1.

Cutting Time Tc [ sec ]

60 × L × π × DC 60 × L Work Material
Tc = = DC
fz × z × vc × 1,000 vf Milling
Cutters

2. Power Requirements Pc [ kW ] vf
n

Q × kC
Pc =
60 × 1,000 × ( η ÷ 100 )
n
ap × ae × vf × kC
=
60 × 106 × ( η ÷ 100 )

ap
3. Cutting Speed vc [ m/min ]
π × DC × n
vc =
1,000
vf
fz

4. Spindle Speed n [ min -1

]

vc × 1,000 Specific Cutting Force kC

n =
π × DC Un alloyed 1,500 MPa
Low alloyed 2,000 MPa
High alloyed 3,000 MPa

5. Feed Rate per Tooth fz [ mm/t ] Austenitic 2,000 MPa

Ferritic 2,500 MPa

vf × π × DC Malleable 900 MPa

fz = Grey 1,200 MPa
z × vc × 1,000 Ductile 1,500 MPa

vf Al based alloys 500 MPa

= Cu based alloys 900 MPa
z×n
T i based alloys 1,400 MPa
Fe based alloys 2,500 MPa
N i based alloys 2,800 MPa
6. Table Feed vf [ mm/min ] Co based alloys 3,000 MPa
Hardened steel 50-55 3,300 MPa
Hardened steel 60-63 4,500 MPa
fz × z × vc × 1,000 Hardened cast iron 3,500 MPa
vf =
π × DC

= fz × z × n
7. Horsepower H [ HP ]
PC
H =
0.75

hex1
8. Max. Chip thickness hex1 [ mm ]
【 ae ≦ DCx0.5 】

2
ae  ae 
hex1 = −  × fz × 2 × sin ( KAPR )
DC  DC

【 DCx0.5 ＜ ae ≦ DC 】

hex1 = fz × sin ( KAPR ) fz

TC : Cutting Time [ sec ]

9. Max. Chip thickness(R-insert) hex2 [ mm ] PC : Power Requirements [ kW ]

vc : Cutting Speed [ m/min ]
n : Spindle Speed [ min-1 ]
2
ap  ap fz : Feed Rate per Tooth [ mm/rev ]
hex1 = −   × fz × 2 vf : Table Feed [ mm/min ]
IC  IC 
H : Horsepower [ HP ]
hex1 : Max. Chip thickness [ mm ]
hex2 : Max. Chip thickness(R-insert) [ mm/min ]
Q : Material Removal Rate [ cm3/min ]

10. Material Removal Rate Q [ cm /min ] 3 L : Length of Cut [ mm ]

DC : Diameter [ mm ]
IC : Insert Diameter [mm]
ap × ae × fz × z × vc KAPR : Cutting Edge Angle [ ˚ ]
Q =
π × DC ap : Depth of Cut [ mm ]
ae : Width of Cut [ mm ]

ap × ae × vf z : No. of Flutes [ pcs ]

= kC : Specific Cutting Force [ MPa ]
1,000 η : Machine Efficiency [ % ] ( 70 ∼ 85 )
※ π ≒ 3.14