You are on page 1of 9

PT Berkah Anugrah Rizki Abadi Cool

Indonesia

Optimum Drain Interval Mobiltrans HD 50 Final Drive Cat


740D

Energy lives here TM

Engineering Benefit Report


Mobiltrans HD 50W is a extra high performance, heavy duty transmission and drive-train lubricants
engineered to meet or exceed the requirements of the rigorous Caterpillar TO-4 specification. This product
line is uniquely designed to optimise the performance of powershift transmissions, gearboxes, and final drives.

Safety Safety Hours Potential 165 Jam


Environmental
Environmental 1,572 litre
Improvement
Productivity Revenue Improvement USD 12,484

ExxonMobil Lubricants Indonesia


PT. Arthapusaka Mitra Sakti Nov 2020
Engineering Benefit Report

Highlight
ExxonMobil Lubricants Indonesia and PT. Arthapusaka Mitra Sakti has completed plant study oil drain interval
final drive CAT 740D. This investigation and reporting is a part of our Planned Engineering Services (PES)
program. PT. Berkah Anugerah Rizki Abadi cool wants to reduce oil drain interval on final drive. With the
appropriate oil replacement at final drive and the appropriate oil drain interval is expected to reduce the oil
consumption rate beyond the maintenance schedule so as to increase production.

ExxonMobil Lubricants Indonesia's recommendation to use Mobiltrans HD 50W will provide a potential cumulative
annual savings of:

Safety Safety Hours Potential 165 Jam


Environmental
Environmental 1,572 litre
Improvement
Productivity Revenue Improvement USD 12,484

The savings calculations are set out in the TCO Appendix.

Recommendation
Based on the study of ExxonMobil Lubricants Indonesia and PT. Arthapusaka Mitra Sakti recommends the
following:
Mobiltrans HD 50 as a replacement for final drive oil, heavy duty transmission and drive-train lubricants
engineered to meet or exceed the requirements of the rigorous Caterpillar TO-4 specification. This product
line is uniquely designed to optimise the performance of final drive. This technology combines selected base
oils and an advanced additive system to deliver the precise performance parameters needed to maximise the
productivity of construction, quarrying, and mining equipment operating in severe conditions. These products
offer a clear performance advantage over the use of mixed fleet engine oils and previously used lubricants
meeting Caterpillar TO-2.

There are several advantages to using the Mobiltrans HD 50 :

1 Extend ODI / Service maintenance intervals with long equipment life.


2 Reduces wear levels on final drive components.
3 Technical support from Exxon Mobil Lubricant Indonesia.

The factual findings that support this recommendation are documented in the following discussion.

ExxonMobil Lubricants Indonesia would like to thank PT. Berkah Anugrah Rizki Abadi Cool for her assistance in
completing this inspection. ExxonMobil Lubricants Indonesia appreciates the opportunity to be able to provide
services to PT. Arthapusaka Mitra Sakti.

Best Regards,
ExxonMobil Lubricants Indonesia and PT. Arthapusaka Mitra Sakti

Dhavit Wijayanto Florentinus Nara Gere


Chief Lube Engineer Manager Teritorial

Muhammad Gunawan Komang Edi Suarjana


Teritory Manager ExxonMobil General Manager

ExxonMobil Lubricants Indonesia PT. Berkah Anugrah Rizki Abadi


Cool
PT. Arthapusaka Mitra Sakti
Engineering Benefit Report

Contents
Highlight.............................................................................................................................................................................. 2

Recommendation ............................................................................................................................................................. 2

Discussion ........................................................................................................................................................................... 4

Recommendation ............................................................................................................................................................. 4

1. Extending Oil Drain Interval / Service Maintenance .................................................................................. 4

2. Protects bearing and gears from wear, resulting in longer component life ..................................... 5

2.1 Improved Clutch Life .......................................................................................................................................... 5

2.2 Wear Protection ................................................................................................................................................... 5

2.3 High Temperature Protection ......................................................................................................................... 5

2.4 Low Temperature Fluidity ................................................................................................................................. 5

3. Very strong technical support from ExxonMobil Lubricants Indonesia .............................................. 6

3.1 Mobil Serv Lubricant Analysis (MSLA) .......................................................................................................... 6

3.3 Boroscope Inscpection....................................................................................................................................... 7

3.4 Training and Shared knowledge .................................................................................................................... 7

Apendix 1 - Total Cost Ownership............................................................................................................................ 8

Calculation Benefit ......................................................................................................................................................... 8

ExxonMobil Lubricants Indonesia PT. Berkah Anugrah Rizki Abadi


Cool
PT. Arthapusaka Mitra Sakti
Engineering Benefit Report

Discussion

PT. Berkah Anugrah Rizki Abadi Cool has 17 units of Cat 740 D, this equipment is of course very much needed
in the mining sector. The need for an articulated dump truck unit is very important in the process of moving
material from difficult terrain. This articulated dump truck is very much needed and if there are obstacles it
will hinder the production process, so that it requires very good maintenance, including by choosing the right
lubricant for the final drive.

Based on the performance of the Mobiltrans HD 50W, and to achieve it:

This recommendation will provide the below potential annual savings:

Safety 165 Hours Less Man-Equipment Interaction 165 Hours

Environmental Care 1,572 litre Less Waste 1,572 litre

Productivity USD 12,484 Reduce Oil Consumption US$ 12,484

The savings calculations are set out in the TCO Appendix.

Recommendation
Based on the findings of the investigation by ExxonMobil Lubricants Indonesia and PT. Arthapusaka Mitra
Sakti recommends the following:

Using Mobiltrans HD 50W as a lubricant for the final drives used by PT Diva Cahaya Sejahtera. Mobiltrans HD
50 has a longer lifetime than competitors, and is able to protect bearings and gear from wear.

There are several advantages that will be obtained by using Mobiltrans HD 50W, including:

1 Extend ODI / Service maintenance intervals


2 Protects bearings and gears from wear, resulting in longer component life.
3 Very strong technical support from Exxon Mobil Lubricant Indonesia.

Here is supporting evidence to strengthen our recommendations:

1. Extending Oil Drain Interval / Service Maintenance


After using Mobiltrans HD 50, the conditions of used oil analysis (UOA) prove that our product is capable of
providing extraordinary performance. Factors that can lead to a shorter lubricant life are:

1.1. Contamination, which is the cause of oil damage due to influences from outside the system, for
example, is the entry of dirt, water into the lubricant, and mixing oil with oil of different viscosity.
1.2. Choosing a lubricant that is not in accordance with equipment specifications is one of the causes of
damage to components. the choice of lubricant should be based on the builder's recommendation.

ExxonMobil Lubricants Indonesia PT. Berkah Anugrah Rizki Abadi


Cool
PT. Arthapusaka Mitra Sakti
Engineering Benefit Report

1.3. Mobiltrans HD 50W is a extra high performance, heavy duty transmission and drive-train lubricants
engineered to meet or exceed the requirements of the rigorous Caterpillar TO-4 specification.
1.4. Recommended by ExxonMobil for use in:

2. Protects bearing and gears from wear, resulting in longer component life
TO-4 Fluids are specifically formulated SAE 10, SAE 30 and 50 oils designed to meet Caterpillar’s latest
Transmission and Drive Train Lubricant specification. TO-4 supersedes and replaces Caterpillar TO-2
requirements. TO-4 provides improved clutch life when compared to the previous TO-2 Fluid along with
improved control of gear wear in SAE 30 for transmissions, gear boxes, and SAE 50 for final drive trains.
TO-4 has outstanding hydraulic oil stability and allows protection against high-pressure pump wear.:

2.1 Improved Clutch Life


Up to 45% over TO-2 fluids. Balanced static/dynamic friction provides clutch durability and maximum
power transfer throughout the service interval giving greater equipment productivity.

2.2 Wear Protection


Outstanding shear stability, viscosity retention and increased film strength provides reduced wear on
gears, bearings, and clutches to give longer transmission life and less down time.

2.3 High Temperature Protection


Provides excellent thermal, oxidation, sludge, corrosion, and deposit protection for the increased
transmission temperatures, severe service, and extended oil life.

2.4 Low Temperature Fluidity


Superior cold temperature flow characteristics assures ease of pumping, reduced wear and good
shifting capabilities, even at extremely low temperatures.

Wear
200
180 183

160
140
130
120
100
80
60
40 38
37
20
11
0 2
Competitor Mobiltrans HD 50W
Fe Cu Al

ExxonMobil Lubricants Indonesia PT. Berkah Anugrah Rizki Abadi


Cool
PT. Arthapusaka Mitra Sakti
Engineering Benefit Report

Before used Mobiltrans HD 50W After used Mobiltrans HD 50W

Before used Mobiltrans HD 50W After used Mobiltrans HD 50W

3. Very strong technical support from ExxonMobil Lubricants Indonesia


Exxon Mobil Lubricant Indonesia and PT. Arthapusaka Mitra Sakti is committed to providing maximum
service to customers. This service is our commitment to improve equipment performance and provide
benefits to customers. These services include:

3.1 Mobil Serv Lubricant Analysis (MSLA)


It is an oil sample inspection program carried out at Exxon Mobil's laboratory in Shanghai, China. For
these laboratory results, the results obtained are very accurate and can be accounted for. Of course, this
program really helps customers in knowing the condition of lubricants and equipment, and can be used
as a reference in maintenance planning.

ExxonMobil Lubricants Indonesia PT. Berkah Anugrah Rizki Abadi


Cool
PT. Arthapusaka Mitra Sakti
Engineering Benefit Report

3.3 Boroscope Inscpection


Is a tool used to determine the condition of the equipment without having to do a complete
disassembly. So that it will be easier to know the condition of the components before changing parts,
with this boroscope can help determine the overhaul schedule quickly.

3.4 Training and Shared knowledge


Providing training on lubrication systems and manual handling to all customers is our priority. Good
handling is the most important part in improving cleanliness and performance of lubricants.

Training PT Badak LNG Bontang Training PT HPMU, Kendawangan

ExxonMobil Lubricants Indonesia PT. Berkah Anugrah Rizki Abadi


Cool
PT. Arthapusaka Mitra Sakti
Engineering Benefit Report

Apendix 1 - Total Cost Ownership


Calculation Benefit

PT Berkah Anugrah Rizki Abadi Cool Indonesia

Optimum Drain Interaval Mobiltrans HD 50W

Ringkasan Manfaat Pelanggan

Cumulative potential of one year savings Safety Hours Potential


827
662
Safety Hours Potential 165 Jam 496
331
165
Environmental 1,572 Litre
1st 2nd 3rd 4th 5th
Annual savings potential 12,484 USD

Environmental Annual Savings potential


64,238
7,860 38,54351,390
6,288 25,695
4,716
3,144 12,848
1,572

1st 2nd 3rd 4th 5th


1st 2nd 3rd 4th 5th
year

Kunjungi mobilindustrial.com untuk mempelajari bagaimana produk tertentu pelumas merek Mobil dapat memberikan manfaat-
manfaat yang dapat meminimalkan dampak lingkungan. Manfaat-manfaat aktual akan tergantung pada produk yang dipilih, kondisi
operasi dan j
ExxonMobil Lubricants Indonesia PT. Berkah Anugrah Rizki Abadi
Cool
PT. Arthapusaka Mitra Sakti
Engineering Benefit Report

PT. Berkah Anugrah Rizki Abadi Cool

Safety

Less Frequent Periodical Service : Less Frequent Periodical Service : Less worker-equipment interaction due to
frequent periodical service

Time
Current ODI Number of Man
Actual ODI Frequency Required TOTAL
Frequency Power Required
Total Unit Using Mobiltrans HD for ODI
Recommendation for Oil Change
1500 hrs (times) per Unit
1000 hrs (times) (Person)
(hours)
(Hours)

17 *( 7.3 - 4.9 )* 2 * 2 = 165

*Current Actual ODI a Year 7.3 time; Actual ODI Using Mobiltrans HD a Year 4.9; Rate Unit running 7,300 hour/year

Environmental Aware

Less Waste Disposal: Less oil waste

Total oil Current Oil Actual Annual Oil TOTAL


consumption for Change Frequency Change Frequency
17 unit (liters) on schedule/year on schedule/year
(times) used Mobiltrans
(liter)
HD (times)
646 *( 7.3 - 4.9 ) = 1,572

Productivity Improvement

Maintenance Cost Reduction: Reduce Cost Associated with Extended oil drain Interval

Cost Oil
Current ODI Cost Oil Actual ODI
Consumption
Frequency Competitor Frequency/year Using
Total unit used TOTAL
Recommendation on 1000 hrs Mobiltrans HD 1500
Mobiltrans
1000 hrs (times) (USD) (times)
HD (USD)

17 *(( 7.3 - 157 )-( 4.9 * 80 )) = 12,484

* 1 USD equals to Rp.14,000; Cost Oil Consumption on 1000 hrs (USD): US$ 123,604 Actual oil drain interval Frequency Using Mobiltrans HD 1500 hrs
(USD): US$ 26,339

Kunjungi mobilindustrial.com untuk mempelajari bagaimana produk tertentu pelumas merek Mobil dapat memberikan manfaat-
manfaat yang dapat meminimalkan dampak lingkungan. Manfaat-manfaat aktual akan tergantung pada produk yang dipilih, kondisi
operasi dan j
ExxonMobil Lubricants Indonesia PT. Berkah Anugrah Rizki Abadi
Cool
PT. Arthapusaka Mitra Sakti

You might also like