CUMMINS-LCP FOR OIL & GAS PROJECT Rev 01

1 2 3 4 5 6 7 8
POWER CONTROL ENGINEERS
A A
POWER CONTROL ENGINEERS

77/4, Shade No.3, Vishnumalati Industrial Estate,
Shivne, Pune: 411 023
Maharashtra, India
Phone: +91-020-25290771,
Fax: +91-020-25291011,
B B
PROJECT DESCRIPTION : ENGINE CONTROL PANEL

C C
DRAWING NUMBER : 4396532
REFERANCE NUMBER :
CUSTOMER : CUMMINS INDIA Ltd.

D D
END USER :
CUSTOMER P.O. NO. :
E E
F
PAGE TITLE: TITLE PAGE F
Start Date 29/08/2016 PROJECT CUSTOMER POWER CONTROL ENGINEERS DRG NO: 4396532
Drawn by VVG ENGINE CONTROL PANEL CUMMINS INDIA Ltd. SR. NO. 77/4, SHED NO.3,
VISHNU MALTI INDUSTRIAL ESTATE,
01 EC-1006-247 14-10-2016 VVG Checked by ALB SHIVNE, PUNE: 411 023 (INDIA)
REF NO: Page 1 Of 31
Rev Change Date Name Approved by RMP
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
TABLE OF CONTENTS A
PAGE PAGE DESCRIPTION REVISION
1 TITLE PAGE 01
2 TABLE OF CONTENTS 01
B 3 TABLE OF CONTENTS 01 B
4 GENERAL NOTES 01
5 GENERAL ARRANGMENT 01
6 GA, MOUNTING 01
7 INTERNAL LAYOUT 01
8 MULTIPIN CONNECTION PRESENTATION 01
C C
11 ANALOG MODULE 01
12 DIGITAL INPUT MODULE 01
13 DIGITAL INPUT MODULE 01
14 DIGITAL OUTPUT MODULE 01
15 POWER SUPPLY 01
D D
16 CONTROL SUPPLY - ANALOG INPUT 01
17 CONTROL SUPPLY - ANALOG INPUT 01
18 CONTROL SUPPLY - DIGITAL INPUT 01
E E
23 CONTROL SUPPLY - DIGITAL OUTPUT 01
24 CONTROL SUPPLY - DIGITAL OUTPUT 01
25 CONTROL SUPPLY - INDICATIONS 01
26 CONTROL SUPPLY 01
F
PAGE TITLE: TABLE OF CONTENTS F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
TABLE OF CONTENTS A
PAGE PAGE DESCRIPTION REVISION
27 POWER SUPPLY - PLC MODULE 01

28 POWER SUPPLY - HMI 01
B 29 BILL OF MATERIAL 01 B
30 BILL OF MATERIAL 01
31 BILL OF MATERIAL 01
C C
D D
E E
F
PAGE TITLE: TABLE OF CONTENTS F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
NOTES:-
1. ALL DIMENSIONS ARE IN mm., UNLESS OTHERWISE SPECIFIED.

2. FABRICATION MATERIAL: SS, 2mm. THICK. GRADE SS316L.
B
3. ENCLOSURE PROTECTION: IP55. B
4. APPROXIMATE WEIGHT: 40KG ( +/- 5KG)
5. HEAT DISSIPATION: 200W (APPROX).
6. EARTHING BOLTS WILL BE PROVIDED ON BOTH SIDE OF THE PANEL.
7. INTERNAL WIRING: FRLS WITH SUITABLE SIZE & COLOUR.
8. HARDWARE: STAINLESS STEEL.
9. MOUNTING PROVISION: BULKHEAD.
C C
D D
E E
F
PAGE TITLE: GENERAL NOTES F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
LIFTING BOLTS
425, TYP.
B B
TOP COVER
L1L2L3L4L5L6L7
C C
735, TYP.
525, TYP.
500±5
LEGEND:
HMI L1: CONTROL ON
L2: READY TO START
B1B2B3B4
L3: ENGINE RUNNING
SL1 SL2 SL3 B5 L4: COMMON ALARM
L5: COMMON TRIP
D D
SW1 L6: AIR SHUTOFF VALVE CLOSED
L7: ENGINE SHUTDOWN
HMI: HUMAN MACHINE INTERFACE
400±5 305±5 B1: ENGINE START
SHOCK MOUNTS:
B2: ENGINE STOP
EARTHING BOLTS MAKE- POLYBOND
TYPE- PH-1-B B3: ACKNOWLEDGE
B4: RESET
B5: EMERGENCY STOP
SL1: LOCAL/REMOTE SELECTOR
E SL2: ELECTRIC/AIR SELECTOR E
SL3: ELECTRIC/PNEUMATIC PRIMING PUMP SELECTOR
SW1: CONTROL ON/OFF
C1 C13 X2 HR: HOOTER
RL: REVOLVING LAMP
X1 X3 X4 X1 TO X4 & C1, C13: MULTIPIN CONNECTORS
525, TYP.
F
PAGE TITLE: GENERAL ARRANGMENT F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
B B
M10 BOLTS
4 NOs.
C C
460
D D
20
E E
20 360
F
PAGE TITLE: GA, MOUNTING F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
B B
U1
F1 K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11K12 LT1LT2
C SL4 C
A0 A1 A2 A3 A4
BR1
D D
LEGEND:
F1: MCB
K1 TO K12: RELAYS
U1: F TO I CONVERTER
BR1: BRIDGE RECTIFIER
A0: PLC POWER SUPPLY
A1: PLC
A2: DIGITAL INPUT MODULE
E A3: DIGITAL OUTPUT MODULE E
A4: ANALOG INPUT MODULES
LT1, LT2: LOOPING TERMINALS
SL4: SAFETY BYPASS SWITCH
F
PAGE TITLE: INTERNAL LAYOUT F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
X2-MULTIPIN - REMOTE SIGNAL

X1-MULTIPIN -SPARE FOR POWER SUPPLY MS 3102R 20-16S
MS3102R 22-2P
-EM
B B
X1 X2
12 11 28
/ A / A /
EMERGENCY
INCOMING +VE
STOP
POWER SUPPLY / B / B /
24VDC -B11
/ C
14 13 31
-PE C /
ENGINE
START +VE
D /
-B12
C C
12 11 33
E /
ENGINE
STOP +VE
F /
X4-MULTIPIN
LUB OIL PRIMING PUMP SIGNAL K7 22
MS 3102R 14S-2P COMMON SIGNAL 71 21 24
G
-K8 22
COMMON ALARM 69 21 24
X4 K11 12
H
66 11 14 COMMON TRIP 70
/ A I
D PRIMING PUMP D
ELECTRIC START SIGNAL 65
/ B
K12 12
68 11 14
/ C
PRIMING PUMP
PNEUMATIC START SIGNAL 67
/ D
E E
F
PAGE TITLE: MULTIPIN CONNECTION PRESENTATION F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
C1-MULTIPIN CONNECTOR - ENGINE SENSORS AND SWITCHES
MS 3102R 28-15S
C1 C1
SPARE PIN SPARE PIN 22
A LS-101 V /
COOLANT LEVEL
B SPARE PIN SPARE PIN +VE B
B SWITCH W /
P
SV03 x1
59 19
PS-101
FUEL SHUTOFF C / X /
LUB OIL
VALVE x2
-VE PRESSURE +VE
D / Y /
SWITCH
SV01 x1
60 SPARE PIN SPARE PIN
ELECTRIC E / Z
START SOLENOID x2
-VE
F /
TS-101 20
a /
LUB OIL
C 13 +VE C
PT-101 TEMP.
G / b /
LUB OIL SWITCH
PRESSURE +VE
H /
TRANSMITTER 21
TS-102 c /
WATER TEMP.
15 +VE
TT-102 J / SWITCH d /
LUB OIL
+VE
TEMP.TRANSMITTER K /
+VE
DI-1 e /
CONFIGURABLE
14 81
TT-101 L / DIGITAL INPUT-1 f /
COOLANT
D +VE D
TEMP. TRANSMITTER M /
+VE
DI-2 g /
CONFIGURABLE
SP-01 MPU+ 82
N / DIGITAL INPUT-2 h /
MPU
MPU-
P /
+VE
DI-3 j /
CONFIGURABLE
SP-01 NOT USED 83
R DIGITAL INPUT-3 k /
MPU
NOT USED
S
+VE
DI-4 l /
E CONFIGURABLE E
+VE 4 84
24VDC T / DIGITAL INPUT-4 m /
INCOMING
-VE 8
POWER SUPPLY U /
F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
C13-MULTIPIN CONNECTOR - ENGINE SENSORS AND SWITCHES
MS 3102R 24-28S
C13 C13
SV04 x1
62 24
AIR SHUTOFF A / U /
VALVE 1 x2
B -VE ASOV1 3 1 +VE B
B / V /
LIMIT SWITCH 1 0
23
SV05 x1 W /
62
AIR SHUTOFF C /
VALVE 2 x2
-VE
D /
26
X /
SV02 x1
61 +VE
ASOV2 3 1
AIR STARTER E / Y /
LIMIT SWITCH 2 0
SOLENOID x2
-VE 25
F / Z /
C C
SPARE PIN SPARE PIN
G
SPARE PIN SPARE PIN
H
16
PT-103 J /
STARTING AIR
+VE
PRESSURE K /
SPARE PIN SPARE PIN

L
D SPARE PIN SPARE PIN D
M
+VE
TT-103 N /
EXHAUST
17
TEMP. TRANSMITTER 1 P /
+VE
TT-104 Q /
EXHAUST
18
TEMP. TRANSMITTER 2 R /
E E
PS-102 27A
S /
LUB OIL
PRIMING +VE
T /
PRESSURE SWITCH
F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
ANALOG INPUT MODULE (A4)

SR PLC ID INPUT SIGNAL DESCRIPTION SIGNAL SET
UNIT SETTING
NO. TYPE TAG NO. TYPE RANGE
B B
1. II0 AI(4-20mA) -SP-31 ENGINE SPEED INPUT ANALOG 0-3000 RPM
2. II1 AI(4-20mA) -PT-101 LUB OIL PRESSURE TRANSMITTER ANALOG 0-10 BAR
3. II2 AI(4-20mA) -TT-101 COOLANT TEMP. TRANSMITTER ANALOG 0-150 DEG C
4. II3 AI(4-20mA) -TT-102 LUB OIL TEMP. TRANSMITTER ANALOG 0-150 DEG C
C C
5. II4 AI(4-20mA) -PT-102 STARTING AIR PRESSURE TRANSMITTER ANALOG 0-16 BAR
6. II5 AI(0-10V) -U1 VOLTAGE TRANSDUCER ANALOG 8-30 V
7. II6 AI(4-20mA) -TT-103 EXHAUST TEMP. TRANSMITTER 1 ANALOG 0-800 DEG
8. II7 AI(4-20mA) -TT-104 EXHAUST TEMP. TRANSMITTER 2 ANALOG 0-800 DEG

D D
E E
F
PAGE TITLE: ANALOG MODULE F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
DIGITAL INPUT MODULE (A2)

A A

NO. TYPE TAG NO. TYPE RANGE UNIT
1. I0 DI -PS-101 LUB OIL PRESSURE SWITCH DIGITAL ---- ----
2. I1 DI -TS-101 LUB OIL TEMP. SWITCH DIGITAL ---- ----

B B
3. I2 DI -TS-102 COOLING WATER TEMP. SWITCH DIGITAL ---- ----
4. I3 DI -LS-101 COOLANT LEVEL SWITCH DIGITAL ---- ----
5. I4 DI -ASV 1 AIR SHUTOFF VALVE 1 FEEDBACK (NC) DIGITAL ---- ----
6. I5 DI -ASV 1 AIR SHUTOFF VALVE 1 FEEDBACK (NO) DIGITAL ---- ----

C C
7. I6 DI -ASV 2 AIR SHUTOFF VALVE 2 FEEDBACK (NC) DIGITAL ---- ----
8. I7 DI -ASV 2 AIR SHUTOFF VALVE 2 FEEDBACK (NO) DIGITAL ---- ----
9. I8 DI -PS102 LUB OIL PRIMING PRESSURE SWITCH DIGITAL ---- ----
D 10. I9 DI -EM EMERGENCY STOP (REMOTE) DIGITAL ---- ---- D
11. I10 DI -B5 EMERGENCY STOP (LOCAL) DIGITAL ---- ----
12. I11 DI -B1 ENGINE START PB (LOCAL) DIGITAL ---- ----
13. I12 DI -B11 ENGINE START PB (REMOTE) DIGITAL ---- ----
E E
14. I13 DI -B2 ENGINE STOP PB (LOCAL) DIGITAL ---- ----
15. I14 DI -B12 ENGINE STOP PB (REMOTE) DIGITAL ---- ----
16. I15 DI -B3 ACKNOWLEDGE PB DIGITAL ---- ----
F
PAGE TITLE: DIGITAL INPUT MODULE F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
DIGITAL INPUT MODULE (A2)

17. I16 DI -B4 RESET DIGITAL ---- ----
B 18. I17 DI -SL1 LOCAL / REMOTE SELECTOR SWITCH DIGITAL ---- ---- B
19. I18 DI -SL2 ELECTRICAL / AIR STARTER SWITCH DIGITAL ---- ----
20. I19 DI -SL3 ELECTRICAL / PNEUMATIC PRIMING PUMP SWITCH DIGITAL ---- ----
21. I20 DI DI-1 CONFIGURABLE DIGITAL INPUT 1 DIGITAL ---- ----
C C
22. I21. DI DI-2 CONFIGURABLE DIGITAL INPUT 2 DIGITAL ---- ----
D D
E E
F
PAGE TITLE: DIGITAL INPUT MODULE F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A DIGITAL OUTPUT MODULE (A3) A
SR PLC ID OUTPUT SIGNAL DESCRIPTION SIGNAL SET

1. Q0 DO K1 ENGINE ELECTRIC/AIR START RELAY DIGITAL ---- ----
2. Q1 DO K2 FUEL SOLENOID VALVE RELAY DIGITAL ---- ----

B B
3. Q2 DO K3 AIR SHUTOFF VALVE RELAY DIGITAL ---- ----
4. Q3 DO K4 ENGINE READY TO START RELAY DIGITAL ---- ----
5. Q4 DO K5 ENGINE RUNING RELAY DIGITAL ---- ----
C 6. Q5 DO K6 HORN RELAY DIGITAL ---- ---- C
7. Q6 DO K7 COMMON ALARM RELAY DIGITAL ---- ----
8. Q7 DO K8 COMMON TRIP RELAY DIGITAL ---- ----
9. Q8 DO K9 ENGINE SHUTDOWN RELAY DIGITAL ---- ----
D D
10. Q9 DO K10 ELECTRIC PRIMING PUMP START RELAY DIGITAL ---- ----
11. Q10 DO K11 PNEUMATIC PRIMING PUMP START RELAY DIGITAL ---- ----
12. Q11 DO K12 AIR SHUTOFF VALVE FEEDBACK RELAY DIGITAL ---- ----
13. Q12
E E
14. Q13
15. Q14
16. Q15
F
PAGE TITLE: DIGITAL OUTPUT MODULE F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+VE
+VE / 16.1:C
A A
-VE / 19.1:F
VOUT+ / 16.7:D
-BR1
BRIDGE +
˜
-
12
RECTIFIER ˜
B -U1 B
F TO I V+ V- VOUT- VOUT+
+ VOLTAGE TRANSDUCER (+) (-)
INPUT SUPPLY
2
INPUT 1 A OUTPUT
MPU+ MPU- IOUT+ IOUT-
MPU-
1 3
-F1
MCB 2POLE
C 10 AMP
2 4 C
11
MPU+
x1
-L1
3 7 CONTROL ON x2
(GREEN)
-C1 -C1
N P
+MPU / 16.1:D
13 23
+ENGINE
D -C1 -C1 D
-SW1 N P
CONTROL 14 24 -VE
ON/OFF SWITCH
4 8 SP-31
MPU
E E
-X1 A -X1 B -X1 C

-C1 T U
SPARE MULTIPIN
24VDC
FOR INCOMMING
INCOMING
POWER SUPPLY
POWER SUPPLY
24VDC
F
PAGE TITLE: POWER SUPPLY F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
-A4
A /17.3:A ANALOG INPUT AI 04-20mA BMX AMI0810 SCHNEIDER A
/27.1:E
ANALOG MODULE
II0 VI0 II1 VI1 II2 VI2 II3 VI3 II4 VI4 VI5
1 3 6 4 7 9 12 10 15 17 20
11
B B
12
13 14 15 16
+VE +VE
15.8:A / +VE +VE / 17.2:C
C C
15.7:D / +MPU 15.8:B / VOUT+
-C1 G -C1 H -C1 L -C1 M -C1 J -C1 K -C13 J -C13 K
+ENGINE
D D
-C1 G -C1 H -C1 L -C1 M -C1 J -C1 K -C13 J -C13 K
-PT101 -TT101 -TT102 -PT103

0-10BAR 0-150DEG 0-150DEG 0-16BAR
LUB OIL COOLENT LUB OIL STARTING AIR
E PRESSURE TEMP.TRANSMITTER TEMP.TRANSMITTER PRESSURE TRANSMITTER E
TRANSMITTER
F
PAGE TITLE: CONTROL SUPPLY - ANALOG INPUT F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
-A4
A /16.1:A ANALOG INPUT BMX AMI0810 SCHNEIDER A
ANALOG MODULE
II6 VI6 II7 VI7
21 23 26 24
B B
17 18
+VE +VE
16.8:C / +VE +VE / 18.1:C
C C
-C13 N -C13 P -C13 Q -C13 R

D D
+ENGINE
-C13 N -C13 P -C13 Q -C13 R
E E
-TT103 -TT104
0-800DEG 0-800DEG
EXHAUST EXHAUST
TEMP. TRANSMITTER1 TEMP. TRANSMITTER2
F
PAGE TITLE: CONTROL SUPPLY - ANALOG INPUT F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A -A2 A
/19.1:A DIGITAL INPUT MODULE DC-24V TYPE BMX DDI3202K SCHNEIDER
/20.1:A
/21.1:A
/22.1:A
/27.3:C
DIGITAL
INPUT
MODULE
I0 I1 I2 I3
B20 A20 B19 A19
YELLOW
BROWN
WHITE
GREEN
B B
19 20 21 22
+VE +VE
17.7:C / +VE +VE / 19.1:C
C C
-C1 X -C1 Y -C1 a -C1 b -C1 c -C1 d -C1 V -C1 W
+ENGINE
D D
-C1 X -C1 Y -C1 a -C1 b -C1 c -C1 d -C1 V -C1 W
-PS101 P -TS101 -TS102 -LS101

LUB OIL LUB OIL COOLING WATER COOLANT
PRESSURE SWITCH TEMP. SWITCH TEMP. SWITCH LEVEL SWITCH
E E
F
PAGE TITLE: CONTROL SUPPLY - DIGITAL INPUT F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A -A2 A
DIGITAL
INPUT
MODULE
I4 I5 I6 I7 I8
B18 A18 B17 A17 B16
BLACK
GRAY
BLUE
PINK
B B
RED
24
26 27A
23 25
+VE +VE
18.8:C / +VE +VE / 20.1:C
C C
-C13 W -C13 U -C13 V -C13 Z -C13 X -C13 Y -C13 S -C13 T
+ENGINE +ENGINE
D D
-C13 W -C13 U -C13 V -C13 Z -C13 X -C13 Y -C13 S -C13 T
0 3 0 3
-ASV 1 -ASV 2 -PS102 P

AIR SHUTOFF AIR SHUTOFF LUB OIL
1 1
VALVE 1 VALVE 2 PRIMING
FEEDBACK FEEDBACK PRESSURE
SWITCH
E E
-VE -VE
15.8:B / -VE -VE / 23.1:E
F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
-A2
A /18.1:A DIGITAL INPUT MODULE DC-24V TYPE BMX DDI3202K SCHNEIDER A
DIGITAL
INPUT
MODULE
I9 I10 I11 I12
A16 B15 A15 B14
GRAY/PINK
PURPLE
RED/BLUE
WHITE/GREEN
B B
+VE 81 82 83 84 +VE
19.8:C / +VE +VE / 21.1:C
C C
D D
-C1 e -C1 f -C1 g -C1 h -C1 j -C1 k -C1 l -C1 m
DI-1 DI-2 DI-3 DI-4

CONFIGURABLE CONFIGURABLE CONFIGURABLE CONFIGURABLE
DIGITAL INPUT 1 DIGITAL INPUT 2 DIGITAL INPUT 3 DIGITAL INPUT 4
E E
F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A -A2 A
DIGITAL
INPUT
MODULE
I13 I14 I15 I16 I17 I18
A14 B13 A13 B10 A10 B9
YELLOW/BROWN
BROWN
WHITE/YELLOW
WHITE
BROWN/GREEN
B B
GREEN
+VE +VE
20.8:C / +VE +VE / 22.1:C
C C
28 29 30 31 32 33
-X2 A -X2 B -X2 C -X2 D -X2 E -X2 F
+REMOTE +REMOTE +REMOTE
D -X2 A -X2 B -X2 C -X2 D -X2 E -X2 F D
11 11 13 13 11 13
-EM -B5 -B1 -B1 -B2 -B2
EMERGENCY 12 /26.2:B 12 /26.1:C 14 ENGINE 14 ENGINE 12 ENGINE 14
STOP EMERGENCY ENGINE START STOP STOP
(REMOTE) STOP START PUSH BUTTON PUSH BUTTON PUSH BUTTON
E PUSH BUTTON PUSH BUTTON (REMOTE) (REMOTE) E
(LOCAL) (LOCAL)
F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A -A2 A
DIGITAL
INPUT
MODULE
I19 I20 I21 I22 I23
A9 B8 A8 B7 A7
YELLOW
B B
GRAY
BLUE
PINK
RED
+VE +VE
21.8:C / +VE +VE / 25.1:A
C C
34 35 36 37 38
D D
13 13 13 13 13
-B3 -B4 -SL1 -SL2 -SL3
ACKNOWLEDGE 14 RESET 14 LOCAL/REMOTE 14 /26.2:C 14 PNEUMATIC/ELECTRIC 14
PUSH BUTTON PUSH BUTTON SELECTOR ELECTRICAL/AIR PRIMING PUMP
SWITCH STARTER SELECTOR SELECTOR
SWITCH
E E
F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A -A3 A
/24.1:A DIGITAL OUTPUT MODULE DC-24V TYPE BMX DDO3202K SCHNEIDER
/27.6:C
DIGITAL OUTPUT
MODULE
Q0 Q1 Q2 Q3 Q4 Q5
B20 A20 B19 A19 B18 A18
YELLOW
BROWN
B B
WHITE
GREEN
GRAY
PINK
39 40 41 42 43 44
C C
D D
A1 x2 x1 A1 x2 x1 A1 x2 x1 A1 x2 x1 A1 x2 x1 A1 x2 x1
-K1 -K2 -K3 -K4 -K5 -K6
-VE -VE
19.8:F / -VE -VE / 24.1:F
E E
ENGINE ENGINE ENGINE
FSV AIR SHUTOFF HORN
START RELAY READY TO START RUNNING
RELAY VALVE RELAY RELAY
ELECTRICAL/AIR RELAY RELAY
14 11 /26.2:C 14 11 /26.4:C 14 11 /26.6:B 14 11 /25.3:B 14 11 /25.4:B 14 11 /25.2:B

12 12 12 12 12 12
24 21 /26.5:B
22
F
PAGE TITLE: CONTROL SUPPLY - DIGITAL OUTPUT F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
-A3
/23.1:A DIGITAL OUTPUT MODULE DC-24V TYPE BMX DDO3202K SCHNEIDER
DIGITAL OUTPUT
MODULE
Q6 Q7 Q8 Q9 Q10 Q11
B16 A16 B15 A15 B14 A14
GRAY/PINK
PURPLE
B B
RED/BLUE
BLACK
BLUE
RED
C C
45 46 47 48 49 50
D D
-K7 -K8 -K9 -K10 -K11 -K12
E E
-VE -VE
23.8:E / -VE -VE / 25.1:E
ELECTRIC PNEUMATIC
COMMON COMMON ENGINE AIR SHUTOFF VALVE
PRIMING PUMP PRIMING PUMP
ALARM RELAY TRIP RELAY SHUTDOWN RELAY FEEDBACK RELAY
START RELAY START RELAY
14 11 /25.5:B 14 11 /25.5:B 14 11 /25.7:B 14 11 /28.5:B 14 11 /28.6:B 14 11 /25.6:B

12 12 12 12 12 12
24 21 /28.7:B 24 21 /28.7:B
22 22
F
PAGE TITLE: CONTROL SUPPLY - DIGITAL OUTPUT F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
+VE +VE
22.8:C / +VE +VE / 26.1:A
12 14 12 14 12 14 12 14 12 14 12 14 12 14
-K6 -K4 -K5 -K7 -K8 -K12 -K9
B /23.7:E 11 /23.5:E 11 /23.6:E 11 /24.2:E 11 /24.3:E 11 /24.7:E 11 /24.4:E 11 B
51
54 55 56 57 27 58
C C
-X3 A
x1 x1 x1 x1 x1 x1 x1 x1
D D
-HR -RL -L2 -L3 -L4 -L5 -L6 -L7
HOOTER x2 REVOLVING x2 ENGINE x2 ENGINE x2 COMMON x2 COMMON x2 AIR SHUTOFF x2 ENGINE x2
LAMP READY TO RUNNING ALARM TRIP VALVE CLOSE SHUTDOWN
START (GREEN) (YELLOW) (RED)
(GREEN)
-X3 B
E -VE -VE E
24.8:F / -VE -VE / 26.1:F
HOOTER ENGINE ENGINE COMMAN COMMON AIR SHUTOFF ENGINE

REVOLVING LAMP READY TO START RUNNING ALARM TRIP VALVE CLOSED SHUTDOWN
F
PAGE TITLE: CONTROL SUPPLY - INDICATIONS F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+VE +VE
25.8:A / +VE +VE / 27.1:A
A A
21
-B5
/21.3:E 22
11
-SL4
SAFETY 14 12 22 24 12 14
BYPASS SWITCH
52 -K3 -K3
/23.4:E 21 /23.4:E 11
59B
B B
23 12 14 62
-B1 -K1
/21.4:E 24 /23.2:E 11 x1 12 14
ENGINE
START -V3 -K2
PUSH BUTTON x2 /23.3:E 11
(LOCAL) 59A
21
-SL2
/22.6:E 22 24
ELECTRICAL/HYDRAULIC 59
SELECTOR
C SWITCH C
60 61
-C1 E -C13 E -C1 C -C13 A -C13 C
+ENGINE
-C1 E -C13 E -C1 C -C13 A -C13 C

D D
x1 x1 x1 x1 x1
-SV01 -SV02 -SV03 -SV4 -SV5
ELECTRICAL START x2 AIR STARTER x2 FUEL SHUTOFF x2 AIR SHUTOFF x2 AIR SHUTOFF x2
SOLENOID SOLENOID VALVE VALVE 1 VALVE 2
-C1 F -C13 F -C1 D -C13 B -C13 D
E E
-C1 F -C13 F -C1 D -C13 B -C13 D
-VE -VE
25.8:E / -VE -VE / 27.1:A
F
PAGE TITLE: CONTROL SUPPLY F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+VE
26.8:A / +VE +VE / 28.1:B
A A
-VE
26.8:F / -VE -VE / 28.1:B
GRAY/BROWN
GRAY/BROWN
GRAY/BROWN
GRAY/BROWN
PINK/BROWN
PINK/BROWN
PINK/BROWN
PINK/BROWN
B B
WHITE/GRAY
WHITE/GRAY
WHITE/GRAY
WHITE/GRAY
WHITE/PINK
WHITE/PINK
WHITE/PINK
WHITE/PINK
PE
-A0 -A2 -A3

POWER +VE -VE PE /18.1:A B1 A1 B2 A2 B11 A11 B12 A12 /23.1:A B1 A1 B2 A2 B11 A11 B12 A12
SUPPLY DIGITAL DIGITAL OUTPUT
MODULE INPUT SPS2+ SPS2- SPS2+ SPS2- SPS1+ SPS1- SPS1+ SPS1- MODULE PPS2+ PPS2- PPS2+ PPS2- PPS1+ PPS1- PPS1+ PPS1-
MODULE
C C
POWER
SUPPLY
MODULE BMX CPS2010 SCHNEIDER DIGITAL INPUT MODULE BMX DDI3202K SCHNEIDER DIGITAL OUTPUT MODULE BMX DDO3202K SCHNEIDER
1
PE
D D
-A4 -A5
/16.1:A 2 5 8 11 16 19 22 25 PLC
ANALOG MODULE BACK PANE
COM 0 COM 1 COM 2 COM 3 COM 4 COM 5 COM 6 COM 7
E E
ANALOG I/P MODULE BMXAMI0810 SCHNEIDER BMXXBP0400 SCHNEIDER
F
PAGE TITLE: POWER SUPPLY - PLC MODULE F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
-HMI
A HUMAN A
MACHINE
INTERFACE
+VE
27.8:A / +VE +VE
-VE
27.8:A / -VE -VE
65 67
ETHERNET
12 14 12 14 22 24 22 24
COM
-K10 -K11 -K7 -K8
/24.5:E 11 /24.6:E 11 /24.2:E 21 /24.3:E 21
B B
70
66 68
69 71
-X4 A -X4 B -X4 C -X4 D -X2 G -X2 H -X2 I
C C
+ENGINE +REMOTE
-X4 A -X4 B -X4 C -X4 D -X2 G -X2 H -X2 I
ELECTRIC PNEUMATIC
COMMON COMMON COMMON
PRIMING PUMP PRIMING PUMP
SIGNAL ALARM TRIP
START COMMAND START COMMAND
D D
ETHERNET
CABLE
-A1
PLC
CPU
ETHERNET
E COM E
PLC CPU TYPE - BMX P34 2020 SCHNEIDER
F
PAGE TITLE: POWER SUPPLY - HMI F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
BILL OF MATERIAL
A A
SR. DEVICE PAGE
NO. TAG
FUNCTIONAL DESCRIPTION MANUFACTURER TYPE NUMBER PCE PART NO QTY.
REFERANCE
1 -A0 POWER SUPPLY MODULE SCHNEIDER BMXCPS2010 30062434 1 /27.1:C
2 -A1 PLC CPU SCHNEIDER BMXP342020 30065395 1 /28.1:E
3 -A2 DIGITAL INPUT MODULE SCHNEIDER BMXDDI3202K 30065398 1 /18.1:A
4 -A2 CONNECTOR MODULE FOR A2 SCHNEIDER BMXFCW303 30065402 1 /18.1:A
B B
5 -A3 DIGITAL OUTPUT MODULE SCHNEIDER BMXDDO3202K 30065399 1 /23.1:A
6 -A3 CONNECTOR MODULE FOR A3 SCHNEIDER BMXFCW303 30065402 1 /23.1:A
7 -A4 ANALOG MODULE SCHNEIDER BMXAMI0810 30065400 1 /16.1:A
8 -A4 CONNECTOR MODULE FOR A4 SCHNEIDER BMXFTB2820 30062266 1 /16.1:A
9 -A5 PLC BACK PANE SCHNEIDER BMX XBP 0400 30065579 1 /27.4:E
10 -B1 ENGINE START PUSH BUTTON (LOCAL) PARAMOUNT PE-16-R1L-GREEN 30061878 1 /21.4:E
C 11 -B2 ENGINE STOP PUSH BUTTON PARAMOUNT PE-16-R1L-RED 30062748 1 /21.6:E C
12 -B3 ACKNOWLEDGE PUSH BUTTON PARAMOUNT PE-16-R1L-BLUE 30062745 1 /22.2:E

13 -B4 RESET PUSH BUTTON PARAMOUNT PE-16-R1L-YELLOW 30062746 1 /22.3:E
14 -B5 EMERGENCY STOP PUSH BUTTON (LOCAL) SCHNEIDER XB5-AS542N 30061073 1 /21.3:E
15 -BR1 BRIDGE RECTIFIER MIC RECTIFIER 35-10 30061087 1 /15.1:B
16 -C1 MULTIPIN CONNECTOR ALLIED ELE. CO. MS3102R 28-15S 30065536 1 /15.5:D
D 17 -C13 MULTIPIN CONNECTOR ALLIED ELE. CO. MS3102R 24-28S 30065538 1 /16.6:D D
18 -F1 MCB 2POLE 10 AMP SCHNEIDER A9N2P10C 30061155 1 /15.1:C

19 -HMI HUMAN MACHINE INTERFACE SCHNEIDER HMIGTO3510 30062269 1 /28.2:A
20 -HR HOOTER MOBILE COMMUNICATION MTL-AP-01 30061316 1 /25.2:D
21 -K1 ENGINE START RELAY ELECTRICAL/AIR FINDER 40.52.9.024.0000+99.80.9.024.99 30065572+30065573 1 /23.2:E
22 -K1 LED + DIODE MODULE FOR K1 FINDER 99.80.9.024.99 30065574 1 /23.2:E
23 -K2 FSV RELAY FINDER 40.52.9.024.0000+99.80.9.024.99 30065572+30065573 1 /23.3:E
E E
25 -K3 AIR SHUTOFF VALVE RELAY FINDER 40.52.9.024.0000+99.80.9.024.99 30065572+30065573 1 /23.4:E
F
PAGE TITLE: BILL OF MATERIAL F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
BILL OF MATERIAL
A A
SR. DEVICE PAGE
NO. TAG
REFERANCE
27 -K4 ENGINE READY TO START RELAY FINDER 40.52.9.024.0000+99.80.9.024.99 30065572+30065573 1 /23.5:E
29 -K5 ENGINE RUNNING RELAY FINDER 40.52.9.024.0000+99.80.9.024.99 30065572+30065573 1 /23.6:E
B B
31 -K6 HORN RELAY FINDER 40.52.9.024.0000+99.80.9.024.99 30065572+30065573 1 /23.7:E
33 -K7 COMMON ALARM RELAY FINDER 40.52.9.024.0000+99.80.9.024.99 30065572+30065573 1 /24.2:E
35 -K8 COMMON TRIP RELAY FINDER 40.52.9.024.0000+99.80.9.024.99 30065572+30065573 1 /24.3:E
C 36 -K8 LED + DIODE MODULE FOR K8 FINDER 99.80.9.024.99 30065574 1 /24.3:E C
37 -K9 ENGINE SHUTDOWN RELAY FINDER 40.52.9.024.0000+99.80.9.024.99 30065572+30065573 1 /24.4:E

39 -K10 ELECTRIC PRIMING PUMP START RELAY FINDER 40.52.9.024.0000+99.80.9.024.99 30065572+30065573 1 /24.5:E
41 -K11 PNEUMATIC PRIMING PUMP START RELAY FINDER 40.52.9.024.0000+99.80.9.024.99 30065572+30065573 1 /24.6:E
D 42 -K11 LED + DIODE MODULE FOR K11 FINDER 99.80.9.024.99 30065574 1 /24.6:E D
43 -K12 AIR SHUTOFF VALVE FEEDBACK RELAY FINDER 40.52.9.024.0000+99.80.9.024.99 30065572+30065573 1 /24.7:E
45 -L1 CONTROL ON (GREEN) PARAMOUNT PE-16X-R0XRL24VDC 30065577 1 /15.3:D
46 -L2 ENGINE READY TO START (GREEN) PARAMOUNT PE-16X-R0XGL24 30065576 1 /25.3:D
47 -L3 ENGINE RUNNING (GREEN) PARAMOUNT PE-16X-R0XGL24 30065576 1 /25.4:D
48 -L4 COMMON ALARM (YELLOW) PARAMOUNT PE-16X-R0XYL24 30065578 1 /25.5:D
E E
49 -L5 COMMON TRIP (RED) PARAMOUNT PE-16X-R0XRL24VDC 30065577 1 /25.6:D
50 -L6 AIR SHUTOFF VALVE CLOSE (RED) PARAMOUNT PE-16X-R0XRL24VDC 30065577 1 /25.6:D
F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
BILL OF MATERIAL
A A
SR. DEVICE PAGE
NO. TAG
REFERANCE
51 -L7 ENGINE SHUTDOWN (RED) PARAMOUNT PE-16X-R0XRL24VDC 30065577 1 /25.7:D
52 -RL REVOLVING LAMP (RED) IDEAL 24VDC, RED 30061075 1 /25.2:D
53 -SL1 LOCAL/REMOTE SELECTOR SWITCH SCHNEIDER XB5-AD21N 30061321 1 /22.4:E
54 -SL2 ELECTRICAL/AIR STARTER SELECTOR SWITCH SCHNEIDER XB5-AD21N 30061321 1 /22.6:E
B B
55 -SL3 PNEUMATIC/ELECTRIC PRIMING PUMP SELECTOR SCHNEIDER XB5-AD21N 30061321 1 /22.7:E
56 -SL4 SAFETY BYPASS SWITCH SCHNEIDER XB5-AG21N 30061563 1 /26.2:B
57 -SW1 CONTROL ON/OFF SWITCH SALZER S16-61198-B03-TDYR 30061154 1 /15.1:D
58 -U1 F TO I + VOLTAGE TRANSDUCER PCE 30065525 30065525 1 /15.5:B
59 -X1 MULTIPIN - SPARE FOR INCOMMING POWER ALLIED ELE. CO. MS3102R 22-2P 30063371 1 /15.3:F
60 -X1 MULTIPIN - SPARE FOR INCOMMING POWER ALLIED ELE. CO. MS3106F 22-2S 30063718 1 /15.3:F
C 61 -X2 MULTIPIN CONNECTOR - REMOTE ALLIED ELE. CO. MS3102R 20-16S 30065362 1 /21.1:D C
62 -X2 MULTIPIN CONNECTOR - REMOTE ALLIED ELE. CO. MS3106F 20-16P 30065363 1 /21.1:D
63 -X3 MULTIPIN CONNECTOR - HORN ALLIED ELE. CO. MS3106F 10SL-4P 30061333 1 /25.2:D
64 -X3 MULTIPIN CONNECTOR - HORN ALLIED ELE. CO. MS3102R 10SL-4S 30061381 1 /25.2:D
65 -X4 MULTIPIN CONNECTOR ALLIED ELE. CO. MS3102R 14S-2P 30063369 1 /28.5:C
66 -X4 MULTIPIN CONNECTOR ALLIED ELE. CO. MS3106F 14S-2S 30063370 1 /28.5:C
D D
E E
F
1 2 3 4 5 6 7 8

CUMMINS-LCP FOR OIL &amp; GAS PROJECT Rev 01

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CUMMINS-LCP FOR OIL &amp; GAS PROJECT Rev 01

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1 2 3 4 5 6 7 8

POWER CONTROL ENGINEERS

POWER CONTROL ENGINEERS

PROJECT DESCRIPTION : ENGINE CONTROL PANEL

DRAWING NUMBER : 4396532

CUSTOMER : CUMMINS INDIA Ltd.

CUSTOMER P.O. NO. :

PAGE PAGE DESCRIPTION REVISION

PAGE PAGE DESCRIPTION REVISION

27 POWER SUPPLY - PLC MODULE 01

1. ALL DIMENSIONS ARE IN mm., UNLESS OTHERWISE SPECIFIED.

F1 K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11K12 LT1LT2

X2-MULTIPIN - REMOTE SIGNAL

SPARE PIN SPARE PIN

ANALOG INPUT MODULE (A4)

3. II2 AI(4-20mA) -TT-101 COOLANT TEMP. TRANSMITTER ANALOG 0-150 DEG C

6. II5 AI(0-10V) -U1 VOLTAGE TRANSDUCER ANALOG 8-30 V

7. II6 AI(4-20mA) -TT-103 EXHAUST TEMP. TRANSMITTER 1 ANALOG 0-800 DEG

8. II7 AI(4-20mA) -TT-104 EXHAUST TEMP. TRANSMITTER 2 ANALOG 0-800 DEG

DIGITAL INPUT MODULE (A2)

SR PLC ID INPUT SIGNAL DESCRIPTION SIGNAL SET

1. I0 DI -PS-101 LUB OIL PRESSURE SWITCH DIGITAL ---- ----

2. I1 DI -TS-101 LUB OIL TEMP. SWITCH DIGITAL ---- ----

4. I3 DI -LS-101 COOLANT LEVEL SWITCH DIGITAL ---- ----

5. I4 DI -ASV 1 AIR SHUTOFF VALVE 1 FEEDBACK (NC) DIGITAL ---- ----

6. I5 DI -ASV 1 AIR SHUTOFF VALVE 1 FEEDBACK (NO) DIGITAL ---- ----

7. I6 DI -ASV 2 AIR SHUTOFF VALVE 2 FEEDBACK (NC) DIGITAL ---- ----

8. I7 DI -ASV 2 AIR SHUTOFF VALVE 2 FEEDBACK (NO) DIGITAL ---- ----

9. I8 DI -PS102 LUB OIL PRIMING PRESSURE SWITCH DIGITAL ---- ----

D 10. I9 DI -EM EMERGENCY STOP (REMOTE) DIGITAL ---- ---- D

11. I10 DI -B5 EMERGENCY STOP (LOCAL) DIGITAL ---- ----

12. I11 DI -B1 ENGINE START PB (LOCAL) DIGITAL ---- ----

13. I12 DI -B11 ENGINE START PB (REMOTE) DIGITAL ---- ----

15. I14 DI -B12 ENGINE STOP PB (REMOTE) DIGITAL ---- ----

16. I15 DI -B3 ACKNOWLEDGE PB DIGITAL ---- ----

SR PLC ID INPUT SIGNAL DESCRIPTION SIGNAL SET

17. I16 DI -B4 RESET DIGITAL ---- ----

21. I20 DI DI-1 CONFIGURABLE DIGITAL INPUT 1 DIGITAL ---- ----

23. I22. DI DI-3 CONFIGURABLE DIGITAL INPUT 3 DIGITAL ---- ----

24. I23. DI DI-4 CONFIGURABLE DIGITAL INPUT 4 DIGITAL ---- ----

A DIGITAL OUTPUT MODULE (A3) A

SR PLC ID OUTPUT SIGNAL DESCRIPTION SIGNAL SET

1. Q0 DO K1 ENGINE ELECTRIC/AIR START RELAY DIGITAL ---- ----

2. Q1 DO K2 FUEL SOLENOID VALVE RELAY DIGITAL ---- ----

3. Q2 DO K3 AIR SHUTOFF VALVE RELAY DIGITAL ---- ----

4. Q3 DO K4 ENGINE READY TO START RELAY DIGITAL ---- ----

5. Q4 DO K5 ENGINE RUNING RELAY DIGITAL ---- ----

C 6. Q5 DO K6 HORN RELAY DIGITAL ---- ---- C

7. Q6 DO K7 COMMON ALARM RELAY DIGITAL ---- ----

8. Q7 DO K8 COMMON TRIP RELAY DIGITAL ---- ----

9. Q8 DO K9 ENGINE SHUTDOWN RELAY DIGITAL ---- ----

-X1 A -X1 B -X1 C

15.7:D / +MPU 15.8:B / VOUT+

-C1 G -C1 H -C1 L -C1 M -C1 J -C1 K -C13 J -C13 K

-PT101 -TT101 -TT102 -PT103

II6 VI6 II7 VI7

-C13 N -C13 P -C13 Q -C13 R

-C13 N -C13 P -C13 Q -C13 R

B20 A20 B19 A19

-C1 X -C1 Y -C1 a -C1 b -C1 c -C1 d -C1 V -C1 W

-PS101 P -TS101 -TS102 -LS101

B18 A18 B17 A17 B16

-C13 W -C13 U -C13 V -C13 Z -C13 X -C13 Y -C13 S -C13 T

-ASV 1 -ASV 2 -PS102 P

CUMMINS-LCP FOR OIL & GAS PROJECT Rev 01

CUMMINS-LCP FOR OIL & GAS PROJECT Rev 01