SOP-156-1-DH Dye Machine Profibus & PT100 Calibration

Doc. No.
SOP - 156 - 1 - DH
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PROFIBUS TEMPERATURE
CALIBRATION Dated: 8th February, 2019
Revision
V3/10. Dec 2019
Department Operations No:
Coats Limited Document Level Global Procedure Page No: 1 of 26
AUTHOR
Role Name Signature
Technical Manager James Sprenkeler
REVIEWER
Role Name Signature
Central Team Legend Lin, Fazlay Rabbi
APPROVER
Role Name Signature
Group Manufacturing
Christopher Dearing
Technical Director
REVISION HISTORY
Revision Date Description of change
01 9-Feb-2019 Original Document
02 27-Oct-2019 Mandatory wiring connectivity checklist to ensure accurate temperature

measurement prior to calibration procedures. Refer to section 6.1. Wiring
Connectivity.
03 5-Dec-2019 Data Logger has been added to support the verification/accuracy of the
calibration procedure of the machines.
Prepared by: James Sprenkeler Reviewed by: All Managers Authorized by: Christopher Dearing
Role: Technical Manager Role: Technical Managers Role: Technology Director
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1.0 PURPOSE
The purpose of this work instruction is achieve high colour quality performance through the effective
management of the temperature measurement devices and their respective systems (PT100’s, Profibus
& Controllers). Machine temperature is a critical parameter requiring tight control where a +/-2° Celsius
can result in significant reproducibility issues.
2.0 SCOPE
This SOP outlines the calibration process for SedoTreepoint controllers only.
3.0 APPLICABLE DOCUMENTS / REFERENCES
Components (with recommendations) required are;
Hardware
Item Representation
Required/Recommended/Optional
Memory Flash Drive

Generic memory drive.
Required
Obtain from IT and
ensure it is virus free.
Connector Resistors
Purchasable from Sedo
Treepoint. Recommended
Recommended for ease
of use and safety.
Profibus 16 / 32,
SedoTreepoint GmbH Within the panel
Communication bus.
Decade Box
Required
Ohms resistance meter
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Network Cable
Connection from PC to Required
Controller to length.
RS232 Cable (female)

and USB Connectors
Required for
(end)
Sedo 5000 controllers
Both male and female
Which do not have ethernet
connectors required. Use
connections.
only if IT cannot supply
ethernet cables.
Profibus DP
Connection cable
Required
between Profibus and
the controller
Notebook
Windows 10, Ethernet
Required
network port & or USB
connection.
Mirco Screwdriver
Used for connecting the
Decade Box wires to the Required
Profibus.
High Temperature Data

Logger
Used for verifying the
temperature post
Profibus or Controller Required
calibration routines.
Thermo-shield should
also be purchased.
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Software Requirements.
SedoTreepoint Controller PC Interface

Software (zipped) Version 4.1
Used for Machines with Profibus devices.
Windows version applicable 10.0. Requires IT to
activate the software.
SedoTreepoint Controller (remote) Calibration

Used for Machines with no Profibus devices.
Latest version
Ohms Resistance & Temperature Table

For the identification of Ohms resistance for
temperatures.
Temperature Log Book Chart

For the formal record of all relevant Temperature
& machine data during the calibration process.
Calibration Document
Print Version
Profibus Resistor Quotation

SedoTreepoint Quote dated 31st January, 2019
Valid until 1st May, 2019.
SOP xxxxx Fluke Device Calibration Routine.

SOP xxxxx Machine Volume Calibration
4.0 RESPONSIBILITIES
Engineering & Dye House managers are accountable in ensuring that the work instruction is fully
implemented.
The Engineering Manager is responsible for ensuring only qualified electricians or engineers are
permitted to carry out these activities with the machines. All care by management and employees is to
be taken with the Coats approved PPE worn at all times.
The Dyehouse Manager has a duty of care to ensure the engineers are wearing appropriate PPE and
following Coats safety protocols.
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The Production Manager is required to enforce the safety protocols are respected and met at all times.
5.0 DEFINITIONS
5.1 PLATINUM RESISTANCE THERMOMETER (PRT) – PT100 (RTD’s)

The PT100 is a Resistance Temperature Detector (RTD) and is used for measurement of temperatures
in many industrial applications. The PT100’s are developed using a Platinum Resistance Thermometer
(PRT) using between 2 to 4 wire connection for improve accuracy of measurements, see diagram 1.0.
The PRT’s provide a more accurate, linear relationship with resistance & temperature which are more
stable than thermocouples.
Diagram 1.0 Platinum Resistant Thermometer – PT100
Depending on machine types two-four PT100’s are located on each dye machine, two PT100’s are
connected either side of the heat exchanger at the base of the main kier and the secondary connection is
located at the base of the stock tank. In all instances it is important to check the measurements and
settings of all PT100’s.
5.2 PROFIBUS
The Profibus16 and Profibus 32 are part of the modular design that enable Sedomat controllers to use
either their own I/O, remote I/O or an optimization of the two interface with the PT100’s. These peripheral
modules connect to the controllers using a PROFIBUS DP interface and offer both digital and analogue
inputs and outputs, see diagram 2.0.
Each machine will have two Profibus, one for the main kier and one for the stock tank.
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Diagram 2.0 Profibus 16 / 32
The Profibus is located at the following position, see diagram 3.0.
Diagram 3.0 Profibus Location
PROFIBUS (Process Field Bus) is a standard for field bus communication in automation.
PROFIBUS DP is a worldwide accepted standard field bus for the connection of inputs, outputs,
frequency inverters, PLC components, sensors, valves, remote displays etc.
The Profibus components are also susceptible to errors caused from external conditions, such as
temperature fluctuations, humidity, electrical interference and poorly located cabling from the PT100 to
the controller. It is therefore recommended a review of the accuracy of measurement is checked a
minimum of twice per year.
Additional checks can be completed when the following conditions are encountered;
1. When a new machine is received on site, a precautionary check routine is required.
2. When a machine is showing a progressive decline in performance.
3. Where a machine is consistently showing thinner or fuller results when compared with similar
sized machines.
4. During preventative maintenance – a mandatory function.
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It is mandatory for all dyehouses to retain a digital record of all calibration checks and will be audited
during any planned peer review. An example a typical record is available in the above “software
requirements on page 4.
5.3 DECADE BOX
Decade boxes are passive devices used to verify the accuracy of test equipment. The name “decade” is
a term used to describe the values which are arranged in the form of “decades”. Decade values are set
up in factors, stepped such that any value zero through to nine can be selected.
Resistance may have a 5 Ohms resistor, a 2 Ohms resistor and two 1 Ohms resistors in the first decade.
Some decade boxes may have 6 or more decades to allow for a wider range and highly precise values.
Decade boxes are characterised by their range, maximum resolution, and accuracy, see diagram 2.0.
An eight digit Decade Box starting at 0.01 Ohms to 100k Ohms provides the most appropriate values for
more accurate calibration routines and can be purchased for approximately USD $1,000. Reputable local
suppliers should be identified in each region, see diagram 4.0.
Diagram 4.0 8-Digit Decade Box
The “Decade Box” function is used to compare the hardware outputs (PT100) linear resistance values to
the software inputs (controller values) temperature readings. For example, a PT100’s Ohm resistance of
138.50 should reflect a temperature of 100°Celsius. Using the Oms/Temp. on page 4, “software
requirements. Scale the software configuration within the controller can be adjusted to compensate for
any variation.
Reading Ohms 0 0 0 0 1 0 5 1
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Ohms 10.51 100K 10K 1K 100 10 1 0.1 0.01
5.4 DRY WELL or FLUKE CALLIBRATION DEVICES

Dry Well or Fluke calibration devices, see diagram 5.0, are used for calibration of the PT100 probe only.
The calibration of the PT100 is not to be confused with the Profibus, controller & PT100 calibration
routine.
A link to the video for a Dry Well Calibrator is listed below.
https://www.youtube.com/watch?v=fcwR3vO38qM
Diagram 5.0 Dry Well or Fluke Calibrators
5.5 PT100 to CONTROLLER CONNECTIONS TYPES
Type 1: The PT100 is first connected to the Profibus, with the Profibus then connected to the
Controller.
Type 2: The PT100 is connected directly to the Controller only.
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Note: Engineering are qualified to identify what each type of machines is configured. The configuration
varies and is not standardised across all machines.
5.6 SEDOTREEPOINT CONFIGURATION SOFTWARE

There exists two methods of calibrations available. These are dependent on the configuration of each
machine and varies dependent on machine, model and is not entirely reliant on the controller type or
model.
The two types are Profibus calibration using a windows 10 software or where the Profibus does not exist
within the panel which is then required to calibrate the temperature within the controller.
The calibration routine can be carried in two methods:
1. No Profibus exists within the panel.
A flash drive is used to connect directly to the controller and allows for immediate touch panel
interaction and calibration.
2. Where a Profibus exists within the panel.
The software “Sedo-Config for Windows is used is connect to the controller either through an
ethernet connection or serial port and allows for calibration via the software.
Software for both interfaces are available on page 4 “software requirements”.
Diagram 6.0 More common SedoTreepoint Controller Types
6.0 PROCESS
Note: It is recommended the Profibus is removed from the controller to complete a calibration procedure.
This is also a health and safety requirement. To carry out a calibration of the Profibus requires a spare
Profibus controller.
6. Introduction
Calibrations of temperature control devices is a crucial practice required by all sites. The impact of good
practices of temperature control will have an immediate impact on Coats Colour Stitch absorption
coefficients and therefore recipe improvement/corrections.
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6.1. WIRING CONNECTIVITY.

Wiring connectivity is a known cause of inaccurate temperature measurements. Before
completing any calibration routines, it is critical to review all wiring and its connections.
6.1.1. Sedomaster PT100 Connector.
Wiring connections either from the PT100 or from Profibus to the connector is to be
checked. The connector has two known connection problems, corrosion and poor
connection caused from vibration.
Remove the connector from the controller and check for corrosion. If corrosion is
identified, remove the wiring and replace with a new connecter.
Note: the connectors should be supplied from either Sedo Treepoint or Ugolini. Ensure
when reseating the wiring a solid connection is achieved by pulling on the wiring lightly.
PT100 Wiring to Connector Wiring Connector
Only use connectors from Sedo Treepoint or

Ugolini.
Rear of Sedo Controller
6.1.2. PT100 Wiring.

It is mandatory to inspect the cables for breakages, burns, bends, loose connection or
close proximity to steam lines. Before calibrations are completed replace the cabling
where any of the above have been identified.
6.2. SOFTWARE INSTALLATION
Using the software supplied, download onto a Coats supplied notebook (Sedo-Config for Windows) and
flash drive (SM2500 Remote.cfw). Unless there is a software upgrade this is a onetime process.
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6.3. MAIN KIER WITH PROFIBUS CONNECTIVITY (Sedo-Config for Windows)
6.3.1. Ensure the machine is stopped and Sedomaster Plan-board has the batches blocked.
6.3.2. Place a “Machine under Maintenance” sign on the controller and inform the shift
supervisor the machine will be stopped for approximately 10 minutes. The “Lock out Tag
out” procedure is to be used at all times during this process.
6.3.3. Turn off the power to the control panel. Check the controller and electrical panel to
confirm no power is feeding into the panel.
6.3.4. Unscrew the 2 screws from the communication port from the Profibus.
6.3.5. Disconnect all wires from the Profibus by pulling the green connectors outward (away
from the Profibus).
6.3.6. Placing a hand at the top and the base of the Profibus and pull outwards.
6.3.7. When the Profibus is free of its position close and lock the panel door
6.4. CONNECTION OF ALL COMPONENTS.

6.4.1. Notebook Connections.
 Using either the ethernet or serial port (9 pin) connect to the PC and the Sedomaster
controller.
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6.4.2. Controller Connections.

 Connect the controller Profibus DP cable from the Profibus to the Controller.
 With a qualified technical connect the power to the controller.
Note: For safety, ensure the power to the controller is connected to a surge protector.
Serial connection Ethernet Cable
Rear of Controller
24 Volt Power Connector Profibus Communication Cable
6.4.3. Profibus Connection Positions.

 Connect the power line to the Profibus.
 Using either a Decade Box (resistance box) or resistor supplied by Sedo Treepoint,
connect to the appropriate connection position (main kier position or stock tank).
 When using the resistors ensure the 100Ω resistor is connected first.
Note: Resistors are available for purchase from Sedo Treepoint and are the mandated process
for calibration procedure. The testing of the temperatures will continue to require a Decade box
for review.
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Decade Box Resistors
Profibus
Main kier and Stock Tank connection positions depending upon the machines setup
Note: Prior to beginning the calibration procedure, check all components are secured, powered and
the setup is safe.
6.5. PROFIBUS ACCURACY CHECK

Prior to beginning the calibration routines, use the Decade Box to identify the degree of variation
between the Ω Ohms resistance and the reported temperature from the controller. This will identify
whether a calibration is required.
Using the table below review each Ohms/Temperature adjust the Decade box and record the values
to establish whether a calibration is required or not. It is imperative to record all the values of the pre
and post checking routines.
Where the values are equal to the desired temperature (column 1) a calibration is not required.
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Column 1 Column 2 Column 3 Column 4

Before
Temperature Resistance After Calibration
Calibration
Reviewed Equivalent Sedo
Sedo
Desired Decade Box Controller
Controller
Temperature Setting Reading
Reading
0°C 100.00 Ω 2°C
80°C 130.91 Ω 82°C
100°C 138.50 Ω 103°C
120°C 146.07 Ω 123°C
135°C 151.71 Ω 138°C
150°C 157.33 Ω 150°C
Example of pre & post calibration routine.
Note: Where the temperature exceeds the desired temperature means the actual temperature in
the machine is below the desired temperature. For example if the Ohms value is set to
151.71/135°C and the reading on the controller interface is 138°C (+3°C) the true/actual
temperature in the machines is 132°C.
Conversely, if the temperature is below the set temperature, the actual temperature in the
machine is higher than the set temperature.
The above example confirms the calibration routine was effective (column 4).
6.6. MAIN KIER PROFIBUS CALIBRATION ROUTINE

6.6.1. From the desktop open the “Sedo-Config for Windows” software.
Sedo-Config for Windows Profibus Interface
6.6.2. From the Sedo controller, identify the IP address of the controller to ensure the correct
controller is targeted.
Note: Each controller has a unique IP address.
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5.1 Open the administration software on

the controller.
5.2 Select the configuration interface.
5.3 Select the configuration direction (IP)

interface.
5.4 The IP address of the controller is the

upper most IP address values. In this
example the IP address is 10.93.9.81
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6.6.3. From the drop down menu select “Settings” >> “Controller Type” and select the
appropriate controller and confirm ok.
6.6.4. From the Sedo software interface select “Settings” >> “Connections Interface” and select
either “Serial Port” or “Ethernet” in order to establish connectivity between the notebook
and the controller.
Developing the IP address communication between the Notebook & the controller
6.6.5. Select the controller IP address and select “OK”.
6.6.6. From the new screen select “PLC” and “Profibus Configuration”.
6.6.7. From the Slave Screen the user is now required to select the appropriate Profibus
position. In the below example the main kier is targeted which is represented by “Addr.”
Number 3 and press the “Configuration” button.
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6.6.8. It is important to ensure that the correct Profibus position is selected and can be used as
a reminder to the operator which Profibus is targeted.
Position PT100 1.1 Confirms the main kier is selected

6.6.9. Each Profibus position requires 2 calibration points, 0°Celsius and 150°Celsius and are
executed separately.
Note: Before proceeding to the next step, ensure the correct resistor (100 Ω is used) or
Decade box is connected to the Profibus with the value set to 100 Ω.
6.6.10. Select the PT100 Mode 0°C - 150°C in the Parameter Text Values, followed by the
selection “in 0 - 150°C (PT100). Press the “Accept” button followed by “OK”.
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6.6.11. As the main kier Profibus is targeted for calibration alter the value in the text box to “01”
and ensure the “Value Format” is set to decimal and press “OK”.
Change the value to “01”
Default setting requires changes
6.6.12. To save the resistance calibration (100Ω/0°C), from the drop down menu select “File” >>
“Save to Sedomat” >> “Save Profibus Configuration”. Ensure the correct IP address is
displayed and press “OK” to save the resistance value to the controller.
Saving the 0°Celsius/100Ω
The software will now reset the Profibus to zero. This step may take several minutes, do not
adjust or change any details on the controller or notebook. The controller will signal the changes
by a “beep” and the colour on the screen will change.
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Note: If the Profibus is damaged the hardware will not reconfigure the Profibus. To confirm the
calibration was successful the teams must routinely check several temperatures using the
Decade Box.
Prior to saving Updating Profibus “saving”
Profibus update process highlights change the colour

To store the configuration data the information is required to update the data into the “Eprom”.
6.6.13. Select “Parameter”
6.6.14. Change the “01” in the “Value” text field back to “00” and press “OK”, to update the
Eprom.
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The resetting of the Eprom will take several moments, again, do not alter or interfere with the
notebook or controller.
The calibration of 0°Celsius / 100Ω is now complete.
To calibrate the temperature 150°Celsius/157.33Ω is a repeat of the same procedure.
6.6.15. Change the resistor or the Decade box to 157.33 for the calibration of the 150°Celsius set
point.
6.6.16. Follow steps 6.5.8 to 6.5.14.
With the completion of both the Main Kier 0°Celsius and 150°Celsius, a verification is required to
ensure the calibration process was successful.
6.6.17. Using the Decade Box and the table listed below, adjust the decade box to the set
resistance values and record the temperature readings from the controller. If the
calibration was successful all temperature values will be exact to the numbers on the
table.
Column 1 Column 2 Column 3 Column 4

Before
Temperature Resistance After Calibration
Calibration
Reviewed Equivalent Sedo
Sedo
Desired Decade Box Controller
Controller
Temperature Setting Reading
Reading
0°C 100.00 Ω 2°C 0°C
80°C 130.91 Ω 82°C 80°C
100°C 138.50 Ω 103°C 100°C
120°C 146.07 Ω 123°C 120°C
135°C 151.71 Ω 138°C 135°C
150°C 157.33 Ω 150°C 150°C
Calibration record chart

6.7. STOCK TANK PROFIBUS CALIBRATION ROUTINE
Prior to beginning the routine the engineers are required to confirm the configuration of the
machine and the PT100 positions on the Profibus.
6.7.1. Disconnect the resistors or Decade Box from the main kier position and reconnect to the
positions of the Stock Tank.
6.7.2. Using the calibration record chart (above) execute the pre-check routine before beginning
the calibration routine.
6.7.3. From the PLC configuration screen select position 4 as shown in the diagram below and
select “Configuration”.
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Change to position #4 for the calibration of the stock tank

6.7.4. Ensure the values are changed to PT100 2.2 as this will confirm the stock tank is targeted.
6.7.5. Press “OK” to confirm the settings.
6.7.6. In the value text box change the value to “02”. The value 2 is used to target the stock tank
Profibus position.
Failure to carry this step out will cause the calibration step to fail.
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Change the value to “02” as this represent the

stock tank. The value above will also change
Default setting requires changes automatically.
6.7.7. Repeat from steps 6.5.12 to 6.5.17 as the procedures are identical, however, remembering
to use the value of “02” (shown above) when carrying out the calibration routine for
150°Celsius.
6.7.8. Complete the post calibration routine and record the values for further analysis.
6.8. CALIBRATION COMPLETION

6.8.1. Should any of the post calibration results show values higher than the desired target
values the team are required to carry out a second calibration. Again, ensure the 2 nd
calibration values are recorded to identify the success of the calibration.
Should the second calibration fail again the Profibus should be replaced with either a
unused Profibus or a Profibus which has undergone a Sedo Treepoint repair.
Where a damaged or non-functioning Profibus is identified the following details are to be
recorded onto an adhesive label for traceability purposes.
 Date of identification of failure.
 Machine the Profibus was connected to.
 Name of the engineer who was carrying out the calibration procedure.
 Identification of the failure.
 “Do Not Use – Repair Required”
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6.8.2. If the calibration was successful, disconnect all wiring from their positions.
6.8.3. Return the Profibus to its machine in its original position.
6.8.4. Inform the dyehouse manager of the results and the degree of variation.
6.9. CALIBRATION VERIFICATION

6.9.1. It is mandatory to verify the calibration routine is accurate by using a High Temperature
Data Logger.
Purchase of the Data Logger requirements;
 Hardware:
o Computer interface (docking station incl. USB cable) – required.
o Thermo-shield – required for protection of device.
o Withstand temperatures of 135°C.
o Submersible.
o Accuracy +/- 0.1°C
o Temperature resolution of 0.01°C.
o Min. and Max. temperature -40°C to 140°C
o Stainless steel: 316
 Software:
o Available upon purchase or downloadable from supplier website. Should be
included in price.
o Read time rate – one second.
o Calibratable – external (Supplier - annually).

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High Temperature Data Logger + Docking Station + USB connector and Software
Install the software onto any PC which is software compatible and connect the USB cable to the
docking station.
Place the DataLogger into the thermos-shield and secure the device into the machine. The device
must be covered by water to record the temperature accurately.
Once the dyeing process is complete, place the Data Logger into the docking station and download
the batch details. The time and temperature will display on screen.
Print the time and temperature graph from the appropriate Sedo or Adaptive software and compare
the temperatures between the machine and the Data Logger.
Where temperatures exceed 2°C a review of all components is required;

 PT100
 Profibus / Controller.
 Cables from the PT100 to the Profibus/Controller.
 The black connector at the back of the controller.
Where the temperatures are +/- 1°C, no action is required and the calibration is deemed a success.
7.0 RELATED RECORDING DOCUMENTS
Safekeeping Safekeeping
Format code Format Name
Responsibility time
8.0 CHECK LIST
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Item Check Machines with Profibus Calibration

1 Locate or purchase a Resistance meter (Decade Box).
2 Obtain 4-5 meters of ethernet cable with connectors from IT.
3 Obtain 4-5 meters of cable (3-wires) for the Decade Box connection.
4 Ensure software version (refer to IT) is correct and PC compatible.
5 Download the software of SedoConfig for Windows to the notebook.
6 Using Service Now (with managers approval) activate the software.
7 Request IT to set the software with IP connectivity to the controllers.
8 Ensure the dye vessel is stopped and blocked of orders.
9 Place a small table next to the controller used for PC and tools.
10 Connect the Ethernet cable to PC and the controller.
11 Connect the 3 wire cable to the Decade Box and the Profibus.
12 Complete a temperature “pre-check” of the Profibus. Record the temperatures.
13 Obtain the IP address from the controller.
14 Start the “Sedo-Config for Windows software.
15 Set the Decade box to 100 Ω / 0°C or resistor to the correct position.
16 Establish the IP connection between the PC & Controller.
17 Select the IP address from SedoConfig for Windows interface.
18 Load the Profibus Config. File from Sedomat
19 Select Configuration & Profibus check box & select “OK”.
20 Confirm the IP address is correct for downloading of core data.
21 Accept the confirmation of the downloading of data.
22 Select the PLC from the menu, radial button and Profibus Config.
23 Select the controller from the menu.
24 Select the topmost (#3) Profibus 16/32 and press OK.
25 Select the Main Kier PT100 1.1
26 Select PT100 Mode in the left field box (Parameter Text Values).
27 In PT100 Mode (Bit 2) select 0 - 150°C PT100.
28 Press “Accept”.
29 Press “OK”
30 In the Slave module 3: Profi 16/32 select number 2.
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31 Check the value is set to “01” and decimal is checked & press “OK”.
32 Select “File”, “Save to Sedomat” & “Save Profibus Configuration.
33 Select “Parameter” >> “OK”.
34 Change the value from “01” to “00”
35 Select “File” >> “Save to Sedomat” >> “Save Profibus Configuration” >> “OK”.
36 Set the Decade box to 157.33 Ω / 150°C or resistor to the correct position.
37 Follow the check list steps 22 to 35.
38 Verify the calibration by altering the Decade box and record the values
39 Repeat the process for Stock Tank calibrations.
40 Inform the Dyehouse Manager of the results.
9.0 APPENDICES

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02 27-Oct-2019 Mandatory wiring connectivity checklist to ensure accurate temperature

3.0 APPLICABLE DOCUMENTS / REFERENCES

Components (with recommendations) required are;

Memory Flash Drive

RS232 Cable (female)

High Temperature Data

SedoTreepoint Controller PC Interface

SedoTreepoint Controller (remote) Calibration

Ohms Resistance & Temperature Table

Temperature Log Book Chart

Profibus Resistor Quotation

SOP xxxxx Fluke Device Calibration Routine.

5.1 PLATINUM RESISTANCE THERMOMETER (PRT) – PT100 (RTD’s)

Diagram 1.0 Platinum Resistant Thermometer – PT100

Diagram 2.0 Profibus 16 / 32

The Profibus is located at the following position, see diagram 3.0.

Diagram 3.0 Profibus Location

Diagram 4.0 8-Digit Decade Box

Ohms 10.51 100K 10K 1K 100 10 1 0.1 0.01

5.4 DRY WELL or FLUKE CALLIBRATION DEVICES

Diagram 5.0 Dry Well or Fluke Calibrators

5.5 PT100 to CONTROLLER CONNECTIONS TYPES

Type 2: The PT100 is connected directly to the Controller only.

5.6 SEDOTREEPOINT CONFIGURATION SOFTWARE

Diagram 6.0 More common SedoTreepoint Controller Types

6.1. WIRING CONNECTIVITY.

PT100 Wiring to Connector Wiring Connector

Only use connectors from Sedo Treepoint or

6.1.2. PT100 Wiring.

6.2. SOFTWARE INSTALLATION

6.3. MAIN KIER WITH PROFIBUS CONNECTIVITY (Sedo-Config for Windows)

6.4. CONNECTION OF ALL COMPONENTS.

6.4.2. Controller Connections.

24 Volt Power Connector Profibus Communication Cable

6.4.3. Profibus Connection Positions.

Decade Box Resistors

6.5. PROFIBUS ACCURACY CHECK

Column 1 Column 2 Column 3 Column 4

Example of pre & post calibration routine.

6.6. MAIN KIER PROFIBUS CALIBRATION ROUTINE

Sedo-Config for Windows Profibus Interface

5.1 Open the administration software on

5.2 Select the configuration interface.

5.3 Select the configuration direction (IP)

5.4 The IP address of the controller is the

Position PT100 1.1 Confirms the main kier is selected

Change the value to “01”

Default setting requires changes

Saving the 0°Celsius/100Ω

Prior to saving Updating Profibus “saving”

Profibus update process highlights change the colour

Column 1 Column 2 Column 3 Column 4

Calibration record chart

Change to position #4 for the calibration of the stock tank

6.7.5. Press “OK” to confirm the settings.

Change the value to “02” as this represent the

6.8. CALIBRATION COMPLETION

6.9. CALIBRATION VERIFICATION

Where temperatures exceed 2°C a review of all components is required;

7.0 RELATED RECORDING DOCUMENTS

8.0 CHECK LIST

Item Check Machines with Profibus Calibration

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