PDF Treating Equipment 4261882 01

PROVISORY RELEASE
Treating Equipment
Reference: Intouch content ID # 4133663
Version: 5.2
Release Date: Provisory
EDMS UID: 274757113
Produced: 25-Nov-2009 23:10:48
Owner: WS Training
Author: Bernadette Gomez
Private Basic,
IT Mo dules,
offshore,
Interface,
treating
WCS,
equipm
WPC,ent,
CTS,
SWBT,
TBTWBT,
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Copyright © 2009 Schlumberger, Unpublished Work. All rights reserved.
Treating Equipment / Legal Information
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Legal Information
This work contains the confidential and proprietary trade secrets of Schlumberger
and may not be copied or stored in an information retrieval system, transferred,
used, distributed, translated or retransmitted in any form or by any means,
electronic or mechanical, in whole or in part, without the express written
WS Training\Bernadette Gomez\Intouch content ID # 4133663\5.2\Release Date:Provisory\EDMS UID: 274757113\Produced: 25-Nov-2009 23:10:48
permission of the copyright owner.
Trademarks & Service marks
Schlumberger, the Schlumberger logotype, and other words or symbols used

to identify the products and services described herein are either trademarks,
trade names or service marks of Schlumberger and its licensors, or are the
property of their respective owners. These marks may not be copied, imitated
or used, in whole or in part, without the express prior written permission of
Schlumberger. In addition, covers, page headers, custom graphics, icons, and
other design elements may be service marks, trademarks, and/or trade dress
of Schlumberger, and may not be copied, imitated, or used, in whole or in part,
without the express prior written permission of Schlumberger.
A complete list of Schlumberger marks may be viewed at the Schlumberger

Oilfield Services Marks page: http://markslist.slb.com
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Treating Equipment / Document Control
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Document Control
Owner: WS Training
Author: Bernadette Gomez
Reviewer: Bernadette Gomez
Approver: Torsten Braun, Alice Lee
Contact Information
Name: WS Training
LDAP Alias: IPC-DOC
Revision History
Version Date Description Prepared by
5.2 19-Nov-2009 Changed instructions for taking module test Author: John Schneider
online using iLearn.
5.1 18-Jul-2008 Updated exercises link-url to the Author: Beena Hemkar

perception-resp server.
5.0 25-Oct-2006 Changed instructions for taking module Author: Stuart Averett
test online. Test may be launched from
perception-ws server via LMS or taken online.
4.1 11-Apr-2006 Changed label contents, erased list-trademark Author: Torsten Braun
tags, updated revision info.
4.0 30-Sep-2005 updated graphics and text. .Added captions Author: Luisa Attaway, Torsten
Braun
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iv Treating Equipment / Table of Contents iv
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Table of Contents
1 Objectives _____________________________________________________ 1-1
2 Introduction to Treating Equipment _____________________________ 2-1

2.1 Types of Equipment __________________________________________ 2-1
2.2 Safety Considerations ________________________________________ 2-1
3 Low-Pressure Equipment ______________________________________ 3-1

3.1 Suction Hoses and Clamps ___________________________________ 3-1
3.2 Discharge Hoses and Clamps ________________________________ 3-2
3.3 Suction and Discharge Hose Applications _____________________ 3-3
3.4 Low-Pressure Hose Fittings __________________________________ 3-4
3.5 Low-Pressure Weco Butterfly Valves __________________________ 3-5
3.6 Low-Pressure Ball Valves ____________________________________ 3-7
3.7 Exercise _____________________________________________________ 3-7
4 High-Pressure Equipment ______________________________________ 4-1

4.1 Overview ____________________________________________________ 4-1
4.2 Types of 1502 Weco Unions __________________________________ 4-2
4.3 Types of Threads ____________________________________________ 4-4
4.4 Treating-Iron Manufacturers __________________________________ 4-4
4.5 Loops and Swivels ___________________________________________ 4-5
4.6 High-Pressure Manifolds _____________________________________ 4-6
4.7 High-Pressure Valves ________________________________________ 4-7
4.8 Auxiliary Treating Equipment ________________________________ 4-10
4.9 Schlumberger Ball Injectors __________________________________ 4-11
4.10 Exercise ____________________________________________________ 4-12
5 Treating-Iron Maintenance ______________________________________ 5-1

5.1 Treating-Iron Maintenance ____________________________________ 5-1
6 Summary _______________________________________________________ 6-1
7 Take the module test ___________________________________________ 7-1
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v Treating Equipment / List of Figures v
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List of Figures
3-1 Suction hose ______________________________________________________ 3-1

3-2 Discharge hose and clamp _________________________________________ 3-2
3-3 Discharge and suction hose application _____________________________ 3-3
3-4 FMC Weco union __________________________________________________ 3-4
3-5 FMC Weco cap ____________________________________________________ 3-5
3-6 Low-pressure butterfly valve components ___________________________ 3-6
4-1 Threaded and integral connections _________________________________ 4-2

4-2 1502 Weco non-pressurized union __________________________________ 4-3
4-3 1502 Weco integral union components ______________________________ 4-3
4-4 1502 Weco pressurized unions components_________________________ 4-4
4-5 Loop ______________________________________________________________ 4-5
4-6 Swivel (chicksan) __________________________________________________ 4-6
4-7 Pumping unit ______________________________________________________ 4-6
4-8 Components of plug valve__________________________________________ 4-7
4-9 Plug valve wrenches _______________________________________________ 4-8
4-10 Flow of fluids through Tom Wheatley check valve ____________________ 4-9
4-11 Tees and other auxiliary treating equipment ________________________ 4-11
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vi Treating Equipment / List of Tables vi
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List of Tables
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1-i Treating Equipment / Objectives 1-i
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1 Objectives
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1-1 Treating Equipment / Objectives 1-1
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1 Objectives Basic, offshore,

Modules, Interface,
treating
WCS, equipment,
WPC, CTS,SWBT,
TBT WBT, IT
In this training module, you will learn to do the following:
• Identify types of low- and high-pressure equipment.

• Discriminate between suction hoses and clamps, and discharge hoses and
clamps.
• Identify suction and discharge hose applications.
• Discriminate between the two types of low-pressure hose connections.
• Identify the consequences of a leaking low-pressure butterfly valve.
• Identify the three most common sizes of high-pressure treating iron and
discriminate between the three sizes.
• Discriminate between the three types of 1502 Weco unions.
• Identify Schlumberger’s preferred treating-iron manufacturer.
• Identify characteristics of loops and swivels.
• Discriminate between the types of high-pressure valves.
• Discriminate between the two sizes of plug valves.
• Identify types of auxiliary treating equipment.
• Identify characteristics of Schlumberger ball injectors.
• Identify the length of time between required pre-treatment inspections.
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2-i Treating Equipment / Introduction to Treating Equipment 2-i
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2 Introduction to Treating Equipment
2.1 Types of Equipment ____________________________________________ 2-1
2.2 Safety Considerations __________________________________________ 2-1
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2-1 Treating Equipment / Introduction to Treating Equipment 2-1
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2 Introduction to Treating Equipment Basic, offshore,

Modules, Interface,
treating
WCS, equipment,
WPC, CTS,SWBT,
TBT WBT, IT
This section will address:
• types of equipment
• safety considerations.
2.1 Types of Equipment

Treating equipment consists of all the various pieces of equipment that connect
pipe to pumps, tanks and wellheads. Treating equipment is divided into two
categories:
• low-pressure equipment
• high-pressure equipment.
2.2 Safety Considerations

Whether you operate low- or high-pressure treating equipment, safety is a major
concern. All pressurized systems have the potential to cause damage to property,
and injury or death to personnel. The greater the pressure in the system, the
greater the danger, but even in a low-pressure system, the danger exists and
should be minimized by following all Schlumberger-approved safety procedures.
Perhaps the biggest problems when working with high-pressure systems occur
when the operator is either in a hurry or is distracted by something else. Safe
operations require planning. There should never be a reason to hurry a job
or to act in a sloppy or unsafe manner. It is crucial that all equipment used in
a pressurized environment be thoroughly checked before pressure is applied.
Pressurizing defective or damaged equipment can lead to fatal results on the
work site.
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3-i Treating Equipment / Low-Pressure Equipment 3-i
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3 Low-Pressure Equipment
3.1 Suction Hoses and Clamps _____________________________________ 3-1
3.2 Discharge Hoses and Clamps __________________________________ 3-2
3.3 Suction and Discharge Hose Applications ______________________ 3-3
3.4 Low-Pressure Hose Fittings ____________________________________ 3-4
3.4.1 FMC Weco Unions ___________________________________________ 3-4
3.4.2 FMC Weco Caps _____________________________________________ 3-5
3.5 Low-Pressure Weco Butterfly Valves ___________________________ 3-5
3.6 Low-Pressure Ball Valves ______________________________________ 3-7

3.7 Exercise ________________________________________________________ 3-7
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3-1 Treating Equipment / Low-Pressure Equipment 3-1
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3 Low-Pressure Equipment Basic, offshore,

Modules, Interface,
treating
WCS, equipment,
WPC, CTS,SWBT,
TBT WBT, IT
This section on low-pressure equipment will address the following topics:
• suction hoses and clamps

• discharge hoses and clamps

• suction and discharge hose applications
• low-pressure hose fittings
• low-pressure Weco butterfly valves
• low-pressure ball valves.
3.1 Suction Hoses and Clamps
Figure 3-1: Suction hose
A standard suction hose is 4 in. in diameter and 15 ft in length. The maximum

fluid flow through the hose should not exceed 7 bbl/min. One more hose than
needed should always be included in rig-up so that maximum safe levels are
never exceeded.
That means that if the required pump rate is 35 bbl/min, the proper number of
hoses to use on the suction side would be 6 (35 bbl/min / 7 bbl/min = 5 hoses
+ 1 extra hose).
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The suction hose must never be connected to the discharge side of any pump,
especially triplex or other positive-displacement pumps. It should also never
be used as a discharge hose on cement silos. Before use, the suction hose
should be carefully examined for cracking or other signs of wear or damage.
The clamps should also be inspected.
All suction-hose connections should be fitted with King Nipples and secured
with opposing clamps. Care must be taken to ensure that these fittings are
secure and tight. Care should also be taken when closing valves to avoid a
water-hammer effect on the line.
A standard suction hose is 4 in. in diameter and 15 ft in length. The maximum

fluid flow through the hose should not exceed 7 bbl/min. One more hose than
needed should always be included in rig-up so that maximum safe levels are
never exceeded.
That means that if the required pump rate is 35 bbl/min, the proper number of
hoses to use on the suction side would be 6 (35 bbl/min / 7 bbl/min = 5 hoses
+ 1 extra hose).
3.2 Discharge Hoses and Clamps
Figure 3-2: Discharge hose and clamp
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Discharge, or soft, hoses are used on the discharge side of centrifugal pumps
and on pneumatic cement systems. A discharge hose is a soft, collapsible hose
made up of layers of fabric and rubber.
Discharge hoses have a 4-in. diameter and a 15-ft length. Maximum fluid flow
for discharge hoses is slightly higher than for suction hoses (8 to 10 bbl/min)
because of the expansive, flexible properties of discharge hoses. The exception
is heavy sand slurries, which require a reduction in maximum flow rate to
approximately 5 bbl/min.
Discharge hoses and clamps should not be used on the discharge side of triplex
or other high-pressure pumps. They also should not be used on the suction side
of centrifugal pumps. Before the hose is used it should be checked carefully for
any signs of cracking or damage. The pressure rating of the hose is between 100
and 125 psi; therefore, if a damaged hose fails under pressure, serious damage
could occur to equipment or personnel.
Discharge hoses are connected to King Nipples with two opposing clamps. Care
should be taken to avoid the water hammer effect.
3.3 Suction and Discharge Hose Applications
Figure 3-3: Discharge and suction hose application
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As noted earlier, neither suction nor discharge hoses should ever be connected
to the discharge side of a positive-displacement pump. When a centrifugal pump
is used to supply fluid to a triplex pump, a suction hose is used to connect the
tank to the suction side of the centrifugal pump.
A discharge hose is used to connect the discharge side of a centrifugal pump

with the suction side of a triplex pump. Flow rates to the triplex pump can reach
8 BPM or more with this method.
When gravity is used to provide fluid to the triplex pump, a suction hose is used
to connect the tank with the suction side of the triplex pump. Flow rates average
between 4 and 5 BPM with this method.
3.4 Low-Pressure Hose Fittings

Here are the two types of low-pressure hose fittings:
• FMC Weco unions

• FMC Weco caps.
3.4.1 FMC Weco Unions
Figure 3-4: FMC Weco union
There are two types of FMC Weco unions. The first type uses a metal-to-metal
seal with no O-ring. These unions come in sizes ranging from 1 to 4 in.
The other type of union has an O-ring at the male end of the connection. These
unions come in sizes ranging from 1 to 10 in.
Both types of unions use ACME threads and have a maximum working pressure
of 2000 psi. They are used on suction lines and in bulking operations.
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For more details go to Jet Module 1 Treating Equipment http://www.hub.slb.com/
Docs/ofs/RED/scd/WS_Training/JET%201%20Final.pdf.
3.4.2 FMC Weco Caps

Figure 3-5: FMC Weco cap
The 4-in. FMC Weco caps are used for leak-proof (pressure/vacuum) makeup
at suction below triplex pumps and at the end of suction lines when needed.
This type of cap has a maximum working pressure of 2,000 psi.
When using unions and caps, it is important to make sure that the threads
are clean and undamaged. A combination of oil and diesel should be used to
lubricate the threads before rig-up.
On 2-in. connections, make sure that the seal is present and undamaged; on
4-in. connections that use an O-ring, also make sure that the O-ring is present
and undamaged.
For safety reasons, FMC Weco Caps are not to be used for bulking.
3.5 Low-Pressure Weco Butterfly Valves
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Figure 3-6: Low-pressure butterfly valve components
Low-pressure Weco butterfly valves are commonly used on low-pressure

suction and discharge lines. The maximum working pressure of these valves is
175 psi.
Butterfly valves are commonly used at Schlumberger in bulk silos on vent, fill and
discharge lines; on suction and discharge low-pressure piping on the cement
units; and on conventional and pod blenders.
A butterfly valve should always be closed slowly to prevent the water-hammer

effect. This effect can cause breakage or abrupt pressure changes in the system.
During operation, butterfly valves should be checked to ensure that there is

no leakage. A faulty valve will result in a loss of pressure in the system, and
efficiency will be lost. If leakage occurs, change the expendable parts in the
valve where necessary.
Never force a butterfly valve open or closed. Corrosion or cement can cause the
valve disks to lock up, and excessive force on the valve will result in damage
or breakage.
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3.6 Low-Pressure Ball Valves

Low-pressure ball valves are used on virtually all cementing units in order
to accurately control water flow through the mixing manifold. The valve that
Schlumberger has used for many years is manufactured by Clayton Mark.
However, this valve has been renamed and is now called the Mar-Pac ball valve,
although it is, in fact, the same valve. This valve is rated for 2,000-psi maximum
working pressure.

Docs/ofs/RED/scd/WS_Training/JET%201%20Final.pdf.
3.7 Exercise
Low Pressure Equipment Exercise (online)
Low Pressure Equipment Exercise (offline)
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4-i Treating Equipment / High-Pressure Equipment 4-i
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4 High-Pressure Equipment
4.1 Overview _______________________________________________________ 4-1
4.2 Types of 1502 Weco Unions ____________________________________ 4-2
4.2.1 NPTS _______________________________________________________ 4-2
4.2.2 Integral ______________________________________________________ 4-3
4.2.3 Pressurized _________________________________________________ 4-4
4.3 Types of Threads _______________________________________________ 4-4
4.4 Treating-Iron Manufacturers ____________________________________ 4-4
4.5 Loops and Swivels _____________________________________________ 4-5

4.5.1 Loops _______________________________________________________ 4-5
4.5.2 Swivels ______________________________________________________ 4-5
4.6 High-Pressure Manifolds _______________________________________ 4-6
4.7 High-Pressure Valves __________________________________________ 4-7
4.7.1 Plug Valves __________________________________________________ 4-7
4.7.2 Check Valves ________________________________________________ 4-9
4.7.2.1 Tom Wheatley Check Valves ______________________________ 4-9
4.7.2.2 Grant Check Valves with animation ________________________ 4-9
Grant check valve animation __________________________ 4-10
4.7.3 Clayton-Mark/Mar-Pac Ball Valves ___________________________ 4-10
4.7.3.1 Ball valve animation _____________________________________ 4-10
4.8 Auxiliary Treating Equipment __________________________________ 4-10
4.9 Schlumberger Ball Injectors ___________________________________ 4-11
4.10 Exercise _______________________________________________________ 4-12
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4-1 Treating Equipment / High-Pressure Equipment 4-1
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4 High-Pressure Equipment Basic, offshore,

Modules, Interface,
treating
WCS, equipment,
WPC, CTS,SWBT,
TBT WBT, IT
This section will address the following topics:
• overview of high-pressure equipment

• types of 1502 Weco unions

• types of threads
• treating iron manufacturers
• loops and swivels
• high-pressure manifolds
• high-pressure valves
• auxiliary treating equipment
• Schlumberger ball injectors.
4.1 Overview
Unlike low-pressure equipment that may consist of rubber-and-fabric hoses,
high-pressure treating equipment is made of steel. Here are the three most
common sizes of high-pressure treating iron:
• 2-in. iron has an inside diameter of 1.875 in. and a maximum working
pressure of 15,000 psi. The maximum flow rate through this iron is 8.5
bbl/min. This is the most common iron, and it is used on most cementing
and acidizing jobs.
An extra high-pressure 2-in. iron is also available. This iron has an inside
diameter of 1.3 in. and a maximum working pressure of 20,000 psi. The
maximum flow rate through this iron is 4.5 bbl/min.
• 3-in. iron has an allowable outside diameter of up to 3.5 in. and an inside
diameter of 2.75 in. The maximum working pressure is 15,000 psi, and
the maximum flow rate is 20 bbl/min. This iron is commonly used for
fracturing-type operations where high-rate pumping is required.
• 4-in. iron has an inside diameter of 3.83 in. and a maximum working
pressure of 6,000 to 15,000 psi, depending on the style of treating iron. The
maximum flow rate is 40 bbl/min. This iron is used for very high-rate pumping
activities.
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If pumping is increased to exceed the maximum flow rates, increased friction,
increased erosion, and vibration and pulsation will result in excessive wear to
the equipment. If flow rates higher than these are required, extra lines should
be run to increase the total fluid flow.
The maximum working pressures noted here are with Non-Pressure-Thread-Seal

(NPTS) unions. If any other threaded unions are used, the maximum working
pressure is 10,000 psi, or lower, depending on the size of the pipe. The NPTS
and integral unions are the only unions allowed by Schlumberger for treating iron.
4.2 Types of 1502 Weco Unions
Figure 4-1: Threaded and integral connections
Originally, the identification number 1502 indicated a maximum working pressure

of 15,000 psi for 2-in. treating iron. All 3-in. treating iron is also identified
as 1502. Within Schlumberger, 1502 Weco unions are installed, attached or
machined onto the equipment using one of two methods:
• NPTS (non-pressure thread seal)

• Integral.
4.2.1 NPTS
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Figure 4-2: 1502 Weco non-pressurized union
The 1502 Weco non-pressurized union is a threaded connection where the

threads are screwed into the female and male unions and machined-off to flush
with the sealing surface and eliminate pressure on the threads.
A retaining nut is used to hold the two union halves together. A seal-ring, which
keeps pressure off the threads, fits in the threaded (female) portion so that fluids
do not come in contact with the threads. The maximum working pressure is
15,000 psi. Straight pipe should always be rigged up with non-pressurized
unions.
4.2.2 Integral
Figure 4-3: 1502 Weco integral union components
The 1502 Weco integral union is a one-piece construction with no threads

attaching the unions to the connection piece. The maximum working pressure is
15,000 psi. Examples of integral connections are swivels and tees.
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4.2.3 Pressurized
Figure 4-4: 1502 Weco pressurized unions components
The 1502 Weco pressurized union is a threaded connection where the threads
of the pipe are exposed to fluids and pressure. The maximum working pressure
of this iron is 10,000 psi. No retaining nut (segment) is used in this type of union.
Examples of equipment using these connections are old-style pipes and swivels.
Weco pressurized unions should no longer be in Schlumberger’s fleet.
4.3 Types of Threads

The two types of threads commonly used on Schlumberger treating iron are
• 2-in. API 11-1/2 V thread (1.290 in. long), which is restricted to a maximum
working pressure of 10,000 psi and fits standard Weco unions, and
• 2-in. API 10 V thread (1.058 in. long), which is Baker-locked onto
non-pressurized unions and allows a maximum working pressure of 15,000
psi.
4.4 Treating-Iron Manufacturers

Currently, treating-iron used in the field is made by several manufacturers:
• Anson
• Continental EMSCO
• FMC/Weco
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• SPM.
FMC is currently the exclusive supplier of essentially all treating iron used by
Schlumberger. No supplier other than FMC is authorized to provide treating
iron to our company.
Although Continental-EMSCO iron may still be found in some locations,

this equipment is no longer meant to be in service and should be discarded
when found.
4.5 Loops and Swivels

Loops and swivels are used for flexibility (changing of directions and absorbing
of shock) in treating lines.
4.5.1 Loops
Figure 4-5: Loop
Loops have a length of 60 in. when folded and 10 ft when extended. The
maximum working pressure for loops is 15,000 psi with integral connections and
10,000 psi with threaded connections. Loops are commonly used between the
cement head and the rig floor and other similar applications.
4.5.2 Swivels
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Figure 4-6: Swivel (chicksan)
Swivels, or chiksans (as they are usually called), are most commonly 2 or 3 in. in
diameter. Swivels may be either 2-way or 3-way. 2-in. swivels use 24 3/8-in.
balls per race, while 3-in. swivels use 33 3/8-in. balls per race. Regardless of
size, all swivels made since 1984 have 3 raceways.
Based on erosion studies on chicksan, the wing on treating iron should face the
well. With the wing to the well, the flow has a few more inches to straighten
out after it has a flown through the elbow and before passing the joint on the
inside of the chiksan.

Docs/ofs/RED/scd/WS_Training/JET%201%20Final.pdf
4.6 High-Pressure Manifolds
Figure 4-7: Pumping unit
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Old, threaded high-pressure manifolds are being phased out and replaced by
integral manifolds like those on the cementing trucks (CPS372) and CPS361 skid
units. The new manifolds are safer and less prone to failure than the old type.
4.7 High-Pressure Valves

A number of high-pressure valves are used in cementing and stimulation
operations. Here are some of them:
• plug valves
• check valves
• Clayton-Mark/Mar-Pac ball valves.
4.7.1 Plug Valves
Figure 4-8: Components of plug valve
Plug valves are commonly used on high-pressure manifolds, wellheads and

bleed-off lines. They come in three sizes:
• 3x3
• 2x2
• 1x2
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Schlumberger uses plug valves to control flow on high-pressure discharge
manifolds of units and treating lines.
2 x 2 plug valves have a maximum flow rate of 8.5 bbl/min. 1 x 2 plug valves
have a maximum flow rate of 2.5 bbl/min.
1 x 2 plug valves are used mostly for bleeding purposes. Valves with female
line pipe thread boxes at both ends are used for cement head and pump unit
(CPT, CPS) manifolds.
Follow these guidelines when working with plug valves:
• Plug valves should always be mounted in the line with the valve bar vertical
and the front of the valve pointing away from the working area.
• Plug valves should never be used as chokes.
• Valve bars should never be left in valves.
• When plug valves are not in use, they should always be left open.
• Before pressurizing a system, always double check the valve position.
• Plug valves should be greased with Val-Tex-80 after each use.
Figure 4-9: Plug valve wrenches
Plug valves require the use of special wrenches for maintenance.
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4.7.2 Check Valves

Check valves are used on all types of service jobs except cementing.
Check valves prevent well flow back to the truck. To be effective, bleed-off from
the check valve must be between the check valve and the well master valve. To
facilitate this, the check valve should be placed on the ground as close to the
well as possible.
Here are the two types of commonly used check valves.
• Tom Wheatley check valves

• Grant check valves.
4.7.2.1 Tom Wheatley Check Valves
Figure 4-10: Flow of fluids through Tom Wheatley check valve
The Tom Wheatley check valve is a flapper-type valve.
4.7.2.2 Grant Check Valves with animation

The Grant check valve is a dart-type valve. The Grant 2-in., 15,000 psi check
valve is used in high-pressure acid treatments. This type of valve handles
solids or ball sealers.
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Grant check valve animation

Multimedia 4-1: Fluid flow through grant check valve. Animation

NOTE: Multimedia is currently available only in HTML publications.
4.7.3 Clayton-Mark/Mar-Pac Ball Valves

Clayton-Mark, or Mar-Pac, ball valves are used on low-psi mixing manifolds on
CPS361 skid units and CPT372 pump trucks. The maximum working pressure is
2000 psi with hoses rated at 2500 psi. The ball valve is designed for flow in only
one direction and comes in three sizes:
• 2 in.
• 1 1/4 in.
• 1 in.
4.7.3.1 Ball valve animation
Multimedia 4-2: Open and close position of ball valve. Animation

NOTE: Multimedia is currently available only in HTML publications.
4.8 Auxiliary Treating Equipment
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Figure 4-11: Tees and other auxiliary treating equipment
Auxiliary treating equipment consists of
• tees
• laterals
• wyes.
Only integral connections should be used with this equipment (no threaded
connections).
The maximum working pressure of this equipment is 15,000 psi. This equipment
may consist of either male x female with a female branch, or female x male
with a male branch. This equipment is commonly used on bleed-off lines and
psi-transducer connections.
4.9 Schlumberger Ball Injectors

Schlumberger ball injectors are used on acid ball-out treatments. The
mechanism can be operated either remotely or by hand. During hand operation,
1/4 turn allows one ball to fall; therefore, one complete revolution of the shaft
allows 4 balls to drop.
The injectors come in standard sizes which hold 100, 200, or more balls. The
injectors may be fitted with various size connections and different ball sizes
may be used.
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4.10 Exercise
High Pressure Equipment Exercise (online)
High Pressure Equipment Exercise (offline)

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5-i Treating Equipment / Treating-Iron Maintenance 5-i
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5 Treating-Iron Maintenance
5.1 Treating-Iron Maintenance ______________________________________ 5-1
5.1.1 Exercise _____________________________________________________ 5-1
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5-1 Treating Equipment / Treating-Iron Maintenance 5-1
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5 Treating-Iron Maintenance Basic, offshore,

Modules, Interface,
treating
WCS, equipment,
WPC, CTS,SWBT,
TBT WBT, IT
Before treating iron is used, a pre-treatment inspection should be performed to

ensure that damaged or otherwise unsuitable iron is not rigged up. Every 12
months a thorough inspection of the iron is required according to the standards
set forth in Standard 23: Inspection and Maintenance of Treating Equipment.
5.1 Treating-Iron Maintenance

This inspection includes
• cleaning and visually inspecting all iron

• repairing damage where possible
• conducting an erosion test by using both an ultrasonic tester and a Go-No-Go
gauge
• pressure-testing the iron
• painting the iron as necessary
• performing a "ready rack"
• testing the pump-unit manifold
5.1.1 Exercise
Treating-Iron Maintenance Exercise (online)
Treating-Iron Maintenance Exercise (offline)
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6-i Treating Equipment / Summary 6-i
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6 Summary
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6-1 Treating Equipment / Summary 6-1
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6 Summary Basic, offshore,

Modules, Interface,
treating
WCS, equipment,
WPC, CTS,SWBT,
TBT WBT, IT
In this module, you learned
• the types of treating equipment

• safety considerations
• types of low-pressure and high-pressure equipment
• items included in the treating-iron inspection.
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7-i Treating Equipment / Take the module test 7-i
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7 Take the module test
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7-1 Treating Equipment / Take the module test 7-1
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7 Take the module test Basic, offshore,

Modules, Interface,
treating
WCS, equipment,
WPC, CTS,SWBT,
TBT WBT, IT
To receive credit for completing this module, you must take and pass the module
test. A score of 90% or higher is required to pass the test. You must take the test
for this module from the Schlumberger iLearn System online.
To take the test
If you do not know how to take an IT Module test from iLearn, go to:
http://intouchsupport.com/intouch/MethodInvokerpage.cfm?caseid=4253433 for
instructions.
If you already know how to use iLearn, in iLearn click on the “Enroll & Launch”
button for the IT Module you are working on.
For more information on how iLearn works, please go to: iLearn OFS Hub.
There are specific guidelines on every procedure under the User Documentation
section.
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PROVISORY RELEASE

Copyright © 2009 Schlumberger, Unpublished Work. All rights reserved.

permission of the copyright owner.

Trademarks & Service marks

Schlumberger, the Schlumberger logotype, and other words or symbols used

A complete list of Schlumberger marks may be viewed at the Schlumberger

Author: Bernadette Gomez

Reviewer: Bernadette Gomez

Approver: Torsten Braun, Alice Lee

5.1 18-Jul-2008 Updated exercises link-url to the Author: Beena Hemkar

1 Objectives _____________________________________________________ 1-1

2 Introduction to Treating Equipment _____________________________ 2-1

2.2 Safety Considerations ________________________________________ 2-1

3 Low-Pressure Equipment ______________________________________ 3-1

4 High-Pressure Equipment ______________________________________ 4-1

5 Treating-Iron Maintenance ______________________________________ 5-1

6 Summary _______________________________________________________ 6-1

7 Take the module test ___________________________________________ 7-1

3-1 Suction hose ______________________________________________________ 3-1

4-1 Threaded and integral connections _________________________________ 4-2

1 Objectives Basic, offshore,

In this training module, you will learn to do the following:

• Identify types of low- and high-pressure equipment.

2 Introduction to Treating Equipment Basic, offshore,

This section will address:

2.1 Types of Equipment

2.2 Safety Considerations

3.6 Low-Pressure Ball Valves ______________________________________ 3-7

3 Low-Pressure Equipment Basic, offshore,

This section on low-pressure equipment will address the following topics:

• suction hoses and clamps

• discharge hoses and clamps

3.1 Suction Hoses and Clamps

Figure 3-1: Suction hose

A standard suction hose is 4 in. in diameter and 15 ft in length. The maximum

water-hammer effect on the line.

A standard suction hose is 4 in. in diameter and 15 ft in length. The maximum

3.2 Discharge Hoses and Clamps

Figure 3-2: Discharge hose and clamp

3.3 Suction and Discharge Hose Applications

Figure 3-3: Discharge and suction hose application

A discharge hose is used to connect the discharge side of a centrifugal pump

3.4 Low-Pressure Hose Fittings

• FMC Weco unions

3.4.1 FMC Weco Unions

Figure 3-4: FMC Weco union

3.4.2 FMC Weco Caps

Figure 3-5: FMC Weco cap

This type of cap has a maximum working pressure of 2,000 psi.

3.5 Low-Pressure Weco Butterfly Valves

Figure 3-6: Low-pressure butterfly valve components

Low-pressure Weco butterfly valves are commonly used on low-pressure

A butterfly valve should always be closed slowly to prevent the water-hammer

During operation, butterfly valves should be checked to ensure that there is

3.6 Low-Pressure Ball Valves

For more details go to Jet Module 1 Treating Equipment http://www.hub.slb.com/

Low Pressure Equipment Exercise (offline)

4.5 Loops and Swivels _____________________________________________ 4-5

4 High-Pressure Equipment Basic, offshore,

This section will address the following topics:

• overview of high-pressure equipment

• types of 1502 Weco unions

The maximum working pressures noted here are with Non-Pressure-Thread-Seal

4.2 Types of 1502 Weco Unions