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1. 4000.

1 ATMOSPHERIC CONDENSER CLEANING / TUBE RENEWAL

ATMOSPHERIC CONDENSER ALL CONNECTION INLET AND OUTLET TO BE REMOVED


CONDENSOR ALL TUBES TO BE CLEANED , CHOKED TUBE TO BE CLEAR LEAKY TUBE 2 NOS
TO BE RENEWED, AFTER RENEWAL CONDENSOR TO BE PRESSURE TESTED, INCASE ANY
FURTHER LEAK SAME TO BE RENEWED & PRESSURE TESTED. END COVER ANNODE TO BE
RENEWED, ANODE COVER FITTING BASE THREAD SURROUNDING AREA ERODED SAME TO
BE BUILD UP AND MACHINING, ALL CONNECTIONS TO BE FITTED BACK.

MAKE: SHOWA INDUSTRIAL CO LTD


SURFACE: 30M2
TYPE: 450U-2F

2. 4000.2 AUX CONDENSER CLEANING / TUBE RENEWAL

AUX. CONDENSER ALL CONNECTION INLET AND OUTLET TO BE REMOVED CONDENSOR ALL
TUBES TO BE CLEANED, CHOKED TUBE TO BE CLEARED, LEAKY TUBE 5 NOS TO BE RENEWED,
AFTER RENEWAL CONDENSOR TO BE PRESSURE TESTED, INCASE ANY FURTHER LEAK SAME
TO BE RENEWED & PRESSURE TESTED. END COVER ANNODE TO BE RENEWED.
ALL CONNECTIONS TO BE FITTED BACK.

MAKE: SHOWA INDUSTRIAL CO LTD


SURFACE: 400M2
TYPE: 1300A-1F

3. 4000.3 ACCOM. A/C SUCTION FILTER FRAME & WIRE MESH TO BE FABRICATED, INLET
FILTER FIXING CHANNEL WASTED SAME NEW CHANNEL TO BE FABRICATED.
LOCATION: A/C ROOM

4 4000.4 ACCOM. AIR CONDITION INTAKE FLAP (RECIRCULATION FLAP) TO BE RENEWED


OPERATING HANDLE TO BE RENEWED / REPAIRED.
LOCATION: A/C ROOM

5 4000.5 ACCOM A/C FRESH AIR INTAKE FLAP IN POOP DECK TO BE REPAIRED. OPERATING
HANDLE SHAFT SLEVEE AND PIN HAVING PLY SAME TO BE RECTIFIED.
LOCATION: POOP DECK

6. 5000.1 FWG & HOT WELL TRAY DRAIN LINE TO ENGINE ROOM BILGE, PIPE LINE VARIOUS
SECTION IN COPT PLATFORM UPTO E/R BILGES TO BE CROPPED AND RENEWED. (APPROX 30
MTRS)
STAGING REQUIRED 3MX2MX2M
PIPE DIA -48MM
FLANGE OD = 120MM
FLANGE PCD =95MM
4 BOLTS M12 SIZE

DAMAGED DRAIN PIPE

7. 5000.2 EMCY FIRE PUMP DRAIN PIPE TO AFT BILGE VARIOUS SECTION TO BE CROPPED AND
RENEWED.(APPROX-15 M).
STAGING REQUIRED 3MX2MX2M
PIPE DIA -73MM
FLANGE OD = 160MM
FLANGE PCD =128MM
4 BOLTS M12 SIZE

DAMAGED PIPE

8. 9000.3 CITADEL (NATURAL VENT) OPEN CLOSING ARRANGEMENTS TO BE MADE IN STEERNIG


GEAR ROOM.
9. 5000.3 COPT TRAY DRAIN LINE WASTED NEAR FWD BULKHEAD COPT DRAIN COLLECTION
TANK. WASTED SECTION TO BE CROPPED AND RENEWED LENGTH = APROX. 15 MTRS
PIPE DIA -48MM
FLANGE OD = 120MM
FLANGE PCD =95MM
4 BOLTS M12 SIZE

10 5000.4 STEAM RETURN LINE AT BOTTOM PLATFORM STBD SIDE SECTION TO BE CROPPED
AND RENEWED. LENGTH APPROX 5 MTRS
PIPE DIA -34MM
FLANGE OD = 95MM
FLANGE PCD =73MM
4 BOLTS M10 SIZE

11 4002.1 INCINERATOR FURNACE REFRACTORY TO BE RENEWED.

OLD REFRACTORIES TO BE REMOVED UPTO THE INNER SHELL PLATE, INSPECT OLD ANCH. ROD ,
IF FOUND DAMAGED NEED ROD TO BE WELDED
( ANGLE 60 DEG, HEIGHT : 50 MM , PITCH 175 MM )
ROD MATERIAL : SUS 304
ROD DIA : 6 MM.
NEW REFRACTORY MATERIAL : PLAST PL36
THICKNESS OF REFRACORY : 75 MM
SURFACE AREA : 9.5 SQ. M

12. 1000.1 PORT ANCHOR FLUKE BENT AND UNABLE TO HOUSE IN POSITION.
1.) FLUKE OF PORT ANCHOR IS BEND ,SAME TO BE CORRECTED.(SIZE OF ANCHOR CHAIN - 14
CABLE , GRADE SB0690, ANCHOR WEIGHT 15T , TYPE AC-14 STOCKLESS )
2.) PORT ANCHOR UNABLE TO HOUSE IN POSITION, SAME TO BE ADJUSTED .

13. 1000.6 HDROSTATIC PRESSURE TESTING OF PIPELINES.


FOLLOWING PIPELINES TO BE HYDROSTATIC PRESSURE TESTED UPTO THE BELOW MENTION PRESSURE.
CARGO LINES (Deck /Pump Room) - 16 BARS
CARGO LINES (Bottom Lines) - 5 BARS
MARPOL LINE -16 BARS
COW LINES - 16 BARS
FOAM & FIRE LINES - 10 BARS
FUEL OIL LINE - 7.5 BARS
IG LINE (Main/Branch) - 1500 MM WG

14. 1000.7 NO-1 & NO-2 LIFE BOATS OUTER HULL COLOR FADED/STAINED, SAME TO BE REPAINTED

 YARD TO REMOVE BOTH LIFE BOATS FROM STOWED POSITION AND TAKE THEM ASHORE.
 OUTER HULL TO BE WASHED AND BUFFED AND PREPARED FOR PAINTING.
 EXTERNAL GRAB LINE FITTED ON THE LIFE BOAT HULL TO BE RENEWED, INCLUDING HOLDING
CLIPS/RINGS
 PAINTING TO HULL AREA TO BE CARRIED OUT UNDER THE SUPERVISION OF OWNER'S REP/PAINT SUPER
 AFTER PAINTING, MARKING ON THE HULL TO BE DONE, REFLECTIVE TAPE TO BE RENEWED BY YARD
 PACKING FOR ENTRANCE HATCHES, FOR'D AND AFT OPENING TO BE RENEWED BY YARD.

ITEM FOR YARD / WORKSHOP SUPPLY : GRAB LINE / CLIPS / PACKING FOR L/B HATCHES, OPENINGS
ITEM FOR OWNER SUPPLY : PAINT , REFLECTIVE TAPES
DIMENSIONS AS FOLLOW:-

15. 1000.8RENEWAL OF LIFEBOAT (P & S) SEAT BELTS/SECURING BEALTS.

 AUTHORISED WORK SHOP TO CARRY OUT RENEWAL OF LIFEBOAT (P & S) SEAT BELTS /SECURING BELTS.
EACH LIFE BOAT CONTAIN 36 NOS OF SELT BELTS/SECURING BELTS. ALL DEFECTED SEAT BELTS TO BE
RENEWED

ITEM FOR YARD / WORKSHOP SUPPLY : SEAT BELTS/SECURING BELTS AND WORK REPORT.

16. 1000.9 RENEWAL/REPAIRING OF BILGE PUMP IN STBD LIFEBOAT

 BILGE PUMP IN STBD LIFEBOAT WASTED .AUTHORISED WORKSHOP TO CARRY RENEWAL/REPAIRING OF


BILGE PUMP IN STBD LIFEBOAT
17. 1000.10LEAKAGE SUSPECTED FROM SPRINKLER PUMP STBD LIFEBOAT.REPAIRING OF SAME TO BE
CARRIED OUT.

 AUTHORISED WORKSHOP TO INSPECT , REPAIR AND ARREST THE LEAKAGE FROM SPRINKLER PUMP STBD
LIFEBOAT.

18. 1000.11 MOB MARKER/LIFE BUOY MOUNTING FRAME BASE CORRODED/WASTED, TEMPERORYLY
DOUBLER PLATE IS FITTED FOR KEEPING L/BUOY IN PLACE -- 2 NOS (PORT & STBD)

 EXISTING STAND ON PORT & STBD NAV BRIDGE WINGS, TO BE CROPPED, NEW FRAME ALONG WITH
MOB MARKER BRACKET TO BE FABRICATED, DIMENTIONS AS PER EXISTING FRAME, NEW FRAME /
MARKER BRACKET TO BE WELDED ON THE NAV BRIDGE DECK COAMINGS.

 HANGING STAGGING MAY HAVE TO BE RIGGED FOR THE JOB AS PER YARD REGULATIONS, QUOTE
SHOULD INCLUDE THE COST OF STAGING (IF ANY)

New Frame to be fabricated Wasted Section / Doubler Plate fitted on top


19. 1000.12 LIFE BUOY WITH LINE BOX BASE AND HINGE WASTED AND BROKEN , SAME TO BE FABRICATED
( NEAR PORT AND STBD GANGWAY)

 LIFE BUOY WITH LINE BOX BASE AND HINGE WASTED AND BROKEN , SAME TO BE
FABRICATED ,DIMENTIONS AS PER EXISTING FRAME, NEW FRAME / MARKER BRACKET TO BE WELDED ON
THE SHIP SIDE RAILING .

20. 1000.13 EMERGENCY LIGHT ARRANGEMENT STAND FOR FORWARD LIFERAFT BADLY CORRODED AND
WASTED( NEAR PORT AND STBD WINDLASS AREA) , SAME TO BE RENEWED

 EMERGENCY LIGHT ARRANGEMENT STAND FOR FORWARD LIFERAFT BADLY CORRODED AND
WASTED( NEAR PORT AND STBD WINDLASS AREA ) , SAME TO BE RENEWED

21. 1000.14 ETA AFT FOUNDATION STAND WASTED SAME TO BE REPAIRED.

 AUTHORISED WORKSHOP TO REPAIR THE FOUNDATION OF AFT ETA.

22. 1000.15 DRESSOR COUPLING SUPPORT & STUB PIECE OF PIPELINES TO BE CROPPED
AND RENEWED.
YARD TO CROP WASTED SUPPORTS AND FABRICATE NEW AS PER BELOW DIMENSIONS AND FIT
IN PLACES

Pipelines :
1.Cargo pipelines – ( 6 supports)
2.Marpol line – ( 12 supports)
3.COW line – ( 22 supports )
4.Fire line – ( 24 supports )
5.Foam line – ( 24 supports )
6.Bunker line – ( 12 supports )
7.Ig Line - ( 9 supports )
  SUPPOR
T
O LAYOU
T
50 MM  
 
m
m
0
5

        50 mm( FOR CARGO LINES & IG )


( BUNKER, FIRE, COW &MARPOL)

    2    
7
0 270 mm 
m
m

6
0

60 MM

50      
mm( CARGO
LINE & IG
ONLY)
40 mm ( FOR
REMAINING
LINES)

23. 1000.16 WBT BALLAST LINE DRESSOR COUPLING BOLTS BADLY CORRODED REQUIRED
RENEWAL

Yard to carry out renewal of ballast line dressor coupling packings and bolts renewal
Inside ballast tanks. Upon completion lines to be tested for integrity and all leakage from the
coupling to be made good. Testing to be witness by ship staff
Total no of dressor coupling: 26 nos
Dressor coupling size : 550 a
No of bolts per coupling:12
Size: m 16 x 270 mm
24. 1000.17 Railing of Port /stbd hose handling cranes to be cropped & renewed.

FLAT BAR : 50 mm x 8 mm ( Approx. 40 metres length)


Steel angle requires: 50 mm x 50 mm ( Approx . 20 metres length)

BROKEN CRANE RAILINGS

25. 1000.18 Fixed Metallic Hydraulic pipelines on Port & Stbd Hose handling cranes to be
renewed.
Fixed mettalic pipelines on midship cranes to be cropped and renewed by shipyard.
SIZE OF PIELINES:
1 O.D 24 mm : 5.0 m length Approx
2.O.D 34 mm : 20 m length Approx
3.O.D 14 mm : 10 m length Approx
4. O.D 44 mm : 5.0 m length Approx

BADLY CORRODED & LEAKING PIPES


26. 1000.19 GEAR ENGAGING LEVERS OF MOORING WINCHES TO BE FREED UP.

Below mentioned mooring winches levers need to be freed up :


-Mooring winch No 1
-Mooring winch no 2
-Mooring winch no 5

Same to be overhauled / freed up to the satisfaction of owners representative.

27 1000.20 REMOTE VALVE OPERATION HYDRAULIC LINE LEAKAGE NEAR 3C COT HYD. BOXES
TO BE ARRESTED.

Below mentioned hydraulic boxes have leakage in metallic pipelelines. Same to be cropped
and fitted with new T section unions / joints and leak rectified:
-Hyd box near 3C COT
-Hyd box used for line master/ drop valves.

LEAKING POINT

28. 1000.21 PORT & STBD GANGWAY AIR PIPES TO BE RENEWED.


Port & stbd gangway air pipes and control box are badly corroded. Need to renew air pipes for
ganGways and respective control boxes.

SIZE OF PIPES : 34 MM OD
APPROX LENGTH: 120 METRES

SIZE OF PIPES : 28 MM OD
APPROX LENGTH: 100 METR
BADLY CORRODED PIPES

29. 1000.23 STBD WINDLASS CLAW COUPLING NEED TO BE BUILT UP

Stbd windlass shaft Claw coupling found worn out resulting in gap between them . Need to
built up the same.

GAP NEED TO BUILT UP.

30. 1000.24 DECK WINCH HYDRAULIC LINES NEEDS TO BE RENEWED AT VARIOUS LOCATIONS
AFTER INSPECTION.

Hydraulic lines on main deck for winches have corroded . Need to renewpipes at assorted
locations. Need to identify during drydock locations requiring renewal.

PRESSURE SIDE PIPE SIZE: 65A / 50A / 40A SCH 160 STPT370S ( 22.6 MPA PRESSURE)
PRESSURE PIPE APPROX LENGTH RENEWAL : 10 METERS FOR EACKH SIZE

RETURN LINE PIPE SIZE: 80A/65A / 50A / 40A ( 0.98 MPA PRESSURE)
RETURN PIPE APPROX LENGTH RENEWAL : 10 METERS FOR EACKH SIZE
DRAIN LINE PIPE SIZE: 40A/ 25A ( 0.98 MPA PRESSURE)
RETURN PIPE APPROX LENGTH RENEWAL : 10 METERS FOR EACKH SIZE

Badly corroded Hydraulic pipes

31. 1000.25 GANGWAY DAVIT FOUNDATION NEED TO BE RENEWED

Port & Stbd gangway hoisting winch found broken . Presetly secured using temporary means .
Need to overhaul and fabricate new foundation plates of both sides.

TEMPORARY SECURING

Temporary securing arrangement


32. 1000.26 MANIFOLD CROSSOVER HYDRAULIC BOX
Hydraulic box used for manifold crossover valves broken. Need to crop and fabricate new box.

Broken Hydraulic box

33. 1000.27 DECK LIGHT FIXTURES BROKEN


Deck lighting fixtures need re[placement as same are badly cooroded / broken.
Total no : fixtures required : 20 pcs

BROKEN LIGHTING

34. 1000.28 FABRICATION OF NEW DIESEL OIL BUNKERING LINE FROM MANIFOLDS TILL SLOP TANKS
CONNECTING TO EXISTING DIESEL OIL BUNKER LINE BEFORE THE VALVE.

APPROXIMATE LENGTH : 200 METER


PIPE SIZE : OD : 140 MM
FLANGE PCD : 200 MM
FLANGE THICNESS : 18 MM
FLANGE OD : 240 MM
NO OF BOLTS : 8 PCS PER FLANGE ( M16)

35. 6000.6 UHF RADIO NON OPERATIONAL.

MANUFACTURE : STANDARD
TYPE : GX-5550
PLACE OF INSTALLATION : FLUSH MOUNT ON NAV CONSOLE.
Quote for the Installation of New set / Repair of UHF radiotelephony by owner supply material.
Test the UHF set after Installation.
36. 6000.7 RADARS SERVICING & SOFTWARE UPGRADATION

Quote for the routine maintenance / inspection & Upgradation of software of Radars.

AUTHORISED SERVICE TECH TO CARRY OUT FOLLOWING:

Radar software to be updated to latest so that interface with Ecdis is made operational .
o'hauling and inspection of moving parts to be done as required.
Radar internal Pcb's condition / health check to be carried out, internal cleaning of
circuit board to be done.
Magnetron condition / performance monitor condition and readings to be checked. Gyro /
speed log feeds signals to be check for accuracy,

S BAND RADAR PARTICULARS / SPECIFICATIONS

MAKE : FURUNO SCANNER TYPE: RSB-099 TRANSDUCER MODULE: RTR-080


TYPE : S-BAND Sr No : R/39-0132
MODEL : FAR-2837S MAGNETRON : MG 5223F FREQUENCY CONVERTOR : RU-9427
SOFTWARE : 2.40

X BAND RADAR PARTICULARS / SPECIFICATIONS

MAKE : FURUNO SCANNER TYPE: RSB-096 TRANSDUCER MODULE: RTR-079


TYPE : X-BAND Sr No : 0586
MODEL : FAR-2827 - 24AF MAGNETRON : MG 5436 FREQUENCY CONVERTOR : RU-9601
SOFTWARE : 2.40
REFER ATTACHED SERVICE REPORT DTD: 13-OCT

37. 6000.8 INSTALLATION OF ECDIS

Quote for the Installation of New Backup FURUNO FMD 3300 ECDIS . The new ECDIS will be
supplied by owners. Test the new ECDIS after Installation and all data input from various
equipments (GPS , AIS ,)

38. 6000.9 INSTALLATION OF NEW BRIDGE WINDOW WIPERS.


Quote for the installation of new wipers. Port side Window wipers non operational.

Type : WPS2N-I-2300VI-IS2
Serial number : 4383 Motor
Stroke length : 2300 mm speed control induction motor
Power source : ACllOV,l@ ,GoHz Rating : Continuous rating
Return strokes : 0-25 times ~ emrin ute Rated power source :ACllOV, I @ , GOHz
Rated current : 5. 4 A Rated output : 200 W
Arm length : 600 mm Rated current : 5.4 A
Blade length : 600 mm Number of poles : 4 Poles
Deicing heater : AC110V-345W Class of insulation : Class B
Weight(mass) : 40. 1 kg Speed controlled unit by : FSP200-1
39. 6000.10 REPLACEMENT OF CCR UHF
.

Quote for the Installation of new set of UHF in CCR. The present Set Signal is very week .Some
time unable to communicate, Install the new set of UHF by owner supply material. Test the UHF
after Installation.
MANUFACTURE : STANDARD
MODEL : GX-5550

40. 6000.11 REPAIR OF THE TELEGRAPH LOGGER AUTO WINDING MECHANISM.


Quote for the repair of the Telegraph logger auto winding system.

Authorised tech to do the fault finding and correct the same / renew parts as req'd. Test prints & auto
winding of printed paper to be checked.

MAKE : NABTESCO MODEL: ML-800III

9000.1 OWS SOFT PATCHES TO BE RECTIFIED/ EXTERNAL PIPELINES TO BE CHECKED AND


RENEWED IF REQUIRED. ( PRESSURE GUAGE CONNECTIONS , RELIEF VALVE
CONNECTIONS , DRAIN AND INLET PIPE CONNECTIONS TO THE SHELL PLATE, SHELL
BODY)

SOFT PATCHES
9000.2 EGB WASH DRAIN TANK DRAIN PIPE LINE CONNECTION TO BE MADE TO SEPARATOR
BILGE OIL TANK , LENGTH APPROX 50 MTRS,
PIPE DIA -73MM
FLANGE OD = 155MM
FLANGE PCD =120MM
4 BOLTS M16 SIZE

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