Professional Documents
Culture Documents
All compressors are compact semi-hermetic twin screw of the high capac-
ity and efficiency due to their perfect profile form ratio 5:6. They are simple
and of robust construction with slider control valve for capacity unloading,
discharge shut-off valves with suction service valves, built-in check valve in
discharge gas outlet, oil sight glass, oil fill/drain service valve, directly flanged-
on three stage oil separator with long-life fine filter 70 microns mesh size,
robust axial bearings in tandem configuration, suction gas filter, internal
pressure relief valve and manual lock-out electronic protection system for
thermal motor winding temperature, phase reversal & discharge gas tem-
perature protection controls.
CONDENSER COILS
Condenser coils are corrugated fin and tube type, constructed of seamless
3/8" dia. & 0.011" (0.27 mm) thick copper tubes, mechanically bonded to
aluminum fins for maximum heat transfer efficiency.
As a standard on aluminum fins, ZAC provides Coil Coating,
which is a single component of aluminum impregnated coating applied
on the fins of heat exchanging coils. The product has been designed for
Middle East climate conditions. A high chemical, abrasion and UV re-
sistance has been proven in both laboratories and on field environment.
The coating can be applied at the Zamil Air Conditioners factory as well as
in the field for maintenance or rejuvenation purposes.
Resistec coating has been tested against salt spray test for 10000hr
and comply with ASTM B117 standard.
The fins have full self spacing collars which completely cover each tube.
The staggered tube design improves the thermal efficiency. End plates sup-
port sheets are galvanized steel, formed to provide structural strength. Each
coil is pressure tested in the factory at not less than 450 psi air pressure.
CABINET
All units are made of hot dipped zinc coated steel that conforms to ASTM A 653, with a coating designation of G-90 in
various steel classification depending on its application – DDS, CS Type B, FS Type B and LFQ. For corrosion protection,
it is powder coated using polyester powder applied through electrostatic spraying and friction charged system.
4
PHYSICAL DATA
UNIT SIZE ASC200B ASC210B ASC220B ASC230B ASC240B ASC250B ASC260B
COMPRESSOR
NUMBER OF COMPRESSORS 2 2 2 2 2 3 2
CAPACITY CONTROL (STEPLESS) % 100-25 100-25 100-25 100-25 100-25 100-16 100-25
TOTAL CRANKCASE HEATER WATTS 600 600 600 600 600 900 600
REFRIGERANT R-134a
NUMBER OF FAN 12 12 12 16 16 18 16
COOLER
NUMBER OF COOLER 1 1 1 1 1 1 1
GENERAL
SOUND PRESSURE LEVEL, dBA (1m./3m./5m./10m.) 82/77/74/70 83/78/75/71 83/79/76/71 83/78/76/71 83/79/76/71 81/77/74/70 83/79/76/71
SHIPPING/OPERATING WEIGHTS (Aluminum coils), kg 5665/5974 5821/6130 5807/6116 6709/7018 6765/7074 8164/8763 7364/7905
SHIPPING/OPERATING WEIGHTS (Copper coils), kg 6563/6872 6719/7028 6705/7014 7535/7844 7591/7900 9094/9693 8374/8915
SHIPPING/OPERATING WEIGHTS (MCHE), kg 4971/5280 5127/5436 5113/5422 6033/6342 6088/6397 7401/8000 6564/7105
12
PERFORMANCE DATA (English units)
0
LEAVING 95 F AMBIENT TEMPERATURE 1050F AMBIENT TEMPERATURE 1150F AMBIENT TEMPERATURE 1250F AMBIENT TEMPERATURE 1300F AMBIENT TEMPERATURE
CHILLED UNIT WATER WATER CAP. WATER WATER WATER
WATER TEMP. SIZE CAP. COMP. FLOW CAP. COMP. COMP. FLOW CAP. COMP. FLOW CAP. COMP. FLOW
EER EER FLOW EER EER EER
(LCWT) (Tons) kW (GPM) (Tons) kW (GPM) (Tons) kW (GPM) (Tons) kW (GPM) (Tons) kW (GPM)
ASC060 60.3 60.7 10.5 144.5 56.2 67.9 8.9 134.7 51.7 76.1 7.4 123.9 46.9 85.1 6.0 112.4 44.3 90.0 5.4 106.2
ASC070 66.2 67.6 10.5 158.6 61.5 75.5 8.8 147.4 56.4 84.4 7.3 135.1 50.8 94.2 6.0 121.7 47.9 99.4 5.4 114.8
ASC080 79.4 78.8 10.5 190.3 74.0 88.2 8.9 177.3 68.1 98.7 7.4 163.2 61.7 110.5 6.0 147.8 58.3 116.7 5.4 139.7
ASC090 92.7 93.4 10.2 222.1 86.8 104.6 8.6 208.0 80.1 117.3 7.2 191.9 72.8 131.4 5.9 174.4 68.9 139.0 5.3 165.1
ASC100 99.7 98.1 10.5 238.9 92.9 109.7 8.9 222.6 85.5 122.8 7.4 204.9 77.3 137.3 6.1 185.2 73.0 145.1 5.4 174.9
ASC110 110.7 112.1 10.4 265.3 102.9 125.3 8.7 246.6 94.3 140.1 7.3 226.0 85.0 156.4 5.9 203.7 80.1 165.2 5.3 192.0
ASC120 120.6 121.4 10.5 289.0 112.4 135.8 8.9 269.3 103.5 152.1 7.4 248.0 93.7 170.2 6.0 224.5 88.6 179.9 5.4 212.3
ASC130 131.4 134.8 10.5 314.9 122.1 150.7 8.8 292.6 111.9 168.3 7.3 268.1 100.9 187.8 5.9 241.8 95.1 198.3 5.3 227.9
ASC140 137.4 142.3 10.4 329.2 127.6 158.9 8.8 305.8 116.9 177.5 7.3 280.1 105.3 197.8 5.9 252.3 99.2 208.7 5.3 237.7
ASC150 147.5 137.7 11.0 353.4 137.7 154.1 9.3 330.0 127.0 172.5 7.8 304.3 115.2 192.9 6.4 276.0 109.0 203.9 5.7 261.2
ASC160 159.2 157.9 10.5 381.5 148.5 176.6 8.9 355.8 136.6 197.7 7.4 327.3 123.7 221.0 6.1 296.4 116.9 233.6 5.4 280.1
ASC170 170.4 171.7 10.5 408.3 158.7 192.0 8.8 380.3 145.8 214.7 7.3 349.4 131.9 239.9 6.0 316.1 124.5 253.4 5.4 298.3
ASC180 177.1 176.9 10.6 424.4 164.9 197.9 8.9 395.1 151.6 221.4 7.4 363.3 137.0 247.5 6.1 328.3 129.3 261.6 5.4 309.8
ASC190 189.6 192.2 10.5 454.3 176.0 214.6 8.9 421.7 161.2 239.7 7.3 386.3 145.2 267.4 6.0 347.9 136.8 282.3 5.4 327.8
ASC200 198.3 198.7 10.7 475.2 184.7 222.2 9.0 442.6 169.8 248.5 7.5 406.9 153.7 277.6 6.1 368.3 145.2 293.1 5.5 347.9
ASC210 212.9 219.9 10.5 510.2 197.3 245.4 8.8 472.8 180.3 273.7 7.3 432.0 162.1 304.1 5.9 388.4 152.5 321.3 5.3 365.4
ASC220 220.4 229.0 10.5 528.1 204.4 255.6 8.8 489.8 187.2 285.1 7.3 448.6 168.7 317.5 5.9 404.2 159.1 334.8 5.3 381.2
ASC230 228.9 227.7 10.6 548.5 213.1 254.5 8.9 510.6 195.8 284.6 7.4 469.2 177.1 317.8 6.1 424.4 167.2 335.6 5.5 400.7
ASC240 239.8 240.8 10.6 574.6 223.0 269.1 8.9 534.4 204.7 300.7 7.4 490.5 184.9 335.6 6.0 443.1 174.4 354.2 5.4 417.9
ASC250 247.8 249.7 10.4 593.8 230.5 279.1 8.8 552.3 211.5 312.1 7.3 506.8 190.9 348.7 6.0 457.4 179.9 368.3 5.3 431.1
ASC260 258.0 259.2 10.6 618.2 239.7 289.6 8.9 574.4 219.8 323.4 7.4 526.7 198.4 360.7 6.1 475.4 187.1 380.7 5.4 448.3
ASC270 273.4 276.8 10.6 655.1 253.9 309.1 8.9 608.4 232.6 345.1 7.4 557.4 209.6 384.8 6.0 502.3 197.5 406.0 5.4 473.3
22
ASC280 277.9 284.2 10.4 665.9 258.4 317.7 8.8 619.2 237.1 355.0 7.3 568.1 214.0 396.4 5.9 512.8 201.8 418.5 5.3 483.6
440F ASC290 287.9 291.2 10.6 689.9 267.4 325.3 8.9 640.8 245.0 363.4 7.4 587.1 220.8 405.4 6.0 529.1 208.0 427.9 5.4 498.4
ASC300 298.5 306.0 10.5 715.3 277.3 342.0 8.8 664.5 254.2 382.2 7.3 609.1 229.2 426.5 5.9 549.2 216.0 450.2 5.3 517.6
ASC310 309.4 318.0 10.5 741.4 287.1 355.1 8.8 688.0 262.8 396.4 7.3 629.7 236.5 441.9 5.9 566.7 222.7 466.1 5.3 533.6
ASC320 319.4 329.8 10.5 765.4 295.9 368.0 8.8 709.0 270.5 410.5 7.3 648.2 243.2 457.1 5.9 582.8 228.8 481.9 5.3 548.3
ASC330 329.7 340.1 10.5 790.0 305.5 379.4 8.8 732.1 279.5 423.0 7.3 669.7 251.6 470.9 6.0 602.9 236.9 496.5 5.3 567.7
ASC340 336.0 345.9 10.6 805.1 311.4 385.7 8.9 746.2 285.0 430.0 7.3 682.9 256.7 478.6 6.0 615.1 241.9 504.5 5.4 579.6
ASC350 349.6 339.4 10.8 837.7 325.1 379.1 9.1 779.0 298.4 423.5 7.6 715.0 269.8 472.5 6.2 646.5 254.7 498.7 5.6 610.3
ASC360 358.4 360.7 10.5 858.8 332.7 402.8 8.9 797.2 304.8 449.9 7.3 730.4 274.7 501.8 6.0 658.2 258.8 529.5 5.4 620.1
ASC370 366.5 348.9 11.1 878.2 341.3 390.0 9.4 817.8 313.8 436.1 7.8 751.9 284.0 487.3 6.4 680.5 268.2 514.7 5.7 642.7
ASC380 378.7 379.9 10.6 907.5 351.8 424.3 8.9 843.0 322.5 473.9 7.4 772.8 290.9 528.5 6.1 697.1 274.2 557.7 5.4 657.0
ASC390 396.1 398.1 10.7 949.1 368.5 444.9 9.0 883.0 338.6 497.2 7.5 811.4 306.1 554.8 6.1 733.5 289.0 585.6 5.5 692.5
ASC400 399.9 411.1 10.5 958.3 371.7 459.5 8.8 890.7 340.8 513.5 7.3 816.6 307.4 573.0 5.9 736.6 289.7 604.9 5.3 694.2
ASC410 410.4 415.3 10.6 983.4 381.0 463.8 8.9 913.0 349.1 517.8 7.4 836.5 314.5 577.3 6.0 753.6 296.3 609.1 5.4 710.0
ASC420 422.6 438.4 10.4 1012.7 393.4 490.2 8.8 942.7 361.5 547.8 7.3 866.2 326.9 611.2 6.0 783.3 308.7 645.0 5.3 739.7
ASC430 430.2 447.5 10.4 1030.9 399.3 499.7 8.8 956.8 365.8 557.7 7.3 876.5 329.8 621.5 5.9 790.3 310.9 655.6 5.3 745.0
ASC440 440.8 458.0 10.5 1056.3 408.8 511.1 8.8 979.6 374.4 570.2 7.3 897.2 337.5 635.0 5.9 808.7 318.2 669.7 5.3 762.5
ASC450 446.3 460.4 10.5 1069.4 413.7 513.6 8.8 991.3 378.5 572.5 7.3 907.0 341.0 637.3 6.0 817.1 321.3 671.8 5.4 769.9
ASC460 459.1 455.2 10.6 1100.1 428.4 509.3 9.0 1026.5 394.8 570.0 7.5 946.0 358.4 637.1 6.1 858.8 339.1 673.1 5.5 812.6
ASC470 470.4 477.3 10.4 1127.2 437.6 533.6 8.8 1048.6 401.7 596.5 7.3 962.6 362.7 666.1 6.0 869.1 342.1 703.3 5.4 819.8
ASC480 478.2 480.3 10.6 1145.9 444.0 536.5 8.9 1063.9 406.8 599.2 7.4 974.8 366.6 668.3 6.0 878.5 345.4 705.3 5.4 827.7
ASC490 489.4 502.0 10.4 1172.7 454.1 560.6 8.7 1088.1 415.6 625.8 7.2 995.9 374.0 697.7 5.9 896.2 352.1 736.1 5.3 843.7
ASC500 497.7 505.3 10.5 1192.6 461.5 564.1 8.8 1105.9 422.3 629.5 7.3 1011.9 380.0 701.4 6.0 910.6 357.8 739.8 5.3 857.4
ASC510 510.4 528.2 10.3 1223.0 473.0 589.4 8.7 1133.4 432.4 657.5 7.2 1036.1 388.7 732.2 5.9 931.4 365.7 772.1 5.3 876.3
LEGEND: NOTES:
kW - Compressor power input 1. Packaged chillers are rated with AHRI standard 550/590. 4. Direct interpolation is permissible. Do not extrapolate.
GPM - Gallons Per Minute 2. Performance data are based on 100F water range in evaporator. 5. kW power input is for compressor only.
EER - Energy Efficiency Ratio 3. Ratings are based on 0.00010 (hr-ft2-0F/Btu) fouling factor for evaporator. 6. EER for entire unit. Refer to electrical data for fan kW.
ELECTRICAL DATA
SUPPLY VOLTAGE COMPRESSOR TYPE-1 COMPRESSOR TYPE-2 CONDENSER FAN MOTORS CRANKCASE HEATER COMP.
UNIT WIND-
SIZE Nominal RLA LRA CB CB RLA LRA CB CB FLA Total CB Total TotalING
Min. Max. MCA MOCP Qty. Qty. Qty. FCA Volts
(V-Ph-Hz) (each) (each) Poles MTA Qty. (each) (each) Poles MTA Qty. (each) kW (Qty.) Watts Amps
380/400-3-60 342 418 664 900 2 268.1 627 3 429 2 0 0 0 0 0 0 16 3.78 31.84 60.5 8 230 600 2.61 SD
ASC 240B 460-3-60 414 506 559 750 2 221.5 527 3 354 2 0 0 0 0 0 0 16 3.79 34.24 60.6 8 230 600 2.61 SD
380/400-3-60 342 418 694 900 1 207.1 482 3 331 1 2 183.6 372 3 294 2 18 3.78 35.82 68.0 9 230 900 3.91 SD
ASC 250B 414 506
460-3-60 585 750 1 171.1 428 3 274 1 2 151.6 305 3 243 2 18 3.79 38.52 68.2 9 230 900 3.91 SD
380/400-3-60 342 418 709 1000 1 304.1 823 3 487 1 1 268.1 627 3 429 1 16 3.78 31.84 60.5 8 230 600 2.61 SD
ASC 260B 414 506
460-3-60 596 800 1 251.2 693 3 402 1 1 221.5 527 3 354 1 16 3.79 34.24 60.6 8 230 600 2.61 SD
380/400-3-60 342 418 745 1000 2 304.1 823 3 487 2 0 0 0 0 0 0 16 3.78 31.84 60.5 8 230 600 2.61 SD
ASC 270B 414 506
460-3-60 626 850 2 251.2 693 3 402 2 0 0 0 0 0 0 16 3.79 34.24 60.6 8 230 600 2.61 SD
380/400-3-60 342 418 762 950 1 224.1 535 3 359 1 2 207.1 482 3 331 2 18 3.78 35.82 68.0 9 230 900 3.91 SD
ASC 280B
460-3-60 414 506 642 800 1 185.1 463 3 296 1 2 171.1 428 3 274 2 18 3.79 38.52 68.2 9 230 900 3.91 SD
380/400-3-60 342 418 779 1000 2 224.1 535 3 359 2 1 207.1 482 3 331 1 18 3.78 35.82 68.0 9 230 900 3.91 SD
ASC 290B
460-3-60 414 506 656 800 2 185.1 463 3 296 2 1 171.1 428 3 274 1 18 3.79 38.52 68.2 9 230 900 3.91 SD
380/400-3-60 342 418 818 1000 1 241.6 535 3 387 1 2 224.1 535 3 359 2 18 3.78 35.82 68.0 9 230 900 3.91 SD
ASC 300B
460-3-60 414 506 688 850 1 199.6 463 3 319 1 2 185.1 463 3 296 2 18 3.79 38.52 68.2 9 230 900 3.91 SD
380/400-3-60 342 418 836 1000 2 241.6 535 3 387 2 1 224.1 535 3 359 1 18 3.78 35.82 68.0 9 230 900 3.91 SD
ASC 310B
460-3-60 414 506 702 900 2 199.6 463 3 319 2 1 185.1 463 3 296 1 18 3.79 38.52 68.2 9 230 900 3.91 SD
380/400-3-60 342 418 853 1000 3 241.6 535 3 387 3 0 0 0 0 0 0 18 3.78 35.82 68.0 9 230 900 3.91 SD
ASC 320B
460-3-60 414 506 717 900 3 199.6 463 3 319 3 0 0 0 0 0 0 18 3.79 38.52 68.2 9 230 900 3.91 SD
380/400-3-60 342 418 870 1100 2 249.1 535 3 399 2 1 241.6 535 3 387 1 18 3.78 35.82 68.0 9 230 900 3.91 SD
ASC 330B
460-3-60 414 506 731 900 2 205.8 463 3 329 2 1 199.6 463 3 319 1 18 3.79 38.52 68.2 9 230 900 3.91 SD
33
380/400-3-60 342 418 878 1100 3 249.1 535 3 399 3 0 0 0 0 0 0 18 3.78 35.82 68.0 9 230 900 3.91 SD
ASC 340B
460-3-60 414 506 737 900 3 205.8 463 3 329 3 0 0 0 0 0 0 18 3.79 38.52 68.2 9 230 900 3.91 SD
380/400-3-60 342 418 924 1100 1 268.1 627 3 429 1 2 249.1 535 3 399 2 24 3.78 47.76 90.7 12 230 900 3.91 SD
ASC 350B
460-3-60 414 506 779 1000 1 221.5 527 3 354 1 2 205.8 463 3 329 2 24 3.79 51.36 91.0 12 230 900 3.91 SD
380/400-3-60 342 418 962 1200 3 268.1 627 3 429 3 0 0 0 0 0 0 24 3.78 47.76 90.7 12 230 900 3.91 SD
ASC 360B 506
460-3-60 414 811 1000 3 221.5 527 3 354 3 0 0 0 0 0 0 24 3.79 51.36 91.0 12 230 900 3.91 SD
380/400-3-60 342 418 962 1200 3 268.1 627 3 429 3 0 0 0 0 0 0 24 3.78 47.76 90.7 12 230 900 3.91 SD
ASC 370B 460-3-60 414 506 811 1000 3 221.5 527 3 354 3 0 0 0 0 0 0 24 3.79 51.36 91.0 12 230 900 3.91 SD
380/400-3-60 342 418 1007 1300 1 304.1 823 3 487 1 2 268.1 627 3 429 2 24 3.78 47.76 90.7 12 230 900 3.91 SD
ASC 380B 460-3-60 414 506 848 1000 1 251.2 693 3 402 1 2 221.5 527 3 354 2 24 3.79 51.36 91.0 12 230 900 3.91 SD
380/400-3-60 342 418 1043 1300 2 304.1 823 3 487 2 1 268.1 627 3 429 1 24 3.78 47.76 90.7 12 230 900 3.91 SD
ASC 390B 414 506
460-3-60 878 1100 2 251.2 693 3 402 2 1 221.5 527 3 354 1 24 3.79 51.36 91.0 12 230 900 3.91 SD
380/400-3-60 342 418 1079 1300 3 304.1 823 3 487 3 0 0 0 0 0 0 24 3.78 47.76 90.7 12 230 900 3.91 SD
SC 400B
460-3-60 414 506 907 1100 3 251.2 693 3 402 3 0 0 0 0 0 0 24 3.79 51.36 91.0 12 230 900 3.91 SD
380/400-3-60 342 418 1079 1300 3 304.1 823 3 487 3 0 0 0 0 0 0 24 3.78 47.76 90.7 12 230 900 3.91 SD
ASC 410B
460-3-60 414 506 907 1100 3 251.2 693 3 402 3 0 0 0 0 0 0 24 3.79 51.36 91.0 12 230 900 3.91 SD
380/400-3-60 342 418 1118 1300 4 241.6 535 3 387 4 0 0 0 0 0 0 24 3.78 47.76 90.7 12 230 1,200 5.22 SD
ASC 420B
460-3-60 414 506 939 1100 4 199.6 463 3 319 4 0 0 0 0 0 0 24 3.79 51.36 91.0 12 230 1,200 5.22 SD
380/400-3-60 342 418 1134 1300 2 249.1 535 3 399 2 2 241.6 535 3 387 2 24 3.78 47.76 90.7 12 230 1,200 5.22 SD
ASC 430B
460-3-60 414 506 953 1100 2 205.8 463 3 329 2 2 199.6 463 3 319 2 24 3.79 51.36 91.0 12 230 1,200 5.22 SD
380/400-3-60 342 418 1149 1300 4 249.1 535 3 399 4 0 0 0 0 0 0 24 3.78 47.76 90.7 12 230 1,200 5.22 SD
ASC 440B
460-3-60 414 506 966 1100 4 205.8 463 3 329 4 0 0 0 0 0 0 24 3.79 51.36 91.0 12 230 1,200 5.22 SD
380/400-3-60 342 418 1149 1300 4 249.1 535 3 399 4 0 0 0 0 0 0 24 3.78 47.76 90.7 12 230 1,200 5.22 SD
ASC450B 414 506
460-3-60 966 1100 4 205.8 463 3 329 4 0 0 0 0 0 0 24 3.79 51.36 91.0 12 230 1,200 5.22 SD
LEGEND:
MCA - Minimum Circuit Ampacity per NEC 430-24
MOCP - Maximum Over Current Protection
RLA - Rated Load Amps
LRA - Locked Rotor Amps
CB - Circuit Breaker
MTA - Must Trip Amps
34
NOTES:
1. Customer to specify the exact nominal power supply available at site so that electrical components are selected accurately, failing to do so will affect unit performance & terms of warranty.
2. Main power must be supplied from a single field supplied and mounted fused disconnection using the dual element time delay fuse or circuit breaker.
3. The maximum incoming wire size is 500 MCM. On units having MCA greater than 500 MCM wire, the factory supplied power terminal block will accept two or more parallel field wires per pole phase.
4. The compressor crankcase heaters must be energized for 12 hours before the unit is initially started or after a prolonged power disconnection.
5. Under compressor type 1 are the big compressors and type 2 are the small compressors.
6. All field wiring must be in accordance with NEC and local standards.
7. Minimum and maximum unit supply voltages are shown in the tabulated data above.
8. The ±10% voltage variation from the nominal is only allowed during voltage fluctuation and should not be permanent.
9. RLA, MCA & MOCP values are based on 1150F conditions. MCA & MOCP values are calculated as per UL 1995 and NEC standards.
DIMENSIONS
ASC250B, ASC280B, ASC290B, ASC300B, ASC310B, ASC320B, ASC330B & ASC340B
40
NOTE: 1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.
TYPICAL SCHEMATIC WIRING DIAGRAM
REFER TO UNIT
NAMEPLATE FOR
POWER SUPPLY
L1 F3 F4 L2
F1 F2
JUMPER 1
230 VAC
MB (MCS-MAGNUM)
28A RED
COM NO NC
7A
+5 GND SI
RELAY M-1
SENSOR 1
BLCK/SHIELD
SUCT1 PRESS
ANALOG
DIGITAL
WHITE
COMPRESSOR 1
COM NO NC
12A LLS 1
SENSOR 3
WHITE
LIQ LINE 1 SOL
C1 BLACK
+5 GND SI
SENSOR 4
D1
COM NO NC
WHITE
COMPRESSOR 1
RELAY M-3
2nd CONTACTOR
OR
+5 GND SI
SENSOR 5
CONTACTOR
+5 GND SI
SSPS1
SENSOR 6
8A UL4 - 1
COM NO NC
COMP1 PROOF
ANALOG
DIGITAL
COMP CB
COM NO NC
UL3 - 1
+5 GND SI
14A
POWER DECREASE
ANALOG
DIGITAL
LWT 25A
SHIELD
ANALOG
DIGITAL
WHITE
COM NO NC
BLACK
SENSOR 10
RWT SHIELD
SOLENOID
ANALOG
DIGITAL
27A WHITE
WP1 Red
CC2
+5 GND SI
SENSOR 11
Blck/Shield
WATER IN PRESS COMPRESSOR 2
ANALOG
DIGITAL
WP2 White
RELAY M-7 1st CONTACTOR
WP3 Red
12B LLS 2
+5 GND SI
SENSOR 12
Blck/Shield
WATER OUT PRESS LIQ LINE 2 SOL
ANALOG
DIGITAL
WP4 White
+5 GND SI
UVR 211A
D. INPUT 1
DIGITAL INPUT
COM NO NC
UVM COMPRESSOR 2
RELAY M-8 2nd CONTACTOR
211AA
OR
+5 GND SI
11A
FLOW SWITCH CONTACTOR
11AA
UL4 - 2
+5 GND SI
START/STOP
D. INPUT 3
G RELAY M-9
EXEN 15B
POWER INCREASE
2G COMP2 SOLENOID
+5 GND SI
EMER STOP
D. INPUT 4
WA
EMER STOP
W UL3 - 2
MCS-1B6 RELAY M-10
14B
** EEV DRIVER 1
A. INPUT 1
ANALOG OUTPUT
POWER DECREASE
GND Vout
EEVB1 2A
(EEV SPORLAN) 5A COMP2 SOLENOID
MCS-1B6
** EEV DRIVER 2
A. INPUT 2
GND Vout
EEVB2 2B
(EEV SPORLAN) 5B 1
230 VAC POWER IN
LN
2
GND
A. INPUT 4
GND Vout
+ - GND
WHITE
BLACK
USER INTERFACE
BOARD (UIB)
Termination ETHERNET
+ - GND
DETAILS
NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.
44
TYPICAL SCHEMATIC WIRING DIAGRAM
SB1 (MCS-SI16-230)
28B RED
+5 GND SI
+5 GND SI
SENSOR 1
SENSOR 9
BLCK/SHIELD
SUCT2 PRESS
ANALOG
ANALOG
DIGITAL
DIGITAL
29B WHITE
30B RED
+5 GND SI
SENSOR 2
SENSOR 10
+5 GND SI
DISCH2 PRESS 31B
BLCK/SHIELD
ANALOG
DIGITAL
DIGITAL
ANALOG
WHITE
22B
+5 GND SI
BLACK
+5 GND SI
SENSOR 3
SENSOR 11 SENSOR 12
SUCT2 TEMP SHIELD
ANALOG
ANALOG
DIGITAL
DIGITAL
23B WHITE
CB BLACK
+5 GND SI
+5 GND SI
SENSOR 4
DISCH2 TEMP SHIELD
ANALOG
DIGITAL
DIGITAL
ANALOG
DB WHITE
+5 GND SI
SENSOR 13
+5 GND SI
COMP2 AMP
SENSOR 5
ANALOG
ANALOG
DIGITAL
DIGITAL
+5 GND SI
SSPS2
+5 GND SI
SENSOR 6
SENSOR 14
8B
SSPS2
ANALOG
DIGITAL
DIGITAL
ANALOG
8BB
+5 GND SI
+5 GND SI
SENSOR 15
SENSOR 7
COMP2 PROOF
ANALOG
DIGITAL
DIGITAL
ANALOG
COMP CB
+5 GND SI
SENSOR 8
SENSOR 16
+5 GND SI
HPS2
ANALOG
DIGITAL
DIGITAL
ANALOG
OLR2
SB2 (MCS-R10-230)
RELAY 1-1 RELAY 1-6
LI 1 LI 2
COM NO NC
COM NO NC
COM NO NC
COM NO NC
COM NO NC
COM NO NC
1
230 VAC POWER IN
WHITE
MB (MCS-MAGNUM)
230 VAC
HGBP
COM NO NC
ANALOG
DIGITAL
CT1
103A
230 VAC
ANALOG
DIGITAL
CT2
SETTING TEMP = 36degF 103B
NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.
45
TYPICAL SCHEMATIC WIRING DIAGRAM
COMP1 COMP2
CONTROL PANEL
LEGEND
CB CIRCUIT BREAKER
COMP COMPRESSOR
CC COMPRESSOR CONTACTOR
COMP1 FM CCA COMPRESSOR CONTACTOR AUXILIARY
CWP CHILLED WATER PUMP
DISCH DISCHARGE
CONTROL PANEL FAN1 FAN3 FAN5 FAN7 FAN9
FAN2 FAN4 FAN6 FAN8 FAN10 ETB EARTH TERMINAL BLOCK
EEV ELECTRONIC EXPANSION VALVE
EEVB ELECTRONIC EXPANSION VALVE BOARD
COMP2 FM
EXEN REMOTE ENABLE/DISABLE
F FUSE
12A
FLS FLOW SWITCH
2
MB (MCS-MAGNUM) FM FAN MOTOR
230 VAC
FMC FAN MOTOR CONTACTOR
COM NO NC
RELAY M-3 CC1A-1 CC3
61A 2nd CC GND ELECTRICAL GROUNDING
12B FOR COMP #1
+5 GND SI
211A
DIGITAL 1
COM NO NC
RELAY M-8 CC2A-1 CC4
61B 2nd CC HTR COMPRESSOR CRANKCASE HEATER
FOR COMP #2 HVTB HIGH VOLTAGE TERMINAL BLOCK
MCS-1B6 FOR COMP#1
MB (MCS-MAGNUM) GND
ANALOG 1 Vout MB (MCS-MAGNUM)
HZ HERTZ (ELECTRICAL FREQUENCY)
+4-20
-4-20 CN4 CN2 L... LINE (ELECTRICAL POWER LINE/PHASE)
Black CB1A-1 CB3A-1 CCA3-1A
+5 GND SI
Black (Valve)
SENSOR 7
White White (Valve) 22A 23A 110A LI LIQUID INJECTION SOLENOID
COMP1 PROOF
ANALOG
DIGITAL
ELECTRONIC Green
Red
Green (Valve) EEVB1
EXPANSION Red (Valve) COMP CB 110AA
IN LLS LIQUID LINE SOLENOID
VALVE #1 GND CN3 HPS1
+5 GND SI
SENSOR 8
24VAC
10A LWT LEAVING WATER TEMPERATURE
CC3A-2A HPS1
ANALOG
DIGITAL
24VAC
9AA
MB MASTER BOARD
GREEN BLACK SB1(MCS-SI13-230) MCS MICROPROCESSOR CONTROL SYSTEM
GND SUPRESSOR NTB NEUTRAL TERMINAL BLOCK
TRANS2 CB2A-1 CB4A-1 CCA4-1A
+5 GND SI
SENSOR 7
10B
HPS2
ANALOG
DIGITAL
SUPRESSOR
RELAY M-3 CC5A-2 CC3 ALL FIELD WIRING TO COMPLY WITH LOCAL CODES.
61A DELTA CC
FOR COMP #1 2. FUSES TO DUAL ELEMENT TYPE.
CC3A-2 CC5
62A WYE CC 3. USE COPPER CONDUCTORS ONLY.
FOR COMP #1
12B
4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER
230 VAC TO BE PROVIDED BY END USER WITH RATING AS
COM NO NC
22A 110A
COMP1 PROOF
ANALOG
DIGITAL
9AA
THE RESPECTIVE OPTIONAL ITEM, IF THE OPTIONAL
ITEM IS INCLUDED IN THE UNIT.
SB1(MCS-SI13-230)
CB2A-1 CCA4-1A
+5 GND SI
SENSOR 7
22B 110B
COMP2 PROOF
ANALOG
DIGITAL
COMP CB 110BB
HPS2
+5 GND SI
SENSOR 8
10B
HPS2
ANALOG
DIGITAL
9BB
46
RIGGING INSTRUCTIONS
ATTENTION TO RIGGERS
Hook rigging sling thru holes in base rail, as shown below.
Lifting plates or holes on the base rail are centered around the unit's center of gravity.
Center of gravity is not unit center line.
Ensure center of gravity aligns with the main lifting point before lifting.
Use spreader bar when rigging, to prevent the slings from damaging the unit.
CAUTION
All panels should be in place when rigging.
Care must be taken to avoid damage to the coils during handling.
Insert packing material between coils & slings as necessary.
MODELS: ASC060B - ASC220B
LIFT
SPREADER BAR
PROPER CLEARANCE
TO BE PROVIDED
SPREADER BAR
PROPER CLEARANCE
TO BE PROVIDED
SPREADER BAR
PROPER CLEARANCE
TO BE PROVIDED
58
INSTALLATION CLEARANCE
WALL
MODEL NUMBER A B
ASC060B - ASC140B 2500 2000 FIGURE - 1
ASC150B - ASC240B & ASC260B - ASC270B 3000 2000 STRAIGHT WALL
ASC250B & ASC280B - ASC510B 3500 2500
FIGURE - 2
CORNER WALL
NOTE: 1. All dimensions are in mm.
2. Pit installations are not recommended. Re-circulation of hot condenser air in combination with surface air
turbulence can not be predicted, hot air re-circulation will severely affect unit efficiency (EER) and can
cause high pressure or fan motor temperature trips.
59
MOUNTING LOCATION
MODELS: ASC060B - ASC070B
60