การออกแบบและก่อสร ้างอาคารสาเร็จรู ป

ระบบ PRE-ENGINEERED BUILDING

อภิชาติ บุนนาค
M.Eng , วย. 1923
WHAT IS PRE-ENGINEERED BUILDING ?
ระบบการก่อสร้างอาคารโรงงาน
โกดัง ตลาด และโรงเก็บผลผลิต
•ผลิตและควบคุมคุณภาพแต่ ละชื้นส่ วนนั้นภายใน
โรงงาน ในลักษณะที่เรียกกันว่ า PEB
• จัดส่ งไปที่หน่ วยงานก่ อสร้ าง ทาการติดตั้งแบบ
KNOCK DOWN CONSTRUCTION

โดยก่อสร้างด้วยระบบ
KNOCK-DOWN ทั้งหลัง
WHAT IS PRE-ENGINEERED BUILDING ?
WHY IS PRE-ENGINEEREDBUILDING ?
WHY IS PRE-ENGINEEREDBUILDING ?

CONVENTIONAL SYSTEM PRE-ENGINEERED BUILDING

(TRUSS) SYSTEM
WHY IS PRE-ENGINEEREDBUILDING ?
WHY IS PRE-ENGINEEREDBUILDING ?

Bending Moment Diagram for

Rigid Frame Structure

Pre-Engineered Conventional Steel

Buildings Buildings

ดังนั้นการออกแบบด้ วยระบบ PROBUILD ทาให้ โครงสร้ างมีนา้ หนักเบา กว่ าการออกแบบด้ วยระบบทั่วไป
WHY IS PRE-ENGINEEREDBUILDING ?

ที่มา: Steel Building

Solutions Issue 2

72 เมตร ไม่ มเี สากลาง

WHY IS PRE-ENGINEEREDBUILDING ?

Concrete Country PEB Country

PRE-ENGINEERED’S REFERENCE

Project: EGAT
Project: CP (72m-clear span)
Type: Coal Storage Warehouse
Type: Rice Warehouse
Total area: 67.5x630 sq.m.
Lamphang, Thailand Total area: 72x200 sq.m. x
7buildings Ayuthaya, Thailand

Project: Makro Project: Katoen Natie

Type: Hypermarket Type: Logistic Warehouse
Total area: 10,000 sq.m.x 21 stores Total area: Total 20,000 sq.m. x 6 buildings.
Thailand Rayong, Thailand
PRE-ENGINEERED’S REFERENCE

Project: Electrolux Project: PTTPL

Type: Factory Total Type: Logistic Warehouse
area: 25,000 sq.m. Rayong, Total area: 100,000 sq.m. Rayong,
Thailand Thailand

Project: Fisher & Pakel Project: HAFELE

Type: Factory Type: Factory Total
Total area: 30,000 sq.m. area: 10,000 sq.m. Samutprakarn,
Chonburi, Thailand Thailand
 Pre-Engineered Building
Engineering design concept
LATERAL STABILITY OF METAL BUILDINGS: TYPICAL
APPROACH
TYPICAL BRACING LOCATIONS
BUILDING COMPONENTS

STRUCTRAL FRAME

- BUILTUP STEEL STRUCTURE

- HIGH STRENGTH STEEL
ASTM A572 GR.50 OR EQUIVALENT

PURLIN & GIRT

- LYSAGHT Z/C PURLIN

- HI-TEN STEEL G450 MPa
- PRE-GALVANIZED COATED STEEL

ROOF & WALL CLADDING

BUILDING ACCESSORIES / ADD ON
- METAL SHEET PROFILE

-
Engineering Design criteria Of
PEB system
1.DESIGN CRITERIA

-DESIGN CODE REFERENCE :

A. AISC - SPECIFICATION FOR STRUCTURAL
STEEL BUILDINGS - ALLOWABLE STRESS
DESIGN (ASD),1989
B. AISI - SPECIFICATON FOR THE DESIGN OF
COLD FORMED STEEL STRUCTURAL MEMBER-
1996 EDITION
C. AISC - STEEL DESIGN GUIDE SERIES 3 -
SERVICEABLITY DESIGN CONSIDERATIONS
FOR LOW RISE BUILDINGS, 1990
D. MBMA -METAL BUILDING SYSTEMS
MANUAL, 1996
E. American Welding Society (AWS D1.1 2004)
F. ASCE7-95 for Wind load
G. UBC1997 or Thailand Building Regulation 2549
for Seismic
Material Specification

Materials
1. Built-up Section Materials grade ASTM A572 GR.50 / JIS G3106 SM490YA

2. Hot-rolled Section Materials grade JIS G3192 SS400

3. Connection plate Materials grade JIS G3101 SS400

4. Purlin / Girt AS 1397 G450

5. Wall and Roof Cladding AS 1397 G550

6. Structural Bolt ISO 898 – Gr.8.8

Engineering Project Reference
PROJECT INFORMATION
CATERPILLAR UNDER GROUND MINING FACILITIES AT
RAYONG THAILAND

General Contractor : Thai Ando Construction
Roof Cladding : Mr-24
Wall Cladding : Trimdek
Project Value : 246.85 MB (7.71M USD)
Sale Channel : Contractor
Special Requirement : Design Per FM Requirement
Main Frame Weight : 1,554 ton (27.8 kg/sqm)
Purlin Weight :642 Ton (11.49 kg/sqm)
Cladding Weight : 850 Ton (15.21 kg/sqm)
Roof Area : 55,872 Sq.m.
Total Weigth/Sq m. : 54.51 kg/sqm
ENGINEERING DESIGN
CATERPILLAR UNDER GROUND MINING FACILITIES AT
RAYONG THAILAND

Design Software : MBS

Width : 194 m.
Length: 288 m.
Eave Height:12.5 m.
Bay Spacing: 12 m.
ENGINEERING DETAIL
CATERPILLAR UNDER GROUND MINING FACILITIES AT
RAYONG THAILAND

Detailing Software : Tekla Structure

CONSTRUCTION
CATERPILLAR UNDER GROUND MINING FACILITIES AT
RAYONG THAILAND
PROJECT INFORMATION
CATERPILLAR MEDIUM TRACTOR FACILITIES AT RAYONG
THAILAND

General Contractor : Thai Ando Construction
Roof Cladding : Mr-24
Wall Cladding : Trimdek
Project Value : 210 MB (6.56 M USD)
Sale Channel : Contractor
Special Requirement : Design Per FM Requirement
Main Frame Weight : 851.25 Ton (21.53 kg/sqm)
Secondary Weight : 650 Ton (16.44 kg/sqm)
Cladding Weight : 510 Ton (12.90 kg/sqm)
Roof Area : 39,528 Sq.m.
Total Weigth/Sq.m. :50.88 kg/sqm.
ENGINEERING DESIGN
CATERPILLAR MEDIUM TRACTOR FACILITIES AT RAYONG
THAILAND

Design Software : MBS

Width : 72, 114 m.
Length: 444 m.
Eave Height:12.5 m.
Bay Spacing: 8,12, 14 m.
 ENGINEERING DETAIL
CATERPILLAR MEDIUM TRACTOR FACILITIES AT RAYONG
THAILAND

Detailing Software : Tekla Structure

CONSTRUCTION
CATERPILLAR MEDIUM TRACTOR FACILITIES AT RAYONG
THAILAND
PROJECT INFORMATION
HITECH NITSU WAREHOUSE

General Contractor : Thai Kajima
Roof Cladding : T-115DS
Wall Cladding : T-75LT
Project Value : 132 MB (4.125 M USD)
Sale Channel : Contractor
Special Requirement : Design Per FM Requirement
Main Frame Weight : 589.30 Ton (10.17 kg/sqm.)
Purlin Weight : 425.86 Ton (7.34 kg/sqm)
Cladding Weight :431 Ton (7.43 kg/sqm)
Roof Area : 57,960 sqm.
Total Weigth/Sqm. :24.95 kg/sqm.
ENGINEERING DESIGN
HITECH NITSU WAREHOUSE

Design Software : MBS

Width : 230 m.
Length: 252 m.
Eave Height: 9.38 m.
Bay Spacing: 12 m.
 ENGINEERING DETAIL
HITECH NITSU WAREHOUSE

Detailing Software : Tekla Structure

CONSTRUCTION
HITECH NITSU WAREHOUSE
PROJECT INFORMATION
CHOLPRATARN TEMPLE OF BUDDHA

General Contractor : Simac Construction
Roof Cladding : Concrete Roof Tile
Wall Cladding : Concrete block wall
Project Value : 8.95 MB (0.27 M USD)
Sale Channel : Direct Owner
Special Requirement : Design Per Architectural
Requirement
Main Frame Weight : 120.43 Ton (76.46 kg/sqm)
Purlin Weight :19.17 Ton (12.17 kg/sqm)
Cladding Weight : N/A
Roof Area : 1,575 sqm.
Total Weigth/Sqm. : 88.63 kg/sqm
ENGINEERING DESIGN
CHOLPRATARN TEMPLE OF BUDDHA

Design Software : STAAD PRO

Width : 35 m.
Length: 45 m.
Eave Height: 6 m.
Bay Spacing: 5 m.
ENGINEERING DETAIL
CHOLPRATARN TEMPLE OF BUDDHA

Detailing Software : Tekla Structure

CONSTRUCTION
CHOLPRATARN TEMPLE OF BUDDHA
Production Procedure Of Pre-Engineered Building
system
FABRICATION FACILITY

FLAME PLANNER FLANGE LINE

PLASMA LINE WEB SPLICE

TAG STATION
FLAME PLANNER MACHINE

Machine Product Next Process

CNC PLASMA MACHINE

Machine Product Next Process

Flange line Machine

Machine Product Next Process

Web Splice Machine

Machine Product Next Process

Tack Station Machine

Machine Product Next Process

Pull Through Weld Machine

Machine Product Next Process

Hand Welding Station

Machine Product Next Process

FABRICATION FACILITY

HAND WELDING STATION

PAINT BOOTH

SHOT BLASTING

PACKING & STOCK

Pre-Engineered Building Erection Sequence
 ขันตอนการก่
้ อสร้ างด้ วยระบบ PEB– Main Structure Erection

Working Process

Steel Fabrication & Inspection

Main Structure Erection

1 2

3 4
ขันตอนการก่
้ อสร้ างด้ วยระบบ PEB– Main Structure Erection
 ขันตอนการก่
้ อสร้ างด้ วยระบบ PEB– Main Structure Erection

Working Process

Steel Fabrication & Inspection

Main Structure Erection

Secondary Structure Erection

 ขันตอนการก่
้ อสร้ างด้ วยระบบ PEB– Main Structure Erection

Working Process

Steel Fabrication & Inspection

Main Structure Erection

Secondary Structure Erection

Metal Sheet Installation

 ขันตอนการก่
้ อสร้ างด้ วยระบบ PEB– Main Structure Erection

Working Process

Steel Fabrication & Inspection

Main Structure Erection

Secondary Structure Erection

Metal Sheet Installation

Project Complete
 ขันตอนการก่
้ อสร้ างด้ วยระบบ PEB– Main Structure Erection
TPE W/H หลังเดิม
(ระบบเสาคอนกรี ต-โครง Truss)

TPE W/H303
(PEB System)
Presentation End
Thank you