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NuFlo™

Orifice Plates
& Orifice Plate Sealing Units

Design Specifications
Two basic styles of Orifice Plates are available:
Type 500 Universal for use in Orifice Fittings
and Ring-Joint Plate Holders, and Type 520
Paddle Type for use in Orifice Flanges. Specific
tolerances which apply to all NuFlo Orifice Plates
are as follows:
• Edges — Square and sharp, will not reflect a
beam of light when viewed without
magnification.
• Finish — 20 micro-inch roughness
• Flatness — Flat within 0.010 inches, per inch
of dam height (dam height = pipe diameter
minus orifice diameter, divided by 2)
• Bore — Orifice bore tolerance in strict
accordance with A.G.A. Gas Measurement
Committee Report latest edition, A.S.M.E.
Fluid Meters Committee Report and
Measurement Canada.
• Design — Normal stocked items are the
standard design used in all industries. Special
designs are available on request.
• Sizes — Orifice Plates have been furnished
in line sizes from 1/2-inch to 36-inches. All
standard line sizes, 2-inch to 8-inch are
available from stock. Larger plates up to 60
inches line size available upon request.
• Optional — Vent or drain holes. Available at
time of order. Gasket finished plates are also
available at time of order.
Universal Orifice Plates
Orifice Plates & Orifice Plate Sealing Units

Type 500 TYPE 500 Universal Plates for use in RTJ Holders
(no seal units included) All dimensions
Universal Size Orifice Plates are a standard used in many in inches.
industries. They can be used in Plate Holders with North Star, Line Plate O.D. Plate Thickness When ordering,
Size A B please specify:
Daniel and Superior Orifice Fittings. The universal size is the most
12 12.593 1/4 1. Type Number
economic style of plate available. Three types of sealing units are
14 14.000 1/4 2. Line Size
used with Nuflo Type 500 Orifice Plates. These are the 'DS' Dual 16 16.000 3/8 3. Dimension "A",
Seal, which is removable up through 10 inch size and bonded to if not as listed
18 18.000 3/8
the plate in larger sizes, the 'TS', Teflon Seal, available in 1-1/2 4. Material
20 20.000 3/8
inch to 16 inch sizes, and the 'MS', Metal Seal available in the 1- 5. Quantity
24 24.000 3/8
6. Required
1/2 inch to 12 inch sizes. The 'TS' and 'MS' units are removable in 26 26.000 3/8 Orifice Bore
all sizes. 30 30.000 1/2 7. Type Seal

Diameter of bore to be W
specified by purchaser

A Dia.

Type 500 Orifice Plate

Line Plate O.D. Plate Thickness Blank Weight Line Plate O.D. Plate Thickness Blank Weight
Size A W (Lbs) Size A W (Lbs)
3/4 1.125 1/8 0.06* 12 13.079 1/4 9.61
1 1.312 1/8 0.06 16 16.563 3/8 23.20
1-1/2 2.000 1/8 0.11* 20 20.563 3/8 39.16
2 2.437 1/8 0.17 All dimensions in inches.
2-1/2 2.812 1/8 0.25
3 3.437 1/8 0.34
4 4.406 1/8 0.55
6 6.437 1/8 1.18
8 8.437 1/4 4.06
10 10.687 1/4 6.41

2
Paddle Type Orifice Plates
C
CAT 520
Nuflo Paddle Type Orifice Plates are normally used with Orifice
Flange Unions. The outer diameters are manufactured from
uniform circular discs. This results in a high degree of
concentricity of the orifice bore and the plate outer diameter. The B
plates are sanded on special machines to a prescribed finish.
Plates with popular bore sizes are stocked continuously. Each
plate is stamped on its handle with line size, flange rating, orifice
bore and plate material. NuFlo maintains a stock in types 304 and
316 Stainless Steels in standard thicknesses. Other sizes,
thickness and materials are available upon request. Diameters of
holes in Paddle Plate Handles are as follows:

A Dia.
Plate Size Hole Diameter
1/2 thru 2 1/4
2-1/2 thru 12 3/8
14 thru 24 1/2
26 and larger 3/4
All dimensions in inches.
Diameter of bore to be W
specified by purchaser

125 Lbs. 250 Lbs. For All


400 Lbs. 600 Lbs. 900 Lbs. 1500 Lbs. 2500 Lbs.
& 150 Lbs. & 300 Lbs. Pressure Ratings
ANSI ANSI ANSI ANSI ANSI
ANSI ANSI 125 to 1500 Lbs. ANSI
Line
Size A A A A A A A B C W*
1/2 1-7/8 2-1/8 2-1/8 2-1/8 2-1/2 2-1/2 2-3/4 4 1 1/8
3/4 2-1/4 2-5/8 2-5/8 2-5/8 2-3/4 2-3/4 3 4 1 1/8
1 2-5/8 2-7/8 2-7/8 2-7/8 3-1/8 3-1/8 3-3/8 4 1 1/8
1-1/4 3 3-1/4 3-1/4 3-1/4 3-1/2 3-1/2 4-1/8 4 1 1/8
1-1/2 3-3/8 3-3/4 3-3/4 3-3/4 3-7/8 3-7/8 4-5/8 4 1 1/8
2 4-1/8 4-3/8 4-3/8 4-3/8 5-5/8 5-5/8 5-3/4 4 1 1/8
2-1/2 4-7/8 5-1/8 5-1/8 5 1/8 6-1/2 6-1/2 6-5/8 4 1-1/4 1/8
3 5-3/8 5-7/8 5-7/8 5 7/8 6-5/8 6-7/8 7-3/4 4 1-1/4 1/8
4 6-7/8 7-1/8 7 7 5/8 8-1/8 8-1/4 9-1/4 4 1-1/4 1/8
5 7-3/4 8-1/2 8-3/8 9-1/2 9-3/4 10 11 5 1-1/2 1/8
6 8-3/4 9-7/8 9-3/4 10-1/2 11-3/8 11-1/8 12-1/2 5 1-1/2 1/8
8 11 12-1/8 12 12-5/8 14-1/8 13-7/8 15-1/4 5 1-1/2 1/8
10 13-3/8 14-1/4 14-1/8 15-3/4 17-1/8 17-1/8 18-3/4 6 1-1/2 1/4
12 16-1/8 16-5/8 16-1/2 18 19-5/8 20-1/2 21-5/8 6 1-1/2 1/4
14 17-3/4 19-1/8 19 19-3/8 20-1/2 22-3/4 n/a 6 1-1/2 1/4
16 20-1/4 21-1/4 21-1/8 22-1/4 22-5/8 25-1/4 n/a 6 1-1/2 3/8
18 21-1/2 23-3/8 23-1/4 24 25 27-5/8 n/a 6 1-1/2 3/8
20 23-3/4 25-5/8 25-3/8 26-3/4 27-3/8 29-5/8 n/a 6 1-1/2 3/8
22 26 27-3/4 27-1/2 28-7/8 n/a n/a n/a 6 1-1/2 3/8
24 28-1/8 30-3/8 30-1/8 31 32-7/8 35-1/2 n/a 6 1-1/2 1/2
30 34-5/8 37-3/8 37-1/4 38-1/8 n/a n/a n/a 6 1-1/2 1/2
36 41-1/8 43-7/8 43-7/8 44-3/8 n/a n/a n/a 6 1-1/2 1/2

All dimensions in inches.


When ordering, please specify: 1. Type Number; 2. Size, Flange Series; 3. Dimension "A", if not as listed; 4. Material; 5. Quantity; 6. Required Orifice Bore

3
Special Profile Orifice Bores
Orifice Plates & Orifice Plate Sealing Units

Bore and Bevel Bore and Counterbore Segmental

The bore and bevel is the standard The bore and counterbore is a special Segmentally bored orifice plates are
method of limiting the plate edge method to limit the plate edge thickness. provided for measurement where solids
thickness. The bevel is machined to the Instead of beveling, the plate is are entrained in a gas or liquid flow
desired edge thickness. Unless otherwise counterbored to the desired edge stream. The circular portion of the bore is
specified, plates will be beveled to the thickness inscribed within a circle which is
current accepted AGA standards. normally 98%of the pipe diameter. The
segmental opening may be placed either
at the top or bottom of the pipe.
Industries using these bores include
sewage treatment, steel, chemical, water
conditioning, paper and petrochemical.

Eccentric Quarter-Round

Eccentrically bored orifice plates are plates with the orifice off- The Quarter-Round, or Quadrant bore, is an orifice with the inlet
center, or eccentric, as opposed to concentric. The bore of the edge rounded. The radius of the quarter-circle bore is a function
eccentric, orifice normally is inscribed in a circle with is 98% of of the orifice-to-pipe ratio (d/D). Thickness at the throat is equal
the pipe diameter, so that solids or slurries may pass through. to the radius. This bore is specifically designed for fluids of high
Eccentric orifice plates are used in many industries including viscosity, such as heavy crudes, syrups, and slurries. Quarter-
heavy and light chemicals, steel, paper, atomic and Round bores are recommended for viscous flows having
petrochemicals. Reynolds Numbers below 100,000.

4
Ring Joint Orifice Plate Holders
NuFlo Ring-Joint Orifice Plate Holders are fitted with type 500 Orifice Plates are not included with Plate Holders and must be
Orifice Plates and are used with Ring-Joint Orifice Flanges. The ordered separately. The Plate Holders are available in mild steel
Oval Form is standard. Octagonal rings are also available on from 1-1/2" size and up. Type 304 and Type 316 Stainless Steel
request. TYPE 580 Plate Holders are equipped with a steel snap- Plate Holders are offered in all sizes.
ring which clamps orifice plate snugly in place. Type 560 Plate Dimensions below are for 12" and larger, Type 500 Orifice Plates
holders are a one piece Integral Plate seal. Type 590 Plate Holders for use in RTJ Holders.
have hold down screws to keep the plate in the holder.

2'' 2'' 2''


1/8'' 1/8'' 1/8''
Plate Plate 1-1/4'' 1-1/4'' 1-1/4''
Line O.D. Thickness
B B B
Size A B
Orifice Plate
12 12.593 1/4 Spring Hold-Down
Clip Screws
14 14.000 1/4
16 16.000 3/8
18 18.000 3/8
20 20.000 3/8
24 24.000 3/8 Snap
Ring
26 26.000 3/8 A A A
30 30.000 1/2 Type 560 Type 580 Type 590
Integral Plate Seal With Snap-Ring Clip With Hold-Down Screws

Dimensions and A.I.P. Ring Numbers


300 - 600 Lbs. ANSI 900 Lbs. ANSI 1500 Lbs. ANSI 2500 Lbs. ANSI
Line A.P.I. Approx A.P.I. Approx A.P.I. Approx A.P.I. Approx
Size Ring # A B Gap* Ring # A B Gap* Ring # A B Gap* Ring # A B Gap*
1/2 R-11 29/32 4-1/4 19/32 R-12 1 4-1/4 19/32 R-12 1 4-1/4 19/32 R-13 1 4-1/4 19/32
3/4 R-13 1 4-1/4 19/32 R-14 1 4-1/4 19/32 R-14 1 4-1/4 19/32 R-16 1 4-1/4 19/32
1 R-16 1 4-1/4 19/32 R-16 1 4-1/4 19/32 R-16 1 4-1/4 19/32 R-18 1 4-1/4 19/32
1-1/2 R-20 1 4-1/4 19/32 R-20 1 4-1/4 19/32 R-20 1 4-1/4 19/32 R-23 1-1/16 5-1/4 1/2
2 R-23 1-1/16 4-1/4 19/32 R-24 1-1/16 5-1/4 5/8 R-24 1-1/16 5-1/4 1/2 R-26 1-1/16 5-1/4 1/2
2-1/2 R-26 1-1/16 5-1/4 19/32 R-27 1-1/16 5-1/4 5/8 R-27 1-1/16 5-1/4 1/2 R-28 1-3/16 5-1/4 9/16
3 R-31 1-1/16 5-1/4 19/32 R-31 1-1/16 5-1/4 17/32 R-35 1-1/16 5-1/4 1/2 R-32 1-3/16 6-1/4 9/16
3-1/2 R-34 1-1/16 4-1/4 19/32 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a
4 R-37 1-1/16 5-1/4 19/32 R-37 1-1/16 5-1/4 17/32 R-39 1-1/16 5-1/4 1/2 R-38 1-5/16 6-1/4 19/32
5 R-41 1-1/16 6-1/4 19/32 R-41 1-1/16 6-1/4 17/32 R-44 1-1/16 6-1/4 1/2 R-42 1-7/16 7-1/4 19/32
6 R-45 1-1/16 6-1/4 19/32 R-45 1-1/16 6-1/4 17/32 R-46 1-3/16 6-1/4 9/16 R-47 1-7/16 7-1/4 19/32
8 R-49 1-1/16 6-1/4 19/32 R-49 1-1/16 6-1/4 17/32 R-50 1-5/16 6-1/4 19/32 R-51 1-9/16 8-1/4 5/8
10 R-53 1-3/16 7-1/4 23/32 R-53 1-3/16 7-1/4 21/32 R-54 1-7/16 7-1/4 23/32 R-55 2 8-1/4 1-1/16
12 R-57 1-3/16 7-1/4 23/32 R-57 1-3/16 7-1/4 21/32 R-58 1-11/16 8-1/4 3/4 R-60 2-1/8 9-1/4 7/8
14 R-61 1-3/16 7-1/4 23/32 R-62 1-7/16 7-1/4 23/32 R-63 1-7/8 8-1/4 25/32 n/a n/a n/a n/a
16 R-65 1-5/16 7-1/4 23/32 R-66 1-9/16 7-1/4 27/32 R-67 2-1/8 9-1/4 1 n/a n/a n/a n/a
18 R-69 1-5/16 7-1/4 23/32 R-70 1-11/16 7-1/4 3/4 R-71 2-1/8 9-1/4 1 n/a n/a n/a n/a
20 R-73 1-3/8 7-1/4 23/32 R-74 1-9/16 7-1/4 3/4 R-75 2-1/8 10-1/4 7/8 n/a n/a n/a n/a
24 R-77 1-7/16 7-1/4 13/16 R-78 1-7/8 9-1/4 25/32 R-79 2-5/16 11-1/4 1 n/a n/a n/a n/a

All dimensions in inches.


NOTE: Type 560 Plate Holders are available in all sizes and Ring Numbers. Type 580 Plate Holders are available in all A.P.I. Ring Numbers from 1-1/2" and up.
Type 590 Plate holders are available in 2" size and up in all Ring Numbers except 2" R-23 and 2-1/2" R-26. Other sizes, materials, ANSI and special flange
ratings are available on special order. When ordering, please specify: 1. Catalog number; 2. Size; 3. Ring number or ANSI Flange Pressure Rating;
4. Material; 5. Quantity; 6. Required orifice bore (Type 560).
* Approximate distance between flanges.
† On Type 560 Holders in 2" through 8" sizes have 1/4" thick plates as standardd, add 1/8" to "Approx. Gap" dimensions.

5
Orifice Plate Sealing Units
Orifice Plates & Orifice Plate Sealing Units

Removable Seal Teflon Seal


Constructed of 70-80 durometer nitrile rubber, this seal provides Teflon, an excellent corrosive resistant material, is used in this
for a positive seal on four rubber to metal surfaces. Both faces of seal. Higher temperature applications are allowable with the
the universal orifice plate are sealed against both seats of the Teflon seal. Teflon seals are widely used in acids, aggressive,
orifice fitting. base compounds liquefied air products, and other chemicals from
The removable seal is vulcanized to the orifice plate in 12 inch and -65°F to +450°F. An inlet retainer fits around the universal plate
larger sizes. The hycar removable seal is specially bonded directly and an outlet retainer ring has stainless steel clasps to close
to the orifice plate at the factory and shipped as a single unit. the assembly. The dimensional stack up of the unit allows
for compression to seal the plate. Maximum pressure
Removable seals are designed for use in pressure ratings up to rating-ANSI 2500.
ANSI 600 pounds and have an allowable temperature range of
-20°F to +275°F.

Orifice Plate Alloys Available Orifice Holding Blocks


Stainless, High Temperature and Special Alloys NuFlo manufactures orifice holding blocks in Teflon, PVC and
other materials suitable for use in severe or causitic applications.
304 347 Hastelloy B, C
Line sizes offered are from 1’’ up to 12’’, and these orifice holding
304 L 410 Hastelloy X, W
blocks are used between 150 lbs. ANSI-rated flanges. Flange taps
310 416 Inco 600
are standard in all sizes, and the tap hole ID depends on line size.
316 430 Inco 625
316 L A516-7N Stellite Overlay For additional information or prices, contact NuFlo’s sales
317 Monel Titanium department. When ordering please specify nominal line size, line
321 K-Monel Tanalum ID, gaskets thickness and material desired.
Other material available on request. 1/8'' Orifice Plate – Cat. No. 520

1'' 1''
1/2'' NPT

Raised Face or
1-7/8''

Flat Face, Weldneck,


Threaded or Slip-On
4-1/8'' Flange (By Customer)
Face to Face

NuFlo Measurement Systems


A NuFlo Technologies Company

North America: Singapore: Bognor Regis, UK:


For representation in your area:
1.800.654.3760 65.6737.0444 44.1243.826741
nuflotech@nuflotech.com singapore@nuflotech.com uk@nuflotech.com

USA: Houston, TX • Corpus Christi, TX • Longview, TX • Odessa, TX • Duncan, OK


Shreveport, LA • Houma, LA • Lafayette, LA • Laurel, MS • Bakersfield, CA
Saginaw, MI • Casper, WY • Broomfield, CO • Dallas, TX • Tulsa, OK
Canada: Calgary, AB • Edmonton, AB
International: Jakarta, Indonesia • Aberdeen, Scotland • Bognor Regis, UK
Dubai, UAE • Hassi Messaoud, Algeria • Singapore

www.nuflotech.com • HOUSTON HEAD OFFICE: 281.582.9500


4 Document NF xxxxx 01 0105
L74M, L74C
Excelon 74 Micro-Fog and Oil-Fog
Lubricators 3/8", 1/2", 3/4" Port Sizes
● Excelon design allows in-line or modular installation

● Quick release bayonet bowl

● Highly visible, prismatic liquid level indicator lens

● Flow sensor design provides a nearly constant oil/air


ratio over a wide range of air flows

● All around (360°) visibility of the sight-feed dome


simplifies installation and adjustment

● Modular installations with Excelon 72, 73, and 74


series can be made to suit particular applications

Use Micro-Fog models in applications with one or more points of


lubrication.
Use Oil-Fog models to lubricate a single tool, cylinder, or other air
driven device.

Ordering Information. Models listed include PTF threads, manual drain, and 7 fluid ounce (0.2 liter) metal bowl with plastic liquid level indicator.
Type Main Port Size Model Number * Flow** scfm (dm3/s) Weight lb (kg)†
3/8" L74M-3AP-QDN 114 (54) 1.70 (0.77)
Micro-Fog 1/2" L74M-4AP-QDN 154 (73) 1.61 (0.73)
3/4" L74M-6AP-QDN 142 (67) 1.55 (0.71)
3/8" L74C-3AP-QDN 118 (56) 1.70 (0.77)
Oil-Fog 1/2" L74C-4AP-QDN 192 (91) 1.61 (0.73)
3/4" L74C-6AP-QDN 186 (88) 1.55 (0.71)
* Models listed in the order table must not be located downstream of frequently cycling directional control valves. Order the optional bi-directional Oil-Fog Lubricator
for use under such conditions.
** Typical flow with 90 psig (6.3 bar) inlet pressure and a pressure drop of 7 psig (0.5 bar).
† Lubricators with 1 quart (1 litre) metal bowl: Add 2.01 lbs (0.91 kg).

Alternative Models L 7 4 ★ - ★ ★ ★ - ★★ ★
Type Substitute Options Substitute
Oil-Fog C Low oil level switch *** L
Micro-Fog M None N
Pyrex dome *† P
Port Size Substitute Quick fill nipple Q
3/8" 3
Bowl Substitute
1/2" 4 1 quart US (1 liter) metal with
3/4" 6 A
Pyrex liquid level indicator ††
7 fluid oz. (0.2 liter) metal with
Threads Substitute D
plastic liquid level indicator
PTF A 7 fluid oz. (0.2 liter)
P
ISO Rc taper B transparent with guard
ISO G parallel G 7 fluid oz. (0.2 liter) metal with
R
Pyrex liquid level indicator††
Air Flow Direction Substitute
Drain Substitute
Bi-directional (Oil-Fog only) E
Closed bottom E
Uni-directional P
Manual 1/4 turn Q
*** Low oil level switch requires 1 litre bowl, type ‘A’ at 9th digit.
Remote fill device - Use only
*† Pyrex dome used only with bowl type ‘A’ or ‘R’ at 9th digit. R
†† Pyrex liquid level indicator used only with option ‘P’ at 10th digit. with 7 fluid oz. (0.2 liter) bowl.

ALE-13-8 Littleton, CO USA Phone 303-794-2611 www.norgren.com


L74M/C Lubricators
Technical Data
Fluid: Compressed air Typical Performance Characteristics
Maximum pressure:
Transparent bowl: 150 psig (10 bar) FLOW CHARACTERISTICS

Metal bowl: 250 psig (17 bar)

bar d

psid
MICRO-FOG
PORT SIZE: 1/2"
Operating temperature*:
Transparent bowl: 0° to 125°F (-20° to 50°C)
10
Metal bowl: 0° to 175°F (-20° to 80°C)
INLET PRESSURE: psig (bar)

PRESSURE DROP
* Air supply must be dry enough to avoid ice formation at temperatures below 35°F (2°C). 0.6
36 58 90 116 150
8
Start point (i.e. minimum flow required for lubricator operation): 2.5 scfm (2.5) (4.0) (6.3) (8.0) (10.0)
(0.94 dm3/s) at 90 psig (6.3 bar) inlet pressure
0.4 6
Typical flow with 90 psig (6.3 bar) inlet pressure and 7 psig (0.5 bar) pressure drop
3
Micro-fog: 154 scfm (73 dm /s)
3 4
Oil-fog: 192 scfm (91 dm /s)
0.2
Nominal bowl size:
2
Standard: 7 fluid ounce (0.2 liter)
Optional: 1 quart US (1 liter) 0 0
Manual drain connection: Will fit 1/8-27 and 1/8-28 pipe thread 0 40 80 120 160 200 scfm
Recommended lubricants: See Section ALE-29. 0 20 40 60 80 100 dm3/s
Materials AIR FLOW
Body: Aluminum
FLOW CHARACTERISTICS
Bowl

bar d

psid
Transparent: Polycarbonate with steel bowl guard OIL-FOG
PORT SIZE: 1/2"
Metal: Aluminum
Metal bowl liquid level indicator lens: 10
7 fluid ounce (0.2 liter): Transparent nylon

PRESSURE DROP
0.6 INLET PRESSURE: psig (bar)
1 quart US (1 liter): Pyrex 8 36 58 90 116 150
Sight-feed dome: Transparent nylon (2.5) (4.0) (6.3) (8.0) (10.0)

Elastomers: Neoprene and Nitrile 0.4 6

0.2
2

All Dimensions in Inches (mm) 0 0


0 40 80 120 160 200 scfm

4.32 (110) 0 20 40 60 80 100 dm3/s


AIR FLOW
3.15 (80)
Service Kits
Item Type Part Number
2.69 (68)**

3.15 (80) Service kit Seal & Gasket 4382-700


1.45 (37)

1.86 (47)

7 fluid ounce (0.2 liter) bowl 4380-050


Liquid level lens kit
1 quart US (1 liter) bowl 2273-22
2.89 (74)

Replacement drain Manual 1/4 turn 619-50


1.00 (25)

Service kit includes dome seal, drain seal, bowl seal and
fill plug seal

ISO Symbols
2.69 (68)**
1.86 (47)

11.14 (283) Closed Bottom

11.93 (303) With Drain


1.00 (25)
6.18 (157) Closed Bottom

20.00 (508) †

No Drain With Drain


10.87 (276) †

6.95 (177) With Drain

** Optional pyrex sight-feed dome.


† Minimum clearance required to remove bowl. 2.40 (61) See Section ALE-24 for Accessories

Littleton, CO USA Phone 303-794-2611 www.norgren.com ALE-13-9


F74G
Excelon 74 General Purpose Filter
3/8", 1/2", 3/4" Port Sizes

● Excelon design allows in-line or modular installation

● Quick release bayonet bowl

● Highly visible, prismatic liquid level indicator lens

● Optional mechanical service indicator turns from


green to red when the filter element needs to be
replaced

● Optional electrical service indicator provides


electrical output when the filter element needs to be
replaced

● Modular installations with Excelon 72, 73, and 74


series can be made to suit particular applications

Ordering information. Models listed include PTF threads, automatic drain, metal bowl with liquid level indicator, and a 40 µm element.

Port Size Model Flow* scfm (dm3/s) Weight lb (kg)


3/8" F74G-3AN-AD3 112 (53) 1.82 (0.83)
1/2" F74G-4AN-AD3 140 (66) 1.79 (0.81)
3/4" F74G-6AN-AD3 140 (66) 1.75 (0.79)
* Typical flow with a 40 µm element at 90 psig (6.3 bar) inlet pressure and 5 psig (0.35 bar) pressure drop.

Alternative Models
F 7 4 G - ★ ★ ★ - ★★ ★
Port Size Substitute Element Substitute
3/8" 3 5 µm 1
1/2" 4 25 µm 2
3/4" 6 40 µm 3

Threads Substitute Bowl Substitute


PTF A Metal with liquid level indicator D
ISO Rc taper B Transparent with guard P
ISO G parallel G
Drain Substitute
Service Life Indicator Substitute Automatic A
With (visual) D Manual, 1⁄4 turn Q
With (electrical) E
Without N

ISO Symbols

See Section ALE-24 for Accessories


Auto Drain Manual Drain

ALE-1-8 Littleton, CO USA Phone 303-794-2611 www.norgren.com


F74G General Purpose Filters
Technical Data
Fluid: Compressed air Typical Performance Characteristics
Maximum pressure FLOW CHARACTERISTICS
Transparent bowl: 150 psig (10 bar)

bar d

psid
PORT SIZE: 1/2"
Metal bowl: 250 psig (17 bar) ELEMENT: 5 µm
Operating temperature*:
Transparent bowl: -34° to 125°F (-30° to 50°C) 10

Metal bowl: -34° to 175°F (-30° to 80°C) INLET PRESSURE: psig (bar g)

PRESSURE DROP
0.6
* Air supply must be dry enough to avoid ice formation at temperatures below 35°F (2°C). 8 36 58 90 116 150
(2.5) (4.0) (6.3)(8.0) (10.0)
Particle removal: 5, 25, or 40 µm filter element
Air quality: Within ISO 8573-1, Class 3 and Class 5 (particulates) 0.4 6

Typical flow with a 40 µm element at 90 psig (6.3 bar) inlet pressure and 5 psig
(0.35 bar) pressure drop: 140 scfm (66 dm3/s) 4

Manual drain connection: Will fit 1/8-27 and 1/8-28 pipe thread 0.2
Automatic drain connection: Will fit 1/8-27 and 1/8-28 pipe thread. - Flexible tube 2

with 3/16" (5mm) minimum I.D. can be connected to the automatic drain. Drain
0 0
may fail to operate if the tube I.D. is less than 3/16" (5mm). Avoid restrictions in 0 40 80 120 160 200 scfm
the tube.
0 20 40 60 80 100 dm3/s
Automatic drain operating conditions (float operated): AIR FLOW
Bowl pressure required to close drain: Greater than 5 psig (0.3 bar)
FLOW CHARACTERISTICS
Bowl pressure required to open drain: Less than 3 psig (0.2 bar)

bar d

psid
Minimum air flow required to close drain: 2 scfm (1 dm3/s) PORT SIZE: 1/2"
ELEMENT: 40 µm
Manual operation: Depress pin inside drain outlet to drain bowl
Nominal bowl size: 7 fluid ounce (0.2 liter) 10
Materials INLET PRESSURE: psig (bar g)

PRESSURE DROP
0.6
Body: Aluminum 8 36 58 90 116 150
Bowl (2.5) (4.0) (6.3) (8.0) (10.0)
Transparent: Polycarbonate with steel bowl guard 0.4 6
Metal: Aluminum
Metal bowl liquid level indicator lens: Transparent nylon 4
Element: Sintered polypropylene 0.2
Elastomers: Neoprene and Nitrile 2
An automatic drain is a two-way valve, which will close when the system is
pressurized. The drain opens when the float rises due to accumulated liquid 0 0
0 40 80 120 160 200 scfm
and on depressurization.
0 20 40 60 80 100 dm3/s
All Dimensions in Inches (mm) AIR FLOW

Service Kits
3.15 (80)
Item Type Part Number
1.45 (37)

Service kit Seal & gasket 4380-700


5 µm 4338-04
2.89 (74)

Replacement elements 25 µm 4338-07


40 µm 4338-05
Liquid level lens kit Prismatic 4380-050
Automatic (1/8 NPT outlet) 3000-10
Replacement drains
Manual quarter turn 619-50
Service kit includes louvre/element seal, drain seal, bowl seal.
Optional
Service
2.36 (60)†

Indicator
1.00 (25)
9.06 (230) **

9.69 (246) **

6.95 (177)
6.35 (161)

Automatic Drain 1/4 Turn Manual Drain


* Minimum clearance required to remove bowl.
† Dimension for alternative electrical service indicator is 1.98" (50.4 mm)

Littleton, CO USA Phone 303-794-2611 www.norgren.com ALE-1-9


REV. 05/05

Mueller Steam Specialty


Models: 22, 23, 24
Basket, Conical & Plate Temporary Strainers
SERVICE RECOMMENDATIONS
Designed to provide inexpensive protection for costly pumps, meters, valves and other
22 Basket Type mechanical equipment from dirt, scale and other foreign matter, particularly during start-up.
Temporary strainers are not manufactured to be used in lieu of permanent strainers. We
23 Conical Type recommend that temporary strainers be removed from pipeline after initial start-up.
24 Plate Type
FEATURES
Available in dimensions shown on the next page or with special lengths providing straining
ratios of many times the pipe area. Temps available to fit up to 2500 lb. flanges.
Consult factory.

INSTALLATION
These units are installed between flanges, ideal for applications where space restrictions
are an important factor.

MATERIALS OF CONSTRUCTION
Available in carbon steel, stainless steel and many other materials.

PERFORATIONS
Available in perforated and/or mesh for straining foreign matter as coarse as 1/2" or as fine
as 5 microns. (.0002).

STANDARD PERFORATIONS
Sizes Water Steam, gas, air
1/2"-2" 1/16" 1/32"
2-1/2" up 1/8" mesh lined

PRESSURE DROP
Temporary strainer's pressure drop is normally lower than "Y" strainer. Consult factory.

Plate Type
Model 24

SIZE in 1-1/2 2 2-1/2 3 4 6 8 10 12 14 16 18 20 24


mm 38 50 65 80 100 150 200 250 300 350 400 450 500 600
OD (D1)
in
3-1/4 4 4-3/4 5-1/4 6-3/4 8-5/8 10-7/8 13-1/4 16 17-5/8 20-1/8 21-1/2 23-3/4 28-1/8
150 # mm
83 100 121 83 171 219 276 337 400 448 511 546 603 714
in
3-5/8 4-1/4 5 5-3/4 7 9-3/4 12 14-1/8 16-1/2 19 21-1/8 23-3/8 25-5/8 30-3/8
Class

300 #
mm
92 108 125 146 178 248 300 359 419 483 537 594 651 772
in
600 # 3-5/8 4-1/4 5 5-3/4 7-1/2 10-3/8 12-1/2 15-5/8 17-7/8 19-1/4 22-1/8 24 26-3/4 31
mm
92 108 125 146 191 264 318 397 454 489 562 600 679 787
ID (D2)
in
1-3/4 2-1/4 2-5/8 3-1/4 4-1/4 6-1/4 8-1/4 10-1/4 12-1/4 14 16 18 20 24
mm
44 57 67 83 108 159 210 260 311 350 400 450 500 600

G10 1491 N.C. Hwy 20 West, St. Pauls, NC 28384


REV. 05/05

Mueller Steam Specialty


Dimensions and Weights

Basket Type Conical Type


Model 22 Model 23

Models: 22 & 23 (Basket and Conical)


1-1/2 2 2-1/2 3 4 6 8 10 12 14 16 18 20 24
SIZE
in
mm 38 50 65 80 100 150 200 250 300 350 400 450 500 600
Class
in 3-1/4 4 4-3/4 5-1/4 6-3/4 8-5/8 10-7/8 13-1/4 16 17-5/8 20-1/8 21-1/2 23-3/4 28-1/8
150/300 mm
83 102 121 133 171 219 276 337 406 448 511 546 592 714
D1 in 3-5/8 4-1/4 5 5-3/4 7-1/2 10-3/8 12-1/2 15-5/8 17-7/8 19-1/4 22-1/8 24 26-3/4 31
600 mm 92 108 127 146 191 263 318 397 454 489 562 610 679 787
in 1-9/16 2 2-7/16 3 3-15/16 6 7-7/8 9-15/16 11-7/8 13 14-7/8 16-3/4 18-3/4 22-1/2
150/300 mm
40 51 62 76 100 152 200 252 302 330 378 425 476 572
D2 in 1-3/8 1-3/4 2-1/8 2-3/4 3-5/8 5-11/16 7-9/16 9-5/8 11-1/2
600 mm 35 44 54 70 92 144 192 244 292
All in 1 1-3/8 1-5/8 2 2-3/4 4 5-1/2 7 8-1/2 10 11-1/2 13 14-1/2 17
D3 Press. mm
25 35 41 51 70 100 140 178 216 250 292 330 368 432
t All Press. 14 GA. 14 GA.
% Open Area with Perforated 1/8" Dia. Holes on 3-1/16" Centers ( compared to cross section schedule 40 Pipe.)

Length Dimensions for Temporary Basket Type - Model 22


1-1/2 2 2-1/2 3 4 6 8 10 12 14 16 18 20 24
SIZE
in
mm 38 50 65 80 100 150 200 250 300 350 400 450 500 600
in 1-3/4 2 2-1/4 2-1/2 3-1/4 4-1/2 5-3/4 7 8 8-1/4 9-1/4 10-1/2 11-1/2 13-3/4
100% mm
44 50 57 64 83 114 146 178 203 210 235 267 292 349
Model # 22 - Basket

in 2-1/4 2-3/4 3-1/4 3-3/4 5 6-3/4 8-1/2 10-1/2 12-1/4 13 14-1/2 16-1/2 19 22
150% mm
57 70 83 95 127 171 216 267 311 330 368 419 483 559
in 3 3-3/4 4-1/2 5 6-1/2 9-1/4 11-1/2 14-1/4 17 18 20-1/4 22-1/2 25-1/2 30-1/2
200% mm
76 95 114 127 165 235 292 362 432 457 514 572 648 775
in 4-1/2 5-3/4 6-1/2 7-3/4 10 14-1/4 17-3/4 22 26 27-1/2 31 35 39 47
300% mm
114 146 165 197 254 362 451 559 660 699 787 889 991 1194

Length Dimensions for Temporary Conical Type - Model 23


1-1/2 2 2-1/2 3 4 6 8 10 12 14 16 18 20 24
SIZE
in
mm 38 50 65 80 100 150 200 250 300 350 400 450 500 600
in
3 3-3/4 4-1/4 5 6 8-3/4 11 13-1/2 15-3/4 17-1/4 19-1/2 21-1/2 23-1/2 28-1/4
100% mm
76 95 108 127 152 222 279 343 400 438 495 546 597 718
Model # 23 - Conical

in
4 5 5-3/4 6-3/4 8-1/2 12-1/2 16 20 23-1/2 26 29 32-1/2 36 43
150% mm
100 120 146 171 216 318 406 508 597 660 737 826 914 1092
in 5-3/4 7-1/4 8 9-1/2 11-3/4 17-1/2 22 27 32 35 40 44 48-1/2 58-1/2
200% mm
146 184 203 241 298 445 559 686 813 889 1016 1118 1232 1486
in 8-1/4 10-1/2 11-3/4 14 17-1/4 26 32-3/4 40-1/2 48 52-1/2 60 66-1/2 73-1/2
300% mm
210 267 298 356 438 660 832 1029 1219 1333 1524 1689 1867
LARGER SIZES AND HIGHER PRESSURE CLASSES AVAILABLE. CONSULT FACTORY

1491 N.C. Hwy 20 West, St. Pauls, NC 28384 G11


Chamber Type Silencers M31

Better Chamber
Type Silencer:

DRAWING
Expected Attenuation is 20 to
24 dBA

Use a model M31 in residential areas


where background noise is present but
not objectionable. In these areas, in-
stallation of an M31 on an engine ex-
haust is intended to bring the noise

ATTENUATION
level down to match the ambient noise
levels.

Example: In a quieter residential areas


OVERVIEW

off the main traffic areas and away


from constant noise sources.

N Est.
Size A B C O P
Min. Max. Wt.
APPLICATIONS

4" 14 48 4 4 22 10 45 110
x Internal combustion engine
5" 16 55 5 5 25 11 52 ¼ 120
TYPICAL

Intakes and exhausts


x Blower intakes and discharges
6" 18 63 6 6 29 ½ 12 60 ¼ 170
x Vacuum pump discharges
8" 22 76 8 8 36 ½ 14 73 ½ 285
10" 26 91 10 10 43 16 ½ 88 460
12" 30 109 12 12 53 18 ½ 106 ¼ 745
FEATURES

x Advanced acoustical design


x Heavy duty, all welded con- 14" 36 102 14 14 48 21 ½ 99 ¼ 965
struction and long service life 16" 40 119 16 16 56 23 ½ 116 ½ 1340
x Easily installed in any position
x Prime coated exterior finish 18" 45 127 18 18 60 26 ½ 124 1850
20" 50 144 20 20 69 29 141 ¼ 2175
22" 54 161 22 22 78 31 158 ¼ 2650
x Backfire relief covers
x Flexible connectors 24" 60 165 24 24 79 34 162 ¼ 3400
ACCESSORIES

x Companion flanges 26" 64 183 26 26 89 36 180 ½ 3850


OPTIONAL

x Cleanout openings
x Side inlets 28" 68 200 28 27 98 38 197 ¾ 4840
x Horizontal or vertical support 30" 72 216 30 29 107 40 213 ¾ 5150
arrangements
x Special painting Note: Dimensions are in inches, weights are in pounds.

Phone: 832-554-0980 Maxim Silencers, Inc.


Fax: 832-554-0990 10635 Brighton Lane
E-mail: sales@maximsilencers.com Stafford, Texas 77477
Web: http://www.maximsilencers.com

8
V-Belts

MasterDrive® StrongBelt®
Light Duty V-Belts

MasterDrive® MasterDrive®
Light Duty 4L V-Belts Light Duty 5L V-Belts
Belt Width - 1/2 Belt Width - 21/32
“4L” Light Duty “4L” Light Duty “5L” Light Duty “5L” Light Duty
V-Belts V-Belts V-Belts V-Belts
Outside Outside Outside Outside
Belt Length Approx. Belt Length Approx. Belt Length Approx. Belt LengthApprox.
P/N (inch) Wt.
_________________________________ P/N (inch) Wt.
_________________________________ P/N (inch) Wt.
_________________________________ P/N (inch) Wt.
_________________________________
4L160 16.00 0.09 4L520 52.00 0.29 5L230 23.00 0.19 5L630 63.00 0.58
4L170 17.00 0.10 4L530 53.00 0.29 5L240 24.00 0.20 5L640 64.00 0.57
4L180 18.00 0.10 4L540 54.00 0.30 5L250 25.00 0.21 5L650 65.00 0.60
4L190 19.00 0.11
_________________________________ 4L550 55.00 0.30
_________________________________ 5L260 26.00 0.22
_________________________________ 5L660 66.00 0.61
_________________________________
4L200 20.00 0.09 4L560 56.00 0.31 5L270 27.00 0.23 5L670 67.00 0.62
4L210 21.00 0.10 4L570 57.00 0.31 5L280 28.00 0.23 5L680 68.00 0.63
4L220 22.00 0.10 4L580 58.00 0.32 5L290 29.00 0.24 5L690 69.00 0.61
4L230 23.00 0.11
_________________________________ 4L590 59.00 0.32
_________________________________ 5L300 30.00 0.25
_________________________________ 5L700 70.00 0.63
_________________________________
4L240 24.00 0.12 4L600 60.00 0.33 5L310 31.00 0.26 5L710 71.00 0.67
4L250 25.00 0.12 4L610 61.00 0.33 5L320 32.00 0.27 5L720 72.00 0.68
4L255 25.50 0.13 4L620 62.00 0.34 5L330 33.00 0.28 5L730 73.00 0.68
4L260 26.00 0.13
_________________________________ 4L630 63.00 0.34
_________________________________ 5L340 34.00 0.29
_________________________________ 5L740 74.00 0.69
_________________________________
4L270 27.00 0.13 4L640 64.00 0.35 5L350 35.00 0.29 5L750 75.00 0.70
4L275 27.50 0.13 4L650 65.00 0.35 5L360 36.00 0.30 5L760 76.00 0.71
4L280 28.00 0.14 4L660 66.00 0.36 5L370 37.00 0.31 5L770 77.00 0.72
4L290 29.00 0.14
_________________________________ 4L670 67.00 0.36
_________________________________ 5L380 38.00 0.32
_________________________________ 5L780 78.00 0.74
_________________________________
4L300 30.00 0.15 4L680 68.00 0.37 5L390 39.00 0.33 5L790 79.00 0.75
4L310 31.00 0.15 4L690 69.00 0.37 5L400 40.00 0.34 5L810 81.00 0.69
4L320 32.00 0.16 4L700 70.00 0.38 5L410 41.00 0.35 5L820 82.00 0.69
4L330 33.00 0.16
_________________________________ 4L710 71.00 0.39
_________________________________ 5L420 42.00 0.34
_________________________________ 5L830 83.00 0.70
_________________________________
4L340 34.00 0.16 4L720 72.00 0.39 5L430 43.00 0.36 5L840 84.00 0.71
4L350 35.00 0.17 4L730 73.00 0.40 5L440 44.00 0.37 5L850 85.00 0.69
4L360 36.00 0.18 4L740 74.00 0.41 5L450 45.00 0.38 5L860 86.00 0.73
4L370 37.00 0.18
_________________________________ 4L750 75.00 0.42
_________________________________ 5L460 46.00 0.39
_________________________________ 5L880 88.00 0.71
4L380 38.00 0.19 4L760 76.00 0.42 5L470 47.00 0.40 5L900 90.00 0.73
4L390 39.00 0.19 4L770 77.00 0.43 5L480 48.00 0.39
4L400 40.00 0.20 4L780 78.00 0.43 5L490 49.00 0.41
4L410 41.00 0.20
_________________________________ 4L790 79.00 0.44
_________________________________ 5L500 50.00 0.42
_________________________________
4L420 42.00 0.21 4L800 80.00 0.44 5L510 51.00 0.43
4L430 43.00 0.21 4L810 81.00 0.40 5L520 52.00 0.48
4L440 44.00 0.22 4L820 82.00 0.41 5L530 53.00 0.49
4L450 45.00 0.22
_________________________________ 4L880 88.00 0.47
_________________________________ 5L540 54.00 0.50
_________________________________
4L460 46.00 0.23 4L900 90.00 0.45 5L550 55.00 0.51
4L470 47.00 0.23 5L560 56.00 0.52
4L480 48.00 0.24 5L570 57.00 0.50
4L490 49.00 0.24
_________________________________ 5L580 58.00 0.54
_________________________________
4L500 50.00 0.25 5L590 59.00 0.54
4L510 51.00 0.28 5L600 60.00 0.53
5L610 61.00 0.56
5L620 62.00 0.57
1
V-Belts

MasterDrive® StrongBelt® Classical V-Belts


A, AX V-Belts
Belt Width - 1/2

MasterDrive® Classical MasterDrive® Classical


“A” V-Belts Cogged “AX” V-Belts

A V-Belts A V-Belts A V-Belts AX V-Belts


A Cogged V-Belts AX V-Belts
A Cogged V-Belts
Outside Outside Outside Outside Outside
Belt Length Approx. Belt Length Approx. Belt Length Approx. Belt Length Approx. Belt Length Approx.
P/N (inch) Wt.
_________________________________ P/N (inch) Wt.
_________________________________ P/N (inch) Wt.
_________________________________ P/N (inch) Wt.
_________________________________ P/N (inch) Wt.
_________________________________
A21 23 0.15 A54 56 0.41 A87 89 0.61 AX21 23 0.15 AX58 60 0.51
A22 24 0.17 A55 57 0.42 A88 90 0.61 AX22 24 0.16 AX60 62 0.53
A23 25 0.17 A56 58 0.43 A89 91 0.62 AX23 25 0.17 AX62 64 0.55
A24 26 0.17
_________________________________ A57 59 0.43
_________________________________ A90 92 0.63
_________________________________ AX24 26 0.18
_________________________________ AX64 66 0.57
_________________________________
A25 27 0.18 A58 60 0.44 A91 93 0.64 AX25 27 0.19 AX65 67 0.58
A26 28 0.18 A59 61 0.45 A92 94 0.64 AX26 28 0.20 AX66 68 0.59
A27 29 0.19 A60 62 0.46 A93 95 0.65 AX27 29 0.21 AX68 70 0.61
A28 30 0.19
_________________________________ A61 63 0.47
_________________________________ A94 96 0.65
_________________________________ AX28 30 0.22
_________________________________ AX69 71 0.62
_________________________________
A29 31 0.20 A62 64 0.48 A95 97 0.66 AX29 31 0.23 AX70 72 0.63
A30 32 0.21 A63 65 0.48 A96 98 0.67 AX31 33 0.24 AX71 73 0.64
A31 33 0.21 A64 66 0.49 A97 99 0.68 AX32 34 0.25 AX75 77 0.68
A32 34 0.22
_________________________________ A65 67 0.50
_________________________________ A98 100 0.68
_________________________________ AX33 35 0.26
_________________________________ AX76 78 0.69
_________________________________
A33 35 0.23 A66 68 0.51 A99 101 0.70 AX34 36 0.27 AX78 80 0.71
A34 36 0.24 A67 69 0.51 A100 102 0.70 AX35 37 0.28 AX80 82 0.73
A35 37 0.24 A68 70 0.52 A101 103 0.74 AX36 38 0.29 AX82 84 0.75
A36 38 0.25
_________________________________ A69 71 0.53
_________________________________ A102 104 0.76
_________________________________ AX37 39 0.30
_________________________________ AX83 85 0.76
_________________________________
A37 39 0.26 A70 72 0.53 A103 105 0.72 AX38 40 0.31 AX85 87 0.78
A38 40 0.27 A71 73 0.53 A105 107 0.78 AX40 42 0.33 AX88 90 0.81
A39 41 0.27 A72 74 0.53 A110 112 0.77 AX41 43 0.34 AX90 92 0.83
A40 42 0.28
_________________________________ A73 75 0.54
_________________________________ A112 114 0.78
_________________________________ AX42 44 0.35
_________________________________ AX92 94 0.85
_________________________________
A41 43 0.29 A74 76 0.54 A114 116 0.89 AX43 45 0.36 AX96 98 0.89
A42 44 0.29 A75 77 0.54 A115 117 0.80 AX45 47 0.38 AX97 99 0.90
A43 45 0.30 A76 78 0.54 A120 122 0.84 AX46 48 0.39 AX98 100 0.91
A44 46 0.31
_________________________________ A77 79 0.54
_________________________________ A125 127 0.84
_________________________________ AX48 50 0.41
_________________________________ AX100 102 0.93
_________________________________
A45 47 0.32 A78 80 0.54 A128 130 0.89 AX50 52 0.43 AX103 105 0.95
A46 48 0.33 A79 81 0.55 A133 135 0.94 AX51 53 0.44 AX105 107 0.99
A47 49 0.34 A80 82 0.56 A136 138 0.96 AX53 55 0.46 AX112 114 1.04
A48 50 0.34
_________________________________ A81 83 0.56
_________________________________ A140 142 1.00
_________________________________ AX54 56 0.47
_________________________________ AX120 122 1.11
_________________________________
A49 51 0.34 A82 84 0.57 A144 146 1.02 AX55 57 0.48 AX128 130 1.18
A50 52 0.38 A83 85 0.58 A155 157 1.06 AX56 58 0.49 AX136 138 1.20
A51 53 0.39 A84 86 0.59 A158 160 1.12
A52 54 0.40 A85 87 0.59 A173 175 1.20
A53 55 0.41 A86 88 0.60 A180 182 1.20
2
V-Belts
MasterDrive® StrongBelt® Classical V-Belts
B, BX V-Belts
Belt Width - 21/32

MasterDrive® Classical MasterDrive® Classical


“B” V-Belts Cogged “BX” V-Belts
“B” V-Belts “B” V-Belts B V-Belts “B” V-Belts Cogged “B” V-Belts Cogged
Outside Outside Outside Outside Outside
Belt Length Approx. Belt Length Approx. Belt Length Approx. Belt Length Approx. Belt Length Approx.
P/N (inch) Wt.
_________________________________ P/N (inch) Wt.
_________________________________ P/N (inch) Wt.
_________________________________ P/N (inch) Wt.
_________________________________ P/N (inch) Wt.
_________________________________
B25 28 0.32 B72 75 0.88 B122 125 1.44 BX22 25 0.28 BX79 82 0.81
B26 29 0.33 B73 76 0.89 B123 126 1.45 BX28 31 0.31 BX80 83 0.82
B27 30 0.34 B74 77 0.90 B124 127 1.47 BX35 38 0.38 BX81 84 0.83
B28 31 0.35
_________________________________ B75 78 0.91
_________________________________ B126 129 1.49
_________________________________ BX36 39 0.39
_________________________________ BX82 85 0.84
_________________________________
B29 32 0.36 B76 79 0.92 B128 131 1.51 BX38 41 0.41 BX83 86 0.85
B30 33 0.37 B77 80 0.93 B130 133 1.53 BX41 44 0.44 BX85 88 0.87
B31 34 0.38 B78 81 0.94 B131 134 1.50 BX42 45 0.45 BX88 91 0.90
B32 35 0.40
_________________________________ B79 82 0.95
_________________________________ B133 136 1.48
_________________________________ BX43 46 0.46
_________________________________ BX90 93 0.92
_________________________________
B33 36 0.41 B80 83 0.96 B136 139 1.61 BX44 47 0.47 BX93 96 0.95
B34 37 0.42 B81 84 1.00 B138 141 1.62 BX46 49 0.49 BX95 98 0.97
B35 38 0.43 B82 85 1.00 B140 143 1.56 BX47 50 0.50 BX96 99 0.98
B36 39 0.44
_________________________________ B83 86 1.01
_________________________________ B141 144 1.58
_________________________________ BX48 51 0.51
_________________________________ BX97 100 0.99
_________________________________
B37 40 0.45 B84 87 1.02 B142 145 1.66 BX50 53 0.53 BX99 102 1.01
B38 41 0.46 B85 88 1.03 B144 147 1.76 BX51 54 0.54 BX100 103 1.02
B39 42 0.48 B86 89 1.04 B146 149 1.79 BX52 55 0.55 BX103 106 1.05
B40 43 0.49
_________________________________ B87 90 1.06
_________________________________ B148 151 1.84
_________________________________ BX53 56 0.56
_________________________________ BX105 108 1.07
_________________________________
B41 44 0.50 B88 91 1.07 B150 153 1.86 BX54 57 0.57 BX108 111 1.10
B42 45 0.51 B89 92 1.08 B152 155 1.88 BX55 58 0.58 BX112 115 1.14
B43 46 0.52 B90 93 1.09 B153 156 1.90 BX56 59 0.59 BX113 116 1.15
B44 47 0.54
_________________________________ B91 94 1.10
_________________________________ B154 157 1.91
_________________________________ BX57 60 0.60
_________________________________ BX115 118 1.17
_________________________________
B45 48 0.55 B92 95 1.11 B156 159 1.93 BX58 61 0.61 BX116 119 1.18
B46 49 0.57 B93 96 1.12 B158 161 1.95 BX59 62 0.62 BX118 121 1.20
B47 50 0.58 B94 97 1.13 B160 163 2.00 BX60 63 0.63 BX120 123 1.22
B48 51 0.59
_________________________________ B95 98 1.15
_________________________________ B162 165 2.05
_________________________________ BX61 64 0.64
_________________________________ BX124 127 1.26
_________________________________
B49 52 0.60 B96 99 1.16 B173 176 2.11 BX62 65 0.65 BX128 131 1.30
B50 53 0.61 B97 100 1.17 B180 183 2.27 BX63 66 0.66 BX133 136 1.35
B51 54 0.63 B98 101 1.18 B184 187 2.30 BX64 67 0.67 BX136 139 1.38
B52 55 0.64
_________________________________ B99 102 1.19
_________________________________ B188 191 2.41
_________________________________ BX65 68 0.68
_________________________________ BX144 147 1.46
_________________________________
B53 56 0.65 B100 103 1.20 B190 193 2.45 BX66 69 0.69 BX158 161 1.60
B54 57 0.66 B101 104 1.21 B195 198 2.49 BX67 70 0.70 BX162 165 1.64
B55 58 0.67 B102 105 1.22 B199 202 2.51 BX68 71 0.71 BX173 176 1.75
B56 59 0.69
_________________________________ B103 107 1.23
_________________________________ B205 208 2.56
_________________________________ BX70 73 0.72
_________________________________ BX180 183 1.82
_________________________________
B57 60 0.69 B104 106 1.24 B210 213 2.66 BX71 74 0.73 BX195 198 1.97
B58 61 0.72 B105 108 1.26 B221 224 2.68 BX75 78 0.77 BX210 213 2.12
B59 62 0.73 B106 109 1.27 B225 228 2.72 BX77 80 0.79 BX270 273 2.72
B60 63 0.74
_________________________________ B108 111 1.29
_________________________________ B230 233 2.74
_________________________________ BX78 81 0.80 BX300 303 3.02
B61 64 0.75 B109 112 1.30 B236 239 2.78
B62 65 0.76 B110 113 1.31 B240 243 2.80
B63 66 0.77 B111 114 1.32 B255 258 2.86
B64 67 0.78
_________________________________ B112 115 1.33
_________________________________ B270 273 2.88
_________________________________
B65 68 0.81 B113 116 1.34 B285 288 2.90
B66 69 0.82 B114 117 1.36 B300 303 3.00
B67 70 0.83 B115 118 1.37 B315 318 3.20
B68 71 0.84
_________________________________ B116 119 1.38
_________________________________ B360 363 3.30
B69 72 0.85 B118 121 1.40
B70 73 0.86 B120 123 1.42
B71 74 0.87
3
V-Belts

MasterDrive® StrongBelt® Classical V-Belts


C, CX V-Belts
Belt Width - 7/8
Classical
®
MasterDrive Classical Cogged
“C” V-Belts “CX” V-Belts

“C”
“C” V-Belts “C” V-Belts Cogged V-Belts
Outside Outside Outside
Belt Length Approx. Belt Length Approx. Belt Length Approx.
P/N (inch) Wt.
_________________________________ P/N (inch) Wt.
_________________________________ P/N (inch) Wt.
_________________________________
C47 51 1.00 C120 124 2.59 CX51 55 1.02
C51 55 1.12 C122 126 2.63 CX60 64 1.20
C55 59 1.20 C124 128 2.67 CX68 72 1.36
C60 64 1.32
_________________________________ C126 130 2.70
_________________________________ CX75 79 1.50
_________________________________
C62 66 1.36 C128 132 2.75 CX81 85 1.62
C64 68 1.40 C131 135 2.80 CX85 89 1.70
C65 69 1.42 C132 136 2.85 CX90 94 1.80
C66 70 1.45
_________________________________ C134 138 2.95
_________________________________ CX96 100 1.92
_________________________________
C68 72 1.47 C136 140 3.02 CX105 109 2.10
C70 74 1.50 C140 144 3.10 CX109 113 2.18
C71 75 1.53 C141 145 3.15 CX112 116 2.24
C72 76 1.45
_________________________________ C144 148 3.17
_________________________________ CX115 119 2.30
_________________________________
C73 77 1.47 C147 151 3.20 CX120 124 ]2.4
C74 78 1.48 C148 152 3.27 CX128 132 2.56
C75 79 1.50 C150 154 3.33 CX136 140 2.72
C76 80 1.52
_________________________________ C151 155 3.35
_________________________________ CX144 148 2.88
_________________________________
C78 82 1.56 C154 158 3.37 CX158 162 3.16
C79 83 1.58 C156 160 3.39 CX162 166 3.24
C80 84 1.60 C158 162 3.45 CX173 177 3.46
C81 85 1.62
_________________________________ C162 166 3.52
_________________________________ CX180 184 3.60
_________________________________
C82 86 1.63 C165 169 3.53 CX195 199 3.90
C83 87 1.65 C169 173 3.54 CX210 214 4.20
C85 89 1.70 C170 174 3.56 CX225 229 4.50
C86 90 1.73
_________________________________ C173 177 3.58
_________________________________ CX240 244 4.80
_________________________________
C88 92 1.75 C175 179 3.60 CX255 259 5.10
C90 94 1.79 C177 181 3.66 CX270 274 5.40
C92 96 1.83 C180 184 3.72 CX300 304 6.00
C93 97 1.85
_________________________________ C183 187 3.75
_________________________________
C94 98 1.88 C188 192 3.80
C96 100 1.90 C190 194 3.89
C97 101 1.93 C195 199 4.01
C98 102 1.95
_________________________________ C210 214 4.48
_________________________________
C99 103 1.97 C214 216 4.89
C100 104 1.99 C225 227 5.02
C101 105 2.01 C235 237 5.01
C103 107 2.05
_________________________________ C240 242 5.10
_________________________________
C105 109 2.08 C255 257 5.20
C106 110 2.11 C270 272 5.40
C107 111 2.12 C285 287 5.50
C108 112 2.13
_________________________________ C300 302 5.65
_________________________________
C109 113 2.16 C315 317 5.80
C110 114 2.18 C330 332 6.00
C111 115 2.21 C345 347 6.30
C112 116 2.44
_________________________________ C360 362 6.60
_________________________________
C114 118 2.47 C390 392 7.10
C115 119 2.49 C420 422 7.70
C117 121 2.55
4
V-Belts

MasterDrive® StrongBelt® Wedge


and Cogged Raw Edge V-Belts
3V & 3VX, 5V & 5VX, 8V Belts
“3V & 3VX” V-Belts “5V & 5VX” V-Belts “8V” V-Belts
Belt Width - 3/8 Belt Width - 5/8 Belt Width - 1

3V Belts 3VX 5V Belts 5VX 8V Belts


Cogged Belts Cogged Belts
Outside Outside Outside Outside Outside
Belt Length Approx. Belt Length Approx. Belt Length Approx. Belt Length Approx. Belt Length Approx.
P/N (inch) Wt.
_________________________________ P/N (inch) Wt.
_________________________________ P/N (inch) Wt.
_________________________________ P/N (inch) Wt.
_________________________________ P/N (inch) Wt.
_________________________________
3V250 25 0.12 3VX250 25 0.10 5V500 50 0.69 5VX500 50 0.70 8V1000 100 3.66
3V265 26.5 0.14 3VX265 26.5 0.14 5V530 53 0.73 5VX530 53 0.80 8V1060 106 3.87
3V280 28 0.15 3VX280 28 0.16 5V560 56 0.76 5VX560 56 0.86 8V1120 112 4.22
3V300 30 0.18
_________________________________ 3VX300 30 0.18
_________________________________ 5V600 60 0.85
_________________________________ 5VX600 60 0.96
_________________________________ 8V1180 118 4.42
_________________________________
3V315 31.5 0.20 3VX315 31.5 0.20 5V630 63 0.95 5VX630 63 1.00 8V1250 125 4.66
3V335 33.5 0.21 3VX335 33.5 0.20 5V670 67 1.00 5VX670 67 1.04 8V1320 132 4.91
3V355 35.5 0.22 3VX355 35.5 0.20 5V710 71 1.05 5VX710 71 1.18 8V1400 140 5.21
3V375 37.5 0.23
_________________________________ 3VX375 37.5 0.22
_________________________________ 5V750 75 1.10
_________________________________ 5VX750 75 1.21
_________________________________ 8V1500 150 5.53
_________________________________
3V400 40 0.24 3VX400 40 0.24 5V800 80 1.13 5VX800 80 1.25 8V1600 160 5.87
3V425 42.5 0.26 3VX425 42.5 0.26 5V850 85 1.24 5VX850 85 1.36 8V1700 170 6.43
3V450 45 0.27 3VX450 45 0.28 5V900 90 1.27 5VX900 90 1.39 8V1800 180 6.78
3V475 47.5 0.28
_________________________________ 3VX475 47.5 0.29
_________________________________ 5V950 95 1.37
_________________________________ 5VX950 95 1.50
_________________________________ 8V1900 190 7.12
_________________________________
3V500 50 0.29 3VX500 50 0.30 5V1000 100 1.42 5VX1000 100 1.57 8V2000 200 7.47
3V530 53 0.30 3VX530 53 0.33 5V1060 106 1.48 5VX1060 106 1.71 8V2120 212 7.88
3V560 56 0.32 3VX560 56 0.34 5V1120 112 1.57 5VX1120 112 1.79 8V2240 224 7.99
3V600 60 0.34
_________________________________ 3VX600 60 0.37
_________________________________ 5V1180 118 1.66
_________________________________ 5VX1180 118 1.86
_________________________________ 8V2360 236 8.97
_________________________________
3V630 63 0.35 3VX630 63 0.40 5V1250 125 1.76 5VX1250 125 2.00 8V2500 250 9.46
3V670 67 0.37 3VX670 67 0.41 5V1320 132 1.91 5VX1320 132 2.11 8V2650 265 9.97
3V710 71 0.39 3VX710 71 0.44 5V1400 140 2.01 5VX1400 140 2.25 8V2800 280 10.49
3V750 75 0.40
_________________________________ 3VX750 75 0.46
_________________________________ 5V1500 150 2.18
_________________________________ 5VX1500 150 2.39
_________________________________ 8V3000 300 11.18
_________________________________
3V800 80 0.43 3VX800 80 0.50 5V1600 160 2.31 5VX1600 160 2.57 8V3150 315 11.70
3V850 85 0.45 3VX850 85 0.53 5V1700 170 2.44 5VX1700 170 2.57 8V3350 335 12.39
3V900 90 0.47 3VX900 90 0.56 5V1800 180 2.57 5VX1800 180 2.89 8V3550 355 13.31
3V950 95 0.49
_________________________________ 3VX950 95 0.60
_________________________________ 5V1900 190 2.71
_________________________________ 5VX1900 190 3.07 8V3750 375 14.00
_________________________________
3V1000 100 0.52 3VX1000 100 0.63 5V2000 200 2.84 5VX2000 200 3.25 8V4000 400 14.86
3V1060 106 0.61 3VX1060 106 0.66 5V2120 212 3.05 8V4250 425 15.72
3V1120 112 0.63 3VX1120 112 0.70 5V2240 224 3.26 8V4500 450 16.88
3V1180 118 0.65
_________________________________ 3VX1180 118 0.74 5V2360 236 3.42
_________________________________ 8V4750 475 17.74
_________________________________
3V1250 125 0.69 3VX1250 125 0.79 5V2500 250 3.61 8V5000 500 18.60
3V1320 132 0.72 3VX1320 132 0.83 5V2650 265 3.81 8V5600 560 21.47
3V1400 140 0.75 3VX1400 140 0.88 5V2800 280 4.15 8V6000 600 101.00
5V3000 300 4.41
_________________________________
5V3150 315 4.63
5V3350 335 4.90
5V3550 355 5.16
5
Table of Contents

MASTERDRIVE
®
MasterDrive Inc.
Table of Contents QD Sheaves
Description .............................................................................. Page #

A/B QD Bushing Sheaves ................................................ 2

C QD Bushing Sheaves ................................................ 6

3V/3VX QD Bushing Sheaves ................................................ 11

5V/5VX QD Bushing Sheaves ................................................ 13

8V/8VX QD Bushing Sheaves ................................................ 17

Note: All part numbers are generic and are used for identification purposes only.

©COPYRIGHT 2004 MASTERDRIVE INC. 4-9-04 ZZ-MASTERBOOK 4-9-04 1


QD Bushing Sheaves

Cast Iron Sheaves - Heavy Duty


Bushed, One and Two Groove
A-B QD Sheaves
Order part number size
Example: 1B34SH Type 1 Type 2 Type 3
Solid Web Spoke
F F F
For A & B V-Belts K K K F
K
Order QD bushings separately
Stock Bushings Located F K
on Pages 29-30.

OD
OD

PD
PD
OD

PD
PD

OD

PD
OD
L L L L L

Type A Type C Type D Type E Type F

1B34SH THRU 1B64SDS = 7/8


P.D. 1 Groove F = 1B66SDS THRU 1B300SF = 1 2 Groove F = 1 3/4
O.D. A B Part No. Bush Type K L WT. Part No. Bush Type K L WT.

3.75 3.00 3.40 1B34SH SH D-1 0 1 5/16 1.4 2B34SH SH E-1 0 1 5/16 2.4
3.95 3.20 3.60 1B36SH SH D-1 0 1 5/16 1.6 2B36SH SH D-1 3/16 1 5/16 2.7
4.15 3.40 3.80 1B38SH SH D-1 0 1 5/16 1.7 2B38SH SH D-1 3/16 1 5/16 2.9
4.35 3.60 4.00 1B40SH SH C-1 1/16 1 5/16 1.9 2B40SH SH A-1 11/16 1 5/16 3.2
4.55 3.80 4.20 1B42SH SH C-1 1/16 1 5/16 2.2 2B42SH SH A-1 11/16 1 5/16 3.7
4.75 4.00 4.40 1B44SH SH C-1 1/16 1 5/16 2.5 2B44SH SH A-1 11/16 1 5/16 4.1
4.95 4.20 4.60 1B46SDS SDS C-1 1/8 1 5/16 2.5 2B46SDS SDS A-1 11/16 1 5/16 4.2
5.15 4.40 4.80 1B48SDS SDS C-1 1/8 1 5/16 2.8 2B48SDS SDS A-1 11/16 1 5/16 4.6
5.35 4.60 5.00 1B50SDS SDS C-1 1/8 1 5/16 3.1 2B50SDS SDS A-1 11/16 1 5/16 5.0
5.55 4.80 5.20 1B52SDS SDS C-1 1/8 1 5/16 3.3 2B52SDS SDS A-1 11/16 1 5/16 5.4
5.75 5.00 5.40 1B54SDS SDS C-1 1/8 1 5/16 3.7 2B54SDS SDS A-1 11/16 1 5/16 5.8
5.95 5.20 5.60 1B56SDS SDS C-1 1/8 1 5/16 4.2 2B56SDS SDS A-1 11/16 1 5/16 6.1
6.15 5.40 5.80 1B58SDS SDS C-1 1/8 1 5/16 3.9 2B58SDS SDS A-1 11/16 1 5/16 6.1
6.35 5.60 6.00 1B60SDS SDS C-2 1/8 1 5/16 4.0 2B60SDS SDS A-2 11/16 1 5/16 6.4
6.55 5.80 6.20 1B62SDS SDS C-2 1/8 1 5/16 4.2 2B62SDS SDS A-2 11/16 1 5/16 6.7
6.75 6.00 6.40 1B64SDS SDS C-2 1/8 1 5/16 4.3 2B64SDS SDS A-2 11/16 1 5/16 7.1
6.95 6.20 6.60 1B66SDS SDS C-2 1/4 1 5/16 5.1 2B66SDS SDS A-2 11/16 1 5/16 7.6
7.15 6.40 6.80 1B68SDS SDS C-2 1/4 1 5/16 5.3 2B68SDS SDS A-2 11/16 1 5/16 7.8
7.35 6.60 7.00 1B70SDS SDS C-2 1/4 1 5/16 5.6 2B70SK SK D-2 7/16 1 15/16 9.5
7.75 7.00 7.40 1B74SDS SDS C-2 1/4 1 5/16 6.0 2B74SK SK D-2 7/16 1 15/16 10.2
8.35 7.60 8.00 1B80SDS SDS C-2 1/4 1 5/16 6.6 2B80SK SK D-2 7/16 1 15/16 10.8
8.95 8.20 8.60 1B86SDS SDS C-3 1/4 1 5/16 6.8 2B86SK SK D-3 7/16 1 15/16 11.7
9.75 9.00 9.40 1B94SDS SDS C-3 1/4 1 5/16 7.4 2B94SK SK D-3 7/16 1 15/16 13.2
11.35 10.60 11.00 1B110SDS SDS C-3 1/4 1 5/16 10.5 2B110SK SK D-3 7/16 1 15/16 16.4
12.75 12.00 12.40 1B124SDS SDS C-3 1/4 1 5/16 11.5 2B124SK SK D-3 7/16 1 15/16 18.3
13.95 13.20 13.60 1B136SDS SDS C-3 1/4 1 5/16 12.9 2B136SK SK D-3 7/16 1 15/16 20.3
15.75 15.00 15.40 1B154SK SK F-3 1/4 1 15/16 17.1 2B154SK SK D-3 7/16 1 15/16 23.8
16.35 15.60 16.00 1B160SK SK F-3 1/4 1 15/16 18.6 2B160SK SK D-3 7/16 1 15/16 24.3
18.75 18.00 18.40 1B184SK SK F-3 1/4 1 15/16 23.8 2B184SK SK D-3 7/16 1 15/16 31.8
20.35 19.60 20.00 1B200SK SK F-3 1/4 1 15/16 27.0 2B200SF SF D-3 3/8 2 1/16 33.4
25.35 24.60 25.00 1B250SF SF F-3 1/4 1 1/4 39.0 2B250SF SF D-3 3/8 2 1/16 45.0
30.35 29.60 30.00 1B300SF SF F-3 1/4 1 1/4 57.0 2B300SF SF D-3 3/8 2 1/16 71.2
38.35 37.60 38.00 2B380SF SF D-3 3/8 2 1/16 103.0

2
QD Bushing Sheaves
Cast Iron Sheaves - Heavy Duty
Bushed, Three and Four Groove
A-B QD Sheaves F F
K
Order part number size K
Example: 3B34SH
F K

For A & B V-Belts


Order QD bushings separately.
Stock Bushings Located on Pages 29-30.

PD
OD

OD
PD
L

PD
OD
L L

Type 1 Type 2 Type 3


Solid Web Spoke Type A Type D Type E

P.D. 3 Groove F = 2 1/2 4 Groove F = 3 1/4


O.D. A B Part No. Bush Type K L WT. Part No. Bush Type K L WT.
3.75 3.00 3.40 3B34SH SH E-1 0 1 5/16 3.3 4B34SD SD E-1 5/16 1 13/16 4.3
3.95 3.20 3.60 3B36SH SH D-1 3/16 1 5/16 3.6 4B36SD SD E-1 5/16 1 13/16 4.8
4.15 3.40 3.80 3B38SH SH D-1 3/16 1 5/16 3.8 4B38SD SD E-1 5/16 1 13/16 5.2
4.35 3.60 4.00 3B40SH SH A-1 1 1/16 1 5/16 4.2 4B40SD SD E-1 0 1 13/16 5.6
4.55 3.80 4.20 3B42SH SH A-1 1 1/16 1 5/16 4.8 4B42SD SD E-1 0 1 13/16 6.2
4.75 4.00 4.40 3B44SH SH A-1 1 1/16 1 5/16 5.3 4B44SD SD E-1 0 1 13/16 6.6
4.95 4.20 4.60 3B46SD SD A-1 1 1/16 1 13/16 6.0 4B46SD SD A-1 1 5/16 1 13/16 7.2
5.15 4.40 4.80 3B48SD SD A-1 1 1/16 1 13/16 6.5 4B48SD SD A-1 1 5/16 1 13/16 7.9
5.35 4.60 5.00 3B50SD SD A-1 1 1/16 1 13/16 7.2 4B50SD SD A-1 1 5/16 1 13/16 8.4
5.55 4.80 5.20 3B52SD SD A-1 1 1/16 1 13/16 7.8 4B52SD SD A-1 1 5/16 1 13/16 9.2
5.75 5.00 5.40 3B54SD SD A-1 1 1/16 1 13/16 8.4 4B54SD SD A-1 1 5/16 1 13/16 9.8
5.95 5.20 5.60 3B56SD SD A-1 1 1/16 1 13/16 9.0 4B56SD SD A-1 1 5/16 1 13/16 10.7
6.15 5.40 5.80 3B58SD SD A-1 1 1/16 1 13/16 9.7 4B58SD SD A-1 1 5/16 1 13/16 11.4
6.35 5.60 6.00 3B60SD SD A-1 1 1/16 1 13/16 8.9 4B60SD SD A-1 1 5/16 1 13/16 10.9
6.55 5.80 6.20 3B62SD SD A-2 1 1/16 1 13/16 9.4 4B62SD SD A-2 1 5/16 1 13/16 11.3
6.75 6.00 6.40 3B64SD SD A-2 1 1/16 1 13/16 9.7 4B64SD SD A-2 1 5/16 1 13/16 11.7
6.95 6.20 6.60 3B66SD SD A-2 1 1/16 1 13/16 10.0 4B66SD SD A-2 1 5/16 1 13/16 12.2
7.15 6.40 6.80 3B68SD SD A-2 1 1/16 1 13/16 11.1 4B68SD SD A-2 1 5/16 1 13/16 13.0
7.35 6.60 7.00 3B70SK SK A-2 11/16 1 15/16 11.4 4B70SK SK A-2 1 1 15/16 13.7
7.75 7.00 7.40 3B74SK SK A-2 11/16 1 15/16 12.5 4B74SK SK A-2 1 1 15/16 14.8
8.35 7.60 8.00 3B80SK SK A-2 11/16 1 15/16 13.6 4B80SK SK A-2 1 1 15/16 16.3
8.95 8.20 8.60 3B86SK SK A-3 11/16 1 15/16 14.6 4B86SK SK A-3 1 1 15/16 17.7
9.75 9.00 9.40 3B94SK SK A-3 11/16 1 15/16 16.6 4B94SK SK A-3 1 1 15/16 19.7
11.35 10.60 11.00 3B110SK SK A-3 11/16 1 15/16 20.8 4B110SK SK A-3 1 1 15/16 25.2
12.75 12.00 12.40 3B124SK SK A-3 11/16 1 15/16 22.5 4B124SK SK A-3 1 1 15/16 28.4
13.95 13.20 13.60 3B136SK SK A-3 11/16 1 15/16 25.3 4B136SK SK A-3 1 1 15/16 31.3
15.75 15.00 15.40 3B154SK SK A-3 11/16 1 15/16 29.8 4B154SF SF A-3 1 2 1/16 37.6
16.35 15.60 16.00 3B160SK SK A-3 11/16 1 15/16 30.3 4B160SF SF A-3 1 2 1/16 38.6
18.75 18.00 18.40 3B184SK SK A-3 11/16 1 15/16 39.1 4B184SF SF A-3 1 2 1/16 45.2
20.35 19.60 20.00 3B200SF SF D-3 5/8 2 1/16 43.0 4B200SF SF A-3 1 2 1/16 52.0
25.35 24.60 25.00 3B250SF SF D-3 5/8 2 1/16 56.0 4B250E E A-3 1 2 3/4 72.0
30.35 29.60 30.00 3B300SF SF D-3 5/8 2 1/16 77.0 4B300E E A-3 1 2 3/4 97.0
38.35 37.60 38.00 3B380E E D-3 5/8 2 3/4 115.0 4B380E E A-3 1 2 3/4 151.1

3
QD Bushing Sheaves
Cast Iron Sheaves - Heavy Duty
Bushed, Five and Six Groove
A-B QD Sheaves F
Order part number size K
Example: 5B34SD
F K
For A & B V-Belts
Order QD bushings separately.
Stock Bushings Located on pages 29-30.

OD

PD
PD

OD
L L

Type A Type E

Type 1 Type 2 Type 3


Solid Web Spoke

P.D. 5 Groove F = 4 6 Groove F = 4 3/4


O.D. A B Part No. Bush Type K L WT. Part No. Bush Type K L WT.
3.75 3.00 3.40 5B34SD SD E-1 5/16 1 13/16 5.2 6B34SD SD E-1 5/16 1 13/16 5.8
3.95 3.20 3.60 5B36SD SD E-1 5/16 1 13/16 5.7 6B36SD SD E-1 5/16 1 13/16 6.8
4.15 3.40 3.80 5B38SD SD E-1 5/16 1 13/16 6.2 6B38SD SD E-1 5/16 1 13/16 7.1
4.35 3.60 4.00 5B40SD SD E-1 0 1 13/16 6.5 6B40SD SD E-1 0 1 13/16 7.7
4.55 3.80 4.20 5B42SD SD E-1 0 1 13/16 7.1 6B42SD SD E-1 0 1 13/16 8.6
4.75 4.00 4.40 5B44SD SD E-1 0 1 13/16 7.8 6B44SD SD E-1 0 1 13/16 9.3
4.95 4.20 4.60 5B46SD SD A-1 1 5/16 1 13/16 8.5 6B46SD SD A-1 1 3/16 1 13/16 9.8
5.15 4.40 4.80 5B48SD SD A-1 1 5/16 1 13/16 9.2 6B48SD SD A-1 1 3/16 1 13/16 10.8
5.35 4.60 5.00 5B50SD SD A-1 1 5/16 1 13/16 9.9 6B50SD SD A-1 1 3/16 1 13/16 11.0
5.55 4.80 5.20 5B52SD SD A-1 1 5/16 1 13/16 10.9 6B52SD SD A-1 1 3/16 1 13/16 12.0
5.75 5.00 5.40 5B54SK SK A-1 1 5/16 1 15/16 10.5 6B54SK SK A-1 1 5/16 1 15/16 12.5
5.95 5.20 5.60 5B56SK SK A-1 1 5/16 1 15/16 11.4 6B56SK SK A-1 1 5/16 1 15/16 13.3
6.15 5.40 5.80 5B58SK SK A-1 1 5/16 1 15/16 12.3 6B58SK SK A-1 1 5/16 1 15/16 14.1
6.35 5.60 6.00 5B60SK SK A-1 1 5/16 1 15/16 12.8 6B60SK SK A-1 1 5/16 1 15/16 15.4
6.55 5.80 6.20 5B62SK SK A-1 1 5/16 1 15/16 13.6 6B62SK SK A-1 1 5/16 1 15/16 16.4
6.75 6.00 6.40 5B64SK SK A-1 1 5/16 1 15/16 14.6 6B64SK SK A-1 1 5/16 1 15/16 17.3
6.95 6.20 6.60 5B66SK SK A-1 1 5/16 1 15/16 15.9 6B66SK SK A-1 1 5/16 1 15/16 17.9
7.15 6.40 6.80 5B68SK SK A-1 1 5/16 1 15/16 16.7 6B68SK SK A-1 1 5/16 1 15/16 19.3
7.35 6.60 7.00 5B70SF SF A-1 1 5/16 2 1/16 17.1 6B70SF SF A-1 1 11/16 2 1/16 19.8
7.75 7.00 7.40 5B74SF SF A-1 1 5/16 2 1/16 18.7 6B74SF SF A-2 1 11/16 2 1/16 22.4
8.35 7.60 8.00 5B80SF SF A-2 1 5/16 2 1/16 19.3 6B80SF SF A-2 1 11/16 2 1/16 25.4
8.95 8.20 8.60 5B86SF SF A-2 1 5/16 2 1/16 21.6 6B86SF SF A-2 1 11/16 2 1/16 25.7
9.75 9.00 9.40 5B94SF SF A-2 1 5/16 2 1/16 24.0 6B94SF SF A-2 1 11/16 2 1/16 27.9
11.35 10.60 11.00 5B110SF SF A-3 1 5/16 2 1/16 28.7 6B110SF SF A-3 1 11/16 2 1/16 33.1
12.75 12.00 12.40 5B124SF SF A-3 1 5/16 2 1/16 33.8 6B124SF SF A-3 1 11/16 2 1/16 37.5
13.95 13.20 13.60 5B136SF SF A-3 1 5/16 2 1/16 37.0 6B136SF SF A-3 1 11/16 2 1/16 42.0
15.75 15.00 15.40 5B154SF SF A-3 1 5/16 2 1/16 43.0 6B154SF SF A-3 1 11/16 2 1/16 49.0
16.35 15.60 16.00 5B160SF SF A-3 1 5/16 2 1/16 48.0 6B160SF SF A-3 1 11/16 2 1/16 48.8
18.75 18.00 18.40 5B184SF SF A-3 1 5/16 2 1/16 51.8 6B184SF SF A-3 1 11/16 2 1/16 60.0
20.35 19.60 20.00 5B200E E A-3 1 1/4 2 3/4 62.0 6B200E E A-3 1 3/8 2 3/4 72.0
25.35 24.60 25.00 5B250E E A-3 1 1/4 2 3/4 85.0 6B250E E A-3 1 3/8 2 3/4 94.0
30.35 29.60 30.00 5B300E E A-3 1 1/4 2 3/4 85.0 6B300E E A-3 1 3/8 2 3/4 131.0
38.35 37.60 38.00 5B380E E A-3 1 1/4 2 3/4 159.0 6B380E E A-3 1 3/8 2 3/4 183.0

4
QD Bushing Sheaves

Cast Iron Sheaves F


Bushed, Eight and Ten Groove K

A-B QD Sheaves
Order part number size
Example: 8B54SK

OD
PD
For A & B V-Belts L

Order QD bushings separately.


Stock Bushings Located on Pages 29-30.

Type A

Type 1 Type 2 Type 3


Solid Web Spoke

P.D. 8 Groove F = 6 1/4 10 Groove F = 7 3/4


O.D. A B Part No. Bush Type K L WT. Part No. Bush Type K L WT.
5.75 5.00 5.40 8B54SK SK A-1 113/16 1 15/16 15.5 10B54SK SK A-1 2 9/16 1 15/16 18.5
5.95 5.20 5.60 8B56SK SK A-1 113/16 1 15/16 16.6 10B56SK SK A-1 2 9/16 1 15/16 19.8
6.15 5.40 5.80 8B58SK SK A-1 113/16 1 15/16 17.1 10B58SK SK A-1 2 9/16 1 15/16 21.2
6.35 5.60 6.00 8B60SK SK A-1 113/16 1 15/16 18.7 10B60SK SK A-1 2 9/16 1 15/16 22.3
6.55 5.80 6.20 8B62SF SF A-1 113/16 2 1/16 19.3 10B62SF SF A-1 2 9/16 2 1/16 22.8
6.75 6.00 6.40 8B64SF SF A-1 113/16 2 1/16 20.3 10B64SF SF A-1 2 9/16 2 1/16 24.2
6.95 6.20 6.60 8B66SF SF A-1 113/16 2 1/16 21.3 10B66SF SF A-1 2 9/16 2 1/16 25.6
7.15 6.40 6.80 8B68SF SF A-1 113/16 2 1/16 22.9 10B68SF SF A-1 2 9/16 2 1/16 26.8
7.35 6.60 7.00 8B70SF SF A-1 113/16 2 1/16 24.7 10B70SF SF A-1 2 9/16 2 1/16 28.3
7.75 7.00 7.40 8B74SF SF A-1 113/16 2 1/16 26.5 10B74SF SF A-1 2 9/16 2 1/16 31.4
8.95 8.20 8.60 8B86E E A-1 2 3/8 2 3/4 35.3 10B86E E A-1 3 1/8 2 3/4 41.0
9.75 9.00 9.40 8B94E E A-1 2 3/8 2 3/4 41.9 10B94E E A-2 3 1/8 2 3/4 47.8
11.35 10.60 11.00 8B110E E A-2 2 3/8 2 3/4 44.9 10B110E E A-2 3 1/8 2 3/4 58.0
12.75 12.00 12.40 8B124E E A-3 2 3/8 2 3/4 52.0 10B124E E A-3 3 1/8 2 3/4 65.0
13.95 13.20 13.60 8B136E E A-3 2 3/8 2 3/4 55.0 10B136F F A-3 2 1/16 3 3/4 80.0
15.75 15.00 15.40 8B154E E A-3 2 3/8 2 3/4 61.0 10B154F F A-3 2 1/16 3 3/4 87.0
16.35 15.60 16.00 8B160E E A-3 2 3/8 2 3/4 64.0 10B160F F A-3 2 1/16 3 3/4 89.0
18.75 18.00 18.40 8B184F F A-3 1 5/16 3 3/4 82.0 10B184F F A-3 2 1/16 3 3/4 102.0
20.35 19.60 20.00 8B200F F A-3 1 5/16 3 3/4 93.0 10B200F F A-3 2 1/16 3 3/4 112.0
25.35 24.60 25.00 8B250F F A-3 1 5/16 3 3/4 116.0 10B250F F A-3 2 1/16 3 3/4 148.0
30.35 29.60 30.00 8B300F F A-3 1 5/16 3 3/4 157.0 10B300F F A-3 2 1/16 3 3/4 188.0
38.35 37.60 38.00 8B380F F A-3 1 5/16 3 3/4 216.0 10B380J J A-3 1 9/16 4 5/8 291.0

5
QD Bushing Sheaves

Cast Iron Sheaves


Bushed, One and Two Groove
C QD Sheaves
Order part number size
Example: 1C54SD

For C V-Belts
Order QD bushings separately.
Stock Bushings Located on Pages 29-30. Type 1 Type 2 Type 3
Solid Web Spoke

F F F
K K K K F

PD
OD

PD
OD

OD
OD

PD
PD

L L L L

Type A Type C Type D Type F

Diameters 1 Groove F = 1 3/8 2 Groove F = 2 3/8


O.D. P.D. Part No. Bush Type K L WT. Part No. Bush Type K L WT.

6.40 6.00 1C60SK SK C-1 1/8 1 15/16 8.7 2C60SF SF A-1 7/8 1 15/16 11.4
7.40 7.00 1C70SF SF C-1 1/8 2 1/16 9.7 2C70SF SF A-1 13/16 2 1/16 12.4
7.90 7.50 1C75SF SF C-1 1/8 2 1/16 11.4 2C75SF SF A-1 13/16 2 1/16 14.4
8.40 8.00 1C80SF SF C-1 1/8 2 1/16 13.0 2C80SF SF A-1 13/16 2 1/16 16.3
8.90 8.50 1C85SF SF C-2 1/8 2 1/16 12.6 2C85SF SF A-2 13/16 2 1/16 16.6
9.40 9.00 1C90SF SF C-2 1/8 2 1/16 12.8 2C90SF SF A-2 13/16 2 1/16 17.3
9.90 9.50 1C95SF SF C-2 1/8 2 1/16 13.3 2C95SF SF A-2 13/16 2 1/16 18.1
10.40 10.00 1C100SF SF C-2 1/8 2 1/16 14.2 2C100SF SF A-2 13/16 2 1/16 19.4
10.90 10.50 1C105SF SF C-3 1/8 2 1/16 15.2 2C105SF SF A-3 13/16 2 1/16 20.6
11.40 11.00 1C110SF SF C-3 1/8 2 1/16 16.2 2C110SF SF A-3 13/16 2 1/16 22.0
12.40 12.00 1C120SF SF C-3 1/8 2 1/16 18.6 2C120SF SF D-3 9/16 2 1/16 24.2
13.40 13.00 1C130SF SF C-3 1/8 2 1/16 19.1 2C130SF SF D-3 9/16 2 1/16 27.8
14.40 14.00 1C140SF SF C-3 1/8 2 1/16 20.3 2C140SF SF D-3 9/16 2 1/16 30.1
15.40 15.00 1C150SF SF C-3 1/8 2 1/16 22.0 2C150SF SF D-3 9/16 2 1/16 32.0
16.40 16.00 1C160SF SF C-3 1/8 2 1/16 23.5 2C160SF SF D-3 9/16 2 1/16 34.9
18.40 18.00 1C180SF SF C-3 1/8 2 1/16 27.8 2C180SF SF D-3 9/16 2 1/16 40.9
20.40 20.00 1C200SF SF C-3 1/8 2 1/16 31.8 2C200SF SF D-3 9/16 2 1/16 42.1
24.40 24.00 1C240SF SF C-3 1/8 2 1/16 41.2 2C240SF SF D-3 9/16 2 1/16 56.7
27.40 27.00 2C270F F F-3 1/8 3 3/4 79.4
30.40 30.00 2C300F F F-3 1/8 3 3/4 82.4

6
QD Bushing Sheaves
Cast Iron Sheaves - Heavy Duty
Bushed, Three and Four Groove
C QD Sheaves
Order part number size
Example: 3C50SD

For C V-Belts
Order QD bushings separately.
Stock Bushings Located on Pages 29-30.

F F F
K K K

PD
OD

OD
PD

OD
PD
L L L

Type 1 Type 2 Type 3


Solid Web Spoke Type A Type B Type C

Diameters 3 Groove F = 3 3/8 4 Groove F = 4 3/8


O.D. P.D. Part No. Bush Type K L WT. Part No. Bush Type K L WT.
5.40 5.00 3C50SD SD A-1 1 1/4 1 13/16 8.4 4C50SD SD A-1 1 1/4 1 13/16 10.2
5.80 5.40 3C54SD SD A-1 1 5/16 1 13/16 10.4 4C54SD SD A-1 1 5/16 1 13/16 11.8
5.90 5.50 3C55SD SD A-1 1 5/16 1 13/16 10.9 4C55SD SD A-1 1 5/16 1 13/16 13.5
6.00 5.60 3C56SD SD A-1 1 5/16 1 13/16 11.2 4C56SD SD A-1 1 5/16 1 13/16 13.9
6.40 6.00 3C60SF SF A-1 7/8 1 15/16 10.1 4C60SF SF A-1 7/8 1 15/16 12.0
7.40 7.00 3C70SF SF A-1 1 5/16 2 1/16 15.9 4C70SF SF A-1 1 9/16 2 1/16 18.0
7.90 7.50 3C75SF SF A-1 1 5/16 2 1/16 18.0 4C75SF SF A-1 1 9/16 2 1/16 20.5
8.40 8.00 3C80E E B-1 1 3/4 2 3/4 20.9 4C80E E A-1 2 2 3/4 24.0
8.90 8.50 3C85E E B-1 1 3/4 2 3/4 24.5 4C85E E A-1 2 2 3/4 27.3
9.40 9.00 3C90E E B-1 1 3/4 2 3/4 27.1 4C90E E A-1 2 2 3/4 30.7
9.90 9.50 3C95E E B-1 1 3/4 2 3/4 29.1 4C95E E A-1 2 2 3/4 34.9
10.40 10.00 3C100E E B-2 1 3/4 2 3/4 30.1 4C100E E A-2 2 2 3/4 38.1
10.90 10.50 3C105E E B-2 1 3/4 2 3/4 30.8 4C105E E A-2 2 2 3/4 35.8
11.40 11.00 3C110E E B-3 1 3/4 2 3/4 32.9 4C110E E A-3 2 2 3/4 38.4
12.40 12.00 3C120E E B-3 1 3/4 2 3/4 38.4 4C120E E A-3 2 2 3/4 43.6
13.40 13.00 3C130E E B-3 1 3/4 2 3/4 42.4 4C130E E A-3 2 2 3/4 49.4
14.40 14.00 3C140E E B-3 1 3/4 2 3/4 41.7 4C140E E A-3 2 2 3/4 50.7
15.40 15.00 3C150E E B-3 1 3/4 2 3/4 45.0 4C150E E A-3 2 2 3/4 52.0
16.40 16.00 3C160E E B-3 1 3/4 2 3/4 49.8 4C160E E A-3 2 2 3/4 60.2
18.40 18.00 3C180E E B-3 1 3/4 2 3/4 58.6 4C180E E A-3 2 2 3/4 68.6
20.40 20.00 3C200E E A-3 1 2 3/4 62.6 4C200E E A-3 1 1/2 2 3/4 76.9
24.40 24.00 3C240E E A-3 1 2 3/4 78.7 4C240F F A-3 1 5/16 3 3/4 100.4
27.40 27.00 3C270F F C-3 7/8 3 3/4 103.0 4C270F F A-3 1 5/16 3 3/4 116.8
30.40 30.00 3C300F F C-3 7/8 3 3/4 115.4 4C300F F A-3 1 5/16 3 3/4 136.1
36.40 36.00 3C360F F C-3 7/8 3 3/4 161.7 4C360F F A-3 1 5/16 3 3/4 194.2
44.40 44.00 3C440F F C-3 13/16 3 3/4 242.8 4C440J J A-3 1 9/16 4 5/8 270.4
50.40 50.00 3C500F F C-3 13/16 3 3/4 190.0 4C500J J A-3 1 9/16 4 5/8 337.4

7
QD Bushing Sheaves
Cast Iron Sheaves - Heavy Duty
Bushed, Five and Six Groove
C QD Sheaves
Order part number size
Example: 5C60SF

For C V-Belts
Order QD bushings separately.
Stock Bushings Located on Pages 29-30.

F
K

OD
PD
L

Type 1 Type 2 Type 3


Solid Web Spoke Type A

Diameters 5 Groove F = 5 3/8 6 Groove F = 6 3/8


O.D. P.D. Part No. Bush Type K L WT. Part No. Bush Type K L WT.
6.40 6.00 5C60SF SF A-1 7/8 1 15/16 12.5 6C60SF SF A-1 7/8 1 15/16 14.0
7.40 7.00 5C70SF SF A-1 1 15/16 2 1/16 20.8 6C70SF SF A-1 1 15/16 2 1/16 23.6
7.90 7.50 5C75SF SF A-1 1 15/16 2 1/16 23.6 6C75SF SF A-1 1 15/16 2 1/16 26.6
8.40 8.00 5C80E E A-1 2 3/8 2 3/4 27.3 6C80E E A-1 2 3/8 2 3/4 30.6
8.90 8.50 5C85E E A-1 2 3/8 2 3/4 30.8 6C85E E A-1 2 3/8 2 3/4 34.4
9.40 9.00 5C90E E A-1 2 3/8 2 3/4 34.5 6C90F F A-1 1 7/16 3 3/4 43.0
9.90 9.50 5C95E E A-1 2 3/8 2 3/4 39.1 6C95F F A-1 1 7/16 3 3/4 49.1
10.40 10.00 5C100E E A-2 2 3/8 2 3/4 42.4 6C100F F A-1 1 7/16 3 3/4 54.0
10.90 10.50 5C105E E A-2 2 3/8 2 3/4 40.4 6C105F F A-1 1 7/16 3 3/4 60.0
11.40 11.00 5C110E E A-3 2 3/8 2 3/4 43.1 6C110F F A-2 1 7/16 3 3/4 66.2
12.40 12.00 5C120E E A-3 2 3/8 2 3/4 48.8 6C120F F A-2 1 7/16 3 3/4 62.5
13.40 13.00 5C130E E A-3 2 3/8 2 3/4 55.1 6C130F F A-3 1 7/16 3 3/4 70.0
14.40 14.00 5C140E E A-3 2 3/8 2 3/4 57.2 6C140F F A-3 1 7/16 3 3/4 73.0
15.40 15.00 5C150E E A-3 2 3/8 2 3/4 68.2 6C150F F A-3 1 7/16 3 3/4 75.0
16.40 16.00 5C160E E A-3 2 3/8 2 3/4 71.2 6C160F F A-3 1 7/16 3 3/4 87.7
18.40 18.00 5C180E E A-3 2 3/8 2 3/4 79.1 6C180F F A-3 1 7/16 3 3/4 98.3
20.40 20.00 5C200F F A-3 1 5/16 3 3/4 96.5 6C200F F A-3 1 15/16 3 3/4 109.8
24.40 24.00 5C240F F A-3 1 5/16 3 3/4 106.7 6C240F F A-3 1 15/16 3 3/4 122.1
27.40 27.00 5C270F F A-3 1 5/16 3 3/4 129.2 6C270J J A-3 1 9/16 4 5/8 158.8
30.40 30.00 5C300F F A-3 1 5/16 3 3/4 160.8 6C300J J A-3 1 9/16 4 5/8 192.8
36.40 36.00 5C360J J A-3 1 9/16 4 5/8 220.3 6C360J J A-3 1 9/16 4 5/8 254.5
44.40 44.00 5C440J J A-3 1 9/16 4 5/8 293.2 6C440J J A-3 1 9/16 4 5/8 315.0
50.40 50.00 5C500J J A-3 1 9/16 4 5/8 275.0 6C500M M A-3 1 15/16 6 3/4 325.0

8
QD Bushing Sheaves

Cast Iron Sheaves - Heavy Duty


Bushed, Eight and Ten Groove
C QD Sheaves
Order part number size
Example: 8C80E

For C V-Belts
Order QD bushings separately.
Stock Bushings Located on Pages 29-30.

F
K

OD
PD
L

Type 1 Type 2 Type 3


Type A
Solid Web Spoke
Diameters 8 Groove F = 8 3/8 10 Groove F = 10 3/8
O.D. P.D. Part No. Bush Type K L WT. Part No. Bush Type K L WT.
7.40 7.00 8C70SF F A-1 3 1/8 2 1/16 29.2
8.40 8.00 8C80E E A-1 3 1/4 2 3/4 37.3 10C80E E A-1 3 1/4 2 3/4 43.9
8.90 8.50 8C85E E A-1 3 1/4 2 3/4 41.5 10C85E E A-1 3 1/4 2 3/4 48.6
9.40 9.00 8C90F F A-1 3 5/16 3 3/4 50.5 10C90J J A-1 3 9/16 4 5/8 59.6
9.90 9.50 8C95F F A-1 3 5/16 3 3/4 57.6 10C95J J A-1 3 9/16 4 5/8 67.8
10.40 10.00 8C100F F A-1 3 5/16 3 3/4 62.6 10C100J J A-1 3 9/16 4 5/8 74.1
10.90 10.50 8C105F F A-1 3 5/16 3 3/4 69.0 10C105J J A-1 3 9/16 4 5/8 82.2
11.40 11.00 8C110F F A-1 3 5/16 3 3/4 75.6 10C110J J A-1 3 9/16 4 5/8 90.6
12.40 12.00 8C120F F A-2 3 5/16 3 3/4 72.9 10C120J J A-1 3 9/16 4 5/8 108.4
13.40 13.00 8C130F F A-2 3 5/16 3 3/4 81.3 10C130J J A-2 3 9/16 4 5/8 136.0
14.40 14.00 8C140F F A-2 3 5/16 3 3/4 88.0 10C140J J A-2 3 9/16 4 5/8 110.8
15.40 15.00 8C150F F A-2 3 5/16 3 3/4 105.0
16.40 16.00 8C160F F A-3 3 5/16 3 3/4 108.6 10C160J J A-3 3 9/16 4 5/8 141.3
18.40 18.00 8C180F F A-3 3 5/16 3 3/4 123.3 10C180J J A-3 3 9/16 4 5/8 148.7
20.40 20.00 8C200J J A-3 1 9/16 4 5/8 146.5 10C200J J A-3 3 9/16 4 5/8 169.7
24.40 24.00 8C240J J A-3 1 9/16 4 5/8 173.4 10C240M M A-3 3 9/16 6 3/4 263.1
27.40 27.00 8C270J J A-3 1 9/16 4 5/8 226.3
30.40 30.00 8C300J J A-3 1 9/16 4 5/8 240.0 10C300M M A-3 1 15/16 6 3/4 332.1
36.40 36.00 8C360M M A-3 1 15/16 6 3/4 355.3 10C360M M A-3 1 15/16 6 3/4 397.5
44.40 44.00 8C440M M C-3 1 15/16 6 3/4 452.0 10C440M M A-3 1 15/16 6 3/4 531.8
50.40 50.00 8C500M M C-3 1 15/16 6 3/4 546.1 10C500M M A-3 1 15/16 6 3/4 600.0

9
QD Bushing Sheaves

Cast Iron Sheaves - Heavy Duty


Bushed, One and Two Groove
3V QD Sheaves
Order part number size
Example: 1/3V220JA

for 3V or 3VX Belts


Order QD bushings separately.
Stock Bushings Located on Pages 29-30. Type 1 Type 2 Type 3
Solid Web Spoke

F F
K K K F F K

F K

OD
PD
OD

PD
OD
PD
PD
OD

PD
OD

L L L L L

Type C Type D Type E Type F Type G

Diameters 1 Groove F = 11/16 1/3V 800SDS & 1/3V1060SDS


1/3V1400 SK & 1/3V1900SK
F=3/4
F=13/16
2 Groove F = 1 3/32
O.D. P.D. Part No. Bush Type K L WT. Part No. Bush Type K L WT.
2.20 2.15 1/3V220JA JA E-1 7/16 1 .7 2/3V220JA JA E-1 7/16 1 .9
2.35 2.30 1/3V235JA JA E-1 7/16 1 .7 2/3V235JA JA E-1 7/16 1 .9
2.50 2.45 1/3V250JA JA E-1 7/16 1 .8 2/3V250JA JA E-1 7/16 1 1.0
2.65 2.60 1/3V265JA JA C-1 1/8 1 .6 2/3V265JA JA D-1 1/8 1 .8
2.80 2.75 1/3V280JA JA C-1 1/8 1 .6 2/3V280JA JA D-1 1/8 1 1.0
3.00 2.95 1/3V300JA JA C-1 1/8 1 .8 2/3V300JA JA D-1 1/8 1 1.1
3.15 3.10 1/3V315JA JA C-1 1/8 1 .9 2/3V315JA JA D-1 1/8 1 1.2
3.35 3.30 1/3V335JA JA C-1 1/8 1 1.1 2/3V335SH SH D-1 9/64 1 5/16 1.2
3.65 3.60 1/3V365SH SH G-1 1/8 1 5/16 1.3 2/3V365SH SH D-1 9/64 1 5/16 1.7
4.12 4.07 1/3V412SH SH G-1 1/8 1 5/16 1.8 2/3V412SH SH D-1 9/32 1 5/16 2.3
4.50 4.45 1/3V450SH SH G-1 1/8 1 5/16 2.2 2/3V450SH SH D-1 9/32 1 5/16 2.8
4.75 4.70 1/3V475SH SH G-1 1/8 1 5/16 2.1 2/3V475SH SH D-1 9/32 1 5/16 2.6
5.00 4.95 1/3V500SH SH G-1 1/8 1 5/16 2.3 2/3V500SH SH D-1 9/32 1 5/16 2.9
5.30 5.25 1/3V530SH SH G-2 1/8 1 5/16 3.0 2/3V530SH SH D-1 9/32 1 5/16 3.1
5.60 5.55 1/3V560SH SH G-2 1/8 1 5/16 2.8 2/3V560SH SH D-2 9/32 1 5/16 3.4
6.00 5.95 1/3V600SH SH G-2 1/8 1 5/16 3.7 2/3V600SH SH D-2 9/32 1 5/16 3.8
6.50 6.45 1/3V650SH SH G-2 1/8 1 5/16 3.4 2/3V650SDS SDS D-2 5/16 1 5/16 4.5
6.90 6.85 1/3V690SH SH G-3 1/8 1 5/16 4.1 2/3V690SDS SDS D-2 5/16 1 5/16 4.7
8.00 7.95 1/3V800SDS SDS G-3 0 1 5/16 4.8 2/3V800SDS SDS D-3 5/16 1 5/16 4.8
10.60 10.55 1/3V1060SDS SDS G-3 0 1 5/16 7.4 2/3V1060SK SK F-3 5/32 1 15/16 9.6
14.00 13.95 1/3V1400SK SK G-3 7/16 1 15/16 12.1 2/3V1400SK SK F-3 5/32 1 15/16 12.6
19.00 18.95 1/3V1900SK SK G-3 7/16 1 15/16 18.0 2/3V1900SK SK F-3 5/32 1 15/16 20.6
25.00 24.95 2/3V2500SF SF E-3 1/4 2 1/16 56.0

10
QD Bushing Sheaves
Cast Iron Sheaves - Heavy Duty
Bushed, Three and Four Groove
3V QD Sheaves
Order part number size
Example: 3/3V250JA

for 3V or 3VX Belts


Order QD bushings separately.
Stock Bushings Located on Pages 29-30.
Type 1 Type 2 Type 3
Solid Web Spoke

F F F
K K K

F K

PD
OD
PD
OD

PD
OD
OD
PD

L L L
L

Type A Type C Type D Type E

Diameters 3 Groove F = 1 1/2 4 Groove F = 1 29/32


O.D. P.D. Part No. Bush Type K L WT. Part No. Bush Type K L WT.
2.50 2.45 3/3V250JA JA E-1 7/16 1 1.2
2.65 2.60 3/3V265JA JA D-1 1/8 1 1.1 4/3V265JA JA D-1 1/8 1 1.4
2.80 2.75 3/3V280JA JA D-1 1/8 1 1.3 4/3V280JA JA D-1 1/8 1 1.7
3.00 2.95 3/3V300SH SH E-1 5/16 1 5/16 1.7 4/3V300SH SH E-1 0 1 5/16 2.0
3.15 3.10 3/3V315SH SH E-1 5/16 1 5/16 1.8 4/3V315SH SH E-1 0 1 5/16 2.0
3.35 3.30 3/3V335SH SH D-1 1/8 1 5/16 1.6 4/3V335SH SH D-1 1/8 1 5/16 1.9
3.65 3.60 3/3V365SH SH D-1 1/8 1 5/16 2.0 4/3V365SH SH D-1 1/8 1 5/16 2.3
4.12 4.07 3/3V412SH SH A-1 11/16 1 5/16 2.7 4/3V412SH SH A-1 13/16 1 5/16 3.1
4.50 4.45 3/3V450SDS SDS A-1 11/16 1 5/16 3.1 4/3V450SDS SDS A-1 13/16 1 5/16 3.5
4.75 4.70 3/3V475SDS SDS A-1 11/16 1 5/16 3.6 4/3V475SDS SDS A-1 13/16 1 5/16 3.7
5.00 4.95 3/3V500SDS SDS A-1 11/16 1 5/16 4.0 4/3V500SDS SDS A-1 13/16 1 5/16 4.3
5.30 5.25 3/3V530SDS SDS A-1 11/16 1 5/16 3.9 4/3V530SDS SDS A-1 13/16 1 5/16 5.0
5.60 5.55 3/3V560SDS SDS A-1 11/16 1 5/16 4.4 4/3V560SDS SDS A-1 13/16 1 5/16 5.5
6.00 5.95 3/3V600SDS SDS A-2 11/16 1 5/16 4.9 4/3V600SK SK D-1 5/8 1 15/16 7.0
6.50 6.45 3/3V650SDS SDS A-2 11/16 1 5/16 5.8 4/3V650SK SK D-2 5/8 1 15/16 7.3
6.90 6.85 3/3V690SDS SDS A-2 11/16 1 5/16 5.9 4/3V690SK SK D-2 5/8 1 15/16 8.2
8.00 7.95 3/3V800SK SK C-3 1/4 1 15/16 8.2 4/3V800SK SK D-3 5/8 1 15/16 9.4
10.60 10.55 3/3V1060SK SK C-3 1/4 1 15/16 12.0 4/3V1060SK SK D-3 5/8 1 15/16 13.4
14.00 13.95 3/3V1400SK SK C-3 1/4 1 15/16 14.8 4/3V1400SK SK D-3 5/8 1 15/16 18.3
19.00 18.95 3/3V1900SF SF C-3 1/4 2 1/16 26.0 4/3V1900SF SF C-3 21/32 2 1/16 29.7
25.00 24.95 3/3V2500SF SF C-3 1/4 2 1/16 42.0 4/3V2500SF SF C-3 21/32 2 1/16 44.0
33.50 33.45 3/3V3350SF SF C-3 1/4 2 1/16 70.8 4/3V3350E E C-3 9/32 2 3/4 78.0

11
QD Bushing Sheaves

Cast Iron Sheaves - Heavy Duty


Bushed, Five, Six, Eight and Ten Groove
Order part number size
Example: 5/3V475SDS Type 1 Type 2 Type 3
Solid Web Spoke
for 3V or 3VX Belts
F F F F
Order QD bushings separately. K K K K
Stock Bushings Located on Pages 29-30.

PD
OD

OD

PD
PD

OD

OD
PD
L L L L

Type A Type B Type C Type D

Diameters 5 Groove F = 2 5/16 6 Groove F = 2 23/32


O.D. P.D. Part No. Bush Type K L WT. Part No. Bush Type K L WT.

4.75 4.70 5/3V475SDS SDS A-1 13/16 1 5/16 4.3 6/3V475SK SK D-1 1/8 1 15/16 5.0
5.00 4.95 5/3V500SDS SDS A-1 13/16 1 5/16 4.8 6/3V500SK SK D-1 1/8 1 15/16 5.7
5.30 5.25 5/3V530SK SK A-1 15/16 1 15/16 5.9 6/3V530SK SK A-1 1 5/16 1 15/16 6.7
5.60 5.55 5/3V560SK SK A-1 15/16 1 15/16 6.8 6/3V560SK SK A-1 1 5/16 1 15/16 7.5
6.00 5.95 5/3V600SK SK A-1 15/16 1 15/16 8.0 6/3V600SK SK A-1 1 5/16 1 15/16 8.8
6.50 6.45 5/3V650SK SK A-1 15/16 1 15/16 8.1 6/3V650SK SK A-1 1 5/16 1 15/16 9.3
6.90 6.85 5/3V690SK SK A-2 15/16 1 15/16 9.2 6/3V690SK SK A-2 1 5/16 1 15/16 10.0
8.00 7.95 5/3V800SK SK A-2 15/16 1 15/16 10.8 6/3V800SK SK A-2 1 5/16 1 15/16 11.7
10.60 10.55 5/3V1060SK SK A-3 15/16 1 15/16 15.3 6/3V1060SF SF A-2 7/8 2 1/16 19.1
14.00 13.95 5/3V1400SF SF A-3 7/8 2 1/16 23.4 6/3V1400SF SF A-3 7/8 2 1/16 24.2
19.00 18.95 5/3V1900SF SF A-3 7/8 2 1/16 37.6 6/3V1900E E B-3 1 3/32 2 3/4 39.5
25.00 24.95 5/3V2500E E C-3 11/16 2 3/4 53.0 6/3V2500E E B-3 1 3/32 2 3/4 65.7
33.50 33.45 5/3V3350E E C-3 11/16 2 3/4 87.0 6/3V3350E E B-3 1 3/32 2 3/4 80.0
Diameters 8 Groove F = 3 17/32 10 Groove F = 4 11/32
O.D. P.D. Part No. Bush Type K L WT. Part No. Bush Type K L WT.
4.75 4.70 8/3V475SK SK D-1 1/8 1 15/16 5.8 10/3V475SK SK D-1 1/8 1 15/16 6.9
5.00 4.95 8/3V500SK SK D-1 1/8 1 15/16 6.8 10/3V500SK SK D-1 1/8 1 15/16 8.1
5.30 5.25 8/3V530SK SK A-1 1 5/16 1 15/16 7.6 10/3V530SK SK A-1 1 7/16 1 15/16 8.8
5.60 5.55 8/3V560SK SK A-1 1 5/16 1 15/16 8.7 10/3V560SK SK A-1 1 7/16 1 15/16 10.1
6.00 5.95 8/3V600SK SK A-1 1 5/16 1 15/16 10.3 10/3V600SK SK A-1 1 7/16 1 15/16 13.8
6.50 6.45 8/3V650SK SK A-1 1 5/16 1 15/16 10.7 10/3V650SK SK A-1 1 7/16 1 15/16 13.7
6.90 6.85 8/3V690SK SK A-2 1 5/16 1 15/16 11.8 10/3V690SK SK A-2 1 7/16 1 15/16 14.1
8.00 7.95 8/3V800SF SF A-2 1 1/8 2 1/16 15.5 10/3V800SF SF A-2 1 1/2 2 1/16 18.1
10.60 10.55 8/3V1060SF SF A-3 1 1/8 2 1/16 21.9 10/3V1060E E A-3 1 1/4 2 3/4 29.2
14.00 13.95 8/3V1400E E A-3 1 1/4 2 3/4 33.4 10/3V1400E E A-3 1 1/4 2 3/4 37.0
19.00 18.95 8/3V1900E E A-3 1 1/4 2 3/4 47.2 10/3V1900E E A-3 1 1/4 2 3/4 54.0
25.00 24.95 8/3V2500E E A-3 1 1/4 2 3/4 67.8 10/3V2500F F A-3 1 5/16 3 3/4 90.0
33.50 33.45 8/3V3350F F B-3 1 1/32 3 3/4 112.0 10/3V3350F F A-3 1 5/16 3 3/4 178.0

12
QD Bushing Sheaves
Type 2
Cast Iron Sheaves - Heavy Duty Type 1
Web
Bushed, Two and Three Groove Solid
5V QD Sheaves
Order part number size Type 3
F
Example: 2/5V440SH F Spoke
K
K
K F
For 5V or 5VX Belts
Order QD bushings separately. F K

Stock Bushings Located on Pages 29-30.

PD
OD

PD
OD
L

OD
PD
OD
L

PD
L L

Type A Type C Type E Type F

Diameters 2 Groove F = 1 11/16 3 Groove F = 2 3/8


O.D. P.D. Part No. Bush Type K L WT. Part No. Bush Type K L WT.
4.40 4.30 2/5V440SH SH A-1 11/16 1 5/16 3.3 3/5V440SDS SDS E-1 0 1 5/16 4.2
4.65 4.55 2/5V465SDS SDS E-1 3/16 1 5/16 3.7 3/5V465SDS SDS E-1 0 1 5/16 4.7
4.90 4.80 2/5V490SDS SDS A-1 11/16 1 5/16 3.9 3/5V490SDS SDS A-1 1 1/16 1 5/16 4.8
5.20 5.10 2/5V520SDS SDS A-1 11/16 1 5/16 4.6 3/5V520SDS SDS A-1 1 1/16 1 5/16 5.9
5.50 5.40 2/5V550SDS SDS A-1 11/16 1 5/16 5.1 3/5V550SDS SDS A-1 1 1/16 1 5/16 6.6
5.90 5.80 2/5V590SDS SDS A-1 11/16 1 5/16 5.6 3/5V590SDS SDS A-1 1 1/16 1 5/16 7.5
6.30 6.20 2/5V630SK SK C-1 7/16 1 15/16 7.4 3/5V630SK SK A-1 1 1/16 1 15/16 9.3
6.70 6.60 2/5V670SK SK C-1 7/16 1 15/16 7.5 3/5V670SK SK A-1 1 1/8 1 15/16 10.8
7.10 7.00 2/5V710SK SK C-1 7/16 1 15/16 7.9 3/5V710SF SF A-1 1 1/8 2 1/16 11.4
7.50 7.40 2/5V750SK SK C-1 7/16 1 15/16 8.7 3/5V750SF SF A-1 1 1/8 2 1/16 12.5
8.00 7.90 2/5V800SK SK C-2 7/16 1 15/16 10.0 3/5V800SF SF A-1 1 1/8 2 1/16 12.7
8.50 8.40 2/5V850SK SK C-2 7/16 1 15/16 10.8 3/5V850SF SF A-2 1 1/8 2 1/16 14.5
9.00 8.90 2/5V900SK SK C-2 7/16 1 15/16 11.4 3/5V900SF SF A-2 1 1/8 2 1/16 15.6
9.25 9.15 2/5V925SK SK C-2 7/16 1 15/16 12.0 3/5V925SF SF A-2 1 1/8 2 1/16 21.7
9.75 9.65 2/5V975SK SK C-3 7/16 1 15/16 12.6 3/5V975SF SF A-2 1 1/8 2 1/16 17.0
10.30 10.20 2/5V1030SK SK C-3 7/16 1 15/16 14.5 3/5V1030SF SF A-2 1 1/8 2 1/16 18.2
10.90 10.80 2/5V1090SK SK C-3 7/16 1 15/16 15.5 3/5V1090SF SF A-2 1 1/8 2 1/16 19.4
11.30 11.20 2/5V1130SK SK C-3 7/16 1 15/16 14.3 3/5V1130SF SF A-3 1 1/8 2 1/16 20.0
11.80 11.70 2/5V1180SK SK C-3 7/16 1 15/16 17.1 3/5V1180SF SF A-3 1 1/8 2 1/16 21.2
12.50 12.40 2/5V1250SF SF C-3 7/16 1 15/16 18.8 3/5V1250E E C-3 3/4 2 3/4 28.3
13.20 13.10 2/5V1320SF SF C-3 7/16 2 1/16 19.8 3/5V1320E E C-3 3/4 2 3/4 30.0
14.00 13.90 2/5V1400SF SF C-3 7/16 2 1/16 22.3 3/5V1400E E C-3 3/4 2 3/4 31.1
15.00 14.90 2/5V1500SF SF C-3 7/16 2 1/16 23.9 3/5V1500E E C-3 3/4 2 3/4 32.5
16.00 15.90 2/5V1600SF SF C-3 7/16 2 1/16 26.0 3/5V1600E E C-3 3/4 2 3/4 35.6
18.70 18.60 2/5V1870SF SF C-3 7/16 2 1/16 32.6 3/5V1870E E C-3 3/4 2 3/4 42.8
21.20 21.10 2/5V2120SF SF C-3 7/16 2 1/16 38.0 3/5V2120E E C-3 3/4 2 3/4 49.4
23.60 23.50 2/5V2360E E C-3 1/16 2 3/4 46.0 3/5V2360E E C-3 3/4 2 3/4 56.4
28.00 27.90 2/5V2800E E C-3 1/16 2 3/4 71.0 3/5V2800E E C-3 3/4 2 3/4 70.0
31.50 31.40 3/5V3150F F F-3 1/8 3 3/4 95.0
37.50 37.40 3/5V3750F F F-3 1/8 3 3/4 151.5
50.00 49.90 3/5V5000F F F-3 1/8 3 3/4 185.0

13
QD Bushing Sheaves
Cast Iron Sheaves - Heavy Duty Type 1 Type 2
Bushed, Four and Five Groove Solid Web
5V QD Sheaves
Type 3
Order part number size Spoke
F
Example: 4/5V440SD K K
F F
K

For 5V or 5VX Belts F K


Order QD bushings separately.
Stock Bushings Located on Pages 29-30.

PD
OD
PD
OD

OD
PD

OD
PD
L L L L

Type A Type B Type C Type E

Diameters 4 Groove F = 3 1/16 5 Groove F = 3 3/4


O.D. P.D. Part No. Bush Type K L WT. Part No. Bush Type K L WT.
4.40 4.30 4/5V440SD SD E-1 0 1 13/16 5.4 5/5V440SD SD E-1 0 1 13/16 6.4
4.65 4.55 4/5V465SD SD E-1 0 1 13/16 6.3 5/5V465SD SD E-1 0 1 13/16 7.2
4.90 4.80 4/5V490SD SD A-1 1 5/16 1 13/16 6.8 5/5V490SD SD A-1 1 5/16 1 13/16 7.8
5.20 5.10 4/5V520SD SD A-1 1 5/16 1 13/16 7.7 5/5V520SD SD A-1 1 5/16 1 13/16 9.0
5.50 5.40 4/5V550SD SD A-1 1 5/16 1 13/16 8.9 5/5V550SD SD A-1 1 5/16 1 13/16 10.2
5.90 5.80 4/5V590SD SD A-1 1 5/16 1 13/16 10.2 5/5V590SK SK A-1 1 5/16 1 15/16 0.8
6.30 6.20 4/5V630SK SK A-1 1 5/16 1 15/16 10.8 5/5V630SK SK A-1 1 5/16 1 15/16 12.3
6.70 6.60 4/5V670SK SK A-1 1 5/16 1 15/16 12.4 5/5V670SF SF A-1 1 3/8 2 1/16 13.4
7.10 7.00 4/5V710SF SF A-1 1 1/16 2 1/16 13.4 5/5V710SF SF A-1 1 3/8 2 1/16 15.2
7.50 7.40 4/5V750SF SF A-1 1 1/16 2 1/16 15.1 5/5V750SF SF A-1 1 3/8 2 1/16 16.9
8.00 7.90 4/5V800E E B-1 1 7/16 2 3/4 18.0 5/5V800E E A-1 1 3/4 2 3/4 19.7
8.50 8.40 4/5V850E E B-1 1 7/16 2 3/4 20.1 5/5V850E E A-1 1 3/4 2 3/4 23.1
9.00 8.90 4/5V900E E B-1 1 7/16 2 3/4 22.3 5/5V900E E A-1 1 3/4 2 3/4 26.4
9.25 9.15 4/5V925E E B-1 1 7/16 2 3/4 23.9 5/5V925E E A-1 1 3/4 2 3/4 28.3
9.75 9.65 4/5V975E E B-2 1 7/16 2 3/4 23.3 5/5V975E E A-2 1 3/4 2 3/4 26.2
10.30 10.20 4/5V1030E E B-2 1 7/16 2 3/4 25.5 5/5V1030E E A-2 1 3/4 2 3/4 28.5
10.90 10.80 4/5V1090E E B-2 1 7/16 2 3/4 28.0 5/5V1090E E A-2 1 3/4 2 3/4 30.7
11.30 11.20 4/5V1130E E B-2 1 7/16 2 3/4 28.5 5/5V1130E E A-2 1 3/4 2 3/4 32.3
11.80 11.70 4/5V1180E E B-2 1 7/16 2 3/4 29.9 5/5V1180E E A-2 1 3/4 2 3/4 33.5
12.50 12.40 4/5V1250E E B-3 1 7/16 2 3/4 31.2 5/5V1250E E A-3 1 3/4 2 3/4 36.3
13.20 13.10 4/5V1320E E B-3 1 7/16 2 3/4 33.7 5/5V1320E E A-3 1 3/4 2 3/4 38.4
14.00 13.90 4/5V1400E E B-3 1 7/16 2 3/4 34.4 5/5V1400E E A-3 1 3/4 2 3/4 40.0
15.00 14.90 4/5V1500E E B-3 1 7/16 2 3/4 37.0 5/5V1500E E A-3 1 3/4 2 3/4 42.7
16.00 15.90 4/5V1600E E B-3 1 7/16 2 3/4 39.6 5/5V1600E E A-3 1 3/4 2 3/4 58.0
18.70 18.60 4/5V1870E E A-3 1 1/4 2 3/4 51.8 5/5V1870F F B-3 1 1/4 3 3/4 67.0
21.20 21.10 4/5V2120E E A-3 1 1/4 2 3/4 58.3 5/5V2120F F B-3 1 1/4 3 3/4 88.0
23.60 23.50 4/5V2360F F C-3 7/8 3 3/4 95.1 5/5V2360F F B-3 1 1/4 3 3/4 114.9
28.00 27.90 4/5V2800F F C-3 7/8 3 3/4 92.0 5/5V2800F F B-3 1 1/4 3 3/4 126.0
31.50 31.40 4/5V3150F F C-3 7/8 3 3/4 108.0 5/5V3150J J C-3 9/16 4 5/8 132.0
37.50 37.40 4/5V3750F F C-3 7/8 3 3/4 138.0 5/5V3750J J C-3 9/16 4 5/8 174.0
50.00 45.90 4/5V5000J J B-3 1/8 4 5/8 227.0 5/5V5000J J C-3 9/16 4 5/8 247.0

14
QD Bushing Sheaves
Cast Iron Sheaves - Heavy Duty
Bushed, Six and Eight Groove
5V QD Sheaves
Order part number size
Example: 6/5V440SD F F
K K
For 5V or 5VX Belts
Order QD bushings separately. F K
Stock Bushings Located on Pages 29-30.
Type 2
Type 1
Web

PD
OD
OD
PD

OD
PD
Solid L L L

Type 3
Spoke

Type A Type B Type E

Diameters 6 Groove F = 4 7/16 8 Groove F = 5 13/16


O.D. P.D. Part No. Bush Type K L WT. Part No. Bush Type K L WT.
4.40 4.30 6/5V440SD SD E-1 0 1 13/16 7.7
4.65 4.55 6/5V465SD SD E-1 0 1 13/16 8.1
4.90 4.80 6/5V490SD SD A-1 1 5/16 1 13/16 8.1
5.20 5.10 6/5V520SD SD A-1 1 5/16 1 13/16 10.5
5.50 5.40 6/5V550SD SD A-1 1 5/16 1 13/16 12.0
5.90 5.80 6/5V590SK SK A-1 1 5/16 1 15/16 12.6
6.30 6.20 6/5V630SK SK A-1 1 5/16 1 15/16 14.5
6.70 6.60 6/5V670SF SF A-1 1 5/8 2 1/16 15.4
7.10 7.00 6/5V710SF SF A-1 1 5/8 2 1/16 17.4 8/5V710SF SF A-1 2 1/8 2 1/16 20.7
7.50 7.40 6/5V750SF SF A-1 1 5/8 2 1/16 19.4 8/5V750SF SF A-1 2 1/8 2 1/16 23.1
8.00 7.90 6/5V800E E A-1 2 2 3/4 22.7 8/5V800E E A-1 2 1/2 2 3/4 26.8
8.50 8.40 6/5V850E E A-1 2 2 3/4 26.0 8/5V850E E A-1 2 1/2 2 3/4 29.5
9.00 8.90 6/5V900E E A-1 2 2 3/4 29.4 8/5V900E E A-1 2 1/2 2 3/4 35.0
9.25 9.15 6/5V925E E A-1 2 2 3/4 30.8 8/5V925F F A-1 2 9/16 3 3/4 40.5
9.75 9.65 6/5V975E E A-2 2 2 3/4 35.0 8/5V975F F A-1 2 9/16 3 3/4 46.0
10.30 10.20 6/5V1030E E A-2 2 2 3/4 33.0 8/5V1030F F A-1 2 9/16 3 3/4 47.3
10.90 10.80 6/5V1090E E A-2 2 2 3/4 35.6 8/5V1090F F A-2 2 9/16 3 3/4 48.5
11.30 11.20 6/5V1130E E A-2 2 2 3/4 36.7 8/5V1130F F A-2 2 9/16 3 3/4 50.0
11.80 11.70 6/5V1180E E A-2 2 2 3/4 41.4 8/5V1180F F A-2 2 9/16 3 3/4 53.0
12.50 12.40 6/5V1250F F B-3 15/16 3 3/4 45.2 8/5V1250F F A-2 2 9/16 3 3/4 56.3
13.20 13.10 6/5V1320F F B-3 15/16 3 3/4 50.0 8/5V1320F F A-3 2 9/16 3 3/4 59.0
14.00 13.90 6/5V1400F F B-3 15/16 3 3/4 52.6 8/5V1400F F A-3 2 9/16 3 3/4 63.5
15.00 14.90 6/5V1500F F B-3 15/16 3 3/4 55.2 8/5V1500F F A-3 2 9/16 3 3/4 68.0
16.00 15.90 6/5V1600F F B-3 15/16 3 3/4 58.0 8/5V1600F F A-3 2 9/16 3 3/4 74.0
18.75 18.60 6/5V1870F F A-3 1 5/16 3 3/4 70.0 8/5V1870J J A-3 1 9/16 4 5/8 94.0
21.20 21.10 6/5V2120F F A-3 15/16 3 3/4 116.0 8/5V2120J J A-3 1 9/16 4 5/8 106.0
23.60 23.50 6/5V2360J J B-3 1 1/4 4 5/8 117.5 8/5V2360J J A-3 1 9/16 4 5/8 120.0
28.00 27.90 6/5V2800J J B-3 1 1/4 4 5/8 125.0 8/5V2800J J A-3 1 9/16 4 5/8 145.0
31.50 31.40 6/5V3150J J B-3 1 1/4 4 5/8 200.0 8/5V3150M M B-3 5/8 6 3/4 196.2
37.50 37.40 6/5V3750J J B-3 1 1/4 4 5/8 235.0 8/5V3750M M B-3 5/8 6 3/4 248.0
50.00 45.50 6/5V5000M M C-3 3/4 6 3/4 330.0 8/5V5000M M B-3 5/8 6 3/4 367.0

15
QD Bushing Sheaves

Cast Iron Sheaves - Heavy Duty


Bushed, 10 Groove
Order part number size
Example: 10/5V800E Type 1 Type 2 Type 3
Solid Web Spoke
for 5V or 5VX Belts
Order QD bushings separately.
F
Stock Bushings Located on Pages 29-30. K
F
K

OD
PD

OD
PD
L L

Type A Type B
Diameters 10 Groove F = 7 3/16
O.D. P.D. Part No. Bush Type K L WT.
8.00 7.90 10/5V800E E A-1 3 1/4 2 3/4 30.9
8.50 8.40 10/5V850E E A-1 3 1/4 2 3/4 34.9
9.00 8.90 10/5V900F F A-1 3 5/16 3 3/4 43.7
9.25 9.15 10/5V925F F A-1 3 5/16 3 3/4 45.6
9.75 9.65 10/5V975F F A-1 3 5/16 3 3/4 51.0
10.30 10.20 10/5V1030F F A-1 3 5/16 3 3/4 59.0
10.90 10.80 10/5V1090F F A-2 3 5/16 3 3/4 65.5
11.30 11.20 10/5V1130F F A-2 3 5/16 3 3/4 60.8
11.80 11.70 10/5V1180F F A-2 3 5/16 3 3/4 63.0
12.50 12.40 10/5V1250J J A-2 3 9/16 4 5/8 71.3
13.20 13.10 10/5V1320J J A-2 3 9/16 4 5/8 79.5
14.00 13.90 10/5V1400J J A-2 3 9/16 4 5/8 88.0
15.00 14.90 10/5V1500J J A-2 3 9/16 4 5/8 94.5
16.00 15.90 10/5V1600J J A-3 3 9/16 4 5/8 101.2
18.70 18.60 10/5V1870J J A-3 1 9/16 4 5/8 109.6
21.20 21.10 10/5V2120J J A-3 1 9/16 4 5/8 122.0
23.60 23.50 10/5V2360M M B-3 1 15/16 6 3/4 174.0
28.00 27.90 10/5V2800M M B-3 1 15/16 6 3/4 214.0
31.50 31.40 10/5V3150M M B-3 1 15/16 6 3/4 238.0
37.50 37.40 10/5V3750M M B-3 1 15/16 6 3/4 283.0
50.00 49.90 10/5V5000M M B-3 1 15/16 6 3/4 427.0

16
QD Bushing Sheaves
Cast Iron Sheaves - Heavy Duty
Bushed, Four, Five, Six and Eight Groove
8V QD Sheaves
Order part number size F F F
Example: 4/8V1250F K K K K F

For 8V or 8VX Belts


Order QD bushings separately.
Stock Bushings Located on Pages 29-30.

OD
PD
PD
OD

OD
PD

OD
PD
L L L L

Type 3 Type 2 Type 1 Type A Type B Type C Type F


Spoke Web Solid

Diameters 4 Groove F = 4 7/8 5 Groove F = 6


O.D. P.D. Part No. Bush Type K L WT. Part No. Bush Type K L WT.
12.50 12.30 4/8V1250F F A-1 1 3/16 3 3/4 83.0 5/8V1250F F A-1 25/16 3 3/4 82.8
13.20 13.00 4/8V1320F F A-2 1 3/16 3 3/4 64.0 5/8V1320F F A-2 25/16 3 3/4 96.0
14.00 13.80 4/8V1400F F A-2 1 3/16 3 3/4 68.3 5/8V1400F F A-2 25/16 3 3/4 81.0
15.00 14.80 4/8V1500F F A-2 1 3/16 3 3/4 72.6 5/8V1500F F A-2 25/16 3 3/4 84.5
16.00 15.80 4/8V1600F F A-2 1 3/16 3 3/4 77.0 5/8V1600F F A-2 25/16 3 3/4 95.5
17.00 16.80 4/8V1700F F A-3 1 3/16 3 3/4 83.5 5/8V1700J J A-3 2 4 5/8 104.5
18.00 17.80 4/8V1800F F A-3 1 3/16 3 3/4 90.0 5/8V1800J J A-3 2 4 5/8 115.2
19.00 18.80 4/8V1900F F A-3 1 3/16 3 3/4 112.0 5/8V1900J J A-3 2 4 5/8 122.0
20.00 19.80 4/8V2000J J A-3 1 7/16 4 5/8 114.0 5/8V2000J J A-3 2 4 5/8 133.0
21.20 21.00 4/8V2120J J A-3 1 7/16 4 5/8 140.0 5/8V2120J J A-3 2 4 5/8 140.0
22.40 22.20 4/8V2240J J A-3 1 7/16 4 5/8 150.0 5/8V2240M M B-3 13/16 6 3/4 182.0
24.80 24.60 4/8V2480M M F-3 5/16 6 3/4 211.0 5/8V2480M M B-3 13/16 6 3/4 201.0
30.00 29.80 4/8V3000M M F-3 5/16 6 3/4 264.0 5/8V3000M M B-3 13/16 6 3/4 254.0
35.50 35.30 4/8V3550M M F-3 5/16 6 3/4 367.0 5/8V3550M M B-3 13/16 6 3/4 298.0
40.00 39.80 4/8V4000M M F-3 5/16 6 3/4 300.0 5/8V4000M M B-3 13/16 6 3/4 337.0
Diameters 6 Groove F = 7 1/8 8 Groove F = 9 3/8
O.D. P.D. Part No. Bush Type K L WT. Part No. Bush Type K L WT.

12.50 12.30 6/8V1250F F A-1 2 5/16 3 3/4 81.0 8/8V1250J J A-1 3 9/16 4 5/8 117.0
13.20 13.00 6/8V1320F F A-1 2 5/16 3 3/4 85.4 8/8V1320J J A-1 3 9/16 4 5/8 131.0
14.00 13.80 6/8V1400F F A-1 2 5/16 3 3/4 96.0 8/8V1400J J A-1 3 9/16 4 5/8 127.0
15.00 14.80 6/8V1500J J A-1 2 9/16 4 5/8 110.0 8/8V1500J J A-1 3 9/16 4 5/8 146.0
16.00 15.80 6/8V1600J J A-1 2 9/16 4 5/8 118.0 8/8V1600J J A-1 3 9/16 4 5/8 162.0
17.00 16.80 6/8V1700J J A-2 2 9/16 4 5/8 126.0 8/8V1700M M A-2 3 15/16 6 3/4 228.0
18.00 17.80 6/8V1800J J A-2 2 9/16 4 5/8 133.0 8/8V1800M M A-2 3 15/16 6 3/4 230.0
19.00 18.80 6/8V1900J J A-2 2 9/16 4 5/8 157.0 8/8V1900M M A-2 3 15/16 6 3/4 222.0
20.00 19.80 6/8V2000M M B-2 15/16 6 3/4 185.0 8/8V2000M M A-2 3 15/16 6 3/4 213.0
21.20 21.00 6/8V2120M M B-2 15/16 6 3/4 194.0 8/8V2120M M A-2 3 15/16 6 3/4 230.0
22.40 22.20 6/8V2240M M B-3 15/16 6 3/4 221.0 8/8V2240M M A-3 3 15/16 6 3/4 244.0
24.80 24.60 6/8V2480M M B-3 1 15/16 6 3/4 248.0 8/8V2480N N A-3 2 1/4 8 1/8 365.7
30.00 29.80 6/8V3000M M B-3 1 15/16 6 3/4 276.0 8/8V3000N N A-3 2 1/4 8 1/8 410.0
35.50 35.30 6/8V3550N N C-3 1 1/8 8 1/8 444.0 8/8V3550N N A-3 2 1/4 8 1/8 508.0
40.00 39.80 6/8V4000N N C-3 1 1/8 8 1/8 519.0 8/8V4000N N A-3 2 1/4 8 1/8 592.0

17
QD Bushing Sheaves

Cast Iron Sheaves - Heavy Duty


Bushed, Ten Groove
Order part number size
Example: 10/8V1250J
Type 1 Type 2 Type 3
Solid Web Spoke
for 8V or 8VX Belts
Order QD bushings separately.
Stock Bushings Located on Pages 29-30.
F
K
OD
PD

Type A

Diameters 10 Groove F = 11 5/8


O.D. P.D. Part No. Bush Type K L WT.
12.50 12.30 10/8V1250J J A-1 3 9/16 4 5/8 134.0
13.20 13.00 10/8V1320J J A-2 3 9/16 4 5/8 150.5
14.00 13.80 10/8V1400J J A-2 3 9/16 6 3/4 167.0
15.00 14.80 10/8V1500M M A-1 3 15/16 6 3/4 225.0
16.00 15.80 10/8V1600M M A-2 3 15/16 6 3/4 263.0
17.00 16.80 10/8V1700M M A-2 3 15/16 6 3/4 267.5
18.00 17.80 10/8V1800M M A-2 3 15/16 6 3/4 272.0
19.00 18.80 10/8V1900M M A-2 3 15/16 6 3/4 269.0
20.00 19.80 10/8V2000M M A-2 3 15/16 6 3/4 253.0
21.20 21.00 10/8V2120M M A-2 3 15/16 6 3/4 267.0
22.40 22.20 10/8V2240N N A-2 2 1/4 8 1/8 332.0
24.80 24.60 10/8V2480N N A-3 2 1/4 8 1/8 356.0
30.00 29.80 10/8V3000N N A-3 2 1/4 8 1/8 425.0

18
QD Bushings
L

B
D
3/4 taper per foot
on diameter

JA to J M to N
A E
Bushing Bushing

QD Bushings - Dimensions (inches)


I d bolt Cap Screws
Bushing A B D E L Required Grade 5
JA 5/16 1.375 2 11/16 1 1.665 3-10 x 1 Note: All bushings include a set screw
SH 7/16 1.871 2 11/16 7/8 1 5/16 2 1/4 3-1/4 x 1 3/8 over the keyway. Except H and JA.
SDS 7/16 2.187 3 1/8 7/8 1 5/16 2 11/16 3-1/4 x 1 3/8
SD 7/16 2.187 3 1/8 1 3/8 1 13/16 2 11/16 3-1/4 x 1 7/8
SK 9/16 2.812 3 7/8 1 3/8 1 15/16 3 5/16 3-5/16 x 2
SF 5/8 3.125 4 5/8 1 7/16 2 1/16 3 7/8 3-3/8 x 2
E 7/8 3.834 6 1 7/8 2 3/4 5 3-1/2 x 2 3/4
F 1 4.437 6 5/8 2 3/4 3 3/4 5 5/8 3-9/16 x 3 5/8
J 1 1/8 5.148 7 1/4 3 1/2 4 5/8 6 1/4 3-5/8 x 4 1/2
M 1 1/4 6.500 9 5 1/2 6 3/4 7 7/8 4-3/4 x 6 3/4
N 1 1/2 7.000 10 6 5/8 8 1/8 8 1/2 4-7/8 x 8

Bushing Bore Range-inch Key Seat- inch Bushing Bore Range-inch Key Seat- inch
JA 7/16,1/2, 9/16 ..................................................... 1/8 x 1/16 SF 1/2, 9/16 ............................................................. 1/8 x 1/16
5/8, 11/16, 3/4, 13/16, 7/8 ..................................... 3/16 x 3/32 5/8, 3/4, 7/8 ........................................................ 3/16 x 3/32
15/16, 1 ............................................................. 1/4 x 1/8 15/16, 1, 1 1/16, 1 1/8, 1 3/16, 1 1/4 ...................... 1/4 x 1/8
1 1/16, 1 1/8, 1 3/16 ............................................. 1/4 x 1/16 * 1 5/16, 1 3/8 ....................................................... 5/16 x 5/32
1 1/4 .................................................................. No Key 1 3/8†, 1 7/16, 1 1/2, 1 9/16, 1 5/8, ........................ 3/8 x 3/16
1 11/16, 1 3/4 ...................................................... 3/8 x 3/16
SH 1/2, 9/16 ............................................................. 1/8 x 1/16 1 13/16, 1 7/8, 1 15/16, 2, 2 1/16 ........................... 1/2 x 1/4
5/8, 11/16, 3/4, 13/16, 7/8 ..................................... 3/16 x 3/32 2 1/8, 2 3/16, 2 1/4 .............................................. 1/2 x 1/4
15/16, 1, 1 1/16, 1 1/8, 1 3/16, 1 1/4 ...................... 1/4 x 1/8 2 1/4†, 2 5/16, 2-3/8, 2 7/16, 2 1/2 ......................... 5/8 x 3/16 *
1 1/4†, 1 5/16, 1 3/8 ............................................ 5/16 x 5/32 2 5/8, 2 11/16, 2 3/4, 2 9/16 .................................. 5/8 x 1/16 *
1 7/16, 1 1/2, 1 9/16, 1 5/8 .................................... 3/8 x 1/16 * 2 13/16, 2 7/8 ..................................................... 3/4 x 1/16 *
1 11/16 ............................................................... No Key 2 15/16 .............................................................. No Key
SDS1/2, 9/16 ............................................................. 1/8 x 1/16 E 7/8, 15/16 ........................................................... 3/16 x 3/32
5/8, 11/16, 3/4, 13/16, 7/8 ..................................... 3/16 x 3/32 1, 1 1/8, 1 3/16, 1 1/4 ........................................... 1/4 x 1/8
15/16, 1, 1 1/16, 1 1/8, 1 3/16, 1 1/4 ...................... 1/4 x 1/8 1 5/16, 1 3/8 ....................................................... 5/16 x 5/32
1 1/4†, 1 5/16, 1 3/8 ............................................ 5/16 x 5/32 1 3/8†, 1 7/16, 1 1/2, 1 9/16, 1 5/8, ........................ 3/8 x 3/16
1 3/8†, 1 7/16, 1 1/2, 1 9/16, 1 5/8, 1 11/16 ............. 3/8 x 3/16 1 11/16, 1 3/4 ...................................................... 3/8 x 3/16
1 3/4 .................................................................. 3/8 x 1/8 * 1 13/16, 1 7/8, 1 15/16, 2, 2 1/16, .......................... 1/2 x 1/4
1 13/16 .............................................................. 1/2 x 1/8 * 2 1/8, 2 3/16, 2 1/4 .............................................. 1/2 x 1/4
1 7/8, 1 15/16 ..................................................... 1/2 x 1/16 * 2 1/4†, 2 5/16, 2 3/8, 2 7/16, 2 1/2, ........................ 5/8 x 5/16
2 ....................................................................... No Key 2 9/16, 2 5/8, ...................................................... 5/8 x 5/16
2 11/16, 2 3/4 ...................................................... 5/8 x 5/16
SD 1/2, 9/16 ............................................................. 1/8 x 1/16 2 13/16, 2 7/8, 2 15/16, 3 ..................................... 3/4 x 1/8 *
5/8, 11/16, 3/4, 13/16, 7/8 ..................................... 3/16 x 3/32 3 1/8, 3 3/16, 3 1/4 .............................................. 3/4 x 1/8 *
15/16, 1, 1 1/16, 1 1/8, 1 3/16, 1 1/4 ...................... 1/4 x 1/8 3 5/16, 3 3/8, 3 7/16 ............................................. 7/8 x 1/16 *
1 1/4†, 1 5/16, 1 3/8 ............................................ 5/16 x 5/32 3 1/2 .................................................................. 7/8 x 1/16 *
1 3/8†, 1 7/16, 1 1/2, 1 9/16, 1 5/8, 1 11/16 ............. 3/8 x 3/16
1 3/4 .................................................................. 3/8 x 1/8 *
1 13/16 .............................................................. 1/2 x 1/8 *
1 7/8, 1 15/16 ..................................................... 1/2 x 1/16 *
2 ....................................................................... No Key

SK 1/2, 9/16 ............................................................. 1/8 x 1/16


5/8, 11/16, 3/4, 13/16, 7/8 ..................................... 3/16 x 3/32 * Shallow Keyseat - Keystock supplied with bushing
1 5/16, 1, 1 1/16, 1 1/8, 1 3/16, 1 1/4 ...................... 1/4 x 1/8 † Oversize Key
1 1/4†, 1 5/16, 1-3/8 ............................................ 5/16 x 5/32 Note: A rectangular key is supplied with bushings that
1 5/16†, 1 3/8†, 1 7/16, 1 1/2, 1 9/16, 1 5/8, ............ 3/8 x 3/16 have shallow keyseats. This key will fit the standard depth keyseat on the
1 11/16, 1 3/4 ...................................................... 3/8 x 3/16 shaft and the shallow keyseat on the bushing.
1 3/4†, 1 13/16, 1 7/8, 1 15/16, 2, 2 1/16, 2 1/8 ....... 1/2 x 1/4 Ordering Example: (JA1.1/16)
2 3/16, 2 1/4 ....................................................... 1/2 x 1/8 *
2 1/4†, 2 5/16, 2 3/8, 2 7/16, 2 1/2 ......................... 5/8 x 1/16 *
2 5/8, 2 9/16 ....................................................... No Key

1
QD Bushings

Bushing Bore Range-inch Key Seat- inch Bushing Bore Range-mm Key-mm
F 1, 1 1/8, 1 3/16, 1 1/4 ........................................... 1/4 x 1/8 JA 15, 16 5 x 2.3
1 3/8 .................................................................. 5/16 x 5/32 19, 20, 22 6 x 2.8
1 7/16, 1 1/2, 1 9/16, 1 5/8, 1 11/16, 1 3/4 ............... 3/8 x 3/16 24, 25, 28 8 x 2.0
1 13/16, 1 7/8, 1 15/16, 2, 2 1/16 ........................... 1/2 x 1/4 SH 15 5 x 2.3
2 1/8, 2 3/16, 2 1/4 .............................................. 1/2 x 1/4 20, 22 6 x 2.8
2 1/4†, 2 5/16, 2 3/8, 2 7/16, 2 1/2, 2 5/8, 2 9/16 ...... 5/8 x 5/16 24, 25, 8 x 2.0
2 11/16, 2 3/4 ...................................................... 5/8 x 5/16 30 8 x 7
2 13/16, 2 7/8, 2 15/16, 3 ..................................... 3/4 x 3/8 32, 35, 38 10 x 8
3 1/8, 3 3/16, 3 1/4 .............................................. 3/4 x 3/8 SDS 24, 25, 28, 30 8 x 7
3 5/16, 3 3/8, 3 7/16, 3 1/2 .................................... 7/8 x 3/16 * 32, 35, 38 10 x 8
3 5/8, 3 11/16, 3 3/4 ............................................. 7/8 x 3/16 * 40, 42 12 x 8
3 7/8, 3 15/16 ..................................................... 1 x 1/8 *
4 ....................................................................... No Key SD 24, 25, 28, 30 8 x 7
32, 35,38 10 x 8
J 1 7/16, 1 1/2, 1 11/16, 1 3/4 .................................. 3/8 x 3/16 40, 42 12 x 8
1 7/8, 1 15/16, 2, 2 1/16 ....................................... 1/2 x 1/4 SK 14 5 x 5
2 1/8, 2 3/16, 2 1/4 .............................................. 1/2 x 1/4 20 6 x 6
2 5/16, 2 3/8, 2 7/16, 2 1/2, 2 5/8 ........................... 5/8 x 5/16 24, 25, 28, 30 8 x 7
2 11/16, 2 3/4 ...................................................... 5/8 x 5/16 32, 35, 38 10 x 8
2 7/8, 2 15/16, 3 .................................................. 3/4 x 3/8 40, 42 12 x 8
3 1/8, 3 3/16, 3 1/4 .............................................. 3/4 x 3/8 45, 48, 50 14 x 9
3 5/16, 3 3/8, 3 7/16, 3 1/2, ................................... 7/8 x 7/16 55 16 x 10
3 5/8, 3 11/16, 3 3/4 ............................................. 7/8 x 7/16 60 18 x 11
3 13/16, 3 7/8, 3 15/16 ......................................... 1 x 3/8 * SF 28, 30 8 x 7
4, 4 1/8, 4 3/16, 4 1/4, 4 3/8, 4 7/16, 4 1/2 ............... 1 x 1/8 * 32, 35, 38 10 x 8
40, 42 12 x 8
M 1 15/16, 2 ........................................................... 1/2 x 1/4 45, 48, 50 14 x 9
2 3/16, 2 1/4 ....................................................... 1/2 x 1/4
2 3/8, 2 7/16, 2 1/2, 2 5/8 ...................................... 5/8 x 5/16 55 16 x 10
2 11/16, 2 3/4 ...................................................... 5/8 x 5/16 60, 65 18 x 11
2 7/8, 2 15/16, 3 .................................................. 3/4 x 3/8 E 35, 38 10 x 8
3 1/8, 3 3/16, 3 1/4 .............................................. 3/4 x 3/8 40, 42 12 x 8
3 3/8, 3 7/16, 3 1/2 .............................................. 7/8 x 7/16 45, 48, 50 14 x 9
3 5/8, 3 11/16, 3 3/4 ............................................. 7/8 x 7/16 55 16 x 10
3 13/16, 3 7/8, 3 15/16 ......................................... 1 x 1/2 60, 65 18 x 11
4, 4 1/8, 4 3/16, 4 1/4, 4 3/8, 4 7/16, 4 1/2 ............... 1 x 1/2 70, 75 20 x 12
4 5/8, 4 11/16, 4 3/4, ............................................ 1 1/4 x 5/8 80 22 x 14
4 7/8, 4 15/16, ..................................................... 1 1/4 x 1/4 * F 42 12 x 8
5, 5 3/16, 5 1/4, 5 3/8, 5 7/16, 5 1/2 ....................... 1 1/4 x 1/4 * 45, 48, 50 14 x 9
55 16 x 10
N 2 15/16, 3 ........................................................... 3/4 x 3/8 60, 65 18 x 11
3 3/8, 3 7/16, 3 1/2 .............................................. 7/8 x 7/16 70, 75 20 x 12
3 5/8, 3 3/4 ......................................................... 7/8 x 7/16 80, 85 22 x 14
3 7/8, 3 15/16 ..................................................... 1 x 1/2
4, 4 3/16, 4 1/4, 4 3/8, 4 7/16, 4 1/2 ....................... 1 x 1/2 90 25 x 14
4 3/4 .................................................................. 1 1/4 x 5/8 J 50 14 x 9
4 7/8, 4 15/16, 5 .................................................. 1 1/4 x 5/8 55 16 x 10
5 3/16, 5 7/16, 5 1/2 ............................................. 1 1/4 x 1/4 * 60, 65 18 x 11
5 7/8 .................................................................. 1 1/2 x 1/4 * 70, 75 20 x 12
80, 85 22 x 14
90, 95 25 x 14
100 28 x 16
Replacement Bolt Kits for Bushings M 80 22 x 14
Bushing Bolt Kit P/N Bushing Bolt Kit P/N 90 25 x 14
H .................... HBK 100 28 x 16
SF ................. SFBK
120 32 x 18
JA ................... JABK E ................... EBK
N 100 28 x 16
SH .................. SHBK F ................... FBK
120 32 x 18
SDS ................. SDSBK J ................... JBK
SD .................. SDBK M .................. MBK
SK .................. SKBK
Note: Each kit contains bolts and washers for one bushing.
Note: The Metric System does not refer to the keyseat
or keyway dimensions as does the English
System. Instead dimensions are given for the
* Shallow Keyseat - Keystock supplied with bushing
key itself which is rectangular in shape Not
† Oversize Key
Square as in the English System.
Note: A rectangular key is supplied with bushings that have shallow keyseats.
This key will fit the standard depth keyseat on the shaft and the shallow Ordering Example: (H10MM) or (E35MM)
keyseat on the bushing.

Ordering Example: (F1) or (F1.1/8) or (N5.7/8)


2
QD Bushing/Sheaves Installation

QD bushing sizes JA through J can be assembled in either of the two positions shown below. Sizes M through S should
be assembled in position one. Position One is the conventional or standard mounting. Position Two (Reverse Mounting)
may be necessary in some cases, such as mounting small sheaves with blind holes (not drilled through).

Bushing Cap Screw Foot Pounds


__________Size
___________________Size-Thread
__________________________Wrench
_____________Torque*
_____________
JA 10-24
______________________________________________ 3
SH-SDS-SD 1/4-20
________________________________________________ 6
SK 5/16-18
______________________________________________ 10
SF 3/8-16
______________________________________________ 20
E 1/2-13
______________________________________________ 40
F 9/16-12
________________________________________________ 50
J 5/8-11
______________________________________________ 90
M 3/4-10
________________________________________________ 150
N 7/8-9
_____________________________________________ 200
P 1-8
_______________________________________________ 300
W 1-1/8-7
_____________________________________________ 400
Position 1 Position 2 S 1-1/4-7 500

*For Normal Applications. For Severe (Rock-crusher type) applications these values can be increased by a maximum of 50%
Caution: Excessive cap-screw torque can cause sheave and/or bushing breakage. The use of lubricants can cause sheave
breakage. Therefore,
DO NOT USE LUBRICANTS IN THIS INSTALLATION!

INSTALLATION:
1. Make sure the tapered-cone surface of the bushing and the mating bore of the sheave are free of all foreign
substances, such as dirt, excess paint accumulations, metal chips, lubricants, etc.
2. For position one or two (whichever applies), line up the unthreaded holes (C) with the threaded holes (t)
and insert cap screws with lock washers engaging only two or three threads. (*a)
3. With key in shaft keyway, slide the loosely-assembled unit onto shaft and position for good belt alignment.
(*b, *c) Use no lubricants or anti-seize compound on threads or tapered surfaces.
4. Carefully tighten the capscrews alternately and progressively until the tapers are seated (at approximately
half the recommended torque).
5. Check alignment and sheave runout (wobble) and correct as necessary.
6. Continue careful alternate and progressive tightening of the cap screws to the recommended torque values
shown in the table. Maximum torque should be achieved on each individual bolt only two
times in the consecutive tightening.

Note: When properly mounted, there will be a gap between the bushing flange and sheave after the screws are tightened.
Caution: Use of Lubricants and or excessive screw torque can cause breakage
7. Tighten the set screw, when available, to hold the key securely during operation.

REMOVAL
1. Loosen and remove all mounting cap screws.
2. Insert cap screws in all threaded jack screw holes (J).
3. Start with the screws furthest from the bushing saw slot and tighten all jack screws alternately and
progressively. Keep turning the screws in small equal amounts until the tapered surfaces disengage.

(*a) When mounting a sheave on M through W size bushing, position the threaded jack-apart hole (J) as far from
the bushing saw as possible to reduce the possibility of bushing breakage.
(*b) When installing large or heavy parts in Position One, it may be easier to mount the key and bushing on the
shaft first. Then place the sheave on the bushing and align the holes.
(*c) Caution: When mounting on a vertical shaft, provisions must be made, which will positively prevent the
sheave and/or bushing from dropping during installation.

3
THE ECONOMICAL
MACHINERY
MOUNTING
SOLUTION

• The Vibracon® is a self leveling,


height adjustable and re-usable chock

• Easy and accurate mounting of all


types of rotating equipment to base
frames, steel foundations or concrete

• Eliminates soft foot from the production


line through the life cycle of the
equipment

• Reduces the cost of equipment


foundations by design for the first build
or through retrofit

• Extensive list of approvals, applications


and references

www.vibracon.com
The Vibracon® SM Advantage
Vibracon® SM elements are permanent, strong and The Vibracon® SM has many configurations and
re-usable machinery mounting chocks for all types material options to satisfy technical concerns, in
of rotating or critically aligned machinery. Vibracon® end user environments and production line costs.
mounts are mechanically stiff elements that make All Vibracon® elements include the spherical top plate
accurate mounting simple and quick. The Vibracon® and mating middle section. This self leveling
advantages are the absence of curing time, as with configuration accommodates the angular differences
epoxy resin chocks, it eliminates the trial and error that are inherent with mounting surfaces. The height
alignment process characteristic for the “mill and shim” adjustment feature has the greatest range in the industry,
method and adjustability during the life cycle of which makes the Vibracon® easy to install.
the machinery.

Vibracon® SM elements • Industrial


are the most economical
means to establish a
perfect mounting plane. • Marine
The Vibracon® advantage is
the capability to perfectly
create the mounting • Offshore
plane within minutes and
repeatedly for Production
or Service Managers and • Military / Navy
Accountants.
Typical application

Generator Turbo generator Gas engine on concrete E-motor and compressor


Vibracon Type

Pitch
Max. Extended Height
Bolt Size

Tightening Torque
(metric 8.8,
US-UNC grade 8)

Tightening Torque
(metric 8.8,
US-UNC grade 8)

Bolt Hole
Bolt Size

Minimum Height

Maximum Height

Min. Reduced Height


Nominal Height

Key Holes

Mass
Machine Load

Max. Element Load

Diameter

(A)

Metric (US-UNC) Nm (ft.lbs) Metric (US-UNC) Nm (ft.lbs) kN kN mm mm mm mm mm mm mm mm mm kg


SM12 M12 (1/2") 85 (60) M14 (9/16") 110 (80) 8 48 30 34 38 23 60 15 60 6 1 0,6
The Original

SM16 M16 (5/8") 215 (160) M18 270 15 90 35 40 45 26 80 19 80 6 1,5 1,2

SM20 M20 (3/4") 420 (310) M22 (7/8") 500 (370) 25 140 40 45 50 31 100 23 100 8 2 2,2

SM24 M24 (1") 730 (535) M27 890 35 200 45 51 57 34 120 28 120 8 2 3,5

SM30 M30 (1-1/8") 1460 (1075) M33 (1-1/4") 1745 (1285) 60 325 50 56 62 39 140 34 140 10 2 5,3

SM36 M36 (1-3/8") 2570 (1890) M39 (1-1/2") 3000 (2210) 90 475 55 61 67 44 160 40 160 10 2 7,5

SM42 M42 4125 M45 (1-3/4") 4995 (3680) 120 675 60 66 72 49 190 46 190 10 2 12,0

SM48 M48 6210 M52 (2") 7175 (5290) 160 850 70 77 85 56 220 54 220 10 3 17,0

SM56 M56 (2-1/4") 10035 (7400) M60 10360 225 1150 75 82 90 61 230 62 230 12 3 23,0

SM64 M64 (2-1/2") 15165 (11185) M68 (2-3/4") 16320 (12035) 300 1500 80 87 95 66 250 70 250 12 3 27,0

Calculations are valid for bolts with usual thread, material grade 8.8, yield strength > 630 N/mm2, oil lubricated thread courses and nut mating surfaces without slide additives.
The Low Profile
The Low Profile elements
offer an economic solution
for repair projects or fixed
design systems where
expensive milled chocks,
shims or epoxy resins were
The Original applied. The Vibracon® SM
Low Profile configuration
Vibracon® SM elements are machinery mounting addresses those applications
chocks that are easily and accurately adjusted. where the chock height
The elements accommodate up to a 4˚ angular between the foundation
difference between machine and the mounting and component has been
base without expensive machining of the base or established by the previous design. Most of the other
extra work of installing chocking methods are time consuming and do not
epoxy resin chocks. support the life cycle needs of the machine owners
The self leveling and installation activities on a tight schedule. A variety
capability combined with of adjustment tools for confined installation spaces
the height adjustment are available.
feature eliminates the
possibility of a soft foot
in the production line and
for the life cycle of the
machinery.

Skid mounted diesel engine Gearbox Main propulsion engine Shaft bearing

Materials • Standard (CS) DIN 1.1191 / 1.0570 Stock Vibracon® SM is a patented product
• Stainless Steel (SS) DIN 1.4404 (AISI 316L) Stock and registered trademark of
• Alloy Steel (AS) DIN 1.7225 On request Machine Support B.V. the Netherlands
• K-Monel® 500 (KM) QQ-N-286 On request
The Low Profile

Calculations are valid for bolts with usual thread, material grade 8.8, yield strength > 630 N/mm2, oil lubricated thread courses and nut mating surfaces without slide additives.
Additional Vibracon® SM Applications
The configurations and materials of the Vibracon® mounts are not limited to
the tables illustrated in the previous sections. Many options are available and
routinely deployed to solve mounting problems. Typical solutions include:

• Concrete Mounting Kit Vibracon® SM and a sole plate are matched to


suit components mounted on concrete.

• Slotted Elements Industrial repair applications where the


anchor bolt and the machine cannot be
moved. This applies typically for shore based
engines and motors where the elements have
to be installed as a traditional shim.

• Shock Hardened Elements for the Grade A Shock (MIL-STD-901)


environments.

• Additional Bottom Ring For installations with larger gaps between


machine foot and foundation.

• Spherical Washer Compensating angular deviations between bolt


and foundation. Saves costly spot facing of mating
areas.

• Stopper To avoid costly and time consuming installation


of fitted bolts.

For mounting instructions, references and comprehensive information check:


www.vibracon.com
The Vibracon® mount has been rigorously tested in the laboratory and the field. In all types of environments
and applications under the scrutiny of Designers, Production Managers, OEM Commissioning Engineers,
Operators and Owners. The Vibracon® works technically and economically for many of the world’s best.
Contact us for your application and trial examination, because; you need to save money.

Virginia Beach, VA Fort Worth, TX


Toll Free : (877) 621-1777
Phone : (757) 417-7411 Phone : (817) 361-8277
Fax : (757) 417-7412 Fax : (817) 886-3639
E-mail : varmecky@machinesupport.com E-mail :parsons@machinesupport.com
www.machinesupport.com
MS FOL-VIBUS Rev. 06 d.d. 02-2006
Link to Kenco Web Page
G

Supplies
Standard and Heavy-Duty Toggle Switches
■ H
Great for power tool and motor control switch applications
■ Rugged long-wearing solid brass/nickel-plated bushings
■ 1⁄2 in. diameter mounting hole L W
■ Bulk packaging of 100 available upon request
Rating
Termination No. of
Product Description Poles Circuitry Amps 125 Amps 277 HP 125-250 Dimensions Cat. No.
Style Terminals (L0 × W0 × H0 )
VAC VAC VAC
Toggle Switch with SPST On-Off Screw 2 20 10 ⁄4
3
1.13 × .57 × .61 774011
On-Off Faceplate
Toggle Switches

Toggle Switch with


On-Off Faceplate SPST On-Off Spade 2 20 10 ⁄4
3
1.13 × .57 × .61 774008

Toggle Switch SPST On-Off “O”Ring & Screw 2 20 10 ⁄4


3
1.13 × .57 × .61 774010

Wire leads 774111


Toggle Switch w/boot SPST On-Off 2 20 20 ⁄
34 1.18 × .68 × .75
w/boot 774111BK†
Toggle Switch SPST (On)-Off Screw 2 20 10 ⁄4
3
1.13 × .57 × .61 774093
Toggle Switch SPST On-(Off) Screw 2 20 10 ⁄4
3
1.13 × .57 × .61 774088
Toggle Switch SPDT On-On Screw 3 20 10 ⁄4
3
1.13 × .57 × .61 774012
Toggle Switch SPDT On-On Spade 3 20 10 ⁄4
3
1.13 × .57 × .61 774100
Toggle Switch SPDT On-Off-On Screw 3 20 10 ⁄4
3
1.13 × .57 × .61 774013
Toggle Switch SPDT On-Off-On Spade 3 20 10 ⁄4
3
1.13 × .57 × .61 774027
Toggle Switch SPDT On-Off-(On) Screw 3 20 10 ⁄4
3
1.13 × .57 × .61 774094
Toggle Switch SPDT (On)-Off-(On) Screw 3 20 10 ⁄4
3
1.13 × .57 × .61 774009
Heavy Duty Toggle Switch DPST On-Off Screw 4 20 10 1 ⁄2 1
1.30 x .76 × .80 774014

Heavy Duty Toggle Switch DPST On-Off Spade 4 20 10 11⁄2 1.30 × .76 × .80 774005

Heavy Duty Toggle Switch DPST (On)-Off Screw 4 20 10 11⁄2 1.30 × .76 × .80 774103

Heavy Duty Toggle Switch DPST On-(Off) Screw 4 20 10 1 ⁄2 1


1.30 × .76 × .80 774105
Heavy Duty Toggle Switch DPDT On-On Screw 6 20 10 11⁄2 1.30 × .76 × .80 774015
Heavy Duty Toggle Switch DPDT On-On Spade 6 20 10 11⁄2 1.30 × .76 × .80 774091
Heavy Duty Toggle Switch DPDT (On)-On Screw 6 20 10 11⁄2 1.30 × .76 × .80 774028
Heavy Duty Toggle Switch DPDT On-Off-On Screw 6 20 10 11⁄2 1.30 × .76 × .80 774016
Heavy Duty Toggle Switch DPDT On-Off-On Spade 6 20 10 1 ⁄2
1
1.30 × .76 × .80 774003
Heavy Duty Toggle Switch DPDT (On)-Off-On Screw 6 20 10 11⁄2 1.30 × .76 × .80 774104
Heavy Duty Toggle Switch DPDT (On)-Off-(On) Screw 6 20 10 11⁄2 1.30 × .76 × .80 774000
Heavy Duty Toggle Switch DPDT (On)-Off-(On) Spade 6 20 10 1 ⁄2
1
1.30 × .76 × .80 774115

Toggle Switch 3PST On-Off Screw 6 15 10* 3


⁄4 1.31 × 1.09 × .80 774106

Toggle Switch 3PDT On-On Screw 9 15 10* 3


⁄4 1.31 × 1.09 × .80 774089

Toggle Switch 3PDT On-Off-On Screw 9 15 10* 3


⁄4 1.31 × 1.09 × .80 774092

Toggle Switch 4PST On-Off Screw 8 15 10* 3


⁄4 1.31 × 1.44 × .80 774108

Toggle Switch 4PDT On-On Screw 12 15 10* 3


⁄4 1.31 × 1.44 × .80 774109

Toggle Switch 4PDT On-Off-On Screw 12 15 10* 3


⁄4 1.31 × 1.44 × .80 774110

*250 VAC **20A 120-277VAC, 7-1/2A 125VAC “L”, 3/4HP 120-240 VAC †Bulk Package of 100

G-2 www.idealindustries.com 1-800-435-0705 for Customer Service


Supplies
Medium and Light-Duty Toggle Switches
■ Great for household appliances and equipment
■ Bat toggle switch, 774007, is ideal for battery-powered equipment including trimmers and lawn mowers
H
■ Wire leads are #18 AWG, 60 stripped wire
■ 1⁄2 in. diameter mounting hole
■ Bulk packaging available upon request
L W

Termination No. of Dimensions


Product Description Poles Circuitry Rating Cat. No.
Style Terminals (L0 × W0 ×H0)

Toggle Switches
Bat Toggle with SPST On-Off Screw 2 6 Amps 120 VAC, 3 Amps 240 VAC .69 × .55 × .34 774017
On-Off Faceplate

Bat Toggle with 4 Amps 250VAC/DC, 8 Amps 125VAC/DC,


SPST On-Off Wire Leads 2 .98 × .64 × .62 774018
On-Off Faceplate 10 Amps 125 VAC, 1⁄3 HP 125 VAC

On-Term
Bat Toggle* SPST Spade 1 21 Amps 14 VDC .69 × .55 × .34 774007
Ground

Short Ball Toggle Switch SPST On-Off Screw 2 6 Amps 120 VAC, 3 Amps 240 VAC .69 × .55 × .34 774001

Short Ball Toggle Switch SPST On-Off Wire Leads 2 6 Amps 125 VAC, 3 Amps 250 VAC .89 × .47 × .55 774002

*DC rating not CSA or RU listed

Extra Heavy-Duty AC/DC Toggle Switches


■ The switch that can handle your heavy-duty requirements
■ Quick make/quick break type switches are ideal for DC voltage applications
■ Perfect for industrial motor control, with its sturdy metal construction and H
stiff actuation force it will withstand the abuses of virtually any application
■ Bulk packaging of 100 available upon request L W

Rating
Poles Circuitry Termination No. of Dimensions
Product Description Amps Amps HP Cat. No.
Style Terminals (L0 × W0 × H0 )
125V 250V 125-250V

Heavy Duty Toggle Switch SPST On-Off Screw 2 16 8 1 1.75 × .84 × .76 774095

Heavy Duty Toggle Switch DPST On-Off Screw 4 16 8 1 1.75 × .84 × .76 774096

Heavy Duty Toggle Switch DPST On-Off Screw 4 20 10 11⁄2 2.09 × 1.00 × .90 774097

Toggle Switch Accessories


■ Covers are great for outdoor and other environmentally tough conditions.
They screw onto toggle switches to protect switches from moisture, dust and dirt
■ Nickel indicator plate fits easily on most toggle switches to identify the On-Off positions
■ Bulk packaging available upon request
Product Description Mounting Dimensions Quantity/Card Cat. No.

Toggle Switch Cover 15


⁄32 0 UNS-2B .93 × .62 Base Dia. 2 774020

Indicator Plate, On-Off 15


⁄320 Diameter 1.03 × .62 Hole Dia. 10 774099

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Double Insulated Plastic Toggle Switches
■ Great for outdoor, marine/recreational equipment,
automotive and weather resistant applications
H
■ Double-insulated with an internal “O” ring design
for moisture and dust resistance
■ ⁄2 in. diameter mounting hole
1

L W
■ Bulk packaging available upon request
Termination No. of Rating Dimensions
Product Description Poles Circuitry Cat. No.
Style Terminals Amps 125 VAC Amps 250 VAC (L0 × W0 × H0 )
Toggle Switches

Double Insulated, Plastic Toggle Switch SPST On-Off Screw 2 20 10 1.37 × .76 × .94 774019

Double Insulated, Plastic Toggle Switch SPST On-Off Spade 2 20 10 1.37 × .76 × .94 774098

Double Insulated, Plastic Toggle Switch SPDT (On)-Off-(On) Spade 3 20 10 1.37 × .76 × .94 774004

Double Insulated, Plastic Toggle Switch DPDT (On)-Off-(On) Spade 6 20 10 1.37 × .76 × .94 774006

( ) Denotes momentary action

G-4 www.idealindustries.com 1-800-435-0705 for Customer Service


Supplies
L
Full-Size Rocker Switches
■ For commercial appliances, industrial controls, automotive and marine applications
■ Moisture- and dust- resistant H W
■ Suitable for low-voltage DC applications
■ Recommended .8300 × 1.4500 mounting hole, .1250 panel thickness
■ Bulk packaging available upon request

Rating
Termination No. of Dimensions
Product Description Poles Circuitry Amps 125 Amps 277 HP 125-250 Cat. No.
Style Terminals (L0 × W0× H0)
VAC VAC VAC

Rocker Switches
Black Rocker Switch SPST On-Off Spade 2 20 15 2 1.70 × .97 × 1.09 774045

Black Rocker Switch DPST (On)-Off Spade 4 20 15 2 1.70 × .97 × 1.09 774120

Black Rocker Switch DPST On-(Off) Spade 4 20 15 2 1.70 × .97 × 1.09 774121

Black Rocker Switch DPDT On-On Spade 6 20 15 2 1.70 × .97 × 1.09 774050

Black Rocker Switch DPDT (On)-On Spade 6 20 15 2 1.70 × .97 × 1.09 774122

774040
Black Rocker Switch DPDT On-Off-On Spade 6 20 15 2 1.70 × .97 × 1.09
774040BK†

Black Rocker Switch DPDT (On)-Off-On Spade 6 20 15 2 1.70 × .97 × 1.09 774123

774054
Black Rocker Switch*** DPDT (On)-Off-(On) Spade 6 15 10* 3
⁄4** 1.70 × .97 × 1.09
774054BK†

Red Lighted Rocker*** DPST On-Off Spade 4 15 10* 3


⁄4** 1.70 × .97 × 1.09 774056

Amber Lighted Rocker*** DPST On-Off Spade 4 15 10* 3


⁄4** 1.70 × .97 × 1.09 774055

*** ( ) Denotes momentary action *Amps 250 VAC **HP 125-250VAC †Bulk package of 100

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L
Appliance Rocker Switches
■ Great for home appliances, computer equipment, automotive and industrial controls
W
■ Appliance Rockers fit standard .550 × 1.120 panel cut outs
H
■ Miniature Rockers fit .5200 × .7760 panel cut outs
■ Plain and lighted versions available
■ Bulk packaging of 100 available upon request

Termination No. of Dimensions


Product Description Rocker Poles Circuitry Ratings Cat. No.
Rocker Switches

Style Terminals (L0 × W0 × H0)

SPST On-Off Spade 2 774038

16 Amp ⁄3 HP 125 VAC,


1

Appliance Rocker Switch Black SPDT On-On Spade 3 1.24 × 68 × .77 774049
10 Amp 1⁄2 HP 250 VAC

SPDT On-Off-On Spade 3 774059

16 Amp 1⁄3 HP 125 VAC,


Appliance Rocker Switch Red Lighted SPST On-Off Spade 3* 1.24 × 68 × .77 774039
10 Amp 1⁄2 HP 250 VAC

Visi-Red,
Printed 16 Amp 125 VAC, 10 Amp 250 VAC,
Appliance Rocker Switch** SPST On-Off Spade 2 1.24 × 68 × .72 774047
On-Off 3
⁄4 HP 125-250 VAC
Vertical

16 Amp 125 VAC, 10 Amp 250 VAC,


Appliance Rocker Switch** Visi-Red SPST On-Off Spade 2 1.24 × 68 × .72 774052
3
⁄4 HP 125-250VAC

16 Amp 1⁄3 HP 125 VAC,


Miniature Rocker Switch Red Lighted SPST On-Off Spade 3* 10 Amp 1⁄2 HP 250 VAC .83 × .59 × .50 774048

** *3rd terminal to power lighted rocker

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Supplies
Push-Button Switches
■ Great for household appliances, lamps and motor controls
■ Available in normally open, normally closed and standard On-Off circuitry
H
■ Wire leads are #18 AWG, 60 stripped wire
■ ⁄2 in. diameter mounting hole
1 L W

■ Bulk packaging of 100 available upon request

Termination No. of Dimensions


Product Description Actuator Poles Circuitry Ratings Cat. No.
Style Terminals (L0 × W0 × H0)

6 Amp 125VAC,

Switches
Miniature
Black Plastic SPST On-Off Wire Lead 2 1 Amp 250VAC, .66 × .53 × .32 774082
Push-Button Switch*
10 Amp 14VDC

Round Body ⁄4 Amp 125VAC/DC,


3
Black Plastic SPST NO (On)-Off Screw 2 .66 D × 1.89 774083
Push-Button Switch** 1
⁄4 Amp 250VAC/DC

Round Body ⁄4 Amp 125VAC/DC,


3
Black Plastic SPST NC On-(Off) Screw 2 .66 D × 1.89 774084
Push-Button Switch** 1
⁄4 Amp 250VAC/DC

Momentary Contact 6 Amp 120VAC,


Black Plastic SPST NO (On)-Off Screw 2 .88 × .54 × .35 774022
Push-Button Switch 3 Amp 240VAC

Momentary Contact 3 Amps 120VAC,


Red Plastic SPST NC On-(Off) Screw 2 .88 × .54 × .35 774023
Push-Button Switch 1.5 Amp 240VAC

8 Amp 125VAC/DC,
Maintained Contact 4 Amp 250VAC/DC,
Black Plastic SPST On-Off Wire Leads 2 .98 × .64 × .62 774021
Push-Button Switch 10 Amp 125VAC,
1
⁄3 HP 125VAC

Maintained Contact 6 Amp 125VAC,


Push-Button Switch* Nickel Plated SPST On-Off Wire Leads 2 3 Amp 250VAC .97 × .80 × .36 774024

Maintained Contact 6 Amp 125VAC,


Push-Button Switch* Brass Plated SPST On-Off Wire Leads 2 3 Amp 250VAC .97 × .80 × .36 774025

Maintained Contact Nickel Plated SPST On-Off Screw 2 6 Amp 125VAC/DC, 1.18 × .52 × .54 774080
Push-Button Switch** 3 Amp 250VAC/DC

Maintained Contact 15 Amp 125VAC,


Nickel Plated SPST On-Off Screw 2 .92 × .66 × .46 774081
Push-Button Switch** 10 Amp 250VAC

Momentary Contact 15 Amp 125VAC,


Nickel Plated SPST NO (On)-Off Screw 2 1.38 × .58 × .60 774085
Push-Button Switch** 10 Amp 250VAC

Momentary Contact 15 Amp 125VAC,


Nickel Plated SPST NC On-(Off) Screw 2 1.38 × .58 × .60 774086
Push-Button Switch** 10 Amp 250VAC

** * ( ) Denotes momentary action

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H

Lever and Pull Chain Switches


W
■ Use for ceiling fixtures, lamps and fans
■ Wire leads are #18 AWG, 60 stripped wire
■ Push in connectors for #18 AWG wire L
■ 13⁄32 in. diameter mounting hole
■ Bulk packaging of 100 available upon request

Pull-Chain Termination Rating


Product Description Color Poles Circuitry Type Circuit Amps Amps Amps Dimensions Cat. No.
125 VAC 250 VAC 125 VL (L0 × W0 × H0)
Switches

All-Angle Lever Switch* Nickel SPST On-Off Wire Leads 2 Pos - 2 Wire 6 3 — 1.50 × 1.28 × .50 774035

Pull Chain Nickel SPST On-Off Wire Leads 2 Pos - 2 Wire 6 3 3 .92 × .88 × .67 774031

Pull Chain Brass SPST On-Off Wire Leads 2 Pos - 2 Wire 6 3 3 .92 × .88 × .67 774032

2-Speed Pull Chain* Brass SPDT Off-On-On Push-In 3 Pos - 3 Wire 6 3 6 1.43 × 1.25 × .73 774033

3-Speed Pull Chain* Brass SPTT Off-On-On-On Push-In 4 Pos - 4 Wire 6 3 — 1.43 × 1.25 × .73 774034

Off-On(A)-On(B)-
3-Speed Pull Chain Brass SPTT Wire Leads 4 Pos - 3 Wire 6 3 — .87 × 1.05 × .65 774037
On(A+B)

W
Cord Switches
H
■ Place your lighting controls in a convenient location with a lamp cord toggle switch
■ Available in brown or ivory
L
■ Bulk packaging available upon request

Termination Dimensions
Product Description Color Poles Circuitry Ratings Cat. No.
Style (L0 × W0 × H0)
6 Amp 125VAC, 3 Amp 250VAC,
Cord Switch Ivory SPST On-Off Pass Thru 1.38 × .62 × .73 774072
3 Amp 125VT
6 Amp 125VAC, 3 Amp 250VAC,
Cord Switch Brown SPST On-Off Pass Thru 1.38 × .62 × .73 774071
3 Amp 125VT

Cord Toggle Switch Ivory SPST On-Off Pass Thru 10 Amp 125VAC, 6 Amp 250VAC 2.50 × .83 × 1.28 774074

Cord Toggle Switch Brown SPST On-Off Pass Thru 10 Amp 125VAC, 6 Amp 250VAC 2.50 × .83 × 1.28 774073

G-8 www.idealindustries.com 1-800-435-0705 for Customer Service


Supplies
Door and Slide Switches W

■ Standard slide switch fits ⁄160 × ⁄80 opening


9 7

■ L
Door switches are great for closets, turning the light on when the door is open and off when it is closed
■ Door switch kit comes with metal box, cover plate and mounting hardware
H

Termination Dimensions
Product Description Color Poles Circuitry Ratings Cat. No.
Style (L0 × W0 × H0)

Slide Switch Black Slide SPST On-Off Solder Terminals 10 Amp 125VAC, 1.38 × .44 × .30 774051
5 Amp 250VAC

Switches
774026K
AC/DC Door Switch Kit White Button SPST Normally On-(Off) Wire Leads 10 Amp ⁄3 HP 125/250VAC 1.25 × 2.75 × 2.0
1

774026KBK†

Door Replacement Switch White Button SPST Normally On-(Off) Wire Leads 10 Amp 1⁄3 HP 125/250VAC 1.17 × .69 × .98 774026

( ) Denotes momentary action †Bulk package of 25

Rotary Switches
■ Rotary switches are perfect for household appliances, ceiling fixtures and lamps
■ Single or three-position switches available
H
■ #18 AWG, 60 stripped wire leads
■ Bulk packaging available upon request W
L

Termination Dimensions
Product Description Color Poles Circuitry Ratings Cat. No.
Style (L0 × W0 × H0)

.60 Dia ×
Rotary Switch Black Plastic SPST On-Off Wire Leads 3 Amp 125VAC, 1.5 Amp 250VAC 774063B
.730 overall height

Rotary Switch Brass Plated SPST On-Off Wire Leads 6 Amp 125VAC, 3 Amp 250VAC .97 × .80 × .39 774061

Off-On(A)-On(B)-
3-Way Rotary Switch Brass Plated SPTT Wire Leads 6 Amp 125VAC, 3 Amp 250VAC .86 × 1.03 × .34 774062
On(A+B)

Rotary Switch Black Plastic SPST On-Off Wire Leads 6 Amp 125VAC, 3 Amp 250VAC .89 × .79 × .31 774069

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Miniature Indicator Lights Bezel

■ Nylon body with flush transparent polycarbonate lens


■ 6 in. wire leads Base
■ ⁄16 in. mounting diameter
5

■ UL and CSA certified


■ Bulk packaging available upon request

Product Description Lens Color Lamp Voltage Lamp Type Termination Style Height (Base0 × Bezel0) Cat. No.

Miniature Indicator Light Red 125V Neon 60 Wire Leads 1.43 × .13 777131
Indicator Lights

Miniature Indicator Light Green 125V Neon 60 Wire Leads 1.43 × .13 777231

Miniature Indicator Light Amber 125V Neon 60 Wire Leads 1.43 × .13 777331

Flush Indicator Lights Bezel


■ Nylon body with flush transparent polycarbonate lens and stainless steel bezel
Base
■ 6 in. wire leads
■ 1⁄2 in. mounting diameter
■ UL, CSA and VDE certified
■ Bulk packaging available upon request
Product Description Lens Color Lamp Voltage Lamp Type Termination Style Height (Base0 × Bezel0) Cat. No.
Flush Indicator Light Red 14V Incandescent 60 Wire Leads .91 × .10 775121*
Flush Indicator Light Red 28V Incandescent 60 Wire Leads .91 × .10 776121*
Flush Indicator Light Red 125V Neon 60 Wire Leads .91 × .10 777121*
Flush Indicator Light Green 125V Neon 60 Wire Leads .91 × .10 777221*
Flush Indicator Light Amber 125V Neon 60 Wire Leads .91 × .10 777321*

Raised Indicator Lights Lamp


■ Nylon body with raised transparent polycarbonate lens and stainless steel bezel Bezel

■ ⁄2 in. mounting diameter


1
Base
■ UL and CSA certified
■ Bulk packaging available upon request
Height
Product Description Lens Color Lamp Voltage Lamp Type Termination Style Cat. No.
(Base0 × Bezel0 × Lamp0)
Raised Indicator Light Red 14V Incandescent 60 Wire Leads .91 × .10 × .20 775111*
Raised Indicator Light Red 28V Incandescent 60 Wire Leads .91 × .10 × .20 776111*
Raised Indicator Light Green 28V Incandescent 60 Wire Leads .91 × .10 × .20 776211*
Raised Indicator Light Amber 28V Incandescent 60 Wire Leads .91 × .10 × .20 776311*
Raised Indicator Light Red 125V Neon 60 Wire Leads .91 × .10 × .20 777111*
Raised Indicator Light Green 125V Neon 60 Wire Leads .91 × .10 × .20 777211*
Raised Indicator Light Amber 125V Neon 60 Wire Leads .91 × .10 × .20 777311*
Raised Indicator Light Blue 125V Neon 60 Wire Leads .91 × .10 × .20 777411*
Raised Indicator Light Clear 125V Neon 60 Wire Leads .91 × .10 × .20 777511*
Raised Indicator Light Red 250V Neon 60 Wire Leads .91 × .10 × .20 778111*
Raised Indicator Light Green 250V Neon 60 Wire Leads .91 × .10 × .20 778211*

Raised Indicator Light Red 28V Incandescent .1870 Spade 1.09 × .10 × .20 776112

Raised Indicator Light Red 125V Neon .1870 Spade 1.09 × .10 × .20 777112

Raised Indicator Light Green 125V Neon .1870 Spade 1.09 × .10 × .20 777212

*UL, CSA and VDE certified


G-10 www.idealindustries.com 1-800-435-0705 for Customer Service
Supplies
Alligator Clips
■ Great for temporary connections, testing wires and troubleshooting projects L
■ Spring-loaded, grab-tight jaws make these clips quick and easy-to-use
H
■ For screw and/or crimp connections
Product Description Amps Dimensions (L0 × H0) Jaw Opening Wire Gauge Quantity Cat. No.

Non-Insulated — 2 × 7⁄16 5
⁄160 #22 - #14 4 770200L

Alligator/Battery Clips
Insulated Barrel — 21⁄2 × 7⁄16 5
⁄160 #22 - #14 1 Red/1 Black 770204L

Fully Insulated — 21⁄2 × 7⁄16 5


⁄160 #22 - #14 1 Red/1 Black 770205L

Battery Clips
■ H
Great for testing and many other electrical applications
L
■ Insulated grips are color-coded for positive (red) and negative (black) identification
■ For screw and/or crimp connections
Dimensions
Product Description Amps Jaw Opening Wire Diameter Quantity Cat. No.
(L0 × H0)

Miniature General Purpose Clip 5 117⁄32 × 15⁄32 5


⁄160 9
⁄640 2 770218L

General Purpose Clip 10 2 × 5⁄8 1


⁄20 3
⁄160 1 Red/1 Black 170207L

Test and Battery Clip 20 21⁄2 × 5⁄8 5


⁄80 3
⁄160 1 Red/1 Black 170208L

Test and Battery Clip 30 21⁄2 × 5⁄8 5


⁄80 3
⁄160 1 Red/1 Black 170209L

Copper Test & Battery Clips* 40 27⁄16 × 11⁄16 5


⁄80 3
⁄160 2 770217L

Copper Test & Battery Clips* 75 3 × ⁄16


15 3
⁄40 9
⁄320 2 770216L

Copper Test & Battery Clips* 100 47⁄64 × 19⁄16 11⁄160 11


⁄320 2 770215L

Insulated Grips for 770217L — 31⁄2 × 3⁄4 ID — — 1 Red/1 Black 770223L

Insulated Grips for 770216L — 3 ⁄8 × 1 ⁄64 ID


7 1
— — 1 Red/1 Black 770219L

Insulated Grips for 770215L — 5 × 1 ⁄32 ID


13
— — 1 Red/1 Black 770221L

*Insulators sold separately


Plier-Type Battery Clamps
■ Great for battery charging and test equipment H

■ Insulated grips are color-coded for positive (red) and negative (black) identification
■ L
For crimp or solder connections
Product Description Amps Dimensions (L × H) Jaw Opening Wire Gauge Quantity Cat. No.

Plier-Type Battery Clip 50 27⁄8 0 × 20 11⁄8 0 ⁄320


9
1 Red/1 Black 770213L

Plier-Type Battery Clip 75 27⁄8 0 × 20 11⁄8 0 ⁄320


9
1 Red/1 Black 770214L

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Flange-Type Plastic Anchors Grommets
■ Installs instantly! Flexible PVC
grommets side slotted 1/16”
for quick installation
■ Snap into holes in electrical
boxes, sheet metal, auto
firewalls and more
■ Prevents steel and other sharp
■ Multi-purpose use in solid materials or hollow walls, will not fall edge chafing of wire insulation
through or cording
Accessories

■ For use with sheet-metal or wood screws


Description Quantity Cat. No.
■ High-impact plastic construction resists moisture, corrosion and 1/4” Grommets 6 774114
deterioration
1/4” Grommets 25 774116
Screw Drill 1/4” Grommets 1,000 774114BK
Description Size Size (In.) Quantity Cat. No.
3/8” Grommets 5 774138
Yellow – 7/8 in. long 6-8-10 3/16 100 90-041
3/8” Grommets 25 774137
Red – 1 in. long 10-12 1/4 100 90-042
1/2” Grommets 4 774112
White – 1-1/2 in. long 14-16 5/16 50 90-044
1/2” Grommets 25 774113
3/4” Grommets 3 774134
Flange-Type Plastic Anchor Kits 3/4” Grommets 25 774136
*Buchanan branded

Universal Stud
Bushings
■ Non-metallic stud
bushing fits all hole
configurations you are likely
■ Kits include flange-type anchors, slotted/Phillips head screws to encounter in pre-punched
and masonry bit steel studs
■ Convenient plastic storage container ■ Long pulls of AC or MC cable slide
smoothly through the bushing, make a
Contents Cat. No. difficult job easier
100 # 6-8-10 x 7/8 in. Flange-type anchors, 100 # 8 x 1 in. combo- 90-051 ■ Protects wire without falling out of the hole
head, sheet-metal screws & 1-3/16 in. masonry bit (carbide-tipped)
100 # 10-12 x 1 in. Flange-type anchors, 100 # 10 x 1-1/4 in. combo- Description Quantity Cat. No.
90-052
combo-head, sheet-metal screws & 1-1/4 in. masonry bit (carbide-tipped) Stud Bushing 25 772271
100 # 10-12 x 1 in. Flange-type anchors, 100 # 12 x 1 in. combo-head, 90-053
sheet-metal screws & 1-1/4 in. masonry bit (carbide-tipped)
40 # 14-16 x 1-1/2 in. Flange-type anchors, 40 # 14 x 1-1/2 in. combo-
90-054
Spacer Shims
head, sheet-metal screws 1-5/16 in. masonry bit (carbide-tipped)
100 # 10-12 x 1 in. Flange-type anchors, 100 # 10 x 1 in. combo-head, ■ Eliminates the need to cut
90-055
sheet-metal screws & 1-1/4 in. masonry bit (carbide-tipped) plate screws for “GFCI”
decorator devices when
NM Cable Connectors installing on tile, marble, etc.
■ Supports loose outlets
■ Unique snap-in detents hold fitting ■ Prevents broken face places
firmly in place – eliminates the
need for screws, lock nuts or ■ Snaps over #6, #8, #10 screws
clamps ■ Also works as a shim
■ UL Listed and CSA Certified for
14/2, 14/3, 12/2, 12/3, 10/2, 10/3 Description Quantity Cat. No.
and for double-runs of 14/2 and Caterpillar 5 772450
12/2 NM sheathed cable
Caterpillar 25 172451
Description Quantity Cat. No. Caterpillar 500 772451
12 in. NM Cable Connector 100 / Box 1050

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Supplies
How to Select Resurfacer Grade Tool-Type Resurfacer
Small Motor and Pocket Resurfacers ■ For use in lathe-turning
Grade code letters designate the following grade combinations: device
A Medium/Finish G Coarse/Medium ■ Two resurfacers required for
B Coarse/Finish H Medium/Polish each grinder
D Finish/Polish
All Other Resurfacers

Commutator Maintenance
Resurfacers for commutators and copper-alloy slip rings are made Sizes (Inches) Grades Cat. No.
in five grades: 3/4 x 3/4 x 3 80-504*
X Extra coarse—very fast cutting, for “hogging” off excessive copper 1 x 1-1/2 x 6-1/2 80-454*
C, M, F, P
C Coarse — fast cutting 1x2x8 80-461*
M Medium — for general use, high mica, small ridges and burns
2x2x8 80-475*
F Finish—for use after the three grades above, for periodic
*Add grade letter suffix to Cat. No. Please allow 2-3 weeks for delivery.
application and for removing small burns and ridges immediately
after their appearance
P Polish—very fine grade (220 aggregate grain) for burnish finish
For all resurfacers, specify grade by adding the appropriate letter as
a suffix to the catalog number. (Example: 80-475M for medium grade.) Pencil-Type Resurfacer
■ For use on fans, signal motors,
How to Select Resurfacer Size auto generators, locomotive
headlight motors and other
Size is always written length x width x thickness (working face area fractional horsepower
x depth of stone). For handle types, the handle is mounted parallel motors
to the first dimension. Always use a resurfacer with the largest
face possible (length x width). Thickness should be governed by Sizes (Inches) Grades Cat. No.
clearance around commutator or ring.
5/8 x 3/8 x 6 C, M, F, P 80-075*
Commutator Resurfacers
*Add grade letter suffix to Cat. No. Please allow 2-3 weeks for delivery.
The resurfacer should have a width of approximately 3/4 the length
of the commutator bar and as long as will conveniently go between
the brush riggings. For periodic application, three or four sizes are
generally sufficient. After determining approximate dimensions,
select nearest standard size and type. Tramway-Handle Resurfacer
Slip Ring Resurfacers
■ Handle shaped to ensure secure grip
When space permits, use a resurfacer about 1 in. wider than the face
width of the ring. Length should be at least three times greater ■ 10-1/2 in. handle permanently T
than the longest flat spot to bridge over and ensure a true ring. mounted at 45° angle
W L

Small Motor-Type Resurfacer Sizes (Inches) Grades Cat. No.


2 x 1-1/2 x 2 80-255*
■ Different grades of C, M, F, P
stone on each end 2x2x2 80-265*

■ 10 in. handle *Add grade letter suffix to Cat. No. Please allow 2-3 weeks for delivery.

■ For use on small fractional horsepower motors


Sizes (Inches) Grades Cat. No.
3/4 x 1/2 x 3/8 A, B, D, G, H 80-012*
*Add grade letter suffix to Cat. No. Please allow 2-3 weeks for delivery.

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Powr-Polish™ Flexible Abrasive Brush Seater and Commutator Cleaner

■ Fine-grain, non-dusting
abrasive held together
by a flexible bond
■ Serves as both
commutator cleaner ■ Gentle acting abrasive for seating carbon brushes and cleaning
and burnisher commutators and slip rings
Commutator Maintenance

■ Removes dirt and grease— ■ Soft, loosely bound grain produces a scouring effect when held
imparts super-finished surface against commutator
■ Non-conductive and ■ Will not remove or scratch copper
non-loading ■ Self-cleaning
■ Available in soft(S), medium(M) and hard(H) grades
Sizes (Inches) Cat. No.
Sizes (Inches) Grades Cat. No.
3/8 x 1/2 x 5 82-001
1/4 x 1/4 x 4-3/4 M, H 23-001*
3/8 x 3/4 x 5 82-002
1/2 x 1/4 x 4-3/4 M, H 23-002*
5/8 x 1 x 5 82-003
3/8 x 3/8 x 4-3/4 M, H 23-003*
1x2x5 82-004
1/2 x 3/8 x 4-3/4 S, M, H 23-004*
1x4x5 82-005
1/2 x 1/2 x 4-3/4 S, M, H 23-005*
1/8 x 1 x 5 82-006
Please allow 2-3 weeks for delivery. 5/8 x 1/2 x 4-3/4 S, M, H 23-006*
3/4 x 1/2 x 4-3/4 S, M, H 23-007*
Commutator Cement 1-1/8 x 5/8 x 4-3/4 S, M, H 23-008*
1/2 x 1 x 4-3/4 S, M, H 23-027*
■ Non-conductor for filling holes in 1 x 1 x 4-3/4 — 23-035S
commutator bars and pitted mica
2 x 1 x 4-3/4 — 23-036S
■ Highly adhesive and non-shrinking 3x2x4 — 23-039S
■ Resists fire, oils and acids 3x2x6 — 23-041S
3x2x8 — 23-042S
Description Cat. No.
*Add grade letter suffix to Cat. No.
Commutator Cement (1/2 lb. jar) 54-007 Please allow 2-3 weeks for delivery.

Commutator Smoothie® Resurfacing Tool

■ Designed to smooth commutators of auto generators, starting


motors and other similar equipment
■ 8-1/2 in. plastic handle with a 5/16 in. x 7/8 in. x 11/16 in.
resurfacer on each end
■ Features one polish-grade and one finish-grade resurfacer
■ Bent handle reaches into any motor frame
■ Non-conductive for user safety

Description Cat. No.


Commutator Smoothie® Resurfacing Tool 80-033
Please allow 2-3 weeks for delivery.

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Husky 515 / 716

First choice when


Air-Operated Diaphragm Pumps
quality counts.™

■ 515 – 1/2 in. non-metallic pumps in acetal,


polypropylene, and kynar
■ 716 – 3/4 in. metal pumps in SST, aluminum
■ No seals to leak or fail mean less downtime
■ Clean, hands-off fluid handling
■ Quiet running, less than 85 dB(A) with easy
to use remote muffler capability for even
515 – Acetal
lower noise levels
■ High flow rates in a small portable package

Multiple Uses and Hard Working


The Husky 515/716 is a versatile pump, well suited
for a variety of utility duties requiring operation up
515 – Polypropylene to 16 gpm (60 lpm) with light to medium viscosity
Reliable
fluids. This is an excellent pump for a variety of
transfer pump applications, including machine lube servicing,
cleaning fluids and detergents, plating and dip tanks,
handles water treatment, chemicals and other difficult fluids.
Uses include drum evacuation, chemical injection,
a variety ceramic glaze supply, low viscosity printing inks
and similar fluids. Because of its small size, the
of fluids Husky 515/716 is compact, lightweight and easy
to carry.
515 – Kynar
The Husky 515 (1/2 in. pump) is available in
three models: acetal for solvents and flammables,
polypropylene for acids and bases, and kynar for
harsh chemicals and hot acids. The 716 (3/4 in.
pump) is available in aluminum for oil, water, and
most solvents, and stainless steel for those wanting
an all metal pump with excellent corrosion and
abrasion resistance.
716 – Aluminum
Air Valve Design
The Husky 515/716 now features Graco’s patented
air valve design with the following advantages.
• Simple design with only 8 parts, accessed by
unscrewing the top air inlet cover
• Lubricated air is not required
• Air valve operates with 25 psi (0.17 MPa, 1.7 bar)
air or less
• Patented 1040 dual cup air valve design
Form No. 305-587 716 – 316 SST
Rev. AD 6/99
Technical Specifications for Husky 515/716
Maximum working fluid pressure . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)
Air pressure operating range . . . . . . . . . . . . . . . 25-100 psi (0.18 to 0-7 MPa, 1.8 to 7 bar)
Maximum air consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 scfm (0.672 m3/min.)
Maximum free flow delivery
For 515 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 gpm (57 lpm)
For 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 gpm (61 lpm)
Maximum pump speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 cpm
Gallons (liters) per cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.04 gallon (0.15 liter)
Maximum suction lift (water)
Dry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 ft. (4.5 m)
Wet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 ft. (7.6 m)
Maximum size pumpable solids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/32 in. (2.5 mm)
Sound power level (measured per ISO standard 9614-2)
At 70 psig (0.48 MPa, 4.8 bar) at 50 cpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 dBa
At 100 psig (0.7 MPa, 7 bar) at maximum cpm . . . . . . . . . . . . . . . . . . . . . . . . 95 dBa
Sound pressure level (measured 1 meter from pump)
At 70 psig (0.48 MPa, 4.8 bar) at 50 cpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 dBa
At 100 psig (0.7 MPa, 7 bar) at maximum cpm . . . . . . . . . . . . . . . . . . . . . . . . 85 dBa
Air inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f )
Air exhaust port size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/8 npt(f )
Fluid inlet size
For 515 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2 and 3/4 npt(f ) or bspt(f )
For 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 npt(f ) or bspt(f )
Fluid outlet size
For 515 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2 and 3/4 npt(f ) or bspt(f )
For 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 npt(f ) or bspt(f )
Wetted parts (in addition to ball, seat, and diaphragm materials, which may vary by pump)
Acetal pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . groundable acetal, Teflon®
Polypropylene pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . polypropylene, Teflon
Kynar pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kynar, Teflon
Aluminum pumps . . . . . . . . . . . . . . . . . . . . . . . . . aluminum, SST, Teflon, zinc-plated steel
SST pumps polypropylene, SST, polyester (labels), nickel-plated brass, epoxy-coated steel (feet)
Weight
Acetal pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.8 lbs. (3.5 kg)
Polypropylene pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5 lbs. (2.9 kg)
Kynar pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5 lbs. (3.9 kg)
Aluminum pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5 lbs. (3.9 kg)
SST pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 lbs. (8.2 kg)
Instruction manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308981

Kynar® is a registered trademark of Atochem North America, Incorporated.


Teflon® is a registered trademark of Du Pont.

Form No. 305-587


Rev. AD 6/99
Husky 515/716 Pump Performance
Fluid Pressure Air Consumption
psi scfm
(MPa, bar) (m3/min)
100 30
(0.7, 7) (0.84)
A

80 24
(0.55, 5.5) (0.67)
FLUID OUTLET PRESSURE

AIR CONSUMPTION
A
60 B 18
(0.41, 4.1) (0.50)

B
40 12
(0.28, 2.8) C (0.37)

C
20 6
(0.14, 1.4) D (0.17)
D

0
gpm 0 4 8 12 16 gpm 0 4 8 12 16
(lpm) (15) (30) (46) (62) (lpm) (15) (30) (46) (62)

FLUID FLOW FLUID FLOW


(Pump tested in water with inlet submerged.) (Pump tested in water with inlet submerged.)

Key: Air Pressures:


Fluid Outlet Pressure A = at 100 psi (0.7 MPa, 7 bar)
Air Consumption B = at 70 psi (0.48 MPa, 4.8 bar)
C = at 40 psi (0.28 MPa, 2.8 bar)
D = at 20 psi (0.14 MPa, 1.4 bar)

Kits for Husky 515/716


241405 Proximity Switch Kit Air Motor Retrofit
Includes the reed switch and magnet. Turn any existing 715 metal pump into the new 716 by buying
an air motor Retrofit Kit.
241406 Counter Kit 241631 Air Motor Retrofit
Includes the reed switch, magnet, battery-operated 241664 Remote-Controlled Air Motor Retrofit
counter with mounting bracket.

241657 Air Valve Repair Kit

Split Manifold Kit for 515


241243 Polypropylene, top
241240 Polypropylene, bottom
241244 Acetal, top
241241 Acetal, bottom
241245 Kynar, top
241242 Kynar, bottom

238084 Evacuation Air Restrictor Kit

221094 Suction Kit


55 gallon (200 liter), bung mount, SST. For more
information, see Husky Diaphragm Pump Suction
Kits (Form No. 300-450).

221095 Pail Mount Kit


5 gallon (20 liter). Includes cover, suction tube Air Motor Retrofit
and hardware.

241262 Duckbill Replacement Kit


Includes 4 valves and 4 spacers. Form No. 305-587
Rev. AD 6/99
Husky 515 Dimensions

515 Plastic Models


Front View
1/2 npt(f ) or bspt(f ) Fluid Outlet

1/4 npt(f ) Air Inlet 4.70 in. 5.01 in.


(119 mm) (127 mm)

10.63 in.
(270 mm)

9.94 in.
(252.5 mm)
7.75 in.
(196.9 mm)

8.56 in.
(217.4 mm)

1.38 in.
(35.1 mm)

6.12 in.
(155.4 mm)

1/2 npt(f ) or bspt(f ) Fluid Inlet 3/4 npt(f ) or bspt(f ) Fluid Inlet

Side View Mounting Hole Pattern for 515 Plastic Models:


3.13 in.
(79.5 mm)
Four 0.30 in. (7.6 mm)
Diameter Slots

3/4 npt(f ) or bsp(f )


Fluid Outlet

4.30 in.
(109.2 mm)

3/4 npt(f ) or bsp(f )


Fluid Inlet

6.12 in.
(155.4 mm)

4.30 in.
(109.1 mm)

6.25 in.
(158.8 mm)

Form No. 305-587


Rev. AD 6/99
Husky 716 Dimensions

716 Metal Models


3/4 npt(f ) or bspt(f ) Fluid Outlet
Front View
4.25 in. 4.44 in.
(108.0 mm) (112.8 mm)
1/4 npt(f ) Air Inlet

10.43 in.
(264.9 mm)

9.18 in.
(233.2 mm)

7.37 in. 7.80 in.


(187.2 mm) (198.1 mm)

1.38 in.
(35.1 mm)

6.62 in.
(168.1 mm)

3/4 npt(f ) or bspt(f ) Fluid Inlets

Side View Mounting Hole Pattern for 716 Metal Models:

2.76 in.
(62.5 mm) Four 0.28 in. (7.1 mm)
Diameter Slots
3/4 npt(f ) or bsp(f )
Fluid Outlets

4.29 in.
(109.0 mm)

6.62 in.
(168.1 mm)

4.29 in. 3/4 npt(f ) or bsp(f )


(109.0 mm) Fluid Inlets
Form No. 305-587
6.04 in.
(153.4 mm) Rev. AD 6/99
Order Numbers for the Husky 515
Remote-Controlled Service Kits
Part No. Part No. Model Fluid Seat Ball Diaphragm Part No.
D51211 D41211 515 Acetal Acetal TF TF D05211
D51231 D41231 515 Acetal Acetal SST TF D05231
D51255 D41255 515 Acetal Acetal HY HY D05255
D51266 D41266 515 Acetal Acetal SP SP D05266
D51275 D41275 515 Acetal Acetal BN HY D05275
D51277 D41277 515 Acetal Acetal BN BN D05277
D51311 D41311 515 Acetal SST TF TF D05311
D51331 D41331 515 Acetal SST SST TF D05331
D51911 D41911 515 Acetal PP TF TF D05911
D51977 D41977 515 Acetal PP BN BN D05977
D51D05 D41D05 515 Acetal Duckbill None HY D05D05
D51D06 D41D06 515 Acetal Duckbill None SP D05D06
D51D07 D41D07 515 Acetal Duckbill None BN D05D07
D52211 D42211 515 PP Acetal TF TF D05211
D52277 D42277 515 PP Acetal BN BN D05277
D52311 D42311 515 PP SST TF TF D05311
D52331 D42331 515 PP SST SST TF D05331
D52336 D42336 515 PP SST SST SP D05336
D52911 D42911 515 PP PP TF TF D05911
D52915 D42915 515 PP PP TF HY D05915
D52916 D42916 515 PP PP TF SP D05916
D52918 D42918 515 PP PP TF VT D05918
D52931 D42931 515 PP PP SST TF D05931
D52937 D42937 515 PP PP SST BN D05937
D52955 D42955 515 PP PP HY HY D05955
D52961 D42961 515 PP PP SP TF D05961
D52966 D42966 515 PP PP SP SP D05966
D52977 D42977 515 PP PP BN BN D05977
D52988 D42988 515 PP PP VT VT D05988
D52D05 D42D05 515 PP Duckbill None HY D05D05
D52D06 D42D06 515 PP Duckbill None SP D05D06
D52D07 D42D07 515 PP Duckbill None BN D05D07
D55A11 D45A11 515 KY KY TF TF D05A11
D55A88 D45A88 515 KY KY VT VT D05A88
241564* NA 515 Acetal Acetal TF TF D05211
241565** NA 515 Poly Poly TF TF D05911

** open down ports (pump equivalent to D51211)


** open down ports (pump equivalent to D52911)

Form No. 305-587


Rev. AD 6/99
Order Numbers for the Husky 716
Remote-Controlled Service Kits
Part No. Part No. Model Fluid Seat Ball Diaphragm Part No.
D53211 D43211 716 Alum Acetal TF TF D05211
D53215 D43215 716 Alum Acetal TF HY D05215
D53231 D43231 716 Alum Acetal SST TF D05231
D53237 D43237 716 Alum Acetal SST BN D05237
D53255 D43255 716 Alum Acetal HY HY D05255
D53266 D43266 716 Alum Acetal SP SP D05266
D53277 D43277 716 Alum Acetal BN BN D05277
D53288 D43288 716 Alum Acetal VT VT D05288
D53311 D43311 716 Alum SST TF TF D05311
D53315 D43315 716 Alum SST TF HY D05315
D53331 D43331 716 Alum SST SST TF D05331
D53335 D43335 716 Alum SST SST HY D05335
D53336 D43336 716 Alum SST SST SP D05336
D53337 D43337 716 Alum SST SST BN D05337
D53338 D43338 716 Alum SST SST VT D05338
D53355 D43355 716 Alum SST HY HY D05355
D53366 D43366 716 Alum SST SP SP D05366
D53377 D43377 716 Alum SST BN BN D05377
D53388 D43388 716 Alum SST VT VT D05388
D53911 D43911 716 Alum PP TF TF D05911
D53955 D43955 716 Alum PP HY HY D05955
D53966 D43966 716 Alum PP SP SP D05966
D53977 D43977 716 Alum PP BN BN D05977
D53D05 D43D05 716 Alum Duckbill None HY D05D05
D53D06 D43D06 716 Alum Duckbill None SP D05D06
D53D07 D43D07 716 Alum Duckbill None BN D05D07
D54211 D44211 716 316 SST Acetal TF TF D05211
D54231 D44231 716 316 SST Acetal SST TF D05231
D54311 D44311 716 316 SST SST TF TF D05311
D54331 D44331 716 316 SST SST SST TF D05331
D54335 D44335 716 316 SST SST SST HY D05335
D54336 D44336 716 316 SST SST SST SP D05336
D54377 D44377 716 316 SST SST BN BN D05377
D54381 D44381 716 316 SST SST VT TF D05381
D54388 D44388 716 316 SST SST VT VT D05388
D54911 D44911 716 316 SST PP TF TF D05911

Key
Acetal = Acetal
Alum = Aluminum
BN = Buna-N
HY = Hytrel
KY = Kynar
PP = Polypropylene
SP = Santoprene
TF = Teflon Form No. 305-587
VT = Viton Rev. AD 6/99
Husky 515/716 Accessories
190246 Aluminum Manifold for Vertical Surge Suppressors
Suction Port
Automatic Models
221169 Groundable Air Hose Polypropylene wetted bottom housing and non-wetted top housing
Max. working pressure: 300 psi (2.1 MPa, 21 bar). Weight: 9 lbs. (4.1 kg)
1/2 in. ID x 10 ft. (3 m). 239096 with Buna-N bladder
Coupled 1/2 npt(m) x 1/4 npt(m). 239121 with Teflon® bellows
239122 with Viton® bladder
110146 Air Line Filter
SST wetted bottom housing and non-wetted top housing
Max. working pressure: 300 psi (2.1 MPa, 21 bar). Weight: 16 lbs. (7.3 kg)
1/4 npt(f ). Reusable 20 micron filter with
drain cock. 239095 with Buna-N bladder
239123 with Teflon® bellows
239124 with Viton® bladder
208536 Air Quick Connect Coupler 1/4 npt(f )
Acetal wetted bottom housing and non-wetted top housing
169970 Air Quick Connect Nipple 1/4 npt(m) Weight: 9 lbs. (4.1 kg)
239094 with Buna-N bladder
110147 Air Regulator 1/4 npt(f ) with cover 239125 with Teflon® bellows

Groundable Fluid Hoses:


Adjustable Models
Max. working pressure: 500 psi (3.5 MPa, 35 bar). Nylon core,
urethane cover, 3/4 in. ID, 3/4 npt(mbe) and SST fittings. Polypropylene wetted bottom housing and non-wetted top housing
221170 3 ft. (0.9 m) Weight: 9 lbs. (4.1 kg)
221171 6 ft. (1.8 m) 239091 with Buna-N bladder
221172 10 ft. (3.0 m) 239129 with Teflon® bellows
221173 25 ft. (7.6 m) 239130 with Viton® bladder
SST wetted bottom housing and non-wetted top housing
110134 Fluid Pressure Relief Valve Weight: 16 lbs. (7.3 kg)
Venting pressure: 150 psi (1.05 MPa, 10.5 bar)
239090 with Buna-N bladder
239131 with Teflon® bellows
222011 Grounding Wire and Clamp
239132 with Viton® bladder
Length: 25 ft. (7.6 m). 12 ga. (1.5 mm2)
Acetal wetted bottom housing and non-wetted top housing
224835 Wall Mounting Bracket Weight: 9 lbs. (4.1 kg)
239089 with Buna-N bladder
195264 CycleFlo Batch Controller 239133 with Teflon® bellows
Programmable batch controller for solenoid-operated (D4xxxx) Aluminum wetted bottom housing and non-wetted top housing
pumps. Controls cycle rate and number of strokes. Weight: 9 lbs. (4.1 kg)
224892 with Teflon® bellows
195265 CycleFlo II Cycle Controller 224893 with Buna-N bladder
Adjusts cycle rate only. For use with solenoid-
operated pumps. SST wetted bottom housing and aluminum non-wetted top housing
Weight: 16 lbs. (7.3 kg)
224894 with Teflon® bellows
224895 with Buna-N bladder

Sales/Distribution Graco Inc. is registered to I.S. EN ISO 9001.


North America Toll Free 877-84-GRACO (877-844-7226) All information, specifications, photographs, and illustrations contained in this document reflect
the latest available information at publication time. Graco reserves the right to make changes at
Telephone 612-623-6743 any time without notice.

Fax 612-623-6580
www.graco.com
Locate authorized North American distributors
Product information literature

GRACO INC.
P.O. Box 1441
Minneapolis, MN 55440-1441
© 1999, 1998, 1993-96 Graco Inc. Form No. 305-587 Rev. AD 6/99 Printed in the U.S.A.
Mechanical FC

Flexible
Couplings

Lowest Cost
T O TA L S o l u t i o n
SECTION
F1

SURE-FLEX ®

ELASTOMERIC
COUPLINGS

• Need No Lubrication, No Maintenance


• Quick, Easy Installation
• Clean, Quiet Performance

TB WOOD’S INCORPORATED ■ Chambersburg, Pennsylvania 17201


T.B. WOOD’S CANADA LTD. ■ Stratford, Ontario N5A 6V6

F1–1
SURE-FLEX CAPABILITIES

4-WAY FLEXING ACTION


absorbs all types of
shock, vibration and misalignment

TORSIONAL
Sure-Flex coupling sleeves have an exceptional ability to
absorb torsional shock and dampen torsional vibrations.
The EPDM and Neoprene sleeves wind-up approxi-
mately 15° torsionally at their rated torque. Hytrel sleeves
will wind-up about 7°.

ANGULAR
The unique design of the Sure-Flex coupling’s teeth
allows for the absorption of angular misalignment without
wear. Refer to page F1—18 for actual allowable
misalignment limits. These limits allow for the alignment
of the coupling using only a scale and calipers.

PARALLEL
Parallel misalignment is absorbed without wear or
appreciable energy losses. The lateral flexibility of the
coupling sleeve minimizes radial bearing loads normally
associated with parallel misalignment. This feature also
allows for easier installation by the use of components
bored for slip fits without fretting corrosion occurring at
the shaft. Refer to page F1—18 for parallel misalignment
limits. Only a straight-edge and feeler gage are required
to obtain these limits.

AXIAL
Sure-Flex couplings may be used in applications with
limited axial shaft movements. The axial compressibility
of the EPDM and Neoprene sleeves allows for shaft end-
float without the absolute transfer of thrust loads.

F1–2
SURE-FLEX FEATURES

EASY, QUICK NO LUBRICATION,


INSTALLATION TROUBLE-FREE OPERATION
Sure-Flex can be installed quickly and easily, The teeth of the sleeve lock into the teeth of
because there are no bolts, gaskets, covers the flanges without clamps or screws,
or seals. Alignment can be checked with a tightening under torque to provide smooth
straightedge placed across the outside of the transmission of power. There is no rubbing
precision-machined flanges. No special tools action of metal against rubber to cause wear.
are needed for installation, alignment or Couplings are not affected by abrasives, dirt,
removal. or moisture. This eliminates the need for
lubrication or maintenance, provides clean,
dependable, quiet performance.

SURE-FLEX SELECTION
Sure-Flex couplings are selected as component parts.
1. Determine SLEEVE material and type.
Refer to pages F1—4 & 5
2. Determine coupling SIZE.
Refer to pages F1—6, 7, & 8
3. Determine FLANGES to be used.
Refer to pages F1—9 thru 16
Specify coupling components.
• Example #1 - Close coupled PROD. NUMBER PROD. DESCRIPTION
Size 6, Type S flange w 1-3/8 bore 6S138 6Sx1-3/8
Size 6, Type S flange w 1” bore 6S1 6Sx1
Size 6, Solid EPDM sleeve 6J 6JE
• Example #2 - 5” Between shaft spacer
Size 9, Type SC flange for #11 hub 9SC5011 9SC50-11
Size 9, Type SC flange for #9 hub 9SC50 9SC50
Size 11 hub w 2-3/8 bore 11SCH238 11SCH x 2-3/8
Size 9 short hub w 1-1/8 bore 9SCHS118 9SCHS x 1-1/8
Size 9 Solid Hytrel sleeve 9H 9H

F1–3
SURE-FLEX SLEEVE SELECTION

Sure-Flex Sleeves are available in four materials or compounds and various shape configurations.

EPDM Neoprene Hytrel Urethane


CONSTRUCTIONS
AVAILABLE
1 pc, unsplit JE JN H U
1 pc, split JES JNS — —
2 piece E N HS —
TYPICAL USE General Oil Resist General Stiffness
Purpose Non-flame Purpose
REL. RATING 1X 1X 4X 4X
WIND-UP ANGULAR 15° 15° 7° 3°
MISALIGN 1° 1° 1/4° 1/4°

TEMPERATURE (F)
maximum +275° +200° +250° +200°
minimum –30° –0° –65° –80°

SURE-FLEX SLEEVES
Product Product Product Product Product Product
No. Description No. Description No. Description
3J 3JE EPDM 4 4E EPDM 6H 6H Hytrel
4J 4JE EPDM 5 5E EPDM 7H 7H Hytrel
5J 5JE EPDM 6 6E EPDM 8H 8H Hytrel
6J 6JE EPDM 7 7E EPDM 9H 9H Hytrel
7J 7JE EPDM 8 8E EPDM 10H 10H Hytrel
8J 8JE EPDM 9 9E EPDM 11H 11H Hytrel
9J 9JE EPDM 10 10E EPDM 12H 12H Hytrel
10J 10JE EPDM 11 11E EPDM
3JS 3JES EPDM Split 12 12E EPDM 6HS 6HS Split Hytrel
4JS 4JES EPDM Split 13 13E EPDM 7HS 7HS Split Hytrel
5JS 5JES EPDM Split 14 14E EPDM 8HS 8HS Split Hytrel
6JS 6JES EPDM Split 16 16E EPDM 9HS 9HS Split Hytrel
7JS 7JES EPDM Split 4N 4N Neoprene 10HS 10HS Split Hytrel
8JS 8JES EPDM Split 5N 5N Neoprene 11HS 11HS Split Hytrel
9JS 9JES EPDM Split 6N 6N Neoprene 12HS 12HS Split Hytrel
10JS 10JES EPDM Split 7N 7N Neoprene 13HS 13HS Split Hytrel
8N 8N Neoprene 14HS 14HS Split Hytrel
3JN 3JN Neoprene
4JN 4JN Neoprene 9N 9N Neoprene
10N 10N Neoprene 10U 10U Urethane
5JN 5JN Neoprene 11U 11U Urethane
6JN 6JN Neoprene 11N 11N Neoprene
12N 12N Neoprene 12U 12U Urethane
7JN 7JN Neoprene
8JN 8JN Neoprene 13N 13N Neoprene
14N 14N Neoprene
3JNS 3JNS Neoprene Split
4JNS 4JNS Neoprene Split
5JNS 5JNS Neoprene Split
6JNS 6JNS Neoprene Split
7JNS 7JNS Neoprene Split
8JNS 8JNS Neoprene Split

F1–4
SURE-FLEX SLEEVE SELECTION

Flexible sleeves for Wood’s Sure-Flex couplings are available in four materials (EPDM
Neoprene, Hytrel and Urethane) and in three basic constructions. Characteristics of the
materials are given on page F1—4 and the various types are shown and described here.

JE-JES-JN-JNS
J sleeves are molded EPDM rubber (E)
or Neoprene (N). They are available in
one-piece solid construction (JE, JN) or
one-piece split construction (JES, JNS).
These sleeves may be used in any
Sure-Flex flange within a given size.

JE, JN Types JES, JNS

E-N
These sleeves are of two-piece design
with a retaining ring. They are available
in either EPDM (E) or Neoprene (N).
They may be used with any flange
within a given size. Sleeves are shown
here assembled and disassembled.
E and N Types E and N
(Assembled) (Disassembled)
H-HS-U
H (Hytrel) and U (Urethane) sleeves,
designed for high-torque applications,
transmit four times as much power as an
equivalent EPDM or Neoprene sleeve.
Available in one-piece solid construction
(H or U) or two-piece split construction
(HS), these can be used only with S, C
and SC flanges. They cannot be used with
J or B flanges or as direct replacements
H or U HS for EPDM or Neoprene sleeves.

DIMENSIONS (in.)
JE, JES, JN & E and N Sleeves H, U & HS Sleeves
Coupling JNS Sleeves EPDM & Neoprene Hytrel & Urethane
Size EPDM & Neoprene
Wt. Wt. Wt.
D W D W D W
(lbs.) (lbs.) (lbs.)
3 1 7/8 1 .06 ... ... ... ... ... ...
4 2 5/16 1 1/4 .10 2 5/16 1 1/4 .11 ... ... ...
5 2 15/16 1 9/16 .20 2 15/16 1 9/16 .25 ... ... ...
6 3 3/4 1 7/8 .40 3 3/4 1 7/8 .49 3 3/4 1 7/8 .44
7 4 11/32 2 3/16 .62 4 11/32 2 3/16 .77 4 11/32 2 3/16 .69
8 5 1/16 2 1/2 1.13 5 1/16 2 1/2 1.4 5 1/16 2 1/2 1.4
9* 6 3 1.46 6 3 2.0 6 3 1.8
10* 7 1/16 3 7/16 2.32 7 1/16 3 7/16 3.2 7 1/16 3 7/16 2.9
11 ... ... ... 8 3/16 4 5.1 8 3/16 4 4.5
12 ... ... ... 9 9/16 4 11/16 8.1 9 9/16 4 11/16 7.3
13 ... ... ... 11 3/16 5 1/2 13.0 11 3/16 5 1/2 11.8
14 ... ... ... 13 3/32 6 1/2 21.1 13 3/32 6 1/2 19.3
16 ... ... ... 17 29/32 8 3/4 45.3 ... ... ...
The 13 and 14 Hytrel available with HS sleeves only.
*All 9J and 10J sleeves available in EPDM only. Only sizes available in Urethane.

F1–5
SURE-FLEX COUPLING SIZE SELECTION

1. Select Load Symbol based on your driveN machine.


Application Load Symbol Application Load Symbol Application Load Symbol
AGITATORS—Paddle, Propeller, Screw. . . . . . L DEWATERING SCREEN (sewage). . . . . . . . . M MILLS
BAND RESAW (lumber) . . . . . . . . . . . . . . . . . M DISC FEEDER. . . . . . . . . . . . . . . . . . . . . . . . . L Ball, Pebble, Rod, Tube, Rubber Tumbling . H
BARGE HAUL PULLER . . . . . . . . . . . . . . . . . H DOUGH MIXER . . . . . . . . . . . . . . . . . . . . . . . M Dryer and Cooler. . . . . . . . . . . . . . . . . . . . . M
BARKING (lumber) . . . . . . . . . . . . . . . . . . . . . H DRAW BENCH CONVEYOR and MIXERS
BAR SCREEN (sewage) . . . . . . . . . . . . . . . . . L MAIN DRIVE . . . . . . . . . . . . . . . . . . . . . . . . H Concrete, Muller . . . . . . . . . . . . . . . . . . . . . M
BATCHES (textile) . . . . . . . . . . . . . . . . . . . . . . L DREDGES Banbury . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
BEATER AND PULPER (paper) . . . . . . . . . . . M Cable Reel, Pumps . . . . . . . . . . . . . . . . . . . M ORE CRUSHER . . . . . . . . . . . . . . . . . . . . . . . H
BENDING ROLL (metal) . . . . . . . . . . . . . . . . . M Cutter Head Drive, Jig Drive, Screen Drive. H OVEN CONVEYOR . . . . . . . . . . . . . . . . . . . . . L
BLEACHER (paper) . . . . . . . . . . . . . . . . . . . . . L Maneuvering and Utility Winch, Stacker . . . M PLANER (metal or wood) . . . . . . . . . . . . . . . . M
BLOWERS DYNAMOMETER . . . . . . . . . . . . . . . . . . . . . . . L PRESSES
Centrifugal, Vane . . . . . . . . . . . . . . . . . . . . . L DRYERS (rotary). . . . . . . . . . . . . . . . . . . . . . . M Brick, Briquette Machine . . . . . . . . . . . . . . . H
Lobe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M EDGER (lumber) . . . . . . . . . . . . . . . . . . . . . . . H Notching, Paper, Punch, Printing . . . . . . . . M
BOTTLING MACHINERY. . . . . . . . . . . . . . . . . L ELEVATOR PUG MILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
BREW KETTLES (distilling) . . . . . . . . . . . . . . . L Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M PULP GRINDER (paper). . . . . . . . . . . . . . . . . H
BUCKET ELEVATOR OR CONVEYOR . . . . . M Escalator . . . . . . . . . . . . . . . . . . . . . . . . . . . L PULVERIZERS
CALENDERS Freight, Passenger, Service, Man Lift . . . . . H Hammermill—light duty, Roller . . . . . . . . . . M
Calendar (paper). . . . . . . . . . . . . . . . . . . . . M ESCALATORS . . . . . . . . . . . . . . . . . . . . . . . . . L Hammermill—heavy duty, Hog . . . . . . . . . . H
Calender-super (paper), Calender (rubber) H EXTRUDER (metal). . . . . . . . . . . . . . . . . . . . . H PUMPS
CANE KNIVES (sugar) . . . . . . . . . . . . . . . . . . M FANS Centrifugal, Axial . . . . . . . . . . . . . . . . . . . . . L
CARD MACHINE (textile) . . . . . . . . . . . . . . . . H Centrifugal . . . . . . . . . . . . . . . . . . . . . . . . . . L Gear, Lobe, Vane . . . . . . . . . . . . . . . . . . . . M
CAR DUMPERS . . . . . . . . . . . . . . . . . . . . . . . H Cooling Tower . . . . . . . . . . . . . . . . . . . . . . . H Reciprocating—sgl. or dbl. acting,
CAR PULLERS . . . . . . . . . . . . . . . . . . . . . . . . M Forced Draft, Large Industrial or Mine . . . . M cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . *
CEMENT KILN . . . . . . . . . . . . . . . . . . . . . . . . H FEEDERS REEL, REWINDER (paper) CABLE . . . . . . . . M
CENTRIFUGAL BLOWERS, Apron, Belt, Disc . . . . . . . . . . . . . . . . . . . . . L ROD MILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
COMPRESSORS, FANS or PUMPS . . . . . . . . L Reciprocating. . . . . . . . . . . . . . . . . . . . . . . . H SAWDUST CONVEYOR . . . . . . . . . . . . . . . . . L
CHEMICAL FEEDERS (sewage). . . . . . . . . . . L Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M SCREENS
CHILLER (oil) . . . . . . . . . . . . . . . . . . . . . . . . . M FILTER, PRESS-OIL. . . . . . . . . . . . . . . . . . . . M Air Washing, Water. . . . . . . . . . . . . . . . . . . . L
CHIPPER (paper) . . . . . . . . . . . . . . . . . . . . . . H GENERATORS Rotary for coal or sand . . . . . . . . . . . . . . . . M
CIRCULAR RESAW (lumber) . . . . . . . . . . . . . M Uniform load. . . . . . . . . . . . . . . . . . . . . . . . . L Vibrating . . . . . . . . . . . . . . . . . . . . . . . . . . . H
CLARIFIER or CLASSIFIER . . . . . . . . . . . . . . L Varying load, Hoist . . . . . . . . . . . . . . . . . . . M SCREW CONVEYOR . . . . . . . . . . . . . . . . . . . L
CLAY WORKING MACHINERY . . . . . . . . . . . M Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . H SLAB CONVEYOR (lumber) . . . . . . . . . . . . . . M
COLLECTORS (sewage) . . . . . . . . . . . . . . . . . L GRIT COLLECTOR (sewage) . . . . . . . . . . . . . L SLITTERS (metal). . . . . . . . . . . . . . . . . . . . . . M
COMPRESSORS GRIZZLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H SOAPERS (textile) . . . . . . . . . . . . . . . . . . . . . . L
Centrifugal . . . . . . . . . . . . . . . . . . . . . . . . . . L HAMMERMILL SORTING TABLE (lumber) . . . . . . . . . . . . . . . M
Reciprocating . . . . . . . . . . . . . . . . . . . . . . . . * Light Duty, Intermittent . . . . . . . . . . . . . . . . M SPINNER (textile) . . . . . . . . . . . . . . . . . . . . . . M
Screw, Lobe . . . . . . . . . . . . . . . . . . . . . . . . . L Heavy Duty, Continuous . . . . . . . . . . . . . . . H STOKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L
CONCRETE MIXERS . . . . . . . . . . . . . . . . . . . M HOISTS SUCTION ROLL (paper). . . . . . . . . . . . . . . . . M
CONVERTING MACHINE (paper) . . . . . . . . . M Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . H TENTER FRAMES (textile). . . . . . . . . . . . . . . M
CONVEYORS Medium Duty. . . . . . . . . . . . . . . . . . . . . . . . M TIRE BUILDING MACHINES . . . . . . . . . . . . . H
Apron, Assembly Belt, Flight, Oven, Screw . L JORDAN (paper) . . . . . . . . . . . . . . . . . . . . . . . H TIRE & TUBE PRESS OPENER . . . . . . . . . . . L
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M KILN, ROTARY . . . . . . . . . . . . . . . . . . . . . . . . H TUMBLING BARRELS . . . . . . . . . . . . . . . . . . H
COOKERS—Brewing, Distilling, Food . . . . . . . L LAUNDRY WASHER or TUMBLER. . . . . . . . . H WASHER and THICKENER (paper) . . . . . . . . M
COOLING TOWER FANS . . . . . . . . . . . . . . . . H LINE SHAFTS . . . . . . . . . . . . . . . . . . . . . . . . . L WINCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
COUCH (paper) . . . . . . . . . . . . . . . . . . . . . . . M LOG HAUL (lumber) . . . . . . . . . . . . . . . . . . . . H WINDERS, Paper, Textile, Wire. . . . . . . . . . . . M
CRANES and HOISTS . . . . . . . . . . . . . . . . . . M LOOM (textile). . . . . . . . . . . . . . . . . . . . . . . . . M WINDLASS . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Heavy Duty Mine . . . . . . . . . . . . . . . . . . . . . H MACHINE TOOLS, MAIN DRIVE . . . . . . . . . . M WIRE
CRUSHERS—Cane (sugar), Stone or Ore . . . H MANGLE (textile) . . . . . . . . . . . . . . . . . . . . . . . L Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
CUTTER—Paper . . . . . . . . . . . . . . . . . . . . . . . H MASH TUBS (distilling) . . . . . . . . . . . . . . . . . . L Winding . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
CYLINDER (paper) . . . . . . . . . . . . . . . . . . . . . H MEAT GRINDER. . . . . . . . . . . . . . . . . . . . . . . M WOODWORKING MACHINERY . . . . . . . . . . . L
METAL FORMING MACHINES. . . . . . . . . . . . M
*Consult Factory

2. Determine Service Factor using Load Symbol and driveR.


Load L M H
Symbol Light Medium Heavy
Standard AC Motor
DC Shunt Motor 1.25 1.5 2.0
*Engine, 8 or more cylinders
High Torque AC Motor
DC Series & Comp. 1.5 2.0 2.5
*Engine, 4-6 cylinders
*Engine, 3 cylinders or less 2.0 2.5 3.0
Turbine 1.0 1.25 1.5
*On applications involving varying torque loads, design around the maximum load. Then determine the resulting
service factor at minimum load. If this value is greater than 4.0, special coupling alignment will be required (see
page F1—18).
Caution: Applications involving reciprocating engines and reciprocating driven devices are
subject to rotational vibrational critical speeds which may destroy the coupling. The factory can
determine these speeds when the rotational inertia (WR2) of the driveR and driveN units is
known.
F1–6
SURE-FLEX COUPLING SIZE SELECTION
(continued)

3. If coupling to the shaft of a 60 HZ AC motor, you may refer to page 8, locate


the correct chart & columns for your sleeve material, motor speed and service
factor; you can read the coupling size across from the motor horsepower.
Example: For 150 HP @ 1750 RPM and 1.5 Service Factor - Use #13 EPDM or
Neoprene or #10 Hytrel or Urethane.
4. For other speeds, use the following formula to calculate the required coupling
horsepower rating @ 100 rpm.
HP @ 100 rpm = HP x Service Factor x 100 / coupling RPM
5. Use the chart below to find a coupling with a HP @ 100 RPM rating which is
greater than calculated above.
Example: For 5 HP @ 55 RPM and 1.25 Service Factor:
HP @ 100 = 5 x 1.25 x 100 / 55 = 11.36
Use #12 EPDM or Neoprene or #9 Hytrel with rating of 11.4 HP.

COUPLING RATINGS

EPDM Neoprene HP @ RPM Torque Stiffness Max


Size
Sleeves Sleeves 100 1160 1750 3500 (in. lbs.) (in. lbs./rad) RPM
3 JE,JES JN,JNS 0.1 1.1 1.7 3.3 60 229 9200
4 E,JE,JES N,JN,JNS 0.2 2.2 3.3 6.7 120 458 7600
5 E,JE,JES N,JN,JNS 0.4 4.4 6.7 13 240 916 7600
6 E,JE,JES N,JN,JNS 0.7 8.3 12.5 25 450 1718 6000
7 E,JE,JES N,JN,JNS 1.2 13 20 40 725 2769 5250
8 E,JE,JES N,JN,JNS 1.8 20 32 63 1135 4335 4500
9 E,JE,JES N 2.9 33 50 100 1800 6875 3750
10 E,JE,JES N 4.6 53 80 160 2875 10980 3600
11 E N 7.2 83 126 252 4530 17300 3600
12 E N 11.4 132 200 7200 27500 2800
13 E N 18.0 209 315 11350 43350 2400
14 E N 28.6 331 500 18000 68755 2200
16 E 75.0 870 47250 180480 1500
Hytrel Urethane HP @ RPM Torque Stiffness Max
Size
Sleeves Sleeves 100 1160 1750 3500 (in. lbs.) (in. lbs./rad) RPM
6 H, HS 2.9 33 50 100 1800 10000 6000
7 H, HS 4.6 53 80 160 2875 20000 5250
8 H, HS 7.2 84 126 252 4530 30000 4500
9 H, HS 11.4 132 200 400 7200 47500 3750
10 H, HS U 18.0 209 315 630 11350 100000* 3600
11 H, HS U 28.6 331 500 1000 18000 125000* 3600
12 H, HS U 50.0 580 875 31500 225000* 2800
13 HS 75.0 870 1312 47268 368900 2400
14 HS 115.0 1334 2013 72480 593250 2200

* Urethane values are 220000, 350000, and 600000.

F1–7
SURE-FLEX COUPLING SELECTION

EPDM or NEOPRENE SLEEVES


860 RPM MOTORS 1160 RPM MOTORS 1750 RPM MOTORS 3500 RPM MOTORS
Service Factors Service Factors Service Factors Service Factors
HP 1.0 1.25 1.5 2.0 2.5 HP 1.0 1.25 1.5 2.0 2.5 HP 1.0 1.25 1.5 2.0 2.5 HP 1.0 1.25 1.5 2.0 2.5
1/2 3 3 3 4 4 1/2 3 3 3 3 4 1/2 3 3 3 3 3 1/2 ... ... ... ... ...
3/4 3 4 4 4 5 3/4 3 3 4 4 4 3/4 3 3 3 3 4 3/4 3 3 3 3 3
1 4 4 4 5 5 1 3 4 4 4 5 1 3 3 3 4 4 1 3 3 3 3 3
11/2 4 5 5 5 6 11/2 4 4 5 5 5 11/2 3 4 4 4 5 11/2 3 3 3 3 4
2 5 5 5 6 6 2 4 5 5 5 6 2 4 4 4 5 5 2 3 3 3 4 4
3 5 6 6 6 7 3 5 5 6 6 6 3 4 5 5 5 6 3 3 4 4 4 5
5 6 6 7 7 8 5 6 6 6 7 7 5 5 5 6 6 6 5 4 4 5 5 5
7 1/2 7 7 8 8 9 7 1/2 6 7 7 8 8 7 1/2 6 6 6 7 7 7 1/2 5 5 5 6 6
10 7 8 8 9 9 10 7 7 8 8 9 10 6 6 7 7 8 10 5 5 6 6 6
15 8 9 9 10 10 15 8 8 9 9 10 15 7 7 8 8 9 15 6 6 6 7 7
20 9 9 10 10 11 20 8 9 9 10 10 20 7 8 8 9 9 20 6 6 7 7 8
25 9 10 10 11 11 25 9 9 10 10 11 25 8 8 9 9 10 25 6 7 7 8 8
30 10 10 11 11 12 30 9 10 10 11 11 30 8 9 9 10 10 30 7 7 8 8 9
40 10 11 11 12 12 40 10 10 11 11 12 40 9 9 10 10 11 40 7 8 8 9 9
50 11 11 12 12 13 50 10 11 11 12 12 50 9 10 10 11 11 50 8 8 9 9 10
60 11 12 12 13 13 60 11 11 12 12 13 60 10 10 11 11 12 60 8 9 9 10 10
75 12 12 13 13 14 75 11 12 12 13 13 75 10 11 11 12 12 75 9 9 10 10 11
100 12 13 13 14 14 100 12 12 13 13 14 100 11 11 12 12 13 100 9 10 10 11 11
125 13 13 14 14 . . . 125 12 13 13 14 14 125 11 12 12 13 13 125 10 10 11 11 ...
150 13 14 14 16 16 150 13 13 14 14 16 150 12 12 13 13 14 150 10 11 11 ... ...
200 14 14 16 16 16 200 13 14 14 16 16 200 12 13 13 14 14 200 11 11 ... ... ...
250 14 16 16 16 16 250 14 14 16 16 16 250 13 13 14 14 ... 250 11 ... ... ... ...
300 16 16 16 16 ... 300 14 16 16 16 16 300 13 14 14 ... ... 300 ... ... ... ... ...
350 16 16 16 ... ... 350 16 16 16 16 16 350 14 14 ... ... ... 350 ... ... ... ... ...
400 16 16 16 ... ... 400 16 16 16 16 ... 400 14 14 ... ... ... 400 ... ... ... ... ...
450 16 16 ... ... ... 450 16 16 ... ... ... 450 14 ... ... ... ... 450 ... ... ... ... ...
500 16 16 ... ... ... 500 16 16 ... ... ... 500 14 ... ... ... ... 500 ... ... ... ... ...
600 16 ... ... ... ... 600 16 ... ... ... ... 600 ... ... ... ... ... 600 ... ... ... ... ...
700 ... ... ... ... ... 700 ... ... ... ... ... 700 ... ... ... ... ... 700 ... ... ... ... ...
800 ... ... ... ... ... 800 ... ... ... ... ... 800 ... ... ... ... ... 800 ... ... ... ... ...

HYTREL or URETHANE SLEEVES


860 RPM MOTORS 1160 RPM MOTORS 1750 RPM MOTORS 3500 RPM MOTORS
Service Factors Service Factors Service Factors Service Factors
HP 1.0 1.25 1.5 2.0 2.5 HP 1.0 1.25 1.5 2.0 2.5 HP 1.0 1.25 1.5 2.0 2.5 HP 1.0 1.25 1.5 2.0 2.5

7 1/2 6 6 6 6 6 7 1/2 . . . ... ... ... ... 7 1/2 . . . ... ... ... ... 7 1/2 ... ... ... ... ...
10 6 6 6 6 6 10 6 6 6 6 6 10 . . . ... ... ... ... 10 ... ... ... ... ...
15 6 6 6 7 7 15 6 6 6 6 7 15 6 6 6 6 6 15 ... ... ... ... ...
20 6 6 7 7 8 20 6 6 6 7 7 20 6 6 6 6 6 20 ... ... ... ... ...
25 6 7 7 8 8 25 6 6 7 7 8 25 6 6 6 6 7 25 ... ... ... ... ...
30 7 7 8 8 9 30 6 7 7 8 8 30 6 6 6 7 7 30 6 6 6 6 6
40 7 8 8 9 9 40 7 7 8 8 9 40 6 6 7 7 8 40 6 6 6 6 6
50 8 8 9 9 10 50 7 8 8 9 9 50 6 7 7 8 8 50 6 6 6 6 7
60 8 9 9 10 10 60 8 8 9 9 10 60 7 7 8 8 9 60 6 6 6 7 7
75 9 9 10 10 11 75 8 9 9 10 10 75 7 8 8 9 9 75 6 6 7 7 8
100 9 10 10 11 11 100 9 9 10 10 11 100 8 8 9 9 10 100 6 7 7 8 8
125 10 10 11 11 12 125 9 10 10 11 11 125 8 9 9 10 10 125 7 7 8 8 9
150 10 11 11 12 12 150 10 10 11 11 12 150 9 9 10 10 11 150 7 8 8 9 9
200 11 11 12 12 13 200 10 11 11 12 12 200 9 10 10 11 11 200 8 8 9 9 10
250 11 12 12 13 13 250 11 11 12 12 13 250 10 10 11 11 12 250 8 9 9 10 10
300 12 12 13 13 14 300 11 12 12 13 13 300 10 11 11 12 12 300 9 9 10 10 11
350 12 12 13 14 14 350 12 12 12 13 14 350 11 11 12 12 12 350 9 10 10 11 11
400 12 13 13 14 14 400 12 12 13 13 14 400 11 11 12 12 13 400 9 10 10 11 11
500 13 13 14 14 ... 500 12 13 13 14 14 500 11 12 12 13 13 500 10 10 11 11 ...
600 13 14 14 ... ... 600 13 13 13 14 ... 600 12 12 13 13 14 600 10 11 11 ... ...
700 14 14 ... ... . . . 700 13 13 14 14 . . . 700 12 12 13 14 14 700 11 11 ... ... ...
800 14 14 ... ... . . . 800 13 14 14 . . . . . . 800 12 13 13 14 14 800 11 11 ... ... ...
900 14 ... ... ... . . . 900 14 14 14 . . . . . . 900 13 13 14 14 . . . 900 11 ... ... ... ...
1000 ... ... ... ... . . . 1000 14 14 ... ... . . . 1000 13 13 14 14 . . . 1000 11 ... ... ... ...
F1–8
TYPE J SURE-FLEX
BTS – FOR CLOSE COUPLED APPLICATIONS

FLANGES
Type J flanges size 3 and 4 are die
cast of high-strength alloy and are
furnished bored-to-size for a slip fit on
a standard shaft. The 4G40A zinc
alloy used has a tensile strength of
41,000 psi. Sizes 5 and 6 are made of
high-strength cast iron and are bored-
to-size for slip fit on standard shafts.
The outside diameter of the flange is
machined so the surface can be used
to check alignment without a special
tool. Type J flanges can be used with
sleeves of any construction except the
Hytrel. Each flange has a keyseat and
2 setscrews.
COUPLINGS
Type J Sure-Flex Couplings are
bored-to-size. Normally, they employ
the one-piece JE sleeve, or the one-
piece JES sleeve with saw cut to
permit replacement where there is
insufficient gap between shafts.
Spacing between internal flange hubs
equals G. Spacing between shafts
should be greater than 1/8 in. and less
than L minus .85 times the sum of the
two bore diameters.
To order complete couplings, specify
coupling size with flange symbol (J)
giving bore and keyseat. Refer to
page F1–3 to order the required
coupling.

DIMENSIONS (in.)

STOCK BORES*
Product Dimensions Wt. (Inches) Millimeters
No. (lbs.) Max
C D E G H L T X ■ 3/8 1/2 5/8 3/4 7/8 15/16 1 1-1/8 1-3/16 1-1/4 1-3/8 Bore 9 11 12 14 15 16 19 20 24 25
3J 51/64 2.062 13/32 3/8 1-1/2 1-31/32 25/64 5/8 0.3 X X X X X 7/8 ... X X X X X X
4J 55/64 2.460 27/64 5/8 1-5/8 2-11/32 7/16 5/8 0.4 X X X X X X 1 ... ... ... X X X X X X X
5J 1-3/64 3.250 29/64 3/4 1-7/8 2-27/32 19/32 59/64 0.9 X X X X X X X 1-1/8 ... ... ... ... ... ... ... ... ... ...
6J 1-5/16 4.000 9/16 7/8 2-1/2 3-1/2 3/4 1-3/32 1.2 X X X X X X X X X 1-3/8 ... ... ... ... ... ... ... ... ... ...

*We do not recommend reboring the 3J and 4J Flanges. See page F1—13 for standard keyseat
dimensions & F1–10 for bore tolerances.
■ Approximate weight for each flange.

F1–9
FLANGES
Type S flanges are made of high-
strength cast iron and are bored-to-
size for slip fit on standard shafts.
They are easy to install and remove,
and are available from stock in a
wide range of bore sizes. Type S
couplings may be used with any of
the sleeves shown on page F1—5.

Bore Tolerances for


Types J and S Flanges,
SC Hubs
These bores provide a slip fit.

Bore (in.) Tolerance (in.)


Up to and + .0005 to + .0015
including 2”
Over 2” + .0005 to +.0020

DIMENSIONS (in.)
STOCK BORES ①
Coup- DIMENSIONS Wt. Inches
ling (lbs.)

3 15/16
1 11/16

1 15/16

3 7/16
1 1/16

1 3/16

1 5/16

1 7/16

1 9/16

2 1/16

2 3/16

2 7/16
13/16

15/16

3 3/8

3 7/8
1 1/8

1 1/4

1 3/8

1 1/2

1 5/8

1 3/4
1 7/8

2 1/8

2 1/4
2 3/8

2 1/2
2 5/8
2 3/4
2 7/8

3 5/8
Size C D E G H L T X ■
1/2
5/8
3/4

7/8

3
5S 1-11/32 3.250 29/64 23/32 1-7/8 2-13/16 19/32 31/32 1.1 o X X X X X X X X X X
1-5/8 4.000 17/32 7/8 2-1/2 3-1/2 25/32 1-3/32 1.9 oX X X XX XX X X X XX
6S 1-5/16 4.000 17/32 7/8 2-1/2 3-1/2 25/32 1-3/32 1.8 X X
1-9/16 4.000 25/32 7/8 2-13/16 4 25/32 1-3/32 1.8 X
7S 1-27/32 4.625 11/16 1 2-13/16 3-15/16 25/32 1-5/16 2.6 oX XX X XX X XX X X X X X
2-3/32 5.450 3/4 1-1/8 3-1/4 4-7/16 29/32 1-1/2 4.4 o XX X X XX X X XX X XX X X XX X X
8S
1-15/16 5.450 1-1/32 1-1/8 3-1/4 5 29/32 1-1/2 3.7 X
2-13/32 6.350 25/32 1-7/16 3-5/8 5-1/16 1-1/32 1-3/4 6.8 oX XX X X X X XX X X XX X X X XX X X X
9S
2-9/32 6.350 1-1/4 1-7/16 4-1/8 6 1-1/32 1-3/4 6.2 X
2-23/32 7.500 13/16 1-5/8 4-3/8 5-11/16 1-7/32 2 10.5 oX X X X X XX X XX X X X X X X X X XX X XX
10S
2-11/16 7.500 1-15/32 1-5/8 4-3/4 7 1-7/32 2 9.8 X
3-7/16 8.625 1-1/8 1-7/8 5-1/4 7-1/8 1-1/2 2-3/8 16.6 o X XX X X X X X X X X X X XX X
11S
3-1/16 8.625 1-9/16 1-7/8 5-5/8 8 1-1/2 2-3/8 16.4 X
12S 4 10.000 1-9/32 2-5/16 5-3/4 8-1/4 1-11/16 2-11/16 26.6 o X X X XX X X X X XX X X
13S 4-3/8 11.750 1-5/16 2-11/16 6-3/4 9-1/4 1-31/32 3-1/16 45.2 o X X X X X X
14S 4-1/2 13.875 1-1/16 3-1/4 7-1/2 9-7/8 2-1/4 3-1/2 69.1 o X X
16S 6 18.875 2 4-3/4 8 14-1/4 2-3/4 4-1/4 125.3 o
X in the chart denotes finished bore with keyseat and 2 setscrews; O is plain bore suitable for reboring.
■ Approximate weight for each flange.

F1–10
TYPE S SURE-FLEX
BTS – FOR CLOSE COUPLED APPLICATIONS

COUPLINGS
Type S Sure-Flex couplings are
normally supplied with the two-
piece E sleeve. However, any of the
sleeves shown on page F1—5 can
be used with Type S flanges.
Spacing between internal flange
hubs equals L minus 2 times C.
Spacing between shafts should be
greater than 1/8 in. and less than L
minus .85 times the sum of the two
bore diameters.
To order complete couplings,
specify coupling size with flange
symbol (S) giving bore and keyseat.
Refer to page F1—3 to order the
required coupling.

DIMENSIONS (in.)
STOCK BORES Max. Bore
SHALLOW KEYSEAT DIMENSIONS ➁
Millimeters ① ➁
Standard Shallow
14 15 16 19 20 24 25 28 30 32 35 38 42 45 48 50 52 55 60 65 70 80 90 Keyseat Keyseat Bore K.S. Key Bore K.S. Key Bore K.S. Key
X X X XX X X X 1-3/16 1-1/4 1-1/4 1/4 X 1/16 1/4 X 3/16 X 1-3/8 ... ... ... ... ... ...
X XX X X X XX X X 1-7/16 1-1/2 ... ... ... ... ... ... ... ... ...
... 1-3/4 1-1/2 & 1-5/8 3/8 X 1/8 3/8 x 5/16 X ▲ 1-3/4 3/8 X 1/16 3/8 X 1/4 X 1-1/4 ... ... ...
... 1-7/8 ... ... ... ... ... ... 1-7/8 1/2 X 1/8 1/2 X 3/8 X 1-9/16
X X X X XX X X X 1-5/8 1-7/8 1-7/8 1/2 X 1/8 1/2 X 3/8 X 1-7/8 ... ... ... ... ... ...
X X XX X X X X 1-15/16 2-1/4 2-1/8 1/2 X 3/16 1/2 X 7/16 X 2-1/8 ... ... ... ... ... ...
... 2-3/8 ... ... ... 2-3/8 5/8 X 1/8 5/8 X 7/16 X 1-7/8 ... ... ...
X XX X X X X 2-1/2 2-3/4 ... ... ... ... ... ... ... ... ...
... 2-7/8 2-7/8 3-/4 X 1/8 3/4 X 1/2 X 2-1/4 ... ... ... ... ... ...
XX X X X X XX X XX 2-3/4 3-1/8 2-7/8 3/4 X 1/4 3/4 X 5/8 X 2-3/4 ... ... ... ... ... ...
... 3-3/8 ... ... ... 3-3/8 7/8 X 3/16 7/8 X 5/8 X 2-5/8 ... ... ...
X X X X X X X X 3-3/8 3-7/16 3-7/16 7/8 X 3/16 7/8 X 5/8 X 3-7/16 ... ... ... ... ... ...
... 3-7/8 3-7/8 1 X 1/4 1 X 3/4 X 3 ... ... ... ... ... ...
X X X X X X 3-7/8 3-15/16 ... ... ... ... ... ... ... ... ...
4-1/2 ... ... ... ... ... ... ... ... ... ...
5 ... ... ... ... ... ... ... ... ... ...
5-1/2 6 ... ... ... ... ... ... ... ... ...
① See charts on page F1—13
➁ Some large bore Type S flanges are supplied with shallow keyseats. In these cases, a rectangular key is furnished. The bores involved are listed above.
▲ 1-5/8 for 1-1/2 bore, 1-5/16 for 1-5/8 bore.

F1–11
TYPE B BUSHED-FLEX
QD – FOR CLOSE COUPLED APPLICATIONS

FLANGES
Type B flanges are made of high-
strength cast iron the same as Types
S, C and SC Sure-Flex flanges. Type
B, however, is designed to
accommodate Wood’s Sure-Grip
Bushing for easy installation and
removal.

BUSHINGS
Sure-Grip Bushings offer convenient
mounting of the flange to the shaft
securely without setscrews. They
are tapered and are split through
both the bushing flange and taper to
provide a clamp fit, eliminating
wobble, vibration and fretting
corrosion. This is the same bushing
used in Wood’s sheaves and pulleys
and is readily available everywhere.

DIMENSIONS (in.)
Weight
Dimensions
Product Bushing Max. * (lbs.) ■
No. Required C1 C2 D E F G L T X Bore Flange Bushing

6B JA 1 7/32 1 4.000 15/


32 2 7/
8 3 3/8 25/
32 1 3/32 1 1/4 1.4 .8
7B JA 1 5/
8 1 4.625 15/
32 2 1 3 1/
2
25/
32 1 5/
16 1 1/
4 1.9 .8
8B SH 1 29/
32 1 1/
4 5.450 9/
16 2 11/
16 1 1/
8 4 1/
16
29/
32 1 1/
2 1 5/
8 2.9 1.0
9B SD 2 1/
4 1 13/
16 6.350 5/
8 3 3/
16 1 7/
16 4 3/
4 1 1/
32 1 3/
4 1 15/
16 4.8 1.5
10B SK 1 15/
16 1 7/8 7.500 23/
32 3 7/8 1 5/8 5 1/2 1 7/32 2 2 1/2 7.8 2.0
11B SF 2 3/16 2 8.625 11/
16 4 5/
8 1 7/
8 6 1/
4 1 1/
2 2 3/8 2 15/16 12.0 3.5
12B E 2 23/32 2 5/8 10.000 29/
32 6 2 5/16 7 1/2 1 11/16 2 11/16 3 1/2 18.0 9.0
13B F 3 3/4 3 5/8 11.750 1 1/16 6 5/8 2 11/16 8 3/
4 1 31/32 3 3 15/16 31 .2 14.0
14B F 3 3/4 3 5/8 13.875 1 1/16 6 5/8 3 1/4 9 7/
8 2 1/4 3 1/2 3 15/16 51.4 14.0
16B J 4 13/16 4 1/2 18.875 1 1/4 7 1/4 4 3/4 12 3/4 2 3/4 4 1/4 4 1/2 120.0 22.0
*Maximum bore with keyseat. Approximate weight for each flange.

F1–12
TYPE B BUSHED-FLEX
QD – FOR CLOSE COUPLED APPLICATIONS

COUPLINGS

Type B Sure-Flex Couplings are

normally supplied with the two-

piece E sleeve, and can use any

EPDM or Neoprene sleeves. DO

NOT use Hytrel sleeves with Type B

couplings.

Spacing between internal flange

hubs equals L minus 2 times C.

Spacing between shafts should be

greater than 1/8 in. and less than G.

To order complete couplings,

specify coupling size with flange

symbol (B) and bushing. Refer to

page F1Ñ3 to order the required

coupling. Refer to charts below for

bushings.

SURE-GRIP® BUSHING ➁
KEYSEAT DIMENSIONS (in.) Standard Keyseat Dimension
Bushing Bores Keyseat Bushing Bores Keyseat Shaft Dia. Width Depth

1
/
2
Ð1 Standard ➁ 1
/
2
Ð2 1
/
4
Standard ➁ 1
/
2
Ð 9
/
16
1
/
8
1
/
16

1 3 1 1 5 1 5 3 5 7 3 3
JA 1 /
16
Ð1 /
16
/
4
x /
16
SF 2 /
16
Ð2 /
2
/
8
x /
16
/
8
Ð /
8
/
16
/
32

1 1 1
1 /4 /4 x /32 2 9
/
16
Ð2 3
/
4
5
/
8
x 1
/
16
15
/
16
Ð1 1
/
4
1
/
4
1
/
8

3 1
2 13
/
16
Ð 2 7
/
8
/
4
x /
16
1 5
/
16
Ð1 3
/
8
5
/
16
5
/
32
1
/
2
Ð1 3
/
8
Standard ➁ 2 15
/
16
3
/
4
x 1
/
32
7 5 3 1
SH 1 /
16
Ð1 /
8
/
8
x /
16 1 7
/ Ð1 3
/
3
/
3
/
16 4 8 16
11
1 No K.S.
/
16 7
/
8
Ð2 7
/
8
Standard ➁ 1 13
/
16
Ð2 1
/
4
1
/
2
1
/
4

5 3 5 5
E 2 15
/
16
Ð3 1
/
4
3
/
4
x 1
/
8
2 /
16
Ð2 /
4
/
8
/
16
1
/
2
Ð1 11
/
16
Standard ➁ 3 5
/
16
Ð3 1
/
2
7
/
8
x 1
/
16
2 13
/
16
Ð3 1
/
4
3
/
4
3
/
8
3 3 1
1 /
4
/
8
x /
8

13 1 1
SD 1 x
/
16
/
2
/
8 1Ð3 1
/
4
Standard ➁ 3 5
/
16
Ð3 3
/
4
7
/
8
7
/
16
7 15 1 1
1 / Ð1 / / x / 5 3 7 3
3 13
Ð4 1
1 1
8 16 2 16 F 3 /
16
Ð3 /
4
/
8
x /
16
/
16
/
2
/
2

2 No K.S. 13 15 1
4 9
Ð5 1
1 1 5
3 /
16
Ð3 /
16
1x /
8
/
16
/
2
/
4
/
8

9 1 1 3
4 No K.S. 5 /
16
Ð6 /
2
1 /
2
/
4
1
/
2
Ð2 1
/
8
Standard ➁
3 1 1 1
SK 2 Ð2 x
/
16
/
4
/
2
/
8 1 7
/
16
Ð3 13
/
16
Standard ➁
5 1 5 1
2 / Ð2 / / x / 7 15 3
16 2 8 16 J 3 /
8
Ð3 /
16
1x /
8
9 5
2 / Ð2 / No K.S. 1 1
16 8 4Ð4 /
2
1x /
8

F1–13
TYPE SC SPACER COUPLINGS
BTS - CONVENTIONAL SPACER DESIGN

BTS - CONVENTIONAL SPACER DESIGN

The table below shows assembled


dimensions of Sure-Flex Type SC
Spacer Couplings. For dimensions
of separate components, refer to
page F1—15.

Required Use Use Dimensions Wt.


Coupling Distance Flange Hub Max. Bore (lbs.)
Size Between No. No. Std. KS D L (2) G R ■
Shafts
4JSC 3-1/2 4JSC35 .... 1-1/8 (1) 2.460 5-5/8 5/8 .... 2.7
5SC 3-1/2 5SC35 5SCH 1-1/8 3.250 5-5/8 3/4 9/16 4.5
3-1/2 6SC35 6SCH-6SCHS 1-3/8 4.000 5-7/8 7/8 3/4 7.3
6SC 4-3/8 6SC44 6SCH-6SCHS 1-3/8 4.000 6-3/4 7/8 3/4 8.1
5 6SC50 6SCH-6SCHS 1-3/8 4.000 7-3/8 7/8 3/4 8.7
3-1/2 7SC35 7SCH-7SCHS 1-5/8 4.625 6-3/8 1 5/8 9.9
7SC 4-3/8 7SC44 7SCH-7SCHS 1-5/8 4.625 7-1/4 1 5/8 10.8
5 7SC50 7SCH-7SCHS 1-5/8 4.625 7-7/8 1 5/8 11.4
8SC35 8SCH-8SCHS 1-7/8 5.450 6-7/8 1-1/8 13/16 15.2
3-1/2
8SC35-10 10SCH-10SCHS 2-3/8 5.450 8-1/8 1-1/8 13/16 23.2
8SC 4-3/8 8SC44 8SCH-8SCHS 1-7/8 5.450 7-3/4 1-1/8 13/16 16.4
8SC50 8SCH-8SCHS 1-7/8 5.450 8-3/8 1-1/8 1-3/16 17.4
5
8SC50-10 10SCH-10SCHS 2-3/8 5.450 9-5/8 1-1/8 1-3/16 27.2
3-1/2 9SC35 9SCH-9SCHS 2-1/8 6.350 7-1/2 1-7/16 1-1/16 18.6
4-3/8 9SC44 9SCH-9SCHS 2-1/8 6.350 8-1/4 1-7/16 1-1/16 22.2
9SC 9SC50 9SCH-9SCHS 2-1/8 6.350 8-7/8 1-7/16 1-1/16 23.2
5
9SC50-11 11SCH-11SCHS 2-7/8 6.350 10-3/8 1-7/16 1-3/16 40.4
7 9SC70-11 11SCH-11SCHS 2-7/8 6.350 12-3/8 1-7/16 1-3/16 48.2
7-3/4 9SC78-11 11SCH-11SCHS 2-7/8 6.350 13-1/8 1-7/16 1-3/16 51.0
4-3/4 10SC48 10SCH-10SCHS 2-3/8 7.500 9-3/8 1-5/8 1-3/16 37.6
5 10SC50 10SCH-10SCHS 2-3/8 7.500 9-5/8 1-5/8 1-3/16 38.4
10SC 7 10SC70-13 13SCH-13SCHS 3-3/8 7.500 13-5/8 1-5/8 1-7/8 72.0
7-3/4 10SC78-13 13SCH-13SCHS 3-3/8 7.500 14-3/8 1-5/8 1-7/8 76.0
10 10SC100-13 13SCH-13SCHS 3-3/8 7.500 16-5/8 1-5/8 1-7/8 88.0
4-3/4 11SC48 11SCH-11SCHS 2-7/8 8.625 10-5/16 1-7/8 1-3/16 54.5
5 11SC50 11SCH-11SCHS 2-7/8 8.625 10-3/8 1-7/8 1-3/16 54.7
11SC 7 11SC70-14 14SCH 3-7/8 8.625 14-5/8 1-7/8 2 86.1
7-3/4 11SC78-14 14SCH 3-7/8 8.625 15-3/8 1-7/8 2 90.3
10 11SC100-14 14SCH 3-7/8 8.625 17-5/8 1-7/8 2 102.7
12SC70 12SCH-12SCHS 2-7/8 10.000 12-7/8 2-5/16 1-1/2 88.1
7
12SC70-14 14SCH 3-7/8 10.000 14-5/8 2-5/16 2 99.1
12SC 12SC78 12SCH-12SCHS 2-7/8 10.000 13-5/8 2-5/16 1-1/2 91.9
7-3/4
12SC78-14 14SCH 3-7/8 10.000 15-3/8 2-5/16 2 103.3
10 12SC100-14 14SCH 3-7/8 10.000 17-5/8 2-5/16 2 115.7
13SC 7-3/4 13SC78 13SCH-13SCHS 3-3/8 11.750 14-3/8 2-11/16 1-7/8 129.6
14SC 7-3/4 14SC78 14SCH 3-7/8 13.875 15-3/8 3-1/4 2 179.9

■ Approximate weight for completely assembled spacer coupling.


(1) 4JSC35 x 1-1/8 has shallow keyseat. (2) “L” dimension and weight will change if one or two short (HS) hubs used.
Note: Refer to page F1—15 to order — specify components separately.

TYPE SC FLANGES AND HUBS


Tables on page F1—15 provide
dimensional information for flanges
and hubs used for Spacer Couplings.
For assembled dimensions, see table
above. Any of the sleeves shown on
page F1—5 may be used.
F1–14
TYPE SC FLANGES AND HUBS
BTS - CONVENTIONAL SPACER DESIGN
(ILLUSTRATION AND DIMENSIONAL DRAWINGS SHOWN AT BOTTOM OF PAGE F1—14.)

For Wt.
Coupling Flange Distance For Dimensions (lbs.)
Size No. Between Hub ■
Shafts* D E H L T
4JSC 4JSC35 3-1/8 ... 2.460 2-1/16 2 2-1/2 7/16 1.3
5SC 5SC35 3-1/2 5SCH 3.250 51/64 2 1-11/16 19/32 1.3
6SC35 3-1/2 6SCH-6SCHS 4.000 19/32 2-1/2 1-5/8 23/32 2.0
6SC 6SC44 4-3/8 6SCH-6SCHS 4.000 1-1/32 2-1/2 2-1/16 23/32 2.4
6SC50 5 6SCH-6SCHS 4.000 1-11/32 2-1/2 2-3/8 23/32 2.7
7SC35 3-1/2 7SCH-7SCHS 4.625 15/32 2-13/16 1-5/8 25/32 2.5
7SC 7SC44 4-3/8 7SCH-7SCHS 4.625 29/32 2-13/16 2-1/16 25/32 3.0
7SC50 5 7SCH-7SCHS 4.625 1-7/32 2-13/16 2-3/8 25/32 3.3
8SC35 3-1/2 8SCH-8SCHS 5.450 9/32 3-1/4 1-5/8 29/32 3.7
8SC35-10 3-1/2 10SCH-10SCHS 5.450 9/32 4-3/8 1-5/8 29/32 3.5
8SC 8SC44 4-3/8 8SCH-8SCHS 5.450 23/32 3-1/4 2-1/16 29/32 4.3
8SC50 5 8SCH-8SCHS 5.450 1-1/32 3-1/4 2-3/8 29/32 4.8
8SC50-10 5 10SCH-10SCHS 5.450 1-1/32 4-3/8 2-3/8 29/32 5.5
9SC35 3-1/2 9SCH-9SCHS 6.350 1/16 3-5/8 1-11/16 1-1/32 4.1
9SC44 4-3/8 9SCH-9SCHS 6.350 7/16 3-5/8 2-1/16 1-1/32 5.9
9SC50 5 9SCH-9SCHS 6.350 3/4 3-5/8 2-3/8 1-1/32 6.4
9SC 9SC50-11 5 11SCH-11SCHS 6.350 3/4 5-1/4 2-3/8 1-1/32 7.0
9SC70-11 7 11SCH-11SCHS 6.350 1-3/4 5-1/4 3-3/8 1-1/32 10.9
9SC78-11 7-3/4 11SCH-11SCHS 6.350 2-1/8 5-1/4 3-3/4 1-1/32 12.3
10SC48 4-3/4 10SCH-10SCHS 7.500 11/32 4-3/8 2-1/4 1-7/32 9.8
10SC50 5 10SCH-10SCHS 7.500 15/32 4-3/8 2-3/8 1-7/32 10.2
10SC 10SC70-13 7 13SCH-13SCHS 7.500 1-15/32 6-1/8 3-3/8 1-7/32 14.5
10SC78-13 7-3/4 13SCH-13SCHS 7.500 1-27/32 6-1/8 3-3/4 1-7/32 16.5
10SC100-13 10 13SCH-13SCHS 7.500 2-31/32 6-1/8 4-7/8 1-7/32 22.5
11SC48 4-3/4 11SCH-11SCHS 8.625 1/32 5-1/4 1-1/2 1-1/2 12.5
11SC50 5 11SCH-11SCHS 8.625 1/16 5-1/4 1-9/16 1-1/2 12.6
11SC 11SC70-14 7 14SCH 8.625 1-1/16 6-1/2 2-9/16 1-1/2 16.3
11SC78-14 7-3/4 14SCH 8.625 1-7/16 6-1/2 2-15/16 1-1/2 18.4
11SC100-14 10 14SCH 8.625 2-9/16 6-1/2 4-1/16 1-1/2 24.6
12SC70 7 12SCH-12SCHS 10.000 21/32 5-3/4 2-15/32 1-11/16 23.4
12SC70-14 7 14SCH 10.000 21/32 6-1/2 2-15/32 1-11/16 21.3
12SC 12SC78 7-3/4 12SCH-12SCHS 10.000 1-1/32 5-3/4 2-27/32 1-11/16 25.3
12SC78-14 7-3/4 14SCH 10.000 1-1/32 6-1/2 2-27/32 1-11/16 23.4
12SC100-14 10 14SCH 10.000 2-5/32 6-1/2 3-31/32 1-11/16 29.6
13SC 13SC78 7-3/4 13SCH-13SCHS 11.750 9/16 6-1/8 3-1/4 1-31/32 38.4
14SC 14SC78 7-3/4 14SCH 13.875 1/32 6-1/2 2-23/32 2-1/4 55.2
* Flanges can be mixed to form different Between-Shaft Dimensions. See chart page F1—16. Approximate weight for each flange.
▲ If using 10HS hub, 7/16-14NC x 2-1/4 long capscrew needed (not furnished).

STOCK BORES * Dimensions


Wt.
Coupling Hub Max. Plain Bore with Standard Cap Screws (lbs.)
Size No. Bore Bore Keyway & Set Screw C H Furnished ■

4JSC † 1-1/8 ... 5/8 – 7/8 – 1 – 1-1/8* 1-1/16 2 ... ...


5SC 5SCH 1-1/8 1/2 5/8 – 3/4 – 7/8 – 1 – 1-1/8 1-3/32 2 4—10 x 1-1/2 .8
6SC 6SCH 1-3/8 5/8 3/4 – 7/8 – 1 – 1-1/8 –1-1/4–1-3/8 1-7/32 2-1/2 4—1/4 x 1-3/4 1.4
6SCHS 7/8 ... 7/8 31/32 2-1/2 4—1/4 x 1-1/2 1.1
7SC 7SCH 1-5/8 5/8 7/8 – 1 – 1-1/8 – 1-3/8 – 1-1/2 – 1-5/8 1-15/32 2-13/16 4—1/4 x 1-7/8 2.0
7SCHS 7/8 ... 7/8 1-3/32 2-13/16 4—1/4 x 1-1/2 1.5
8SC 8SCH 1-7/8 3/4 7/8 – 1 – 1-1/8 – 1-3/8 –
1-1/2 – 1-5/8 – 1-3/4 – 1-7/8 1-23/32 3-1/4 4—5/16 x 2-1/4 3.2
8SCHS 7/8 ... 7/8 1-7/32 3-1/4 4—5/16 x 1-3/4 2.0
9SCH 2-1/8 7/8 1 – 1-1/8 – 1-3/8 – 1-1/2 –
9SC 1-5/8 – 1-3/4 – 1-7/8 – 2-1/8 1-31/32 3-5/8 4—3/8 x 2-3/4 4.2
9SCHS 1-1/2 ... 1-1/8 1-17/32 3-5/8 4—3/8 x 2-1/4 3.7
10SCH 2-3/8 1-1/8 1-5/8 – 1-7/8 – 2-1/8 – 2-3/8 2-11/32 4-3/8 4—7/16 x 3-1/4 7.4
10SC
10SCHS 1-5/8 ... 1-1/8 1-21/32 4-3/8 4—7/16 x 2-1/2 5.5
11SCH 2-7/8 1-1/8 1-7/8 – 2-1/8 – 2-3/8 – 2-7/8 2-23/32 5-1/4 4—1/2 x 3-1/2 12.2
11SC
11SCHS 1-7/8 ... 1-1/8 – 1-5/8 1-29/32 5-1/4 4—1/2 x 2-3/4 9.3
12SCH 2-7/8 1-3/8 2-1/8 – 2-3/8 – 2-7/8 2-31/32 5-3/4 4—5/8 x 4 16.6
12SC
12SCHS 2-1/2 ... 2-3/8 2-17/32 5-3/4 4—5/8 x 3-1/2 14.1
13SCH 3-3/8 1-3/8 2-3/8 – 2-7/8 – 3-3/8 3-11/32 6-1/8 4—5/8 x 4-1/2 19.9
13SC
13SCHS 2-1/2 ... 2-1/8 – 2-3/8 2-15/32 6-1/8 4—5/8 x 3-1/2 16.0
14SC 14SCH 3-7/8 1-5/8 2-3/8 – 2-7/8 – 3-3/8 – 3-7/8 3-27/32 6-1/2 4—5/8 x 5 24.2
† FOR 4JSC the hub is an integral part of the flange. 4JSC x 1-1/8 has 1/4 x 1/16 shallow keyseat. Approximate weight for each hub.
* See page F1—10 for bore tolerances F1—13 for std. keyseat dimensions.
F1–15
BETWEEN SHAFT SPACINGS AVAILABLE

Spacer couplings are available having the most The “Standard” column provides spacings using
popular between shaft dimensions. Other identical flanges; the “Combination” column mixes
spacings can be achieved by mixing flanges. flanges; the column headed “Semi-Spacer” uses
one flange that is not made for spacer coupling
applications and thus does not have a detachable
hub.

STANDARD COMBINATION SEMI-SPACER

STANDARD COMBINATION SEMI-SPACER


Spacing Use Flanges* Spacing Use Flanges* Spacing Use Flanges*

3-1/2 2-( ) SC35 3-15/16 SC35 & SC44 1-7/8 S & SC35
4-3/8 2-( ) SC44 4-1/4 SC35 & SC50 2-5/16 S & SC44
5 2-( ) SC50 4-11/16 SC44 & SC50 2-5/8 S & SC50
7 2-( ) SC70 5-1/4 SC35 & SC70 3-5/8 S & SC70
7-3/4 2-( ) SC78 5-5/8 SC35 & SC78 4 S & SC78
10 2-( ) SC100 5-11/16 SC44 & SC70 5-1/8 S & SC100
6 SC50 & SC70
6-1/16 SC44 & SC78
6-3/8 SC50 & SC78
6-3/4 SC35 & SC100**
7-3/16 SC44 & SC100**
7-3/8 SC70 & SC78
7-1/2 SC50 & SC100
8-1/2 SC70 & SC100
8-7/8 SC78 & SC100

* Check individual coupling size for flange availability.


** Non-Stock
Note: Other combinations available — consult factory.

F1–16
TYPE C SURE-FLEX

CLAMP HUB – SPACER DESIGN


FLANGES
FLANGES
Sure-Flex Type
Sure-Flex® Type CC Clamp
Clamp Hub flanges
employ
employintegral
integrallocking
lockingcollars
collarsand
andscrews
screwsto
to assure
assure a clampfit fitonon the
a clamp the shaft.
shaft. One
One
setscrewisisfurnished
setscrew furnishedover
over the
the key.
key. They
They are
are
designed primarily for applications where
designed primarily for applications where
flanges must be removed from one or both
flanges must be removed from one or both
shafts without moving either the driver or
shafts
driven without movingapplication
units. A typical either theisdriver or
a screw
driven units. Awhich
compressor typical application
uses is a screw
a replaceable face
compressor
seal around which usesshaft.
the input a replaceable face
seal around the input shaft.
COUPLINGS
Type C ClampCOUPLINGS
Hub Couplings normally use
HytrelCsleeves.
Type However,
Clamp Hub any ofnormally
Couplings the sleeves
use
shown on page F1–5 can be used. Type C
Hytrel sleeves. However, any of the sleeves
couplings may often be used where spacer
shown on page F1—5 can be used. Type C
couplings are required.
couplings may often be used where spacer
Spacing are
couplings between internal flange hubs
required.
equals G.
Spacing between internal flange hubs
To order
equals G. complete couplings, specify
coupling size with flange symbol (C), giving
To order complete couplings, specify
bore required. Refer to page F1–3 to order
coupling size coupling.
the required with flange symbol (C), giving
bore required. Refer to page F1—3 to order
the required coupling.

DIMENSIONS (in.)
Maximum Bore Distance Approx.
Flange S k Bores
toc Min. Between Dimensions Wt.
Size Bore Standard Shallow Shafts (lbs.)*
Keyseat Keyseat Min. Max. C D E G H L X
6C 1-1/8, 1-7/8, 40mm 7/8 1-5/8 1-7/8 2 2-3/4 1-15/16 4.000 1.16 7/8 3 4-3/4 1 2.6
7C 1-3/8, 1-7/8, 35mm, 40mm 1-1/8 1-7/8 – 2-5/16 3-7/16 2-3/16 4.625 1.41 1-1/16 3-1/4 5-7/16 1-3/16 3.6
8C 1-3/8, 1-5/8, 1-3/4, 1-7/8,
2-1/8, 2-1/4, 2-3/8, 40mm 1-3/8 2-1/4 2-3/8 2-9/16 4 2-1/2 5.450 1.59 1-1/8 3-7/8 6-1/ 8 1-3/8 6.5
9C 1-5/8, 1-3/4, 1-7/8, 2,
2-1/8, 2-1/4, 2-3/8, 2-1/2 1-5/8 2-1/2 2-11/16 3-1/16 4-5/8 3 6.350 1.97 1-7/16 4-1/4 7-7/16 1-9/16 9.8
10C 1-5/8, 1-7/8, 2-1/4, 2-3/8, 2-1/2 1-5/8 2-7/8 – 3-9/16 5-1/4 3 -1/2 7.500 2.28 1-11/16 5 8-11/16 1-13/16 16.6
11C 2-1/8, 2-3/8, 2-1/2 1-7/8 3-3/8 – 4-1/8 5-7/8 4 8.625 2.5 1-7/8 5-3/8 9-7/ 8 2-1/8 26.0
12C 2-1/ 8 1-7/8 3-3/ 8 – 4-7/8 6-1/2 4-3/8 10.000 2.69 2-3/8 6 11-1/8 2-3/8 38.3
For Standard keyseat dimensions, see chart page F1—13. * Weight of one flange.

Bore Tolerances for


Type C Flanges Shallow Keyseat Dimensions
These bores provide a slip fit. Some large bore Type C flanges are supplied with shallow keyseats. In these cases,
a rectangular key is furnished. The flanges and bores involved are as follows:
Bore (in.) Tolerance (in.)
Up to and Size Bore Range KS Key Furnished
including 2” +.0005 to +.0015 6C 1-11/16 to 1-7/8 1/2 X 1/16 1/2 x 5/16 x 1-15/16
Over 2” +.0005 to +.0020 8C 2-5/16 to 2-3/8 5/8 x 1/16 5/8 x 3/8 x 2-1/2
9C 2-7/16 to 2-11/16 5/8 x 3/16 5/8 x 1/2 x 3

F1–17
SURE-FLEX® COUPLINGS

Installation Instructions
Sure-Flex flanges (outer metallic parts) and sleeves (inner 6 Check angular alignment with a micrometer or caliper.
Measure from the outside of one flange to the outside of
the other at intervals around the periphery of the coupling.
elastomeric members) come in many sizes and types. First,
determine the size and type of components being used. Determine the maximum and minimum dimensions without
Remove all components from their boxes, and loosely rotating the coupling. The difference between the maximum
assemble the coupling on any convenient surface. (Do not and minimum must not exceed the figure given under “Angular”
attempt to install the wire ring on the two-piece E or N sleeve in the table. If a correction is necessary, be sure to recheck the
at this time.) Also check maximum RPM values in the table parallel alignment.
against operating speed. All rubber sleeves (EPDM and
Neoprene) have the same ratings for a given size and may be
used interchangeably. However, because rubber and Hytrel
sleeves have completely different ratings, they never should be
used interchangeably.

1 Inspect all coupling components and remove any protective


coatings or lubricants from bores, mating surfaces and
fasteners. Remove any existing burrs, etc. from the shafts.

2 Slide one coupling flange onto each shaft, using snug-


fitting keys where required. When using Type B flanges,
follow the instructions furnished with the Sure-Grip bushing.
Parallel Angular
3 Position the flanges on the shafts to approximately achieve
the Y dimension shown in the table. It is usually best to
have an equal length of shaft extending into each flange. Move MAXIMUM RPM AND ALLOWABLE
one flange to its final position. Torque fasteners to proper MISALIGNMENT
values. Slide the other flange far enough away to install the (Dimensions in inches)
sleeve. With a two-piece sleeve, do not move the wire ring to its Types JE, JN,
final position; allow it to hang loosely in the groove adjacent to Sleeve Maximum JES, JNS, E & N *Type H & HS
the teeth. Size RPM
Parallel Angular Y Parallel Angular Y
3 9200 .010 .035 1.188 ... ... ...
4 7600 .010 .043 1.500 ... ... ...
5 7600 .015 .056 1.938 ... ... ...
6 6000 .015 .070 2.375 .010 .016 2.375
7 5250 .020 .081 2.563 .012 .020 2.563
8 4500 .020 .094 2.938 .015 .025 2.938
9 3750 .025 .109 3.500 .017 .028 3.500
10 3600 .025 .128 4.063 .020 .032 4.063
11 3600 .032 .151 4.875 .022 .037 4.875
12 2800 .032 .175 4.688 .025 .042 5.688
13 2400 .040 .195 6.688 .030 .050 6.625
14 2200 .045 .242 7.750 .035 .060 7.750
16 1500 .062 .330 10.250 ... ... ...
Note: Values shown above apply if the actual torque
transmitted is more than 1/4 the coupling rating. For
lesser torque, reduce the above values by 1/2.

4 Slide the loose flange on the shaft until the sleeve is


completely seated in the teeth of each flange. (The “Y”
dimension is for reference and not critical.) Secure the flange
*Type H and HS sleeves should not be used as direct
replacements for EPDM or Neoprene sleeves.

to the shaft. Different coupling sleeves require different degrees


of alignment precision. Locate the alignment values for your 7 If the coupling employs the two-piece sleeve with the wire
ring, force the ring into its groove in the center of the sleeve.
It may be necessary to pry the ring into position with a blunt
sleeve size and type in the table.
screwdriver.
5 Check parallel alignment by placing a straight-edge across
the two coupling flanges and measuring the maximum
offset at various points around the periphery of the coupling 8 Install coupling guards per OSHA requirements.
without rotating the coupling. If the maximum offset exceeds CAUTION: Coupling sleeves may be thrown from the coupling
the figure shown under “Parallel” in the table, realign the shafts. assembly with substantial force when the coupling is
subjected to a severe shock load or abuse.
F1–18
DURA-FLEX® COUPLINGS

SECTION
F2

Patent No. 5,611,732

FEATURES
• Designed from the ground up using finite element analysis to maximize flex life.
• Easy two piece element installation. No need to move the hubs during replacement.
• One spacer size to handle most different between shaft spacings.
• Light weight element absorbs shock loading and torsional vibration.
• Same hubs used on both spacer and standard elements.
• No lubrication.
• Good chemical resistance.
• Stock bore-to-size (BTS), Sure-Grip bushed (QD) and Taper-Lock® bushed (TL) Hubs.

The specially designed split-in-half element can be easily


replaced without moving any connected equipment.

® Taper-Lock is a registered tradename of Rockwell Automation-Dodge.

F2–1
DURA-FLEX COUPLING SELECTION

A. Determine the Prime Mover Classification


Prime Mover Class
• Electric Motors (Standard duty), Hydraulic Motors, Turbines A
• Gasoline or Steam Engines (4 or more cylinders) B
• Diesel or Gas Engines, High Torque Electric Motors C

B. Determine the Load Characteristics and the Service Factor


Prime Mover
Typical Applications Load Characteristics Class
A B C
Agitators (pure liquids), Blowers (centrifugal, Can and Bottle Uniform Even loads - no shock - non
Filling Machines, Conveyors - uniformly loaded or fed (belt, reversing - infrequent starts (up
chain, screw), Fans (centrifugal), Generators (uniform load), to 10 per hour) - low starting 1.0 1.5 2.0
Pumps (centrifugal), Screens (air washing, water), Stokers torques
(uniform load), Woodworking Machines (planers, routers, saws)
Beaters, Blowers (lobe, vane), Compressors (centrifugal, rotary), Moderate Uneven loads - moderate shock
Conveyors - non uniformly loaded or fed (belt, bucket, chain, shock Infrequent reversing-moderate
screw), Dredge Pumps, Fans (forced draft, propeller), Kilns, torques 1.5 2.0 2.5
Paper Mills (calendars, converting machines, conveyors, dryers,
mixers, winders), Printing Presses, Pumps (gear, rotary),
Shredders, Textile Machinery (dryers, dyers)
Cranes (bridge, hoist, trolley), Fans (cooling tower), Generators Heavy Uneven loads - heavy shock -
(welding), Hammer Mills, Mills (ball, pebble, rolling, tube, shock frequent starts and stops - high
tumbling), Pumps (oil well), Wire Drawing Machines starting torques - high inertia
peak loads 2.0 2.5 3.0
Note: The above applications depict the generally accepted conditions encountered in industry. Conditions subject to extreme
temperatures, abrasive dusts, corrosive liquids, excessively high starting torques, etc., must be considered as extra heavy
shock loads. These conditions will increase service factors. Consult TB Wood’s for these selections.

C. Calculate Design Horsepower or Design Torque


• If Prime Mover is a 1160, 1750, or 3500 rpm motor.
Design Hp = Prime Mover HP x Service Factor
Go to page F2—3 and reference the corresponding motor rpm column.
• If Prime Mover is not one of the three speeds listed above.
Design HP @ 100 rpm = (Primer Mover Hp x Service Factor x 100) / Coupling RPM
Go to page F2—3 and reference HP @ 100 RPM column.
• If Using Prime Mover Torque
Design Torque = Prime Mover Torque x Service Factor
Go to page F2—3 and reference Torque column.

D. Select Coupling (DURA-FLEX Couplings are sold by component)


A DURA-FLEX Assembly consists of one element (STD or Spacer) and two hubs (BTS or QD). Optional high speed rings may also
be ordered for spacer elements. Below is an ordering example for Dura-Flex Couplings.
Part # Description Size 20 Example
Element (1) WE2 - WE80 Standard element, sizes 2 through 80 WE20
WES2 - WES80 Spacer element, sizes 2 through 80 WES20
Hubs (2) WE[2-80] x Bore BTS hubs - stock bore (specify bore size) WE20H138
WE[4-80] - Bushing QD hubs (sizes 4 through 80, bushing not included) WE20H
WE[3-80] - TL Bushing TL hubs (sizes 3 through 80, bushing not included) WE20HTL
HS Rings (1) WE[20-80]R High speed rings - sizes 20-80 (standard for sizes 2-10) WE20R

F2–2
DURA-FLEX COUPLING SELECTION (continued)

COUPLING RATINGS (STD & SPACER)

Coupling HP @ RPM Torque Stiffness Maximum Rpm Max. Misalignment


in lbs/
Size 100 1160 1750 3500 (IN LBS) Radian Standard Spacer* Parallel Angular
WE2 .30 3.50 5.28 10.55 190 3170 7500 7500 1/16 4˚
WE3 .58 6.72 10.13 20.27 365 4710 7500 7500 1/16 4˚
WE4 .88 10.12 15.27 30.54 550 5370 7500 7500 1/16 4˚
WE5 1.48 17.02 25.68 51.37 925 9820 7500 7500 1/16 4˚
WE10 2.30 26.69 40.26 80.52 1450 15800 7500 7500 1/16 4˚
WE20 3.65 42.33 63.86 127.73 2300 27600 6600 4800 3/32 3˚
WE30 5.79 67.18 101.35 202.70 3650 42200 5800 4200 3/32 3˚
WE40 8.85 101.23 152.72 305.43 5500 65200 5000 3600 3/32 3˚
WE50 12.14 140.80 212.42 424.83 7650 123000 4200 3100 3/32 3˚
WE60 19.84 230.07 347.08 694.17 12500 167000 3800 2800 1/8 2˚
WE70 35.12 407.39 614.60 1229.20 22125 205000 3600 2600 1/8 2˚
WE80 62.70 727.32 1097.30 2194.50 39500 305000 2000 1800 1/8 2˚
*Maximum spacer RPM = Maximum standard RPM if using optional high speed rings. Operating temperature range is -40 F to 200 F.

BTS HUBS - STOCK BORES


BORE SIZE PRODUCT NO.* WE2H WE3H WE4H WE5H WE10H WE20H WE30H WE40H WE50H WE60H WE70H WE80H
1/2 12 O O
5/8 58 X X OX
3/4 34 XS XS O
7/8 78 XS XS XS X O O
15/16 15/16 X
1 1 XS XS XS X X X O O
1-1/16 1116 X
1-1/8 118 XS XS XS XS XS XS X
1-3/16 1316 X X
1-1/4 114 XS X X X XS O
1-5/16 1516 X X
1-3/8 138 XS XS XS XS XS XS
1-7/16 1716 X X X
1-1/2 112 X X X XS XS XS
1-9/16 1916 X
1-5/8 158 XS XS XS XS XS XS
1-11/16 11116 X X X X X
1-3/4 134 X X XS XS XS X
1-7/8 178 XS XS XS XS XS X
1-15/16 11516 X X
2 2 S X XS O
2-1/8 218 X XS XS X X X O
2-3/16 2316 X
2-1/4 214 XS XS X X
2-3/8 238 XS XS XS X X X O
2-1/2 212 XS X
2-5/8 258 X
2-3/4 234 XS XS
2-7/8 278 XS XS X X X X
3-3/8 338 XS X X X X
3-3/4 334 X
3-7/8 378 X X X
4 4 X
4-3/8 438 X
4-7/8 478 X
MAX BORE 1-1/8 1-3/8 1-11/16 1-7/8 2-1/8 2-3/8 2-7/8 3-3/8 3-5/8 4 4-1/2 6
O NO KEYSEAT
X STANDARD KEYSEAT BORE TOLERANCES (BTS)
S STEEL HUB OPTION
BORE SIZE TOLERANCE
MAX. BORE INCLUDES STANDARD KEYSEAT
UP TO AND INCLUDING 2” +.0005 to +.0015
* PRODUCT NUMBER EXAMPLE ➝ WE5H114 for WE5 x 1-1/4 HUB OVER 2” +.0005 to +.0020
WE5HS118 for WE5 x 1-1/8 STEEL HUB
F2–3
DURA-FLEX BTS COUPLINGS

Assembly Dimensions for BTS Couplings.


(All dimensions in inches) Minimum Shaft Spacing = .25”

Dimensions Common to BTS Standard and Spacer Assemblies


SIZE A B C Max. Bore
WE2 & WES2 3.70 1.85 0.94 1-1/8
WE3 & WES3 4.24 2.32 1.50 1-3/8
WE4 & WES4 4.52 2.6 1.69 1-5/8
WE5 & WES5 5.40 3.13 1.75 1-7/8
WE10 & WES10 6.48 3.65 1.88 2-1/8
WE20 & WES20 7.36 4.48 2.06 2-3/8
WE30 & WES30 8.41 5.42 2.31 2-7/8
WE40 & WES40 9.71 6.63 2.50 3-3/8
WE50 & WES50 11.34 8.13 2.75 3-5/8
WE60 & WES60 12.53 8.75 3.25 4
WE70 & WES70 14.00 9.25 3.62 4-1/2
WE80 & WES80 16.00 11.3 4.98 6

Standard Element Assembly


Product OAL OAL Maximum Weight
No.* MAX MIN DBSE lbs.
WE2 3.78 3.22 1.90 1.5
WE3 4.32 3.80 1.32 3.3
WE4 4.68 3.82 1.30 4.4
WE5 5.30 4.32 1.80 7.4
WE10 5.57 4.33 1.81 11.2
WE20 6.82 4.62 2.70 16.3
WE30 7.61 5.19 2.99 27.7
WE40 8.16 5.56 3.16 45.4
WE50 9.21 6.13 3.71 59.0
WE60 10.70 7.20 4.20 82.6
WE70 11.88 8.24 4.64 109.0
WE80 16.60 10.48 6.64 242.0
* Product number is element only.

Spacer Element Assembly


Product OAL OAL Maximum Weight
No.* MAX MIN DBSE lbs.
WES2 5.92 5.72 4.04 2.5
WES3 8.02 7.50 5.02 4.8
WES4 8.38 7.52 5.00 6.1
WES5 8.50 7.52 5.00 9.4
WES10 8.76 7.52 5.00 13.6
WES20 11.17 9.35 7.05 19.2
WES30 11.65 9.35 7.03 31.0
WES40 11.89 9.35 6.89 48.9
WES50 12.31 9.35 6.81 63.5
WES60 16.28 12.78 9.78 91.0 Sizes WES2 through WES10 are furnished
WES70 16.81 13.17 9.57 128 with high speed rings. All larger sizes, rings
WES80 19.73 13.61 9.77 258 can be ordered as an option.
* Product number is element only.
All weights shown are with MPB style hubs.

Shaft Spacing from 1/4” up to the MAX DBSE can be accomodated by positioning hubs IN or OUT or by using various existing hole
patterns. OAL - Over All Length does Not include bolt heads
F2–4
DURA-FLEX QD BUSHED COUPLINGS

Assembly Dimensions for QD Bushed Couplings.


(All dimensions in inches) Minimum Shaft Spacing = .25”

Dimensions Common to QD Bushed Standard and Spacer Assemblies


SIZE A B D Bushing Max. Bore
WE4 & WES4 4.52 2.60 1.00 JA 1-1/4
WE5 & WES5 5.40 3.13 1.25 SH 1-11/16
WE10 & WES10 6.48 3.65 1.31 SDS 2
WE20 & WES20 7.36 4.48 1.88 SK 2-5/8
WE30 & WES30 8.41 5.42 2.00 SF 2-15/16
WE40 & WES40 9.71 6.63 2.63 E 3-1/2
WE50 & WES50 11.34 8.13 2.63 E 3-1/2
WE60 & WES60 12.53 8.75 3.63 F 4
WE70 & WES70 14.00 9.25 4.50 J 4-1/2
WE80 & WES80 16.00 11.3 6.75 M 5-1/2

Standard Element Assembly


Product OAL OAL Maximum Weight
No.* MAX MIN DBSE lbs.
WE4 3.88 3.24 1.88 3.8
WE5 4.50 4.24 2.00 6.0
WE10 5.07 3.83 2.45 8.8
WE20 6.62 4.38 2.86 15.9
WE30 6.19 5.43 2.19 25.1
WE40 7.00 6.50 1.74 47.0
WE50 8.13 6.61 2.87 48.0
WE60 9.00 8.68 1.74 79.4
WE70 10.86 10.12 1.86 124
WE80 15.10 13.97 1.60 268
* Product number is element only.

Spacer Element Assembly


Product OAL OAL Maximum Weight
No.* MAX MIN DBSE lbs.
WES4 7.58 7.28 5.58 5.5
WES5 7.70 7.44 5.20 8.0
WES10 8.26 7.28 5.64 11.2
WES20 10.97 9.35 7.21 18.8
WES30 10.23 9.47 6.23 28.4
WES40 10.73 10.23 5.47 50.5
WES50 11.23 9.71 5.99 52.5
WES60 14.58 14.34 7.32 106.8 Sizes WES4 through WES10 are furnished
WES70 15.79 15.05 6.79 143 with high speed rings. All larger sizes, rings
WES80 18.23 17.11 4.73 284 can be ordered as an option.
* Product number is element only. All weights shown are with MPB bushings.

Shaft Spacing from 1/4” up to the MAX DBSE can be accomodated by positioning hubs IN or OUT or by using various existing hole
patterns. OAL - Over All Length does Not include bolt heads
F2–5
DURA-FLEX Taper-Lock® BUSHED COUPLINGS

Assembly Dimensions for Taper-Lock® Bushed Couplings.


(All dimensions in inches) Minimum Shaft Spacing = .25”
Dimensions Common to Taper-Lock ® Bushed Standard and Spacer Assemblies
SIZE A B H Bushing Max. Bore
WE3 & WES3 4.24 2.32 0.88 TL1008 1
WE4 & WES4 4.52 2.60 0.88 TL1008 1
WE5 & WES5 5.40 3.13 0.88 TL1108 1-1/8
WE10 & WES10 6.48 3.65 1.00 TL1310 1-7/16
WE20 & WES20 7.36 4.48 1.00 TL1610 1-11/16
WE30 & WES30 8.41 5.42 1.25 TL2012 2-1/8
WE40 & WES40 9.71 6.63 1.75 TL2517 2-11/16
WE50 & WES50 11.34 8.13 1.75 TL2517 2-11/16
WE60 & WES60 12.53 8.75 2.00 TL3020 3-1/4
WE70 & WES70 14.00 9.25 3.50 TL3535 3-15/16
WE80 & WES80 16.00 11.3 4.00 TL4040 4-7/16

Standard Element Assembly


Product Maximum Weight
OAL
No.* DBSE lbs.
WE3 3.44 1.68 1.8
WE4 3.44 1.68 2.6
WE5 3.94 2.18 4.0
WE10 4.07 2.07 6.0
WE20 4.50 2.50 9.0
WE30 5.07 2.57 13.6
WE40 5.88 2.38 21.8
WE50 6.51 3.01 31.5
WE60 7.32 3.32 46.6
WE70 9.42 2.42 66.7
WE80 11.72 3.72 82.0
* Product number is element only.

Spacer Element Assembly


Product OAL OAL Maximum Weight
No.* MAX MIN DBSE lbs.
WES3 7.14 7.28 5.38 3.2
WES4 7.14 7.28 5.38 4.2
WES5 7.14 7.28 5.38 6.0
WES10 7.26 7.28 5.26 7.9
WES20 8.85 9.35 6.85 11.9
WES30 9.11 9.35 6.61 18.0
WES40 9.61 9.61 6.11 26.8
WES50 9.61 9.61 6.11 37.4
WES60 12.90 12.90 8.90 60.7
Sizes WES3 through WES10 are furnished
WES70 14.35 14.35 7.35 81.4
with high speed rings. All larger sizes, rings
WES80 14.85 14.35 6.85 93.2
can be ordered as an option.
* Product number is element only.
All weights shown are with MPB bushings.
®Taper-Lock is a registered tradename of Rockwell Automation-Dodge.

F2–6
DURA-FLEX® METRIC COUPLINGS

Patent No. 5,611,732

FEATURES
• Metric Hardware
• Designed from the ground up using finite element analysis to maximize flex life.
• Easy two piece element installation. No need to move the hubs during replacement.
• One spacer size to handle most different between shaft spacings.
• Light weight element absorbs shock loading and torsional vibration.
• Same hubs used on both spacer and standard elements.
• No lubrication.
• Good chemical resistance.

The specially designed split-in-half element can be easily


replaced without moving any connected equipment.

® Taper-Lock is a registered tradename of Rockwell Automation-Dodge.

F2–7
DURA-FLEX METRIC COUPLING SELECTION

A. Determine the Prime Mover Classification


Prime Mover Class
• Electric Motors (Standard duty), Hydraulic Motors, Turbines A
• Gasoline or Steam Engines (4 or more cylinders) B
• Diesel or Gas Engines, High Torque Electric Motors C

B. Determine the Load Characteristics and the Service Factor


Prime Mover
Typical Applications Load Characteristics Class
A B C
Agitators (pure liquids), Blowers (centrifugal, Can and Bottle Uniform Even loads - no shock - non
Filling Machines, Conveyors - uniformly loaded or fed (belt, reversing - infrequent starts (up
chain, screw), Fans (centrifugal), Generators (uniform load), to 10 per hour) - low starting 1.0 1.5 2.0
Pumps (centrifugal), Screens (air washing, water), Stokers torques
(uniform load), Woodworking Machines (planers, routers, saws)
Beaters, Blowers (lobe, vane), Compressors (centrifugal, rotary), Moderate Uneven loads - moderate shock
Conveyors - non uniformly loaded or fed (belt, bucket, chain, shock Infrequent reversing-moderate
screw), Dredge Pumps, Fans (forced draft, propeller), Kilns, torques 1.5 2.0 2.5
Paper Mills (calendars, converting machines, conveyors, dryers,
mixers, winders), Printing Presses, Pumps (gear, rotary),
Shredders, Textile Machinery (dryers, dyers)
Cranes (bridge, hoist, trolley), Fans (cooling tower), Generators Heavy Uneven loads - heavy shock -
(welding), Hammer Mills, Mills (ball, pebble, rolling, tube, shock frequent starts and stops - high
tumbling), Pumps (oil well), Wire Drawing Machines starting torques - high inertia
peak loads 2.0 2.5 3.0
Note: The above applications depict the generally accepted conditions encountered in industry. Conditions subject to extreme
temperatures, abrasive dusts, corrosive liquids, excessively high starting torques, etc., must be considered as extra heavy
shock loads. These conditions will increase service factors. Consult TB Wood’s for these selections.

C. Calculate Design Horsepower or Design Torque


• If Prime Mover is a 970, 1450, or 3000 rpm motor.
Design KW = Prime Mover KW x Service Factor
Go to page F2—9 and reference the corresponding motor rpm column.
• If Prime Mover is not one of the three speeds listed above.
Design KW @ 100 rpm = (Primer Mover KW x Service Factor x 100) / Coupling RPM
Go to page F2—9 and reference KW @ 100 RPM column.
• If Using Prime Mover Torque
Design Torque = Prime Mover Torque x Service Factor
Go to page F2—9 and reference Torque column.

F2–8
DURA-FLEX METRIC COUPLING
SELECTION (continued)

D. DURA-FLEX Couplings are sold by component


A DURA-FLEX Assembly consists of one element (STD or Spacer) and two hubs (BTS or QD). Optional high
speed rings may also be ordered for spacer elements. Below is an ordering example for Dura-Flex Couplings.

Part # Description Size 20 Example


Element (1) WE2M – WE80M Standard Metric Element, sizes 2 through 80 WE20M
WES2M – WES80M Spacer Metric Element, sizes 2 through 80 WES20M

Hubs (2) WE[2-80] MPB BTS Hubs – MPB suitable to rebore WE20MMPB
WE[3-80] – TL Bushing TL Hubs (sizes 3 through 80, bushing not included) WE20MTL

HS Rings (1) WE[20-80]R High speed rings – sizes 20-80 (standard for sizes 2-10) WE20RM

COUPLING RATINGS (STD & SPACER)

Coupling KW @ RPM Torque Stiffness Maximum Rpm Max. Misalignment


Parallel
Size 100 970 1450 3000 (Nm) NM/RAD Standard Spacer* (MM) Angular
WE2M 0.22 2.17 3.24 6.71 21.47 358 7500 7500 1.6 4˚
WE3M 0.43 4.20 6.27 12.98 41.24 532 7500 7500 1.6 4˚
WE4M .66 6.37 9.52 19.69 62.14 607 7500 7500 1.6 4˚
WE5M 1.10 10.71 16.00 33.11 104.5 1110 7500 7500 1.6 4˚
WE10M 1.72 16.64 24.87 51.45 163.8 1790 7500 7500 1.6 4˚
WE20M 2.72 26.40 39.47 81.65 259.9 3120 6600 4800 2.4 3˚
WE30M 4.32 41.88 62.61 129.53 412.4 4770 5800 4200 2.4 3˚
WE40M 6.60 64.01 95.69 197.98 621.4 7370 5000 3600 2.4 3˚
WE50M 9.05 87.81 131.27 271.58 864.3 13900 4200 3100 2.4 3˚
WE60M 14.79 143.51 214.52 443.84 1412 18900 3800 2800 3.2 2˚
WE70M 26.19 254.03 379.74 785.67 2500 23200 3600 2600 3.2 2˚
WE80M 46.76 453.53 677.95 1402.66 4463 34500 2000 1800 3.2 2˚
*Maximum spacer RPM = Maximum standard RPM if using optional high speed rings

F2–9
DURA-FLEX METRIC BTS COUPLINGS

Assembly Dimensions for BTS Couplings.


(All dimensions in millimeters) Minimum Shaft Spacing = 6.35mm

Dimensions Common to BTS Standard and Spacer Assemblies


SIZE A B C Max Bore
WE2M & WES2M 94 47 24 29
WE3M & WES3M 108 59 38 35
WE4M & WES4M 115 66 43 41
WE5M & WES5M 137 80 44 48
WE10M & WES10M 165 93 48 54
WE20M & WES20M 187 114 52 60
WE30M & WES30M 214 138 59 73
WE40M & WES40M 247 168 64 86
WE50M & WES50M 288 207 70 92
WE60M & WES60M 318 222 83 102
WE70M & WES70M 356 235 92 114
WE80M & WES80M 406 287 124 152

Standard Element Assembly


Product OAL OAL Maximum Weight
No. MAX MIN DBSE kg
WE2M 96 82 48 .07
WE3M 110 97 34 1.5
WE4M 119 97 33 2.0
WE5M 135 110 46 3.4
WE10M 141 105 46 5.1
WE20M 173 109 69 7.4
WE30M 193 118 76 12.6
WE40M 207 129 80 20.6
WE50M 234 147 94 26.8
WE60M 272 164 107 37.5
WE70M 279 183 123 49.4
WE80M 375 236 169 110
* Product number is element only.

Spacer Element Assembly


Product OAL OAL Maximum Weight
No. MAX MIN DBSE kg
WES2M 145 145 103 1.1
WES3M 204 185 128 2.2
WES4M 213 185 127 2.8
WES5M 216 185 127 4.3
WES10M 223 185 127 6.2
WES20M 284 237 180 8.7
WES30M 296 237 180 14.1
WES40M 302 237 175 22.2 Sizes WES2M through WES10M are
WES50M 313 237 173 28.8 furnished with high speed rings. All larger
WES60M 414 315 248 41.3 sizes, rings can be ordered as an option.
WES70M 427 318 243 58.1 All weights shown are with MPB style hubs.
WES80M 501 318 248 117
* Product number is element only.

Shaft Spacing from 6.35 mm up to the MAX DBSE can be accomodated by positioning hubs IN or OUT or by using various existing
hole patterns. OAL — Over All Length does Not include bolt heads.
F2–10
DURA-FLEX METRIC Taper-Lock®
BUSHED COUPLINGS
Assembly Dimensions for Taper-Lock® Bushed Couplings.
(All dimensions in millimeters) Minimum Shaft Spacing = 6.35 mm

Dimensions Common to Taper-Lock ® Bushed Standard and Spacer Assemblies

SIZE A B H Bushing Max Bore


WE3M & WES3M 108 59 22 TL1008 26
WE4M & WES4M 115 66 22 TL1008 26
WE5M & WES5M 137 80 22 TL1108 29
WE10M & WES10M 165 93 25 TL1310 36
WE20M & WES20M 187 114 25 TL1610 44
WE30M & WES30M 214 138 32 TL2012 55
WE40M & WES40M 247 168 44 TL2517 68
WE50M & WES50M 288 207 44 TL2517 68
WE60M & WES60M 318 222 51 TL3020 82
WE70M & WES70M 356 235 89 TL3535 100
WE80M & WES80M 406 287 102 TL4040 113

Standard Element Assembly


Product OAL Maximum Weight
No. DBSE kg
WE3M 87 43 0.8
WE4M 87 43 1.2
WE5M 100 56 1.8
WE10M 103 52 2.7
WE20M 114 64 4.1
WE30M 129 65 6.2
WE40M 149 60 9.9
WE50M 165 76 14.3
WE60M 186 84 21.1
WE70M 238 60 30.3
WE80M 298 95 37.2
* Product number is element only.

Spacer Element Assembly


Product OAL OAL Maximum Weight
No. MAX MIN DBSE kg
WES3M 185 185 137 1.5
WES4M 185 185 137 1.9
WES5M 185 185 137 2.7
WES10M 185 185 133 3.6
WES20M 237 237 174 5.4
WES30M 237 237 168 8.2
WES40M 244 237 155 12.2 Sizes WES3M through WES10M are
WES50M 244 237 155 17.0 furnished with high speed rings. All larger
WES60M 328 315 226 27.5 sizes, rings can be ordered as an option.
WES70M 364 318 186 36.9 All weights shown are with MPB bushings.
WES80M 377 318 174 42.3
* Product number is element only.

® Taper-Lock is a registered Trademark of Rockwell Automation - Dodge


Shaft Spacing from 6.35 mm up to the MAX DBSE can be accomodated by positioning hubs IN or OUT or by using various existing
hole patterns. OAL — Over All Length does Not include bolt heads.
F2–11
We Have A Product for ALL Your Coupling Needs

Besides the full line of stock DURA-FLEX couplings —


Wood’s has other stock coupling lines that may fill your application.

Sure-Flex®
• Operates in shear
• No lubrication Up to 115 HP
• Four-way flexibility @ 100 rpm
• Easy installation

Gear Couplings®
• High Torque Capacity
• Torsionally Stiff Up to 2714 HP
• Good Inherent Balance
• Rated for Higher Speeds @ 100 rpm
• Many Types and Configurations

Jaw Couplings
Up to 30 HP
• Economical @ 100 rpm
• No maintenance
• Industry standard
• Large inventories

Form-Flex® Up to 3175 HP
@ 100 rpm
• All metal construction
• No lubrication
• Wide temperature range
• Zero backlash
• API offering
JAW TYPE ELASTOMERIC COUPLINGS

SECTION
F3
L-JAW

Straight Jaw
• 100% interchangeable with
industry standard
• 4 Insert materials available
• Large selection of sizes

C-JAW

Straight Jaw
• Uses individual cushions
• For higher torque loads
• Cushions easily replaced

F3–1
JAW COUPLING SELECTION

Determine the Prime Mover Classification


Prime Mover Class
• Electric Motors (Standard duty), Hydraulic Motors, Turbines A
• Gasoline or Steam Engines (4 or more cylinders) B
• Diesel or Gas Engines, High Torque Electric Motors C

Determine the Load Characteristics and the Service Factor


Prime Mover
Typical Applications Load Characteristics Class
A B C
Agitators (pure liquids), Blowers (centrifugal, Can and Bottle Uniform Even loads - no shock - non
Filling Machines, Conveyors - uniformly loaded or fed (belt, reversing - infrequent starts (up to
chain, screw), Fans (centrifugal), Generators (uniform load), 10 per hour) - low starting torques
Pumps (centrifugal), Screens (air washing, water), Stokers — Up to 8 hours per day 1.0 1.5 2.0
(uniform load), Woodworking Machines (planers, routers, saws) — Over 8 hours per day 1.5 2.0 2.5
Beaters, Blowers (lobe, vane), Compressors (centrifugal, rotary), Moderate Uneven loads - moderate shock
Conveyors - non uniformly loaded or fed (belt, bucket, chain, shock Infrequent reversing-moderate
screw), Dredge Pumps, Fans (forced draft, propeller), Kilns, torques
Paper Mills (calendars, converting machines, conveyors, dryers, — Up to 8 hours per day 1.5 2.0 2.5
mixers, winders), Printing Presses, Pumps (gear, rotary), — Over 8 hours per day 2.0 2.5 3.0
Shredders, Textile Machinery (dryers, dyers)
Cranes (bridge, hoist, trolley), Fans (cooling tower), Generators Heavy Uneven loads - heavy shock -
(welding), Hammer Mills, Mills (ball, pebble, rolling, tube, shock frequent starts and stops - high
tumbling), Pumps (oil well), Wire Drawing Machines starting torques - high inertia
peak loads
— Up to 8 hours per day 2.0 2.5 3.0
— Over 8 hours per day 2.5 3.0 3.5
Note: The above applications depict the generally accepted conditions encountered in industry. Conditions subject to extreme
temperatures, abrasive dusts, corrosive liquids and dusts. Excessively high starting torques, etc., must be considered as
extra heavy shock loads. These conditions will increase service factors. Consult factory for these selections.

Calculate Design Horsepower or Design Torque


• If Prime Mover is a 1200, 1800, or 3600 rpm motor.
Design Hp = Prime Mover HP x Service Factor
Go to page F3—3 and reference the corresponding motor rpm column.
• If Prime Mover is not one of the three speeds listed above.
Design Hp @ 100 rpm = (Primer Mover Hp x Service Factor x 100) / Coupling RPM
Go to page F3—3 and reference HP @ 100 RPM column.
• If Using Prime Mover Torque
Design Torque = Prime Mover Torque x Service Factor
Go to page F3—3 and reference Torque column.

Jaw Couplings are sold by component


Below is an ordering example for each Jaw style coupling.
All listed components must be ordered to receive a complete coupling.

Components L-JAW C-JAW


Product No. Description Product No. Description
Driver Hub L09958 L099 x 5/8 C280178 C280 x 1-7/8
Driven Hub L09912NK L099 x 1/2 C280158 C280 x 1-5/8
no keyseat
Insert L099N L099 Buna-N C280N C280 Buna-N
(contains 6 cushions)
Cover none none C280CH C280 Cover
w/ hardware

F3–2
TORQUE - HORSEPOWER RATINGS

COLOR BLACK BLUE WHITE BRONZE

F3–3
STOCK BORES

NOTE: L-JAW Hubs also available in aluminum – contact factory.

F3–4
STOCK BORES

0 No Keyseat 1 Standard Keyseat X No Keyseat or Standard Keyseat

C-Jaw Product Number Example:


Item Part No. Description
Hub C226212 C226x21/2
Cushion C226N Cushion Kit
Cover C226CH Cover Kit

F3–5
COUPLING DIMENSIONS

S.I. = Powdered metal • C.I. = Cast Iron


*Weight of coupling assembly with minimum bores.
NOTE: L-JAW Hubs also available in aluminum – contact factory.

F3–6
HD ELASTOMERIC COUPLINGS

SECTION
F4

Couplings require no lubrication and have proven to be technically superior, low in cost, simple in design, rugged,
corrosion resistant, and maintenance-free. These couplings will tolerate substantial misalignment, and control shock
loads. Replacement of the urethane rolls, if required, is a simple operation, taking a matter of minutes and involving no
special skills or tools. Installation and alignment is quick and easy.

The diagram above shows how


the coupling accommodates
parallel misalignment. Note the
black roll shifting position in its
pockets as the hubs rotate. The
action under angular misalign-
ment can be seen from the
diagram at the right.
ROLL UNDER ROLL UNDER
LIGHT LOAD. HEAVY LOAD.

HOW IT WORKS
The Elastomeric line of couplings uses the strength continuously roll and adjust their positions to
and resiliency of urethane, plus the rolling ability of the accommodate whatever misalignment is present.
cylindrical elements, to transmit torque without causing Increasing torque deforms the rolls bringing more and
lateral forces or moments to be applied to either shaft. more urethane into play. This means that the torque-
Misalignment is permitted by the generous clearances deflection characteristics of the coupling are non linear, a
within the metallic parts of the coupling. The urethane fact that gives the coupling a distinct advantage in
rolls key the male and female hubs together and seek their controlling torsional vibrations.
own position in the pockets formed by the hubs. They
F4–1
STANDARD SERIES – HD
ELASTOMERIC COUPLINGS
The standard HD elastomeric coupling consists of one male and one female hub with a set of eight straight rolls.
This coupling is used for straight shaft connections. The hubs are cast iron. The rolls are made of urethane.
Finished bored coupling hubs are provided with a class 1 clearance fit, standard keyway, and setscrew over
the keyway.

RATED MISALIGNMENT: 2 DEGREES

SIZE MAX BORE DIMENSIONS IN INCHES MAX RPM WEIGHT PARALLEL


MALE FEMALE A B C D E F G LBS OFFSET-MAX
HD2 0.88 1.00 3.00 2.59 1.31 0.09 1.19 1.50 1.75 3600 2.25 0.03”
HD3 1.18 1.38 4.09 3.42 1.68 0.12 1.62 2.00 2.25 3600 5.25 0.03”
HD4 1.63 1.88 5.38 4.56 2.25 0.12 2.19 2.75 3.00 3600 11.00 0.04”
HD5 2.25 2.50 7.00 5.05 2.43 0.18 2.44 3.50 4.00 3600 23.00 0.04”
HD6 2.75 3.00 8.38 6.04 2.93 0.18 2.93 4.25 4.75 2900 41.00 0.05”
HD7 3.75 3.93 11.00 8.11 3.93 0.25 3.93 5.75 6.25 2100 88.00 0.05”
HD8 5.13 5.50 15.25 11.26 5.44 0.38 5.44 8.00 8.50 1800 250.00 0.06”

HD SERIES TORQUE RATINGS

HEAVY DUTY (BLUE) ROLLS


SIZE RATED TORQUE
IN LBS HP/100RPM
HD2 1000.00 1.59
HD3 3160.00 5.02
HD4 5540.00 8.79
HD5 15120.00 24.00
HD6 22000.00 34.92
HD7 54400.00 86.35
HD8 126000.00 2000.00

HD COUPLING SERVICE FACTOR GUIDE


TYPE OF LOAD ELECTRIC MOTOR ENGINE–MORE ENGINE–LESS
OR STEAM TURBINE THAN 6 CYLINDERS THAN 6 CYLINDERS
LIGHT
Uniform or steady load never exceeding horsepower 1.0 1.5 2.0
rating, infrequent starting, Agitators, Blowers, Conveyors,
Fans, Generators, Centrifugal pumps.
MODERATE
Heavy inertia, moderate shock, frequent starting. Peak loads 1.5 2.0 2.5
not to exceed 125% of average horsepower. Uneven loads. Rotary
pumps and compressors, Cranes, Mine and Propeller fans, Grinders,
Mixers, and Gear pumps.
HEAVY
Heavy shock conditions or frequent reversing. Peak loads exceed 2.0 2.5 3.0
125% of average horsepower. Reciprocating pumps and compressors,
Crushers, Mills–rolling, hammer or ball, Vibrators, Punches, and shears.

F4–2
HD4CS – ALL COMPOSITE FLOATING
SHAFT COUPLINGS
The HD4CS coupling is a high misalignment
coupling designed for cooling tower and
verticle pump drive applications up to 50HP.
This coupling uses TB Wood’s TrueTube
composite spacer tubing. The male and
female coupling halves are also made of
compression molded composite material.
Only the hubs and mounting hardware are
metal. Tightly fitted spherical urethane rolls
support the composite spacer assembly while COUPLING DATA
accomodating up to 2 degrees of continous RATED TORQUE:................................................. 3600 IN. LBS.
angular misalignment. FREE END FLOAT:............................................... +/- .100”
MAXIMUM DBSE:................................................. 162 INCHES
RATINGS FOR COOLING TOWER OR CENTRIFUGAL
MAX INSTALLATION CLEARANCE:..................... 5 DEGREES
PUMP SERVICE WITH ELECTRIC MOTOR DRIVES
WEIGHT–LBS @ 36” DBSE:................................ 16.1 LBS.
OPERTING SPEED–RPM 1800 1500 1200 1000
WEIGHT–LBS ADD PER INCH:........................... 0.11 LBS.
MAXIMUM HP 50 42 40 33
ANGULAR MISALIGNMENT 2.0 DEG MATERIALS USED
MAXIMUM DBSE–INCHES* CLASS HUB HARDWARE
HD4-CS2G (GLASS TUBE) 64 70 78 86 A STEEL STEEL
HD4-CS2R (HYBRID TUBE) 79 83 105 111 C ZINC PLATED STEEL 304 STAINLESS STEEL
HD4-CS2B (CARBON TUBE) 95 104 116 127 E 304 STAINLESS STEEL 304 STAINLESS STEEL
*CONSULT FACTORY FOR DBSE LONGER THAN 84 INCHES

HD FLYWHEEL COUPLING
The HD Flywheel coupling is designed for
use on close coupled engine driven
equipment. This coupling is designed with
limited clearance between the roll and the
male and female coupling halves to assure
long life when used with reciprocating
engine drivers. Heavy duty rolls are
long life when used with reciprocating
engine drivers. Heavy duty rolls are
standard on this series. The male half and
rolls may be installed “blind” into the female
half bolted to an engine flywheel.
Hubs are made of steel material.
Flywheel adapters are cast iron.
SIZE WEIGHT WR2 TQ/RAD MISALIGNMENT RATINGS
lbs LB IN2 X106 IN LBS/RAD ANGULAR PARALLEL AXIAL
*See page F5—25 for adapter details. HD5.5 27.9 571.5 .120 1 DEG. +/-.020” +/-.060”
HD6.5 32.9 648.0 .249 1 DEG. +/-.020” +/-.060”
HD7.5 49.2 1071.0 .786 1 DEG. +/-.020” +/-.060”

SIZE RATED TORQUE DIMENSIONS IN INCHES


IN LBS HP/100RPM MAX A B C D F G H J
BORE
HD5.5 12000 19.0 2.62 7.00 3.25 0.50 0.50 2.75 1.83 3.80 1.31
HD6.5 22000 34.9 3.25 8.38 3.63 0.63 0.25 3.38 2.25 4.48 1.56
HD7.5 55440 88.0 4.25 11.00 4.50 0.63 0.25 4.25 2.91 6.14 2.06

HD1 FLOATING SHAFT COUPLING

This couplling is a low cost floating shaft


design for general purpose use in low
horsepower applications. The spacer is
fabricated by welding male flanges to steel
tubing. The female rings are die cast zinc.
Barrel shaped urethane rolls are used
to support the floating spacer. Hubs are mild RATED TORQUE: 180 IN LBS
steel. Consult factory for more information. RATED MISALIGNMENT: 1.5 DEGREES PER FLEX
F4–3
FLEXIBLE MEMBER CHEMICAL RESISTANCE

Resistance to Neoprene R EPDM Urethane Hytrel ®


Acetone . . . . . . . . . . . . . . . . . . . . . . . . B A C B
Ammonia, Anhydrous . . . . . . . . . . . . . . A T T ...
Ammonium Hydroxide Solutions . . . . . . A(158F) A A T
ASTM hydrocarbon test fluid . . . . . . . . . X C T A
ASTM oil No. 1 . . . . . . . . . . . . . . . . . . . A C A(158F) A
ASTM oil No. 3 . . . . . . . . . . . . . . . . . . . B(158F) C B(158F) A
ASTM reference fuel A. . . . . . . . . . . . . . A C A A
ASTM reference fuel B. . . . . . . . . . . . . . C C B(122F) A
ASTM reference fuel C. . . . . . . . . . . . . . C X C B
Benzene . . . . . . . . . . . . . . . . . . . . . . . . C C C(158F) B
Butane . . . . . . . . . . . . . . . . . . . . . . . . . A B A A
Carbon Tetrachloride . . . . . . . . . . . . . . . C C C(122F) C
Chlorobenzene . . . . . . . . . . . . . . . . . . . X X X X
Chloroform . . . . . . . . . . . . . . . . . . . . . . C C C C
Chromic Acid, 10-50% . . . . . . . . . . . . . C T X ...
Dowtherm A Solvent . . . . . . . . . . . . . . . B ... B ...
Ethyl Alcohol. . . . . . . . . . . . . . . . . . . . . A(158F) A C A
Ethylene Glycol . . . . . . . . . . . . . . . . . . . A(158F) A B A
Fuel Oil . . . . . . . . . . . . . . . . . . . . . . . . . A X B A
Gasoline . . . . . . . . . . . . . . . . . . . . . . . . B B-C B A
Glycerin . . . . . . . . . . . . . . . . . . . . . . . . A(158F) T A A
Hydraulic Oils . . . . . . . . . . . . . . . . . . . . A ... B A
Hydrochloric Acid, 20%. . . . . . . . . . . . . A T B B
Hydrogen Peroxide, 88-1/2%. . . . . . . . . B T T T
Isopropyl . . . . . . . . . . . . . . . . . . . . . . . A T C A
Kerosene . . . . . . . . . . . . . . . . . . . . . . . B X C T
Lacquer Solvents . . . . . . . . . . . . . . . . . C ... X B
Lubricating Oils. . . . . . . . . . . . . . . . . . . B(158F) X B A
Methyl Alcohol . . . . . . . . . . . . . . . . . . . A(158F) T C A
Mineral Oil . . . . . . . . . . . . . . . . . . . . . . A X A A
Naphtha . . . . . . . . . . . . . . . . . . . . . . . . C C B A
Nitric Acid, 10% . . . . . . . . . . . . . . . . . . B T C B
Nitrobenzene. . . . . . . . . . . . . . . . . . . . . C A C C
Phenol . . . . . . . . . . . . . . . . . . . . . . . . . B T C C
Phosphoric Acid, 20%. . . . . . . . . . . . . . T T T ...
Pickling Solution
(20% Nitric Acid, 4% HF) . . . . . . . . B-C X X X
Soap Solutions . . . . . . . . . . . . . . . . . . . A(158F) T A A
Sodium Hydroxide, 20% . . . . . . . . . . . . A A T A
Stearic Acid . . . . . . . . . . . . . . . . . . . . . B(158F) T A T
Sulfuric Acid, up to 50% . . . . . . . . . . . . A(158F) T T A
Sulfuric Acid, 50 to 80% . . . . . . . . . . . . B-C T C C
Tannic Acid, 10% . . . . . . . . . . . . . . . . . A T A T
Toluene. . . . . . . . . . . . . . . . . . . . . . . . . C C C(122F) B
Trichloroethylene. . . . . . . . . . . . . . . . . . C X C C
Turpentine. . . . . . . . . . . . . . . . . . . . . . . C C C ...
Water . . . . . . . . . . . . . . . . . . . . . . . . . . A(212F) A(158F) A(122F) A(158F)
Xylene . . . . . . . . . . . . . . . . . . . . . . . . . X C C B
® Registered Trademark of Dupont
A - Fluid has little or no effect T - No data; likely to be compatible
B - Fluid has minor to moderate effect X - No data; not likely to be compatible
C - Fluid has severe effect Blanks indicate that no evaluation has been attempted
F4–4
SECTION
F5

FORM-FLEX ®

FLEXIBLE DISC
COUPLINGS
• Long Life
• Low Maintenance
• Design Flexibility

F5–1
FORM-FLEX METAL DISC
FLEXIBLE COUPLINGS
Form-Flex couplings transmit torque while compensating for angular, parallel and axial misalignment between
two connected shafts. Flexible disc couplings minimize the misalignment forces on the connected equipment.

The Basic flex coupling consists of two hubs, a spacer and two flexible discs. The flex disc is an assembly of thin
metal laminations. In figure shown below, flex disc holes A & C are bolted to the hub and holes B & D are bolted
to the spacer. Torque is transmitted in direct tensions from A to B and from C to D through the flex disc.
Misalignment is taken through bending in the link between the bolt holes.

COOLING TOWER DRIVES VERTICAL PUMP DRIVES

Form-Flex metal disc couplings are widely used in


cooling fan drive applications. Form-Flex 4 bolt disc
couplings offer more misalignment capacity than any
competing metal disc design.

For smaller towers up to about 100 inches DBSE, TB


Wood’s offers steel and composite spacer tubing
options. TrueTube composite torque tubes are lighter
than steel and eliminate thermal growth and vibration
problems.

Form-Flex floating shaft couplings are a cost-


effective, maintenance free alternative to cardan
Form-Flex composite floating shaft couplings are U-joints for vertical pump drivelines. Form-Flex
recommended as a replacement for older couplings are available with either steel or composite
multi-section drivelines. Composite couplings can spacer tubing. Composite spacer tubing can reduce
span up to 240 inches without high maintenance total cost by eliminating the need for bearings and
center support bearings. support structures.

F5–2
FORM-FLEX METAL DISC
FLEXIBLE COUPLINGS

COMPLETE PRODUCT OFFERING HIGH STRENGTH


STEEL FASTENERS
-TORQUE CAPACITY TO 3175 HP/100 RPM
-CLOSE COUPLE, SPACER AND FLOATING SHAFT DESIGNS -NO MOVING PARTS
-ZERO BACKLASH

OVER 30 YEARS
EXPERIENCE IN HIGH STRENGTH
METAL DISC STAINLESS STEEL
COUPLINGS FLEX DISCS
-HIGH TORSIONAL STIFFNESS
-NO LUBRICATION REQUIRED

APPLICATIONS ALL METAL CONSTRUCTION


-PUMPS -FANS AND BLOWERS -WIDE TEMPERATURE RANGE
-COMPRESSORS -FOOD PROCESSING -AVAILABLE IN CARBON OR STAINLESS STEEL
-PRINTING -MACHINE TOOLS -COMPOSITE MATERIALS NOW AVAILABLE

TYPICAL APPLICATIONS

• PUMPS
Form-Flex spacer and close couple designs are ideally
suited for all types of pump applications

• ENGINE DRIVEN EQUIPMENT


Form-Flex heavy duty FSH series couplings are
commonly used to drive reciprocating compressors and
other engine driven equipment

• PRINTING
Form-Flex couplings’ high torsional stiffness allows
precise registration for high quality printing lineshaft
applications

• POSITIONING SYSTEMS
Zero backlash and high torsional stiffness make
Form-Flex the first choice for servo and stepper drives

F5–3
Form-Flex Flex Disc Designs

DISC STYLE DESIGN FEATURES WHERE USED


4 BOLT Straight sided flex disc. Ideal for general industrial applications with
(A, M SERIES) motor or turbine drivers and smooth to
1 degree angular misalignment.
moderate load conditions.
Torque range: 35 LB. IN. to 30,240 LB. IN.
Low to moderate speed ranges.
Zero backlash.
Serve or stepper driven positioning systems.
All machined steel construction.
Applications where misalignment may be a
Stainless steel flex discs. problem. 4 bold designs offer the highest
Steel or stainless steel materials. misalignment capacity of any metal disc
design.
Minimum reaction forces.
Not recommended for engine driven
applications.
6 BOLT Straight sided disc. Ideal for motor or turbine drivers with any
(B SERIES) load conditions.
0.7 degree angular misalignment.
Use for reversing, reciprocating or other
Torque range: 3050 LB. IN. to 233,000
rough load conditions.
LB. IN.
May be used with industrial engines driving
Suitable for precision balancing.
smooth loads.
Zero backlash.
Moderate to high speed ranges and
All machined steel construction. applications where dynamic balancing is
Stainless steel flex discs. required.
Steel or stainless steel materials. Consider 6 bolt where 4 bolt size requires
increasing coupling size to meet bore size
requirements.
8 BOLT High torque-low speed applications.
Round disc design.
(D, F, H SERIES)
0.3 degree angular misalignment. Industrial engines driving reciprocating
equipment.
Torque range: 9500 LB. IN. to 2,000,000
LB. IN. Heavy-duty reversing applications.
Zero backlash. Custom designs for high torque applications.
Heavy duty cast construction.
Alloy or stainless steel flex discs.
Flywheel mount designs.

MATERIAL CLASSES
APPLIES TO 4 AND 6 BOLT DESIGNS
MATERIAL CLASS BY COMPONENT
DESCRIPTION
COUPLING HUB SPACER ASSY REPAIR KIT
A A A A Mild steel hubs and spacer, alloy steel hardware, 300 series SS flex disc
B B B A Zinc plated steel hubs and spacer, alloy steel hardware, 300 series SS flex disc
C B C E Zinc plated steel hubs and spacer, 300 series SS flex disc and hardware
E E E E All 300 series stainless steel construction

PRODUCT FEATURES AND OPTIONS


FEATURE AR, AK, AP BH, BP, BY BF BA, DA* A5, A7 B5 HFTH HH, HSH, FSH
AX, AY DP*
STANDARD BORE FIT CLEARANCE INTERFERENCE CLEARANCE INTERFERENCE
SET SCREWS STANDARD OPTIONAL STANDARD OPTIONAL
PULLER HOLES OPTIONAL STANDARD OPTIONAL STANDARD OPTIONAL
STANDARD FLEX DISCS 300 SERIES STAINLESS STEEL* ALLOY STEEL
BALANCE CLASS AGMA 7 AGMA 8 AGMA 9 AGMA 7 N/A N/A
DYNAMIC BALANCE OPTIONAL PER TBW COMMERCIAL STANDARD N/A
*Alloy steel flex disc is standard for DA and DP series. Stainless steel is optional.
F5-4
COUPLING/APPLICATION TYPES

COUPLING TYPICAL APPLICATIONS PAGES


TYPE SERIES PAGE

Single flexing couplings compensate for AR F5–12


angular and axial misalignment only. Single BH F5–13
couplings should only be used in a three HH F5–14
SINGLE bearing system with a self-aligning bearing
FLEX as shown in the illustration.
Single couplings may also be used in pairs to
support a clutch, transducer or other system
component. These arrangements are double
flexing and must be used with two fully
supported shafts as described below.

Close couple designs accommodate angular, AX F5–15


CLOSE parallel and axial misalignment types where AA F5–16
COUPLE two fully supported shafts are located very AY F5–17
DOUBLE close together. Close shaft separations are BY F5–18
FLEX generally in the range of 1/8 to 2 inches. BA F5–19
DA F5–19

Spacer couplings are used to connect fully AK F5–20


supported shafts with wider separations than AP F5–20
SPACER can be reached with a close couple design. BP F5–21
COUPLINGS Spacer couplings allow room for installation BF F5–23
DOUBLE and maintenance without moving the DP F5–22
FLEX connected equipment. Shaft separations HSH F5–24
are generally in the range of 3 to 12 inches. FSH F5–25
These couplings accommodate angular,
parallel and axial misalignment.

Floating shaft couplings are spacer style A5 F5–26


couplings which are designed to connect A7 F5–27
widely separated shafts. The coupling B5 F5–28
spacers are fabricated. Both steel and HFTH F5–29
TrueTube composite tubing options are C/S F5–30, 31
available.

FLOATING Semi-floating shaft couplings are a special


SHAFT single flex version of the floating shaft
COUPLINGS coupling. These may be used alone for
some applications or in combination with
floating shaft couplings and pillow block
bearings to span long distances.

Composite floating shaft couplings should


be considered as an alternative to multiple
span applications with center bearings.

Form-Flex Micro Couplings are used for


MICRO precision low torque applications. They are a MA F5–32
COUPLINGS smaller version of our 4 bolt line. Micro MB F5–32
DOUBLE Couplings are constructed of aluminum for MC F5–32
FLEX reduced inertia. Close couple and spacer
designs are available.

F5-5
SELECTING AND ORDERING
FORM-FLEX COUPLINGS
1) Select correct service factor from the chart below.

2) Calculate HP @ 100 or Design Torque (in lbs).

HP @ 100 = HP x service factor x 100


coupling RPM

OR

Design Torque (in lbs) = 63025 x HP x service factor


coupling RPM

OR

Design Torque = Torque (in lbs) x Service Factor

3) Compare this to the HP @100 column or the Rated Torque column.

4) Check other limiting factors such as bores and overall dimensions.

5) Standard Four or Six bolt couplings can be ordered as hubs and a center assembly.
All other couplings should be ordered by description.

SERVICE FACTOR TABLE


These service factors assume a smooth motor or turbine type driver. The adders listed for other driver types must be
added to the service factor shown for the driven equipment.
ADDERS FOR DRIVER TYPE DRIVEN EQUIPMENT S.F. DRIVEN EQUIPMENT S.F. DRIVEN EQUIPMENT S.F.
DRIVER ADD CONVEYORS-Uniform load (Cont.) FANS PAPER MILLS-(Cont.)
TURBINE 0 Flight 1.25 Centrifugal 1.00 Couch 1.75
AC MOTORS Oven 1.50 Cooling Tower 2.00 Cutters, Platers 2.00
With Soft Start 0 Screw 1.25 FEEDERS Cylinders 1.75
NEMA A or B 0 CONVEYORS-Non-Uniform Load Apron 1.25 Dryers 1.75
NEMA C or D 1 Apron 1.50 Belt 1.25 Felt Stretchers 1.25
DC MOTORS Assembly 1.25 Disc 1.25 Felt Whipper 2.00
Shunt Type 0 Belt 1.25 Reciprocating 2.50 Presses 2.00
Series or Compound 1 Bucket 1.50 Screw 1.25 Reel 1.50
I/C ENGINES Chain 1.50 FOOD INDUSTRY Stock Chests 1.50
8 or More Cylinders 1 Flight 1.50 Cereal Cookers 1.25 Suction Roll 1.75
4-6 Cylinders 1.5 Oven 1.50 Dough Mixers 1.75 Washers and Thickeners 1.50
1-3 Cylinders 2 Reciprocating 2.50 Meat Grinders 1.75 Winders 1.50
Screw 1.50 Slicers 1.75 PRINTING PRESSES 1.50
DRIVEN EQUIPMENT S.F.
Shaker 2.50 LUMBER INDUSTRY PUMPS
AGITATORS CRANES AND HOISTS Barkers-Drum Type 2.00 Centrifugal 1.00
Pure Liquids 1.00 Main Cranes 2.00 Edger Feeders 2.00 Reciprocating
Liquids and Solids 1.25 Reversing 2.00 Live Rolls 2.00 Double Acting 2.00
Liquids-Variable Density 1.25 Skip Hoists 1.75 Log Haul 2.00 Single Acting 1-2 Cylinders 2.25
BLOWERS Trolley Drive 1.75 Off Bearing Rolls 2.00 Single Acting 3+ Cylinders 1.75
Centrifugal 1.00 Bridge Drive 1.75 Planers 1.75 Rotary-Gear, Lobe, Vane 1.50
Lobe 1.50 Slope 1.50 Slab Conveyors 1.50 TEXTILE INDUSTRY
Vane 1.25 DREDGES Sorting Table 1.50 Batchers 1.25
BRIQUETTER MACHINE 1.00 Cable Reels 1.75 Trimmer Feed 1.75 Calenders 1.75
CAN FILLING MACHINE 1.00 Conveyors 1.50 MACHINE TOOLS Card Machines 1.50
COMPRESSORS Maneuvering Winches 1.75 Bending Roll 2.00 Cloth Finishing Machines 1.50
Centrifugal 1.25 Pumps 1.75 Plate Planer 1.50 Dry Cans 1.75
Lobe 1.50 Screen Drives 1.75 Spindle Drives 1.50 Dryers 1.50
Reciprocating C/F Stracers 1.75 Table/Axis Drives 1.25 Dyeing Machinery 1.25
CONVEYORS-Uniform Load Utility Winches 1.50 Tapping Machines 2.50 Looms 1.50
Apron 1.25 ELEVATORS PAPER MILLS Mangles 1.25
Assembly 1.00 Bucket 1.75 Beater & Pulper 1.75 Nappers 1.25
Belt 1.00 Centrifugal Discharge 1.50 Bleacher 1.00 Soapers 1.25
Bucket 1.25 Freight 2.00 Calendars 2.00 Spinners 1.50
Chain 1.25 Gravity Discharge 1.50 Converting Machines 1.50 Tinter Frames 1.50
F5-6
COUPLING SELECTION GUIDE

TYPICAL APPLICATION CONDITIONS


SMOOTH STEADY MODERATE MEDIUM HEAVY-HIGH EXTRA EXTREMELY
MOTOR OR MOTOR OR MOTOR OR MOTOR OR TQ. MOTOR HEAVY HEAVY
TURBINE TURBINE TURBINE TURBINE OR ENGINE ENGINE ENGINE
DRIVEN DRIVEN DRIVEN DRIVEN DRIVEN DRIVEN DRIVEN

1) CONSULT FACTORY FOR


APPLICATIONS IN SHADED AREAS.
2) TORQUE RATINGS MAY VARY BY SOFT AVERAGE ABOVE HIGH MILD SHOCK HEAVY EXTREME
COUPLING SERIES. START STARTING AVERAGE STARTING LOADING SHOCK SHOCK
3) USE THE 1.0 SERVICE FACTOR WITH LOADS AND STARTING TORQUES ENGINES. LOADING LOADING.
COLUMN IF A SERVICE FACTOR STEADY SLIGHT LOADS AND AND DRIVING OR LIGHT FREQUENT
WAS USED IN THE HP/100 RPM LOAD TORQUE MODERATE MEDIUM TO SMOOTH REVERSING WIDE
CALCULATION. VARIATIONS LOAD HEAVY LOADS. TORQUE
VARIATIONS LOAD EXTREME VARIATIONS.
VARIATIONS RELIABILITY

TYPE/SIZE RATED MAX O.D. MAX SERVICE FACTOR


TORQUE RPM BORE 1.0 1.5 2.0 2.5 3.0 3.25 4.0
LB*IN RATED HP/100 RPM AT SERVICE FACTOR SHOWN
MICRO 01 9 20,000 1.02 0.38 0.01 0.01 0.01
4 BOLT 02 17 20,000 1.26 0.59 0.03 0.02 0.01
03 35 20,000 1.65 0.79 0.06 0.04 0.03
04 87 20,000 2.24 0.79 0.14 0.09 0.07
NOT RECOMMENDED
A SERIES 05 300 8,500 2.65 0.87 0.48 0.32 0.24 0.19
4 BOLT
FOR THESE
10 800 7,500 3.19 1.25 1.27 0.85 0.63 0.51
APPLICATIONS
15 1,575 6,700 3.65 1.37 2.50 1.67 1.25 1.00
20 2,200 6,200 4.08 1.62 3.49 2.33 1.75 1.40
25 3,800 5,500 4.95 2.00 6.03 4.02 3.02 2.41
30 6,930 5,000 5.63 2.37 11.00 7.33 5.50 4.40
35 11,340 4,400 6.63 2.87 18.00 12.00 9.00 7.20
40 18,270 4,000 7.64 3.25 29.00 19.33 14.50 11.60
45 30,240 3,700 8.43 3.75 48.00 32.00 24.00 19.20
B SERIES 33 3,050 17,400 4.69 2.50 4.84 3.23 2.42 1.94 1.61 1.49
6 BOLT 38 6,860 14,300 5.87 3.25 10.89 7.26 5.44 4.36 3.63 3.35
43 13,500 12,700 6.7 3.75 21.43 14.29 10.71 8.57 7.14 6.59
48 18,400 11,000 7.5 4.38 29.21 19.47 14.60 11.68 9.74 8.99
53 24,000 10,700 7.87 4.50 38.10 25.40 19.05 15.24 12.70 11.72
58 41,000 9,475 9 5.13 65.08 43.39 32.54 26.03 21.69 20.02
63 48,000 8,590 10 5.50 76.19 50.79 38.10 30.48 25.40 23.44
68 72,000 7,800 10.75 6.00 114.29 76.19 57.14 45.71 38.10 35.16
73 125,000 6,740 12.5 6.50 198.41 132.28 99.21 79.37 66.14 61.05
78 233,000 5,600 15.05 7.50 369.84 246.56 184.92 147.94 123.28 113.80
D SERIES 22 9,500 3,800 6.00 2.25 15.08 10.05 7.54 6.03 5.03 4.64 3.77
8 BOLT 26 16,000 3,300 6.88 2.63 25.40 16.93 12.70 10.16 8.47 7.81 6.35
31 24,000 2,800 8.13 3.13 38.10 25.40 19.05 15.24 12.70 11.72 9.52
35 44,000 2,600 9.13 3.63 69.84 46.56 34.92 27.94 23.28 21.49 17.46
37 60,000 2,500 10.06 3.75 95.24 63.49 47.62 38.10 31.75 29.30 23.81
42 73,000 2,400 11.00 4.50 115.87 77.25 57.94 46.35 38.62 35.65 28.97
45 99,000 2,250 11.88 4.75 157.14 104.76 78.57 62.86 52.38 48.35 39.29
50 128,000 2,000 13.44 5.50 203.17 135.45 101.59 81.27 67.72 62.52 50.79
55 189,000 1,800 15.00 6.25 300.00 200.00 150.00 120.00 100.00 92.31 75.00
60 261,000 1,600 16.75 7.12 414.29 276.19 207.14 165.71 138.10 127.47 103.57
70 415,000 1,400 18.94 7.87 658.73 439.15 329.37 263.49 219.58 202.69 164.68
75 533,000 1,300 20.63 8.75 846.03 564.02 423.02 338.41 282.01 260.32 211.51
80 685,000 1,200 22.38 9.12 1,087.30 724.87 543.65 434.92 362.43 334.55 271.83
85 829,000 1,100 23.75 9.62 1,315.87 877.25 657.94 526.35 438.62 404.88 328.97
92 1,040,000 1,000 25.75 11.00 1,650.79 1,100.53 825.40 660.32 550.26 507.94 412.70
105 1,250,000 1,000 29.25 12.00 1,984.13 1,322.75 992.06 793.65 661.38 610.50 496.03
160 2,000,000 900 33.50 17.00 3,174.60 2,116.40 1,587.30 1,269.84 1,058.20 976.80 793.65
CONSULT WOOD’S SAN MARCOS
F5-7
4 BOLT COUPLING HUB OPTIONS

TO ORDER A COMPLETE COUPLING, ORDER TWO HUBS OF ANY TYPE AND A COUPLING (SPACER)
SUB ASSEMBLY FOR THE REQUIRED COUPLING TYPE. ALL DIMENSIONS SHOWN IN INCHES.
AJ STANDARD HUBS AZ OVERSIZE BORE HUBS
PROVIDED WITH STRAIGHT BORE AND KEYWAY PROVIDED WITH STRAIGHT BORE AND KEYWAY
SOLID HUBS AVAILABLE FROM STOCK

MAX STD SET MAX STD SET


SIZE BORE A B F H J SCREW SIZE SIZE BORE A B F H J SCREW SIZE
05 0.87 2.65 0.25 1.00 1.30 0.38 10-24 UNC 05 1.13 2.65 0.25 1.00 1.88 0.38 10-24 UNC
10 1.25 3.19 0.30 1.00 1.80 0.38 1/4-20 UNC 10 1.63 3.19 0.30 1.00 2.37 0.38 1/4-20 UNC
15 1.37 3.65 0.35 1.13 2.00 0.41 1/4-20 UNC 15 1.88 3.65 0.35 1.13 2.69 0.41 1/4-20 UNC
20 1.62 4.08 0.35 1.32 2.40 0.50 1/4-20 UNC 20 2.13 4.08 0.35 1.32 3.13 0.50 1/4-20 UNC
25 2.00 4.95 0.45 1.62 2.80 0.63 5/16-18 UNC 25 2.38 4.95 0.45 1.62 3.75 0.63 5/16-18 UNC
30 2.38 5.63 0.55 1.88 3.30 0.69 5/16-18 UNC 30 2.88 5.63 0.55 1.88 4.25 0.69 5/16-18 UNC
35 2.88 6.63 0.55 2.25 4.15 0.88 1/2-13 UNC 35 3.75 6.63 0.55 2.25 5.25 0.88 1/2-13 UNC
40 3.25 7.64 0.65 2.50 4.65 0.94 1/2-13 UNC 40 4.00 7.64 0.65 2.50 6.02 0.94 1/2-13 UNC
45 3.75 8.43 0.65 3.00 5.40 1.20 1/2-13 UNC 45 4.63 8.43 0.65 3.00 6.75 1.20 1/2-13 UNC

QD BORED HUBS HUBS FOR TAPER LOCK BUSHINGS


MATERIAL CLASS A OR B ONLY - CLASS A AVAILABLE FROM STOCK AVAILABLE MTO ONLY

REGULAR MOUNT REVERSE MOUNT


CPLG BUSH. BUSH. MAX BOLT CPLG BUSH BUSH MAX BUSH BUSH MAX
SIZE SIZE TQ. BORE B C F H SIZE SIZE SIZE TQ BORE F SIZE TQ BORE F
LB*IN UNC LB*IN LB*IN
15 JA 1000 1-1/4 1.17 1.00 .56 2.00 #10 15 N/A ... ... ... 1108 1300 1.12 0.87
20 JA 1000 1-1/4 1.17 1.00 .56 2.40 #10 20 1108 1300 1.12 0.87 1215 3550 1.25 1.50
25 SH 3500 1-11/16 1.50 1.25 .75 2.80 1/4 25 1215 3550 1.25 1.50 1310 3850 1.37 1.00
30 SD 5000 2 2.06 1.81 1.25 3.30 1/4 30 1310 3850 1.37 1.00 1615 4300 1.62 1.50
35 SK 7000 2-5/8 2.19 1.87 1.25 4.15 5/16 35 2012 7150 2.00 1.25 2517 11600 2.50 1.75
40 SF 11000 2-15/16 2.38 2.06 1.37 4.65 3/8 40 2525 11300 2.50 2.50 2525 11300 2.50 2.50

AC/AD CLAMPING HUBS AL LOCK ELEMENT HUBS


AC HUBS PROVIDED WITHOUT KEYWAY THESE HUBS USE RINGFEDER TAPERED LOCKING ELEMENTS
AD HUBS PROVIDED WITH KEYWAY MATERIAL CLASS A OR B ONLY
MATERIAL CLASS A OR B ONLY

MAX BORE HUB BORE SIZE-mm


SIZE AC AD A F G H SCREW SIZE SIZE TYPE MIN MAX B F G SCREW SIZE
05 AJ 6 13 1.00 1.32 .32 10-32 UNF
05 1.00 0.87 2.65 1.13 .50 2.06 1/4-20 UNC
AZ 14 19 1.00 1.42 .42 1/4-28 UNF
10 1.00 0.87 3.19 1.18 .50 2.06 1/4-20 UNC 10 AJ 12 18 1.00 1.42 .42 1/4-28 UNF
1.50 1.25 1.36 .69 2.75 5/16-18 UNC AZ 19 30 1.00 1.42 .42 1/4-28 UNF
15 1.00 0.87 3.65 1.27 .50 2.06 1/4-20 UNC 15 AJ 12 22 1.13 1.55 .42 1/4-28 UNF
1.75 1.37 1.46 .69 3.00 5/16-18 UNC AZ 24 35 1.13 1.55 .42 1/4-28 UNF
20 1.31 1.00 4.08 1.32 .55 2.38 1/4-20 UNC 20 AJ 22 30 1.32 1.78 .42 1/4-28 UNF
2.12 1.62 1.52 .75 3.50 3/8-16 UNC AZ 32 42 1.32 1.83 .51 5/16-24 UNF
25 2.13 1.62 4.95 1.62 .64 3.50 5/16-18 UNC 25 AJ 22 32 1.63 2.05 .42 1/4-28 UNF
2.50 1.87 1.86 .88 4.00 3/8-16 UNC AZ 35 50 1.63 2.23 .60 3/8-24 UNF

NOTE: AC and AL Hubs do not carry full torque capacity. Please consult engineering.
F5-8
COUPLING HUB OPTIONS

6 BOLT COUPLING HUBS 8 BOLT COUPLING HUBS


BH SERIES–USED ON BH, BP, B5, BY SERIES Dxx-3 CAST IRON MATERIAL, Dxx-3ST CAST STEEL MATERIAL
PROVIDED WITH STRAIGHT BORE AND KEYWAY USED ON HH, HSH, FSH, HFTH SERIES
INTERFERENCE FIT WITHOUT SETSCREWS IS RECOMMENDED INTERFERENCE FIT WITHOUT SETSCREWS IS RECOMMENDED

MAX BORE
SIZE IRON STEEL A B F H
22 2.25 – 6.00 0.53 2.50 3.88
26 2.62 – 6.87 0.62 2.88 4.50
31 3.12 – 8.12 0.69 3.38 5.50
MAX OPTIONAL SET 35 3.62 – 9.12 0.88 3.75 6.12
SIZE BORE A B F H J SCREW SIZE 37 3.75 – 10.06 0.88 4.00 6.50
33 2.25 4.69 0.30 1.75 3.14 0.88 1/4-20 UNC 42 4.25 4.50 11.00 1.00 4.25 7.00
38 3.00 5.87 0.35 2.25 4.13 1.13 3/8-16 UNC 45 4.50 4.75 11.87 1.13 4.50 7.43
43 3.25 6.70 0.42 2.50 4.63 1.25 3/8-16 UNC 50 5.12 5.50 13.43 1.25 5.00 8.38
48 3.75 7.50 0.40 2.75 5.40 1.50 1/2-13 UNC 55 5.62 6.25 15.00 1.25 5.50 9.50
53 3.88 7.87 0.55 2.88 5.65 1.44 1/2-13 UNC 60 6.50 7.12 16.75 1.44 6.25 10.50
58 4.25 9.00 0.65 3.25 6.22 1.63 1/2-13 UNC 70 7.00 7.87 18.93 1.75 7.00 11.75
63 4.88 10.00 0.65 3.38 7.14 1.69 3/4-10 UNC 75 7.75 8.75 20.62 1.75 7.25 13.00
68 5.00 10.75 0.75 3.75 7.33 1.88 3/4-10 UNC 80 8.00 9.12 22.37 2.09 7.75 13.75
73 5.25 12.50 1.00 5.13 7.80 2.50 3/4-10 UNC 85 8.50 9.62 23.75 2.13 8.25 14.50
78 6.50 15.05 1.15 6.38 9.50 3.12 3/4-10 UNC 92 10.00 11.00 25.75 2.62 9.00 15.87

FORM-FLEX DISC IDENTIFICATION CHART


ALL DIMENSIONS ARE ROUNDED TO THE NEAREST FRACTIONAL SIZE FOR IDENTIFICATION PURPOSES. NO TOLERANCES ARE SPECIFIED OR IMPLIED.
DISC SET THICKNESS VARIES FOR TYPE BA AND DA
4 BOLT DISCS SIZE WIDTH I.D. HOLE B.C. CHORD DISC SET
DIA DIA THICKNESS
5 1-13/16 1 1/4 1-7/8 1-5/16 0.06
10 2-3/16 1-3/16 1/4 2-3/8 1-5/8 0.09
15 2-9/16 1-1/4 5/16 2-5/8 1-7/8 0.12
20 2-13/16 1-5/8 5/16 3-1/8 2-3/16 0.14
25 3-9/16 1-3/4 7/16 3-3/4 2-5/8 0.15
30 4 2-1/16 1/2 4-1/4 3 0.18
35 4-3/4 2-3/4 1/2 5-1/4 3-3/4 0.28
40 5-1/2 3 5/8 6 4-1/4 0.30
45 6-1/16 3-1/2 5/8 6-3/4 4-3/4 0.40
50 7 4 3/4 7-3/4 5-1/2 0.43
55 7-3/4 4-1/4 1 8-1/2 6 0.51
6 BOLT DISCS SIZE WIDTH I.D. HOLE B.C. CHORD DISC SET
DIA DIA THICKNESS
33 3-3/4 2-3/4 1/4 3-3/4 1-7/8 0.10
38 4-13/16 3-9/16 5/16 4-7/8 2-7/16 0.13
43 5-11/6 3-15/16 7/16 5-9/16 2-7/8 0.16
48 6-3/8 4-5/8 7/16 6-3/8 3-3/16 0.19
53 6-3/4 4-3/4 1/2 6-5/8 3-5/16 0.24
58 7-3/4 5-1/4 5/8 7-7/16 3-3/4 0.25
63 8-1/2 6 5/8 8-3/8 4-3/16 0.30
68 9-1/4 6-1/4 3/4 9-15/16 5 0.34

8 BOLT DISCS SIZE WIDTH I.D. HOLE B.C. CHORD DISC SET
DIA DIA THICKNESS
22 5-5/8 3-7/8 5/16 4-3/4 1-13/16 0.17
26 6-9/16 4-7/16 13/32 5-1/2 2-1/8 0.23
31 7-3/4 5-1/4 15/32 6-1/2 2-1/2 0.25
35 8-5/8 5-3/4 17/32 7-1/4 2-3/4 0.29
37 9-5/8 6-5/16 5/8 8 3-1/16 0.31
42 10-1/2 6-3/4 11/16 8-5/8 3-5/16 0.31
45 11-1/4 7-1/4 3/4 9-1/4 3-1/2 0.37
50 12-13/16 8-1/2 7/8 10-1/2 4 0.46
55 14-3/8 9 1 11-3/4 4-1/2 0.54
60 15-15/16 9-15/16 1-1/8 13 5 0.59
70 18-/8 11-1/8 1-5/16 14-3/4 5-5/8 0.78
75 19-3/4 12 1-7/16 16 6-1/8 0.80
80 21-7/16 13-1/8 1-9/16 17-3/8 6-5/8 0.81
85 22-7/8 14 1-3/4 18-1/2 7-1/8 0.87
92 24-7/8 15 1-7/8 20 7-5/8 1.00

F5-9
ENGINEERING STANDARDS
FORM - FLEX COUPLINGS
INDUSTRY STANDARDS REFERENCED
AGMA 9002-A86–BORES AND KEYWAYS FOR FLEXIBLE COUPLINGS
AGMA 9000-C90–FLEXIBLE COUPLINGS – POTENTIAL UNBALANCED CLASSIFICATION
AGMA 514.02–LOAD CLASSIFICATION AND SERVICE FACTORS FOR FLEXIBLE COUPLINGS
API610–CENTRIFUGAL PUMPS FOR GENERAL REFINERY SERVICE, 7th Edition–BF and BP series meet the requirements of
API610, 7th Edition when supplied with interference fit bores. Other coupling series can be altered to comply with API610.
NEMA MG1-14.37 AND MG1-21.81–All Form-Flex metal disc couplings meet these standards without limited end float devices

Certain tables and data in this catalog were extracted from the reference AGMA standards with the permission of the publisher, the American
Gear Manufacturers Associations, 1901 North Meyer Drive, Arlington, VA 22209.

MATERIAL CLASSES APPLICABLE TO 4 AND 6 BOLT DESIGNS


CLASS A– Mild steel hubs and spacer, alloy steel hardware, 300 series stainless steel flex discs.
CLASS B– Zinc plated mild steel hubs and spacer, alloy steel hardware, 300 series stainless steel flex discs.
CLASS C– Zinc plated mild steel hubs and spacer, 300 series stainless steel hardware and flex discs.
CLASS E– All 300 series stainless steel construction.

DYNAMIC BALANCING RECOMMENDATIONS


Use this graph to determine the appropriate balance class based on
coupling weight and operating speed. The balance classes listed on
the graph are for equipment with average sensitivity to coupling
unbalance. The user should determine how sensitive the equipment
train is to coupling unbalance. Use one balance class higher if your
system has higher than average sensitivity to unbalance. Use one
balance class lower if your system has lower than average sensitivity to
unbalance. Use this guide to check your coupling selection against the
recommended balance class for your operating conditions.

The following factors should be considered when determining a machine’s


sensitivity to coupling unbalance.

1) Shaft End Deflection: Machines having flexible shaft extensions are


relatively sensitive to coupling unbalance.
2) Bearing Load Due to Coupling Weight Relative to Total Bearing Load:
Machines having lightly loaded bearings, bearings that are primarily
loaded by the weight of the coupling or other overhung weight are
relatively sensitive to coupling unbalance.
3) Bearing, Bearing Support and Foundation Flexibility: Machines
or systems with flexible foundations for supports for the rotating
elements are relatively sensitive to coupling unbalance.
4) System Natural Frequencies: Machines operating at or near natural
frequencies are sensitive to coupling unbalance.
5) Machine Separation: System having widely separated machines are
relatively sensitive to coupling unbalance.
6) Shaft Extension Relative to Bearing Span: Machines having a short
bearing span relative to their shaft extensions are sensitive to
static unbalance.

HOW FORM-FLEX COUPLINGS ACCOMMODATE MISALIGNMENT


Double flexing metal disc couplings may be used to accommodate angular,
parallel and axial misalignment. Single flexing couplings may only be used to
accommodate angular and axial misalignment. A metal disc type coupling uses
a double hinge effect through two flexible discs and the spacer to compensate
for parallel offset misalignment between shafts. Parallel misalignment
imposes the same angular deflection (A) on each flex disc. Angular
misalignment of either connected shaft, (B), creates additional angular
deflections which are added to the angular offset due to parallel misalignment.
The total misalignment angle, (C), at the flex disc is equal to the angular offset
due to parallel misalignment (A) plus the angular offset due to angular
misalignment (B). The maximum misalignment angle (C) should never exceed
the rated misalignment capacity of the coupling type being used. Machinery
equipment changes in actual operation and over the life of the equipment. We
recommend that the machinery misalignment be set as close to zero as
possible when a coupling is installed. We recommend keeping the measured
misalignment below 25% of the rated misalignment capacity of the
coupling type used when the machinery is installed and aligned. The remaining
coupling misalignment capacity will then be available to accommodate additional
misalignment caused by foundation shifts, vibrations, thermal growth or other causes.
F5-10
ENGINEERING STANDARDS
FORM-FLEX COUPLINGS
PRODUCT FEATURES AND OPTIONS
FEATURE AR, AK, AP BH, BP, BY BF BA, DA* A5, A7 B5 HFTH HH, HSH, FSH
AX, AY DP*
STANDARD BORE FIT CLEARANCE INTERFERENCE CLEARANCE INTERFERENCE
SET SCREWS STANDARD OPTIONAL STANDARD OPTIONAL
PULLER HOLES OPTIONAL STANDARD OPTIONAL STANDARD OPTIONAL
STANDARD FLEX DISCS 300 SERIES STAINLESS STEEL* ALLOY STEEL
BALANCE CLASS AGMA 7 AGMA 8 AGMA 9 AGMA 7 N/A N/A
DYNAMIC BALANCE OPTIONAL PER TBW COMMERCIAL STANDARD N/A
*Alloy steel flex disc is standard for DA and DP series. Stainless steel is optional.
STANDARD BORE TOLERANCES
BORE TOLERANCE METRIC SIZE KEYWAY BORE TOLERANCE
INCH SIZE KEYWAY
SIZE CODE SIZE CLEARANCE FIT
SIZE SIZE CLEARANCE FIT INTERFERENCE FIT
1/2 12 1/8 X 1/16 .500/.501 ... 6 6MM 2X1 .236/.237
5/8 58 3/16 X 3/32 .625/.626 ... 8 8MM 2X1 .315/.316
3/4 34 3/16 X 3/32 .750/.751 .7490/.7495 10 10MM 3 X 1.4 .394/.395
7/8 78 3/16 X 3/32 .875/.876 .8740/.8745 12 12MM 4 X 1.8 .4725/.4735
15/16 15/16 1/4 X 1/8 .9375/.9385 .9365/.9370 13 13MM 5 X 2.3 .512/.513
1 1 1/4 X 1/8 1.000/1.001 .9990/.9995 14 14MM 5 X 2.3 .551/.552
1-1/8 118 1/4 X 1/8 1.125/1.126 1.1240/1.1245 15 15MM 5 X 2.3 .591/.592
1-3/16 1316 1/4 X 1/8 1.1875/1.1885 1.1865/1.1870 16 16MM 5 X 2.3 .630/.631
1-1/4 114 1/4 X 1/8 1.250/1.251 1.2490/1.2495 18 18MM 6 X 2.8 .709/.710
1-3/8 138 5/16 X 5/32 1.375/1.376 1.3740/1.3745 20 20MM 6 X 2.8 .7875/.7885
1-7/16 1716 3/8 X 3/16 1.4375/1.4385 1.4365/1.4370 22 22MM 6 X 2.8 .866/.867
1-1/2 112 3/8 X 3/16 1.500/1.501 1.4990/1.4995
24 24MM 8 X 3.3 .945/.946
1-5/8 158 3/8 X 3/16 1.625/1.626 1.623/1.624
1-3/4 134 3/8 X 3/16 1.750/1.751 1.748/1.749 25 25MM 8 X 3.3 .984/.985
1-7/8 178 1/2 X 1/4 1.875/1.876 1.873/1.874 28 28MM 8 X 3.3 1.1025/1.1035
1-15/16 11516 1/2 X 1/4 1.9375/1.9385 1.9355/1.9365 30 30MM 8 X 3.3 1.181/1.182
32 32MM 10 X 3.3 1.260/1.261
2 2 1/2 X 1/4 2.000/2.001 1.998/1.999
2-1/8 218 1/2 X 1/4 2.1250/2.1265 2.123/2.124 35 35MM 10 X 3.3 1.378/1.379
2-1/4 214 1/2 X 1/4 2.2500/2.2515 2.248/2.249 38 38MM 10 X 3.3 1.496/1.497
2-3/8 238 5/8 X 5/16 2.3750/2.3765 2.373/2.374 40 40MM 12 X 3.3 1.575/1.576
2-7/16 2716 5/8 X 5/16 2.4375/2.4390 2.4355/2.4365 45 45MM 14 X 3.8 1.772/1.773
2-1/2 212 5/8 X 5/16 2.5000/2.5015 2.498/2.499 48 48MM 14 X 3.8 1.890/1.891
2-5/8 258 5/8 X 5/16 2.6250/2.6265 2.623/2.624 50 50MM 14 X 3.8 1.969/1.970
2-3/4 234 5/8 X 5/16 2.7500/2.7515 2.748/2.749 55 55MM 16 X 4.3 2.1655/2.1670
2-7/8 278 3/4 X 3/8 2.8750/2.8765 2.873/2.874 60 60MM 18 X 4.4 2.3620/2.3635
2-15/16 21516 3/4 X 3/8 2.9375/2.9390 2.9355/2.9365
65 65MM 18 X 4.4 2.5590/2.5605
3 3 3/4 X 3/8 3.000/3.0015 2.998/2.999 70 70MM 20 X 4.9 2.7560/2.7575
3-1/4 314 3/4 X 3/8 3.2500/3.2515 3.2470/3.2485 75 75MM 20 X 4.9 2.9530/2.9545
3-3/8 338 7/8 X 7/16 3.3750/3.3765 3.3720/3.3735 80 80MM 22 X 5.4 3.1500/3.1515
3-1/2 312 7/8 X 7/16 3.5000/3.5015 3.4970/3.4985
85 85MM 22 X 5.4 3.3465/3.3480
3-5/8 358 7/8 X 7/16 3.6250/3.6265 3.6220/3.6235
3-3/4 334 7/8 X 7/16 3.7500/3.7515 3.7470/3.7485 90 90MM 25 X 5.4 3.5435/3.5450
95 95MM 25 X 5.4 3.7400/3.7415
4 4 1 X 1/2 4.0000/4.0015 3.9970.3.9985
100 100MM 28 X 6.4 3.9370/3.9385
4-1/4 414 1 X 1/2 4.2500/4.2515 4.2465/4.2480
4-1/2 412 1 X 1/2 4.5000/4.5015 4.4965/4.4980 110 110MM 28 X 6.4 4.3310/4.3325
4-3/4 434 1-1/4 X 5/8 4.7500/4.7515 4.7465/4.7480 BORE TOLERANCES IN INCHES
KEYWAY SIZES IN MM
5 5 1-1/4 X 5/8 ... 4.9965/4.9980
5-1/4 514 1-1/4 X 5/8 ... 5.2460/5.2475 KEYWAY TOLERANCES
5-1/2 512 1-1/4 X 5/8 ... 5.4960/5.4975
5-3/4 534 1-1/2 X 3/4 ... 5.7460/5.7475 WIDTH ENGLISH + .002”/ –0.000”
METRIC + .001”/ –0.000”
HEIGHT BORE < = 3.375” + .015”/ –0.000”
AT SIDE
SPECIFYING TAPERED BORES
Please provide the following information for taper bore hubs: OF KW BORE > 3.375” + .020”/ –0.000”
1) Drawing of HUB showing bore and keyway details.
OR
2) Drawing of shaft showing:
(LD) Large diameter, specify with tolerance.
(S) Length of taper, measure parallel to shaft centerline.
(T) Taper angle. Specify as degrees, taper per foot or a percentage.
(P) Desired pull-up of hub on shaft.
(D) Counterbore diameter as required.
(E) Counterbore depth as required.
Keyway or shaft keyseat dimensions. Specify width, depth and keyway taper angle.
-AND OPTIONALLY-
3) Drawing or sketch of equipment layout in order to determine correct spacer length.
F5–11
SINGLE FLEX – AR SERIES
4 BOLT SINGLE FLEXING COUPLING
(FORMERLY AJ SERIES)
The AR series coupling accommodates angular and axial misalignment only. Single couplings may
be used in pairs to support a clutch, brake or other power transmission component in a floating
shaft arrangement, or to support a component that is supported by a self-aligning bearing. The AR
coupling consists of two hubs and one set of standard hardware, including stainless steel flex discs.

RATED MISALIGNMENT: 1.0 DEG/DISC


HUB OPTIONS
MATERIAL FLEX
HUB TYPE SIZE
CLASSES ASSY
AJ - STANDARD 05-45 COUPLING CONSISTS OF: CLASS SIZE PART #
AZ OVERSIZE 05-45 2 – HUBS – EXAMPLE- AJ35A X 1-3/8 A 05-45 AxxRKA
QD BUSHING MOUNT 15-40 1 – FLEX ASSEMBLY – EXAMPLE- A35RKA B 05-45 AxxRKA
AC/AD CLAMP 05-25
THIS COUPLING IS SOLD AS COMPONENTS C 15-45 AxxRKE
AL LOCK ELEMENT 05-25
E 15-45 AxxRKE
SEE PAGE F5–8
SEE PAGE F5–4 xx = SIZE

DIMENSIONS IN INCHES* FREE END


SIZE MAX BORE A B D F H J FLOAT
AJ AZ DBSE +/- INCH
05 0.87 1.13 2.65 2.24 0.24 1.00 1.30 0.54 0.015
10 1.25 1.63 3.19 2.27 0.27 1.00 1.80 0.59 0.020
15 1.37 1.88 3.65 2.58 0.32 1.13 2.00 0.88 0.021
20 1.62 2.13 4.08 2.98 0.34 1.32 2.40 0.79 0.027
25 2.00 2.38 4.95 3.69 0.45 1.62 2.80 1.00 0.030
30 2.38 2.88 5.63 4.23 0.47 1.88 3.30 1.14 0.032
35 2.88 3.75 6.63 5.05 0.55 2.25 4.15 0.97 0.042
40 3.25 4.00 7.64 5.60 0.60 2.50 4.65 1.30 0.050

* DIMENSIONS SHOWN ARE FOR AJ HUBS UNLESS OTHERWISE SPECIFIED

HP PER RATED TORQUE PEAK O/L AGMA 7 MAX WEIGHT WR2 TQ/RAD
SIZE 100 RPM ( lb. in.) TORQUE MAX RADIAL (lbs.) (lb. in.2) X106
1.0 S.F (lb. in.) RPM LOAD (lbs.) (lb. in./rad)
05 0.48 300 600 8,500 34 1.24 0.96 0.28
10 1.27 800 1,600 7,500 56 1.96 2.35 0.84
15 2.50 1,575 3,150 6,700 125 2.98 4.62 1.47
20 3.49 2,200 4,400 6,200 183 4.07 7.48 2.11
25 6.03 3,800 7,600 5,500 275 7.01 20.4 3.62
30 11.00 6,930 13,860 5,000 400 10.8 41.5 5.91
35 18.00 11,340 22,680 4,400 600 17.2 88.3 11.0
40 29.00 18,270 36,540 4,000 850 25.6 178. 17.0

NOTE:
1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR AJ HUBS AT MAXIMUM BORE SIZE.

F5–12
SINGLE FLEX – BH SERIES
6 BOLT SINGLE FLEXING COUPLING
The BH series coupling accommodates angular and axial misalignment only. Single couplings may
be used in pairs to support a clutch, brake or other power transmission component in a floating
shaft arrangement, or to support a component that is supported by a self-aligning bearing. The BH
coupling consists of two hubs and one set of standard hardware, including stainless steel flex discs.

RATED MISALIGNMENT: 0.7 DEG/DISC

HUB TYPES SIZES


BH 33-78
DIMENSIONS IN INCHES
SEE PAGE F5–9
SIZE MAX D
BORE A B DBSE F H
33 2.25 4.69 3.79 0.29 1.75 3.14 MATERIAL FLEX
38 3.00 5.87 4.84 0.34 2.25 4.13 CLASSES ASSY
43 3.25 6.70 5.47 0.47 2.50 4.63 CLASS SIZE PART #
48 3.75 7.50 6.00 0.50 2.75 5.40 A 33-78 BOxxRKA
53 3.88 7.87 6.28 0.52 2.88 5.65 B 33-78 BOxxRKA
58 4.25 9.00 7.06 0.56 3.25 6.22 C 38-63 BOxxRKE
63 4.88 10.00 7.36 0.60 3.38 7.14 E MTO 38-63 BOxxRKE
68 5.00 10.75 8.35 0.85 3.75 7.33 SEE PAGE F5–4 xx = SIZE

COUPLING CONSISTS OF:


2 – HUBS – EXAMPLE- BH48Ax3”
1 – FLEX ASSEMBLY – EXAMPLE- BO48RKA
THIS COUPLING IS SOLD AS COMPONENTS

HP PER RATED TORQUE PEAK O/L AGMA 8 MAX WEIGHT WR2 TQ/RAD FREE END
SIZE 100 RPM (lb. in.) TORQUE MAX RADIAL (lbs.) (lb. in.2) X106 FLOAT
1.0 S.F (lb. in.) RPM LOAD (lbs.) (lb. in./rad) +/- inch
33 4.84 3,050 6,100 8,400 150 5.76 14.5 4.57 0.03
38 10.08 6,350 12,500 7,500 240 11.4 46.6 9.41 0.04
43 19.84 12,500 25,000 6,800 420 17.3 91.7 17.8 0.05
48 26.98 17,000 34,000 6,500 655 25.2 171 25.5 0.06
53 38.10 24,000 48,000 6,000 720 29.8 226 29.8 0.06
58 53.97 34,000 68,000 5,500 930 45.4 443 50.0 0.06
63 76.19 48,000 96,000 5,200 1,125 58.4 715 76.6 0.07
68 114.29 72,000 144,000 4,800 1,530 73.4 984 96.7 0.07

NOTE:
1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR BH HUBS AT MAXIMUM BORE SIZE.

F5–13
SINGLE FLEX– HH SERIES
8 BOLT SINGLE COUPLING
The HH series is designed for high torque, low speed applications. Hubs are cast iron. Steel is optional.
Flex discs are high strength alloy steel. Stainless steel flex discs are optional. Dynamic balancing for higher
speed operation is not recommended. Single plane balancing of individual hubs is available.

DIMENSIONS IN INCHES
SIZE MAX BORE D
IRON STEEL A (2) B DBSE F H RATED MISALIGNMENT: 0.5 DEG/DISC
22 2.25 – 6.00 5.43 0.43 2.50 3.87
26 2.62 – 6.87 6.29 0.53 2.88 4.50
31 3.12 3.63 8.12 7.38 0.62 3.38 5.50 HUB OPTIONS
HUB TYPE SIZE
35 3.62 4.00 9.12 8.16 0.66 3.75 6.12
C.I. 26-160
37 3.75 4.50 10.06 8.81 0.81 4.00 6.50 STL 31-160
42 4.25 4.75 11.00 9.31 0.81 4.25 7.00 SEE PAGE F5–9
45 4.50 5.13 11.87 9.87 0.87 4.50 7.43
50 5.12 5.50 13.43 11.06 1.06 5.00 9.50
55 5.62 6.25 15.00 12.25 1.25 5.50 9.50
60 6.50 7.12 16.75 13.84 1.34 6.25 10.50
ORDERING: HH Series couplings are
70 7.00 7.87 18.93 15.50 1.50 7.00 11.75
75 7.75 8.75 20.62 16.05 1.55 7.25 13.00
sold as complete assemblies. Please
80 8.00 9.12 22.37 17.06 1.56 7.75 13.75 specify hub type, bore sizes, and flex
85 8.50 9.62 23.75 18.12 1.62 8.25 14.50 disc materials. A coupling will be
92 10.00 11.00 25.75 19.75 1.75 9.00 15.87 configured to meet your specification.
105 10.50 12.00 29.25 22.75 1.75 10.50 20.00
160 16.00 17.00 33.50 26.25 2.25 12.00 24.00

HP PER RATED TORQUE PEAK O/L AGMA 8 MAX WEIGHT WR2 TQ/RAD FREE END
SIZE 100 RPM (lb. in.) TORQUE MAX RADIAL (lbs.) (lb. in.2) X10 6 FLOAT
1.0S.F (lb. in.) RPM LOAD (lbs.) (lb. in./rad) +/- inch
22 15.08 9,500 14.250 3,800 338 17 62 12.7 0.018
26 25.40 16,000 24,000 3,300 570 26 129 22.1 0.022
31 38.10 24,000 36,000 2,800 700 43 304 36.4 0.026
35 69.84 44,000 66,000 2,600 930 61 557 52.8 0.028
37 95.24 60,000 90,000 2,500 1,170 77 820 69.6 0.031
42 115.87 73,000 109,500 2,400 1,300 95 1,250 84 0.034
45 157.14 99,000 148,500 2,250 1,700 115 1,810 106 0.036
50 203.17 128,000 192,000 2,000 2,250 163 3,290 147 0.041
55 300.00 189,000 283,500 1,800 3,200 228 5,570 243 0.046
60 414.29 261,000 391,500 1,600 4,000 328 10,300 349 0.051
70 658.73 415,000 622,500 1,400 6,100 451 18,200 482 0.058
75 846.03 533,000 799,500 1,300 6,900 588 27,400 682 0.062
80 1,087.30 685,000 1,027,500 1,200 7,500 732 42,100 779 0.068
85 1,315.87 829,000 1,243,500 1,100 8,700 840 54,700 911 0.070
92 1,650.79 1,040,000 1,560,000 1,000 11,100 1,160 89,400 1220 0.078
105 1,984.13 1,250,000 1,875,000 1,000 8,460 1,780 160,000 3200 0.085
160 3,174.60 2,000,000 3,000,000 900 11,300 2,310 325,000 5140 0.125
NOTE:
1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR CAST IRON HUBS AT MAXIMUM BORE SIZE.
2) HUB FLANGE O.D. MAY VARY WITH STEEL HUBS.

F5–14
CLOSE COUPLE – AX SERIES
4 BOLT CLOSE COUPLED COUPLING
(GENERAL USE)
The AX series close coupling is made up of two hubs, a steel spacer block, two stainless flex discs and AX
hardware. A special bolting arrangement supports the spacer between the flex discs. The AX is an
economical design that it well suited to many general purpose applications. The AX accommodates close
shaft separations when is is installed with the shafts extending through the flex discs into the center of the
coupling. The shaft diameter must be less than the flex disc I.D. listed in the dimensional table.

AD HUB RATED MISALIGNMENT:


1.0 DEG/DISC
SHOWN

HUB OPTIONS MATERIAL SPACER


HUB TYPE SIZE CLASSES ASSEMBLY
AJ - STANDARD 05-45 CLASS SIZE PART #
COUPLING CONSISTS OF:
AZ - OVERSIZE 05-45 A 05-45 AXxxSAA
2 – HUBS – EXAMPLE- AJ20A x 1-1/2”
QD BUSHING MOUNT 15-40 B 05-45 AXxxSAB
1 – SPACER ASSEMBLY – EXAMPLE- AX20SAA
AC/AD CLAMP 05-25 C N/A N/A
THIS COUPLING IS SOLD AS COMPONENTS
AL LOCK ELEMENT 05-25 E N/A N/A
SEE PAGE F5–8 SEE PAGE F5–4 xx = SIZE

DIMENSIONS IN INCHES*
SIZE MAX BORE A B DBSE F G H J DISC
AJ AZ Dmin Dmax I.D.**
05 0.87 1.13 2.65 3.34 0.38 1.34 1.00 0.48 1.30 1.68 1.00
10 1.25 1.63 3.19 3.40 0.44 1.40 1.00 0.48 1.30 1.79 1.17
15 1.37 1.88 3.65 3.80 0.63 1.54 1.13 0.44 2.00 1.85 1.28
20 1.62 2.13 4.08 4.22 0.63 1.58 1.32 0.48 2.40 1.66 1.65
25 2.00 2.38 4.95 5.36 0.75 2.12 1.62 0.69 2.80 2.39 1.78
30 2.38 2.88 5.63 6.30 1.00 2.54 1.88 0.77 3.30 3.18 2.01
35 2.88 3.75 6.63 7.17 1.13 2.67 2.25 0.77 4.15 2.81 2.71
40 3.25 4.00 7.64 8.30 1.13 3.30 2.50 1.08 4.65 4.03 3.00

* DIMENSIONS SHOWN ARE FOR AJ HUBS UNLESS OTHERWISE SPECIFIED.


** SHAFT O.D. MUST BE LESS THAN DISC I.D. IN ORDER TO EXTEND SHAFTS INTO COUPLING TO MEET Dmin DIMENSION.

HP PER RATED TORQUE PEAK O/L AGMA 7 WEIGHT WR2 TQ/RAD FREE END
SIZE 100 RPM (lb. in.) TORQUE MAX (lbs.) (lb. in.2) X10 6 FLOAT
1.0 S.F (lb. in.) RPM (lb. in./rad) +/- inch
05 0.48 300 450 8,500 1.63 1.26 0.04 0.030
10 1.27 800 1,200 7,500 2.48 2.90 0.06 0.040
15 2.50 1,575 2,363 6,700 3.84 5.80 0.21 0.042
20 3.49 2,200 3,300 6,200 5.10 9.16 0.25 0.055
25 6.03 3,800 5,700 5,500 9.13 26.1 0.56 0.060
30 11.00 6,930 10,395 5,000 13.8 51.7 0.79 0.065
35 18.00 11,340 17,010 4,400 21.1 108 1.48 0.085
40 29.00 18,270 27,405 4,000 32.0 222 1.68 0.100

NOTES
1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR AJ HUBS AT MAXIMUM BORE SIZE.
F5–15
CLOSE COUPLE – AA SERIES
4 BOLT CLOSE COUPLED COUPLING
(GENERAL USE – SHORTER BOLT REMOVAL)
The AA series close coupling is made up of two hubs, a cast iron block type spacer and two sets of standard
hardware. Stainless steel flex discs are standard. The AA accommodates close shaft separations when it is
installed with the shafts extending through the flex discs into the center of the coupling. The shaft diameter
must be less than the flex disc I.D. listed in the dimensional table. This coupling is recommended when the
bolt removal length (J) makes the AX coupling impractical.
Special machined steel block spacers are also available in several sizes.

RATED MISALIGNMENT:
1.0 DEG/DISC

HUB OPTIONS MATERIAL SPACER


HUB TYPE SIZE CLASSES ASSEMBLY
AJ - STANDARD 05-45 CLASS SIZE PART #
COUPLING CONSISTS OF:
AZ - OVERSIZE 05-45 A 05-45 AAxxSAA
2 – HUBS – EXAMPLE- AJ35A x 2”
QD BUSHING MOUNT 15-40 B 05-45 AAxxSAB
1 – SPACER ASSEMBLY – EXAMPLE- AA35SAA
AC/AD CLAMP 05-25 C 15-45 AAxxSAC
THIS COUPLING IS SOLD AS COMPONENTS
AL LOCK ELEMENT 05-25 E N/A N/A
SEE PAGE F5–8 SEE PAGE F5–4 xx = SIZE

DIMENSIONS IN INCHES*
SIZE MAX BORE A B DBSE F G H J DISC
AJ AZ Dmin Dmax I.D.**
05 0.87 1.13 2.65 3.23 0.25 1.23 1.00 0.24 1.30 0.54 1.00
10 1.25 1.63 3.19 3.73 0.25 1.73 1.00 0.27 1.80 0.56 1.17
15 1.37 1.88 3.65 3.82 0.31 1.56 1.13 0.32 2.00 0.88 1.28
20 1.62 2.13 4.08 4.38 0.41 1.74 1.32 0.34 2.40 0.79 1.65
25 2.00 2.38 4.95 5.26 0.41 2.02 1.62 0.45 2.80 1.00 1.78
30 2.38 2.88 5.63 6.24 0.56 2.48 1.88 0.47 3.30 1.14 2.01
35 2.88 3.75 6.63 6.91 0.66 2.41 2.25 0.55 4.15 0.97 2.71
40 3.25 4.00 7.64 7.70 0.75 2.70 2.50 0.60 4.65 1.30 3.00

* DIMENSIONS SHOWN ARE FOR AJ HUBS UNLESS OTHERWISE SPECIFIED.


** SHAFT I.D. MUST BE LESS THAN DISC I.D. IN ORDER TO EXTEND SHAFTS INTO COUPLING TO MEET Dmin DIMENSION.

HP PER RATED TORQUE PEAK O/L MAX WEIGHT WR2 TQ/RAD FREE END
SIZE 100 RPM (lb. in.) TORQUE RPM (lbs.) (lb. in.2) X106 FLOAT
1.0 S.F (lb. in.) (lb. in./rad) +/- inch
05 0.48 300 450 3,600 1.76 1.40 0.06 0.030
10 1.27 800 1,200 3,500 2.77 3.35 0.10 0.040
15 2.50 1,575 2,363 3,450 4.24 6.66 0.26 0.042
20 3.49 2,200 3,300 3,350 5.48 10.2 0.25 0.055
25 6.03 3,800 5,700 3,200 9.81 29.4 0.62 0.060
30 11.00 6,930 10,395 3,000 15.0 59 0.94 0.065
35 18.00 11,340 17,010 2,800 22.4 121 1.44 0.085
40 29.00 18,270 27,405 2,650 34.3 250 2.43 0.100

NOTES:
1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR AJ HUBS AT MAXIMUM BORE SIZE.
2) MAX RPM SHOWN BASED ON CAST IRON SPACER MATERIAL.

F5–16
CLOSE COUPLE – AY SERIES
4 BOLT CLOSE COUPLED COUPLING
(POSITIONING APPLICATIONS)
The AY series is specifically designed for positioning applications where a servo or stepper drive is C flange
mounted and connects to a ball screw. The AY accommodates the small amounts of angular and parallel
misalignment with an absolute minimum size package, zero backlash and high torsional stiffness. The AY is
made up of two hubs, a steel spacer block, two stainless flex discs and AY hardware. The coupling must be
installed as an assembled unit. The spacer is not service removable.

AL
HUB SHOWN

RATED MISALIGNMENT: 1.0 DEG/DISC

HUB OPTIONS MATERIAL SPACER


HUB TYPE SIZE CLASSES ASSEMBLY
AJ - STANDARD 05-25 COUPLING CONSISTS OF: CLASS SIZE PART #
AZ - OVERSIZE 05-25 2 – HUBS – EXAMPLE- AJ20A x 1-1/2” A 05-25 AYxxSAA
QD BUSHING MOUNT 15-25 1 – SPACER ASSEMBLY – EXAMPLE- AY20SAA B 05-25 AYxxSAB
AC/AD CLAMP 05-25 THIS COUPLING IS SOLD AS COMPONENTS C N/A N/A
AL LOCK ELEMENT 05-25 E N/A N/A
SEE PAGE F5–8 SEE PAGE F5–4 xx = SIZE

DIMENSIONS IN INCHES*
SIZE MAX BORE A B DBSE F G H DISC
AJ AZ Dmin Dmax I.D.**
05 0.87 1.13 2.65 2.85 0.49 0.85 1.00 0.24 1.30 1.00
10 1.25 1.63 3.19 2.91 0.50 0.91 1.00 0.27 1.80 1.17
15 1.37 1.88 3.65 3.33 0.56 1.07 1.13 0.32 2.00 1.28
20 1.62 2.13 4.08 3.76 0.56 1.12 1.32 0.34 2.40 1.65
25 2.00 2.38 4.95 4.77 0.87 1.53 1.62 0.45 2.80 1.78

* DIMENSIONS SHOWN ARE FOR AJ HUBS UNLESS OTHERWISE SPECIFIED.


** SHAFT I.D. MUST BE LESS THAN DISC I.D. IN ORDER TO EXTEND SHAFTS INTO COUPLING TO MEET Dmin DIMENSION.

HP PER RATED TORQUE PEAK O/L AGMA 7 WEIGHT WR2 TQ/RAD FREE END
SIZE 100 RPM (lb. in.) TORQUE MAX (lbs.) (lb. in.2) X106 FLOAT
1.0 S.F (lb. in.) RPM (lb. in./rad) +/- inch
05 0.48 300 600 8,500 1.64 1.24 0.13 0.030
10 1.27 800 1,600 7,500 2.68 3.08 0.35 0.040
15 2.50 1,575 3,150 6,700 4.23 6.41 0.64 0.042
20 3.49 2,200 4,400 6,200 5.49 9.92 0.83 0.055
25 6.03 3,800 7,600 5,500 9.78 27.6 1.56 0.060

NOTE:
1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR AJ HUBS AT MAXIMUM BORE SIZE.

F5–17
CLOSE COUPLE – BY SERIES
6 BOLT CLOSE COUPLED COUPLING
The BY series close coupling is a low cost replacement for gear or elastomeric couplings. It is ideal for use
in low to moderate speed applications with motor or turbine drivers. The BY is an economical alternative to
Axial Split spacer designs. The BY accommodates close shaft spacings by allowing the connected shafts to
extend through the flex discs and spacer without restriction. The spacer is not service removable if the
shaft gap is less than the D1 dimension shown. For shorter shaft spacings, the flex discs may still be
replaced by removing the coupling bolts and shuttling the spacer from side to side.

Inverted (BY) and Extended (BH) hubs are available to allow varying shaft diameters and spacing.

COUPLING CONSISTS OF:


2 – HUBS – EXAMPLE- BY43A x 2-1/2” RATED MISALIGNMENT: 0.5 DEG/DISC
1 – SPACER ASSEMBLY – EXAMPLE- BY43SAA
THIS COUPLING IS SOLD AS COMPONENTS

DIMENSIONS IN INCHES
SIZE MAX BORE A B1 B2 B3 C DBSE Fi Fe H Ji Je
BY inv BH ext D1 D2 D3
33 2.00 2.25 4.69 4.13 4.530 4.93 1.350 0.43 0.930 1.43 1.85 1.75 3.14 1.46 1.06
38 2.63 3.00 5.87 4.45 5.260 6.07 1.440 0.57 1.070 1.57 1.94 2.25 4.13 1.61 0.80
43 2.88 3.25 6.70 5.41 6.265 7.12 1.645 0.81 1.465 2.12 2.30 2.50 4.63 2.51 1.60
48 3.25 3.75 7.50 5.64 6.630 7.62 1.760 0.76 1.440 2.12 2.44 2.75 5.40 2.34 1.35
53 3.63 3.88 7.87 6.77 7.600 8.43 2.050 1.01 1.840 2.67 2.88 2.88 5.65 2.93 2.10
58 4.00 4.25 9.00 7.60 8.700 9.80 2.150 1.20 2.250 3.30 3.20 3.25 6.22 4.40 3.30
63 4.50 4.88 10.00 8.40 9.230 10.06 2.550 1.20 2.250 3.30 3.60 3.38 7.14 4.00 3.17
68 4.75 5.00 10.75 9.20 10.450 11.70 2.500 1.60 2.900 4.20 3.80 3.75 7.33 5.28 4.03

HP PER RATED TORQUE PEAK O/L AGMA 8 WEIGHT WR2 TQ/RAD FREE END
SIZE 100 RPM (lb. in.) TORQUE MAX (lbs.) (lb. in.2) X106 FLOAT
1.0 S.F (lb. in.) RPM (lb. in./rad) +/- inch MATERIAL SPACER
33 4.84 3,050 4,575 8,400 8.06 22.3 0.94 0.060 CLASSES ASSEMBLY
38 10.08 6,350 9,525 7,500 13.9 65.1 2.98 0.084 CLASS SIZE PART #
43 19.84 12,500 18,750 6,800 23.2 144 4.99 0.090 A 33-68 BYxxSAA
48 26.98 17,000 25,500 6,500 31.1 241 5.42 0.108 B 33-68 BYxxSAB
53 38.10 24,000 36,000 6,000 40.3 345 9.10 0.108 C N/A N/A
58 53.97 34,000 51,000 5,500 65.4 734 15.4 0.118 E N/A N/A
63 76.19 48,000 72,000 5,200 82.8 1150 25.8 0.140 SEE PAGE F5–4 xx = SIZE
68 114.29 72,000 108,000 4,800 106 1760 37.4 0.144

F5–18
CLOSE COUPLE – BA SERIES-6 BOLT DESIGN
& DA SERIES-8 BOLT DESIGN
AXIAL SPLIT SPACER COUPLINGS
Axial split spacer couplings are an ideal replacement for lubricated gear or grid couplings. Close shaft
separations are met without requirements for extending shafts through hubs. The split spacer removes
radially to allow removal of connected equipment. Flex discs may be replaced without disturbing the
connected equipment. The axial split series features all steel construction. Stainless steel flex discs are
standard for the BA series. Both stainless and high strength alloy steel flex disc options are available with
the DA series.

RATED MISALIGNMENT: 0.7 DEG/DISC

DIMENSIONS IN INCHES
SIZE MAX D
BORE A B DBSE F G H
BA33 1.75 4.69 3.88 0.12 1.88 0.33 2.71
BA38 2.50 5.87 4.38 0.12 2.13 0.40 3.55
BA43 2.63 6.70 5.00 0.12 2.44 0.48 3.91 ORDERING: BA and DA Series
DA31 3.38 7.81 5.87 0.19 2.84 0.44 5.22 couplings are sold as components.
DA35 3.75 8.69 6.81 0.25 3.28 0.54 5.71 Please specify hub bore sizes and
DA37 4.19 9.69 7.37 0.25 3.56 0.69 6.18 specify flex disc materials for DA
DA42 4.50 10.50 8.19 0.25 3.97 0.69 6.70 series couplings.
DA45 4.75 11.31 9.31 0.31 4.50 0.75 7.20
DA50 5.00 12.88 9.75 0.31 4.72 0.96 7.93
DA55 5.50 14.44 11.00 0.38 5.31 1.04 8.95
DA60 6.00 16.00 12.38 0.38 6.00 1.10 9.89
DA70 7.00 18.25 14.38 0.38 7.00 1.40 11.08

HP PER RATED TORQUE PEAK O/L MAX RPM WEIGHT WR2 FREE END
SIZE 100 RPM (lb. in.) TORQUE (lbs.) (lb. in.2) FLOAT
1.0 S.F (lb. in.) UNBALANCED BALANCED +/- inch
BA33 6.29 3,965 7,930 4,200 7,000 10.7 29.2 0.060
BA38 13.10 8,255 16,510 3,800 6,300 18.1 81.7 0.084
BA43 25.79 16,250 32,500 3,700 6,000 30.2 158 0.090
DA31 38.10 24,000 48,000 3,000 5,000 45.5 372 0.052
DA35 54.13 34,100 68,200 2,800 4,500 63.4 627 0.056
DA37 81.11 51,100 102,200 2,500 4,000 87 1,110 0.062
DA42 114.76 72,300 144,600 2,300 3,700 114 1,670 0.067
DA45 130.48 82,200 164,400 2,200 3,400 152 2,550 0.072
DA50 196.83 124,000 248,000 2,000 3,300 215 4,610 0.082
DA55 300.00 189,000 378,000 1,900 2,800 317 8,550 0.092
DA60 390.48 246,000 492,000 1,800 2,500 450 14,900 0.102
DA70 549.21 346,000 692,000 1,700 2,500 664 28,800 0.115

NOTE:
1) WEIGHTS AND WR2 VALUES SHOWN ARE AT MAXIMUM BORE SIZE.

F5–19
SPACER – 4 BOLT
AK SERIES-STOCK LENGTH COUPLING
AP SERIES-CUSTOM LENGTH COUPLING
The AK and AP series couplings are standard design spacer couplings. They are made up of two hubs, a
one-piece machined spool spacer and two sets of flex discs with standard hardware, including stainless
steel flex discs. The AK is the stocked minimum length spacer. The AP is made-to-order to any custom
spacer length. AP series pricing is standard for any spacer length up to 9 inches.
RATED MISALIGNMENT: 1.0 DEG/DISC

For type AP, specify the D (DBSE) dimension in 1/100th inches.


Example: AP10A350 specifies AP10 class A 3.50” DBSE.

HUB OPTIONS MATERIAL SPACER ASSEMBLY


HUB TYPE SIZE CLASSES PART #
AJ - STANDARD 05-45 COUPLING CONSISTS OF: CLASS SIZE AK AP
AZ - OVERSIZE 05-45 2 – HUBS – EXAMPLE- AJ25A x 1-3/4” A 05-45 AKxxSAA APxxAddd
QD BUSHING MT. 15-40 1 – SPACER ASSEMBLY – EXAMPLE- AK25SAA B 05-45 AKxxSAB APxxBddd
AC/AD CLAMP 05-25 THIS COUPLING IS SOLD AS COMPONENTS C 15-45 AKxxSAC APxxCddd
AL LOCK ELEMENT 05-25 E MTO 15-45 AKxxSAE APxxEddd
SEE PAGE F5–8 SEE PAGE F5–4 xx = SIZE ddd=DBSE

DIMENSIONS IN INCHES* FREE END


SIZE MAX BORE A Bmin Dmin F G H J FLOAT
AJ AZ (AK) (AK) +/- inch
05 0.87 1.13 2.65 3.72 1.72 1.00 0.24 1.30 0.54 0.030
10 1.25 1.63 3.19 4.06 2.06 1.00 0.27 1.80 0.56 0.040
15 1.37 1.88 3.65 4.67 2.41 1.13 0.32 2.00 0.88 0.042
20 1.62 2.13 4.08 5.02 2.38 1.32 0.34 2.40 0.79 0.055
25 2.00 2.38 4.95 6.16 2.92 1.62 0.45 2.80 1.00 0.060
30 2.38 2.88 5.63 7.57 3.81 1.88 0.47 3.30 1.14 0.065
35 2.88 3.75 6.63 8.81 4.31 2.25 0.55 4.15 0.97 0.085
40 3.25 4.00 7.64 9.88 4.88 2.50 0.60 4.65 1.30 0.100

* DIMENSIONS SHOWN ARE FOR AJ HUBS UNLESS OTHERWISE SPECIFIED.

HP PER RATED TORQUE PEAK O/L AGMA 7 WEIGHT (lbs.) WR2-(lb. in.2) TORS. STIFFNESS
SIZE 100 RPM LB*IN TORQUE MAX AT MIN ADD PER AT MIN ADD PER 106 (lb. in./rad)
1.0 S.F (lb. in.) (lb. in.) RPM D in. OF D D in. OF D K factor Y factor
05 0.48 300 600 8,500 2.32 0.14 1.87 0.05 0.15 2.00
10 1.27 800 1,600 7,500 3.62 0.22 4.48 0.11 0.43 4.64
15 2.50 1,575 3,150 6,700 5.44 0.26 8.86 0.19 0.74 7.51
20 3.49 2,200 4,400 6,200 6.96 0.32 13.8 0.34 1.08 13.8
25 6.03 3,800 7,600 5,500 12.7 0.41 38.8 0.62 1.74 25.1
30 11.00 6,930 13,860 5,000 19.0 0.46 77.7 0.92 2.89 37.4
35 18.00 11,340 22,680 4,400 27.6 0.63 156 2.29 5.34 93
40 29.00 18,270 36,540 4,000 42.1 0.76 322 3.55 8.21 144

NOTES:
1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR AJ HUBS AT MAXIMUM BORE SIZE.
2) TO CALCULATE TORSIONAL STIFFNESS FOR A GIVEN SPACER LENGTH, LET L= D - Dmin
TORSIONAL STIFFNESS = 1/[(1/K) + (L/Y)]

F5–20
SPACER – BP SERIES
6 BOLT SPACER COUPLING
The BP series coupling is a standard design spacer coupling using the 6 bolt disc design. The coupling is
made up of two hubs, a one-piece machined spool spacer and two sets of flex discs with standard
hardware, including stainless steel flex discs. The BP is made-to-order to any custom spacer length.
BP series pricing is standard for any spacer length up to 9 inches.

RATED MISALIGNMENT: 0.7 DEG/DISC

HUB TYPES SIZES


BH 33-78
SEE PAGE F5–9
COUPLING CONSISTS OF:
2 – HUBS – EXAMPLE- BH33Ax2”
1 – SPACER ASSEMBLY – EXAMPLE- Specify the D (DBSE) dimension in 1/100th inches.
BP33A500 (5”DBSE) Example: BP33A350 specifies BP33 class A 3.50”
THIS COUPLING IS SOLD AS COMPONENTS DBSE. Specify each hub bore size as required.

DIMENSIONS IN INCHES FREE


SIZE MAX END
BORE A Dmin F G H FLOAT
+/- inch MATERIAL SPACER
33 2.25 4.69 2.09 1.75 0.285 3.14 0.060 CLASSES ASSEMBLY
38 3.00 5.87 2.37 2.25 0.335 4.13 0.084 CLASS SIZE PART #
A 33-73 BPxxAddd
43 3.25 6.70 2.95 2.50 0.465 4.63 0.090
B 33-78 BPxxBddd
48 3.75 7.50 3.00 2.75 0.495 5.40 0.108 C 38-63 BPxxCddd
53 3.88 7.87 3.91 2.88 0.520 5.65 0.108 E N/A N/A
58 4.25 9.00 4.80 3.25 0.555 6.22 0.118 SEE PAGE F5–4 ddd = DBSE
63 4.88 10.00 4.88 3.38 0.600 7.14 0.140
68 5.00 10.75 6.20 3.75 0.849 7.33 0.144

HP PER RATED TORQUE PEAK O/L AGMA 8 WEIGHT (lbs.) WR2-(lb. in.2) TORS. STIFFNESS
SIZE 100 RPM LB*IN TORQUE MAX AT MIN ADD PER AT MIN ADD PER x106 (lb. in./rad)
1.0 S.F (lb. in.) (lb. in.) RPM D in. OF D D in. OF D K factor Y factor
33 4.84 3,050 6,100 8,400 8.49 0.47 23.3 0.91 2.42 37.1
38 10.08 6,350 12,700 7,500 15.9 0.63 71.8 2.24 4.93 90.8
43 19.84 12,500 25,000 6,800 24.3 0.74 143 3.59 9.40 146.
48 26.98 17,000 34,000 6,500 33.2 0.87 248 5.79 13.2 235.
53 38.10 24,000 48,000 6,000 41.7 0.93 354 6.93 15.1 281.
58 53.97 34,000 68,000 5,500 65.1 0.98 707 8.14 23.7 330.
63 76.19 48,000 96,000 5,200 80.5 1.14 1,100 13.0 34.9 528.
68 114.29 72,000 144,000 4,800 104 1.17 1,560 14.7 44.0 597.

NOTES:
1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR BH HUBS AT MAXIMUM BORE SIZE.
2) TO CALCULATE TORSIONAL STIFFNESS FOR A GIVEN SPACER LENGTH, LET L= D - Dmin
TORSIONAL STIFFNESS = 1/[(1/K) + (L/Y)]

F5–21
SPACER – DP SERIES
8 BOLT SPACER COUPLINGS
The DP series coupling is a fully machined spacer coupling using the 8 bolt disc design used for high
torque applications at higher speeds. The coupling is made up of two hubs, a one-piece machined spool
spacer and two sets of flex discs and hardware. The DP is made-to-order to any customer spacer length.
Both stainless and high strength alloy flex disc materials are available.

RATED MISALIGNMENT: 0.5 DEG/DISC


MEETS API 610
9TH EDITION
WITH OPTIONAL SPECIFY BORES & DBSE
BALANCING THIS COUPLING IS SOLD AS AN ASSEMBLY.

DIMENSIONS IN INCHES FREE END


SIZE MAX BORE A Dmin F1 F2 G H1 H2 FLOAT
DA DH DBSE DA DH DA DH +/- inch
DP31 3.38 3.63 7.81 4.38 2.84 3.37 0.44 5.22 5.50 0.052
DP35 3.75 4.00 8.69 4.75 3.28 3.75 0.54 5.71 5.88 0.056
DP37 4.00 4.50 9.69 5.00 3.56 4.00 0.69 6.18 6.50 0.062
DP42 4.50 4.75 10.50 5.13 3.97 4.25 0.69 6.70 7.00 0.067
DP45 4.75 5.13 11.31 5.25 4.50 4.50 0.75 7.20 7.44 0.072
DP50 5.00 5.38 12.88 7.25 4.72 5.00 0.96 7.93 8.38 0.082
DP55 5.50 6.00 14.44 7.62 5.31 5.50 1.04 8.95 9.44 0.092
DP60 6.00 6.50 16.00 8.13 6.00 6.00 1.10 9.89 10.25 0.102
DP70 7.00 7.50 18.25 9.25 7.00 7.00 1.40 11.06 11.75 0.115

HP PER RATED TORQUE PEAK O/L AGMA 8 WEIGHT (lbs.) WR2-(lb. in.2) TORS. STIFFNESS
SIZE 100 RPM LB*IN TORQUE MAX AT MIN ADD PER AT MIN ADD PER x106 (lb. in./rad)
1.0 S.F (lb. in.) (lb. in.) RPM D in. OF D D in. OF D K factor Y factor

DP31 50.75 32,000 64,000 6,500 37.2 0.60 289 4.30 16.7 168
DP35 76.12 48,000 96,000 5,700 54.5 0.97 525 8.16 26.7 318
DP37 107.84 68,000 136,000 5,400 69.3 1.05 839 10.7 34.7 417
DP42 146.69 92,500 185,000 5,100 91.4 1.54 1,270 18.2 47.2 711
DP45 157.00 99,000 198,000 4,800 118 1.66 1,910 23.4 61.0 912
DP50 260.08 164,000 328,000 4,300 175 2.28 3,560 38.3 78.7 1,490
DP55 396.47 250,000 510,000 4,100 260 3.03 6,690 63.2 133 2,470
DP60 586.77 370,000 740,000 3,600 367 4.01 11,600 101 187 3,950
DP70 840.51 530,000 1,060,000 3,300 559 5.46 23,500 172 285 6,690

NOTES:
1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR DA HUBS AT MAXIMUM BORE SIZE.
2) TO CALCULATE TORSIONAL STIFFNESS FOR A GIVEN SPACER LENGTH, LET L= D - Dmin
TORSIONAL STIFFNESS = 1/[(1/K) + (L/Y)]
F5-22
SPACER – BF SERIES
6 BOLT DROP OUT SPACER COUPLING
The BF series is designed for moderate service in higher speed applications. The coupling consists of
factory assembled spacer unit which mounts between two hubs. The spacer assembly drops out as one unit
for easy maintenance. The BF has all steel construction with standard stainless steel flex discs.
The coupling is manufactured to meet AGMA class 9 balance requirements. Dynamic balancing for higher
speed operation is also available. Standard length spacers are stocked. Pricing is standard for any spacer
length up to the Dmax value listed. Longer spacer lengths are also available.

RATED MISALIGNMENT: 0.5 DEG/DISC

SPECIFY BORES & DBSE


THIS COUPLING IS SOLD AS COMPONENTS MEETS API 610
UNLESS BALANCED. 9TH EDITION

DIMENSIONS IN INCHES
SIZE MAX BORE DBSE Fs Fe Fl G Hs Hm
STD INTERM. LARGE A Dmin Dmax* STOCK STD EXT LRG MAX STD INTERM.
EXT HUB HUB INTERM. EXT
15(3) 1.50 1.88 2.38 3.65 3.43 9.00 3.5, 4.37 1.31 1.69 1.63 2.09 2.33 2.75
20(3) 1.88 2.13 2.75 4.19 3.43 9.00 3.5, 4.37, 5 1.56 2.06 1.81 2.56 2.81 3.00
33 2.25 - 3.25 4.93 3.09 9.00 3.5, 5, 7 2.00 2.50 2.06 3.13 3.38 -
38 3.00 - 4.00 6.00 3.50 9.00 5, 7 2.63 3.25 2.75 4.13 4.43 -
43 3.50 - 4.50 6.77 4.43 9.00 5, 7 3.12 3.75 3.00 5.00 5.25 -
48 3.75 - 5.00 7.62 4.50 9.00 5, 7 3.25 4.00 3.25 5.38 5.63 -
53 4.13 - - 8.00 5.69 9.00 7 3.63 4.38 - 5.75 6.13 -
58 4.63 - - 9.00 6.88 9.00 7 4.12 5.00 - 6.50 6.88 -
63 5.13 - - 10.00 6.93 9.00 7 4.50 5.38 - 7.25 7.63 -
68 5.63 - - 11.00 7.56 12.00 - 5.00 6.00 - 8.00 8.38 -
73 6.50 - - 12.75 11.00 15.00 - 5.13 6.38 - 8.38 9.38 -
78 7.50 - - 15.30 11.08 15.00 - 6.38 7.38 - 10.19 10.75 -

* Longer D dimensions are available. Consult factory for pricing.

HP PER RATED TORQUE PEAK O/L AGMA 9 (3) WEIGHT (lbs.) WR2-(lb. in.2) TORSIONAL STIFFNESS FREE END
SIZE 100 RPM LB*IN TORQUE MAX. AT MIN. ADD PER AT MIN. ADD PER x106 (lb. in./rad) FLOAT
(4) 1.0 S.F (lb. in.) (lb. in.) RPM D (in.) OF D D (in.) OF D K factor Y factor +/- inch
15 2.50 1,575 3,150 13,500 7.22 0.12 11.9 0.05 0.52 2.09 0.045
20 3.49 2,200 4,400 12,500 9.31 0.19 19.9 0.15 0.92 3.72 0.055
33 6.27 3,950 7,900 11,000 13.1 0.47 39.3 0.91 3.32 37.0 0.060
38 13.10 8,255 16,510 9,800 24.3 0.63 114.0 2.23 6.91 90.7 0.076
43 21.43 13,500 27,000 8,800 44.5 0.70 276 3.05 9.66 124 0.090
48 29.21 18,400 36,800 8,300 54.3 0.79 422 4.61 12.8 187 0.108
53 38.10 24,000 48,000 7,800 72 0.88 633 5.92 14.9 240 0.108
58 65.08 41,000 82,000 7,000 107 0.98 1,200 8.14 23.4 330 0.118
63 76.19 48,000 96,000 6,700 134 1.14 1,870 13.0 33.5 528 0.140
68 114.29 72,000 144,000 6,200 188 1.48 3,020 16.2 44.7 569 0.144
73 198.41 125,000 250,000 5,700 272 2.02 5,890 27.0 75.1 1,100 0.156
78 369.84 233,000 466,000 5,000 475 3.21 14,700 63.8 142 2,590 0.170

NOTES:
1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR STANDARD HUBS AT MAXIMUM BORE SIZE.
2) TO CALCULATE TORSIONAL STIFFNESS FOR A GIVEN SPACER LENGTH, LET L= D - Dmin
TORSIONAL STIFFNESS = 1/[(1/K) + (L/Y)]
3) CONSULT FACTORY FOR HIGHER SPEED OPERATION
4) SIZES 15-20 ARE A 4-BOLT DISC DESIGN, SIZES 33-68 ARE A 6-BOLT DISC DESIGN AND SIZES 73-78 ARE AN 8-BOLT DESIGN.
F5-23
SPACER – HSH SERIES
8 BOLT SPACER COUPLINGS
The HSH series is designed for high torque, low speed applications. Hubs are cast iron. Steel is optional.
Spacers are cast grey or ductile iron. Flex discs are high strength alloy steel. Stainless steel flex discs are
optional. Dynamic balancing for higher speed operation is not recommended. Single plane balancing of
hubs and spacers is available.

DIMENSIONS IN INCHES ORDERING: HSH


SIZE MAX BORE D Series couplings are sold
IRON STEEL A (2) B DBSE F G H
as complete assemblies.
22 2.25 – 6.00 8.00 3.00 2.50 0.43 3.87
26 2.62 – 6.87 9.50 3.50 2.88 0.55 4.50
Please specify hub type,
31 3.12 3.63 8.12 10.87 4.12 3.37 0.62 5.50 bore sizes, and flex disc
35 3.62 4.00 9.12 12.06 4.56 3.75 0.66 6.12 materials. A coupling will
37 3.75 4.50 10.06 13.12 5.12 4.00 0.81 6.50 be configured to meet
42 4.25 4.75 11.00 13.93 5.43 4.25 0.81 7.00 your specifications.
45 4.50 5.13 11.87 14.75 5.75 4.50 0.87 7.43
50 5.12 5.50 13.43 16.81 6.81 5.00 1.06 9.50
55 5.62 6.25 15.00 18.68 7.68 5.50 1.25 9.50
60 6.50 7.12 16.75 20.93 8.43 6.25 1.34 10.50 RATED MISALIGNMENT: 0.3 DEG/DISC
70 7.00 7.87 18.93 23.62 9.62 7.00 1.50 11.75
75 7.75 8.75 20.62 25.00 10.50 7.25 1.53 13.00
80 8.00 9.12 22.37 26.87 11.37 7.75 1.56 13.75 HUB TYPES SIZES
85 8.50 9.62 23.75 28.62 12.12 8.25 1.62 14.50 C.I. 22-160
92 10.00 11.00 25.75 31.00 13.00 9.00 1.75 15.87 STL 31-160
105 10.50 12.00 29.25 34.25 13.25 10.50 1.75 20.00 SEE PAGE F5–9
160 16.00 17.00 33.50 40.25 16.25 12.00 2.25 24.00

HP PER RATED TORQUE PEAK O/L MAX WEIGHT WR2 TQ/RAD FREE END
SIZE 100 RPM (lb. in.) TORQUE RPM (lbs.) (lb. in.2) X10 6 (1) FLOAT
1.0S.F (lb. in.) (1) (1) (lb. in./rad) +/- inch
22 15.08 9,500 14.250 3,800 22 80 1.5 0.036
26 25.40 16,000 24,000 3,300 33 161 2.3 0.044
31 38.10 24,000 36,000 2,800 56 401 2.9 0.052
35 69.84 44,000 66,000 2,600 81 750 6.5 0.056
37 95.24 60,000 90,000 2,500 103 1,130 9.9 0.062
42 115.90 73,000 109,500 2,400 133 1,740 6.9 0.067
45 157.10 99,000 148,500 2,250 161 2,510 14.8 0.072
50 203.20 128,000 192,000 2,000 223 4,580 44.3 0.082
55 300.00 189,000 283,500 1,800 302 7,480 54.2 0.092
60 414.30 261,000 391,500 1,600 435 13,800 80.1 0.102
70 658.70 415,000 622,500 1,400 640 25,900 144 0.115
75 846.00 533,000 799,500 1,300 839 38,600 148 0.125
80 1,087.00 685,000 1,027,500 1,200 1,070 59,800 205 0.136
85 1,316.00 829,000 1,243,500 1,100 1,240 79,400 204 0.140
92 1,651.00 1,040,000 1,560,000 1,000 1,710 131,000 384 0.156
105 1,984.00 1,250,000 1,875,000 1,000 C/F C/F C/F 0.170
160 3,175.00 2,000,000 3,000,000 900 C/F C/F C/F 0.250

NOTE:
1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR CAST IRON HUBS AT MAXIMUM BORE SIZE.
2) HUB FLANGE DIAMETER MAY VARY WITH STEEL HUBS

F5–24
SPACER – FSH SERIES
8 BOLT FLYWHEEL MOUNT COUPLINGS
The FSH series is designed for high torque, low speed applications. Hubs are cast iron. Steel is optional.
Adapter plates and spacers are cast grey or ductile iron. Flex discs are high strength alloy steel. Stainless
flex discs are optional. Dynamic balancing for higher speed operation is not recommended. Single plane
balancing of flywheel adapters, hubs and spacers is available.

ORDERING: FSH Series


couplings are sold as complete
HUB TYPES SIZES
assemblies. Please specify hub
C.I. 31-105
STL. 31-105
type, bore sizes, and flex disc
SEE PAGE F5–9 materials. A coupling will be
configured to meet your
specifications.

STANDARD ADAPTER SIZES


SAE BOLTING HD BOLTING
SIZE OD BC HOLE HOLE BC HOLE HOLE
QTY SIZE QTY SIZE
10 10.375 9.625 6 13/32 9.500 8 15/32
12 12.375 11.625 8 13/32 11.500 8 17/32
14 13.875 13.125 8 13/32 12.500 8 21/32
18 18.375 17.250 8 17/32 16.750 8 25/32
20 20.375 19.250 8 17/32 18.500 8 29/32
RATED MISALIGNMENT: 0.3 DEG/DISC
22 22.500 21.375 6 21/32 20.500 8 1-1/32
26 26.500 25.250 12 21/32 24.500 12 1-1/32
28 28.875 27.250 12 25/32 26.875 12 1-1/32

DIMENSIONS IN INCHES AVAILABLE ADAPTER SIZES


SIZE MAX BORE D X = STOCK SIZE 0 = MTO
A(3) B F G H J
IRON STEEL DBSE 10 12 14 18 20 22 26 28
31 3.12 3.63 8.12 8.68 5.31 3.37 0.62 5.50 0.50 O O X X O O
35 3.62 4.00 9.12 9.62 5.87 3.75 0.66 6.12 0.50 O O X X O X
37 3.75 4.50 10.06 10.62 6.62 4.00 0.81 6.50 0.56 O O O O
42 4.25 4.75 11.00 11.37 7.12 4.25 0.81 7.00 0.63 O X O X X X
45 4.50 5.13 11.87 12.00 7.50 4.50 0.87 7.43 0.69 O X O X X X
50 5.12 5.50 13.43 13.75 8.75 5.00 1.06 8.37 0.75 X O X X X
55 5.62 6.25 15.00 15.38 9.87 5.50 1.25 9.50 0.88 X O X X X
60 6.50 7.12 16.75 17.12 10.87 6.25 1.34 10.50 1.00 X O X X X
70 7.00 7.87 18.93 19.43 12.43 7.00 1.50 11.75 1.00 X X X
75 7.75 8.75 20.62 20.75 13.50 7.25 1.53 13.00 1.13 O O X
80 8.00 9.12 22.37 22.50 14.75 7.75 1.56 13.75 1.25 O O X
85 8.50 9.62 23.75 23.93 15.68 8.25 1.62 14.50 1.25 X
92 10.00 11.00 25.75 26.25 17.25 9.00 1.75 15.87 1.38 X
105 10.50 12.00 29.25 27.77 17.27 10.50 1.75 20.00 1.75

HP PER RATED TORQUE PEAK O/L MAX WEIGHT WR2 TQ/RAD FREE END
SIZE 100 RPM (lb. in.) TORQUE RPM (lbs.) (lb. in.2) X10 6 (1) FLOAT
1.0S.F (lb. in.) (2) (1) (1) (lb. in./rad) +/- inch
31 38.10 24,000 36,000 2,800 48 442 2.95 0.052
35 69.84 44,000 66,000 2,600 64 661 6.69 0.056
37 95.24 60,000 90,000 2,500 87 1,170 10.3 0.062
42 115.9 73,000 109,500 2,400 115 1,860 7.03 0.067
45 157.1 99,000 148,500 2,250 138 2,500 15.4 0.072
50 203.2 128,000 192,000 2,000 202 5,550 48.8 0.082
55 300.0 189,000 283,500 1,800 263 8,000 58.6 0.092
60 414.3 261,000 391,500 1,600 359 12,700 86.5 0.102
70 658.7 415,000 622,500 1,400 559 26,200 161 0.115
75 846.0 533,000 799,500 1,300 766 43,600 160 0.125
80 1087 685,000 1,027,500 1,200 930 60,100 225 0.136
85 1316 829,000 1,243,500 1,100 1,110 83,000 222 0.140
92 1651 1,040,000 1,560,000 1,000 1,460 124,000 433 0.156
105 1984 1,250,000 1,875,000 1,000 C/F C/F C/F 0.170

1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR CAST IRON HUBS AT MAXIMUM BORE SIZE AND MINIMUM
AVAILABLE ADAPTER O.D.
2) MAX RPM LISTED IS FOR SMALLEST ADAPTER SIZE. CONSULT FACTORY FOR SPEED RATINGS BY ADAPTER SIZE.
3) HUB FLANGE DIAMETER MAY VARY WITH STEEL HUBS.
F5–25
FLOATING SHAFT – A5 SERIES
4 BOLT FLOATING SHAFT COUPLINGS
The A5 series is used for spacer lengths that are longer than can be spanned economically with spacer
couplings. The A5 series has a welded tubular spacer assembly along with two hubs and standard
hardware, including stainless steel flex discs. The A5 is Made to Order to any custom spacer length.
A5 series standard pricing is listed for D dimensions up to 36” and for D dimensions from 36” to maximum D
at 1800 RPM.

RATED MISALIGNMENT: 1.0 DEG/DISC

MATERIAL
HUB OPTIONS
ORDERING: A5 Series couplings are sold as complete assemblies. Please specify hub CLASSES
HUB TYPE SIZE
types and bore sizes, DBSE (D) dimension, speed for dynamic balancing, and material class. CLASS SIZE
AJ - STANDARD 05-45
A coupling will be configured to meet your specifications. A 05-45
AZ - OVERSIZE 05-45
QD BUSHING MOUNT 15-40 B 05-45
ORDERING TYPE A6 FOR VERTICAL APPLICATIONS LONGER THAN 30” DBSE.
AC/AD CLAMP 05-25 C 15-45
A THRUST BUTTON WILL BE ADDED ON THE LOWER END OF THE SPACER TO
AL LOCK ELEMENT 05-25 E 15-45
SUPPORT THE WEIGHT OF THE SPACER
SEE PAGE F5–8 SEE PAGE F5–4

DIMENSIONS IN INCHES* MAX DBSE (D INCHES)


SIZE MAX BORE A Dmin F G H FOR RPM SHOWN
AJ AZ 1800 1500 1200 900 750 600
05 0.87 1.13 2.65 4.00 1.00 0.24 1.30 51 56 62 71 78 87
10 1.25 1.63 3.19 4.00 1.00 0.27 1.80 62 69 76 88 96 107
15 1.37 1.88 3.65 5.00 1.13 0.32 2.00 64 71 79 91 99 111
20 1.62 2.13 4.08 5.00 1.32 0.34 2.40 73 81 90 103 113 126
25 2.00 2.38 4.95 5.00 1.62 0.45 2.80 79 87 97 112 122 137
30 2.38 2.88 5.63 6.00 1.88 0.47 3.30 85 94 102 120 132 147
35 2.88 3.75 6.63 7.00 2.25 0.55 4.15 97 107 119 137 150 168
40 3.25 4.00 7.64 7.00 2.50 0.60 4.65 103 113 126 146 160 178

* DIMENSIONS SHOWN ARE FOR AJ HUBS UNLESS OTHERWISE SPECIFIED

HP PER RATED TORQUE PEAK O/L WEIGHT (lbs.) WR2-(lb. in.2) TORS. STIFFNESS FREE END
SIZE 100 RPM (lb. in.) TORQUE AT ADD PER AT ADD PER 106 (lb. in./rad) FLOAT
1.0 S.F (lb. in.) D = 20” in. OF D D = 20” in. OF D K factor Y factor +/- inch
05 0.48 300 600 4.37 0.11 2.38 0.03 0.04 1.12 0.030
10 1.27 800 1,600 5.64 0.10 5.88 0.07 0.11 2.81 0.040
15 2.50 1,575 3,150 7.48 0.10 10.3 0.07 0.13 2.81 0.042
20 3.49 2,200 4,400 11.5 0.21 18.3 0.22 0.35 8.77 0.055
25 6.03 3,800 7,600 17.0 0.20 45.0 0.29 0.52 12.0 0.060
30 11.00 6,930 13,860 25.7 0.29 90.6 0.56 0.98 22.7 0.065
35 18.00 11,340 22,680 34.8 0.40 180 1.32 1.99 53.9 0.085
40 29.00 18,270 36,540 49.9 0.46 356 1.95 3.14 79.3 0.100

NOTES:
1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR AJ HUBS AT MAXIMUM BORE SIZE.
2) TO CALCULATE TORSIONAL STIFFNESS FOR A GIVEN SPACER LENGTH, LET L= D - 20”
TORSIONAL STIFFNESS = 1/[(1/K) + (L/Y)]

F5–26
FLOATING SHAFT – A7 SERIES
4 BOLT SEMI-FLOATING SHAFT COUPLINGS
The A7 coupling is a single flexing coupling designed for use in widely spaced three bearing systems.
The shaft end of the coupling must be supported by a self-aligning bearing. A full floating coupling may be
used in combination with the semi-floating coupling to span longer distances, or a V-Belt drive or other
component may be mounted to the shaft end. This A7 is made-to-order to any custom spacer length.
A7 series standard pricing is listed at D dimensions up to 36 inches and D dimensions between 36 inches
and max L at 1800 RPM motor speed.

RATED MISALIGNMENT: 1.0 DEG/DISC

MATERIAL
HUB OPTIONS
CLASSES
HUB TYPE SIZE
AJ - STANDARD 05-45 CLASS SIZE
ORDERING: A7 Series couplings are sold as complete assemblies. Please specify hub A 10-45
AZ - OVERSIZE 05-45 types and bore sizes, DBSE (D) dimension, speed for dynamic balancing, and material class.
QD BUSHING MOUNT 15-40 B 05-45
A coupling will be configured to meet your specifications.
AC/AD CLAMP 05-25 C 15-45
AL LOCK ELEMENT 05-25 E 15-45
SEE PAGE F5–8 SEE PAGE F5–4

DIMENSIONS IN INCHES* MAX DBSE (D INCHES)


SIZE MAX BORE A Dmin F G H K L M KEYWAY FOR RPM SHOWN
AJ AZ SIZE 1800 1500 1200 900 600
10 1.25 1.63 3.19 20 1.00 0.27 1.80 1.25 16.50 3.50 .25 x .12 62 69 76 88 107
15 1.37 1.88 3.65 20 1.13 0.32 2.00 1.25 16.06 3.94 .25 x .12 64 71 79 91 111
20 1.62 2.13 4.08 20 1.32 0.34 2.40 1.50 15.75 4.25 .37 x .18 73 81 90 103 126
25 2.00 2.38 4.95 20 1.62 0.45 2.80 1.75 15.25 4.75 .37 x .18 79 87 97 112 137
30 2.38 2.88 5.63 20 1.88 0.47 3.30 2.00 14.50 5.50 .50 x .25 85 94 102 120 147
35 2.88 3.75 6.63 20 2.25 0.55 4.15 2.50 13.25 6.75 .62 x .31 97 107 119 137 168
40 3.25 4.00 7.64 20 2.50 0.60 4.65 3.00 12.75 7.25 .75 x .37 103 113 126 146 178

* DIMENSIONS SHOWN ARE FOR AJ HUBS UNLESS OTHERWISE SPECIFIED

HP PER RATED TORQUE PEAK O/L MAX WEIGHT (lbs.) WR2-(lb. in.2) TORS. STIFFNESS FREE END
SIZE 100 RPM (lb. in.) TORQUE RADIAL AT ADD/ (in.) AT MIN ADD/ (in.) 106 (lb. in./rad) FLOAT
1.0 S.F (lb. in.) LOAD-(lbs.) D = 20” OF D D = 20” OF D K factor Y factor +/- inch
10 1.27 800 1,600 34 5.37 0.10 3.30 0.07 0.26 2.81 0.020
15 2.50 1,575 3,150 56 6.65 0.10 5.72 0.07 0.28 2.81 0.021
20 3.49 2,200 4,400 125 11.0 0.21 11.0 0.22 0.56 8.77 0.027
25 6.03 3,800 7,600 183 14.7 0.20 24.9 0.29 0.91 12.0 0.030
30 11.00 6,930 13,860 275 19.7 0.29 52.4 0.56 1.52 22.7 0.032
35 18.00 11,340 22,680 400 34.7 0.40 106 1.32 3.03 53.9 0.042
40 29.00 18,270 36,540 600 51.6 0.46 211 1.95 5.26 79.3 0.050

NOTES:
1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR AJ HUBS AT MAXIMUM BORE SIZE.
2) TO CALCULATE TORSIONAL STIFFNESS FOR A GIVEN SPACER LENGTH, LET L= D - 20”
TORSIONAL STIFFNESS = 1/[(1/K) + (L/Y)]

F5–27
FLOATING SHAFT – B5 SERIES
6 BOLT FLOATING SHAFT COUPLINGS
The B5 series is used for spacer lengths that are longer than can be spanned economically with standard
spacer couplings. The B5 has a welded tubular spacer assembly along with two hubs and standard
hardware, including stainless steel flex discs. The B5 is made-to-order to any custom spacer length.
B5 series standard pricing is listed at D dimensions up to 36 inches and D dimensions between 36 inches
and max D at 1800 RPM motor speed.
Consult factory for vertical modifications and semi-floating designs.

HUB TYPES SIZES


BH 33-78
SEE PAGE F5–9
RATED MISALIGNMENT: 0.7 DEG/DISC

MATERIAL
CLASSES
CLASS SIZE
A 33-78 ORDERING: B5 Series couplings are sold as complete assemblies. Please specify hub
B 33-78 types and bore sizes, DBSE (D) dimension, speed for dynamic balancing, and material class.
C 38-63 A coupling will be configured to meet your specifications.
E N/A
SEE PAGE F5–4

DIMENSIONS IN INCHES* MAX DBSE (D INCHES)


SIZE MAX A Dmin F G H FOR RPM SHOWN
BORE 1800 1500 1200 900 750 600
33 2.25 4.69 4.25 1.75 0.285 3.14 79 87 97 112 122 137
38 3.00 5.87 6.00 2.25 0.335 4.13 97 107 119 137 150 168
43 3.25 6.70 7.00 2.50 0.465 4.63 103 113 126 146 160 178
48 3.75 7.50 7.50 2.75 0.495 5.40 113 125 139 160 175 196
53 3.88 7.87 7.50 2.88 0.520 5.65 113 125 139 160 175 196
58 4.25 9.00 7.50 3.25 0.555 6.22 123 136 151 170 186 208
63 4.88 10.00 7.50 3.38 0.600 7.14 123 136 151 170 186 208
68 5.00 10.75 8.00 3.75 0.849 7.33 130 142 159 183 201 225

HP PER RATED TORQUE PEAK O/L WEIGHT (lbs.) WR2-(lb. in.2) TORS. STIFFNESS FREE END
SIZE 100 RPM LB*IN TORQUE AT ADD PER AT ADD PER x106 (in. lbs./rad) FLOAT
1.0 S.F (in. lbs.) (in. lbs.) D = 20” in. OF D D = 20” in. OF D K factor Y factor +/- inch
33 4.84 3,050 6,100 14.4 0.20 32.7 0.29 0.48 12.0 0.060
38 10.08 6,350 12,700 29.1 0.39 113 1.28 1.77 51.9 0.084
43 19.84 12,500 25,000 41.0 0.44 210 1.88 2.89 76.4 0.090
48 26.98 17,000 34,000 60.0 0.52 402 3.10 4.57 126 0.108
53 38.10 24,000 48,000 67.4 0.52 494 3.10 5.52 126 0.108
58 53.97 34,000 68,000 85.5 0.63 874 5.43 8.44 220 0.118
63 76.19 48,000 96,000 108 0.63 1340 5.43 9.52 220 0.140
68 114.29 72,000 144,000 140 1.15 1940 13.37 19.9 543 0.144

NOTES:
1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR BH HUBS AT MAXIMUM BORE SIZE.
2) TO CALCULATE TORSIONAL STIFFNESS FOR A GIVEN SPACER LENGTH, LET L= D - 20”
TORSIONAL STIFFNESS = 1/[(1/K) + (L/Y)]

F5–28
FLOATING SHAFT – HFTH SERIES
8 BOLT FLOATING SHAFT COUPLINGS
The HFTH series is designed for heavy duty applications that cannot use the A5 or B5 series. These
include high torque and engine driven applications. The HFTH uses a welded tubular spacer assembly.
Flex discs are high strength alloy steel. Stainless steel flex discs are optional. Dynamic balancing of the
spacer assembly is included. The HFTH is made-to-order to any custom spacer length. Large tube designs
are also available.
Consult factory for vertical modifications, and semi-floating designs or flywheel mounting.

ORDERING: HFTH Series couplings


are sold as complete assemblies.
Please specify hub speed for dynamic
balancing. A coupling will be
configured to meet your specification.

HUB TYPES SIZES


STL. 35-160
SEE PAGE F5–9
RATED MISALIGNMENT: 0.5 DEG/DISC

DIMENSIONS IN INCHES* MAX DBSE (D INCHES)


SIZE MAX BORE A Dmin F G H FOR RPM SHOWN
STEEL 1800 1500 1200 900 750 600
35 4.00 9.12 10.0 3.75 0.66 6.12 114 124 139 161 176 197
37 4.50 10.06 10.0 4.00 0.81 6.50 121 132 148 172 187 210
42 4.75 11.00 10.0 4.25 0.81 7.00 128 140 157 182 198 222
45 5.13 11.87 10.0 4.50 0.87 7.43 130 143 160 185 201 226
50 5.50 13.43 10.0 5.00 1.06 8.37 139 153 171 197 215 242
55 6.25 15.00 10.0 5.50 1.25 9.50 145 159 178 206 224 252
60 7.12 16.75 15.0 6.25 1.34 10.50 153 168 188 217 237 266
70 7.87 18.93 15.0 7.00 1.50 11.75 161 176 197 228 250 279
75 8.75 20.62 15.0 7.25 1.55 13.00 172 189 211 244 267 299
80 9.12 22.37 15.0 7.75 1.56 13.75 182 199 222 257 282 315
85 9.62 25.75 20.0 8.25 1.62 14.50
92 11.00 25.75 20.0 9.00 1.75 15.87
105 12.00 29.25 20.0 10.50 1.75 20.00 CONSULT TB WOOD’S
160 17.00 33.50 20.0 12.00 2.25 24.00

HP PER RATED TORQUE PEAK O/L WEIGHT (lbs.) (1) WR2-(lb. in.2) (1) TORS. STIFFNESS (1) FREE END
SIZE 100 RPM (lb. in.) TORQUE AT ADD PER AT ADD PER x106 (lb. in./rad) (2) FLOAT
1.0 S.F (lb. in.) D = 20” in. OF D D = 20” in. OF D K factor Y factor +/- inch
35 76.12 48,000 96,000 111 0.81 1,040 5 9 190 0.056
37 107.8 68,000 136,000 120 0.97 1,406 8.2 15 333 .062
42 146.7 92,500 185,000 186 1.14 2,520 13 21 537 0.067
45 157.0 99,000 198,000 201 1.14 3,370 13 23 537 0.072
50 260.1 164,000 328,000 311 1.31 6,430 20 38 810 0.082
55 396.5 250,000 500,000 374 1.95 10,100 37 67 1,510 0.092
60 586.8 370,000 740,000 556 3.21 18,600 75 110 3,020 0.102
70 840.5 530,000 1,060,000 769 3.21 33,000 75 134 3,020 0.115
75 1142 720,000 1,440,000 948 4.13 49,000 158 252 6,430 0.125
80 1507 950,000 1,900,000 1260 4.13 78,900 158 265 6,430 0.136
85 1903 1,200,000 2,400,000 0.140
92 2062 1,300,000 2,600,000 0.166
105 2855 1,800,000 3,600,000
CONSULT TB WOOD’S 0.170
160 3806 2,400,000 4,800,000 0.250

NOTES:
1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR BH HUBS AT MAXIMUM BORE SIZE.
2) TO CALCULATE TORSIONAL STIFFNESS FOR A GIVEN SPACER LENGTH, LET L= D - 20”
TORSIONAL STIFFNESS = 1/[(1/K) + (L/Y)]

F5–29
TRUE TUBE ™ COMPOSITE TORQUE TUBES

True-Tube composite tubes are high-strength, lightweight torque tubes for long span drive shafts. These
tubes are filament wound carbon or glass fiber construction in an oven cured epoxy matrix. True-Tube
composites offer the following advantages over steel tubing.

LONGER SPANS
TrueTube composite tubes have a higher stiffness to weight ratio than steel tubing. That
increases the critical speed of the tubing and allows longer spans without center bearings.

LIGHT WEIGHT
TrueTube drive shafts weigh up to 80% less than equivalent steel driveshafts. That
means better balance and reduced vibration. Bearing life may be improved by
minimizing overhung weight.

DESIGN FLEXIBILITY
TrueTube composite tubes may be custom designed to meet your requirements for
torsional stiffness, critical speed or torque capacity. With TrueTube, a designer can tune
torsional or lateral critical speeds out of a machine system.

All TrueTube products include an ultraviolet barrier that is wound into the structure of the tube before
it is cured. This UV barrier eliminates the need for paints or other protective coatings and results in a
smooth, durable finish that other composite tubes don’t offer. TrueTube products are cured in an enclosed
oven to assure consistent strength and quality. Design data is shown below for standard series tubes.
Standard series tubes are designed for maximum length at moderate torques. High torque designs are also
available.
MODEL TUBE TUBE SLEEVE RATED TUBE TORSIONAL MAX DBSE – INCHES MAX TUBE
NUMBER I.D. O.D. O.D. TORQUE WEIGHT STIFFNESS 2000 1800 1500 1000 LENGTH
INCHES INCHES INCHES LB*IN (lb./in.) x106 LB*IN/RAD RPM RPM RPM RPM INCHES
SERIES SL – ALL CARBON CONSTRUCTION
SL2.0 2.00 2.30 2.40 6,500 0.05 1.26 90 95 104 127 82
SL3.0 3.00 3.25 3.50 12,000 0.08 3.61 110 116 127 155 128
SL4.0 4.00 4.23 4.50 22,000 0.11 8.60 127 134 147 180 145
SL6.0 6.00 6.25 6.63 42,000 0.20 34.4 152 160 175 214 177
SL8.0 8.00 8.25 8.63 63,000 0.24 80.2 180 190 208 255 192
SL10.0 10.00 10.25 10.75 80,000 0.32 155 199 210 230 281 232
SL12.0 12.00 12.25 12.75 100,000 0.38 258 215 227 249 304 232
SERIES SS – CARBON/GLASS CONSTRUCTION
SS2.0 2.00 2.30 2.40 5,500 0.06 0.97 79 83 91 111 82
SS3.0 3.00 3.25 3.50 10,500 0.08 2.86 97 102 112 137 128
SS4.0 4.00 4.23 4.50 22,000 0.12 7.28 112 118 129 158 145
SS6.0 6.00 6.25 6.63 42,000 0.20 26.4 135 142 155 190 177
SS8.0 8.00 8.25 8.63 58,000 0.28 57.3 151 160 176 216 192
SS10.0 10.00 10.25 10.75 73,000 0.34 115 173 183 200 245 232
SS12.0 12.00 12.25 12.75 88,000 0.42 206 189 199 218 267 232
SERIES LS – ALL GLASS CONSTRUCTION
LS2.0 2.00 2.30 2.40 5,000 0.07 0.75 66 70 77 94 82
LS3.0 3.00 3.25 3.50 10,000 0.09 2.06 80 84 92 113 128
LS4.0 4.00 4.23 4.50 18,000 0.14 5.04 93 98 107 131 145
LS6.0 6.00 6.25 6.63 39,000 0.23 18.9 110 116 127 155 177
LS8.0 8.00 8.25 8.63 51,000 0.30 43.0 128 135 148 181 192
LS10.0 10.00 10.25 10.75 64,000 0.37 86.0 142 150 164 201 232
LS12.0 12.00 12.25 12.75 77,000 0.46 149 155 163 178 218 232

NOTES: 1) TORQUE RATINGS ARE AT 100% HUMIDITY AND 200 DEG. F.


2) MAX RPM VALUES SHOWN ARE CALCULATED AT 75% OF FIRST CRITICAL SPEED.
3) TORSIONAL STIFFNESS SHOWN IS PER INCH OF TUBE LENGTH.
ACTUAL STIFFNESS = TORSIONAL STIFFNESS/TUBE LENGTH (IN.)
F5–30
FORM-FLEX® COMPOSITE FLOATING
SHAFT COUPLINGS

Form-Flex flexible couplings may be


mated to TrueTube composite tubes
for use as long floating shaft
couplings. All types and most sizes of
Form-Flex couplings can be mated to
TrueTube composites. Common
combinations are shown below.

RATED MAXIMUM DBSE-INCHES DIMENSIONS IN INCHES


COUPLING TORQUE HP PER COUPLING MAXIMUM BORE
MAX 1800 1500
TYPE LB IN 100 RPM PRODUCT NO. A F G H J
RPM RPM STD HUB AZ HUB
A520 2,200 3.49 A520-CS2G 83 70 77 1.625 2.125 4.08 1.32 0.34 2.40 2.30
A520-CS2R 83 83 83* 2.30
A525 3,800 6.03 A525-CS2G 83 70 77 2.000 2.375 4.95 1.62 0.45 2.80 2.30
A525-CS2R 83 83 83* 2.30
A530 6,930 11.00 A530-CS3R 128 102 112 2.375 2.875 5.63 1.88 0.47 3.30 3.25
A530-CS3B 128 116 127 3.25
A535 11,340 18.00 A535-CS4R 146 118 129 2.875 3.750 6.63 2.25 0.55 4.15 4.25
A535-CS4B 146 134 146* 4.25
A535-CS6R 179 142 155 6.30
A535-CS6B 179 160 175 6.30
A535-CS8R 196 175 191 8.31
A535-CS8B 196 190 207* 8.31
A540 18,270 29.00 A540-CS4R 146 118 129 3.250 4.000 7.63 2.50 0.60 4.65 4.25
A540-CS4B 146 134 146* 4.25
B558 34,000 54.00 B558-CS6R 179 142 155 3.75 – 9.00 2.75 0.56 5.43 6.30
B558-CS6B 179 160 175 6.30
B558-CS6X 182 165 181 6.30
B558-CS8R 196 175 191 8.31
B558-CS8B 196 190 207 8.31
B558-CS10R** 236 206 224 10.31
B558-CS10B** 236 210 230 10.31

QUICK SELECTION GUIDE FOR COMPOSITE TUBE


COOLING TOWER APPLICATIONS CONSTRUCTION
1800 RPM COUPLING 1500 RPM MODEL TUBE MATERIAL
DBSE MAX HP MODEL MAX HP DBSE CODE OF CONSTRUCTION
70” 30 A520-CS2G 25 77” G GLASS
50 HD4-CS2G*** 42 R CARBON/GLASS HYBRID
50 A525-CS2G 42 B STANDARD CARBON
83” 30 A525-CS2R 25 83”* X,Z HIGH MODULUS CARBON
50 HD4-CS2R*** 42
THE MODEL CODE IS THE LAST LETTER IN THE COUPLING MODEL
50 A525-CS2R 42 NUMBER. THE NUMBER xx IN THE TUBE MODEL NUMBER CSxxB
102” 100 A530-CS3R 83 112” DENOTES THE NOMINAL TUBE ID.
116” 100 A530-CS3B 83 127”
118” 150 A535-CS4R 125 129” MATERIAL USED
MATERIAL
250 A540-CS4R 208 CLASS HUB HARDWARE SPACER FLANGES
134” 150 A535-CS4B 125 146”*
A STEEL STEEL COMPOSITE OR STEEL
250 A540-CS4B 208
142” 150 A535-CS6R 125 155” B STEEL STEEL, ZINC PLT COMPOSITE OR
400 B558-CS6R 333 C ZINC PLT 304SS ZINC PLATED STEEL
160” 150 A535-CS6B 125 175” E 304SS 304SS COMPOSITE OR 304SS
400 B558-CS6B 333 METAL SPACER FLANGES USED IF COMPOSITE IS NOT AVAILABLE.
165” 400 B558-CS6X 333 181”
175” 150 A535-CS8R 125 191” NOTES
400 B558-CS8R 333 * LENGTH IS RESTRICTED BY AVAILABLE MANDRELS FOR
190” 150 A535-CS8B 125 207” WINDING COMPOSITE TUBES. CONSULT FACTORY FOR LONGER
400 B558-CS8B 333 LENGTHS.
206” 400 B558-CS10R 333 224” ** TUBE DIAMETER IS LARGER THAN COUPLING “A” DIAMETER.
210” 400 B558-CS10B 333 230” CONSULT FACTORY FOR COUPLING DRAWING.
*** HD4-CS COUPLINGS ARE AN ALL COMPOSITE, HIGH
227” 400 B558-CS12B 333 236”*
MISALIGNMENT COUPLING. CONSULT PAGE F4-3 IN THE HD
ALL SELECTIONS USE A 2.0 SERVICE FACTOR ELASTOMERIC SECTION OF THIS CATALOG FOR DETAILS.
F5–31
M SERIES – 4 BOLT MICRO COUPLINGS

Form-Flex M series microcouplings are a more compact and lighter design than traditional A Series couplings. They
are free from backlash and their high torsional stiffness makes them ideally suited for small servo and tachometer
drives. Aluminum hub construction meets low inertia requirements while the bolted assembly provides superior life
when compared to riveted types.

STYLE MA STYLE MB STYLE MC


This coupling style is available This coupling style features a This style features the MB
in size 04 only. It features a minimum length block spacer. style minimum length spacer
machined spool type spacer. Standard flanged hubs are and an oversize bore capacity.
Custom length spacers are supplied with the coupling. The style MC provides the
also available. Style MB is a good, general shortest overall coupling
use coupling. length.

DIMENSIONS IN INCHES
RATED PEAK O/L TORSIONAL RATED FREE END
MAX A B D F H STD SET TORQUE TORQUE WR2 STIFFNESS MISALIGNMENT FLOAT
STYLE SIZE BORE DBSE SCREW SIZE (in. lbs.) (in. lbs.) OZ. (in.2) (in. lbs./rad) deg/disc (in.)

MA
04 0.79 2.24 2.93 1.36 0.79 1.22 M6X1.0 87 174 6.11 64.7X10^3 1.5 0.60
MB
02 0.38 1.26 1.39 0.45 0.47 0.71 M4X0.7 17 34 0.29 2.9X10^3 1.5 0.40
03 0.63 1.65 1.80 0.54 0.63 1.02 M4X0.7 35 70 1.33 14.9X10^3 1.5 0.50
04 0.79 2.24 2.38 0.81 0.79 1.22 M6X1.0 87 174 4.99 64.7X10^3 1.5 0.60
MC
01 0.38 1.02 1.08 0.45 0.32 – M3X0.5 9 18 0.17 2.4X10^3 1.5 0.25
02 0.59 1.26 1.53 0.45 0.32 – M4X0.7 17 34 0.35 2.9X10^3 1.5 0.40
03 0.79 1.65 1.53 0.54 0.50 – M4X0.7 35 70 1.34 14.9X10^3 1.5 0.50

NOTE: STYLE MBO4 COUPLING HUBS WILL HAVE ROUND FLANGES AS SHOWN FOR TYPE MA.

F5-32
INDIVIDUAL PARTS & KITS

Repair kits consist of flex discs and all the necessary installation hardware. SINGLE REPAIR KITS have one set of flex
discs and all required hardware. Two single repair kits are required for a double flexing coupling. DOUBLE REPAIR
KITS have two sets of flex discs and all required hardware. HARDWARE KITS have all the components of a repair kit
except the flex discs. FLEX DISCS are also sold individually.

A SERIES (4 BOLT) COUPLING PARTS


KIT TYPE REPAIR HARDWARE REPAIR HDWR REPAIR HDWR FLEX
SGL/DBL SINGLE DOUBLE DOUBLE DISC
USED ON AA, AK, AP, AR, A5, A7 AX AY ALL
MAT’L CLASS A,B C,E A,B C,E A,B A,B A,B A,B ALL
05 A05RKA ... A05HKA ... AX05RKA AX05HKA AY05RKA AY05HKA A0054101
10 A10RKA ... A10HKA ... AX10RKA AX10HKA AY10RKA AY10HKA A0104101
15 A15RKA A15RKE A10HKA A15HKE AX15RKA AX15HKA AY15RKA AY15HKA A0154101
20 A20RKA A20RKE A20HKA A20HKE AX20RKA AX20HKA AY20RKA AY20HKA A0204101
25 A25RKA A25RKE A25HKA A25HKE AX25RKA AX25HKA AY25RKA AY25HKA A0254101
30 A30RKA A30RKE A30HKA A30HKE AX30RKA AX30HKA ... ... A0304101
35 A35RKA A35RKE A35HKA A35HKE AX35RKA AX35HKA ... ... A0354101
40 A40RKA A40RKE A10HKA A15HKE AX40RKA AX40HKA ... ... A0404101
45 A45RKA A45RKE A45HKA A45HKE AX45RKA AX45HKA ... ... A0454101

B SERIES (6 BOLT) COUPLING PARTS (EXCEPT BA)


KIT TYPE REPAIR HARDWARE REPAIR HDWR REPAIR HDWR FLEX
SGL/DBL SINGLE SINGLE DOUBLE DISC
USED ON BH, BP, B5 BF BY ALL
MAT’L CLASS A,B C A,B C A,B A,B A,B A,B ALL
15 ... ... ... ... BF15RKA BF15HKA ... ... A0154101
20 ... ... ... ... BF20RKA BF20HKA ... ... A0204101
33 B033RKA ... B033HKA ... BF33RKA BF33HKA BY33RKA BY33HKA B0334101
38 B038RKA B038RKE B038HKA B038HKE BF38RKA BF38HKA BY38RKA BY38HKA B0384101
43 B043RKA B043RKE B043HKA B043HKE BF43RKA BF43HKA BY43RKA BY43HKA B0434101
48 B048RKA B048RKE B048HKA B048HKE BF48RKA BF48HKA BY48RKA BY48HKA B0484101
53 B053RKA B053RKE B053HKA B053HKE BF53RKA BF53HKA BY53RKA BY53HKA B0534101
58 B058RKA B058RKE B058HKA B058HKE BF58RKA BF58HKA BY58RKA BY58HKA B0584101
63 B063RKA B063RKE B063HKA B063HKE BF63RKA BF63HKA BY63RKA BY63HKA B0634101
68 B068RKA ... B068HKA ... BF68RKA BF68HKA BY68RKA BY68HKA B0684101
73 ... ... ... ... BF73RKA ... ... ... ...
78 ... ... ... ... BF78RKA ... ... ... ...

8 BOLT COUPLING PARTS (EXCEPT DA AND DP)


HH, HSH, FSH, HFTH
CPLG SINGLE
DOUBLE REPAIR KIT FLEX DISC
SIZE HDWR BOLT WASHER NUT
STD DISC SS DISC KIT STD SS
22 D22-DF D22-DF-SS D22-BNW D22-5 D22-5-SS D22-6H D22-7 D22-6N
26 D26-DF D26-DF-SS D26-BNW D26-5 D26-5-SS D26-6H D26-7 D26-6N
31 D31-DF D31-DF-SS D31-BNW D31-5 D31-5-SS D31-6H D31-7 D31-6N
35 D35-DF D35-DF-SS D35-BNW D35-5 D35-5-SS D35-6H D35-7 D35-6N
37 D37-DF D37-DF-SS D37-BNW D37-5 D37-5-SS D37-6H D37-7 D37-6N
42 D42-DF4* D42-DF4-SS* D42-BNW4* D42-5 D42-5-SS D42-6H4* D42-7 D42-6N
45 D45-DF4* D45-DF4-SS* D45-BNW4* D45-5 D45-5-SS D45-6H4* D45-7 D45-6N
50 D50-DF4* D50-DF4-SS* D50-BNW4* D50-5 D50-5-SS D50-6H4* D50-7 D50-6N
55 D55-DF4* D55-DF4-SS* D55-BNW4* D55-5 D55-5-SS D55-6H4* D55-7 D55-6N
60 D60-DF4* D60-DF4-SS* D60-BNW4* D60-5 D60-5-SS D60-6H4* D60-7 D60-6N
70 D70-DF D70-DF-SS D70-BNW D70-5 D70-5-SS D70-6H D70-7 D70-6N
75 D75-DF4* D75-DF4-SS* D75-BNW4* D75-5 D75-5-SS D75-6H4* D75-74* D75-6N4*
80 D80-DF4* D80-DF4-SS* D80-BNW4* D80-5 D80-5-SS D80-6H4* D80-7 D80-6N
85 D85-DF D85-DF-SS D85-BNW D85-5 D85-5-SS D85-6H D85-7 D85-6N
92 D92-DF D92-DF-SS D92-BNW D92-5 D92-5-SS D92-6H D92-7 D92-6N

*ITEMS MARKED * HAVE NEW STYLE BOLTS. BOLT HEAD HEX MAY NOT FIT FSH TYPE FLYWHEEL ADAPTERS MANUFACTURED IN 1994 OR EARLIER. TO
RECEIVE OLD STYLE BOLTS, DELETE THE “4” FROM THESE PART NUMBERS.

F5-33
COOLING TOWER COUPLINGS

The traditional A5 design features all metal


construction. It can be ordered to meet any custom
spacer length. A wide variety of materials and
finishes is available.

Designed specifically as a connection for cooling


tower applications and other drives requiring long
shaft spans. Form-Flex couplings with TrueTube
composite tubing weigh less than half of its steel
counterpart and can span shaft separations of up to
240 inches. They are easy to handle, install and
maintain. TrueTube composites are extremely
corrosion resistant and are custom designed to
provide the optimum combination of torsional
strength and lateral stiffness for cooling tower drive
applications. TB Wood’s proprietary composite
flange design transmits torque reliably from the
metal outboard hubs to the composite flange and
into the TrueTube composite tube.

HD elastomeric couplings and TrueTube composites


are combined into a high misalignment, all
composite coupling. These couplings are easy to
install and align. Their high misalignment capacity
makes them ideal for smaller, wood framed and
fiberglass towers.

F5–34
SECTION
F6

GEAR
COUPLINGS
• High Torque Capacity
• Torsionally Stiff
• Good Inherent Balance
• Rated for Higher Speeds
• Many Types and Configurations

F6–1
INDEX

Selection
Selection Process................................................... F6-2
Service Factor Table ............................................... F6-3
Standard Bore Tolerances ...................................... F6-4
C Series
Continuous Sleeve Gear Coupling .......................... F6-5
F Series
Full Flex .................................................................. F6-6
Flex Rigid ............................................................... F6-7
Floating Shaft ......................................................... F6-7
Flange Details......................................................... F6-8
Short Slide ............................................................. F6-9
Mill Motor .............................................................. F6-10
Limited End Float ................................................... F6-11
Vertical Type........................................................... F6-12
Stock Spacers, F, MXB, or K100 Series.................. F6-13
Deck-Flex and Deck-Flex Mite ....................................... F6-14

Ordering
Standard gear coupling product is sold by component
See examples on individual pages

GEAR COUPLING SELECTION

Calculate Design Horsepower or Design Torque


• If HP and RPM are Known, Calculate Design HP@100 RPM
Design HP@100 RPM=(Prime mover HP x Service Factor x 100) divided by the Coupling RPM
Refer to the HP@100 RPM rating for the coupling style desired. Select the coupling equal to or greater than the
calculated design HP@100 RPM. Check the maximum bore capabilities to be sure the size coupling you have
chosen is capable of your largest bore.

• If Using Prime Mover Torque, Calculate Design Torque


Design Torque = Prime Mover Torque x Service Factor
Refer to torque rating in the coupling style desired. Select the coupling equal to or greater than the calculated
design torque. Check the maximum bore capabilities to be sure the size coupling you have chosen is capable of
your largest bore.
The above selection can be used for all series of industrial gear couplings, however, the Deck-Flex and
Deck-Flex Mite couplings have their own calculations.

F6–2
GEAR COUPLING SELECTION

Service Factor Table


AGITATORS Freight 2.00 Parafin Filter Press 1.75
Pure Liquids 1.00 A26 Gravity Discharge 1.50 Rotary Kiln 2.00
Liquids and Solids 1.25 FANS PAPER MILLS
Liquids - Variable Density 1.25 Centrifugal 1.00 Barker Auxiliaries, Hydraulic 2.00
BLOWERS Cooling Towers Forced Draft 2.00 Barker, Mechanical 2.00
Centrifugal 1.00 Induced Draft w/o Damper Control 2.00 Barking Drum - Spur Gear Only 2.25
Lobe 1.50 FEEDERS Beater & Pulper 1.75
Vane 1.25 Apron 1.25 Bleacher 1.00
BREWING AND DISTILLING Belt 1.25 Calenders 2.00
Bottling Machinery 1.00 Disc 1.25 Convert Mach. exc Cutter, Platers 1.50
Lauter Tub 1.25 Reciprocating 2.50 Couch 1.75
BRIQUETTER MACHINES 2.00 Screw 1.25 Cutters, Platers 2.00
CAN FILLING MACHINES 1.00 FOOD INDUSTRY Cylinders 1.75
CAN KNIVES 2.00 Beet Slicer 1.75 Dryers 1.75
CAR DUMPERS 2.50 Cereal Cooker 1.25 Felt Stretcher 1.25
CAR PULLERS - Int. Duty 1.50 Dough Mixer 1.75 Felt Whipper 2.00
CLAY WORKING MACHINERY 1.75 Meat Grinder 1.75 Jordans 1.75
COMPRESSORS Bottling, Can Filling Machine 1.00 Log Haul 2.00
Centrifugal 1.25 GENERATORS - Not Welding 1.00 Presses 2.00
Lobe 1.50 HAMMER MILLS 2.00 Reel 1.50
Reciprocating - Mult. Cyn. 2.00 LAUNDRY WASHERS - Reversing 2.00 Stock Chests 1.50
CONVEYORS - UNIFORM LOAD LAUNDRY TUMBLERS 2.00 Suction Roll 1.75
Apron 1.25 LUMBER INDUSTRY Washer & Thickeners 1.50
Assembly 1.00 Barkers - Drum Type 2.00 Winders 1.50
Belt 1.00 Edger Feeder 2.00 PRINTING PRESSES 1.50
Bucket 1.25 Live Rolls 2.00 PULLERS - Barge Haul 2.00
Chain 1.25 Log Haul - Incline 2.00 PUMPS
Flight 1.25 Log Haul - Well Type 2.00 Centrifugal 1.00
Oven 1.50 Off Bearing Rolls 2.00 Reciprocating - Dbl. Action 2.00
Screw 1.25 Planer Feed Chains 1.75 Reciprocating - Sgl. “ 1,2 Cyl. 2.25
CONVEYORS - NON-UNIFORM LOAD Planer Floor Chains 1.75 Reciprocating - Sgl. “ 3+ Cyl. 1.75
Apron 1.50 Planer Tilting Hoist 1.75 Rotary - Gear, Lobe, Vane 1.50
Assembly 1.25 Slab Conveyor 1.50 RUBBER INDUSTRY
Belt 1.25 Sorting Table 1.50 Mixer - Banbury 2.50
Bucket 1.50 Trimmer Feed 1.75 Rubber Calender 2.00
Chain 1.50 MACHINE TOOLS Rubber mill - 2 or more 2.25
Flight 1.50 Bending Roll 2.00 Sheeter 2.00
Oven 1.50 Plate Planer 1.50 Tire Building Machines 2.50
Reciprocating 2.50 Punch Press - Gear Driven 2.00 Tire & Tube Press Openers 1.00
Screw 1.50 Tapping Machine 2.50 Tubers and Strainers 2.00
Shaker 2.50 Other Machine Tools - Main Drive 1.50 SCREENS
CRANES AND HOISTS Other Machine Tools - Aux. Drive 1.25 Air Washing 1.00
Main Cranes 2.00 METAL MILLS Rotary - Stone or Gravel 1.50
Reversing 2.00 Draw Bench - Carriage 2.00 Traveling Water Intake 1.25
Skip Hoists 1.75 Draw Bench - Main Drive 2.00 SEWAGE DISPOSAL EQUIPMENT
Trolly Drive 1.75 Forming Machines 2.00 Bar Screens 1.25
Bridge Drive 1.75 Slitters 1.50 Chemical Feeders 1.25
Slope 1.50 Table Conveyors - Non-Reversing 2.25 Collectors Circuline 1.25
CRUSHERS Table Conveyors - Reversing 2.50 Collectors Straightline 1.25
Ore 2.75 Wire Drawing & Flattening Mach. 2.00 Dewatering Screens 1.25
Stone 2.75 Wire Winding Machine 1.75 Grit Collectors 1.25
DREDGES MILLS, ROTARY TYPES Scum Breakers 1.25
Cable Reels 1.75 Ball 2.25 Slow or Rapid Mixers 1.25
Conveyors 1.50 Cement Kilns 2.00 Sludge Collectors 1.25
Cutter Head Drives 2.25 Dryers & Coolers 2.00 Thickeners 1.25
Jig Drives 2.25 Kilns 2.00 Vacuum Filters 1.25
Maneuvering Winches 1.75 Pebble 2.00 STEERING GEAR 1.00
Pumps 1.75 Rod 2.00 STOKERS 1.00
Screen Drives 1.75 Tumbling Barrels 2.00 TEXTILE INDUSTRY
Stracers 1.75 MIXERS Batchers 1.25
Utility Wenches 1.50 Concrete Mixers 1.75 Calenders 1.75
ELEVATORS Drum Type 1.50 Card Machines 1.50
Bucket 1.75 OIL INDUSTRY Cloth Finishing 1.50
Centrifugal Discharge 1.50 Chillers 1.25 Dry Cans 1.75
Escalators 1.25 Oil Well Pumping 2.00 Dryers 1.50

Above service factors recommended when using electric motors, hydraulic motors, etc.
Add 1.0 to Service Factor shown for internal combustion engines, etc.

F6–3
STANDARD BORE TOLERANCES

With the exception of Deck-Flex and Deck-Flex Mite, interference fit will be provided unless specified at
time of order.

Extracted from ANSI/AGMA 9002-A86, Bores and Keyways for Flexible Couplings, with permission of the
publisher, The American Gear Manufacturers Association, 1500 King Street, Suite 210, Alexandria,
Virginia, 23314.

Table 1 – Shaft to Hub Fits and Nominal Keyway Sizes (Inches)


Clearance Fits
Nominal Interference Fits Nominal Keyway Dimensions(3)
Bore Range(1) Class I Class II
Square Rectangular
Shaft Bore Fit Bore Fit Bore Tolerance Fit Tolerance
Over To Tol.(2) Tol. Tol. Tol. Tol. Range Range Width Depth Width Depth
(Incl.) (Minus) (Plus) (Plus) (Plus) (Plus) (Minus) (Minus)
0.4375 0.5625 0.0005 0.0010 0.0015 0.0020 0.0025 0.0005 0.0010 0.0000 0.0010 0.1250 0.0625 0.1250 0.0468
0.5625 0.8750 0.0005 0.0010 0.0015 0.0020 0.0025 0.0005 0.0010 0.0000 0.0010 0.1875 0.0937 0.1875 0.0625
0.8750 1.2500 0.0005 0.0010 0.0015 0.0020 0.0025 0.0005 0.0010 0.0000 0.0010 0.2500 0.1250 0.2500 0.0937
1.2500 1.3750 0.0005 0.0010 0.0015 0.0020 0.0025 0.0005 0.0010 0.0000 0.0010 0.3125 0.1562 0.3125 0.1250
1.3750 1.5000 0.0005 0.0010 0.0015 0.0020 0.0025 0.0005 0.0010 0.0000 0.0010 0.3750 0.1875 0.3750 0.1250
1.5000 1.7500 0.0010 0.0010 0.0020 0.0020 0.0030 0.0010 0.0020 0.0000 0.0020 0.3750 0.1875 0.3750 0.1250
1.7500 2.0000 0.0010 0.0010 0.0020 0.0020 0.0030 0.0010 0.0020 0.0000 0.0020 0.5000 0.2500 0.5000 0.1875
2.0000 2.2500 0.0010 0.0015 0.0025 0.0020 0.0030 0.0010 0.0020 0.0000 0.0020 0.5000 0.2500 0.5000 0.1875
2.2500 2.7500 0.0010 0.0015 0.0025 0.0020 0.0030 0.0010 0.0020 0.0000 0.0020 0.6250 0.3125 0.6250 0.2187
2.7500 3.0000 0.0010 0.0015 0.0025 0.0020 0.0030 0.0010 0.0020 0.0000 0.0020 0.7500 0.3750 0.7500 0.2500
3.0000 3.2500 0.0010 0.0015 0.0025 0.0030 0.0040 0.0015 0.0030 0.0005 0.0030 0.7500 0.3750 0.7500 0.2500
3.2500 3.7500 0.0010 0.0015 0.0025 0.0030 0.0040 0.0015 0.0030 0.0005 0.0030 0.8750 0.4375 0.8750 0.3125
3.7500 4.0000 0.0010 0.0015 0.0025 0.0030 0.0040 0.0015 0.0030 0.0005 0.0030 1.0000 0.5000 1.0000 0.3750
4.0000 4.5000 0.0010 0.0015 0.0025 0.0040 0.0050 0.0020 0.0035 0.0010 0.0035 1.0000 0.5000 1.0000 0.3750
4.5000 5.0000 0.0010 0.0015 0.0025 0.0040 0.0050 0.0020 0.0035 0.0010 0.0035 1.2500 0.6250 1.2500 0.4375
5.0000 5.5000 0.0010 0.0015 0.0025 0.0040 0.0050 0.0025 0.0040 0.0015 0.0040 1.2500 0.6250 1.2500 0.4375
5.5000 6.5000 0.0010 0.0015 0.0025 0.0040 0.0050 0.0025 0.0040 0.0015 0.0040 1.5000 0.7500 1.5000 0.5000
6.5000 7.0000 0.0010 ... ... ... ... 0.0025 0.0040 0.0015 0.0040 1.7500 0.8750 1.7500 0.7500
7.0000 7.5000 0.0010 ... ... ... ... 0.0030 0.0050 0.0020 0.0050 1.7500 0.8750 1.7500 0.7500
7.5000 8.0000 0.0010 ... ... ... ... 0.0030 0.0050 0.0020 0.0050 2.0000 1.0000 2.0000 0.7500
8.0000 9.0000 0.0010 ... ... ... ... 0.0035 0.0055 0.0025 0.0055 2.0000 1.0000 2.0000 0.7500

(1) Preferred Nominal Shaft Sizes:


0.500, 0.625, 0.750, 0.875, 0.9375, 1.000, 1.125, 1.1875, 1.250, 1.375, 1.4375, 1.500, 1.625, 1.750, 1.875, 1.9375, 2.000, 2.125, 2.250, 2.375, 2.4375, 2.500,
2.625, 2.750, 2.875, 2.9375, 3.000, 3.250, 3.375, 3.500, 3.625, 3.750, 4.000, 4.250, 4.500, 4.750, 5.000, 5.250, 5.500, 5.750, 6.000, 6.250, 6.500, 6.750, 7.000
(2) Agrees with NEMA standard MG 1-4.05, June 1981, thru 6.5000
(3) Non-shaded areas are preferred.
Examples of Tolerancing Bores and Shafts:
2” Nominal bore – Class I Clearance Fit 2” Nominal bore – Class 2 Clearance Fit 2” Nominal bore – Interference Fit
Bore Size – 2.000 to 2.001 Bore Size – 2.000 to 2.002 Shaft Size – 2.000 to 1.999
Shaft Size – 2.000 to 1.999
____________ Shaft Size – 2.000 to 1.999
____________ Bore Size – 1.998 to 1.999
____________
Resulting Fit Loose 0.000 to 0.002 Resulting Fit Loose 0.000 to 0.003 Resulting Fit Tight 0.002 to 0.000

F6–4
C SERIES CONTINUOUS SLEEVE GEAR
COUPLING Two Hubs-
One Sleeve-
High quality carbon steel

One Accessory Kit -


This contains
two BUNA N seals
and two retaining rings.

Puller holes are optional


Setscrews are optional.
Standard Full Flex Flex-Rigid
Double Engagement (C) Single Engagement (CFR)

STANDARD DIMENSIONS

Approx.
Wt. (Lbs.)
Size A B C D E F G G1 H (1) J K Solid Bore
7/8 3.31 3.12 2.00 2.00 1.50 1.00 0.12 0.38 3.75 0.12 1.94 5
1-1/2 3.75 3.75 2.53 2.38 1.81 1.27 0.12 0.50 4.59 0.19 2.25 8
2 4.75 4.25 2.56 3.25 2.06 1.28 0.12 0.50 4.88 0.19 3.00 13
2-1/2 5.50 4.75 3.06 3.94 2.25 1.53 0.25 0.75 5.72 0.25 3.75 20
3 6.62 5.50 3.75 4.75 2.62 1.88 0.25 0.75 6.88 0.25 4.75 33
3-1/2 7.50 8.75 4.00 5.38 4.25 2.00 0.25 0.75 9.25 0.25 5.50 63
4 8.75 9.00 4.62 6.25 4.38 2.31 0.25 0.75 9.50 0.25 6.50 91
4-1/2 9.50 10.25 4.88 7.25 5.00 2.44 0.25 0.75 10.38 0.25 7.25 126
5 10.75 12.25 5.75 8.25 6.00 2.88 0.25 0.75 12.25 0.25 8.12 195
6 12.25 13.00 6.50 9.50 6.38 3.25 0.25 0.75 13.38 0.25 9.25 267
7 14.00 14.88 7.50 10.50 7.25 3.75 0.38 0.88 15.38 0.25 9.75 320
9 16.25 19.00 8.12 12.62 9.25 4.06 0.50 1.00 19.00 0.25 12.50 520
11 19.25 22.50 8.12 15.62 11.00 4.06 0.50 1.00 22.50 0.25 15.50 925
12 20.50 25.00 8.38 16.50 12.25 4.19 0.50 1.00 25.00 0.25 16.00 1200

RATINGS

MISALIGNMENT
(3)
HP @ TORQUE MIN MAX MAX MAX ANGULAR PARALLEL
SIZE 100 RPM in. lbs. BORE BORE RPM RPM DEGREES IN Sheet1
STD KEY UNBALANCED BALANCED PER MESH INCHES (2)
7/8 4 2520 0.44 1.25 6000 18000 0.50 0.005
1-1/2 12 7560 0.44 1.62 5000 15000 0.50 0.007
2 32 20160 0.56 2.12 4200 12600 0.50 0.007
2-1/2 48 30240 0.81 2.62 3750 11250 0.50 0.010
3 80 50400 1.19 3.12 3000 9000 0.50 0.012
3-1/2 140 88200
Sheet1 1.56 3.62 2800 8400 0.50 0.012
4 200 126000 1.81 4.12 2400 7200 0.25 0.007
4-1/2 292 183960 1.81 4.75 Below is an ordering example
2200 6600 of a 20.25 FSP Coupling 0.007
5 430 270900 2.56 5.75 Item2100
(Qty) Part Number 0.25 Description0.009
6 600 378000 4.06 6.62 Flex 2000
Hub (2) G2FRB 2 F Rough Bore
0.25 0.010 Flex Hub
7 950 598500 4.56 7.50 Sleeve
1000(2) G2FSEB 2 F Sleeve with
0.25 0.011 Exposed Bolts
Spacer (1) G2EBX5 2 X 5" DBSE Spacer with Exposed Bolts
9 2000 1260000 5.94 9.50 800 Consult 0.25 0.013
Accessory Kit (2) G2AEB Hardware and Gasket for 2 F with Exposed Bolts
11 3500 2205900 7.81 11.50 600 Factory 0.25 0.014
12 4000 2520000 9.81 12.50 * When550 0.25
ordering please specify bore diameter 0.014
with tolerances for both hubs, keyway sizes, set screws if applicable,
Below is an ordering example of a 2 FSP Coupling Speed, Horsepower, and application details.
(1) “H” dimension required for installation
Item (Qty) Part Number Description Below is an ordering example of a Full Flex 4 C Coupling
(2) Flex Rigid configuration handles only angular misalignment.
Flex Hub (2) G2FRB 2 F Rough Bore Flex Hub Item (Qty) Part Number Description
(3) Balance requires the manufacture of 2 special flexible hubs.
Sleeve (2) G2FSEB 2 F Sleeve with Exposed Bolts Flex Hub (2) G4CRB 4 C Rough Bore Flex Hub
Spacer (1) G2EBX5 2 X 5" DBSE Spacer with Exposed Bolts Sleeve (1) G4CS 4 C Sleeve
Accessory Kit*When ordering please
(2) G2AEB Hardware specify
and Gasketbore
for 2 Fdiameter with
with Exposed for bothKithubs,
BoltstolerancesAccessory (1) G4CAKkeyway sizes, Sealsset screwsforifC4applicable,
& Lockrings Coupling
speed, horsepower, and application details.
* When ordering please specify bore diameter with tolerances for both hubs, keyway sizes, set screws if applicable,
Speed, Horsepower, and application details. Below is an ordering example of a Flex Rigid 4 C Coupling
Below is an ordering example of a Full Flex 4 C Coupling Item (Qty) Part Number Description
Item (Qty) Part Number Description Flex Hub (1) G4CRB 4 C Rough Bore Flex Hub
Flex Hub (2) G4CRB 4 C Rough Bore Flex Hub Rigid Hub (1) G4CRRB 4 C Rough Bore Rigid Hub
Sleeve (1) G4CS 4 C Sleeve Sleeve (1) G4CS 4 C Sleeve
Accessory Kit (1) G4CAK Seals & Lockrings for C4 Coupling Accessory Kit (1) G4CAK Seals & Lockrings for C4 Coupling

F6–5
* When ordering please specify bore diameter with tolerances for both hubs, keyway sizes, set screws if applicable,
Below is an ordering example of a Flex Rigid 4 C Coupling Speed, Horsepower, and application details.
Item (Qty) Part Number Description Below is an ordering example of a 4 C Mill Motor type Coupling
F SERIES FLANGED SLEEVE GEAR
COUPLINGS
Ordering
Couplings are sold by component.

Two Sleeves Two Hubs


High quality carbon steel High quality carbon steel
Exposed and Shrouded Bolt Design

• Exposed bolt design is One Accessory Kit


standard on all sizes. Gasket and Hardware
• Puller holes are optional.
• Shrouded bolt design is
available on size 1
through 5 when specified.
• Shrouded bolt style;
hardware is recessed in
counter bored holes.

Full Flex

F STANDARD TYPE DIMENSIONS (3)


Max. Parallel
Misalign- Approx. Wt.
Size A B C D E G H (1) ment (4) (Lbs.) Solid
Bore
1 4.56 3.50 3.00 2.31 1.69 0.12 4.19 0.055 9
1 1/2 6.00 4.00 3.88 3.00 1.94 0.12 4.75 0.060 19
2 7.00 5.00 4.81 4.00 2.44 0.12 6.00 0.085 34
2 1/2 8.38 6.25 5.81 4.62 3.03 0.19 7.12 0.105 55
3 9.44 7.38 6.81 5.62 3.59 0.19 8.12 0.115 86
3 1/2 11.00 8.62 7.84 6.50 4.19 0.25 9.38 0.130 135
4 12.50 9.75 9.19 7.50 4.75 0.25 10.25 0.150 195
4 1/2 13.62 10.94 10.31 8.50 5.31 0.31 11.50 0.175 268
5 15.31 12.38 11.44 9.50 6.03 0.31 13.00 0.200 394
5 1/2 16.75 14.12 12.69 10.50 6.91 0.31 14.38 0.220 526
6 18.00 15.12 13.94 11.50 7.41 0.31 17.00 0.120 687
7 20.75 17.75 15.75 13.00 8.69 0.38 20.00 0.135 1017
8 23.25 22.38 18.50 15.50 11.00 0.38 25.00 0.160 1560
9 26.00 23.50 20.38 17.00 11.50 0.50 26.50 0.165 2015

RATINGS (4)
(1) “H” Dimension – Clearance to align FLEXIBLE HUBS
coupling SIZE HP @ 100 TORQUE MIN BORE MAX BORE MAX BORE MAX RPM MAX RPM
(2) AGMA class 8 balance requires RPM in. lbs. STD KEY SHALLOW UNBALANCED BALANCED
the manufacturer of two special flexible KEY AGMA CL. 8
(2)
hubs
Note 3. When ordering please specify
bore diameter with tolerances for both
1 12 7563 0.44 1.62 1.75 6000 9500
hubs, keyway sizes, set screws if 1 1/2 30 18900 0.44 2.13 2.25 5500 8500
applicable, speed, horsepower, and 2 50 31500 0.56 2.75 3.00 5000 7800
application details. 2 1/2 90 56700 0.81 3.25 3.38 4400 6800
Note 4. Horsepower. Torque capacity 3 150 94500 1.19 4.00 4.25 4000 6200
and parallel misalignment capacity for 3 1/2 240 151300 1.56 4.62 5.00 3500 5500
sizes 1 through 5-1/2 are based on 1-
1/2 degrees angular misalignment per
4 350 220600 1.81 5.50 5.62 3000 4600
gear mesh and maximum bore. Sizes 4 1/2 480 302500 1.81 6.00 6.44 2700 4100
6 through 9 are based on 3/4 degree 5 690 434900 2.31 6.88 7.00 2500 3900
angular misalignment. Consult 5 1/2 910 573500 3.06 7.75 7.88 2200
engineering for greater HP capacity.
6 1190 750000 4.06 8.63 8.75 2100 CONSULT

7 1600 1008400 4.56 9.50 9.75 2000 ENGINEERING


Many configurations of “F” Series 8 2085 1323500 5.06 11.00 -- 1900
couplings are available to fit your 9 2714 1827700 5.94 12.00 -- 1800
unique application. Consult Wood’s
mechanical application engineers (1)for"H" Dimension - Clearance to align coupling
design. (2) AGMA class 8 balance requires the manufacture of two special flexible hubs
Many configurations of "F" Series couplings are available to fit your unique application.
Consult Wood’s mechanical application engineers for design.
Note 1. When ordering please specify bore diameter with tolerances for both hubs, keyway sizes, set screws if applicable,
Speed, Horsepower, and application details.
Below
Note 2. Horsepower, Torque capacity,and is misalignment
parallel an ordering example
cpacitity for sizes 1 of a 4F
through coupling.
5-1/2 are based on 1-1/2 degrees angular misalignment
per gear mesh and Item
maximum bore. Sizes 6Part
(Qty) through 9 are based on 3/4 degree angular misalignment.
Number DescriptionConsult engineering for greater HP capacity

Flex Hubs (2) G4FRB 4F Rough Bore Flex Hubs


G4FSEB or 4F Sleeve with Exposed Bolts
Sleeves (2) G4FSSB 4F Sleeve with Shrouded Bolts
G4AEB or Hardware and Gasket for 4F with Exposed Bolts
Accessory Kit (1) G4ASB Hardware and Gasket for 4F with Shrouded Bolts

F6–6
F SERIES FLANGED SLEEVE GEAR COUPLINGS
– Single Engagement Type/Floating Shaft

• Exposed bolt design is


standard on all sizes.
• Puller holes are optional. OUTBOARD RIGID HUBS
• Shrouded bolt design is
available on size 1
through 5 when specified.
• Shrouded bolt style;
hardware is recessed in
counter bored holes.

INBOARD RIGID HUBS


FFS (4)
Maximum RPM of Floating Shaft set,
F Series Flex Rigid determined by critical speed of Floating
F Series Flex Rigid Dimensions
FFR Shaft.

STANDARD DIMENSIONS
Approx. Wt.
Note 1. Horsepower,
(Lbs.) Solid Torque Capacity and
Size A B C D E E1 G H Bore Parallel misalignment
1 4.56 3.37 3.00 2.31 1.69 1.56 0.12 4.19 9 capacity for sizes 1
1 1/2 6.00 3.91 3.88 3.00 1.94 1.84 0.13 4.75 17 through 5-1/2 are based
2 7.00 4.85 4.81 4.00 2.44 2.28 0.13 6.00 34 on 1-1/2 degrees
2 1/2 8.38 6.12 5.81 4.62 3.03 2.9 0.19 7.12 55 angular misalignment
3 9.44 7.18 6.81 5.62 3.59 3.4 0.19 8.12 86 per gear mesh and
3 1/2 11.00 8.40 7.84 6.50 4.19 3.96 0.25 9.38 135 maximum bore. Sizes 6
4 12.50 9.43 9.19 7.50 4.75 4.43 0.25 10.25 195 and 7 are based on 3/4
4 1/2 13.62 10.61 10.31 8.50 5.31 4.99 0.31 11.50 268
5 15.31 12.02 11.44 9.50 6.03 5.68 0.31 13.00 394
degrees angular
5 1/2 16.75 13.33 12.69 10.50 6.91 6.11 0.31 14.38 526 misalignment.
6 18.00 14.96 13.94 11.50 7.41 7.24 0.31 17.00 687 Note 2. A single flex-
7 20.75 17.75 15.75 13 8.69 8.68 0.38 20.00 1017 rigid coupling does not
accept parallel
RATINGS
misalignment.
FLEXIBLE HUBS RIGID HUBS
MAX
Note 3. When ordering
MAX RPM
HP @ MAX BORE BORE MAX BORE BALANCED
a complete floating
100 TORQUE MIN MAX BORE SHALLOW MIN STD SHALLOW MAX RPM AGMA shaft coupling specify
SIZE RPM in. lbs. BORE STD KEY KEY BORE KEY KEY UNBALANCED CLASS 8 the distance between
shaft ends, bore
1 12 7563 0.44 1.62 1.75 0.44 2.19 2.31 diameter with
1 1/2 30 18900 0.44 2.13 2.25 0.44 2.81 3.06 tolerances for both
2 50 31500 0.56 2.75 3.00 0.56 3.50 3.75 outboard hubs, keyway
2 1/2 90 56700 0.81 3.25 3.38 0.81 4.25 4.50
sizes, set screws if
3 150 94500 1.19 4.00 4.25 1.19 4.88 5.25 DETERMINED BY BSE
3 1/2 240 151300 1.56 4.62 4.88 1.56 5.63 6.13
applicable, speed,
4 350 220600 1.81 5.50 5.62 1.81 6.50 6.88 horsepower, and all
4 1/2 480 302500 1.81 6.00 6.44 1.81 7.38 8.00 application details.
5 690 434900 2.31 6.88 7.00 2.56 8.38 8.88 Note 4. Due to larger
5 1/2 910 573500 3.06 7.75 7.88 3.06 9.25 9.88
6 1190 750000 4.06 8.63 8.75 4.06 10.13 11.00
bore capacity outboard
7 1600 1008400 4.56 9.50 9.75 4.56 11.25 12.25 rigid hubs will be fur-
Sheet1 nished unless otherwise
specified.
Below is an ordering example of an 4 FR Coupling
Item (Qty) Part Number Description
Flex Hub (1) G4FRB 4 F Rough Bore Flex Hub
Sleeve (1) G4FSEB or 4 F Sleeve with Exposed Bolts
G4FSSB 4 F Sleeve with Shrouded Bolts
Rigid Hub G4FREBRB or 4 F Rough Bore Rigid Hub with Exposed Bolts
G4FRSBRB 4 F Rough Bore Rigid Hub with Shrouded Bolts
Accessory Kit (1) G4AEB or Hardware and Gasket for 4F with Exposed Bolts
G4ASB Hardware and Gasket for 4F with Shrouded Bolts

F6–7
“F” SERIES FLANGE DETAILS

EXPOSED BOLTS SHROUDED BOLTS


DIA.- GRIP DIA.- GRIP
SIZE THD. LENGTH (MAX) SIZE THD. LENGTH (MAX)
F-1 1/4-28 1-1/2 1” F-1 1/4-28 3/4 5/16
F-1-1/2 3/8-24 2 1-3/8 F-1-1/2; 2 3/8-24 1” 7/16
F-2 1/2-20 2-1/4 1-3/16 F-2-1/2; 3 1/2-20 1-3/16 17/32
F-2-1/2; 3 5/8-18 2-3/4 1-5/8 F-3-1/2; 4; 4-1/2 5/8-18 1-1/2 21/32
F-3-1/2; 4; 4-1/2 3/4-16 3-1/4 2-1/16 F-5 3/4-16 2 1”
F-5; 5-1/2 7/8-14 4-1/4 2-3/4
F-6 7/8-14 3-1/4 1-3/4
F-7 1”-14 3-1/2 2

EXPOSED BOLTS SHROUDED BOLTS


SIZE A P F J L No. B.C. DIA S No. B.C. DIA S CD T
G1F 4-9/16 3/32 9/16 2.875 1-21/32 (6) 3.750 .250 (6) 3.750 .250 41/64 3/16
G15F 6 3/32 3/4 3.687 1-7/8 (8) 4.812 .375 (8) 4.812 .375 13/16 1/4
G2F 7 3/32 3/4 4.625 2-3/8 (6) 5.875 .500 (10) 5.812 .375 13/16 1/4
G25F 8-3/8 3/32 15/16 5.437 2-7/8 (6) 7.125 .625 (10) 7.000 .500 1-1/16 5/16
G3F 9-7/16 3/32 15/16 6.437 3-5/16 (8) 8.125 .625 (12) 8.000 .500 1-1/16 5/16
G35F 11 3/32 1-1/8 7.375 3-13/16 (8) 9.500 .750 (12) 9.281 .625 1-5/16 3/8
G4F 12-1/2 3/16 1-1/8 8.750 4-1/4 (8) 11.000 .750 (14) 10.625 .625 1-5/16 3/8
G45F 13-5/8 3/16 1-1/8 9.750 4-13/16 (10) 12.000 .750 (14) 11.750 .625 1-5/16 3/8
G5F 15-5/16 3/16 1-1/2 10.750 5-1/2 (8) 13.500 .875 (14) 13.188 .750 1-9/16 9/16
G55F 16-3/4 3/16 1-1/2 12.125 6 (14) 14.500 .875 (16) 14.437 .750 1-9/16 9/16
G6F 18 3/16 1 13.375 6-11/16 (14) 15.750 .875
G7F 20-3/4 1/4 1-1/8 14.625 7-3/8 (16) 18.250 1.00 EXPOSED BOLTS ONLY
Dimensions in inches
TB Wood’s bolt circle meets AGMA 516.01 flexible gear type couplings flange dimensions.

Standard Coupling Minimum-Maximum Hub Gap


TB Wood’s standard “F” Series Gear Coupling can satisfy shaft gap up to three inches by merely reversing the hubs. Reverse
one or both hubs to provide the needed gap.

SIZE B B1 B2 E G G1 G2 M P Q Q1
G1F 3-1/2 3-13/16 4-1/8 1-11/16 1/8 7/16 3/4 2-1/8 1/16 3/32 13/32
G15F 4 4-1/4 4-1/2 1-15/16 1/8 3/8 5/8 2-5/16 1/16 1/8 3/8
G2F 5 5-11/16 6-3/8 2-7/16 1/8 13/16 1-1/2 3-1/4 1/16 1/8 13/16
G25F 6-1/4 7-1/32 7-13/16 3-1/32 3/16 31/32 1-3/4 4 3/32 1/4 1-1/32
G3F 7-3/8 8-1/32 8-11/16 3-19/32 3/16 27/32 1-1/2 4-7/16 3/32 3/8 1-1/32
G35F 8-5/8 9-3/16 9-3/4 4-3/16 1/4 13/16 1-3/8 5 3/32 1/2 1-1/16
G4F 9-3/4 10-7/16 11-1/8 4-3/4 1/4 15/16 1-5/8 5-11/16 1/8 5/8 1-5/16
G45F 10-15/16 12 13-1/16 5-5/16 5/16 1-3/8 2-7/16 6-11/16 1/8 21/32 1-23/32
G5F 12-3/8 13-23/32 15-1/16 6-1/32 5/16 1-21/32 3 7-11/16 3/16 11/16 2-1/32
G55F 14-1/8 15-11/32 16-9/16 6-29/32 5/16 1-17/32 2-3/4 8-7/16 3/16 1-1/16 2-9/32
G6F 15-1/8 16-17/32 17-15/16 7-13/32 5/16 1-23/32 3-1/8 9-1/8 5/32 7/8 2-9/32
G7F 17-3/4 19-1/16 20-3/8 8-11/16 3/8 1-11/16 3 10-3/8 3/16 1-1/2 2-13/16

F6–8
F SERIES FLANGED SLEEVE GEAR
COUPLINGS – Short Slide Couplings

FSL-1 FSL-2
ONE HUB FACED OFF, ONE HUB REVERSED TWO HUBS REVERSED

FSL-3 FSL-4
ONE HUB REVERSED, ONE MODIFIED MM HUB TWO MODIFIED MM HUBS

F SERIES SHORT SLIDE DIMENSIONS

(1) Minimum distance between shaft ends.


(2) Maximum distance between shaft ends.

Note: When ordering please specify amount of slide required, bore diameter with tolerance for both hubs, keyway sizes. Setscrews if applicable, speed, horsepower and
application details.

F6–9
F SERIES FLANGED SLEEVE GEAR COUPLINGS
– Mill Motor Type

• Exposed bolt design is


standard on all sizes.
• Puller holes are optional.
• Shrouded bolt design is
available on size 1 through 5
when specified.
• Shrouded bolt style; hardware
is recessed in counter bored
holes.
Sheet1

MAX
AISE BORE
Size Frame A B B1 C D E E1 E2 F G G1 J KEYWAY KEYWAY STD HP/100 MAXIMUM RPM MAX PARALLEL
FMM Number WIDTH HEIGHT HALF RPM TORQUE UNBALANCED MISALIGNMENT

602 / 802 6.0000 3.00 1.7485/1.7495 1.062 0.125 0.500 0.250


1-1/2 603 / 803 6.00 6.563 6.5625 3.88 3.00 1.94 4.50 3.50 1.998/1.999 0.13 1.125 0.125 0.500 0.250 2.13 30 18900 5500 0.060
604 / 804 6.5625 3.50 1.998/1.999 1.125 0.125 0.500 0.250
603 / 803 7.1667 3.50 1.998/1.999 1.125 0.250 0.500 0.250
2 604 / 804 7.00 8.063 7.1667 4.81 4.00 2.44 5.50 3.50 1.998/1.999 0.13 1.125 0.250 0.500 0.250 2.75 50 31500 5000 0.085
606 / 806 7.6875 4.00 2.498/2.499 1.25 0.125 0.500 0.250
603 / 803 7.7188 3.50 1.998/1.999 1.188 0.530 0.500 0.250
2-1/2 604 / 804 8.38 9.719 7.7188 5.81 4.62 3.03 6.50 3.50 1.998/1.999 0.19 1.188 0.530 0.500 0.250 3.25 90 56700 4400 0.105
606 / 806 8.3438 4.00 2.498/2.499 1.313 0.410 0.500 0.250
608 / 808 8.9688 4.50 2.998/2.999 1.438 0.285 0.750 0.250
606 / 806 8.9063 4.00 2.498/2.499 1.313 0.560 0.500 0.250
3 608 / 808 9.44 10.781 9.5313 6.81 5.62 3.59 7.00 4.50 2.998/2.999 0.19 1.438 0.440 0.750 0.250 4.00 150 94500 4000 0.115
610 / 810 9.6563 4.50 3.248/3.249 1.563 0.310 0.750 0.250
612 / 812 10.2813 5.00 3.623/3.624 1.688 0.190 0.750 0.250
608 / 808 10.1875 4.50 2.998/2.999 1.500 0.630 0.750 0.250
3-1/2 610 / 810 11.00 11.938 10.3125 7.84 6.50 4.19 7.50 4.50 3.248/3.249 0.25 1.625 0.500 0.750 0.250 4.62 240 151300 3500 0.130
612 / 812 10.9375 5.00 3.623/3.624 1.750 0.380 0.750 0.375
614 / 814 11.0625 5.00 4.2470/4.2485 1.875 0.250 1.000 0.375
610 / 810 10.8750 4.50 3.248/3.249 1.625 0.780 0.750 0.250
612 / 812 11.5000 5.00 3.623/3.624 1.750 0.660 0.750 0.375
4 614 / 814 12.50 13.250 11.6250 9.19 7.50 4.75 8.25 5.00 4.2470/4.2485 0.25 1.875 0.530 1.000 0.375 5.50 350 220600 3000 0.150
616 / 816 12.2500 5.50 4.6220/4.6235 2.000 0.410 1.250 0.375
618 / 818 12.3125 6.00 4.9970/4.9985 1.563 0.840 1.250 0.500
614 / 814 12.2500 5.00 4.2470/4.2485 1.938 0.910 1.000 0.375
4-1/2 616 / 816 13.62 14.625 12.8750 10.31 8.50 5.31 9.00 5.50 4.6220/4.6235 0.31 2.063 0.780 1.250 0.375 6.00 480 302500 2700 0.175
618 / 818 12.9375 6.00 4.9970/4.9985 1.625 1.220 1.250 0.500
614 / 814 12.9700 5.00 4.2470/4.2485 1.938 1.310 1.000 0.375
5 616 / 816 15.31 15.844 13.5900 11.44 9.50 6.03 9.50 5.50 4.6220/4.6235 0.31 2.063 1.190 1.250 0.375 6.88 690 434900 2500 0.200
618 / 818 13.6563 6.00 4.9970/4.9985 1.625 1.630 1.250 0.500
620 14.8438 6.75 5.8720/5.8735 2.063 1.190 1.500 0.750
616 / 816 14.4688 5.50 4.6220/4.6235 2.063 1.440 1.250 0.375
5-1/2 618 / 818 16.75 17.719 14.5313 12.69 10.50 6.91 10.50 6.00 4.9970/4.9985 0.31 1.625 1.880 1.250 0.500 7.75 910 573500 2200 0.220
620 15.7188 6.75 5.8720/5.8735 2.063 1.440 1.500 0.750
622 16.8438 7.25 6.2470/6.2485 2.688 0.810 1.500 0.750
616 / 816 14.9688 5.50 4.6220/4.6235 2.063 1.470 1.250 0.375
6 618 / 818 18.00 18.969 15.0313 13.94 11.50 7.41 11.25 6.00 4.9970/4.9985 0.31 1.625 1.910 1.250 0.500 8.65 1190 750000 2100 0.120
620 16.2188 6.75 5.8720/5.8735 2.063 1.470 1.500 0.750
622 17.3438 7.25 6.2470/6.2485 2.688 0.840 1.500 0.750

*ALL KEYWAYS SHOWN ARE PARALLEL TO THE TAPER. TAPER IS 1-1/4” INCH PER FOOT ON DIAMETER.

SPECIFYING TAPERED BORES


Please provide the following information for taper bore hubs:
1) Drawing of HUB showing bore and keyway details.
OR
2) Drawing of shaft showing:
(LD) Large diameter, specify with tolerance.
(S) Length of taper, measure parallel to shaft centerline.
(T) Taper angle. Specify as degrees, taper per foot or a percentage.
(P) Desired pull-up of hub on shaft.
(D) Counterbore diameter as required.
(Y) Counterbore depth as required.
Keyway or shaft keyseat dimensions. Specify width, depth and keyway taper angle.

F6–10
F SERIES FLANGED SLEEVE GEAR
COUPLINGS – Limited End Float Type

• Exposed bolt design is standard on


all sizes.
• Puller holes are optional.
• Shrouded bolt design is available on
size 1 through 5 when specified.
• Shrouded bolt style; hardware is
recessed in counter bored holes.

STANDARD DIMENSIONS (3)

Approx.
Parallel
Size A B C D E G G1 G2 H(1) LEF (5) Wt. (Lbs.)
Misalignment
Solid
Capacity (4)
Bore
1 4.56 3.56 3.00 2.31 1.69 0.19 0.13 .031 4.19 0.13 0.06 9
1 1/2 6.00 4.06 3.88 3.00 1.94 0.19 0.13 .031 4.75 0.13 0.06 19
2 7.00 5.06 4.81 4.00 2.44 0.19 0.13 .031 6.00 0.13 0.09 34
2 1/2 8.38 6.34 5.81 4.62 3.03 0.28 0.19 .047 7.12 0.19 0.11 54
3 9.44 7.47 6.81 5.62 3.59 0.28 0.19 .047 8.12 0.19 0.12 80
3 1/2 11.00 8.69 7.84 6.50 4.19 0.31 0.19 .063 9.38 0.25 0.13 130
4 12.50 9.91 9.19 7.50 4.75 0.41 0.31 .047 10.25 0.19 0.15 190
4 1/2 13.62 11.13 10.31 8.50 5.31 0.50 0.38 .063 11.50 0.25 0.18 250
5 15.31 12.59 11.44 9.50 6.03 0.53 0.38 .078 13.00 0.31 0.20 380
5 1/2 16.75 14.34 12.69 10.50 6.91 0.53 0.38 .078 14.38 0.31 0.22 520
6 18.00 15.31 13.94 11.50 7.41 0.50 0.38 .063 17.00 0.25 0.12 650
7 20.75 18.00 15.75 13.00 8.69 0.63 0.50 .063 20.00 0.25 0.14 950

RATINGS (4)
FLEXIBLE HUBS MAX RPM
MAX BORE MAX RPM BALANCED
SIZE HP @ TORQUE MIN MAX BORE Notes:
RPM in. lbs. BORE STD KEY SHALLOW UNBALANCED AGMA
KEY CLASS 8 (2) (1) “H” Dimension – Clearance to align coupling.
(2) AGMA CLASS 8 balance requires the manufacture
1 12 7563 0.44 1.62 1.75 6000 9500 of two special flexible hubs.
1 1/2 30 18900 0.44 2.13 2.25 5500 8500 (3) When ordering please specify bore diameter with
tolerances for both hubs, keyway sizes, set screws if
2 50 31500 0.56 2.75 3.00 5000 7800 applicable, speed, horsepower, application details,
2 1/2 90 56700 0.81 3.25 3.38 4400 6800 amount of thrust on either or both shafts, and
3 150 94500 1.19 4.00 4.25 4000 6200 amount of end float desired.
3 1/2 240 151300 1.56 4.62 4.88 3500 5500 (4) Horsepower, Torque Capacity and Parallel
Misalignment Capacity for sizes 1 through 5-1/2 are
4 350 220600 1.81 5.50 5.62 3000 4600 based on 1-1/2 degrees angular misalignment per
4 1/2 480 302500 1.81 6.00 6.44 2700 4100 gear mesh and maximum bore. Sizes 6 & 7 are
5 690 434900 2.31 6.88 7.00 2500 3900 based on 3/4 degree angular misalignment. Consult
5 1/2 910 57350 3.06 7.75 7.88 2200 Engineering for greater HP capacity.
CONSULT (5) Dimension is total end float. (May be modified to suit
6 1190 75000 4.06 8.63 8.75 2100 customer requirements.)
FACTORY
7 1600 1008400 4.56 9.50 9.75 2000

Below is an ordering example of a 4FLEF Coupling.


Item (Qty) Part Number Description
Flex Hubs (2) G4FRB 4F Rough Bore Flex Hubs
G4FSEB or 4F Sleeve with Exposed Bolts
Sleeves (2) G4FSSB 4F Sleeve with Shrouded Bolts
G4AEB or Hardware and Gasket for 4F with Exposed Bolts
Accessory Kit (1) G4ASB Hardware and Gasket for 4F with Shrouded Bolts
Plate (1) G4LEF 4F LEF Plate
F6–11
F SERIES FLANGED SLEEVE GEAR
COUPLINGS – Vertical Type

• Vertical couplings require a


vertical plate and a button.
Standard flex hubs are faced
off (shorten) per the “E”
dimension.
• Contact factory for price and
availability.
• Exposed bolt design is
standard on all sizes.
• Puller holes are optional.
• Shrouded bolt design is
available on size 1 through 5
when specified.
• Shrouded bolt style; hardware
is recessed in counter bored
holes.

Notes:
(1) When ordering please specify bore diameter with tolerances for both hubs, keyway sizes, set screws if applicable, speed, horsepower, and application details.
(2) Horsepower, Torque capacity, and parallel misalignment capacity for sizes 1 through 5-1/2 are based on 1-1/2 degrees angular misalignment per gear mesh and
maximum bore. Sizes 6 through 9 are based on 3/4 degree angular misalignment. Consult engineering for greater HP capacity.
(3) “H” Dimension – Clearance to align coupling.
(4) AGMA class 8 balance requires the manufacture of two special flexible hubs. Many configurations of “F” Series couplings are available to fit your unique application.
Consult Wood’s mechanical application engineers for design.

F6–12
STOCK SPACERS
For Use With F, MXB, or K100 Series Couplings

“F” or “MXB” Spacer Type Coupling

Sheet1
“K 100” Series Spacer Type Coupling

F Series MXB Series K Series Approx.


Coupling Spacer Part SPOOL MAX
DBSE "B" "B" "B" Spacer
Size Number LENGTH RPM
Dimension Dimension Dimension weight
1 1/2 4 3/8 G15EBX438 4.25 8.154 8.394 8.37 5500 9.8
1 1/2 5 G15EBX5 4.88 8.784 9.024 9 5500 10.7
2 4 3/8 G2EBX438 4.25 9.154 9.37 9.37 5000 13.4
2 5 G2EBX5 4.88 9.784 10 10 5000 14.1
2 7 G2EBX7 6.88 11.784 12 12 5000 16.6
2 1/2 5 G25EBX5 4.81 11.25 11.25 11.25 4400 24
2 1/2 7 G25EBX7 6.81 13.25 13.25 13.25 4400 27
3 5 G3EBX5 4.81 12.37 12.37 12.37 4000 29
3 7 G3EBX7 6.81 14.37 14.37 14.37 4000 33
3 1/2 5 G35EBX5 4.75 13.63 Sheet1
13.63 13.63 3500 45
3 1/2 7 G35EBX7 6.75 15.63 15.63 15.63 3500 51
Other Sizes, DBSE's, and shrouded bolt patterns are Available as Specials

Other Sizes,
C Series DBSE’s,
Spacer and shrouded
couplings are also bolt patterns
available, are Available
consult factory. as Specials.
C Series Spacer couplings are also available, consult factory.

Below is an ordering example of a 2 FSP Coupling


Item (Qty) Part Number Description
Flex Hub (2) G2FRB 2 F Rough Bore Flex Hub
Sleeve (2) G2FSEB 2 F Sleeve with Exposed Bolts
Spacer (1) G2EBX5 2 X 5" DBSE Spacer with Exposed Bolts
Accessory Kit (2) G2AEB Hardware and Gasket for 2 F with Exposed Bolts
F6–13
* When ordering please specify bore diameter with tolerances for both hubs, keyway sizes, set screws if applicable,
Speed, Horsepower, and application details.
DECK-FLEX & DECK-FLEX MITE

Torque & HP Ratings


Deck-Flex Deck-Flex Mite Deck-Flex Mite
Steel Stainless Steel
RPM
Torque Torque Torque
HP HP HP
(in lbs) (in lbs) (in lbs)
100 1420 2.2 360 0.6 240 0.4
1150 1110 20.3 282 5.1 188 3.4
1750 900 25.0 270 7.5 180 5.0
3500 630 35.3 254 13.8 169 9.2
5000 530 42.0 243 19.4 162 12.8
2 spirolox type nylon sleeve 2 hubs
retaining rings

Dimensions
A B C D E F

Deck-Flex 3.75 3.38 1.88 2.38 1.62 0.12


Deck-Flex Mite 2.88 2.38 1.31 1.75 1.12 0.12

Ordering Example (Couplings are sold by component) Stock Bores


Bore Deck-Flex Mite Deck-Flex
Deck-Flex Mite
Item (Qty) Part Number Description 5/16 Rough Bore
3/8 ... Rough Bore
Sleeve (1) GDFMS Deck-Flex Mite Sleeve
1/2 1/8 x 1/16 1/8 x 1/16
Hubs (2) GDFM34 Deck-Flex Mite Hub for 3/4” Bore 5/8 3/16 x 3/32 3/16 x 3/32
Assembly Kit (1) GDFMAK Retaining Rings for Assembly 3/4 3/16 x 3/32 3/16 x 3/32
7/8 3/16 x 3/32 3/16 x 3/32
Deck-Flex 1 1/4 x 1/8 1/4 x 1/8
1-1/8 1/4 x 1/8 1/4 x 1/8
Item (Qty) Part Number Description
1-1/4 1/4 x 1/8
Sleeve (1) GDFS Deck-Flex Sleeve
1-5/16 5/16 x 5/32
Hubs (2) GDF34 Deck-Flex Hub for 3/4” Bore 1-3/8 5/16 x 5/32
Assembly Kit (1) GDFAK Retaining Rings for Assembly 1-7/16 3/8 x 3/16
1-1/2 3/8 x 3/16
• No Lubrication 1-5/8 3/8 x 3/16
• Operation up to 5000 rpm
• Light Weight
• Can be altered for blind assembly
AGMA Class 1 Bore Tolerance +.000/+.001
• Nylon couplings operate up to 150°F
• Misalignment – 5° for Deck Flex Blind assembly couplings can be produced by
3° for Deck Flex Mite ordering a 3 groove sleeve (GDFS3 or
GDFMS3) and installing a center retaining ring.
Note: Some acids and alkalis can be With the addition of this center retaining ring,
harmful to the nylon sleeve. the outer rings are not needed and the
installation involves no more than sliding the
hubs into the sleeves.

F6–14
RIGID COUPLINGS
Ribbed Type Compression Couplings are recommended for emergency and
regular service on heavily loaded shafts.
These couplings are bored true to shaft size, and the halves are separated during SECTION
boring operation to allow for clamping when halves are drawn together. Bolt heads
and nuts are protected by flanges. End flanges are faced square with bore, and
F7
outer diameters are turned.
To facilitate the use of V-belt drives, sufficient space may be left between shaft
ends when mounting the coupling to permit easy replacement of belts.

RIBBED
COMPRESSION
NO. 257

BOLTS
Product Shaft Max. Approx. Wrench(1) Weight
Length No. Size
No. Size RPM Diam. Torque ft.-lb. Lbs.
2571316 1-3/16 4630 4-1/8 5-3/8 6 3/8 19 11
257114 1-1/4 4630 4-1/8 5-3/8 6 3/8 19 11
2571716 1-7/16 4070 4-11/16 6-1/8 6 1/2 45 18
257112 1-1/2 4070 4-11/16 6-1/8 6 1/2 45 18
25711116 1-11/16 3820 5 6-3/4 6 1/2 45 20
257134 1-3/4 3820 5 6-3/4 6 1/2 45 20
25711516 1-15/16 3250 5-7/8 8 6 5/8 93 34
2572 2 3250 5-7/8 8 6 5/8 93 33
2572316 2-3/16 3050 6-1/4 8-3/4 6 5/8 93 38
257214 2-1/4 3050 6-1/4 8-3/4 6 5/8 93 38
2572716 2-7/16 2680 7-1/8 9-5/8 6 3/4 150 57
257212 2-1/2 2680 7-1/8 9-5/8 6 3/4 150 54
25721116 2-11/16 2610 7-5/16 10-5/8 6 3/4 150 62
25721516 2-15/16 2210 8-5/8 11-5/8 8 3/4 150 95
2573 3 2210 8-5/8 11-5/8 8 3/4 150 95
2573316 3-3/16 2100 9-1/16 12-3/4 8 3/4 150 126
2573716 3-7/16 1920 9-15/16 13-5/8 8 7/8 202 157
257312 3-1/2 1920 9-15/16 13-5/8 8 7/8 202 157
25731516 3-15/16 1830 10-7/16 14-5/8 8 7/8 202 171
2574716 4-7/16 1600 11-7/8 16-1/2 8 1 300 273
25741516 4-15/16 1390 13-11/16 18-1/8 8 1-1/8 474 395
NOTE: Capacity of Coupling exceeds capacity of shaft based on 6000 PSI Shaft Stress.
(1) Do not lubricate CAP Screws. Other shaft sizes available on a MTO Basis.
Coupling may require balancing to reduce vibration when operating within these speeds.
F7–1
RIGID COUPLINGS

This coupling is designed to provide a simple method of rigidly connecting two pieces of shafting. The
standard Sure-Grip tapered bushing is used, one on each shaft, to securely clamp the two shafts together.
The precision tapered fit lines up the two shafts. No press or shrink fits are necessary.

SURE-GRIP RIGID NO. 44

Maximum Bore DIMENSIONS Weight


Product Max. Light (1) Heavy (2) Bushing Including
A B E G L
No. RPM Loads Loads † Bushings

44SD 6200 1-13/16 1-7/16 SD 4 4-5/8 3/8 1/4 1-13/16 11


44SF 4500 2-3/8 1-7/8 SF 5-1/2 5-1/4 1/2 1/4 2 22
44E 3600 2-15/16 2-1/4 E 6-7/8 6-3/4 5/8 1/4 2-5/8 54
44J 3000 3-13/16 3 J 8-1/4 11 3/4 1/2 4-1/2 122
44M 2450 4-3/4 3-11/16 M* 10 16 1 1/2 6-3/4 270

† Dimensions for Sure-Grip bushings are given on page A1—3.


* Bushing M is not stocked with drilled holes for the above type mounting and will be made-to-order.
(1) Max Shaft Stress < 8500 psi.
(2) Max Shaft Stress < 4000 psi. Axial Thrust Capacity = Bushing Torque Capacity
Radius of Shaft

F7–2
USA SALES
TB Woodʼs Incorporated Headquarters
440 North Fifth Avenue
Chambersburg, Pennsylvania 17201-1778
Telephone: 888-TBWOODS or 717-264-7161
FAX: 717-264-6420
Website: www.tbwoods.com

Plant Engineering Consultants, LLC TB Woodʼs San Marcos


521 Airport Road 2000 Clovis Barker Road
Chattanooga, TN 37421 San Marcos, TX 78666
Telephone: 800-437-3311 or 423-892-7654 Telephone: 800-796-5513 or 512-353-4000
FAX: 423-894-0495 FAX: 512-353-4017

INTERNATIONAL SALES
Canada
T.B. Woodʼs Canada Ltd.
750 Douro Street
Stratford, Ontario, Canada N5A 6V6
Telephone: 519-271-5380
FAX: 519-271-3094

Germany
Berges electronic GmbH
Industriestraße 13
D-51709 Marienheide, Germany
Telephone: 49-2264-17-0
FAX: 49-2264-17-126

India
TB Woodʼs (India) Private Limited
No. 27A, 2nd Cross
Electronic City, Hosur Road
Bangalore, 561 229 India
Telephone: 91-80-8520-123
FAX: 91-80-8520-124

Italy Milan Sales Office


Berges electronic s.r.l. Berges electronic s.r.l.
Via Zona Industriale, 11 Via Monteverdi, 16
I-39025 Naturno, Italy 20090 Trezzano S/N (MI) Italy
Telephone: 39-0473-67-1911 Telephone: 39-02-4846420
FAX: 39-0473-67-1909 FAX: 39-02-48499911

Mexico
Industrial Blaju S.A. de C.V.
Oriente 237 No. 171
Colonia Agricola Oriental
08500 Mexico, D.F. Mexico
Telephone: 52-55-55-58-16-20
FAX: 52-55-57-56-06-74

Other TB Woodʼs Locations


Edmonton, Canada
Montreal, Canada
Mt. Pleasant, Michigan
Reno, Nevada
Scotland, Pennsylvania

Authorized Distributors Worldwide CODE 06/04-XXM

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