Manual SLS 1 Del Cal-B

CASING COLLAR LOCATOR
(CAL-B)
Maintenance SWI — SLS1
Reference:
Version: 3.7
Release Date: 06-Dec-2017
InTouch: 6205542
EDMS UID: 1661865748
Produced: 06-Dec-2017 13:03:37

Owner: SRFE
Author: SRFE Doc-TBT
Private CAL-B, SWI, Maintenance, Wirelin e, so nde, SLS1
Copyright © 2017 Schlumberger, Unpublished Work. All rights reserved.

CAL-B SLS1 Maintenance SWI / Legal Information
Legal Information
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and may not be copied or stored in an information retrieval system, transferred,
used, distributed, translated or retransmitted in any form or by any means,
electronic or mechanical, in whole or in part, without the express written
permission of the copyright owner.
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to identify the products and services described herein are either trademarks,
trade names or service marks of Schlumberger and its licensors, or are the
property of their respective owners. These marks may not be copied, imitated
or used, in whole or in part, without the express prior written permission of
Schlumberger. In addition, covers, page headers, custom graphics, icons, and
SRFE\SRFE Doc-TBT\\3.7\Release Date:06-Dec-2017\EDMS UID: 1661865748\Produced: 06-Dec-2017 13:03:37
other design elements may be service marks, trademarks, and/or trade dress
of Schlumberger, and may not be copied, imitated, or used, in whole or in part,
without the express prior written permission of Schlumberger.
A complete list of Schlumberger marks may be viewed at the Schlumberger

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Private
CAL-B SLS1 Maintenance SWI / Document Control
Document Control
Owner: SRFE
Author: SRFE Doc-TBT
Reviewer: Gilang Abimantrana, Lasse Alsaker, Mauricio Arima, Mike Donald, George
Henderson, Fernando Mayithza Jimenez, Ivan Miranda, Gildas Mouhandou,
Hindar Nirbita, Nilesh Patil, Iain Robertson
Approver: Habib Ben Alaya
Contact Information
Name: SRFE
LDAP Alias: SRPCDoc-TBT
Revision History
Version Date Description Prepared by
3.7 06-Dec-2017 Updated part number following ticket No. Author: Wallendorff
6992093.
3.3 19-Oct-2015 Updated task “Perform the Final Checks”, Author: Wallendorff
following ticket No. 6693426.
3.2 21-Sep-2015 Updated document following ticket No. Author: Wallendorff

6722869. Updated list of reviewers following
ticket No. 6724197.
3.1 09-Sep-2015 Updated document following tickets No. Author: Wallendorff

6722003 and 6721975
3.0 08-Sep-2015 Thorough update following feedback from the Author: Wallendorff
field. Applied changes requested in tickets
No 6715019, 6715633, 6718689, 6719141,
6719146, and 6719151.
2.3 12-Aug-2015 Minor updates following InTouchSupport.com Author: Wallendorff

tickets No 6708145 and 6708171.
2.2 11-Aug-2015 Replaced B950019 with B039178, following Author: Wallendorff

InTouchSupport.com ticket No 6698118.
2.1 15-Jul-2015 General review. Author: Wallendorff
2.0 15-Jun-2015 Complete redo. Author: Wallendorff
1.2 27-Aug-2013 Adding characteristics of the grease NYCO Author: M. Chevrier

GN422 (B075362). Adding of the spray
Molykote D321R dry lubricant (B950019).
1.1 29-Jul-2013 Modification of PN of the screws holding the Author: V. Dubus

key (100979563/P790966) on the LH, the PN
was P681206 but wasn’t available on SWPS,
the PN is now B012827 corresponding to the
older version.
1.0 25-Apr-2013 First edition. Author: P.Chaigne
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iv CAL-B SLS1 Maintenance SWI / Table of Contents iv
Table of Contents
1 General Instructions _____________________________________________ 1
2 Summary for SLS1 _______________________________________________ 4
3 Open the RITE Work Order (5 min) ________________________________ 5
4 Disassemble the Tool (15 min) ____________________________________ 6
5 Disassemble and Inspect Lower Head (10 min) __________________ 15
6 Reassemble Lower Head (10 min) _______________________________ 19

7 Disassemble and Inspect Upper Head (20 min) __________________ 27
8 Reassemble Upper Head (10 min) _______________________________ 31
9 Test Insulation and Continuity (5 min) ___________________________ 35
10 Inspect the Cartridge (25 min) ___________________________________ 37
11 Inspect Housing (10 min) ________________________________________ 47
12 Reassemble the Tool (10 min) ___________________________________ 48
13 Perform Final Checks (15 min) __________________________________ 50
14 Service Thread Protectors (10 min) ______________________________ 54
15 Close the RITE Work Order (5 min) ______________________________ 58
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1 CAL-B SLS1 Maintenance SWI / General Instructions 1
1 General Instructions
This document provides standard work instructions for SLS1 of the CAL-B
(P049158 / H046158). Standard work instructions are meant for routine
maintenance of the equipment. For details on troubleshooting and repair of
damaged equipment, refer to the corresponding chapter in the maintenance
manual.
Total process time: 2 h 25 min1-1
Note
In some places two part numbers are listed for a particular item, for example:
magnetic shunt (100983267 / P088690). The first part number corresponds to
the latest part number and the second one corresponds to the old part number.
Legend
Symbol Legend
Note Lubricate with specified oil
QHSE-critical step Grease or Lubricate with specified grease
Replace Use specified threadlocking fluid
Inspect Check with meter
or Clean or Spill generated
Use specified handtool ESD protection required
or Torque Good example
Process sequence Bad example
1-1. The total process time does not include the preparation times
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Information Sources
Description InTouchSupport ID
CAL-B maintenance manual 5268974
CAL-B reference page 3250896
CAL-B / PCCL-LA SWI reference page 6466712
Schlumberger explosives safety procedures 2023926
placard
Procedure Requirements
Task Requirements and Information
Proficiency: Trained operator / maintenance technician
Equipment status Tool has been cleaned before SLS1
General Tools Required

Equipment Part No. Description
100361761 Torque wrench 0.2 N∙m to 4 N∙m ¼ soc end

100427756 O-ring removal tool Set, brass
Torque wrench, 10 N·m to 40 N·m
Torque wrench, 2.5 N·m to 10 N·m
Hammer
Screwdriver
C-spanner (× 2)
Allen keys set 5/32 in, ⅛ in, 7/64 in and 9/64 in Allen key needed)
5/16 in, ⅜ in spanner
Caliper
Side cutters
3/16 in pin punch
⅜ in and/or ½ in drive ratchet wrench
Vise
Special Tools Required

B076310 White lacing cord
T6005202 Digital safety multimeter (DSMM T6005200)
100410565 O-ring Installation tool
101750346 O-ring Installation tool, 48.5 × 54.1 – 56.1 × 62.2
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101751156 / 101751031, 9/16 in deep socket (½ in or ⅜ in drive)
or equivalent
101751161 or equivalent 5/16 in deep socket (⅜ in drive)
101751256 or equivalent ¾ in extra deep socket (½ in drive)
101752289 / 101752293 ⅜ in deep socket (½ in or ⅜ in drive)
or equivalent
DC power supply, capable of delivering at least 700 mA at 9 VDC
Megger™ and wires
Grease pump
Vernier caliper (suitable for measuring 0 mm to 150 mm)
General Consumables Required

M-068012 Tape
B039178 Mystik™ JT-6 high-temperature grease (or local equivalent)
B073854 Loctite™ 241

B075362 Nyco™ GN422 grease
Cleaning agent (Sobo S Gold08, Safetykleen™ M100, ultrasonic
cleaner (100574703), ultrasonic basket (101031681), optic cleaner
(B079424) or local equivalent).
Degreaser agent (Dow Corning® OS-10 (100596654) or Biosane
T3000 (100620756), Lotoxane® NRE22B, Isopropanol or local
equivalent).
Lint-free rags (or cotton rags)
Replacement Parts Required

Spares Part No. Quantity Description
B011206 1 O-ring
B011285 2 O-ring
B012497 4 O-ring
B012827 2 Screws
B013118 2 O-ring
B013391 3 Spirol pin
B015196 4 Screws
B016173 6 Screws
101747940 1 SLS 1 kit for CAL-B (includes all the parts listed
above)
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4 CAL-B SLS1 Maintenance SWI / Summary for SLS1 4
2 Summary for SLS1

Exploded View
This illustration is for easy reference of part numbers. The procedure detailed in the following sections
has to be reviewed and followed during maintenance on the tool.
P334866
Spring Contact
100989923 200-250 lb.in
Upper Connector
Assembly
B013118
O-ring
100987429
B015196 x2
Insulator Screw Socket Head Loctite 242
100983455
Upper Head B012497 x2 P046126
O-ring
Ground Ring
100987774
Shock Absorber
B013391
Spirol Pin
100987263
Terminal Plate
P334866 B016173 x3
Spring Contact Screws Socket Head
100982105
Housing
100989833
Cartridge
B013391
Spirol Pin
100989949 P334866
Lower Connector Spring Contact
Rod Assy 100987429
Insulator 100987774
B012497 x2 200-250 lb.in Shock Absorber
O-ring
P046126
Ground Ring
B011285 x2 B013118
O-ring 100987429 O-ring
Insulator
100979563
Key
B012827 x2
Key Screws
Stop Collar Shells
100984035 x2
P495588
100984025 Snap Ring
Nut
B013391
Spirol Pin
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5 CAL-B SLS1 Maintenance SWI / Open the RITE Work Order (5 min) 5
3 Open the RITE Work Order (5 min)

Step Work Instructions
1. Open the work order in RITE.Net. See the Wiki help page (RITE Dashboard Search
options ) for detailed instructions about opening and closing work orders.
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6 CAL-B SLS1 Maintenance SWI / Disassemble the Tool (15 min) 6
4 Disassemble the Tool (15 min)
The inner cartridge assembly contains strong magnets that may cause injury
to personnel and may damage the magnets if not handled carefully. Keep
personal electronics devices (watch, mobile phone, etc.) away from the cartridge
assembly.
Cleaning must not damage the base metal. Be careful while cleaning the tool
parts throughout the procedure.
Do not use a brush to apply grease. Using a brush may leave fibers that may
lead to seal failure.
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Note
If necessary, use a vise with soft jaws or a chain vise to disassemble the tool.
Chain vise
Step Action
1. Remove the female thread protector
(P047988). Female thread protector
P047988
The upper head keyway (100983455) has sharp corners that may cause injury to
personnel or damage O-rings.
Sharp corners
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Note
The upper head O-ring (B011206) is present to seal against moisture when the
thread protector is installed.
2. Remove and replace the O-ring (B011206).

Install a new O-ring (B011206).
O-ring
B011206
3. Clean upper head (100983455 / P047986)

threads and inspect for any physical

damages (pitting or corrosion).
4.
Male thread protector

P048186
The male thread protector (P048186) may

be difficult to remove because of the 2 big
O-rings (B011285).
Push the lower head slide nut (100984025)

against the lower head shoulder. Remove
the male thread protector (P048186).
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Step Action
5. Remove the tape. Slide the magnetic

Magnetic shunt
shunt (100983267 / P088690) off the 100983267
housing (100982105 / P046131).
Housing
100982105
6. Check the Schlumberger digital safety

multimeter (DSMM T6005202) before
checking the tool:
• Turn the selector switch to Ω.
• Connect the 2 probes together.
• The value has to be lower than 1 Ω.
Note
The following test will determine if the diodes need to be change during the
CAL-B cartridge disassembly.
7. Turn selector switch to CCL position and press yellow SEL/ON function button.
Volt unit should be seen in display. The display will show O.L..
Connect the probes of the multimeter to the upper and lower contacts.
The meter reading will indicate the breakdown voltage of the diode. The meter reading
should be within the range of 6 V to 8.5 V.
Replace the 2 × diodes (P377647) if test fails. Refer to the maintenance manual
(InTouchSupport.com No 5268974) for the repair procedure.
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Step Action
8. Repeat the test to check the diode assembly with opposite polarity. Reverse the probes
touching the upper and lower contacts.
Meter reading should read within the range of 6 V to 8.5 V.
9. Install the tool in a vise, or prevent the

housing from rotating by using a C-spanner
on the housing lower holes. 3/16 in
pin punch
Punch out and discard the upper head
spirol pin (B013391), using a 3/16 in pin
punch and a hammer.
Spirol pin
B013391
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Step Action
10. If the tool is not installed in a vise, prevent

the housing from rotating by using a
C-spanner on the housing upper holes.
Unscrew and remove the upper head
(100983455 / P047986) from the housing
(100982105 / P046131) using a second
C-spanner.
C-spanner Upper head

100983455
11. Prevent the threaded sleeve (100983880 /

Threaded sleeve
P790965) from rotating using a C-spanner. 100983880
C-spanner
12. Punch out and discard the sleeve spirol

pin (B013391), using a 3/16 in pin punch
and a hammer.
3/16 in pin punch
Sleeve spirol pin

B013391
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Step Action
13. Push the lower head nut (100984025

/ P791102) in, against the lower head
shoulder.
Use a second C-spanner to unlock the nut
(100984025 / P791102) with the threaded
sleeve (100983880/ P790965) still held in
place with the first C-spanner. It may be
necessary to tap on the second C-spanner Lower head nut
with a mallet to free the nut. Take care 100984025
when tapping the C-spanner with the
mallet
14. Unscrew and remove the threaded sleeve

Thread sleeve
(100983880/ P790965). 100983880
Nut
100984025
15. Check the diameter of the lower head

(100983906 / P790967) using a vernier
caliper.
The maximum size is 54.05 mm to ensure
assembly with the perforating tool. If
the diameter is larger than this, remove
and discard the lower head (100983906
/ P790967). 54.05 mm
max
Note
The bottom of the lower head may expand
due to the upward shocks encountered
during the perforation.
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Step Action
16. Remove and discard the O-rings (B011285

× 2) using an O-ring removal tool O-ring
(100427756). B011285 × 22
Clean O-ring grooves and inspect for any
physical damage (pitting or corrosion).
17. Unscrew and discard the key screws 5/32 in Allen wrench
(B012827 × 2) using a 5/32 in Allen key.
If the heads or threads are physically Screw
damaged or deformed, discard and replace B012827 × 22
the screws.
18. Remove the key (100979563 / P790966)

from the lower head body. Key
Clean and inspect it. Replace it if it is 100979563
damaged or worn.
19. Remove the snap ring (P495588) from the

lower head body, using an O-ring removal
Snap ring
tool(100427756). P495588
Clean and inspect it. Replace it if it is
damaged or worn.
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Step Action
20. Remove the 2 stop collar shells

(100984035 / P792442) from the head
Stop collar shells
body. 100984035 × 22
Clean and inspect the shells. Replace
them if they are damaged or worn.
21. Remove the slide nut (100984025 / Slide nut

P791102) from the head body. 100984025
Ensure that the nut slides smoothly off the

lower head. If the nut gets stuck, inspect
the area on the lower head, and replace
lower head (100983906 / P790967).
Clean and inspect the nut. Replace it if it
is damaged or worn.
22. Clean the lower head (100983906 /

P790967).
Visually inspect the lower head body for
Lower head
any physical damage. 100983906
23. Block the housing using a C-spanner on

the housing lower holes.
Punch out and discard the lower head Spirol pin
spirol pin (B013391), using a 3/16 in pin B013391
punch and a hammer.
Unscrew and remove the lower head
(100983906 / P790967) using a second
C-spanner and a hammer
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5 Disassemble and Inspect Lower Head

(10 min)
Step Action
1. Mount the lower head assembly in a vise
as shown.
Unscrew the lower connector rod assembly ¾ in deep socket
(100989949 / P793131) using ¾ in deep spanner
socket spanner Lower connector
rod assembly
100989949
2. Remove lower connector rod assembly

(100989949 / P793131).
Clean all parts thoroughly.
Lower connector
rod assembly
100989949
3. Unscrew the socket set screw (B003797) using ⅛ in Allen key.
Socket set screw

B003797
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16 CAL-B SLS1 Maintenance SWI / Disassemble and Inspect Lower Head (10 min) 16
Step Action
4. Unscrew the contact socket (P047981).
Contact socket
P047981
5. Disassemble the connector rod completely: Connector rod outer sleeve

100983252
• connector rod (100983244);
• 2 reinforced insulators (P670794);
• connector rod outer sleeve Reinforced insulator
(100983252). P670794
Connector rod
100983244
6. Inspect the 2 reinforced insulators

(P670794). Replace if they are damaged
Insulator
P670794
7. Clean and inspect the connector rod (100983244) with the plastic film tube heat shrink
(E019390) for presence of cracks or wear.
Make sure that the insulator on the connector rod covers the entire length. Replace any
damaged parts. Refer to the maintenance manual (InTouchSupport.com No 5268974) to
re-install the tube heat shrink (E019390).
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Step Action
8. Check the presence of cracks in the tube

heat shrink (E019390) by sweeping the
Megger™ probe along the rod whilte
rotating the rod, with the Megger™ set to
500 VDC..
The value has to be higher than 500 MΩ
all along the rod.
If there are any electrical arcs, remove,
discard and replace the tube heat shrink
(E019390), referring to the maintenance
manual (InTouchSupport.com No
5268974).
9. Remove and discard O-ring (B013118)

using an extractor. Inspect O-ring groove
for pitting or corrosion
O-ring
B013118
10. Install a new O-ring (B013118) using a

white lacing cord (B076310).
O-ring
B013118
11. Slide the reinforced insulator (P670794)

on the connector rod (100983244). Slide
the assembly in the connector rod outer
sleeve (100983252) Connector rod outer sleeve
100983252
Reinforced insulator
P670794
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Step Action
12. Put the second reinforced insulator

(P670794) on the connector rod
(100983244 / P793129).
Insulator
P670794
13.
⅜34
in in
wrench
wrench
Contact socket
P047981 Connector rod
100983244
• Use Loctite™ (B073854) on the
threads while making up the connector ⅜34
in in
deep
deep
socket
rod assembly only; the connector rod
assembly tend to back off due to high

shock when used for perforation runs.
• Once assembled, the insulators and
connector rod should not be able to
rotate.
• Do not overtighten the assembly, or it
might crack the insulators.
Apply Loctite™ 241 (B073854) to

the threads and screw the contact
socket (P047981) on the connector rod
(100983244 / P793129), using a ⅜ in
wrench and a ⅜ in deep socket torque
screwdriver applying a torque of 5 N∙m
[44 lb∙in].
14. Apply a small amount of Loctite™ 241
(B073854) to the socket set screw ⅜34
in in
wrench
wrench
(B003797) threads.
Screw the socket set screw (B003797) into
the contact socket (P047981) using a ⅜ in
wrench and a ⅛ in Allen key.
⅛33
in Allen
in key
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6 Reassemble Lower Head (10 min)

Step Action
1. Clean the lower head assembly, including the O-ring grooves.
2. Apply Loctite™ 241 to the threads and
reinstall the lower connector rod assembly
(100989949 / P793131) into lower head
(100983906 / P790967). Lower head
100983906
Torque the connector rod to 25 N∙m
[220 lb∙in] using ¾ in deep socket spanner
and a vise.
Torque:
25 N·m
N 31m
lb 31in]
[221 lb·in]
3. Grease the lower head (100983906 /

P790967) surfaces with Nyco™ GN422

(B075362).
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20 CAL-B SLS1 Maintenance SWI / Reassemble Lower Head (10 min) 20
Step Action
4. Reinstall the slide nut (100984025 /

P791102) on the lower head (100983906 /
P790967) body
Lower head
100983906
Slide nut
100984025
5. Reinstall the 2 stop collar shells Stop collar shell

(100984035 / P792442) on the lower head 100984035 × 22
(100983906 / P790967) body
6. Reinstall the snap ring (P495588) on the

lower head (100983906 / P790967) body.
Reinstall snap ring

P495588
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Step Action
7. Clean key area of the lower head.

Reinstall the key (100979563 / P790966)
on the lower head (100983906 / P790967)
body.
Key
100979563
8. Apply Loctite™ 241 to the new key screws (B012827 × 2). Install using a 5/32 in Allen key.
Torque to 1.5 N∙m [1 ft∙lb].
Screw
B012827 × 22
5/32 in Allen key
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Step Action
9. Install 2 × O-rings (B011285) using a

mounting cone (101750346).
O-ring
B011285 × 22
10. Grease O-rings with Nyco™ GN422

(B075362), with fingers and apply Mystik™
JT-6 high-temperature grease (B039178)
to the threaded area.
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Step Action
11. Inspect the threaded sleeve (100983880/

P790965). Pay particular attention to the
thread. Remove and replace it if damaged,
roughed, stretched or cracked.
Grease threads with Nyco™ GN422
(B075362) and reinstall it
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Step Action
12. Push the nut (100984025 / P791102) all

the way back to avoid damaging the key
(100979563 / P790966.
screw slightly the threaded sleeve
(100983880/ P790965) on the nut
(100984025 / P791102).
Threaded sleeve
100983880
13. Move to the opposite end and remove the

O-ring
O-rings (B012497 × 2) using an extractor B012497 × 22
(100427756).
14. Clean O-ring grooves and inspect for any

physical damages (pitting or corrosion).
Check thread for damages (burrs and
tough edges), replace lower head if
damaged.
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Step Action
15. Install new O-rings (B012497 × 2) using a

O-ring
B012497 × 22
Mounting cone
100410565
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Step Action
16. Grease O-rings with Nyco™ GN422

(B075362) and apply Mystik™ JT-6
high-temperature grease (B039178) to the
threaded area.
Threaded sleeve
100979563
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7 Disassemble and Inspect Upper Head

(20 min)
Step Action
1.
Do not damage the contact spring

(P334866 / H334866) that protrudes 9/16 in
slightly from the upper head (100983455 / box spanner
P047986) body (8 mm).
Screwdriver
Contact spring
P334866
Unscrew the upper connector assembly

(100989923 / P047984) using a 9/16 in box
spanner/tube wrench and a screwdriver.
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28 CAL-B SLS1 Maintenance SWI / Disassemble and Inspect Upper Head (20 min) 28
Step Action
2. Remove the connector assembly

(100989923 / P047984) from the upper
head (100983455 / P047986). Upper head
100983455
Connector assembly
100989923
3. Unscrew the contact spring (P334866 / H334866) of the connector rod (100982150) using
a 5/16 in wrench and a ⅜ in wrench.
Connector rod
100982150
Contact spring
P334866
4. Inspect the contact spring (P334866 /

Contact spring
H334866). P334866
Measure the length of contact spring. It
should be between 40 mm and 45 mm from
the base of the nut to the tip of the spring.
Discard if outside of these dimensions
Note
There are 2 spring part numbers available,
Contact spring
H334866 and P334866. When new H334866
springs are needed, order only P334866.
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Step Action
5. Make sure that the contact spring (P334866 / H334866) is straight.
BAD GOOD
6. Remove the socket set screw (B003797)

using ⅛ in Allen key.
Soc set screw

B003797
⅛33in in
Allen key
7. Remove the contact socket (P047981).
Contact socket
P047981
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Step Action
8. Disassemble the contact assembly

completely: Connector rod
100982150
• 2 × reinforced insulator (P670794);
• connector rod (100982150);
• connector rod Outer sleeve Outer sleeve
(100982939). 100982939
Insulator
P670794 × 22
9. Inspect the 2 reinforced insulators

(P670794). Replace if they are damaged
Insulator
P670794
10. Clean and inspect the connector rod

(100982150) and the plastic film tube heat
shrink (E019390) for presence of cracks
or wear. Tube heat shrink
E019390
Make sure that the insulator on the
connector rod covers the entire length.
Replace any damaged parts. Refer to the
maintenance manual (InTouchSupport.com
No 5268974) to re-install the tube heat
shrink (E019390)
11. Check for the presence of cracks in the
tube heat shrink (E019390) by sweeping
the Megger™ probe along the rod while
rotating the rod.
The insulation value has to be higher than
500 MΩ along the length of the rod.
If there are any electrical arcs, remove,
discard and replace the tube heat shrink
(E019390).
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8 Reassemble Upper Head (10 min)

Step Action
1. Remove and discard O-ring (B013118)
of the connector rod outer sleeve
(100982939) using O-ring removal tool O-ring removal tool
(100427756). 100427756
Inspect the O-ring groove for pitting or

corrosion.
Connector rod outer sleeve
Install a new O-ring (B013118) using white 100982939
lacing cord (B076310).
O-ring
B013118
2. Put the insulator (100987429 / P670794)

on the connector rod (100982150).
Slide the assembly into the connector rod Connector rod

100982150
outer sleeve (100982939). Insulator
P670794
Connector rod outer sleeve

100982939
3. Put the second insulator (100987429 /

P670794) on the connector rod
(100982150).
Insulator
P670794
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32 CAL-B SLS1 Maintenance SWI / Reassemble Upper Head (10 min) 32
Step Action
4.
• Use Loctite™ (B073854) on the Contact socket

P047981
threads while making up the connector
rod assembly only (as the connector
rod assembly tend to back off due to
high shock when used for perforation
runs).
• Once assembled, the insulators and
connector rod should not be able to
rotate.
• Do not overtighten the assembly else
it might crack the insulators.
Apply Loctite™ 241 (B073854) and screw

the contact socket (P047981) on the
connector rod (100982150) using a ⅜ in
wrench to hold the assembly and a ⅜ in

deep socket to tighten the contact socket.
Torque the assembly to 5 N∙m.
5. Apply a small amount of Loctite™ 241
(B073854) to the socket set screw
(B003797) threads.
screw the socket set screw (B003797) into
the contact socket (P047981) using a ⅜ in Soc set screw
wrench and a ⅛ in Allen key. B003797
⅛33
in Allen
in key
⅜34
in in
wrench
wrench
6. Remove and discard the O-rings (B012497

× 2) using an extractor (100427756).
O-ring
B012497 × 22
O-ring removal tool

100427756
Private
Step Action
7. Clean O-ring grooves and inspect for any

physical damages (pitting or corrosion).
Watch out for debris getting in gloves while
cleaning.
8. Apply Loctite™ 241 (B073854) to the

threads. Apply a thin coat of Nyco GN422
(B075362) to the O-ring. Grease to
the O-rings and re-install the connector
assembly (100989923 / P047984) into the
upper head (100983455 / P047986).
GN422
Loctite 42
Loctite™ 241
241
Connector assembly
100989923
Upper head
100983455
9. Mount the connector assembly (100989923

/ P047984) into the upper head (100983455
/ P047986) in a vise.
Torque the connector assembly to 20 N∙m 9/16 in deep socket
[16 lb∙ft] using a 9/16 in deep socket. Torque: 20 N·m
N 31m
[16 [16
lb·ft]lb 31ft]
Connector assembly
100989923
Private
Step Action
10. Reinstall and screw the contact spring

(P334866 / H334866) using a 5/16 in
socket and torque screwdriver. Torque the
spring to 2 N∙m [1.5 lb∙ft].
5/16 in socket
Torque: 2 N
N·m31m
[1.5[1.5
lb·ft]lb 31ft]
Connector spring
P334866
11. Install new O-rings (B012497 × 2) using a

Grease O-rings with Nyco™ GN422
(B075362) and apply Mystik™ JT-6
high-temperature grease (B039178) to the
threaded area.
O-ring
B012497 × 22
Mounting cone
100410565
Private
9 Test Insulation and Continuity (5 min)

Step Action
1. Check the insulation between the upper
head (100983455 / P047986) body and
the contact spring (P334866 / H334866).
The value must be greater than 500 MΩ
2. Check the continuity between the upper

connector rod (100982150) and the
contact spring (P334866 / H334866)
The value must be smaller than 1 Ω.
Private
36 CAL-B SLS1 Maintenance SWI / Test Insulation and Continuity (5 min) 36
Step Action
3. Check the insulation between the lower

head (100983906 / P790967) body and
the lower connector rod (100983244 /
P793129).
The value must be greater than 500 MΩ.
Threaded sleeve
100979563
4. Check the continuity between the lower

connector rod (100983244 / P793129) and
the contact socket (P047981).
The value must be smaller than 1 Ω.
Private
37 CAL-B SLS1 Maintenance SWI / Test Insulation and Continuity (5 min) 37
10 Inspect the Cartridge (25 min)

Step Action
1. Remove the cartridge assembly
(100989833 / P046160) out of the housing
(100982105 / P046131) by pushing on the
upper contact ring with a hammer handle.
Note
The lower head is often more damaged
because it is closer to the perforating
shocks that occurs during jobs. For this
reason, it is easier to remove the cartridge
lower-head first.
2.
High-impedance coil
100989387
The cartridge must be laid out on a clean

surface, on plastic V-blocks. The magnets
are powerful, and will cause the cartridge
to snap violently onto any metal object
placed too close to it.
Inspect the high-impedance coil

(100989387 / P0464161) of the cartridge
assembly (100989833 / P046160) for
cracks or pits.
Replace if damaged, referring to the
maintenance manual (InTouchSupport.com
No 5268974).
3. Unscrew the 2 contact springs (P334866 /
H334866) on the top and the bottom of the
cartridge, using a 5/16 in wrench
Contact spring
P334866
Private
38 CAL-B SLS1 Maintenance SWI / Inspect the Cartridge (25 min) 38
Step Action
4. Inspect the 2 × contact springs (P334866

Contact spring
/ H334866). P334866
Measure the length of contact spring. It
should be between 40 mm and 45 mm.
Discard if outside of these dimensions
Note
There are 2 part numbers for this spring,
P334866 and H334866. When ordering
Contact spring
new parts, order only P334866. H334866
5. Make sure that the 2 × contact springs (P334866 / H334866) are straight.
BAD GOOD
6. Unscrew and discard the Allen screws

(B015196 × 2) of the cartridge top using
7/64 in Allen key. Screw
B015196
7/64 in Allen key
Private
Step Action
7. Move to the cartridge lower head.

Unscrew and discard the Allen screws
(B015196 × 2) of the cartridge bottom Screw
using 7/64 in Allen key B015196
7/64 in Allen key
8. Remove and inspect the ground rings (P046126 × 2) and the 2 molded shock absorbers
(100987774 / P046124) on the top and the bottom of the cartridge.
Pay attention of the fixing lugs of the ground rings (P046126). Replace if they are
damaged or bent.
Molded shock absorber Ground ring

P046124 P046126
BAD GOOD
Private
Step Action
9. Remove and discard the screws (B016173

× 3) from upper side using a 9/64 in Allen
key, and free the terminal plate assembly 9/64 in Allen key
(P046159).
Screw
B016173 Terminal plate assembly
P046159
10.
Terminal plate assembly
P046159
The plate will be attracted to the magnets.

Take care that it does not snap to the tool
body and damage the wires.
Pull out the upper terminal plate assembly

(P046159) a small distance to allow visual
inspection of the solder joints and diodes.
If the plate is hard to remove, install 2

screws (B015196) to create fixing point for
a pair of pliers and remove plate carefully.
11. Inspect the solder joints and wires. Look

for any abnormalities that could cause loss
of insulation or continuity.
Check the tightness of the diodes
(P377647) inside the over-molded diode
housing (P381748).
Note
If the diodes are loose, remove the whole
over-molded diode housing (P381748) and
tighten. Refer to the maintenance manual
(InTouchSupport.com No 5268974) for the
disassembly and assembly procedure.
Note
There are multiple versions of the diode assembly in the field.
Private
Step Action
Diode P377647 Diode H210228

Housing P381748 Housing H121826
Only the new diodes (P377647) can be ordered. They fit only with the new
over-molded diode housing (P381748).
In the event of a failure on the old diode technology (H210228), the housing
(H121826) must be also discarded. Order the new over-molded diode housing
(P381748) with the new diodes (P377647).
12.
The terminal plate (100987263) must not

touch the cartridge. The current sent
during the next test could pass through the
diodes and reduce their life.
P046159
Mount the terminal plate assembly
(P046159) in a soft-jawed (preferably
plastic-jawed) vise.
Private
Step Action
13. Measure insulation between the terminal

plate (1009872623) and the terminal
(100987263) using a Megger™ set to
measure insulation at 500 VDC.
If the test fails, dismount the terminal
plate assembly (P046159) and replace the
insulating washer (100987260 / P046120).
Refer to the maintenance manual
(InTouchSupport.com No 5268974).
14.
P046159

Reinstall the terminal plate assembly

(P046159) into the cartridge assembly
(100989833 / P046160).
15. Install new screws (B016173 × 3) from

upper side using a 9/64 in Allen key with
a 1 N∙m torque.
9/64 in Allen key
Torque at 1 N·m [0.7[0.7

N 31m lb·ft]lb 31ft]
Screw
B016173
Private
Step Action
16. Remove and discard the screws (B016173

× 3) from upper side using a 9/64 in
Allen key, and free the terminal plate
(100987263 / P046159).
9/64 in Allen key Screw

B016173
17.

Pull out the lower terminal plate assembly

(P046159) of the cartridge a small distance
to allow visual inspection of the solder
joints.
Inspect the solder joints and wires. Look
for any abnormalities that could cause loss
of insulation or continuity.
Note
If the plate is hard to remove, install screws
(B015196 × 2) to create fixing point for a
pair of pliers and remove plate carefully.
Private
Step Action
18.
The terminal plate (100987263) must not

touch the cartridge. The current sent Terminal plate assembly
during the next test could pass through the P046159
diodes and reduce their life.
Mount the terminal plate assembly

(P046159) in a soft-jawed (preferably
plastic-jawed) vise.
19. Measure insulation between the terminal
plate (100987263) and the terminal
(P670813) using a Megger™ set to
measure insulation at 500 VDC.
If the test fails, dismount the terminal
plate assembly (P046159) and replace the
insulating washer (100987260 / P046120).

Refer to the maintenance manual
(InTouchSupport.com No 5268974).
20.

Reinstall the terminal plate assembly

(P046159) into the cartridge assembly
(100989833 / P046160).
21. Install new screws (B016173 × 3) using a

9/64 in Allen key with a 1 N∙m torque.
9/64 in Allen key

N 31m lb·ft]lb 31ft]
Screw
B016173
Private
Step Action
22. Reinstall the 2 × molded shock absorbers

(100987774 / P046124) and the ground
rings (P046126 × 2) on both the top and
the bottom of the cartridge.
Molded shock absorber Ground ring

P046124 P046126
23. Reinstall the screws (B015196 × 2) of

the cartridge assembly (100989833 /
P046160) bottom using a 7/64 in Allen Screw
screwdriver. Torque at 0.5 N∙m. B015196
7/64 in Allen key
Torque at 0.5 N
N·m31m [0.35
[0.35 lb·ft]lb 31ft]
24. Move to the cartridge upper head.

Reinstall the screws (B015196) of the
cartridge assembly (100989833 / P046160) Screw
B015196
top using a 7/64 in Allen screwdriver.
Torque at 0.5 N∙m.
7/64 in Allen key
N 31m
Torque at 0.5 N·m [0.35
[0.35 lb·ft]lb 31ft]
25. Put RTV on the 2 × 2 terminal plate screws

(B015196).
Private
Step Action
26. Reinstall the 2 contact springs (P334866 /

H334866) using a 5/16 in deep socket and Contact spring
torque screwdriver. Torque to 2 N∙m. P334866
5/16 in deep socket
N 31m
lb·ft]lb 31ft]
Private
11 Inspect Housing (10 min)
Inspect the wear band at the top of the housing. If the wear band has worn away
completely, the housing must be replaced. If the housing fails this inspection, it
must be junked, and further inspection is not required.
Step Action
1. Inspect the housing (100982105 / P046131) for cracks, wear or pitting.
Examine visually each surface for any indication of corrosion, mechanical damage and
cracking. Verify the presence of the wear bands on the upper and lower heads. If the wear
bands are absent, the housing must be junked.
Wear band
Private
48 CAL-B SLS1 Maintenance SWI / Inspect Housing (10 min) 48
12 Reassemble the Tool (10 min)

Step Action
1.
Cartridge assembly
100989833
Orientation of the cartridge is important to

ensure the tool functions correctly. The
upper end of the cartridge is marked with
“TOP”, this end should be at the end with
the asset code and serial number when
the cartridge is installed.
Asset code and serial number

TOP
34 marked
“TOP” 35 marked on some
on some assets
assets
“TOP”
TOP
34 marked
35 marked
Insert the cartridge assembly (100989833

/ P046160) slowly into the housing
(100982105 / P046131) pushing from
bottom to top.
2. Install and screw the upper head
(100983455 / P047986) into the Housing
housing (100982105 / P046131) using 2 100982105
C-spanners.
Upper head
100983455
Private
49 CAL-B SLS1 Maintenance SWI / Reassemble the Tool (10 min) 49
Step Action
3. Install and screw the lower head

(100983906 / P790967) into the Lower head
housing (100982105 / P046131) using 2 100983906
C-spanners.
Housing
100982105
Private
50 CAL-B SLS1 Maintenance SWI / Reassemble the Tool (10 min) 50
13 Perform Final Checks (15 min)
Diode 1 Coil
Upper head Lower head

contact spring Diode 2 contact spring
Step Action
1. Get the Schlumberger digital safety multimeter (DSMM T6005202).
2. Turn the selector switch to Ω position.
Measure the resistance between the upper
head contact spring (P334866 / H334866)
and the housing (100982105 / P046131).
The value must be between 10 kΩ and
14 kΩ.
If test fails, replace the high-impedance
coil (100989387 / P0464161) following
the procedure given in the maintenance
manual (InTouchSupport.com No
5268974).
Private
51 CAL-B SLS1 Maintenance SWI / Perform Final Checks (15 min) 51
Step Action
3. Turn the selector switch to V DC.

Connect one probe to upper head contact
spring (P334866 / H334866) one probe to
mass, and slide a metal object (such as
a C-spanner) along the body and verify
voltage fluctuation (~ 1 mV).
Replace the high impedance coil
(100989387 / P0464161) if test fails.
Note
The exact voltage deflection will vary
based on the C-spanner used and the
speed it is moved at. If some deflection
is observed, and the coil resistance
measured in the previous step is correct,
the CAL-B is working correctly.
4. Turn selector switch to CCL position and press yellow SEL/ON function button.
Volt unit should be seen in display. The display will show O.L..
Connect the probes of the multimeter to the upper and lower contacts.
The meter reading will indicate the breakdown voltage of the diode. The meter reading
should be within the range of 6 V to 8.5 V.
5. Repeat the test to check the diode assembly with opposite polarity. Reverse the probes
touching the upper and lower contacts.
Meter reading should read within the range of 6 V to 8.5 V.
Private
Step Action
6. Set up a current limited DC low-voltage
power supply in a parallel circuit with a +
calibrated multimeter (set to measure DC

voltage) and the CAL-B.
15 V DC, 50 mA
Note Multimeter
You can set up an additional multimeter in A
series with the power supply to measure
current. If your power supply has an
accurate current display this is not
necessary. Multimeter
V
CAL-B
7. Turn the current limit on the power supply to the lowest setting. Disconnect the positive
lead from the power supply and set the voltage to 15V. Re-connect the positive lead to the
power supply, and increase the current limit until 700 mA is being supplied. The multimeter
should read between 7.92 V and 8.2 V.
If the voltage remains at the set voltage of approximately 15 V, one of the diodes is faulty
and not passing current. If the voltage drops to 0 V, there is a short-circuit in the assembly.
Replace the diodes (P377647 × 2) if either test fails.
Note
• The supply voltage will drop from 15 V to ~ 8 V once current reaches around 50 mA.
This is normal and expected.
• If the supply voltage cannot be adjusted with the current limit at the lowest setting, set
the voltage to 0 and set the current limit to 700 mA. Connect the CAL-B and increase
voltage observing the current, until 700 mA is being supplied. The supplied voltage
should be between 8.2 V and 8.8 V.
Private
Step Action
8. Set the supplied current limit back to the lowest setting. Reverse the probes attached to
the CAL-B (only) and repeat step 7 to check diode in opposite direction. Meter reading
should be within the range of 7.92 V to 8.2 V. Replace the diodes (P377647 × 2) if test fails
Private
14 Service Thread Protectors (10 min)

Step Action
1. Lock the housing (100982105 / P046131)
with a C-spanner.
Install a new spirol pin (B013391) using
a 3/16 in pin punch in upper head
(100983455 / P047986) through the
housing (100982105 / P046131).
3/16 in
pin punch
Spirol pin
B013391
2. Lock the housing (100982105 / P046131)

with a C-spanner.
Insert a new spirol pin (B013391) using a

3/16 in pin punch in lower head through 3/16 in pin punch
the housing (100982105 / P046131).
Spirol pin
B013391
3. Lock the nut (100984025) with a C-spanner

blocking against the lower head shoulder.
Screw the threaded sleeve (100983880 /
P790965) on the nut, using a second
C-spanner.
Tap the second C-spanner to lock the
threaded sleeve (100983880 / P790965)
with a mallet. Threaded sleeve
100983880
Private
55 CAL-B SLS1 Maintenance SWI / Service Thread Protectors (10 min) 55
Step Action
4. Insert a new spirol pin (B013391) using

a 3/16 in pin punch through the threaded
sleeve (100983880/ P790965).
5. Grease the housing (100982105 / P046131) with Nyco™ GN422 (B075362) in a grease
gun through the two holes to prevent the lower and the upper heads from corrosion.
Private
Step Action
Nyco®fi GN422
B075362
6. Install a new O-ring (B011206) on the

upper head (100983455 / P047986) thread,
using O-ring removal tool (100427756). O-ring removal tool
100427756
O-ring
B011206
7.
Magnetic shunt
The strong magnetic forces in the CAL-B 100983267
can cause the magnetic shunt to slide
rapidly along the tool.
Wear suitable gloves, and use caution
when installing the magnetic shunt. Ensure
correct hand placement during this task,
avoiding any pinch points between the
housing and shunt.
Install the magnetic shunt (100983267 /

P088690) and fix it with tape (M-068012).
Private
Step Action
8.
Watch for metal slivers that may cut gloves

when cleaning threaded rings.
Clean upper head (100983455 / P047986)

threads and inspect for any physical
damages (pitting or corrosion).
Grease upper head (100983455 /
P047986) threads with Nyco™ GN422
(B075362).
9. Inspect female thread protector (P047988)
threads for damage or corrosion. Female thread protector
P047988
Reinstall the female thread protector
(P047988).
10. Inspect male thread protector (P048186)

threads for damage or corrosion.
Grease threads with Nyco™ GN422 Male thread protector
P048186
(B075362).
Reinstall male thread protector (P048186).
Private
15 Close the RITE Work Order (5 min)

Step Action
1. Close the work order in RITE.Net. See the Wiki help page (RITE Dashboard Search
options ) for detailed instructions about opening and closing work orders.
Private

Manual SLS 1 Del Cal-B

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Manual SLS 1 Del Cal-B

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CASING COLLAR LOCATOR

Produced: 06-Dec-2017 13:03:37

Private CAL-B, SWI, Maintenance, Wirelin e, so nde, SLS1

Copyright © 2017 Schlumberger, Unpublished Work. All rights reserved.

Copyright © 2017 Schlumberger, Unpublished Work. All rights reserved.

Trademarks & Service marks

Schlumberger, the Schlumberger logotype, and other words or symbols used

A complete list of Schlumberger marks may be viewed at the Schlumberger

Author: SRFE Doc-TBT

Approver: Habib Ben Alaya

3.2 21-Sep-2015 Updated document following ticket No. Author: Wallendorff

3.1 09-Sep-2015 Updated document following tickets No. Author: Wallendorff

2.3 12-Aug-2015 Minor updates following InTouchSupport.com Author: Wallendorff

2.2 11-Aug-2015 Replaced B950019 with B039178, following Author: Wallendorff

2.1 15-Jul-2015 General review. Author: Wallendorff

2.0 15-Jun-2015 Complete redo. Author: Wallendorff

1.2 27-Aug-2013 Adding characteristics of the grease NYCO Author: M. Chevrier

1.1 29-Jul-2013 Modiﬁcation of PN of the screws holding the Author: V. Dubus

1.0 25-Apr-2013 First edition. Author: P.Chaigne

1 General Instructions _____________________________________________ 1

2 Summary for SLS1 _______________________________________________ 4

3 Open the RITE Work Order (5 min) ________________________________ 5

4 Disassemble the Tool (15 min) ____________________________________ 6

5 Disassemble and Inspect Lower Head (10 min) __________________ 15

6 Reassemble Lower Head (10 min) _______________________________ 19

7 Disassemble and Inspect Upper Head (20 min) __________________ 27

8 Reassemble Upper Head (10 min) _______________________________ 31

9 Test Insulation and Continuity (5 min) ___________________________ 35

10 Inspect the Cartridge (25 min) ___________________________________ 37

11 Inspect Housing (10 min) ________________________________________ 47

12 Reassemble the Tool (10 min) ___________________________________ 48

13 Perform Final Checks (15 min) __________________________________ 50

14 Service Thread Protectors (10 min) ______________________________ 54

15 Close the RITE Work Order (5 min) ______________________________ 58

Total process time: 2 h 25 min1-1

Note Lubricate with specified oil

QHSE-critical step Grease or Lubricate with specified grease

Replace Use specified threadlocking fluid

Inspect Check with meter

or Clean or Spill generated

Use specified handtool ESD protection required

or Torque Good example

Process sequence Bad example

General Tools Required

100361761 Torque wrench 0.2 N∙m to 4 N∙m ¼ soc end

Special Tools Required

Equipment Part No. Description

General Consumables Required

B073854 Loctite™ 241

Replacement Parts Required

2 Summary for SLS1

3 Open the RITE Work Order (5 min)

4 Disassemble the Tool (15 min)

2. Remove and replace the O-ring (B011206).

3. Clean upper head (100983455 / P047986)

threads and inspect for any physical

Male thread protector

The male thread protector (P048186) may

Push the lower head slide nut (100984025)

5. Remove the tape. Slide the magnetic

6. Check the Schlumberger digital safety

9. Install the tool in a vise, or prevent the

10. If the tool is not installed in a vise, prevent