOTE: Take the time to make sure the back up lines are
properly attached and that safety regulations are observed.

17
OPERATION

Figure 6

18
Troubleshooting

Problem: Cause: Solution:

Spinner does not clamp or Lack of air pressure. Air supply should be 100-125 psi @240
clamps slowly on drill pipe CFM.
(or unclamp).
Air hose, both supply and cylinder hoses
are free, not pinched and without leaks.

Check all connections for leaks or

restrictions.
Check Filter, clean and drain as required.

Check lubricator level

OPERATION
(SAE 10 non-detergent oil).
Fault door valve. Remove valve and install valve repair kit
or replace valve.

Air leaking across Remove and install cylinder repair kit.

cylinder piston.

Door valve exhaust Check for obstruction blocking the door

blocked. valve exhaust port. Remove and clean.

Air motor does not Lack of air pressure. See above solutions under
operate or “Lack of Air Pressure”
operates slowly.
Check quick disconnects at air
motor for both supply and
exhaust.

Exhaust mufflers Remove and clean or replace.

clogged.

19
 Problem: Cause: Solution:

Air motor lacks Place several drops of SAE 10

lubrication. non-detergent oil directly in motor supply
ports; restart.

Air motor failure. Remove air motor and install motor

repair kit or replace.
Motor mount loose Disconnect air supply line. Loosen
on case, allowing capscrews on motor mount and move
chain to bunch and it as far back as possible. Straighten
lock. chain and tighten. If chain has become
stretched, remove one link and/or
replace chain.
Bearing failure in Check drive roller bearings and idler
drive chain. sprocket bearing; remove and replace as
necessary.
Drive rollers slip on drill Oily or greasy drive Wash with rigwash soap and water.
pipe. rollers.
OPERATION

Door pins in forward Move door pins to rear position. See

holes for large (Installation Section).
diameter drill pipe.
Pressure rollers Repair or replace if necessary.
seized.
Drive rollers are Remove and inspect replace as
worn. necessary.
Faulty door valve. Remove valve and install repair kit.

Unusual or uneven wear Drive roller bearing Replace bearings in drive roller bearing
on pressure and / or drive failure. housing.
roller.
Bearing failure in Replace bearings.
pressure roller.
Spinner not hanging Level spinner with balancing screw.
level.

20
 MAINTENANCE

20
MAINTENANCE
& INSPECTION
The GrayChain 3570 has been designed with the ease of repair as an important feature.
The 3570 is comprised of modular components so that any problem can be easily detected.
Every component can be either repaired or replaced in the field keeping down time to a
minimum.

Chain (9G-93)
The chain used in the 3570 is a silent chain that is durable, flat, heat resistant, and smooth
acting. The pitch is a 3/4” pitch with 18x17 lacing. The silent chain has carbon steel pins on
each end and is zinc plated with a centered guide plate. Check the chain for tightness and
do not allow for slack. Motor capscrews must be tight.

Initial Steps to Installing a Replacement Chain

1. Make sure the GrayChain is off the drill pipe connection and in rest position on the
derrick.
2. Shut down the supply of power from the
source or from the shut off valve.
3. Bleed any air pressure from the
GrayChain by cycling the door valve.
Make sure the doors are fully open.
4. Disconnect the GrayChain from the power
source.

MAINTENANCE
& INSPECTION
5. Remove the wing nuts from each Safety
Side Plate (9GC-1022-34). This will allow
for easy access when feeding the new
chain through the case.
6. Assume that there is still a load on every
actuator. Proceed with caution. Figure 7

Installing a Replacement Chain

1. Make sure the doors are fully open.
2. From the front of the GrayChain, grind
down the head of a link to remove the
master link washer/retaining ring.
3. Use a hammer to remove the link.
4. Pull out the old chain making sure that it
does not catch on the motor sprocket.

Figure 8

21
 5. Feed the new chain into the spinner starting at the left Drive
Roller and then to the left idler sprocket.
6. Feed the chain with slack behind the motor sprocket.
7. Now feed the chain to the right side of the case, first behind the
right idler sprocket and then behind the right drive roller. (If the
pipe size is 2 7/8” to 5 1/2”, you must first feed the chain to wrap
around the Idler Roller Assembly and then to the idler sprocket
assembly). (Figures 7 and 8) Figure 9
8. Connect both ends of the chain with a Chain Repair Kit (9G-77AT-RK). Use a hammer to
mushroom the end of the pin securing the washer/retaining ring.
9. Re-attach the wing nuts to the Safety Side Plates (9GC-1022-34).

Drive Roller Sub Assembly

To remove one or both of the Drive Roller Sub Assemblies, the following procedure should
be used:

1. Make sure the GrayChain is off the drill pipe connection and in rest position on the
derrick.
2. Shut down the supply of power from the Note: If you are having trouble removing the Drive Roller,
disconnect the chain at the master link. you can then open
source or from the shut off valve. the doors fully for more room to work.
3. Bleed any air pressure from the
MAINTENANCE
& INSPECTION

GrayChain by cycling the door valve. Position the doors to allow for slack in the chain.
4. Disconnect the GrayChain from the power source.
5. Remove the Front Pin by loosening and removing the hex jam nuts.
6. Safely remove the Drive Roller Sub Assembly.
7. To install the Drive Roller Sub Assembly or a new Drive Roller Sub Assembly, reverse the
above procedure. Prior to installation of the Front Pin, liberally coat the pin surface with
an anti-seize compound or grease. Once the installation is complete, re-grease the Front
Pin via the grease zerk. Refer to figure 10 on page 26 for the location of the Grease Zerk.

22
Idler Sprocket Sub Assembly
To remove one or both of the Idler Sprocket Sub Assemblies, the following procedure
should be used:

1. Make sure the GrayChain is off the drill pipe connection and in rest position on the
derrick.
2. Shut down the supply of power from the source or from the shut off valve.
3. Bleed any air pressure from the GrayChain by cycling the door valve. Position the doors
to allow for slack in the chain.
4. Disconnect the GrayChain from the power source.
5. Position the doors to allow for slack in the chain.
6. Disconnect the spinner from the power source.
7. Remove the Rear Pin by loosening and removing the hex jam nuts.
8. Safely remove the Idler Sprocket Sub Assembly.
9. To install the Idler Sprocket Sub Assembly or a new Idler Sprocket Sub Assembly,
reverse the above procedure. Prior to installation of the Rear Pin, liberally coat the
pin surface with an anti-seize compound or grease. Once the installation is complete,
re-grease the Rear Pin via the grease zerk. You will find the location of the grease zerk
on figure 7 on page 25.

Grease quality

MAINTENANCE
& INSPECTION
In order to achieve efficient lubrication even at different environmental temperatures, we
recommend that the following multipurpose grease types be used:

Retinax Grease LX2

Shell Alvania RL 3
Aviaticon XRF NLGI 0
Alternatively; use EP gear lubricating grease for greasing “non-oil tight gear trains”
NESSOS SF0
NLGI 0
DIN 51 826 GPOF-25
DIN 51 502 GPOF-25

23
 Lubrication
The 3570 should be inspected and greased each week. For higher ambient temperature up
to 86° Fahrenheit (30° Celsius) we recommend to use NLGI grade 2. The grease points are
listed below.

Lubrication Chart
Start maintenance only when supply lines are disconnected and when all pressure has
been released. Oil refers to SAE 10 non-detergent oil. Grease refers to a lithium base,
extreme pressure, high temp, multi-purpose grease.

No Location Frequency Type

Use a gear and chain lubricant especially prior to periods of
1 Chain Daily extended non-use.
Rear Arm Pivot
2 Pins Daily Grease
Front Drive
3 Roller Pins Daily DO NOT OVER GREASE AND BURST SEALS.
Idler Roller
4 Shafts Daily Grease
Remove nearest pipe plug to grease fitting. Grease through fit-
MAINTENANCE
& INSPECTION

5 Reducer Daily ting until noticeable at pipe plug.

Fill to 1” below top of sight glass. Use non-detergent 10 weight
6 Lubricator Daily pneumatic oil. Set lubrication for 1 to 3 drops per minute.

24
Lubrication Points

MAINTENANCE
& INSPECTION

Figure 10

25
ASSEMBLIES

ASSEMBLIES

26
9G-3570AIR

ASSEMBLIES
Figure 11
Item Part Number Description Qty.
1 9G-1022ASSM CASE ASSEMBLY 1
2 9G1001-4 AIR MOTOR AND REDUCER ASSEMBLY 1
3 9G1084-2 MOTOR/MOUNT SUB ASSEMBLY 1
4 9G1050 GRAYCHAIN IDLER ROLLER PIN ASSEMBLY 1
5 9G-13035-2 LEFT DOOR 1
6 9G-13035-1 RIGHT DOOR 1
7 9G6000ASSM3570 THROTTLE VALVE 1
8 9G6006ASSM3570 DOOR VALVE 1
9 9G4102-1 FILTER & LUBRICATOR SUB ASSEMBLY 1
10 9G-50274 SPRING HANGER 1

27
 CASE ASSEMBLY
9G-1022ASSM
ASSEMBLIES

Figure 12

28
CASE ASSEMBLY
9G-1022ASSM

Figure 13

Item Part Number Description Qty.

1 9G-1022 9G-3570 CASE WITH HANGER 1
2 9913144-91 HANGER BOLT 1
3 9BN1137190 3/4-10 NYLON INSERTED LOCKNUT 1
4 9BN65107 5/32 X 2 COTTER PIN 1
5 9913144-92 3/4 PEAR LINK 1
6 9913144-93 WORM BALANCE 1
7 9G1030-11 DRILL PIPE O.D. TAG 1

ASSEMBLIES
8 9G1030-10 READ MANUAL TAG 1
9 9G1030-12 MAINTAIN F/L TAG 1
10 9G1030-20 INFORMATION TAG 1
11 9BN41203 1/8 X 1/4 RIVET 14
12 9HC88CTX 1/2 JIC X 1/2 MPT 90 3
13 9CYLSAFETYROD CYLINDER SAFETY ROD 1
14 9BN65016 1/16 X 1 COTTER PIN 2
15 9G-4051H 7” AIR CYLINDER ASSEMBLY 2
16 9G-RS-750 RAM MOUNT SNAP RING 4
17 9HC88FTX 1/2 JIC X 1/2 MPT STRAIGHT 1
18 9GC-1022-34 SAFETY SIDE PLATE (NOT PART OF CASE ASSEMBLY) 2
19 9G-13010-1 CHAIN RETAINER 1

29
 MOTOR/MOUNT SUB ASSEMBLY
9G1084-2
ASSEMBLIES

Figure 14

30
MOTOR/MOUNT SUB ASSEMBLY
9G1084-2

9G1084-2 MOTOR / MOUNT SUB ASSEMBLY

Item Part number Description Qty.
1 9G1001-4 MOTOR & REDUCER ASSEMBLY
2 9G1028 MOTOR BASE PLATE 1
3 9G-13126 DRIVE SPROCKET 1
4 9G-5100-187 RETAINING RING 2
5 9BN0115207 HEX HEAD CAP SCREW 4
6 9BN1133741 1/2 EXT-TOOTH LOCKWASHER 4
7 9G-3/8SQX2 KEY 1
8 9BN17978 1-14 X 1-3/4 HHCS 4
9 9BN1133900 1 SPLIT LOCKWASHER 4
10 9BN33822 1 SAE FLAT WASHER 4

Item Part number Description Qty.

B40 9HC6HHP 3/8 COUNTERSUNK HEX PLUG 4
B41 9AF38X18B 3/8 X 1/8 BUSHING 2
B42 9BN60102 1/8 STRAIGHT GREASE ZERK 2
B43 9G1001FP 1 FREEZE PLUG FOR PSI MOTOR 1
B44 9BN1125439 5/16-18 X 1/2 SET SCREW 4

ASSEMBLIES

31
 AIR MOTOR AND REDUCER ASSEMBLY
9G1001-4
ASSEMBLIES

Figure 15

32
AIR MOTOR AND REDUCER ASSEMBLY
9G1001-4
Item Part number Description Qty.
A1 9BN0115003 1/4-20 X 3/4 HHCS 4
A2 9BN0118755 BEARING CAP 1
A3 9G1001-8 1/4-28 X 1 HHCS 8
A4 9G1001-10 GASKET 1
A5 9G1001-11 ROTOR BEARING 2
A6 9G1001-12 BRASS SEAL WITH O-RING 2
A7 9G1001-13 END PLATE 1
A8 9G1001-14 END PLATE GASKET 1
A9 9G1001-16 5/16 X 7/8 DOWEL PIN 4
A10 9G1001-17 ROTOR HOUSING WITH SLEEVE 1
A11 9G1001-18 GASKET 1
A12 9G1001-19 ROTOR 1
A13 9G1001-20 VANE 5
A14 9G1001-21 KEY 2
A15 9G1001-22 INNER PLATE 1
A16 9G1001-25 RETAINING RING 1
A1-A16 9G1001-5 AIR MOTOR ASSEMBLY 1
B2 9G1001-26 PINION 1
B3 9G1001-27 RETAINING RING 1
B4 9G1001-28 GEAR HOUSING 1
B5 9BN1123259 5/16-18 X 1-1/2 SHCS 6
B6 9G1001-30 RETAINING RING 1
B7 9G1001-31 GEAR 1

ASSEMBLIES
B8 9G1001-32 OUTPUT HOUSING 1
B9 9BN1133891 1/4-28 X 3/4 HHCS 8
B10 9BN0118753 1/4 SPLIT LOCKWASHER 8
B11 9G1001-35 BEARING 1
B12 9G1001-36 KEY 1
B13 9G1001-37 SHAFT 1
B14 9G1001-21 KEY 2
B15 9G1001-39 BEARING 1
B16 9G1001-40 RETAINING RING 1
B17 9G1001-41 PINION 1
B18 9G1001-42 RETAINING RING 1

33
 AIR MOTOR AND REDUCER ASSEMBLY
9G1001-4

Item Part number Description Qty.

B19 9G1001-43 SHAFT 1
B20 9G1001-44 BEARING 1
B21 9G1001-45 PINION 1
B22 9G1001-46 KEY 2
B23 9G1001-47 GEAR 1
B24 9G1001-48 BEARING 1
B25 9G1001-49 GEAR HOUSING 1
B26 9BN1133893 3/8 SPLIT LOCKWASHER 4
B27 9BN0115107 3/8-16 X 1-1/4 HHCS 4
B28 9G1001-51 RETAINING RING 1
B29 9G1001-52 GEAR 1
B30 9G1001-53 OUTPUT HOUSING 1
B31 9BN1133891 1/4 SPLIT LOCKWASHER 17
B32 9BN0118755 1/4-28 X 1 HHCS 17
B33 9G1001-56 BEARING 1
B34 9G1001-57 KEY 2
B35 9G1001-58 OUTPUT SHAFT 1
B36 9G1001-59 BEARING 1
B37 9G1001-60 SNAP RING 1
B38 9G1001-61 SEAL 1
B39 9G1001-62 SNAP RING 1
ASSEMBLIES

34
93 INCH SILENT CHAIN
9G-93

ASSEMBLIES

Figure 16
Item Part number Description Qty.
1 9G-93 93 INCH SILENT CHAIN 1
2 9G-77AT-RK CHAIN REPAIR KIT / LINK KIT 1

35
 GRAYCHAIN IDLER ROLLER PIN ASSEMBLY
9G-1050
ASSEMBLIES

Figure 17
Item Part number Description Qty.
1 9GEB22 EYE BOLT 1
2 9BN60104 1/8 NPT 90 DEG ZERK 1
3 9G1050-1-2 SHAFT, IDLER ROLLER PIN 1
4 9G2440-2 2-3/4 SAFETY PIN 1

36
IDLER ROLLER SHAFT WITH 3-1/2 ROLLER
9G-1050-ASSY

ASSEMBLIES

Figure 18
Item Part number Description Qty.
1 9G1050 GRAYCHAIN IDLER ROLLER PIN ASSEMBLY 1
2 9G1051-B STANDARD 3-1/2” IDLER ROLLER ASSEMBLY 1

37
 3 1/2” OD IDLER ROLLER ASSEMBLY
9G1051-B

4” OD OVERSIZED IDLER ROLLER ASSEMBLY Figure 19

9G1051-2
ASSEMBLIES

Figure 20
Item Reference number Description Qty
1 9G1013-4 THRUST WASHER WITH SEAL 2
2 9G3004-1 IDLER ROLLER BRONZE BEARING 1
3 9G1051-1 3-1/2” IDLER ROLLER (ROLLER ONLY) 1
4 9GAN09 IDLER ROLLER THRUST WASHER SEAL 1
5 9G1051 4” GC IDLER ROLLER (ROLLER ONLY) 1

38
RIGHT DOOR ASSEMBLY
9G-13035-1

ASSEMBLIES

Figure 21

39
 RIGHT DOOR ASSEMBLY
9G-13035-1

Item Part Number Description Qty.

1 9G-13035-3 RIGHT DOOR (ONLY) 1
2 9BV70751 SAFETY HANDLE 1
3 9BN11130 3/8-16 X 8-1/2 HHCS 1
4 9BN1133859 3/8 FLAT WASHER 2
5 9BN1137185 3/8-16 NYLON LOCK NUT 1
6 9G-B2024-8 ARM BUSHING 2
7 9G-13064 PIVOT BUSHING 2
8 9G1030-2 WARNING TAG “HANDS CLEAR” 1
9 9BN41203 1/8 X 1/4 RIVET 4
ASSEMBLIES

40
LEFT DOOR ASSEMBLY
9G-13035-2

ASSEMBLIES

Figure 22

41
 LEFT DOOR ASSEMBLY
9G-13035-2

Item Part number Description Qty.

1 9G-13035-4 LEFT DOOR (ONLY) 1
2 9BV70751 SAFETY HANDLE 1
3 9BN11130 3/8-16 X 8-1/2 HHCS 1
4 9BN1133859 3/8 FLAT WASHER 2
5 9BN1137185 3/8-16 NYLON LOCK NUT 1
6 9G-B2024-8 ARM BUSHING 2
7 9G-13064 PIVOT BUSHING 2
8 9G1030-8 DO NOT RUN ON TOOL JOINT TAG 1
9 9G1030-2 WARNING TAG “HANDS CLEAR” 1
10 9BN41203 1/8 X 1/4 RIVET 8
ASSEMBLIES

42
FRONT AND REAR PINS
9G-13055 / 9G-13052

ASSEMBLIES
NOTE: Even though the door used is a left hand door, the
parts listed below are used interchangeably for either the left
or right hand doors.
Figure 23
Item Part number Description Qty.
1 9G-13035-3 / 9G-13035-4 RIGHT DOOR / LEFT DOOR 1
2 9BN33022 WASHER 2
3 9BN60105 ZERK 2
4 9G-13052 REAR PIN 1
5 9G-13055 FRONT PIN 1
6 9BN36270 JAM NUT 4

43
 DRIVE ROLLER SUB ASSEMBLY
9G-13023

Figure 24
ASSEMBLIES

Item Part number Description Qty.

1 9G-13058 TEFLON SPACER 2
2 9G-13025 DRIVE ROLLER 2
3 9G-13048/49 SPROCKET IDLER/ROLLER 1
4 9G-13078 IDLER/ROLLER BEARING SPACER 1
5 9G-13027 LONG IDLER BUSHING 1
6 9G-US-175 IDLER/ROLLER SNAP RING 2
7 9G-17240 OIL SEAL 2
8 9G-RRT-212 SNAP RING 2
9 9G-13181 1/4 X 3/4 DOWEL PIN 8
10 9G-J2816 NEEDLE BEARING (IDLER/ROLLER) 4
11 9G-13074 ROLLER SPACER SLEEVE 2

44
IDLER SPROCKET SUB ASSEMBLY
9G-13070

ASSEMBLIES

Figure 25
Item Part number Description Qty.
1 9G-13058 TEFLON SPACER 2
2 9G-13048/49 SPROCKET IDLER/ROLLER 1
3 9G-13078 BEARING SPACER 1
4 9G-13056 SHORT IDLER BUSHING 1
5 9G-US-175 IDLER/ROLLER SNAP RING 2
6 9G-17240 OIL SEAL 2
7 9G-J2816 NEEDLE BEARING (IDLER/ROLLER) 2

45
 THROTTLE VALVE SUB ASSEMBLY
9G6000ASSM3570

Figure 26
Item Part number Description Qty.
1 9G6000-1 THROTTLE VALVE 1
ASSEMBLIES

2 9AF1X3N 1 X 3 NIPPLE 1
3 9AF1XCLN 1 X CLOSE NIPPLE 1
4 9AF114X190 1-1/4 X 1 90 2
5 9AF114X3N 1-1/4 X 3 NIPPLE 1
6 9AF114T 1-1/4 TEE 1
7 9AF114X12B 1-1/4 X 1/2 BUSHING 1
8 9G7530-11 THROTTLE VALVE HOSE ASSEMBLY 1
9 9G7500-3570 HOSE ASSEMBLY / LUBRICATOR - THROTTLE VALVE 1
10 9G7502-3570 HOSE ASSEMBLY / THROTTLE VALVE - MOTOR 1
11 7G6000-21 HANDLE 1
12 9G6000-22 KNOB 1
13 9G6000-23 THROTTLE VALVE LINK 1

46
DOOR VALVE/PLUMBING SUB ASSEMBLY
9G6006ASSM3570

ASSEMBLIES

Figure 27
Item Part number Description Qty.
1 9G6006 DOOR VALVE 1
2 9G6006-22-E DOOR VALVE HANDLE-NEW STYLE 1
3 9G6006-22-D DOOR VALVE BALL KNOB-NEW STYLE 1
4 9HC88CTX 1/2 JIC X 1/2 MPT 90 3
5 9PCASP4BV 1/2 BREATHER VENT 2

47
 RIGHT MANIFOLD ASSEMBLY
9G1022-36ASSMR
ASSEMBLIES

Figure 28
Item Part number Description Qty
1 9G7100 AIR MANIFOLD 1
3 9AF12S90 1/2 STREET 90° 1
2 9G7530-8 3570 1/2 X 8 MANIFOLD HOSE ASSEMBLY 1
4 9G7530-12GC 3570 1/2 X 12 MANIFOLD HOSE ASSEMBLY 1
5 9G7530-16 3570 1/2 X 16 MANIFOLD HOSE ASSEMBLY 1
6 9PC3018288 1/2 MPT X 1/2 PUSH ON STRAIGHT BARB 3
7 9PC3068288 1/2 FJIC X 1/2 PUSH ON STRAIGHT 3

48
LEFT MANIFOLD ASSEMBLY
9G1022-36ASSML

ASSEMBLIES

Figure 29
Item Part number Description Qty
1 9G7100 AIR MANIFOLD 1
2 9AF12S90 1/2 STREET 90° 1
3 9G7530-14 3570 1/2 X 14 MANIFOLD HOSE ASSEMBLY 2
4 9G7530-17 3570 1/2 X 17 MANIFOLD HOSE ASSEMBLY 1
5 9PC3018288 1/2 MPT X 1/2 PUSH ON STRAIGHT BARB 3
6 9PC3068288 1/2 FJIC X 1/2 PUSH ON STRAIGHT 3

49
 AIR CYLINDER SUB ASSEMBLY
9G-4051H
ASSEMBLIES

Figure 30
Item Part number Description Qty.
1 9G-15-4051H CYLINDER BODY 1
2 9G-7-4051H CYLINDER ROD 1
3 9G-4-4051H CYLINDER BASE 1
4 9G-16-4051H CYLINDER PISTON 1
5 9G-18-4051H CYLINDER GLAND 1
6 9G-4051HRK CYLINDER SEAL KIT 1
7 9G-4051HSRK CYLINDER SNAP RING KIT 1
8 9BN37147 1-14 THIN NYLON LOCK NUT 1
9 9G-13026 ROD HEAD 1
10 9BN25397 1/4-28 X 5/16 SET SCREW 1

50
FILTER & LUBRICATOR SUB ASSEMBLY
9G4102-1

ASSEMBLIES
Figure 31
Item Part number Description Qty.
1 9G-MUF-1 1-1/4 MUFFLER 1
2 9G4100-1 FILTER 1
3 9BN42030 5/16-18 X 1-1/2 PIPE U-BOLT 1
4 9G4101-1 LUBRICATOR 1
5 9AF114X3N 1-1/4 X 3 NIPPLE 1
6 9G5055-55 LUBRICATOR SIGHT DOME 1
7 9GC7 FILL PLUG 1
8 9AF114S90 1-1/4 STREET 90 1
9 9PC01072020 1 1/4 SWIVEL 1
10 9BN1137262 5/16-18 TYPE-C LOCK NUT (NOT VISABLE) 2

51
 HEAVY DUTY DUAL SPRING HANGER ASSEMBLY
9G-50274
ASSEMBLIES

Figure 32
Item Part number Description Qty
1 9G1032 HEAVY DUTY HANGER SPRING 2
2 9G1034 DUAL BRACKET 2
3 9G1033-1 3/16 SPRING HANGER SAFETY CABLE 2
4 9G2450-1 5/16 SHACKLE 4
5 9G2450-2 5/8 SHACKLE 2

52
1-1/4 X 20-0 SUPPLY HOSE ASSEMBLY
9GSUPPLYHOSE

ASSEMBLIES

Figure 33
Item Part number Description Qty
1 9G114REDHOSE 1-1/4 RED AIR HOSE 20’
2 9PCHAPS5 1-1/4 BARB FITTING (KC NIPPLE) 2
3 9G-11SJ206 1-1/4 BAND CLAMP 2
4 9BOLTCLAMP 1-1/4 BOLT CLAMP 1

53
 MISCELLANEOUS PARTS
ASSEMBLIES

Figure 34
Item Part number Description Qty
1 9G-13021 CASE SPACER 2
2 9G-13035-1 RIGHT DOOR ASSEMBLY 1
3 9G-13076 CLEVIS PLATE 1
4 9G-13028-4 SHACKLE 4
5 9G-13035-2 LEFT DOOR ASSEMBLY 1

54
MISCELLANEOUS PARTS

ASSEMBLIES
Figure 35
Item Part number Description Qty
1 9AF1X3N 1 X 3 NIPPLE 2
2 9AF114X190 1-1/4 X 1 90 2
3 9G-10T40 1-1/4 MNPT QD NIPPLE 2
4 9G-10S41SL 1-1/4 FNPT SOCKET 2
5 9G1033-2 1/8 SAFETY CABLE 1
6 9G7502-3570 HOSE ASSEMBLY THROTTLE VALVE - MOTOR 1
7 9G-MUF-1 1-1/4 MUFFLER 1
8 9G7500-3570 HOSE ASSEMBLY LUBRICATOR - THROTTLE VALVE 1

55
SPARE PARTS

SPARE PARTS

56
RECOMMENDED SPARE PARTS FOR ONE YEAR OF USE

Item Part Number Description Qty.

1 9G-4051HRK 7” CYLINDER SEAL KIT 2
2 9G-4051HSRK 7” CYLINDER SNAP RING KIT 2
3 9G-10S41SL 11/4” FNPT SOCKET 1
4 9G6000-RK THROTTLE VALVE REPAIR KIT 1
5 9G1001-5-RK AIR MOTOR REPAIR KIT 1
6 9G-93 93” SILENT CHAIN 1
7 9G-77AT-RK CHAIN REPAIR KIT 1
8 9G-J2816 NEEDLE BEARING (IDLER/ROLLER) 6
9 9G-13025 GRAYCHAIN DRIVE ROLLER 4
10 9G6006-RK DOOR/LIFT VALVE REPAIR KIT 1
11 9G-B2024-8 ARM BUSHING 4
12 9G-13064 PIVOT BUSHING 4
13 9G-13058 TEFLON SPACER 8
14 9G-US-175 IDLER/ROLLER SNAP RING 8
15 9G-17240 OIL SEAL 8

SPARE PARTS

57
INDEX

INDEX

58
1-1/4 BAND CLAMP 53
1-1/4 BARB FITTING (KC NIPPLE) 53
1-1/4 BOLT CLAMP 53
1-1/4 MUFFLER 51, 55
1-1/4 RED AIR HOSE 53
1-1/4 STREET 90 51
1 1/4 SWIVEL 51
1-1/4 TEE 46
1-1/4 X 1/2 BUSHING 46
1-1/4 X 1 90 46
1-1/4 X 3 NIPPLE 46, 51
1/2 BREATHER VENT 47
1/2 EXT-TOOTH LOCKWASHER 31
1/2 FJIC X 1/2 PUSH ON STRAIGHT 48, 49
1/2 JIC X 1/2 MPT 90 29
1/2 JIC X 1/2 MPT STRAIGHT 29
1/2 MPT X 1/2 PUSH ON STRAIGHT BARB 48, 49
1/2 STREET 90° 48, 49
1/4-20 X 3/4 HHCS 33
1/4-28 X 1 HHCS 33, 34
1/4-28 X 3/4 HHCS 33
1/4-28 X 5/16 SET SCREW 50
1/4 SPLIT LOCKWASHER 33, 34
1/4 X 3/4 DOWEL PIN 44
1/8 STRAIGHT GREASE ZERK 31
1/8 X 1/4 RIVET 29, 40, 42
1-14 THIN NYLON LOCK NUT 50
1/16 X 1 COTTER PIN 29
1 FREEZE PLUG FOR PSI MOTOR 31
1 X 3 NIPPLE 46
1 X CLOSE NIPPLE 46
3-1/2” IDLER ROLLER (ROLLER ONLY) 38
3/4-10 NYLON INSERTED LOCKNUT 29
3/4 PEAR LINK 29
3/8-16 NYLON LOCK NUT 40, 42
3/8-16 X 1-1/4 HHCS 34
INDEX

3/8-16 X 8-1/2 HHCS 40, 42

3/8 COUNTERSUNK HEX PLUG 31

59
 3/8 FLAT WASHER 40, 42
3/8 SPLIT LOCKWASHER 34
3/8 X 1/8 BUSHING 31
3/16 SPRING HANGER SAFETY CABLE 52
4” GC IDLER ROLLER (ROLLER ONLY) 38
5/8 SHACKLE 52
5/16-18 TYPE-C LOCK NUT 51
5/16-18 X 1-1/2 PIPE U-BOLT 51
5/16-18 X 1-1/2 SHCS 33
5/16-18 X 1/2 SET SCREW 31
5/16 SHACKLE 52
5/16 X 7/8 DOWEL PIN 33
5/32 X 2 COTTER PIN 29
7” AIR CYLINDER ASSEMBLY 29
7 CYLINDER BASE 50
7 CYLINDER BODY 50
7 CYLINDER GLAND 50
7” CYLINDER SEAL KIT 57
7” CYLINDER SNAP RING KIT 57
7G6000-21 46
9AF1X3N 46
9AF1XCLN 46
9AF12S90 48, 49
9AF38X18B 31
9AF114S90 51
9AF114T 46
9AF114X3N 46, 51
9AF114X12B 46
9BN11130 40, 42
9BN25397 50
9BN33022 43
9BN36270 43
9BN37147 50
9BN41203 29, 40, 42
9BN42030 51
9BN60102 31
INDEX

9BN60105 43
9BN65016 29

60
9BN65107 29
9BN0115003 33
9BN0115107 34
9BN0115207 31
9BN0118753 33
9BN0118755 33, 34
9BN1123259 33
9BN1125439 31
9BN1133741 31
9BN1133859 40, 42
9BN1133891 33, 34
9BN1133893 34
9BN1137185 40, 42
9BN1137190 29
9BN1137262 51
9BOLTCLAMP 53
9BV70751 40, 42
9CYLSAFETYROD 29
9G-3/8SQX2 31
9G-4-4051H 50
9G-7-4051H 50
9G-10S41SL 57
9G-11SJ206 53
9G-15-4051H 50
9G-16-4051H 50
9G-18-4051H 50
9G-77AT-RK 35, 57
9G-93 35, 57
9G114REDHOSE 53
9G1001-4 27, 31, 32, 33, 34
9G1001-5 33, 57
9G1001-5-RK 57
9G1001-8 33
9G1001-10 33
9G1001-11 33
9G1001-12 33
INDEX

9G1001-13 33
9G1001-14 33

61
 9G1001-16 33
9G1001-17 33
9G1001-18 33
9G1001-19 33
9G1001-20 33
9G1001-21 33
9G1001-22 33
9G1001-25 33
9G1001-26 33
9G1001-27 33
9G1001-28 33
9G1001-30 33
9G1001-31 33
9G1001-32 33
9G1001-35 33
9G1001-36 33
9G1001-37 33
9G1001-39 33
9G1001-40 33
9G1001-41 33
9G1001-42 33
9G1001-43 34
9G1001-44 34
9G1001-45 34
9G1001-46 34
9G1001-47 34
9G1001-48 34
9G1001-49 34
9G1001-51 34
9G1001-52 34
9G1001-53 34
9G1001-56 34
9G1001-57 34
9G1001-58 34
9G1001-59 34
9G1001-60 34
INDEX

9G1001-61 34
9G1001-62 34

62
9G1001FP 31
9G1013-4 38
9G-1022 27, 29
9G1028 31
9G1030-2 40, 42
9G1030-7 29
9G1030-8 42
9G1030-10 29
9G1030-11 29
9G1030-12 29
9G1032 52
9G1033-1 52
9G1034 52
9G1050 27, 36, 37
9G1051 38
9G1051-1 38
9G1084-2 27, 30, 31
9G2450-1 52
9G2450-2 52
9G3004-1 38
9G-3570 CASE WITH HANGER 27, 29
9G-4051H 29, 50
9G-4051HRK 50, 57
9G-4051HSRK 50, 57
9G4100-1 51
9G4101-1 51
9G4102-1 27, 51
9G5008 50
9G-5100-187 31
9G6000-1 46
9G6000-22 46
9G6000-23 46
9G6000ASSM3570 27, 46
9G6000-RK 57
9G6006 47, 57
9G6006-22-D 47
INDEX

9G6006-22-E 47
9G6006ASSM3570 27, 47

63
 9G6006-RK 57
9G7100 48, 49
9G7500-3570 46
9G7502-3570 46
9G7530-8 48
9G7530-11 46
9G7530-12GC 48
9G7530-14 49
9G7530-16 48
9G-13010-1 29
9G-13021 54
9G-13023 44
9G-13025 44, 57
9G-13026 50
9G-13027 44
9G-13028-4 54
9G-13035-1 27, 39, 40
9G-13035-2 27, 41, 42
9G-13035-3 40, 43
9G-13035-4 42, 43
9G-13036L 27, 41, 42
9G-13036R 27, 39, 40
9G-13048/49 44, 45
9G-13052 43
9G-13055 43
9G-13056 45
9G-13058 44, 45
9G-13064 40, 42, 57
9G-13070 45
9G-13074 44
9G-13076 54
9G-13078 44, 45
9G-13126 31
9G-13181 44
9G-17240 44, 45
9G-50274 27, 52
INDEX

9G-B2024-8 40, 42, 57

9GC-1022-34 29

64
9G-J2816 44, 45, 57
9G-MUF-1 51, 55
9G-RRT-212 44
9G-RS-750 29
9G-US-175 44, 45
9HC6HHP 31
9HC88CTX 29, 47
9HC88FTX 29
9PC01072020 51
9PC3018288 48, 49
9PC3068288 48, 49
9PCASP4BV 47
9PCHAPS5 53
11/4” FNPT SOCKET 57
93 INCH SILENT CHAIN 35
93” SILENT CHAIN 57
3570 1/2 X 8 MANIFOLD HOSE ASSEMBLY 48
3570 1/2 X 12 MANIFOLD HOSE ASSEMBLY 48
3570 1/2 X 14 MANIFOLD HOSE ASSEMBLY 49
3570 1/2 X 16 MANIFOLD HOSE ASSEMBLY 48
3570 1/2 X 17 MANIFOLD HOSE ASSEMBLY 49
9913144-92 29
9913144-93 29
A
AIR MANIFOLD 48, 49
AIR MOTOR AND REDUCER ASSEMBLY 27, 32, 33, 34
AIR MOTOR ASSEMBLY 33
AIR MOTOR REPAIR KIT 57
ARM BUSHING 40, 42, 57
B
BEARING 33, 34, 44, 45, 57
BEARING CAP 33
BEARING SPACER 44, 45
BRASS SEAL 33
BUSHING 45
C
INDEX

CASE SPACER 54
CHAIN 24, 57

65
 CHAIN REPAIR KIT 57
CHAIN REPAIR KIT / LINK KIT 35
CHAIN RETAINER 29
CLEVIS PLATE 54
CYLINDER BASE 50
CYLINDER GLAND 50
CYLINDER PISTON 50
CYLINDER ROD 50
CYLINDER SAFETY ROD 29
CYLINDER SEAL KIT 50, 57
CYLINDER SNAP RING KIT 50, 57
D
DO NOT RUN ON TOOL JOINT TAG 42
DOOR/LIFT VALVE REPAIR KIT 57
DOOR VALVE 27, 47
DOOR VALVE BALL KNOB-NEW STYLE 47
DOOR VALVE HANDLE-NEW STYLE 47
DRILL PIPE O.D. TAG 29
DRIVE ROLLER 44, 57
DRIVE SPROCKET 31
DUAL BRACKET 52
E
END PLATE 33
END PLATE GASKET 33
F
FILTER 51
FILTER & LUBRICATOR SUB ASSEMBLY 27, 51
FRONT DRIVE ROLLER PINS 24
FRONT PIN 43
G
GASKET 33
GEAR 3, 33, 34
GEAR HOUSING 33, 34
GRAYCHAIN DRIVE ROLLER 57
GRAYCHAIN IDLER ROLLER PIN ASSEMBLY 27, 36, 37
GRAYCHAIN SN TAG 29
INDEX

H
HANDLE 40, 42, 46, 47

66
HANGER BOLT 29
HEAVY DUTY HANGER SPRING 52
HEX HEAD CAP SCREW 31
HOSE ASSEMBLY / LUBRICATOR to THROTTLE VALVE 46
HOSE ASSEMBLY / THROTTLE VALVE to MOTOR 46
I
IDLER/ROLLER BEARING SPACER 44
IDLER ROLLER BRONZE BEARING 38
IDLER ROLLER SHAFTS 24
IDLER/ROLLER SNAP RING 44, 45
INNER PLATE 33
J
JAM NUT 43
K
KEY 31, 33, 34
KNOB 46, 47
L
LEFT DOOR 27, 41, 42, 43, 54
LEFT DOOR ASSEMBLY 41, 42, 54
LONG IDLER BUSHING 44
LUBRICATOR 24, 46, 51
M
MAINTAIN F/L TAG 29
MOTOR BASE PLATE 31
MOTOR/MOUNT SUB ASSEMBLY 27, 30
MOTOR & REDUCER ASSEMBLY 31
N
NEEDLE BEARING 45
NEEDLE BEARING (IDLER/ROLLER) 44, 45, 57
O
OIL SEAL 44, 45
OUTPUT HOUSING 33, 34
OUTPUT SHAFT 34
P
PINION 33, 34
PIVOT BUSHING 40, 42, 57
INDEX

67
 R
RAM MOUNT SNAP RING 29
READ MANUAL TAG 29
REAR ARM PIVOT PINS 24
REAR PIN 43
REDUCER 24, 31, 32, 33, 34
RETAINING RING 31, 33, 34
RIGHT DOOR 27, 39, 40, 43, 54
RIGHT DOOR ASSEMBLY 39, 40, 54
ROD HEAD 50
ROLLER SPACER SLEEVE 44
ROTOR 33
ROTOR BEARING 33
ROTOR HOUSING WITH SLEEVE 33
S
SAFETY HANDLE 40, 42
SAFETY SIDE PLATE 29
SEAL 33, 34, 44, 45, 50, 57
SHACKLE 52, 54
SHAFT 33, 34
SHORT IDLER BUSHING 45
SNAP RING 34, 44, 45, 50, 57
SPRING HANGER 27, 52
SPROCKET IDLER/ROLLER 44, 45
T
TEFLON SPACER 44, 45
THROTTLE VALVE 27, 46, 57
THROTTLE VALVE HOSE ASSEMBLY 46
THROTTLE VALVE LINK 46
THROTTLE VALVE REPAIR KIT 57
THRUST WASHER WITH SEAL 38
U
V
VANE 33
W
WARNING TAG “HANDS CLEAR” 40, 42
INDEX

WASHER 31, 38, 40, 42, 43

WORM BALANCE 29

68
X
Y
Z
ZERK 36, 43

INDEX

69
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Blohm + Voss Oil Tools, LLC Blohm + Voss Oil Tools GmbH Premier Sea & LandPte Ltd Sharjah
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