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Article history: A flux recovery model of chemical cleaning of microfiltration membranes in membrane bioreactor (MBR)
Received 2 October 2015 was proposed based on Hom–Haas model. This model provides intuitive prediction of flux recovery as a
Revised 8 February 2016
function of cleaning time and cleaning solution concentration for PAN microfiltration membrane fouled
Accepted 14 March 2016
with activated sludge from membrane bioreactor (MBR). The quantitative effects of different chemical
Available online 9 April 2016
cleaning conditions (temperature, transmembrane pressure and agitation speed) on model parameters
Keywords: were calculated by means of Multiple Linear Regression. High accuracy of the proposed model is ap-
Membrane proved not only by chemical cleaning agent of NaOCl, but also by other cleaning agents such as NaOH
Chemical cleaning and SDS.
Flux recovery © 2016 Taiwan Institute of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
Model
Activated sludge
Nomenclature
Greek symbol
ω agitation speed of magnetic stirrer (rpm)
μ liquid viscosity (Pa s)
Table 1 Table 2
Operating parameters of bioreactor. Model parameters for different cleaning agents (0 MPa,
400 rpm, 28 °C).
MLSS (g/L) T (°C) DO (mg/L) pH HRT (h)
Cleaning agent R2 Parameter
2.7 20 4.0 7.5–8.0 18
k m n
The laboratory-scale experimental system is a dead-end mi- concentration of NaOCl was more than 0.5 wt%. This was in con-
crofiltration cell and it is described elsewhere in the literature sistent with reports that cleaning agents had an optimal concen-
[16,17]. The 0.1 μm polyacrylonitrilerile (PAN) membrane was ob- tration to clean membranes [10,20,21]. The cleaning efficiency in-
tained from Beijing Ande Membrane Separation Technology and creased until cleaning agent concentration got to its optimal value.
Engineering (Beijing) Co., Ltd., were used in this study. All flat- Similarly, the effect of cleaning time on flux recovery was much
sheet membranes were cut into pieces with 53.28 cm2 of active more significant in the first 15 min than that in the subsequently
membrane area. Prior to each experiment, the membranes were 15 min at NaOCl concentration of 0.5 wt% (Fig. 2(b)). This phe-
soaked in deionized water for 12 h to remove glycerin (protectant) nomenon might result from the removal of loose deposit within
at 4 °C. the first 15 min while remaining deposit which was strongly ad-
Activate sludge suspension is taken from an intermittent mode sorbed on the membrane could not be significantly removed by
bioreactor system with an effective volume of 25 L [16]. The de- increasing the cleaning time [22].
tail operating parameters of the bioreactor system are shown in The trend of flux recovery in Fig. 2 was in accordance with
Table 1. No sludge is discharged during the operation period. The that in Fig. 1. This phenomenon confirmed the validity of proposed
main parameters of feed suspension used in this experiment were model to some extent. Powerful evidence to prove the validness
chemical oxygen demand (COD) (34.6–40.7 mg/L), NH3 –N (9.4– of the proposed model was obtained by fitting experimental data
11.22 mg/L) and total oxygen content (TOC) (31.5–37.8 mg/L). with the model. Model parameters were estimated by processing
experimental data by the nonlinear regression using 1stopt soft-
3.2. Experimental procedure ware (China) and the results were shown in Table 2. The values of
model parameters in Table 2 were obtained by fitting experimental
Before conducting any experiments, the initial pure water flux data with the model predictions at high R2 [23].
(Jw ) of the origin PAN membrane was measured using distilled wa- The variation of model predictions of flux recovery of chemical
ter (DI-water). This was acquired in situ at a trans-membrane pres- cleaning for microfiltration membrane is clearly shown in Fig. 3(a)
sure (TMP) drop of 0.04 MPa and DI-water temperature of 25 °C. and more information about the relationship between flux recov-
The next procedure was filtration of feed suspension (activated ery, cleaning time and concentration of cleaning solution is shown
sludge suspension from membrane bioreactor or yeast suspension in Fig. 3(b). From Fig. 3, effective flux recovery could be obtained at
freshly prepared) and the membrane flux was measured until a optimal cleaning time and cleaning solution concentration, which
pseudo-steady state flux approximately 3.75% of the initial flux was of significance for the chemical cleaning processes. Take clean-
value achieved [3]. In all cases, experiments were performed with ing time of 20 min as example, flux recovery for 0.75 wt% NaOCl
fixed TMP of 0.04 MPa and agitation speed (ω) of 200 rpm at room solution reached the yellow area which was nearly 70%. As the
temperature (25 ± 1 °C). After the fouling step, the fouled mem- concentration increased to 1.25 wt%, flux recovery arrived at the
brane was rinsed 10 min by DI-water with agitation speed (ω) edge of saffron area which was nearly 76%. This means that flux re-
of 400 rpm to remove all loosely bounded fouling deposit from covery was lifted just 6% with concentration increasing by 0.5 wt%.
the microfiltration membrane surface [18,19], then the water flux Moreover, flux recovery increased more slowly with concentration
was measured. The next step was the chemical cleaning process. increasing further. However, if the cleaning time is not limited, in-
Sodium hypochlorite (0.5–5 wt%) was used as cleaning agents. All creasing the cleaning time to 30 min for 0.75 wt% NaOCl solution,
these agents were analytical grade and were supplied by the Bei- flux recovery can be reached nearly 75%. As a result, an effective,
jing Chemical Engineering Factory. All chemical agents were dis- environmental and economy cleaning scheme can be obtained in
solved in 1 L of DI-water and fresh cleaning solutions were pre- Fig. 3.
pared daily and all the cleaning solutions were preheated to a pre-
determined cleaning temperature. The effects of agitation speed 4.2. Effect of operating conditions on model parameters
(ω), trans-membrane pressure (TMP), cleaning solution concentra-
tion (C), cleaning temperature (T) and cleaning time (t) on flux Operating conditions are significant for the chemical cleaning
recovery (Jr ) were evaluated. When the chemical cleaning process process [24]. In order to determinate the impacts of the clean-
was finished, the pure water flux (Jcw ) was also measured. ing conditions on model parameters, a series of experiments were
performed at several temperatures (28, 33, 39, 46 and 55 °C) and
4. Result and discussion transmembrane pressures (0.00, 0.02, 0.04, 0.06 and 0.08 MPa) and
agitation speeds (20 0, 30 0, 40 0, 50 0 and 60 0 rpm) with altering
4.1. Determination of model parameters cleaning time and NaOCl concentration. As shown in Fig. 4, the
general trends of flux recovery for all selected conditions are all
A series of the experiments of NaOCl-cleaning at 28 °C (The ag- similar to those of the two ideal curves in Fig. 1, i.e. flux recovery
itation speed was 200 rpm and TMP was 0 MPa) were carried out was increased sharply at the early stage and increased slowly at
with altering cleaning time and NaOCl concentration respectively. the later stage.
Flux recovery after a 30-min cleaning procedure increased remark- The flux recovery was increased with increasing temperature
ably with NaOCl concentration increasing from 0 to 0.5 wt% (Fig. at fixed NaOCl concentration and the cleaning time (Fig. 4(a) and
2(a)). However, flux recovery increased rather slowly when the (b)). This result was reasonable and it has been explained by many
Z. Wang et al. / Journal of the Taiwan Institute of Chemical Engineers 63 (2016) 52–60 55
Fig. 2. Flux recovery as function of concentration cleaning time of NaOCl solution (0 MPa; 400 rpm; 28 °C). (a) NaOCl concentration, (b) cleaning time of NaOCl solution.
Fig. 3. Model figure for NaOCl solution cleaning process (0 MPa; 400 rpm; 28 °C). (a) 3-d figure, (b) projection figure. (For interpretation of the references to color in this
figure, the reader is referred to the web version of this article.)
authors [25,22,26]. The equilibrium constant of the reaction and were forced by the applied TMP into the membrane pores during
the solubility of foulants were increased at higher temperature chemical cleaning operation [3]. In conclusion, the absence of TMP
[25]. Besides, higher temperature decreases the viscosity of the is optimum during chemical cleaning procedure.
chemical cleaning solution [3]. As a consequence, flux recovery in- As a hydraulic parameter, agitation speed (ω) has an effect on
creased with increasing temperature. However, flux recovery ex- flux recovery [22]. Flux recovery may increase with increasing ag-
ceeded 100% when NaOCl concentration was above 0.2 wt% in 46 °C itation speed if the chemical reaction is favorable during cleaning
and 55 °C. This phenomenon may be caused by the damage of the process [22]. Fig. 4(e) and (f) demonstrates the variety of flux re-
membrane resulting in large pores. In addition, the membrane sur- covery with increasing agitation speed at a fixed temperature. No
face became more hydrophilic when the chemicals were used and considerable difference between plots of flux recovery for different
a high flux recovery is expected [20]. In conclusion, the limitations agitation speeds with identical NaOCl concentration and cleaning
of the membrane material prohibit consideration of very high tem- time. As ω increased from 200 rpm to 600 rpm at the cleaning
perature [22]. time of 30-min and NaOCl concentration of 0.5 wt%, the corre-
As regarding to the effect of transmembrane pressure (TMP) sponding flux recovery increased from 69.3% to 75.5%. The small
which is a detrimental factor for hydraulic cleaning efficiency increase was due to the fact that an increase in shear rate result-
[18,27,28], experimental results of Jr for different TMPs (0– ing from increasing the applied agitation speed failed to enhance
0.08 MPa) are summarized in Fig. 4(c) and (d). Clearly, TMP had the back mass transfer of foulant to the bulk solution [29,22,30].
a remarkable effect on flux recovery. In case of fouled membrane Experimental data of flux recovery were compared with pre-
cleaned by 0.5 wt% NaOCl solution for 30 min, a maximum value dictions of the proposed kinetic model. As shown in Table 3, all
of flux recovery was 73% in the absence of TMP and this value the values of R2 were above 0.900 except for 46 °C and 55 °C,
reduced gradually with increasing TMP. As TMP was adjusted to which suggested that the proposed kinetic model was effective
0.08 MPa, Jr decreased to 47%. The phenomenon was due to the in selected range of operating condition except for high temper-
fact that the swollen and partially hydrolyzed foulant particles ature. Therefore, parameter values obtained at high temperature
56 Z. Wang et al. / Journal of the Taiwan Institute of Chemical Engineers 63 (2016) 52–60
Fig. 4. Impacts of different cleaning conditions on flux recovery as a function of concentration of NaOCl solution and cleaning time. (a, b) Different temperatures, (c, d)
different transmembrane pressures, (e, f) different agitation speeds.
Z. Wang et al. / Journal of the Taiwan Institute of Chemical Engineers 63 (2016) 52–60 57
Table 3
Model parameters for NaOCl solution cleaning in different operating conditions.
k m n
TMP T ω R2
Value Standard error Value Standard error Value Standard error
Table 4
Multiple Linear Regression results of relationships between operating conditions and model parameters (0–0.08 MPa, 28–55 °C, 20 0–60 0 rpm).
TMP T ω
experiments (46 °C and 55 °C) were not used in the following sta- the fouled membrane. Similar cleaning experiments and statisti-
tistical analysis. cal analysis described above were performed and the results were
Method of Multiple Linear Regression was used to evaluate the summarized in Fig. 6 and Table. 6. Fig. 6 showed the 3-d and pro-
effects of the operating conditions (temperature, agent concentra- jection figure of the model for NaOH and SDS solutions at a cer-
tion and agitation speed) on the values of model parameters (k, tain cleaning condition (28 °C for temperature, 0 MPa for TMP and
m, n) for NaOCl agent and the contribution of each operating con- 400 rpm for ω). The flux recovery of NaOH or SDS solution was not
dition to model parameters were calculated and summarized in as good as that of NaOCl solution. When the cleaning time is fixed
Table 4. By statistical analysis, the three selected operating con- as 20 min, flux recovery of 0.15 wt% NaOH and 0.15 wt% SDS solu-
ditions for NaOCl agent were all influencing factors for kinetic tions reached about 48% and 53%, respectively and higher concen-
constant (k). Contributions of TMP, T and ω were 53.28%, 42.4% tration cannot increase flux recovery remarkably which is similar
and 4.32%, respectively. The statistical result showed that agitation to NaOCl solution. Moreover, increasing cleaning time can improve
speed was not a significant factor for m and n. With a contribution the cleaning effect. In addition, by comparing the three model fig-
value of 70.09% to n, TMP was the dominant factor as compared to ures, a conclusion can be drawn that if flux recovery is expected
28.85% to T. As regarding to m, however, the effect of T with 48.12% above 65%, NaOCl is the only suitable agent which can be used. In
was nearly equal to that of TMP with 51.87%. Coefficients of in- contrast, flux recovery of NaOH or SDS is not likely above 65%.
fluencing factors for model parameters were obtained by Multiple A value of 93.3% for R2 indicated that the proposed model was
Linear Regression. And results in Table 4 for NaOCl agent showed effective for NaOH cleaning operation. Better fitting result with
these quantitive relationships between model parameters and in- 96.0% for R2 proved the applicability of the proposed model for
fluencing factors. SDS solution. In addition, effect of operating condition on model
To further verify the effectiveness of this model for NaOCl parameters was also studied by means of Multiple Linear Regres-
agent, model predictions were compared with new experimental sion. As shown in Table 4, the kinetic constant (k) was affected by
observations (Fig. 5(a)). The new experimental points were very TMP and T for NaOH agent. The contributions of TMP and T were
close to the surface consisting of prediction values of the proposed 51.2% and 41.52%, respectively. As to m, both T and ω were sig-
model. In Table 5, relative mean error between experimental data nificant factors with contribution values of 54.53% and 42.97%, re-
and model predictions were almost less than 4% for NaOCl agent. spectively. ω was also an effect factor for n with contributing about
This indicated that this model could accurately predict the varia- 77.23% while TMP contributed 22.74% to n.
tion of flux recovery with the cleaning time and NaOCl concentra- Similar to NaOH agent, TMP and T during SDS solution cleaning
tion during chemical cleaning operation. operation affected k a lot and contributions of them were 71.11%
and 21.11%. In addition, they were also the affecting factors for m
4.3. Validation and applicability of the kinetic model and the contribution of TMP was 29.18% which was lower than that
of T. However, there was only T influence n in operating range and
In order to verify the applicability of proposed kinetic model, it was the dominant factor with contributing 84.08% to n value.
NaOCl solution was replaced by NaOH and SDS solutions to clean The mathematical relationships between model parameters and
58 Z. Wang et al. / Journal of the Taiwan Institute of Chemical Engineers 63 (2016) 52–60
Fig. 5. Comparison between experimental data and model predictions in terms of flux recovery vs. cleaning time and concentration for cleaning agent of (a) NaOCl (b) NaOH
and (c) SDS (0 MPa; 400 rpm; 28 °C).
Table 5
Relative mean error between experimental data and model predictions for chemical cleaning operation with NaOCl solution.
Cleaning time Concentration Relative mean error (%) Cleaning time Concentration Relative mean error (%)
operating conditions for NaOH and SDS solution were showed in lution, relative mean error (Table 6) were all less than 4%, showing
Table 4. the good coherence between experimental data and model predic-
In order to test the applicability of the proposed model on tions. And the relative mean errors (Table 6) for SDS solution were
NaOH and SDS cleaning operation, new experimental data were all less than 2.2%, indicating the better agreement between exper-
compared with the predictions of the kinetic model. Clearly, the imental data and model predictions. These results confirmed the
experimental points were almost on the nets consisting of predic- applicability of the proposed model for chemical cleaning opera-
tion values of the proposed model (Fig. 5(b) and (c)). For NaOH so- tion.
Z. Wang et al. / Journal of the Taiwan Institute of Chemical Engineers 63 (2016) 52–60 59
Fig. 6. Model figure for NaOH ((a) 3-d figure, (b) projection figure) or SDS ((c) 3-d figure, (d) projection figure) agent cleaning process (0 MPa; 400 rpm; 28 °C).
Table 6
Relative mean error between experimental data and model predictions for agent of NaOH or SDS.
NaOH SDS
Cleaning time Concentration Relative mean error (%) Cleaning time Concentration Relative mean error (%)
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