Professional Documents
Culture Documents
SLS-1
Reference: InTouch Content ID 5464064
Version: 2.9
Release Date: 11-Jan-2018
ECRD-E
100066715
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ECRD-E SLS-1 SWI / Legal Information
Legal Information
This work contains the confidential and proprietary trade secrets of Schlumberger
and may not be copied or stored in an information retrieval system, transferred,
used, distributed, translated or retransmitted in any form or by any means,
electronic or mechanical, in whole or in part, without the express written
permission of the copyright owner.
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ECRD-E SLS-1 SWI / Document Control
Document Control
Owner: HCS InTouch
Contact Information
HCS InTouch\Brian Philpott\InTouch Content ID 5464064\2.9\Release Date:11-Jan-2018\EDMS UID: 1659533617\Produced: 11-Jan-2018 21:51:25
Revision History
Version Date Description Prepared by
2.9 11-Jan-2018 Per ticket 7127667, updated sections 1 and Author: T. Syrus, N. Hotta
7 (note about SLS-2).
2.7 01-Aug-2017 Per ticket 7050514: updated General Required Author: V. Pawar, T. Kumar
Tools and Equipment Required tables.
2.6 10-Jul-2017 Per ticket 7041980: revised the ECRD job Author: R. Munoz, N. Hotta
trigger in Section 1.
2.5 30-Jun-2017 Per ticket 7033463: Revised resistance Author: S. Chraibi, T.Kumar
expected range in Section 11 and 15.
2.4 08-Feb-2017 Per ticket 6933388, replaced Table 1-1 Author: N. Dalvi, N.Hotta
ECRD-E Redress Kit (100343045) in
Section 1, updated Section 3 – 13, and
14 and changed Latch to Collect and used
Upper/Lower Housing.
2.3 21-Oct-2016 Per ticket 6915901, updated all sections. Author: N. Dalvi, S. Matukumalli,
N.Hotta
2.2 26-Sep-2016 Per ITT: 6903216, Revised the following Author: SMatukumalli, SChraibi
sections: General Instructions, Disassemble
the housing and Disassemble the Lower Head.
2.1 09-Aug-2016 Per ticket 6861742: Added feed-thrus removal Author: T. Syrus, T. Kumar
tool in step 5 of section Disassemble Lower
Head (7).
2.0 08-Jul-2016 Per ticket 6858512, updated the General Author: TSyrus, SOthman2,
Required Tools table and section 4 Nikhil Dalvi
Disassemble the housing (H624306), step 8;
Per ticket 6870258, added Thread Gauge Tool
to General Required Tools table
1.9 02-Oct-2015 Per ticket 6728795, updated the mechanical Author: V. Goel, M. Sommer
redress kit with nylon pellet (101882522),
updated summary drawing with new pellet
part number, updated section 9 step 1 with
new pellet part number, updated the image in
section 9 step 1 with new pellet part number.
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ECRD-E SLS-1 SWI / Document Control
1.8 21-Aug-2015 Per ticket #6712925, changed the insulation Author: D. Krishnamurthy, S.
value from >25 Mohm to >5 Mohm in Sections Othman
6 and 10
1.7 14-Jan-2015 Revise part number for pellet in Summary Author: Scott Coulter, Anni Li
Drawing (pg. 5) - Feedback # 6598250.
1.3 16-Jul-2014 Revise step 5, section 5, Disassemble the Author: Brian Philpott
lower head.”
1.1 27-May-2014 Correct O-ring part number in step 4, section 4 Author: Mark Johnston
and step 1, Section 8 (Feedback 6483078).
1.0 18-May-2014 Initial issue of TRIM SWI for ECRD-E. Author: Brian Philpott
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v ECRD-E SLS-1 SWI / Table of Contents v
Table of Contents
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1 ECRD-E SLS-1 SWI / General Instruction and Required Materials 1
The total process time does NOT include the preparation time.
This Standard Work Instruction is for the SLS-1 of the ECRD-E. For details
on troubleshooting equipment, please refer to the ECRD-E/F Operations and
Maintenance Manual.Intouch Content ID: 4324935. Before performing SLS-1,
check Life Status Computations for SLS-2 in RITE. It may make sense to perform
SLS-1 and SLS-2 simultaneously.
Make sure there is no damage (nicks, cuts or blemishes) on the new O-rings and
back-up rings before you use.
Do not remove the bobbin (T5013986) from the original packaging until you
install it. Installation must be done in a humidity controlled environment.
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2 ECRD-E SLS-1 SWI / General Instruction and Required Materials 2
• One colliding tool job, heavy perforation run, or similar job when the bobbin is
put to excessive stress and may fracture.
• Prior to Annual Pull Test.
Hand Tools
ID Description
Snap ring pliers — (for Truarc snap ring)
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3 ECRD-E SLS-1 SWI / General Instruction and Required Materials 3
Hand Tools
ID Description
B024649 (or equivalent) Smooth jaw needle nose pliers
100410770 O-ring retainer removal tool
101103140 Collect removal tool
T6005202 Ohmmeter
500 V Meggar
B013366 Lubriplate grease
HCS InTouch\Brian Philpott\InTouch Content ID 5464064\2.9\Release Date:11-Jan-2018\EDMS UID: 1659533617\Produced: 11-Jan-2018 21:51:25
Safety Equipment
ID Description Quantity
Electrical Insulation Gloves 1 Pair
Cover Gloves 1 Pair
Steel Toe Shoes 1 Pair
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4 ECRD-E SLS-1 SWI / Tool Overview 4
2 Tool Overview
Cycle Time Action Time Wait Time Walk Time
00:00:00 00:00:00 00:00:00 00:00:00
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5 ECRD-E SLS-1 SWI / Tool Overview 5
14-Jan-2015
Upper
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ECRD-E
100066715
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6 ECRD-E SLS-1 SWI / Disconnect Upper Housing (H624506) from Lower Housing 6
(H624507) (2 min)
Physical damage
Corrosion
3. Collect - 100055417
Potential Severity: Light
Potential Loss: Assets
Hazard Category: Machinery
equipment Upper Housing
Lower Housing
hand tools H624506
H624507
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7 ECRD-E SLS-1 SWI / Service Actuator Rod (100055420) and Spring (B039939) (2 min) 7
Upper
Housing - H624506 Spring - B039939 2
2. Clean the grease from the actuator rod (100055420) and the spring (B039939).
3.
Potential Severity: Major
Potential Loss: Assets
Hazard Category: Machinery equipment hand tools
Make sure that there is no humidity inside the ECRD. In case of any humidity, the heater
loses insulation and can prevent ECRD release.
4.
Potential Severity: Major
Potential Loss: Assets
Hazard Category: Machinery equipment hand tools
The small diameter rod sections must be straight and concentric for the ECRD to function
properly. A bent actuator rod (100055420) or a damaged spring (B039939) will result in a
failure to ECRD release.
Examine the actuator rod (100055420) and spring (B039939) to make sure there are
no bends, scratches, cuts and corrosion.
5. If the actuator rod (100055420) or the spring (B039939) are found damaged, replace
the parts
6. Inspect the free length of thee spring (B039939) with caliper. Replace if the free length of
the spring is less than 1.0 ± 0.01 in.
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8 ECRD-E SLS-1 SWI / Disassemble Upper Housing (H624506) (10 min) 8
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9 ECRD-E SLS-1 SWI / Disassemble Upper Housing (H624506) (10 min) 9
4.
Potential Severity: Light
Potential Loss: Assets
Hazard Category: Machinery equipment hand tools
Make sure that there is no humidity inside the ECRD. in case of any humidity, the heater
loses insulation and can prevent ECRD release.
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10 ECRD-E SLS-1 SWI / Disassemble Collect (100055417) (5 min) 10
Retaining
ring Collect
B021805 100055417
2. Remove and discard the O-ring retainer O-ring Latch
(H624501) using the O-ring retainer retainer 100055417
removal tool (100410770). H624501
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11 ECRD-E SLS-1 SWI / Disassemble Collect (100055417) (5 min) 11
Note
Ensure there is no torsion on fingers, that
tip has not "mushroomed", etc.
7.
Potential Severity: Light
Potential Loss: Assets
Hazard Category: Machinery equipment hand tools
Make sure that there is no humidity inside the ECRD. In case of any humidity, the heater
loses insulation and can prevent ECRD release.
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12 ECRD-E SLS-1 SWI / Disassemble Lower Housing (H624507) (10 min) 12
Note
If the ECRD was fired the bobbin is split
and the actuator rod has moved into the
bobbin assembly.
Lower Housing
(H624507)
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13 ECRD-E SLS-1 SWI / Disassemble Lower Housing (H624507) (10 min) 13
5.
Make sure that there is no humidity inside the ECRD. In case of any humidity, the heater
loses insulation and can prevent ECRD release.
6.
Potential Severity: Major
Potential Loss: Assets
Hazard Category: Machinery equipment hand tools
The plastic feed-thru (H624054) will be reshaped once installed. DO NOT reuse the plastic
feed-thru when removed from the ECRD lower housing (H624507). Do not remove the
feedt-thru from the lower housing (H624507). Feedt-thru inspection should be performed
with them still installed in the lower housing (H624507).
Inspect the plastic feed-thru (H624054) for damage or bent pins. If the pins are bent or
feed-thru appear damaged, remove and discard the feed-thru.
Note
If the ECRD is approaching SLS-2, the feedthrus can be replaced at this point, which will
constitute completion of SLS-2. Check the Life Status Computations for SLS-2 in RITE
to determine proximity to the next SLS-2.
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14 ECRD-E SLS-1 SWI / Disassemble Lower Housing (H624507) (10 min) 14
9. If the feedthrus were found damaged and discarded in step 6, re-install new feedthrus.
Refer to Section: Install the Feedthrus of ECRD-E SLS-2 (InTouch Content ID 6935848).
Note
If both feedthrus are replaced, an SLS-2 work order should also be completed.
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15 ECRD-E SLS-1 SWI / Assemble Collect (100055417) (10 min) 15
Quality Note
Apply Krytox grease on O-rings before installation at each step. Ensure all
new O-rings and back-up rings have been inspected for damage (nicks, cuts
and blemishes).
Quality Note
Ensure the flat side faces the surface of
the collect (100055417). The curved side
faces the actuator O-ring.
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16 ECRD-E SLS-1 SWI / Assemble Collect (100055417) (10 min) 16
Quality Note
Ensure that the retaining ring with flat side
down.
Retaining
ring Collect
B021805 100055417
5. Install the new O-ring (B013338).
O-ring
B013338
Collect
100055417
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17 ECRD-E SLS-1 SWI / Assemble Upper Housing (H624506) (15 min) 17
Quality Note
Apply Krytox grease on O-rings and back-up rings before installation at each
step. Ensure all new O-rings and back-up rings have been inspected for damage
(nicks, cuts and blemishes).
Quality Note
Install the curved surface of the back-up
rings (B040271 and B040272) so that it
faces the O-ring.
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18 ECRD-E SLS-1 SWI / Perform Bobbin Inspection Test (2 min) 18
1.
Potential Severity: Major
Potential Loss: Assets
Hazard Category: Machinery equipment hand tools
Failure to check the bobbin assembly may result in unintentional pull off or failure to release.
Quality Note
The bobbin assembly T5011996 (ERS) and T5013986 (ECRD) could have a manufacturing
defect that compromises the strength of the bobbin. This is indicated by the loss of material
on the BeNi strip used to wind around the bobbin or reduction in the soldering volume.
This may cause an unexpected release of the ERS or ECRD under perforating, severe
sampling or excessive mechanical shock.
Solder joint
Sufficient volume
of solder
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19 ECRD-E SLS-1 SWI / Perform Bobbin Inspection Test (2 min) 19
Quality Note
The ECRD bobbin (T5013986) might have a loose socket (H115555) and/or short shrink
tubing (E019266). The loose socket can cause intermittent bobbin resistance readings
and can cause the bobbin not to fire due to an open circuit. Short shrink tubing can cause
electrical arcing from the socket to the housing when high voltage is applied.
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20 ECRD-E SLS-1 SWI / Perform Bobbin Continuity Test (2 min) 20
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21 ECRD-E SLS-1 SWI / Perform Bobbin Insulation Resistance Test (3 min) 21
1.
Potential Severity: Serious
Potential Loss: Personnel
Hazard Category: Electrical
Expected
Positive Negative Measured
IR at
Lead Lead IR
500 VDC
>5
Wire #1 Mass
Mohm
>5
Wire #2 Mass
Mohm
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22 ECRD-E SLS-1 SWI / Assemble Lower Housing (H624507) (15 min) 22
Heater
hole
2. Install the bobbin insulator and verify the
heater aligns in the heater hole of the lower
housing (H624507).
Heater
hole
Bobbin insulator
Lower housing H354506
H624507
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23 ECRD-E SLS-1 SWI / Assemble Lower Housing (H624507) (15 min) 23
5. Verify the heater is installed through both the ceramic insulator heater hole and the lower
housing (H624507) heater hole.
Quality Note
This can be achieved by attempting to rotate the ceramic insulator with the bobbin
assembly. The end of the heater should prevent rotation if it is correctly located in the
lower housing (H624507) heater hole. If the heater Is not positioned correctly on the
bobbin, it can prevent a release.
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24 ECRD-E SLS-1 SWI / Assemble Lower Housing (H624507) (15 min) 24
Quality Note 2
Care should be taken to avoid breaking the
insulation on the wires either by the pliers
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7.
RTV
Potential Severity: Major M-068013
Potential Loss: Assets
Hazard Category: Machinery
equipment
hand tools
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25 ECRD-E SLS-1 SWI / Prepare Actuator Rod (100055420) and Spring (B039939) (15 25
min)
1.
Potential Severity: Major
Potential Loss: Assets
Hazard Category: Machinery
equipment
hand tools
3.
Potential Severity: Major
Potential Loss: Assets
Hazard Category: Machinery
equipment
hand tools
ECRD housing
Collect H624506
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26 ECRD-E SLS-1 SWI / Prepare Actuator Rod (100055420) and Spring (B039939) (15 26
min)
Note
Verify the actuator rod (100055420) is in
the center of the bobbin.
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27 ECRD-E SLS-1 SWI / Prepare Actuator Rod (100055420) and Spring (B039939) (15 27
min)
9.
Potential Severity: Serious
Potential Loss: Assets
Hazard Category: Machinery
equipment
hand tools
Note
If a wrench is needed to overcome the
O-ring friction, place the wrench on the
flats of the lower housing (H624507).
Ensure the assembly is not over-torqued.
10.
Potential Severity: Major
Potential Loss: Assets
Hazard Category: Machinery
equipment
hand tools
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28 ECRD-E SLS-1 SWI / Perform Bobbin Continuity Test (2 min) 28
Pin #1
Pin #2
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29 ECRD-E SLS-1 SWI / Perform Bobbin Insulation Resistance Test (3 min) 29
1. Megohm- Pin #1
meter
Potential Severity: Serious Feedthru to mass
Potential Loss: Personnel >5 Mohms @ 500 V
Hazard Category: Electrical
Expected
Positive Negative
IR at Measured
Lead Lead
500 VDC
>5
Line #1 Mass
Mohms
>5
Line #2 Mass
Mohms
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