1. 1000.

48 PORT WINDLASS CLAW COUPLING NEED TO BE BUILT UP

PORT windlass shaft Claw coupling found worn out resulting in gap between them . Need to
built up the same.

GAP NEED TO BUILT UP.

1000.49 WATER BALLAST LINE FLANGE SWOLLEN AND LEAKING IN PUMPROOM.

Rusted and swollen Water ballast line flange in pumproom need to be cropped and renewed .

SWOLLEN & LEAKING FLANGE NEAR NO 1 WBP

1000.50 RANGING AND MARKING OF ANCHOR CABLES, ANCHOR CHAIN CALIBRATION

Both anchors & cables are to be ranged in the dock by yard staff disconnecting from bitter end, cables to be
thoroughly washed using high pressure jet. Loose studs to be rewelded. Cables to be checked for wear and tear,
chains calibration report to be made.
2 length of anchor chain cables to be disconnected from the leading end and transferred to the bitter end side on
both port and stbd anchor chains.
Swivels to be made free and tried out. Before stowing back in the chain lockers the chains are to be remarked
using cavas and ss band for each shackle and paining red/green on each joining shackle. Adjoining links to be
painted white for indicationg shackle number

Size of anchor chain – 111 mm grade sb0690, 14 cable lengths either side anchor weight 15t type ac-14 stockless

1000.51 DEMUCKING / RUST REMOVAL / CLEANING OF CHAIN LOCKERS.

Port and stbd chain lockers to be de-mucked and high pressure washed upto 3000psi.
1.5 mtr from bottom to be de-scaled and painted (tar epoxy coating).
Eductor suction lines to be blown through with compressed air.
Estimated muck/rust - 4 t in each chain locker
Ship staff to witness and agree on final muck quantity removed.

1000.52 WIRE RENEWAL OF HOSE HANDLING CRANES

Port & Stbd Crane wires to be renewed

Dia of wire rope : 24 mm
Construction : Non Rotating
Breaking strength : 356 Kn (36.3 Ts)
Length : 180 Mts
Lay : Right regular lay(Z Lay)
No of Coils required : 2 pcs

Remarks: One end of wire rope to have mechanical splice

(Wire socket) JIS F 3432 025.

1000.53 LOAD TESTING/ EXAMINATION OF HOSE HANDLING CRANES (2 Nos X 20T EACH)

Yard to carry out load testing and thorough examination of following hose handling cranes in the presence of
owner rep. And class surveyor

HYDRAULIC HOSE HANDLING CRANE : SWL - 20T

PROOF LOAD TO BE APPLIED : 25T
1000.54 WIRE RENEWAL OF MONORAIL

Dia of wire rope : 14 mm

Breaking strength : 154 kN
Length : 166 Mts
Lay : Right regular lay

Remarks: One end of wire rope to have lead block as per specimen

1000.55 LOAD TESTING/ EXAMINATION OF MONO RAIL (1 No X 8.5 T)

Yard to carry out load testing and thorough examination of mono rail crane in the presence of owner rep. And class
surveyor-

PROOF LOAD TO BE APPLIED : 10.625 T

1000.56 WIRE RENEWAL OF OVERHEAD CRANE

Dia of wire rope : 14 mm

Breaking strength : 138 kN
Length : 500 Mts
No of strands : 6 x 29
Lay : Right regular lay

1000.57 LOAD TESTING/ EXAMINATION OF OVERHEAD CRANE

Yard to carry out load testing and thorough examination of OVERHEAD crane in the presence of owner rep. And
class surveyor-

PROOF LOAD TO BE APPLIED : 12.5 t

1000.58 LEAKAGE / PITTING ON SEAT OF HIGH VELOCITY VENT VALVES & VACUUM VALVES

High velocity vent valves & vacuum valves to be removed and taken to wrokshop for overhaul , seat to be
lapped/ machined. Internal areas to be painted, flame screen to be renewed, valves should be tested on both
pressure and vaccum side for proper functioning in presence of ship staff/ class surveyor. Test certificate to
be issued.
1000.59 SEA WATER VALVES IN PUMP ROOM TO OVERHAUL (7 NOS.)

Following valvs to be opened up, removed, overhauled,for survey ,if the seat condition is bad same to be
renewed.after survey box back with new joint gland packing and gland stud to be renewed apexior coating to
be done on valve chest.

DESCRIPTION TYPE QTY.

DECK SEAL OVERBOARD VAVE B/FLY 10 K 80 1 NO.
COP SEA CHEST VALVE B/FLY 10 K 600 1 NO.
COP OVERBOARD VALVE B/FLY 16K 450 1 NO.
BALLAST PUMP SEA CHEST B/FLY 5 K 750 1 NO.
BALLAST PUMP OVERBOARD HIGH B/FLY 5K 650 1 NO.
BALLAST PUMP OVERBOARD LOW B/FLY 5K 650 1 NO.
WATER BALLAST TANK STBD SEA CHEST B/FLY 5 K 750 1 NO.

1000.60 SEA WATER DRAFT GAUGE VALVES IN BALLAST TANK AND FORE PEAK TANK ( 3 NOS )

Following valvs to be opened up, removed, overhauled,for survey ,if the seat condition is bad same to be
renewed.after survey box back with new joint gland packing and gland stud to be renewed apexior coating to be
done on valve chest.
DESCRIPTION TYPE QTY.
DRAFT GAUGE FORWARD B/FLY 10 K 80 1 NO.
DRAFT GAUGE MID SHIP STBD B/FLY 10 K 80 1 NO.
DRAFT GAUGE MID SHIP PORT B/FLY 10 K 80 1 NO.

1000.61 DEMUCKING / SLUDGE REMOVAL FROM 17 NOS CARGO TANKS.

Manual demucking/ sludge removal from the tank bottom / intermediate deck / side shell upto man reachable
height of cargo tanks (17 nos) to be carried out by shore team using their own man power / resources for cleaning
materials, ventilation and lighting.

ESTIMATED SLUDGE AMOUNT -- APPROX 50 T (WITHOUT GURANTEE)

1000.62 DISPOSAL OF OILY WATER FROM SLOP

APPROVED COMPANY TO PROVIDE THE QUOTE FOR THE SLOP'S OILY WATER DISPOSAL.
1000.63 FITTING OF 32 NOS NEW ANODES IN SEA CHEST

1000.64 FITTING OF NEW ANODES IN BALLAST TANKS -- WELD TYPE

NO OF ANODES PER TANK WILL BE CONFIRMED BY OWNER REP / CLASS SURVEYOR

ANODE SPECS
NAME : ZINC ANODE
SHAPE : WELD TYPE / WITH BENT STEEL WELD BAR
TYPE : SZB-071-179
SIZE: 70 x 70 x 500 mm
WEIGHT: NET - 16.8 Kg GROSS - 18.0 Kg

1000.65 CCR / SHIP’S OFFICE / ECR PORTHOLES TO BE OVERHAULED / CLEANED & BOXED BACK IN POSITION

Above mentioned portholes have induced sweating / marks on the glass which results in hazy view of main deck.
Same need to be overhauled / cleaned and fitted back in position.
1000.66 3 COP, 1TCP , 2WBP & 1 STRIPPER PUMP STRAINER TO BE CLEANED INSPECTED AND BOXED BACK.
1000.67 LADDER STEPS NEAR EMBARKATION LADDER CORRODED AND HOLED TO BE CROPED AND
RENEWED.

No. OF LADDERS: 2
NO. OF STEPS: 2 X 4
SIZE: 600MM X 180MM
6MM CHECKERED PLATE

1000.68 PAINT LOCKER WEATHER TIGHT DOOR COAMING WASTED, TO BE WELDED.

CORRODED,
NEED TO
BUILT UP

1000.69 1P,1C 2C,3S, COT RADAR SHOWING ERRATIC READINGS.

MAKE : MUSASINO CO. LTD

Model : LE
TYPE : LE 250 S
FREQUENCY: 9.5-10.5 GHZ
BEAM ANGLE : 11 DEG
MEASURING RANGE: 0.75 TO 40 m
ACCURACY : +/-5mm

1000.70 BOTH ANCHOR GYPSIES TO BE BUILT UP

BOTH ANCHOR GYPSIES TO BE BUILT UP

NO OF TEETH =5 X 2
1000.71 FITTING OF CLOSED CHOCKS, CRUCIFORM BOLLARDS IN LINE WITH EACH VAPOUR LINE CONNECTION
AND TWO DECK PAD EYES ONE ON EITHER SIDE OF THE LINE FROM CLOSED CHOCK TO THE VSRM AT BOTH
MANIFOLDS

Closed chock to be fitted

1000.72 PUMPROOM BILGES LINE TO BE FITTED WITH A VALVE WHICH CAN BE OPERATED FROM PUMPROOM
TOP

PIPE DIA : 100 A

PIPE TO BE CUT DOWN AND VALVE TO BE INSERTED IN BETWEEN WHICH CAN BE OPERATED FROM
PUMPROOM TOP.
Refer below diagram
1000.73 BALLAST LINE VALVE NO. 809 LEAKING TO BE OVERHAULED, SEATRING TO BE RENEWED IF
REQUIRED

1000.74 PUMPROOM ALL PRESSURE GAUGES TO BE CALIBRATED.

APPROVED TECH TO ATTEND THE VESSEL AND CARRY OUT CALIBRATION / ADJUSTMENTS OF CARGO
BALLAST SYSTEM PRESSURE GAUGES,
TOTAL NO OF GAUGES TO BE CALIBRATED – 24 NOS

SR. RANGE OF
ITEM SR.NO TYPE MAKE Status As on
NO. SCALE
OMC- WORKING
1 No.1 COP-Suction 04K7332AK1-4 NSPSD790N _0.1 to 0.4 MPA SATISFACTORY
ITALY

No.1 COP- Nakakita WORKING

2 13K6350-M NSPSD790N 0 to 2.5 MPA SATISFACTORY
Discharge Seisakusho

Nakakita WORKING
3 No.2 COP-Suction 04K7332AK1-5 NSPSD790N _0.1 to 0.4 MPA
Seisakusho SATISFACTORY

No.2 COP- Nakakita WORKING

4 12K1477-M NSPSD790N 0 to 2.5 MPA SATISFACTORY
Discharge Seisakusho

Nakakita WORKING
5 No.3 COP-Suction 04K7332AK1-6 NSPSD790N _0.1 to 0.4 MPA
Seisakusho SATISFACTORY

No.3 COP- Nakakita WORKING

6 04K7332AK1-3 NSPSD790N 0 to 2.5 MPA
Discharge Seisakusho SATISFACTORY

Nakakita WORKING
7 TCP-Suction 04K7332AK2-2 NSPSD790N _0.1 to 0.4 MPA
Seisakusho SATISFACTORY

Nakakita WORKING
8 TCP-Discharge 04K7332AK2-1 NSPSD790N 0 to 2.5 MPA SATISFACTORY
Seisakusho
 TCP-Discharge pr Nakakita WORKING
9 04K7332AK8 NA 0 to 2.5 MPA
on deck Seisakusho SATISFACTORY

Stripper P/P - Nakakita WORKING

10 04K7332AK4-2 NSPSD790N _0.1 to 0.4 MPA
Suction Seisakusho SATISFACTORY

Stripper P/P - Nakakita WORKING

11 04K7332AK4-1 NSPSD790N 0 to 2.5 MPA
Discharge Seisakusho SATISFACTORY

Stripper P/P - Nakakita WORKING

12 04K7332AK5 NA 0 to 2.5 MPA
Steam pressure Seisakusho SATISFACTORY

No.1 Cargo Nakakita WORKING

13 04K7332AK6-5 NSPSD790N _0.1 to 0.4 MPA
eductor - Suction Seisakusho SATISFACTORY
No.1 Cargo
Nakakita WORKING
14 eductor - 04K7332AK6-1 NSPSD790N 0 to 2.5 MPA
Seisakusho SATISFACTORY
Discharge
No.1 Cargo Nakakita WORKING
15 04K7332AK6-2 NSPS 790N 0 to 2.5 MPA SATISFACTORY
eductor - Drive Seisakusho

No.2 Cargo Nakakita WORKING

16 04K7332AK6-6 NSPSD790N _0.1 to 0.4 MPA SATISFACTORY
eductor - Suction Seisakusho
No.2 Cargo Nakakita
WORKING
17 eductor - 06K1372 NSPSD790N 0 to 2.5 MPA Seisakush SATISFACTORY
Discharge o
Nakakita
No.2 Cargo WORKING
18 04K7332AK6-4 NSPS 790N 0 to 2.5 MPA Seisakush
eductor - Drive SATISFACTORY
o
Nakakita
No.1 Ballast P/P _0.1 to 0.4 WORKING
19 04K7332AK3-3 NSPS 790N Seisakush
- Suction MPA SATISFACTORY
o
Nakakita
No.1 Ballast P/P WORKING
20 04K7332AK3-1 NSPS 790N 0 to 1.0 MPA Seisakush
- Discharge SATISFACTORY
o
Nakakita
No.2 Ballast P/P _0.1 to 0.4 WORKING
21 04K7332AK3-4 NSPS 790N Seisakush
- Suction MPA SATISFACTORY
o
Nakakita
No.2 Ballast P/P WORKING
22 04K7332AK3-2 NSPS 790N 0 to 1.0 MPA Seisakush
- Discharge SATISFACTORY
o
No.1 Water Nakakita
_0.1 to 0.4 WORKING
23 ballast eductor - 04K7332AK7-1 NSPS 790N Seisakush
MPA SATISFACTORY
Suction o
No.2 Water Nakakita
_0.1 to 0.4 WORKING
24 ballast eductor - 04K7332AK7-2 NSPS 790N Seisakush
MPA SATISFACTORY
Suction o

1000.75 RENEWAL OF STEEL WIRE MESH AND FRAMING IN PUMP ROOM EXHAUSTS.
NO OF BLOWERS: 2

1000.76 FITTING OF INTRINSICALLY SAFE EXHAUST FAN IN PAINT LOCKER.

1000.77 FOUR NOS FAIRLEADS TO BE BUILT UP

1000.78 CATWALK RAILING ONE PILLAR NEAR 4C COT WASTED TO BE CROPPED AND WELDED ON
DECK PLATE
APPROX PILLAR DIA : 8CM
APPROX PILLAR HT :105CM
1000.79 VAPOUR LINE HOLED NEAR STBD MAINFOLD,TO BE CROPPED AND NEW PLATE TO BE
WELDED.

1000.80 4P & 4S COW BRANCH LINE T-SECTION TO BE RENEWED

PIPE SPECS: 100C, SCH 80

CARBON STEEL PIPE FOR PRESSURE SERVICE
1000.81 STBD SIDE WINDLASS GEAR COVER TO BE RENEWED

1000.82 BALLAST TANK LEVEL GAUGE COVERS TO BE RENEWED NEAR PORT AND STDB WINDLASS.

APPROX 50 X 30 CM
6MM PLATE

1000.83 PORT DRIP TRAY BOTTOM PLATE CORRODED AND HOLED , TO BE CROPED AND RENEWED.

APPROX AREA TO BE CROPED: 250MM X 250 MM

1000.84 REMOVALBE PLATES NEAR PROVISION STORE TO BE RENEWED.

ONE PLATE SIZE: 2300MM X 1200 MM

NO OF PLATES : 2
THICKNESS : 6MM

1000.85 PILLAR NEAR AFT ETA CORRODED AND HOLED, TO BE RENEWED

APPROX PILLAR DIA: 80MM

APPROX PILLAR HT: 800MM

1000.86 PLATFORM NEAR DECK IG ISO. VALVE CORRODED AND HOLED, CHECKERED PLATE TO BE
RENEWED
SIZE: 1000MM X 450 MM
6MM CHECKERED PLATE

1000.87 CATWALK RAMPS AND LADDERS CORRODED AND HOLED, TO BE CROPED AND RENEWED

NOS OF RAMPS: 13
SIZE: 650MM X650 MM
6MM CHECKERED PLATE

NOS OF LADDERS: 12
SIZE: 650MM X180 MM
6MM CHECKERED PLATE

1000.88 BALLAST TANKS (10 NOS.) ALL LEVEL GAUGE COVER CAPS TO BE RENEWED AS PER SAMPLE.
1000.89 FIVE NOS. BALLAST TANKS LEVEL GAUGES STUB PIECE AND FLANGE TO BE CROPED AND
RENEWED.

1000.90 GANGWAY AIR LINE SUPPORTS CORRODED AND HOLED TO BE CROPED AND RENEWED.

ANGLE BAR 4CM X 4CM

LENGTH: 50CM

1000.91 BALLAST GAS SAMPLE LINE SUPPORTS (10 NOS.) CORRODED AND HOLED TO BE CROPED AND
RENEWED.
ANGLE BAR 3CM X 3CM
LENGTH: 20CM

PIPES TO BE SECURED ON SUPPORTS BY CLAMPS AFTER RENEWAL OF SUPPORTS

1000.92 GANGWAY AIR LINE COVERS AND SUPPORT BARS CORRODED AND HOLED TO BE CROPED
AND RENEWED.
TOTAL COVERS 8 NOS
SIZE OF 1 COVER: 1400MM X350MM
6MM CHECKERED PLATE

1000.93 CONDUIT LINES CORRODED AND HOLED AT VARIOUS LOCTIONS TO BE REPAIRED

APPROX 25 MTR LENGTH TO BE REPAIRED. COLD WORK FIBER REPAIR.

1000.94 ALL BALLAST TANK AIR VENT TO BE OVERHAULED

NO OF AIR VENTS: 24( FPK + WINGTANKS)

RUSTED AREA TO BE CHIPPED AND PAINTED

WASTED AREAS TO BE CROPPED AND WELDED.

1000.95 FRESH WATER TANK AIR VENT TO BE OVERHAULED

NO OF AIR VENTS: 2

RUSTED AREA TO BE CHIPPED AND PAINTED

WASTED AREAS TO BE CROPPED AND WELDED.

1000.96 AFT VOID SPACE AIR VENT TO BE OVERHAULED

NO OF AIR VENTS: 2
RUSTED AREA TO BE CHIPPED AND PAINTED
WASTED AREAS TO BE CROPPED AND WELDED.

1000.97 ACCOMMODATION BATHROOM DOOR LOCKS TO BE INSTALLED

NO OF DOORS: 10

1000.98 CARGO LINE BULKHEAD MASTER VALVE IN PUMPROOM LEAKING TO BE OVERHAULED

NO1 CARGO LINE BULKHEAD MASTER VALVE LEAKING TO BE OVERHAULED, SEATRING TO BE

RENEWED IF REQUIRED
 
DESCRIPTION TYPE QTY.
NO1 LINE BULKHEAD MASTER VALVE IN
B/FLY 10 K 750 1 NO.
P/ROOM
1000.99 TWO CARGO AND TWO BALLAST EDUCTORS TO BE INSPECTED.

PIPELINES TO BE OPENED FOR INSPECTION OF EDUCTORS.

1000.100 LIFEBOATS REMOTE LOWERING WIRE PULLY SUPPORTS CORRODED AND HOLED TO BE
CROPED AND RENEWED.

NO OF SUPPORTS: 4 (ANGLE BAR 6MM)