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Legal Information
This work contains the confidential and proprietary trade secrets of Schlumberger
and may not be copied or stored in an information retrieval system, transferred,
used, distributed, translated or retransmitted in any form or by any means,
electronic or mechanical, in whole or in part, without the express written
permission of the copyright owner.
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Heads ORM and MM Volume I / Document Control
Document Control
Owner: HCS Sustaining Engineering
HCS Sustaining Engineering\Kevin Zanca, Hai Vo\InTouch Content ID 3012542\4.0\Release Date:23-Mar-2018\EDMS UID: 275261732\Produced: 23-Mar-2018 04:07:36
Contact Information
Name: HCS Sustaining Engineering
LDAP Alias: intouch-hcs-wl-doc
Revision History
Version Date Description Prepared by
4.0 23-Mar-2018 Per ticket 7131358, removed references of ST Author: Toby Syrus, T. Kumar
and QT from Tables 5-13 through 5-16.
3.13 27-Oct-2017 Per ticket 7093645, changed the title Sections Author: Toby Syrus, Naomi
5.10.5 and 5.10.5.1. Hotta
3.12 15-Feb-2017 Per ticket 6973484, updated Table 4–4. Author: Rodrigo Munoz, Naomi
Hotta
3.11 15-Feb-2016 Per InTouch ticket 6786703: updated quality Author: B. Philpott, J. Singh
note in sections 3.1.1: Monocable Heads
Specifications, 3.2: Perforating Equipment
Heads’ 3.2.4: PEH-EF/ EFA, 3.3.1: Logging
Equipment Heads Specifications, and 8.1:
General Description.
3.10 18-Jan-2016 Per InTouch ticket 6755053: Restructured Author: Brian Philpott, T. Kumar
tables and added InTouch ID 6656337 in
Appendix Z (Weakpoint) of Vol.II.
3.9 23-Oct-2015 Remove Table 7-1, Cone Rope Socket Data Author: Brian Philpott
Sheet
3.8 01-Oct-2015 Per InTouch ticket 6659728: Revised the Author: B. Philpott,
manual per the comments from SME (added SMatukumalli, T. Kumar
PN 101043054). Per InTouch ticket 6715262:
Removed BCC selection and assembly
procedure and added reference to SWI
in section 6. Per InTouch ticket 6715418:
Added Tech Alerts 6573104 and 6561420
to appendices in Vol II. Per InTouch ticket
6733227: Changed back-up ring PN from
T5011464 to 101522856 for LEH-PT.
3.7 06-Apr-2015 In sections 4.17.1 and 4.17.3 change part Author: Brian Philpott, Vinay
number for fishing bell from 101060917 to Patel
1010627902. In sections 4.21.1 and 4.21.2
change extension rod part number from
101061520 to 101595831.
3.6 23-Mar-2015 Added note to Section 7, Cone Type Rope Author: Brian Philpott
Socket Assembly.
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Heads ORM and MM Volume I / Document Control
3.5 07-Jan-2015 Add Tech Alert # 6520265 to appendices in Author: Brian Philpott
Vol II. Add footnote to table Y-7, Vol II. Refer to
HCS Sustaining Engineering\Kevin Zanca, Hai Vo\InTouch Content ID 3012542\4.0\Release Date:23-Mar-2018\EDMS UID: 275261732\Produced: 23-Mar-2018 04:07:36
3.4 17-Sep-2014 Replace steel boot H207930 with 101608481 Author: Barry Albert Lumankun
for 7-52 and 7-53 cables (ticket 6541140).
3.3 09-Sep-2014 Revise table 5-1, Head Maintenance Author: Brian Philpott
Frequencies and add definition of job to the
table. Remove table 5-2 Special conditions
for heads. Revise Weakpoint Maintenance,
section 8.6.
3.2 27-Aug-2014 Add reference to tech alert in section 4.19.2. Author: Brian Philpott
Add tech alert reference to part number
100459196 in table Y-7. Add tech alert
reference to part number H122757, Table 6-3.
Revise Table 3-1 footnote for MH22.
3.1 10-Jun-2014 Added specifications for PEK-E, PEK-F and Author: Brian Philpott
PEK-BE to table 3-6. Revise LEH-HT wet/dry
load cell data, section 3.3.3. Added Tech Alert
5980444 to appendices. Added reference to
Tech Alert 5980444, “BCC female boot PN
H400313 stamped TH400313 found defective”
in Table 6-4 and 6-5. Removed assembly and
disassembly of MH22 and referenced SWI
at InTouch #: 6245550. Revise figure 4-18,
“PEH-EF/EFA disassembly” to show boot
retainer (#6298658). Removed section 4.5,
PEH-EF. Added new section 5.7, PEK-BD,
PEK-BE and PEK-F. Removed PEH-EF
from 5.7.1 FIT-1 table and 5.7.2, FIT-2 table.
Revise text in section 3.1.2 to match table 3-1.
Remove rope socket assembly instructions
and link to Rope Socket Assembly SWI.
Revised section “Cone Type Rope Socket
Assembly.”
3.0 18-Apr-2013 Manual split into two volumes and major Author: Brian Philpott
updates per InTouch tickets 5764894, 5947994
& 5799321.
1.16 24-Jan-2011 Correct Figure C-9, LEH-MT loadcell assembly Author: Noor Ali Momi, Stacy
(Feedback #: 5330567). Incorporate Ticket #: Henley
5376536, color of wire. Add an appendix for
Tech Alerts. Revise rope socket data for 7–52
cable in Table 8-1.
1.15 13-Aug-2010 Add new section 8.3.12, Crimping Data. Author: Noor Ali Momin
Add new step 7 to section 9.2.4, Weakpoint
mainteannce.
1.14 13-May-2010 Retitled section 7.7.1 and revised spelling Author: Noor Ali Momin
error in table 5.1 for “Release Device Option”.
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Heads ORM and MM Volume I / Document Control
1.13 05-Feb-2010 Revise table 7–5, “Previously offered cable Author: Noor Ali Momin
types and outer conductor insulation diameters”
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1.12 12-Oct-2009 Revise Table U-3, part 100212113 rating from Author: Shyann Roy
2000-4000 to 2000-2400 (Ticket #: 4898229).
1.11 16-Sep-2009 Revise LEH-QT FIT-2 Electrical, step 1, Author: Shyann Roy
resistance on wet and dry load cell (ticket #:
4810837). Update BOMs and drawings.
1.10 08-Dec-2008 Revise electrical FIT check for LEH-ST, section Author: Noor Ali Momin,
5.6.5.2, step 1. Corrected formula in Example Brandon Martin
1, section 9.2.1. Revise FIT-2 for LEH-MT
(Feedback #: 4799377).
1.9 22-Oct-2008 Lengthen the head and hook-up wires for the Author: Noor Ali Momin
LEH tools (sections 5.4.6 and 5.6.3.2). Added
drawing 100370886, Logging Heads Wire
Assembly Set, to Appendix “C.”
1.8 18-Jun-2008 Revise LEH-QT disassembly, section 5.4.4 Author: Ezequiel Saavedra,
(InTouch ticket #: 4377285). Revise PEH-E Chet Ramesh Nigel Lewis
and PEF-EF lower head H122373. Add new
section 9.2.2 Spider weakpoint temperature
corrections.
1.6 11-Jul-2007 Revised LEH-ST FIT-1 and TRIM Author: Juan Real Paredes
requirements.
1.5 26-Apr-2007 Revise Kalrez rated temp, table 7-2. Add Author: Juan Real Paredes
PEK-E BOM. Revise LEH-AA, LEH-QT,
LEH-ST, PEH-EF, PEK-BB, PEH-E BOMs and
dwgs.
1.4 22-Mar-2007 Add torque wrench B034859 to section 3.2.4.2 Author: Juan Real Paredes
Fishing head and rope socket assembly, step
7 per ticket #: 3844771.
1.2 31-Oct-2006 Revise cable electrical and mechanical Author: Scott Carson
properties table.
1.1 10-Jun-2005 Replace section 7.10 Boot Selection with Author: Stephen Fishman
content from WRM, Section 4.14.4, Boot
Selection. Retained graphics from Heads
manual, replaced text and tables from
WRM.Added LEH-AA.
1.0 18-Sep-2004 Update manual and transfer to XML format. Author: InTouch
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Heads ORM and MM Volume I / Regulatory Compliance
Regulatory Compliance
HCS Sustaining Engineering\Kevin Zanca, Hai Vo\InTouch Content ID 3012542\4.0\Release Date:23-Mar-2018\EDMS UID: 275261732\Produced: 23-Mar-2018 04:07:36
Waste management
IMPORTANT INFORMATION FOR CORRECT DISPOSAL OF THE EQUIPMENT
This symbol means that the equipment cannot be discarded in a rubbish-bin. At
its end of life, the equipment and/or its components must be treated, following
Schlumberger Environmental procedures, in compliance with Schlumberger QHSE
Policy and applicable laws and regulations on waste management.
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Heads ORM and MM Volume I / Forward
Forward
HCS Sustaining Engineering\Kevin Zanca, Hai Vo\InTouch Content ID 3012542\4.0\Release Date:23-Mar-2018\EDMS UID: 275261732\Produced: 23-Mar-2018 04:07:36
This version of the document completely replaces any other version, published
or unpublished. Users should check that the version they are using matches
the controlled version published in InTouch. Document version information
is indicated on the document cover page. To confirm the correct version is
in use, the user checks that the reference version, release date, EDMS UID
and production date and time all match those on the controlled version of the
document. Refer to the document control page for the document revision history.
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viii Heads ORM and MM Volume I / Table of Contents viii
Table of Contents
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ix Heads ORM and MM Volume I / Table of Contents ix
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x Heads ORM and MM Volume I / List of Figures x
List of Figures
3-2 HTHP, 1-3/8 in, Monocable Lower Head (H395896) __________________ 3-6
3-3 MH-32 Assembly (H353637) _______________________________________ 3-8
3-4 HTHP, 1-11/16-in, monocable lower head (H395895)________________ 3-10
3-5 AH-38, H106437 _________________________________________________ 3-12
3-6 PEH-EF - 101043054, previously H713120 _________________________ 3-19
3-7 PEH-E to PEH-EF Conversion_____________________________________ 3-20
3-8 Conversion of the PEK-E for PEH-EF Head ________________________ 3-23
3-9 Conversion of PEK-BB to PEH-EF/ EFA Head ______________________ 3-24
3-10 Conversion of the PEK-BC for PEH-EF/ EFA Head _________________ 3-25
3-11 Dry Load Cell Assembly - 100323783 ______________________________ 3-37
4-1 Disassembly of the MH-22 - H030796_______________________________ 4-2
4-2 Modular weakpoint assembly (PEH-AB) with connector installed _____ 4-10
4-3 Adjusting the connector gap _______________________________________ 4-11
4-4 Installing plastic feedthrough connectors ___________________________ 4-12
4-5 Long boot retainer (100593948) on BCC Make-Up __________________ 4-14
4-6 Long boot retainer (100593948) on BCC make-up __________________ 4-20
4-7 PEH-EFA Disassembly - 101043054 _______________________________ 4-22
4-8 Conversion of PEK-BB to PEH-EF/ EFA Head ______________________ 4-25
4-9 Lower head sub-assembly ________________________________________ 4-34
4-10 Assembled lower head and RTD___________________________________ 4-35
4-11 Assembly of lower head housing___________________________________ 4-37
4-12 Bulkhead disassembly ____________________________________________ 4-53
4-13 Disassembly of loadcell assembly _________________________________ 4-54
4-14 Disassembly of piston (H352065) __________________________________ 4-55
4-15 Bulkhead to head adapter, T5013553 ______________________________ 4-58
4-16 Bulkhead to head adapter wiring (100507408) ______________________ 4-59
4-17 Inserting insulator (T5013555) into insulator adapter (T5013554) ____ 4-60
4-18 Bulkhead adapter assembly _______________________________________ 4-61
4-19 Bulkhead assembly (T5013553) ___________________________________ 4-62
4-20 Strain element (H356842) _________________________________________ 4-63
4-21 Loadcell length after TDC stand operations_________________________ 4-64
4-22 Strain element cable preparation __________________________________ 4-64
4-23 Strain element wiring diagram _____________________________________ 4-65
4-24 Loadcell cable assembly __________________________________________ 4-66
4-25 5-pin feed-thru____________________________________________________ 4-67
4-26 Installing the 5 pin feed-thru and retaining ring ______________________ 4-67
4-27 Piston (H352065) _________________________________________________ 4-68
4-28 Loadcell assembly ________________________________________________ 4-69
4-29 Filling the loadcell with oil _________________________________________ 4-70
4-30 Lower adapter (T5013558) O-rings ________________________________ 4-72
4-31 Fishing bell (H351343) ___________________________________________ 4-72
4-32 Weakpoint assembly______________________________________________ 4-73
4-33 Wiring diagram, 100507408 _______________________________________ 4-74
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xi Heads ORM and MM Volume I / List of Figures xi
4-37 Bulkhead assembly with RTD seals installed - external view _________ 4-77
4-38 Assembly fitted into the downhole end of the tool ___________________ 4-77
4-39 Long boot retainer (100593948) on BCC make-up __________________ 4-78
4-40 Loadcell alignment into lower 31-pin head __________________________ 4-78
4-41 Assembling the weakpoing assembly onto the loadcell assembly ____ 4-79
4-42 Routing head leads through the weakpoint assembly________________ 4-80
4-43 Adjusting the length of the head leads______________________________ 4-80
4-44 Alignment key on weakpoint assembly and fishing bell ______________ 4-81
4-45 Installing the fishing bell extension (H701908) ______________________ 4-82
4-46 Installing plastic feedthrough connectors ___________________________ 4-94
4-47 Long boot retainer (100593948) on BCC Make-Up __________________ 4-95
4-48 Head with weakpoint and leads installed ___________________________ 4-97
4-49 Loadcell (100353269) mounting in head (H701315) ________________ 4-109
4-50 H351340, Lower Head Assembly _________________________________ 4-113
4-51 Loadcell Assembly (H351342) ____________________________________ 4-115
4-52 Installing plastic feedthrough connectors __________________________ 4-118
4-53 Long boot retainer (100593948) on BCC Make-Up _________________ 4-120
4-54 Head with weakpoint and leads installed __________________________ 4-121
4-55 Improper routing of hook-up wires around the ECRD _______________ 4-133
4-56 Place marks on the ECRD indicating thermometer housing location _ 4-134
4-57 Positioning hook-up wires on the ECRD ___________________________ 4-134
4-58 The industry standard fishing neck appears after upper housing is pulled with
the weakpoint (PEH-E/EF/L/KD) __________________________________ 4-136
4-59 Outer housing pulled off when the weakpoint is broken in LEHs (example
LEH-PT) ________________________________________________________ 4-136
5-1 O-ring position (from Parker O-ring Handbook) ______________________ 5-3
5-2 LEH-QT shop calibration setup ____________________________________ 5-28
5-3 LEH-QT Calibration Chart _________________________________________ 5-30
5-4 LEH-PT shop calibration setup ____________________________________ 5-32
5-5 LEH-PT Calibration Chart _________________________________________ 5-33
5-6 LEH-ST shop calibration setup ____________________________________ 5-35
5-7 LEH-ST Calibration Chart _________________________________________ 5-36
8-1 Weakpoint rating reduction due to temperature ______________________ 8-8
8-2 Broken weakpoint ________________________________________________ 8-11
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List of Tables
3-2 MH-22/ PEH-E/ PEH-EF/ EFA Upgrade for HTHP Operations ________ 3-5
3-3 MH-32 Upgrade for HTHP Operations_______________________________ 3-9
3-4 Adaptor heads, Kits and Combination of Monocable Heads__________ 3-11
3-5 Perforation Equipment Heads and Kits Specifications _______________ 3-14
3-6 Head Adapters ___________________________________________________ 3-15
3-7 Replacement parts to convert PEH-A to PEH-AB ___________________ 3-16
3-8 PEH-AB upgrade from 400 degF (204 degC) to 500 degF (260 degC) 3-16
3-9 Adapters, Kits and Combination of Perforation Equipment Heads ____ 3-22
3-10 Logging Equipment Heads Specifications __________________________ 3-28
3-11 Downhole Tension Sensor (Loadcell) Specifications ________________ 3-29
3-12 Mud Temperature Sensor (RTD) Specifications _____________________ 3-29
3-13 Replacement Parts to use the Coil Spring Boots in LEH-QC _________ 3-34
3-14 Coil Spring Boots for Various Cable Sizes __________________________ 3-34
3-15 LEH-QC Upgrade from 400 to 500 degF (204 to 260 degC) _________ 3-35
3-16 LEH-QE upgrade from 400 degF to 500 degF (260 degC) ___________ 3-39
3-17 Kits and Combinations ____________________________________________ 3-42
4-1 Spider Weak Point Strengths, EH713123, Table 1 of 5 _______________ 4-3
4-2 Spider Weak Point Strengths, EH713123, Table 2 of 5 _______________ 4-3
4-3 Spider Weak Point Strengths, EH713123, Table 3 of 5 _______________ 4-4
4-4 Spider Weak Point Strengths, EH713123, Table 4 of 5 _______________ 4-4
4-5 Spider Weak Point Strengths, EH713123, Table 5 of 5 _______________ 4-5
4-6 Feedthrough Connectors Used with the MH-22 ______________________ 4-5
4-7 MH-32 Special Tools _______________________________________________ 4-5
4-8 Parameters for Heads and Subs with Tension/Compression Sensor__ 4-38
4-9 Calibration Parameters and Coefficients for Heads and Subs with
Tension/Compression Sensor _____________________________________ 4-39
4-10 Heads and Subs with Tension/Compression Sensor's measure points 4-41
4-11 Heads and Subs with Tension/Compression Sensor's Data Gauge
Display __________________________________________________________ 4-41
4-12 Table 3 8: Heads and Subs with Tension/Compression Sensor's Log
Display __________________________________________________________ 4-41
4-13 Table 3 10: Heads and Subs with Tension/Compression Sensor's
Channels ________________________________________________________ 4-41
4-14 Parameters for Heads and Subs with Tension/Compression Sensor__ 4-44
4-15 Calibration Parameters and Coefficients for Heads and Subs with
Tension/Compression Sensor _____________________________________ 4-45
4-16 Heads and Subs with Tension/Compression Sensor's measure points 4-46
4-17 Heads and Subs with Tension/Compression Sensor's Data Gauge
Display __________________________________________________________ 4-47
4-18 Heads and Subs with Tension/Compression Sensor's Log Display ___ 4-47
4-19 Heads and Subs with Tension/Compression Sensor's Channels _____ 4-47
4-20 Parameters for Heads and Subs with Tension/Compression Sensor__ 4-84
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xiii Heads ORM and MM Volume I / List of Tables xiii
4-21 Calibration Parameters and Coefficients for Heads and Subs with
Tension/Compression Sensor _____________________________________ 4-85
4-22 Heads and Subs with Tension/Compression Sensor's Channels _____ 4-87
4-23 Heads and Subs with Tension/Compression Sensor's Channels _____ 4-87
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Introduction
Heads ORM and MM Volume I / Introduction
Introduction
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The purpose of this maintenance manual is to provide field personnel with the
information required to properly operate, maintain and repair the cable heads
used for wireline operations. The manual is written so that new technicians can
understand and use it effectively and so that everyone, regardless of location,
can work to the same standard.
The most current information on Wireline Logging Heads will be posted on the
Logging Heads Reference Page, InTouch Content ID# 3258451.
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2-i Heads ORM and MM Volume I / Health, Safety & Environment 2-i
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2-1 Heads ORM and MM Volume I / Health, Safety & Environment 2-1
All Heads
1. Be aware that high voltages may exist in cable heads. Make sure that tool
power is off before working on a head attached to a logging cable.
2. Be aware of stored electrical charge on the cable after using the megohmeter.
A long length of cable acts as a capacitor to store electrical energy at the
output voltage of the megohmmeter. Always discharge the cable by shorting
the conductor to mass after using the megohmmeter.
3. Be careful not to get injured at the pinch points while
assembling/disassembling the heads.
Additional cautions for heads with a tension sensor (loadcell) - LEH-HT,
MT, PT, QT and ST
4. While calibrating the head with a tension sensor, be aware of the relatively
high tensions that will be encountered. Be sure to remove the weakpoint from
the head before calibration.
All Heads
1. Display the weakpoint rating of the head you are using in the unit.
2. Perform the scheduled maintenances of weakpoint and head (FIT, TRIM)
and record the result in the rig book and RITE.net.
3. Turn off all power supplies before connecting or disconnecting heads.
4. Verify the temperature/pressure rating of the head based on the type of the
weak point, boot and feedthrough prior to the job.
5. Be careful not to pinch or nick the exposed head wires during calibration,
disassembly or assembly.
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2-2 Heads ORM and MM Volume I / Health, Safety & Environment 2-2
(RTD) to prevent any damage to the device. Do not apply more than 50
VDC when checking the internal resistance of the RTD (pins 12, 13, 30 &
31 for LEH-MT and LEH-PT, pins 7,17, 18, 22 for LEH-AA) to prevent any
damage to the device.
Additional cautions for heads with a tension sensor (Loadcell) - LEH-HT,
MT, PT, QT and ST
7. Do not apply more than 15 V excitation to the strain gauge circuit. High
voltages or transients will permanently damage the loadcell. The 31-pin
adapter for the LEH is equipped with a gas-tube surge protector device.
When the 31-pin adapter is installed, this device will effectively protect the
tension sensor from accidental contact with a megger. If you are powering or
checking the load cell by itself, there is no surge protection in the circuit and
excess voltage will damage the sensor.
8. Use the 31-pin head extender (H245349) to meg the head. This will also
prevent contact with the tension sensor pins (#14,15,19,20). When megging
the head, apply voltage between the female BCC's and mass. This will
prevent accidental contact with loadcell terminals in the 31-pin adapter.
9. Do not attempt field repairs of the tension sensor. If the loadcell appears to
be the source of a failure, remove it from the head and return it to Technology
Center for analysis and repair through InTouch. See the troubleshooting
section for help in locating the source of the failure. Locations may want to
keep a spare loadcell assembly for this case.
10. The wet loadcell must be completely oil-filled. Check for air by pushing
down on the piston. Piston should not move. If oil is leaking, find the source
of the leak.
2.3.1 Regulation
1. Equipment imported for use in the European Union must comply with the
applicable EU technical directives.
2. The CE marking affixed on tools affirms compliance with these Directives,
which relies on risk analysis, design reviews and tests. A Declaration of
Conformity is available if requested by Authorities.
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2-3 Heads ORM and MM Volume I / Health, Safety & Environment 2-3
3. The Low Voltage directive addresses the safety hazard for potential electrical
shocks.
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2-4 Heads ORM and MM Volume I / Health, Safety & Environment 2-4
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3-i Heads ORM and MM Volume I / General Descriptions and Specifications 3-i
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3-ii Heads ORM and MM Volume I / General Descriptions and Specifications 3-ii
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3-1 Heads ORM and MM Volume I / General Descriptions and Specifications 3-1
Specifications
The cable head is a relatively simple device compared to many of the advanced
logging tools in use today. However, much action occurs in the small package of
the cable head. The cable head has to accomplish the following functions:
• Electrical connection from the cable to the tool
• Mechanical connection from the cable to the tool
• Transmission of cable torque to the tool
• Weakpoint for cable separation from the tool
• Measurement of Bottom Hole Temperature (BHT)
• Provide a neck for fishing
• Mass isolation of #10 (armor) and Weakpoint (bridle heads)
A cable head takes many important roles in linking the wireline cable to the
wireline tool string electrically and mechanically. Electrically, a cable head serves
as a connection crossover between cable lines and the bulkheads used in the
tools. Mechanically, the cable head needs to transmit tension and torque from
the cable to the logging tools. The head also contains some type of weakpoint,
intended to be broken in case the need arises to separate the cable from the
tool. Cable torque and tension are transmitted by means of a rope socket, which
is installed into a torpedo located inside the cable head. The rope socket outer
cone contains a slot that engages a lug located inside the torpedo. This lug/slot
engagement is necessary to transmit cable torque to the body of the cable head
and away from the weakpoint and electrical connections.
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3-2 Heads ORM and MM Volume I / General Descriptions and Specifications 3-2
Quality Note
The PEH-EF/EFA or PEH-AB, with flexible weakpoints, are the only rated
heads for explosive services. Flexible weakpoints must be used for explosive
operations, such as gun strings or other services that involve shock loading
of the weakpoint. The flexible weakpoint is less susceptible to unintentional
separation under shock-loading conditions.
Refer to the ECRD and tractor reference documentations for the ECRD and
tractor explosive qualifications and maintenance.
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3-3 Heads ORM and MM Volume I / General Descriptions and Specifications 3-3
3.1.2 MH-22
The MH-22 (1-3/8 in diameter monocable head, H030796) can be combined
with equipment of different diameters:
• 1-3/8 in standard
• 1-11/16 in with AH-38
• 2-5/8 in by PEK-E (H123293)
• 3-3/8 in by PEK-BB (H432221)
It uses the spider weak point as listed in the Spider Weakpoints table, Heads
Manual, Vol. 2.
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Spirol pin Hex collar Thrust ring Spirol pin (2) Bell housing
B013813 H034903 H230460 B013392 H030798 Lower head
subassembly
Private
H122373
1-3/8 monocable
Thread protector
(not shown)
H122375
Connector Spirol pin Sleeve O-ring
H701182 B015067 H036384 B011968
MH-22 (H030796) Tubing
E050913
MH-22 temperature and pressure rating can be upgraded to 500 degF (260
degC) (260 degC), 25 Kpsi for HTHP operations by replacing the parts listed in
the table below.
Table 3-2: MH-22/ PEH-E/ PEH-EF/ EFA Upgrade for HTHP Operations
Replacement 400 degF, 20K psi 500 degF (260 degC), 25K psi
Qty
Part P/N Remark P/N Remark
Refer to Refer to Section
Boot 1 Viton Kalrez
Section 6.2 6.2
1-11/16 in, 500degF,
1-3/8 in, H395895
Lower Head 25 Kpsi
1 H122373 400degF, 20
Sub-Assembly 1-3/8 in, 500degF,
Kpsi H395896
25 Kpsi
Recommended Lubriplate grease (B013366)
Mystik JT-6 Hi Temp Multi-purpose
Grease on – / Rutherford Slick-Stuf #4
grease (B039178)
Threads anti-galling grease (B022197)
Recommended
Grease on
Lubriplate grease (B013366) Krytox GPL-206 grease(B039179)
O-rings and
Backup rings
Quality Note
Lower Head Sub-Assembly (H122373) is also used in PEH-E and PEH-EF/ EFA.
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3.1.3 MH-32
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O-rings (B012068) that are used in the AH-38 and MH-32 have been found with
a manufacturing defect (oversized) (InTouch # 5672089).
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MH-32 temperature and pressure rating can be upgraded to 500 degF (260
degC), 25 Kpsi for HTHP operations by replacing the parts listed in the table
below.
Replacement 400 degF, 20K psi 500 degF (260 degC), 25K psi
Qty
Part P/N Remark P/N Remark
Refer to Section
Boot 1 Viton Refer to Section 6.2 Kalrez
6.2
1-11/16 in,
H395895 500 degF,
Lower Head 1-11/16 in, 25 Kpsi
1 H353643
Sub-Assembly 400degF, 20 Kpsi
1-3/8 in, 500
H395896
degF, 25 Kpsi
Recommended Lubriplate grease (B013366) /
Mystik JT-6 Hi Temp Multi-purpose
Grease on – Rutherford Slick-Stuf #4 anti-galling
grease (B039178)
Threads grease (B022197)
Recommended
Grease on
Lubriplate grease (B013366) Krytox GPL-206 grease(B039179)
O-rings and
Backup rings
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3-11 Heads ORM and MM Volume I / General Descriptions and Specifications 3-11
Quality Note
Although any size tool can be adapted to any size of monocable, the 2-5/8-in,
2-3/4-in or 3-3/8-in tools are not to be connected to 0.23-in or smaller monocable.
3.1.4.1 AH-38
The transition from the 1-3/8-in diameter MH-22 head to the 1-11/16-in diameter
head is accomplished by the use of the AH-38 (H106437) adapter head. The
AH-38 screws onto the end of the MH-22, enabling the use of 1-11/16-in diameter
tools below it.
The AH-38 is a simple adapter head with one feedthrough connector as shown in
the figure below.
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TECH
__________
ALE RT
O-rings (B012068) that are used in the AH-38 and MH-32 have been found with
a manufacturing defect (oversized) (InTouch # 5672089).
__________________
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3-13 Heads ORM and MM Volume I / General Descriptions and Specifications 3-13
PEH-A and PEH-E are obsolete and PEH-AB is the standard for 3-3/8 in and
PEH-EF/ EFA is the standard for 1-3/8 in perforating equipment head.
Perforation equipment heads can be converted to larger OD’s using kits and an
adaptor head (AH-38, PEK-BB, PEK-BC, PEK-E) as described in Section 3.2.7:
Adapters, Kits and Combination of Perforation Equipment Heads.
PEH-AB, PEH-E and PEH-EF/ EFA temperature and/or pressure rating can be
upgraded to 500 degF (260 degC), 25 Kpsi as described in Section 3.2.2.2:
PEH-AB Upgrade from 400 degF to 500 degF, 3.2.4.2: PEH-EF Upgrade for
HTHP Operations.
Quality Note
The PEH-EF/EFA or PEH-AB, with flexible weakpoints, are the only rated
heads for explosive services. Flexible weakpoints must be used for explosive
operations, such as gun strings or other services that involve shock loading
of the weakpoint. The flexible weakpoint is less susceptible to unintentional
separation under shock-loading conditions.
Refer to the ECRD and tractor reference documentations for the ECRD and
tractor explosive qualifications and maintenance.
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3-14 Heads ORM and MM Volume I / General Descriptions and Specifications 3-14
Perforating equipment heads and kits are listed in the table below. For more
detailed dimensions of the head for fishing operations, refer to Section 6.4
Logging head dimensions for fishing operations in Wireline Fishing Manual
(InTouch # 4172213).
1
Name PEH-AB PEH-E PEH-EF/EFA PEH-KD PEH-L
Perforating
1-3/8 in perforating
Equipment 1-3/8 in diameter 1-3/8 in perforating
equipment head 1 - 11/16 HEPTA/
Description Head, 3-3/8 in perforating equipment equipment head
with solid weakpoint COAX CABLE HEAD
10-conductor, with no head heptacable
(Obsolete)
thermometers
101043054, previously
Part Number H222893 H108785 100343360 J287479
H713120
Temperature Rating 400 degF 400 degF 400 degF 400 degF 400 degF
Release Device
No ERS ERS No No
Option
Thermometer carrier
No No No No No
option
H2S resistant No No No No No
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3-15 Heads ORM and MM Volume I / General Descriptions and Specifications 3-15
Perforation Perforation
Equipment Kit Equipment Kit Equipment Kit 1-3/8 Equipment Kit
Description Equipment Kit Equipment Kit
1-3/8 in to 1-3/8 in to 3-3/8 in to 2-5/8-in for 1-11/16 in to 3-3/8-in
1-11/16 in to 3-3/8-in 1-3/8 in to 2-5/8-in
3-3/8-in in for PEH-EFA PEH-EFA for PEH-EFA
Lower Head
Pin (1 Socket) Pin (1 Socket) Pin (1 Socket) Pin (1 Socket) Pin (1 Socket) Pin (1 Socket)
Connection Type
Temperature Rating 400 degF 400 degF 400 degF 400 degF 400 degF 400 degF
Compression
82 Klbs 91 Klbs 82 Klbs - - -
Rating
Release Device
N/A N/A N/A N/A N/A N/A
Option
Thermometer
N/A N/A N/A N/A N/A N/A
carrier option
H2S resistant No No No No No No
1-3/8 in to
Conversion OD 1-3/8 in to 3-3/8 in 1-11/16 in to 3-3/8 in 1-3/8 in to 2-5/8 in 1-3/8 in to 2-5/8 in 1-11/16 in to 3-3/8 in
3-3/8 in
3.2.2 PEH-AB
PEH-AB (3-3/8 in diameter perforating equipment head, H222893, 350 degF
[176 degC], 20 Kpsi) has 10 socket connectors at the pin type lower head. It is
designed to run with 3-3/8 in equipment.
The bell housing (H108135) of the PEH-AB does not have provisions for
thermometer carriers and has the standard fishing neck (H108149) 13 in long and
2.31 in diameter that eliminates the need of the fishing bell extension as PEH-A.
The plastic feedthrough (H701185) has replaced the old Inconel, glass-sealed,
large-body feedthrough (H245804) that was used in the PEH-A. This new
feedthrough offers improved reliability at the same cost as the old type of
feedthrough. The new part is a drop in replacement for the old feedthrough,
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3-16 Heads ORM and MM Volume I / General Descriptions and Specifications 3-16
requiring the same O-rings and other connector parts. The temperature
capability of the plastic feedthrough is dependent on the cavity design. In the
PEH-AB, that capability is 500 degF (260 degC).
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A split torpedo is used to connect the head to the multi-conductor rope socket.
When the weakpoint is pulled in two, the rope socket, split torpedo, extension
sleeve, split extension and weakpoint connector are returned to surface.
Quality Note
Due to reduced shock resistance of solid weakpoints comparing to flexible
weakpoints, PEH-AB with a solid weakpoint should be not be used in operations
involving shock such as perforations or chronological samplings to prevent an
unintentional pull off.
Table 3-8: PEH-AB upgrade from 400 degF (204 degC) to 500 degF (260 degC)
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3-17 Heads ORM and MM Volume I / General Descriptions and Specifications 3-17
SZ 2-115,
O-ring 2 B011404 B042162 Chemraz
VITON, 95D
SZ 2-011,
O-ring 18 B013113 B041269 Chemraz
VITON, 95D
Boot 15 H400313 Viton H245758 Chemraz
Note
Feedthrough connectors (H701185) will function at 500 degF (260 degC) but
maybe difficult to remove.
3.2.3 PEH-E
PEH-E (H108785) is a 1-3/8 in diameter perforating equipment head with solid
weakpoint, rated to 400degF, 20 Kpsi. PEH-E has a pin lower head with a socket
contact. It is designed for use on cables with cone type rope sockets and may be
run with 1-3/8 in, 1-11/16 in, or 3-3/8 in equipment. The attachment to the cable
rope socket is similar to other PEH type heads using a split torpedo.
The large-body plastic feedthrough (H701182, 400 degF, 20 Kpsi) is the standard
on the PEH-E head. It is a drop in replacement for the old feedthrough (H245801)
and requires the same seals.
A torpedo (H245120) is available for use with the coil spring boot, for ease of use
when switching between LEH-Q type heads and PEH-E heads.
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3-18 Heads ORM and MM Volume I / General Descriptions and Specifications 3-18
Quality Note
Due to reduced shock resistance of solid weakpoints compared to flexible
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The large-body plastic feedthrough (H701182, 400 degF, 20 Kpsi) is the standard
on the PEH-EF head. It is a drop in replacement for the old feedthrough
(H245801) and requires the same seals.
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3-19 Heads ORM and MM Volume I / General Descriptions and Specifications 3-19
Quality Note
The PEH-EF/EFA or PEH-AB, with flexible weakpoints, are the only rated
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heads for explosive services. Flexible weakpoints must be used for explosive
operations, such as gun strings or other services that involve shock loading
of the weakpoint. The flexible weakpoint is less susceptible to unintentional
separation under shock-loading conditions.
Refer to the ECRD and tractor reference documentations for the ECRD and
tractor explosive qualifications and maintenance.
Ensure that the downhole hook-up wires for the PEH-EF are cut to at least 32
in to accommodate the longer lower housing of the PEH-EF. For the complete
assembly of the PEH-EF, refer to Section 4.7.2
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3-20 Heads ORM and MM Volume I / General Descriptions and Specifications 3-20
PEH-E
Lower housing 9.5”
H113588
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20.1
6”
Lower housing
H701654
Upper adapter
H712970
Lower adapter
H712971
3.2.5 PEH-KD
PEH-KD (PEH-KC, 1-11/16 Hepta/Coax cable head,100343360, 400 degF, 20
Kpsi) has 22 socket connectors at the pin type lower head. It may be run on coax
or heptacables. It is designed for use on cables with cone type rope sockets.
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3-21 Heads ORM and MM Volume I / General Descriptions and Specifications 3-21
The assembly of the head contains several subassemblies, which are found on
drawings H407042, and H407071. Use removal tool H256138 to remove / install
the lower head assembly, H407042.
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The upper portion of the head is very similar in construction to the standard
PEH-E head. The lower head is different, due to the requirement for seven
feedthroughs, instead of the single feedthrough in the PEH-E head. The lower
head subassembly is detailed in the subassembly drawings.
3.2.6 PEH-L
PEH-L (J287479) is a 1-3/8 in perforating equipment head heptacable rated to
400 degF, 30 Kpsi. PEH-L is a strengthened PEH-E to withstand the back-off
overpressure and equipped with a seven pin conductor. Reinforcement has
been essentially achieved through a change in material. It is designed to be
used specifically for FPIT services. For more details of FPIT, refer to FPIT-C
Maintenance Manual (InTouch #3264777) and FPIT-D Maintenance Manual
(InTouch # 3016135).
The new split torpedo housing, with its two screws and their spirol pin, remains
compatible with the standard one.
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3-22 Heads ORM and MM Volume I / General Descriptions and Specifications 3-22
3.2.7.1 AH-38
Refer to Section 3.1.4.1: AH-38
3.2.7.2 PEK-E
PEK-E(H123293) is a Perforation Equipment Kit rated to 400 degF (204 degC),
20 Kpsi that enables a quick conversion of the 1-3/8 in head such as MH-22
(H030796) or PEH-E (H108785) to the 2-5/8 in configuration.
PEK-E can also be used with PEH-EF/ EFA; however bell housing (100407337)
is required as shown in the figure below. This assembly is called the PEK-F
(101154480).
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3.2.7.3 PEK-BB
PEK-BB (H432221) is a Perforation Equipment Kit rated to 400 degF (204 degC),
20Kpsi that enables a quick conversion of the 1-3/8 in head such as MH-22
(H030796) or PEH-E (H108785) to the 3-3/8 in configuration.
The PEK-BB can be also used for PEH-EF/ EFA; however, the bell housing
(10080637) is required as shown in the figure below. This assembly is called the
PEK-BD (101154417).
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3.2.7.4 PEK-BC
PEK-BC (H395941) is a Perforation Equipment Kit rated to 400 degF (204 degC),
20Kpsi that enables a quick conversion of the 1-11/16 in head such as MH-32 or
MH-22/PEH-E with an AH-38 to the 3-3/8 in configuration.
PEK-BC can be also used for PEH-EF/ EFA; however bell housing (T5018160)
and a sleeve (T5018161) are required as shown in the figure below. This
assembly is called the PEK-BE (101154490).
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All heads come standard with plastic feedthroughs. The small-body plastic
feedthrough required a change in the machined cavity of the lower head, so
they are not a drop in replacement. The temperature capability of the plastic
feedthrough depends on the design of the machined cavity. In all current
logging equipment heads, that capability is 500 degF (260 degC). The plastic
feedthrough was developed for increased reliability of the cable connection.
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3-26 Heads ORM and MM Volume I / General Descriptions and Specifications 3-26
the resistance reading into the tension. The downhole tension measurement
provides a clearer picture of stuck in-hole situations that may occur in sticky
or deviated holes. The tension sensor is located where it is most effective,
directly below the weakpoint in the head, which should prevent many accidental
pull-offs. In addition, the downhole tension data makes more accurate cable
stretch corrections possible, which improves the interpretation and quality control
of the other logs.
LEH-HT, MT and PT can be used for HTHP operations due to their high
temperature and pressure ratings.
All heads except LEH-ST (due to the wet load cell) can be upgraded to 500 degF
(260 degC) with high temperature components.
The heads are very similar and share a maximum number of common parts.
The modification kits change only the downhole end of the LEH, the upper end
is identical to the common LEH-QC, except for the LEH-ST, where uphole end
configuration is the same as for other SLIM tools.
Adapters are available for connecting the heads to a wide variety of different tool
diameters and pin configurations as described in Section 3.3.13.
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3-27 Heads ORM and MM Volume I / General Descriptions and Specifications 3-27
LEH-TR : 2-1/2 in, 31-pin box down Tractor Logging Equipment Head (H354533).
It can be attached to a monocable via a spider rope socket and incorporates the
tension module and the ECRD module.
Quality Note
The PEH-EF/EFA or PEH-AB, with flexible weakpoints, are the only rated
heads for explosive services. Flexible weakpoints must be used for explosive
operations, such as gun strings or other services that involve shock loading
of the weakpoint. The flexible weakpoint is less susceptible to unintentional
separation under shock-loading conditions.
Refer to the ECRD and tractor reference documentations for the ECRD and
tractor explosive qualifications and maintenance.
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3-28 Heads ORM and MM Volume I / General Descriptions and Specifications 3-28
1
Name LEH-AA LEH-HT LEH-MT LEH-PT LEH-QC LEH-QT LEH-QE LEH-QO 1 LEH-RC 1 LEH-ST
SlimHot
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HTHP Logging
HTHP
Logging Head Head Head w/o Logging
Logging Logging Logging Head 2-1/2 Dia
Head w/Tension W/Tension Tension, Equipment
Equipment Head Equipment 2-3/4 Dia, Head
Description w/Tension, and Mud 3-3/8 Dia, 3–3/8 Dia, Head,
Head, W/Tension Head 3-3/8 29-Pin, w/Tension,
3-3/8 D, 31 Temperature 31-Pin, 31 Pin Box 3-3/8 in dia.
2-1/4 in & Mud Dia, 31-Pin Box Down 31-Pin
Pin Box Sensors, Box Down Down Oil Filled
Temp
Down 3 in. Dia.,
31 pin
PN 100032194 H356846 H360190 T5013565 H701916 H701460 100055779 H360020 H713338 H351344
Max OD 2-1/4 in 3-3/8 in 3-3/8 in 3 in 3-3/8 in 3-3/8 in 3-3/8 in 3-3/8 in 2-3/4 in 2-1/2 in
Make-up
28.25 in 39.73 in 41.97 in 40.99 in 32.68 in 41.87 in 39.73 in – – 31.78 in 39.61 in
Length
Weight 19 lbm 33 lbm 42 lbm 33 lbm 28 lbm 33 lbm 33 lbm – – 28 lbm 27 lbm
Lower Head
Box (22 Box (31 Box (31 Box (31 Box (31 Box (31 Box (31 Box (31 Box (29 Box (31
Connection
pins) pins) pins) pins) pins) pins) pins) pins) pins) pins)
Type
Pressure
8 Kpsi 25 Kpsi 25 Kpsi 30 Kpsi 20 Kpsi 20 Kpsi 20 Kpsi 20 Kpsi 20 Kpsi 20 Kpsi
Rating
Tension
40 Klbs 50 Klbs 50 Klbs 50 Klbs 50 Klbs 50 Klbs 50 Klbs 50 Klbs 50 Klbs 50 Klbs
Rating
Compression
20 Klbs 25 Klbs 25 Klbs 25 Klbs 25 Klbs 25 Klbs 25 Klbs 25 Klbs 25 Klbs 25 Klbs
Rating
Release
No ECRD ECRD ECRD No ECRD ECRD No No ECRD
Device Option
Weakpoint
SOLID SOLID SOLID SOLID SOLID SOLID SOLID SOLID SOLID SOLID
Type
Fishing Neck
2.31 in 2.31 in 2.31 in 2.31 in 2.31 in 2.31 in 2.31 in 2.31 in 2.31 in 2.31 in
OD
Tension
Sensor DRY (as
NO DRY WET WET NO DRY NO NO WET
(Loadcell) option)
option
Mud
temperature
YES NO YES YES NO NO NO NO NO NO
sensor (RTD)
option
Thermometer
NO YES YES YES YES YES YES YES YES YES
carrier option
1
The LEH-QC, LEH-QO and LEH-RC were obsoleted 01–Mar-2013.
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3-29 Heads ORM and MM Volume I / General Descriptions and Specifications 3-29
-1,000 to
Load Range 0 - 8,000 lbf 0 - 8,000 lbf -1,000 to 8,000 lbf
8,000 lbf
Operating
- 14.7 psi to
Pressure 14.7 psi to 30 Kpsi 14.7 psi to 20 Kpsi - 14.7 psi to 30 Kpsi
30Kpsi
Range
Rated 10 VAC or
10 VAC or VDC 10 VAC or VDC 10 VAC or VDC
Excitation VDC
15 VAC or
Max. Excitation 15 VAC or VDC 15 VAC or VDC 15 VAC or VDC
VDC
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3.3.2 LEH-AA
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The LEH-AA does not have provisions for thermometer carriers to measure
the maximum borehole temperature, but provides the mud temperature
measurements using a mud temperature sensor, RTD (100088599) as listed in
Table 3-12: Mud Temperature Sensor (RTD) Specifications.
Overall, the components located in the mud zone are basically identical to an
LEH-QT. The down-hole end of the LEH-AA has a double start stub acme thread
that was designed for a faster make-up at the rig site.
3.3.3 LEH-HT
The LEH-HT (H356846) is a 3-3/8 in diameter HTHP Logging Equipment
Head with Tension rated to 500 degF (260 degC), 25 Kpsi. LEH-HT has 31
pin connectors at the box type lower head. It is a modified LEH-QT for high
temperature and pressure, HTHP operations (500 degF [260 degC[ and 25,000
psi).
The LEH-HT may be used with any tool string given the appropriate adapters for
tool make-up diameter and head pin configuration.
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3-31 Heads ORM and MM Volume I / General Descriptions and Specifications 3-31
LEH-HT requires the same software and hardware setup as the LEH-QT. The
same operating and logging principles apply to the LEH-HT as apply to the
LEH-QT.
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3.3.4 LEH-MT
The LEH-MT (H360190) is a 3-3/8 in diameter HTHP Logging Equipment Head
with Tension & Mud Temperature Sensor rated to 500 degF (260 degC), 25 Kpsi.
LEH-MT has 31 pin connectors at the box type lower head. It can be used for
HTHP operations due to its high temperature and pressure ratings (500 degF
(260 degC), 25 Kpsi).
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3-32 Heads ORM and MM Volume I / General Descriptions and Specifications 3-32
Quality Note
• In order to monitor the mud temperature on the STGC-BA, Mod Recap 01
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3.3.5 LEH-PT
The LEH-PT (T5013565) is a 3 in diameter SlimHot Logging Equipment Head
with Tension and Mud Temperature Sensors rated to 500 degF (260 degC),
30 Kpsi. LEH-PT has 31 pin connectors at the box type lower head. It can be
used for HTHP operations due to its high temperature and pressure ratings (500
degF (260 degC), 30 Kpsi).
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3-33 Heads ORM and MM Volume I / General Descriptions and Specifications 3-33
Quality Note
• In order to monitor the mud temperature on the STGC-BA, Mod Recap
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3.3.6 LEH-QC
Note
LEH-RC, LEH-QC and LEH-QO will become obsolete effective March 1, 2013.
For more details, see InTouch Announcement 5924419.
The LEH-QC addresses field complaints and suggestions about problems with
the existing EQCS-41 torpedo in the older and now obsolete LEH-Q and QB.
The complaints have centered mainly around the perception that the existing
EQCS-41 is too short, does not allow enough room to work in, and requires the
use of the spring boot. Some locations have cut rope socket conductors shorter
to accommodate the short length of the torpedo. The extended torpedo should
answer all of these problems.
Convert LEH-Q or QB to LEH-QC with kit H701915. The tension head, LEH-QT,
will be sold with the extended torpedo. The LEH-QC may also be modified with
either the oil-filled kit (H701470) or the tension kit (H710450).
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A LEH-QC can be converted to run like the old, obsolete LEH-QB that has coil
spring boots, instead of the cone steel boots by replacing the parts listed in the
table below. This option will shorten the torpedo by 1 in. The replacement parts
are available as parts of an EQCS-41 Torpedo Quick Change kit (H245165).
Table 3-13: Replacement Parts to use the Coil Spring Boots in LEH-QC
In addition, the head lead length is slightly shorter than in the regular LEH-QC
due to the shortened torpedo. Cut the wires to 14-3/4 in long. Wrap the head
leads around the weakpoint so that the boot ends are located 2-1/4 in from the
face of the weakpoint head.
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3-35 Heads ORM and MM Volume I / General Descriptions and Specifications 3-35
Table 3-15: LEH-QC Upgrade from 400 to 500 degF (204 to 260 degC)
Replacement 400 degF (204 degC), 20 Kpsi 500 degF (260 degC), 20 Kpsi
Qty
Part P/N Remark P/N Remark
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O-ring –
12 B012416 Viton B041024 Chemraz
Feedthrough
O-ring -
Thermometer 4 B011870 Viton B041754 Chemraz
carrier
Boot 20 H400313 Viton H231596 Kalrez
550 degF (288 550 degF (288
Downhole H122757 H122757
17 ft degC) degC)
Hook-up Wire
Use H122757 for any operations
Use a 400 degF (204 degC) Use a 500 degF (260 degC)
Weakpoint 1
rated weakpoint rated weakpoint
200 – 500
60 - 330 degF
H239552 H239553 degF (93 - 260
(16 - 166 degC)
degC)
400 - 650 degF
200 - 500 degF
H239553 H239554 (204 - 343
(93 - 260 degC)
degC)
Thermometer 3
90 - 260 degC
15 -165 degC
H327833 H327834 (194 -
(59 - 329 degF)
500 degF)
90 -260 degC 200 - 350
H327834 (194 - 500 H327835 degC (392 -
degF) 662 degF)
Recommended Lubriplate grease (B013366)
Mystik JT-6 Hi Temp
Grease on – / Rutherford Slick-Stuf #4
Multi-purpose grease (B039178)
Threads anti-galling grease (B022197)
Recommended
Grease on Krytox GPL-206
– Lubriplate grease (B013366)
O-rings and grease(B039179)
Backup rings
Note
Feedthrough connectors (H701353) will function at 500 degF (260 degC) but
maybe difficult to remove.
3.3.7 LEH-QT
The LEH-QT (H701460) is a 3-3/8 in diameter Logging Equipment Head with
Tension rated to 400 degF (204 degC), 20 Kpsi. LEH-QT has 31 pin connectors
at the box type lower head. LEH-QT is a modified LEH-QC with downhole
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tension measurement using a loadcell and an ECRD option. LEH-QT also uses
slightly longer small-body feedthroughs for head conductor connections than
does the LEH-QC. All other parts of the LEH-QT are common to the LEH-QC.
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The power and signal to and from the tension sensor is passed through the 31
pin adapter, the 5 pin connector and then to the sensor itself. Signal processing
and excitation voltage are supplied from any telemetry cartridge that is capable
of supplying excitation voltage to the Loadcell and processing the signal such as
TCC-B (MR6), DTC or EDTC.
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The Dry Loadcell Assembly (100323783) uses the same retaining nut (H701311)
and the loadcell extension rod (100481339) as Wet Loadcell Assembly
(H352106) but does not require a spring (H352107) since the assembly is not
a non-compensated system.
Dry Loadcell Assembly (500 degF (260 degC), 30 Kpsi, 100807928) is available
for LEH-QT as an optional equipment.
3.3.7.3 LEH-QT Upgrade from 400 to 500 degF (204 to 260 degC)
LEH-QT temperature rating can be upgraded to 500 degF (260 degC) using
the High Temp Kit (H395953).
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3.3.8 LEH-QE
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3.3.8.2 LEH-QE Upgrade From 400 degF to 500 degF (260 degC)
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Table 3-16: LEH-QE upgrade from 400 degF to 500 degF (260 degC)
3.3.9 LEH-ST
The LEH-ST (H351344) is a 2-1/2 in diameter Logging Equipment Head with
Tension rated to 400 degF, 20 Kpsi. LEH-ST has 31 pin connectors at the box
type lower head. It is designed to be used with the SLIM tool string. It contains
the extended torpedo which is standard on the tension heads. The head can be
used as an insulated head with BRT-BA bridle or as a non insulated cable head.
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3-40 Heads ORM and MM Volume I / General Descriptions and Specifications 3-40
It is similar to the standard tension cable head LEH-QT. Many common parts are
used on this head from the LEH family of cable heads to reduce cost and keep
part count down. It contains the extended torpedo like the other LEH heads.
HCS Sustaining Engineering\Kevin Zanca, Hai Vo\InTouch Content ID 3012542\4.0\Release Date:23-Mar-2018\EDMS UID: 275261732\Produced: 23-Mar-2018 04:07:36
LEH-ST requires the same software and hardware setup as the LEH-QT. The
same operating and logging principles apply to the LEH-ST as apply to the
LEH-QT.
3.3.10 LEH-QO
Note
LEH-RC, LEH-QC and LEH-QO will become obsolete effective March 1, 2013.
For additional details see InTouch Announcement 5924419.
The oil-filled head has been field tested with high power tools, such as MSCT,
MDT, RFT, mainly at temperatures above 300 degF, with no failures. It is
recommended to use the LEH-QO in the most demanding environments, which
occur with high power tools, run in deep, hot, heavy mud wells. An LEH head
may not be modified with both oil-filled kit and the tension kit at once.
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3-41 Heads ORM and MM Volume I / General Descriptions and Specifications 3-41
3.3.11 LEH-RC
Note
LEH-RC, LEH-QC and LEH-QO will become obsolete effective March 1, 2013.
For additional details see InTouch Announcement 5924419.
Note
LEH-RC, LEH-QC and LEH-QO will become obsolete effective March 1, 2013.
For additional details see InTouch Announcement 5924419.
LEH-R can be converted to LEH-RC using upgrade kit (Plastic Feedthrus, LEH-R
to LEH-RC, H701464), which includes a new machined lower head, complete
with all fluid-to-air connectors and blank-off plugs installed. The upgrade kit
does not contain the extended torpedo. This kit is the 2-3/4 in equivalent to
the upgrade kit (H701945) offered for 3-3/8 in LEH-Q heads. To include the
extended torpedo, use the upgrade kit (H701915).
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3-42 Heads ORM and MM Volume I / General Descriptions and Specifications 3-42
3.3.11.2 LEH-RC Upgrade from 400 degF to 500 degF (260 degC)
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4-1 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-1
Assembly
4.1 MH-22
Refer to the MH-22 Rebuild (shooting bridle) — Operator SWI and CTA, InTouch
content #: 6245550.
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Spirol pin Hex collar Thrust ring Spirol pin (2) Bell housing
B013813 H034903 H230460 B013392 H030798 Lower head
subassembly
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H122373
1-3/8 monocable
Key O-ring Set screw Lock ring Insulator head
H030772 B013113 B013811 H030474 H125979 H030464
Thread protector
(not shown)
H122375
1
Cable Type 1-18 P/ZT 1-20 ZT1 1-22 P/ZT
Outer Inner 2 3
Strength Nut Torque Strength2 Nut Torque Strength Nut Torque
wires wires
(lbs) (in-lbf) (lbs) (in-lbf) (lbs) (in-lbf)
Quantity Quantity
9 3 - - - - 2265 390
1
No Experimental data available on these cable types. Break strengths are not adjusted per 12/93 model. Future testing
planned.
2
±25%
3
±15%
Outer Inner 1
Strength Nut Torque Strength1 Nut Torque Strength1 Nut Torque
wires wires
(lbs) (in-lbf) (lbs) (in-lbf) (lbs) (in-lbf)
Quantity Quantity
10 3 - - - - 2155 370
11 3 - - - - 2320 400
1
±15%
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Outer Inner 1
Strength Nut Torque Strength1 Nut Torque Strength1 Nut Torque
wires wires
(lbs) (in-lbf) (lbs) (in-lbf) (lbs) (in-lbf)
Quantity Quantity
10 3 2110 370 - - - -
11 3 2275 400 - - - -
1
±15%
Cable Type 1-25ZA/ZT XXS1 1-32ZA/ZT XS1 2-32ZA HC1 2-32ZA/ZT XS1 2-32ZT HPC1
Quantity Quantity lbs In-lbf lbs In-lbf lbs In-lbf lbs In-lbf lbs In-lbf
3 3 1310 180 1820 200 1660 200 1820 200 1310 180
4 3 1528 225 2123 250 1937 250 2123 250 1528 225
5 3 1746 270 2427 300 2214 300 2427 300 1746 270
6 3 1964 315 2730 350 2491 350 2730 350 1964 315
7 3 2183 360 3033 400 2767 400 3033 400 2183 360
8 3 2401 405 3337 450 3044 450 3337 450 2401 405
9 3 2619 450 3640 500 3321 500 3640 500 2619 450
1No Experimental data available on these cable types. Break Strengths not adjusted per 12/93 model.
2+/- 15%
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4-5 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-5
1
Cable Type 2-23 ZT 1-32/2-32 P/ZT 1-42 ZB/ZH
Outer Inner 2 3
Strength Nut Torque Strength2 Nut Torque Strength Nut Torque
wires wires
(lbs) (in-lbf) (lbs) (in-lbf) (lbs) (in-lbf)
Quantity Quantity
Pressure
Temp Rating
Connector Rating Remarks
(degF)
(kpsi)
H256581 (opt.) 500 25 Use B023671 backup ring
H701182 (std.) 500 20 Most reliable electrically
4.2 MH-32
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4-6 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-6
The MH-32 Dissasembly procedure is similar to the one for the MH-22. Refer
to the MH-22 Diassembly section of this manual and the MH-32, 1-11/16 in
Monocable Head Assembly Drawing (H353637).
Note
During assembly, leave two 6-in lengths of armor wire for the ground connection.
Trim the conductor length to 2.3-in (as opposed to 7.0-in for the MH-22), before
making up the BCC connections.
4.3 PEH-AB
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4-7 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-7
Note
Slip boot retainer (100593948) back before unplugging connector.
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4-8 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-8
With the weakpoint head (H701977) still screwed into head (H113301) perform
the following.
Note
If using pliers during disassembly of modular weakpoint assembly, be sure
to remove any nicks and burrs with emery cloth or sandpaper prior to
replacement of head wires.
4.3.2.1 Precautions
It is very important that the following precautions be observed:
1. For flexible weakpoints, use two (2) springs (H268749). Refer to drawing
H222893.
2. Spring B074383 can be used instead of H268749, especially at high
temperature.
3. Slotted spring (H222296) can be added to H268749 to improve contact of
line #10.
4. With a dial caliper or micrometer, confirm that the dimensions of the
anti-torque lug on the bell housing are as follows: 0.36-in wide, 0.50-in long,
and 0.18-in thick.
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4-9 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-9
connector (H407681).
c. If the gap is not adjusted properly, the anti-torque lug will not be properly
engaged with the split torpedo, which could allow rotation of the torpedo
assembly and result in a lost tool downhole. See note #2 on drawing
H222893.
5. When making up nut (B012886) on feedthrough, tighten nut finger tight, and
then add no more than 1/3 of a turn with wrench.
6. Do not forget the lock washer (H026233). Never use a lock washer (H026233)
that is cut, since it will not lock the head and bell housing together. A cut lock
washer can cause the weakpoint to unscrew and result in the loss of a tool.
7. The bell housing must be completely filled with any automotive chassis
grease or DC-111 grease (B021698).
8. Make sure the gap between weakpoint and weakpoint connector is filled
with USKORONA tape and with rubber tubing (B013679) to avoid pinching
wires by well pressure.
9. Use a GO/NOGO gauge (H123578) to adjust the crimping tool.
10. Tape the wires to the weakpoint in only one place, so as to allow wires to
move when connecting head to the cable.
11. Do not bend boots during taping of wires.
12. Check all new O-rings and backup rings (if any) for nicks, gouges, cuts or
tears. Discard any faulty rings.
1. Coat two (2) O-rings (B011404) with silicone grease DC-111 (B021698)
before installation. Install two (2) O-rings (B011404) in the grooves on the
modular weakpoint head (H701977).
2. Install one compression spring (H-701993) into thread bore on modular
weakpoint head (H701977).
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4-10 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-10
3. Screw the extension rod (H441418) into weakpoint head past the nylon lock;
part should shoulder up.
4. Cover the threads and seal bore in the head (H113301) with Lubriplate
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9. Place lock ring (H026233) onto bell housing (H108135), and screw into head
(H113301) until it shoulders up.
10. Measure between the inside lip of connector (H407681) and outside lip of
bell housing (H108135), as shown in Figure 4-3. The measured gap should
be 3/8-in.
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11. Tighten the connector (H407681) until the 3/8-in measurement is achieved.
12. Remove the bell housing and lock ring to continue assembly.
3. Insert one of the assembled rods into each of the feedthrough holes in the
head (the threaded part of connector on the downhole side of the head).
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4-12 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-12
4. Push each fluid to air connector into the head from the pressure side using
the nut driver section of connector wrench (H122201). Be careful not to
damage the boot sealing surface. See Figure 4-4.
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5. Insert moisture stop O-ring (B024538), over the threaded end of the fluid to
air connector, followed by the spring (H222296), insulator (H006766), and
washer (H030142).
6. Pack the spring with silicone grease DC-111 before installation.
7. Install small pattern hex nut (B012886), and connector socket (H029063).
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4-13 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-13
Note
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Do not let the nut turn while tightening the connector socket. Usethe
connector wrench (H122201).
1. Coat the inside diameter of the threaded ring (H026236) with Lubriplate
grease 930 AA (B013366) and slide it on the head (H113301).
2. Coat both halves of the split ring (H026238) with Lubriplate grease 930 AA.
Place them in the groove on the head (H113301), and slide them back under
the end of the threaded ring.
3. Coat both halves of the split ring spacer (H026239) with Lubriplatee grease
930 AA.
4. Place them in the groove below the split ring, and snap the snap ring
(H026240) in the groove of the split ring spacer (H026239).
5. Install two O-rings (B011316) in the grooves on the head.
6. Coat the O-rings with silicone grease DC-111 (B021698), but do not get
DC-111 on the threaded ring.
7. Using Lubriplate 930 AA, lightly lubricate the threaded ring (H026236)
through the fitting machined next to the spanner wrench holes and on the
threads themselves.
1. Using downhole hook-up wire (H122757), cut from coil seven lengths of wire
22-in each. Cut ends at a 60 degree angle.
2. Install wire marker (E049581, on each wire #1-#7) Viton boot (H400313),
boot liner (H245765) and socket contact (H115576).
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4-14 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-14
5. On the feedthrough connection for slot 8 and slot 9, install a blank female
boot (H400325), and slide the boot retainer (100593948) over it using the
boot retainer tool, (H268423) with the gas vent slot facing the feedthrough
until it stops.
Note
Before spiral wrapping wires around weakpoint assembly, inspect for burrs,
nicks, or any sharp edges that can nick conductors. If any are found, remove,
or wrap with Teflon tape (E018735).
6. Starting with #1 conductor, spiral wrap conductors around the weakpoint and
up through the holes in the connector (H407681).
a. Ensure the conductors are fed through the connector holes so as to be in
correct sequence 1,2,3,4,5,6,7 counterclockwise looking uphole.
b. Leave enough slack in the conductor so as to not put a bend or a kink
where the conductor leaves the female boot and first wraps around
weakpoint assembly, but not so much that the bell housing could snag or
hang it.
c. Tape conductors to weakpoint assembly using Teflon tape (E018735).
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4-15 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-15
7. Install wire marker (E049581, on each wire #1-#7) Viton boot (H400313),
liner (H245765), and socket contact (H115576). Assemble the female
connection per assembly drawing EH400327. Finished conductor length
should be 2-1/2 in from connector.
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8. Build the ground conductor and attach it to connector (H407681) with brass
screw (B011979), lock washer (B018955), and terminal ring (E016031).
Note
Always use brass screw (B011979). If screw head breaks or corrodes, it's
easier to remove brass.
9. Check continuity and insulation. Verify the correct conductor distribution and
insulation in accordance with drawing H222893.
10. Verify that conductor resistance is less than 1.0 ohm from end to end.
11. Verify that insulation resistance is greater than 500 Mohm from each
conductor to mass.
12. Install blank-off plugs (H400320) into female boots.
13. Tape the female boots together.
1. With Lubriplate grease 930 AA (B013366), lubricate the threads of the bell
housing (H108135) and the head (H113301).
2. Make sure lock ring (H026233) is in place on the bell housing.
3. Bring the bell housing and the head together and tighten with spanner
wrenches (B003984).
4. Using a suitable punch, bend the lock ring into all of the slots provided on the
mating surfaces of both the bell housing and the head.
Note
Never use a lock ring which is cut since it will not lock the two pieces together.
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4-16 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-16
1. Slide fishing neck (H407534) over the rope socket and up cable.
2. Slide the Truarc ring (B013404) and retainer ring (H031706) over the rope
socket and up cable.
3. Make BCC-CC connections at rope socket per assembly instructions
EH400327.
4. Assemble the torpedo split halves (H105314).
a. Slide the retainer ring (H031706) in place on split halves.
b. Slide the Truarc ring (B013404) and lock in groove above retaining ring.
c. Slide Truarc ring (B013404) down and lock into ring groove.
6. Slide the bell housing extension (H407534) up to the threads of bell housing
(H108135).
7. Lubricate threads with Lubriplate Grease 930 AA (B013366), and tighten with
spanner wrench (B003984).
8. Install roll pin (B015303) through the bell housing extension using a 3/16-in
punch.
9. Install the steel boot assembly (H121961).
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4-17 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-17
PEH-E
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4.4
1. Remove the Allen screws from steel boot assembly and remove.
2. Remove the retaining ring (B013403) and retainer ring (H106465) and slide
up cable.
3. Remove the retaining ring (B017514) and slide up retainer ring (H106465).
4. Remove split halves (H106462) and part BCC boot connections using
connector disengage tool (H245789).
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4-18 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-18
1. Slide the boot retainer (100593948) off the female boot. Disconnect the BCC
connector from the feedthrough connector.
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2. Remove the Allen screws (B013811) from head and remove grounding wire
conductors.
Note
Replace these set screws every time they are removed to maintain a good
ground connection.
3. Unscrew the connector rod sleeve (H036384) from the fluid-to-air connector
and remove insulator, (H125979).
4. Using the screwdriver section of connector wrench (H122201), press on the
threaded end of the fluid-to-air connector to force it out of the head.
5. Carefully cut the O-rings off the fluid-to-air connector assembly.
6. Carefully cut the O-rings off the head body. Do not nick, scratch or damage
the O-ring grooves.
4.4.2.1 Precautions
1. Be careful not to twist wires inside the head when screwing the lower head
onto the body. Turn the weakpoint at the same time.
2. Make sure that the 1.375 in space OD retaining ring (H106465) is used and
not retaining ring (H031706) used on the PEH-AB head. This fits, but has
a larger OD.
3. After connecting the head to the cable, do not use obsolete rubber boot
(H106459). Use the correct size split steel boot for the cable.
4. Check all new O-rings and backup rings (if any) for nicks, gouges, cuts or
tears. Discard any faulty rings.
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4-19 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-19
1. Lubricate with DC-111 (B013740) and install two O-rings (B013113) onto
feedthrough (H701182).
2. Press the feedthrough assembly into the head (H030464) from pressure side,
using the nut driver section of connector wrench (H122201).
3. Install the insulator (H125979) and the connector rod sleeve (H036384) onto
the threaded end of the feedthrough assembly and tighten.
Note
Do not exceed 10 in-lbf torque.
4. Cut three, 14 in lengths of downhole hookup wire (H122757) and install the
BCC assembly.
a. On one wire, on one end only, install the BCC female assembly, Viton
female boot (H400313), boot liner (H245765) and socket contact
(H115576).
b. On the other two wires, on one end only, crimp female connector
(H030552).
These wires are the two ground wire connections.
Note
Use the correct female connector (H030552) for making the ground
connection. Use of the incorrect female connector or screwing the set
screws (B013811) directly to the downhole hook-up wire (H122757) may
lead to improper grounding connection and potential electrical failures.
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4-20 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-20
c. Using a boot retainer/ extractor tool (H268423), push the boot retainer
(100593948) with the gas vent valve slot facing the feedthrough until
it stops.
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6. Insert the female connector on the two ground wires into the lower head and
tighten the two set screws (B013811).
Note
Use blank-off boots (H400325) on any unused rope socket conductors.
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4-21 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-21
8. Slide another retaining ring (H106465) over conductor wires onto the upper
housing (H113587) of the head.
9. Connect the conductor wire and the two ground wires of the torpedo
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Note
See drawing 100265539 for optional steel boots for different sizes of cable.
Note
Use split torpedo halves (H251542) for use with coil spring boot (H222214).
Note
Spring boots are now available for different cable sizes. See drawing
H222214 for the appropriate spring boot for your cable size.
4.5 PEH-EFA
Note
PEH-EF (P/N H713120) has been changed to PEH-EFA (P/N 101043054) for the
ease of field ordering by capitalization. Both are physically identical and the only
difference is that PEH-EF (P/N H713120) is classified as M&S and PEH-EFA
(P/N 101043054) as FTE (Fixed Asset).”
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_X_PDF1_XX_
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4-23 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-23
4.6 PEH-KD
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The assembly of the head contains several subassemblies, which are found
on drawings H407042, and H407071. Use removal tool H256138 to remove /
install the lower head assembly, H407042. The upper portion of the head is
very similar in construction to the standard PEH-E head. The lower head is
different, due to the requirement for seven feedthroughs, instead of the single
feedthrough in the PEH-E head. The lower head subassembly is detailed in the
subassembly drawings.
4.7 PEH-L
Refer to Free Point Indicator Tool (FPIT-D) Maintenance Manual (InTouch
#3016135)
4.8 PEK-BB
Removal of the head (MH, PEH) from a PEK-BB without breaking the connection
below the PEK-BB can lead to injury. See Tech Alert #: 4580515 in the Tech
Alert Appendices.
___________________
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4-24 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-24
1. Slide the bell housing (H122964) over the previously made up head.
2. Remove the thread protector from the previously made up MH-22 or PEH-E
head. Screw on the intermediate head (H122965) and tighten three set
screws (H134123).
3. Screw the bell housing onto the intermediate housing and install spirol pin
(B016634).
4. Fill the entire head assembly with DC-111 through Alemite fitting on bell
housing.
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4-25 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-25
To use the PEK-BB with the PEH-EF/ EFA head the following equipment is
required (Figure 4-8):
4.9 PEK-BC
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4-26 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-26
4.10 PEK-BD
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Heads ORM and MM Volume I / Operations, Disassembly and Assembly
4-27
4-28 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-28
4.11 PEK-BE
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Heads ORM and MM Volume I / Operations, Disassembly and Assembly
4-29
4-30 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-30
4.12 PEK-E
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4.13 PEK-F
Refer to the PEK-F Maintenance SWI - TRIM , InTouch # 6314703, for assembly
and disassembly instructions.
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Heads ORM and MM Volume I / Operations, Disassembly and Assembly
4-31
4-32 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-32
4.14 LEH-AA
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This pin was designed to be inserted and removed in one direction. Insert
the punch on the opposite end of the grooves to drive the pin out.
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4-33 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-33
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7. Cut seven (7) pieces of wire each four to five inches long. Crimp the seven
(7) socket connectors (H222777) on one end of the wires. Using the
installation tool, install the seven (7) socket connectors into the back end of
the insulators (H708975). Set this assembly aside for now and go to step 7.
8. Install the spring (H129818) and the locking button (100144988) into the
tongue of the lower head connector frame (100524515). Insert the O-ring
(M-011131) in the groove of (100524515).
9. Put an O-ring (B025479) in the groove of the pin contact insulator (H245261).
Using the other end of the wires discussed in step 5, crimp seven (7) pin
connectors (H222776) onto the wire. Install these pin connectors into the pin
contact insulator (H245261). Put some grease on the O-ring of (H245261).
Align the flat on the insulator with the flat inside of (100524515). Insert the
assembled Insulator into lower head connector frame.
10. Aligned the holes of (100524515) with the holes in (100037181) and secure
the two assemblies with spirol pins (B018459).
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Tip
Ensure the machined cavities that the fluid-to air connectors screw into are clean
and dry.
1. Check all new O-rings and backup rings (if any) for nicks, gouges, cuts or
tears. Discard any faulty rings.
2. Using the O-ring installation tool (H701899), install O-ring (B012416) on each
of the seven fluid-to-air connectors (H701354).
3. Refer to engineering specification EH701944 for the installation of the fluid
to air connectors. Use a 1/4-in deep socket wrench with a 10 in-lb torque
wrench (B033177) to install the seven fluid-to-air connectors (H701354) into
the holes of the lower head housing (100034976).
4. Put the back-up ring (T5011464) in the hole of the lower head housing
followed by the O-ring (B011870).
5. Attach the RTD retaining block (100175582) to the lower head housing with
two cap screws (B016564).
6. Connect the cartridge pulling tool (100152023) to the lower head
sub-assembly. Align the RTD and the locking button with the alignment
groove on the lower head housing and insert the sub-assembly into the
housing. Make sure this assembly is seated properly.
7. Lubricate the split threaded ring (100079339) with Lubriplate grease
(B021698) and install it on the lower head housing using the Allen screws
supplied with the threaded ring.
8. Build the head leads using the following parts:
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4-36 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-36
9. Cut 10 inches of hook-up wire and assemble them as per the instructions
listed under EH400327 – BCC Connector assembly procedure. Ensure that
your crimping tool is adjusted properly before crimping sockets.
10. Install the BCC connector on the fluid-to-air connectors 1 through 8 using
the boot retainer tool (H268423).
a. Ensure the boots are fully bottomed out on the feedthrough.
b. Twist the boot slightly from side to side to remove any trapped air under
the boot.
c. Using a boot retainer/extractor tool (H268423), push the boot retainer
(100593948) with the gas vent slot facing the feedthrough until it stops.
11. Screw the selected weakpoint into the lower head housing. Install the color
coded ring supplied with the weakpoint.
12. Use Rutherford red grease on this joint to avoid galling.
13. Screw the weakpoint adapter (H441437) on the weakpoint and tighten it with
a 9/16 in open-end wrench. Bottom the threaded joints without over torquing.
Use the wrench flat provided on the weakpoint adapter.
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19. Tape the boots together to avoid getting them caught while installing the
fishing bell.
20. Align the keyway of the fishing bell (100035758) with the keys on the lower
head housing and the weakpoint head assembly. Install the fishing bell over
the weakpoint head. Put Lubriplate grease on the threads of the threaded ring
(100079339). Screw the threaded ring into the fishing bell until it bottoms out.
21. Screw the outer housing (H701907) onto the weakpoint head assembly
(H245012/ 100926943).
22. Put Lubriplate grease on the threads of the fishing bell. Screw the fishing
bell extension onto the fishing bell. Secure the connection with spirol pin
(B013394).
23. Insert grooved pin (B032902) through the hole in the outer housing.
24. Verify that the continuity is less than 1 ohm.
25. Verify that the head insulation resistance is 500 Megohms or better at 500
volts DC.
4.15 LEH-HT
Note
When the ECRD-G/H is used, the weakpoint head weldment must be PN
100926943, which includes:
• Weakpoint head PN 100927222
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4-38 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-38
In addition, the ECRD-G/H must be run with the extension rod PN 100921004.
The weakpoint head weldment PN 100926943 and the extension rod PN
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For more information regarding the weakpoint head weldment, refer to the FCO
in Appendix Z. For more information regarding the ECRD kit, refer to ECRD-E/F
Operations and Maintenance Manual (InTouch # 4324935).
Verify the physical position of the Heads and Subs with Tension/Compression
Sensor tool in the toolstring. If Head Tension signals are to be acquired, make
sure the tool is immediately on top of the telemetry cartridge and that the sensor
is physically connected directly to the telemetry cartridge’s electronics.
There are three parameters associated with the Heads and Subs with
Tension/Compression Sensor. Parameter HTEN_CALI determines which set of
gain and offset to be applied to data flow. By default HTEN_CALI is “Calibration”
which dictates the use of HTEN_GAIN and HTEN_OFFSET computed from
accumulations. If HTEN_CALI is set to “Manual”, then two other parameters
HTEN_MULTIPL and HTEN_SHIFT are used in the data flow. Parameter
HTEN_MULTIPL is effectively the manual entry Gain and HTEN_SHIFT the
manual entry Offset.
Table 4-8: Parameters for Heads and Subs with Tension/Compression Sensor
Lower Upper
Parameter Description Unit Default
Limit Limit
HTEN_CALI Head Tension Calibration type Calibration_Manual Calibration - -
Head Tension multiplier or
HTEN_MULTIPL Unitless 1.0 0.8 1.2
manual entry gain
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Lower Upper
Parameter Description Unit Default
Limit Limit
Head Tension shift or manual
HTEN_SHIFT lbf 0.0 -1000 1000
entry offset
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Weak Point configuration is performed by selecting the Weak Point from the drop
down list for Weak Point type property. Weak point can be either mechanical or
electrically controlled.
The calibration parameters and coefficients for Heads and Subs with
Tension/Compression Sensor are as follows:
Table 4-9: Calibration Parameters and Coefficients for Heads and Subs with
Tension/Compression Sensor
Default /
Lower Upper
OSDD Code Description Unit Reference
Limit Limit
Value
HTEN_MCAL_GAIN Head Tension Master Gain Unitless 1.0 0.8 1.2
HTEN_MCAL_OFFSET Head Tension Master Offset Lbf 0.0 -1000 1000
HTEN_ZM_REF Head Tension Zero Reference Lbf 0.0 -2000 2000
Tool String
HTEN_PM_REF Head Tension Plus Reference Lbf -100 10000
Weight
RHTE_ZM_BF Head Tension Zero Measurement Lbf 0.0 -300 300
Tool String
RHTE_PM_BF Head Tension Plus Measurement Lbf -15% +15%
Weight
HTEN_GAIN Head Tension Gain Unitless 1.0 0.8 1.2
HTEN_OFFSET Head Tension Offset lbf 0.0 -1000 1000
Master Calibration
The Master Calibration has no task associated. It allows user to enter the Master
Calibration Coefficients obtained from the Shop Calibration procedure as per
Head’s Maintenance Manual. This is done through the interface from Vertical
Viewer’s Calibration tab.
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4-40 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-40
3. Click on the Edit Coefficients icon from the top left icon toolbar. This enables
the editing of the calibration coefficients.
4. Enter the gain and offset from the Shop calibration procedure.
5. Click on the Save Coefficients icon from the top left icon toolbar to save
the values just entered.
The zero reading of the tension is notably inaccurate, varying with the
hardware setup. An adjustment prior to running in the hole can be computed
from accumulations. The computed HTEN_GAIN and HTEN_OFFSET can
be overridden by manually enter and apply the gain and offset through the
parameters HTEN_MULTIPL and HTEN_SHIFT.
The Before Logging Surface task tree for the Heads and Subs with
Tension/Compression Sensor consists of two accumulation subtasks, Zero
and Plus accumulations. When both Zero and Plus accumulations are
available, computation of the HTEN_GAIN and HTEN_OFFSET will take place
automatically. The Calibration tab in Vertical Viewers shall update with the result
of the HTEN_GAIN and HTEN_OFFSET.
Zero Accumulation
When performing the Zero Accumulation, make sure to remove any weight
on the Head or Sub with tension sensor. This can be done either by laying
the tool horizontally or vertically by using the C-Plate. The Calibration tab in
Vertical Viewers shall update with the result of the Zero Measurement calibration
coefficient RHTE_ZM_BF (You might need to switch the Report Type to Average
Detail to see this).
Plus Accumulation
The Plus Reference is automatically computed from the tool string weight. This
should be verified by reading the tension from the CMTD with the entire tool
string hanging off the head/sub with tension sensor. The Plus Accumulation
should be run with this setup. The Plus Accumulation generates the Plus
Measurement RHTE_PM_BF.
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4-41 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-41
This section describes the acquisition channels and parameters used by the
Heads and Subs with Tension/Compression Sensor.
Measure Points
Table 4-10: Heads and Subs with Tension/Compression Sensor's measure points
Data Gauges
Table 4-11: Heads and Subs with Tension/Compression Sensor's Data Gauge Display
Log Display
Table 4-12: Table 3 8: Heads and Subs with Tension/Compression Sensor's Log Display
Channels
Table 4-13: Table 3 10: Heads and Subs with Tension/Compression Sensor's Channels
OSDD Measure
Description Measurement DOMAIN_DEPTH DOMAIN_ACQ Availability
Code Point
Raw Head Head
RHTE Force 6-in Yes Customer
Tension Tension
Head Head
HTEN Force 6-in Yes Basic
Tension Tension
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4-42 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-42
HTEN Computation
MTEM Computation
• OP does not support calibration task. Gain and offset are manually entered.
• MaxWell supports Head Tension Master and Before Logging Surface
calibrations.
• Normalized EU Gain and EU Offset are not available in OP and a different
value is used depending on the acquisition cartridge used.
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4-43 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-43
• In OP, downhole force channels are DF and CDF associated with DTC
cartridge. In MaxWell, these channels are RHTE and HTEN associated with
Heads and Subs with Tension/Compression Sensor.
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4.16 LEH-MT
Note
When ECRD-G/H is used, the weakpoint head weldment must be PN
100926943, which includes:
• Weakpoint head PN 100927222
• Weakpoint head key PN 100926946
In addition, the ECRD-G/H must be run with the split extended piston rod
(101304434), the split extended piston rod adaptor (101306160) and the
fishing bell (101090184). The weakpoint head weldment (100926943), the
split extended piston rod (101304434), the split extended piston rod adaptor
(101306160) and the fishing bell (101090184) are included in the LEH-MT
ECRD-G/ H Installation Kit (101308325). For more information regarding
the weakpoint head weldment, refer to the FCO in Appendix Z. For more
information regarding the ECRD kit, refer to ECRD-E/F Operations and
Maintenance Manual (InTouch # 4324935).
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4-44 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-44
Verify the physical position of the Heads and Subs with Tension/Compression
Sensor tool in the toolstring. If Head Tension signals are to be acquired, make
sure the tool is immediately on top of the telemetry cartridge and that the sensor
is physically connected directly to the telemetry cartridge’s electronics.
There are three parameters associated with the Heads and Subs with
Tension/Compression Sensor. Parameter HTEN_CALI determines which set of
gain and offset to be applied to data flow. By default HTEN_CALI is “Calibration”
which dictates the use of HTEN_GAIN and HTEN_OFFSET computed from
accumulations. If HTEN_CALI is set to “Manual”, then two other parameters
HTEN_MULTIPL and HTEN_SHIFT are used in the data flow. Parameter
HTEN_MULTIPL is effectively the manual entry Gain and HTEN_SHIFT the
manual entry Offset.
Table 4-14: Parameters for Heads and Subs with Tension/Compression Sensor
Lower Upper
Parameter Description Unit Default Limit Limit
HTEN_CALI Head Tension Calibration Calibration Calibration - -
type Manual
HTEN_MULTIPLHead Tension multiplier Unitless 1.0 0.8 1.2
or manual entry gain
HTEN_SHIFT Head Tension shift or lbf 0.0 -1000 1000
manual entry offset
Weak Point configuration is performed by selecting the Weak Point from the drop
down list for Weak Point type property. Weak point can be either mechanical or
electrically controlled.
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4-45 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-45
The calibration parameters and coefficients for Heads and Subs with
Tension/Compression Sensor are as follows:
Table 4-15: Calibration Parameters and Coefficients for Heads and Subs with
HCS Sustaining Engineering\Kevin Zanca, Hai Vo\InTouch Content ID 3012542\4.0\Release Date:23-Mar-2018\EDMS UID: 275261732\Produced: 23-Mar-2018 04:07:36
Tension/Compression Sensor
Default /
Lower Upper
OSDD Code Description Unit Reference
Limit Limit
Value
HTEN_MCAL_GAIN Head Tension Master Gain Unitless 1.0 0.8 1.2
HTEN_MCAL_OFFSET Head Tension Master Offset Lbf 0.0 -1000 1000
HTEN_ZM_REF Head Tension Zero Reference Lbf 0.0 -2000 2000
HTEN_PM_REF Head Tension Plus Reference Lbf Tool -100 10000
String
Weight
RHTE_ZM_BF Head Tension Zero Measurement Lbf 0.0 -300 300
RHTE_PM_BF Head Tension Plus Measurement Lbf Tool -15% +15%
String
Weight
HTEN_GAIN Head Tension Gain Unitless 1.0 0.8 1.2
HTEN_OFFSET Head Tension Offset lbf 0.0 -1000 1000
Master Calibration
The Master Calibration has no task associated. It allows user to enter the Master
Calibration Coefficients obtained from the Shop Calibration procedure as per
Head’s Maintenance Manual. This is done through the interface from Vertical
Viewer’s Calibration tab.
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4-46 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-46
The zero reading of the tension is notably inaccurate, varying with the
hardware setup. An adjustment prior to running in the hole can be computed
from accumulations. The computed HTEN_GAIN and HTEN_OFFSET can
be overridden by manually enter and apply the gain and offset through the
parameters HTEN_MULTIPL and HTEN_SHIFT.
The Before Logging Surface task tree for the Heads and Subs with
Tension/Compression Sensor consists of two accumulation subtasks, Zero
and Plus accumulations. When both Zero and Plus accumulations are
available, computation of the HTEN_GAIN and HTEN_OFFSET will take place
automatically. The Calibration tab in Vertical Viewers shall update with the result
of the HTEN_GAIN and HTEN_OFFSET.
Zero Accumulation
When performing the Zero Accumulation, make sure to remove any weight
on the Head or Sub with tension sensor. This can be done either by laying
the tool horizontally or vertically by using the C-Plate. The Calibration tab in
Vertical Viewers shall update with the result of the Zero Measurement calibration
coefficient RHTE_ZM_BF (You might need to switch the Report Type to Average
Detail to see this).
Plus Accumulation
The Plus Reference is automatically computed from the tool string weight. This
should be verified by reading the tension from the CMTD with the entire tool
string hanging off the head/sub with tension sensor. The Plus Accumulation
should be run with this setup. The Plus Accumulation generates the Plus
Measurement RHTE_PM_BF.
This section describes the acquisition channels and parameters used by the
Heads and Subs with Tension/Compression Sensor.
Measure Points
Table 4-16: Heads and Subs with Tension/Compression Sensor's measure points
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4-47 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-47
Data Gauges
Table 4-17: Heads and Subs with Tension/Compression Sensor's Data Gauge Display
Log Display
Table 4-18: Heads and Subs with Tension/Compression Sensor's Log Display
Channels
Table 4-19: Heads and Subs with Tension/Compression Sensor's Channels
OSDD Measure
Description MeasurementDOMAIN_DEPTH
DOMAIN_ACQ
Availability
Code Point
RHTE Raw Head Head Force 6 inch Yes Customer
Tension Tension
HTEN Head Head Force 6 inch Yes Basic
Tension Tension
MTEM Mud Mud Temperature 6 inch Yes Basic
Temperature Temperature
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4-48 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-48
HTEN Computation
MTEM Computation
MaxWell – OP Differences
This section lists the significant differences between the APS MaxWell and OP
implementations.
• OP does not support calibration task. Gain and offset are manually entered.
• MaxWell supports Head Tension Master and Before Logging Surface
calibrations.
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cartridge. In MaxWell, these channels are RHTE and HTEN associated with
Heads and Subs with Tension/Compression Sensor.
4.17 LEH-PT
Note
When ECRD-G/H is used, the weakpoint head weldment must be part number
100926943, which includes:
• Weakpoint head (100927222)
• Weakpoint head key (100926946)
In addition, the ECRD-G/H must be run with the extension rod (101060957)
and the fishing bell (101627902) . The weakpoint head weldment (100926943),
the extension rod (101060957) and the fishing bell (101627902) are included
in the LEH-PT ECRD-G/H Installation Kit PN 101122795.For more information
regarding the weakpoint head weldment, refer to the FCO in Appendix Z.For
more information regarding the ECRD kit, refer to ECRD-E/F Operations and
Maintenance Manual (InTouch # 4324935).
1. Remove the snap ring (H329445) from the cone steel boot (H121961) using
needle nose pliers.
2. Drive out the spirol pin (B013813) from the boot using a 3/16 in punch.
3. Remove the two 1/4-20 screws (B018129) from the split steel boot.
4. Remove the two halves of the rope socket housing (H701897).
5. Remove the spirol pin (B013394) from the extension fishing bell (H701908).
6. Unscrew the bell and slide it up the cable.
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Note
Remember that grooved pins have a slight taper, so one end is smaller than
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the other. Reverse out the pin by applying the punch to the small end side of
the pin.
7. Reverse out groove pin (B032902) from the outer housing (H701907) using a
1/8 in punch. Do not drive through the groove pin.
8. Unscrew the outer housing and slide it up the cable.
9. Disconnect the BCC connections at the torpedo with the connector disengage
tool (H245789).
10. Remove the retaining ring (B013711) from the rope socket housing
(H701897) using internal snap rings pliers.
11. Slide the cable forward to disengage the rope socket.
12. Remove the cable through the slot in the rope socket housing (H701897).
Note
If you encounter resistance when removing the fishing bell, remove spirol
pins (B013394) from the fishing bell. Sometimes the fishing bell will hang or
snag on the alignment key.
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4-51 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-51
1. Remove the tape holding the head lead wires on the weakpoint and loadcell
assemblies.
2. Remove the boot retainer (100593948) and female boot from the feed-thru
connector in the lower 31-pin head (T5013557).
a. If the boot retainer or boots are stuck to the feed-thru connector, use a
boot removal tool (H268423) to remove it.
b. Inspect the head lead wires for damage.
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1. Remove both screws (B013680) from the split threaded ring (H350383).
2. Remove the split threaded ring (H350383).
1. Remove all ten feed-thru connectors (T5011962) using a 1/4 in deep socket.
a. If necessary, punch out the feed-thru from the downhole end using a
black contact removal/installation tool.
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4-53 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-53
1. Remove the O-ring (B042374) from the lower head 31-pin (T1037553).
2. Separate the lower 31-pin head (T1037553) from the insulator adapter
(T5013554).
a. Remove the six spirol pins (B013677).
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4. Remove the loadcell piston (H352065) from the piston rod. Replace all
O-rings, back-up rings, and slydrings located on the piston.
5. Remove the loadcell housing (H360168) from the loadcell assembly.
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6. Remove the retaining ring (H701312) from the lower adapter of the loadcell
assembly using the modified socket (H701459).
7. Remove the 5-pin feed-thru (H701893) using a #4-40 screw.
a. Replace all O-rings and back-up rings on the 5-pin feed-thru.
8. After all O-rings and back-up rings have been replaced and all parts have
been cleaned, reassemble the loadcell.
Refer to the “Preparing the loadcell” section.
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4-56 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-56
Note
When ECRD-G/H is used, the weakpoint head weldment must be part number
100926943, which includes:
• Weakpoint head (100927222)
• Weakpoint head key (100926946)
In addition, the ECRD-G/H must be run with the extension rod (101060957)
and the fishing bell (101627902). The weakpoint head weldment (100926943),
the extension rod (101060957) and the fishing bell (101627902) are included
in the LEH-PT ECRD-G/H Installation Kit PN 101122795. For more information
regarding the weakpoint head weldment, refer to the FCO in Appendix Z. For
more information regarding the ECRD kit, refer to ECRD-E/F Operations and
Maintenance Manual (InTouch # 4324935).
Additional materials:
• Mystik grease (used on threads) - B039178
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4-57 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-57
• solder - E039674
• solder - 100714562
• teflon lacing cord - E016830
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• Loctite - B030472
• tape - T106898
• tubing, shrinkable 3/8 in diameter - E043713
• tubing, shrinkable 1/8 in diameter - E025177
• tubing, shrinkable 20 AWG - E017992
• tubing, shrinkable 1/4 in diameter - E019390
• Krytox grease (used on all O-rings) - B039179
• di-electric fluid - B022152
Note
When the ECRD-G/ H is installed in the LEH-PT, ensure the following parts
are used.
• Weakpoint head weldment (100926943)
• Extension rod (101060957)
• Fishing bell (101627902)
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2. Check all new O-rings and backup rings (if any) for nicks, gouges, cuts or
tears. Discard any faulty rings.
3. Build the wire harness according to the wire diagram on drawing T5013553.
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b. Strip 1/4 in insulation from each end of the wire identified in step 3a above.
c. Cover the surge arrester (E050573) with shrink tubing (E043713).
d. Add shrink tubing (E025177) to cover exposed shield wires on E056138.
e. Install sockets (H222777) to one end of the 15 wires using the calibrated
crimping tool and crimping procedure T1000751.
f. Install sockets (H222776) to the other end of the 15 wires using a
calibrated crimping tool and crimping procedure T1000751.
Note
To add flexibility to the surge arrester (for installation purposes), the solid wire
may be cut back on one end of the surge arrester and a flexible stranded wire
soldered onto the solid strand to make up the length removed.
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4-60 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-60
Note
Do NOT terminate the RTD wires at this time.
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4. Insert the sockets (H222777) on the wire harness into insulator (T5013555).
5. Install the insulator (T5013555) into the insulator adapter (T5013554).
a. Apply Loctite (B030472) to the three set screws before installing into
the insulator adapter (T5013554).
b. Secure the insulator using the three set screws (B017319).
6. Install the ground lug (H135994) into the insulator adapter (T5013554).
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9. Insert the pins (H222776) from wire harness and RTD into the 31 pin insulator
(T5013563).
10. Solder the surge arrestor (E050573) to the ground lug (H135994).
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11. Insert the 31 pin insulator (T5013563) into the lower head (T1037553).
12. Insert the insulator adapter (T5013554) into the lower head (T1037553).
a. Insert the six spirol pins (B013677) to secure the insulator adapter and
lower head together.
13. Install the conductive O-ring (B042374) onto the lower head (T1037553).
14. Install the plug (T1037554) and spring (H129818) into the lower head
(T1037553).
15. Refer to drawing T5013553 to perform electrical checks on the fully
assembled bulkhead to head adapter.
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3. Run an abrasive cord through the holes in the lower adapter (T5013558) to
remove burrs that may damage the strain element electrical leads. Note
that this is done prior to assembly.
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4. Install hex (jam) nuts (H712027) to both ends of the strain element
(H356842). Note that the nuts have an arrow, that when installed will point
away from the strain element and toward the ends of the assembly.
a. Apply Loctite (B030472) to the hex nut threads.
b. Orient the nut so that the arrow is pointing to the end of the strain element.
c. Thread the hex nut up to the strain element - finger tight.
5. Apply Loctite (B030472) to the threads of the coupler (H352066).
6. Attach the coupler (H352066) to the strain element as shown in Figure 4-20:
Strain element (H356842) above.
7. Apply Loctite (B030472) to the threads of the lower adapter (T5013558).
8. Attach the lower adapter (T5013558) to the strain element (H356842).
9. The hex (jam) nuts (H712027) must be tightened in the direction toward the
lower adapter and hex coupler, not toward the strain element.
a. Torque the jam nuts to approximately 37.5 ft-lbf while pulling 9,000 lb.
tension on the assembly using a calibrated pulling device.
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b. Verify the overall length of the strain element to be 6.76 ±0.05 in. See
Figure 4-21: Loadcell length after TDC stand operations or section A-A
on drawing T5013560.
Quality Note
Apply extreme care when fishing the leads through the holes in the lower
adapter. Request help from an experienced technician, as needed, to ensure
this process goes smoothly.
10. After the strain element has been torqued, feed the leads thought the
lower adapter. Note that you may have to bevel the white shield to help it
get through the holes.
11. Prepare the strain element cable leads.
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a. Cut the wires so that they extend beyond the lower adapter by
approximately 4 in.
b. Install a 0.25 in piece of head shrink tubing (E025177) onto each of the
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c. Insert the removable contact sockets into the insulator socket (H360048).
14. Insert the insulator socket (H360048) into the lower adapter (T5013558).
a. Line up the insulator socket with the slot in the lower adapter (T5013558).
b. Pull the strain element leads back through the holes they were previously
pushed into.
c. Gently push the insulator socket in while pulling the strain element wires
from the other side. DO NOT damage the pin connections by pulling to
hard on the strain element leads.
d. Install the grooved pin (B024533).
Quality Note
Take care not to put strain on the solder joints.
e. Secure excess wire at the end of the strain element on the wrench flat
using cord (E016830).
15. Check insulation of each shield to mass ground with a 500 VDC megger.
a. Verify the shield is not grounded.
16. Check the leads with an ohmmeter after the soldered connections are made.
a. Values should be:
• Pins 11 and 12 = 1000 ohms ± 100 ohms
• Pins 14 and 15 = 1000 ohms ± 150 ohms
• Pin 11 and mass ground = > 100 megohms at 30 VDC max
• Pin 13 and mass ground = > 100 megohms at 30 VDC max.
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a. Verify continuity of each feed-thru pin and check each pin to mass for
shorts.
b. Install both sets of O-rings (B041387) and back-up rings (H360188).
c. Apply Krytox grease (B039179) to O-rings and back-up rings.
18. Install the 5-pin feed-thru (H701893) into the lower adapter (T5013558) bore.
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a. Install the adapter (H352074) with O-ring (B020705) into the lower
adapter oil fill hole.
b. Apply DC111 (B021698) to the area around the end of the oil fill adapter
and lower adapter oil fill hole.
c. Connect the vacuum pump to the adapter (H352074).
d. Open the valve on the hand pump.
e. Start the vacuum pump and pull a vacuum on the loadcell.
f. When air bubbles quit migrating into the DC200 reservoir, indicating a
good vacuum has been obtained, stop the vacuum pump.
g. Open the DC200 reservoir to atmospheric pressure. This will allow the
lower adapter and hand pump to back fill with DC200.
h. When the pressure gauge on the manifold indicates 1 psi, the lower
adapter has completed the first vacuum / fill cycle.
i. Restart the vacuum pump.
j. Close the DC200 reservoir to atmospheric pressure.
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4-71 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-71
k. Perform a second vacuum / back filling cycle repeating steps “e” through
“h”.
l. When the lower adapter is completely back filled with DC200 a second
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time, CLOSE the valve on the hand pump and on the DC200 reservoir.
m. Elevate the upper end of the lower adapter as much as possible.
n. Monitor the vacuum line for removal of air bubbles.
o. Once all the air has been removed, pressure the tool until the loadcell
spacer (T5013562) extends beyond the loadcell housing (H360168)
approximately 1/2 in. See Figure 4-29: Filling the loadcell with oil above.
p. Apply Lubriplate to the filler plug (H352073).
Note
The task now is to remove the filler line and insert the filler plug (H352073)
before the compression spring pushes the loadcell spacer back into the
loadcell housing.
q. Hold the compression spring (H360189) so that it does not push the
spacer back into the housing.
r. Remove the oil fill adapter (H352074).
s. Place the filler plug (H352073) with O-ring (B041750) into the filler hole.
t. Gently let the spring return the loadcell spacer back into the housing.
u. When the loadcell spacer is flush with the loadcell housing, screw in
the filler plug.
v. Check for air by pushing down on the loadcell piston rod (T5013561).
• If the rod does not move, then the air has been removed from the
system.
• If the rod moves, then perform the oil fill procedure again.
25. Apply Krytox grease to the area where the loadcell spacer (T5013562) and
loadcell housing (H360168) line up.
26. Recheck the testing results in accordance with T5013691.
27. Etch the following information onto the lower adapter (T5013558).
• Serial number
• “Gain” value from the test data sheet.
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1. Inspect all parts for defects and perform a pre-assembly of machined parts
to ensure proper fit.
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2. Check all new O-rings and backup rings (if any) for nicks, gouges, cuts or
tears. Discard any faulty rings.
3. Install the three spirol pins (B013394).
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1. Inspect all parts for defects and perform a pre-assembly of machined parts
to ensure proper fit.
2. Check all new O-rings and backup rings (if any) for nicks, gouges, cuts or
tears. Discard any faulty rings.
3. Install the O-ring (B013338) onto the weakpoint adapter (H441737).
4. Apply Lubriplate to the threads of the weakpoint adapter (H441737).
5. Attach the weakpoint adapter (H441737) to the weakpoint.
6. Apply Krytox (B039179) to the O-ring (B013338).
7. Back out the spirol pin (B0145544) so that the weakpoint adapter can be
inserted into the weakpoint head assembly (100926943).
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8. Install the weakpoint adapter (H441737) with the weakpoint into the
weakpoint head assembly (100926943).
9. Re install the spirol pin (B015544).
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4-75 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-75
a. Apply Lubriplate the the wire before installing the female boot.
b. Number each Kalrez boot head lead. The numbering nomenclature is
one through ten indicated on the boot by a series of bumps in a specific
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pattern.
c. Slide a Kalrez female boot (H245758) onto each end of the 10 head leads
(total=20 boots). See Figure 4-33.
3. Slide a boot liner (H245764) onto each end of the 10 head leads. (total of
20 liners). See Figure 4-33.
4. Install the sockets (H115576) on each end of the 10 head leads (total of 20
sockets). See Figure 4-33.
5. Slide the boot liner into place over the socket.
6. Slide the Kalrez female boot into place over the boot liner.
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4-76 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-76
empty hole permits the release of air when the bulkhead is installed.
7. Install the head leads onto the feed-thru's, T5011962.
a. Install one end of each head lead over each feed-thru connector.
b. Install the boot retainers (100593948) over each booted feed-thru
connection so that the gas vent slot of the long boot retainer lines up
with the feed-thrus shoulder.
Figure 4-36: Assembly of RTD seals - O-ring (B041754) and back-up ring (101522856)
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Figure 4-37: Bulkhead assembly with RTD seals installed - external view
Figure 4-38: Assembly fitted into the downhole end of the tool
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3. Line up the loadcell with the groove in the lower 31-pin head (T5013557).
4. Push the loadcell in until it has seated. Ensure that the loadcell shoulder has
bottomed out on the base of the head. You should feel both O-rings pass
into the seal bore.
5. Apply Loctite (B017648), to the threads of the retaining nut (T5013559).
Note
If the head leads are NOT installed, use care to avoid damaging the
feed-thru's during this operation. A slip of the wrench could bent the pin
end of a feed-thru. Visually check the feed-thru's when finished torquing
the retaining nut.
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4-79 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-79
7. Pack Krytox grease around the head leads to prevent mud from entering
the area.
Figure 4-41: Assembling the weakpoing assembly onto the loadcell assembly
Note
Over torque will damage the weakpoint.
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5. Route the head leads. See Figure 4-42: Routing head leads through the
weakpoint assembly.
a. Divide the leads into two sets.
b. Wrap the head leads around the loadcell rod and weakpoint.
c. Route each set of head leads through the weakpoint assembly
(100926943). See Figure 4-42: Routing head leads through the
weakpoint assembly above.
d. Adjust the wire so that the boot ends are located 3 in from the face of
the weakpoint head.
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4-81 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-81
e. Tape the boots together with glass tape to avoid getting them caught
while installing the fishing bell as shown in Figure 4-43 above.
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1. Verify that head insulation resistance is 500 Mohms or better using a 500
VDC megger.
2. Verify that continuity resistance is less than 1 ohm using an ohmmeter.
3. Install male BCC plugs (H400320) into the female BCC if the head is not
attached to the cable immediately.
Note
Be careful to avoid pinching wires during this operation.
1. Carefully attach the rope socket housing (H701897) by latching on the "T" of
the weakpoint head (100926943).
2. Screw on the outer housing (H701907).
3. Secure the outer housing (H701907) with groove pin (B032902).
4. Screw on the fishing bell extension (H701908).
5. Secure the fishing bell extension (H701908) with the spirol pin (B013394).
6. Check all new O-rings and backup rings (if any) for nicks, gouges, cuts or
tears. Discard any faulty rings.
7. Install the O-ring (B022756) on the male thread protector (T1037599).
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4-83 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-83
Note
It is essential that the LEH-PT be calibrated and the correct “Gain” and “Offset”
entered into the OP software.
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4-84 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-84
1. Select LEH-PT from the LES under adapters in either “Open hole telemetry”
or “Case hole” section S.
2. Input the “Gain” into the OP software.
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This section describes the Equipment Setup task. The tool string configuration,
instructions for obtaining master calibration data and parameter initialization
are described in the following sections.
Verify the physical position of the Heads and Subs with Tension/Compression
Sensor tool in the toolstring. If Head Tension signals are to be acquired, make
sure the tool is immediately on top of the telemetry cartridge and that the sensor
is physically connected directly to the telemetry cartridge’s electronics.
There are three parameters associated with the Heads and Subs with
Tension/Compression Sensor. Parameter HTEN_CALI determines which set of
gain and offset to be applied to data flow. By default HTEN_CALI is “Calibration”
which dictates the use of HTEN_GAIN and HTEN_OFFSET computed from
accumulations. If HTEN_CALI is set to “Manual”, then two other parameters
HTEN_MULTIPL and HTEN_SHIFT are used in the data flow. Parameter
HTEN_MULTIPL is effectively the manual entry Gain and HTEN_SHIFT the
manual entry Offset.
Table 4-20: Parameters for Heads and Subs with Tension/Compression Sensor
Lower Upper
Parameter Description Unit Default
Limit Limit
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Lower Upper
Parameter Description Unit Default
Limit Limit
Head Tension shift or
HTEN_SHIFT lbf 0.0 -1000 1000
manual entry offset
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Weakpoint Configuration
The calibration parameters and coefficients for Heads and Subs with
Tension/Compression Sensor are as follows:
Table 4-21: Calibration Parameters and Coefficients for Heads and Subs with
Tension/Compression Sensor
Default /
Lower Upper
OSDD Code Description Unit Reference
Limit Limit
Value
HTEN_MCAL_GAIN Head Tension Master Gain Unitless 1.0 0.8 1.2
HTEN_MCAL_OFFSET Head Tension Master Offset Lbf 0.0 -1000 1000
Head Tension Zero
HTEN_ZM_REF Lbf 0.0 -2000 2000
Reference
Tool
Head Tension Plus
HTEN_PM_REF Lbf String -100 10000
Reference
Weight
Head Tension Zero
RHTE_ZM_BF Lbf 0.0 -300 300
Measurement
Tool
Head Tension Plus
RHTE_PM_BF Lbf String -15% +15%
Measurement
Weight
HTEN_GAIN Head Tension Gain Unitless 1.0 0.8 1.2
HTEN_OFFSET Head Tension Offset lbf 0.0 -1000 1000
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4-86 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-86
Master Calibration
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The Master Calibration has no task associated. It allows user to enter the Master
Calibration Coefficients obtained from the Shop Calibration procedure as per
Head’s Maintenance Manual. This is done through the interface from Vertical
Viewer’s Calibration tab.
The zero reading of the tension is notably inaccurate, varying with the
hardware setup. An adjustment prior to running in the hole can be computed
from accumulations. The computed HTEN_GAIN and HTEN_OFFSET can
be overridden by manually enter and apply the gain and offset through the
parameters HTEN_MULTIPL and HTEN_SHIFT.
The Before Logging Surface task tree for the Heads and Subs with
Tension/Compression Sensor consists of two accumulation subtasks, Zero
and Plus accumulations. When both Zero and Plus accumulations are
available, computation of the HTEN_GAIN and HTEN_OFFSET will take place
automatically. The Calibration tab in Vertical Viewers shall update with the result
of the HTEN_GAIN and HTEN_OFFSET.
This section describes the acquisition channels and parameters used by the
Heads and Subs with Tension/Compression Sensor.
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4-87 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-87
Measure Points
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Data Gauges
Log Display
Channels
Table 4-22: Heads and Subs with Tension/Compression Sensor's Channels
Measure
OSDD Code Description Measurement DOMAIN_DEPTHDOMAIN_ACQ Availability
Point
Raw Head
RHTE Head Tension Force 6 inch Yes Customer
Tension
OSDD
Description Measure Point Measurement DOMAIN_DEPTH DOMAIN_ACQ Availability
Code
HTEN Computation
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MTEM Computation
Maxwell – OP Differences
This section lists the significant differences between the APS Maxwell and OP
implementations.
• OP does not support calibration task. Gain and offset are manually entered.
• Maxwell supports Head Tension Master and Before Logging Surface
calibrations.
• Normalized EU Gain and EU Offset are not available in OP and a different
value is used depending on the acquisition cartridge used.
• In OP, downhole force channels are DF and CDF associated with DTC
cartridge. In Maxwell, these channels are RHTE and HTEN associated with
Heads and Subs with Tension/Compression Sensor.
1. Verify the “Neutral Load Reading” on the catwalk prior to operating the
LEH-PT.
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If the failure is not located in the loadcell, then the problem is either in the 31-pin
adapter or the processing electronics. Problems with the 31-pin adapter may
be found with a Simpson meter and a circuit diagram. If the problem is isolated
to the TCC-B, troubleshoot using the MR#6 circuit diagram for the TCC-B. Use
the LEH-PT Troubleshooting table to locate the symptom of the failure and its
probable cause.
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4.18 LEH-QC
1. Remove the snap ring (H329445) from the cone steel boot (H121961) using
needle-nose pliers.
2. Use a 3/16 in punch to drive out the spirol pin (B013813) from the boot.
3. Remove the two 1/4-20 screws (B018129) from the split boot, and remove
the two-halves from the rope socket housing (H701897).
4. Remove the spirol pin (B013394) from the extension fishing bell (H701908),
unscrew the bell, and slide it up the cable.
5. Using a 1/8 in punch, reverse out groove pin (B032902) from outer housing
(H701907), unscrew the outer housing, and slide it up the cable. Do not
drive through the groove pin.
Note
Remember that grooved pins have a slight taper, so one end is smaller than
the other. Reverse out the pin by applying the punch to the small end side of
the pin.
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Note
If you encounter resistance when removing the fishing bell, remove spirol
pins (B013394) from the fishing bell. Sometimes the fishing bell will hang or
snag on the alignment key.
14. Remove the head lead wires through the slots in the weakpoint head
assembly (H245012/ 100926943).
15. Use a 1/16 in punch to remove the spirol pin (B015544) from the weakpoint
head assembly.
16. Lift the assembly to remove it from the weakpoint support (H441737).
17. Rotate the weakpoint assembly counterclockwise to disengage the "J" slots.
18. Remove the weakpoint assembly.
19. Use a 9/16 in open-end wrench to separate the weakpoint support (H441738)
from the weakpoint and weakpoint support rod.
20. Use a boot extractor tool (H268423) to remove the boot retainer (100593948)
and female boot from the feedthrough connector.
Note
If the boot retainer or boots are stuck to the feedthrough connector, use a
boot removal tool (H245545) to remove it.
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21. Remove the Allen screws (B016806) from the split threaded ring (H222685)
and remove it.
22. Use a 1/4 in deep socket to remove all ten feedthrough connectors
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Note
Replace the O-rings every time these parts are removed from the head.
Note
This adapter does not have to be torn down at every head rebuild, but it must
be inspected for cracked insulators, damaged pins and lack of continuity
or insulation.
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4-93 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-93
Note
These insulators are glued in. Do not reuse the insulator after it has
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been removed. Clean all glue off the adapter assembly (H245032) before
assembly.
7. Use a black contact removal/installation tool (H124244) to punch out the pin
insulators (H329592) from the uphole side of the lower head.
Each of these subassemblies will have their own detailed assembly drawing and
Bill of Materials which are included in the appendices section.
If you cannot find a part on the H701916 Bill of Materials, check the subassembly
drawing and Bill of Materials where the part is contained.
1. Check all new O-rings and backup rings (if any) for nicks, gouges, cuts or
tears. Discard any faulty rings.
2. Using O-ring installation tool (H701899), install O-ring (B012416) on each
of ten plastic feedthrough connectors (H701353).
3. Install two blank-off plugs (H701640).
4. Install backup ring (H701881) on the two plugs closest to the threads.
5. Lubricate the O-ring installation tool with a light film of Lubriplate before using.
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6. Use a 1/4 in deep socket wrench with a 10 in-lb torque wrench (B033177)
to install the ten feedthrough connectors (H701353) and two blank-off plugs
(H701640) into head (H701309). Refer to the figure below.
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4-95 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-95
11. If the LEH head will not be used with a bridle, you may use only eight head
leads (1-7 & 10), and plug holes #8 & #9 in the bulkhead, using plugs
(H701640) with the O-ring and backup ring called for in steps 1 & 2.
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12. Lubricate split threaded ring (H222685) with Lubriplate grease (B021698)
and install it on the head (H701309) using the Allen screws (B016806)
supplied with the threaded ring.
13. Build the head leads using the following parts for use to 400 degF:
• H400313 – Viton female boots
• H245765 – Liner insulators
• H115576 – Socket contacts
• H122757 – Downhole hook-up wire.
15. Install the BCC on the feedthrough connectors #1 through #10 using a boot
retainer/extractor tool (H268423).
a. Ensure the boots are fully bottomed out on the feedthrough.
b. Twist the boot slightly from side to side to remove any trapped air under
the boot.
c. Using a boot retainer tool (H268423), push the boot retainer (100593948)
with the gas vent slot facing the feedthrough until it stops.
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16. Hand pack DC-111 around the booted connector at the bulkhead if the head
will be exposed to cold temperatures (below freezing).
17. Select an appropriate modular weakpoint from the Weakpoints Appendix,
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Note
If over-torqued, damage to weakpoint can occur.
27. Adjust the wire length by wrapping them neatly around the weakpoint, so that
the boot ends are located 3 in from the face of the weakpoint head.
a. Feed the booted connectors and wires through the slots on the side of
the weakpoint head.
b. If you are using a coil spring boot and the shorter torpedo, the boots
should be located at 2-1/4 in from the weakpoint head. Refer to Figure
4-48.
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28. Install the fishing bell (H231884) over the weakpoint head.
a. Tape the boots together to avoid getting them caught while installing
the fishing bell.
b. Ensure the key on the head engages the key way in the lower end of
the fishing bell.
c. Verify the fishing bell in turn engages the key on the head (H701309)
before being made up by the split threaded ring (H222685).
d. Install the retaining spring collar (H245493) over the fishing bell.
e. Secure the collar using the screws called out on sections B-B and C-C
on the assembly drawing.
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29. Install three spirol pins (B013394) in the top of the fishing bell with a 3/16
in punch.
a. Install the three thermometer housing assemblies (H245662) into the
fishing bell by rotating the retaining spring collar (H245493) to open the
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thermometer slots.
b. Refer to table below for a list of available thermometers.
Quality Note
Thermometers must be centrifuged in centrifuge (P075228) before
installing.
30. Verify that the wiring in the bulkhead to head adapter (H329672) matches
that shown on the assembly drawing (H701916).
a. Install the adapter into the head using SFT-121, cartridge pulling tool
(H129804).
b. Refer to the “Bulkhead to Head Adapter Assembly” section if rebuilding
is required.
31. Insert the 31-pin head extender (H245349) into the lower head and check
insulation and individual conductor continuity.
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32. If the head is not to be immediately attached to a cable, install male BCC
plugs (H400320) into the female BCC in the torpedo.
33. Carefully attach the rope socket housing (H701897) by latching on the "T" of
the weakpoint head (H245012/ 100926943).
Note
Be careful to avoid pinching wires during this operation.
34. Screw on the outer housing (H701907), and secure it with groove pin
(B032902).
35. Screw on the fishing bell extension (H701908), and secure it with spirol pin
(B013394).
36. Install O-ring (B012828) on the thread protector (H251929), and install the
thread protector on the lower head.
2. Use the black contact removal / installation tool (H124244) to install 19-pin
contacts (H222341) into the lower head insulators (H329592).
a. Install the pin contacts from the uphole side.
b. Install into pin holes #11 through #27, #30 and #31.
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4-100 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-100
(H245032).
b. Install them from the uphole direction.
c. Use the epoxy compound sparingly.
5. Cut two 3-1/2 in lengths of 20 AWG wire (E025809), and splice into any
two of the assembled wires.
a. Splicing instructions are listed on this assembly drawing.
b. After you finish the two splices, you will have a 10 to 12 lead wire harness
with the male contact pins assembled.
6. Take 12 socket contacts (H222777) and crimp one each on the wire leads.
Crimp per instructions, T1000751.
7. Cut a 2-1/2 in length of 20 AWG wire (E025809).
a. Crimp one pin contact (H222341) on each end of the wire.
b. Crimp per instructions T1000751.
Note
This is the #28 to #29 head jumper which provides the clock turnaround
for CTS telemetry.
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4-101 Heads ORM and MM Volume I / Operations, Disassembly and Assembly 4-101
11. Mate the two sections together and align the screw holes.
a. Rotate one end to take up slack in the wire harness, as necessary.
b. Install three pan head screws (B029039).
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Note
If your adapter is old, there will be three spirol pins (B015237) instead of
three pan head screws. Rework the parts for use with the screws. See
drawings H441578, H441176, H329672.
12. Check insulation and continuity and correct the wire distribution according to
the wiring diagram on the assembly drawing H701916 (bottom left).
1. Use BCC-CC style connectors to connect the wires within the torpedo.
2. Refer to drawing EH400327, “BCC-CC Connector Assembly Procedure”
for instructions.
Note
The notch in the rope socket outer housing will engage the anti-torque lug
welded inside the rope socket housing.
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6. Install retaining ring (B013711) into the groove inside the housing weldment
using internal snap ring pliers.
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Note
Do not fail to install the retaining ring!
7. Connect rope socket housing to the weakpoint head of LEH-QC. Care should
be taken when engaging the "T" lock so as not to pinch or cut the head leads.
8. Connect the cable conductors to the head leads according to EH400327
Assembly Procedure.
Note
Now is a good time to check insulation and correct conductor continuity from
either the collector or the SOM or WOM module inside the unit.
9. Slide outer housing (H701907) down the cable and screw it to the weakpoint
head assembly (H245012/ 100926943). Lubricate the threads with Lubriplate
grease before attaching.
Note
When removing groove pin, reverse it out of the hole. Do not drive it through
the hole.
10. Install groove pin (B032902) into the pilot hole in the upper end of outer
housing (H701907).
Note
Do not replace this groove pin with a spirol pin.
11. Slide the fishing bell extension (H701908) down the cable and screw it to the
fishing bell (H231884). Lubricate the threads with Lubriplate grease before
attaching it.
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12. Install spirol pin (B013394) into the pilot hole in the fishing bell extension.
13. Install the appropriate sized cone steel boot.
a. Select the appropriate steel boots for the various cable sizes from the
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table below.
b. To install the cone steel boot, join the two halves of the boot onto the
corresponding groove on the housing (H701897).
c. Thread in the two 1/4-20 screws.
d. Install the spirol pin (B013813), using a 3/16 in punch.
e. Install the snap ring (H329445) using needle-nose pliers.
4.19 LEH-QE
The LEH-QE Assembly procedure is similar to the one for the LEH-QC. Refer to
Section4.18: LEH-QC and Appendix F.
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4.20 LEH-QT
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Refer to the LEH-QT Maintenance SWI SLS-1, InTouch # 6588887, for assembly
and disassembly instructions.
Verify the physical position of the Heads and Subs with Tension/Compression
Sensor tool in the toolstring. If Head Tension signals are to be acquired, make
sure the tool is immediately on top of the telemetry cartridge and that the sensor
is physically connected directly to the telemetry cartridge’s electronics.
There are three parameters associated with the Heads and Subs with
Tension/Compression Sensor. Parameter HTEN_CALI determines which set of
gain and offset to be applied to data flow. By default HTEN_CALI is “Calibration”
which dictates the use of HTEN_GAIN and HTEN_OFFSET computed from
accumulations. If HTEN_CALI is set to “Manual”, then two other parameters
HTEN_MULTIPL and HTEN_SHIFT are used in the data flow. Parameter
HTEN_MULTIPL is effectively the manual entry Gain and HTEN_SHIFT the
manual entry Offset.
Table 4-27: Parameters for Heads and Subs with Tension/Compression Sensor
Lower Upper
Parameter Description Unit Default
Limit Limit
HTEN_CALI Head Tension Calibration type Calibration_Manual Calibration - -
Head Tension multiplier or
HTEN_MULTIPL Unitless 1.0 0.8 1.2
manual entry gain
Head Tension shift or manual
HTEN_SHIFT lbf 0.0 -1000 1000
entry offset
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Weak Point configuration is performed by selecting the Weak Point from the drop
down list for Weak Point type property. Weak point can be either mechanical or
electrically controlled.
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The calibration parameters and coefficients for Heads and Subs with
Tension/Compression Sensor are as follows:
Table 4-28: Calibration Parameters and Coefficients for Heads and Subs with
Tension/Compression Sensor
Default /
Lower Upper
OSDD Code Description Unit Reference
Limit Limit
Value
HTEN_MCAL_GAIN Head Tension Master Gain Unitless 1.0 0.8 1.2
HTEN_MCAL_OFFSET Head Tension Master Offset Lbf 0.0 -1000 1000
HTEN_ZM_REF Head Tension Zero Reference Lbf 0.0 -2000 2000
Tool String
HTEN_PM_REF Head Tension Plus Reference Lbf -100 10000
Weight
RHTE_ZM_BF Head Tension Zero Measurement Lbf 0.0 -300 300
Tool String
RHTE_PM_BF Head Tension Plus Measurement Lbf -15% +15%
Weight
HTEN_GAIN Head Tension Gain Unitless 1.0 0.8 1.2
HTEN_OFFSET Head Tension Offset lbf 0.0 -1000 1000
Master Calibration
The Master Calibration has no task associated. It allows user to enter the Master
Calibration Coefficients obtained from the Shop Calibration procedure as per
Head’s Maintenance Manual. This is done through the interface from Vertical
Viewer’s Calibration tab.
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4. Enter the gain and offset from the Shop calibration procedure.
5. Click on the Save Coefficients icon from the top left icon toolbar to save
the values just entered.
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The zero reading of the tension is notably inaccurate, varying with the
hardware setup. An adjustment prior to running in the hole can be computed
from accumulations. The computed HTEN_GAIN and HTEN_OFFSET can
be overridden by manually enter and apply the gain and offset through the
parameters HTEN_MULTIPL and HTEN_SHIFT.
The Before Logging Surface task tree for the Heads and Subs with
Tension/Compression Sensor consists of two accumulation subtasks, Zero
and Plus accumulations. When both Zero and Plus accumulations are
available, computation of the HTEN_GAIN and HTEN_OFFSET will take place
automatically. The Calibration tab in Vertical Viewers shall update with the result
of the HTEN_GAIN and HTEN_OFFSET.
Zero Accumulation
When performing the Zero Accumulation, make sure to remove any weight
on the Head or Sub with tension sensor. This can be done either by laying
the tool horizontally or vertically by using the C-Plate. The Calibration tab in
Vertical Viewers shall update with the result of the Zero Measurement calibration
coefficient RHTE_ZM_BF (You might need to switch the Report Type to Average
Detail to see this).
Plus Accumulation
The Plus Reference is automatically computed from the tool string weight. This
should be verified by reading the tension from the CMTD with the entire tool
string hanging off the head/sub with tension sensor. The Plus Accumulation
should be run with this setup. The Plus Accumulation generates the Plus
Measurement RHTE_PM_BF.
Measure Points
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Table 4-29: Heads and Subs with Tension/Compression Sensor's measure points
Data Gauges
Table 4-30: Heads and Subs with Tension/Compression Sensor's Data Gauge Display
Log Display
Table 4-31: Table 3 8: Heads and Subs with Tension/Compression Sensor's Log Display
Channels
Table 4-32: Table 3 10: Heads and Subs with Tension/Compression Sensor's Channels
OSDD Measure
Description Measurement DOMAIN_DEPTH DOMAIN_ACQ Availability
Code Point
Raw Head Head
RHTE Force 6-in Yes Customer
Tension Tension
Head Head
HTEN Force 6-in Yes Basic
Tension Tension
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MTEM Computation
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Field repairs on the loadcell are not recommended. The sputter-deposited strain
element is very fragile and can be easily damaged if removed from it's protective
housing and mishandled.
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If the failure is not located in the loadcell, then the problem is either in the 31-pin
adapter or the processing electronics. Problems with the 31-pin adapter may be
found with a Simpson meter and a circuit diagram. If the problem is isolated to
the TCC-B, troubleshoot using the MR#6 circuit diagram for the TCC-B.
Use the following table to locate the symptom of the failure and its probable
cause.
Table 4-33: LEH-QT (With DLC) Failure Symptoms and Probable Causes
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Table 4-34: LEH-QT (Without DLC) Failure Symptoms and Probable Causes
(less than 40 Meg) - Short on strain element flush oil and refill. If strain
element is electrically shorted,
send to VPC for repair.
3K ohms between any pin - Bridge open Isolate the open. If in 31 pin
combination (14,15,19,20) adapter, repair. If in loadcell,
send it to VPC.
Noisy output - Unshielded wires used, either in Shielded wire must be used for
31-pin adapter or TCC, or in 31 sensor signal throughout.
pin jumper if used.
Leaking oil - Damaged bladder or O-ring DO NOT GO IN HOLE.
seal. Replace seals and piston, if
necessary, and oil-fill.
Gain drifts Check calibration procedure
and set up. This failure is
unlikely.
Offset drifts - ± 200 lbf is acceptable. If more Check drift by comparing
than 200 lbf, find source of drift no-load reading at surface to
(TCC or sensor). 31 pin jumpers no-load reading at bottom hole.
may also be the cause.
4.21 LEH-ST
Note
When ECRD-G/H is used, the weakpoint head weldment must be PN
100926943, which includes:
• Weakpoint head (100927222)
• Weakpoint head key (100926946)
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In addition, the ECRD-G/H must be run with the extension rod (101595831) and
the fishing bell PN 100994568. The weakpoint head weldment PN 100926943,
the extension rod (101595831) and the fishing bell PN 100994568 are included
in the LEH-ST ECRD-G/H Installation Kit PN 101122790.
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For more information regarding the weakpoint head weldment, refer to the FCO
in Appendix Z.For more information regarding the ECRD kit, refer to ECRD-E/F
Operations and Maintenance Manual (InTouch # 4324935).
1. Remove the snap ring (H329445) from the fishing neck assembly
(100247501) using needle-nose pliers. (Note that there are several options
for fishing neck assemblies.)
2. Use a 3/16 in punch to drive out the spirol pin (B013813) from the fishing
neck.
3. Remove the two 1/4-20 screws (100320987) from the fishing neck assembly,
and remove the two-halves from the rope socket housing weldment
(H701897).
4. Remove the spirol pin (B013394) from the extension fishing bell (H701908),
Note
Remember that grooved pins have a slight taper, so one end is smaller than
the other. Reverse out the pin by applying the punch to the small end side of
the pin.
5. Using a 1/8 in punch, reverse out groove pin (B032902) from outer housing
(H701907), unscrew the outer housing, and slide it up the cable. Do not
drive through the groove pin.
6. Unscrew the bell, and slide it up the cable.
7. Disconnect the BCC connections at the torpedo with connector disengage
tool (H245789).
8. Use internal snap ring pliers to remove retaining Truarc ring (B013711) from
the housing weldment (H701897).
9. Slide the cable forward to disengage the rope socket, and remove the cable
through the slot in the housing weldment (H701897).
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10. Rotate the retaining collar (H351347) clockwise to open the thermometer
slots.
11. Remove all three thermometer assemblies (H245662).
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12. Use a spanner wrench (B003984) to unscrew the threaded ring (H350383).
Note
If you encounter resistance when removing the fishing bell, remove spirol
pins (B013394) from the fishing bell. Sometimes the fishing bell will hang or
snag on the alignment key.
Note
If the boot retainer or boots are stuck to the feedthrough connector, use a
boot removal tool (H245545) to remove it.
19. Use a boot extractor tool (H268423) to remove the boot retainer (100593948)
and female boot from the feedthrough connector.
20. Remove the Allen screws (B016806) from the split threaded ring (H350383)
and remove it.
21. Use a 1/4 in deep socket to remove all ten feedthrough connectors
(H701352).
Note
Replace the O-rings (B012416) every time these parts are removed from
the head.
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23. Use a SFT-121 installation and removal tool (H129804) to remove the
bulkhead-to-head adapter (100289177 - ECRD board; H351340 - no ECRD
board).
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Note
The bulkhead-to-head adapter does not have to be torn down at every head
rebuild, but it must be inspected for cracked insulators, damaged pins and
lack of continuity or insulation.
Contact
Block
100357035
Spring
H129818
Insulators
H230215 2.5" Lower
Head
J957948
Sockets Retainer Surge 31-Pin Contact Pins
H222777 H351337 Arrestor Insulator H222776
E050573 H351324
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3. From the uphole side of the adapter assembly (H351341), use removal tool
(E035987) to punch out all fifteen (15) socket contacts (H222776).
4. From the downhole end of the lower head, use removal tool (E035987) to
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Note
These insulators are glued in. Do not reuse the insulator after it has
been removed. Clean all glue off the adapter assembly (H351337) before
assembly.
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Retaining
ring
H701312
O-ring - B013339
Back-up ring - H701624
(two places)
Back-up Quad ring Slyde Hex Strain Oil fill plug - H352073
Piston rod ring B035193 ring Piston coupler element O-ring Socket Adapter Contact
H351348 B035191 H352065 H352066 B013751 E037617 H352064 block with
B035195 H701463 O-ring - B020705
(inside) H701988
(not shown)
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4. Unscrew the piston rod (H351348) from the hex coupler (H352066).
5. Remove the piston (H352065) from the piston rod (H351348).
6. Remove the compression spring (H352107) from the piston rod (H351348).
7. Remove and replace the following six items on the piston (H352065):
Quad Ring
Back-up Ring B035193 Slyde Ring
B035195 B035191
8. Remove the retaining ring (H701312) from the adapter (H352064).
9. Extract the 5-pin feedthru (H701893) from the adapter (H352064).
10. Remove the contact block (H701988) from the adapter (H352064).
11. Punch out the five (5) contact sockets (E037617) from the contact block
(H701988).
12. Back-off the nut (H712027) from the hex coupler (H352066).
13. Remove the hex coupler (H352066).
14. Back off the nut (H712027) from the adapter (H352064).
15. Remove the strain element (H701463) while slowely removing the wires
from the adapter (H352064).
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Note
When ECRD-G/H is used, the weakpoint head weldment must be part number
100926943, which includes:
• Weakpoint head (100927222)
• Weakpoint head key (100926946)
In addition, the ECRD-G/H must be run with the extension rod (101595831) and
the fishing bell (100994568). The weakpoint head weldment PN 100926943, the
extension rod (101595831) and the fishing bell (100994568) are included in the
LEH-ST ECRD-G/H Installation Kit (101122790).
For more information regarding the weakpoint head weldment, refer to the FCO
in Appendix Z. For more information regarding the ECRD kit, refer to ECRD-E/F
Operations and Maintenance Manual (InTouch # 4324935).
The assembly of the LEH-ST tool is similar to the LEH-QT tool. The only
difference is that the slim 2-1/2 in downhole components are substituted for the
standard LEH-QT components. These components can be identified by referring
to the drawing H351344 (included in this manual). The uphole components on
the LEH-ST are identical to the uphole components on the LEH-QT.
Refer to the H351344 assembly drawing in the appendices section. The LEH-ST
contains the following subassemblies:
• H351340 – Bulkhead to head adapter assembly
• H245662 – Thermometer housing assembly
• H351342 – Loadcell assembly
Each of these subassemblies will have their own detailed assembly drawing and
Bill of Materials which are included in the appendices section.
If you cannot find a part on the H351344 Bill of Materials, check the subassembly
drawing and Bill of Materials where the part is contained.
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1. Lubricate the O-ring installation tool (H701899) with a light film of Lubriplate
before using.
2. Check all new O-rings and backup rings (if any) for nicks, gouges, cuts or
HCS Sustaining Engineering\Kevin Zanca, Hai Vo\InTouch Content ID 3012542\4.0\Release Date:23-Mar-2018\EDMS UID: 275261732\Produced: 23-Mar-2018 04:07:36
5. Make sure the machined cavities that the feedthroughs screw into are clean
and dry.
6. Ensure that both the threads and the seal bore are clean to ensure proper
seating of the feedthrough and sealing of the O-ring.
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8. If the LEH will not be used with a bridle, you may use only eight head leads
(1-7 & 10), and plug holes #8 & #9 in the bulkhead, using plugs (H701640)
with the O-ring (B012416).
9. Lubricate split threaded ring (H350383) with Lubriplate grease (B021698)
and install it on the fishing bell (H351343) using the Allen screws (B016806)
supplied with the threaded ring.
10. If the wire set (100334770) is not available, perform the following:
a. Build the head leads using the following parts for use to 400 degF:
• H400313 – Viton female boots
• H245765 – Liner insulators
• H115576 – Socket contacts
• H122757 – Heavy insulated hook-up wire.
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12. Hand pack DC-111 around the booted connector at the bulkhead if the head
will be exposed to cold temperatures (below freezing).
13. Select an appropriate modular weakpoint.
14. Screw the selected weakpoint into the piston rod (H351348).
15. Use Rutherford Red grease on this joint to avoid galling.
16. Screw the weakpoint adapter (H441737) on the weakpoint, and tighten it with
a 9/16 in open-end wrench.
Note
If over-torqued, damage to weakpoint can occur.
17. Bottom the threaded joints without over-torquing. Use the wrench flat
provided on weakpoint adapter.
18. Install O-ring (B013338) on the weakpoint adapter (H441737).
19. Adjust the wire length by wrapping them neatly around the weakpoint, so that
the boot ends are located 3 in from the face of the weakpoint head.
a. Feed the booted connectors and wires through the slots on the side of
the weakpoint head (H245005/ 100927222).
b. If you are using a coil spring boot and the shorter torpedo, the boots
should be located at 2-1/4 in from the weakpoint head. Refer to Figure
4-54.
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20. Install the fishing bell (H351343) over the weakpoint head.
a. Tape the boots together to avoid getting them caught while installing
the fishing bell.
b. Ensure the key on the lower lines up with the key way in the lower end of
the fishing bell (H351343).
c. Verify the fishing bell in turn engages the key on the lower head
(H351336) before being made up by the split threaded ring (H350383).
d. Install the retaining collar (H351347) over the fishing bell.
e. Secure the collar using the screws (B013519).
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21. Install three spirol pins (B013394) in the top of the fishing bell with a 3/16
in punch.
a. Install the three thermometer housing assemblies (H245662) into
the fishing bell by rotating the retaining collar (H351347) to open the
HCS Sustaining Engineering\Kevin Zanca, Hai Vo\InTouch Content ID 3012542\4.0\Release Date:23-Mar-2018\EDMS UID: 275261732\Produced: 23-Mar-2018 04:07:36
thermometer slots.
b. Refer to table below for a list of available thermometers.
22. Verify that the wiring in the bulkhead to lower head adapter assembly
(H351341) matches that shown on the assembly drawing (H351340).
a. Install the bulkhead to head adapter into the lower head.
b. Refer to the “Bulkhead to Head Adapter Assembly” section if rebuilding
is required.
23. Insert the 31-pin head extender into the lower head for insulation and
individual conductor continuity.
a. Verify that head lead wires insulation resistance is 500 Mohm or better
using a 500 V Megger.
b. Verify that continuity resistance (all lines except 14, 15, 19 & 20, lower
end to upper end) is less than 1 ohm.
• LH 14 to LH 15 resistance is 1000 ±100 ohm.
• LH 19 to LH 20 resistance is 1000 ±150 ohm.
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24. If the head is not to be immediately attached to a cable, install male BCC
plugs (H400320) into the female BCC in the torpedo.
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Note
Be careful to avoid pinching wires during the following operation.
25. Carefully attach the housing weldment (H701897) by latching on the "T" of
the weakpoint head weldment (H245012/ 100926943).
26. Screw on the outer housing (H701907), and secure it with groove pin
(B032902).
27. Screw on the fishing bell extension (H701908), and secure it with spirol pin
(B013394).
28. Install O-ring (B003526) on the thread protector (J957803), and install the
thread protector on the lower head.
3. Cut two 3-1/2 in lengths of 20 AWG wire (E025809), and splice into any two
of the assembled wires from Step 2 above.
a. Splicing instructions are listed on this assembly drawing.
b. After you finish the two splices, you will have a 10 to 12 lead wire harness
with the male contact pins assembled.
4. Take 15 socket contacts (H222777) and crimp one each on the wire leads.
Crimp per instructions, T1000751.
5. Cut a 2-1/2 in length of 20 AWG wire (E025809).
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Note
This is the #28 to #29 head jumper which provides the clock turnaround
for CTS telemetry.
Note
If your adapter is old, there will be three spirol pins (B015237) instead of
three pan head screws. Rework the parts for use with the screws. See
drawings H441578, H441176, H329672.
10. Check insulation and continuity and correct the wire distribution according to
the wiring diagram on the assembly drawing H351340.
1. Use BCC-CC style connectors to connect the wires within the torpedo.
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Note
Do not fail to install the retaining ring!
Failure to install the retaining ring may cause electrical and mechanical
damage to the tools.
Note
Now is a good time to check insulation and correct conductor continuity from
either the collector or the SOM or WOM module inside the unit.
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10. Slide the outer housing (H701907) down the cable and screw it to the
weakpoint head weldment (H245012/ 100926943).
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Note
When removing the groove pin, reverse it out of the hole. Do not drive it
through the hole. This is a directional pin.
11. Install groove pin (B032902) into the pilot hole in the upper end of outer
housing (H701907).
Note
Do not replace this groove pin with a spirol pin.
12. Lubricate the fishing bell extension (H701908) threads with Lubriplate.
13. Slide the fishing bell extension (H701908) down the cable and screw it to
the fishing bell (H351343).
14. Install the spirol pin (B013394) into the pilot hole in the fishing bell extension.
15. Install the appropriate sized cone steel boot.
a. Select the appropriate steel boots for the various cable sizes from the
table below.
b. To install the fishing neck (100247501), join the two halves of the boot
onto the corresponding groove on the housing (H701897).
c. Thread in the four 1/4-20 screws (10032087).
d. Install the spirol pin (B013813), using a 3/16 in punch.
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Verify the physical position of the Heads and Subs with Tension/Compression
Sensor tool in the toolstring. If Head Tension signals are to be acquired, make
sure the tool is immediately on top of the telemetry cartridge and that the sensor
is physically connected directly to the telemetry cartridge’s electronics.
There are three parameters associated with the Heads and Subs with
Tension/Compression Sensor. Parameter HTEN_CALI determines which set of
gain and offset to be applied to data flow. By default HTEN_CALI is “Calibration”
which dictates the use of HTEN_GAIN and HTEN_OFFSET computed from
accumulations. If HTEN_CALI is set to “Manual”, then two other parameters
HTEN_MULTIPL and HTEN_SHIFT are used in the data flow. Parameter
HTEN_MULTIPL is effectively the manual entry Gain and HTEN_SHIFT the
manual entry Offset.
Table 4-37: Parameters for Heads and Subs with Tension/Compression Sensor
Lower Upper
Parameter Description Unit Default
Limit Limit
HTEN_CALI Head Tension Calibration type Calibration_Manual Calibration - -
Head Tension multiplier or
HTEN_MULTIPL Unitless 1.0 0.8 1.2
manual entry gain
Head Tension shift or manual
HTEN_SHIFT lbf 0.0 -1000 1000
entry offset
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Weak Point configuration is performed by selecting the Weak Point from the drop
down list for Weak Point type property. Weak point can be either mechanical or
electrically controlled.
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The calibration parameters and coefficients for Heads and Subs with
Tension/Compression Sensor are as follows:
Table 4-38: Calibration Parameters and Coefficients for Heads and Subs with
Tension/Compression Sensor
Default /
Lower Upper
OSDD Code Description Unit Reference
Limit Limit
Value
HTEN_MCAL_GAIN Head Tension Master Gain Unitless 1.0 0.8 1.2
HTEN_MCAL_OFFSET Head Tension Master Offset Lbf 0.0 -1000 1000
HTEN_ZM_REF Head Tension Zero Reference Lbf 0.0 -2000 2000
Tool String
HTEN_PM_REF Head Tension Plus Reference Lbf -100 10000
Weight
RHTE_ZM_BF Head Tension Zero Measurement Lbf 0.0 -300 300
Tool String
RHTE_PM_BF Head Tension Plus Measurement Lbf -15% +15%
Weight
HTEN_GAIN Head Tension Gain Unitless 1.0 0.8 1.2
HTEN_OFFSET Head Tension Offset lbf 0.0 -1000 1000
Master Calibration
The Master Calibration has no task associated. It allows user to enter the Master
Calibration Coefficients obtained from the Shop Calibration procedure as per
Head’s Maintenance Manual. This is done through the interface from Vertical
Viewer’s Calibration tab.
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4. Enter the gain and offset from the Shop calibration procedure.
5. Click on the Save Coefficients icon from the top left icon toolbar to save
the values just entered.
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The zero reading of the tension is notably inaccurate, varying with the
hardware setup. An adjustment prior to running in the hole can be computed
from accumulations. The computed HTEN_GAIN and HTEN_OFFSET can
be overridden by manually enter and apply the gain and offset through the
parameters HTEN_MULTIPL and HTEN_SHIFT.
The Before Logging Surface task tree for the Heads and Subs with
Tension/Compression Sensor consists of two accumulation subtasks, Zero
and Plus accumulations. When both Zero and Plus accumulations are
available, computation of the HTEN_GAIN and HTEN_OFFSET will take place
automatically. The Calibration tab in Vertical Viewers shall update with the result
of the HTEN_GAIN and HTEN_OFFSET.
Zero Accumulation
When performing the Zero Accumulation, make sure to remove any weight
on the Head or Sub with tension sensor. This can be done either by laying
the tool horizontally or vertically by using the C-Plate. The Calibration tab in
Vertical Viewers shall update with the result of the Zero Measurement calibration
coefficient RHTE_ZM_BF (You might need to switch the Report Type to Average
Detail to see this).
Plus Accumulation
The Plus Reference is automatically computed from the tool string weight. This
should be verified by reading the tension from the CMTD with the entire tool
string hanging off the head/sub with tension sensor. The Plus Accumulation
should be run with this setup. The Plus Accumulation generates the Plus
Measurement RHTE_PM_BF.
Measure Points
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Table 4-39: Heads and Subs with Tension/Compression Sensor's measure points
Data Gauges
Table 4-40: Heads and Subs with Tension/Compression Sensor's Data Gauge Display
Log Display
Table 4-41: Table 3 8: Heads and Subs with Tension/Compression Sensor's Log Display
Channels
Table 4-42: Table 3 10: Heads and Subs with Tension/Compression Sensor's Channels
OSDD Measure
Description Measurement DOMAIN_DEPTH DOMAIN_ACQ Availability
Code Point
Raw Head Head
RHTE Force 6-in Yes Customer
Tension Tension
Head Head
HTEN Force 6-in Yes Basic
Tension Tension
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MTEM Computation
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4.22 LEH-QO
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4.23 LEH-RC
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Figure 4-56: Place marks on the ECRD indicating thermometer housing location
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Quality Note
Exercise CAUTION when using the LEH Safety Clamp with the ECRD.
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The LEH safety clamp (100047555) is not required for operations with the ECRD.
This accessory was released as a method to control the accidental release of the
ECRD-B. This issue has since been solved with the newer versions, ECRD-E.
Locations which already have this accessory may remove this tool from service.
Should the location wish to continue using the accessory for any other purpose,
extra caution should be taken when assembling the clamp to the LEH housing.
Failure reports from the field have shown that the clamp can damage the head
wires as seen below.
4.25 Fishing
Previously, the fishing kit SFT-157 (H244869, Obsolete) and the slimhole fishing
kit SFT-404 (H360171, Obsolete) which engage the fishing neck on the heads
were used. It has been discovered that tool retrieval by engaging the larger and
longer tool body increases the chance of tool recovery in comparison to the
retrieval by catching logging heads.
The fishing kit SFT-644 (100121542, Tool OD from 2-3/8 in to 3-5/8 in), the
slimhole fishing kit SFT-651 (100121468, Tool OD from 1-11/16 in to 2-3/8 in) and
the fishing kit SFT -709 (10030755, Tool OD from 2-3/8 in to 3-5/8 in, for thick
wall drillpipes) are the currently standard fishing kits. These fishing kits catch the
tool body instead of the fishing neck on the heads.
Alternatively, the 3rd party fishing tools such as OTIS fishing tools can be used
on the wireline or slickline. The tool engages the industry standard fishing neck
of the MH-22, PEH-E, PEH-EF/ EFA, PEK-KD and PEH-L. This is the most
common method of fishing in holes smaller than 4.5 in ID. With this method, the
weakpoint is pulled out before the fishing operation.
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When the weakpoint is pulled from the PEH-E/EF/L/KD, the upper housing
comes out of the hole with the cable, exposing the industry standard fishing neck.
Figure 4-58: The industry standard fishing neck appears after upper housing
is pulled with the weakpoint (PEH-E/EF/L/KD)
When the weakpoint is pulled from the logging equipment head, the outer
housing (H701907, 1.75 in OD) is pulled off when the weakpoint is broken during
fishing. For PEH-AB, Split Torpedo Housing (H105314, 1.469 OD) is pulled off
when the weakpoint is broken.
Figure 4-59: Outer housing pulled off when the weakpoint is broken
in LEHs (example LEH-PT)
For more details of head dimensions for the fishing operations, refer to Wireline
Fishing Manual, InTouch Content 4172213.
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5-i Heads ORM and MM Volume I / Maintenance 5-i
5 Maintenance
5.1 General Information ____________________________________________ 5-1
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5-1 Heads ORM and MM Volume I / Maintenance 5-1
Maintenance
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Quality Note
All flexible weakpoints subjected to one (1) explosive severing/cutting job must
be junked.
The head maintenance frequencies are designed for times when the tool has
been on normal jobs within the head specification. However, if any special
conditions as listed in the table are encountered, TRIM-1 of all heads should
occur after every job.
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5-2 Heads ORM and MM Volume I / Maintenance 5-2
The maintenance procedures for each head groups are described in Sections
5.4 to 5.7. Before going to the detailed maintenance procedure, Section 5.1
O-Ring Practices, 5.2 Lubrication Guidelines and 5.3 Worn parts Replacement
Guidelines should be understood.
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PEH-L, adaptor heads and ECRD are not covered in this section. For the
maintenance procedure, refer to the documents in Table 5-3.
Table 5-2: Reference Documents for PEH-L, Adaptor Heads and ECRD
An O-ring seals pressure by plugging a small gap through which fluid can pass
if the O-ring were not there. See the figure below. The fluid pressure pushes
the O-ring material into the gap, plugging it and gaining an effective seal. As
the pressure increases on the fluid side of the O-ring, the O-ring deforms and
moves further into the gap. If the pressure and temperature limits of the O-ring
are exceeded, extrusion failure occurs. The result is a flooded tool. This is one
good reason to never substitute O-rings.
Quality Note
Never substitute O-rings with O-rings that have a different part number, even
when they are the same size. Always use the exact O-ring part number that is
called for in the tool assembly drawing.
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Quality Note
Read this MSDS before handling or disposing of the lubricants.
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5-4 Heads ORM and MM Volume I / Maintenance 5-4
It is a high-temperature grease, but usually is washed out after just a few trips
downhole. Lubricate threaded rings on both sides, after every job, while breaking
down the tool. Use it on O-ring installation tools in order to slide the O-ring into
place. Use it on O-rings to help the mating part slide on without damaging the
O-ring. It can be used up to 400 degF (204 degC).
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5-5 Heads ORM and MM Volume I / Maintenance 5-5
Mystik JT-6 High Performance Marine Grease is a red color smooth but tacky
grease with outstanding water resistance. It is designed to provide excellent
lubrication for greased chassis points and other wet-environment applications
with the following features. It can be used in the applications with the temperature
from 400 to 500 degF (204 to 260 degC).
• Water insoluble, excellent water resistance
• Rust, corrosion and wear protection
• Extreme Pressure (EP), shock load and fretting wear (vibration) protection
• Compatible with commonly used lithium, lithium complex and calcium based
greases
However, DC-111 has its drawbacks. DC-111 can cause galling on threaded
parts, and it makes BCC sealing less effective. Always make up BCC
connections dry, and only pack them with DC-111 if called out in the instructions.
The DC-111 may be cleaned off the BCC and feedthroughs, using degreaser
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Silicon DC-200 is not grease, but instead an insulating, inert silicone oil. Silicon
oil is primarily used for oil-baths, especially in electrical applications since it is a
good insulator. Silicon oil is used in both the oil-filled (LEH-QO) and the tension
heads (LEH-QT). In the LEH-QO, DC-200 provides an insulating environment
(oil-bath) around the booted feedthrough. In the LEH-QT, DC-200 provides an
oil-bath for the tension sensor.
Note
When replacing spirol pins, groove pins, screws and other commercial item
parts, always use the SWS B-number part called out in the assembly drawing.
Never substitute a fastener with another part, either a Schlumberger part with a
different number or a locally purchased part.
5.4.1 Pins
Pins are vital components in heads. If pins are called for on the print, USE THEM.
Make sure they are installed before going downhole. They are there for good
a reason. Most often, in heads, pins prevent backoff of threaded parts. If the
threaded parts backoff downhole, you have trouble, sometimes serious trouble.
Do not substitute pins. Use exactly the pin called for by part number on the
assembly print. The pin should fit the hole tightly, requiring the firm use of a
hammer and the correct size punch. If the pin slides in easily, it will fall out easily
too. This indicates the part is worn and must be replaced. To maximize the life
of parts that use pins, make sure you use the correct pin and use a punch that
matches the pin diameter to install and remove the pin.
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Note
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5.4.3 Screws
Damaged and worn screws cause equipment failures and head damage. Make
sure that screw threads are clean and not worn. It takes only a small burr to
cause problems when installing screws. Check that the screw head or hex socket
head is not worn. If it is, replace it. Again, you must use only the exact part called
for on the print. Do not go to the local hardware store to replace screws. Use
only the B# part called for on the print. The screws have been specially selected
by the designer for their material, strength, and other special characteristics of
which you may not be aware. The parts from the local hardware store may be
made of inferior material, or may not match requirements of the design. Replace
SWS parts only with the appropriate SWS part.
Screws must be made up with the proper torque level. If too loose, the part
backs off. If too tight, the screw threads may strip and fail. With hex socket
wrenches, the screw should be tightened to the point that when loosened a
notable "CLACK" is heard. Use a torque wrench whenever a makeup torque is
specified on the assembly drawing.
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15 Pump the head with DC-111 using the grease fitting if required both in the torpedo
MH-22,
and the feedthrough connection after each descent. If this is not possible, pump
MH-32
it after every job.
16 Clean and lubricate the thread protector with Lubriplate grease (B013366) and MH-22,
install it in the head. MH-32
Quality Note
If an insufficiently greased head has been subjected to freezing conditions, check
the conductors for continuity before running in the hole.
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13 Inspect the fishing bell for burrs or nicks that can cause damage to the cable armor. PEK-BB,
PEK-BC,
PEK-E
14 Inspect the spirol pins and screws. If any bent or worn pins are found, replace them. PEK-BB,
Replace the set screws (H134123 in PEK-BB and PEK-E) often. The Allen head PEK-BC,
on this screw will strip easily. PEK-E
15 Inspect all spirol pin holes. If the new spiral pin becomes loose in the spiral pin PEK-BB,
holes, the hole became worn out. Discard it order a new part. PEK-BC,
PEK-E
16 Re-assemble the head as described in Section 4. PEK-BB,
PEK-BC,
PEK-E
17 Pump the head with DC-111 using the grease fitting if required both in the torpedo PEK-BB,
and the feedthrough connection after each descent. If this is not possible, pump PEK-BC,
it after every job. PEK-E
18 Clean and lubricate the thread protector with Lubriplate grease (B013366) and PEK-BB,
install it in the head. PEK-BC,
PEK-E
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Quality Note
If an insufficiently greased head has been subjected to freezing conditions, check
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Refer to the following inTouch links for FIT and TRIM of the PEK-BD, PEK-BE,
and PEK-F.
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5-16 Heads ORM and MM Volume I / Maintenance 5-16
Inspect the fishing bell for burrs or nicks that can cause damage to the PEH-AB,
10 cable armor. PEH-E,
PEH-KD
Inspect the spirol pins and screws replace them if any bent or worn pins PEH-AB,
11 are found. PEH-E,
PEH-KD
Inspect all spirol pin holes. If the new spiral pin becomes loose in the spiral PEH-AB,
12 pin holes, the hole became worn out. Discard it order a new part. PEH-E,
PEH-KD
Pump the head with DC-111 using the grease fitting if required both in the PEH-AB,
13 torpedo and the feedthrough connection after each descent. If this is not PEH-E,
possible, pump it after every job. PEH-KD
Clean and lubricate the thread protector with Lubriplate grease (B013366) PEH-AB,
14 and install it in the head. PEH-E,
PEH-KD
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Quality Note
If an insufficiently greased head has been subjected to freezing conditions, check
the conductors for continuity before running in the hole.
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5-18 Heads ORM and MM Volume I / Maintenance 5-18
3 Do not attempt to unscrew the bell housing until you have followed the
instructions under the Disassembly section. Any attempt to unscrew the
PEH-AB
bell housing could result in sheared conductor wires and/or damage to
the weakpoint and rope socket.
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5.9 PEH-EFA
Refer to the following inTouch links for FIT and SLS-1 of the PEH-EFA.
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For maintenance of the LEH-QT and LEH-ST, refer to the Heads SWI Reference
Page (InTouch 6541641).
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LEH’s containing load cells - Load Cell Lines (LH 14, 15,
16, 19, 20 )
LEH-MT/PT – RTD Lines (LH 12, 13, 30 and 31)
LEH-AA – RTD Lines (7, 17, 18, 22)
Use 31-pin extender (H245349) which prevents access to
load cell pins for the head with 31 pins.
Quality Note
If an insufficiently greased head has been subjected to freezing conditions, check
the conductors for continuity before running in the hole.
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5-24 Heads ORM and MM Volume I / Maintenance 5-24
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5-25 Heads ORM and MM Volume I / Maintenance 5-25
8 Replace all O-rings. Check all new O-rings and backup rings (if All heads
any) for nicks, gouges, cuts or tears. Discard any faulty rings.
O-rings are listed in the BOM and drawings. Never use Nitrile
B-26xxx O-rings.
9 Replace the O-rings on the 5 pin feedthrough (H701893). Pull LEH with a wet
the 5-pin bulkhead from the wet loadcell using a 4-40 screw) and loadcell (LEH-HT,
replace its O-rings. Retainer ring (H701312) must first be removed MT, PT)
using modified socket (H701459). To avoid putting an air bubble
in the oil, top off the loadcell with silicone oil, then re-install the
re-dressed bulkhead. Bleed off this excess oil at one of the upper
oil-fill plugs.
10 Inspect and replace the weakpoint as described in Section 8. All heads
11 Remove the two 8-32 X 1/2 in socket head set screws (B012267) All heads
from the RTD cover plate (H360195). Replace O-ring, B038861,
and back-up ring, T5011464.
12 Clean out any moisture or debris from the cavity in the lower head LEH-MT
that exposes the mud temperature transducer.
13 Replace the locking screw (B013519). It holds the thermometer LEH-AA, MT, PT
housing lock ring, Use loctite 242 (B030472) on the threads.
14 Make sure that loadcell retaining ring is secured with loctite 242 LEH with a loadcell
(B030472) and torqued to its specified value on the assembly (LEH-HT, MT, PT)
drawing.
15 Inspect the fishing bell for burrs or nicks that can cause damage LEH-QO
to the cable armor. If it is heavily damaged, discard it and order
a new part.
16 Inspect the spirol pins and screws. Replace them If any bent or All heads
worn pins are found.
17 Inspect all spirol pin holes. If the new spiral pin becomes loose All heads
in the spiral pin holes, the hole became worn out. Discard it and
order a new part.
18 Re-assemble the head as described in Section 4. All heads
19 Perform FIT-2 as described in Section 5.7.2. All heads
5.10.5 Calibration
Logging equipment heads with a load cell require the periodical shop calibration.
Calibrate the head with a loadcell as instructed below. OP does not support
calibration task while Maxwell supports Head Tension Master and Before Logging
Surface calibrations. In OP, record GAIN for input into the logging software
before logging and update the RITE.net.
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The purpose of the calibration is to obtain the “gain” and “offset” for the loadcell.
The GAIN numbers have been shown to be remarkably stable during the field
test of the LEH-QT, so there is some question as to whether a shop cal is
necessary. If you want to check the response of your LEH-QT, do a shop cal. If
you want to do a real calibration, and use the GAIN generated by the calibration,
use the digital tension calibrator, TDC-C.
The LEH-QT is calibrated on the new digital calibrator, TDC-C, the same
calibrator that is used for the CMTD and TD-K. One additional adapter is
required, in additional to a special 31-pin jumper cable. All necessary parts
(except the TDC-C) are included in the LEH-QT shop kit (H701900). The
following items are required to perform the shop calibration. See the “Shop
Calibration Equipment” table below.
H713140 1 TDC-C
H352097 1 Lower Adapter, TDC
H701457 1 Clevis
B033499 1 Pin, Detent, 3/4 in. Dia.
H713121 1 31 Pin Test Jumper
B033776 1 7/16-20, 2.5-in long, STL, Zinc Plated Bolt
B033777 6 washers, 3.8-in. zinc plated
1 DTC-A or TCC-B modified
1 Maxis or CSU-D
1 OP16 or higher
If your location has a TDC-A (calibrator for TD-K), you must order the TDC-A
to TDC-B Conversion Kit (H441324) AND a TDC-B to a TDC-C conversion kit
(H713131) or you may order a complete TDC-C assembly (H713140) which
includes the TDC-C plus all adapters required to calibrate a CMTD.
Remove the fishing neck, torpedo, weakpoint assembly, and 2-3/4 in to 3-3/8
in adapter from the head. Looking up should be the loadcell, (still mounted in
the head) with head leads dangling. Secure the head leads so they do not get
damaged during the calibration. Screw the 7/16-20 bolt (with washers installed)
into the top of the loadcell. Engage at least 1/2-in of thread.
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Note
Jumper cable (H713121) must be used to calibrate. Do not use any old 31-pin
jumper.
Run the other end of the 31-pin jumper through the lower adapter. Screw the
lower adapter onto the LEH-QT. Pin the clevis (H701457) onto the bottom of the
lower adapter (H352097) using pin (B033499).
Install the LEH-QT assembly into the base of the TDC-B by pinning the clevis to
the TDC frame, using the large pin that is part of the TDC-B. Install the upper
rope socket support onto the tensile rod leading from the dial indicator or digital
tension calibrator. Place the bolt at the top end of the loadcell in the upper rope
socket support, with the washers inside the rope socket support to carry the load.
Connect the other end of the 31-pin jumper into the UH of the DTC or modified
TCC-B. Fire up the Maxis and get the I/O monitor on display. SET THE GAIN =
1.0. SET THE OFFSET = 0.0 in the DTC-A Tool Signals table. If you fail to do
this step, your calibration will be off.
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If you are using the new digital tension calibrator, TDC-C, the load being applied
to the LEH-QT can be read directly from the digital readout meter. No "Calibration
Charts" are necessary. Note that the load is read in K lbs, or thousand pounds,
with two decimal points, so resolution is 10 lbs on the digital system. DO NOT
LOAD THE LEH-QT WITH MORE THAN 8.0K lbs.
Power up the tool and let the transducer warm up for 10-15 minutes. Make sure
there is no tension or compression on the loadcell. If you bleed the hydraulic
pump on the TDC off completely, the upper rope socket support will come to rest
on top of the loadcell, and place a slight compressive force on the loadcell. This
will affect your calibration. Make sure that the hydraulic piston is in a position
such that there is neither tension or compression on the loadcell. Record the
zero-load measurement on the LEH-QT calibration chart, after warm up.
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Apply a load of 1,000 lbs to the loadcell, using the hydraulic hand pump.
(Indicator reading should be roughly 0.6). Record the Downhole Force from
the I/O Monitor on the LEH-QT Calibration Chart. Your TDC hydraulics must
not have leaks, and the pump must contain a check valve to prevent bleed-off
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of pressure, or you will not get stable readings. Repeat the measurements
in 1,000 lbs. increments until an 8,000 lbs. load is reached, and record that
value. Remove the load (bleed off the pressure) and check to make sure the
zero-reading is within one division of zero. The Maxis Downhole Force should
also have returned to its previous zero-reading, within 25 lbs. Calibrate only in
the direction of increasing tension to minimize the effects of hysteresis. Fill in the
Corrected Maxis DF column by adding the offset to each entry in the previous
column. Figure 5-3 shows an LEH-QT calibration chart correctly filled out.
Once the calibration is complete, you will have to perform some easy calculations
to find the Gain for the LEH-QT.
Gain = 8,000 / corrected Maxis DF @ 8,000 lb. load
Offset = -1 * Maxis DF @ zero tension.
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The LEH-QT can be run without a shop calibration, by plugging in the GAIN
for your specific loadcell, (supplied by HCS) and doing a quick zero-offset
measurement at the wellsite, prior to going in the hole. Be sure there is zero
tension on the weakpoint before making this zero measurement, either by doing
the measurement while horizontal on the catwalk, or by putting in the makeup
plate and setting down the toolstring vertically on the rig floor. Values for GAIN
and OFFSET are then entered into the software, to get accurate tension output
from the LEH-QT.
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The purpose of the calibration is to get the “gain” and “offset” for the loadcell.
The logging head is calibrated on the TDC-C. The necessary parts (excluding
the TDC-C) are in the LEH-PT shop calibration kit (100520656). The items in
Table 5-18 are required to perform the shop calibration.
1. Remove the fishing bell, torpedo and weakpoint assembly from the head.
2. Looking up should be the load cell, (still mounted in the head) with head
leads dangling. Secure the head leads so they do not get damaged during
the calibration.
3. Screw the 7/16-20 bolt (with washers installed) into the top of the load cell.
Engage at least 1/2-in of thread.
4. Connect the 31-pin jumper (100514576) to the LEH-PT.
Note
Jumper cable (100514576) must be used for calibration. Do not use the
normal 31-pin jumper (T1037402) since it does not have the proper type of
wires for the load cell lines, inducing noise that will affect the calibration
results.
5. Run the other end of the 31-pin jumper through the TDC adapter.
6. Screw the lower adapter onto the LEH-PT.
7. Pin the clevis (H701457) onto the bottom of the TDC adapter (100268608)
using pin (B033499).
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8. Install the LEH-PT assembly into the base of the TDC by pinning the clevis to
the TDC frame, using the large pin that is part of the TDC.
9. Install the upper rope socket support onto the tensile rod leading from the
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Quality Note
Do not allow the TDC loadcell to rest on the LEH loadcell. It will place a
compressive force of 30 lbf on the loadcell, altering your zero measurement.
11. Connect the other end of the 31-pin jumper into the UH of the QTGC.
12. Start the Maxis and get the I/O monitor on display.
13. Set the GAIN = 1.0 and set the OFFSET = 0.0 in the QTGC Tool Signals table.
If you fail to do this step, your calibration will be off.
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5-33 Heads ORM and MM Volume I / Maintenance 5-33
16. Make sure that the hydraulic piston is in a position such that there is neither
tension nor compression on the loadcell.
17. Record the zero-load measurement on the LEH calibration chart, after warm
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up.
18. Apply a load of 1,000 lbs to the loadcell, using the hydraulic hand pump.
19. Record the Downhole Force from the I/O Monitor on the LEH Calibration
Chart.
20. Repeat the measurements in 1,000 lbs. increments until an 8,000 lbs. load
is reached, and record that value.
21. Remove the load (bleed off the pressure) and check to make sure the
zero-reading is within one division of zero.
The Maxis Downhole Force should also have returned to its previous
zero-reading, within 25 lbs.
22. Calibrate only in the direction of increasing tension to minimize the effects
of hysteresis.
23. Fill in the Corrected Maxis DF column by adding the offset to each entry in
the previous column. Figure 5-5 shows an LEH calibration chart correctly
filled out.
L EH Ca li b r a ti on cha r t
Se t Ga i n t o 1 and Off s e t t o Z e r o be f o r e t ak i ng t he f o r ce m ea s u r e m en t
T DC r ead i n g Max i s DF
0 -70
1000 980
2000 1940
3000 2835
4000 3780
5000 4765
6000 5665
7000 6570
8000 7450
Gain = 8000 / (Maxis DF @ 8000 lbs - Maxis DF @ 0 lbs) = 8000 / (7450 - (-70)) = 1.063
Calibrated By:
Date:
Location:
LEH s/n:
Telemetry cartridge type and s/n:
24. Once the calibration is complete, you will have to perform some easy
calculations to find the Offset and Gain for the LEH-PT.
Offset = -1 × (Maxis DF @ 0 lbs)
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5-34 Heads ORM and MM Volume I / Maintenance 5-34
The purpose of the calibration is to obtain the “gain” and “offset “for the loadcell.
The logging head is calibrated on the TDC-C and necessary parts (except for the
TDC-C) are included in the LEH-ST shop calibration kit (100520654). The items
in Table 5-19are required to perform the shop calibration.
1. Remove the fishing bell, torpedo and weakpoint assembly from the head.
2. Looking up should be the load cell, (still mounted in the head) with head
leads dangling. Secure the head leads so they do not get damaged during
the calibration.
3. Screw the 7/16-20 bolt (with washers installed) into the top of the load cell.
Engage at least 1/2-in of thread.
4. Connect the 31-pin jumper (100509872) to the LEH-ST.
Note
Jumper cable (100509872) must be used for calibration. Do not use the
normal 31-pin jumper (H351719) since it does not have the proper type of
wires for the load cell lines, inducing noise that will affect the calibration
results.
5. Run the other end of the 31-pin jumper through the TDC adapter.
6. Screw the lower adapter onto the LEH-ST.
7. Pin the clevis (H701457) onto the bottom of the TDC adapter (100508340)
using pin (B033499).
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5-35 Heads ORM and MM Volume I / Maintenance 5-35
8. Install the LEH-ST assembly into the base of the TDC by pinning the clevis to
the TDC frame, using the large pin that is part of the TDC.
9. Install the upper rope socket support onto the tensile rod leading from the
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Quality Note
Do not allow the TDC loadcell to rest on the LEH loadcell. It will place a
compressive force of 30 lbf on the loadcell, altering your zero measurement.
11. Connect the other end of the 31-pin jumper into the UH of the STGC.
12. Start the Maxis and get the I/O monitor on display.
13. SET THE GAIN = 1.0. SET THE OFFSET = 0.0 in the STGC Tool Signals
table.
If you fail to do this step, your calibration will be off.
Quality Note
Do NOT load the LEH-ST with more than 8.0K lbs.
14. Power up the tool and let the transducer warm up for 10-15 minutes.
15. Make sure there is no tension or compression on the loadcell.
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5-36 Heads ORM and MM Volume I / Maintenance 5-36
If you bleed the hydraulic pump on the TDC off completely, the upper rope
socket support will come to rest on top of the loadcell, and place a slight
compressive force on the loadcell. This will affect your calibration. Make sure
that the hydraulic piston is in a position such that there is neither tension nor
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Se t Ga i n t o 1 and Off s e t t o Z e r o be f o r e t ak i ng t he f o r ce m ea s u r e m en t
T DC r ead i n g Max i s DF
0 -70
1000 980
2000 1940
3000 2835
4000 3780
5000 4765
6000 5665
7000 6570
8000 7450
Gain = 8000 / (Maxis DF @ 8000 lbs - Maxis DF @ 0 lbs) = 8000 / (7450 - (-70)) = 1.063
Calibrated By:
Date:
Location:
LEH s/n:
Telemetry cartridge type and s/n:
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5-37 Heads ORM and MM Volume I / Maintenance 5-37
22. Once the calibration is complete, you will have to perform some easy
calculations to find the “Offset” and “Gain” for the LEH-ST.
Offset = -1 × (Maxis DF @ 0 lbs)
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6-i Heads ORM and MM Volume I / Bridle Cable Connectors (BCC) 6-i
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6-1 Heads ORM and MM Volume I / Bridle Cable Connectors (BCC) 6-1
6
LEH-ST
For BCC selection and assembly procedure, refer to BCC Selection and
Assembly SWI (InTouch content ID 6658523).
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7-i Heads ORM and MM Volume I / Cone Type Rope Socket Assembly 7-i
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7-1 Heads ORM and MM Volume I / Cone Type Rope Socket Assembly 7-1
7
LEH-ST
Refer to the Rope Socket Assembly SWI 6440683 for the Rope Socket Data
Sheet (EH712104) and assembly instructions.
7-32 AS 0.329
7-39
0.395 H209347 100247504 H125568
7-39 LXS
H701914
1
7-42 0.423 H701000
H350705 100247503 H350706
1-42 0.425
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7-2 Heads ORM and MM Volume I / Cone Type Rope Socket Assembly 7-2
TECH
__________
ALE RT
The flat area on top of fishing necks may cause a UPO. Fishing neck assemblies
have a flat area on the top that may cause the tools to get held up at surface
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or downhole when entering into End of Tubing. This poses a high risk of UPO.
For additional details see Tech Alert #: 5238197 in the Heads Maintenance
Manual Tech Alert appendices.
__________________
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8-i Heads ORM and MM Volume I / Weakpoints 8-i
8 Weakpoints
8.1 General Description ____________________________________________ 8-1
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8-1 Heads ORM and MM Volume I / Weakpoints 8-1
Weakpoints
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8
LEH-ST
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8-2 Heads ORM and MM Volume I / Weakpoints 8-2
Quality Note
The PEH-EF/EFA or PEH-AB, with flexible weakpoints, are the only rated
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heads for explosive services. Flexible weakpoints must be used for explosive
operations, such as gun strings or other services that involve shock loading
of the weakpoint. The flexible weakpoint is less susceptible to unintentional
separation under shock-loading conditions.
Refer to the ECRD and tractor reference documentations for the ECRD and
tractor explosive qualifications and maintenance.
The "modular" weakpoint was developed to standardize and reduce the cost of
the weakpoint. It can be used in both the LEH and PEH heads. The modular
weakpoint has been incorporated into a small, easily replaceable package that is
relatively inexpensive to replace. Since the weakpoint is a disposable part, the
cost of the part thrown away is minimized. This is what the modular weakpoint
accomplishes. The modular weakpoint has been incorporated into production
LEH and PEH heads, and should be incorporated into every location's heads, for
the cost-saving benefit.
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8-3 Heads ORM and MM Volume I / Weakpoints 8-3
protects the standard weakpoint from well fluids, and allows the weakpoint to be
used for a longer period of time. The rubber material is made of Aflas or Tefzel.
Older weakpoints had neoprene coating on them, and they are now obsolete.
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Occasionally, we set out to break the weakpoint, and break the cable instead.
Needless to say, this results in a time-consuming and difficult fishing job. This
can happen for several different reasons, including:
1. The cable, not the tool, is stuck downhole, so the weakpoint never sees
the increased tension.
2. The hole is deviated or dog-legged to such a degree that the increased pull
at the surface never makes it to the weakpoint, and the pull is taken by the
cable instead.
3. The cable is in such poor shape, either from wear or corrosion, that it breaks
much sooner than expected (before the weakpoint).
4. The weakpoint was chosen improperly, and too strong a weakpoint was
run in the head.
Other strange things can happen downhole that can affect how much tension the
weakpoint is seeing. It is best to have a downhole measurement of tension on
the weakpoint, provided by the LEHs with a loadcell, ACTS or HTCS. Of these,
only the LEHs with a loadcell provide a direct measurement of tension on the
weakpoint. The others measure tension pull on the tool string, provided the
tool is stuck at or below the tension-measuring sonde. If your head gets stuck
coming into a bridge (fairly common), neither the HTCS or ACTS will see the
increase in tension, even though it is being exerted directly on the weakpoint.
The result could be an unexpected pull-off.
Note
When the wellbore dynamics is expected to generate high gun shock loads, it
is recommended to contact Perforating Domain Champions and use the PURE
Job Planner software (InTouch # 3458697) which can predict gun shock loads
on completion tools in under balance jobs to optimize gun strings configuration
which can reduce Unintentional Pull Off risk. Also, consider to use the shock
absorbers to reduce the high gun shocks. For more details about the perforating
gun shock, refer to InTouch Announcement # 2023893.
All available weakpoints are listed in the Weakpoints section of the Volume II -
Appendix.
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8-4 Heads ORM and MM Volume I / Weakpoints 8-4
The general rule is to use the strongest weakpoint available to pull a stuck tool
at TD without exceeding the Safe Working Load (SWL) of the Wireline cable
in use. The weakpoint must also be strong enough to carry the weight of the
tool string under normal logging operations. In some extreme cases, an ECRD
(Electrically Controlled Release Devices) or ERS (Electrical Release Sub) must
be considered in place of a standard mechanical weakpoint.
Select a cable (flexible) weakpoint in instances where high shock loading may
occur, such as heavy, HSD gun strings. Cable weakpoints are available for
PEH-AB and PEH-EF/ EFA heads. Always discuss difficult, special or critical
weakpoint selections with your manager, who will know of the local conditions. If
the calculation is borderline, it is better to choose toward the smaller weakpoint,
considering the difference between pulling off a tool and breaking a cable in
the well.
Spider weakpoint selection and Tool Planner Software Method are not covered
in this section. Refer to Unintentional Pull-off Prevention TBT (InTouch Content
4009311) for more details.
To decide which mechanical weakpoint to use, you will need to know some
parameters.
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8-5 Heads ORM and MM Volume I / Weakpoints 8-5
Note
• The volume of a 3-3/8 in OD tool will be approximately 0.5 gallons/ ft
• The volume of a 1-11/16 in OD tool will be approximately 0.125 gallons/ ft
Quality Note
Many examples include a cable buoyancy factor to compensate for weight lost
due to buoyancy (float). This buoyancy effect will be somewhat offset by friction
when the cable is moving uphole. This friction is difficult to predict and accurately
calculate. For these reasons, the cable buoyancy effect will not be used for
this exercise. The deletion of this effect is actually a slightly more conservative
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8-6 Heads ORM and MM Volume I / Weakpoints 8-6
method of selecting a weak point. Please keep in mind, that in deep wells or
wells with heavy fluids, the cable buoyancy effect is considerable and must be
included. Tool Buoyancy is a considerable factor and will be considered later.
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For this reason, the tool planner software must be used to select weakpoints.
Upper weakpoint rating < Cable SWL - WCM= Cable SWL - WCA * = 9,705 -
333 x 12= 9,705 - 3,996= 5,709 lbs.
Based on available Modular weakpoints per Table V-5, the largest weakpoint that
could be used for this job is the yellow weakpoint (4,800–5,400 lbf)
Maximum Safe Pull, Maximum & Minimum Weakpoint Breaking Strength can
be calculated by the equations in the table below.
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8-7 Heads ORM and MM Volume I / Weakpoints 8-7
Taking the same example as in Table 8-3 (Yellow weakpoint, 4,800-5,400 lbf),
MSP = 0.75 x LWP + WCM = 0.75 x 4,800 + WCA * = 0.75 x 4,800 + 333 x
12 = 3,600 + 3,996= 7,596 lbs
Note
Many examples include a cable buoyancy factor to compensate for weight lost
due to buoyancy (float). This buoyancy effect will be somewhat offset by friction
when the cable is moving uphole. This friction is difficult to predict and accurately
calculate. For these reasons, the cable buoyancy effect will not be used for
this exercise. The deletion of this effect is actually a slightly more conservative
method of selecting a weak point. Please keep in mind, that in deep wells or
wells with heavy fluids, the cable buoyancy effect is considerable and must be
included. Tool Buoyancy is a considerable factor and will be considered later.
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8-8 Heads ORM and MM Volume I / Weakpoints 8-8
cumulative; that is, the weakpoint recovers its full strength when returned to
room temperature, so long as the weakpoint has not been pulled to more than
75% of its lower break strength
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8-9 Heads ORM and MM Volume I / Weakpoints 8-9
installed in your head. When you are stuck downhole is no time to wonder
what weakpoint you have installed in the head.
2. DO NOT PULL OVER 75% of the lower weakpoint rating, unless pulling off
is acceptable to the client.
3. Be aware that the strength of weakpoints is temperature dependent.
The strength will be reduced by 4% per 100 degF (38 degC) increase in
temperature above 75 degF (24 degC). So, a weakpoint's strength at 475
degF (246 degC) will be reduced by 16%. This temperature effect is not
cumulative; that is, the weakpoint recovers its full strength when returned
to room temperature
4. Be aware that your tension-measuring device is not 100% accurate. Your
cable weight calculation will have some error, as will your tool weight in mud
number. These sources of error are the reason for the 75% of weakpoint
rating pull restriction. Any time you exceed 75%, you could be in danger of
pulling off, due to these error sources.
5. Use a downhole measurement of tension (LEHs with a loadcell, ACTS,
HTCS) in sticky or deviated holes to determine more accurately what you
are pulling on the weakpoint.
6. Remember the limitations of the ACTS and HTCS, if it is the head that is
stuck. These tools will not see the tension increase, but the weakpoint will.
7. In addition, several over-pulls during previous jobs can have an effect on the
weakpoint strength too (both standard and HT weakpoints alike). Also, if the
head is jerked or tension is applied too fast, it can cause a premature failure.
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8-10 Heads ORM and MM Volume I / Weakpoints 8-10
Quality Note
All flexible weakpoints subjected to one (1) explosive severing/cutting job must
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be junked.
If any of the items below occurs, the weakpoint must be changed out immediately:
1. Change out any weakpoint that has been pulled more than 75% of its lower
break strength.
2. Change out any weakpoint that has been exposed to temperatures higher
than its rated temperature.
3. Change out any weakpoint that has been exposed to freezing conditions in a
head with no grease.
4. Change out any weakpoint that is even marginally longer than a normal
weakpoint. This means the weakpoint has yielded, due to a pull or shock
load, and may fail at any time.
5. Change out any weakpoint that is bent, even slightly.
6. Change out any weakpoint if the head history / weakpoint history is unknown.
7. Change out any weakpoint that has signs of corrosion (pitting / blackened
areas after being washed).
8. Solid and flexible weakpoints are not H2S or acid resistant; therefore, they
must not be used in H2S or acid environments.
9. Any weakpoint exposed to high chlorides requires replacement after every
job.
Any weakpoint inadvertently exposed to H2S or acid environment requires
replacement immediately.
TECH
___________
ALE RT
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For additional details, see Tech Alert #: 5108748 in the Tech Alert appendices.
___________________
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