1. 4000.

6 Accommodation AC HEATER

Accommodation a/c heater to be taken out from air handling unit, same shifted to work
shop, heating coils to be repaired and pressure tested. Heater boxed back and air handling
unit insulation to be done.
MAKE: YORK JAPAN CO LTD.

2. 4000.7 TANK CLEANING HEATER

Tank cleaning heater to be opened up, inspected, cleaned, Anode to be inspected and
renewed if require. Pressure testing to be carried out and certificate for the same.

Make: SHOWA I N D U S T R I A L CO., LTD

TYPE: SHELL AND U TUBE

SURFACE AREA: 80 M2
Working Pressure: 0.8 MPa
Design Pressure: 1.0 MPa

3. 4000.8 AUXILLIARY BOILER

Securing brackets / Cleats with funnel deck to be cut and removed. Funnel deck penetration
protective plate deformed section to be cropped and renewed. Thickness gauging of funnel
stack to be carried out.

Funnel stack to be gauged /inspected at penetration area if thin down same to be renewed.

APPROX - DIA - 172 CM

Funnel deck

engine
room
4 4000.9 AUXILLIARY BOILER

To carry out inner UT for bank tubes( Near plugged tubes), detailed Fibroscopy to be carried
out by makers engineer in the presence of ship rep & tube condition accessed & report to be
furnished with recommendation if any.

MAKE: MITSUBISHI HEAVY INDUSTRIES LTD

Model: MAC-80B
Evaporation: 79000 kg
Design Pressure: 1.77MPa
Working Pressure: 1.57MPa

5. 4000.11 STEERING GEAR

No .2 steering gear pump leaking from shaft seal,

Pump tank oil to be collected in drums. Pump motor to be removed, pump side coupling to be
taken out, pump shaft to be inspected and seal seating area to be build up and machined, seal &
o-ring to be renewed. Oil again transferred and motor to be boxed back and try out.

6. 4000.12 STEERING GEAR

Steering gear system Ram no.3 end stopper copper packing to renew
Starboard aft steering gear no # 3 cylinder to be removed. Mechanical stopper copper packing
to be renewed, Fitting back cylinder in place, re-choking & alignment to be made, ram packing
to be renewed.

7. 4000.13 MAIN ENGINE

Main engine Air distributor, Start air shut off valve, Rotation direction safe guard, and safety
cut out device, VIT & FQS, positioning units, VEC positioning units to overhaul by service
engineer.

TYPE: DU-SULZER, 7RTA84TB

8. 4000.14 FRESH WATER GENERATOR

Fresh water generator evaporator to remove taken to workshop cleaned and pressure tested,
witnessed by ship staff.
Condenser both end cover to open up , cleaned, pressure tested, end cover anode to be
changed.

MAKE:  SASAKURA ENG CO.

 TYPE: KM 30 , 30 TONS/DAY

9. 5000. 5 OVERBOARD SOIL & SCUPPER PIPE LINE BEFORE STORM VALVES 1 MTR. ( APPROX )
SECTION RENEW - 4 NOS

FOLLOWING SOIL & ACCOMODATION SCUPPER OVBD. BEFORE STORM VALVE 1 MTR.PIPE SECTION TO BE
OPENED UP, TO BE GAUGED AND IF REQUIRED SAME TO RENEW.

ACCOMODATION SCUPPER OBD. PORT 100 A 1 NO

ACCOMODATION SCUPPER OBD. STBD 100 A 1 NO

HOSPITAL SOIL OVBD 100 A 1 NO

ACCOM. SOIL OVERBAORD 125 A 1 NO

10 4000.15 ACCOMMODATION NEW A/C UNIT FITMENT

Accommodation old AC unit to be removed and new a/c unit to be fitted, all connections to be
made and unit to be tested.

MAKE: YORK JAPAN CO LTD.

11. 4000.16 ACCOMMODATION A/C SPARE UNIT OVERHAUL.

Accommodation a/c unit to be taken to the authorized service workshop, compressor & motor
to be overhauled, bearings to be renewed. All parts to be cleaned & inspected. Rings & gaskets
to be renewed, valve plates to be checked if damage same to be replaced.

12. 4000.17 CALIBRATION OF PRESSURE GAUGES BY AUTHORIZED WORKSHOP.

Following pressure gauges to be removed from place calibrated and fitted back. Calibration certificate to
be issued for each.
(1) Aux boiler pressure gauges range 0-3.5 MPa==01 no
(2) Economiser steam outlet pr g/g range 0-4.0 Mpa==01 no
(3) Main air bottles pressure gauges range 0-6 MPa==02 nos
(4) Control air & Service air pr g/g range 0-2.5 Mpa ==02nos
(5) Aux engine air bottle pr g/g range 0-5 Mpa==01 no
(6) Emergency air bottle pr g/g range 0-6 Mpa==01 no
(6)Bunker manifold pressure gauges range 0-25 bar ==02 nos
(4)Cargo manifold pressure gauges range 0-25 bar==06 nos
(5)Tank cleaning line pr gauge in p/p room entrance 0-2.5Mpa
(5)IG deck main line pressure gauge in pump room entrance range -25 to +25 Kpa

13. 4000.18 FIRE PUMP

 NO.2 FIRE AND GS PUMP SUCTION AND DISCHARGE VALVE LEAKING, VALVE TO BE OVERHAULED.
VALVE SIZE DISHCHARGE VALVE : 10 K , 300 , NR , ANGLE VALVE
VALVE SUCTION : 300 ,BUTTERFLY VALVE

14. 5000.6 M/E AIR COOLER DRAIN PIPE LINE IN BOTTOM PLATFORM 15 METRES SECTION TO BE
RENEWED.
APPROXIMATE LENGTH : 15METER
PIPE SIZE : OD : 90 MM
FLANGE PCD : 125 MM
FLANGE THICNESS : 16 MM
FLANGE OD : 180 MM
NO OF BOLTS : 4 PCS PER FLANGE ( M16)

15. 5000.7 ENGINE ROOM BILGE PIPE 5 METRES SECTION (BELOW FLOOR PLATE
. NEAR ME SUMP FWD MANHOLE)
APPROXIMATE LENGTH : 5 METER
PIPE SIZE : OD : 165 MM
FLANGE PCD : 230 MM
FLANGE THICNESS : 18 MM
FLANGE OD : 265 MM
NO OF BOLTS : 8 PCS PER FLANGE ( M16)

16. 5000.8 COPT STEAM LINE DRAIN PIPE 5 METRES SECTION TO BE RENEWED
APPROXIMATE LENGTH : 5 METER
PIPE SIZE : OD : 20 MM
FLANGE PCD : 68 MM
FLANGE THICNESS : 14 MM
FLANGE OD : 95 MM
NO OF BOLTS : 4 PCS PER FLANGE ( M12)

17. 5000.9 FIRE LINE IN ENGINE ROOM 5 METRES SECTION TO BE RENEWED

(above sewage treatment plant)
APPROXIMATE LENGTH : 5 METER
PIPE SIZE : OD : 115 MM
FLANGE PCD : 175 MM
FLANGE THICNESS : 20 MM
FLANGE OD : 210 MM
NO OF BOLTS : 8 PCS PER FLANGE ( M16)
18. 4000.19 AUX. ENGINE

Auxiliary engine turbocharger turbine shaft to be reconditioned and

sealing ring groove to be rebuilt and machining to be done. Balancing to
be carried out

19 4000.20 I.G BLOWER

No.1 blower casing to be taken out with the foundation, taken to the
workshop, thinned down near drain pipe, same be cropped & renewed.
Internal coating has to be redone.

After repair blower casing to be fitted back with foundation and

alignment to be made. I.G Blower to be tried out.

20 5000.11 I.G TOPUP BLOWER

IG Top-up blower suction pipe to be cropped & renewed about 3 metre

section
APPROXIMATE LENGTH : 3 METER
PIPE SIZE : OD : 165MM
FLANGE PCD : 230MM
FLANGE THICNESS : 20 MM
FLANGE OD : 265 MM
NO OF BOLTS : 8 PCS PER FLANGE ( M16)

21 5000.12 F W G Sea water pipe line

Fresh Water Generator sea water suction pipe with branch to be renewed
and internal rubber coating to be carried out.

Main section
APPROXIMATE LENGTH : 1.5 METER
PIPE SIZE : OD : 114MM
FLANGE PCD : 165MM
FLANGE THICNESS : 20 MM
FLANGE OD : 200 MM
NO OF BOLTS : 8 PCS PER FLANGE ( M16)

Branch section
APPROXIMATE LENGTH : 1.5 METER
PIPE SIZE : OD : 60MM
FLANGE PCD : 105MM
FLANGE THICNESS : 20 MM
FLANGE OD : 130 MM
NO OF BOLTS : 4 PCS PER FLANGE ( M12)
22. 1000.29 LADDER STEPS

Steps of ladders leading to funnel deck badly corroded & holed/ wasted. Same has to be cropped & renewed.

Total no. of steps to be renewed : 35 steps

Size : 270 x 80x 6 mm

23. 1000.30 LADDER STEPS

Steps of ladders leading to Blower spacebadly corroded & holed/ wasted. Same has to be cropped & renewed.

Total no. of steps to be renewed : 25 steps

Size : 270 x 80x 6 mm

24. 1000.31 AFT FIRE WIRE WINCH

Aft Fire winch supporting brackets badly corroded/ wasted / holes. Same to be cropped & renewed.

WASTED & HOLED

25. 1000.32 AFT WINCH HYD. TANK AIRE VENT HEAD TO BE RENWED
26. 1000.33 AFT ETA BOX

Aft ETA box badly corroded covers/ bottom plate / brackets. To be repaired// SUGGEST TO CROP &
FABRICATE NEW ETA BOX.

ETA BOX SIZE : 1200 X 800X 1500 MM

BADLY CORRODED BOTTOM.

27. 1000.34 WINCH BRAKE LINERS

Winch brake liners have swollen up due to formation of rust between liner & brake shoe. This results in
resistance to rotary motion of winch. All old brake liners to be removed / brake shoe to be chipped & cleaned
and liners to be renewed and wich brake testing to be carried out by yard and certificate for same to be issued..

Total No of winches : 20 winches.

AREA SWOLLEN DUE TO RUST

28. 1000.35 MOORING WINCH END BEARING TO BE RENEWED

TOAL NO OF WINCHES: 8 NOS

END BEARING
29. 1000.36 DRAFT GUAGES FWD , MIDSHIP & AFT TO BE SERVICED & CALIBRATED.

MAKE : NAKAKITA SEISAKUSHO CO LTD.

30.1000.37 EXISTING OPEN GARBAGE AREA ON POOP DECK TO BE CONVERTED TO SHELTERED ONE

OPEN GARBAGE AREA

4,500 mm
WHICH NEED TO BE
COVERED

      4,500 mm              
31.1000.38 EXISITING SBM CHAIN STOPPER & PANAMA LEAD TO BE CROPPED & RENEWED WITH NEW BY YARD
TO MEET OCIMF GUIDELINES. NEW CHAIN STOPPER & PANAMA LEAD ALREADY RECIVED ON BOARD.

32.1000.39 MOORING WINCH HDRAULIC MOTOR & CONTROL V/V BOLTS HEAD WASTED . SAME TO BE
RENEWED.

33.1000.40 CABLE PIPELINE SUPPORTS / BRACKETS NEAR LIFERAFT TO BE CROPPED & RENEWED.

SIZE : 50X50X200 MM

34.1000.41 WALKWAY NEAR DECK SEAL COAMING WASTED / HOLED. SAME TO BE CROPPED & RENEWED.

SIZE : 50 X 10 MM ( FLAT )
APPROX. LENGTH : 10 METRES

35. 1000.42 DECK SEAL SEA WATER PIPELINE SUPPORTING BRACKETS TO BE CROPPED &
RENEWED;
 SIZE : 40X40X10 MM
LENGTH : 2 MTRS.

36. 1000.43 CARGO & COW LINES FLANGES/ DRESSOR COUPLING BONDING TO BE DONE.

37. 1000.44 LINE MASTER VALVE BOLTS THINNED DOWN . SAME TO BE REPLACED WITH NEW
BOLTS.
SIZE : M 36 X 400 MM LENGTH
NO OF BOLTS : APPROX 100

38. 1000.45 MANIFOLFD CROSSOVER VALVE BOLTS THINNED DOWN . SAME TO BE REPLACED
WITH NEW BOLTS.
SIZE : M 36 X 400 MM LENGTH
NO OF BOLTS : APPROX 100

39.1000.46 WBT LEVEL GUAGE PIPE SUPPORTING ANGLE AND ASSOCIATED BRACKETS
WASTED/ HOLED . SAME TO BE RENEWED .
ANGLE SIZE : 75X 125 MM
APPROX LENGTH : 200 MTRS.

40. 1000.47 CARGO LINE BULKHEAD MASTER VALVE IN PUMPROOM LEAKING TO BE OVERHAULED
NO1 CARGO LINE BULKHEAD MASTER VALVE LEAKING TO BE OVERHAULED, SEATRING TO BE
RENEWED IF REQUIRED
 
DESCRIPTION TYPE QTY.
NO1 LINE BULKHEAD MASTER VALVE IN
B/FLY 10 K 750 1 NO.
P/ROOM

41. 1000.48 PORT WINDLASS CLAW COUPLING NEED TO BE BUILT UP

PORT windlass shaft Claw coupling found worn out resulting in gap between them . Need to
built up the same.

GAP NEED TO BUILT UP.

42. 1000.49 WATER BALLAST LINE FLANGE SWOLLEN AND LEAKING IN PUMPROOM.

Rusted and swollen Water ballast line flange in pumproom need to be cropped and renewed .

SWOLLEN & LEAKING FLANGE NEAR NO 1 WBP