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Our Capabilities
● Sheet metal works:
With the aid of cutting, punching, folding, and assembly, flat sheets of steel or
aluminum are transformed into metal structures or goods. It is possible to cut,
bend, or stretch sheet metal into almost any shape by typically cutting and
burning the metal.

● CNC Machining:
It is a computerized manufacturing process in which pre-programmed software
and code controls the movement of production equipment. CNC machining
controls a range of complex machinery, such as grinders, lathes, and turning mills,
all of which are used to cut, shape, and create different parts and prototypes.

● Conventional Machining
In the conventional machining process, lathes, milling, boring, and drilling
machines, as well as other sharp cutting instruments, are operated and directed
by a human operator.

● 3D Printing
A real object is produced using the additive manufacturing technique of three-
dimensional (3D) printing from a digital design. In order for the process to
operate, thin layers of material—such as liquid or powdered plastic, metal, or
cement—must first be laid down. Next, the layers must be fused together.
●

Sheet Metal works Page: /services/sheet-metal-works

Introduction: Sheet metal fabrication processes can mostly be placed into two
categories – forming and cutting. Forming processes are those in which the
applied force causes the material to plastically deform, but not to fail.

Processes:
Forming
Bending
Roll forming
Spinning
Deep Drawing
Stretch forming

Cutting with shear

Shearing
Blanking
Punching
 FAQs:(If Any)
FAQ

What sheet metal materials can you weld?

We can weld, using Tig (tungsten inert gas), Mig (metal insert gas) and gas
welding mild steel, zintec, galvanised steel, stainless steel, brass and aluminium.

What sheet metal materials can you spot weld?

We can spot weld mild steel, zintec, galvanised steel and stainless steel.

How big can I make one piece of sheet metal work?

We have the ability to guillotine, CNC punch using our Trumpf CNC punch
presses and CNC bend up to 2.5M in length. We are able to work with larger sheet
metal components when they are fabricated from several parts but in general
2.5M is our limit.

CNC Machining Page: /services/cnc-machining

Introduction:Various procedures that are part of machining each remove material
from an initial work piece or part. The majority of material removal techniques, often
known as conventional or traditional machining, involve mechanically chipping

away small pieces of material using a sharp tool.The removal of material during
unconventional machining techniques may be accomplished chemically or
thermally.

Processes:Mechanical
✓Single-point cutting
1. Turning
2. Planning and shaping
Multi-point cutting
1. Milling
2. Drilling
3. Broaching
4. Sawing
Abrasive machining
1. Grinding
2. Honing
3. Lapping
4. Ultrasonic machining
5. Abrasive jet machining

FAQ
What materials can Jones Tools work with?

We have always needed to be adaptable in order to offer our clients top-notch

customer service and maintain our position as one of Wisconsin's CNC industry
leaders. Steel, aluminum, bronze, copper, zinc, iron, brass, and other metals can
all be altered. We modify a variety of non-metal materials, including nylon,
carbon fiber, fiberglass, and polycarbonate.

In what sectors does CNC machining have an advantage?

Although they are much more essential in some disciplines than others, CNC
machining is advantageous to many businesses. The level of detail that can be
produced by various CNC machines varies. This is crucial to the very detailed
design blueprints used by the aircraft industry. When launching a rocket or flying
a plane, there is no room for error, and CNC machined components from Jones
Tools & Manufacturing are made to be as accurate as possible.

What varieties of CNC machining exist?

There are numerous variations of CNC machining. These consist of CNC lathes,
CNC turning, and CNC milling. Each offers a unique set of advantages for
producing component parts. Ask our knowledgeable specialists for help if you are
unsure of the best approach for your parts; we will be happy to do so.

Conventional Machining Page:/services/conventional-machining

Introduction:A human operator controls lathes, milling, boring, and drilling machines,
as well as other sharp cutting tools, throughout the traditional machining process.

Processes:
Mining
The mining industry is involved in the extraction of precious minerals and other
geological materials. The extracted materials are transformed into a mineralized
form that serves an economic benefit to the prospector or miner. Typical
activities in the mining industry include metals production, metals investing, and
metals trading.

Lethe
Lathe is a machine tool that rotates a work piece about an axis of rotation to
perform various operations such as cutting, sanding, knurling, drilling,
deformation, facing, and turning, with tools that are applied to the work piece to
create an object with symmetry about that axis.

FAQ
 FAQs:(If Any)

Among the conventional machining processes, maximum specific energy is

consumed in?
Grinding

What are three forms of milling ?

Slab milling,face milling,end milling,

List out type of lathe operations?

Facing, tapering, parallel turning

3D Printing Page: /services/3d-printing

Introduction:The process of building a three-dimensional object from a CAD model or
digital 3D model is known as additive manufacturing, or 3D printing. A three-dimensional
object is constructed from a CAD model or a digital 3D model using a number of
procedures in which material is mixed together, usually layer by layer, and then
deposited, connected, or solidified under computer control. This is known as
additive manufacturing or 3D printing. It can be carried out via a variety of
techniques in which material is brought together, often layer by layer, and then
deposition, joining, or solidification are all controlled by computers.

Processes:concept models, limited functional testing architectural and landscape

model , colour industrial design.
1. (SLA) stereolithography
Stereolithography (SLA) is an industrial 3D printing process used to create
concept models, cosmetic prototypes, and complex parts with intricate
geometries in as fast as 1 day. A wide selection of materials, extremely high
feature resolutions, and quality surface finishes are possible with SLA.

2.Multijet printing (MJP)

MJP uses thermoset photopolymer resins to build parts, patterns, and molds.
Within an MJ printer, different print heads can dispense different materials
within a single layer, allowing full-color and multi-material parts. This means
that parts can consist of rigid and flexible elements all in one. Dissolvable
support structures can be used to provide a platform for printing and to allow
for hollow spaces in the resulting product

3.selective laser sintering ( SLA)

A laser is used by the SLS 3D printer as an energy source to selectively melt
plastic powder before fusing the materials together to create a 3D printed item.
One of the most cutting-edge and dependable technologies in the additive
manufacturing sector of 3D printing is Laser Powder Bed Fusion (LPBF), which
includes.
FAQ
How does 3D printing work?
You employ a "additive method" to make a 3D printed object. By adding
additional layers of material until the item is complete, the three-dimensional
object is constructed.

What are the benefits of 3D printing?

Like most emerging technologies, 3D printing offers benefits in a lot of areas.
These include improvements in financial, logistical, healthcare, creative and
environmental areas.
For one, the technology allows for endless customization with regards to design
and material. One notable example of this benefit is in the healthcare sector.
Complex prosthetic limbs can be produced precisely to individual needs for a
much lower price.

What software do I need to print 3D objects?

At the very least, a 3D slicer is required to prepare an existing 3D model for 3D
printing. Slicing software is typically included with 3D printers. Cura and
Simplify3D are the two most widely used open source 3D slicers.
3D modelling software is required if you're also interested in creating your own 3D models or
editing already existing ones.

Forming Page: /services/sheet-metal-works/forming

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Cutting Page: /services/sheet-metal-works/cutting

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Shearing Page: /services/sheet-metal-works/shearing

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