Manual Pivot Gun

1 11/16-in Low Cost Pivot Gun
Deployment Head
Reference: InTouch ID 3013184
Version: 6.1
Release Date: 08-Feb-2010
EDMS UID: 27903678
Produced: 08-Feb-2010 20:04:10
Owner: SRC-Wireline
Author: Dan Markel
Private SRC, Pivot, C200456, TTCG-DA, TTDH-BA,

TTPG-BA
Copyright © 2010 Schlumberger, Unpublished Work. All rights reserved.

TTCG-DA, TTDH-BA, TTPG-BA / Legal Information
Legal Information
This work contains the confidential and proprietary trade secrets of Schlumberger
and may not be copied or stored in an information retrieval system, transferred,
used, distributed, translated or retransmitted in any form or by any means,
electronic or mechanical, in whole or in part, without the express written
permission of the copyright owner.
Trademarks & Service marks

SRC-Wireline \Dan Markel\InTouch ID 3013184\6.1\Release Date:08-Feb-2010\EDMS UID: 27903678\Produced: 08-Feb-2010 20:04:10
Schlumberger, the Schlumberger logotype, and other words or symbols used

to identify the products and services described herein are either trademarks,
trade names or service marks of Schlumberger and its licensors, or are the
property of their respective owners. These marks may not be copied, imitated
or used, in whole or in part, without the express prior written permission of
Schlumberger. In addition, covers, page headers, custom graphics, icons, and
other design elements may be service marks, trademarks, and/or trade dress
of Schlumberger, and may not be copied, imitated, or used, in whole or in part,
without the express prior written permission of Schlumberger.
A complete list of Schlumberger marks may be viewed at the Schlumberger

Oilfield Services Marks page: http://markslist.slb.com
Marks of Schlumberger include but may not be limited to *.
Private
TTCG-DA, TTDH-BA, TTPG-BA / Document Control
Document Control
Owner: SRC-Wireline
InTouch Helpdesk
InTouch-SRC-WL@slb.com
Author: Dan Markel
Reviewer: Steve Young
Approver: SRC-Wireline
Contact Information
Name: SRC-Wireline
Title: InTouch Helpdesk

Phone: 281-285-5400
Email: InTouch-SRC-WL@slb.com
LDAP Alias:
Revision History
Version Date Description Prepared by
6.1 08-Feb-2010 In step 40 in section 3.1.2 Reassembly of Author: Steve Young

Deployment Head and in 5.2.2 FIT-2 Electrical
Checks, removed Circuit Check Table using
Schlumberger Safety Meter (H123080) and
added a new Circuit Check Table using
the Schlumberger Digital Safety Multimeter
(T6005202). In section 7.5.1 Checking
Resistance (Running In), replaced steps
1 through 3 and added a note to step 3.
In section 7.5.3 Verifying Deployment and
Shooting Gun, replaced step 1 and added a
note. In the Bill of Materials chapter, changed
the revision level of the bill of material and
drawing for H712500 from rev AD to rev AH.
6 23-Oct-2003 Corrected meter setting for step 10 on the Author: Charleton Walker
table in the FIT-2 Electrical Checks section in
the Maintenance chapter.
5 24-Apr-2003 Added hint to Wellsite Hints section. Author: Heather Fenter
4 01-May-2002 Added High Temperature Application section Author: Steve Young

to Description chapter.
3 17-Feb-2000 Revised Wellsite Hints and Wellsite Operations Author: Steve Young
sections of the Wellsite Operations chapter.
2 07-Jul-1999 Changed CCL part number in Wellsite Author: Heather Fenter

Operations and Description chapters.
1 30-Oct-1998 Updated Description, Assembly, Catalog, Author: Steve Young

Wellsite Operations, Bill of Material and
Drawing chapters to include Low Debris
Carriers and Actuator Rods. Also added new
Halar Detonating Cord (H352945).
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SRC-Wireline \Dan Markel\InTouch ID 3013184\6.1\Release Date:08-Feb-2010\EDMS UID: 27903678\Produced: 08-Feb-2010 20:04:10 TTCG-DA, TTDH-BA, TTPG-BA / Document Control
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TTCG-DA, TTDH-BA, TTPG-BA / Regulatory Compliance
Regulatory Compliance
Waste management
IMPORTANT INFORMATION FOR CORRECT DISPOSAL OF THE EQUIPMENT
This symbol means that the equipment cannot be discarded in a rubbish-bin. At
its end of life, the equipment and/or its components must be treated, following
Schlumberger Environmental procedures, in compliance with Schlumberger QHSE
Policy and applicable laws and regulations on waste management.
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SRC-Wireline \Dan Markel\InTouch ID 3013184\6.1\Release Date:08-Feb-2010\EDMS UID: 27903678\Produced: 08-Feb-2010 20:04:10 TTCG-DA, TTDH-BA, TTPG-BA / Regulatory Compliance
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vii TTCG-DA, TTDH-BA, TTPG-BA / Table of Contents vii
Table of Contents
Regulatory Compliance __________________________________________ v
1 Safety __________________________________________________________ 1-1

1.1 Health _______________________________________________________ 1-1
1.2 Safety _______________________________________________________ 1-1
1.3 Environment _________________________________________________ 1-3
2 Description _____________________________________________________ 2-1

2.1 General _____________________________________________________ 2-1
2.2 Theory of Operation __________________________________________ 2-2

2.3 String Diagram ______________________________________________ 2-5
2.4 Detailed Circuit Description ___________________________________ 2-6
2.5 Test Equipment ______________________________________________ 2-7
2.6 Hostile Environment __________________________________________ 2-7
2.7 Specifications ________________________________________________ 2-9
3 Assembly ______________________________________________________ 3-1

3.1 Disassembly and Reassembly of Deployment Head ____________ 3-1
3.2 Assembly of Expendable Gun ________________________________ 3-35
3.3 Hostile Environment _________________________________________ 3-47
4 Exploded-View Drawings and Parts Lists _______________________ 4-1

4.1 1-11/16 in. Capsule Gun Assembly (TTCG-DA) Parts List and
Exploded-View _______________________________________________ 4-1
4.2 Deployment Head - 1-11/16 in. Pivot Gun (TTDH-AA) Parts List and
Exploded-View _______________________________________________ 4-4
4.3 Low Cost Deployment Head - 1-11/16 in. Pivot Gun (TTDH-BA) Parts List
and Exploded-View __________________________________________ 4-9
5 Maintenance ___________________________________________________ 5-1

5.1 FIT Predeparture Checks _____________________________________ 5-1
5.2 FIT Checks __________________________________________________ 5-2
5.3 TRIM Checks ________________________________________________ 5-5
5.4 Pumping Up the Deployment Head ____________________________ 5-5
5.5 FIT Predeparture Check Sheets ______________________________ 5-5
6 Troubleshooting ________________________________________________ 6-1
7 Wellsite Operations ____________________________________________ 7-1

7.1 Wellsite Safety _______________________________________________ 7-1
7.2 Wellsite Hints ________________________________________________ 7-1
7.3 Wellsite Preparation __________________________________________ 7-4
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viii TTCG-DA, TTDH-BA, TTPG-BA / Table of Contents viii
7.4 Arming _____________________________________________________ 7-14

7.5 Running the Gun ____________________________________________ 7-17
7.6 Disarming __________________________________________________ 7-21
8 Bill of Materials ________________________________________________ 8-1

8.1 H712500-AH ASSEMBLY, DEPLOYMENT HEAD SAFE PIVOT
GUN ________________________________________________________ 8-1
8.2 H448542-AH GUN, 1-11/16 PIVOT FIELD ASSEMBLY ________ 8-19
8.3 T & I _______________________________________________________ 8-25
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ix TTCG-DA, TTDH-BA, TTPG-BA / List of Figures ix
List of Figures
2-1 Pivot Gun _________________________________________________________ 2-2

2-2 Expendable Gun __________________________________________________ 2-4
2-3 Deployment Head Schematic_______________________________________ 2-5
2-4 String Diagram ____________________________________________________ 2-6
2-5 Detailed Circuit Diagram ___________________________________________ 2-7
3-1 Remove Stroke Adjustment Adapter ________________________________ 3-2
3-2 Remove Locking Lugs _____________________________________________ 3-2
3-3 Release Section Subassembly _____________________________________ 3-3
3-4 Socket, Insulator and Contact Housing ______________________________ 3-4
3-5 Remove Upper Sleeve _____________________________________________ 3-5
3-6 Disconnect Wires from the Switch __________________________________ 3-5

3-7 Remove Wire Harness from Bottom of Tool__________________________ 3-6
3-8 Remove Crossover Adapter with Lower Sleeve ______________________ 3-7
3-9 Tap Tension Rod to Push Out Deployment Piston ____________________ 3-8
3-10 Parts that need O-rings Installed___________________________________ 3-10
3-11 Backup Ring on Deployment Piston________________________________ 3-11
3-12 Check Valve Assembly____________________________________________ 3-12
3-13 Install Restrictor __________________________________________________ 3-13
3-14 Insert Tension Rod into Deployment Piston _________________________ 3-14
3-15 Tighten Deployment Piston to Tension Rod _________________________ 3-15
3-16 Stack Washers against the Deployment Piston _____________________ 3-15
3-17 Groove on Tension Rod 20 in from the Deployment Piston___________ 3-16
3-18 Tap Deployment Piston into Spring Housing ________________________ 3-17
3-19 Install Adapter Housing into the Spring Housing Assembly __________ 3-18
3-20 Install Pressure Piston and Washers into the Spring Housing ________ 3-19
3-21 Attach Housing Adapter to Lower Spring Housing___________________ 3-20
3-22 Install Oil Fill Adapters on Ports #1 and #2 _________________________ 3-21
3-23 Assemble Upper Rod Connector and Lower Rod Connector _________ 3-22
3-24 Insert Piston and Spring into Connector Assembly __________________ 3-22
3-25 Tighten the Rod Connector Assembly to the Tension Rod ___________ 3-23
3-26 Install the Bottom Rod to the Deployment Head_____________________ 3-24
3-27 Install Pogo Contacts to the Switch Block __________________________ 3-24
3-28 Install Ground Wires to the Switch Block ___________________________ 3-25
3-29 Connect Wire Harness to Contact Block____________________________ 3-25
3-30 Adjust Rod Retainer for Maximum Stroke of 1.50 in _________________ 3-26
3-31 Verify Rod Retainer Position_______________________________________ 3-27
3-32 Adjust Switch Block Position ______________________________________ 3-28
3-33 Attach Contact Supports to Head __________________________________ 3-28
3-34 Connect the Release Block to the Crossover Adapter _______________ 3-29
3-35 Coil Wire Harness on the Tool _____________________________________ 3-30
3-36 String tie the two Ground Terminals on the Wire Harness ____________ 3-30
3-37 Wrap Tape around the Wire Harness_______________________________ 3-31
3-38 Install Insulators and Contact Sockets into the Contact Housing _____ 3-32
3-39 Install Fluid-to-Air Connectors to the Lower Housing ________________ 3-33
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x TTCG-DA, TTDH-BA, TTPG-BA / List of Figures x
3-40 Electrical Schematic of Deployment Head __________________________ 3-33

3-41 Measure Carrier __________________________________________________ 3-36
3-42 Bottom Cutting Fixture ____________________________________________ 3-37
3-43 Break off Bottom Tab _____________________________________________ 3-37
3-44 Top Cutting Fixture _______________________________________________ 3-38
3-45 Drill and Slot Holes _______________________________________________ 3-38
3-46 Install Grounding Screw and Bottom Nose _________________________ 3-39
3-47 Cut Cord and Wire at Lower End of Carrier _________________________ 3-39
3-48 Mark Working Edge of Carrier _____________________________________ 3-40
3-49 Bending Tabs ____________________________________________________ 3-40
3-50 Slip Cord under Tabs _____________________________________________ 3-41
3-51 Pull Out Slack ____________________________________________________ 3-41
3-52 Center Cord in Cord Guide ________________________________________ 3-42
3-53 Cut Cord and Wire________________________________________________ 3-42
3-54 Install Blind Detonating Cord Boot _________________________________ 3-43

3-55 Prepare Actuator Rods____________________________________________ 3-44
3-56 Temporarily Secure Rods with Clips________________________________ 3-45
3-57 Install Pivot Screws in Charge _____________________________________ 3-45
3-58 Install Linkage Screws ____________________________________________ 3-46
3-59 Coat Charge with Glyptal__________________________________________ 3-47
3-60 Detonator Protection ______________________________________________ 3-48
4-1 1-11/16 in. Capsule Gun Assembly (TTCG-DA) Exploded-View _______ 4-3
4-2 Deployment Head - 1-11/16 in. Pivot Gun (TTDH-AA) Exploded-View _ 4-8
4-3 Low Cost Deployment Head - 1-11/16 in. Pivot Gun (TTDH-BA)
Exploded-View ___________________________________________________ 4-13
5-1 Deployment Head Electrical Checks ________________________________ 5-4
7-1 Meter and Schematic for Checking Circuit ___________________________ 7-5
7-2 Install E-153 Detonator in Release Bolt _____________________________ 7-6
7-3 Coupling Seal for Detonator Wire ___________________________________ 7-7
7-4 Wires Connected to Lower Housing_________________________________ 7-7
7-5 Collapse Tube Assembly and Actuator Rod Retainer Assembly _______ 7-8
7-6 Install Parts to Lower Sleeve _______________________________________ 7-9
7-7 Tighten the Release Bolt __________________________________________ 7-10
7-8 Attach Adjusting Bolt______________________________________________ 7-10
7-9 Install Set Screw _________________________________________________ 7-11
7-10 Attach Gun Wire __________________________________________________ 7-11
7-11 Window Support Inside Gun Carrier________________________________ 7-12
7-12 Align Holes with Actuator Rods ____________________________________ 7-13
7-13 Align with Holes on Adapter Retainer ______________________________ 7-13
7-14 Crimp Detonator __________________________________________________ 7-14
7-15 Tape Detonator ___________________________________________________ 7-15
7-16 High Temperature Detonator Installation ___________________________ 7-17
7-17 Circuit Diagram___________________________________________________ 7-19
8-1 H712500 AH Assembly, Deployment Head Safe Pivot Gun ___________ 8-9
8-2 H448543 AB Kit, Hydraulic ________________________________________ 8-13
8-3 H712579 AB Harness, Electrical Safe Pivot Gun ____________________ 8-17
8-4 H448542 AH Gun, 1-11/16 Pivot Field Assembly____________________ 8-23
8-5 T&I for 1-11/16 Pivot Gun Deployment Head _______________________ 8-25
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xi TTCG-DA, TTDH-BA, TTPG-BA / List of Tables xi
List of Tables
3-1 Circuit Check with a Megometer and the Schlumberger Safety Multimeter
(H622622) _______________________________________________________ 3-34
3-2 Circuit Check with a Megometer and Schlumberger Digital Safety Multimeter
DSMM (T6005202) _______________________________________________ 3-34
4-1 1-11/16 in. Capsule Gun Assembly (TTCG-DA) Parts List ____________ 4-1
4-2 Deployment Head - 1-11/16 in. Pivot Gun (TTDH-AA) Parts List ______ 4-4
5-1 Circuit Check with a Megometer and the Schlumberger Safety Multimeter
(H622622) ________________________________________________________ 5-3
5-2 Circuit Check with a Megometer and Schlumberger Digital Safety Multimeter
DSMM (T6005202) ________________________________________________ 5-3
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1-i TTCG-DA, TTDH-BA, TTPG-BA / Safety 1-i
1 Safety
1.1 Health __________________________________________________________ 1-1
1.2 Safety __________________________________________________________ 1-1
1.2.1 Personnel Safety ____________________________________________ 1-1
1.2.2 Equipment Safety ____________________________________________ 1-2
1.3 Environment ___________________________________________________ 1-3
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1-1 TTCG-DA, TTDH-BA, TTPG-BA / Safety 1-1
1 Safety SRC, Pivot, safety
1.1 Health
Some commonly used lubricants, solvents and degreasers may contain toxic
chemicals or compounds. Material Safety Data Sheets are available from the
manufacturer of these products. These Data Sheets describe risks involved and
precautions to take for each chemical. Steps to minimize these risks include:
• Use less-toxic substitutes, wherever possible

• Reduce quantities used
• Keep areas well ventilated, for materials absorbed through the respiratory
system
• Know the hazards
• Protect yourself with proper personal protective equipment.
1.2 Safety
1.2.1 Personnel Safety

The Deployment Head of the Pivot Gun has some areas where special safety
precautions must be taken.
1. Explosives
In addition to the explosives used in the gun, there is an E-153 Detonator
(with 5 grains of HNS explosive) placed inside the Release Bolt in the
lower section of the Deployment Head. After the Deployment Head has
been assembled, the Release Bolt is contained and isolated similar to being
installed in a Safety Tube. Remember that with any Detonator the electric
wires must never be unshunted unless placed in a Safety Tube or inside a
fully contained Release Bolt Section. Never assemble or disassemble the
Release Bolt Section near an RF source. Do not transport the Deployment
Head attached to a gun or with an E-153 Detonator inside. Follow all the
safety procedures related to Detonators when working with Release Bolts.
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2. Trapped Pressure
To recock the Deployment Head, it is necessary to pump oil through the
top section with a pressure of up to 5000 psi. Always wear safety glasses
during this operation. Follow all safety rules related to pressure testing.
Before disassembling the Deployment Head, make sure all three vent ports
are open. Never unscrew a bolt if it feels too tight, this could be an
indication of internal pressure.
3. Compression Springs
The energy required to deploy the gun is supplied by a spring (Belleville
Washers) in the Deployment Head. Do not attempt to remove any bolt in the
Deployment Head while this spring is compressed.
4. Read this manual carefully before attempting to work with or disassemble

this equipment.
1.2.2 Equipment Safety

1. Handling
The Pivot Gun carrier is very fragile and requires special handling. Always
use a channel or PVC pipe to protect the gun during transportation, handling
and rigging up.
2. Running Speed
The maximum recommended running speed is 12,000 ft/hr. However, special
care should be taken when running the gun through a tight restriction, exiting
the tubing, close to the bottom of the well or close to a packer. Do not spud
the gun.
3. Surface Pressure Test
Do not pressure up at surface per standard procedure! If absolutely
necessary, do not exceed 80% of system rating.
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1.3 Environment
Greases used to lubricate, as well as solvents used to clean, may contain
materials which are considered hazardous waste.
Often pipe dopes contain metals, including lead, which are dangerous to
health and environment. Whenever possible, purchase lubricants which are
environmentally safe. Avoid using unknown materials from the rig.
Know the contents of lubricants, degreasers and cleansers.
Wherever possible, use environmentally safe materials such as:

• White oil lubricants

• Low or no-lead pipe dope
• Citrus based solvents
• Non-hazardous degreasers.
The table below lists the lubricants recommended in this manual and their
intended application.
Lubricant Part No. Application

Rutherford SS B022197 Lubricate threads
Lubriplate B013366 Lubricate O-rings
DC-111 B023642 Fill Gun in Gas and Hostile Conditions
Exxon Univis J-26 B033556 Operating Fluid for Deployment Head
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2-i TTCG-DA, TTDH-BA, TTPG-BA / Description 2-i
2 Description
2.1 General ________________________________________________________ 2-1
2.2 Theory of Operation ____________________________________________ 2-2
2.2.1 Expendable Gun _____________________________________________ 2-2
2.2.2 Deployment Head ____________________________________________ 2-5
2.3 String Diagram _________________________________________________ 2-5
2.4 Detailed Circuit Description ____________________________________ 2-6
2.5 Test Equipment ________________________________________________ 2-7
2.6 Hostile Environment ___________________________________________ 2-7
2.6.1 High H2S Concentrations _____________________________________ 2-8
2.6.2 Special Hardware for Use in Acid _____________________________ 2-9
2.7 Specifications __________________________________________________ 2-9
2.7.1 Pivot Gun ___________________________________________________ 2-9

2.7.2 Detonators _________________________________________________ 2-10
2.7.3 High Temperature Application ________________________________ 2-10
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2-1 TTCG-DA, TTDH-BA, TTPG-BA / Description 2-1
2 Description SRC, TTCG-DA, des cription
2.1 General
The Pivot Gun* is a Through-Tubing Gun System which outperforms any
Through-Tubing gun presently on the market. It has a charge performance
comparable to a casing gun and can pass through restrictions as small as
1.78 in. The Pivot Gun accomplishes this by using large charges which are
assembled parallel to the gun axis (Figure 2-1 Pivot Gun). When the gun is at
the proper depth, the charges are pivoted 90° (deployed) before firing.
The Pivot Gun consists of a fully expendable gun and a Deployment Head which
provides control of the gun. The system is designed so only the Deployment
Head is recovered after the gun is fired. The system also includes a safe
retrieval capability which enables the gun to be pulled (for any reason) after
it has been deployed.
The following file codes have been assigned to the Pivot Gun System:
TTPG-BA H623071 Through-Tubing Pivot Gun (Top Assembly)

TTDH-BA H712500 Through-Tubing Deployment Head
TTCG-DA H448542 Through-Tubing Capsule Gun
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SRC-Wireline \Dan Markel\InTouch ID 3013184\6.1\Release Date:08-Feb-2010\EDMS UID: 27903678\Produced: 08-Feb-2010 20:04:10 2-2 TTCG-DA, TTDH-BA, TTPG-BA / Description 2-2
Figure 2-1: Pivot Gun
2.2 Theory of Operation
2.2.1 Expendable Gun

The expendable gun consists of a gun Carrier, two Actuator Rods, Capsule
Charges, Pivoting Screws, Rod-to-Charge Linkage, Linkage Screws, Bottom
Nose, Detonating Cord, Detonator, Window Support and an Electric Wire.
The Detonating Cord and the Electric Wire are routed inside the Carrier in a
serpentine pattern as shown in Figure 2-2 Expendable Gun. The Cord and the
Wire are kept fixed with respect to the Carrier.
The Capsule Charges are attached to the gun Carrier by Pivoting Screws.
Two Actuator Rods run along the Carrier, one on each side of the charges,
as shown in Figure 2-2 Expendable Gun. The Charges and Actuator Rods
are connected together by a Linkage. When the Rods are pulled upward, the
Charges rotate about the Pivoting Screws and the back of the Charges come
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in contact with the Detonating Cord. The Carrier has built-in tabs called the
Cord Tab and Cord Guide which ensure proper contact between the back of
the Charge and the Detonating Cord.
An electrical Detonator is placed at the lower end of the gun since the gun shoots
bottom-up. The Carrier, Rods, Bottom Nose and Charges shatter into small
harmless pieces which fall to the bottom of the well.
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Detonating
Cord
Actuator
Rod
Capsule
Charge
Carrier
Charge
Linkage
Pivot
Screw
Cord Cord Electric Detonating

Tab Guide Wire Cord
TOP VIEW OF CARRIER

Figure 2-2: Expendable Gun
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2.2.2 Deployment Head

The Deployment Head provides the mechanism to pull the Rods in the
expendable gun which causes the Charges to rotate. The Head controls a switch
that arms the gun only after it has been deployed. Deployment is triggered by
sending positive current. After deployment, the gun is detonated by sending
negative current.
Deployment is accomplished by upward movement of the Deployment Piston

which pulls the Actuator Rods. The energy to move the Piston is provided by a
spring (Belleville Washers). Before deployment, the spring is kept compressed
by a Release Bolt. When the Release Bolt is “fired” (with positive current
polarity), the spring relaxes, exerting a force on the Piston and Rods. The
movement of the Piston is controlled by restricting the flow of oil, Univis J-26
(B033556), on the other side of the Piston. It takes 3 to 10 sec to fully deploy
the charges (90°). Once the Charges have been deployed, they are shot using
negative polarity. In the event of a misfire, the gun can be easily retrieved by
pulling up in the tubing. The Linkage of each Charge breaks and the open
charges close one-by-one as the gun enters the tubing.
Gun is Closed
Port #1 Port #2 Port #3
Restrictor
Actuator Rods
Switch Check Valve Release Bolt
Gun is Deployed
Figure 2-3: Deployment Head Schematic
2.3 String Diagram
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PEH-E MH-22
H030796
AH-38
H106437
EQF-43
H131630
CAUTION
Use of CCL-L prevents CCL-AG
verification that gun P125542
has deployed.
SAH-G Swivel Head

H712960
WPSA-BA
T6040953
MPD-LB
H432202
TTDH-BA
Deployment Head
H712500
TTPG-BA
Top Assembly
TTCG-DA H623071
Expendable Gun
H448542
Figure 2-4: String Diagram
2.4 Detailed Circuit Description
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Release
+ Blue Wire Bolt
#1 Fluid-to-
air Connector
Deployment Piston
C1
White Wire
#2 Fluid-to-
air Connector
RUNNING-IN POSITION (Closed)
Release
+ Blue Wire Bolt
#1 Fluid-to-
Deployment Piston air Connector
C1
+
White Wire
#2 Fluid-to-
air Connector
DEPLOYED POSITION (Open)
Figure 2-5: Detailed Circuit Diagram
2.5 Test Equipment

Special test equipment required for the Deployment Head includes:
• Safety Meter SF-109 (H123080)

• Hydraulic Kit for Pivot Gun (H448543)
• Vacuum Pump with J-26 Oil Reservoir and Pump
• Megohmmeter
• Oil Fill Adapter (H448512) or (H712561)
• Set of Dial Calipers or a Scale
• Stop Watch
2.6 Hostile Environment

As a general rule, it is recommended to use Hyperdome scallop guns, whenever
possible, to perforate in sour service environments. In an emergency, the Pivot
Gun can be shot under the following conditions:
Acetic Acid Standard Pivot Gun with no special protection

Hydrochloric and Mud Acid
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Below 175° F [79°C] Standard Pivot Gun with no special protection

Between 175° F and 284°F Protection as outlined in Section 2.6.1 High H2S Concentrations
[79°C and 140°C]
Above 284° F [140°C] Run Hyperdome or Carrier guns only
Hydrogen Sulfide Gas - H2S
Less than 2% Protection as outlined in Section 2.6.1 High H2S Concentrations
More than 2% Run Hyperdome or Carrier guns are recommended 1
1
Pivot Guns have been successfully run at higher concentrations. See Section 2.6.1 High H S Concentrations.
2
2.6.1 High H2S Concentrations

Also refer to gun loading for a hostile environment in Section 3.3 Hostile
Environment.
Pivot Guns have been successfully run in wells with 60% H2S in gaseous phase
and 30% H2S in solution. The well conditions were about 250°F and about
9000 ft.
The Pivot Gun can be run in high H2S concentrations if the following special
precautions are taken.
1. After loading, fill the entire gun with DC-111 Silicone Grease (B023642).
2. At the wellsite after arming, thoroughly spray the following areas with red
Glyptal paint (B026626).
a. Detonator and exposed ground wire.

b. Booster area underneath Detonating Cord for each Charge.
c. Copper case of Nobel Detonator (P190860). Steel case of Manuhrin
Hi-temp Detonator (P285784) is H2S safe.
Note
These areas must be dry and free from oil (if necessary, thoroughly clean
with Freon) before painting.
3. Use Release Bolt for H2S service (H448668), Compression Adapter for H2S
service (H712551) and H2S Retainer Plate (H712560).
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2.6.2 Special Hardware for Use in Acid

Special Hardware for use in Acid Part Number
Neoprene Tubing B009211
Connector B075206
Glyptal Red B026626
PTFE Tubing E015573
Coupling Seal P075985
Glyptal Thinner B009269
2.7 Specifications
2.7.1 Pivot Gun

Penetration (API Sec. 1, 5th Ed) 27.78 in.
Entrance Hole (API Sec. 1, 5th Ed) 0.38 in.
Shot Density 4 SPF only
Phasing 180°
Maximum Gun Length 15 ft (61 Shots)
Minimum Gun Length 1 ft (4 shots)
Minimum Restriction 1.78 in.
Minimum Casing Size 4-1/2 in., 3.83 in. min. ID, (Deployed OD = 3.79 in.)
Maximum Running Speed 12,000 ft/hr
Vibration and Shock SWS Transport Standards
1
Pressure Rating 12,000 psi
1
Temperature Rating 365°F
Weight of Deployment Head 32 lb
Weight of 10 ft Gun 25 lb
Debris 100%
Typical Carrier Debris 1.0 in. x 2.0 in.
Typical Actuator Debris 0.5 in. x 3.0 in.
Debris Quantity 2.2 in./ft of gun in 5-1/2 in. casing
Loading Time 2 Man-Hours (10 ft gun)
Misfire Retrieve Safe and Reliable
Private
Max. Well Deviation 90°

Gun OD Fully Deployed 3.79 in.
1
Pressure and temperature ratings vary depending on type of explosives (detonators, detonating cord and
charges) being used.
2.7.2 Detonators
Detonator Part No. System Rating (1 hr)
1
Nobel P190860 280°F / 10,000 psi
1
Hi-Temp P285784 330°F / 12,000 psi
E-1532 P448696 365°F / 12,000 psi
1
Used in the Pivot Gun Assembly.
2
Used in the Deployment Head.
Note
Rating with Pivot Gun System; may be higher with other exposed systems.
2.7.3 High Temperature Application

Pivot gun system temperature rating can be upgraded to 365°F for 1 hr using the
following components:
• 1-11/16 in. HMX Power Pivot Charge (H447008)

• Nobel High Temp Detonator (P285784)
• E-153 Deployment Detonator (P448696)
• HT Halar HMX Detonating Cord (H352945)
• Special HMX booster for the cord (B077451)
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3-i TTCG-DA, TTDH-BA, TTPG-BA / Assembly 3-i
3 Assembly
3.1 Disassembly and Reassembly of Deployment Head ____________ 3-1
3.1.1 Disassembly of Deployment Head ____________________________ 3-1
3.1.2 Reassembly of Deployment Head _____________________________ 3-8
3.2 Assembly of Expendable Gun _________________________________ 3-35
3.2.1 Hints _______________________________________________________ 3-35
3.2.2 Carrier Preparation __________________________________________ 3-36
3.2.3 Gun Loading ________________________________________________ 3-38
3.3 Hostile Environment __________________________________________ 3-47
3.3.1 Gun and Deployment Head Protection ________________________ 3-47
3.3.2 Detonator Protection ________________________________________ 3-48
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SRC-Wireline \Dan Markel\InTouch ID 3013184\6.1\Release Date:08-Feb-2010\EDMS UID: 27903678\Produced: 08-Feb-2010 20:04:10 3-ii TTCG-DA, TTDH-BA, TTPG-BA / Assembly 3-ii
Intentionally Blank
Private
3-1 TTCG-DA, TTDH-BA, TTPG-BA / Assembly 3-1
3 Assembly SRC, TTCG-DA, assembly
3.1 Disassembly and Reassembly of Deployment

Head
3.1.1 Disassembly of Deployment Head

Refer to the parts list and assembly drawing (H712500) located in maintenance
manual bill of materials.
Note
Do not attempt to disassemble tool while Belleville Washers are in compression.
If Washers are under compression, remove Vent Screw (H448511) from Port #3
(port closest to bottom of Head) and attach Oil Fill Adapter (H712561). Pump
Head to 5000 psi and disassemble.
1. To remove Adjusting Spacer Sleeve (H448569), remove #10-32 Screw

(B016090) from Stroke Adjustment Adapter (H448387) using a 5/32 in. Allen
Wrench.
2. Unscrew Adjusting Bolt (H448483) until it is possible to remove the Stroke
Adjustment Adapter.
3. Unscrew four 1/4-20 Socket Head Screws (B016351) using a 3/16 in. Allen
Wrench and remove Compression Adapter. See Figure 3-1 Remove Stroke
Adjustment Adapter.
Private
SRC-Wireline \Dan Markel\InTouch ID 3013184\6.1\Release Date:08-Feb-2010\EDMS UID: 27903678\Produced: 08-Feb-2010 20:04:10 3-2 TTCG-DA, TTDH-BA, TTPG-BA / Assembly 3-2
Figure 3-1: Remove Stroke Adjustment Adapter
4. Unscrew the three #10-32 Socket Head Screws (B016090) using a 5/32 Allen
Wrench and remove the three Locking Lugs (H345595) from the Crossover
Adapter (H712415). See Figure 3-2 Remove Locking Lugs. Remove the
Lower Sleeve (H712422).
Note
If a Lug does not drop out easily, a 1/4-20 screw, at least 3/8 in. in length can
be screwed into the bottom hole of the Lug and removed.
Figure 3-2: Remove Locking Lugs
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Note
If the E-153 Detonator has not been detonated, remove it from the
Deployment Head before continuing. See the Wellsite Operations chapter.
5. Remove the Release Bolt Subassembly as follows (Figure 3-3 Release

Section Subassembly):
a. Remove Retainer Plate (H448383) and Compression Adapter (H448385)

b. Remove the six Button Head Screws (B034482) from the Adapter
Retainer (H712572) with a 3/32 Allen Wrench.
c. Remove the #10-32 Set Screw from the Lower Housing (H712428)/
Pressure Protector (H712597) connection and remove the Collapse Tube
Assembly. Disconnect both Boots from the Fluid-to-Air Connectors.
d. Unscrew the remaining part of the Release Bolt (H448384) from the
Adapter Retainer. Use a 1/4 in. Easy-out if necessary. Use a Safety Tube
to disarm an unused E-153 Detonator.
Figure 3-3: Release Section Subassembly
6. Remove the six Button Head Screws (B034482) from the Rod Retainer
(H712417) with a 3/32 Allen Wrench. Remove the #10-32 Set Screw
(B013380) from the Release Block (H712419) which retains the Lower
Housing (H712428). Remove the two Fluid-to-Air Connectors (H245817)
from the Lower Housing with a 1/4 in. Deep Socket. Remove the Lower
Housing from the Release Block.
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Note
Do not remove Lower Housing from the Release Block with the Fluid-to-Air
Connectors still installed in the Lower Housing.
7. Using a pair of needle nose pliers, push both wires towards the bottom end of
the Head so that the two Contact Sockets (H115576) are completely out of
the Contact Housing (H712570). Cut the wires from the Contact Sockets.
Hint
To salvage Wire Harness, cut wires as close as possible to Sockets.
Remove both Socket Insulators (H712596) from the Contact Housing. See
Figure 3-4 Socket, Insulator and Contact Housing. Remove the Contact
Housing from the Release Block by pulling the Housing off the Block (the two
parts are held together by Spiral Pins).
Contact Housing
Socket Insulator
Contact Socket
Figure 3-4: Socket, Insulator and Contact Housing
8. Remove the three 1/4-20 x 1/4 in. Low Profile Socket Head Cap
Screws (H543858) using a ⅛ in. Allen Wrench from the Upper Sleeve
(H712410)/Housing Adapter (H712411) connection. Using a 3/8 in. diameter
rod, through the holes on the open end of the Upper Sleeve, remove the
Upper Sleeve from the Housing Adapter by gently tapping the rod with
a rubber mallet. See Figure 3-5 Remove Upper Sleeve. Remove the
High Temperature Cloth Tape (B028280). Disconnect the #10-32 x 1.0
Socket Head Screw (B015902), Lock Washer (B016354), Flared Connector
(H432222) and the Terminal Ring of the Wire Harness (H712579) from the
Contact Block (H712425). Disconnect the Contact Block from the Housing
Adapter by pulling on both Contact Supports (H712426).
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Figure 3-5: Remove Upper Sleeve
9. Disassemble both Terminal Rings (E019676) from the Switch Block

(H712424) by unscrewing both #6 -32 x 1/4 Pan Head Screws (B028487).
Use a pair of Needle Nose Pliers to hold the Pogo Contacts (E051801) on the
knurl to remove the Pan Head Screws (Figure 3-6 Disconnect Wires from the
Switch). Remove both Compression Springs (B034373), the Lock Washers
(B034874) and the pair of Pogo Contacts from the Switch Block.
Figure 3-6: Disconnect Wires from the Switch
10. Straighten out the coiled wire at the bottom of the Head. Remove the Wire
Harness (H712579) from the Tool (Figure 3-7 Remove Wire Harness from
Bottom of Tool). Remove both Contact Supports (H712426) at the top end of
the Head. Unscrew the Switch Block from the Tension Rod (H712414).
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Figure 3-7: Remove Wire Harness from Bottom of Tool
11. Remove the Release Block (H712419) from the bottom portion of the Head.
12. Unscrew and remove the Bottom Rod (H712427) with the Rod Retainer
(H712417) from the Crossover Adapter (H712415) using a 7/16 in. Open
End Wrench.
13. Remove three 1/4-20 x 1/4 in. Low Profile Socket Head Cap Screws
(H543858) using a 1/8 in. Allen Wrench from the Crossover Adapter
(H712415)/Housing Adapter (H712411) connection. Remove the Crossover
Adapter from the Deployment Head.
Hint
For removing Crossover Adapter, connect the Lower Sleeve to the Crossover
Adapter with at least two Locking Lugs (H345595) and #10-32 x 3/16 Soc.
Head Screw (B016090) and place a 3/8 in. or less diameter rod through the
end holes and pull the Adapter from the Deployment Head.
Tap the rod with a rubber mallet until the Crossover Adapter comes off the
Head. See Figure 3-8 Remove Crossover Adapter with Lower Sleeve.
Private
Figure 3-8: Remove Crossover Adapter with Lower Sleeve
14. Unscrew the Rod Connector Assembly (H712418 & H712601) from the
Tension Rod. Open end wrenches can be used (7/8 in. and 5/16 in.) on the
flat surfaces of the Rod Connector Assembly and on the opposite end of the
Tension Rod respectively to loosen the parts. Remove the Compression
Spring (B034546) and the Pressure Piston (H712416) from the Tension Rod.
15. Remove three 1/4-20 x 1/4 in. Low Profile Socket Head Cap Screws
(H543858) using a 1/8 in. Allen Wrench from the Spring Housing Assembly
(H712412 and H712420)/Housing Adapter (H712411) connection. Remove
Housing Adapter.
Hint
To remove Housing Adapter: Connect the Lower Sleeve/Crossover Adapter
to the Housing Adapter and place a 3/8 in. or less diameter rod through the
holes and pull the Adapter from the Deployment Head.
16. Remove the 22 Belleville Washers (B034377) around the Tension Rod. Note
that the Pressure Piston (H712416) is still inside the Lower Spring Housing.
This can be removed later if necessary.
17. Open Vent Screw on Port #1 to remove any trapped oil. Remove three
1/4-20 x 1/4 in. Low Profile Socket Head Cap Screws (H543858) using a
1/8 in. Allen Wrench from the Spring Housing Assembly (H712412 and
H712420)/Housing Adapter (H712411) connection on the opposite end of
the Spring Housing Assembly. The stack of Belleville Washers (B034376),
Deployment Piston (H712413), and the Tension Rod can be removed from
the Spring Housing Assembly by gently tapping the bottom end of the
Tension Rod with a Rubber Mallet. See Figure 3-9 Tap Tension Rod to Push
Out Deployment Piston.
Private
Potential Severity: Light

Potential Loss: Assets
Hazard Category: Machinery equipment hand tools
Oil will be coming out of the top of the Spring Housing; therefore, place a
receptacle under the connection where the oil will leak out.
Figure 3-9: Tap Tension Rod to Push Out Deployment Piston
18. Place the Washers in a clean container. Unscrew the Deployment Piston
from the Tension Rod by using open end wrenches (1-1/8 in. and 7/16 in.) on
the flat surfaces of the Deployment Piston and the Tension Rod respectively.
Store the Deployment Piston/Restrictor Assembly in clean Univis J26 Oil
so the Restrictor will not get contaminated with dust or dirt. To remove the
Restrictor from the Deployment Piston, use Removal Tool (B032828).
19. Disconnect Upper and Lower Spring Housing by removing the three 1/4-20
x 1/4 Low Profile Socket Head Cap Screws. A Pressure Piston should still
be trapped in the Lower Spring Housing. The Piston can be removed by
using the Bottom Rod.
20. To remove the Restrictor from the Deployment Piston, two Extraction Tools
(B032828) can be used to remove the Restrictor. The Extraction Tool with
the short threaded end with the cylindrical weight should be used to remove
the upper bushing of the Restrictor. The Tool with the long threaded end with
the cylindrical weight should be used to remove the lower segment of the
Restrictor. The check valve assembly can be removed by unscrewing the
Check Valve Set Screw (H712575) from the Deployment Piston.
3.1.2 Reassembly of Deployment Head

1. All parts must be clean before assembling. Any remaining dirt particles may
block the Restrictor or cause galling on sliding surfaces. Install O-rings on
following hardware parts as listed below. Also note that the Deployment
Private
Piston (H712413) and two Pressure Pistons (H712416) are made out of a
soft metal. Exercise caution when removing and installing O-rings from these
parts so that the surfaces will not get scratched. See Figure 3-10 Parts that
need O-rings Installed.
Install O-rings on Hardware

Qty Viton Arctic Qty
per Desc. per Item Part No. Desc.
Item Part No. Item Part No.
Set Head
2 30 B029546 8507 B034378 Size 2 2 H712411 Housing
206 Adapter
8 33 B011286 8509 B022777 Size 2 2 H712411 Housing
216 Adapter
1 30 B029546 8507 B034378 Size 1 4 H712413 Deployment

206 Piston
2 33 B011286 8509 B022777 1 11 H712420 Lower
Size
Spring
216
Housing
1 33 B011286 8509 B022777 Size 1 4 H712413 Deployment
216 Piston
1 30 B029546 8507 B034378 Size 1 6 H712415 Crossover
206 Adapter
2 30 B029546 8507 B034378 Size 2 7 H712416 Pressure
206 Piston
2 33 B011286 8509 B022777 Size 2 7 H712416 Pressure
216 Piston
1 30 B029546 8507 B034378 Size 1 10 H712419 Release
206 Block
2 31 B023973 8508 B027279 Size 1 10 H712419 Release
211 Block
2 8112 B011968 Size 1 61 H623051 Collapse
210 Tube Cap
2 8112 B011968 Size 1 63 H712597 Pressure
210 Protector
4 32 B013124 B033915 Size 2 46 H245817 Fluid-to-Air
006 Con.
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Figure 3-10: Parts that need O-rings Installed
Note
After all O-rings have been installed on the parts, place a thin film of
Lubriplate on the O-rings and on the metal surfaces on which they initially
come in contact with. DO NOT use an excessive amount of Lubriplate; it
does not mix well with the hydraulic oil used in the Deployment Head.
2. With the O-rings installed on the Deployment Piston (H712413), install the
external Back-up Ring (B034545) on the side of the O-ring closest to the side
hole of the Deployment Piston. See Figure 3-11 Backup Ring on Deployment
Piston.
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Figure 3-11: Backup Ring on Deployment Piston
3. Install the check valve assembly by placing the Stainless Steel Ball
(B027949), followed by the Compression Spring (B034372) in the threaded

hole. Secure the Stainless Steel Ball and Spring by installing the Check
Valve Set Screw (H712575) in the threaded hole.
Note
The Set Screw must have a hole through it. Tighten the Check Valve Set
Screw with a 3/32-in Allen Wrench until it bottoms out in the threaded hole.
See Figure 3-12 Check Valve Assembly. To make sure that the Check Valve
is operational, make a straight wire from a paper clip and use the wire to push
the Ball from the small hole on the opposite side. The Ball should spring
backwards when pushed with the wire.
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Figure 3-12: Check Valve Assembly
4. Thread the Installation Tool (B032828) into the Flow Restrictor (B031296)
and insert the Flow Restrictor into the 0.188-in dia hole of the Deployment
Piston. A small hammer will be needed to drive the Installation Tool/Restrictor
into the Deployment Piston. Both the Check Valve Set Screw and the Flow
Restrictor should be flush or below the surface of the Deployment Piston.
See Figure 3-13 Install Restrictor.
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Figure 3-13: Install Restrictor
5. Assemble the Deployment Piston Assembly to the threaded section of the

Tension Rod (H712414) by inserting the 3/8-24 threaded end of the Rod into
the cupped end of the Deployment Piston Assembly. (This end of the Tension
Rod has two flats below the threads). See Figure 3-14 Insert Tension Rod
into Deployment Piston. Gently tap the Tension Rod with a Rubber Mallet
through the Deployment Piston Assembly to overcome the O-ring squeeze.
DO NOT use Anti-Gulling Lubricant on the thread to which the Deployment
Piston screws onto the particles in the lubricant may block the Restrictor.
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Figure 3-14: Insert Tension Rod into Deployment Piston
6. Push the Tension Rod until the thread touches the thread on the Deployment
Piston Assembly. Using open end wrenches (1-1/8-in and 7/16-in) on the flat
surfaces of the Deployment Piston and the Tension Rod respectively, tighten
the two parts together. The bottom of the Deployment Piston will bottom out
flush with the upper side of the flat surface on the Tension Rod. See Figure
3-15 Tighten Deployment Piston to Tension Rod.
Private
Figure 3-15: Tighten Deployment Piston to Tension Rod
7. With the O-rings installed on the Lower Spring Housing (H712420), insert the
male fitting into the bottom end of the Upper Spring Housing (the bottom end
of the Upper Spring Housing has three holes, 105° apart). Install three 1/4-20
x 1/4-in Low Profile Socket Head Cap Screws (H543858) using a 1/4-in Allen
Wrench to secure this connection.
8. Assemble a stack of Belleville Washers (B034376) on the Tension Rod.
While holding the Tension Rod vertically with the Deployment Piston on the
bottom, install the Belleville Washers by “double stacking” the washers. The
outer diameter of the first set of Washers should be touching the Deployment
Piston. See Figure 3-16 Stack Washers against the Deployment Piston. DO
NOT use the Bellville Washers from TTDH-AA.
Figure 3-16: Stack Washers against the Deployment Piston
Note
The outer diameter of the first pair of washers must touch outer diameter of
the Deployment Piston.
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9. Keep adding pairs of Washers until the total height of the stack reaches 20 in.
The stack should be as close as possible to reaching 20 in without exceeding
20 in. Also, do not use more than 101 pair of Washers, even if the total stack
height is less than 20 in. As a result, the actual number of pairs of Washers
may vary from tool to tool. Note that a groove on the Tension Rod changes
can be found a distance of 20 in from the Deployment Piston. This groove
can be used as a reference point. See Figure 3-17 Groove on Tension Rod
20 in from the Deployment Piston.
Figure 3-17: Groove on Tension Rod 20 in from the Deployment Piston
10. With the stack of Washers sitting vertically on top of the Deployment Piston
around the Tension Rod, place the top end of the Spring Housing Assembly
over this assembly. Once the assembly is inside the Housing, turn the
assembly horizontally and gently tap the end of Tension Rod into the Spring
Housing Assembly with a Rubber Mallet to overcome the O-ring squeeze.
The Tension Rod will keep moving inward until the Belleville Washers have
bottomed out on the inside of the Spring Housing Assembly. See Figure 3-18
Tap Deployment Piston into Spring Housing.
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Figure 3-18: Tap Deployment Piston into Spring Housing
11. With the O-rings installed on the Housing Adapter (H712411), insert
the Adapter into the same end of the Spring Housing Assembly that the
Deployment Piston was inserted. Note that the Housing Adapter is not
symmetric due to the internal O-ring contained in the inner bore of the
Adapter. The end of the Adapter that does not contain the internal O-ring
must go into this side of the Spring Housing. To be certain the that the correct
end of the Adapter has been put inside of the Housing, two small 3/32-in
holes, 180° apart, should be visible on the exposed end of the Adapter. See
Figure 3-19 Install Adapter Housing into the Spring Housing Assembly. Use
an Upper Sleeve (H712410) to push the Adapter Housing into the Spring
Housing Assembly. Install three 1/4-20 x 1/4-in Low Profile Socket Head
Cap Screws (H543858) using a 1/8-in Allen Wrench to secure the Spring
Housing/Housing Adapter connection.
Private
Figure 3-19: Install Adapter Housing into the Spring Housing Assembly
12. With the O-rings installed on the Pressure Piston (H712416), insert the
Piston into the opposite end of the Spring Housing Assembly. The cupped
end of the Piston must be visible from the end of the Housing Assembly.
Install 22 Belleville Washers (B034377) in the single stacked configuration in
the cupped end of the Pressure Piston around the Tension Rod. See Figure
3-20 Install Pressure Piston and Washers into the Spring Housing.
Private
Figure 3-20: Install Pressure Piston and Washers into the Spring Housing
13. With the O-rings installed on another Housing Adapter (H712411), insert
this Adapter into the end of the Lower Spring Housing that the Pressure
Piston was installed. Note that the Housing Adapter is not symmetric due
to the internal O-ring contained in the inner bore of the Adapter. The end of
the Adapter that does contain the internal O-ring must go into this side of the
Spring Housing. To be certain the that the correct end of the Adapter has
been put inside of the Housing, two small 3/32-in holes, 180° apart, should
not be visible on the exposed end of the Adapter. Use an Upper Sleeve
(H712410) to push the Adapter Housing into the Spring Housing. See Figure
3-21 Attach Housing Adapter to Lower Spring Housing. Install three 1/4-20 x
1/4-in Low Profile Socket Head Cap Screws (H543858) using a 1/8-in Allen
Private
Figure 3-21: Attach Housing Adapter to Lower Spring Housing
14. The Spring Housing Assembly is now ready to be filled with Exxon J26 oil.
Notice that there are three ports along the length of the tool. The port on
the Housing Adapter closest to the Deployment Piston is Port #1. The port
on the Lower Spring Housing is Port #2. The port on the Housing Adapter
closest to the Pressure Piston is Port #3. Using a 7/16-in Open End Wrench,
attach one Oil Fill Adapter (H712561) to Port #1 and an Oil Fill Adapter with a
Filter (H712599) to Port #2. See Figure 3-22 Install Oil Fill Adapters on Ports
#1 and #2. Connect the vacuum line to Port #1 and the flow line connected
to Port #2. Port #3 will not be needed for vacuum filling the Spring Housing
Assembly with hydraulic oil.
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Figure 3-22: Install Oil Fill Adapters on Ports #1 and #2
15. Pull a vacuum on Port #1 until all of the air has been evacuated from the
Housing. Do not add oil to the system until all of the air has been evacuated.
After the air has been removed, pump Univis J-26 Oil (B033556) into the tool
until it is completely filled (approximately 10 min). Turn off the pump and
disconnect the return line and the flow line.
16. Remove the Oil Fill Adapters from Port #1 and #2. Make sure Oil is visible in
the holes of both ports. A small amount of Oil can be added to fill the holes to
the top. Seal both ports with Vent Screws (H448511) using a medium size
Phillips Head Screw Driver.
17. Assemble Lower Rod Connector (H712418) to Upper Rod Connector
(H712601) by inserting the end of the Upper Rod Connector furthest from the
counterbored holes into the Lower Rod Connector. Secure the two parts with
two 1/4-20 x 1/4-in Low Profile Socket Head Screws (H543858). See Figure
3-23 Assemble Upper Rod Connector and Lower Rod Connector.
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Figure 3-23: Assemble Upper Rod Connector and Lower Rod Connector
18. With the O-rings installed on the second Pressure Piston (H712416), insert
the Piston onto the Tension Rod closest to Port #3. The cupped end of the
Piston must be facing the end of the Tension Rod. Coat the threads on the
end of the Tension Rod with an Anti-Gulling Lubricant (B022197). Place a

Compression Spring (B034546) into the cupped end of the Pressure Piston.
Compress the Spring with the cupped end of the Rod Connector Assembly.
See Figure 3-24 Insert Piston and Spring into Connector Assembly.
Figure 3-24: Insert Piston and Spring into Connector Assembly
19. The Rod Connector Assembly must be tightened securely on the Tension
Rod. Open end wrenches can be used (7/8-in and 5/16-in) on the flat
surfaces of the Rod Connector Assembly and on the opposite end of the
Tension Rod respectively to tighten the parts together. See Figure 3-25
Tighten the Rod Connector Assembly to the Tension Rod.
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Figure 3-25: Tighten the Rod Connector Assembly to the Tension Rod
20. With the O-ring installed inside the Crossover Adapter (H712415), connect
the Crossover Adapter to the Housing Adapter (adapter with Port #3). Install
three 1/4-20 x 1/4-in Low Profile Socket Head Cap Screws (H543858) using
a 1/8-in Allen Wrench to secure this connection.
21. Slide the threaded end of the Bottom Rod (H712427) into the end of the
Rod Retainer (H712417) with the larger hole. Insert the threaded end of the
Bottom Rod into the hole of the Crossover Adapter. Connect the threads of
the Bottom Rod to the threads of the Rod Connector inside of the Crossover
Adapter using a 7/16-in Open End Wrench. See Figure 3-26 Install the
Bottom Rod to the Deployment Head.
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Figure 3-26: Install the Bottom Rod to the Deployment Head
22. With the pair of counterbored holes of the Switch Block (H712424) facing
the Housing Adapter, thread the Switch Block to the upper end of the Tension
Rod. Assemble two Compression Springs (B034373) to a pair of Pogo
Contacts and place the open ends of the Pogo Contacts (E051801) in the
counterbored holes of the Switch Block, so that they are trapped between
the Housing Adapter and the Switch Block. See Figure 3-27 Install Pogo
Contacts to the Switch Block.
Figure 3-27: Install Pogo Contacts to the Switch Block
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23. Attach the two #6 Terminal Rings of the Wire Harness to the Pogo Contacts
with a pair of #6-32 x 1/4-in Pan Head Screws (B028487) along with two
Lock Washers (B034874). Hold the knurled portion of the Pogo Contact with
a pair of Needle Nose Pliers while screwing in the Pan Head Screws with
a small, Phillips Head Screw Driver. See Figure 3-28 Install Ground Wires
to the Switch Block.
Figure 3-28: Install Ground Wires to the Switch Block
24. Thread a #10-32 x 1.0 Socket Head Screw (B015902) with a Lock Washer
(B016354) through the #10 Terminal Ring of the TTDH-BA Wire Harness
(H712579). Coat the threads of the Screw with Loctite (B030471). With a
Flared Connector (H432222) placed in the counterbore end of the Contact
Block (H712425), secure the Socket Head Screw and Harness to the Flared
Connector with a 3/4-in Open End Wrench and a 5/32-in Allen Wrench. See
Figure 3-29 Connect Wire Harness to Contact Block.
Figure 3-29: Connect Wire Harness to Contact Block
Private
25. The Head is now ready to be hydraulically checked. Install an Oil Fill
Adapter in Port #3. Connect a hydraulic pump to the Oil Fill Adapter. Pump
the tool to 5000 psi.
Note
The stroke bottoms out around 4500 psi; there is normally a sudden jump in
the pumping pressure between 4500 and 5000 psi.
After reaching 5000 psi, adjust the Rod Retainer/Bottom Rod Assembly
by turning the Bottom Rod until the Rod Retainer measures 1.50 in or
approximately 1-1/2 in from the end of the Crossover Adapter. Since the Rod
Retainer slides freely on the Bottom Rod, make sure the Rod Retainer is
pushed as far away as possible from the Crossover Adapter when taking this
measurement. If the Bottom Rod/Rod Retainer Assembly cannot be adjusted
to 1.50 in, any length between 1.45 and 1.55 in is acceptable. See Figure
3-30 Adjust Rod Retainer for Maximum Stroke of 1.50 in Also check the top
end of the assembly; the taper on the Tension Rod should be very close
(within 0.06 in) to being flush with the Housing Adapter.
Note
The range from 1.45 to 1.55 in is due to the tolerance stackup over the length
of the tool. It is best to use a setting of 1.50 in when possible.
Figure 3-30: Adjust Rod Retainer for Maximum Stroke of 1.50 in
26. Bleed off the pump pressure. The Bottom Rod should retract smoothly back
into the Crossover Adapter. If a sudden jump is observed, then there is still
probably some air in the Spring Housing Assembly. The typical time for
the Bottom Rod to move the full stroke range is from 2 to 8 sec. The Rod
Retainer should also be within 0.25 in of the Crossover Adapter when the
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stroke is complete (at 0 psi). Pump up the Head again to 5000 psi to verify
the Rod Retainer is 1.50 in from the Crossover Adapter. If any problems are
observed, repeat steps 8 through 20.
27. To determine the exact position of the Switch Block on the top threaded
end of the Tension Rod, the Deployment Head will have to be pumped to a
pressure such that the Rod Retainer is 0.60 in less than the maximum stroke.
If the maximum stroke setting is 1.50 in, then the tool should be released
and pumped up slowly until the Rod Retainer Assembly is 0.90 in from the
Crossover Adapter. See Figure 3-31 Verify Rod Retainer Position.
Figure 3-31: Verify Rod Retainer Position
Note
The distance for the Switch Setting must be exactly 0.60 in less than the
Maximum Stroke Setting. In this particular case the Maximum Stroke Setting
was 1.50 in. The Switch Setting shown above measures exactly 0.90 in.
28. When the Rod Retainer is in the proper position (0.90 in from the Crossover
Adapter), adjust the Switch Block such that the Pogo Contacts just barely
make contact with the surface of the Housing Adapter with the pair of rounded
slots on the Switch Block aligned with the two holes on the top end of the
Housing Adapter. Typical pump pressures at the 0.90 stroke position range
from 1500 psi to 2500 psi. See Figure 3-32 Adjust Switch Block Position.
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Figure 3-32: Adjust Switch Block Position
Note
Final setting should be made with Contacts 90° from the two holes on the
Housing Adapter.
29. With four Spiral Pins (B013598) inserted in both ends of a pair of Contact
Supports (H712426), install the Contact Supports in the rounded slots of the
Switch Block and into the pair of holes on the Housing Adapter by gently
tapping the Supports with a small Hammer. See Figure 3-33 Attach Contact
Supports to Head.
Figure 3-33: Attach Contact Supports to Head
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30. With the O-rings installed on the Release Block (H712419), install a pair of
1/8-in dia Spiral Pins (B016618) on the open end of the part. Connect the
open end of the Release Block to the Crossover Adapter by pressing the
Spiral Pins attached to the Release Block into the two holes of the Crossover
Adapter. Align the set screw hole on the Release Block in the same position
in reference to the three seal screw ports on the tool. See Figure 3-34
Connect the Release Block to the Crossover Adapter.
Figure 3-34: Connect the Release Block to the Crossover Adapter
Note
The threaded hole of the side of the Release Block must be aligned with
the three Vent Screw Ports.
31. Thread the long pieces of white and blue wires of the Wire Harness though
the entire length of the Tension Tube until they exit the other end of the
Deployment Head.
Hint
Twist both ends of the Wires together before threading through the Head.
32. Coil both Harness Wires below the Diode Assembly by wrapping the Wires
around the end of a 1/8-in dia rod. Connect the Contact Block to both Contact
Supports by gently tapping the Flared Connector with a small Hammer. See
Figure 3-35 Coil Wire Harness on the Tool.
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Figure 3-35: Coil Wire Harness on the Tool
33. String tie with a piece of Cord (E016830) to the two ground terminals on
the Wire Harness together so that they will not rub against the Supports
or the Upper Sleeve. See Figure 3-36 String tie the two Ground Terminals
on the Wire Harness.
Figure 3-36: String tie the two Ground Terminals on the Wire Harness
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34. Secure the Wire Harness to the tool by taping the Wire Harness to the
Contact Supports with High Temperature Cloth Tape (B028280). See Figure
3-37 Wrap Tape around the Wire Harness.
Figure 3-37: Wrap Tape around the Wire Harness
35. Attach the Upper Sleeve (H712410) to the Housing Adapter. The end of the
Sleeve with the larger inside diameter goes on to the tool first. Avoid pinching
the Wire Harness while installing the Upper Sleeve. Install three 1/4-20 x
1/4-in Low Profile Socket Head Cap Screws (H543858) using a 1/8-in Allen
36. On the opposite end of the tool, coil both wires around a small diameter
rod (1/8-in dia). When both wires are completely wrapped around the rod,
remove the rod. The wires should remain coiled.
37. Install a pair of 3/32-in Spiral Pins (B013598) into the end of the Contact
Housing (H712570). Note that numbers are stamped by each hole of the
end of the Housing. Using the three Vent Screw Ports as reference, looking
from the bottom end of the Head towards the top end with the three ports in
the 12 o’clock position, attach the Contact Housing to the lower end of the
Release Block with the #1 hole in the 9 o’clock position, and the #2 hole in
the 3 o’clock position.
38. Install both Insulator Sockets (H712596) of the Wire Harness through the
two holes in the Contact Housing. Thread the white wire (gun detonator
wire) through the “#2 Hole” and the blue wire (Release Bolt wire) through the
“#1 Hole”. See Figure 3-38 Install Insulators and Contact Sockets into the
Contact Housing. Strip 3/16 in insulation off the end of each wire. Crimp a
Contact Socket (H115576) to each wire. Push both Contact Sockets flush
with the surface of the Contact Housing.
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Figure 3-38: Install Insulators and Contact Sockets into the Contact Housing
39. Install the Lower Housing (H712428) to the Release Block and hold the
Housing in place with a Set Screw (B013074), using a 3/32-in Allen Wrench
to tighten the Screw. Install two Fluid-to-Air Connectors (H245817) on the
bottom of the Lower Housing using a 1/4-in Deep Socket.
Note
DO NOT CONNECT the Lower Housing to the Release Block with the
Fluid-to-Air Connectors already installed to the Lower Housing. Looking
from the bottom of the Deployment Head to the top of the tool, referencing
the three seal screw ports in the 12 o’clock position, the gun detonator
Fluid-to-Air Connector (#2) should be in the 3 o’clock position, and the
Release Bolt Detonator Fluid-to-Air Connector (#1) in the 9 o’clock position.
See Figure 3-39 Install Fluid-to-Air Connectors to the Lower Housing.
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Figure 3-39: Install Fluid-to-Air Connectors to the Lower Housing
40. Check the circuit as follows:

Release
+ Blue Wire Bolt
#1 Fluid-to-
air Connector
Deployment Piston
C1
White Wire
#2 Fluid-to-
air Connector
Running-In Position (Closed)
Release
+ Blue Wire Bolt
#1 Fluid-to-
C1
+
White Wire
#2 Fluid-to-
air Connector
Deployed Position (Open)
Figure 3-40: Electrical Schematic of Deployment Head
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Table 3-1: Circuit Check with a Megometer and the Schlumberger Safety Multimeter
(H622622)
Check Step + Lead - Lead (Black) Meter (Settings) Pump Meter

(Red) Pressure Reading
Insulation 1 C1 Mass Mego (Mohm) 0 psi ≥ 100
Mohm
Insulation 2 Mass C1 Mego (Mohm) 0 psi ≥ 100
Mohm
Diode 3 #1 C1 Mego (Mohm) 0 psi ≥ 100
Connector Mohm
Diode 4 C1 #2 Mego (Mohm) 0 psi ≥ 100
Mohm
Continuity 5 C1 #1 Connector Multi (Rx100+) 0 psi ~ 600

(+) ohm
Continuity 6 C1 #2 Connector Multi (Rx100-) 0 psi ~ 2400
(-) ohm
Continuity 7 C1 Mass Multi (Rx100-) 1.5 to 2.5 kpsi ~ 600
(-) ohm
(-) ohm
(+) ohm
Time 10 C1 Mass Multi (Rx100-) 5000 to 0 psi ~ 600
ohm
to 100
Mohm 1
1
The time it takes the meter to switch from 600 ohm to 100 Mohm should take between 2 to 10 sec. If the
stroke is faster, examine the O-ring and back-up ring along with the check valve assembly on the deployment
piston. If the stroke is longer than 10 sec, the restrictor may need to be replaced.
Table 3-2: Circuit Check with a Megometer and Schlumberger Digital Safety Multimeter
DSMM (T6005202). For steps 5 through 10, the “Diode Threshold Voltage Measurement” function
of the meter must be used. This function corresponds to the yellow CCL position, also indicated by
the capacitor symbol “–|(–”. Turn the meter selector switch to this position, then press and hold the
yellow SEL/ON function button to perform the measurements in steps 5 through 10 below.
Check Step + Lead − Lead (Black) Meter Settings Pump Meter

Mohm
Mohm
Connector Mohm
Mohm
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Continuity 5 C1 #1 Connector Multi (Rx100+) 0 psi ~ 0.52 V
(+)
Continuity 6 C1 #2 Connector Multi (Rx100-) 0 psi ~ 1.04 V
(-)
Continuity 7 C1 Mass Multi (Rx100-) 1.5 to 2.5 kpsi ~ 0.52 V
(-)
(-)
(+)
Time 10 C1 Mass Multi (Rx100-) 5000 to 0 psi ~ 0.52 V
to zero V
1
1
The time it takes the meter to switch from 0.052 V to zero V should take between 2 to 10 sec. If the stroke is
faster, examine the O-ring and back-up ring along with the check valve assembly on the deployment piston. If
the stroke is longer than 10 sec, the restrictor may need to be replaced.
41. Using a 3/32-in Allen Wrench, install both Rod extensions (H712571) to the
Rod Retainer (H712417) with six #8-32 Button Head Screws (B034482).
Connect the ends of Rods with the standard round holes.
3.2 Assembly of Expendable Gun

Refer to parts list and assembly drawing (DH448542) located in the Bill of
Materials chapter.
3.2.1 Hints
1. Loading time for a 10 ft gun is 1-1/2 to 2 hr.
2. Friction is a big enemy!
a. Prevent corrosion on Charges, Pull Rods and Carriers. Store where

they won’t rust.
b. Make sure Pull Rods are straight and not twisted.
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3.2.2 Carrier Preparation

1. The gun Carrier has a top end and a bottom end. The length of the required
Carrier is measured from the second full window from the upper end (Figure
3-41 Measure Carrier). If Carrier needs to be shortened, Bottom Cutting
Fixture (H448572) must be used to dress lower end of Carrier.
Required carrier length is measured from

lower end of second window.
A 5 ft Carrier should have 22 windows.
Second Required Carrier Length

Window (Shooting Length)
If there is ever any doubt determining

First the top from bottom, note that the Pivot
Window Screw hole is nearer to the top of the window.
Figure 3-41: Measure Carrier
2. Attach Bottom Cutting Fixture (H448573) to lower end of Carrier with 3/32 in.
rod through both sides. Remove excess Carrier by cutting flush along edge
of Fixture (Figure 3-42 Bottom Cutting Fixture). Drill three holes: two 5/16 in.
and one 3/32 in. Remove burrs from fresh cut edges.
Note
Rod holes will align only one way. If holes do not match, rotate Fixture 180°.
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Drill one 3/32 in. hole.
Place Fixture over

last window.
3/32 in.
Rod
Drill two 5/16 in. holes.
H448573
Bottom Cutting Fixture
Figure 3-42: Bottom Cutting Fixture
3. Break off bottom tab. (Figure 3-43 Break off Bottom Tab)
Figure 3-43: Break off Bottom Tab
4. (Optional) It is generally better to dress the carrier from the bottom because
the procedure is simpler and the connection is less critical. However, if it is
deemed necessary to shorten the carrier from the top, use the following
procedures:
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a. Attach Top Cutting Fixture to Carrier with a 3/32 in. rod. The 5/16 in.
holes should be on uphole (left) end and rod must go completely through
both sides of carrier. Remove excess carrier by cutting flush along edge
of Fixture (Figure 3-44 Top Cutting Fixture).
Cut flush along

edge of fixture
3/32 in. Rod must be

inserted through both
sides of fixture
Top Cutting Fixture

(H448572)
Figure 3-44: Top Cutting Fixture
b. Drill four holes with a 5/16 in. drill bit (Figure 3-45 Drill and Slot Holes).
Remove burrs from fresh cut edges. Slot holes (width of saw blade) to
upper end of Carrier.
Slot each
hole to top
Drill four of Carrier.
5/16 in. holes.
Figure 3-45: Drill and Slot Holes
3.2.3 Gun Loading

1. Install ground wire at lower end of Carrier using grounding Screw (item 8108,
B013174). For older guns, place Bottom Nose (item 8103, H448716) at
bottom of gun. Secure Nose with two Screws (item 8110, B012827). Tap
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grounding screw head gently until it is within OD of gun (Figure 3-46 Install
Grounding Screw and Bottom Nose). Remove Bottom Nose. Newer guns
are made with an indention for the grounding Screw.
8108
B013174
Indent Carrier #6 x 3/8 Screw
so grounding screw
will be flush with OD.
H448716
B033971 Bottom Nose
10-32 x 1/4 Screw
8103
8110
Figure 3-46: Install Grounding Screw and Bottom Nose
2. Cut Detonating Cord (item 8002, H447050) and Downhole Hookup Wire
(item 8106, H142548) to appropriate length as follows:
• 15 ft gun requires approximately 25 ft of Cord and Wire

3. At lower end of Carrier, cut Cord and Wire 9 in. from end of Carrier (Figure
3-47 Cut Cord and Wire at Lower End of Carrier).
9 in.
[23 cm]
Figure 3-47: Cut Cord and Wire at Lower End of Carrier
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4. Choose an edge of the carrier to be the working edge and mark it. This will
help prevent twisting of the cord and wire during loading (Figure 3-48 Mark
Working Edge of Carrier). Each time the carrier is rotated to bend tabs or
place wire, it should be rotated back toward the marked edge. This edge
should not make a full rotation during gun loading.
Figure 3-48: Mark Working Edge of Carrier
5. Working up from the bottom, bend the lowest free pair of tabs just enough to
slip cord and wire under them. Push away from the cord rather than toward
it. This way a slip will not result in damage to the cord.
Bend tab just enough

for cord and wire
to pass under freely
Figure 3-49: Bending Tabs
6. Slip cord and wire, avoiding twisting, under both the bent tabs. Leave 1/2
in. of slack (Figure 3-50 Slip Cord under Tabs). Bend the tabs back, leaving
enough space for the cord and wire to slide freely.
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Wire
Cord
Leave 1/2 in. slack

Cord should be able to
slide freely under tabs
Figure 3-50: Slip Cord under Tabs
7. Slowly pull out slack. Do not pull cord tight, but no slack should be left.
Examine the cord and wire for damage. If there is any damage, start again.

Hazard Category: Electrical
It is important to verify that there is no damage to the cord, especially in

areas which were under tabs.
Inspect for
nicks and cuts.
Wire
Cord
Figure 3-51: Pull Out Slack
8. Make sure cord is properly centered in cord guide (Figure 3-52 Center Cord
in Cord Guide).
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Detonating Cord
should be centered
in Cord Guide.
Figure 3-52: Center Cord in Cord Guide
9. Repeat from step five until the top window is reached. The top window
should be the only empty window in the whole gun.
10. At upper end of Carrier, cut Cord and Wire as shown in Figure 3-53 Cut Cord
and Wire. Although no Charge will be installed in top window, it is important
to route the Cord through the final, upper clips when making up the gun to
the Deployment Head. This will help break up upper end of Carrier.

Always use a sharp knife and cut against a piece of wood or nylon.
1 in.
Cut Detonating Cord

and Wire 1 in. [2.5 cm]
beyond end of Carrier
Figure 3-53: Cut Cord and Wire
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11. Use a square Boot (H224153) on end of Cord. String tie and tape to seal the
detonating cord at the top of the gun with silicon rubber tape (B029421) and
covering the rubber tape with self-adhesive teflon tape (E018735). String tie
each end of the seal (Figure 3-54 Install Blind Detonating Cord Boot).
Square Boot (H224153)

Rubber Tape (B029421)
Teflon Tape (E018735)
Figure 3-54: Install Blind Detonating Cord Boot
12. Use Safety Meter to check continuity and insulation of gun wire. Visually
inspect Detonating Cord for nicks and cuts.
13. Inspect Actuator Rod to ensure each Charge Linkage rotates freely on tab
and that the rods are not bent or twisted. Measure shooting length from
upper tab (link) to lower tab and cut Actuator Rod (item 8102, H448757) 1-3/4
in. below lower tab (Figure 3-55 Prepare Actuator Rods). Round corners with
a file as is necessary. Rotate each linkage out about 30° and insert Actuator
Rod into bottom end of Carrier.
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Shooting Length
2
H448724
Actuator Rod Assembly
1-3/4
Rotate each Linkage out

e
about 30
.
1-3/4
Make sure each Charge
Linkage can move freely.
Charge Linkage
Figure 3-55: Prepare Actuator Rods
Note
Actuator Rods come in sets of two, one right and one left. To determine the
correct side, run Rods along carrier. Linkages on Rods should be on the
windows side of the carrier.
Note
For particularly long rods, inspect for bends and twists by laying them on a
flat surface. To correct a twist, place the lower end in a vice and twist the
upper end opposite to the twist.
Note
Coat both sides of the rods with a thin film of DC III Grease (B023642). This
will help minimize the friction between the rods and the charges, and the
rods and the carrier.
14. Install Bottom Nose (H448716) to protect cord and wire.

15. Position Actuator Rod on each side of Carrier so lower end of slot aligns with
pivot holes in Carrier. Use clips to temporarily hold Actuator Rods in place
(Figure 3-56 Temporarily Secure Rods with Clips).
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Use clips to temporarily

hold Actuator Rod
Align lower end of slot Assemblies in place.
with hole in Carrier.
Figure 3-56: Temporarily Secure Rods with Clips
16. Install one Pivot Screw (item 8104, B034866) into Charge (item 8001,
H448315) until it bottoms. In second window from top end, insert Charge
perpendicular to Carrier (in “deployed” position) until Pivot Screw snaps into
pivot hole in Carrier. Holes on Charge for Linkages should face top end
of gun.
17. Screw second Pivot Screw (item 8104, B034866) into Charge. Pivot Screws
should be below Carrier OD but still within Carrier wall (Figure 3-57 Install
Pivot Screws in Charge).
Install second Pivot Screw,

(item 5, B031601),
through Carrier.
Position Charge
in "deployed"
Position.
Figure 3-57: Install Pivot Screws in Charge
18. Push Charge to “closed” position. Verify Pivot Screws are tight.
19. Repeat procedure for each window, leaving just the top window without a
Charge.
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Note
Install first few charges along the length of the carrier to support the Actuator
Rods when the clips are removed.
20. On one Actuator Rod only, bend each Charge Linkage outward to prevent
damage to Linkage when Rod is pushed into position.
21. Move the Actuator Rod up and down a few times. Verify that they move
freely. Apply WD-40 lightly between charges and Actuator Rods.
22. Push Actuator Rod downward until holes in Linkages are aligned with holes
in Charges. Make sure that this is correctly done for top and bottom charges.
To push Rods downward, tap on upper end gently with a small, rubber
hammer. Be careful not to jam the Linkages against the Charges.
23. Starting at the bottom of the gun, mount Linkage Screws (item 8105,
B031602) for one Actuator Rod (Figure 3-58 Install Linkage Screws).
Install one #4-40 x 1/8 Attach Linkage

Button Head Screw to each Charge.
(item 6, B031601).
Figure 3-58: Install Linkage Screws
24. Repeat steps 20 through 23 for other Actuator Rod.

25. Verify all Charges are properly closed. Both Actuator Rods should be
positioned so the linkages are not under tension. Do not put excessive slack
in the linkages since they may buckle and stick out beyond the gun diameter
and get damaged.
26. If gun is to be run in a well with sand or debris, it is recommended to pack
gun with Silicon Grease DC-111 (B023642). Use Grease Adapter to pack
gun with grease. Starting from lower end of gun, slide Grease Adapter over
each window and pump until grease is observed in adjacent window.
27. Use Safety Meter to check continuity and insulation of gun wire.
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3.3 Hostile Environment
3.3.1 Gun and Deployment Head Protection

1. Coat lower part of Charge with Red Glyptal (B026626).
2. After glue dries, load gun in the usual manner.
Coat shaded area with

Glyptal enamel.
Figure 3-59: Coat Charge with Glyptal
3. Fill the void areas of the Pivot Gun with DC-111 (B023642). A Grease
Adapter (H448570) is available to make this easier.
4. Coat all components inside the Release Bolt Section with DC-111. These
components include:
• Stroke Adjustment Adapter (item 25, H448387)

• Adjusting Spacer Sleeve (item 28, H448569)
• H2S Service Compression Adapter (item 8502, H712551)
• H2S Service Retainer Plate (item 49, H712560)
• H2S Service Release Bolt (item 8502, H448868)
5. Fill Lower Piston Housing (Belleville washer section) with DC-111.

6. Drill a 1/8 in. hole near the lower end of the Bottom Nose and pump DC-111
around the detonator.
7. Coat the following additional Deployment Head components with Glyptal:
a. Adapter Retainer (H712572).

b. Threads and thread relief on Lower Piston Housing (H448591).
8. Protect Detonator at wellsite when arming gun.
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3.3.2 Detonator Protection

1. Cut Detonator wires as required, but allow an additional inch for the ground
wire.
2. Thread Detonator wires through PTFE Tubing (E015573).
3. Fill a piece of Neoprene Tubing (B009211) with Silicone Grease and thread it
onto Detonator wires and lower part of the Detonator.
4. Connect power wire to Connector (B075206) as usual.
5. Slide Neoprene Tubing on Coupling Seal (P075985).
6. Crimp Detonator to Detonating Cord and clip it to the strip. Applying Teflon
tape to Detonator body and all exposed wires will also help protect against
acid corrosion.
Silicone Ground
0.591 in. PTFE
Power Grease
[15 mm] Tubing Wire
Line
Connector Coupling
Nobel Neoprene
Detonator Seal
Tubing
Figure 3-60: Detonator Protection
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4-i TTCG-DA, TTDH-BA, TTPG-BA / Exploded-View Drawings and Parts Lists 4-i
4 Exploded-View Drawings and Parts Lists

4.1 1-11/16 in. Capsule Gun Assembly (TTCG-DA) Parts List and
Exploded-View _________________________________________________ 4-1
4.2 Deployment Head - 1-11/16 in. Pivot Gun (TTDH-AA) Parts List and
Exploded-View _________________________________________________ 4-4
4.3 Low Cost Deployment Head - 1-11/16 in. Pivot Gun (TTDH-BA) Parts List
and Exploded-View _____________________________________________ 4-9
Private
SRC-Wireline \Dan Markel\InTouch ID 3013184\6.1\Release Date:08-Feb-2010\EDMS UID: 27903678\Produced: 08-Feb-2010 20:04:10 4-ii TTCG-DA, TTDH-BA, TTPG-BA / Exploded-View Drawings and Parts Lists 4-ii
Intentionally Blank
Private
4-1 TTCG-DA, TTDH-BA, TTPG-BA / Exploded-View Drawings and Parts Lists 4-1
4 Exploded-View Drawings and Parts

Lists
Refer to InTouchSupport.com for the most current exploded-view drawings and
parts lists InTouch ID: 4061561.
4.1 1-11/16 in. Capsule Gun Assembly (TTCG-DA)

Parts List and Exploded-View

Table 4-1: 1-11/16 in. Capsule Gun Assembly (TTCG-DA) Parts List
Part
Item Number Description
Expendables
8101 H354650 CARRIER, LOW DEBRIS, 1.69 PIVOT GUN, 2 FT
8102 H352946 ACTUATOR ROD ASSY,LOW DEB,1.69 PG, 2 FT
8102 H352949 ACTUATOR ROD ASSY,LOW DEB,1.69 PG,10 FT
8102 H352950 ACTUATOR ROD ASSY,LOW DEB,1.69 PG,15 FT
8103 H448716 BOTTOM NOSE 1-11/16 PIVOT GUN
8104 B034866 SCREW,SOC ST 4-40 X 1/4STL FLAT PT
8105 B031602 SCREW,BUT HD 4-40 X 1/8SST HEX SOC
8106 H142548 DOWN HOLE HOOK-UP WIRE
8107 H224153 BOOT,BLIND-DETONATING CORD
8108 B013174 SCREW,SELF TAP BDG HD #6 X 3
8109 E021726 SPLICE-CONN. PARALLEL 22-16AWG NON-INSU
8110 B012827 SCREW,SOC HD 10-32 X 1/
8111 H448105 LEAD PLUG
8112 B029421 TAPE SELF-FUSING SILICONE 180
8113 E018735 TAPE TEFLON PRESS SENS .50W X 6MIL THK WHITE
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Part
8114 E029245 CORD,LACING #6 WAXED LINEN
8115 P075985 COUPLING SEAL
8116 H712598 SUPPORT, WINDOW SAFE PIVOT GUN
8135 P491692 HP/HT DETO WIRES BOOT
Explosives
8001 H447008 CHARGE, 1 11/16 POWER PIVOT, HMX
8001 H448315 CHARGE, 1 11/16 ULTRACAP
8002 H352945 DETONATING CORD, HT 60 GR/FT HMX HALAR
8003 H447050 DETONATING CORD 50 GR/FT HMX RIBBON
8004 P190860 300F.15KPSI.FUZ.DET

8005 B077451 BOOSTER HMX 400 F NOBEL
Special Tools
7001 H448572 CARRIER MODIFIED TOP FIXTURE
7002 H448573 CARRIER MODIFIED BOTTOMFIXTUR
7003 B032631 HEX DRIVER, 1/16 AF WITH PLAST
7004 B032635 HEX DRIVER, .050 AF WITH PLAST
Optional Equipment
8509 H448570 GREASE ADAPTER
8510 B023642 GREASE, SILICONE 14OZ TUBE DISPENSER FOR FIEL
8511 B009211 TUBING,NEOPRENE .250IDX .062
8512 B075206 CONNECTOR FOR 0.6 TO 1.6 MM DI
8513 B026626 GLYPTAL,REDONE GA
8514 E015573 TUBING 12 AWG NON SHRINKABLE NAT .081 ID
8515 B009269 THINNER,GLYPTOL
8516 P285784 480F.25KPSI.FUZ.DET
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To Deployment Head
8116
8107 8107
8001
8104
8105
8105
8104
8106 8003 8002
8105
8101
8112 8113 8108
8111
8115 8110 (2)
* 8004 8102
8005
7001
See Note
8103
8109
7002
8516
*
8135
8109 8509
Note: Use HMX Booster (B077451) when using

Halar cord (H352945) with High Temp
* Includes all items
inside box.
Deto (P285784).
Figure 4-1: 1-11/16 in. Capsule Gun Assembly (TTCG-DA) Exploded-View
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4.2 Deployment Head - 1-11/16 in. Pivot Gun

(TTDH-AA) Parts List and Exploded-View
Table 4-2: Deployment Head - 1-11/16 in. Pivot Gun (TTDH-AA) Parts List
Part
Hardware
1 H448488 ADAPTER, UPPER HEAD
2 H712454 HOUSING, ISOLATION
3 H432270 SCREW, SH, 1/4-20 X 1/4TEMP STL
4 B013176 O-RING, SZ 2-124, VITONFLUOROCARBON, 95 DUROMET

5 H448623 SPACER, SEAL
6 B012075 O-RING, SZ 2-113, VITON, 95D
7 H448511 SCREW, VENT
8 H448345 PISTON, ISOLATION
9 B013118 O-RING, SZ 2-112, VITON, 95D
10 H712455 HOUSING, UPPER PISTON
11 B016090 SCREW,SOC HD 10-32 X 3/
12 H712485 RESTRICTOR ASSEMBLY
14 B033971 SCREW,SL ST 10-32 X 1/4SST CU
15 H712496 FUILD TO AIR CONNECTOR ASSEMBL
16 H712459 HARNESS, GUN WITH DIODE
17 H448797 HARNESS, RELEASE BOLT
18 H448624 SPACER, CONTACT
19 H448646 SLEEVE, CONTACT HOUSING
20 H448626 SLEEVE, NOCONDUCTIVE
21 B023351 SCREW,BUT HD 3/8 -16 X 1/
22 B025313 WASHER,3/8 HI-COLLAR SPR LOCK SST. .382 X .546 X
23 H448627 COLLET, CONTACT
24 H448625 HOUSING, CONTACT
25 H448628 BLOCK, CONTACT
26 H712403 SLEEVE, INSULATED
27 H448683 SCREW, SOCKET HEAD #10-32 X 1-3/8
28 B016354 WASHER, #10 SPR LOCK SST
29 H448630 BLOCK, SOCKET
30 B017280 SCREW,SOC HD 10-32 X 1 3/
31 H712408 SPACER, INSULATED
Private
Part
32 H448353 PISTON, DEPLOYMENT
33 B011286 O-RING, SZ 2-216, VITON, 95D
34 B033968 SCREW,SL ST 10-32 X 3/16 BRS N
35 H712537 HOUSING, LOWER PISTON
36 H245819 FLUID TO AIR CONNECTOR,5.50 L, 500 DEG F
37 H712559 WIRE, RELEASE BOLT ASSEMBLY
38 H712558 WIRE, GUN ASSEMBLY
39 H712538 EXTENSION, PISTON
40 H448668 WASHER, BELLEVILLE 1.25 X .63
41 H712548 CROSSOVER, COMPRESSION

42 B011979 SCREW,RHM 8-32 X 1/
43 H712554 ADAPTER, STROKE WITH CABLE
44 H448484 NUT, RETAINER
45 H448382 SLEEVE, COMPRESSION
46 B013124 O-RING,SZ 2-006, VITON,95D
47 H448381 RETAINER, ACTUATOR ROD
48 H448385 ADAPTER, COMPRESSION
49 H448383 PLATE, RETAINER
50 H448483 BOLT, ADJUSTING
51 H448387 ADAPTER, STROKE ADJUSTMENT
52 B025070 PIN,SPIROL 1/8 X 1 3/4SST
53 B012016 SCREW,SOC HD 10-32 X 3/8 SST
54 H230215 62S SOCKET CONTACT INSULATOR
55 H245716 BOOT RETAINER
56 H318171 MALE BOOT, VITON
57 H245414 CONTACT PIN INSULATOR
58 H115642 62P-20 PIN CONTACT FOR 20,22&24 WIRE
59 H318170 FEMALE BOOT, VITON
60 H222637 BOOT LINER
61 H115576 CONTACT ASSY, 62S SOCKET, FOR 20-24 AWG WIRE
62 H345595 LUG, LOCKING
63 H432222 CONNECTOR, FLARED
64 H448528 MODULE, DIODE ASSEMBLY
65 B017453 SCREW,SOC HD 8-32 X 5/
66 H222777 SOCKET, 62S, FOR 20-24 AWG WIRE
67 B003039 SCREW,SOC ST 4-40 X 1/
Private
Part
Expendables
8101 H448384 BOLT, RELEASE 1-11/16 PIVOT GUN
8102 B021805 RETAINING RING,TRUARC,INT. FOR .375 ID SST BASI
8103 B016090 SCREW,SOC HD 10-32 X 3/
8104 H448569 ADJUSTING SPACER SLEEVE
8105 B028487 SCREW,PAN HD 6-32 X 1/
8106 H712409 WIRE, GUN EXTENSION
8107 H318171 MALE BOOT, VITON
8108 H245414 CONTACT PIN INSULATOR
8109 H115642 62P-20 PIN CONTACT FOR 20,22&24 WIRE

8110 E020819 TERMINAL,RING 26-22AWG # 8 INSU
Explosives
8001 P448696 DETONATOR NOBEL SPECIALPIVOT
Special Tools
7001 H448513 INSTALLATION TOOL, PISTON
7002 H448566 SAFETY TUBE, RELEASE BOLT
7004 H448543 KIT, HYDRAULIC
7005 H712407 PLUG, TEST
7006 H712438 FIXTURE, TEST SIZE 1-11/16
7007 B026214 O RING,SZ 2-214 .984 ID X.139 W NITRILE 90D
7008 H712506 STOPPER, DEPLOYMENT PISTON
7009 H712539 RETRACTOR, PISTON
7010 B018126 WIRE STRIPPER 16 THRU 26 GA. CAPACITY
Optional Equipment
8501 H448697 SECTION, RELEASE
8502 H448868 BOLT, RELEASE H2S 1-11/16 PIVOT GUN
8503 B026626 GLYPTAL,REDONE GA
8505 H712551 ADAPTER, COMPRESSION (H2S)
8506 B033915 O-RING,SZ 2-006 .114 IDX .070
8507 B033919 O-RING,SZ 2-015 .551 IDX.070W
8508 B033916 O-RING,SZ 2-112 .487 IDX .103W NITRIL 90D PER H
8509 B022772 O-RING,SZ 2-113 .549 ID X.103
8510 B033917 O-RING,SZ 2-124 1.237 ID X.103
8511 B022777 O-RING,SZ 2-216 1.109 ID X.139
8512 H712561 ADAPTER, OIL FILL
Private
Part
8513 H712560 PLATE, RETAINER H2S
General Listing
9001 H043975 PLUG
9002 B026214 O RING,SZ 2-214 .984 ID X.139 W NITRILE 90D
Hydraulic Kit H448543 Includes:
9999 B021134 VALVE,NEEDLE,AIR/HYDR,RT ANGLE
9999 B023571 GAUGE,PRESSURE,HYDR,2 1/2 DIAL
9999 B024892 TEE,PIPE 1/4F X 1/4F X 1
9999 B026783 SOCKET,QUICK COUPLING 1/4F ST
9999 B028858 HOSE ASSY 1/4" ID X 2’ BLACK

9999 B028860 HOSE ASSY 1/4" ID X 4’ BLACK
9999 B030130 PUMP, HYDRAULIC HAND
Private
9001
63 2
55 39
35
2 9002
65
38 37
64 1
3
3
40
4
62
54 54 3
52
52
66 66
3
5 6 11
8 9 8110 41
58 59
3 42
3 57 60
2
56 61
3
7 44 3
8107
2
15
8108
4 8109
7
8102 43 45
4
46
BLASTING CAP
EXPLOSIVE
8001
47
16 12 9
17 8101 6
2 8106 8105
53
19
18 49
Set of 2 48
21 4
3
22 62
23 50 52
3
14 25
4 67 51
3
20 11
10 8103
19 7005
Set of 2 8104 7004
24
4 34 Hydraulic
14
26 Tool Kit
2
54 Pivot Gun
4
27
29 4
28
7003
30
7001 7002
31
2 7006
36
33
7008
4 32 7007
46
Figure 4-2: Deployment Head - 1-11/16 in. Pivot Gun (TTDH-AA) Exploded-View
Private
4.3 Low Cost Deployment Head - 1-11/16 in. Pivot

Gun (TTDH-BA) Parts List and Exploded-View
Part
Hardware
1 H712410 SLEEVE, UPPER SAFE PIVOT GUN
2 H712411 ADAPTER, HOUSING SAFE PIVOT GUN
3 H712412 HOUSING, SPRING SAFE PIVOT GUN
4 H712413 PISTON, DEPLOYMENT SAFEPIVOT GUN
5 H712414 ROD, TENSION SAFE PIVOTGUN

6 H712415 ADAPTER, CROSSOVER SAFEPIVOT GUN
7 H712416 PISTON, PRESSURE SAFE PIVOT GUN
8 H712417 RETAINER, ROD SAFE PIVOT GUN
9 H712418 CONNECTOR, LOWER ROD SAFE PIVOT GUN
10 H712419 BLOCK, RELEASE SAFE PIVOT GUN
11 H712420 HOUSING, LOWER SPRING SAFE PIVOT GUN
12 H712422 SLEEVE, LOWER SAFE PIVOT GUN
13 H712424 BLOCK, SWITCH SAFE PIVOT GUN
14 H712425 BLOCK, CONTACT SAFE PIVOT GUN
15 H712426 SUPPORT, CONTACT SAFE PIVOT GUN
16 H712427 ROD, BOTTOM SAFE PIVOT GUN
17 H712428 HOUSING, LOWER SAFE PIVOT GUN
18 H712570 HOUSING, CONTACT SAFE PIVOT GUN
20 H712572 RETAINER, ADAPTER SAFE PIVOT GUN
21 H712575 SCREW, #10-32 X 3/8 CHECK VALVE
22 H712579 HARNESS, ELECTRICAL SAFE PIVOT GUN
23 H448383 PLATE, RETAINER
24 H448385 ADAPTER, COMPRESSION
25 H448387 ADAPTER, STROKE ADJUSTMENT
26 H448483 BOLT, ADJUSTING
27 H448511 SCREW, VENT
28 H448569 ADJUSTING SPACER SLEEVE
29 H432222 CONNECTOR, FLARED
30 B029546 O-RING, SZ 2-206, VITON, 95D
31 B023973 O-RING,SZ 2-211 .796 ID X.139 W VITON 75D
32 B013124 O-RING,SZ 2-006, VITON,95D
Private
Part
33 B011286 O-RING, SZ 2-216, VITON, 95D
34 B034545 BACK-UP RING SIZE 216POLYETHERETHERKETONE
35 B027949 BALL,SINGLE .156 DIA,AISI52100
36 B031296 FLOW RESTRICTOR .187 DIA CARTR
37 B013598 PIN,SPIROL 3/32 X 1 INSST
38 B016618 PIN,SPIROL 1/8 X 1 ./0
39 B034372 SPRING, COMP.014 X .12 X .69 SST
40 B034373 SPRING, COMP.022 X .24 X 2.00 SST
41 B034376 WASHER,5/8 BELLEVILLE SST .630 X 1.25 X .089
42 B034377 WASHER,1/2 BELLEVILLE SST .505 X 1.00 X .043

43 B034546 SPRING, COMP. .100 X.215 X 1.00 OD X 5.00 CH
44 E051801 CONTACT, POGO
46 H245817 FLUID TO AIR CONNECTOR,1.79 L, 500 DEG F
47 H345595 LUG, LOCKING
48 B016090 SCREW,SOC HD 10-32 X 3/
49 H352898 SCREW, CAP LOW HEAD 1/4-20 UNC-2A
50 B016351 SCREW,SOC HD 1/4 -20 X 1/
51 B034482 SCREW,BUT HD 8-32 X 1/4STL HEX SOC
52 B015902 SCREW,SOC HD 10-32 X 1 SST
53 B016354 WASHER, #10 SPR LOCK SST
54 B011979 SCREW,RHM 8-32 X 1/
55 B028487 SCREW,PAN HD 6-32 X 1/
56 B034874 WASHER, #6 SPR LOCK SSTHI COLLAR
57 B013380 SCREW,BUT HD 10-32 X 1/4 STL HEX
58 B028882 WASHER, #8 HI-COLLAR LOCK SST
59 B025070 PIN,SPIROL 1/8 X 1 3/4SST
60 H712596 INSULATOR, SOCKET SAFE PIVOT GUN
61 H623051 CAP, COLLAPSE TUBE SAFEPIVOT GUN
62 H712601 CONNECTOR, UPPER ROD SAFE PIVOT GUN
63 H712597 PROTECTOR, PRESSURE SAFE PIVOT GUN
64 B013074 SCREW,SOC ST 10-32 X 1/
Shop Supplied
3001 B028280 WHITE GLASS CLOTH, PRESSURE SE
3002 E016830 CORD .011 TEFLON
3003 B022197 ANTI-GALLING LUBRICANT 1 LB
Private
Part
3004 E040353 CABLE TIE, .1 X 8 , 18LB
3005 B030471 LOCTITE® 290 ADHESIVE/SEALANT (
3006 B033556 HYDRAULIC OIL, UNIVIS HVI26 - 5 GALLON PAIL
3007 B013366 GREASE, LUBRIPLATE 930AA
Expendables
19 H712571 EXTENSION, ROD SAFE PIVOT GUN
8101 H448384 BOLT, RELEASE 1-11/16 PIVOT GUN
8102 B021805 RETAINING RING, TRUARC, INT. FOR .375 ID SST BASI
8103 B012827 SCREW, SOC HD 10-32 X 1/
8104 B034482 SCREW, BUT HD 8-32 X 1/4 STL HEX SOC

8105 H712409 WIRE, GUN EXTENSION
8107 H318170 FEMALE BOOT, VITON
8108 H222637 BOOT LINER
8109 H245716 BOOT RETAINER
8110 E020819 TERMINAL, RING 26-22 AWG # 8 INSU
8111 H623052 TUBE, COLLAPSE SAFE PIVOT GUN
8112 B011968 O-RING, SZ 2-210 .734 ID X .139W VITON 95D H239
8112 B022774 O-RING, SZ 2-210 .734 ID X.139
Explosives
8001 P448696 DETONATOR NOBEL SPECIAL PIVOT
Special Handling
9001 H043975 PLUG
9002 B016351 SCREW, SOC HD 1/4 -20 X 1/
9003 B026214 O RING, SZ 2-214 .984 ID X .139 W NITRILE 90D
Special Tools
7001 H448566 SAFETY TUBE, RELEASE BOLT
7002 H712561 ADAPTER, OIL FILL
7003 H448543 KIT, HYDRAULIC
7004 H712438 FIXTURE, TEST SIZE 1-11/16
7005 B012068 O-RING, SZ 2-214, VITON, 95D
7005 B022776 O-RING, SZ 2-214 .984 ID X .139
7005 B026214 O RING, SZ 2-214 .984 ID X .139 W NITRILE 90D
7006 B032828 TOOL, INSTALLATION AND EXTRACT
7007 H268097 CONTACT INSERTION AND REMOVAL TOOL
7008 B018126 WIRE STRIPPER 16 THRU 26 GA. CAPACITY
Private
Part
7009 H712599 ADAPTER, OIL FILL WITH FILTER
7010 B017964 CRIMPING TOOL, HAND OP
Optional Equipment
8501 H448868 BOLT, RELEASE H2S 1-11/16 PIVOT GUN
8502 H712551 ADAPTER, COMPRESSION (H2S)
8503 H712560 PLATE, RETAINER H2S
8504 B026626 GLYPTAL, REDONE GA
8506 B033915 O-RING, SZ 2-006 .114 ID X .070
8507 B034378 O-RING, SZ 2-206 .484 ID X .139 W NITRIL 90D PER H

8508 B027279 O-RING,SZ 2-211 .796 ID X.139W NITRIL 90D PER
8509 B022777 O-RING, SZ 2-216 1.109 ID X .139
Private
9001
9003
33 9
9002
8111
27
11
1
29
49
14
49
37
22
15
8112 61
49 6
A B
30
53
33
52 47
2 27
48
33
55 30
39
56 5
35 30
37
40 21
36
13
33 34
16
44 12
4
49 8
51
19
3
10
31 19
57
38
30 30
33
7
17 8104
42 64
8110
49 30
33 58 B C D 20
A
54 8102
2 27
D 8101
8001
33 60
60
30 45
45
41 33
46 18 24
7 46
23
8106 32 32 26 50
43 8108
8105 59
8107
To
49 8109 63 Gun 28
62
8112
C
25
8103
Figure 4-3: Low Cost Deployment Head - 1-11/16 in. Pivot Gun (TTDH-BA) Exploded-View
Private
SRC-Wireline \Dan Markel\InTouch ID 3013184\6.1\Release Date:08-Feb-2010\EDMS UID: 27903678\Produced: 08-Feb-2010 20:04:10 4-14 TTCG-DA, TTDH-BA, TTPG-BA / Exploded-View Drawings and Parts Lists 4-14
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5-i TTCG-DA, TTDH-BA, TTPG-BA / Maintenance 5-i
5 Maintenance
5.1 FIT Predeparture Checks _______________________________________ 5-1
5.1.1 Deployment Head ____________________________________________ 5-1
5.1.2 1-11/16 in. Pivot Gun _________________________________________ 5-2
5.2 FIT Checks _____________________________________________________ 5-2
5.2.1 FIT-1 Mechanical Check ______________________________________ 5-2
5.2.2 FIT-2 Electrical Checks _______________________________________ 5-2
5.3 TRIM Checks ___________________________________________________ 5-5
5.4 Pumping Up the Deployment Head _____________________________ 5-5
5.5 FIT Predeparture Check Sheets ________________________________ 5-5
5.5.1 1-11/16 in. Capsule Gun Assembly (TTCG-DA) ________________ 5-6
5.5.2 Low Cost Deployment Head for Pivot Gun (TTDH-BA) __________ 5-7
Private
SRC-Wireline \Dan Markel\InTouch ID 3013184\6.1\Release Date:08-Feb-2010\EDMS UID: 27903678\Produced: 08-Feb-2010 20:04:10 5-ii TTCG-DA, TTDH-BA, TTPG-BA / Maintenance 5-ii
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Private
5-1 TTCG-DA, TTDH-BA, TTPG-BA / Maintenance 5-1
5 Maintenance SRC, Pivot, wellsite
Term Definition
FIT Predeparture Checks FIT (Fast Inspection of Tools) predeparture checks are to be
performed on all Deployment Heads and 1-11/16 in. Pivot Guns at
the shop immediately prior to leaving for the wellsite.
FIT Checks FIT checks are to be performed after each job.
TRIM Checks TRIM (Tool Review and Inspection Monthly) must be performed on
the Deployment Head after every five jobs and after every Hostile
Environment job. Refer to the Hostile Environment sections in the

Description and Assembly chapters.
Q-Checks There are no Q-Checks required for the Deployment Head.
5.1 FIT Predeparture Checks
5.1.1 Deployment Head

Check the following:
1. Make sure outer housings are not damaged or swollen.

2. Make sure all Cap Screws are installed and not damaged from previous
runs. They should be tightened securely. Any deformed Cap Screws must
be replaced.
3. Make sure all Vent Screws are installed and not damaged from previous
runs. They should be tightened securely.
4. Make sure both Fluid-to-Air Connectors are not damaged.
5. Make sure Lower Sleeve (H712422) used on Release Bolt Section is not
cracked, swollen or bent. Compression Adapter (H448385) should pass
through the entire length of the Sleeve.
6. Make sure Rod Retainer (H712417) is not cracked, swollen or bent.
7. Make sure electrical checks have been performed per FIT-2 Electrical
Checks.
8. Make sure both Rod Extensions (H712571 are straight. If they are not, they
should be straightened or replaced.
9. Replace O-rings (B011968) on Pressure Protector (H712597) and Collapse
Tube Cap (H623051) after every run.
Private
5.1.2 1-11/16 in. Pivot Gun

Check the following:
1. Make sure ground screw is attached to lower end of Carrier and is recessed
within gun OD.
2. Make sure all Charge Linkages on Actuator Rods are attached to the
Charges and not under tension.
3. Make sure all Pivot Set Screws are tightened securely to the Charges.
4. Make sure all Pivot Set Screws are below Carrier OD but still in Carrier wall.
5. Make sure Detonating Cord is secured to the Carrier at every Cord Tab
except the tab closest to the Bottom Nose. The tab closest to the Bottom
Nose should be broken off.
6. Make sure Detonating Cord is in the center of every Cord Guide.
7. Make sure loaded guns are labeled per local regulations.
8. Make sure the Actuator Rods extending out the upper end of the Carrier are
the same length and are symmetrical.
5.2 FIT Checks
5.2.1 FIT-1 Mechanical Check

After each job:
1. Wash the tool thoroughly.

2. Remove Release Bolt Section and discard used Bolt and Collapse Tube.
3. Watch for swelling in components adjacent to Release Bolt.
4. Inspect all external Cap Screws for damage.
5. Replace all expendable components.
5.2.2 FIT-2 Electrical Checks

Perform before and after every job.
Private
Verify internal circuitry of Deployment Head using Table 5-1. Note that ‘C1’
designates connection inside Upper Head. If correct readings cannot be
obtained, Fluid-to-Air Connectors, Wires or Wire connections are damaged or
defective.
Table 5-1: Circuit Check with a Megometer and the Schlumberger Safety Multimeter
(H622622)
Check Step + Lead - Lead (Black) Meter (Settings) Pump Meter

Mohm
Mohm

Connector Mohm
Mohm
(+) ohm
(-) ohm
Continuity 7 C1 Mass Multi (Rx100-) 1.5 to 2.5 kpsi ~ 600
(-) ohm
(-) ohm
(+) ohm
Time 10 C1 Mass Multi (Rx100-) 5000 to 0 psi ~ 600
ohm
to 100
Mohm 1
1
The time it takes the meter to switch from 600 ohm to 100 Mohm should take between 2 to 10 sec. If the
stroke is faster, examine the O-ring and back-up ring along with the check valve assembly on the deployment
piston. If the stroke is longer than 10 sec, the restrictor may need to be replaced.
Table 5-2: Circuit Check with a Megometer and Schlumberger Digital Safety Multimeter
DSMM (T6005202). For steps 5 through 10, the “Diode Threshold Voltage Measurement” function
of the meter must be used. This function corresponds to the yellow CCL position, also indicated by
the capacitor symbol “–|(–”. Turn the meter selector switch to this position, then press and hold the
yellow SEL/ON function button to perform the measurements in steps 5 through 10 below.

Mohm
Mohm
Private

Connector Mohm
Mohm
(+)
(-)
Continuity 7 C1 Mass Multi (Rx100-) 1.5 to 2.5 kpsi ~ 0.52 V
(-)
(-)
(+)
Time 10 C1 Mass Multi (Rx100-) 5000 to 0 psi ~ 0.52 V
to zero V
1
1
The time it takes the meter to switch from 0.052 V to zero V should take between 2 to 10 sec. If the stroke is
faster, examine the O-ring and back-up ring along with the check valve assembly on the deployment piston. If
the stroke is longer than 10 sec, the restrictor may need to be replaced.
Release
+ Blue Wire Bolt
#1 Fluid-to-
air Connector
Deployment Piston
C1
White Wire
#2 Fluid-to-
air Connector
Release
+ Blue Wire Bolt
#1 Fluid-to-
C1
+
White Wire
#2 Fluid-to-
air Connector
Figure 5-1: Deployment Head Electrical Checks
Private
5.3 TRIM Checks

1. Perform all FIT-1 and FIT-2 checks on Deployment Head.
2. Replace all O-rings.
3. Inspect wire assemblies for loose connections. Replace if necessary.
4. Check the following critical dimensions:
a. OD of Lower Sleeve (H712422) is 1.72 in.

b. Rod Retainer (H712417) fits into Compression Adapter (H448385)
c. Compression Adapter (H448385) fits into Lower Sleeve (H712422)
5.4 Pumping Up the Deployment Head

Hydraulic Kit (H448543)provides all accessories required to operate Deployment
Head.
1. Remove Vent Screw (H448511) in Port 3.

2. Install Oil Fill Adapter to Port 3. Do not overtighten.
3. Connect pump.
4. To compress spring, pump with slow strokes up to 5000 psi.

Do not exceed 5000 psi.
5. Replace Vent Screw on Port 3 after Head has been armed.
5.5 FIT Predeparture Check Sheets
Private
5.5.1 1-11/16 in. Capsule Gun Assembly (TTCG-DA)

Pivot screws must be Ground
No charge in attched to charges screw Bottom
first window on both sides
nose
Acutuator Rods Links must be attached

to charges on both sides
1. Ground screw is attached to lower end of Carrier and is Checked: __________

recessed within gun OD.
2. All Charge Linkages on Actuator Rods are attached to the Checked: __________
Charges and not under tension.
3. All Pivot Set Screws are tightened securely to the Charges. Checked: __________
4. All Pivot Set Screws are below Carrier OD but still in Carrier Checked: __________
wall.
5. Detonating Cord is secured to the Carrier at every Cord Tab Checked: __________
except the tab closest to the Bottom Nose. The tab closest to
the Bottom Nose is broken off.
6. Detonating Cord is in the center of every Cord Guide. Checked: __________
7. Loaded guns are labeled per local regulations. Checked: __________
8. Actuator Rods extending out the upper end of the Carrier are Checked: __________
the same length and are symmetrical.
Private
5.5.2 Low Cost Deployment Head for Pivot Gun

(TTDH-BA)
1. Outer housings are not damaged or swollen. Checked: __________

2. All Cap Screws are tightened securely and not damaged. Checked: __________
3. All Vent Screws are tightened securely and not damaged. Checked: __________
4. Both Fluid-to-Air Connectors are not damaged. Checked: __________
5. Lower Sleeve (H712422) on Release Bolt Section is not Checked: __________
cracked, swollen or bent. Compression Adapter (H448385)
passes through entire length of Sleeve.
6. Rod Retainer (H712417) is not cracked, swollen or bent. Checked: __________
7. Electrical checks have been performed per FIT-2 Electrical Checked: __________
Checks.
8. Both Rod Extensions (H712571) are straight. Checked: __________
9. O-rings (B011968) on Pressure Protector (H712597) and Checked: __________
Collapse Tube Cap (H623051) were replaced.
Private
SRC-Wireline \Dan Markel\InTouch ID 3013184\6.1\Release Date:08-Feb-2010\EDMS UID: 27903678\Produced: 08-Feb-2010 20:04:10 5-8 TTCG-DA, TTDH-BA, TTPG-BA / Maintenance 5-8
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Private
6-i TTCG-DA, TTDH-BA, TTPG-BA / Troubleshooting 6-i
6 Troubleshooting
Private
SRC-Wireline \Dan Markel\InTouch ID 3013184\6.1\Release Date:08-Feb-2010\EDMS UID: 27903678\Produced: 08-Feb-2010 20:04:10 6-ii TTCG-DA, TTDH-BA, TTPG-BA / Troubleshooting 6-ii
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6-1 TTCG-DA, TTDH-BA, TTPG-BA / Troubleshooting 6-1
6 Troubleshooting SRC, Pivot, troubleshooting
This chapter cannot be completed without field input. When trouble arises and
techniques are developed, please share this knowledge. Fill out a Document
Discrepancy Report form and send it to SRC-Documentation.
Troubleshooting Deployment Operation
With gun in shooting zone,

use Safety Meter to check

resistance for both polarities.
Send POSITIVE
current to deploy gun.
Adjust drop-off
circuit sensitivity.
No Was there Yes

a drop in
current?
No
Increase Increase
Yes Yes No Was
in gun circuit in gun circuit drop-off circuit
resistance? resistance? adjusted?
No Yes
Release Bolt did not Check TPU and SHM Move tool string up and
detonate. Check polarity upon return to shop. down inside casing to
and resend POSITIVE help pull gun open. If
current. Retrieve gun the gun does not deploy
after several attempts. after moving up and down,
Gun is ready bring the tool string up
to shoot. into the tubing with the
gun hanging below the
tailpipe. This will allow
the gun to open with
the least amount of
Send NEGATIVE
resistance. Retrieve gun
current to fire gun.
after several attempts.
Pull slowly back into tubing.

Tension for fired gun is 200 lb.
Tension for deployed but
not fired gun is 100 lb.
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SRC-Wireline \Dan Markel\InTouch ID 3013184\6.1\Release Date:08-Feb-2010\EDMS UID: 27903678\Produced: 08-Feb-2010 20:04:10 6-2 TTCG-DA, TTDH-BA, TTPG-BA / Troubleshooting 6-2
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7-i TTCG-DA, TTDH-BA, TTPG-BA / Wellsite Operations 7-i
7 Wellsite Operations
7.1 Wellsite Safety _________________________________________________ 7-1
7.2 Wellsite Hints __________________________________________________ 7-1
7.3 Wellsite Preparation ____________________________________________ 7-4
7.4 Arming ________________________________________________________ 7-14
7.4.1 High Temperature Detonator (P285784) Installation ___________ 7-15
7.5 Running the Gun ______________________________________________ 7-17
7.5.1 Checking Resistance (Running in) ___________________________ 7-18
7.5.2 Deploying Gun (Shooting E-153) _____________________________ 7-19
7.5.3 Verifying Deployment and Shooting Gun ______________________ 7-20
7.6 Disarming _____________________________________________________ 7-21
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SRC-Wireline \Dan Markel\InTouch ID 3013184\6.1\Release Date:08-Feb-2010\EDMS UID: 27903678\Produced: 08-Feb-2010 20:04:10 7-ii TTCG-DA, TTDH-BA, TTPG-BA / Wellsite Operations 7-ii
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7-1 TTCG-DA, TTDH-BA, TTPG-BA / Wellsite Operations 7-1
7 Wellsite Operations SRC, Pivot, wellsite
7.1 Wellsite Safety

Strictly follow all safety procedures outlined in the Safety Chapter of the Wireline
Field Operations Manual (C200499). Remember: Only the engineer/technician
may arm or disarm a gun. The engineer/technician must never delegate
this job. During the complete perforation job, the engineer/technician must have
a physical control of the Detonators.
The cable must be attached to the gun string before the bottom gun is armed.
7.2 Wellsite Hints

1. It is essential to have extremely good electrical insulation on the cable,
weights, CCL, Deployment Head, etc. All insulation must exceed 10 Mohm.
2. A new and improved exposed ribbon Detonating Cord, 60 grain HMX Halar
(H352945) has been recently commercialized. This Detonating Cord has
superior wear and chemical resistance compared to the H447050 standard
HMX flat green ribbon Detonating Cord for Pivot Guns. This new Halar
Detonating Cord has 20% more explosive which will assure reliable initiation
to the charges and is rated to 365°F (185°C). Due to the superior properties
of the 60 grain HMX Halar–jacketed cord, it is STRONGLY RECOMMENDED
to use the new Halar Detonating Cord for all Pivot Gun jobs, regardless of
temperature. This will greatly reduce if not eliminate partial gun detonations.
3. When using the High Temp Detonator (P285784), do not crimp the Booster to
the Detonating Cord. Refer to instructions in section 7.4.1 High Temperature
Detonator (P285784) Installation.
4. Updated limitations for Detonator/Detonating Cord combinations.
a. Nobel Low Temperature Detonator (P190860) will initiate all exposed

60 and 80 HMX grain round Detonating Cords at 15,000 psi and 330°F
(166°C) for one hour or lower. It is rated to 10,000 psi and 280°F (138°C)
for one hour when used with 50 grain HMX ribbon cord (H445050) on the
Pivot Gun. All P190860 Detonators with a date shift code prior to January
1997 should be down-rated from 330°F (166°C) to 300°F (149°C) and
15,000 psi for 1 hr. The pre-1997 P190869 Nobel Detonator wiring may
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react to CO2 causing loss of insulation. If the date shift code is not visible,
the pre-1997 Detonators can be identified by a soft transparent insulation
while the newer Detonators are made with a hard gray colored insulation.
a. The Nobel Medium Temperature Detonator (P581311) will not initiate 80

grain HMX Halar Detonating Cord (H448402) or 60 grain HMX round
nylon Detonating Cord (H448369). It also will not initiate 50 grain HMX
ribbon Detonating Cord (H447050) and therefore can not be used on
the Pivot Gun.
b. Nobel High Temperature Detonator (P285784) will only initiate 80 grain
HMX Halar Detonating Cord (H448402) when a special HMX Booster
(B077451) is used.
5. HMX exhibits an increase in impact sensitivity after exposure above 330°F

(166°C). If the system is exposed to temperature above 330°F, even for a
short time, the gun should not be downloaded until 48 hr has passed to allow
the HMX to revert to its normal state of impact sensitivity.
6. Never exceed 80% of charge’s pressure rating when pressure testing.
Exceeding a charge’s pressure rating can cause it to collapse with enough
force to detonate. This detonation will generally be low order, but a chain
reaction can result with some charges going high order.
7. Before running in, make sure ALL THREE Vent Screws (H448511) have
been tightened securely in all three ports in the Deployment Head. If any are
removed, the gun may not deploy when the Release Bolt breaks.
8. Always run a dummy run (not a gauge run) before running the Pivot Gun.
The dummy run should consist of a 1-11/16 in. diameter tool string at the
least the length of the longest gun. Also, run a dummy run after three
consecutive runs. This may also be an opportunity to confirm the well
mechanics with a GR/CCL.
9. For wells that have potential hazards to damage the gun, consider running a
dummy gun first. If required, SRC Engineering can provide dummy charges
and dummy cord. This is different from the dummy run above, as it will look
at gun damage.
10. Pivot Guns can be run in high concentrations of H2S if special precautions
are taken. Refer to “Hostile Environment” sections in the Description and
Assembly chapters.
11. The Pivot Gun carrier is very fragile, and requires special handling to avoid
bending. Always use a rigid channel or PVC pipe to protect the gun during
transportation, handling and rigging up.
12. Maximum recommended running speed is 12,000 ft/hr. However, special
care should be taken when running the gun through a tight restriction, exiting
the tubing, close to the bottom of the well or close to a packer.
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13. NEVER spud the gun. Do not set down with the gun during rig up or while
running in the hole. Use the Window Support (H712598) in the blank shot
hole at the top of the gun to strengthen the gun.
14. Use CCL-AG (P125542). This will allow the gun circuit to be checked at the
surface with a Safety Meter or Safety Multimeter.
15. Always run a Magnetic Positioning Device (H432202 MPD-LB) with the Pivot
Gun. The charges should be aligned ±90° to magnetic side of the MPD.
16. Always fire gun bottom to top. Firing top to bottom gives poor charge
performance due to Detonating Cord interference. There is also no
verification of a full gun detonation if firing top down.
17. Always shoot full shot density. Lowering shot densities cause excessive
debris.
18. Always deploy the gun at the desired shooting zone. Vertical movement of
the gun after deployment may result in partial gun detonations.
19. Older Actuator Rods with oblong holes at the top will not fit the new
Deployment Head. These holes can be modified by drilling open the oblong
holes with a 3/16 dia drill bit.
20. Always run a Tool Saver (PFLJ-AA, H341022), above the MPD. If you
are not familiar with the Tool Saver, more information can be found in the
PGGT-CC manual as it was originally developed for the gun gamma ray.
21. Swivel Head (SAH-G, H712960) is recommended for use above the MPD.
This is the same Swivel required on ALL Coaxial Cable jobs.
22. Always fill the gun void spaces with DC-111 grease in gas wells or when
debris, sand, heavy mud or paraffin is expected in the well. The grease
improves the explosive transfer from the Detonating Cord to the charge and
prevents debris from getting into the gun. A Grease Adapter (H448570) is
available for filling the gun with grease.
23. Deploy the gun in the perforating zone, after depth correlation and shoot.
Do not deploy above the zone and move the gun down. If the gun does not
deploy, move the gun up and down several feet. If the gun still does not
deploy, as a last resort, pull the Deployment Head into the tailpipe of the
tubing; where it will be easier for the gun to open.
24. Avoid passing the Pivot Gun through a previously perforated interval. Burrs
in the casing can damage the gun and cause serious malfunctions.
25. After shooting the gun, do not lower the tool string into the shooting zone.
This may bend the remaining parts of the rods and cause problems entering
the tubing. A overpull of 300 lb [136kg] is normal when reentering the tubing.
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26. After shooting the gun, especially in underbalanced conditions, wait 5 min
or longer (depending on the pressure surge and the flow of the well) before
attempting to pull the tool string back through the tubing.
27. An expendable Collapse Tube (H623052) is designed to absorb all excess
energy generated from the gun detonation and protect the Deployment
Head from any catastrophic damage. The tube typically ruptures in the
middle section. When the tube ruptures or collapses, it must be replaced for
the following run. When the tube collapses, it is very likely that the pair of
Rod Extensions (H712571) will also be damaged and will also need to be
replaced. Therefore when planning for a job, it is critical that replacement
Collapse Tubes, O-rings (B011968) and sets of Rod Extensions are brought
so that they can be changed out after each run. In some cases, the tube will
not collapse. If it does not collapse or rupture, then it can be re-used.
7.3 Wellsite Preparation

Refer to the following parts lists and assembly drawings located in the
maintenance manual bill of materials.
• DH712500 - Deployment Head

• DH448542 - 1 11/16-in Pivot Gun Assembly
1. Attach CCL-AG and MPD-LB to Deployment Head. Make sure Deployment

Head has been checked for continuity, resistance and insulation per
instructions in Chapter 3 Assembly.
2. Perform the following checks with a Safety Meter or Safety Multimeter (See
Figure 7-1 Meter and Schematic for Checking Circuit) :
Check Step + Lead - Lead Safety Meter Safety Multimeter

(Red) (Black) (H123080) (H622622)
Settings Readings Settings Readings
Insulation 1 Top of Mass R x 10 >1 Mohm R x 100 >1 Mohm
CCL
Resistance 2 Top of Conn 1 R x 10 - ~1300 R x 100 + ~600
(Release CCL ohm ohm
Bolt)
Resistance 3 Top of Conn 2 R x 10 + ~7000 R x 100 - ~2400
(Gun) CCL ohm ohm
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100
0
Safety Multi-meter
Safety Meter (H622622)
Zero Ohms Polarity
C Rx1 Rx10
Red
Lead
Black
Lead
+
Safety Meter (H123080) Blue Wire Conn 1
(Release Bolt)
Deployment Piston
When using the Safety Meter,
remember that the polarity
setting is reversed from
CC L
the polarity being tested.
White Wire Conn 2
(Gun)
Figure 7-1: Meter and Schematic for Checking Circuit
1. Attach CCL, Tool Saver, MPD-LB and Deployment Head assembly to cable
head.
2. From inside recorder cab, verify (-) 1 to 10 is greater than 1 Megohm.
3. At bottom of Deployment Head, short #1 to mass. Meter should read total
resistance of cable, CCL-AG and upper diode (1500 to 2000 ohms). Break
connection and meter should read greater than 1 Megohm. The meter
reading on (+) should read greater than 1 Megohm whether #1 is shorted
or open.
4. Connect (+) 1 to 10. Resistance should be greater than 1 Megohm.
Connect #2 at bottom of Deployment Head to mass. Meter should read total
resistance of cable, CCL-AG, upper diode section and lower diode section.
Total resistance should be approximately 7000 ohms.
5. Remove Vent Screw (H448511) from Port 3 in Deployment Head and connect
hydraulic pump to the Head with an Oil Fill Adapter (H712561).
6. With Safety Meter (+) still connected to 1 and 10, begin pumping oil into
Head and monitor Safety Meter. When pressure reaches 1800 to 2400 psi,
the Wire Harness connected to the Pogo Contacts should ground inside the
Deployment Head. Therefore, resistance should change to 1500 to 2000
ohms. Continue pumping to 5000 psi.
7. Turn off Safety Switch, remove key and follow all other safety rules related
to arming a gun.
8. Place E-153 Detonator (P448696) in Safety Tube (H448566) with the wires
extending from the closed tube. Check Detonator resistance. Resistance
should be approximately 50 ohms. Twist ends of leg wires together and
remove Detonator from Safety Tube.
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9. Insert Detonator inside Release Bolt (H448384 for standard service,

H448868 for H2S service) and lock with Retaining Ring (B021805). See
Figure 7-2 Install E-153 Detonator in Release Bolt. Detonator should rotate
freely inside Bolt.
Twist leg wires Release Bolt

together (H448384)
Lock Detonator (P448696)

with Retaining Ring (B021805)
Figure 7-2: Install E-153 Detonator in Release Bolt
10. Thread the shunted E-153 Detonator wires through side hole of Adapter
Retainer (H712572). Liberally coat Release Bolt with Anti-galling Grease
(B022197) and screw Release Bolt into Adapter Retainer (H712572) until the
shoulder of the Release Bolt lines up with the end of the Adapter Retainer.
11. Place the Release Bolt subassembly, E-153, Adapter Retainer inside the
Safety Tube (H448566). The Adapter Retainer may have six Button Head
Screws (B034482) already attached to it. If Actuator Rod Assembly will
not fit inside the Safety Tube, screw the Button Head Screws closer to the
Adapter Retainer.
Note
E-153 Detonators made prior to October 1995 will need 8 in. of Down Hole
Hook-up Wire (H251618) spliced to the end of the “hot” wire of the Detonator.
Crimp the wires together using a Splice (E021726) and cover it with a
Coupling Seal (P075985). Fill gap with DC-111 (B023642). String tie both
ends. See Figure 7-3 Coupling Seal for Detonator Wire. The “ground wire”
will need 8 in. (20 cm) of bare copper wire spliced to it.

Use Wire Strippers (B018126) to remove insulation from the ends of the
E-153 wires. THIS IS THE ONLY TOOL RECOMMENDED FOR STRIPPING
E-153 WIRES.
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Splice DC-111
Wire (E021726) (B023642) Wire
from Deto
Coupling Seal
String Tie
(P075985) String Tie
Figure 7-3: Coupling Seal for Detonator Wire
12. Secure one Detonator Wire to ground on the Lower Housing (H712428)
using a Terminal Ring (E029170), Lock Washer (B028882) and a Brass
Screw (B011979). Install a Female Boot (H318170), Boot Liner (H22637)
and a Contact Pin (H115576) to the remaining “hot” Detonator Wire. A Boot
Retainer (H245716) should be used when running in gas. Connect this wire
assembly to the #1 Fluid-to-Air Connector on the Lower Housing.
13. Connect another Female Boot, Boot Liner and a Contact Pin to 4 ft of
Downhole Hookup Wire (H251618). Use a Boot Retainer when running in
gas. Connect this wire assembly to the #2 Fluid-to-Air Connector on the
Lower Housing. See Figure 7-4 Wires Connected to Lower Housing.
Figure 7-4: Wires Connected to Lower Housing
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14. With size 210 O-rings (B011968) installed on the Pressure Protector
(H712597) and the Collapse Tube Cap (H623051), assemble both parts to
the Collapse Tube (H623052). Note that the parts will hold together simply by
the O-ring squeeze.
15. Attach the Collapse Tube Assembly to the end of the Lower Housing with
a #10-32 x 1/4 SST Set Screw (B013074). The two wires connected to the
fluid-to-air connectors will have to be folded back towards the end of the
Lower Housing so they will be able to go through the slot on the Pressure
Protector. Be careful not to pinch any of the wires.
16. Remove the Release Bolt subassembly from the Safety Tube and attach it
to the Rod Extensions by tightening the six Button Head Screws (B034482).
Make sure none of the wires are wrapped around the Rod Extensions. The
three wires should be placed in the groove of the Pressure Protector. Extend
the Gun Wire beyond the Release Bolt. Allow several inches of slack in the
Gun Wire between the Lower Housing and the Adapter Retainer (Figure 7-5
Collapse Tube Assembly and Actuator Rod Retainer Assembly).
Figure 7-5: Collapse Tube Assembly and Actuator Rod Retainer Assembly
Note
Lower Housing and Wires not shown.
17. Position a Compression Adapter (H448385 for standard service, H712551

for H2S service) around the bottom end of the Adapter Retainer so the
groove on the Compression Adapter is opposite to the hole on the Adapter
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Retainer. Lock the two parts together by inserting a Retainer Plate (H448383
for standard service, H712560 for H2S service) through the slot on the
Compression Adapter and over the neck of the Release Bolt.
18. Maintain pump pressure at 5000 psi and slide the Lower Sleeve (H712422)
over the Gun Wire, the Rod Extensions, the Release Bolt subassembly and
the Compression Adapter. Be careful not to pinch any of the wires. Secure
Lower Sleeve to the Crossover Adapter (H712415) with three Locking Lugs
(H345595) and three #10-32 x 3/16 Socket Head Screws (B016090) using
a 5/32 in. Allen Wrench. Secure the Compression Adapter to the Lower
Sleeve with four 1/4-20 x 1/4 Socket Head Screws (B016351) using a 3/16 in.
Allen Wrench. The three threaded holes must be in the center of the Sleeve
window (Figure 7-6 Install Parts to Lower Sleeve).
Compression Sleeve
(H448382)
Compression Adapter
(H448385)
Three holes must be

in center of window. 4
1/4-20 Socket Head
Cap Screw
(B016351)
Figure 7-6: Install Parts to Lower Sleeve
19. Tighten Release Bolt hand-tight only (Figure 7-7 Tighten the Release Bolt).
Release pressure at pump. There should not be any movement in Release
Bolt Section. If movement is noticed, pump up again to 5000 psi, retighten
Release Bolt again, remove the slack, and release the pressure again.
Remove Oil Fill Adapter and install Vent Screw (H448511) in Port #3.
Note
Make sure all three Ports are sealed with Vent Screws (H448511) before
going downhole.
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After tightening Release Bolt,

back off until 3 holes are centered
in slot.
Figure 7-7: Tighten the Release Bolt
20. Screw Adjusting Bolt (H448483) into Stroke Adjustment Adapter (H448387).
Place this assembly into saddle of Compression Adapter (Figure 7-8 Attach
Adjusting Bolt). Thread wire through top of hole and screw Adjusting Bolt
until the gap between the end of the Compression Adapter and the top of the
Stroke Adjustment is about 3/4 in. (19 mm). Slide Adjusting Spacer Sleeve
(H448569) over assembly. Replace Sleeve if damaged.
48
Compression Adapter
(H448385) 51
50
Stroke Adjustment Adapter
Adjusting Bolt
(H448387)
(H448483)
3/4 in.
Figure 7-8: Attach Adjusting Bolt
21. Install one #10-32 x 1/4 Socket Head Screw (B012827) to prevent
Adjustment Spacer Sleeve from rotating (Figure 7-9 Install Set Screw).
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Install one #10-32 x 1/4

Socket Head Screw (B012827)
to prevent Stroke Adjustment
Adapter from rotating.
Adjustment
Spacer Sleeve
(H448569)
Figure 7-9: Install Set Screw

22. With a completely loaded gun, slide the two Actuator Rods through slots
inside Compression Sleeve. Do not insert the bottom of the Deployment
Head into the top of the gun. The bottom the Head should be flush with the
top of the gun for right now.
23. Attach Gun wire from gun to Gun Wire Extension with a Splice (E021726)
and cover with Coupling Seal (P075985). Fill gap with DC-111 (B023642).
String tie both ends. BCC connections may also be used (Figure 7-10 Attach
Gun Wire).
Splice DC-111
(E021726) (B023642)
Gun Wire Extension Gun Wire
from Gun
Coupling Seal
String Tie (P075985) String Tie
Figure 7-10: Attach Gun Wire
24. Bend tab in upper-most window and run Cord under tab. The boot end of
the Detonating Cord should be flush with the end of the Gun Carrier Window.
Make sure the Cord is routed through upper tabs to ensure the upper end
of the Carrier will break up properly.
25. Install a Window Support (H712598) into the top empty window of the Gun
Carrier. There is a thin-walled end and a thick-walled end to the Support. The
thin-walled end is inserted first into the top side (nearest to the Deployment
Head) of the empty Carrier window. Insert the Window Support into the
carrier until it can fall into the window. Once the Support falls inside the
Carrier push the Support towards the top charge until the shoulder on the
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Support goes under the Gun Carrier wall. The outermost diameter of the
Window Support should be flush with the carrier (Figure 7-11 Window
Support Inside Gun Carrier).
Note
Due to the extra deployment force generated by the TTDH-BA Deployment
Heads, the Window Support must be used on all guns that use the TTDH-BA
Deployment Heads. If it is not used, the top window may buckle during
deployment and may allow enough travel in the Actuator Rods (Pull Rods)
to open the Gun Arming Switch. It would then be possible to fire the Gun
with the Charges in the closed position. The Window Support also prevents
damage to the top of the Gun in the event of accidentally spudding the Gun.
Window Support
Figure 7-11: Window Support Inside Gun Carrier
26. Attach the bottom of the Deployment Head to the Gun Carrier. The
Adjustable Stroke Adapter should be very close or even touching the Window
Support, and the Support should not be able to fall out. Attach Gun to Stroke
Adjustment Adapter with four #10-32 Cap Screws (B012827). Turn Adjusting
Bolt so three holes in Actuator Rod align with three holes in Adapter Retainer
(Figure 7-12 Align Holes with Actuator Rods). Holes on Head should be on
middle of holes on Rods (Figure 7-13 Align with Holes on Adapter Retainer).
Note
To prevent bending with longer guns, place Gun inside a PVC tube or rigid
channel for extra support.
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Turn Adjusting Bolt until

three holes in Actuator Rod
align with three holes in
both sides of Actuator Rod
Retainer.
Figure 7-12: Align Holes with Actuator Rods
Holes in Actuator
Rod Retainer should be at
middle of holes in Actuator Rod.
Figure 7-13: Align with Holes on Adapter Retainer
27. Attach Rods securely to the Retainer using six (three on each side) #8-32
Button Head Screws (B034482). Adjust the Adjusting Bolt so the gun is
pulled closer to the Deployment Head, putting the Actuator Rods under
compression. DO NOT run the gun unless all of the charges are properly
closed.
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7.4 Arming
Refer to parts list and assembly drawing for 1-11/16 in. Pivot Gun Assembly
(DH448542) located in maintenance manual bill of materials.
1. With wires shunted, place Detonating Cord (H447050) along Bottom Nose.
Bottom Nose should be flush with bottom end of gun. Determine necessary
wire lengths and bend wires where they will need to be cut.
Note
If conditions exceed 280°F (138°C) or 10,000 psi, use a High Temp Detonator
(P285784) and refer to Section 7.4.1 High Temperature Detonator (P285784)
Installation for instructions.
2. Place Nobel Detonator (P190860) in Safety Tube. Follow all standard arming
procedures as described in Safety Chapter of the Wireline Perforating
FOM. With Detonator fully contained inside Safety Tube, unshunt leg wires.
Connect one wire to end of through wire with a Splice (E021726) and cover
with Coupling Seal (P075985). String tie both ends. A BCC connection
may also be used instead of the Coupling Seal. The other wire should be
grounded to lower end of Carrier. Make sure screw head is within gun OD.
3. Make a fresh cut on Detonating Cord (H447050) using the recommended
Detonating Cord Cutter discussed in the Safety Chapter of the Wireline
Perforating FOM. Leave approximately 3 in. [8 cm] of cord extending beyond
end of Carrier. Place excess Detonating Cord in the remnant box.
4. Insert Cord into Detonator and place two Lead Spacers (H448105), one on
each side of Detonating Cord, inside Detonator. Spacers should be flush
with end of Detonator.
5. Crimp Detonating Cord and Spacers twice, 90° apart. The first crimp
should be 1/4 in. [6 mm] from end of Detonator and second crimp should
be approximately 1/8 in. [3 mm] from the first crimp (Figure 7-14 Crimp
Detonator).
Nobel Detonator
(P190860)
Lead Spacers
(H448105) 1/4 in.
1/8 in.
Detonating Cord
(H447050)
Wires Boot
Figure 7-14: Crimp Detonator
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6. Wrap Silicone Rubber Tape (B029421) over Cord/Detonator interface. Start

tape at interface and stretch to 150% of its original length around Cord and
Detonator. Cover Cord and Detonator with at least 2 in. [5 cm] of tape in
each direction from interface. This seal should consist of at least four layers
of tape. End taping at either end of wrap. Cover the rubber tape with two
layers of self-adhesive Teflon tape (E018735) to protect the rubber tape.
7. Secure tape seal at each end with nylon string. String should be tied within
3/8 in. [9 mm] of each end (Figure 7-15 Tape Detonator).
Four layers of Silicone Rubber

Tape (B029421) and two layers
of Teflon Tape (E018735).
String tie 3/8 in.
from each end.

Nobel Detonator
3/8 in.
3/8 in.
2 in. 2 in.
Figure 7-15: Tape Detonator
8. Check that Actuator Rods have been put under compression by adjusting
the Adjustment Bolt. Make sure all the charges are pulled within carrier OD
by this step.
9. Measure the distance from CCL-AG to the top shot.
10. Run a gauge (H448362) over entire length of gun string.
11. Put the Gun and Deployment Head in a PVC tube for support while rigging
up.
7.4.1 High Temperature Detonator (P285784) Installation

1. Apply DC-111 Silicone Grease (B023642) to end of Detonating Cord (approx.
2 in. [5 cm]) and slip on boot (supplied with Detonator). Allow 0.5 in. [13 mm]
of Cord to protrude from the boot. Wipe off excess Grease.
2. Cut off end of Detonating Cord using the recommended Detonating Cord
Cutter described in the Safety Chapter of the Wireline Perforating FOM.
3. Insert Detonating Cord into Booster until it bottoms out.
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Potential Severity: Serious

DO NOT Crimp the Booster!
4. Insert Detonating Cord/Booster assembly into Detonator until it bottoms out.

The end of the Booster will be recessed in Detonator.
5. Coat outside of boot with DC-111 Silicone Grease (B023642). Place a double
length of string along OD of the boot and slide boot as far as possible into
Detonator recess. Wrap Cord/boot interface with four layers of Silicone
Rubber Tape (B029421) and cover the rubber tape with two layers of Teflon
tape (E018735). String tie with #6 waxed linen lacing cord (Figure 7-16 High
Temperature Detonator Installation).

DO NOT Crimp the Detonator!
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Boot Cord
Booster
Detonator
Tape and String Tie
Figure 7-16: High Temperature Detonator Installation
7.5 Running the Gun

1. Proceed into the well.
2. At a minimum depth of 200 ft [70 m] below ground level or the sea floor,
turn on Safety Switch (also Power Cord Safety Switch on MCM, if present),
restore AC power, etc. Continue in hole.
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7.5.1 Checking Resistance (Running in)
Note
A CCL-AG must be used to make the following resistance checks. These
measurements cannot be made using a CCL-L.
1. Resistance or voltage checks at 200 ft [70 m] below ground level or the

sea floor and again at shooting depth, prior to deploying the gun, are
recommended. Note the readings for use later in section 7.5.3 Verifying
Deployment and Shooting Gun.
2. The analog safety multimeter must be used to check the resistance of the
SWIR to ground.
3. Temporarily place the Safety Switch in “CIS” Position, and with the safety
multimeter measure the resistance between line 1 and mass. The following
represents typical readings:
• E-153 (+) should be 800 ohm to 1200 ohm (1800 ohm at surface)
• Gun (-) should be 800 ohm to 1200 ohm (1800 ohm at surface)
Note
If a digital safety multimeter is used, the measurement should be performed
with Black probe to line 1 and Red probe to mass. Place the function selector
switch in the “–|(–”/CCL position, then press and hold the yellow SEL/ON
button. One field location reported that, on a job with a 6500-m long 2-23ZT
cable, the meter read 0.85 V (single diode) with the gun at 200 ft.
4. Depending on the temperature and depth of the well, readings may vary.
Because of the diode’s resistance, readings will decrease with temperature.
Private
Release
+ Bolt
Deployment Piston
- -

Release
+ Bolt
Deployment Piston
- -
+

Figure 7-17: Circuit Diagram
Tie in; position the gun and deploy.
7.5.2 Deploying Gun (Shooting E-153)

To shoot a Nobel E-153 and deploy the gun, apply positive current according to
standard Schlumberger procedures.
1. Apply current with positive polarity from 0.0 to 1.0 A in 1 to 2 sec and then
hold steady at 1.0 A.
2. It is essential to have extremely good electrical insulation on the cable,
weights, CCL, Deployment Head, etc. All insulation must exceed 10 Mohm.
This should ensure the current (1.0 A) goes completely through the E-153.
3. The current output at the end of the cable must be within ± 0.05 A of the
current reading inside the unit. There must not be any pulsating output or
significant ripple in the DC current.
4. When shooting the E-153, always turn off the shot detection circuit. The kick
in the current can be observed when the E-153 fires. The kick may occur as
low as 0.5 A as the current is being applied from 0.0 to 1.0 A.
Private
7.5.3 Verifying Deployment and Shooting Gun

1. After shooting E-153, the Gun (−) resistance reading should be approximately
double the readings obtained while running in, per section 7.5.1 Checking
Resistance (Running in), indicating that the gun is fully deployed.
Note
If the digital safety multimeter is used, the voltage measurement described
in section 7.5.1 (see Note) should be repeated. According to the location
mentioned in that section, after deployment on the same job the meter read
1.35 V (two diodes plus detonator).
2. If the reading is not approximately double, the gun may need to be moved
up and down several times until charges are fully deployed. The tool can
be pulled into the tubing (as far as the bottom of the Deployment Head) to
deploy the gun.
3. Once the gun is fully deployed, shoot on negative polarity.
4. Come out of hole. At a minimum of 200 ft [70 m] below ground level or the
sea floor, prepare the instrument cab as for explosive operations.

If a thunderstorm, dust storm or sandstorm threatens to arrive before the

disarming operation can be completed, the gun must be kept in the well at a
minimum depth of 200 ft [70 m] below ground level or the sea floor.
5. Clear the area of all unnecessary personnel.

6. If the gun(s) did not fire, immediately disarm the gun using the procedure
prescribed in Section 7.6 Disarming BEFORE the gun is disconnected from
the cable.
7. Pull the gun out of the well and immediately cover the borehole.
Private
7.6 Disarming

HMX exhibits an increase in impact sensitivity after exposure above 330 F [166
C]. If the system is exposed to temperature above 330 F, even for a short time,
the gun should not be downloaded until 48 hr has passed to allow the HMX to
revert to its normal state of impact sensitivity.
Before proceeding to specific disarming procedures, remember: The disarming

of any explosive is the responsibility of the engineer/technician, as is arming. In
the interest of safety and efficiency, the engineer/technician physically performs
the act of arming and disarming. Neither task is to be delegated.
It is mandatory to follow all explosive field safety procedures for every armed
gun returned to the surface.
1. Pull gun out of the hole and when gun clears rotary table or well head, cover
the hole.
2. Remove Bottom Nose and disconnect Detonator from Detonating Cord using
the recommended Detonating Cord Cutter discussed in the Safety Chapter of
the Wireline Perforating FOM.
3. Insert Nobel Detonator (P190860) in Safety Tube (H041901).
4. Cut lead wires one at a time, preferably at or below splice to Detonator leads.
5. Short wires together.
6. Remove Detonator from Safety Tube and place it in Detonator Carrying Case
(H018373) for later disposal.
7. There are two options for disarming the Release Bolt. It can be disarmed with
cable head attached to the Deployment Head, or with cable head removed
and positive lead shunted to ground.
8. Remove Release Bolt section and place it inside Release Bolt Safety Tube
(H448566).
9. Cut lead wires one at a time, preferable at or below splice to Detonator leads.
10. Short wires together.
11. Remove Release Bolt section from Release Bolt Safety Tube, remove E-153
Detonator (P448696) and place it in Detonator Carrying Case (H018373)
for later disposal.
Private
12. As time permits, try to determine cause of misfire.

13. Remove Charges and Detonating Cord and place them in explosives
remnant case.
14. Return all unfired/misfired explosives to the shop for disposal.
Private
8-i TTCG-DA, TTDH-BA, TTPG-BA / Bill of Materials 8-i
8 Bill of Materials
8.1 H712500-AH ASSEMBLY, DEPLOYMENT HEAD SAFE PIVOT
GUN ____________________________________________________________ 8-1
8.2 H448542-AH GUN, 1-11/16 PIVOT FIELD ASSEMBLY ___________ 8-19
8.3 T & I ___________________________________________________________ 8-25
Private
SRC-Wireline \Dan Markel\InTouch ID 3013184\6.1\Release Date:08-Feb-2010\EDMS UID: 27903678\Produced: 08-Feb-2010 20:04:10 8-ii TTCG-DA, TTDH-BA, TTPG-BA / Bill of Materials 8-ii
Intentionally Blank
Private
8-1 TTCG-DA, TTDH-BA, TTPG-BA / Bill of Materials 8-1
8 Bill of Materials SRC, TTCG-DA, bom
8.1 H712500-AH ASSEMBLY, DEPLOYMENT

HEAD SAFE PIVOT GUN
Eff. Date: 13-JAN-2010
H712500 AH ASSEMBLY, DEPLOYMENT HEAD SAFE PIVOT DREV: AH DPGS: 1

GUN
Item Part Number Rev Description and Reference Notes Qty UM Dpgs Drev
0033 B011286 AE O-RING, SZ 2-216, VITON, 95D 13.0 EA
Mfg: OBS USE PARKER-SEALS (WAS
PARKER SEAL CO.)
Mfg Num: V858-95
Mfg: PARCO, INC. (FORMERLY
PLASTIC & RUBBER PRODUCTS CO.)
Mfg Num: 9021-95
8112 B011968 AE O-RING,SZ 2-210 .734 ID X.139W 0.0 EA
VITON 95D H239646,400214
PARKER SEAL CO.)
Mfg Num: V858-95
Mfg Num: 9021-95
0054 B011979 AA SCREW,RHM 8-32 X 1/4 BRS 1.0 EA
Mfg: ANY MANUFACTURER
Mfg Num: NONE SPECIFIED
7005 B012068 AE O-RING, SZ 2-214, VITON, 95D 0.0 EA
PARKER SEAL CO.)
Mfg Num: V858-95
Mfg Num: 9021-95
8103 B012827 AB SCREW, SOC HD 10-32 X 1/4 SST 0.0 EA
ASME B18.3
Mfg Num:
Private
0064 B013074 AB SCREW, SOC SET 10-32 X 1/4 CUP PT 1.0 EA
SST ASME B18.3
Mfg Num:
0032 B013124 AE O-RING,SZ 2-006, VITON, 95D 4.0 EA
PARKER SEAL CO.)
Mfg Num: V858-95
Mfg Num: 9021-95
3007 B013366 AD GREASE, LUBRIPLATE 930AA 0.0 LB
Mfg: OBS USE LUBRIPLATE (WAS

FISKE BROS. REFINING CO.
(LUBRIPLATE))
Mfg Num: 930-AA
0057 B013380 AC SCREW, BTN HD CAP 10-32 X 1/4 1.0 EA
ALLOY STL HEX ASME B18.3
Mfg Num:
0037 B013598 AB PIN, COILED SPRING 3/32 X 1 SST 4.0 EA
HVY DUTY
Mfg: SPIROL
Mfg Num: CLDP 3/32 X 1 HDK
0052 B015902 AB SCREW, SOC HD 10-32 X 1 SST ASME 1.0 EA
B18.3
Mfg Num:
0048 B016090 AA SCREW,SOC HD 10-32 X 3/16 SST 3.0 EA
0050 B016351 AC SCREW,SOC HD 1/4 -20 X 1/4 SST 6.0 EA
KNURL HD
0053 B016354 AA WASHER, #10 SPR LOCK SST 1.0 EA
Mfg: ALLMETAL SCREW PRODUCTS
CO.
Mfg Num: HI-COLLAR
0038 B016618 AA PIN,SPIROL 1/8 X 1 ./0 SST 4.0 EA
Mfg: OBS USE SPIROL (WAS SPIROL
INTERNATIONAL CORP.)
Mfg Num: 1/8 X 1 IN. HDK
Private
7010 B017964 AC CRIMPING TOOL, HAND OP 0.0 EA
Mfg: WINCHESTER ELECTRONICS
Mfg Num: 107-0903-2A
Mfg: ASTRO TOOL CORP.
Mfg Num: 11067
7008 B018126 AB WIRE STRIPPER 16 THRU 26 GA. 0.0 EA
CAPACITY
Mfg: NEWARK ELECTRONICS
Mfg Num: 58F554
8102 B021805 AC RETAINING RING,TRUARC,INT. FOR 0.0 EA
.375 ID SST BASIC SERIES
Mfg: OBS USE TRUARC (WAS
TRU-ARC Company LLC)

Mfg Num: 5000-37H
Mfg: ANDERTON DARBY INC.
Mfg Num: 1300-37SS
3003 B022197 AC ANTI-GALLING LUBRICANT 1 LB. 0.0 EA
Mfg: RUTHERFORD CO.
Mfg Num: SLICK-STUF #4
8509 B022777 AB O-RING,SZ 2-216 1.109 ID X.139W, 0.0 EA
NITRILE 90D PER CNMS-E1106
Mfg Num: SEE SPECS
8505 B023642 AC GREASE, SILICONE 14OZ TUBE 0.0 EA
DISPENSER FOR FIELD USE ONLY
Mfg: OBS USE DOWCORNING (WAS
DOW CORNING CORP.)
Mfg Num: DC-111
Mfg: OBS USE DOWCORNING (WAS
DOW CORNING CORP.)
Mfg Num: MILYKOTE 2111
0031 B023973 AC O-RING,SZ 2-211 .796 ID X.139 W 2.0 EA
VITON 75D
Mfg: USE PARKER PARKER HANNIFIN
RAK S.A - JOINTS DE PRECISION
Mfg Num: 2-211,V 747-75
Mfg Num: 2-211,9009-75
0059 B025070 AA PIN,SPIROL 1/8 X 1 3/4 SST 2.0 EA
Mfg: OBS USE SPIROL (WAS SPIROL
INTERNATIONAL CORP.)
Mfg Num: 1/8 X 1 3/4 HDK
Private
9003 B026214 AB O RING,SZ 2-214 .984 ID X.139 W 1.0 EA
NITRILE 90D
Mfg: USE PARKER PARKER HANNIFIN
RAK S.A - JOINTS DE PRECISION
Mfg Num: 2-214,N552-90
8504 B026626 AA GLYPTAL,RED ONE GALLON CANS 0.0 EA
Mfg: OBS USE GE (WAS GENERAL
ELECTRIC CORP.)
Mfg Num: 1201
8508 B027279 AC O-RING,SZ 2-211 .796 ID X.139W, 0.0 EA
Mfg Num: SEE SPECS

0035 B027949 AC BALL,SINGLE .156 1.0 EA
DIA,AISI52100,RC60-67
Mfg: T.L. WALKER
Mfg Num: .156 DIA AISI52100
3001 B028280 AA WHITE GLASS CLOTH, PRESSURE 0.0 EA
SENSITIVE S LICONE TAPE (3M #6
Mfg: OBS USE 3M (WAS MINNESOTA
MINING & MFG. CO.)
Mfg Num: 69
0055 B028487 AA SCREW,PAN HD 6-32 X 1/4 SST 2.0 EA
PHILLIPS HEAD
0058 B028882 AA WASHER, #8 HI-COLLAR LOCK SST 1.0 EA
0030 B029546 AC O-RING, SZ 2-206, VITON, 95D 7.0 EA
Mfg: HUTCHINSON SEAL, FORMERLY
NATIONAL SEAL O RING DIVISION
Mfg Num: V25-206
3005 B030471 AB LOCTITE 290 ADHESIVE/SEALANT 0.0 EA
(WICKING) 10ML
Mfg: OBS USE HENKEL (WAS
LOCTITE CORP.)
Mfg Num: 29021
0036 B031296 AA FLOW RESTRICTOR .187 DIA 1.0 EA
CARTRIDGE (24 KLOHM)
Mfg: OBS USE THELEECO (WAS LEE
CO.)
Mfg Num: VHCA1835240H
Private
7006 B032828 AA TOOL, INSTALLATION AND 0.0 EA
EXTRACTION FOR 187 VISCO
JET
Mfg: OBS USE THELEECO (WAS LEE
CO.)
Mfg Num: CUTA1870109C
3006 B033556 AE MOBIL UNIVIS HVI DH - 5 GALLON 0.0 EA
PAIL
Mfg: EXXON. COMPANY USA
Mfg Num: MOBIL UNIVIS HVI DH
8506 B033915 AC O-RING,SZ 2-006 .114 ID X .070W, 0.0 EA

Mfg Num: SEE SPECS
0039 B034372 AA SPRING, COMP.014 X .12 X .69 SST 1.0 EA
Mfg: OBS USE AS-SPRING (WAS
ASSOCIATED SPRING CO.)
Mfg Num: C0120-014-0690-S
0040 B034373 AA SPRING, COMP.022 X .24 X 2.00 SST 2.0 EA
Mfg Num: C0240-022-2000-S
0041 B034376 AA WASHER,5/8 BELLEVILLE SST .630 X 200.0 EA
1.25 X .089
Mfg Num: B1250-089-S
0042 B034377 AD WASHER,1/2 BELLEVILLE SST .505 X 22.0 EA
1.00 X .043
Mfg Num: B1000-043-S
8507 B034378 AB O-RING,SZ 2-206 .484 ID X .139W, 0.0 EA
Mfg Num: SEE SPECS
0051 B034482 AB SCREW, BTN HD CAP 8-32 X 1/4 12.0 EA
Mfg Num:
8104 B034482 AB SCREW, BTN HD CAP 8-32 X 1/4 0.0 EA
Mfg Num:
Private
0034 B034545 AA BACK-UP RING SIZE 216 1.0 EA
POLYETHERETHERKETONE
Mfg: OBS USE GTWEED (WAS
GREENE, TWEED & CO)
Mfg Num: 5670-0635-0450
0043 B034546 AA SPRING, COMP. .100 X .215 X 1.00 OD 1.0 EA
X 5.00 CHR VANADIUM
Mfg Num: CV1000-5000-100
0056 B034874 AA WASHER, #6 SPR LOCK SST HI 3.0 EA
COLLAR

Mfg Num:
3002 E016830 AB CORD .011 TEFLON 0.0 IN
Mfg: WESTERN FILAMENT INC.
Mfg Num: 15TOF13G
Mfg: GUDEBROD BROS. SILK CO.
Mfg Num: 231-H
8110 E020819 AA TERMINAL,RING 26-22AWG # 8 0.0 EA
INSULATED
Mfg: OBS USE TNB (WAS THOMAS &
BETTS CO.)
Mfg Num: RZ83
Mfg: HOFFMAN INDUSTRIAL
PRODUCTS DIV HOFFMAN
ELECTRONICS CORP.
Mfg Num: VD 2622-4
3004 E040353 AA CABLE TIE, .1 X 8 , 18 LB 0.0 EA
Mfg: TYTON CORPORATION
Mfg Num: T18L
0044 E051801 AA CONTACT, POGO 2.0 EA
Mfg: OBS USE TYCO-ELECT (WAS
AUGAT INC.)
Mfg Num: P4301-1F
4002 EH352865 AB T&I 1-11/16 PIVOT GUN DEPLOYMENT 0.0 4 AB
HEAD (TTDH-BA)
9001 H043975 AB PLUG 1.0 EA
0045 H115576 AJ CONTACT ASSY, 62S SOCKET, FOR 5.0 EA
20-24 AWG WIRE
8106 H115576 AJ CONTACT ASSY, 62S SOCKET, FOR 0.0 EA
20-24 AWG WIRE
8108 H222637 AE BOOT LINER 0.0 EA
8109 H245716 AF BOOT RETAINER 0.0 EA
Private
0046 H245817 AZ FLUID TO AIR CONNECTOR, 1.79 L, 2.0 EA
500 DEG F
7007 H268097 AC CONTACT INSERTION AND REMOVAL 0.0 EA
TOOL
8107 H318170 AE FEMALE BOOT 0.0 EA
0047 H345595 AC LUG, LOCKING 3.0 EA
0049 H352898 AB SCREW, CAP LOW HEAD 1/4-20 17.0 EA
UNC-2A
0029 H432222 AD CONNECTOR, FLARED 1.0 EA
0023 H448383 AG PLATE, RETAINER 1.0 EA
8101 H448384 AK BOLT, RELEASE 1-11/16 PIVOT GUN 0.0 EA
0024 H448385 AH ADAPTER, COMPRESSION 1.0 EA

0025 H448387 AN ADAPTER, STROKE ADJUSTMENT 1.0 EA
0026 H448483 AD BOLT, ADJUSTING 1.0 EA
0027 H448511 AD SCREW, VENT 3.0 EA
7003 H448543 AB KIT, HYDRAULIC 0.0 EA
7001 H448566 AB SAFETY TUBE, RELEASE BOLT 0.0 EA
0028 H448569 AD ADJUSTING SPACER SLEEVE 1.0 EA
8501 H448868 AC BOLT, RELEASE H2S 1-11/16 PIVOT 0.0 EA
GUN
0061 H623051 AC CAP, COLLAPSE TUBE SAFE PIVOT 1.0 EA
GUN
8111 H623052 AD TUBE, COLLAPSE SAFE PIVOT GUN 1.0 EA
8105 H712409 AB WIRE, GUN EXTENSION 0.0 EA
0001 H712410 AJ SLEEVE, UPPER SAFE PIVOT GUN 1.0 EA
0002 H712411 AJ ADAPTER, HOUSING SAFE PIVOT 2.0 EA
GUN
0003 H712412 AP HOUSING, SPRING SAFE PIVOT GUN 1.0 EA
0004 H712413 AL PISTON, DEPLOYMENT SAFE PIVOT 1.0 EA
GUN
0005 H712414 AR ROD, TENSION SAFE PIVOT GUN 1.0 EA
0006 H712415 AY ADAPTER, CROSSOVER, SAFE PIVOT 1.0 EA
GUN
0007 H712416 AK PISTON, PRESSURE SAFE PIVOT 2.0 EA
GUN
0008 H712417 AL RETAINER, ROD SAFE PIVOT GUN 1.0 EA
0009 H712418 AN CONNECTOR, LOWER ROD SAFE 1.0 EA
PIVOT GUN
0010 H712419 AJ BLOCK, RELEASE SAFE PIVOT GUN 1.0 EA
Private
0011 H712420 AK HOUSING, LOWER SPRING SAFE 1.0 EA
PIVOT GUN
0012 H712422 AJ SLEEVE, LOWER SAFE PIVOT GUN 1.0 EA
0013 H712424 AD BLOCK, SWITCH SAFE PIVOT GUN 1.0 EA
0014 H712425 AD BLOCK, CONTACT SAFE PIVOT GUN 1.0 EA
0015 H712426 AD SUPPORT, CONTACT SAFE PIVOT 2.0 EA
GUN
0016 H712427 AK ROD, BOTTOM SAFE PIVOT GUN 1.0 EA
0017 H712428 AN HOUSING, LOWER SAFE PIVOT GUN 1.0 EA
7004 H712438 AA FIXTURE, TEST SIZE 1-11/16 0.0 EA
H712500_F AH HEAD, DEPLOYMENT, SAFE PIVOT 1.0 1 AH

GUN
8502 H712551 AA ADAPTER, COMPRESSION (H2S) 0.0 EA
8503 H712560 AA PLATE, RETAINER H2S 0.0 EA
7002 H712561 AA ADAPTER, OIL FILL 0.0 EA
0018 H712570 AJ HOUSING, CONTACT SAFE PIVOT 1.0 EA
GUN
0019 H712571 AD EXTENSION, ROD SAFE PIVOT GUN 2.0 EA
0020 H712572 AC RETAINER, ADAPTER SAFE PIVOT 1.0 EA
GUN
0021 H712575 AA SCREW, #10-32 X 3/8 CHECK VALVE 1.0 EA
0022 H712579 AB HARNESS, ELECTRICAL SAFE PIVOT 1.0 EA
GUN
0060 H712596 AB INSULATOR, SOCKET SAFE PIVOT 2.0 EA
GUN
0063 H712597 AF PROTECTOR, PRESSURE SAFE 1.0 EA
PIVOT GUN
7009 H712599 AA ADAPTER, OIL FILL WITH FILTER 0.0 EA
0062 H712601 AB CONNECTOR, UPPER ROD SAFE 1.0 EA
PIVOT GUN
8001 P448696 AA DETONATOR FOR PIVOT GUN 0.0 EA
4001 SH448593 AG ENG SPEC MARKING OF PART FOR 0.0 9 AG
TRACEABILITY
Private
SRC-Wireline \Dan Markel\InTouch ID 3013184\6.1\Release Date:08-Feb-2010\EDMS UID: 27903678\Produced: 08-Feb-2010 20:04:10 8-9 TTCG-DA, TTDH-BA, TTPG-BA / Bill of Materials 8-9
Figure 8-1: H712500 AH Assembly, Deployment Head Safe Pivot Gun

Private
Private
H448543 AB KIT, HYDRAULIC DREV: AA DPGS: 1

1 B030130 AA PUMP, HYDRAULIC HAND 1 EA
2 B028858 AB HOSE ASSY 1/4" ID X 2’ BLACK, 1/4" 1 EA 004 AB

NPT, SST, 12 KPSI WP
3 B028860 AB HOSE ASSY 1/4" ID X 4’ BLACK, 1/4" 1 EA 004 AB

NPT, SST, 12 KPSI WP
4 B023571 AA GAUGE,PRESSURE,HYDR,2 1/2 DIAL 1 EA

0-5000 PSI 1/4M BACK CONN
5 B021134 AA VALVE,NEEDLE,AIR/HYDR,RT 1 EA
ANGLE,10000PSI 1/4M IN 1/4F OUT
6 B024892 AA TEE,PIPE 1/4F X 1/4F X 1/4F SST 1 EA
7 B026783 AA SOCKET,QUICK COUPLING 1/4F STL 1 EA

CD PL 6500 PSI WP
3001 B033556 AB HYDRAULIC OIL, UNIVIS J26 - 5 0 EA 0

GALLON PAIL
Private
Intentionally Blank
Private
WARNING: NOT TO SCALE Printed on 27/Aug/02 09:41 by LENA from PART\H448543\AB. Current released drawing on print date. Validate before use. Printing scale: 0.62.
Private
Figure 8-2: H448543 AB Kit, Hydraulic
Private
H712409 AB WIRE, GUN EXTENSION DREV: AB DPGS:

001
1 H318170 AD FEMALE BOOT, VITON 1 EA 01 AD
2 H115576 AJ CONTACT ASSY, 62S SOCKET, FOR 1 EA 1 AJ
20-24 AWG WIRE
3 H222637 AE BOOT LINER 1 EA
4 H142548 AF DOWN HOLE HOOK-UP WIRE 30 IN 2 AF
4000 SH448593 AD ENG SPEC MARKING OF PART FOR 0 4
TRACEABILITY
4001 SH114733 AS SPECIFICATION, SNAP IN CONTACTS 0 4
AND INSULATORS
H712561 AA ADAPTER, OIL FILL DREV: AA DPGS:

001
1 B026782 AA PLUG, QUICK COUPLING 1/4M STL 1 EA
CD PL 6500 PSI WP
2 H712562 AA PLUG #10-32 & 1/4 MNPT 1 EA 001 AA

3 B026009 AA O-RING,SZ 2-009 .208 ID X.070W 1 EA
NITRIL 90D PER H400214

TRACEABILITY
H712579 AB HARNESS, ELECTRICAL SAFE PIVOT GUN DREV: AB DPGS: 1

1 E029170 AB TERMINAL,RING 22-18 # 10 1 EA
NON-INSULATED
2 E034899 AA RECTIFIER SILICON 1000. PIV 1. A 3 EA

A94G PKG
3 E021726 AA SPLICE-CONN. PARALLEL 22-16AWG 3 EA

NON-INSUL.SUPPORT
4 E019676 AD TERMINAL,RING 22-18AWG # 6 2 EA 3 AD

NON-INSULATED
5 E012946 AD WIRE 22AWG 600V TEFLON WHT 92 IN 0
6 E015593 AC WIRE 22AWG 600V PTFE BLU MAX 86 IN 0

OD 44 MILS
Private
7 E023692 AB TUBING 1/8 DIA SHRINKABLE CLEAR 6 IN
.125 ID EXPANDED
8 E019390 AA TUBING 1/4 DIA SHRINKABLE CLEAR 2 IN
.250 ID EXPANDED

NON-INSUL.SUPPORT
3001 E039674 AD SOLDER 4S/96T CORE SIZE 66 .031 0 EA 0

DIA RA FLUX 1 LB
3002 E016830 AB CORD .011 TEFLON 0 IN


TRACEABILITY
Private
WARNING: NOT TO SCALE Printed on 27/Aug/02 09:40 by LENA from PART\H712579\AB. Current released drawing on print date. Validate before use. Printing scale: 0.62.
Private
Figure 8-3: H712579 AB Harness, Electrical Safe Pivot Gun
Private
8.2 H448542-AH GUN, 1-11/16 PIVOT FIELD

ASSEMBLY
Eff. Date: 26-AUG-2002
H448542 AH GUN, 1-11/16 PIVOT FIELD ASSEMBLY DREV: AG DPGS: 1

7001 H448572 AB CARRIER MODIFIED TOP FIXTURE 0 EA 1 AB
7002 H448573 AB CARRIER MODIFIED BOTTOM 0 EA 1 AB
FIXTURE
7003 B032631 AA HEX DRIVER, 1/16 AF WITH PLASTIC 0 EA 002 AA

HANDLE, 2 PIECES
7004 B032635 AA HEX DRIVER, .050 AF WITH PLASTIC 0 EA 002 AA

HANDLE
8001 H448315 AD CHARGE, 1 11/16 ULTRACAP 0 EA 1 AD

8001 H447008 AC CHARGE, 1 11/16 POWER PIVOT, HMX 0 EA 1 AC
8002 H447050 AC DETONATING CORD 50 GR/FT HMX 0 FT 1 AC
RIBBON
8002 H352945 AA DETONATING CORD, HT 60 GR/FT 0 FT 1 AA
HMX HALAR
8003 P190860 AF 300F.15KPSI.FUZ.DET 0 EA
8101 H354650 AC CARRIER, LOW DEBRIS, 1.69 PIVOT 0 EA 0
GUN, 2 FT
GUN, 5 FT
GUN, 7 FT
GUN, 10 FT
GUN, 15 FT
GUN, SPECIAL
8102 H352946 AC ACTUATOR ROD ASSY,LOW DEB,1.69 0 EA 0
PG, 2 FT
PG, 5 FT
PG, 7 FT
Private
PG,10 FT
PG,15 FT
PG,SPECIAL
8103 H448716 AE BOTTOM NOSE 1-11/16 PIVOT GUN 0 EA 1 AE
8104 B034866 AA SCREW,SOC ST 4-40 X 1/4 STL FLAT 0 EA 1 AA
PT
8105 B031602 AA SCREW,BUT HD 4-40 X 1/8 SST HEX 0 EA 001 AA

SOC
8106 H142548 AF DOWN HOLE HOOK-UP WIRE 0 IN 2 AF

8107 H224153 AD BOOT,BLIND-DETONATING CORD 0 EA 001 AD
8108 B013174 AA SCREW,SELF TAP BDG HD #6 X 3/8 0 EA
STL ZC TYPE A PT

NON-INSUL.SUPPORT
8110 B012827 AA SCREW,SOC HD 10-32 X 1/4 SST 0 EA
8111 H448105 AB LEAD PLUG 0 EA 001 AB

8112 B029421 AB TAPE SELF-FUSING SILICONE 180 0 EA 004 AB
DEG C 1.0 W
8113 E018735 AC TAPE TEFLON PRESS SENS .50W X 0 IN

6MIL THK WHITE
8114 E029245 AA CORD,LACING #6 WAXED LINEN 0 IN
8115 P075985 AM COUPLING SEAL 0 EA 1 AM

8116 H712598 AD SUPPORT, WINDOW SAFE PIVOT 0 EA 1 AD
GUN
8509 H448570 AA GREASE ADAPTER 0 EA 001 AA
8510 B023642 AC GREASE, SILICONE 14OZ TUBE 0 EA 0
DISPENSER FOR FIELD USE ONLY
8511 B009211 AA TUBING,NEOPRENE .250ID X 0 IN

.062WALL GRADE N
8512 B075206 AA CONNECTOR FOR 0.6 TO 1.6 MM DIA 0 EA

WIRE
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8513 B026626 AA GLYPTAL,RED ONE GALLON CANS 0 EA
8514 E015573 AA TUBING 12 AWG NON SHRINKABLE 0 IN

NAT .081 ID X .008 W
8515 B009269 AC THINNER,GLYPTOL 0 QT 0
8516 P285784 AC 480F.25KPSI.FUZ.DET 0 EA

8517 H448104 AC BOOT, 40 GR/FT DETONATING CORD 0 EA 001 AC
END
Private
Intentionally Blank
Private
WARNING: NOT TO SCALE Printed on 27/Aug/02 09:42 by LENA from PART\H448542\AH. Current released drawing on print date. Validate before use. Printing scale: 0.48.
Private
Figure 8-4: H448542 AH Gun, 1-11/16 Pivot Field Assembly
Private
8.3 T&I
Figure 8-5: T&I for 1-11/16 Pivot Gun Deployment Head

Private

Manual Pivot Gun

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Manual Pivot Gun

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1 11/16-in Low Cost Pivot Gun

Private SRC, Pivot, C200456, TTCG-DA, TTDH-BA,

Copyright © 2010 Schlumberger, Unpublished Work. All rights reserved.

Copyright © 2010 Schlumberger, Unpublished Work. All rights reserved.

Trademarks & Service marks

Schlumberger, the Schlumberger logotype, and other words or symbols used

A complete list of Schlumberger marks may be viewed at the Schlumberger

Author: Dan Markel

Reviewer: Steve Young

Title: InTouch Helpdesk

6.1 08-Feb-2010 In step 40 in section 3.1.2 Reassembly of Author: Steve Young

5 24-Apr-2003 Added hint to Wellsite Hints section. Author: Heather Fenter

4 01-May-2002 Added High Temperature Application section Author: Steve Young

2 07-Jul-1999 Changed CCL part number in Wellsite Author: Heather Fenter

1 30-Oct-1998 Updated Description, Assembly, Catalog, Author: Steve Young

Regulatory Compliance __________________________________________ v

1 Safety __________________________________________________________ 1-1

2 Description _____________________________________________________ 2-1

2.2 Theory of Operation __________________________________________ 2-2

3 Assembly ______________________________________________________ 3-1

4 Exploded-View Drawings and Parts Lists _______________________ 4-1

5 Maintenance ___________________________________________________ 5-1

6 Troubleshooting ________________________________________________ 6-1

7 Wellsite Operations ____________________________________________ 7-1

7.4 Arming _____________________________________________________ 7-14

8 Bill of Materials ________________________________________________ 8-1

2-1 Pivot Gun _________________________________________________________ 2-2

3-6 Disconnect Wires from the Switch __________________________________ 3-5

3-40 Electrical Schematic of Deployment Head __________________________ 3-33

3-54 Install Blind Detonating Cord Boot _________________________________ 3-43

1 Safety SRC, Pivot, safety

• Use less-toxic substitutes, wherever possible

1.2.1 Personnel Safety

4. Read this manual carefully before attempting to work with or disassemble

1.2.2 Equipment Safety

Know the contents of lubricants, degreasers and cleansers.

Wherever possible, use environmentally safe materials such as:

• White oil lubricants

Lubricant Part No. Application

2.7.1 Pivot Gun ___________________________________________________ 2-9

2 Description SRC, TTCG-DA, des cription

TTPG-BA H623071 Through-Tubing Pivot Gun (Top Assembly)

Figure 2-1: Pivot Gun

2.2 Theory of Operation

2.2.1 Expendable Gun

Cord Cord Electric Detonating

TOP VIEW OF CARRIER

2.2.2 Deployment Head

Deployment is accomplished by upward movement of the Deployment Piston

Switch Check Valve Release Bolt

Figure 2-3: Deployment Head Schematic

2.3 String Diagram

SAH-G Swivel Head

Figure 2-4: String Diagram

2.4 Detailed Circuit Description

2.5 Test Equipment

• Safety Meter SF-109 (H123080)

2.6 Hostile Environment

Acetic Acid Standard Pivot Gun with no special protection

Below 175° F [79°C] Standard Pivot Gun with no special protection

2.6.1 High H2S Concentrations

a. Detonator and exposed ground wire.

2.6.2 Special Hardware for Use in Acid