Professional Documents
Culture Documents
83140 56224
Edition 10.13
PDM Reference No. 8314056224-EN-104
PDM Version B
MAGS
Multilateration and ADS-B
Ground Surveillance
Technical Manual
ADS-B Hardware AX 680
Part 1
Description, Operation and Maintenance
The MAGS Technical Manuals contain the complete description and operation of all MAGS system
components, i.e. the AX 680 Ground Stations, the RCMS/LCMS and, depending on the current MAGS
configuration, the servers CPS and CMS-S. They describe the functions, the subsystems and the
set-up of the components.
The MAGS Technical Manuals consists of different parts:
The MAGS Technical Manuals Part 1 and 2 are to be considered as generic manuals, i.e. they de
scribe the standard hardware and software configurations and the referring options.
If requested/purchased, the optional Part 3 provides additional customer-specific information,
i.e. it describes system elements, which have involved project-specific product design activities.
In the System Design Document (SDD) of your specific client project, you will find information
which manual information about subsystems and configurations apply to your project installation.
The documents referenced to Part 1, mainly COTS supplier manuals, are provided in form of PDF files.
The referenced documents about safety topics provide additional general information about safe op
erating procedures.
LEGAL NOTICE
Exchange only with the Thales-approved part
This Thales product and the contained COTS subsystems are in conformity with the necessary safety
requirements. To ensure the safe use and operation of all products, the information in the relevant
documentation about installation and operation must be observed.
However, Thales cannot accept responsibility for any failure to satisfy the safety requirements result
ing from a non-recommended modification of the product, including the fitting of non-Thales option
subsystems or spare parts.
Unauthorized changes or modifications could void the user's authority to operate this equipment.
The documents referenced to Part 1, mainly COTS supplier manuals, are provided in form of PDF files.
The referenced documents about safety topics provide additional general information about safe op
erating procedures.
REVISION HISTORY
GENERAL
As for details, the electrical and mechanical information given in the documentation supplied with each equip
ment prevails. Despite of careful editing work technical inaccuracies and printing faults cannot be excluded
in this publication. Change of text remains reserved without notification.
Thales reserves the right to make design changes, additions to improvements in its products without obligation
to install such in products previously manufactured or installed.
LIMITATION OF USE
The use of this manual is limited to the operation and maintenance of the system stated in the title page. It shall
not be used for purposes of product manufacture. The installation drawings in the manuals, e.g. foundations
and site drawings are for information only. The as-built engineering drawings for the site are the only one to
be used. The information in the technical manuals is thought to be used by skilled workers to install the antenna
and perform the related electrical and mechanical adjustments. The leader of the installation team should be
an engineer, technician or experienced master craftsmen. Special training and initiation by Thales are urgently
recommended. The fitters should be trained craftsmen, for example mechanics, electricians or locksmiths.
SAFETY PRECAUTIONS
The safety regulations laid down by the local authorities (e.g. concerning accident prevention, work safety or
operation of electronic equipment and navigation systems) must be observed at all times. The purpose of safe
ty precautions is to protect persons and property, and they must always be heeded. Station shutdown due
to repair and maintenance: The responsible authorities must be notified of any work which may require opera
tion of the system to be interrupted, in accordance with national regulations. Further information due to system
handling is contained in the correspondent sections.
COPYRIGHT
Reproduction of this manual is not permitted without written authorization of Thales.
TRADEMARKS
WINDOWS is a trademark of the Microsoft Corporation. All other mentioned product names may be trade
marks of the respective manufacturers and must be observed.
AUDIENCE
This technical manual is intended for system operators and service technicians who have knowledge
of electronics and network technology. Some installation and maintenance tasks require basic knowl
edge of Linux and PC handling. Installation and maintenance should be performed by experienced
technicians only. New users are recommended to attend a Thales Training Course.
SAFETY NOTICES
This manual contains safety notices (differentiated according to the degree of danger) which are to
be observed, to ensure your personal safety and prevent property damage.
indicates that death or severe personal injury may result if proper precautions
! WARNING
are not taken.
! CAUTION with a safety alert symbol, indicates that minor personal injury can result if
proper precautions are not taken.
CAUTION without a safety alert symbol, indicates that property damage can result if
proper precautions are not taken.
ATTENTION indicates that an unintended result or situation can occur if the corresponding
information is not taken into account.
TYPOGRAPHIC CONVENTIONS
- Names of keyboard keys or soft keys are written within quotation marks (e.g. 'OK'). Two keys con
nected by a plus sign (+) within quotation marks indicate short cut keys (e.g. 'Ctrl+C').
- Names of windows, pull-down menus, submenus, menu items and functions are written within
quotation marks (e.g. 'Data').
- Text to be entered by user (via keyboard) is within double quotation marks (e.g. ”d:\setup”).
- Variables are written within less than/greater than signs (e.g. <site name>).
- File names and directory paths are written in italics (e.g. /usr/local/bin/configuration.sh).
- Commands are written in Courier fonts (e.g. mount /dev/cdrom /media)
Ed. 10.13 A
ADS-B Hardware AX 680 MAGS
List of Effective Pages Description, Operation and Maintenance
Title 10.13
Info-1 to 4 10.13
A to B 10.13
I to VIII 10.13
AV 1 to 8 10.13
1-1 to 24 10.13
2-1 to 52 10.13
3-1 to 68 10.13
4-1 to 62 10.13
B Ed. 10.13
MAGS ADS-B Hardware AX 680
Description, Operation and Maintenance Table of Contents
TABLE OF CONTENTS
Ed. 10.13 I
ADS-B Hardware AX 680 MAGS
Table of Contents Description, Operation and Maintenance
II Ed. 10.13
MAGS ADS-B Hardware AX 680
Description, Operation and Maintenance Table of Contents
2.3.5 Hemi 100; 10 dBi Hemispherical ADS-B / MLAT Antenna (option) . . . . . . . . 2-33
2.3.6 Sector 160; 16 dBi Sectorial High Performance Antenna (option) . . . . . . . . . 2-33
2.3.7 GPS Antenna (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
2.3.8 Optional Antenna Amplifier Unit (AAU) with Mounting Set and
Weather Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
2.4 REMOTE/LOCAL CONTROL AND MONITORING SYSTEM (RCMS/LCMS) . . . . 2-36
2.5 SUBASSEMBLIES OF THE 48 VDC GROUND STATION (OUTDOOR) . . . . . . . . . 2-37
2.5.1 MacLean Air Conditioner (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37
2.5.1.1 Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
2.5.2 Ethernet Switch (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39
2.5.3 TCP/IP Adapter (or SNMP Adapter) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
2.5.4 48 V DC Power Supply System MFR Benning (Option) . . . . . . . . . . . . . . . . . . . 2-43
2.5.5 Slimline Rectifier 1500 (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
2.5.6 Slimline Control (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45
2.5.6.1 Remote Monitoring System MCU (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45
2.5.7 PowerSafe 12V170FS Monobloc Battery (Option) . . . . . . . . . . . . . . . . . . . . . . . 2-47
2.5.7.1 Battery Temperature Sensor (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49
2.5.7.2 Storage Conditions and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49
2.5.7.3 Storage Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
2.5.7.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
2.5.7.5 Deep Discharge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
2.5.7.6 Recharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51
2.5.7.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51
2.5.8 Separate Test Transponder Equipment (TT), Option . . . . . . . . . . . . . . . . . . . . . 2-51
2.5.9 Optional Antenna Amplifier Unit (AAU) with Mounting Set and
Weather Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51
IV Ed. 10.13
MAGS ADS-B Hardware AX 680
Description, Operation and Maintenance Table of Contents
Ed. 10.13 V
ADS-B Hardware AX 680 MAGS
Table of Contents Description, Operation and Maintenance
VI Ed. 10.13
MAGS ADS-B Hardware AX 680
Description, Operation and Maintenance Table of Contents
ABKÜRZUNGSVERZEICHNIS
LIST OF ABBREVIATIONS
LISTE D'ABREVIATIONS
LISTA DE ABREVIATURAS
AAU Antenna Amplifier Unit
Amplificateur d'antenne
Antennenverstärkereinheit
AC Alternating Current
Courant alternatif
Wechselstrom
AC21 ASTERIX data ReCord tool
Outil d'enregistrement d'états ASTERIX
ACT Activity
ADEV / TDEV Allan Deviation and Time Deviation
ADS-B Automatic Dependent Surveillance-Broadcast
Surveillance dépendante automatique en mode diffusion
AP21 ASTERIX data RePlay tool
Outil de lecture d'états ASTERIX
ASU Antenna switching unit
Ensemble de commutation d'antennes
ASTERIX All purpose STructured Eurocontrol suRveillance Information eXchange
Tous les échanges d'informations relatifs à la coordination en surveillance au
format d'Eurocontrol
ATC Air Traffic Control
Contrôle du trafic aérien
ATM Air Traffic Management
ATTPULSE Pulse-level Attenuation
BIT, BITE Built-In Test, Built-In Test Equipment
Equipement test intégré
BIOS Basic Input/Output System
BCB Battery Control Board
Carte contrôle batterie
BDS Data Selector Code (for Comm-B)
BIB Battery Integration Board
Carte batterie
BMC Baseboard Management Controller
BTB Battery Module Box
Module batterie
C Capacity (battery)
Capacité
C&M Control & Monitoring
Contrôle et surveillance
CA Conflict Alert
CD Compact Disk
Cat, CAT Category
Catégorie
COTS Commercial Off The Shelf
Composants de commerce
GS Ground Station
Station terrestre (ST)
Bodenstation
GS-R Ground Station Receive-only
GS-T Ground Station Transmit/Receive
GS-T(I) Ground Station Transmit/Receive (Interrogate)
GS-T(C) Ground Station Transmit/Receive (Calibrate)
GSSYNC Ground Station Time Synchronization Daemon
GTK Gimp Tool Kit
Boîte à outils Gimp
GTS GPS Timing System
Système de synchronisation GPS
GUI Graphical User Interface
Interface utilisateur graphique
HDX Half-Duplex
HMI Human-Machine-Interface
HPL Horizontal Protection Level
Niveau de protection horizontal
HU Height Unit
HxWxD Height x Width x Depth
HW Hardware
Matériel
I-ADSBTR ADS-B Target Report Interface
I-CM Control&Monitoring Interface
I-CONF Configuration Interface
I-DTD Date and Time Distribution Interface
I-LM Local Maintenance Interface
I-LOG Logging Interface
I-RD Raw Data Interface
I-SSSR Service/Sensor Status Report Interface
I-TDOR Target Data Output Peport Interface
I/O Input / Output
ICAO International Civil Aviation Organisation
ICMP Internet Control Message Protocol
IDD Interface Design Description
IERS International Earth Rotation and Reference System Services
IP Internet Protocol
IPMI Intelligent Platform Management Interface
Interface de gestion intelligente de matériel
ISDN Integrated Services Digital Network
KB Kilo Byte (1024 bit)
Kilo-octets (1024 bits) (Ko)
L/A Link/Activity
LAN Local Area Network
Réseau local
LAT Latitude
LC Local Control
LCMS Local Control and Monitoring System
Système de surveillance et de contrôle local
PC Personal Computer
Ordinateur personnel
PCI Peripheral Component Interconnect
PCS Production Series number
PDOP Position Dilution of Precision
Position, Dilution de précision
PE Protective Earth
Terre de protection
PHY Ethernet Physical Layer Transceiver
PI Proportional Integrative
PPS Pulse Per Second
Impulsion par seconde
PPS Precise Positioning Service
QR Quick response (code)
RAC Raw data ASTERIX Converter tool
Convertisseur ASTERIX de données brutes
RAM Random Access Memory
Mémoire vive
RAIM Receiver Autonomous Integrity Monitoring
RCMS Remote Control and Monitoring System
Système de surveillance et de contrôle à distance
RF Radio Frequency
Radiofréquence
RHEL Red Hat Enterprise Linux
RMS Root Mean Square
RPM Red Hat Package Manager
Outil de gestion de packages Red Hat
RRC Raw data ReCord tool
Outil d'enregistrement de données brutes
RRP Raw data RePlay tool
RTCA Requirements and Technical Concepts for Aeronautics
RTCM Radio Technical Commission for Maritime services
RX Receiver
Récepteur
Empfänger
RXB Receiver Module Box
Module récépteur
Empfängermodul
SAC System Area Code
Code de zone du système
SATA Serial Advanced Technology Attachment
SBC Single Board Computer
SCB System Control Board
Carte de contrôle de système
SCP Secure Copy Protocol
SCU System Communication Unit
SEL System Event Log
SIC System Identification Code
Code d'identification du système
CHAPTER 1
SYSTEM DESCRIPTION
1.1 FUNCTIONAL PRINCIPLE
ADS-B is a data link application or principle that makes use of navigational data that are available
onboard an aircraft. Aircraft avionics permanently determines the aircraft's navigational position and
movement vector. Most aircraft are also equipped with a flight management system that guides the
aircraft along waypoints programmed by the pilot.
The principle of ADS-B refers to making t his information available by means of an automatic broad
cast via digital data link. ADS-B is an acronym for Automatic Dependent Surveillance Broadcast:
Automatic no human intervention is required,
Dependent the surveillance solution is not determined by the observer, but provided by the
observed object
Surveillance data provided include position, velocity vector etc.
Broadcast transmitted without external trigger (e.g. interrogation) without any specific addressee
This broadcast information may be received and processed by other aircraft or ground systems for
use in improved situational awareness, conflict avoidance and airspace management. Three ADS-B
data link technologies are emerging as possible contenders - namely, Universal Access Transceiver
(UAT), VHF Data Link (VDL) Mode 4 and 1090 MHz Extended Squitter (Mode S data link). The interna
tional civil aviation organization ICAO has recommended to use the 1090 MHz (Mode S) data link as
global data link technology for ADS-B purposes. The other two data links are seen only for regional
applications. Fig. 1-1 shows the system and its components in an example view.
GPS Satellites
Aircraft
ADS-B 1090 ES
Ground Network
ATC ATC
RCMS 1 RCMS 2 optional
1.1.1 Applications
Automatic Dependent Surveillance Broadcast (ADS-B) is a surveillance technology that uses posi
tion information broadcast by aircraft as a basis for surveillance, rather than a radar scan to plot air
borne targets. Aircraft (or vehicles) equipped with ADS-B transponders broadcast information con
tinuously directly from the flight management system. This data is used to provide a very accurate
visual display containing information such as height, speed and identity, in a similar way to secondary
radar, but more detailed and comprehensive at a fraction of the cost. ADS-B offers other advantages
such as more frequent update rates and the potential to convey aircraft derived data such as spot
weather updates, aircraft intent and avionics data.
The ADS-B ground station receives Mode S ADS-B broadcasts (extended squitters) periodically
emitted by equipped aircraft. These messages contain information about the aircraft's current posi
tion, altitude, velocity vector, callsign, etc. The ground station provides the decoded data as standard
ASTERIX output via an attached network to ATC surveillance applications. The signal processing
techniques applied within the basic equipment (e.g. AX 680 SPU ground station) allow for reliable
operation even under heavy radio load conditions and long-range coverage. The usual application
is en-route surveillance with coverage ranges of up to 150 NM. Other applications are terminal area
surveillance and airport surface surveillance. The ADS-B system serves the following benefits:
- Reduced communication congestion
- Enhanced situational awareness and safety for pilots
- Reduced taxi/takeoff delays
- Expanded surveillance, also on airport surface
- Reduced cost
There are three kinds of ADS-B applications defined as follows:
a. Air-to-Air Applications
Receiving the ADS-B data, the pilot is enabled to actually see other aircraft in his vicinity. This Cockpit
Display of Traffic Information (CDTI) is the basic technology which enables the pilot to electronically
'see and avoid' other aircraft in a largely passive mode. Independent of ground based radar, CDTI
greatly enhances the pilot's situational awareness and leads to safer and more efficient airspace op
erations. ADS-B techniques also enhances Traffic Collision Avoidance Systems (TCAS).
b. Air-to-Ground Applications
ADS-B provides surveillance data to Air Traffic Controllers and/or aircraft operations facilities on the
ground. An aircraft in flight broadcasts its position, altitude, identification, and other pertinent informa
tion to ground stations that relay this data to Air Traffic Control or aircraft operations facilities. This
information is used to effectively establish surveillance in remote locations or extend or even replace
current surveillance capabilities. Air-to-Ground ADS-B greatly assists controllers and aircraft op
erations facilities with airspace management.
c. Ground-to-Ground Applications
ADS-B provides accurate position and identification of aircraft and other equipped vehicles for air
port surface surveillance. Aircraft and vehicles, if suitably equipped, broadcast information containing
position, speed, heading and identification to ground stations located around the airport. This infor
mation is relayed to air traffic controllers and airport management facilities personnel. Airport surface
surveillance enhanced through the ADS-B data link application leads to safer and more efficient air
port surface operations in all weather conditions.
GPS antenna
Local Monitoring
RCMS Configuration
(remote)
to connector NET1, rear
mains supply, external
Ethernet RF in
ADS-B communication network RF cable, 1/4” cellflex, up to 10 m
RF in
AAU (opt.)
RF out RF cable, 1/2” cellflex, up to 30 m up to 2 m
Usually two ADS-B ground station subsystems (GS A and GS B) are installed at one remote site.
The subsystems are supplied by either standard DC voltage (nominal 24 VDC) or optional mains volt
age (100 to 240 VAC, 50/60 Hz). The DC voltage may be generated by solar powered DC generators.
The basic ground station configuration comprises the following components (Fig. 1-4):
- Signal Processing Unit (AX 680 SPU); can be individually configured with optional components
- ADS-B RX antenna, diverse model options
- Antenna Amplifier Unit (AAU), diverse configurations, optional
- GPS RX antenna, optional
- Cables and accessories
Some options can be added according to customer requirements, e.g.:
- Uninterruptable Power Supply system (UPS) which buffers the operation of the GS in case of
a mains power fail, used e.g. in the already configured systems.
- An independent test transmitter device within the SPU offers radiation of test signals via the inte
grated antenna probes of the RX antenna. It thus allows testing of the antenna continuity monitor
ing.
RCMS Configuration
(remote)
Power supply
(mains or DC)
AAU (option)
LAN
ETH network, external
Fig. 1-4 ADS-B ground station, basic equipment configuration, overview (example)
The Remote Control and Monitoring System (or optionally two, RCMS 1 and 2) is installed centrally
at the Air Traffic Controller building (ATC) at one or two dedicated sites. The RCMS system(s) are built
up with identical components which comprise as standard (Fig. 1-4):
- Personal Computer with dual TFT LCD monitor; Linux operating system
- Application software including:
S Monitoring and Control System (MTSC); Master Technical System Control with
Device Managers and Site Managers
S Raw data recording and replay tools, Asterix data recording/replay and conversion,
S ADS-B Technical Situation Display (TSD) with a display configuration tool.
The Local Control and Monitoring System (LCMS) is used for local operation and/or local mainte
nance purposes. It comprises a standard Laptop computer used as a data terminal including the ap
propriate application software. It is similar to the RCMS application.
The ground station is also available as a customized system, assembled in one of various 19” cabinet
options. Figs. 1-5 and 1-6 show examples of available ground station configurations.
ADS-B RX antenna
ADS-B Ground Station AX 680 Exchange Panel
local connect.
RF TestTx to GS LCMS
RF Rx
(option)
RCMS Configuration
AX 680 SPU (remote)
GPS antenna
ETH network external
ETH internal
AAU (option)
SNMP
Fig. 1-5 ADS-B system with one AX 680 and UPS in 19” cabinet 10HU, configuration example
RF TestTx1 RF TestTx1
RF Rx
Splitter
RF Rx
AX 680 SPU 1
GPS antenna1
ETH network external local connect.
RF TestTx2 RF TestTx2 to GS LCMS
RF Rx
AAU (option)
(option)
UPS 2 LAN
UPS 1
Battery pack 1
19” cabinet, 24HU
Fig. 1-6 ADS-B system with two AX 680 and UPS in 19” cabinet 24HU, configuration example
RF TestTx1 RF TestTx1
RF Rx
Splitter
RF Rx
AX 680 SPU 1
GPS antenna1
ETH internal local connect.
RF TestTx2 RF TestTx2 to GS LCMS
RF Rx
AAU (option)
(option)
LAN
ETH switch
SNMP
AC mains
UPS control unit
Fig. 1-7 ADS-B system with two AX 680, switch and UPS in 24HU cabinet , config. example
Ground Station
Exchange panel (option) N RF N RJ45 Data N RF
SMA NET1 NET2 SMA
Test signal
to probe SPU
(option)
SPB3 Position and
Receiver Section Interface Time System
Test transmitter TX control PTM
option
**
TX control out TX control TX control
Uninterruptible rear (1090) rear (UAT)
local configuration
digital BITE status MAINT CONSOLE interface (V.24)
Power Supply I/O LCMS
UPS Status Interface Ethernet Maintenance
door lock switches etc. ETH Laptop
optional local maintenance
interface (Ethernet)
Fig. 1-8 Ground station AX 680, basic architecture with optional Position/Time Module (PTM)
For remote operation (i.e. not integrated within an existing ATC network) the ground station can be
optionally equipped with a modem to bridge its external Ethernet interface over a telecommunication
line (e.g. ISDN, Fibre Optical Network, etc.). Standard is the Ethernet LAN communication.
The ground station equipment can be supplied with DC voltage (nom. 24 VDC), e.g. generated by
solar power, or optionally with AC from mains (nom. 115/240 VAC), using the AC/DC converter option.
The installation of the Ground Station equipment depends on the local customer requirements or fa
cilities. Existing buildings or shelters can be used for ground station siting. The ground station an
tenna can be mounted on top of or on the side of the existing structure (generally most ground station
positions at large airports are at or close to a building). The indoor ground station does not require
separate air-conditioning, only ventilation.
For those ground station sites not located near a building structure, an outdoor cabinet with appropri
ate air-conditioning is optionally available. The antenna is housed in a weatherproof radome and
does not need to be cooled or heated.
The Remote Control and Monitoring Systems (RCMS) may be installed centrally at the Air Traffic Con
troller building (ATC) at dedicated sites.
The ground station has the following RF and analog signal interfaces:
- 1090 MHz RF input (antenna/receiver), DC supply to antenna amplifier selectable
- GPS signal RF input (antenna/receiver), DC supply to antenna amplifier selectable
- Test transmission output to test the multilateration and ADS-B performance (antenna continuity)
- TX control, a telegram generator output to drive a Mode S and Mode A/C interrogator transmitter
- Spare TX control connectors (rear, 1090/UAT), not used in this application
The signal information flow as well as the various intermediated states of processing that a ADS-B
ground station provides and the diagnostic interface are shown in Fig. 1-9.
NOTE: The I/O port of the SPU/SPB3 board has only operational insulation and must only con
nect to Safety Extra Low Voltage (SELV) as defined in IEC 60950. Connecting other than
SELV circuits can create hazards.
GPS signal
Mode-S/A/C
RX signal
PTM
through GPS data Main
antenna probe Position and Time through
comm. network
SPU SNMP
Video signal
to processing Remote access (SNMP)
Network
section NET1 or NET2
ETH2 through
Test transmission* Ethernet interf. (aux.)
RF
*) in case of GS-T Maint through
Ethernet interface
RF signal
out
programming through
V.24 serial interface
Maintenance
SBP3 LCMS
RF signal RCMS
Exchange panel
parking
support
wheel
Intrusion sensor, rear
Fig. 1-10 ADS-B configuration, assembled in a medium 19” cabinet (24HU), example
blank panel
SPU 1
blank panel
SPU 2*
drawer, key-locked*
power strip
blank panel
* = option
parking support
Fig. 1-11 ADS-B indoor configuration, assembled in a medium 19” cabinet (24HU), example
blank panel
Ethernet switch*
drawer, key-locked
8 fold sockets
free to guide cables
blank panel
power strip
blank panel
intrusion sensor, front
blank panel
8-way RF splitter*
multiport-switch*
* = option
Fig. 1-13 GS outdoor configuration, assembled in a medium 19” cabinet (24HU), example
The ADS-B equipment configuration assembled in a small 19” cabinet (10HU) builds a complete
ADS-B system which comprises one Signal Processing Unit AX 680 SPU. It can be assembled in
addition with an Uninterruptible Power Supply (UPS). The small cabinet is designed for wall mounting.
For easy access to the device connectors at the rear and the cable entries, the front compartment
of the cabinet is hinged. The peripheral equipment used comprises 1 omnidirectional ADS-B RX an
tenna for Mode S, an optional Antenna Amplifier Unit (AAU) and a GPS antenna.
AX 680 SPU
blank panel
* = option
Fig. 1-14 ADS-B configuration, assembled in a small 19” cabinet (10HU), example
- AX 680 SPU (1x) HxWxD 87 x 482* x 250 [mm] 2HU weight 7.1 kg
- UPS, RT1000 (1x) HxWxD 87 x 440** x 400 [mm] 2HU weight 17.5 kg
- medium cabinet option HxWxD 1200 x 600 x 600 [mm] 24HU weight 150 kg
(equipped)
- UPS, RT 2000 rack model (1x) HxWxD 87 x 440** x 400 [mm] 2HU weight 6.6 kg
- UPS, RT 2000 battery pack (2x) HxWxD 87 x 440** x 400 [mm] 2HU weight 20.5 kg
- UPS, XS 1000R rack model (1x) HxWxD 87 x 440** x 445 [mm] 2HU weight 16 kg
- UPS, XS 1000R battery pack (2x) HxWxD 87 x 440** x 445 [mm] 2HU weight 23 kg
1.3.6 Interfaces
AX 680 SPU
- RF input receive interface (RX signal) SMA, female
- RF input receive interface (GPS signal) SMA, female (with PTM option)
- test transmitter interface (RF signal) SMA, female
- data interface connector: */** network RJ45, 8/8, Ethernet 10/100Base-T (rear, NET1, 2)
auxiliary RJ45, 8/8, Ethernet 10/100Base-T (front, ETH2)
mainten. RJ45, 8/8, Ethernet 10/100Base-T (front, ETH1)
program. serial, V.24, MicroSubD, 9pin, female (front)
- BITE (GS1 - GS2 status exchange) */** RJ12, 6/6
- I/O status interface (e.g. ext. equipment) */** SubD, 15pin, male (three-row)
The AX 680 SPU used within the herein described ADS-B ground stations is compliant to ICAO An
nex 10 and to current European Regulations for human health (Low Voltage Directive) and electro
magnetic compatibility (EMC). The AX 680 SPU complies with the aeronautical standard DO-260A
§ 2.2.4.4 (Enhanced Squitter Reception Technique).
The AX 680 SPU fulfills the requirements of EC regulation 552/2004 'Declaration of Suitability for Use)
by reference to operational systems': 'FAA-SBS Nation Wide ADS-B' and 'Helsinki MLAT'. These
products meet or exceed the requirements as stipulated in accordance with the regulations and stan
dards. This has been demonstrated by formal testing of which the results are fully documented in in
ternal test documents and protocols.
The product also fulfills the requirements of the following EMC Guidelines:
- Safety; Low Voltage Directive (IEC 950) EN 60950-1:2006 / A11:2009 ; EN 60215
- RoHS Directive 2011/65/EG
- EMC Immunity ETSI EN 301 489-1; EN 61000-6-1;
EN 61000-4-2; EN 61000-4-3; EN 61000-4-4;
EN 61000-4-5; EN 61000-4-6; EN 61000-4-11
- EMC Emissions ETSI EN 301 489-1; EN 61000-3-2; EN 61000-3-3
The product herewith complies with the requirements of the Low Voltage Directive 2006/95/EEC and
the EMC Directive 2004/108/EEC and carries the CE mark.
Outdoor ground stations must often be installed at elevated site structures like platforms, roofs or tow
ers, etc. Always observe the safety precautions which must be taken by the personnel and in relevant
cases for lifting the equipment hardware with lifting tools in order to avoid personnel injuries or not
to expose persons or equipment around to risk.
Specific guidelines on safe operating procedures for work at height are provided by the Confedera
tion of Aerial Industries Limited [6]. Some of the important safety precautions copied from this guide
line can be found in the safety section of Chapter 3.
PCB's containing electrostatically sensitive components are marked with this symbol:
Electrostatic damage may be caused when the person performing the subassembly replacement
bears a static charge due to friction with an insulated floor covering or with synthetic articles of cloth
ing (e.g. soles) and the charge is transferred to the terminals of the MOS components.
In order to avoid this, make positive contact between the system ground and your hand before and
during removal or insertion of the subassembly. Any body charge is then discharged to the system
ground. When the subassembly has been removed, the subassembly should be placed in a special
container or envelope. Use the following procedure and sequence to insert a subassembly:
Removing a device/subassembly in case of repair or maintenance activity
- Switch off the system before beginning the replacement procedure
- Eliminate any static body charges by touching the frame of the grounded system (rack) with both
hands and/or use an earthing cable on the arm
- Remove the subassembly and lay it down on a bench with a grounded conductive worktop
- Pack the subassembly in an antistatic plastic bag and send it off to the manufacturer for repair
Installing a device/subassembly in case of repair or maintenance activity
- Eliminate any static body charges by touching the frame of the grounded system (rack) with both
hands and/or use an earthing cable on the arm
- Remove the subassembly from the antistatic plastic bag. If existent, remove the short-circuit bar
from the subassembly
- Install the subassembly
- Switch the system on again
! CAUTION
This equipment contains a Lithium battery. Danger of fire and explosion, if not properly
used, handled, or disposed of.
- In case of fire, toxic gases and corrosive liquids may leak out. High fire load!
- Do not recharge, disassemble, heat above 60 °C or incinerate any lithium battery.
- Do not short-circuit the lithium battery.
- Do not solder directly on the lithium battery or in its near vicinity.
- When exchanging a lithium battery, only insert a lithium battery of the same type
according to manufacturer's recommendations and observe the correct polarity.
- Dispose of the battery as required by local ordinances or regulations.
Run-down batteries are objects that can pollute the environment and must be disposed of taking
the proper precautions. Observe national and local regulations.
CAUTION
- The UPS system has its own energy supply (batteries). The output of the UPS system can
conduct voltage even when the UPS system is not connected to an AC power source.
- The UPS system conducts life-threatening voltages. All repair and maintenance work
should only be performed by customer service professionals.
- To reduce the risk of fire or an electric shock, the UPS system may only be installed in build
ings with controlled temperature and air humidity in which there are no conducting contami
nants present. The ambient temperature may not rise above 40 °C. The UPS system may
not be operated near water or in extremely high humidity (>95 %).
- When installing optional battery modules into a rack, the installation should occur directly
below the UPS system so that all cables between the housings can be run behind the front
cover and not accessible to the user. Depending on the UPS type used, a maximum of four
battery modules per UPS system can be installed.
- Make sure that the UPS system is switched off and disconnected from the power supply
before transporting the UPS system.
- Batteries can pose an electric shock risk or catch fire due to high short-circuit currents.
Please take the necessary measures. The maintenance must be performed by qualified per
sonnel who have been trained in the handling of batteries and who have sound knowledge
about the required safety measures (see Maintenance). Keep unauthorized personnel away
from batteries.
- The batteries must be disposed of properly. Observe the local regulations for proper dis
posal.
Temperature
sensor
Battery - Battery +
tube
system
Batteries
gland
gas exhaust
Fig. 1-16 Battery gas ventilation system, optional outdoor cabinet version (example)
CHAPTER 2
SUBSYSTEM DESCRIPTION
The subsystem description provides information about the individual items of the AX 680 family. It is
not dedicated to a specific configuration but shall highlight the function of the several subsystems
and options available.
The Signal Processing Unit AX 680 SPU is housed in a 2HU, 19” subrack, which also provides the
power supply (AC or/and DC) and a ventilation/fan unit for the housing. The SPU is based around
a System-Bus (S-Bus). Except the ETH connectors which are on a small board together with the
fan control, the rear mounted connectors are connected to the internal bus board via cables. The SPU
bus board accommodates three double Euroform printed circuit boards (PCB), or two double and
two single Euroform PCBs in the lower section.
All user relevant connectors and indicators are located on the SPU front. The ETH connectors to the
communication network and the power connectors including fuses and filters (AC and DC) and the
mains switch (used with AC supply) are located at the rear of the SPU. The top cover of the housing
is removable to ease the access to the rear connectors. The SubD connectors TX1 and TX2 at the
rear are not used in this configuration.
As the ground station equipment is intended to be installed at remote sites with power and space
constraints, considerable importance was attached to find a solution that combines the best perfor
mance at lowest possible power consumption and size, ready for integration into existing racks.
The AX 680 SPU comprises the following main subassemblies:
- Signal Processing Board (SPB3)
- Power supply, AC/DC and/or DC/DC (optional)
- Fan unit with dust filter
- GPS Position and Timing Module (PTM), optional
As default, it includes one single SPB3 board which integrates a receiver section, a signal processing
section, the processor control section and various interfaces to external. Received RF signals are
converted into video signals by the logarithmic receiver, and analyzed by the signal processing sec
tion in order to reliably detect Mode S signals. The decoded data are collected and further processed
by the SPB board's application software. The information flow as well as the various intermediated
states of processing that a ground station provides and diagnostic interface are shown in Fig. 1-9.
The optional position and timing system (PTM) provides a positive system time reference to support
the SPB's real time clock. It also provides additional information about the GPS status, like position,
dilution of precision, number and identity of satellites visible and – optionally – also GPS integrity infor
mation in the same way as an ADS-B target (RAIM / HPL). The ground station constantly verifies the
GPS health by checking the deviation of the measured GPS position and comparing it with the config
ured ground station's position.
As standard, the SPU is equipped with an AC/DC converter which is to be supplied with nominal 230
VAC (90 to 264 VAC, 47 to 63 Hz). The power consumption is typ. 100 VA. A DC/DC converter is op
tionally available which is supplied with nominal +24 VDC (18 to 36 VDC) from an external source.
The electronic subassemblies are cooled by a built-in removable fan unit, located at the inner left
side, accessible from the front. Both power supply facilities can be built-in together. With the AC
mains supply, a mains switch at the rear is used to switch off the GS. With the DC supply, switch off
can only be done from the external source.
NOTE: The label containing part and serial numbers of the SPU as well as the label describing
the power consumption is located on the subrack backpanel. Refer to Fig. 2-6.
front view, right side
front view, left side Top cover
Connector panel, rear
Fig. 2-3 SPU housing mechanical design, internal connector assignment (example)
Fuse AC PE Fuse DC
2x T3.2A 2x T10A
Fig. 2-5 SPU 19” subrack, DC/DC and AC/DC option, rear view (example)
Labels: Power consumption, supply Label: SPU part number Label: Chassis P/N
AC DC serial number serial number
FPGA
RF transmitter
backend
RF transmitter
frontend
RF in
Activity /
Status LED
for the RF signal can be supplied with DC via the antenna cable from the SPB3. It is protected against
short circuit.
The DC supply (+12 V) can be enabled on the SPB3 board (jumper X13) if a LNA is used. If the SPB3
is used without a LNA or other equipment is connected to it, jumper X13 of the SPB3 needs to be
removed.
attenuation
Local Bus
Interface
Local oscillator section Osc. to MPC
54 MHz
OCXO VCO/PLL CPU
Clock/TOA/TOT
GPS
ADBC/
control
from PTM module register
data player
TT enable Flash
Analog transmit section TX buffer
MEM
The Time of Arrival measurement system employs an adaptive thresholding mechanism to read out
a counter, that is driven by an Oven Controlled Crystal Oscillator (OCXO) of 54 MHz with high stability.
The TOA measurement accuracy is 7.8 ns RMS. Because of the signal degradation usually encoun
tered in airport environments, the TOA is measured at the first leading edge of the Mode S/A/C pulse
train. An adaptive threshold mechanism makes sure that the TOA is always referred to the same posi
tion on this leading edge.
To detect a valid telegram, the input signal undergoes an elaborated set of tests that evaluate the sig
nal pattern and not individual pulse shape. Adaptive thresholding and test result integration make
sure that the detection is both tolerant and selective. False triggers are reduced through additional
test that evaluate additional parameters like message length, data content, etc.
As an additional function, the signal processing section is able to generate Mode S uplink and down
link telegrams (including calculation of the address/parity field) and Mode A/C-only all-call tele
grams to drive an additional, external modulator and transmitter unit (TXU). This allows for easy up
grade of a GS-R e.g to a Receive-Calibrate ground station (GS-T(C)) or a Receive-Interrogate
ground station (GS-T(I)) in case of building a multilateration system.
Control of the SPU, ADS-B process network and communication to the ATC application, the RCMS,
is performed by the computer section of the SPB3. The processor runs an embedded real-time oper
ating system (Linux-based) that has multi-tasking/multi-threading capabilities and offers a Unix-
like application interface.
The SPB3 provides the two main Ethernet interfaces NET1 and NET2 of the ground station. Both con
nectors are located at the rear of the SPU. The main external interface NET1 is used to connect the
ground station via the built-in modem device to the Remote Control and Monitoring System (RCMS)
via an operational data network.
GPS-UTC
Interface Test Signal Generation Memory
(1090 ES / UAT / 1030)
Buffering
(1090 ES/UAT/1030)
Transmitter State
Machine
TX CTL
Buffer
Digital I/F
The auxiliary Ethernet interface NET2 serves as auxiliary external interface and may be used e.g. for
communication with external devices such as an Uninterruptible Power Supply. Both interfaces are
separately driven by individual Ethernet controllers.
In addition to that, the SPB3 is equipped with two further Ethernet interfaces (Maint and ETH2). These
connectors are accessible at the front panel of the SPB3 and used to connect to the Local Control
and Monitoring System (LCMS), consisting of a maintenance Laptop PC, using a standard terminal
program (minicom under Linux). The connector ETH2 is auxiliary.
Also for programming purposes, a V.24 serial port is available at the front panel. This port allows to
open a local command shell and to perform initial configuration for the ground station. If the Laptop
does not include a serial connector but an USB port, a special conversion cable (USB to serial) has
to be used which is optionally available.
Periodically, the computer section polls the dual-ported RAM on the VME-bus. If data are available,
they are read completely. The first five bits of the telegram data block (downlink format number) are
then evaluated and all telegrams formats not selected for further processing are discarded in order
not to overload the system with unwanted signals (format filtering). Next, the confidence bits are eval
uated in order to start the error handling process.
If the residuum of the parity calculation is zero, the telegram was a correctly received squitter (or an
all-call reply without any interrogator identifier – there is no way to distinguish this specific case from
a squitter). If the last nibble of the residuum is not zero, this nibble is supposed to be an interrogator
identifier of adjacent radar and the telegram is assumed to be an all-call reply. A configurable filter
allows selecting how many bad confidence bits can be tolerated before a telegram is discarded. This
elaborated mechanism guarantees a false telegram rejection rate of more than 99.9 %.
The decoded telegrams are then put into the network transmission buffer and forwarded to the RCMS
via the UDP/IP stack. The network overhead is minimised by transferring as many data sets simulta
neously in one UDP packet. All configurable ground station parameters are set and can be read by
SNMP and are stored on the central station's hard disk and in a non-volatile memory area in the
ground station's SPB. For integrity reasons, the computer section monitors the execution of its
threads and also the correct reception of the BITE signal. The detailed status information is available
via SNMP.
In addition to that, a hardware watchdog timer is reset if BITE tests have been successful. If the timer
is not reset in time, an error LED will be activated and the BITE status output interface of the SPB will
generate a hardware signal.
The SPB computer section retrieves its operating system and application software from an integrated
Flash-EPROM. The boot process is usually executed from that memory. After power up, the ground
station will thus start up automatically within a boot time of 1 min.
During runtime, a terminal attached to its V.24/RS 232 serial port can be used to call an embedded
runtime shell. Further commands to perform manual tests, to reboot and reconfigure the ground sta
tion are available at this stage.
- J2, TTout (RF interface transmit); used to inject a test message in the antenna; connector SMA.
This connector is used if a test transmission shall be used for testing the receiving part of the SPB3.
It is injected in the receive antenna via the antenna probe.
Assignment of J3:
PIN ASSIGNMENT PIN ASSIGNMENT
1 n.c. 6 n.c.
2 RxD Receive data 7 RTS Ready to send
3 TxD Transmit data 8 CTS Clear to send
4 n.c. 9 n.c.
5 Ground
- J4, BITE I/O (status exchange); optional use; connector RJ12, 6pin
The status exchange can be used to interchange the BITE status between two ground stations (GS
A with GS B) at a dual site if the corresponding BITE test is enabled. BSTAT_out shows the actual
status of the built in test equipment, BSTAT_in allows to read the status of another ground station
by the application software.
Assignment of J4:
PIN ASSIGNMENT PIN ASSIGNMENT
1 n.c. 4 BSTAT_in-
2 Ground 5 BSTAT_out+
3 BSTAT_in+ 6 BSTAT_out-
J4 J3 J2 J1
Fig. 2-10 Signal Processing Board (SPB3), external interface connectors (1) (example)
J6 J5
Fig. 2-11 Signal Processing Board (SPB3), external interface connectors (2) (example)
J8 J7 J6
Fig. 2-12 Signal Processing Board (SPB3), external interface connectors (3) (example)
TT (Test Transmission)
Board Reset TX (Transmit activity) DC (DC to RX LNA enabled)
Fig. 2-13 Signal Processing Board (SPB3), indicators and controls (example)
The following Figs. 2-14 to 2-15 provide an overview of further SPB3 variants. The SPB3 may come
with slightly different kinds of front plates, however, the principal functionalities of the various interfa
ces, indicators or controls are identical to the referenced elements described in this section.
RX (reception of telegram)
FAIL (BITE indication watchdog fails)
Ethernet interface Status ext. device CONSOLE
front view MAINT ETH2 I/O TT out
J8 J7 TT (Test Transmission)
Board Reset TX (Transmit activity) DC (DC to RX LNA enab
TX (Transmit activity)
TT (Test Transmission)
Ethernet interface TT out
front view MAINT ETH2 CONSOLE I/O DC (DC to RX LNA enabled)
J8 J7 Board Reset RF in
RX (reception of telegram)
FAIL (BITE indication watchdog fails)
The PTM1 board is comprised of two receiver modules which are supplied from one GPS antenna
via the integrated RF power splitter. One module can be dedicated to position evaluation and the other
module to highly precise time evaluation, or one for both GPS time and position information. The re
ceiver's use of autonomous integrity monitoring (RAIM) functionality allows to determine the horizon
tal level of protection (HPL) in the same way as an ADS-B equipped aircraft. HPL indicates the ability
to determine satellite errors within the current constellation. It is used to provide position and time as
a basis for the timing system. The PTM1 board interfaces via the bus board backpanel with the SPB3.
The GPS signal is received through an L-band antenna and a low noise amplifier integrated in the
antenna. The PTM1 board's RF input port also supplies DC to the antenna. The DC supply voltage
is selectable at the board with jumper J10, which is set to 5 VDC.
Bus board
PTM TIME/Position
Receiver 1 det. signal
RF input Evaluation Interface
and to Bus board SPB3
GPS Signal in RF power splitter Mode pre-processing Pos./Time
Time/Position select signal
+DC out Receiver 2
GPS antenna DC supply f. antenna DC 3.3V DC/DC conv.
det. signal DC
Fig. 2-16 Position and Time Module 1 (PTM1), simplified block diagram
RF power splitter
RF input
Status indicators
RF in from antenna,
DC out to antenna
Data Status
Position evaluation failed Time evaluation failed BITE flow antenna DC to antenna on
The following table gives a definition of the indicators of the PTM1 module.
Board Indicator Color Control Behavior (lit or flashing)
PTM LED, Position Fail red Normally off; lit if position function faulty.
This LED is controlled by the SPB3.
LED, Time Fail red Normally off; lit if time function faulty.
This LED is controlled by the SPB3.
ATTENTION
Danger of Equipment Damage. The opt. PTM2 board is not hot-pluggable. The PTM2
board will be damaged if the contact pins on the board's bottom side are short-circuited
while being voltage-supplied. To prevent damage, ensure that power is removed from
the AX 680 SPU unit before pulling out the PTM2 board from the SPU subrack or while
plugging in. There is a gasket cord round the SPU subrack's slot which is made of electri
cally conducting material which may cause shorts while board inserting or plugging in.
Fig. 2-19 Position and Time Module (PTM2), top view and front view (example)
Fig. 2-20 SPU power supply options: DC/DC converter and AC/DC converter (standard)
The power supply of the SPU can be performed with a wide range AC supply of nominal 115/240 VAC
(90 to 264 VAC) from mains or, as an option, with a DC supply of nom. +24 V (18 to 36 VDC). There
is also a second DC supply option of nom. +48 V (36 to 75 VDC). The associated DC or AC connec
tors are located at the rear of the SPU. Each converter option comprises four high current outputs.
The connector assembly contains the appropriate input filter and fuses (see Fig. 2-5). The SPU
equipped with the AC converter is switched on or off with the AC switch (I/0) at the rear of the SPU,
while the optional DC supply has to be switched on or off at the external DC source. Both power sup
plies can be used together.
The following table gives a definition of the indicators and controls of the power supply modules.
The fan unit is used to cool the internal subassemblies of the SPU. It is extractable for easy exchange.
The front panel contains LEDs (FAN FAIL and GS FAIL) which indicate a fault of the fan or of the GS.
A dust filter mat protects against intrusion of dust particles.
Fault
Indicators
The UPS is used to supply the Ground Station in case of a mains power supply failure. The additional
SNMP support card DW5SNMP30 is optionally available so that UPS parameters like battery loading
status, timeout configuration, voltages, alarms, etc. are available via SNMP.
Fuses behind
this plate
Fuses behind
this plate
Fig. 2-23 XS 1000R, base control unit and battery packs, rear view (example)
Control unit
19” mounting angle
Battery pack
(BP)
internal battery
(shielding cover is
mounted)
Cable for
module connection
Fig. 2-24 XS 1000R front view. Bottom picture: front cover removed (examples)
For more details about display messages, please refer to the COTS manual of the XS 1000R [1].
Ethernet interface
Fig. 2-26 USB communication interfaces (option) of UPS system Xanto XS 1000R (example)
Fig. 2-27 RS232 communication port (DB-9 connector) and its pin assignment
The UPS is used to supply the individual Ground Station in case of a power supply failure. An addi
tional SNMP support card (DW5SNMP30) is available so that UPS parameters like battery loading
status, timeout configuration, voltages, alarms, etc. are available via SNMP. It is connected to the cor
respondent input (e.g. ETH2) of the AX 680 SPU in order to provide network connectivity.
UPS RT1000
UPS RT2000
Battery Pack
UPS RT2000 only
front view
UPS RT2000
Fig. 2-28 Uninterruptible Power Supply, base control unit and battery pack (with RT2000 only)
(example)
2.2.3.1 Controls and Indicators Control Unit and Pin Assignment SNMP Board
The following tables give a definition of the indicators and controls of the UPS control panel.
Fig. 2-29 UPS control unit operating panel, indicators and pin assignment of SNMP board
Specific LED and audible signal combinations indicate certain statuses, as shown below:
The optional Temperature Sensor Manager ('SM_T_COM', see Fig. 2-30) is used to measure the
temperature inside the 19” indoor or outdoor cabinet with an RS232 protocol. The measured tempera
ture is applied via SNMP to connector 'COM2' of the additional SNMP board on the rear of the UPS
base control unit. The SM_T_COM shows the actual values on the CS121 Webserver screen and al
lows to trigger alarms, E-Mails, messages in case the values exceed configurable thresholds.
Connectors COM2, AUX on SNMP board PIN assignment Temp Sensor Manager (SM_T_COM)
Pin (COM2, Mini-DIN) Pin (AUX, RJ11) cabinet rear, top or mid
1 DCD 1 +3.3V
ETH COM2 AUX 2 RxD 2 In/Out1
123456 3 TxD 3 In/Out2
876
5 4 3 4 DTR 4 In/Out3
21 5 DSR 5 In/Out4
6 RTS 6 GND
7 CTS
8 RI
Fig. 2-30 Indicators and pin assignment of SNMP board, view of Temp Sensor Manager
The wall mounted small cabinet is designed for one AX 680 SPU and one optional UPS, while the
medium 24HU cabinets are designed to house up to 4 AX 680 SPU and up to two UPS units with exter
nal battery pack or up to four UPS units with internal battery. To achieve an easy access to the connec
tors at the rear of the devices and the cable entries, the front compartment of the small 10HU cabinet
is hinged. The wall-mounted part includes a C-bar with terminals for e.g. mains and an angeled
exchange panel to interconnect the antenna cables. Optionally, the cabinet can be equipped with a
cooling fan and a heating device, both controlled by temperature sensors.
wall mounted part with cable entries equipment compartment front door (lockable)
The medium std. 19” cabinet provides an exchange panel mounted to the upper rear part and a lock
able rear door below it. As an option, an outdoor cabinet version with air conditioning is available.
Figure 2-34 shows the 24HU standard cabinet's exchange panel elements. It enables an easy ac
cess to the necessary connectors for RF, LAN or power supply connections without the necessity to
open the door. The standard is assembled with one connector each for the 1 RX antenna, 1 GPS an
tenna and 1 Ethernet connection. The spare connector holes are opened punching the cover plates.
VHF Test Transmission out (1...4), spare Ethernet1 Ethernet2 Mains OUT Mains out Fuse (5AT)
LAN LAN
GPS antenna 1
GPS antenna 2
spare
VHF RX in (1)
Communications Mains in Mains IN Earthing bolt
VHF RX in (2..4), spare
spare Fuse switch (2x10A)
Fig. 2-34 Exchange Panel elements, 24HU standard cabinet, rear (example)
Key Features
S Power saving port features on each port incl. cable length detection and power minimization
S Link-down power savings
S Lower power on short cable runs
S Support for jumbo frames up to 9216 bytes
S Wirespeed performance
S Non-blocking architecture
S Auto-negotiation Gigabit ports
S Auto MDI/MDI-X on TX ports
S Full-duplex flow control
S Silent operation, fanless
front view
Abbreviations: L/A: Link/Activity D/C: Drop/Collision ACT: Activity FDX: Full-Duplex HDX: Half-Duplex
Fig. 2-35 AT-GS900/16 Unmanaged Gigabit Ethernet Switch, front view, option
2.2.6.1 LEDs
The system and port LEDs on the front panel of the AT-GS900/16 switches display the switch and
its port status information, see Fig. 2-36. Each port has two LEDs.
Fig. 2-36 System and port LEDs on the front panel of the optional AT-GS900/16
System and port LEDs on the front panel of the optional switch AT-GS900/16
The eco-friendly switch on the front panel is multi-functional and shown in Fig. 2-35. It may be used
to enable all the port LEDs (out position) or conserve power by turning off the port LEDs (in position).
The switch functions are described in the table below.
AC power connector
Fig. 2-38 AC power supply socket, rear view
8
1 8
1
The table below lists the RJ45 connector pins and their signals when a 1000Base-T port is operating
at 1000 Mbps.
As a wide area multilateration system is required to cover airspace volumes of different sizes, a selec
tion of MAGS (or 'ADS-B/MLAT') antennas with different characteristics is required. These require
ments and the related antenna models offered by Thales are described within the following sections.
Omni 030 Omni 060 Omni 115 Hemi 100 Sector 160
The 3 dBi ADS-B / MLAT antenna is an omnidirectional RX/TX antenna for ADS-B and MLAT sys
tems. It is optimized for light weight and small size. Even if the antenna is optimized for receive-only
applications, it can handle transmissions up to 1 kW input at 4 % duty cycle. However, Thales recom
mends the 6 dBi omnidirectional antenna 'Omni 060' for transmission applications, since its beam
shape avoids ground bouncing effects.
ANTENNA
option
connector
N
RF out RF test in
(optional)
N optionN
P1 P2
RF
N
RF out
Fig. 2-42 Omni 060; optional omnidirectional antenna; 6 dBi
2.3.4 Omni 115, 11.5 dBi Omnidirectional ADS-B / MLAT Antenna (option)
The 11.5 dBi ADS-B / MLAT antenna is an omnidirectional RX/TX antenna for ADS-B and MLAT sys
tems. It is optimized for long-range operation and for a reception avoiding sharp nulls in the cone
of silence. The antenna is derived from the Kathrein 880 10002 type antenna (mechanical structure,
cover, materials).
Typical applications are:
S reception of ADS-B and MLAT signals at long ranges exceeding 250 NM
S interrogation of Mode S equipped targets at long ranges exceeding 100 NM
S transmitting Mode S sync beacon signals over long ranges exceeding 100 NM
OL
The GPS (Global Positioning System) input is used to receive GPS signals for time synchronisation
of the system and for position reference. MAGS ground stations are synchronised by different means,
one of them is GPS. The receiver unit is therefore equipped with an internal precision time GPS re
ceiver requiring a GPS antenna.
The active antenna P/N 72600 28001provides 36 dB gain and requires 5 V DC power supply via the
RF cable. This antenna is a high-quality single-frequency GPS antenna with integrated ground
plane designed for mounting on a pole. A standard mounting kit is included with the delivery.
The GPS antenna is a receiving antenna for the L1-band (1572.42 MHz). It receives the SIS signals
from the up to 24 satellites of the Global Positioning System. The antenna supplies the receiver unit
with the receive signal. The GPS antenna is an active unit which is supplied with +5 V DC by the an
tenna RF cable; this voltage supply is enabled by default all the time.
The antenna is mounted with four screws (M3) to an adapter. A mounting kit comprising a tube and
2 clamps is optionally available for elongation of the adapter pedestal and easier fixing to an appropri
ate support.
GPS antenna GPS antenna RF connector GPS antenna and mounting accessories
Type AT575 bottom view
GPS antenna
RF connector (TNC)
RF out
Gasket
GPS antenna adapter
TNC
∅
990 mm 25 mm
2.3.8 Optional Antenna Amplifier Unit (AAU) with Mounting Set and
Weather Protection
If the received signal is too weak, the optional AAU can be used to increase the RF signal of a receiving
only antenna. The AAU cannot be used if the VHF antenna shall receive and transmit. The AAU is
mounted as close as possible to the receiving antenna with maximum cable length of 2 m. It serves
to optimize the system's signal-to-noise ratio and to compensate cable attenuation.
The AAU has a gain of approx. 15 dB and a noise figure below 0.7 dB. It is DC powered via the RF
output cable from the ground station's receiver.
The DC supply can be switched on/off by software. However, the system does not automatically rec
ognize if an AAU unit is present or not!
A passive lightning protector stub and a 1090 MHz bandpass filter are also part of the assembly as
shown in Fig. 2-47 below. To avoid overload, an optional HF limiter at the RF input is available.
NOTE: If the AAU is not powered up, it will not provide gain but will rather attenuate the signal.
Therefore it is crucial to verify that the supply voltage is available!
11
ÎÎ
ÎÎ
8
10
9
AAU housing, opened
7 6 5 4
Fig. 2-47 Optional Antenna Amplifier Unit (AAU) with mounting set (mast fixing and cover)
The AAU device including the mounting set (Figs. 2-47/9,10,11) comprises the housing with the Low
Noise Amplifier (LNA) and lightning protection for RF IN. It is available with following options:
- Ref. no. 83142 75200 AAU version with RF filter and mounting set
Ref. no. 83142 75210 AAU with RF filter without mounting set (optional)
- Ref. no. 83142 75300 AAU version with RF filter, RF input limiter and mounting set
Ref. no. 83142 75310 AAU with RF filter, RF input limiter without mounting set (optional)
The RCMS functionality is hosted on a standard PC platform (Fig. 2-48) under the operating system
Linux. The basic system includes the necessary software licenses as well as a suitable standard desk
top PC.
LAN
ATC Center
Remote Site
The MacLean air conditioner is integrated in the front door of the outdoor cabinet. The setting of the
control elements is described in section 3.2.1 or in the aircon's COTS manual.
Operating the aircon below the minimum ambient temp. or above the maximum ambient tempera
tures indicated on the nameplate voids all warranties. It is recommended that the warranty section
of the COTS manual be read in order to familiarize yourself with parameters of restricted operation.
The moisture that the enclosure air can contain is limited. If moisture flows from the drain tube continu
ously this can only mean that ambient air is entering the enclosure. Be aware that frequent opening
of the enclosure's door admits humid air, which the air conditioner must then dehumidify.
The air conditioner comes standard with two internally mounted thermostats or remote access con
trol. There are two modes of operation; heating and cooling. During heating and cooling modes the
evaporator fan will be running.
Heating
When the enclosure temperature is below the heating thermostat setpoint, power is applied to the
heaters. When the enclosure temperature is 10 degrees above the setpoint the heater is powered off.
Cooling
When the enclosure temperature is above the cooling thermostat setpoint, power is applied through
the thermostat. The compressor is then energized either directly or through a cont actor if unit requires
one. The condenser impellers will start immediately if the unit is not equipped with an optional head
pressure control switch. If the unit is equipped with an optional head pressure control switch, the con
denser impellers will start once the refrigerant pressure reaches the setting of the switch. Component
specific information is listed below.
When the enclosure temperature is above the cooling thermostat setpoint, power is applied through
the thermostat. The compressor is then energized either directly or through a contactor if unit requires
one. The condenser impellers will start immediately if the unit is not equipped with an optional head
pressure control switch. If the unit is equipped with an optional head pressure control switch, the con
denser impellers will start once the refrigerant pressure reaches the setting of the switch.
Operating the air conditioner below the minimum ambient temperature or above the maximum am
bient temperatures indicated on the nameplate voids all warranties. DO NOT set the enclosure ther
mostat to a temperature lower than 21 °C (70 F). Doing so can increase the likelihood of frost buildup
on the evaporator coil.
The moisture that the enclosure air can contain is limited. If moisture flows from the drain tube continu
ously this can only mean that ambient air is entering the enclosure. Be aware that frequent opening
of the enclosure's door admits humid air that the air conditioner must then dehumidify.
Introduction
The 6 10/100/1000T + 2 10/100/1000T/ 100/1000 SFP Combo w/ X-Ring Managed Switch meets
the high reliability requirements demanded by industrial applications. The 6 10/100/1000T + 2
10/100/1000T/ 100/1000 SFP Combo w/ X-Ring Managed Switch can be easily managed through
the Web GUI. Using fiber port can extend the connection distance that increases the network elasticity
and performance. It also provides the X-Ring function that can prevent the network connection fai
lure.
Hardware Description
Physical Dimension
(W x D x H) is 72 mm x 105 mm x 152 mm
Front Panel
The front panel of the 6 10/100/1000T + 2 10/100/1000T/ 100/1000 SFP Combo w/ X-Ring Managed
Switch is shown below.
Product features
- System Interface/Performance
- RJ45 ports support auto MDI/MDI-X function
- SFP (Mini-GBIC) supports 100/1000 Dual Mode
- Store-and-Forward switching architecture
- Back-plane (Switching Fabric): 16 Gbps
- 1Mbits Packet Buffer
- 8 K MAC Address Table
- Power Supply
- Input Power Isolation design for Telcom application, Pass Hi-Pot test~1.5 kV
- Wide-range Redundant Power Design
- VLAN
- Port Based VLAN
- Supports 802.1Q Tag VLAN
- GVRP
- Double Tag VLAN (Q in Q)
- Private VLAN
- Port Trunk with LACP
- QoS (Quality of Service)
- Supports IEEE 802.1p Class of Service
- Per port provides 4 priority queues
- Port Mirror: Monitor traffic in switched networks
- TX Packet only
- RX Packet only
- Both of TX and RX Packet
- Security
- Port Security: MAC address entries/filter
- IP Security: IP address security management to prevent unauthorized intruder
- Login Security: IEEE 802.1X/RADIUS
Function
The Remote Monitoring System MCU is a microprocessor-controlled monitoring and control device.
With this system, it is possible to monitor and control all the main components of a power supply sys
tem. For monitoring the power supply system via a computer network, the MCU can be extended via
the serial port with a TCP/IP adapter. The TCP/IP adapter therefore allows more rational and efficient
employment of maintenance and service personnel.
A flexible and user-dependent use as well as a significant volume reduction of each individual system
component have been the overall goal for the development of the components for this new series.
Bus systems/interfaces
The SUB-D interface X100* serves as interface to MCU1. The RJ45 interface X600 serves as interface
to the Ethernet network. This is a 10 MBit interface. The power supply of the adapter is effected via
X500 (9 ... 36 V DC, 2 W). The optional interfaces X10, X200, X400, X401 are currently not supported.
System requirements
The remote monitoring system MCU consists of various hardware and software components. Some
components are absolutely necessary, others are optional. The following description of the TCP/IP
adapter allows safe installation and commissioning of the system.
TCP/IP adapter
(SNMP adapter)
Fig. 2-52 TCP/IP adapter (SNMP adapter); marked with red dashed box (option)
See also ref. document [04]: Manual of the Backup Power Supply System;
by Benning Elektrotechnik und Elektronik GmbH & Co. KG (Germany)
General
The Slimline Carrier 4500 and its Slimline Rectifier are compact 48 V power supply systems. This sys
tem features small size and a large permitted temperature range. The output power of the power sup
ply system can be extended in steps of 1.500 W by connecting up to 3 Slimline Rectifiers 1500 for
each Slimline Carrier 4500 and the parallel connection of several Slimline Carriers 4500. Up to three
Slimline Carriers 4500 can be controlled by one Slimline Control unit.
The functionality of the system is rounded off by the optional inclusion of an MCU remote monitoring
system which makes possible remote monitoring of the power supply system via a modem or TCP/IP
adapter.
The components
The layout of the individual components of the power supply system is fixed because of the compact
modular design. Depending on requirements different configurations are possible.
The individual components are (their individual short description follows on the next page):
1 to 3 Slimline Carrier with integrated mains filter; can be equipped with:
- 1 to 3 Slimline Rectifier 1500 (hot-plug) and
- 1 Slimline Control (hot-plug)
Slimline Carrier
Slimline
MCU Slimline Control Slimline Rectifier (1 ...3x)
Fig. 2-53 BENNING power supply and communication subsystems, front view (example)
front view
LED 1 LED 2
Fig. 2-54 Slimline Rectifier 1500 (option), slide-in rectifier unit (example)
The function of the two LED indicators (see Fig. 2-54) at the front side of the rectifier unit:
- LED 1 'Slimline Rectifier 1500 ready for operation/in operation'. If flashing, data are
transmitted between the Slimline Rectifier 1500 and the Slimline Control.
- LED 2 'Slimline Rectifier 1500 fault'
A flexible and user-dependent use as well as a significant volume reduction of each individual system
component have been the overall goal for the development of the components for this new series.
Using its internal software, the MCU unit is used to monitor the system voltage, which is 2.1 V/Z. Eight
ports are available to put in external error messages.
The MCU's main task is to monitor a certain voltage threshold.
Battery test can be started manually or automatically (intervals can be programmed). Via a voltage
step down at the rectifier units to 1.8 V per cell the battery discharge, the battery test programm is
initiated. If the discharge time is sufficiently long, the test result is positive. If the discharge time is too
short, the test result is negative. As a test result, discharge time, discharge voltage and taken out ca
pacity are reported.
The display in the front panel shows:
- System voltage
- System current
- Battery temperature / Battery current
The interface in the front panel provides:
- RS232
- Modem interface
Temperature
sensor
Battery - Battery +
Description
The PowerSafe® 12V170FS MONOBLOC is a maintenance-free, valve-regulated lead acid battery.
It is suitable for 19” racking and provides high energy density. All electrical connections are located
at the front side.
Product Features
- 12 V, 170 Ah monobloc (C10/1.80 Vpc/20 °C); (Vpc = Volt per cell)
- Compact design and high energy density provides high back-up power in small space
- Front terminal connections for fast and easy installation and maintenance
- UL94 V-0 flame retardant case and lid
- Long design life
Technical Data
Nominal voltage 12 V
Nominal capacity 170 Ah by 1.8 V Upc / cell at 20° C
Temperature range -10... +45° C (precedence value 20° C)
Size of each block (LxWxH) 561 x 125 x 316 [mm]
Weight per block 67 kg
Weight of the set (4 blocks) approx. 268 kg
Amount of blocks 4 (all 4 blocks must have the same recharging date!)
Material of the case Acryl- Butadien-Styrol (ABS), impact-resistant
Accessories 3 block connectors (16 mm with M6 cable lug),
2 x M6 cable lug (crimp version) for 16 mm battery cable
connected to the fuse box, labels for plus and minus
terminal, cell numbers 1 to 4
Design properties
- Positive plates designed to prolong service life and enhance corrosion resistance
- Separators in low resistance microporous glass fibre. The electrolyte is absorbed within this mate
rial, preventing acid spills in case of accidental damage
- Case and lid in flame-retardant ABS material, highly resistant to shocks and vibrations
- Terminal with brass insert for maximum conductivity and with high compression grommet for long
life
- Self-regulating pressure relief valve prevents ingress of atmospheric oxygen
- Flame arrestors built into each bloc for increased operational safety
- Rope handles fitted as standard for ease of handling Installation & Operation
- Recommended float charge voltage: 2.280 Vpc at 20 °C (68 °F) or 2.265 Vpc at 25 °C (77 °F)
- Six months shelf life at 20°C
- Reduced maintenance: no water addition required
Standards
- Tested according to international standard IEC 60896-21 and compliant to defined requirements
of IEC 60896-22
- Classified as 'Long Life' according to the Eurobat Guide 1999
- Designed to meet Telcordia SR-4228 requirements
- Recognized by UL (UL Standard 1989)
- Approved to be shipped as nonhazardous cargo in accordance with the requirements of IMDG
(International Maritime code for Dangerous Goods) and OICA (Organisation of International Civil
Aviation)
Only a special type of temperature sensor may be fitted (2 kW/25 °C; model KTY81-210). This tempe
rature sensor is available ready for use with various line lengths. The installation of this sensor is de
scribed in section 3.1.17.
The temperature is not visible by a display on the battery station. You can only read the measured
temp by software.
Temperature
sensor
Battery - Battery +
Fig. 2-59 Cabinet rear, battery poles and temperature sensor (example)
- Shelter the cells / monoblocs from harsh weather and risk of flooding.
- Protect the batteries against any overheating risk induced by direct exposure to the sun radiation
or by their amplification through glass walls.
- Protect the batteries from any risk of electric shock resulting from shortcircuiting by a conductive
object or from a building up of conductive dust.
- Avoid any risk of mechanical shock caused by dropping objects onto the cell / monobloc or by
dropping the cell / monobloc itself.
- Avoid contamination of the lids by dust etc.
- The storage temperature has an impact on the self-discharge rate. Hence, it is important to store
the batteries in a fully charged condition in a cool but frost-free room.
- It is recommended to have the same storage conditions within a batch, pallet or room.
- Appropriate inventory turnover based on a FIFO-method ('First In - First Out') will result in a
higher operating quality of the products.
- If the battery casings must be cleaned (prior to their installation) never use solvents or abrasives.
Use water (wet cloth) without additives.
See appendix A 1 and standard EN 50 2727-2 especially for battery room ventilation requirements.
The shorter storage time of solar-batteries is due to a small amount of phosphoric acid added to the
electrolyte. Phosphoric acid increases the number of cycles but increases the self-discharge rate
slightly. Higher temperatures cause higher self-discharge and shorter storage time between re
charging operations.
2.5.7.4 Installation
Install the batteries in accordance with the instructions and/or layout drawing, taking care to ensure
correct terminal location and polarity. On each bloc the positive and negative terminals are identified
with + and - symbols.
Connect the blocs with the connectors and fasteners provided. The fastener torque is specified on
the product label.
Lead acid batteries must not be over-discharged. This is avoided by including a Low Voltage Discon
nect (LVD) switch in the circuit, see Fig. 2-60. Batteries are disconnected from the load when the end
discharge voltage is reached. Deep discharge relay dropout is < 43.2 V.
The deep discharge relay for the protection of the battery and the load relay are controlled and the
consumer load outputs are monitored via the Slimline Control which is fitted in the Slimline Carrier.
LVD
Low Voltage
Disconnect
switch
2.5.7.6 Recharge
After a discharge the battery should be recharged as soon as possible. The battery must not be in
a discharged condition for more than 72 hours.
2.5.7.7 Disposal
PowerSafe batteries are recyclable. Scrap batteries must be packaged and transported in accor
dance with prevailing local, state and federal transportation rules and regulations.
2.5.9 Optional Antenna Amplifier Unit (AAU) with Mounting Set and
Weather Protection
If the received signal is too weak, the optional AAU can be used to increase the RF signal of a receiving
only antenna. The AAU cannot be used if the UHF antenna shall receive and transmit. The AAU is
mounted as close as possible to the receiving antenna (cable length <2 m). It serves to optimize the
system signal-to-noise ratio and to compensate cable attenuation. It has a gain of approx. 15 dB
and a noise figure below 0.7 dB.
It is DC powered via the RF output cable from the ground station receiver unit. The DC supply can
be interrupted with a jumper on the SPB3 board of the AX 680 SPU. A passive lightning protector stub
and a 1090 MHz bandpass filter are also part of the assembly as shown in Fig. 2-61 below. To avoid
overload an optional HF limiter at the RF input is available.
NOTE: If the AAU is not powered up, it will not provide gain but will attenuate the signal. Therefore
it is crucial to verify that the supply voltage is available.
The AAU device including the mounting set (Fig. 2-61/9,10,11) comprises the housing with Low
Noise Amplifier (LNA), lightning protection for RF IN, and is available with following options:
- Ref. no. 83142 75200 AAU version with RF filter and mounting set
Ref. no. 83142 75210 optional: AAU with RF filter without mounting set
- Ref. no. 83142 75300 AAU version with RF filter, RF input limiter and mounting set
Ref. no. 83142 75310 optional: AAU with RF filter, RF input limiter without mounting set
Î
UHF antenna, including
lightning protector (optional)
5 Earthing bolt
ÎÎ
6 Output connector to SPU
7 AAU housing base 8
ÎÎ
7a AAU housing cover
8 Low-noise amplifier 10
9 Mast fixing 9
10 Mounting base (part of cover) 4
11 Weather protection (cover) 7 6 AAU housing, opened
5
Fig. 2-61 Antenna Amplifier Unit (AAU) with mounting set (mast fixing and cover)
CHAPTER 3
INSTALLATION AND SETUP
3.1 INSTALLATION
3.1.1 General
The installation of the ground station equipment and the RCMS equipment in the ATC centers de
pends on local conditions. The equipment can be easily integrated in existing environments (e.g. ex
isting buildings on remote sites or an ATC supervisor room). This means that the illustrations do not
show a concrete mounting procedure but the interconnection of the individual system items. Rec
ommendations and installation requirements are listed in section 3.1.10.
The environmental conditions, preparations and given technical facilities of the installation sites have
to be in accordance with the technical characteristics as described in chapter 1, section 1.3. Cables
indicated as 1) in Figs. 3-9 to 3-14 are provided by the customer. Also mounting facilities for equip
ment and antenna or cable run are to be provided by the customer. Verification test procedures after
site installation and a related installation report form are described in section 3.7.
NOTE: The modular design of an ADS-B Ground Station allows various equipment configura
tions within the 19” cabinets. This chapter is referenced to the exemplary configurations
of an basic AX 680 SPU and already configured systems such as a system in a small 19”
cabinet (10 HU) or a system in a medium standard 19” cabinet (24 HU). In individual con
figured systems with e.g. simply a core module SPU or an individual assembled system
in a 19” cabinet, not all contents may be applicable for the individual configuration. In this
case not applicable hardware and software component descriptions should be ignored.
3.1.2 Audience
This manual is intended for system operators and service technicians who have knowledge of elec
tronics, network technology and the basic concept of ADS-B technology. Some installation and
maintenance tasks require basic knowledge of Linux software and PC handling. Installation and main
tenance should be performed by experienced technicians only. New users are also recommended
to attend a Thales Training Course.
Base Requirements/Prerequisites
Personnel qualification should be according to the guidelines of ICAO and Eurocontrol ESSAR 5.
The required qualification should be according to 'Air Traffic Safety Electronics Personnel (ATSEP)'
and 'Installation & Hardware Maintenance Personnel. The work force should also have experience
in the operation and maintenance of electronic equipment, and should have a working knowledge
of the basic principles of navigation systems, use of technical documents, computer technology and
their handling.
Antennas
97980 28261 Omni antenna FAN 96. 9 dB gain without obstruction lights”
Central Elements
The following table lists the RF and LAN cabling set items of the Ground Station. Mains power cables
and earthing cables are not listed. These are items of the pre-assembled 19” cabinet cable set.
RF cable SPU to RX antenna, SMA-N 27288 04141 to opt. exch. panel, lengthening customer-defined
RF cable SPU to RX antenna probe, SMA-N 27288 04141 to opt. exch. panel, lengthening customer-defined
RF cable SPU to GPS antenna, SMA-N 27288 04140 to opt. exch. panel, lengthening customer-defined
LCMS serial cable, 24028 28003 LCMS connection, programming; suitable for SPB3
SubD/9pin to MicroSubD/9pin, crossed connection
LCMS Ethernet cable (standard), 24028 28004 LCMS connection to SPU aux. ETH2 interface
10/100Base-T, RJ45, 8/8, crossover
LCMS console cable, CAT.6, 8-pole, shielded, 24039 28667 LCMS connection, programming. From SPB3A 'CON
RJ45 to SubD/9pin; length 2.5 m SOLE' or 'ETH2' or 'MAINT' to Laptop PC (LCMS)
LCMS Serial to USB adapter cable (optional), 24028 28007 LCMS connection, adapter Serial to USB only
SubD/9pin to USB A (used together with cable p/n 24028 28003)
for SPB3
Laptop Serial
SPU serial
1 1
RxD 2 2 RxD
TxD 3 3 TxD
4 4
GND 5 5 GND
6 6
approx. 2 m 7 7 RTS
RTS
SubD, 9pin, male LiYCY 8x0.14 MicroSubD, 9pin, male CTS 8 8 CTS
9 9
1 5 1 5
6
6
Shield
front view front view
Fig. 3-1 24028 28003, LCMS serial cable, SubD/9pin to MicroSubD/9pin, crossed
Fig. 3-2 24028 28004, LCMS Ethernet cable (standard), 10/100Base-T, RJ45, 8/8, crossover
for SPB3A 1 3
2 2
3 1
4 NC
5 4
6 5
approx. 2.5 m 7 7
CAT5e 8
9
6
8
5 1
1
RJ45 SubD9
RJ45 SubD9, female
Fig. 3-3 24039 28667, serial maintenance cable, 8-pole, SPB3A to LCMS
SPU RS232
Laptop USB
DCD 1
Serial to USB RxD 2
TxD 3
converter DTR 4 1 Vcc+
GND 5 2 data-
approx. 300 mm Converter 3 data+
DSR 6
RTS 7 4 GND
SubD, 9pin, female USB A, male CTS 8
RI 9
1 5
NOTE: The serial-to-USB adapter is to connect together with cable 24028 28003 (see Fig. 3-1) to the SPU, MicroSubD connector.
Fig. 3-4 24028 28007, LCMS serial to USB adapter cable, SubD/9pin to USB A, optional
approx. 2 m
recommended: Cellflex 1/2”
N-Type, male N-Type, male
approx. 1.2 m
recommended: Suhner S-series
N, straight panel bulkhead SMA, right angle plug
cable plug
NOTE:
SPU (SPB3) to RX antenna: 27288 04141 or 27288 04300, ...04301, ...04306, ...04307 (used in 19” cabinets)
SPU (PTM) to GPS antenna: 27288 04140 or 2728804304, ...04305 (used in 19” cabinets)
RCMS PC
TSD
example HP
Monitor 1
NEOVO-TFT
PS/2
230VAC
RS232
Parallel
230VAC VGA 1 VGAint
Keyboard * Mouse*
USB
rear view 4x
DVI cable
Dual DVI
Eth 0 Eth 1
230VAC VGA 2
rear view
to/from dual
MLAT-LAN
1)
rear view
1)
Mains 230 VAC
Power cable 1) local supply
1)
1) Provided by customer * optional PS/2 connection ** optional for maintenance use
I minus (-)
0
plus (+)
Mains switch AC
1) PE
1)
nom. 230 VAC
nom. 24 VDC
AC-Power DC-Power
local supply local supply
mains 1)
1)
Equipped with AC/DC-converter Equipped with DC/DC-converter (option)
standard Can be used together with AC supply
1) Provided by customer
Fig. 3-8 Ground station, AX 680 SPU, power connection AC and DC, rear side (example)
TNC
M1 M2
27288 04059
AAU
RF out PE RF in
+12V DC in LP
1)
N* N*
OL
1)
1) up to 2m 1)
up to 30 m
not used up to 10 m
N+LP N+LP N+LP
outdoor
N N
indoor
1) 27288 04140
1) N N 27288 04141
N N 27288 04141
Used if test transmission is applicated
Exchange panel (option)
SubD 15pin MicroSubD
MAINT ETH2 TX CONSOLE
SMA
TT out RF in
RF in
SMA
AX 680, front
Maintenance Programming
24028 28004 24028 28003
27288 04140
AX 680, rear LCMS
RJ45 8/8
NET2 NET1
90 to 264 VAC
I
0
1) 1)
24027 28003 1)
1) AC 230 V nom.
local AC mains supply
comm. network
Fig. 3-9 System cabling ground station AX 680 with GPS option, basic configuration (example)
TNC
AAU
RF out PE
LP
+12V DC in 27288 04059
OL
1) RF in up to 2m
N* N*
1)
1) not used 1)
up to 30 m up to 10 m outdoor
N+LP N+LP N+LP indoor
1) 1) 1) small cabinet 10HU
Used if test transmission is applicated
Monitor1 RXU1 GPS1
Exchange Panel
27288 04300 27288 04306
AX 680, front
27288 04304
AX 680 , rear
RJ45 8/8
NET2 NET1
90 to 264 VAC
I
0
1)
Ethernet
RJ45
SNMP Status door
Fuse 10 A
Mains sockets 230 VAC via UPS, front side of cabinet Earth
PE
small cabinet 10HU RJ45
Mains terminals
Fig. 3-10 System cabling ground station AX 680 in 19” cabinet 10HU with 1 UPS (example)
TNC
AAU
RF out PE
LP
+12V DC in 27288 04059
OL
1) RF in up to 2m up to 10 m
N* N*
1)
not used
1) 1)
N+LP N+LP up to 30 m N+LP outdoor
indoor
1)
19” cabinet 24HU
1) Exchange Panel RJ45 Ethernet
Used if
test transmission
is applicated Monitor 1 Monitor 2 Monitor 3 Monitor 4 Ethernet 1 Ethernet 2 mains to UPS 1)
Power OUT
230V~ 5AT
1) with Fuse
MAINS
2 x 10A
Main Power IN
1)
Rx/Tx1 Rx/Tx2 Rx/Tx3 Rx/Tx4 COMMS 1 COMMS 2 230V~ 16A
27288 04304
27288 04300 27288 04306 24027 28003
NET1 NET2
Fuse 10 A
Mains sockets 230 VAC via UPS
temp. sensor manager (option)
24027 28004
Ethernet
RJ45
SNMP
UPS RT2000 (2)
Status doors
UPS Batt. pack (2)
230 VAC
Fig. 3-11 System cabling ADS-B, config. with 1 AX 680, 1 VHF RX antenna, 1 UPS (example)
TNC TNC
AAU
RF out PE
+12V DC in LP 27288 04059
OL
1) RF in up to 2m up to 10 m up to 10 m
N* N*
1) 1)
not used
1) 1)
N+LP N+LP up to 30 m N+LP N+LP outdoor
indoor
1) 1)
RF Divider MAINS
49915 28050 2 x 10A
Main Power IN
Rx/Tx1 Rx/Tx2 Rx/Tx3 Rx/Tx4 COMMS 1 COMMS 2 230V~ 16A
27288 04305
27288 04300 27288 04304
27288 04306 27288 04307
27288 04301
Fuse 10 A
Mains sockets 230 VAC via UPS to UPS 2
27288 04300 27288 04306
Fuse 10 A
19” cabinet 24HU Mains sockets 230 VAC via UPS to UPS 1
1) Provided by customer
Fig. 3-12 System cabling ADS-B (1), config. with 2 AX 680, 1 VHF RX antenna, 2 UPS (example)
RJ45 8/8
AX 680 (2)
NET2 NET1
90 to 264 VAC
I
0
1)
Mains sockets 8x
RJ45 8/8
AX 680 (1)
NET2 NET1
90 to 264 VAC
I
0
1)
Mains sockets 8x
Ethernet
RJ45
SNMP
24027 28004
COM2
COM2 AUX
AUX
temp. sensor
(option)
Ethernet
Cabinet door switch RJ45
rear front SNMP
UPS RT2000 (1)
Status doors
Exchange Panel
Monitor 1 Monitor 2 Monitor 3 Monitor 4 Ethernet 1 Ethernet 2
Power OUT
230V~ 5AT
with Fuse
MAINS
2 x 10A
Earth bar
Main Power IN PE
Rx/Tx1 Rx/Tx2 Rx/Tx3 Rx/Tx4 COMMS 1COMMS 2 230V~ 16A 1)
230 VAC
Fig. 3-13 System cabling ADS-B (2), config. with 2 AX 680, 1 VHF RX antenna, 2 UPS (example)
ADS-B RX antenna 1 NOTE: ADS-B RX antenna 2 GPS antenna (1) GPS antenna (2)
RF cable to RX antenna: bottom view bottom view
bottom view 1/2” cellflex or similar bottom view
not used RF cable to GPS antenna: not used
ANTENNA 1/4” cellflex or similar ANTENNA
connector connector
N N N LP=Lightning protection N N N
RF out RF out
M1 M2 M1 M2
27288 04059 27288 04059 TNC TNC
up to 2m up to 2m
AAU AAU
RF out PE RF out PE 1) 1)
LP LP
OL +12V DC in OL +12V DC in
up to 10 m
N*
1) RF in
N* N*
1) RF in
N*
1)
Exchange Panel 19” cabinet 24HU
Used if
test transmission
is applicated Monitor 1 Monitor 2 Monitor 3 Monitor 4 Ethernet 1 Ethernet 2
Power OUT
230V~ 5AT
with Fuse
MAINS
2 x 10A
Main Power IN
Rx/Tx1 Rx/Tx2 Rx/Tx3 Rx/Tx4 COMMS 1 COMMS 2 230V~ 16A
to SPU (NET1)
GND
27288 04305
27288 04300 27288 04304
27288 04306 27288 04307
27288 04301
Fuse 10 A
Mains sockets 230 VAC via UPS
to UPS 2
Fuse 10 A
19” cabinet 24HU
Fig. 3-14 System cabling ADS-B (3), config. with 2 AX 680, 2 VHF RX antenna, 2 UPS (example)
19” cabinet 29 HU
AX 680, front
NET1
TX1
THALES
NSTX
NSTX
N ETh SMA
Console RX
ANT ETH
Black Box
Ethernet switch,
front view
Ethernet
Overvoltage Ethernet cables
24027 28004
Protector 24027 28003 1 m
@ EXP 24027 28003 24027 28004 1 m
Fig. 3-15 Signal cabling GS-T: 1 AX 680, 1 NSTX, Black Box ETH switch (example)
N+LP N+LP NOTE: Using the TXU NSTX, regard to adapt the lightning protector
N+LP
pills: use 900 V type for TX and 90 V for GPS receiver and TT monitor
path. 1)
1)
Mains
900V 90 V 90 V
Cable gland
LP LP LP
N N N
Cable
gland
RX/TX1 GPS1 MON 1
GND
Exchange panel,
cabinet bottom
27288 04320
Low
Pass
Filter
27288 04336
27288 28654
TXU (NSTX) (option), rear
NET1 TX2 TX1
0
0
I
AC in DC in
ANT
NSTX RX
N Console
ETH
27288 04338
10 dB attenuator
AX 680, front TTout RF in
In case of cabinet without NSTX:
- omit the Low Pass Filter
- omit the RF cable P/N 27288 04336
RF input - omit the RF cable P/N 27288 04338
- omit the attenuator on TT out of
27288 04324 SPB3 board
AX 680, rear
RJ45 8/8 - use the RF cable P/N 27288 04326
90 to 264 VAC NET2 NET1
I
TX1 to connect antenna from EXP/OVP
0
TX2 to SPB 3 RF-in directly
- only use the AX capsule 90 V
Fig. 3-16 RF cabling GS-T: 1 AX 680, 1 NSTX; used with 48 VDC cabinets (example)
W6
McLean A/C via F6 32A
W9-1 W8-1
N1. N2 and N3 need to be connected to N. W9-2 W8-2
Connector will be delivered as part of the
equipment. Pre-wired by Benning
PE L3 N3 L2 N2 L1 N1
W7
tribution panel SLIMLINE Control unit; rear view The 48 VDC battery kit compri
ses the interbattery connec
W10 tions and the venting kit.
62 ... 170 Ah 62 ... 170 Ah 62 ... 170 Ah 62 ... 170 Ah Battery 12 V Battery 12 V Battery 12 V Battery 12 V
Explanation of the callout numbers of the Benning SMS 4500 distribution unit (rear view):
(1) Connector for load fuses F6, F5, F4
(2) + terminal; copper bar for connecting the Slimline Carrier
(3) Connector for load fuses F3, F2, F1
(4) - terminal; copper bar for connecting the Slimline Carrier
(5) Connector for battery fuses B, A
-
W1 P/N 24039 28670
PHOENIX AX 680
Provided by SCHROFF
IPC DC connector
H07V-K 1.5 mm2 together with AX 680 enclosure
16/2-ST-10.16 SCHROFF
P/N 1969373
+
Wire end sleeve
Wire end sleeve
- A 1.5...10
A 1.5...10
DIN 46228
Ethernet switch
DIN 46228 W2 P/N 24039 28671
PHOENIX Black Box LIG612A
IPC 16/2-ST-10.16 redundant supply
H07V-K 1.5 mm2
P/N 1969373 terminal
Black Box: 12...24 AWG -> 0.25...4 mm2
+
-
W3 P/N 24039 28670 NSTX
PHOENIX
DC connector Provided by SCHROFF
IPC 16/2-ST-10.16
H07V-K 1.5 mm2 SCHROFF together with NSTX enclosure
P/N 1969373
+
-
PHOENIX
IPC 16/2-ST-10.16
P/N 1969373
Phoenix connectors IPC 16/2-ST-10, 16 are
+ provided as part of the Benning SMS 4500/13500
system; CRIMPFOX 16 S tool has to be used, see
- datasheet
PHOENIX
IPC 16/2-ST-10.16
P/N 1969373
+
Wire end sleeve Wire end sleeve
- A 1.5...10 A 1.5...10
DIN 46228 W6 P/N 24039 28672 DIN 46228
PHOENIX McLean
IPC 16/2-ST-10.16 Air Conditioner
P/N 1969373
H07V-K 10 mm2 DC Terminal
+
Wire end sleeve
M6
- A 1.5...10
DIN 46228 W8-1 P/N 24039 28674 Two M6 cable lugs are provided
PHOENIX
with the battery set accessory kit
IPC 16/2-ST-10.16
H07V-K 16 mm2
P/N 1969373
W8-2 P/N 24039 28675
+
W7 P/N 24039 28673
NOTE: Before connecting external power supply cables (DC or AC) to the equipment, verify that
the external power is switched off. Set also the power switches at the devices to off.
3.1.10.1 Installation Notes to Ground Station (SPU) and Antenna Amplifier Unit
- ADS-B ground station AX 680 SPU: If the the RX section of the SPB3 subassembly in the SPU
is intended to be used without an Antenna Amplifier Unit (AAU) or other equipment is connected
to it, internal jumper X13 of the SPB3 needs to be set 'open'. Otherwise it has to be set 'closed'.
Refer to section 4.4.11 for location of X13.
- Antenna Amplifier Unit (AAU): The optional AAU requires a 12 VDC power supply. Otherwise it will
not provide any gain and attenuate the signal instead. If the AAU is supplied by the AX 680, jumper
X13 on the AX 680/SPB3 must be set 'closed'. If next to the ADS-B RX antenna a TX antenna is
installed, the AAU should comprise the RF limiter option to avoid RF input overload.
- The recommendations are valid for all channels even though only one channel is referred to.
3.1.10.3 Installing the Indoor Equipment of the Ground Station (SPU and TXU)
This section contains general procedures for installation of the equipment in the shelter or building.
It does not describe specific customer installations or customer defined cabling.
To mount the SPU in the provided Ground Station location (e.g. 19” rack)
S Fix the SPU with the supplied mounting material (screws, nuts and washers).
S Be sure that the air inlet and the air outlet on both sides of the SPU are free (minimum distance
to rack cover: 40 mm).
S If optionally used: Mount the exchange panel option at the back side of the rack (if possible) with
the supplied mounting material.
S Connect the connector ’RF in’ of the SPU/SPB3 and, if GPS option is used, the GPS antenna con
nector 'RF in' of the SPU/PTM to the exchange panel option with the adapter cables 27288 04140
and 27288 04141 (see Figs. 3-11, 3-14).
If test transmission function is used, connect the connector 'TTout' of the SPU/SPB3 to the exchange
panel option with the adapter cable 27288 04141 or 27288 04300. Use an attenuator (3, 6 or 10 dB)
at the connector 'TTout' to limit measured reverse power (< 24 dBm).
S Connect the SPU to an AC supply or/and if applicated a DC supply (see Fig. 3-11, 3-12).
S All inputs of the Ground Station provide secondary surge protection. They require primary protec
tion means at the shelter entry point. All RF cables shall be as short as possible, loops have to be
avoided. All RF cables shall be equipped with N-type male connectors. The communication net
work connection to the CPS/CMS/RCMS is provided by a customer supplied router on site.
Install the following cables:
S from Exchange Panel option (or directly from SPU or TXU) to shelter/building entry (RF from RX/TX
antenna): the characteristics shall be similar to 1/2” cellflex (attenuation < 8 dB/100 m), the cable
length shall not exceed 10 m (i.e. attenuation > 0.8 dB). Longer cables are possible. In this case,
a budget calculation is required.
S GPS option: from Exchange Panel option (or directly from SPU) to shelter/building entry (from GPS
antenna); the characteristics shall be similar to 1/4” cellflex (attenuation <15 dB/100 m), the cable
length shall not exceed 10 m ((i.e. attenuation > 1.5 dB). Longer cables are possible. In this case,
a budget calculation is required.
S LAN connection: from main Ethernet interface RJ45 connector NET1 (SPU rear) to MAGS commu
nication network, e.g. customer supplied network router.
3.1.10.5 Installing the SPU Power Supply (AC/DC Converter, DC/DC Converter)
The standard and optional SPU Power Supply units are described in section 2.1.4. To safely install
and operate the converter(s), the following notes must be observed.
ATTENTION
Danger of Hardware Damage. To maintain SELV requirements, the outputs should not be
connected together in any manner which causes the total output voltage to exceed
60 VDC.
S To avoid damages, always apply the correct input voltage. The warranty is subject to correct input
voltages being applied.
S Intended Use; Grounding
The converter units are intended exclusively for installation within the AX 680 SPU by professional
installers. These are Class I power supplies; the ground pin of input connector J1 must be properly
connected to earth ground in end use. The converter units are not designed to be operated outside
of an enclosure which provides a means of mechanical, electrical, and fire protection.
S Coding pins
The converter are delivered with coding pins. The coding pin configurations as delivered must be
sustained.
S Protective Earthing
The Power Supply must be properly grounded to mains protective earthing termination at end use.
S Fusing
In case of failure, the Power Supply must be returned to a Thales Authorized Service Center. There
are no user-serviceable parts in the Power Supply.
Site Characteristics; Rx/Tx Antenna placement in a Wide Area Coverage Situation (WAM)
S High positions with clear 360° view
S Power & land communication lines (avoid satellite communication when possible)
Example locations
S Telephone provider masts, radio provider
masts or NAVAIDS/Radar sites
S High buildings
S Water towers or lighthouses
S Hill & mountain tops
lightning arrestor
GPS antenna
boom
Rx/Tx antenna
Bottom picture
Well done in this project:
S free line of sight at 360°
S free line of sight to runway
and all other areas
Cone of Cone of
silence silence
antenna
antenna
ATTENTION
Material damage of transmitter is possible. Do not switch on the TXB transmitter mo
dule before it is connected to the RX/TX antenna (or a dummy load) and make sure that
the connection to the antenna (or the dummy load) is good. Otherwise severe hardware
damage could occur.
Lightning protectors,
grounding
Fig. 3-21 AX 680 Ground station installation and antenna installation (example)
Cable delay
S Electrical cable delay of the cable (in ns), measured through S11 or S21
S Take into account cable type during measurement (see next slides)
WGS-84
S Calculate the position of the Ground Station
S Multiple methods are available; see next slides for further details
Antenna
S Measuring point should be the connector
S Precision should be in cm accuracy Reference point
S Either airport reference point
S Or independent WGS-84
position measurement
24 mm 11 mm
(15/16”) (7/16”)
Max. flare
14.5 mm
(9/16”)
½” cable
(example: LCF12-50)
Only cut at top
position between
two valleys!
Gum Ring
Max. flare
7.8 mm
(5/16”)
¼” cable
(example: LCF14-50)
17 mm 8 mm
(11/16”) (5/16”)
Fig. 3-23 Cutting coaxial cables (size 1/2” and size 1/4”), examples
S SWR at 1030 MHz and 1090 MHz (in case of 1090 ES technology)
S In this example:
- SWR:
@ 1030 MHz: 1.07
@ 1090 MHz: 1.14
vr (LCF12-50) = 88 %
c = speed of light
Grounding line
(min. 16 mm2)
Lightning
over-voltage
protectors
(GDT-type)
Grounding line
Lightning overvoltage
protectors (GDT-type)
h
Right of AB
da Left of AB
db A
Communication lines
In all cases, prefer land communication lines over satellite communication (which have expensive
rental costs for low bandwidth availability)
S 360° horizontally free line of sight around the GPS antenna would be ideal. Minimum 270 °
S Avoid shadowing, thus getting multipath effects, by tower structures, shelters, hangars or other
metallic objects nearby, see Fig. 3-34.
S Avoid reflections by water-filled areas e.g. flat roofs, wetlands oder lakes which may reflect GPS
signals heavily, see Fig. 3-34. In particular the area surrounding the GPS antenna shall be pre
pared such that no water bodies can accumulate during rain season. Appropriate means such as
drainage can prevent dominant ground multipath reflections.
S Cable run should be as short as possible, because the losses at the GPS frequency are significant
S The antenna shall stand perpendicular to the ground, aligned within ±0.5°
S The specific distances, clearance areas and elevation angles should be established in a case-
by-case modelling to identify the best siting option that leads to minimum multipath errors and,
more important, to uncorrelated multipath errors at the GPS antennas. Signal measurements
should not be made only at one time of day, but rather the whole 24 hours of a day. Satellite constel
lation patterns are changing constantly over 24 hours.
GPS satellites
direct
reflections
GPS antenna
Abbreviations:
RHCP = Right-Hand Circularly Polarized signal
LHCP = Left-Hand Circularly Polarized signal
θ= Satellite Elevation Angle (theta)
Direct signal
RHCP
θ
RHCP
GPS
antenna Ground bounce
LHCP multipath signal
θ (theta)
RHCP
or RHCP
LHCP
When a circularly polarized signal is reflected off of a perfectly conducting reflector, it reverses its pola
rization sense (e.g. RHCP -> LHCP). Polarization sense continues to be reversed for each subse
quent bounce. Therefore, a right-hand circularly polarized signal that has bounced an odd number
of times will become a left-hand circularly polarized signal. Bouncing on surfaces attenuates the am
plitude.
Two types of multipath can corrupt a GPS measurement: ground bounce multipath and multipath sig
nals that are reflected off buildings or similar structures (structure bounce multipath). Typically,
ground bounce multipath occurs at relatively low satellite elevation angles.
Rated Radiation Coverage of the standard GPS Aerotech antenna according to technical data
sheet:
4.0 dBic theta = 0°
-1.0 dBic 0 < theta = 75°
-3.0 dBic theta = 90°
Because the magnitude of the ground's reflection coefficient increases as the satellite angle de
creases, it is assumed that the worst multipath interference occurs at the lowest satellite elevation
angles. In practice, satellites below 5 degrees of elevation are not typically used for aircraft navigation
because of the high likelihood they are corrupted by multipath.
Clearance Hemisphere
clearance hemisphere
elevation angle
GPS antenna
clearance diameter
Fig. 3-32 Clearance hemisphere and GPS antenna obstacle clearance area
The 'clearance hemisphere' above the GPS antenna can be defined as a volume about the antenna
within which stationary objects have a high potential to cause unacceptable degradation of system
performance.
Objects located within this hemisphere can cause either blockage of the GPS satellite signals result
ing in the potential for the reference receiver to lose lock, or reflection/diffraction of the GPS satellite
signals resulting in an inability to generate sufficiently accurate range corrections.
GPS antenna
Fig. 3-33 GPS antenna location providing free line of sight to the hemisphere (example)
For example, the GPS antenna can be placed on top of a shelter using an extra mast with min.
1.5 m height above the shelter roof edge (if the shelter roof provides free line of sight). This kind of
installation has already proved to work pretty well in many cases.
min. 1.5 m
Not yet optimal, butter better: Offset the GPS antenna to the main building/mast structure using a
boom or antenna support (in German: Ausleger; en Français: bras de déport).
hinge boom (antenna support) GPS antenna
metallic parts
reflect or de
flect GPS sig
nals
S Avoid shadowing, thus getting multipath effects, by tower structures, shelters, hangars or other
metallic objects nearby.
Fig. 3-34 Examples of bad antenna locations: shadowing or multipath by water-filled areas
After antenna and bracket installation, it is strongly suggested to measure the Return Loss parameter
(S11) at the end of the RF cable which is inside the ground station room. This can be easily done by
means of a network analyzer and a suitable calibration kit. In this manner it is possible to check the
antenna installation and to identify preliminary issues.
S Take photos of the installed GPS antenna and its surroundings. If there are obstructions, document
their direction and distance from the antenna. A 360 ° panorama photo of the antenna environment
would be valuable.
S Document the mounting configuration and antenna height (drawing with directions of compass
and rough distances). Include obstacles in the immediate surrounding of the antenna.
S Check that the GPS antenna mounting tube is correctly earthed and check the GPS antenna
cables and connections by visual inspection.
S To check the quality of GPS signal reception, observe the received signal quality at least one day
long. The satellite constellations are changing continuously over 24 hours.
RF connector (TNC)
Gasket
GPS antenna adapter
∅
990 mm 25 mm
mast clamp
screws
Not allowed:
- Insulating material or paint must not be used
- No filters are allowed for cables to the GPS antenna output because because of DC blockage.
The GPS antenna is supplied with +5 V DC via the GPS RF cable.
- No quarter-wave lightning protectors are allowed (blockage of DC); only gas discharge tube
(GDT) protectors may be used
! WARNING
High Voltage. Danger to life, risk of injury due to electric shock. Before connecting exter
nal power supply cables (DC or AC) to the equipment, verify that the external electrical
power supply is switched off.
The personnel must ensure that for the duration of the works the whole unit and the cabi
net are disconnected from the external electrical power supply and protected against un
authorized reconnection.
a) Running of the power cables between external mains via 'mains supply terminal box' and the GS
outdoor housing.
b) Running of the network cables between the GS outdoor housing towards the MAGS wide-area
communication network (WAN) via the Ethernet terminal box.
Cabling works
S All cables shall be as short as possible, loops have to be avoided
S All cables need to be cut for their required length.
Optionally, the cables can be tailored prior to the delivery to the site.
S Certain cable connectors need to be assembled and sealed during the installation on site
S System cabling diagrams: See Figs. 3-9 thru Fig. 3-16, if applicable
S All interfaces indicated as 'SELV circuit' (see section 1.3.6; technical data - interface descriptions)
have only operational insulation and must only connect to Safety Extra Low Voltage (SELV) as de
fined in IEC 60950. Connecting other than SELV circuits can create hazards.
NOTE: A detailed installation instruction can be found in the Annex A of this manual.
ATTENTION
Danger of cable connector hardware damage. Never pull directly at the installed fiber-
optical cable!
Fiber-optical network cables have to be handled and installed with special care:
S Install all fiber-optical cables with a minimum bending radius of 40 mm
S Only use the provided connector plug for connection or disconnection of a cable
S All connectors must be carefully checked and - if necessary - cleaned before use
S The female sockets at the interface panel must always be closed with the protective plastic caps
in order to maintain IP 66 protection, if not used
3.1.12.3 Installing and Cabling of the Outdoor Cabinet, Mounting Cover Sheet
The outdoor cabinet is internally installed and wired. The outdoor cabinet will be mounted with its ped
estal to rag bolts on a prepared foundation (customer defined). To mount the cabinet, the cover
sheets of the pedestal have to be removed. The cabinet's bottom cover sheets are attached to the
cabinet's pedestal frame with retaining clips. Only the front sheet is additionally fixed with two screws.
All four cover sheets may be removed if required e.g. for guiding the cables or before fixing the cabinet
to the concrete pedestal with screws. For easy mounting or dismounting, bottom cover sheets are
secured with retaining clips (Fig. 3-36), which fit to openings in the pedestal frame.
- For dismounting, first loosen the two screws of the front cover sheet (Fig. 3-36). Then push the
front bottom cover sheet to the left and withdraw. The other sheets are not secured with screws,
just push left for opening and withdraw.
- For mounting, position first the other sheets and push right to close. At last, position the front bot
tom cover sheet to the pedestal frame. Secure finally the front cover sheet with the screws.
retaining clip
retaining clip,
securing screws
PUSH left PUSH right
to open to close mounting screws
cover sheet
Fig. 3-36 Outdoor cabinet's pedestal frame, mounting bottom cover sheets (example)
The RF and communication cables as well as the mains connection are fed through the pedestal of
the outdoor cabinet to the exchange panel at the bottom of the cabinet.
CAUTION
Before connecting mains, check that the mains supply line is dead.
- Connect the mains cable to the mains connection panel (see Fig. 3-37).
- Connect the RF cables and network communication cable to the correspondent input connectors
of the exchange panel at the bottom of the cabinet (see Fig. 3-37).
cabinet 24HU outdoor, bottom front cabinet 24HU outdoor, bottom rear
to UPS
PE N L
cover cover
mains N L N L N L N L PE
terminals
L PE N L PE N PE N L
NOTE: The external mains connection has to be protected electrically according to national regulations regarding the mains fuse.
1. Place the GS cabinet to the installation location. Pay attention that the back of the cabinet is in suffi
cient distance to the building wall behind it in order that it remains reachable by the user or mainte
nance personnel.
NOTE: After installation of the batteries, the mains supply cable in the rear of the cabinet can
not be reached from the front side any more!
2. Install the batteries in the cabinet. Battery connection works are easier if you put the connections
to the back.
3. Remove the insulating terminal cover(s).
4. Place the battery cells in position in the cabinet at their correct 'cell centers' see Fig. 3-41.
5. Connect the battery cells: When all battery cells have been placed in the cabinet, interconnect
them by means of the plastic connecting straps and fastener kit, in the sequence: terminal, con
necting strap, plain washer, spring washer and bolt or nut.
Never use a metal wire or other metal object for this purpose; instead of plastic connecting straps.
6. Apply a thin film of contact grease on the copper track connections before tightening the screws.
7. Tighten the fastener set bolt(s) or nut(s) to the fastener torque level indicated on the product label.
Never use a standard spanner! A single, solid sleeved copper strap connector is used to connect
cells on the same tier of the same shelf of the cabinet. A single flexible insulated cable connector
is used for inter-tier (or inter-shelf) connection.
1 Fastener kit M8
2 Fastener kit M6
3 Inter-unit connector
4 Inter-tier connector
5 Insulating terminal cover
1 Fastener kit M8
2 Fastener kit M6
3 Inter-unit connector
4 Inter-tier connector
5 Insulating terminal cover
8. Re-install the insulating terminal cover. Insulating terminal covers have been designed to be
fitted on completion of the connecting up sequence of the battery. To fit them back on, it may be
necessary to remove the side of the cover by simply snapping it off.
9. Connect the red cable with the positive pole and the blue cables with the battery's negative pole
(see Fig. 3-41).
10. Connect the temperature sensor with the positive pole of the 2nd battery from the left (as seen
from the cabinet front, see Fig. 3-41). The temperature sensor is safeguarded while transport
with a cable fastener, also on the left cabinet side.
Temperature
sensor
Battery - Battery +
copper tracks
(inter-unit connectors)
11. Install the tubes of the battery cabinet ventilation to the battery gas outlets of each battery, see
Figs. 3-42 and 3-43. The safety topics of the ventilation system are described in section 1.4.11.
12. Connect the red cable with the positive pole of the respective battery set at the upper or lower
level.
13. Connect the blue cable with the negative pole of the respective battery set at the upper or lower
level.
battery ventilation outlets
GS cabinet
Outdoor version
gas ventilation
tube system
tube
Batteries system
gland
gas exhaust
14. Connect the temperature sensor with the positive pole of the 2nd battery from the left (as seen
from the cabinet front, see Fig. 3-44). The temperature sensor is safeguarded while transport
with a cable fastener, also on the left cabinet side.
Installation site:
Mounting date:
Assembly technicians:
Mounted set-up: GS-R ___
GS-T ___
Direct wall mounting ___
Date:
Location:
Signature:
A complete site verification test procedure and a related installation report form is given in section 3.7.
Before the ground station is switched to operation, check all installation items:
- cabling of equipment and earthing connections
- tight cable fitting, no cable bends and tight fitting of outdoor equipment
- power supply connections
3. Finally switch off the AX 680 SPU and fix and seal the cables at the antennas.
NOTE: If the optional external Antenna Amplifier Unit (AAU) in the RX path is used and shall be
DC supplied, the availability of its supply voltage has also to be checked. For this purpose,
check that the DC supply jumper X13 on the AX680/SPB3 board is set (default: open).
The jumper location is shown in section 4.4.11. Check the supply voltage for the AAU/LNA
at the RF cable on the LNA RFout connector and register it in the installation report form
in section 3.7. The value has to be between 11.2 and 12.2 V.
A site verification test procedure and a related installation report form is provided in section 3.7.
! WARNING
Risk of electric shock. Even after the unit is disconnected from the mains power supply
(building wiring socket outlet), components inside the UPS system are still connected to
the battery and are still electrically live and dangerous.
Before carrying out any kind of servicing and/or maintenance, disconnect the batteries
and verify that no current is present. Only persons adequately familiar with batteries and
with the required precautionary measures may exchange batteries and supervise opera
tions. Unauthorized persons must be kept well away from the batteries.
Handling the UPS subassemblies, Observe the weight of the devices and battery packs.
To readout the UPS within a LAN /WAN, it is necessary to build in and configure the SNMP-Card
'DW5SNMP30'. Section 4.2.11 describes in detail the configuration of the SNMP-Card of the UPS
Xanto RT1000, RT2000 or RT3000 (if available). Refer also to section 4.2.10.4 e). After configuration,
it is able to communicate with a computer (RCMS or LCMS) via LAN/WAN with the UPS.
CAUTION
The ground station must not be switched on if the antenna or antenna cabling is not prop
erly connected. If the transmitter AN1030 or NSTX is transmitting at full duty cycle, it may
be damaged if the antenna is disconnected.
1. Set AC switch at backpanel of AX 680 SPU to on 'I' (or switch on local external DC supply if DC/DC
version used). For GS-T (C or I): Set also AC switch at backpanel of TXU to on ”I”.
2. The system starts. The initialisation procedure takes some time (boot time about 60 s) while LED
'Fail' at SPB3 front of the SPU is lit, others are on or slowly flashing. Finally all LED of the SPB3
are lit to perform a lamp test, before the system is ready for operation. No fault indication should
be noted after the system has started.
3. To perform initial Ground Station settings, see section 3.2.5. Connect the LCMS Laptop to the se
rial interface (MicroSubD connector at the front of the SPU/SPB3) of the Ground Station using the
suitable interface cable (null modem cable). If the LCMS Laptop used does not include a serial
interface connector but an USB port, a special conversion cable (USB to Serial) has to be used.
This cable is optionally available.
4. To configure the SPB3 board, see section 3.2.6 and Part 2 'MAGS System SW', chapter 7.
5. To connect the Ground Station to the MAGS network, see section 3.2.7 and Part 2 'MAGS System
SW', chapter 7.
The basic preparation of the RCMS/LCMS and the installation of the operating system and the appli
cation software with the user roles is described in Part 2 'MAGS System SW'.
After the setup, a site verification test procedure should be performed. A related installation report
form is given in section 3.7.
2. Connect the LCMS to the maintenance interface 'MAINT' connector of the RXB or TXB using the
console cable; P/N 24039 28666.
4. After booting, login as ”supervisor”, enter the password ”12super21” and hit the keyboard key
'Enter'.
5. Open a terminal, set the mouse pointer in it and click the left mouse button.
7. Enter ”supervisor””, hit 'Enter', enter the password ”12super21” and hit 'Enter.'
Now, the ground station command line terminal is displayed.
8. Set or check the initial settings of the network parameters (with customer-defined values) by
entering the following commands.
/sbin/route add -net 0.0.0.0 gw 192.168.25.254 netmask 0.0.0.0 eth1 & 'Enter'
adds the new default route
After the initial setting, the GS is accessible by the LCMS via the MAINT Ethernet interface. All other
settings can be then be done using the GS Manager on the LCMS. When the LCMS is connected
locally to the ground station, the GS parameters are available for the supervisor only.
If no serial port is available at the LCMS laptop for serial connection to the Ground Station (SPU/
SBP3), an USB connector with the USB adapter cable 24028 28007 (USB to serial) has to be used.
To establish this connection, perform the following procedure
1. Open a terminal on the desktop and log in as user 'root'. Enter the command:
nedit /etc/minirc.dfl
2. The user is now able to perform modifications within the minirc.dfl file.
3. Delete the comment character ('#') in front of the line: #pr port /dev/ttyUSB0
and enter the comment character ('#') in front of the line: #pr port /dev/ttyS0 .
The configuration of a new Ground Station is mainly done through the configuration of the SPB3 bo
ard of the SPU. This configuration procedure shall be performed before connecting the GS to the
MAGS network. A serial RS232 connection from the SPU to the LCMS has to be used.
The configuration procedure is described in Technical Manual Part 2 (MLAT/ADS-B Software AX/BX
680), chapter 7.
2. Connection of the SPB3 using the NET1 connector to the MAGS environment:
See section 'Connection to the MAGS network' in the MAGS Software Manual.
NOTE: The CPS 1 and CPS 2 are normally configured and preset for operation in the factory be
fore delivery. This means that no basic software installations have to be performed.
NOTE: As default, the server CPS 1 and 2 operate in Master/Slave configuration. The CPS1 is
seen as master, while the CPS2 is seen as slave.
2. Start server CPS 1 with power switch at the front of the unit. The dual state power LED lights and
the system initializes the operating system and pre-configured applications. Finally the ”opera
tional” state will be indicated at the RCMS screen.
3. Start server CPS 2 with power switch at the front of the unit. The dual state power LED lights and
the system initializes the operating system and pre-configured applications. Finally the ”opera
tional” state will be indicated at the RCMS screen.
In the standard application, an own monitor or keyboard/mouse is not connected to the CPS units.
Further operation or configuration (if need be) is performed via the RCMS. However, for certain main
tenance procedures, the connection of a monitor and a keyboard/mouse to the CPS may be required
and useful, e.g. software reload in case of a hard disk replacement.
NOTE: Further operation, e.g. handling of software applications, is described in the Technical
Manual 'MLAT/ADS-B Software AX/BX 680' (Part 2).
In the standard application, a monitor and keyboard/mouse is connected to the CMS units each.
NOTE: CMS-S1 and CMS-S2 are normally configured and preset for operation in the factory
before delivery. This means that no basic software installations have to be performed.
NOTE: As default, the servers CMS-S1 and CMS-S2 operate in Master/Slave configuration.
The CMS-S1 is seen as master, while CMS-S2 is seen as slave.
NOTE: Further operation, e.g. handling of software applications, is described in Technical Ma
nual Part 2 (MLAT/ADS-B Software AX/BX 680).
NOTE: It is supposed that the Linux operating system and the application software is already in
stalled on the RCMS, i.e. ready for operation. Otherwise the installation procedures as
described in Part 2 'MAGS System SW', ref. no. 83140 56324, are required before.
For detailed information to the RCMS software structure, refer to the Technical Manual Part 2 (MLAT/
ADS-B Software AX/BX 680).
- Switch on the RCMS. Wait until the operating system is loaded (this takes a few seconds...)
- Login as 'supervisor' or 'monitor' (user account) to the Xfce desktop. A password is required: enter
the default password ”12super21” or ”12mon21” and hit the keyboard key 'Enter'.
- At the bottom of screen 0 the desktop panel provides the several icons to start up the RCMS
applications (see Fig. 3-45).
The user is now able to start up the various applications by clicking on the corresponding menu icons,
e.g. click on the MTSC icon to start up the MTSC application.
The MTSC application is always started for monitor user mode, independent from login.
On screen 1 the MTSC main window appears, containing the title bar with the current user role and
the name of the RCMS machine.
The monitor user is now able to get the current status of the MAGS system and detailed information
on the equipment in the the MTSC main window and the equipment manager windows.
A supervisor has the additional rights to change the configuration of the system and the equipment.
MTSC
Fig. 3-45 Desktop panel on RCMS to start up the MTCS application (example)
The 'Hardware-based operation' of the Ground Station starts after the successful completion of
the final installation check, see section 3.7.
- setting of a defined status of the system hardware and applying mains power to the ground station.
- switching on the SPU subsystem
- switching on the UPS subsystem
- switching on the other optional subsystems, if any
- setting of the network parameters in order to make the GS accessible via the IP-based network
- setup of environmental sensors, if any
- switching on the RCMS at remote site
- and later switching off the respective subsystems after operation
To verify that the remote site's hardware has been successfully installed and commissioned, the site
verification test procedure in section 3.7 is suggested.
After that, the remote GS operation will be continued only by software means. The software-based
operation of the ground station is described in the Technical Manual Part 2 'MLAT/ADS-B Software
AX/BX 680'.
The ADS-B Ground Station is normally configured and preset for operation in the factory before deliv
ery. This means that normally no basic software installation works have to be performed.
- AC/DC version: mains switch at the AX 680 SPU backpanel is set to off ('0')
DC/DC version (option): external DC supply to the AX 680 SPU backpanel is off
Perform this section, if the ADS-B system is equipped with an optional UPS equipment.
Observe also the information and the safety instructions of the COTS user manual [2] of the Xanto
UPS RT-series equipment.
! WARNING
Risk of electric shock even after the unit is disconnected from the mains power supply
(building wiring socket outlet), components inside the UPS system are still connected to
the battery and are still electrically live and dangerous.
Before carrying out any kind of servicing and/or maintenance, disconnect the batteries
and verify that no current is present. Only persons adequately familiar with batteries and
with the required precautionary measures may exchange batteries and supervise opera
tions. Unauthorized persons must be kept well away from the batteries.
Handling the UPS subassemblies, observe the weight of the devices and battery packs.
1. Switch on local mains AC supply.
As soon as the UPS is connected to mains supply, the UPS outlet sockets are now powered. This
is indicated by the LED LINE and BYPASS. Fully charge the batteries of the UPS system by leaving
the UPS system connected to the mains for approx. 1 to 2 hours. The UPS system can also be
used directly without charging, but the stored energy time may then be shorter than the nominal
value specified.
2. Press the button 'ON' on the front panel to start the UPS system.
Load capacity LEDs first light up simultaneously, then one after the other. After a few seconds the
Inverter LED lights up and the Bypass LED turns off. The UPS is now functioning normally.
red blue
1. Check that the AAU is mounted close to the ADS-B RX antenna so that the cable length between
antenna and AAU is less than 2 m.
2. Verify that the AAU protective earth strap is attached and correctly connected to the protective
earth bus bar.
3. Verify that the RF cables are correctly connected to the AAU:
- input (with quarter-wave lightning protector) connected to the ADS-B RX antenna,
- output connected to the AX 680 SPU.
3.7.2.3 Cables
1. Make sure that all cables are properly mounted according to the cable plan. Verify they are as short
as possible (no unnecessary loops).
2. Verify that the correct lightning protection is in place at the shelter cable entrance (for optional GPS
RX it must be a DC-pass type).
3. Verify that the earthing of all cables is done according to standard.
4. Make sure all RF cables (the arriving low-loss cables from the RX antenna or the GPS antenna)
are properly connected and not twisted or sharply bent.
3.7.3 Electrical Connection of AX 680 SPU, AAU and active GPS RX Antenna
1. Make sure the AX 680 ground station is properly connected to nom. 240 VAC mains power supply
and that a protective earth strap is applied to the protective earth bus bar.
2. DC supply AAU option: Verify that jumper X13 on the SPU/SPB3 is set (if AAU is used) or removed.
Note: The DC supply disabled if no AAU is used.
If the AX 680 SPU is powered (i.e. switched on) and if an AAU is used, measure the voltage
arriving at the AAU output. Disconnect the cable from the AAU and measure the voltage between
the cable's center conductor and shielding. The measured voltage must be between 11.2 VDC
and 12.2 VDC. Document the measured voltage in the SIR.
3. DC supply of the GPS option: Verify that jumper J10 on the SPU/PTM is set to the required DC
voltage of 5 V: J10/5-6 must be 'set'.
If the AX 680 SPU is powered (i.e. switched on) measure the voltage arriving at the active
GPS antenna cable output. Disconnect the cable from the antenna and measure the voltage
between the cable's centre conductor and shielding. Do not short-circuit the voltage with the
probes. The measured voltage must be between 4.0 and 5.5 VDC. Document the measured
voltage in the SIR.
NOTE: If there is a short circuit or fault in the antenna dc supply, the PTM breaks the DC supply to the antenna. This state is latched.
To activate the DC supply again after correction, switch off and on SPU, or withdraw and insert again the PTM board.
1. Connect the Ethernet crossover cable to ground station auxiliary port MAINT located at the
RXB/TXB connector and interface panel.
2. Connect the other cable end to the LCMS Ethernet port.
3. Power up the ground station.
4. Verify that all failure LEDs are off after the Ground Station boot up sequence.
5. Start the GS Manager on the LCMS desktop.
6. On GS Manager, select the SPB3 parameter page 'System'.
7. Check, if the SNMP communication status shown on the right side of the status bar (at the bottom
of the window) shows 'ok'.
8. Select the SPB3 parameter page 'Monitoring'.
9. Verify that all status indicators are 'green'.
NOTE: - Yellow status indicator of 'LCMS Connection' is also good, because 'yellow' means
'Maintenance' activity, what is true in this case.
- Yellow status indicator of 'Time synchronisation' is also good, because it takes some
time until all required satellite signals have been picked up.
Until this final state is reached with green indication, yellow is indicated.
10. Verify that the correct SW (kernel, application) and the correct firmware are installed.
11. Select the SPB3 parameter page 'Network'.
12. Verify the correct network configuration of the interfaces (primary, maintenance and auxiliary) and
the routing table (net address, net mask and auxiliary).
13. Select the PTM parameter page 'Monitoring'.
14. Verify that the number of satellites is at least so high, which is required for useful operation.
15. Verify that the location parameters of the GPS antenna (latitude, longitude, altitude) is properly
known to the system. Please note that the location parameters of the GPS antenna may be slightly
different relative to the other GS location parameters, because the location may be different.
Document both the measured lat/lon and the configured lat/lon in the SIR.
16. Select the SPB3 parameter page 'System'.
17. Verify that the location parameters of the GS (latitude, longitude, altitude) is properly
known to the system. Document both the measured lat/lon and the configured lat/lon in the SIR.
18. Select the SPB3 parameter page 'ADS-B'. Number of Targets' must be greater than zero (this
works if an ADS-B equipped aircraft is in the receiver range). -> antenna can receive RF traffic.
19. Close the GS manager.
20. Logout and switch off the LCMS.
Call the TSS (= responsible Technical System Supervisor) operating the RCMS, ask him to ping the
ground station in order to check that the GS is reachable via network.
If all the above mentioned tests were successful, the ground station installation should be accepted.
The following form is an example to be used as a report for the site verification test.
1. Basic Parameter
On MCS Ground Station 1 Ground Station 2 (if available)
Callsign
SIC
IP Address
Latitude
Longitude
SPU S/N
UPS basic S/N*
UPS bat.p. S/N*
2. ADS-B RX Antenna
ADS-B RX ADS-B RX Antenna 1 ADS-B RX Antenna 2 (if available)
Type
S/N
VSWR
Height
Additionally j Sketch of Configuration j Sketch of Configuration
available
j Installation Photo j Installation Photo
j 360° Panorama j 360° Panorama
4. GPS RX Antenna
GPS* GPS RX Antenna 1 GPS RX Antenna 2 (if available)
S/N
Height
Additionally j Sketch of Configuration j Sketch of Configuration
available
j Installation Photo j Installation Photo
j 360° Panorama j 360° Panorama
DC Voltage
* if available Page 1 of 2
5. RF Cables
ADS-B RX antenna
Cable laying Insertion Loss VSWR Insertion Loss VSWR
RX ant. – AAU* input
AAU* – shelter input
shelter – rack input
GPS antenna
Cable laying Insertion Loss VSWR Insertion Loss VSWR
GPS ant. –shelter inp.
shelter - rack input
* optional ** if available and used
7. Notes
Page 2 of 2
CHAPTER 4
MAINTENANCE, FAULT LOCATION AND REPAIR
4.1 MAINTENANCE
4.1.1 Introduction to Maintenance Activities
Maintenance of a system can be defined as preventive and corrective maintenance (corrective main
tenance may also be defined as 'Repair' activity in case of a fault). This chapter describes all measures
of preventive maintenance to be performed during the life time of the ground station. Preventive main
tenance is to be performed periodically as indicated in 4.2.
The ground station does not require any periodic calibration and, as such, there are no items which
need to be returned for adjustment. Although, there are no periodic calibration or re-initialization pro
cedures required, basic preventive maintenance must be performed periodically.
The annual inspection should include, but is not limited to, a general check of the condition of power
distributions, conduits, ground connections, lightning rods, RF cable connectors for corrosion or wa
ter intrusion (if applicable). An inspection of the optional GPS antenna and VHF RX antenna and pos
sibly the antenna ground planes for damage or pollution is recommended.
If any fault is detected, refer to section 4.3 Fault Location. After the fault is located, corrective mainte
nance is performed to replace subsystems or subassemblies. This is described in section 4.4.
- Sturdy shoes, safety gloves and safety helmets are to be worn. Safety belts with rescue line and
carbine swivel have to be used when working on elevated locations.
- Test all electrical devices and extension cables for work safety before use
- Sand off burr from chisels and punches of metal parts in good time
- Work must not be carried out outside the buildings or on the antenna system during a storm, due
to the danger of injury or death by lightning stroke.
- Station shutdown due to repair and maintenance: The responsible authorities must be notified of
any work which may require operation of the system to be interrupted, in accordance with national
regulations
The replacement procedure of the Lithium battery - if one is mounted in the specific device - de
pends on the model used. To perform the change, refer to the COTS manual.
CAUTION
This equipment contains a Lithium battery. Danger of fire and explosion, if not properly
used, handled, or disposed of.
- In case of fire, toxic gases and corrosive liquids may leak out. High fire load.
- Do not recharge, disassemble, heat above 60 °C or incinerate any lithium battery.
- Do not short-circuit the lithium battery.
- Do not solder directly on the lithium battery or in its near vicinity.
- When exchanging a lithium battery, only insert a lithium battery of the same type
according to manufacturer's recommendations and observe the correct polarity.
- Dispose of the battery as required by local ordinances or regulations.
Fig. 4-1 Display of received TX power in dBm individually for each transmitter (example)
Fig. 4-2 DF telegrams received by the GS with power of each received telegram (example)
4.2.5 Cleaning
Required tools: Brush, soft tissue or vacuum cleaner, depending on level of dirt.
ATTENTION
Cleaning aids, such as brushes and dusters, must be made of antistatic material. See also
the safety instructions in section 4.1.3.
The air dust filter of the AX 680 SPU and ventilation openings (air inlet, left; air outlet, right) should
be checked from time to time in accordance with the volume of dirt that accumulates at the particular
location.
Perform this also for the fans and ventilation openings of the UPS devices and the 19” cabinets if appli
cable. The filters should be replaced by new ones before they become clogged. If no new filters are
available, the dirt may - as an exceptional measure - be banged out of the old filter to permit the
filter to be re-used. Damaged filters on the other hand, should not be re-used.
The cabinet ventilation openings (top, bottom) should be checked from time to time in accordance
with the volume of dirt that accumulates at the particular location.
- ADS-B ground station cabinet
To clean the front panels of the various GS subracks, only soap suds or clean water together with
a soft tissue should be used. Don't use alcohol or other kinds of solvents.
Cleaning procedure: Moisten a cloth a little with one of the liquids mentioned above and remove
dirt. Dusting of the subassemblies should only take place in conjunction with removal of a subas
sembly when this becomes necessary in any case for some other purpose. Even then, subassem
blies should only be dusted if dust can be detected by means of a visual check. They should always
be dusted using a soft brush, and if possible with the aid of a vacuum cleaner.
During such operations it is essential to observe all precautionary measures described in section
4.1.3 for voltage-sensitive semiconductors.
- Antenna
Inspect complete antenna and the equipment installation for any damage caused by corrosion,
rodents, termites, or others.
2. Unscrew the captive screw of the fan unit. Withdraw the fan unit with the front handle.
3. At the rear, withdraw the dust filter mat frame with the extractor handle.
4. Carefully beat it clean or use a vacuum cleaner, or if need be insert a new dust filter mat frame.
5. Slide the dust filter mat frame into the slide close to the stop.
6. Carefully slide in the fan unit again and fasten the captive screw.
handle
As a preventive measure it is recommended to replace the fan unit in the SPU after about 3 years.
Tools required: none
3. Extract the fan unit with the front handle carefully from the 19” subrack. Recommended: Clean the
air in-/outlet.
4. Carefully insert the new fan unit into the slide until it fits to the connector. Fasten the captive screw.
CAUTION
This equipment contains a Lithium battery. Danger of fire and explosion, if not properly
used, handled, or disposed of.
- In case of fire, toxic gases and corrosive liquids may leak out. High fire load.
- Do not recharge, disassemble, heat above 60 °C or incinerate any lithium battery.
- Do not short-circuit the lithium battery.
- Do not solder directly on the lithium battery or in its near vicinity.
- When exchanging a lithium battery, only insert a lithium battery of the same type
according to manufacturer's recommendations and observe the correct polarity.
- Dispose of the battery as required by local ordinances or regulations.
NOTE: Do not remove the batteries while the UPS system is running in battery mode.
The hot-swap feature allows the batteries to be replaced without shutting down the UPS system and
without having to disconnect the connected loads.
If you prefer to disconnect the UPS system from the mains before replacing the batteries, read the
section ”Shutting down the UPS system”.
CAUTION
Risk of electric shock. Do not perform modifications to the cabling or the connections
of the batteries yourself. Attempting to modify the cabling of the batteries yourself can lead
to serious injuries.
Maintenance work should be performed by qualified technicians only who are experi
enced in working with batteries and understand the necessary safety precautions. Keep
unauthorized personnel away from batteries.
Batteries can pose a risk of electric shock or injury due to high short-circuit currents.
Comply with the following safety precautions:
- Remove watches, jewellery and other metal objects from your body.
- Use only tools with insulated grips and handles.
- Do not place tools or metal parts on to the batteries.
- The batteries may only be replaced with the same number of batteries of the same type.
- Batteries must be disposed of properly. Comply with the local regulations for the proper dis
posal of batteries.
- Batteries may not be incinerated. There is a risk of explosion.
- Refrain from opening or tampering with the batteries. Leaking electrolytes are hazardous to
the eyes and skin. They can be highly toxic.
NOTE: A ribbon cable connects the LCD display and the control panel with the UPS. Do not
pull on the cable and do not separate the connection.
Fig. 4-4 Removing the front cover from the UPS control unit (option)
4. Unscrew the screws of the battery cover. Grab the battery cover at a corner and pull it carefully
forwards. Take the battery cover and place it to the side.
5. Carefully pull out the battery module insert by the grip and slide the batteries onto a level, stable
support. Support the batteries with both hands.
NOTE Check whether the replacement batteries have the same specifications like the old
batteries.
6. Replace the batteries in the battery module insert. Observe the safety section 4.2.8.8 'Disposing
of old batteries' for information on proper disposal.
7. Insert the battery module insert with the new batteries into the housing. This requires some effort.
8. Place the battery cover on the screw holders and run the battery connection through the access
slot. Secure the screws again.
NOTE: A small spark can occur when the batteries are connected to the UPS system. This
is normal and does not pose a hazard to people. Quickly and firmly insert the cable
of the batteries into the battery plug connection of the UPS system.
9. Press the plug connections of the internal battery together again. Connect red with red and black
with black. Press both parts together firmly to ensure a good connection.
If the cable for an additional battery module is not connected, secure the cable again to the
corresponding holder on the battery cover, see Fig. 4-5.
10. Reinsert the front cover of the UPS system. For an additional battery module, make sure that the
cable of the battery module is guided through the cable ejection. Slide the cover to the right until
it engages in the holder on the left side of the housing. Reattach the two screws on the right side
of the front cover.
11. Proceed with section 4.2.8.7 'Testing the new batteries'.
CAUTION
The battery module is very heavy. At least two persons are required for lifting the hous
ing.
1. Remove the front cover of each individual battery module, see Fig. 4-6. To remove the cover, un
screw and remove the two screws on the right side of the cover. Grasp the cover on two sides, slide
it to the left and remove it from the housing.
Fig. 4-6 Removing the front cover of the optional battery module
2. Pull off the cable of the battery module from the UPS system. If additional battery modules are
installed, pull off the cables from the battery connection on every battery module.
3. Replace the battery modules. Observe the safety section 4.2.8.8 'Disposing of old batteries' for
information on proper disposal.
NOTE: A small spark can occur when the battery module is connected to the UPS system. This
is normal and does not pose a hazard to people. Quickly and firmly insert the cable
of the battery module into the battery plug connection of the UPS system.
4. Stick the cable of the battery module into the battery connection of the UPS system, see Fig. 4-7.
Up to four batteries can be connected to the UPS system. Release the plug connection for the bat
tery module at the UPS system and connect the plug connection with the connection to the battery
module. Press both parts together firmly to ensure a good connection.
To connect a second battery module, release the plug connection on the first battery module.
Carefully pull the connection to connect the second battery module. Repeat the procedure for
each additional battery module.
5. Make sure that the connections of the battery modules cannot come undone and that the appropri
ate bending radii and tension relief for all cables is provided for.
6. Inserting the front cover of the battery module. To insert the cover again, make sure that the cables
of the battery module are guided through the cable ejections. Then slide the cover to the right until
it engages in the holder on the right side of the housing. Reattach the two screws on the right side
of the front cover. Repeat the procedure for each additional battery module.
7. Make sure that the complete wiring and all plug connections of the UPS system as well as the bat
tery modules lie behind the front cover and are not accessible to the user.
1. Connect the UPS system to the mains power for 48 hours to charge up the batteries.
2. Press any button to activate the menu options. Select ”CONTROL” and then ”START BATTERY
TEST”.
The UPS system starts a battery test when the batteries are completely charged, the UPS system is
in normal mode without active warning messages and the bypass voltage is acceptable. During the
battery test, the UPS system switches to battery mode and discharges the batteries for 25 seconds.
The ” Battery test running” together with the progress in percent is shown on the control panel.
CAUTION
Risk of explosion. The battery acid can attack the eyes and skin as well as cause poison
ing. Batteries must not be incinerated. Batteries must be disposed off properly. Inform
yourself about the local disposal regulations. Do not open or damage the batteries.
The Uninterruptible Power Supply (UPS) Xanto RT1000 version includes a hot swappable battery
while the Xanto RT2000 control unit does not have an internal battery but is connected to an external
battery pack. The UPS is normally installed in the 19” cabinet which houses the ground station. Re
placing the UPS units, observe also the COTS manufacturers manuals.
CAUTION
The output sockets of the UPS system may still be electrically live even if the mains supply
has been disconnected or the mains cable has been disconnected.
4.2.10.1 Exchanging UPS Control Unit Xanto RT1000 incl. Internal Battery
(Option)
Tools required: Philips Screw Driver #5.
1. Switch off the power supply of the complete system with the internal and external power switch.
2. Set UPS to Standby. Disconnect the mains power cords at the rear.
3. Disconnect the Ethernet connection cable at the rear. If applicable, disconnect the temperature
sensor cable and the intrusion switch cable at the SNMP board.
4. Remove the SNMP board at the rear right side (two screws) if to be used in the spare unit.
5. Carefully unfasten the four screws holding the UPS within the rack in order not to let it drop to
the ground. Carefully slide out the UPS unit. Take care of the weight of the unit!
Cabinet door
switch, front COM2 AUX
Breaker (mains input)
SNMP-board
Status door
AC mains external
4.2.10.1.1 Exchanging the Internal Battery of UPS Control Unit Xanto RT1000
The XANTO RT1000 is equipped with a hot-swap battery. This battery can be replaced by the user
while the system is in operation. Use the original battery type for replacement. Observe also the COTS
manufacturer's manual.
1. Remove the UPS unit's front panel. Grasp the cover left and right and withdraw.
2. Unscrew and remove the two screws in the metal cover. Remove the metal cover.
5. Now you can replace the battery. Make sure you only use batteries of the same type. Connect all
3 blocks in series. To do this, connect the positive terminal of the first battery to the negative termi
nal of the next one (and so on) in order to generate a 36 V DC current.
6. Now follow the above disassembly procedure in reverse to reassemble the battery compartment.
battery
battery connector
of battery
screws 2x battery connector
of UPS
handle UPS RT1000
mounted to 19” rack
metal cover
front cover
Fig. 4-9 UPS control unit RT1000, exchange of internal battery, rear view
Cabinet door
switch, front COM2 AUX
Breaker (mains input)
SNMP-board
Status door
AC mains external
Battery interconnection
Mains terminals
UPS XRT2000 with battery pack, rear
Fig. 4-10 UPS basic unit and optional extension pack, rear view
1. Switch off the power supply of the complete system with the internal and external power switch.
2. Set the UPS to standby mode. Disconnect the mains power cords at the rear.
3. Disconnect the Ethernet connection cable at the rear. If applicable, disconnect the temp. sensor
cable and intrusion switch cable at the SNMP board.
4. Loosen two screws and remove the SNMP board at the rear right side of the control unit.
5. Verify the DIP switch settings of the new SNMP board: Check that the two switches of the DIP-
Switch are in position 'OFF' (default IP address = 10.10.10.10), see Fig. 4-11. This is necessary
for the configuration of the SNMP board.
DIP-switch
DIP-switch setting
SW1 SW2 ON
7. Connect the Ethernet connection cable to the SNMP board. If applicable, connect Temp. Sensor
cable to COM2 and intrusion switch cable to AUX.
8. Connect the mains power cords at the rear of the UPS control unit.
9. Switch on the power supply of the complete system with the internal and external power switch.
10. Perform the configuration of the SNMP board according to section 4.2.11.
This section describes the configuration of the optional SNMP board 'DW5SNMP30' Pro (CS121)
used with the UPS Xanto RT1000 and RT2000. After configuration you will be able to communicate
with a computer (RCMS or LCMS) via LAN/WAN with the UPS.
The entire configuration is done using a web browser via a HTML page. New SNMP modules start
on IP address 10.10.10.10 with a web server interface enabled. This is dedicated by the setting of the
Dip switch SW1 and SW2 to 'OFF' (see Fig. 4-11). To access the web manager, a route to this IP
address must be configured in the used laptop (LCMS).
1. Connect the LCMS via a crossover cable with the SNMP board of the UPS (see Fig. 4-12).
Fig. 4-12 LCMS Connection to the UPS for configuration of the SNMP board
2. Switch on the LCMS and wait for booting and login as supervisor.
7. Send a ping to the SNMP board, type: ”ping 10.10.10.10” <Enter>. Wait for an answer.
9. Click with the right mouse button within the desktop screen.
10. Select 'Run Program' and type ”firefox” <Enter>. The Firefox Web Browser will be opened with
a blank page (see Fig. 4-13).
NOTE: Other Internet browser can also be used, e.g. Internet Explorer, Opera etc.; example
here: Firefox.
11. Enter in the URL line the IP address ”10.10.10.10” and click 'OK'.
4.2.11.2 Configuration
1. Select on the left side in the 'Configuration' list (Fig. 4-14) the item 'UPS Model & System' (see
Fig. 4-14). The window for the HTTP administrator login will be opened (see Fig. 4-15).
2. Enter the user name ”admin” and the password ”cs121−snmp”. Click 'OK'.
admin
cs121-snmp
1400 ax680upsB
1400 Ajaccio
20
2400 21.06.2009
Serial
1. Select on the left side in the 'Configuration' list (Fig. 4-14) the item 'Network & Security'.
- Change Administrator Password to ”12ups21”. Confirm Password. For the UpsMon & SS4
password click 'Clear'. Click on checkbox 'Use UpsMon Password for Web Pages'.
NOTE: Remember the password, because you must start the procedure from beginning
(default settings).
1. Select on the left side in the 'Configuration' list (Fig. 4-14) the item 'SNMP'. The window 'SNMP
Settings' will be opened (see Fig. 4-18).
2. The following settings must be made, to make communication for the UPS available: 'Address',
'Community', 'Permission'.
1. Select on the left side in the 'Configuration' list (Fig. 4-14) the item 'COM2&AUX'.
2. The following COM2 setting must be made (see Fig. 4-19): COM2 Mode 'SM_T_COM'
4. The following AUX setting must be made (see Fig. 4-19): AUXPort 4 is set for 'Use as Input', if it
is not marked for 'Use as Output'.
COM2 setting
AUX setting
not marked
6. If a temperature sensor is connected to the COM2 connector, perform the following TempMan set
ting (example see Fig. 4-20); the setting depends on the used sensor:
Sensor Location 'Temperature Sensor 1', Threshold (Low) '0.0' and (High) '100.0' (example)
TempMan setting
1. Select on the left side in the 'Configuration' list (Fig. 4-14) the item 'Save Configuration'.
The window 'CS121 Configuration Manager' appears (see Fig. 4-22).
2. Select the 'Save Configuration' function on the right side of the window (Fig. 4-22). The following
window appears (see Fig. 4-21):
3. Click the 'OK' button and wait until the changes are written to the flash memory (working cursor
is shown). Click 'Reboot'. The following window (Fig. 4-23) appears:
4. Click the 'OK' button and wait until the adapter has been rebooted (working cursor is shown). Wait
at least 180 s and then click 'Reload'.
5. Reset the IP address of LCMS to the original value; shown in section 4.2.11.1 step #4.
Refer to section 4.2.11.1 step #5 for the procedure.
9. Enter the URL line the IP address you set during the configuration phase (see section
4.2.11.2.2 'Settings of the network') and hit <Enter>.
10. Wait until the adapter has been booted. The following window with the UPS status is shown.
11. Click 'AUX & SensorMan'. The status of in the tree view below 'CS121 Status' is displayed.
Check that a field with headline 'SM_T_COM Status' exists with the following entries:
Location: Temp. Sensor 1
Value: {current temperature in the cabinet}
Unit: Degree Celsius
Threshold (Low): 0.0
Threshold (High): 100.0
If the field does not exist or does not show the correct entries, check the cables and connectors
of the temperature sensor and retry.
NOTE: Don't forget to save the new configuration as described in section 4.2.11.2.5 'Save
Configuration'.
CAUTION
Disconnect or switch off in-line equipment when installing, checking, disconnecting and
connecting EMP protectors. This includes also the exchange of gas discharge tubes.
Keep back from such activities during thunderstorms.
Be aware that only a complete protection system according to IEC 62305 can protect your
equipment and personnel against the impact of lightning. This includes an external light
ning protection system with air terminal, down-conductor and grounding system and
bonding of all incoming and outgoing lines (e.g. protectors for mains, data and telephone
lines) - not RF lines only.
With gas discharge tube protectors take care that the GDT has been properly installed
before putting the equipment into operation.
Gas discharge tube protectors use different technology but are still very reliable products. However,
degradation of the GDT is possible due to surge current overload and multiple loads at the specifica
tion limit. A lot of previously performed tests reveal that there is a large safety margin built into the used
GDTs. Even with excessive overload the capsules (= 'pills') maintain at least their dynamic switching
performance (dynamic spark-over voltage specification) which determines the residual pulse ampli
tude left by transient surges during lightning events.
Any destruction of the GDT caused by a heavy overload would lead to a short due to its unique and
special design and a service will be necessary anyway. The GDT design features an easy access to
the GDT's pills and the pill exchange is quickly made. Usually the GDT's screw cap is hand-tight and
can be opened and closed easily.
Generally, inspection and maintenance schedules depend on the grade and frequency of surge
loads. This is determined by the isokeraunic level (number of thunderstorm days, which decreases
with latitude) of the operation area and several factors which determine the exposure of the equipment
(e.g. altitude, country profile, nearby structures, water, etc., and even the existence of a lightning pro
tection system). This is the reason why only the operator or the meteorological service can judge the
inspection requirements of their equipment, according to the actual exposure. The operator can
adapt his maintenance exchange interval according to site-specific requirements or his own servic
ing needs. This servicing and maintenance task can also include to define a certain radius (e.g. 5 km
or less) around the site, where a lightning strike has been observed (e.g. by the meteorological ser
vice) and to exchange all GDT protectors within this range.
Recommendations:
As a general rule, Thales recommends to test the static spark-over voltage of the GDT in the course
of a routine inspection every 2 years and to exchange any suspective or failing part. A suitable test
unit can be supplied by Thales (MFR H+S; P/N 9075.99.0053). However, the GDT supplier's recom
mendation for this procedure should also be mentioned which is 5 years.
As an alternative, a general preventive overall replacement of the capsules every 2 years (or 5 years
in certain cases) without testing might be more cost-effective.
After a direct hit, causing damages in the antenna system, the capsules of the GDT protectors in
volved must be exchanged during the service in any case.
Replace the gas discharge capsules by opening the GDT holder, exchange the capsule and fasten
the GDT holder screw hand-tightly again.
NOTE: Closely follow the COTS document [7] 'General Mounting and Grounding Instructions for
EMP protectors' given by the supplier Huber & Suhner.
Hint for Fault Location: If transmission (Tx) is failed, check the state of the GDT lightning protector
pills. Exchange if damaged.
To test the pills, a lightning/surge protector gas capsule test set is offered (HS ref. no. 9075.99.0053).
Environmental Specification
Temperature Range: operating: 0 ...+50 °C
survival: -10 ... +60 °C
A first localization is done by evaluating the Fail or Power indicators (LED) on the various subsystems.
Step Fault A B C
SPU
1 AC/DC conv. Power-LED off? AC switched to ON? AC input power available?
If yes, check fuses:
Replace once if blown.
GS FAIL on? Other Fail indication at SPU? Check cabling and station
4 SPB3 board LED FAIL on? Power available to GS? Yes. Replace SPB3 board.
TIME FAIL on? LED ANTENNA status red? Check if LNA supply is lit.
If not check cabling, an
tenna or setup.
LED ANTENNA status green? Check PTM or setup.
UPS RT1000/
RT2000
6 UPS does not Breaker at the rear off? No, switch ON. If released again, check.
back-up the UPS switched on? No, switch ON.
system. Battery charged? No, charge battery
LED LINE on? No, AC input power available? No, check AC input fuse.
Replace once if blown.
LED Bypass lit? Yes, switch to normal mode.
NOTE: In case a display warning about L/N phase assignment pops during start-up, check the
correct wiring of the L- or N line phase.
- If on site: Does the GPS PTM board front panel LED '1PPS' show a flash once per second?
- On the GS Manager page 'Groundstation', is 'GPS' 'enabled'?
Is 'Time Synchronisation based on' set to 'gps'?
- On the GS Manager page 'GPS', is a 'Type - Version' indicated?
- Does it announce 'GPS Data' 'available'?
- Is there a 'HPL' value and the 'No. of Satellites (HPL)' different to 0?
- Is the current position deviation between declared ground station position and measured GPS
position lower than the configured threshold?
- Is the current time deviation between GPS and system clock lower than the configured threshold?
4.3.4.1.2 TX Failure
If the systems fails to transmit, check the following items:
- The state of the GDT lightning protector pills. Exchange if damaged.
Note: The effects of damaged pills are very difficult to detect when doing the VSWR tests, because
the VSWR test is conducted at a low power level.
- The antenna installation
- The state of the transmitter unit (TXU)
- Is a straight Ethernet cable connected between the main interface (NET1) and the router?
- Is a crossover Ethernet cable connected between auxiliary interface and LCMS?
- Login into the ground station: either from the other network connection, if available, or better from
the serial interface (if on site).
- If not possible try the next step below from outside, i.e. the following unit on the network (e.g. the
LCMS).
- Enter the command ”ping <IP−Address of next unit on network>” (this could be e.g. the
router or the LCMS) to see if a connection can be established at all on low protocol level.
- Verify both units belong to the same network (e.g. both units' interfaces have the same front part
of the IP address (first three numbers), like '192.168.23.4').
At the LCMS, enter command ”/sbin/ifconfig −a”. Look for the ETH address in the first line.
Any BITE failure? If yes, try looking at more detail in the MCS (GS Manager); see also previous tests.
- On the GS Manager page 'Network', check that 'Output' of 'Raw Data Stream' is 'enabled' on the
affected output 'Port'.
- Check that its destination 'IP-Address'/'Port' is consistent with the intended output interface and
the IP address/port settings of the destination.
- Any BITE failure? If yes, try looking at more detail in the GS Manager software page (see also pre
vious tests).
- On the GS Manager page 'ADS-B': verify that the 'No. of targets' is greater zero.
If yes, focus on output segment (see section 4.3.4.4.1 ).
- On the GS Manager page 'Network', check that Asterix data 'Output' is enabled on the affected
output port.
- Check that its destination IP address/Port is consistent with the intended output interface and the
IP address/port settings of the destination.
- On the GS Manager page 'System': verify that the SIC/SAC settings match the expected value of
the receiving element (e.g. TSD, AC21, ATC center).
- On the GS Manager page 'Message Filter': verify that at least 'DF-17 Extended Squitter', 'DF-18
TIS-B/NTD' and 'DF-19 Mil. Extended Squitter' are enabled.
- On the GS Manager page 'ADS-B': verify that the 'Maximum receiver range' is set to a reasonable
value e.g. 500 NM.
4.4 REPAIR
4.4.1 General
The repair activities are designed to restore the 'ready' condition of a faulty system in the shortest
possible time. In most cases, the system is repaired by replacing the defective subassembly.
Subassemblies and components, which are sent to the manufacturer for repair or returns, must be
packed in a way that no damage of the parts could arise. It is recommended to use the original pack
ing, e.g. of the spare part, or a comparable packing in corresponding performance to ensure a safe
shipping of defective subassemblies or components. Regard section 4.1.3 handling subassemblies
with electrostatically sensitive components.
The safety regulations laid down by the local authorities (e.g. concerning accident prevention, work
safety or operation of electronic equipment and navigation systems) must be observed at all times.
The purpose of safety precautions is to protect persons and property, and they must always be
heeded.
- Work should not be carried out outside the shelter or on the antenna system during a storm, due
to the danger of injury by lightning.
- Station shutdown due to repair and maintenance: The responsible authorities must be notified of
any work which may require operation of the system to be interrupted, in accordance with national
regulations.
- Change of system parameters is only allowed for maintenance personnel with specific access level
(i.e. 'Supervisor') to the LCMS or RCMS.
CAUTION
Before replacing a subsystem connected to mains, shut down mains supply. The supply
voltage (AC or DC) must always be disconnected before removing or installing subsys
tems, fuses or cables.
The output sockets of the UPS system may still be electrically live even if the mains supply
has been disconnected or the mains cable has been disconnected.
1. Switch off AC or DC of the respective subsystem: Switch off the mains AC switch of the AX 680
SPU. If DC option used, switch off external DC supply. Remove the mains or DC supply cable.
The following steps are a general procedure for all LRU's. Special procedures are described in 4.4.5.
CAUTION
Take care when removing or inserting cables to the MicroSubD connectors. Fixing screws
of the SubD cable connectors have to be tightened to the SubD connector bolts with max.
40 Ncm. Use a torque wrench.
2. Carefully remove the concerned cables from the subsystem or subassembly to be changed.
4. In order to insert a subassembly, gently push it into its position in the subrack and lock to the sub
rack with the extraction handles. Finally fasten all captive screws again.
6. Check that all the cables have been connected correctly before switching the subsystem on again.
Console
FAN FAIL
GS FAIL Reset TX TT
THALES
AC Power Supply
POSITION TIME FAIL BITE 1PPS Antenna LNA
FAIL DC Fault
Power
RF Input
extraction handle
subassembly
SPU housing front
Blown fuses are allowed to be replaced only once. If the fuses blow again, check the equipment for
the reason, e.g. short circuits. The exchangeable fuses are located within the DC or AC connector
at the rear of the SPU housing.
rear of SPU rear of SPU open here rear of SPU Fuse (2x)
Fuse holder 1/4x1-1/4”
hinged cover
To replace a fuse
1. Switch off the SPU.
2. Remove the power supply cable from the DC or AC connector.
3. Open the hinged cover carefully with a suitable auxiliary tool, e.g. a small screw driver blade or a
knife.
4. Withdraw the fuseholder and replace the fuses. If small fuses (20 mm x 5 mm) are used, mind their
position.
5. Insert the fuseholder up to the stop, close the hinged cover, connect the supply cable again.
6. Switch on the SPU.
1. Switch off DC of the Signal Processing Unit. If AC is optionally used: Switch off the mains switch.
Remove the DC or mains or the DC supply cable.
2. Carefully remove the cable connectors from the respective sockets.
3. Connect the new cable carefully to the pertinent connector of the subsystem:
Tighten the screws of the SubD cable connector with max. 40 Ncm. Use a torque wrench tool.
4. Check that the cables have been connected correctly before switching the subsystem on again.
NOTE: Check and note the current settings of jumper X6 and X13 on the board before replace
ment.
1. Connect the maintenance Laptop (LCMS) with the crossover Ethernet cable to the Maintenance
port located on the SPB3 front.
2. Open the GS Manager, refresh all pages. Change to the 'BITE' page and enable Maintenance
Mode.
5. Unfasten the two screws holding the SPB3. Extract the SPB3 by gently pressing the extraction
handles outwards.
6. Carefully insert a new SPB3 into the slide. Verify that the handles lock into the side railings.
7. Switch on the ground station. Connect the maintenance Laptop (LCMS) with the crossover
Ethernet cable to the Maintenance port located on the SPB3 front.
12. Set site-specific parameters including the ground station's correct IP address, position, etc. to
the intended values.
13. Refresh the GS Manager and verify that all parameter settings are as intended. Verify that all BITE
tests are OK.
16. Verify that all parameter settings are as intended. Verify that all BITE tests are OK.
17. Change to the 'BITE' page and disable the maintenance mode.
Exchanging the PTM2 board is very similar like exchanging the PTM1 board, see section 4.4.5.2.
However, with the PTM2 board observe the Caution note below.
ATTENTION
Danger of Equipment Damage. The optional PTM2 board is not hot-pluggable. The
PTM2 board will be damaged if the contact pins on the board's bottom side are short-cir
cuited while being voltage-supplied.
To prevent damage, ensure that power is removed from the AX 680 SPU unit before pull
ing out the PTM2 board from the SPU subrack or while inserting. There is a gasket cord
round the SPU subrack's slot which is made of electrically conducting material.
2. Select the 'GS Manager' and refresh all pages; select the pertinent ground station and set it to ex
ecution mode 'Maintenance'.
3. Switch off the RCMS workstation using the on/off switch on its rear side.
8. Perform the RCMS software re-installation procedure. See Technical Manual MAGS Part 2,
section 'MAGS LCMS / RCMS SOFTWARE UPDATE PROCEDURE'.
9. Using the LCMS with the 'GS Manager', refresh all pages.
Select the pertinent ground station and set it to the execution mode 'Operational'.
The optional Uninterruptible Power Supply (UPS) Xanto RT1000 version includes a hot-swappable
battery while the Xanto RT2000 control unit does not have an internal battery. The Xanto RT2000 is
rather connected to an external battery pack.
The UPS is normally installed in the 19” cabinet which houses the Ground Station. Replacing the UPS
units, also observe the COTS manufacturers manual [2].
CAUTION
The output sockets of the UPS system may still be electrically live even if the mains supply
has been disconnected or the mains cable has been disconnected.
4.4.8.1 Exchanging the UPS Control Unit Xanto RT1000 incl. Internal Battery
1. Switch off the power supply of the complete system with the internal and external power switches.
2. Set UPS to Standby. Disconnect the mains power cords at the rear.
3. Disconnect the Ethernet connection cable at the rear. If applicable, disconnect the Temp. Sensor
cable and the intrusion switch cable at the SNMP board.
4. Remove the SNMP card at the rear right side (two screws) if to be used in the spare unit.
5. Carefully unfasten the four screws holding the UPS within the rack. Take care not to let it drop
down. Carefully slide out the UPS unit. Take care of the device's heavy weight!
6. Install a new UPS unit into the rack and fasten the four screws.
7. Remove the cover at the rear left side (two screws). Insert the SNMP card 'DW5SNMP30'.
8. Connect the Ethernet connection cable to the SNMP card.
If applicable, connect the Temp. Sensor cable to COM2 and the intrusion switch cable to AUX.
Cabinet door
switch, front COM2 AUX
Breaker (mains input)
SNMP-board
Status door AC mains external
4.4.8.1.1 Exchanging the Internal Battery of UPS Control Unit Xanto RT1000
The XANTO RT1000 is equipped with a hot-swap battery, which means that the battery can be
replaced by the user while the system is in operation. Use original battery type for replacement.
Also observe the COTS manufacturer manual [2].
battery
battery connector
of battery
front cover
Fig. 4-30 UPS control unit RT1000, exchange of internal battery (option), rear view
1. Switch off the power supply of the complete system using the internal and external power switch.
2. Set the UPS to Standby. Disconnect the mains power cords and the battery cable at the rear.
3. Disconnect the Ethernet connection cable at the rear. If applicable, disconnect the Temp. Sensor
cable and the intrusion switch cable at the SNMP board.
4. Remove the SNMP card at the rear right side (two screws) if to be used in the spare unit.
5. Carefully unfasten the four screws holding the UPS within the rack. Take care not to let it drop
down. Carefully slide out the UPS unit. Take care of the device's heavy weight!
6. Install a new UPS unit into the rack and fasten the four screws.
7. Remove the cover at the rear left side (two screws). Insert the SNMP card 'DW5SNMP30'.
8. Connect the Ethernet connection cable to the SNMP card. If applicable, connect Temp. Sensor
to COM2 and intrusion switch cable to AUX.
9. Connect the mains power cords and the battery cable at the rear.
10. Switch on the power supply of the complete system with the internal and external power switch.
1. Switch off the power supply of the complete system with the internal and external power switch.
2. Set the UPS to standby. Disconnect the interconnection battery cable to the control unit.
3. Carefully unfasten the four screws holding the UPS within the rack in order not to let it drop to the
ground. Carefully slide out the UPS unit. Take care of the high device weight !
4. Install a new UPS unit into the rack and fasten the four screws.
6. Switch on the power supply of the complete system with the internal and external power switch.
Cabinet door
switch, front COM2 AUX
Breaker (mains input)
SNMP-board
Status door
AC mains external
Battery interconnection
Mains terminals
Fig. 4-31 UPS basic unit and optional extension pack (option), rear view
1. Switch off the power supply of the complete system with the internal and external power switch.
2. Set UPS to Standby. Disconnect the mains power cords at the rear.
3. Disconnect the Ethernet connection cable at the rear. If applicable, disconnect Temp. Sensor
cable and intrusion switch cable at the SNMP card.
4. Loosen two screws and remove the SNMP card at the rear right side of the control unit.
5. Verify the DIP switch settings of the new SNMP card: Check that the two switches of the DIP-
switch are in position 'OFF' (default IP Address = 10.10.10.10), see Fig. 4-32. This is necessary
for the configuration of the SNMP card.
6. Insert the SNMP card 'DW5SNMP30'. Fasten two screws.
7. Connect the Ethernet connection cable to the SNMP card. If applicable, connect Temp. Sensor
cable to COM2 and intrusion switch cable to AUX.
8. Connect the mains power cords at the rear of the UPS control unit.
9. Switch on the power supply of the complete system with the internal and external power switch.
10. Perform configuration of the SNMP board according section 4.4.9.
DIP-switch
DIP-switch setting
SW1 SW2 ON
This section describes the configuration of the optional SNMP card 'DW5SNMP30' Pro (CS121) used
with the UPS Xanto RT1000 and RT2000. After configuration you will be able to communicate with
a computer (RCMS or LCMS) via LAN/WAN with the UPS.
The entire configuration is done with a web browser via a HTML page. New SNMP modules start on
IP address 10.10.10.10 with a web server interface enabled. This is dedicated by setting the Dip-
switches SW1 and SW2 to 'OFF' (see Fig. 4-32). To access the web manager, a route to this IP ad
dress must be configured in the used Laptop (LCMS).
COM2 AUX
Ethernet cable*
(cross-over) SNMP-board
LCMS
*) In a wired system, this connection can also be done to the SPU network connector .
Fig. 4-33 LCMS connection to the UPS for configuration of the SNMP card (example)
2. Switch on the LCMS and wait for booting and login as supervisor.
7. Send a ping to the SNMP card, type: ”ping 10.10.10.10” <Enter>. Wait for an answer.
9. Click with the right mouse button within the desktop screen.
11. Enter the IP address ”10.10.10.10” to the URL line and press 'OK'.
4.4.9.2 Configuration
1. Select the item 'UPS Model & System' on the left side in the 'Configuration' list (Fig. 4-35) (see
Fig. 4-35). The window for the HTTP administrator login will appear (see Fig. 4-36).
admin
cs121-snmp
1. Select the item 'SNMP' on the left side of the 'Configuration' list (Fig. 4-35).
The window 'SNMP Settings' will appear (see Fig. 4-39).
2. Perform the following settings in order to establish UPS communication:
'Address', 'Community', 'Permission'.
3. After filling in all items, click 'Apply'.
1. Select the item 'COM2 & AUX' on the left side in the 'Configuration' list (Fig. 4-35).
2. Perform the following COM2 setting (see Fig. 4-40):
COM2 Mode 'SM_T_COM'
3. After entering the required setting, click 'Apply'.
4. Perform the following AUX setting (see Fig. 4-40):
AUXPort 4 is set for 'Use as Input', if it is not marked for 'Use as Output'.
5. After entering the required setting, click 'Apply'.
COM2 setting
AUX setting
not marked
6. If a temperature sensor is connected to the COM2 connector, perform the following TempMan set
ting (example see Fig. 4-41). The setting depends on the used sensor:
Sensor Location 'Temperature Sensor 1', Threshold (Low) '0.0' and (High) '100.0' (example)
7. After entering the required setting, click 'Apply'.
TempMan setting
1. Select the item 'Save Configuration' on the left side in the 'Configuration' list (Fig. 4-35).
The window 'CS121 Configuration Manager' appears (see Fig. 4-43).
2. Select the 'Save Configuration' function on the right side of the window (Fig. 4-43). The following
window appears (see Fig. 4-42):
3. Click the 'OK' button and wait until the changes are written to the flash memory (working cursor
is shown). Click 'Reboot'. The following window (Fig. 4-44) appears:
4. Click the 'OK' button and wait until the adapter has been rebooted (working cursor is shown).
Wait at least 180 s and then click 'Reload'.
5. Reset the IP address of LCMS to the original value (shown in section 4.4.9.1 d).
For the procedure, refer to section 4.4.9.1 e).
3. Remove the SNMP card 'DW5SNMP30' Pro from the UPS control unit.
8. Click with the right mouse button within the desktop screen.
Select 'Run Program' and type ”firefox”, click <Enter>.
9. Enter in the URL line the IP address you set during the configuration phase (see section 4.4.9.2.2
'Settings of the network') and click <Enter>.
10. Wait until the adapter has finished booting. The following window with the UPS status appears.
1. To change the settings of the UPS adapter, enter from normal operation into the configuration
menu of the UPS adapter.
2. After changing the entries within a window, click on 'Apply' before you change to the next
configuration menu point.
NOTE: Don't forget to save the new configuration as described in section 4.4.9.2.5 'Save
Configuration'.
Product Description
CS121 WDP is an optional watchdog & power manager piggyback board for the SNMP adapter of
the CS121/BACS series. It is a separate chipset which can be attached to a SNMP adapter and it
works as a hardware watchdog to reset (cold boot) the processor if a heartbeat signal is not received
in an interval of 60 seconds.
Mounting the power manager on an SNMP adapter is only necessary, if the SNMP adapter does not
start when initiating the UPS installation e.g. after a mains outage. How to recognize: neither the green
LED nor the red LED are lit. This is only valid for 16 MB device versions.
Watchdog function
The watchdog starts 5 minutes after the SNMP adapter has rebooted. If then the watchdog does not
receive an alive signal from the processor within 120 seconds, it will disconnect the power supply for
a reset.
This avoids startup problems connected with non-stabilized power supplies or other power supply
problems in UPS slots. Thus, the SNMP adapter will start properly.
Fig. 3-48 SNMP adapter with installed power manager CS121 WDP - view from top (example)
Mounting the optional power manager piggyback board on the CS121 board
CAUTION
Be sure that the power supply is disconnected before starting the mounting works.
Plug the CS121WDP piggyback board on the SNMP adapter board like shown in Fig. 3-49. The pig
gyback board runs without any configuration and starts its functions immediately after connection.
For using the watchdog features, a firmware release FW 4.28 or higher is required. The power man
ager function is not depending on any firmware level.
NOTE: The SNMP adapter must always start, if plugged out or plugged in while the UPS installa
tion is in operation, irrespective whether a power manager is installed or not.
Fig. 3-49 CS121 WDP piggyback board mounted on the SNMP adapter - 4 different views
open set
MPC
Reset/Flash write
enable RX IF stage
X6
ETH NET1/2
ADC
Flash
OS/APP
FPGA
X13
DC to LNA
RX RF stage
Local oscillator
MPC
TT IF stage (b)
DPR RAM
TT IF stage (a)
RX RF stage
1090 MHz
TT RF stage
X9
LED
X9/1 X9/2 X8 X5 X4 X3 X2 X1
LED
Reset RX FAIL DC
TX TT
MAINT ETH2 TXU control Status In BITE Maintenance TT out RF in
digital to other GS Laptop Video out
open set
7 5 3 1 7 5 3 1
3 1
4 2 J9 J7
8 6 4 2 8 6 4 2
J1 3 1
J3 4 2
3 1
4 2 1 2
J2 3 4
5 6
7 8
9 10
J10
After storing the sampled data at the ground station, the RCMS signal analyser can be used to retrieve
the file and to analyse the recorded signal in amplitude and spectrum using a graphical user interface.
The Digital Storage Oscilloscope (DSO) is divided into two parts: One DSO part belongs to the MAGS
software application and the other DSO part operates on the ground station's Signal Processing Unit
(SPU) or, more exactly, on the SPB3(A) board between the RF front-end / signal reception section
and the FPGA section.
The program is situated on a Linux PC used as Remote Control and Monitoring System (RCMS) or
Local Control Monitoring System (LCMS) in a network that connects the MLAT / ADS-B ground sta
tions to a client application.
S Signal Threshold
S Message Format
S 24 bit target address
S CRC Error (Cyclic Redundancy Check)
S No signal (power level is less than the given threshold for a given time)
S Quality Criterion not satisfied
S Mode 1/2/3/A/C detected (only 1090 or 1030)
Upon manual user action on the DSO, one SPB3 is selected for action. Then the specific SPB3(A)
trigger condition is configured and the trigger is armed for single-shot acquisition. After taking sam
ples, the SPB3(A) notifies the DSO that samples can be retrieved. The DSO then downloads the
sampled data as a data file via the ground network. The DSO stores the data file to hard disk and
displays its contents in a graphical user interface. Stored data can be retrieved and compared to those
just acquired.
S to provide a graphical user interface to remotely control the DSO function within the SPB3(A) board
S setting the trigger conditions and downloading the sampled data,
S to provide a graphical user interface to analyze and display the sampled data,
S to provide a graphical user interface to store sampled data and settings to RCMS/LCMS hard disk.
The DSO is a program with Graphical User Interface (GUI) to display sampled received signal data
from remote ground station's Signal Processing Board SPB3(A).
The software implementation is necessary to replace the need of separate digital oscilloscopes or
Spectrum Analyzers. The SPB3(A) stores its data digitally so there is no analog output for a separate
digital oscilloscope or a standard Spectrum Analyzer. The digital data also contains more information
that can be displayed (complete complex signal).
Within each ground station, the signal processing board SPB3(A) has a DSO function sampling the
complex base band signal.
GPS-UTC
Interface Test Signal Generation Memory
(1090 ES / UAT / 1030)
Buffering
(1090 ES/UAT/1030)
Transmitter State
Machine
TX CTL
Buffer
Digital I/F
Communication
Upon successful trigger action, the DSO is able to receive a data file in binary format via the attached
data network.
Envelope View
The Envelope graph enables the representation of Storage Oscilloscope data (Envelope or ”Video”),
i.e. normalized in a way to represent the absolute value of the complex signal.
Note: A View contains the actual graph or both graph (actual and old), legend, scale and title of the
graph.
NOTE: This graph provides means to verify correctness or plausibility of the other two represen
tations (Envelope View, Spectrum Analyzer View).