Professional Documents
Culture Documents
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GlobalTOPS. - Vol. 1 / Legal Information
Legal Information
This work contains the confidential and proprietary trade secrets of Schlumberger
and may not be copied or stored in an information retrieval system, transferred,
used, distributed, translated or retransmitted in any form or by any means,
electronic or mechanical, in whole or in part, without the express written
permission of the copyright owner.
to identify the products and services described herein are either trademarks,
trade names or service marks of Schlumberger and its licensors, or are the
property of their respective owners. These marks may not be copied, imitated
or used, in whole or in part, without the express prior written permission of
Schlumberger. In addition, covers, page headers, custom graphics, icons, and
other design elements may be service marks, trademarks, and/or trade dress
of Schlumberger, and may not be copied, imitated, or used, in whole or in part,
without the express prior written permission of Schlumberger.
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GlobalTOPS. - Vol. 1 / Document Control
Document Control
Owner: SRPC Doc-TBT
Contact Information
Name: SRPC Doc-TBT
LDAP Alias: SRPCDoc-TBT
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Revision History
Rev Effective Date Description Prepared by
2.0 08-Sep-2004 EDMS Conversion + Updating SRPC Doc-TBT
2.1 10-Oct-2004 Manual upgrade. Patrick Stirling
2.2 04-Apr-2005 Upgrade of the title of the manual. Patrick CHAIGNE
2.3 15-Jun-2006 Update image “Collector Safety Patricia Quéré
Switch wiring diagram” following
InTouch ticket # 4171968
2.4 16-Nov-2006 Minor modifications (Miss spelling) P. Chaigne
and update of the Title
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v GlobalTOPS. - Vol. 1 / Table of Contents v
Table of Contents
3 Meters
3.1 Reference document _________________________________________ 3-2
3.2 Overview of multimeters ______________________________________ 3-2
3.3 Standard meter symbols ______________________________________ 3-2
3.4 Multimeter operating instructions ______________________________ 3-3
3.5 Safety meter ________________________________________________ 3-12
3.6 Megohmmeter ______________________________________________ 3-16
3.7 Common FIT terms _________________________________________ 3-17
3.8 Rig to casing monitor ________________________________________ 3-18
4 O-rings
4.1 O-rings basics _______________________________________________ 4-1
4.2 Causes of O-rings seal failures _______________________________ 4-2
4.3 Standard operating procedure ________________________________ 4-3
5 Cables
5.1 Safety and precautions _______________________________________ 5-2
5.2 Cable description ____________________________________________ 5-6
5.3 Hepta cable construction _____________________________________ 5-7
5.4 Monocable construction ______________________________________ 5-7
5.5 Coaxial cable construction ____________________________________ 5-8
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vi GlobalTOPS. - Vol. 1 / Table of Contents vi
6 Logging accessories
6.1 Adapter heads (AH) __________________________________________ 6-2
6.2 Casing collar locators _______________________________________ 6-12
6.3 Flexible joint adapters _______________________________________ 6-18
6.4 Swivel adapter heads _______________________________________ 6-23
6.5 EQF weights ________________________________________________ 6-32
6.6 Centralizers and standoffs ___________________________________ 6-39
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7 Collectors
7.1 Description __________________________________________________ 7-2
8 Rig-up equipment
8.1 Health, safety and environmental _____________________________ 8-2
8.2 Equipment description _______________________________________ 8-12
9 Logging Units
9.1 Common logging units _______________________________________ 9-1
9.2 Maintenance policy _________________________________________ 9-32
9.3 Operator qualification _______________________________________ 9-35
10 Rope sockets
10.1 Rope socket parts on a logging cable ________________________ 10-1
10.2 Assembly ___________________________________________________ 10-2
11 CMTD
11.1 Cable Mounted Tension Device ______________________________ 11-1
13 Bridles
13.1 Description _________________________________________________ 13-2
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vii GlobalTOPS. - Vol. 1 / Table of Contents vii
15 Fishing
15.1 Safety ______________________________________________________ 15-2
15.2 Sticking causes _____________________________________________ 15-3
15.3 Avoiding getting stuck _______________________________________ 15-4
15.4 Action to be taken when stuck _______________________________ 15-5
15.5 Fishing equipment __________________________________________ 15-6
15.6 Equipment Assembly _______________________________________ 15-10
15.7 Fishing procedure __________________________________________ 15-19
15.8 Side-door overshot technique _______________________________ 15-21
15.9 Freeing at the weakpoint ___________________________________ 15-24
15.10 Procedure _________________________________________________ 15-25
Appendix
A Useful links
A.1 InTouchSupport ______________________________________________ A-1
A.2 InTouch reference pages _____________________________________ A-2
A.3 Product Center web pages ___________________________________ A-3
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ix GlobalTOPS. - Vol. 1 / List of Figures ix
List of Figures
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7-20 Wiring diagram showing the collector, safety switch, and unit ________ 7-24
8-1 Aluminum sheave ________________________________________________ 8-14
8-2 Heavy duty 36-inch DNV sheave __________________________________ 8-15
8-3 Heavy duty 13-inch DNV sheave __________________________________ 8-16
8-4 Nylon composite sheave __________________________________________ 8-17
8-5 Sheave and crown block assembly on SWPT_______________________ 8-17
8-6 Heavy duty nylon sheaves ________________________________________ 8-18
8-7 Rite maintenance and retirement schedule for aluminum sheaves ___ 8-20
8-8 Rite maintenance and retirement schedule for stainless steel DNV certified
sheaves _________________________________________________________ 8-22
8-9 Rite maintenance and retirement schedule for standard duty nylon composite
sheaves _________________________________________________________ 8-24
8-10 Rite maintenance and retirement schedule for swpt and dop-b
sheaves _________________________________________________________ 8-26
8-11 Bridle guards _____________________________________________________ 8-27
8-12 Rig-Up yoke______________________________________________________ 8-27
8-13 Floor stand _______________________________________________________ 8-28
8-14 Hand guards _____________________________________________________ 8-28
8-15 Sheave hanger ___________________________________________________ 8-29
8-16 Sheave hanger adapter ___________________________________________ 8-30
8-17 Alternative sheave hanger_________________________________________ 8-30
8-18 Adapter axle to connect alternative sheave hanger on nylon sheaves 8-30
8-19 Rite maintenance and retirement policy for sheave hangers and
adapters _________________________________________________________ 8-32
8-20 Heavy duty make-up plate_________________________________________ 8-33
8-21 Mdt make-up plate________________________________________________ 8-34
8-22 Cone and mini make-up plate _____________________________________ 8-35
8-23 Top hat being load tested _________________________________________ 8-36
8-24 Rite maintenance and retirement schedule for make-up plates and
top-hats __________________________________________________________ 8-38
8-25 Tie-down chain ___________________________________________________ 8-39
8-26 Heavy duty tie-down chain ________________________________________ 8-40
8-27 Rite maintenance and retirement schedule or tie-down chains _______ 8-41
8-28 Thread protector for 3-3/8-in tool___________________________________ 8-42
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8-42 Rite maintenance and retirement schedules for dual hook devices ___ 8-56
8-43 Top drive compensating sheave adapter ___________________________ 8-58
8-44 Shear pin assembly_______________________________________________ 8-58
8-45 Rite maintenance and retirement schedule for tdcsa ________________ 8-60
8-46 Air line wiper _____________________________________________________ 8-61
9-1 Optimum Service Land Carrier (OSLC-A/B) _________________________ 9-2
9-2 OSLC-EC, Foden 6x4 alpha model, euro certified, right hand drive
version____________________________________________________________ 9-4
9-3 OSLC-F, Renault 6x6 Kerax model, Euro3 Certified, Left Hand Drive
version____________________________________________________________ 9-8
9-4 MSLC-BA (MAXIS Express) _______________________________________ 9-12
9-5 SWPT-GBB, Internaltional 7300 4x4 chassis, integrated mast option _ 9-15
9-6 Views of the offshore unit electric drive (OSU-ME )__________________ 9-19
9-7 Interior views of the ONCC-A ______________________________________ 9-20
9-8 Typical MONU configuration _______________________________________ 9-21
9-9 WDDS-B front, right and left views _________________________________ 9-22
9-10 WDDS-B rear view showing the winch drive (left) and typical MONU setup
(right) ____________________________________________________________ 9-23
9-11 EHPS-D/E external views _________________________________________ 9-28
9-12 EHPS-D interior view (left) and MCB with cover removed (right) _____ 9-29
9-13 Driver qualification process________________________________________ 9-36
9-14 Safe winch operations placard_____________________________________ 9-38
10-1 Rope socket parts on a logging cable ______________________________ 10-2
10-2 Rope socket parts and accessories ________________________________ 10-4
10-3 Cable preparation ________________________________________________ 10-6
10-4 Installing the cable into the split jig section _________________________ 10-6
10-5 Installing the intermediate cone ____________________________________ 10-8
10-6 Properly seated intermediate cone with evenly spaced outer armors _ 10-9
10-7 7-52 rope socket cone positions __________________________________ 10-10
10-8 Exposed inner armors ___________________________________________ 10-11
10-9 Installing the inner cone __________________________________________ 10-12
10-10 Properly set inner cone with cut and filed inner armors _____________ 10-13
10-11 Removed outer insulation ________________________________________ 10-14
10-12 Cleaned and straightened conductor wires (filler and tape removed) 10-15
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xii GlobalTOPS. - Vol. 1 / List of Figures xii
11-6 Tension device calibrator drawing with load cell _____________________ 11-9
11-7 WFDD display ___________________________________________________ 11-11
11-8 Component locations ____________________________________________ 11-12
11-9 CMTD exploded view ____________________________________________ 11-14
12-1 LEH-QT exploded view, (H701460) ________________________________ 12-3
12-2 Loadcell (H352106) mounting in head (H701315) ___________________ 12-6
12-3 Plastic feedthrough connectors and loadcell installed _______________ 12-7
12-4 Loctite application to loadcell ring (H701311) _______________________ 12-8
12-5 Installation of head leads on to feedthroughs _______________________ 12-9
12-6 Housing extension (H701310) _____________________________________ 12-9
12-7 LEH-QT with loadcell, weakpoint and weakpoint adapter installed___ 12-10
12-8 Bulkhead to head adapter in SFT-121 _____________________________ 12-11
12-9 Asembled LEH-QT (H701460)____________________________________ 12-11
12-10 LEH-QT assembly drawing _______________________________________ 12-12
12-11 Loadcell assembly _______________________________________________ 12-13
12-12 Sequence of parts installation on cable____________________________ 12-19
12-13 MH-22 assembly drawing - H030796______________________________ 12-21
12-14 Monocable head conductor assembly drawing - H42060 ___________ 12-22
12-15 Conductor and ground wire make-up______________________________ 12-24
12-16 Lower head assembly____________________________________________ 12-25
12-17 Preparing the lower head for installation___________________________ 12-25
12-18 Bell housing make-up to lower head ______________________________ 12-26
12-19 Installation of hex collar, key and fishing head _____________________ 12-27
12-20 MH-32 assembly drawing - H353637______________________________ 12-31
12-21 ECRD installed in LEH-QT _______________________________________ 12-37
12-22 Major sections of the ECRD ______________________________________ 12-38
12-23 Female boot_____________________________________________________ 12-42
12-24 Male Kalrez and Viton boot (insulator series) ______________________ 12-43
12-25 Male Kalrez and Viton boot (non-insulator series) __________________ 12-44
12-26 Large wire boot__________________________________________________ 12-45
12-27 Stripping conductors after boot and liner installation________________ 12-48
12-28 Properly crimped connector ______________________________________ 12-48
12-29 Inspect the crimp ________________________________________________ 12-49
12-30 Winchester crimping tool and Daniels crimping tool ________________ 12-49
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xiii GlobalTOPS. - Vol. 1 / List of Figures xiii
13-12 After crimping - smoothing the joint with lefton tape ________________ 13-16
13-13 Sealing the joint with teflon tape __________________________________ 13-16
13-14 Cable end prepared for swaging __________________________________ 13-19
13-15 Smoothing the cable to swage junction____________________________ 13-19
13-16 Bridle cable to swage junction sealed with four layers of teflon tape and
string-tied _______________________________________________________ 13-19
13-17 Conductors in place and ready for termination _____________________ 13-20
14-1 IDW major assemblies ____________________________________________ 14-2
14-2 IDW bottom view _________________________________________________ 14-2
14-3 Longitudinal and transverse tubes - IDW-B _________________________ 14-3
14-4 Measuring wheel assemblies on traversal tubes (longitudinal tubes
removed) ________________________________________________________ 14-4
14-5 Removal of front end modules _____________________________________ 14-5
14-6 Removal of rear (winch side) modules _____________________________ 14-6
14-7 Track module_____________________________________________________ 14-7
14-8 Roller sub-system removed from track module______________________ 14-7
14-9 Disassembled roller sub-assembly _________________________________ 14-8
14-10 Equipped roller support and cylinder assembly _____________________ 14-9
14-11 Orientation of the lever handle_____________________________________ 14-9
14-12 Cylinder assembly _______________________________________________ 14-11
14-13 Disassembly of the roller sub-assembly ___________________________ 14-12
14-14 Intallation of the retaining ring (B024453)__________________________ 14-13
14-15 Installation of the bearing (B024457) ______________________________ 14-13
14-16 Installation of the bearing and axle assembly ______________________ 14-14
14-17 Installation of the bearing ________________________________________ 14-15
14-18 Polyurethane caps on the cross traverse __________________________ 14-16
14-19 Axle and spring removal _________________________________________ 14-16
14-20 Springs and components _________________________________________ 14-17
14-21 Workbench view - bottom of measuring wheel assembly ___________ 14-17
14-22 Retainer screw removal __________________________________________ 14-18
14-23 Disassembly of measuring wheel assembly _______________________ 14-18
14-24 Anchoring device ________________________________________________ 14-20
14-25 Cable guide equipped end - parts and part numbers _______________ 14-21
14-26 Bridg equipped end - parts and part numbers ______________________ 14-21
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xv GlobalTOPS. - Vol. 1 / List of Tables xv
List of Tables
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xvii GlobalTOPS. - Vol. 1 / FOREWORD xvii
The purpose of this manual is to provide a general reference for common wireline
equipment and procedures, to operators in training under the Global TOPS
program. Detailed information on assembly, disassembly and maintenance is
provided for equipment that demands involved and regular attention. Material
which is too in-depth or beyond the scope of this manual has been referenced
via web-link to InTouch Support or Integrated Productivity and Conveyance
Center (IPC) content. Useful web-links, located in the appendices, are provided
to ensure reference to the most current and complete resources available to
an operator in training.
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1-i GlobalTOPS. - Vol. 1 / Health, safety, and environment 1-i
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1-1 GlobalTOPS. - Vol. 1 / Health, safety, and environment 1-1
Note
This chapter is for orientation purposes only. It presents the basic level of safety
training that you will receive in your training and career. However, it will provide
you with the basic tools to begin a safe career and proceed to more detailed
safety training.
For additional information on any of the topics in this chapter please refer to
QHSE Reference Page.
• Frontier situations
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1-2 GlobalTOPS. - Vol. 1 / Health, safety, and environment 1-2
• Toxic/corrosive materials.
• First aid
• Helicopter safety
• Fire fighting
• Rig abandonment
• Offshore survival.
QHSE is the responsibility of line management, with the active commitment and
support of all employees. We will strive to:
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1-3 GlobalTOPS. - Vol. 1 / Health, safety, and environment 1-3
1.2.1 Vision
We envision a quality and service culture that enables us to exceed customer
expectations, actively involve and empower all employees in the continuous
improvement process, and enhance profitable growth.
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1.2.2 Mission
Our QHSE mission is to ensure that quality, health, safety, security and
environmental considerations remain top priorities for management and for all
employees. Prevention of accidental risk and loss from process failure becomes
a recognized, integral part of our continuous improvement culture.
1.2.3 Culture
QHSE, a line management responsibility, requires visible commitment,
leadership and involvement. Our proactive QHSE culture shall be understood,
shared and practiced by all employees as an integral part of everyday business.
Fundamental to this culture is our belief that all losses of people, property and
process result from management failure and are preventable.
1.2.4 Strategy
We will strive for a zero defect culture:
• no accidents,
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1-4 GlobalTOPS. - Vol. 1 / Health, safety, and environment 1-4
• no loss to process,
• no harmful emissions,
• no health-related incidents,
• no lapses in security.
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1.2.7 Training
Schlumberger makes the commitment to provide you with the training, safety
rules and regulations required for you to perform your job safely. You will not be
asked to perform a job that you have not had proper training. Some wellsite
operations require special training and certification before you can do them.
The TOPS training program is designed for you to receive the necessary safety
training as you develop in your job.
Wherever possible, professional driver training will be provided before you drive
a Schlumberger vehicle.
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1-6 GlobalTOPS. - Vol. 1 / Health, safety, and environment 1-6
and operator are subject to termination. Your training will inform you what job
tasks an Operator can and cannot do.
Adequate safety factors must be defined for working with hazardous materials
and their efficiency monitored routinely. Personnel who face such hazards must
be trained to deal with them safely. Close supervision must be made of the
inventory and safe storage of radioactive materials, explosives, lithium products,
mercury and sample bottles under high pressure to prevent loss, theft, misuse
or contamination.
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1-7 GlobalTOPS. - Vol. 1 / Health, safety, and environment 1-7
Figure 1-1 Safety loop summarizes Schlumberger’s active safety program. This
program identifies unusual hazards and establishes procedures to neutralize
them. Unsafe situations and hazards must be recognized, brought to the
attention of those responsible, and eliminated. Safety items to consider include:
• Safety awareness.
• Right tools for the job.
• Working clothes.
• Spot safety meetings.
• Hard hat.
• Cleanliness and tidiness.
• Safety boots.
• Report hazards.
• Gloves.
• Report failures.
• Eye protection.
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1-8 GlobalTOPS. - Vol. 1 / Health, safety, and environment 1-8
. Training
. Modification of Design
. Change of Procedures Action
Removal
of
Causes
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Analysis
of
Causes
Safe
Operation
Detection
of
Causes
. Safety Hazard
. Near Misss
Awareness . Accident Control
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The purpose of this standard is to reduce the OFS Lost Time Injury rate due to
injuries related to Stepping, Handling and Lifting and to ensure that all OFS
locations have an effective Injury Prevention Program in place.
Note
You can damage your spine in one single lifting or falling accident. However,
most back surgeries result from accumulative damage to the spine. Do not take
the attitude that proper lifting is not necessary because your back feels fine now.
If you continue to lift improperly, you will eventually damage your back. Dot not
jeopardize your future quality of life by being careless today!
Please link to the following page for information on SIPP Schlumberger Injury
Prevention Program or to view SLB QHSE Standard S017 (Injury Prevention):
Injury Prevention Reference Page.
1.4.2 Objective
To carefully manage all phases of the transportation process to eliminate hazards
and unnecessary exposure, reduce the residual risk through the proper selection
and preparation of people, equipment and routes, in order to ultimately eliminate
driving fatalities and injuries to all OFS employees, families, contractors and third
parties and minimize damage to equipment.
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1.4.3.1 Definitions
OFS Employee
OFS vehicle
Any vehicle owned, leased, rented or contracted by OFS, and additionally any
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1.4.3.2 Responsibilities
Line Management and QHSE staff
Line management and QHSE staff at all levels shall demonstrate active, visible
leadership and personal participation in all aspects of journey management by:
• Setting the example in wearing their seatbelts and following the "Five Seeing
Habits".
• Keeping their Defensive Driving Training up-to-date and taking regular
Commentary Drives.
• Posting the "OFS Driving Policy" in their office and on bulletin boards at
all OFS locations.
• Actively and visibly enforcing the "OFS Driving Policy" and this standard.
• Emphasizing driving risks in all appropriate meetings.
• Promoting driving awareness and OFS initiatives.
• Reviewing driving improvement monitor data (their own and those of
their direct reports). Page 2 of 7 “OFS Journey Management and Driving
Standard”.
• Having their personal driving improvement monitor data frequently reviewed
by their own manager and published for all employees at the location.
• Minimizing night driving and the total number of miles driven.
• Always searching for safer means of transportation other than driving.
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1-11 GlobalTOPS. - Vol. 1 / Health, safety, and environment 1-11
• Ensuring that all OFS vehicles are equipped with adequate safety equipment
including ABS, airbags, and rollover protection wherever practical.
• Insisting that everyone under their responsibility demonstrates similar
leadership.
OFS Employees
• Ensuring their own personal compliance with the "OFS Driving Policy".
• Ensuring that all passengers in their vehicle are wearing a seat belt.
• Practicing the "Five Seeing Habits".
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Before any newly hired employee is issued an OFS vehicle, drives a vehicle on
company business, or receives a regular transportation allowance, he or she
must receive Level 1 Defensive Driving Training ("Five Seeing Habits") and
conduct a Commentary Drive with a certified Driver Trainer.
Wherever legally permissible, OFS managers, with support from the personnel
function, shall check the driving record of potential new employees, and shall not
hire individuals with a record of repeated citations or accidents.
Refresher Training
In accordance with the "OFS Driving Policy", all employees who drive, or have
the possibility of driving, an OFS vehicle must:
• renew their Level 1 Defensive Driving Training (Five Seeing Habits) once
every three years,
• conduct a Commentary Drive and a review of local driving hazards and
standards, with a certified Driver Trainer, at least once every 12 months.
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All Commentary Drives shall be recorded in the employee’s OFS QHSE passport
- Page 3 of 7 "OFS Journey Management and Driving Standard". Location
managers are responsible to develop and publish local standards to ensure that
particular local driving hazards (terrain, weather conditions, driving culture, etc.)
are addressed through specific training courses at a defined frequency.
OFS employees, and OFS managers shall make their best effort to provide Level
1 "Light Vehicle Training" to spouses at no cost to the employee or spouse.
The senior OFS manager shall ensure that every OFS location has a specific
plan addressing new arrivals (permanent transfers, temporary transfers and
visitors). This plan shall be adhered to before the employee is allowed to drive
an OFS vehicle. As a minimum, the plan shall include an orientation briefing
on local driving risks, verification of the employee’s current driving training
compliance, and a Commentary Drive.
The plan should address the particular case of employees transferred from a
country where they were driving on the opposite side of the road.
Exceptions to the above are allowed only with the written approval of the
GeoMarket manager.
1.4.3.4 Seatbelts
All OFS employees shall wear their seatbelt, and ensure that everyone in the
vehicle is wearing their seatbelt. This is considered a condition of employment.
OFS reserves the right to terminate the employment of any employee who does
not comply fully with this procedure.
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1-13 GlobalTOPS. - Vol. 1 / Health, safety, and environment 1-13
All employees who are considered physically able to undergo seatbelt training on
a Schlumberger "Convincer" shall be encouraged to do so on a voluntary basis.
Managers at every level shall question the need for all journeys, always
searching for a way to eliminate the journey or find an alternative means of
achieving the trip objective. Rail, ferry, or air travel shall be considered whenever
a hazard assessment shows that the risk is lower than driving. Where driving
is unavoidable, alternatives such as combining trips and using approved
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Once it is determined that a trip is unavoidable, line managers, with the support
of the LPT (Lost Prevention Team), shall ensure that:
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1-14 GlobalTOPS. - Vol. 1 / Health, safety, and environment 1-14
• Vehicles are inspected using an appropriate check list before the journey
begins.
• "Schlumberger’s 24 Hour Lifestyle" training is followed regarding scheduling
and rest stops.
Convoying
• All convoys have a designated convoy leader. The first vehicle shall be
designated by the convoy leader.
• For any drivers working before the trip, the working time is included in the
total driving hours, and shall not exceed 16 hours in one day.
• Adequate drivers are provided for the trip taking into account the estimated
driving, working and return driving time.
• The speed of the convoy is defined before the start of the trip and is controlled
by the first vehicle. The speed shall match vehicle type, driver experience,
road and weather conditions, traffic conditions, etc.
• Vehicle-to-vehicle communication using two-way radios or CB radios shall be
available unless prohibited by local regulations. Mobile telephones are not
acceptable vehicle-to-vehicle communication in OFS convoys.
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• At all times visual contact is maintained with the vehicle in front. If one
vehicle stops, all vehicles shall stop. When making turns, each vehicle shall
have visual contact with the vehicle behind it before proceeding out of sight,
to ensure the trailing vehicle knows where the turn is located.
• Unless not permitted by local traffic regulations, OFS vehicles drive with
their lights illuminated at all times.
• Two or more convoys shall not join together during the trip, nor shall a convoy
split up during a trip. If either of these two scenarios becomes necessary,
then a new convoy planning meeting shall take place to address the new
convoy requirements. The trip plan shall be followed, or amended.
• Driving hours are limited to local transport regulations, and shall not exceed
16 hours in one day.
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• If the driver was working on the job before the trip, the working time is
included in the total driving hours, and shall not exceed 16 hours in one day.
Night Driving
A prominent national safety council reports that mileage-based death rates are
four times higher at night than during the day. Night driving should always be
minimized through prior planning and close coordination with our Clients.
The frequency of night driving should be reviewed as a routine part of any client
service quality reviews, and serious attempts made to work with the Client
to avoid night driving.
All OFS vehicles shall be equipped with safety belts for the driver and all
passengers. Lap belts shall be gradually phased out and replaced with three
point belts for forward seating and four point belts for lateral seating not later than
1 January 2001. If the vehicle frame allows such a retrofit to be easily made,
management is expected to implement the change more swiftly.
OFS Managers at all levels are responsible for notifying OFS transportation
contractors of this requirement before they submit a quotation or enter into
negotiations with OFS for their services.
Whenever practical, OFS vehicles shall be equipped with ABS and dual airbags.
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For Light vehicles, wherever the LPT assesses that there is an enhanced risk
of roll-overs, either due to the terrain or due to the vehicle type (pick-up, 4x4
vehicles, high center of gravity vehicles), confirmation shall be obtained that the
Vehicle has a frame specified to protect the occupants in the case of a full 360
degree roll-over. If this protection is not integral to the frame. Page 6 of 7 "OFS
Journey Management and Driving Standard" of the vehicle, then an approved
design protection system shall be fitted not later than 30 June 1999.
• Their driver improvement monitor, and those of their direct reports, are
installed and working properly, with alarms set to levels recommended by
the manufacturer, or to stricter levels.
• The LPT establishes common alarm levels for all OFS employees at the site.
• Data from the monitors is used to establish team performance goals and that
these are published.
• Recent data from their driver improvement monitors, and recent data from
the monitors of their direct reports, is downloaded, analyzed, and published
at a minimum frequency of once every month.
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• Recognition and reward is given out for team members showing the best
improvement, including a record in the OFS QHSE passport.
• They conduct personal coaching sessions with any of their direct reports
whose monitor data shows consistent abrupt braking, acceleration, or speed
above the legal or locally defined OFS limit. Should bad habits still persist,
withdrawal of driving privileges or more severe disciplinary action shall be
taken.
termination of employment.
OFS employees shall not initiate calls from mobile phones while driving,
irrespective of the type of phone.
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• Emergency exits.
• Sight/lighting.
• Protective Clothing.
• Housekeeping.
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• Electrical.
• First aid.
• Welding.
• Ladders.
• Air nozzles.
• Pressure testing.
• Explosives.
• Radioactive Sources.
• Lifting.
• Fitness.
• No horseplay.
• Grinding equipment.
• Drilling equipment.
• Flammable liquids.
• Forklift operations.
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• location of the fire "meeting" point; that is, the location away from the building
where all personnel should meet after exiting the building.
1.5.2 Sight/lighting
Protect your eyes with proper eye protection. Always ear safety glasses when
cutting or hammering on metal surfaces. Make sure there is good lighting in your
working environment. Make sure the light level in the work area is adequate.
Sight is essential to enable you to identify and avoid hazards.
Safety equipment and protective clothing are provided by the company and its
clients, and their complete and correct usage is compulsory.
• Coveralls.
• Steel-toed boots.
• Gloves.
• Radiation badges.
• Goggles, ear protectors, hard hat and chemicals handling clothing as
required.
• Do not wear loose clothing such as scarves; they may get caught in a grinder
and choke you.
For additional information on this topic please refer to Intouch Support: SLB
QHSE Standard S003 (Personal Protective Equipment).
1.5.4 Housekeeping
It is a pleasure to work in a shop that is neat and clean. One man’s untidiness
could be another man’s injury. Therefore:
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First aid
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1.5.6
You must know the location of the first aid kits and who is qualified in First Aid
and CPR. All first aid kits must be properly stocked and frequently checked.
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1.5.10 Explosives
Do not smoke in the explosive shop. Explosives must be properly and
securely stored to avoid an explosion or theft. No electrically operated equipment
should be used in the gun loading shop. Always handle all explosives with great
care and respect. Refer to section 1.8 Explosive operations safety procedures.
be evacuated. Barriers must be erected so that the radiation at the barrier is less
than the maximum permitted dose, and a visual warning must be used.
1.5.12 Lifting
Improper lifting injures more people in Schlumberger than anything else.
Therefore, it is in your interest to lift properly. Refer to the Section on Lifting
and Handling.
1.5.13 Fitness
Be fit. Do not use drugs or alcoholic beverages.
1.5.14 No horseplay
Horseplay is not tolerated. Do not take risks with your or colleagues’ safety.
Remember that you are required to maintain a safe attitude.
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Strictly follow the safety regulations of the client. Do not jeopardize the safety of
the client, oil company, drilling contractor or Schlumberger personnel through
careless actions. Comply with following basic rules while at the wellsite.
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1.6.1.1 Smoking
Smoking on a rig floor or in the immediate vicinity of a rig is prohibited.
Clothing should:
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1.6.1.3 Cleanliness
Ensure that working area is clean and clear. The catwalk and rig floor should be
washed clean of drilling mud and swept dry if possible. They must not be slippery.
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1.6.1.7 Lighting
You must have adequate lighting on the rig floor and the catwalk. The winchman
must clearly see what the Operators on the rig floor are doing.
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1.6.1.8 Weather
Consider weather conditions such as wind, rain, etc. More extreme safety rules
apply when:
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Extra precautions have to be carried out when rigging up. Any lifting or hanging
equipment used in our setup should follow the safety requirement used offshore.
You must obtain a work permit before any radioactive operations or handling
explosives. A work permit is usually acquired through the operating company.
Handling and transporting must be performed by the Schlumberger personnel.
1.8.1 Training
The OFS QHSE STD S019 (Explosives Standard) states that OFS employees
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shall receive explosive safety training appropriate for their jobs. Employees
will complete one of two training levels covering awareness (Level 1) and user
(Level 2). The training level required and the content and frequency for each
training level is shown in Table 1-1.
Employee, as
Training
Prerequisites part of their Topics Required Frequency
Level
duties, shall
None Not handle Introduction to: Initially
explosives but
will perform their • Explosions and explosives
duties at locations
Level 1 • Classifications of explosions
where operations
involving • OFS use of explosives
explosive are
conducted • Explosives safety
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Employee, as
Training
Prerequisites part of their Topics Required Frequency
Level
duties, shall
All levels 1 & 2 Perform arming Operational certification Initially and
requirements operations repeated
Level 2
above • as determined by OFS every three
segments years
Level 1 Manufacture or Detailed instruction on: Initially and
test emplosives repeated
at an OFS • explosives safety every three
manufacturing years
and testing center • OFS operating procedures
• Transportation of applicable
explosives
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Level 2
• specific manufacturing and
testing center operating
procedures
Operational certification
• as defined by manufacturing
and testing center
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1.9.2 Training
OFS personnel operating pressure containing equipment are required to
complete Level 1 training on OFS-QHSE-S014 Pressure Equipment Standard
and pressure operations training required by the applicable Business Segments.
View the SLB QHSE Standard S014 (Pressure Equipment Standard) at InTouch
Support: SLB QHSE Standard S014 (Pressure) .
1.9.4 Responsibility
• Safety is everyone’s responsibility. You are responsible for own safety and
you have a duty of care to other personnel present on the rig or wellsite.
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1.9.5 General
• Never heat or weld any part of the pressure control equipment.
• Never tamper with equipment which is subjected to pressure.
• Never turn hose reels with pressure applied to hose.
• Never replace pressure fittings unless you are sure of the new parts service,
thread and pressure ratings.
• Never use any piece of equipment that does not have a Working Pressure
Rating.
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1.9.6 Pre-departure
• Detailed, advance planning of a job is essential to ensure safe operations.
• As much information about the up coming job should be obtained. This
includes:
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1.9.7 On location
• Review all operational steps with the engineer/technician in charge. Discuss
the possible safety hazards and procedures to open and shut-in the well.
• Be aware of rig emergency procedures, including shut-in, fire, H2S, abandon
ship, etc.
• Never fill riser or pressure test with diesel oil. Air in the riser can be
compressed and mixed with diesel vapor to cause a diesel explosion.
• Drill floors are dangerous places. Be more alert and take necessary
precautions when working on a rig floor.
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1.9.8 Rigging-Up
• Clear area of unnecessary personnel.
• Ensure drill floor is free from mud and dirt.
• Rig up wellhead adapter, BOP and tool retainer first.
• Secure all flow and drain lines.
• Ensure drain lines are coupled to closed drain system or environmental
secure area.
• Pressure test the complete set up to 1.2 times the expected wellhead
pressure. Hold pressure for 10 minutes and record. Use water or glycol
to test and never diesel, gasses. Never pressure test using well fluids by
opening up the well.
• Client representative controls the xmas tree master valves.
• Count the number of turns and tag the valve.
• Never tighten or loosen connections under pressure.
• Use a rope, not the pressure hoses, to help align the grease head and
lubricator with the wellhead.
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performs a job, satisfies a customer’s needs, and produces revenue. The FE cell
is the basic building block of a field location.
Key Points:
• The FE or FS (Field Specialist), the “crew”, the “logging unit” and a set
of “tools” form the basic organization unit or cell, that is responsible for
delivering wellsite services.
• The “cell concept” assigns to the cell leaders the responsibility of providing to
our customers a high level of “TOTAL SERVICE QUALITY”.
• A well-structured cell system, with clear responsibilities and accountability, is
the foundation of the organization of a wireline base. It is a major contributing
factor to superior service quality.
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The FE Cell
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The success of the FE cell is clearly and easily demonstrated in one-man land
locations, where the responsibility and accountability are clear. In large districts,
particularly for offshore operations, it is not always easy to fully implement the
standard FE cell. However, it has been shown time and again that wherever we
come as close as possible to the standard FE cell organization, results have
been optimum.
• clearly define and set up the organization so that each cell is an independent
operating entity.
• maintain the stability of the cell equipment and personnel at all times.
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The cell approach is not merely the assignment of field employees, tools and
equipment to a permanent group. The individual employees working within a cell
must know they are fully responsible and accountable for their operations. To
achieve this, they must be involved in all aspects of the job from preparation to
product delivery.
The cell concept assigns to the cell leaders all the responsibilities they would
have when running a “one-man location” and makes them fully accountable for
the results of the cell.
The FE cell is fully and solely responsible for the quality of the services rendered
to their clients. This is achieved through the cell taking responsibility for the
training of their own personnel, the supervision of the maintenance of their
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• one FE/FS
• a set of tools
• one or more assigned clients
• an assigned crew chief
• a data acquisition unit and/or rig
• assigned operators.
The FE or FS in charge of the cell has under their responsibility a crew, a data
acquisition unit and a set of tools and performs wellsite operations always with
the assigned people. In this mode of operation the FE/FS becomes fully familiar
with the particular performance of each piece of equipment assigned as well as
the expertise and weakness of each member of the crew. In addition familiarity is
gained with the logistics associated with the particular operation, be it specific
transport procedures or unusual hole conditions. Last but not least, our clients
like to see continuity in the crews that service their wells. It takes more than just
a few trips to the wellsite to build the confidence level that is so necessary when
providing the type of services we provide.
The above list is ordered in importance; that is, the most important part of any
cell is the FE or FS, the “cell leader”, who is the manager of the cell and is fully
accountable for the job performance. In some locations, cells are less structured
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2.3 Responsibility
The “cell leader” is responsible for:
failures, and that the client needs and concerns are professionally addressed.
• Evaluation and Training of Assigned Personnel
The same crew always working as a unit, together with the assigned
Engineer or Specialist, allows all members of the group to get to better know
and complement each other. The cell manager can evaluate the strengths,
weaknesses, and performance of each member of the crew and thereby
tailor the training programs to correct any of their shortcomings. He or she
should know where employees fit into their corresponding training program
and monitor their performance against objectives through the review of the
performance appraisal of each employee in the cell. It is the cell leader’s
responsibility to continually develop the members of the cell.
• Equipment Planning and Maintenance
Assigned equipment should always remain under the control of a cell, even
during short intervals of time when it may not be needed. Changes in
equipment assignment, even for short periods of time, mean cell members
lose the associated experiences and history of their equipment, resulting in
a loss of confidence. Cell employees must always retain the responsibility
for the maintenance of their equipment even though they may not carry out
some of the detailed controls and checks themselves. They should follow
their equipment through the different maintenance steps as their guidance will
help the technical support staff pinpoint any problem areas. Cell personnel
working with assigned maintenance personnel will ensure the equipment is
always maintained to the highest standard. Cell employees, in return, will
become better familiarized with their equipment and thus minimize failures
due to equipment misuse.
Pool equipment not assigned to cells will look and perform badly as no one
feels responsible for this equipment.
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Periodic calibrations, backed up with full record keeping, of the same set
of tools allows for easier identification of potential equipment problems.
Consistent calibration values are a guarantee of good tool performance,
while shifting values, even within acceptable limits, should trigger preventive
maintenance actions before it is too late.
By tracking the transportation of the cell’s assigned equipment, rough
transportation (sometimes difficult to avoid) can be partially offset by
accelerating the preventive maintenance schedules of that equipment. As
the cell personnel are present and in control of the wellsite operation, they
will be aware of any abnormal tool behavior such as spikes or noise, or
should abnormal treatment of equipment occur. This means actions can be
taken before the hardware actually fails, or to guide the technical support
personnel in the case of actual failures.
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The cell should also help in the planning for new equipment to ensure that
the client contract is satisfied and obsolete equipment is retired.
• Operations
The cell leader is responsible for ensuring the smooth running of the assigned
operations, from start to finish, and managing the logistics prior to and after
the job. Because the cell always operates for the same client or clients,
its personnel will become very well acquainted with client personnel - their
needs, their problems and their priorities - and hence the cell will be better
able to provide full satisfaction. From experience, the cell will know what
is expected at the wellsite in terms of answer products, services, updated
information about well conditions, data transmission requirements, reporting
requirements, and special rig-up or set-up procedures. There is no substitute
for experience.
• Failure follow up
The cell leader must report all failures in WRS/RITE and follow them through
to closure.
• Client Communications
The cell leader should attend all pre-spud or pre-job meetings, client Service
Quality meetings, post well meetings, etc. He or she should also make
periodic visits to the client’s office with both the FSM and sales engineers.
• Product Quality and Delivery
The cell leader is responsible for the quality and timely delivery of all logs
and products to the client.
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2.4 Accountability
For the cell concept to have significant impact on service quality, the cell leader
and the crew must understand that they are solely accountable for the overall
outcome of the operations they are performing. They must feel a personal
involvement for each success and failure of the cell, in the same way the location
manager is accountable for the success or failure of the location. This requires
that the cell personnel have complete control of all the components of the job.
For example, an engineer will not feel fully responsible for a tool failure of a tool
borrowed from another cell, because he or she believes the failure is beyond
their control - even though they are ultimately responsible for every aspect of
the corresponding job.
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A rigid structure, with well defined responsibilities, will enable the cell leader to
have control of all the circumstances that determine the performance of the cell.
Only then will they feel fully accountable for the performance of the cell.
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• Price Schedule
• Safety - A record of safety meetings, accident reports, etc.
• memos - A file of memos, letters, special instructions, etc.
• scheduling of maintenance,
• engineering modifications,
• recording and analysis of equipment failure,
• recording and reporting of asset history.
RITE also contains features that aid in managing and tracking equipment at
the location level or between locations. RITE is the medium for service quality
reporting and monitoring. Its objective is to minimize the number of wellsite
failures. Three different levels of inspection and test make up the RITE program:
2.6.1 FIT
This check level has three functions:
FIT checks are the responsibility of the cell engineer or field technician and
crew. They require minimal accessories and materials, and can be carried out
at the wellsite when needed.
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FIT frequency is after each job. All Schlumberger equipment must pass a
complete FIT check after each rig-down and before being rigged up again on a
well. A FIT must follow every repair. FIT and TRIM procedures are detailed in
ORMs, FOHs and in maintenance manuals.
2.6.2 TRIM
This check level is more in-depth than the FIT. TRIM includes:
TRIM checks are the responsibility of the cell engineer/field technician assisted
by maintenance specialists and mechanics.
2.6.3 Q-Check
These are in-depth checks of the equipment. Hydraulic and mechanical
assemblies are disassembled and all seals are changed. Performance of
electronic circuits is controlled and realigned. Sensor responses are checked
with respect to nominal values. The 1000-hr revision is performed on winch
units. Pressure certifications are performed.
The average recommended frequency for tools with normal utilization (two
jobs/tool-month) and exposure is every six months. This can be used as the
starting point, and must be adapted to the local prevailing failure rate for each
type of tool or equipment. This is an important responsibility of the District
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Assets history cards are also available in electronic form in the RITE.
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Such a board, even when maintained on a computer, must be kept visible to all
personnel. It helps to continually analyze and tune the maintenance procedures
in the location and reduce the wellsite failure rate.
• GREEN - Equipment ready for a job, having passed a complete FIT check
must carry a green (RITE) tag or sticker. Only green tagged tools are to be
considered ready for a job. Green tags must carry, as well, the date, author
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Tools with no tag are in unknown status. They must undergo a thorough FIT
check before being dispatched to a job.
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3-i GlobalTOPS. - Vol. 1 / Meters 3-i
3 Meters
3.1 Reference document ___________________________________________ 3-2
3.2 Overview of multimeters _______________________________________ 3-2
3.3 Standard meter symbols _______________________________________ 3-2
3.4 Multimeter operating instructions ______________________________ 3-3
3.4.1 Operating rules and precautions ______________________________ 3-3
3.4.2 Adjusting pointer for zero - mechanical adjustment _____________ 3-3
3.4.3 Adjusting ohms zero - electrical adjustment ____________________ 3-4
3.4.4 Measuring resistance ________________________________________ 3-5
3.4.4.1 Measuring high resistance - insulation _____________________ 3-6
3.4.4.2 Measuring low resistance - continuity ______________________ 3-7
3.4.4.3 Measuring AC voltage to 1000 volts _______________________ 3-8
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3-1 GlobalTOPS. - Vol. 1 / Meters 3-1
This section introduces the multimeter, megohmmeter, safety meter and rig
to casing monitor.
These meters are critical to maintaining the electrical quality of cables, heads
and adapters and for safety during explosive operations. The following topics
covered are:
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Student objectives
After studying this section, the operator in training should be able to perform
the following:
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3-2 GlobalTOPS. - Vol. 1 / Meters 3-2
continuity and insulation checks on logging tools as part of their FIT checks.
There are several available multimeter brands for field use. The two most
commonly used in the field are the Simpson 260 and Weston 660. There has now
been introduced the Schlumberger safety multimeter SFT-300 (H622622-AB).
The basic operation of all multimeters is similar. Therefore, instructions are
provided for the SFT-300. Refer to Figure 3-1 Schlumberger safety multimeter
H622622.
Schlumberger Logo
SAFETY MULTIMETER Pointer-Adjust
& H622622 Text For-zero Screw
Safety multimeter
Function Switch
Reset Button
Range Switch
"OFF" Position
Term Definition
AC alternating current
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3-3 GlobalTOPS. - Vol. 1 / Meters 3-3
DC direct current
K kilo; equivalent to 1000; example: 10k = 10,000
kV kilovolt; equals 1000 volts
mA milliampere; equals 0.001 amperes
x multiply by
Ω ohm; unit of electrical resistance
∞ infinity
If pointer is off zero, use a screwdriver to adjust the screw located below the
meter scale. Slowly turn the screw clockwise or counterclockwise until the
pointer is exactly over zero at the left side of the scale.
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3-4 GlobalTOPS. - Vol. 1 / Meters 3-4
OHMS OHMS
Adjusting
Screw
WARNING
READ MANUAL BEFORE USE
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OUTPUT
1. Set the range switch to the resistance range position desired and the function
switch at either -DC or +DC.
2. Connect the black test lead in the common (-) jack and the red test lead in
the (+) jack.
3. Touch the contact end of the test leads together to short out the multimeter’s
resistance circuit.
4. Observe the meter indication. Resistance should read 0 ohm on the right
hand end of the ohm scale located at the top of the dial.
5. If the pointer does not read 0 ohm, adjust the zero ohm knob. If you can not
adjust the pointer far enough to read zero, the multimeter’s batteries need
to be replaced.
6. When the pointer shows zero, release the shorted test lead. The multimeter
is now ready to accurately measure resistance.
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3-5 GlobalTOPS. - Vol. 1 / Meters 3-5
Adjust to
read zero
ZeroZero Ohms
Set to
-DC or +DC Adjust Knob
Set to
R x 1, R x 100,
or R x 10,000
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Black
Test Load Read
Test Load
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3-6 GlobalTOPS. - Vol. 1 / Meters 3-6
Note
The resistance measurements for rectifiers vary depending on the range switch
of the multimeter’s range switch setting. For example, a crystal diode which
measures 80 Ohms on the R x 1 range may measure 300 Ohms on the R x 100
range. This is a normal response and results from the diode’s and multimeter’s
operating characteristics. These differences in values do not indicate any fault in
the diode. Also, the measured resistance depends on which order the leads are
connected to the diode. The diode will measure either a high or low resistance,
depending on which end the negative lead is connected. The point is that the
measurement must go from low-to-high or high-to-low as the VOM leads are
swapped across the rectifier.
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6. Read the pointer indication on ohms scale at the top of the multimeter dial.
7. Multiply the reading by the range switch position multiplier factor. For
example, if the indication is 2 ohms and the range is set to R x 10,000 the
resistance is 20,000 ohms.
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3-7 GlobalTOPS. - Vol. 1 / Meters 3-7
WARNING
Function Switch
Set to +D.C.
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Range Switch
Black Set to R x 10,000
Test Lead
Red
Test Lead
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3-8 GlobalTOPS. - Vol. 1 / Meters 3-8
WARNING
Function Switch
Set to +D.C.
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Range Switch
Set to R x 100
Black
Test Lead
Red
Test Lead
R = 20 x 100 = 2 k Ohms
When in doubt about the voltage level to be measured, always use the
highest voltage range as a protection to the meter. Observe the meter
reading. If voltage is within a lower range, set the Range switch to a lower
range to get a more accurate reading. The most accurate readings are
obtained when the pointer is mid-point in the arc.
3. Plug the black test lead into common (-) and red test lead into (+).
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3-9 GlobalTOPS. - Vol. 1 / Meters 3-9
Note
When measuring high voltage in the range of 500 VAC or 1000 VAC, plug
the red test lead into the 500 V or 1000 V plugs.
4. Turn power "off," and connect the test leads across voltage source.
5. Turn power "on."
6. Read the voltage measurement as follows:
• For 10 V, 50 V, and 250 V ranges, use the red arc marked AC. Black
numbers immediately above the arc indicate the voltage measurement.
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• For the 500 V and 1000 V ranges, the range switch should be set at
250 V. Read the red arc marked AC. Use 0-5 numbers for the 500 V
range and 0-10 numbers for 1000 V range. In both ranges, multiply the
numbers by a factor of 10 to acquire the value.
WARNING
READ MANUAL BEFORE USE
Set function
Switch to
OUTPUT
A.C. Volts
ONLY A.C. VOLTS
500 MA 100 MA
ONLY 10 MA ZERO OHMS
2.5 V
- D.C. 10 V 1 MA
+ D.C. 25 V Rx1
OFF 50 V R x 100
Red
Test Lead Set Range Switch to
2.5 V, 10 V, 25 V, 50 V, or 250 V
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3-10 GlobalTOPS. - Vol. 1 / Meters 3-10
1. Set the function switch to +DC or -DC depending on the polarity of voltage
to be measured.
2. Set the range switch to a voltage range (2.5 V, 10 V, 25 V, 50 V or 250 V)
higher than the expected voltage.
Note
When in doubt about the voltage level present, always use the highest
voltage range as a protection to the meter. Observe the meter reading. If
voltage is within a lower range, set the range switch to a lower range to get
a more accurate reading. The most accurate readings are obtained when
the pointer is mid-point in the arc.
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3. Plug the black test lead into common (-) and red test lead into (+). To
measure 500 VDC or 1000 VDC, plug red test lead into 500 V or 1000 V.
4. Connect the black test lead to the negative and the red test lead to the
positive side of circuit to be measured. When measuring supply voltages, the
black lead is always connected to mass.
Supply voltages are measured with respect to mass. Be sure to set the
function switch to the correct polarity, either -DC or +DC, for the voltage
polarity anticipated. An incorrect setting can damage some multimeters.
Note
If the pointer deflects to the left of zero, the function switch is set to the wrong
polarity. Turn power off, switch the function switch to the correct polarity, and
turn power back on.
6. Read the voltage on the black arc marked DC. This mark is second from the
top of the dial. Read the voltage measurement as follows:
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3-11 GlobalTOPS. - Vol. 1 / Meters 3-11
WARNING
READ MANUAL BEFORE USE
OUTPUT
500 MA 100 MA
A.C. VOLTS
Set Function ONLY 2.5 V 10 MA ZERO OHMS
Switch to - D.C.
10 V 1 MA
+ D.C.
+ D.C. 25 V Rx1
50 V
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OFF R x 100
Black 250 V R x 10,000
Test Lead COMMON 500 V 1000 V
Red
Test Lead Set Range Selector to
2.5 V, 10 V, 25 V, 50 V, or 250 V
Figure 3-7: Measuring DC voltage
When measuring current, make sure the meter leads are not connected cross
a voltage point. This could blow the fuse or damage the meter movement.
Refer to Figure 3-8 Measuring DC current. Use the following procedures to
take current measurements.
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3-12 GlobalTOPS. - Vol. 1 / Meters 3-12
5. Connect the black test lead to negative side and the red test lead to the
positive side of circuit to be measured.
6. Turn the power "on". If the meter reads below zero, turn the power off and
change the function switch to DC. Turn power "on".
7. Read the current measurement as follows:
• 50 mA: Read the black arc marked "DC" using the 0-50 scale.
• 1 mA: Read the black arc marked "DC" using 0-10 and divide by 10.
• 10 mA: Read the black arc marked "DC" using 0-10.
• 100 mA: Read the black arc marked "DC" using 0-10 and multiply by 10.
• 500 mA: Read the black arc marked "DC" using 0-50 and multiply by 10.
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WARNING
READ MANUAL BEFORE USE
OUTPUT
500 MA 100 MA
A.C. VOLTS
Set Function ONLY 2.5 V 10 MA ZERO OHMS
Switch to
+ D.C. - D.C. 10 V 1 MA
+ D.C. 25 V Rx1
OFF 50 V R x 100
Red
Test Lead Set Range Switch to
50 mA, 1 mA, 10 mA,
100 mA, or 500 mA
Private
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3-13 GlobalTOPS. - Vol. 1 / Meters 3-13
Tip
Only safety meters may be used during explosive operations.
The new SFT-300 (H622622) replaces the previous Schlumberger Safety Meter
(H123080). It is approved for use with all Schlumberger electrical explosive
devices.
adjustment.
2. Place blasting cap into safety tube and measure resistance between wire
leads.
3. Resistance of most blasting caps is between 50 and 60 ohms.
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3-14 GlobalTOPS. - Vol. 1 / Meters 3-14
1. Set Range Switch to the R x 100 position and perform an electrical zero
adjustment.
2. Connect red lead probe to the upper white plug wire.
3. Place black lead probe on the lower terminal (or lower white wire). The
resistance should be between 600 and 700 ohms.
4. Set function switch to negative (-) DC position. The resistance must be
infinite. Set range switch to R x 10,000 position. Resistance must remain
infinite.
5. Set the range switch to R x 100. Leave function switch in the negative (-)
DC position and red lead probe connected to the upper white plug wire.
Connect the black lead probe to the blue wire. Resistance should measure
between 600 and 700 ohms.
6. Leave both lead probes connected as described above, set function switch to
positive (+) DC position. The Resistance must be infinite. Set Range Switch
to R x 10,000 position. Resistance must remain infinite.
7. Leave the function switch set to positive (+) DC position and the range switch
set to the R x 10,000 position, as well as the red lead probe connected to
the upper white plug wire. Disconnect the black lead probe from the blue
wire and hold the black lead probe against dual diode metallic body. The
resistance must measure infinite.
8. Leaving both lead probes connected as described above, set function switch
to negative (-) DC position. The resistance must remain infinite.
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3-15 GlobalTOPS. - Vol. 1 / Meters 3-15
adjustment.
5. Place red lead probe against gun carrier body. Connect black lead probe to
colored ground wire at bottom of gun. There must be continuity (less than
4 ohms).
6. Leave black lead probe connected to colored Ground wire at bottom of gun.
Connect red lead probe to white gun wire at bottom of gun.
7. At upper end of gun, short conductor or white wire to ground or mass using a
screwdriver/knife/jumper/etc. There must be continuity (less than 4 ohms).
8. Repeat steps 1 through 7 for next gun.
1. Set Function Switch to either the Positive (+) DC or Negative (-) DC position.
2. Plug RED lead probe into (+) jack terminal and BLACK lead probe into
Common (-) jack terminal.
3. Set Range Switch to R x 10,000 position and perform an electrical zero
adjustment.
4. Connect red lead probe to input side of esic, hot gun wire or upper head
conductor and black lead probe to ground side of esic, gun mass or basic
unit mass (not to colored Ground gun wire).
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3-16 GlobalTOPS. - Vol. 1 / Meters 3-16
3.6 Megohmmeter
The only purpose the megohmmeter serves is to test the insulation of cable
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conductors, adapters, heads, and logging tool through wiring. The Megohmmeter
is required because the multimeter takes resistance measurements by applying
a low voltage (typically 9.0 VDC) across its resistivity circuit.
However, insulation breaks down under high voltage. Insulation that measures
correctly with a VOM may actually leak to mass when high voltage is applied.
The Megohmmeter provides 500 or 1000 volts between the probe and the mass
connections.
Never touch the probe when the press to read button is pressed. The press to
read button applies 1000 V to the probe.
• Always release the press to read button before disconnecting the probe
or the mass clip.
• Never used a megohmmeter on electronic circuits. The egohmmeter should
only be used on cables and equipment where the electronic section is
removed or disconnected. It may be used on the motor and transformer
windings of mechanical tools; however, refer to the tool’s maintenance
manual to be absolutely certain.
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3-17 GlobalTOPS. - Vol. 1 / Meters 3-17
5 2 1
10 -5
20 -2
50 -1
5 -0.5
100 2 10
MΩ 1 20 0
-5
Ω 0 100
BATT
ACV O K
TAUT BAND
MCOEL
AMB -1A
PRESS
TO READ
ACV
MΩ
DO NOT
PRESS
FOR ACV BATT
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AMPROBE*
Term Definition
Continuity usually a low resistance (1 to 10 kOhm)
Insulation resistance 20 megOhms (20,000,000 Ω)
Meg or megOhm 1 million ohms or 1,000 KiloOhms (kΩ)
Examples:
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3-18 GlobalTOPS. - Vol. 1 / Meters 3-18
• With pointer on 2k and range switch at R x 100, the value equals (2000 Ohm
x 100) or 200 kOhm.
• With pointer on 2k and range switch at R x 10,000, the value equals (2,000
Ohm x 10,000) or 20 megOhm.
a. Verify that the plug leads into the rear portion of the monitor.
b. With a multimeter on the R x 1 scale (Rx10 if using a Safety Multimeter),
check for continuity between the two clamps, making sure that the clamps
are not shorted together. Resistance between the clamps should be about
3000 ohm. The rig-to-casing voltage monitor should read approximately 1
V. This test ascertains that the meter and clamp connections are working.
c. An alternate test is to use a 1.5 V battery source attached between the
two clamps. In this case, the rig-to-casing voltage monitor should read
the battery voltage.
2. After making the test, unplug the leads from the monitor and, attach each
clamp securely, one on the derrick and the other to the casing.
Plug in the leads to monitor. Keep plugs separated and avoid handling
together.
3. Spot meter face conveniently on the rig floor, catwalk, or pipe rack so that the
engineer arming the gun may observe the meter reading.
4. If any voltage in excess of 0.25 V exists, ascertain its nature: Bring the
multimeter back inside the logging unit. Only the safety meter is allowed
outside the logging unit from now until the end of the operation.
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4-i GlobalTOPS. - Vol. 1 / O-rings 4-i
4 O-rings
4.1 O-rings basics _________________________________________________ 4-1
4.2 Causes of O-rings seal failures _________________________________ 4-2
4.3 Standard operating procedure __________________________________ 4-3
4.3.1 Who ________________________________________________________ 4-3
4.3.2 When _______________________________________________________ 4-3
4.3.3 How _________________________________________________________ 4-4
4.3.4 Checks ______________________________________________________ 4-4
4.3.5 Wellsite and shop standards __________________________________ 4-5
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Intentionally Blank
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4-1 GlobalTOPS. - Vol. 1 / O-rings 4-1
4 O-rings Troubleshooting
This section describes the purpose of O-rings used in Schlumberger tools; how
O-rings provide a seal, what causes them to fail, and how to maintain O-ring
seals.
Student objectives
After studying this section, the operator in training should be able to perform
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the following:
Reference documents
Private
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4-3 GlobalTOPS. - Vol. 1 / O-rings 4-3
Inspect O-ring seals for the above conditions during tool maintenance. If any
of the above conditions are found, correct the condition before proceeding.
Otherwise, a seal feature will occur.
• Who is responsible?
• When are O-rings serviced?
• How are O-rings serviced?
• Checks - What should be inspected?
• Wellsite and Shop Standards - How O-rings are handled and stored.
4.3.1 Who
The person who removes an O-ring is responsible for reinstalling it.
4.3.2 When
• Replace O-rings before or after running in deep or hot (>300 degrees) holes.
• Replace O-rings between jobs with explosive services.
• Replace O-rings during the tool’s TRIM (Tool Review Inspection Monthly).
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4-4 GlobalTOPS. - Vol. 1 / O-rings 4-4
4.3.3 How
Note
If the O-ring is used in a hydraulic circuit, like those in MDT, lubricate it with
Vaseline.
4. If an installation tool is not available, use a string (flat lacing cord) looped
through the center of the O-ring to guide it over the groove.
5. Use a light coat of Lubriplate or DC 111 on O-ring parts when installing them
into mating parts.
6. Pay close attention when installing O-rings into mating parts. Make sure the
O-ring does not become shaved or cut.
7. Use a Green "RITE" tag on the tool and indicated "O-rings changed" and date.
4.3.4 Checks
• Inspect O-rings for damage before connecting tools.
• Inspect O-ring grooves and seal bores for cleanliness, corrosion or damage.
• For night operations know the "look and feel" signals of a missing O-ring
during tool assembly or make-up.
These signals include:
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4-5 GlobalTOPS. - Vol. 1 / O-rings 4-5
• Verify the O-ring fills the groove and does not turn easily.
• If back-up rings are used, make sure they are installed on the correct side of
the O-ring according to the Engineering reference drawing.
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5-i GlobalTOPS. - Vol. 1 / Cables 5-i
5 Cables
5.1 Safety and precautions _________________________________________ 5-2
5.1.1 Personnel safety _____________________________________________ 5-2
5.1.2 Equipment safety ____________________________________________ 5-3
5.1.2.1 Wireline cable tension limits _______________________________ 5-3
5.1.2.2 Torque ___________________________________________________ 5-4
5.1.2.3 Cable corrosion considerations ____________________________ 5-5
5.1.3 Reporting cable problems ____________________________________ 5-6
5.2 Cable description ______________________________________________ 5-6
5.2.1 Purpose of cables ____________________________________________ 5-6
5.3 Hepta cable construction _______________________________________ 5-7
5.4 Monocable construction ________________________________________ 5-7
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5-1 GlobalTOPS. - Vol. 1 / Cables 5-1
5 Cables SRPC,TOPS
This section introduces the cables used in wireline operations. Proper cable
selection, handling, and maintenance are critical to performing quality jobs.
Student objectives
After studying this section, the operator in training should be able to perform
the following:
Private
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5-2 GlobalTOPS. - Vol. 1 / Cables 5-2
• Describe the causes of excessive cable torque and how to prevent it.
• Explain how insulator thickness and material effects cable capacitance and
attenuation.
• Explain the affects of capacitance and attenuation on the logging signal.
• Describe cable damage that can result from improper handling and how to
avoid it.
• Estimate the length of cable on a drum.
• Demonstrate how to perform the electrical insulation and continuity checks
on a cable.
• Demonstrate how to determine the general location of an electrical leak in
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a cable.
• Perform remaining cable life and ductility test.
• Describe winch operation techniques.
Reference documents
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5-3 GlobalTOPS. - Vol. 1 / Cables 5-3
• Be careful where you place your hands and fingers while spooling cable on
the drum. The cable tension is more than adequate to crush your fingers
and hands.
• Be careful where you place your hands and fingers when working around
sheave wheels with cable under tension.
• When handling cable or splicing cable wear work gloves when possible to
avoid cuts and punctures. Cable armor can be nicked causing cuts, or
stranded causing punctures. This is especially true while the cable is moving.
• Wear the proper safety protection equipment such as rubber gloves, rubber
aprons, and eye protection when applying corrosion inhibiting chemicals to
logging cable. Refer to the chemical’s material safety data sheet (MSDS)
before starting the job to determine the level of protection required and first
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Ends fixed break strength is defined as the maximum tension in a straight pull
that a cable can withstand when both ends are fixed and unable to rotate. An
example of this is a truck towing a car when the tow cable is tied to both vehicles
and cannot rotate. Another example is a new cable at the surface; it has not had
any rotation yet. Without rotation, both layers are stressed equally.
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5-4 GlobalTOPS. - Vol. 1 / Cables 5-4
Ends free break strength is defined as the maximum tension in a straight pull
that a cable can withstand when one end is free and able to rotate. The lower
portion of a cable with a logging tool attached to it in a vertical cased hole comes
close to this condition.
Armored cables have two layers of armor wound over the core at an angle called
the lay angle, measured between the direction of the wires and of the cable
center. The lay angle values are about the same and of opposite directions to
one another. If you had only one layer wound on the cable and hung a weight on
the end, it would simply unwind until the armor wires were straight and it would
get longer. Two layers wound opposing one another stop this from happening.
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5.1.2.2 Torque
Torque developed by each layer is a function of the number of wires, their area,
their distance from the center of the cable (moment arm) and the lay angle.
Because of geometry, the inner layer has smaller wires (same number) or less
wires (same size) than the outer, thus having less area and, also, a smaller
moment arm. The result is that the outer layer develops a greater torque than the
inner. We say that the outer armor "controls" in this situation, it unwinds itself,
gets longer, does not carry as much weight or develop as much torque.
The rule is that you should not exceed one-half the ends fixed breaking strength,
nor 90% of ends free breaking strength, of a cable during operations. You need
this safety factor to take into account the additional risk of an older cable or
when you try to free a stuck tool.
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5-5 GlobalTOPS. - Vol. 1 / Cables 5-5
The ends fixed and ends free breaking strengths are derived assuming the
cable is in a straight pull. When a cable is pulled over a sheave, the stresses
in the armor wires could increase up to 20%. The amount of stress increase is
dependent on many things, but primarily on the ability of the armor wires to
re-adjust position to relieve stresses. If the cable is new, then there will be little
friction between armor wires and they can slide against one another in order to
relieve stress. If the wires are rusty and clogged with mud, they will have more of
a tendency to "lock up". This will prevent the armor wires from moving to relieve
the stresses of being bent over a sheave and this is when stresses can increase
up to 20% more than the stresses seen in a straight pull.
Schlumberger
Fixed Free 0.50 Fixed
Cable
1-23/2-23 5,970 4,390 2,985
1-32/2-32 10,000 7,500 5,000
7-39LXS 15,440 10,890 7,720
7-42 13,900 9,700 6,950
7-42XS 16,200 11,300 8,100
7-46 16,700 11,600 8,350
7-46XS 19,500 13,540 9,750
7-52 23,400 18,800 11,700
7-53 21,600 15,800 10,800
Note
Pleae see Figure 5-5 for tension limits for other cables currently used in the field.
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5-6 GlobalTOPS. - Vol. 1 / Cables 5-6
• Always rebuild the logging head when using MP35N and HC265 alloy cables
in H2S environments. Although the cable alloys are resistive to H2S corrosion
and embrittlement, the rope socket, nut and washer can be damaged by
corrosive gases and fluids. Never use a copper thrust washer when going
into this type of environment. Use only the stainless steel washer (H230460).
These three steps will ensure that crucial cable failure "evidence" is not
destroyed. Also, by isolating the source of the problem, its cause and probability
of recurrence can be minimized or quickly eliminated.
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Outer Semi-conductive
Armor Neoprene Jacket
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Teflon
Conductor
Conductors
Teflon
Inner
Armor
Figure 5-1: Hepta cable construction
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5-8 GlobalTOPS. - Vol. 1 / Cables 5-8
The 2-23 coaxes do not have electrical isolation between armor and serve. There
is a thin jacket under the armor which serves as a mechanical protective layer
only. However, 2-32 coaxes have electrical isolation due to their thicker jacket.
Coaxes are available with only Teflon insulation. Jackets are Tefzel. Refer to
Figure 5-3 for a cross-sectional view of a coaxial cable.
Served Shield
TeflonTM
TefzelTM
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Example:
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Temperature ratings depend on armor type, insulation and jacket material. See
Figure 5-5 (p. 5-12) and Figure 5-6 (p. 5-14) for the mechanical properties of
wireline cables.
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Material in the tables that follow is subject to change, and is updated as new
cables become available. Please refer to Wireline Cable Mechanical Properties,
content ID# 2048360, in InTouch for the latest data of mechanical properties
of cables.
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GlobalTOPS. - Vol. 1 / Cables
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For proper Megohmmeter and VOM operation please see Chapter 3 Meters
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(p. 3-1).
Using the megohmmeter, measure the insulation quality of each cable conductor.
Each conductor should measure at least 100 megohms with respect to mass or
other conductors. Any other reading should be discussed with the engineer.
Continuity using the VOM, measure the resistance of each cable conductor
from end-to-end. The resistance measured should be the same for all conductors
and will be approximately 10.9 ohms per 1000 feet of cable. Any other reading
should be discussed with the engineer.
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Note
For an alternative method of finding cable length please refer to WRM Cables:
Electrical Logging Cables, content ID# 3331590, in InTouchSupport.
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5-22 GlobalTOPS. - Vol. 1 / Cables 5-22
Normal wear and tear is due to abrasion and/or corrosion. Both actions are
gradual and can be easily observed and measured.
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Note
For the latest information on cable ductility evaluation methods please refer to
Section 5.2.2 of the Armor Logging Cable (ALC) Maintenance Manual, content
ID# 3614996.
Note
For cable break-in or "seasoning" guidelines, please refer to the ALC Reference
Page, content ID# 3258435, in InTouchSupport.
Sheave size is a multiple of cable diameter, the multiplier being greater for
heavier loads. A 7-46 used at a maximum of 50% of its break strength would
have a multiplier of 60, so the sheave should be 0.464-in x 60 = 27.8-in. This is
the minimum size sheave which should be used for long life.
Schlumberger sheaves are 24-in and 36-in in diameter. The 24-in diameter is
suitable for shallower wells where tensions seldom reach one-half break strength
and the 36-in sheave for deep hole service where tensions of 50% of break
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strength are common. Remember: THE LARGER THE SHEAVE THE LONGER
THE CABLE LIFE. Make also sure that the sheave groove matches the cable
diameter.
Sheave Diameter
versus
Cable Diameter
Sheave Diameter (Multiplier of Cable Diameter)
for
100 Various Tensions
80
60
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40
20
5 10 25 50 65
Applied tension (% Rated Break Strength)
For example: On the way down in open hole, stop after you have gone in the
well 1000 ft. or so, read your static tension and then start down at 2/3 of that
amount, not exceeding the associated speed limit.
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5-24 GlobalTOPS. - Vol. 1 / Cables 5-24
Depth In Out
0–100’ 2000 FPH 2000 FPH
100–200’
4000 FPH 4000 FPH
Then: >.8 Static Tension, <1.2 Static Tension,
In Cased Portion or Case Not to exceed 25,000 Not to exceed
Hole FPH 25,000 FPH or 50%
break strength
In Open Hole >.67 Static Tension, <1.33 Static Tension,
Not to exceed 15,000 Not to exceed 15,000
FPH FPH or 50% break
strength
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For more information on the cable speed guidelines, please refer to the QHSE
standard: WL-QHSE-S03-WC (InTouch ID#4137706), specially the section 5.1.1
- Normal operations and 5.1.2 - Non-standard operations.
A birdcage is a ballooning out of the outer armor. It happens below a tight spot
like a wiper, packoff, or flow tube as any looseness of outer wires accumulates
ahead of the tight spot. Once started, the birdcage usually will continue and get
larger since a cable with loose outer armor will have it usually for a long distance.
When the birdcage gets large enough, several wires may cross over, fold over,
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5-25 GlobalTOPS. - Vol. 1 / Cables 5-25
or get tangled and then break. It also happens with rigid cable in compression.
For example, for a hepta cable just above a PEH-A when your tool frequently
stops on a bridge or on bottom, you will notice a gradual important wear in this
zone, about one foot long.
To remedy this: When going in you need to put the birdcage on the other side of
the constriction, reverse the cable direction and "chase" it back to the bottom of
the cable. In almost all cases you cannot do this, the customer will not tolerate
the lost time. Another possible solution is to slowly reduce the tightness of the
wiper while the cable is moving to spread out this looseness over a longer
distance. You have now hidden the problem but you have not solved it. The
solution is a trip to a cable shop where the birdcage will be chased down to the
tool end and the cable will be rotated. If no cable shop is available, use a split
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eye to chase the looseness to the end. A split eye is made by drilling a hole into
a block of steel that is split, the hole being 0.001" to 0.002" larger than the cable.
Clamp the block on the cable at the place where the birdcage started and pull the
cable slowly, keeping it oiled, through that block to the end. It is wise, anyway, to
use this method before building a new rope socket over the last 50 feet of cable.
Cables used in production services, however, go through flow tubes, are always
well greased and, as a result, are very free to turn. Also, steel surfaces of
tubing or casing have low coefficients of friction, making it easy for a tool to
rotate. Since they can loosen more easily, they may need periodic tightening.
This is even more true for H2S resistant cables as they don’t rust and armors
never lock themselves.
Checking a cable for loose armor is more art than science. If you can get a small
screwdriver between two outer armor wires and move them easily, the cable
needs tightening. Check near the tool end and further into the cable with the
cable relaxed. At Schlumberger Integrated Productivity & Conveyance Center
(IPC) a gauge with a special tip is used. The gauge is commercially available
and we can furnish you the model number and a drawing of the tip (Vector
#E80211), which can be made in any machine shop.
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Tightening the cable is done by putting it into a twister that holds the winch or
reel and turns it while the cable is being unspooled onto another reel. Some light
post-forming may or may not be done, depending on the amount of turning that
is needed and the condition of the cable. This operation should be done by a
Vector Cable Service Center or another competent cable shop as it requires
close supervision and a lot of judgment and experience as to the number of
turns needed.
rust inhibitor that is applied during manufacture. This material does a better job
at high temperature than other coatings. However, it will not last forever and
must be replaced periodically.
Experience has shown that the recoating technique is more effective if started
when the cable is new. Once the cable has been in service a long time with
no cleaning, the inner armor is corroded and the space between the armors
is packed with well fluids and corrosive products. At this stage, it is harder
to remove these than it would have been earlier and you will not reverse the
damage already done by corrosion.
The ideal maintenance program is the use of the Cable Cleaning Inhibitor
Applicator (CCIA) every quarter in conjunction with regular remarking. The best
method is to clean dry the cable on its way off the truck, then clean with water
and re-coat with oil or grease while going back onto the truck.
Following this program diligently has shown that the life of the cable will be
increased 25% to 50%. The principle is to run the cable through a series of offset
rollers (post-former) that are vertical and horizontal and that cause some wire
movement. This causes material to fall out from between the armors, leaving
room for the corrosion inhibitor to be applied on the return trip. If available, a jet
of compressed air will help to remove this material.
Two tanks are needed for the set-up. One tank is used dry while taking the
cable off. The products that accumulate should be removed and the tank filled
with water for the return trip. On the return trip both tanks are used, one to
wash and the other to inject the corrosion inhibitor. If the cable was exposed
to chlorides, bromides or acids, it is suggested to add Trisodium Phosphate
or Sodium Metasilicate to the water.
It is better if you can fill the tank with hot water. Hot water dissolves salts more
quickly and completely than cold water. Whether you neutralize or not, change
the water frequently since it will become acid very quickly.
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5-27 GlobalTOPS. - Vol. 1 / Cables 5-27
The second tank is used to apply the corrosion inhibitor. It is filled with the
compound and the cable is run through a post-former in order to fill the cable.
There is a wiper to remove excess material and, as a further benefit, this wiper
will push any loose armor wire toward the tool end of the cable. For best results,
the corrosion inhibitor should be heated to about 100 degF.
Brushing a cable is an option done with four wire brushes mounted on electric
motors and oriented at right angles to each other. This is not a recommended
practice on new cables because it removes some of the zinc steel wire coating.
For cables used in cased hole operations, outer coverage should be low enough
to allow a good flow of grease to enter the space between the armors, make a
good pressure seal and impede gas to blow through the interstices. Coverage
will always increase for the inner armor as the cable gets older and "seasons."
The diameter gets a little smaller as the outer armor tightens the inner. This
effect raises the coverage. The outer coverage, however, will increase with
diameter reduction but will decrease with its self-induced rotation. The change
can then be in either direction but will be small.
Gaps are caused when the coverage is too low. There is always a small gap
between each armor wire and its neighbor. The crowding of the wires in one
location on the inner armor is harmful as it leaves enough room for the core to
flow past the armor when under pressure, heat and tension. Large gaps in the
outer armor are not considered detrimental to the operation of the cable.
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5-28 GlobalTOPS. - Vol. 1 / Cables 5-28
How does this excessive torque get into the cable? Generally because of
inappropriate handling, primarily excessive and/or irregular speed in and out of
the hole. Torque, speed in and out of the hole and tension in and out of the hole
are all tied together. See Section 5.1.2.1 Wireline cable tension limits.
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Hydrocarbons soften both P and V cables but have a greater effect on V cables,
especially since they can also be used at higher temperatures. Elastomers
(rubbers) tend to swell. Since the armors are spiraled around the core in a helix,
any swelling by the core causes the cable to shorten. Teflon and Tefzel are not
affected by hydrocarbons; however, gas will permeate them as mentioned above.
The combination of gas-cut, oil-based mud has the worst effect. A strange event
that occurs in 7-46NT is the swelling of the Neoprene as described above. The
shortening of the cable causes the center conductor to protrude from the end
of the cable. This happens only at the very end since further up the cable the
conductor is under compression and cannot move. This causes the center
conductor to "Z-kink". After a few jobs the kinks, being now severely work
hardened, pull apart (open circuit) or jam through the insulation (short circuit).
One way to allow the gas to diffuse out of the cable is to come out of the hole
slowly. Don’t use the same cable in gas-cut mud all the time. Allowing the cable
or bridle to rest a few days at the surface will allow the gas to diffuse out.
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Note
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For cable drums specifications, please refer to the Integrated Productivity and Con
veyance (IPC) Center web page, http://www.hub.slb.com/index.cfm?id=id167040.
For cable drum maintenance guidelines, please refer to the Wireline Cables
(ALC) Maintenance Manual, content ID# 3614996, in InTouch.
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Intentionally Blank
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6-i GlobalTOPS. - Vol. 1 / Logging accessories 6-i
6 Logging accessories
6.1 Adapter heads (AH) ____________________________________________ 6-2
6.1.1 Introduction __________________________________________________ 6-2
6.1.2 General information _________________________________________ 6-2
6.1.3 Example adapter head _______________________________________ 6-4
6.1.4 RITE maintenance ___________________________________________ 6-5
6.1.5 Adapter heads group listing ___________________________________ 6-7
6.2 Casing collar locators _________________________________________ 6-12
6.2.1 RITE maintenance __________________________________________ 6-13
6.2.1.1 FIT 1 mechanical ________________________________________ 6-15
6.2.1.2 FIT 2 electrical __________________________________________ 6-15
6.2.1.3 FIT 3 operational ________________________________________ 6-15
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Intentionally Blank
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6-1 GlobalTOPS. - Vol. 1 / Logging accessories 6-1
A detailed graphic, bill of material, wiring table and basic RITE maintenance
procedures are provided (where available) via a single accessory for each group
in this chapter. An accessory group listing is also provided for reference to
accessories commonly used in the field.
Note
Detailed information on any accessory in a group listing in this chapter can be
found by referring to its corresponding InTouch weblink.
Student objectives
After studying this section, the operator in training should be able to perform
the following:
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6-2 GlobalTOPS. - Vol. 1 / Logging accessories 6-2
Reference documents
6.1.1 Introduction
Adapters are a collection of downhole assemblies, usually with wiring, between
an upper head and a lower head. Their main applications are listed below, with
most adapters serving only one purpose rather than a combination:
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6-3 GlobalTOPS. - Vol. 1 / Logging accessories 6-3
Adapters with file codes of the form "BH-x" are pressure isolation bulkheads that
permit through wiring while isolating upper and lower sections.
Adapters with file codes of the form "EAH-X", where "X" is a letter code, are
equipment adapter heads.
Adapters with file codes of the form "PEK-X" are perforating equipment kits.
Adapters with file codes of the form "SAH-X" are swivel adapter heads. Swivels
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are presented as a separate section in this chapter. These permit through wiring
of electrical connections while allowing rotation between upper and lower heads.
This relieves torque buildup in the cable and prevents "birdcaging" of the armor.
It also allows tools with pads to be oriented correctly.
Selected swivel adapter heads have their own Maintenance Manuals. To see
these manuals please refer to InTouch Support: Tool Adapters Reference Pages,
content ID# 3258462 in InTouch.
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6-5 GlobalTOPS. - Vol. 1 / Logging accessories 6-5
Continuity Checks
From To Value Comments
UH1 LH1 <2Ω
Insulation Checks @ 500 VDC
UH1 mass >100MΩ
Note
Graphics, bills of material, and RITE maintenance procedures for the example
adapter head above can be found for any adapter head in the group listing Table
6-3. Please refer to the Adapters Repair and Maintenance Manual, content
ID# 3016829.
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6-6 GlobalTOPS. - Vol. 1 / Logging accessories 6-6
4. Inspect the electrical contacts to determine if any are bent or loose. Replace
as necessary.
FIT-2 electrical
Refer to the appropriate “wiring table” or to the wiring diagram for the adapter.
The table can be used as a test record for the FIT.
isolation sub.
FIT-3 operational
TRIM-1 mechanical
TRIM-2 electrical
Q-check
See the engineering drawing, reference documents (if any), and bill of material for
reference to any special tools needed to disassemble or assemble the adapter.
1. disassembly
2. inspection of parts
3. replacement of damaged parts
4. replacement of all seals
5. assembly and lubrication
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6. FIT.
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AH-69 F
AH-190 AA ADAPTER HEAD 3-5/8-in TO 3-3/8-in, 53 TO 31 PIN
AH-190H AA ADAPTER HEAD 3-5/8-in
AH-191 AA ADAPTER HEAD 3-3/8-in TO 3-5/8-in, 31 TO 53 PIN
AH-191H AA ADAPTER HEAD 3-3/8-in
AH-192 AA ADAPTER HEAD, DUMMY EMM
AH-197 AA ASSEMBLY ADAPTER HEAD, 2-1/2-in 31 PIN TO 3-3/8-on 31 PIN,
RATED 400 degF 20,000 PSI
AH-198 AA ADAPTER HEAD,3-3/8-in TO 2-1/2-in, 31 TO 31 PIN,
ECCENTRIC,RATED 400 degF 20,000 PSI
AH-199 AB ASSEMBLY ADAPTER HEAD,3-3/8-in 31 PIN TO 2-1/2-in 31 PIN,
RATED 400 degF 20,000 PSI
AH-200 AA ADAPTER HEAD, 2-1/2-in TO 3-3/8-in,31 TO 31 PIN,
ECCENTRIC,RATED 400 degF 20,000 PSI
AH-201 AA ADAPTER HEAD, 2-1/2-in FLEX KNUCKLE JOINT, 31 TO 31
PIN,RATED 400 degF 20,000 PSI
AH-202 AA ADAPTER HEAD, 1-11/16-in DIA. 22 TO 22 SOCKET
AH-203 AA ADAPTER HEAD, 1-11/16-in DIA. 22 TO 22 PIN
AH-204 AA ADAPTER, APSK-B 31 TO 31 PIN REVERSING HEAD
AH-205 AA ADAPTER HEAD, 3-5/8-in DIA53 TO 53, FOR NPLC/UH TO APS/UH
AH-206 AA ADAPTER HEAD, FLEXIBLE, 3 3/8-in, 31 TO 31 PIN
AH-207 AA 1-11/16-in 22 PINS M TEL B TO 22 PINS F DTB
AH-208 AA 1-11/16-in 22 PINS M TEL B TO 15 PINS F
AH-209 AA 1-11/16-in 22 PINS M DTB TO 15 PINS F
AH-210 AB ADAPTER HEAD, FLEX JOINT, 1-11/16-in, 22 PIN, 90 DEG KEY, FOR
H2S, 15 KPSI. & 350 degF
AH-211 AB ADAPTER HEAD, 1-11/16-in, 15-22 PIN, RATED FOR H2S, 15 KPSI.
& 350 degF
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Before operating the tool, read the safety precaution in the Operating Instruction
section.
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6
7
8
14 5 Housing H046131
13 6 Spring Contact H334866
15
16 7 Upper Head H047996
17 8 Upper Head, 3.1 Pin P373850
18
O-ring, Size 336, Viton 95D P011206
9 O-ring, Size 112, Viton 95D P013118
5
10 Upper connector Rod H047964
11 Spirol Pin P016210
3
12 Shock absorber H046124
13 Ground Ring H046126
19
14 Terminal Plate H046159
15 Screw 6-32 x 1/34 in. P011266
16 Screw P016173
17 Casing Anomaly Kit H121927
18 Diode H210229
20
19 Cartridge Assembly H046160
4
20 Lower Head H047987
21 Lower Connector Rod H239557
11 22 Threaded Ring H036354
23 O-ring, Size 327, Viton 95D P011285
21 Note: CAL-B boosters are available to extend the
range of pipe sizes it can operate. Booster
9 P286938 is available from EPS. Also,
9-5/8-in. and 13 3/8-in. boosters are
22 available from ISS-SEA.
23
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6-15 GlobalTOPS. - Vol. 1 / Logging accessories 6-15
1. Check the continuity between the spring contact (6) and housing (5). The
multimeter should read between 10 kOhm and 14 kohm.
2. Check the continuity between the spring contact (6) and lower connector rod
(21). The multimeter (on range x10k) should deflect on each polarity.
Quality Note
Do not store casing collar locators near electronic cartridges, especially
Dipmeters.
Note
Graphics, and maintenance tables presented for the collar locator above (Figure
6-2 can be found for some common collar locators in the group listing Table
6-4. Please refer to InTouch Support: Wireline Perforating Systems, content
ID# 3250896 or Wireline Perforation Field Operations Manual V1, content ID#
3013565.
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29 PIN UPPER A
2 3/4-in OUTRIGGER TYPE CASING COLLAR
CAL-FA AA Released
LOCATOR. 29 PIN UPPER
3-1/8-in CASING ANOMALY LOCATOR FOR LPGS-B,
CAL-GA AA Released
10KSI & 350 deg F
CAL-H AA CALAB Released
CASING ANOMALY LOCATOR 3-3/8-in 500 degF.
CAL-HT AA Created
20,000 PSI
10 TO 10 CASING ANOMALY LOCATOR TO REPLACE
CAL-J AA Released
CCL-Q IN GNT EQUI
10 TO 11 CASING ANOMALY LOCATOR FOR GNT
CAL-JB AA Released
EQUIPMENT USING GNC-
3-3/8-in CASING ANOMALY LOCATOR (260 degC) 10
CAL-M AA Released
CONDUCTOR
2-5/8-in OD CASING ANOMALY LOCATOR FOR
CAL-N AA Released
HI-TEMP 500 degF
CAL-O AA CASING ANOMALY LOCATOR 5-1/2-in Prototype
CAL-O AB CASING ANOMALY LOCATOR 4-1/2-in Prototype
1-11/16-in CASING ANOMALY LOCATOR MONO TO 15
CAL-Q AA Released
PIN. 14,000 PSI 35
1-11/16-in CASING ANOMALY LOCATOR MONO TO 15
CAL-QB AA Released
PIN. 17,000 PSI 35
1-11/16-in CASING ANOMALY LOCATOR MONO TO 15
CAL-QC AA Released
PIN. 20,000 PSI 35
3-3/8-inLOGGING COLLAR LOCATOR. 31 PIN UPPER
CAL-R AA Released
AND LOWER HEAD
1-11/16-in CASING ANOMALY LOCATOR MONO TO 15
CAL-S AA Released
PIN. 20,000 PSI 35
1-11/16-in CASING ANOMALY LOCATOR.1-22 PIN, 25
CAL-T AA Released
K.S.I. 4/78
1-11/16-in CASING ANOMALY LOCATOR MONO TO 22
CAL-U AA Released
PIN 17000 PSI 350
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Note
Flexible joint adapters are a specialized type of Adapter Head (AH). As such,
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Replace as necessary.
4. Inspect the electrical contacts to determine if any are bent or loose.
Replace as necessary.
Continuity Checks
From To Value Comments
UH1 LH1 <2Ω Lines 1-31 through wired
UH2 LH2 <2Ω
UH3 LH3 <2Ω
UH4 LH4 <2Ω
UH5 LH5 <2Ω
UH6 LH6 <2Ω
UH7 LH7 <2Ω
UH8 LH8 <2Ω
UH9 LH9 <2Ω
UH10 LH10 <2Ω
UH11 LH11 <2Ω
UH12 LH12 <2Ω
UH13 LH13 <2Ω
UH14 LH14 <2Ω
UH15 LH15 <2Ω
UH16 LH16 <2Ω
UH17 LH17 <2Ω
UH18 LH18 <2Ω
UH19 LH19 <2Ω
UH20 LH20 <2Ω
UH21 LH21 <2Ω
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Continuity Checks
From To Value Comments
UH22 LH22 <2Ω
UH23 LH23 <2Ω
UH24 LH24 <2Ω
UH25 LH25 <2Ω
UH26 LH26 <2Ω
UH27 LH27 <2Ω
UH28 LH28 <2Ω
UH29 LH29 <2Ω
UH30 LH30 <2Ω
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6.3.1.6 Q-Check
See the engineering drawing, reference documents (if any), and bill of material for
reference to any special tools needed to disassemble or assemble the adapter.
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SAH-E, F, G, JB, L and M have their own maintenance manuals. For detailed
maintenance procedures on these swivel adapters please refer to InTouch
Support: Tool Adapters Reference Pages.
Note
To avoid compatibility problems between materials, be careful to use only the
greases and fluids that are specified for each swivel adapter head.
Note
Graphics, bills of material and wiring diagrams presented for the example swivel
adapter head below can be found for any swivel adapter head in the group listing
Table 6-8. Please refer to the Adapters Repair and Maintenance Manual , content
ID# 3016829, or the Tool Adapters Reference Pages, content ID# 3258462.
Due to the complex internal mechanics and electronics of SAH adapters, the
bill of materials is exceedingly long. For the purposes of this manual, a bill of
material will not be presented in the example.
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Intentionally Blank
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B012764 P199908
P074096
SECTION A-A
DP693362 AL
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Note
See the Adapter Maintenance Manual, content ID# 3258462, for a complete
bill of materials.
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4. Inspect the electrical contacts to determine if any are bent or loose. Replace
as necessary.
5. Inject grease in each grease opening to keep the piston from getting stuck
by dried mud.
6. Rotate the swivel.
Rotation should be smooth and easy. If rotation is rough, gritty, sounds
like metal-to-metal contact, or requires high torque to rotate, a rebuild is
necessary.
7. Check the oil level.
8. In the SAH-B and SAH-C the diaphragm should be firm under finger pressure.
9. In the SAH-E at least four spring coils should be visible in the window.
10. In the SAH-G the top of the piston should be flush with bottom of slot window.
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Continuity Checks
From To Value Comments
UH1 LH1 <2Ω 19 through wired contacts
UH2 LH2 <2Ω
UH3 LH3 <2Ω
UH4 LH4 <2Ω For other maintenance information,
refer to the SAH-F Maintenance
Manual, M073317, content ID#
3029123
UH5 LH5 <2Ω
UH6 LH6 <2Ω
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6.4.1.3 TRIM
Perform a rebuild if any of the following conditions apply:
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• low resistance from conductor to mass (First try removing and cleaning end
contacts and insulators!)
• swivel has seen extreme well conditions, near rated temperature and
pressure
• swivel has seen high H2S concentrations
• swivel has not been rebuilt in the last year.
6.4.1.6 Q-Check
See the engineering drawing, reference documents (if any), and bill of material for
reference to any special tools needed to disassemble or assemble the adapter.
1. disassembly
2. inspection of parts
3. replacement of damaged parts
4. replacement of all seals
5. assembly and lubrication
6. oil-fill
7. FIT.
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Hint
High density weights consist of two concentric tubes with an annular space. The
annular space is filled with powdered tungsten. If a high density weight is flooded,
fluid passes through holes in the inner tube and is absorbed by the powdered
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tungsten. When the weight is exposed to high temperature, the water boils,
distributing water vapor into all the weights. Since water vapor is non-conductive,
a failure will probably not occur on the descent that flooded the tool.
However, on the trip out of the well the water vapor condenses causing the
weight to leak electrically to mass. Cleaning the conductor parts will fix the
electrical leak, but liquid will remain in the tungsten powder causing problems in
future descents.
Prevent future problems by removing the rods and heating all affected weights
to 250 degF [121 degC] overnight. Then wire brush the connector rod cavity
to remove all rust.
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Whatever the configuration, as a general rule, NEVER install them on top of tool
sensors or on top of epoxy sections of the sondes. Also take care not to cover
with a stand-off any oil relief valve. Ask if in doubt.
Centralizers are spring loaded. Be careful when opening or closing them. Try
not to store them in the collapsed position for long periods of time. The most
commonly centralizer used is the CME-Z or the CME-ZB (non-magnetic). You
can use rope to help restrain spring action during dismounting for servicing.
Standoffs provide separation between the tool and the borehole wall. They
generally have replaceable rubber or Teflon fins. Check the condition of the fins.
Also check the condition of the "Jubilee" clips (or hose clamps).
Teflon fins are used mainly for deviated holes. Rubber fins can be of two types
(Figure 6-10):
Most of the standoffs have four fins only. When installing two consecutive
standoffs take care to install them on such way that the fins are not aligned
longitudinally on the same position between both standoffs, in order to create
an even separation along the tool. See Figure 6-10.
1. Check fin size is correct for tool type, hole size combination.
2. Check with the engineer.
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Gemcos are a slip on, solid metal centralizer used in cased hole applications
for sonic logs where centralization is the first priority or where CME or CMIR
are not available for the particular tool being run. The quick reference table
below provides a comprehensive list of available Gemcos (SKK) that have
a Schlumberger part number. This information is found at InTouch Support,
Content ID# 3367223.
Note
To prevent becoming stuck in the hole, the set screws must go on the up hole
side of the Gemco.
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The CME-Z is a slip-on centralizer that fits over 3–5/8 in and 3-3/8 in tools. It can
be used in casing as well as open holes. To reduce the noise affecting some
sensors the titanium springs have vulcanised rubber pads. It is possible to use it
as a standoff device by setting the maximum diameter to the expected casing I.D.
The locking rings must always be positioned inside the six-spring cage to allow
the full collapsing of the centralizer.
in place.
Note
Centralizers and standoffs are not supported in the New IPC Adapters Repair
and Maintenance Manual, and do not currently have a specific InTouch reference
page. Information for the example in this section was found by referencing
InTouch Support.com. Refer to the tool that the centralizer or stand off will be
installed on for descriptions and specifications.
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7 Collectors
7.1 Description _____________________________________________________ 7-2
7.1.1 General information __________________________________________ 7-2
7.1.2 General description __________________________________________ 7-3
7.1.3 COL -Z/ZA/ZT _______________________________________________ 7-6
7.1.3.1 COL-ZA specifications ____________________________________ 7-6
7.1.3.2 COL-Z maintenance ______________________________________ 7-7
7.1.4 COL-ZC _____________________________________________________ 7-8
7.1.4.1 COL-ZC specifications ____________________________________ 7-9
7.1.4.2 COL-ZC maintenance ____________________________________ 7-9
7.1.5 Assembly ___________________________________________________ 7-11
7.1.5.1 Mounting the collector ___________________________________ 7-11
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7 Collectors Collectors
This section introduces the collector assembly and describes how the collector
assembly and safety switch wiring connect the logging cable to the logging unit
computer. It also describes how the collector is attached to the side of the cable
drum and how the logging cable is connected in the collector.
The collectors discussed in this manual are the COL-Z series (COL -Z/ZA/ZT/ZC).
These collectors are the standard for all hepta, coax and monocable applications.
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Student objectives
After studying this section, the operator in training should be able to perform
the following:
• Describe in basic terms what components make up a collector and how the
collector operates.
• Describe how and where the 8-ring collector is connected to the cable drum.
• Describe how the logging cable is connected to the collector.
• Describe the collector safety switch wiring.
• Demonstrate how to maintain a collector, including electrical checks.
Reference documents
The following documents are used in the development of the collector training:
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7.1 Description
This section introduces the collector assembly and describes how the collector
assembly and safety switch wiring connect the logging cable to the logging unit
computer. It also describes how the collector is attached to the side of the
cable drum and how the logging cable is connected to the rings and clips in
the collector.
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COL-Z
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The COL-Z (T5013929) is the unwired collector, meaning that it has no collector
cable assembly.
COL-ZA
The COL-ZA (H709710) is described as a wired collector because it is a COL-Z
with a factory installed Det Norse Veritas (DnV) certified collector cable and a
Cannon connector in a molded boot. This is in wide use in the field.
COL-ZT
The COL-ZT (H308244) is a COL-Z with a factory installed DnV approved
collector cable and a Trolex connector.
COL-ZC
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The COL-ZC (100051262) is a high voltage, high current dual bearing 8-ring
electrical winch collector that replaces the collector COL-Z in areas that require
European governing regulations: IEC 79–1, NEC 500 and CE compliance. The
collector is built to ATEX EU Directives, category 2, zones 1 and 2 and gas
subdivision.
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The bottom end of the wireline cable is placed inside the winch drum shaft, which
is hollow. The cable enters the collector through a hole that is coaxial with the
winch drum shaft. Inside the collector, the cable passes through a cable gland
that seals the interior of the collector from the external environment. See Figure
7-1 and Figure 7-2. This gland, which seals on the cable armor, must be installed
correctly to insure proper operation in an explosive atmosphere.
The wireline cable conductors are then routed to a terminal board where they
connect to internal wiring connections for the rotating contact rings. The rings
are made of copper / brass and protected by rhodium. Each ring is in contact
with two sets of stationary clips, which are a gold / nickel alloy. See Figure 7-3.
From the clips, internal wiring connects to another terminal board where the
collector or connection cable assembly terminates. The collector cable is routed
through a cable gland that threads into the main body of the collector. When
properly installed, the gland is waterproof. All cable glands specified for the
collector have CENELEC classifications.
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Figure 7-3: COL-Z open collector with clip holder stacks removed COL-ZA
Each collector is identified with a manufacturer’s part number and serial number.
A Schlumberger nameplate with file code is attached separately. COL-ZA is
equipped with a collector cable consisting of 12 feet of DnV certified cable
terminated in a Cannon connector in a molded boot.
This eight ring collector is intended for use with all heptacables, coaxes, and
monocables. The eighth ring is connected internally to ground or mass. A
separate three ring collector is no longer available.
The collector mounting is compatible with all current cable / drum systems with
the exception of the winch drum used on the Shallow Well Perforating Truck
(SWPT). An adapter ring, if required for a specific drum, is listed in the winch
drum Bill of Materials.
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Description Rating
Maximum rated current per contact 10 A
Maximum rated voltage 1000 V DC or 1000 V AC (60 Hz)
Insulation resistance between rings 2,500 Megohms at 500 V DC
Insulation resistance between ring and ground 2,500 Megohms at 500 V DC
Dielectric strength (between one ring and all 2300 V AC for 1 second
others)
Ambient operating temperature -20 degC to +40 degC
Life expectancy of electrical contacts > 10,000 hours
Rotor bearing design Two sealed roller bearings
Rotational speed Permanent 120 rpm; Maximum 200 rpm
Diameter 230 mm (9.05 in)
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Description Rating
Length 210 mm (8.27-in)
Inside diameter of cable entry hole 15.5 mm (0.6 in)
Weight (with cable) 16 Kg
Rotational torque Less than 0.2 m Kg (1.96 Nm or 1.45 ft-lbf)
Code for explosive atmospheres Eex d IIB T6
Certificate of Conformity for collector LCIE 98.E6061
Certificate of Conformity for cable glands LCIE 88.B6041 X
Applicable European standards EN 50014 (1992)
EN 50018 (1994) for group IIB and T6
temperature class (85 degC)
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FIT-Checks - FIT should be made on COL-ZA before and after every trip to the
wellsite, with the collector mounted on the winch drum. The cover is in place
during FIT unless troubleshooting is necessary.
FIT-1 Mechanical
1. Verify the collector mounting is secure on the pillow block. Tighten fasteners
as required.
2. Inspect the collector cable for signs of abrasion or damage.
3. Verify the grounding jumper (typically green wire with yellow stripe) is
installed between the cover and the housing.
FIT-2 Electrical
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2. Check continuity on each conductor from within the unit to the head.
3. Perform an insulation resistance (IR) measurement on each conductor of the
wireline cable, collector, and collector cable assembly. Measure IR from each
conductor to every other conductor and to ground (armor).
7.1.4 COL-ZC
The COL-ZC (100051262) is a high voltage, high current dual bearing 8-ring
electrical winch collector that replaces the collector COL-Z in areas that require
European governing regulations: IEC 79–1, NEC 500 and CE compliance. The
collector is built to ATEX EU Directives, category 2, zones 1 and 2 and gas
subdivision.
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Description Rating
Maximum rated current per contact 10 A
Maximum rated voltage 1000 V DC or 1000 V AC (60 Hz)
Insulation resistance between rings 2,500 Megohms at 500 V DC
Insulation resistance between ring and ground 2,500 Megohms at 500 V DC
Dielectric strength (between one ring and all 2300 V AC for 1 second
others)
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FIT-1 mechanical
1. Verify the collector mounting is secure on the pillow block. Tighten fasteners
as required.
2. Inspect the collector cable for signs of abrasion or damage.
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3. Verify the grounding jumper (typically green wire with yellow stripe) is
installed between the cover and the housing.
TRIM - TRIM should be made on the COL-ZC monthly, with the collector
removed from the winch drum.
TRIM-1 mechanical
1. Remove the cover and clean the inside of the cover and housing with a clean
cloth and isopropyl alcohol. Do not use high pressure air or other types of
solvents (WD-40, chlorinated fluids or ether).
2. Inspect the collector internally, including each ring and contact for signs of
abrasion or other damage.
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3. Inspect the insulation on the wireline cable conductors for any sign of
abrasion with the inside surface of the cover.
4. When the collector is to be used in a hazardous environment, replace the
seal within the wireline cable gland. This requires that the wireline cable
conductors be disconnected from the terminal block mounted on the rotor.
5. With the wireline cable conductors still disconnected from the terminal block,
perform TRIM-2.
6. Check the condition of the cover O-ring before re-installing the cover.
7. Replace the grounding jumper (green wire with yellow stripe) between the
housing and the cover.
Quality Note
The dual bearings are sealed, so lubrication is NOT required.
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7.1.5 Assembly
a. If the gasket will be used, cut a wireline cable entry hole and attach the
gasket to the collector using a weatherproof adhesive.
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Part numbers for the COL-ZC are: gasket (055) and transmission screws
(065).
2. Thread the bottom end of the wireline cable through the cable gland body.
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Part numbers for the COL-ZC are: external cable gland (540) and terminal
block (550).
3. Before installing the collector onto the winch drum pillow block, rotate the
collector until the external cable gland is positioned on the top or to the side.
Figure 7-7 shows the external cable gland on top.
4. Mount the collector onto the adapter ring of the winch drum pillow block.
Note
The external cable gland my be turned to the bottom to improve water runoff
but with the cable in this position, there is an increased risk of collector cable
damage during winch drum installation.
5. Install the four mounting bolts 5/16 in x 1-1/4 in hex head machine screws
with lock washers.
6. Before engaging the transmission screws (165) in the corresponding holes,
check the position of the terminal block (190) attached to the rotating
assembly. If possible, rotate the assembly so that the terminal block is on
the upper or top side. This will simplify the termination process. See Figure
7-7 above.
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The cable collector end connects to the 8-ring collector and is just as important
as the rope socket. An equal amount of care and attention must be taken when
building them.
a. Remove any grease or debris from the cable armor near the end of the
cable.
b. Cut about 6-in of tinned copper braid wire (E008536 or equivalent) and
position one end on the outer armor about 5 to 6-in from the cable end.
See Figure 7-10.
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a. Hold the armor ground cable away from the wireline cable to protect it
from the cutting process.
b. Cut the outer armor wires with a cutting tool (Dremel tool or equivalent)
approximately 1/4 in. up from the soldered braid wrapping around the
circumference of the cable. See Figure 7-11.
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a. Unwrap three of the inner armor wires back to the braid wire connection
and fold them away from the core. See Figure 7-12.
b. Using the rotary cutting tool, cut the three wires while bending them
slightly away from the core.
c. Remove any sharp edges on the ends of the armor wires.
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7-17 GlobalTOPS. - Vol. 1 / Collectors 7-17
d. Repeat removing 3 armor strands at a time until all inner strands are
removed.
4. Unwrap the tape from the inner core or remove the outer neoprene jacket
on NT cables.
5. Unwrap the outer conductors as shown in Figure 7-13.
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Quality Note
All heptacables (except for NT or NA construction) use semi-conductive
cable filler in the cores. This filler must be removed completely from the
exposed surface of the conductor insulation. Cleanliness is important. If it is
not removed, there is a danger over time of the material eventually falling
onto the conductive parts within the collector or terminal block and forming a
low resistance path to ground.
a. Use a scouring pad (B033693) or fine emery cloth (400 grit or finer) to
carefully remove the cable filler material from the conductors without
causing damage to the insulation. Be sure no particles fall within the
collector housing. Isopropyl alcohol may be used as a clean solvent
(optional). Don’t use other types of solvents.
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9. Tighten the outer nut of the cable gland snugly. This compresses the
weatherproof seal and prevents moisture entry. When operating in an
explosive atmosphere, the seal is critical for the CENELEC rating. In this
case, change the cable gland seal for every cable installation.
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N=7
M
L=6 A=1
W=Shield P=GR
K B
V X=Shield
J=5 C=2
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W T
H D
G=4 E=3
F
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7-21 GlobalTOPS. - Vol. 1 / Collectors 7-21
In the "OFF" position, the CSS will also disarm the power to the instrument rack.
Figure 7-17 illustrates how the collector safety switch acts as the interface from
the logging cable to the MAXIS.
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Note
For detailed information on the Collector Safety Switch
refer to Collector Safety Switch (CSS) Operational Tests
(http://intouchsupport.com/intouch/MethodInvokerpage.cfm?caseid=3299665).
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Ground
10K 10K
3 Watts 5 Watts
Off
On
Power to
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Computer
10
Figure 7-18: SWPT MCM safety switch wiring
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7-23 GlobalTOPS. - Vol. 1 / Collectors 7-23
Switch
Sources & Outputs
Resistors
Tool
Module(s) J14,
J18
Cable:
J24,
WFAD Hepta
& / or
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Mono
Collectors
Rack I/O
CIS
J23, AC
(Hepta & Mono) Shutdown
J25
Rack Resistors
Shutdown
(On Over Temp
Cntrl Assy J2) Ground
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7-24 GlobalTOPS. - Vol. 1 / Collectors 7-24
Outside Inside
Collector
CSU Off 10KΩ 10KΩ
Playback 2 Watt 3 Watt
ELCO
Plug
to CSU
CSU Panel
Main Shoot
6
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5
AK
Plug
Panel
Head Survey
AK
CSU Aux Shoot Plug
1 2 3 4 5 6 7 8 9 10 1
2
1
Fish
5
4
1 Goes to 8
2 Goes to 9
Figure 7-20: Wiring diagram showing the collector, safety switch, and unit
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8-i GlobalTOPS. - Vol. 1 / Rig-up equipment 8-i
8 Rig-up equipment
8.1 Health, safety and environmental _______________________________ 8-2
8.1.1 Personnel danger ____________________________________________ 8-2
8.1.2 Equipment danger ___________________________________________ 8-4
8.1.3 OFS standards ______________________________________________ 8-5
8.1.3.1 OFS-QHSE S003: PPE ___________________________________ 8-5
8.1.3.2 Standard 13: Mechanical lifting and its application to wireline rig-up
equipment _______________________________________________ 8-5
8.1.3.3 Standard 17: Injury prevention ____________________________ 8-8
8.1.4 Rig-up policy ________________________________________________ 8-8
8.1.5 Rig-up assessment __________________________________________ 8-9
8.1.6 Rig-up equipment manufacturing and supply ___________________ 8-9
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8-ii GlobalTOPS. - Vol. 1 / Rig-up equipment 8-ii
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8-1 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-1
Introduction
requirements.
Detailed maintenance procedures, which are beyond the scope of this manual
can be easily found by referring to InTouch Support: Rig-up Equipment
Maintenance Manual 2nd Edition (Content ID: 3012539). This document is a
major reference for the creation of this chapter.
Note
The Intouch Rigup Equipment Reference Page (InTouch ID #3258434) can be
used to find the latest information concerning wireline rig-up equipment, technical
alerts, etc. The above link is a major reference for the creation of this chapter.
Overview
Health, safety and environmental of this chapter deals with QHSE issues
pertaining to rig-up equipment and rig-up operations.
Student objectives
After studying this chapter, the operator in training should be able to perform
the following:
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8-2 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-2
• Personnel danger
• Equipment danger
• OFS standards
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Before rigging up, the general rig-up safety items given here should be
considered for all jobs. They are necessary items to action when creating risk
assessments and carrying out pre job safety talks.
• Right tools for the right job – Not only does using the incorrect tools for
a particular job often create a safety hazard, but it usually increases the
time it takes to rig-up. Before you rig-up or rig down, ensure that everything
required is available. Also consider,for example, whether the operation will
be dealing with high tensions.
• Spot safety meeting – This is an essential part of any rig up and should be
undertaken before the sheaves are lifted.
• Rig lighting – If rig lighting is inadequate (if, for example, the operation is at
night), it may be necessary to slow down the operation. In particular, make
sure that the floor is clear of all obstructions.
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• Wellbore and mouse hole covered when not in use – The wellbore and
mouse hole should be covered with a rig supplied cover, not a make-up plate,
line wiper or any other item of wireline equipment.
• All tools in the right place – The best thing is usually to have a
dedicated box for holding items necessary for rigging up tools, that is easily
transportable to the rig floor.
• Clean and tidy – Rags and gloves especially should not be dropped all over
the rig floor. More accidents occur on the rig floor due to slipping on dropped
rags than anything else.
• Report hazards – If a hazard is seen on the drill floor (or anywhere which
effects the wireline operations, such as cranes over the wire, etc.), then
report it. Verbally tell the tool pusher or driller, and follow it up by using the
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– safety awareness
– coveralls
– hard hat
– safety boots
– gloves
– eye protection
– radioactive badge.
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– Slippery floor – Most drill floors should have non-slip mats. If they do
not, suggest to the rig that it would be a good idea, and be very careful
moving around the floor.
– H2S – If it is an H2S environment, this should have been brought to the
crew’s attention in enough advance to ensure the necessary training with
the necessary equipment.
– Hazardous muds (OBM, Caustics, etc.) – If the mud is oil-based or
caustic, ensure that the gloves available are appropriate. Cloth polka-dot
gloves will become saturated in minutes resulting in irritated hands.
– Heavy equipment – Man-handling heavy equipment should be avoided.
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• Rig-up equipment and logging cables are only used to perform wireline
operations. Their use for any other operation, such as cargo lifting, is
absolutely prohibited.
• Rig-up equipment is to be used according to the most current specification.
• Individual pieces of rig-up equipment are only to be used according to their
own specification.
• Use only Schlumberger approved rig-up equipment for any operation at the
well site.
• Know the rating of all rig-up equipment and when it should be junked and
replaced.
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• The engineer is fully responsible for the proper installation and use of the
rig-up equipment.
Note
All OFS QHSE Standards can be easily found by referring to InTouch
Support: QHSE Reference Page (Content ID: 3312250).
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8-6 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-6
fishing and safety slings, lifting caps, makeup plates and all other equipment
as specified in this manual. This is the primary reference for this equipment
published in 2003. Additionally:
Note
The rig up equipment may have to be repaired or junked at any stage in its life
cycle prior to retirement if the preventative maintenance program finds a fault
or defect. In general defective equipment should be junked, however, some
equipment including sheaves can be refurbished or repaired by the vendor.
Contact IPC Intouch if there is any question regarding whether components
can be safely repaired.
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It is anticipated that some new equipment, an SWL and proof load test bench
designed for sheaves, along with revised procedures will be released in 2003 to
simplify the task of sheave load testing which is currently not well addressed. IPC
Intouch will continually revise and improve this manual’s content and procedures
so please check for revisions regularly.
These minimum requirements are often set both by the Wireline business
segment and by the clients, rig operators, local country or government bodies.
OFS-13 also contains a list of useful reference books listed below. IPC have
recently provided part numbers for these books to simplify ordering, so they can
now be ordered directly through SWPS.
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8-8 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-8
covers the five SIPP modules, and must be done within the first ninety days of
employment. See the Standard 17 document for more details.
The Rig-Up policy was adopted in October 1988, after the death of a
Schlumberger Operator. During rig up, the tool string was pulled into the top
sheave, breaking the weak point. Since the tools were connected with a number
of clevises, the tools covered a large area of the rig floor as they fell, leaving little
room for the operator to escape. This policy effectively limits the tool string to
one piece, connected to the head by a single dual hook or shackle. Rigging up
with only one bolt/clevis is potentially more time consuming, but is certainly safer.
Note
Dual Hook Devices (H441540 made obsolete, T5018340): The standard dual
hook device (H441540, 4300 lbf SWL) is unsuitable for use with most of the
approved Schlumberger lifting caps (the cap handles are too big for the hook),
but can still be used for cased hole operations with the 1 11/16-in. certified lifting
caps. A heavy duty dual hook device (T5018340, 12,000 lbf SWL) is available
for this purpose. Further details can be found in the equipment section of this
chapter.
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Thread protectors or end caps, which come with logging tools, have never been
certified as lifting devices by SCD or other product centers. Therefore they are
not pull tested at the time of manufacture. The material and dimensions of these
caps should be sufficient to have a 2,000 lb SWL and 4:1 safety factor. However,
welds, corrosion and aging could lead to unpredictable failures. You may pull
test, inspect and certify your thread protector end caps locally. For rig up of
tool strings, certified lifting caps should be used. These caps come with a
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certificate and should only be used when lifting tools for makeup.
Note
Do not attempt to modify any thread protectors to use as lifting caps.
This assessment must be applied for all rig-ups when constructing a risk
assessment. In some locations, risk assessments are mandatory as part of
the work permit.
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8-10 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-10
Note
The purchase of any wireline rig-up equipment from third party suppliers
(bypassing or without going through IPC for approval) is strictly prohibited.
This includes field locations dealing directly with IPC approved suppliers. The
reason behind this is to conform to the company’s third party supplier and
contractor standard plus to ensure that all rig-up equipment used in the field
meets appropriate engineering quality and safety standards. IPC must be the
single source supplier for this equipment to the field to ensure full engineering,
QHSE and sustaining control.
The use of any non-standard wireline rig-up equipment will require a QHSE
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8-11 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-11
original serial number including original purchase order number/line item number
shall be maintained for each individual item of equipment. At present only
wireline sheaves may be refurbished by the respective vendors after 5 years.
Note
The maximum useful life of the sheaves is extended to 10 years following return
to vendor refurbishment. Sheaves can not be refurbished more than once as it
will not be economic to do so. For example at 10 years every single componenet
in the sheave assembly including the wheel, frame, clevis, etc., must be junked.
The refurbishment must include the replacement of any items such as cast
components on WTI Nylon sheave frames which have a specified life of 7 years.
A sheave that has undergone refurbishment must have a useful life expectancy
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of 5 year remaining.
The record keeping required for a good preventative maintenance program will
comprise the following records as a minimum. This information will be updated
regularly in RITE and the cell rig book. Physical certificates and other third
party inspection paperwork can be scanned into RITE and filed in the location
in a traceable manner.
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8-12 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-12
• Retirement date or planned refurbishment date for the asset entered onto
RITE
• Date in service, Supplier and Vendor order detail entered onto RITE.
Note
Good record keeping is important for several reasons:
The rig-up equipment retirement policy can only be effective if accurate records
are available to identify when service life is finished.
8.2.1 Introduction
This section provides general descriptions, a full specifications table including
part numbers, ratings and working lifes, graphics and RITE maintenance
procedures for the following rig-up equipment:
• Sheaves
• Bridle Guards
• Rig-up Yokes
• Floor Stands
• Hand Guards
• Sheave Hangers and Adapters
• Make-Up Plates and Top Hats
• Tie-Down Chains
• Lifting Caps and Thread Protectors
• Slings
• Shackles
• Goosenecks
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8.2.2 Sheaves
This section will briefly describe the different types of sheaves available in the
field. Broadly, they can be split in to three categories:
• aluminum sheaves
• stainless steel sheaves
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Note
Disassembling and resassmbling a sheave destroys its certification. If a sheave
must be dissassembled, restoring or an exeption witll be required to use it. See
the Maintenance chapter for more details.
Refer to Figure 8-1. Schlumberger designed the aluminum sheaves years ago,
and are still the primary choice of sheave for open hole operations. They are
available in several sizes for a range of cables. The main disadvantage of the
aluminum sheaves are their weight. The upper and lower aluminum sheaves are
different in appearance. The lower sheave has a finger guard and a pinch-point
guard to minimize the risk of fingers being caught in either the spoke or between
the wheel and the logging cable. The upper sheave only has a guard to prevent
the cable from jumping out of the sheave. Refer to the sheave information in
the sub-sections that follow.
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Refer to Figure 8-2. SWHD-CB Sheave Wheel Heavy Duty (Lower) and
SWHD-CA Sheave Wheel Heavy Duty (Upper) are 36-in. sheaves for 7-46 and
7-52 cables. The SWHD-CA sheave has been designed to comply with the
toughest known regulations. This design is DNV approved. Every sheave of this
type is tested to the proof test load (two times its Safe Working Load) and is
shipped with a DNV test certificate.
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Note
DNV Certification is provided by Det Norske Veritas, a Norwegian company. It is
an internationally known and recognized standard and, as such, is sometimes
requested by clients who may not feel comfortable with local certfications and
policies.
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Refer to Figure 8-3. The SWHD-A is a 13-in sheave for 0.22/0.23-in cables
or smaller. As with all the stainless steel sheaves, the 13-in sheave has been
designed and manufactured according to the toughest known regulations and is
DNV approved. The cable guides are made of nylotron, which has good wear
resistance and improves the cable life. The housings are made of glass fiber.
Apart from weight reduction, the advantage of this material over the previous
aluminum casting is that the fiberglass should not crack. Accidents that happened
in the past, such as the breaking of the housing due to corrosion developing
in unnoticed micro cracks, should not occur. The housings are zinc-coated to
prevent the accumulation of static electricity on the housing, which is made of
insulating material. Every sheave of this design is tested to the proof test load.
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Refer to Figure 8-4. The purpose of the Wireline Technologies (WTI) Nylon
Sheave is to provide the field with a safe, lightweight, break-apart sheave. There
are several distinct features available only on the Nylon sheaves. It has a side
loading gate that opens toward the operator and they weigh considerably less
than aluminum sheaves. The logging cable is confined within the sheave groove
by a stainless steel shroud attached to the loading gate. This covers a large
portion of the pulley circumference. This design prevents the cable from leaving
the groove. Standard use Nylon sheaves are available in 14, 17 and 24-in sizes,
for a variety of cable sizes. They are also available as part of a crown block
assembly for DOP-B and SWPT. Refer to Figure 8-5.
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See Figure 8-6. The 36-in Heavy Duty Nylon Composite Sheaves were designed
by IPC as part of two kits: SFT-393 (7-46/7-48 cables) and SFT-401 (7-52
cables). These kits also contain other items of rig up gear specially designed for
heavy duty logging. The sheaves can be ordered separately, however. Currently,
even though they are designed to a higher SWL than the heavy duty stainless
steel sheaves, they are not DNV certified. This is still in progress. However,
they are operational and have proved successful thus far. The lower sheave is
modified with a pinch guard kit to help prevent hand injuries.
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Note
DNV Certification is provided by Det Norske Veritas, a Norwegian company. It is
an internationally known and recognized standard and, as such, is sometimes
requested by clients who may not feel comfortable with local certfications and
policies.
Note
Detailed RITE maintenance procedures for sheaves can easily be found by
referring to Section 7.1 Rig-up Equipment Maintenance Manual 2nd Edition
(InTouch Content ID: 3012539).
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8-19 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-19
She- Cable Sheave Part No. SWL Safe Proof Wt. App. Com-
ave Size Type (lbf) Cable Load (lbs) Ref. ments
Size Tension (lbf)
in- (lbf)
ches
Private
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SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50 8-20
Sheave Sheave Safe Proof Retirement Maximum life FIT 1 TRIM Quarterly Annual Annual Annual Five year refurbishment by
Size Type working Load schedule with (before and (monthly) Inspection Qcheck NDT recertification manufacturer will include
(inch) load (lbf) (years) refurbishment after every (recorded on inspection load test (lbf) 2xSWL proof load test of
Private
SWL (years) job) RITE) individual components, NDT
inspection, replace TX
components, load test to
SWL.
36 SHV-M 24,000 48,000 5 10 yes yes yes yes yes 24,000 by vendor only
SHV-ML
36 SHV-W 24,000 48,000 5 10 yes yes yes yes yes 24,000 by vendor only
SHV-WL
24 SHV-G 20,000 48,000 5 10 yes yes yes yes yes 20,000 by vendor only
SHV-GL
24 SHV-AC 20,000 48,000 5 10 yes yes yes yes yes 20,000 by vendor only
SHV-ACL
24 SHV-V 20,000 48,000 5 10 yes yes yes yes yes 20,000 by vendor only
SHV-VL
GlobalTOPS. - Vol. 1 / Rig-up equipment
Thermal Shock: from –55 deg C to 25 deg C in two minutes and from 75 deg C
to 25 deg C in two minutes.
She- Cable Sheave Part No. SWL Safe Proof Weight App. Com-
ave Size Type (lbf) Cable Load (lbs) Ref. ments
Size Tension (lbf)
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50
in- (lbf)
ches
36 0.46 Upper P570960 24,000 12,000 48,000 172 A For 7-46
Sheave cable
SWHD-
CA
36 0.46 Lower P574580 24,000 12,000 48,000 201 A For 7-46
Sheave cable
SWHD-
CB
13 0.32 SWHD-A P570940 11,000 5,500 12,000 40 A For 2-32
cable
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50 8-22
Sheave Sheave Safe Proof Retirement Maximum life FIT 1 TRIM Quarterly Annual Annual Annual Five year refurbishment by
Size Type working Load schedule with (before and (monthly) Inspection Qcheck NDT recertification manufacturer will include
(inch) load SWL (lbf) (years) refurbishment after every (recorded on inspection load test (lbf) 2xSWL proof load test of
Private
(years) job) RITE) individual components, NDT
inspection, replace TX
components, load test to SWL.
36 Upper 24,000 48,000 5 10 yes yes yes yes yes 24,000 by vendor only
Sheave
SHWD-CA
36 Lower 24,000 48,000 5 10 yes yes yes yes yes 24,000 by vendor only
sheave
SHWD-CB
She- Cable Sheave Part No. SWL Safe Proof Wt. App. Com-
ave Size Type (lbf) Cable Load (lbs) Ref. ments
Size Tension (lbf)
in- (lbf)
ches
36 0.52/ SHVC-LA T5011050 40,000 20,000 60,000 170 A Part of
0.53 SFT-401
36 0.42/ SHVC-KA T5011051 40,000 20,000 60,000 170 A Part of
0.46/ SFT-393
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50
0.48
24 0.42/ SHVC-HA H713156 20,000 10,000 40,000 74 A For 7-42/
0.46 7-46 cable
24 0.39 SHVC-GA H713115 20,000 10,000 40,000 74 A For 7-39
cable
17 0.32 SHVC-EA H713155 10,000 5,000 20,000 34 A For 2-32
cable
17 0.25 SHVC-DA H713154 10,000 5,000 20,000 34 A For 1-25
cable
17 0.23 SHVC-CA H713114 10,000 5,000 20,000 34 A For 2-23
cable
14 0.22 SHVC-AA H353613 7,500 3,750 15,000 31 A For 2-23
cable
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50 8-24
Sheave Sheave Safe Proof Retirement Maximum life FIT 1 TRIM Quarterly Annual Annual Annual Five year refurbishment by
Size Type working Load schedule with (before and (monthly) Inspection Qcheck NDT recertification manufacturer will include
(inch) load SWL (lbf) (years) refurbishment after every (recorded on inspection load test (lbf) 2xSWL proof load test of
Private
(years) job) RITE) individual components, NDT
inspection, replace TX
components, load test to SWL.
24 SHVC-HA 20,000 40,000 5 10 yes yes yes yes yes 20,000 by vendor only
24 SHVC-GA 20,000 40,000 5 10 yes yes yes yes yes 20,000 by vendor only
17 SHVC-EA 10,000 20,000 5 10 yes yes yes yes yes 10,000 by vendor only
17 SHVC-DA 10,000 20,000 5 10 yes yes yes yes yes 10,000 by vendor only
17 SHVC-CA 10,000 20,000 5 10 yes yes yes yes yes 10,000 by vendor only
14 SHVC-AA 7,500 15,000 5 10 yes yes yes yes yes 7,500 by vendor only
Note
Despite the SWL of the sheaves, the maximum recommended line tension with
the SWPT is 6,000 lbs.
Sheave Size Cable Size Part No. SWL (lbf) Proof Load App.
(inches) (lbf) Ref.
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50 8-26
Sheave Safe Proof Retirement Maximum life FIT 1 TRIM Quarterly Annual Annual Annual Five year refurbishment by
Type working Load schedule with (before and (monthly) Inspection Qcheck NDT recertification manufacturer will include
load SWL (lbf) (years) refurbishment after every (recorded on inspection load test (lbf) 2xSWL proof load test of
Private
(years) job) RITE) individual components, NDT
inspection, replace TX
components, load test to SWL.
T5016027 12,000 24,000 5 10 yes yes yes yes yes 12,000 by vendor only
T5016215 12,000 24,000 5 10 yes yes yes yes yes 12,000 by vendor only
T5016028 12,000 24,000 5 10 yes yes yes yes yes 12,000 by vendor only
T5016029 12,000 24,000 5 10 yes yes yes yes yes 12,000 by vendor only
T5016030 12,000 24,000 5 10 yes yes yes yes yes 12,000 by vendor only
GlobalTOPS. - Vol. 1 / Rig-up equipment
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
8-28 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-28
accommodate 14-in, 17-in, and 24-in nylon sheaves. Heavy-duty 36-in nylon
sheaves must be rigged up with a yoke. The floor stands are painted safety
orange for high visibility.
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
8-29 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-29
Note
Sheave hangers should always be secured to the elevators with a suitably rated
safety sling, such as the high strength synthetic safety sling and corresponding
sling saver clevis.
See Figure 8-15. The sheave hanger is used with its shoulder resting on
the elevators and the upper sheave hanging from its lower eye. The sheave
hanger adapter (see below) is required when the sheave hanger is used with
the Aluminum sheaves. For the Nylon sheaves, the sheave hanger adapter is
not needed.
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50
Sheave hangers are available in standard, heavy duty and large versions. The
heavy duty sheave hanger is part of the heavy duty kits SFT-393 and SFT-401,
but can be ordered separately. A heavy duty sheave hanger pin assembly must
be used with the heavy duty sheave hanger, which is also part of SFT-393 and
SFT-401.
The large sheave hanger can be used when the elevators on the rig are too big
for the standard sheave hanger and the rig is not equipped with a smaller set.
Refer to Figure 8-16. The upper axle of the sheave hanger adapter joins with
the lower eye of the sheave hanger. The lower axle of the adapter joins with
the upper sheave. Sheave hanger adapters are only required with aluminium
sheaves. Originally, sheave hanger adapters were used in place of TD-Ks
(thereby being called dummy tension devices), when a TD-K was not being used
above the upper sheave. TD-Ks are now very rarely used in the field, and so
most locations opt to use the alternative sheave hanger (see below).
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
8-30 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-30
Refer to Figure 8-17. Like the standard sheave hanger, the alternative sheave
hanger is used with its shoulder resting on the elevator and the upper sheave
hanging from its lower eye. The alternative sheave hanger is to be used with the
Schlumberger aluminum sheave wheels, and with a separate axle (see Figure
8-18 Adapter axle to connect alternative sheave hanger on nylon sheaves), can
also be used with the standard Nylon sheaves. This sheave hanger eliminates
the need for a sheave hanger adapter,and it costs substantially less when
compared to the current sheave hanger plus a sheave hanger adapter.
Figure 8-18: Adapter axle to connect alternative sheave hanger on nylon sheaves
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
8-31 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-31
Note
Detailed RITE maintenance procedures for Sheave Hangers can easily be found
by referring to Section 7.2 Rig-up Equipment Maintenance Manual 2nd Edition
(InTouch Content ID: 3012539)
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50 8-32
Item Part Safe Proof Retirement FIT 1 (before TRIM Quarterly Annual Annual Annual
number working Load schedule and after (monthly) Inspection Qcheck NDT recertification
Private
load SWL (lbf) (years) every job) (recorded on inspection load test (lbf)
RITE)
Standard sheave hanger H114228 24,000 48,000 5 yes yes yes yes yes 48,000
Sheave hanger adapter H315626 24,000 48,000 5 yes yes yes yes yes 48,000
Alternative sheave hanger H354451 24,000 48,000 5 yes yes yes yes yes 48,000
Large sheave hanger H360034 24,000 48,000 5 yes yes yes yes yes 48,000
Heavy duty sheave hanger H360021 40,000 80,000 5 yes yes yes yes yes 80,000
GlobalTOPS. - Vol. 1 / Rig-up equipment
Heavy duty sheave hanger H360036 40,000 80,000 5 yes yes yes yes yes 80,000
adapter
Note
Although vertical Make-up plates are designed to operate safely under a given
safe working load, they are not tested or certified by the manufacturer. Should
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50
There are three vertical make-up plates available for 3-5/8-in or smaller tools:
SFT-129 (Standard Rating), SFT-159 (Heavy Duty Rating), and the mini make up
plate that is part of SFT-261 (see below). Heavy duty make-up plates must be
used for long heavy tool strings (e.g. TLC Supercombos). All vertical make-up
plates should be fitted with a rotating insert, which fits different sizes of logging
tools. See Figure 8-20.
Refer to Figure 8-21. A heavy duty make-up plate also exists for the MDT. When
rigging up an MDT it is necessary to have a regular make-up plate as well to
connect any 3-3/8-in or 3-5/8-in tools that may also be in the tool string.
Private
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Refer to Figure 8-22. The SFT-261 cone and mini make-up plate package was
the first design concerned with moving the make-up point above the rig floor,
making it easier to screw the tool sections together. The kit is still used in some
locations, especially where the rig floors are slanted or have limited space. The
items can be ordered separately if required.
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
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Note
Although the cone and mini make-up plate are designed to operate safely under
a given safe working load, they are not tested or certified by the manufacturer.
Should certification be required, this should be done locally.
Refer to Figure 8-23. A top hat was also designed with the MDT in mind, but can
be used equally as well with other tool strings. The top hat is a better design than
the cone part of SFT-261. The slot in the side allows the top hat to be removed
from a tool string suspended by a cable or tugger with ease, and its added
height means that connecting tool joints is easier. The top hat also underwent
extensive static and dynamic testing to ensure it could withstand high impacts
on a regular basis.
Private
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Note
Detailed RITE maintenance procedures for Vertical Make-up plates and Top-Hats
can easily be found by referring to Section 7.3 Rig-up Equipment Maintenance
Manual 2nd Edition, (InTouch Content ID: 3012539).
Private
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8-37 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-37
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
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8.2.9
Item Part Safe Retirement FIT 1 TRIM Quarterly Annual Annual Annual
number working schedule (before and (monthly) Inspection Qcheck NDT recertification
load (years) after every (recorded inspection load test (lbf)
Private
SWL job) on RITE)
Standard Make-Up Plate: SFT-129 H142593 2,770 2 yes yes yes yes yes not required
Heavy Duty Make-Up Plate: SFT-159 H542225 3,500 2 yes yes yes yes yes not required
Standard MDT Make-Up Plate H433970 24,000 2 yes yes yes yes yes not required
Heavy Duty MDT Make-Up Plate H434610 5,000 2 yes yes yes yes yes not required
Tie-down chains
Cone and Mini-Plate: SFT-261 H654063 3,500 2 yes yes yes yes yes not required
Top Hat T1028010 5,000 2 yes yes yes yes yes not required
GlobalTOPS. - Vol. 1 / Rig-up equipment
Note
Always try to use the most suitable length of tie-down chain, and avoid tying
knots. Tying knots comprises the integrity of the chain and reduces its rating.
Refer to Figure 8-25. Standard duty tie-down chains are available in three
lengths: 10 ft., 20 ft. and 30 ft. They are used to anchor the lower sheave to the
rig’s superstructure and should be used with the appropriate clevis as given
later in this chapter.
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50
Refer to Figure 8-26. Heavy duty tie-down chains are part of the heavy duty
kits SFT-393 and SFT-401, but can be bought separately if required. They are
available in two sizes: 20 ft. and 30 ft. A second 20 ft tie down chain designed by
SRPC is also available. This chain is rated higher than the standard duty chains,
but below that of the chains just mentioned. The other difference between this
chain and the other chains is that links are not used to connect the chain to
the hook or master link.
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
8-40 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-40
Note
Detailed RITE maintenance procedures for tie-down chains can easily be found
by referring to Section 7.4 Rig-up Equipment Maintenance Manual 2nd Edition
(InTouch Content ID: 3012539)
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50 8-41
Item Part Safe Retirement FIT 1 TRIM Quarterly Annual Annual NDT Annual
number working schedule (before and (monthly) Inspection Qcheck inspection recertification
Private
load (years) after every (recorded load test (lbf)
SWL job) on RITE)
10 ft standard Tie-Down Chain H114394 13,000 2 yes yes yes yes yes 26,000
20 ft standard Tie-Down Chain H114395 13,000 2 yes yes yes yes yes 26,000
30 ft standard Tie-Down Chain H114396 13,000 2 yes yes yes yes yes 26,000
20 ft heavy duty Tie-Down Chain P287292 22,000 2 yes yes yes yes yes 44,000
20 ft heavy duty Tie-Down Chain H360022 47,700 5 yes yes yes yes yes 95,400
30 ft heavy duty Tie-Down Chain H360026 47,700 5 yes yes yes yes yes 95,400
GlobalTOPS. - Vol. 1 / Rig-up equipment
Thread protectors
See Figure 8-28. Thread protectors (or end caps) are for protecting the threads
of the tools and sealing against the O-Rings to protect the electronics against
moisture and water.
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50
Note
End caps are designed for 2000 lbf SWL. If they are to be used as lifting
equipment, they should be tested quarterly and junked after two years. See
the NAM policy in QHSE for more information. SFT-269 was designed to be
used with the tension device calibrator for testing thread protectors. See the
Maintenance chapter for more information on pull testing the thread protectors.
Now that lifting caps are available, field personnel should avoid using
thread protectors for lifting tools.
Lifting caps
Refer to Figure 8-29 and Figure 8-30. Lifting caps are over-engineered to
account for fatigue induced failures as well as load induced failures. All lifting
caps can be found in SFT-402. Both male and female lifting caps are available
for all tools and should be used for all rig ups. At least one female lifting cap for
every size of tool is required at the well site. Male caps are provided for rig-ups
where tools are lifted on to the drill floor shackled together, and for load testing
(whereby a male and female cap are screwed together and pulled to the testing
Private
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8-43 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-43
load). They should be lifted with the appropriate shackle (anchor shackle), or
dual hook device (heavy duty) given later in this chapter. A lifting clamp for
1-11/16 tool is also available as part of SFT-402.
Lifting subs
Refer to Figure 8-31. Lifting subs are available for 3-3/8-in. and 3-5/8-in. tools.
They are very similar to the lifting caps, but have an extended shell so that the
tool can be lifted by the travelling block. This can be useful for long tools where
the tugger is not positioned directly above the rotary table, or off line rig ups.
Private
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8-44 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-44
Note
Detailed RITE maintenance procedures for Lifting Caps, Subs and Thread
Protectors can easily be found by referring to Section 7.5 Rig-up Equipment
Maintenance Manual 2nd Edition, (InTouch Content ID: 3012539).
Table 8-8: Specifications for Lifting Caps, Subs, and Thread Protectors
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50
Private
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SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50 8-45
Type Part Safe Proof Retirement FIT 1 TRIM Quarterly Annual Annual Annual
number working Load schedule (before and (monthly) Inspection Qcheck NDT recertification
Private
load (lbf) (years) after every (recorded inspection load test (lbf)
SWL job) on RITE)
Female 1 11/16" mono pin T5018904 3,500 7,000 5 yes yes yes yes yes 7,000
Male 1 11/16" mono pin T5018906 3,500 7,000 5 yes yes yes yes yes 7,000
Female 1 11/16" 22 pin T5018900 3,500 7,000 5 yes yes yes yes yes 7,000
Male 1 11/16" 22 pin T5018902 3,500 7,000 5 yes yes yes yes yes 7,000
Female 2 1/2" RST T5018908 12,000 24,000 5 yes yes yes yes yes 24,000
Male 2 3/4" T5017913 12,000 24,000 5 yes yes yes yes yes 24,000
Female 3" T5017908 12,000 24,000 5 yes yes yes yes yes 24,000
Male 3" T5017909 12,000 24,000 5 yes yes yes yes yes 24,000
Female 3 3/8" H357041 12,000 24,000 5 yes yes yes yes yes 24,000
Male 3 3/8" H357042 12,000 24,000 5 yes yes yes yes yes 24,000
Female 3 5/8" T5015633 12,000 24,000 5 yes yes yes yes yes 24,000
Male 3 5/8" T5015634 12,000 24,000 5 yes yes yes yes yes 24,000
Female MDT T5014177 12,000 24,000 5 yes yes yes yes yes 24,000
Bale for Female MDT T5014176 12,000 24,000 5 yes yes yes yes yes 24,000
Figure 8-32: Rite maintenance and retirement schedule for lifting caps,
Female VSII T5018918 12,000 24,000 5 yes yes yes yes yes 24,000
Male VSII T5018920 12,000 24,000 5 yes yes yes yes yes 24,000
Female 3 3/8" Lifting Sub H357043 12,000 24,000 5 yes yes yes yes yes 24,000
Female 3 5/8" Lifting Sub T5015635 12,000 24,000 5 yes yes yes yes yes 24,000
8-45
8-46 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-46
8.2.11 Slings
There are two types of slings currently available: standard wire rope slings and
synthetic slings.
Note
Please read the chapters for slings concerning Operations Procedures and
QHSE in the Rig-up Equipment Maintenance Manual 2nd Edition (InTouch
Content ID: 3012539) before usage. They detail different sling configurations,
specific safety considerations and best practices.
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50
Refer to Figure 8-33. The Fishing Sling is a 1-in diameter, 14-ft. long wire rope.
It is usually used to hang the upper sheave from an A-Frame or beam in the
derrick during TLC operations or fishing, where the elevators are being used. It
is also be used to secure the sheave hanger in the elevators in case the elevator
opens. When ordered, the fishing sling comes with a DNV certified fishing clevis
supplied through IPC. Both items can be ordered separately if required. The wire
rope fishing sling is not being included in fishing kits ordered from IPC. It has
been replaced with a synthetic fishing sling.
Note
When using the wire rope fishing sling as the primary strength member to
hang the sheave during special operation, bear in mind the SWL of the sling.
It is best to use the sling in a “basket-type” configuration to optimize strength
characteristics. More details of sling configurations and set-ups can be found
in the Operations chapter of the Rig-up Equipment Maintenance Manual 2nd
Edition (InTouch Content ID: 3012539).
Private
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8-47 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-47
Synthetic slings
Refer to Figure 8-34. Currently, five types of synthetic sling are available. Four
of these are classed as fishing slings, and the other one is a safety sling for
securing the sheave hanger adapter to the elevators. This sling is made from
the combination of Kevlar and Spectra (the strongest material known to man)
that forms two continuous independent load bearing paths. It is also constructed
with two covers of different materials and colors. This provides an early warning
system, where exposing the bottom cover (red), if the top cover is cut, indicating
removal from service. The fishing slings are to be used with a Kevlar wear cover.
The wear covers can be ordered separately if required, but are provided with
the fishing slings.
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50
Note
Currently, if SFT-157 (fishing kit) is ordered, it is supplied with a sling saver
clevis, but not a synthetic sling. Ensure that when a fishing kit is ordered that
a synthetic sling is ordered separately. The wire rope sling and shackle is still
supplied with the fishing kit.
Note
When using synthetic fishing slings, always ensure that the correct sling saver
clevis is used and the kevlar wear pad is properly fitted. The safety sling (which
does not have a kevlar wear pad) should always be used with the sling saver
clevis. In both cases, the sling saver clevis must be ordered separately from IPC.
Note
Detailed RITE maintenance procedures for slings can easily be found by
referring to Section 7.6 Rig-up Equipment Maintenance Manual 2nd Edition
(InTouch Content ID: 3012539).
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8-48 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-48
Kevlar Wear
Pad
Synthetic T5011077 16 50,000/ 100,000 F Must be
Fishing Sling T5018190 40,000/ used with
Replacement 100,000 Sling Saver
Kevlar Wear Shackle
Pad
Synthetic T5011076 12 50,000/ 100,000 F Must be
Fishing Sling T5018189 40,000/ used with
Replacement 100,000 Sling Saver
Kevlar Wear Shackle
Pad
Synthetic T5018187 8 50,000/ 100,000 F Must be
Fishing Sling T5018188 40,000/ used with
Replacement 100,000 Sling Saver
Kevlar Wear Shackle
Pad
Synthetic T5011075 4 40,000/ 80,000 F Must be
Safety Sling 32,000/ used with
60,000 Sling Saver
Shackle
Private
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SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50 8-49
Type Part SWL Proof Retirement FIT 1 TRIM Quarterly Annual Annual Annual
number Vertical Load schedule (before and (monthly) Inspection Qcheck NDT recertification
Private
Choker (lbf) (years) after every (recorded inspection load test (lbf)
Basket job) on RITE)
20 ft. Synthetic Fishing Sling T5011078 50,000 100,000 2 yes yes yes yes no 100,000
40,000
100,000
16 ft. Synthetic Fishing Sling T5011077 50,000 100,000 2 yes yes yes yes no 100,000
40,000
100,000
12 ft. Synthetic Fishing Sling T5011076 50,000 100,000 2 yes yes yes yes no 100,000
40,000
100,000
8 ft. Synthetic Fishing Sling T5018187 50,000 100,000 2 yes yes yes yes no 100,000
40,000
GlobalTOPS. - Vol. 1 / Rig-up equipment
100,000
4 ft. Synthetic Safety Sling T5011075 40,000 80,000 2 yes yes yes yes no 80,000
32,000
60,000
8.2.12 Shackles
There are three types of shackles (or clevises) available through IPC. One was
designed specifically for the aluminum sheaves, and the other two are standard
Crosby shackles. This section does not cover those sheave shackles that are
generally not moved, such as those connected to Nylon sheaves.
Note
Shackles should use bolts instead of pins. A safety pin should also be used
to keep the nut in place. Torque from movement is then much less likely to
unscrew the bolt. Please read the chapters for shackles concerning Operational
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Refer to Figure 8-36. The Clevis is used to attach the lower sheave to the
tie-down chain, and (depending on the set-up) to connect the upper sheave to
the fishing shackle. The clevis must be fitted with both a lock nut and safety pin.
Only this clevis and machine bolt set should be used with the aluminum sheaves.
They are supplied with the sheaves, but can be ordered separately if required.
Anchor shackle
Refer to Figure 8-37. The anchor shackle is supplied with the wire rope fishing
sling, but can also be ordered separately. It should not be used with synthetic
fishing slings. As well as a standard piece of fishing equipment, the anchor
shackle is also the standard shackle to be connected to lifting caps.
Private
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8-51 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-51
Figure 8-37: Anchor shackle for wire rope fishing sling and lifting caps
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Refer to Figure 8-38. The sling saver shackle should be used for both the 8,
12, 16 and 20 ft. synthetic fishing slings and the 4 ft. safety sling at all times.
Currently, it must be ordered separately to the synthetic slings.
Note
Detailed RITE maintenance procedures for Shackles can easily be found by
referring to Section 7.7 Rig-up Equipment Maintenance Manual 2nd Edition
(InTouch Content ID: 3012539).
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8-52 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-52
Sling Saver Shackle T5011079 45,100 112,750 G To be used with all synthetic
(20.5T) slings
Private
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Type Part SWL (lbf) Proof Retirement FIT 1 (before TRIM Quarterly Annual Annual Annual
number Load schedule and after (monthly) Inspection Qcheck NDT recertification
Private
(lbf) (years) every job) (recorded inspection load test (lbf)
on RITE)
Clevis and Machine Bolt H008254 24,000 48,000 5 yes yes yes yes yes 48,000
Anchor Shackle B024264 26,400 52,800 5 yes yes yes yes yes 52,800
Sling Saver Shackle T5011079 45,100 112,750 5 yes yes yes yes yes 112,750
GlobalTOPS. - Vol. 1 / Rig-up equipment
8.2.13 Goosenecks
Refer to Figure 8-40: Gooseneck. The gooseneck should be slipped over the
cable head if laying down a tool string with the head attached, or picking up a
complete horizontal tool string. The gooseneck creates a smooth bending radius
for the cable. This prevents cable damage at the head when lifting or lowering
tools.
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Note
The standard duty dual hook device cannot be used with the 3-3/8-in certified
lifting caps as it is physically too small and under rated. This device must only
be used with standard thread protectors or the 1 1/16-in certified lifting caps.
Please use only the 12000 lb dual hook device for the large (>1 11/16-in)
SFT-402 certified lifting caps. Only one dual hook device can be used at any
time. Please read the recommendations for rigging up tools shackled together in
the Operations chapter for lifting caps, shackles and dual hook device prior to
attempting to rig up in this way.
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8-55 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-55
Note
Detailed RITE maintenance procedures for dual hook devices can easily be
found by referring to Section 7.9 Rig-up Equipment Maintenance Manual 2nd
Edition (InTouch Content ID: 3012539).
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50 8-56
Type Part SWL Proof Retirement FIT 1 TRIM Quarterly Annual Annual Annual
number (lbf) Load schedule (before and (monthly) Inspection Qcheck NDT recertification
(lbf) (years) after every (recorded on inspection load test (lbf)
Private
job) RITE)
Standard Duty Dual Hook device H441540 4,300 8,600 2 yes yes yes yes yes 8,600
Heavy Duty Dual Hook device T5018340 12,000 24,000 5 yes yes yes yes yes 24,000
GlobalTOPS. - Vol. 1 / Rig-up equipment
Note
The TDCSA and shear pin assemblies described in this manual are manufactured
by an independent contractor in Aberdeen, UK. These assemblies have been
used successfully in the North Sea for many years where Clients and Rigs
require the Wireline company to provide the parts (in many locations, the rig or
Client supply the TDCSA and shear pin assembly if it is used). They are not
ordered through IPC. See the Specifications Chapter for details on ordering
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50
TDCSA
Note
Please read the Operating Instructions in the Rig-up Equipment Maintenance
Manual 2nd Edition (InTouch Content ID: 3012539) for the TDCSA and shear
pin assembly before using these devices. They should not be used for high
tension logging.
Private
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Refer to Figure 8-44. The shear pin assembly is used to connect the
compensating line to the rig superstructure. The shear pin is a safety device to
avoid excessive loads caused by high rig heave being placed upon the TDCSA.
It is recommended to use the shear pin at all times, especially in rough conditions
where there is a great amount of rig heave. There are two pins available,
designed to shear at different loads.
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8-59 GlobalTOPS. - Vol. 1 / Rig-up equipment 8-59
Note
Detailed RITE maintenance procedures for TDCSAs can easily be found by
referring to Section 7.10 Rig-up Equipment Maintenance Manual 2nd Edition
(InTouch Content ID: 3012539).
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50 8-60
TDCSA sub Part SWL Proof Retirement FIT 1 TRIM Quarterly Annual Annual Annual
components number (lbf) Load schedule (before and (monthly) Inspection Qcheck NDT recertification
Private
(lbf) (years) after every (recorded on inspection load test (lbf)
job) RITE)
T-Bar TDCSA 46,200 92,400 5 yes yes yes yes yes 92,400
T-Bar Padeye TDCSA 9,900 19,800 5 yes yes yes yes yes 19,800
Sheave TDCSA 46,200 92,400 5 yes yes yes yes yes 92,400
Lower Padeye TDCSA 24,200 48,400 5 yes yes yes yes yes 48,400
GlobalTOPS. - Vol. 1 / Rig-up equipment
Private
Copyright © 2006 Schlumberger, Unpublished Work. All rights reserved.
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Intentionally Blank
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9-i GlobalTOPS. - Vol. 1 / Logging Units 9-i
9 Logging Units
9.1 Common logging units ________________________________________ 9-1
9.1.1 Land units ___________________________________________________ 9-2
9.1.1.1 Optimum Service Land Carrier (OSLC-A/B) ________________ 9-2
9.1.1.2 General description _______________________________________ 9-2
9.1.1.3 Specifications ____________________________________________ 9-3
9.1.1.4 OSLC-E Optimum service land carrier, 6x4 (enhanced)
OSLC-E _________________________________________________ 9-4
9.1.1.5 Optimum Service Land Carrier 6x6 (OSLC-F), front wheel assisted
high mobility _____________________________________________ 9-8
9.1.1.6 Medium Service Land Carrier (MSLC-BA), MAXIS Express _ 9-12
9.1.1.7 Shallow Well Perforating Truck, (SWPT-GB ) IHC-7300 4x4
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Intentionally Blank
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9-1 GlobalTOPS. - Vol. 1 / Logging Units 9-1
This chapter provides an overview of the logging units commonly in use in the
field and the maintenance program in place to ensure their proper function.
This section also provides a brief overview of Unit Operator Qualification and
safe winch driving guidelines.
Student objectives
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After studying this section, the operator in training should be able to perform
the following:
References
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9-2 GlobalTOPS. - Vol. 1 / Logging Units 9-2
regarding the logging units covered (and not covered) in this section please
visit the Integrated Productivity & Conveyance Center (IPC) website at
http://www.hub.slb.com/index.cfm?id=id1118687.
Note
Selected cable drums are listed in the specifications table for each logging unit.
To view the product data sheets for all current cable drums, please refer to the
IPC Data Sheet web page at http://www.hub.slb.com/index.cfm?id=id1119410.
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9-3 GlobalTOPS. - Vol. 1 / Logging Units 9-3
9.1.1.3 Specifications
Table 9-1: Operating Specifications for OSLC-A/B
Cable capacity
-20,000 ft of 7-46 and 18,000 ft 2-23 (WDR-57)
Cable speed 70 to 37,000 ft/hr @ full-drum, continuously variable
Pull on Line 12,000 lbf @ full drum
Collector COL-ZA for both hepta and monocable applications
WDR mounting Standard pillow blocks
Tension Limiter (TLC mode) 1000-5000 lbf continuously variable torque on drum
Power Configuration Two PTOs driven from main engine (winch and generator)
Cummins M11 CELECT Plus, 310 hp (OSLC-AA) or 305 hp
Engine .
(OSLC-BA)
Hydraulic system Closed-loop servo pumps and auxiliary supply pump
Winch Controls All electrical, 12 VDC from a 24 V to 12 V converter
16.5 kW 240/120 VAC-60 Hz single-phase (can be configured
Generator
for straight 120 VAC-60Hz shop power).
Fuel 150 gal fuel tank
Cabin Three-seat 8-ft x 8-ft cabin for Modular Configuration MAXIS
MCM-Exploration with single CRT monitor, one TGRP, one
Instrumentation CLIP, WAFE-AC/DC. (Engineer’s area will offer 2 large flat
panel displays when they become commercially available)
Two independent wall- mounted, electrically driven Air
Conditioners.
Air conditioning
One optional A/C with engine-driven compressor for extreme
conditions.
Standard equipment Storage, PDP, CSS, module rack, two chairs, client bench.
1
With WDR-57 ‘split drum’, 20 kft 7-46 + 18 kft of 2-23 cable, 2500# downhole tools, 3150 lb storage, 150
gallons fuel, and 2 people. Winch drive compatible with WDR-30, WDR-42 or WDR-57 (heavy-duty split drum
with large cable capacity), hydrostatic transmission, conventional chain and sprocket drive.
Private
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9-4 GlobalTOPS. - Vol. 1 / Logging Units 9-4
Note
To view the complete OSLC-A/B data sheet please, refer to the IPC website at
http://www.hub.slb.com/index.cfm?id=id1118687.
To view the OSLC-A/B Maintenance Manual please, refer to the OSLC-A/B
Reference Page, content ID# 3258436, in InTouch.
Figure 9-2: OSLC-EC, Foden 6x4 alpha model, euro certified, right hand drive version
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9-5 GlobalTOPS. - Vol. 1 / Logging Units 9-5
General description
The truck is based upon the Foden Alpha chassis model with sleeper cab.
Left-hand drive (LHD) and right-hand drive (RHD) models are available.
easily exchanged locally at any time during the lifetime of the unit.
Specifications
Table 9-3: General Operating Specifications
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9-6 GlobalTOPS. - Vol. 1 / Logging Units 9-6
Entrance stairs Side entrance stair and rear step integrated in bumper
Exterior storage Rear boxes for radioactive sources and side storage boxes
Three independent roof recess-mounted, electrically driven
Air Conditioners. Coleman Sea Mach Marine model 8533
Air conditioning type and (110 VAC).
capacity 4 kwh (13,500 BTU) cooling; 1.4 kwh (5,500 Btu) heating
Maximum operating ambient temperature: 53 degC (128
degF) at 88% humidity
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9-7 GlobalTOPS. - Vol. 1 / Logging Units 9-7
Maximum regulated speed 67 mph (108 kph); limited by legal limits in operating country
Maximum engine speed 1,800 rpm
Minimum engine speed in PTO
1,100 rpm
mode
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9-8 GlobalTOPS. - Vol. 1 / Logging Units 9-8
Note
To view the complete OSLC-E data sheet, please refer to the IPC website
at http://www.hub.slb.com/index.cfm?id=id1118687. To view the OSLC-E/F
Operations and Maintenance manuals, please refer to the OSLC-E/F Reference
Page, content ID#3947647, in InTouch.
Figure 9-3: OSLC-F, Renault 6x6 Kerax model, Euro3 Certified, Left Hand Drive version
The OSLC-F is the High Mobility version of the OSLC-E. The OSLC-F provides
more cable drums and equipment storage options than the HMLC. The payload
of the OSLC-E and F are identical, only the truck chassis are different.
The truck is based upon the Renault Kerax Euro3 6x6 chassis model with sleeper
cab. Left Hand Drive (LHD) and Right Hand Drive (RHD) models are available.
To improve the mobility of the unit in any type of rough driving conditions,
an automatic gearbox has been selected and 2 types of tires are available,
depending on the type of ground conditions.
Private
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9-9 GlobalTOPS. - Vol. 1 / Logging Units 9-9
General description
Table 9-7: General Operating Specifications
Private
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9-10 GlobalTOPS. - Vol. 1 / Logging Units 9-10
Winch Controls All electrical, 24 VDC with Smart Winch Control Terminal
28 kW (22kVA) 120/208 VAC-60 Hz three-phase (PDP will
Generator
accept straight 120 VAC-60Hz shop power).
Four-seat, 2.45 x 2.45 m (8’x8’) cabin for Modular
Instrument Cabin
Configuration MAXIS
MCM-Exploration with three flat panel displays, one TGRP,
Instrument cabin capabilities
one CLIP, WAFE-AC/DC.
2 slots @ 140 mm dia. x 6355mm long (5 1/2-in. dia. x 22.7
ft.)
Downhole Tool Storage 10 slots @ 92 mm dia. x 6300mm long (3 5/8-in. dia. x 20.7
ft.)
5 slots @ 64 mm dia. x 6300mm long (2 1/2-in. dia. x 20.7 ft.)
Stairs and Steps Side entrance stair and rear step integrated in bumper
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Exterior storage Rear boxes for radioactive sources and side storage boxes
Three independent roof recess-mounted, electrically driven
Air conditioning type and Air Conditioners. Coleman Sea Mach Marine model 8533
capacity (110 VAC). 4 kwh (13,500 BTU) cooling; 1.4 kwh (5,500 Btu)
heating
Maximum operating ambient
53 degC (128 degF) at 88% humidity
temperature:
Private
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9-11 GlobalTOPS. - Vol. 1 / Logging Units 9-11
Table 9-10: Cased Hole Module Operating Specifications. (estimates only, not checked)
Private
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9-12 GlobalTOPS. - Vol. 1 / Logging Units 9-12
Note
To view the complete OSLC-F data sheet, please refer to the
Integrated Productivity and Conveyance Center (IPC) web page:at
http://www.hub.slb.com/index.cfm?id=id1118687. To view the OSLC-E/F
Operations and Maintenance manuals, please refer to the OSLC-E/F Reference
Page, content ID#3947647, in InTouch.
General description
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9-13 GlobalTOPS. - Vol. 1 / Logging Units 9-13
The truck is suited for both open and cased hole services. The British Foden
S104R4 4x2 chassis is built in accordance to US EPA specifications. Local
support is provided by the PACCAR organization through their Kenworth,
Peterbilt, DAF, Leyland and Foden service facilities and network. Production
started in Q3 1998 with MSLC-BA 3171.
The MSLC-BA uses a WDR-56 direct-drive drum with a disk brake, which can
accommodate 13,000 feet of 7-46 cable, 18,400 feet of the new 7-39LXS, or
16,100 feet of 7-42P cable. (To maintain an equivalent weight of 7-46, the length
of conventional 7-39P must be limited to 17,000 ft.).
• Cabin features and layout are designed specifically for operation with a
two-person crew.
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• The MSLC winch deck is designed to carry two standard aluminum 24-in
sheaves. If Nylon sheaves are used, special transport racks are required.
See the Notes section.
• MCM acquisition system integrated in the truck without the use of a CSR
rack, incorporating the new 19-in. drawer standard.
• Equipped with remote winch control to allow rig-up or rig down operations
without the need for a winch operator in the instrument cab. This feature
should not be used for logging operations because the Maxis shutdown is
bypassed when this device is active.
• An optional taut-line Tool Laydown System (TLDS) permits movement of
tools from the truck to the catwalk by a single person.
• The Foden chassis features a 9 speed fully synchronized transmission,
eliminating the need for a 2-speed rear axle (implemented on the MSLC-A
chassis in 1997).
Specifications
Table 9-11: Operating Specifications
Private
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9-14 GlobalTOPS. - Vol. 1 / Logging Units 9-14
Note
To view the complete MSLC-A/B data sheets, please refer to the
Integrated Productivity and Conveyance Center IPC web page at
http://www.hub.slb.com/index.cfm?id=id1118687. To view chassis specifications
and maintenance manuals, refer to the MSLC Reference Pages, content ID#
3258437, in InTouchSupport.
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9-15 GlobalTOPS. - Vol. 1 / Logging Units 9-15
Figure 9-5: SWPT-GBB, Internaltional 7300 4x4 chassis, integrated mast option
General description
The SWPT was specifically designed for completion and perforating operations
on wells shallower than 18,000 ft (5486.4 m) deep. See specifications section
for nominal cable length capacities. SWPT-G is supplied by IPC Sugar Land.
SWPT-GB is based on an International 7300 series 4x4 chassis. Crew cab
configuration contains the MCM Completion Acquisition system and Winch
Control Panel (WCP), in such way the same person can operate the acquisition
and winch during logging operations. There are two versions of the 4x4
SWPT-GB:
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9-16 GlobalTOPS. - Vol. 1 / Logging Units 9-16
Specifications
Table 9-12: Abridged Chassis Specifications
Chassis model International 7300 series SFA, 6 person steel crew cab, 4x4
Wheel base 207 inches (5258 mm)
SWPT-GBA, 322 inches / 26.8 feet / 8.17 meters
Overall vehicle length
SWPT-GBB, 358inches / 29.8 feet / 9.08 meters
SWPT-GAA, 134 inches / 11.1 feet / 3.4 meters (exhaust
pipe)
Overall vehicle height
SWPT-GAB, 128 inches / 10.66 feet / 3.25 meters (headache
rack)
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Overall vehicle width SWPT-GBA and GBB, 97 inches / 8.0 feet / 2.5 meters
Width with Mirrors, 102 inches / 8.5 feet /2.6 meters
Maximum GVW 32,000 lb (14,514 kg)
International DT466E HEUI, Electro Hydraulic fuel system,
Engine type
50 State
Engine power 230 hp / 171.5 kw, 2300-2600 rpm, 237 peak HP
Rated engine peak torque @
620 lb-ft / 85.72 @ 1400 rpm
1400 rpm
Governed engine speed 2,600 rpm
Engine parameters Road speed limit, 62 mph (100 km/h)
Maximum PTO engine speed: 2500 rpm
Set engine speed (PTO): 1000 rpm
Resume engine speed: 1200 rpm
Horton Drivemaster two-speed type with residual torque
Engine fan clutch
device for disengaged fan speed
Antifreeze Texaco long life to –40 degF (-40 degC)
Engine oil DELO SAE 15W40
Engine air compressor Bendix Tu-Flo 550, 13.2 cfm (374 lpm), gear driven
Electrical system 12 VDC, negative grounded
Alternator Leece-Neville 2819 LC, 12 VDC, 160 A
Starter Leece-Neville, 12 Volt M100R
(3 x 12 VDC in parallel) 3 International maintenance free
Batteries
12-volt 1950 CCA total
Type, Meritor MX-12-120, single reduction
Ratio 4.88:1
Capacity 14,000 lb (5.5 TM)
Front Axle
Hubs: 10-stud, 285.75 mm BC, hub piloted, flanged nut,
metric
Suspension: parabolic taper leaf springs, maintenance free
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Brake drums, Air Cam S-Cam 16.5-in x 5-in with dust shields
Brake chambers, MGM air, 20 sq.in., long stroke
Front Axle Brakes
Brake lining, Meritor MA212 FF-.73-in Meritor 5.5-in
automatic slack adjusters
Steering gear Shepard M100, ratio 18.9:1
Steering pump TRW high pressure
Meritor RS-21-145 single reduction (single axle)
Capacity 21,000 lb (9.5 TM)
Differential ratio, 4.63
Differential type, locking
Rear Axle
Axle lubricant: Synthetic, Emgard 75W-90
Hubs, 200 wheel ends, 10-stud, 285.75 mm BC, hub piloted,
flanged nut, metric
Suspension springs, Vari-Rate, 20,000 lb capacity
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9-18 GlobalTOPS. - Vol. 1 / Logging Units 9-18
SWL 900 lb (400 kg), limited by the overall mast SWL rating
Auxiliary winch (catline),
130 feet of 5/16-in 7-19 GAC cable
SWPT-GBB only
Not Certified for man-riding
Note
To view the complete SWPT-GB data sheet, please refer to the
Integrated Productivity and Conveyance Center (IPC) web page at
http://www.hub.slb.com/index.cfm?id=id1118687. For the latest documentation
on SWPT units, please refer to the: SWPT Reference Page, content ID#
3261939, in InTouch.
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9-19 GlobalTOPS. - Vol. 1 / Logging Units 9-19
General description
The Offshore Unit Electric Drive Unit is an alternate clean-air version of standard
diesel-hydraulic OSU-F. It consists of an OSU-F skid and cabin equipment fitted
with OSUK-E electric drive kit. The cabin equipment contains standard MCM
acquisition system, printers and cabinets. The standard winch-man control
panel is replaced with a modern electrical control panel, which includes TLC
control. A commercial AC drive cabinet is fitted underneath this new panel. The
electric drive consists of electric motor and resistor bank fitted in the place of
diesel engine and hydraulics equipment. The winch skid can accommodate any
sprocket-driven drum.
Application
The evolution of the OSUK-E concept originally was designed to meet better
winch speed resolution/control as well as address environmental issues such
as Noise and Pollution. Since this unit doesn’t use hydraulics, there will be less
maintenance in replacing hoses/seals as well as the hazards of the oil and the
unit is significantly quieter as compared to the standard OSUF with diesel engine.
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9-20 GlobalTOPS. - Vol. 1 / Logging Units 9-20
Specifications
Table 9-14: Operating Specifications
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9-21 GlobalTOPS. - Vol. 1 / Logging Units 9-21
General description
Figure 9-8: Typical MONU configuration. showing the ONCC-A (left), the
WDDS-B (front) and the EHPS-D (back)
Specifications
Table 9-15: Cabin Specifications
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9-22 GlobalTOPS. - Vol. 1 / Logging Units 9-22
Note
To view the full data sheet for ONCC-A, please visit the IPC web page
at http://www.hub.slb.com/index.cfm?id=id1118687. To view the ONCC-A
Maintenance Manual, please refer to the Support: OMLU Reference Pages,
content ID# 3258454, in InTouch.
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General description
The WDDS-B has a DNV certified steel frame with overall dimensions of 2.13 x
2.13 x 2.59 meters (7.0L x 7.0W x 8.5ftH).
It has been especially developed for the Modular Offshore North Sea Unit
system, or MONU, therefore it should be used with the modified (Intrinsically
Safe barriers) WCT-D Winch Control Terminal that has been integrated in the
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ONCC-A cabin and with a compatible Zone 1 electro-hydraulic power pack, such
as the EHPS-D or E.
This model of winch skid uses the traditional chain and sprocket drive train
system with very slow logging speed capability.
Cable spooling system can be operated in any of the three following methods:
auto-spooling using oscillating drum, manual spooling using oscillating drum or
manual steering using the reeling arm.
Figure 9-10: WDDS-B rear view showing the winch drive (left) and typical MONU setup (right)
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Specifications
Table 9-16: WDDS-B General Specifications
WDDS-B dimensions
Note
Slip ring collectors longer than the COL-ZA, such as the COLL or the
Trolex collector, will extend past the lift frame sides and therefore need to
be removed before transportation.
Grade E30-4 steel, 6.3 mm thickness; profile tubes (200 x 100 mm) for
Structure fabrication
the base and square tubes (100 x 100 mm) for the remainder
Noise level design limit Less than 83 dBA at 1 meter (3.4 feet)
The winch was tested according to the procedure recommended in
standard ISO 2372 for Group II machinery. This standard presents the
vibration amplitudes as a function of velocity as one of its operating
Vibration Test results
criteria, within the frequency range of 10 Hz to 1,000 Hz for each direction.
At the frame, GOOD classification as per ISO 2372 standard. Maximum
vibration level at high speed was 0.45 mm/s rms.
Ambient temperature range -20 degC (-4 degF) to 55 degC (131 degF)
- Oscillation system allows for a cradle rotation of +/- 14 degrees from
centerline between the middle of the cradle and the lower sheave.
- Minimum distance to the lower sheave should be 4.5 meters (15 ft).
Wellsite positioning - Maximum vertical spooling angle is 60 degrees.
- Oscillation cradle can be attached directly to the rig floor without using
the transport/lifting cradle. Special support base is required for this option.
See WDDS Maintenance Manual for details.
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There are several permutations of cable drums, cable size, cable type and
cable length; therefore just the most representative figures have been included
in this Reference Table.
Initial considerations
–Weight of drums normally includes pillow blocks and sprocket.
–For lifting purposes the WDDS-B frame SWL of 9,100 kg (20,062 lb) should
NOT be exceeded.
WDDS-B only, no drum: 2,740 kg (6,040 lb)
Nominal gross weight of the –With WDR-42C: 4,710 kg (10,380 lb)
WDDS-B with empty drums (no – With WDR-51: 4,078 kg (8,990 lb)
cable) – With WDR-57: 4,806 kg (10,595 lb)
– With WDR-59: 5,610 kg (12,360 lb) With WDR-64: 5,290 kg (11,660 lb)
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Note
To view the complete WDDS-B data sheet, please refer to the
Integrated Productivity and Conveyance Center (IPC) web page at
http://www.hub.slb.com/index.cfm?id=id1118687. To view the WDDS-A/B
Maintenance Manual, please refer to Support: OMLU Reference Pages, content
ID# 3258454, in InTouch.
General description
The EHPS-D and EHPS-E are electrically driven modular power packs designed
to operate in hazardous areas generally classified as Zone 1 and to provide
hydraulic power to the WDDS-B winch module. The EHPS modules are
assembled in France. The difference between the D and E versions is the input
voltage range required for the EHPS operation:
• EHPS-D requires a power source of 380 or 415 @ 50Hz, 440 or 480 VAC
@ 60 Hz, three-phase
• EHPS-E requires a power source of 600 or 690 VAC, three-phase, 50 or
60 Hz.
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The EHPS functions are controlled by a Winch Control Terminal (WCT-D), which
has been fully integrated on the Offshore Norsok Compliant Cabin (ONCC-A).
The Modular Offshore North Sea Unit system (MONU) is made of the following
modules: EHPS-D or E, ONCC-A and WDDS-B.
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Figure 9-12: EHPS-D interior view (left) and MCB with cover removed (right)
Specifications
Table 9-19: EHPS-D and EHPS-E General Specifications
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–The frame and "padeyes" are designed to meet DNV specification 2.7-1,
“Offshore Containers”.
–Minimum Sling Safety Factor must be 10.
–Shackle Safety Factor must be at least 8, with a minimum of 30 mm
pin diameter.
Lifting system –The frame is designed with a safety factor of 2.5 based on the maximum
EHPS weight. Integrity Test is performed with a gross weight of 4,000
kg (8,820 lb).
–Four-point lifting should be used with the EHPS.
– Lifting slings angle must be equal or less than 45 degrees with respect to
the vertical.
–From -20 degC (-4 degF) to 45 degC (113 degF)
Ambient Temperature range
–Relative Humidity up to 95% at 35 degC (95 degF)
Noise level specifications Maximum external noise level is 83 dBA at 1 meter (3.3 feet)
–The EHPS-D was tested according to the procedure recommended
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–The power supply cable must have four cores; three phases plus one
ground (no neutral).
EHPS-D Power requirements
Three-phase, 440 VAC or 480 VAC at 60 Hz, 85 kW maximum
–Motor starting current, Is = 320 Amp
–Nominal current, In = 145 Amp
–Supply Line Maximum Fuse rating: 160 Amp
–Flexible supply cable cross section: 35 to 50 mm2
–The power supply cable must have four cores; three phases plus one
ground (no neutral).
Three-phase, 660 VAC or 690 VAC at 50 Hz, 75 kW maximum
–Motor starting current, Is = 160 Amp
–Nominal current, In = 82 Amp
–Supply Line Maximum Fuse rating: 125 Amp
–Flexible supply cable cross section: 25 to 35 mm2
–The power supply cable must have four cores; three phases plus one
EHPS-E Power requirements ground (no neutral).
Three-phase, 660 VAC or 690 VAC at 60 Hz, 85 kW maximum
–Motor starting current, Is = 180 Amp Nominal current, In = 86 Amp
–Supply Line Maximum Fuse rating: 125 Amp
–Flexible supply cable cross section: 25 to 35 mm2
–The power supply cable must have four cores; three phases plus one
ground (no neutral).
Note
To view the complete EHPS-D/E data sheet, please refer to the
Integrated Productivity and Conveyance Center (IPC) web page at
http://www.hub.slb.com/index.cfm?id=id1118687. To view the EHPS-D/E
Maintenance Manual, please refer to Support: OMLU Reference Pages, content
ID# 3258454, in InTouch.
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Dirty fuel is one of the major causes of engine failure. Even a tiny particle
of dirt in the injection system may stop your engine. Keep the fuel tank
full at all times.
Contaminated oil is one of the major causes of plant failure. Always keep
the hydraulic oil reservoir at the correct level.
Note
The TRIM acronym applies more to electronic logging tools than mechanical
tools, trucks and units. These items are serviced based on hours of use instead
of chronological time.
9.2.2.1 FIT
FIT checks are performed before and after every job.
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The crew performs FIT checks under supervision of the engineer. The checks
should be reported on a FIT sheet.
9.2.2.2 TRIM
TRIM checks on the unit are performed at intervals mandated by local operating
conditions. The crew performs TRIM checks and the results are verified by
the engineer.
An outside vendor with a crewmember present can also perform TRIM. TRIM
should be reported on the TRIM report sheet. Copies of this report should be
sent to the base and to the District Mechanic for information and action.
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9.2.2.3 Q-Check
Q-check maintenance on the unit are performed at intervals mandated by local
operating conditions. Only the District Mechanic or properly trained personnel
can perform the Q-Check.
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For unit-specific FIT, TRIM, and Q-check instructions please refer to Intouch
Support: Wireline Oilfield Units Reference Page, content ID# 3264711.
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9.3.1 Overview
This section provides an overview of Schlumberger Driving Policy, operator
qualification requirements, and safe winch driving procedures.
Do not operate any Schlumberger unit if you are not certified to do so. You
are only qualified to operate a Schlumberger unit after you have completed
the appropriate training courses, skills assessment and commentary drive by a
certified instructor. See Figure 9-13.
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For detailed information on any of the subjects in this chapter please refer
to InTouch Support: Driving (Land Transport) Reference Page, content ID#
3511706.
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10-i GlobalTOPS. - Vol. 1 / Rope sockets 10-i
10 Rope sockets
10.1 Rope socket parts on a logging cable _________________________ 10-1
10.2 Assembly _____________________________________________________ 10-2
10.2.1 Pre-assembly considerations ________________________________ 10-2
10.2.2 Material requirements _______________________________________ 10-3
10.2.3 Cone-type rope socket assembly _____________________________ 10-5
10.2.3.1 Preparing the multi-conductor armored cable ______________ 10-5
10.2.3.2 Installing the outer cone _________________________________ 10-6
10.2.3.3 Uncoiling the outer armor wires ___________________________ 10-7
10.2.3.4 Installing the intermediate cone ___________________________ 10-7
10.2.3.5 Preparing the inner armor wires _________________________ 10-10
10.2.3.6 Installing the inner cone _________________________________ 10-12
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10.2.3.7 Removing the insulation from the conductor core _________ 10-13
10.2.3.8 Attaching connectors to the conductor wires ______________ 10-15
10.2.3.9 Final rope socket assembly _____________________________ 10-17
10.2.4 Cable rope socket __________________________________________ 10-18
10.2.4.1 Fishing head and rope socket assembly _________________ 10-18
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This section describes how to assemble two types of rope sockets. They are:
Student objectives
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This chapter helps prepare the operator in training for the cables and rope
sockets requirements of the Global TOPS program. Trainees must demonstrate
an understanding of this material before they can progress to the next level of
training.
After studying this section, the operator in training should be able to perform
the following:
• Describe the purpose of the rope socket and how it connects the cable to
support the weight of the tool string.
• Assemble a cone-type rope socket.
• Explain why all conductors must be cut to exactly the same length.
• Explain why a rope socket is made with two grounding connections.
• Explain the purpose of the keyway in the outer cone.
• Assemble an MH-22 head and rope socket.
Reference documents
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10-2 GlobalTOPS. - Vol. 1 / Rope sockets 10-2
series of cones inserted between the cable inner and outer armors. These cones
provide the mechanical connection to the torpedo. The rope socket, its seat,
and the split torpedo are keyed to prevent any rotation. The MH-22 monocable
head uses a clamp nut, rope socket and steel thrust washer to make the rope
socket to head connection.
Conductor
Core
Inner Cone
Inner
Armor
Wire
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Intermediate
Cone
Outer
Armor
Wire
Wire Spreader
10.2 Assembly
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The length of the conductors is critical to the proper makeup of the head / rope
socket assembly. (Proper length prevents the connection from parting if too short
and wires from being squeezed in torpedo shells if too long.
socket parts. Always check that a part is correct before using it.
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Note
Standard operating procedure:
• A new rope socket must be built at least once a month, and more often if
cable is damaged or exposed to adverse well conditions.
• A cable ductility test must be performed every time a rope socket is built.
Note
If required, slide the appropriate spring boot on the cable. See Figure 10-2
for the correct part number for the cable size used.
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Figure 10-4: Installing the cable into the split jig section
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Note
Using 5 turns of lacing cord around the cable at the top of the outer cone
prevents the armor wires from crossing over each other during the uncoiling
process. If this step is done slowly and carefully, lacing cord will not be
needed.
Be mindful of your hands and fingers around armor wire, as the ends are
very sharp.
2. Verify the outer armor wires are equally spaced and flat against the inside of
the outer cone, as shown in Figure 10-6.
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2. Slide the intermediate cone to the top of the outer cone with the intermediate
cone punch, making sure that no armors are crossed.
Note
Verify the outer armor wires are equally spaced inside the outer cone. Wire
alignment plate (P075249) may be used to align and space the armors.
3. Clean dried mud, etc., from between the armor wires with an air gun before
seating the cones.
Watch where you place your fingers during the next step. Also, be sure to
wear safety goggles since hammering is involved.
4. Seat the intermediate cone by driving it into the outer cone using the
intermediate cone punch and a large ball peen hammer.
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Figure 10-6: Properly seated intermediate cone with evenly spaced outer armors
Note
A 7-52 rope socket is built differently. The 7-52 intermediate cone will NOT
seat flush with the outer cone. It is supposed to stick about 1/16-in to 1/8-in
outside the outer cone as shown in Figure 10-7. It is sufficient to pound
the intermediate cone using a 1 lbm hammer, otherwise the flared area on
top of the cone will be crushed inward by the outer cone. When this flared
area is crushed, there is not enough room left for the inner cone and it will
be nearly impossible to seat properly no matter how hard it is pounded. The
intermediate cone is made of steel which is softer than the one used for the
outer cone. The inner cone may be damaged by the pounding.
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5. With the punch in place, notch the armor wires with a three-cornered file and
break the wires off. File the remaining wires smooth and flush with the top
cone surfaces. Do not file the cones.
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Be sure you are wearing eye protection before cutting wires. Hold the
individual armor wires while cutting them and put the wires in a trash can to
prevent the possibility of hurting someone.
When unwrapping armors in the correct direction, the second armor will stop
alongside the first, the third alongside the second, etc. When unwrapping
in the wrong direction, the second will cross behind the first, the third will
cross behind the second, etc.
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4. Bend out and cut all but three inner armor wires to approximately 0.5-in
lengths, See Figure 10-9.
Note
It is preferred to have three long inner armor wires (one ground and two
spare wires). However, only one long wire is required.
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When performing the next step be careful not to scratch an inner armor wire
or to file the cones. A scratched inner armor wire is not usable. If the zinc
is scratched off the armor, it will soon corrode. Bending stresses will be
concentrated at the scratch and the armor may easily break at this point,
causing a lost ground connection.
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Figure 10-10: Properly set inner cone with cut and filed inner armors
Note
Do not file the cones or scratch a long inner armor wire in the following step.
7. With the inner cone punch in place, notch the short (0.5-in) inner armor wires
with a file, break the wires off, and file the remaining wires smooth and flush
with the top cone surface as seen in Figure 10-10.
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There can be no damage to any of the conductor’s insulation jackets during any
of the following steps. If at anytime any jacket insulation is nicked, pinched, cut
or otherwise damaged, start over and build a new rope socket.
1. Refer to Figure 10-11. If desired, wrap 5 turns of lacing cord around the outer
insulation and 0.25-in from the top cone surfaces.
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a. If the cable is rubber insulated, uncoil the rubber while stripping it with a
small pair of needle nose pliers.
b. If the cable is tape insulated, remove the tape and thoroughly clean each
conductor wire insulation with a suitable solvent.
c. Do not sand the conductor smooth.
3. Uncoil the rubber fillers (wire separators). Cut the fillers off.
4. Uncoil and straighten the conductor core wires, as in Figure 10-12.
Note
Klien D209-5C diagonal pliers are recommended for the next step.
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The following step only pertains to a center wire that is double-insulated. All
conductor wires must be insulated.
5. If the center wire is double insulated, carefully remove the outer rubber
insulation.
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Figure 10-12: Cleaned and straightened conductor wires (filler and tape removed)
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Note
Detailed instruction on connector installation is provided in the BCC boots
section 12.7 of this manual.
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Flare
Birdcage
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5. The cable should wrap evenly from the cones. A protruding cable wire ("bird
cage") indicates the cable end was not cut off square or measured correctly.
6. The insulation on each conductor should be inspected for any damage. No
jacket can be pinched, nicked, cut or otherwise damaged. If any damage is
found, scrap the rope socket and start over with a new one.
7. Go to the next step when satisfied that the unit has been carefully inspected.
8. If the head is not going to be installed on the cable right away, the rope
socket must be protected from damage. A simple way to do this is to attach
the torpedo that will be used when attaching the head, and tape up the split
halves (if using a PEH-A), or install the rope socket in the EQCS-41 torpedo
(if using an LEH head).
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Note
For general information and detailed instructions on TLC Rope Socket
assembly, please refer to InTouch Support: TLCS Maintenance Manual,
content ID# 3016934, in InTouch.
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If the correct size hardware is not available, the next smaller size may be used.
Drill out the rope socket holes that accept the cable strands and the ID of the
fishing head to the correct dimensions.
Table 10-2 lists information about the feedthrough connectors and insulators that
can be used with a MH-22 lower head (H122373).
Table 10-2: Feedthrough Assemblies and Insulators for MH-22 Lower Head
1. Refer to Figure 10-16. Slide the fishing head onto the cable.
2. Slide the clamp nut (H035970), thrust ring (H230460), and the proper size
rope socket onto the cable.
Note
Thrust ring (H230460) is required for all rope sockets.
3. Wrap the cable with tape about 10.5-in from the end in order to establish the
point in which to place the rope socket.
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Note
For the MH-32 assembly, wrap the cable with tape about 6.5-in from the end.
The tape must be on the downhole end of the rope socket. The tape marks
the location of the rope socket with respect to the cable end.
4. Screw the clamp nut part way onto the rope socket to cover and protect the
threads Figure 10-17.
5. Hold the clamp nut in a vise (do not squeeze excessively) and pull the tape
marker on the cable tightly against the downhole end of the rope socket.
6. Select the required weak point strength. Consult your engineer, if you are
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11. Repeat the above wire placement procedure using the proper number of
strands of outer armor wires evenly spaced around the rope socket. The
strain on all strands used should be balanced.
12. Bend and cut off remaining outer armors as shown in Figure 10-17.
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13. Tie cotton string around the inner armor layer as shown as shown in Figure
10-18.
14. Unwrap and install three inner armors in the rope socket for torque control.
15. Pull the inner armors tight. Do not leave them loose.
16. Leave two inner armors long for a ground connection (Figure 10-19).
17. Cut the remaining armors two inches from the rope socket (Figure 10-19).
18. Bend out the ends of the inner armors away from the core as shown in
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Figure 10-19.
Figure 10-18: Preparing remaining inner armors for two inch cut
19. Screw the clamp nut (H035970) farther onto the rope socket so that it clamps
the wires.
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10-28 GlobalTOPS. - Vol. 1 / Rope sockets 10-28
20. Refer to Figure 10-20. Install the centering ring (H701896) that will align
the thrust washer with the rope socket and ensure the wires are sufficiently
flat in their grooves.
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21. Make sure the centering ring covers both the thrust washer and the rope
socket.
Do not over torque the clamp nut. It will negatively affect the impact strength
(shock resistance) of the weak point.
22. Using a torque wrench, tighten the clamp nut with the proper torque
specified in Table 10-3.
23. Remove the tape from behind the rope socket.
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Note
For detailed instructions on Conductor Assembly and Lower Head Final
Assembly, please refer to the MH-22 portion of Section 12.4.3 MH-22
monocable head.
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11-i GlobalTOPS. - Vol. 1 / CMTD 11-i
11 CMTD
11.1 Cable Mounted Tension Device ________________________________ 11-1
11.1.1 Description _________________________________________________ 11-1
11.1.2 Basic theory of measurement ________________________________ 11-2
11.1.3 CMTD and logging cable setup ______________________________ 11-4
11.1.4 CMTD installation example __________________________________ 11-6
11.1.5 Calibration __________________________________________________ 11-7
11.1.5.1 Tension device calibrator (H71340) _______________________ 11-7
11.1.5.2 CMTD calibration _______________________________________ 11-10
11.1.5.3 CMTD calibration tolerances ____________________________ 11-11
11.1.6 CMTD FIT checks __________________________________________ 11-12
11.1.7 CMTD troubleshooting _____________________________________ 11-13
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11 CMTD CMTD
This section describes the purpose of the Cable Mounted Tension Device
(CMTD). CMTD safety issues, logging cable setup and unit installation are
presented. The basic calibration procedures for the CMTD are provided along
with CMTD FIT checks and troubleshooting.
Student objectives
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After studying this section, the operator in training should be able to:
1. Describe the purpose of the CMTD and how it makes the tension
measurement.
2. Describe what parts of the CMTD need to be changed when using different
diameters of cable.
3. List the different types of CMTDs
4. Install a CMTD on a land or offshore unit.
5. Assist the engineer in calibration of a CMTD.
6. Assemble and disassemble a CMTD and perform FIT check.
Reference documents
11.1.1 Description
The Cable Mounted Tension Device (series CMTD and CMTD-B) is a running
line tension meter. It provides accurate repeatable measurements of cable
tension for well logging services. The CMTD is mounted semi-permanently on
the reeling arm of the logging unit, and is compatible with all Schlumberger
logging units. Located between the winch drum and Integrated Depth Wheel
(IDW), the CMTD replaces the Tension Device (TD-K), which is mounted to the
remote sheave wheel.
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• Never place your fingers near the CMTD while the cable is moving or while
the winch is enabled for operation. Fingers caught between the CMTD rollers
will be crushed.
• When handling the cable, watch out for armor burrs or broken strands that
can cut or puncture your hands.
• Do not exceed more than 15.0 VAC to the CMTD strain axle bridge.
• Excess voltage will permanently damage the strain axle.
For more detailed information on how the CMTD makes its measurement, please
refer to Section 3 of the CMTD Maintenance Manual, content ID# 3012541, in
InTouch.
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The CMTD-BD which is designed for 7-52 cable has unique rollers in all five
locations. These rollers have a straight knurl on the roller edge for ease of
identification. The rollers shown in Figure 11-3 can be used with the CMTD-BD
when it is necessary to use this version with different cable sizes.
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When using a 7-52 cable, DO NOT use a CMTD that does not have all five 7-52
rollers with the straight knurl marking.
Cable tension must be zero before the CMTD can be mounted on the logging
cable. The logging cable is slid over the outer rollers, and under the inner and
center rollers. See Figure 11-2. The signal lead is then connected between
the CMTD and the TDP.
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Note
For part numbers and description of shop equipment and unit specific mounting
kits please refer to Section 2.2.3 of the CMTD Maintenance Manual. Link to
the new CMTD maintenance manual.
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Note
For part numbers and description of shop equipment and unit specific mounting
kits please refer to Section 2.2.3 of the CMTD Maintenance Manual, content
ID# 3012541 in InTouch.
1. Remove the IDW from the reeling arm (if not already removed).
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2. Attach the pillow block (H441226) to the tapered mount (H441498) using
four 5/16-18 x 2-1/4 hex head screws (B028477), four spring lock washers
(B015747), and four 5/16-18 hex nuts (B013774).
3. Install the tapered mount (H441498) into the end of the reeling arm.
4. Install the IDW onto the end of the mounting bracket.
5. Install the CMTD and two extension springs (B029275).
6. Retain the CMTD with two quick release pins (B029235).
7. Secure the signal cable (H441353) to the mounting bracket and reeling arm,
so movement of the CMTD and reeling arm do not stress the signal cable.
8. Route the signal cable (H441353) along the reeling arm and through the
cab bulkhead connect to the TDP.
Note
The installation procedure example above is for OSU-FE, 2600, and 9900
series trucks. For unit specific installation graphics and procedures please
refer to Section 4 of the CMTD maintenance manual.
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Figure 11-4: Installation on OSU-FE, 2600 and 9900 series trucks, FSLC and MSLC
11.1.5 Calibration
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The TDC-C does not require calibration charts. The output is read directly in
Klbf. The digital readout also has peak reading "capture" capability. In addition,
a metering valve is added to the hydraulic system to serve as a "fine tuner" for
the applied tensile load. With this new system, it is possible to "dial in" precise
tensile loads to within 20 lbf in 10,000 lbf. The total load capacity is 30,000 lbf.
The TDC-C can be used to calibrate all tension devices currently used in the
field. It can also be used as a tensile test machine in the district, where it can
be used for checking the break strength of spider weak points, checking cable
condition, load testing end caps, etc. The peak reading capability of the digital
meter will capture breaking strength. The load cell is robust enough for ensile
testing items to failure, another improvement over the old dial indicator model.
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After calibration, the dial Indicator should return to zero. If a temperature change
causes more than one division error = (160 Ibf), then recalibrate. If the tension
response is out of tolerance, determine and correct the cause.
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If high pressure steam is used to clean the CMTD, be careful not to spray directly
on the strain axle connector.
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Note
For detailed assembly and disassembly procedures, please refer to Section
5 of the CMTD Maintenance Manual.
Between Resistance
Pin A - Contact A > 1 ohm
Pin B - Contact A >1 ohm
Pin C - Contact C >1 ohm
Pin D - Contact C >1 ohm
Between all pins Infinity
All pins to mass Infinity
3. Check that the WFDD is set to the proper type of tension device.
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12-i GlobalTOPS. - Vol. 1 / Wireline logging heads 12-i
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This section describes the various types of wireline logging heads currently used
in the field. For the purposes of this manual, wireline heads will be divided into
three separate categories: 1) Logging Equipment Heads (LEH), 2) Perforating
Equipment Heads (PEH) and 3) Monocable Heads (MH). In each category
focus is placed on: Equipment safety considerations, specifications and RITE
Maintenance. One common example from each category will be provided to
show the trainee what is available in the more detailed maintenance manuals
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and reference material online. Web links to this material will be provided where
necessary. Brief reference sections for weakpoints and BBC connectors are
also provided at the end of this chapter.
Student objectives
After studying the material in this chapter, the operator in training should be
able to perform the following:
References
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The LEH heads can attach directly to the common 31-pin, 3-3/8-in logging tools.
The LEH family of heads can be connected directly to the armored logging cable,
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or run with the BRT-AQ or BRT-BA bridle. The BRT-BA is a redesign of the
BRT-AQ for simplification and cost-reduction.
The mass isolation feature of the LEH/BRT combination is built into the bridle
cable rather than the weakpoint as in EQCS-34 and PEH-AB cable heads.
Any LEH head listed below can be teamed with the BRT-BA to replace the old
EQCS-34 bridle head. This will reduce the number of different heads that have to
be maintained and carried on the truck. Adapters are available for connecting the
LEH heads to a wide variety of different tool diameters and pin configurations.
Note
Tables of common adapters and kits and combinations for LEH heads can be
found in the Heads Operation Reference Manual at InTouch Support: Logging
Heads Reference pages. Content ID:3258451.
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Note
Information provided in the example below (LEH-QT) can be found for any head
in the LEH family by referring to Heads Operation Reference Manual InTouch
Support: Logging heads reference pages. Content ID: 3258451.
Be aware that high voltages may exist in cable heads. Make sure that tool power
is off before working on a head attached to a logging cable.
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Use care while assembling and disassembling the LEH-QT. Be careful not to
pinch or nick the exposed head wires during calibration or assembly. Use the
provided documentation to familiarize yourself with the hardware.
Do not apply more than 15 V excitation to the strain gauge circuit. High voltages
or transients will permanently damage the loadcell. The 31-pin adapter for the
LEH-QT is equipped with a gas-tube surge protector device. When the 31-pin
adapter is installed, this device will effectively protect the tension sensor from
accidental contact with a megger. If you are powering or checking the loadcell by
itself, there is no surge protection in the circuit and excess voltage will damage
the sensor.
Use 31-pin head extender (H245349) to meg the head; this will also prevent
contact with the tension sensor pins (#14,15,19,20).
Do not attempt field repairs of the tension sensor. If the loadcell appears to be
the source of a failure, remove it from the head and return it to IPC Engineering
for analysis and repair. See the troubleshooting section for help in locating the
source of the failure. Locations may want to keep a spare loadcell assembly
for this case.
The loadcell must be completely oil-filled. Check for air by pushing down on the
piston. Piston should not move. If oil is leaking, find the source of the leak.
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The loadcell must be calibrated once a month with a TDC-C digital calibrator. An
LEH-QT, when properly calibrated, will provide an accurate downhole tension
measurement, even under severe downhole conditions.
The power and signal to and from the tension sensor are passed through the
31-pin adapter and then through a 5-pin, high-pressure feedthrough Figure 12-10
LEH-QT assembly drawing (p. 12-12) and then on to the sensor itself. Signal
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processing and excitation voltage are supplied from a DTC or a modified TCC-B
(TCC-BF), which contains an additional small board to supply excitation voltage
to the loadcell and process the signal from it. The tension measurement is routed
into the CTEM circuit that currently exists in the TCC. After the modification to
the TCC-B is made, the CTEM measurement is no longer available.
In addition to the loadcell, two major machined pieces are needed to allow its
mounting in the head. Also, a modification to the 31-pin adapter is required
to allow for the passage of signal and power to/from the DTC or modified
TCC-B. The LEH-QT also uses slightly longer small-body feedthroughs for head
conductor connections than does the LEH-QC. All other parts of the LEH-QT
are common to the LEH-QC.
The LEH is also equipped with ports in the fishing bell (Figure 12-10) to hold
up to three maximum reading thermometers. This gives the client an accurate
formation temperature at the maximum depth reached by the toolstring, which
can be used for many purposes including cementing operations calculations.
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strain element is very fragile and can be easily damaged if removed from it’s
protective housing and mishandled.
H701311 H701315
H701429 H352106
If the failure is not located in the loadcell, then the problem is either in the 31-pin
adapter or the processing electronics. Problems with the 31-pin adapter may be
found with a Simpson meter and a circuit diagram. If the problem is isolated to
the TCC-B, troubleshoot using the MR#6 circuit diagram for the TCC-B.
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12.2.5 Assembly
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Note
Please refer to Figure 12-10 for part numbers and locations within LEH-QT.
Please refer to Figure 12-11 for part numbers and locations within the tension
sensor loadcell.
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3. Apply Loctite #242 (B017678) to the threads of large retaining ring (H701311)
Figure 12-2. . DO NOT OMIT THE USE OF LOCTITE. Use modified
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socket (H701429) Figure 12-2, and an extension rod along with 1/2-in drive
ratchet wrench to screw the retaining ring onto the mounted loadcell. Torque
retaining ring to 50 ft-lbf, minimum. Be sure you have fully threaded on the
retaining ring.
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Note
To remove groove pins, reverse pins out of the hole, do not drive them
through the hole.
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8. Install grease fitting (A017129) into the threaded hole provided. Make sure
the grease fitting does not extend past the 3-3/8- in diameter.
9. Screw weakpoint adapter (H441737) Figure 12-7 and Figure 12-10 onto
weakpoint of choice and then screw weakpoint into the top of the loadcell. Be
sure to bottom out these threads, but do not torque excessively.
Figure 12-7: LEH-QT with loadcell, weakpoint and weakpoint adapter installed
Note
Make sure that the pin and groove end of the weakpoint are pointed
downhole and fixed into the top of the loadcell.
10. Slide fishing bell (H231884) over weakpoint and loadcell assembly. Screw
the fishing bell onto housing extension (H701310). Install thermometer
housings (H245662).
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12-14 GlobalTOPS. - Vol. 1 / Wireline logging heads 12-14
(H701907) and the fishing bell extension (H701908) to provide for a smooth
transmission of load to the weakpoint and the loadcell. A grease port is
located on the OD of the fishing bell extension for this. Do not allow the
interface between these two parts to become frozen with mud.
12.2.6.3 TRIM
1. Perform all FIT procedures.
2. Calibrate the LEH-QT as instructed in Shop Calibration Procedure. Record
GAIN for input into the logging software before logging.
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3. If LEH-QT has been exposed to downhole conditions hotter than 300 degF
or pressures exceeding 15,000 psi, remove the loadcell from the head and
change O-rings (B011286) and back up rings. The back-up rings are there to
lessen the chance for an O-ring extrusion failure at high temp and pressure.
They also will prolong the service life of the O-ring.
4. Pull the 5-pin bulkhead from the loadcell, (using a 4-40 screw) and replace its
O-rings. The retainer ring (H701312) must first be removed using a modified
socket (H701459) Figure 12-2. To avoid putting an air bubble in the oil, top off
the loadcell with silicone oil, then re-install the re-dressed bulkhead. Bleed
off this excess oil at one of the upper oil-fill plugs.
5. Change out modular weakpoint, monthly or sooner if exposed to a maximum
pull (75% of lower rated strength).
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Note
For detailed instructions on LEH-QT loadcell calibration, please refer to the
Heads Maintenance Manual at InTouch Support: Logging Heads Reference
Page, content ID: 3258451.
12.3.1 Introduction
Although parts can still be ordered in the field for some PEH heads, they are
being phased out by their more modern and specialized alternatives. Only two
PEH heads are still supported. They are: PEH-E 3-3/8-in and PEH-EF 3-3/8-in.
See 12.3.1.1 Kits/combinations below Current alternatives to PEH-A (and even
for PEH-AB) are the MH-22 (H030796) with shooting bridles and the PEH-EF
(H713120) with flexible modular weakpoints. LEH-QT (H701460) is also a valid
alternative for perforating provided the loadcell is taken out and replaced with a
dummy loadcell (H351165).
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12.3.1.1 Kits/combinations
• PEH-E (H108785) + AH-38, (H106437) = 3-3/8-in Perforating Equipment
Head
• PEH-EF (H713120) + AH-38, (H106437) = 3-3/8-in Perforating Equipment
Head
• PEH-E (H108785) + PEHK-EF (H713119) = PEH-EF (H713120)
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12.4.1 Description
The two members of the monocable head family are the MH-22 (H030796) 1-3/8
in. head, and its replacement, the MH-32 (H353637) 1-11/16 in. head. The
MH-32 serves to replace the MH-22/AH-38 1-3/8 in. to 1-11/16 in. combination.
The advantages of the MH-32 over the MH-22 are:
• a shorter conductor length for the rope socket is used. (2.3-in, same as
cone rope socket)
• dual grounding points are available
• direct BCC termination is available for all cables (no more splicing)
• cable torque is transmitted via a hex collar and groove-pins to the bell
housing.
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The MH-32 is more expensive than the MH-22/AH-38 combination. The extra
expense is mostly due to the use of corrosion-resistant materials that are NACE
rated for H2S service.
12.4.2 Kits
To provide monocable service for the larger diameter tools, the following
combinations are available:
Although any size tool can be adapted to any size monocable, the 2-5/8-in,
2-3/4-in or 3-3/8-in tools are not to be connected to 0.23-in or smaller monocable.
12.4.3.1 Safety
1. Display the weakpoint rating of the head you are using in the unit.
2. Record the weakpoint history in the rig book.
3. Do not use a weakpoint that has been used outside its safe working load.
4. Turn off all power supplies before connecting or disconnecting heads.
Note
A shooting bridle (MH-22 mounted on 25 ft of 1-42ZB cable) should be used
when shooting any type of explosives: back-off, cutters, guns, etc.
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12.4.3.2 Specifications
Table 12-2: MH-22 Specifications and Combinations
Note
For all steps of disassembly and assembly refer to the MH-22, 1-3/8-in
Monocable Head Assembly Drawing Figure 12-13.
1. Drive out the four spirol pins (B013813 - 2), (B013392 - 2 ), (B015067) in the
bell housing (H030798) using a long drive pin punch.
2. Unscrew the fishing head at the uphole end of the bell housing.
3. Lift out the key (H030772).
4. Unscrew the bell housing from the lower head assembly (H122373) and slide
it up over the rope socket.
5. Refer to Section C-C on H030796. Loosen the set screw (B013811) holding
the ground terminal.
Note
Replace the set screw (B013811) every time it is removed, to maintain a
good ground.
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1. Unscrew the connector rod sleeve (H036384) from the feedthrough connector
(H701182) and remove the insulator (H125979).
2. Press on the threaded (down hole) end of the connector rod to force it out of
the head (H030464).
3. Carefully remove the O-rings off the feedthrough connector assembly. Do not
nick or scratch the O-ring grooves.
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Note
Do not use the clamp nut to cut armor wires.
5. Bend out the cut pieces and slide the rope socket off the cable.
6. Pull the wire ends out of the holes in the rope socket.
7. The rope socket can now be mounted on a new section of cable.
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MH-22 assembly
• Do not use the "splicing technique." Terminate the cable conductor directly
with a BCC. Large BCC boots are available for 1-25 and 1-32 cables Figure
12-14.
• Do not squeeze the rope socket in a vise during makeup. Screw the cable
nut (H035970) on the rope socket and hold the cable nut in the vice.
• When installing BCC connections on single layer insulation, remove the
ridges on the insulation that were caused by the cable inner armor. Use heat
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to soften the insulation material, then use a rag to smooth the ridges.
• On coax cable, it is difficult to peel back the shield without damaging the
insulation material below it. Therefore, peel the shield back just enough to
install the BCC, then short the shield to the mass wire. Protect the conductor
wire from that splice using pressure tape (E026912).
Note
Monocable Rope Socket and Fishing Head assembly procedures are provided
in the Rope Sockets chapter of this manual and as such will not be provided
again here.
Conductor assembly
Note
The boot will form a watertight seal on the conductor only if the conductor
insulation is smooth, clean, and undistorted.
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1. Using a solvent such as alcohol, clean all foreign material from the conductor
insulation. A scouring pad, 3M #7413 or equivalent, is useful for removing
grime or cable sealant.
Note
Removing the grooves in the conductor insulation is necessary to attain an
adequate seal. The grooves where caused by the armor wires.
a. Place a heat shield behind the nozzle of the heat gun (E050651).
b. Place the boot sealing area of the wire equally spaced between the heat
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Note
Placing the wire between the gun nozzle and heat shield assists in even
heating on both sides of the wire.
c. Apply heat evenly to the boot sealing area of the wire until the insulation
becomes transparent (clear) and smooth at its melting temperature.
d. Stop heating the insulation.
3. After the insulation has cooled, measure the wire diameter, to the nearest
thousandth of an inch.
Note
The above step ensures you select the proper size boot. Digital calipers are
easily used for this task. Normally the heating process shrinks the conductor
only a few thousandths from its nominal diameter.
4. Select the proper size female boot and insulator from the chart located in
the BCC section.
5. Install the boot and liner on the wire as follows:
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Note
When performing the following step do not use excessive force.
Otherwise, the liner may pull out the back end of the boot. If this happens,
replace the boot with a new one.
c. Pull the boot and insulation liner into place over the socket. See Figure
12-15.
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Note
Refer to Figure 12-13 and Figure 12-16.
Note
This is the new plastic fluid-to-air connector which replaces the old inconel
large body fluid-to-air (H245801). The new connector is less expensive than
the old inconel fluid-to-air connector.
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3. Push the feedthrough connector into the head (H030464) from the pressure
(up hole) side using the nut driver section of connector wrench (H122201) or
a deep socket that will push on the large beveled edge of the feedthrough.
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4. Install the beveled insulator (H125979) and the connector rod sleeve
(H036384) onto the threaded end of the connector rod assembly. Figure
12-16. Torque the connector rod sleeve to 10 inch pounds.
5. Slide the bell housing over the rope socket and electrical connections Figure
12-17 (p. 12-25).
6. Refer to Figure 12-5. Using boot retainer pliers (H268423), plug the BCC
connector onto the fluid-to-air connector.
Be sure the boot is fully engaged over the fluid-to-air connector, the pin
has entered the connector socket cleanly, and is not misaligned during
engagement.
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10. Refer toFigure 12-18. Screw the bell housing onto the lower head. The rope
socket should be visible in the bell housing window.
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Note
Make sure the rope socket does not rotate while screwing the bell housing on
to the lower head assembly.
11. Install spirol pin (B015067) through the bell housing near the junction of the
housing and head (H030464). Head (H030464) is part of the lower head
assembly (H122373).
Note
Use a punch as a guide when installing the roll pins to keep them from
nicking a conductor wire.
12. Install one spirol pin (B013392) fully through the bell housing (H030798)
just below the rope socket.
13. Install another spirol pin (B013392) halfway through the bell housing
(H030798) just below the rope socket.
14. Mount the hexagonal collar (H034903) on the hex collar tool (H036971).
15. Slip these parts over the cable and insert them into the top of the bell
housing.
16. Refer to Figure 12-19. Slide the hex collar onto the hex end of the rope
socket with the slot aligned as nearly as possible with the window in the
bell housing.
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17. Rotate the hex collar tool for exact alignment of the hex collar slot with the
window. (No more than one and a half turns is necessary).
18. Insert the key (H030772) downhole end first. The key is stamped for
alignment through the window and into the slot in the hex collar.
19. Refer to Figure 12-19. While holding the key, screw the fishing head down
tight, locking the key in place.
20. Back off the fishing head 1/6 turn or less as needed to align the hex with
the spiral pin holes in the bell housing. Use the 3/16-in diameter punch to
assist alignment if necessary.
21. Insert spirol pin (B013813) through the uphole end of the bell housing and
fishing head.
22. Check the conductor insulation (>500 Meg) and continuity.
23. Pump the head full of DC-111 through the hole of the spirol pin (B013392)
that was inserted half-way in step 13.
24. When the head is full of grease, finish installing the spirol pin.
25. Re-check the conductor insulation (>500 Meg) and continuity.
26. File all spirol pins off flush with the bell housing.
27. Install two O-rings (B011968) on the downhole end of the lower head
assembly (H122373) Figure 12-16.
28. Screw the proper thread protector (H122375) onto the lower head assembly.
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Note
Rebuild the MH-22 head after every six jobs or monthly whichever comes first.
1. Wash the head clean and coat the threads with Lubriplate grease (B013366)
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12.4.4.1 Description
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12.4.4.2 Specifications
Table 12-3 lists the specifications for the MH-32 head.
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Note
Refer to MH-32 assembly drawing Figure 12-20. During assembly, leave two
6-in lengths of armor wire for the ground connection. Trim the conductor length
to 2.30-in (as opposed to 7.0-in for the MH-22), before making up the BCC
connections.
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12.5 Weakpoints
There are two different weakpoint types in use in wireline logging heads:
• solid
• flexible, also known as cable weakpoints.
The solid weakpoints are used for normal logging, and the cable weakpoints
are used for shooting heavy gun strings or other services that involve high
shock loading of the weakpoint. The cable weakpoint is less susceptible to
unintentional separation under high shock-loading conditions.
The “modular” solid weakpoint Figure 12-7 was developed to standardize and
reduce the cost of the weakpoint. It can be used in both the LEH and PEH heads,
but not the EQCS-34 bridle head since it is not mass-isolated. This is covered
in the bridles section of this manual.
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Note
Please refer to the Weakpoints Section of the Heads Maintenance and Repair
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Temp. Strength
Part # Description Color Rating Heads Rating Notes
H407220 Rigid gray 350 EQCS-34, 3000-3400 Mass
Molded PEH-A/AB Isolated
Aflas
H407221 Rigid red 350 EQCS-34, 3500-4200 Mass
Molded PEH-A/AB Isolated
Aflas
H407222 Rigid yellow 350 EQCS-34, 4800-5400 Mass
Molded PEH-A/AB Isolated
Aflas
H407223 Rigid green 350 EQCS-34, 5450-6900 Mass
Molded PEH-A/AB Isolated
Aflas
H407224 Rigid blue 350 EQCS-34, 6700-7300 Mass
Molded PEH-A/AB Isolated
Aflas
H441295 Flexible red 350 EQCS-34, 3500-4200 Mass
Aflas PEH-A/AB Isolated
H441294 Flexible gray 350 EQCS-34, 4400-5000 Mass
Aflas PEH-A/AB Isolated
H123951 Flexible green 350 EQCS-34, 5450-6900 Mass
Aflas PEH-A/AB Isolated
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Temp. Strength
Part # Description Color Rating Heads Rating Notes
H218756 Molded & 500 EQCS-34, 3000-3400 Mass
Rigid PEH-A/AB Isolated
& Gas
Resistant
H222564 Molded & 500 EQCS-34, 3500-4200 Mass
Rigid PEH-A/AB Isolated
& Gas
Resistant
H222565 Molded & 500 EQCS-34, 5450-6900 Mass
Rigid PEH-A/AB Isolated
& Gas
Resistant
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Temp. Strength
Part # Description Color Rating Heads Rating Notes
H-701033 Rigid (bare 500 PEH-E 2000-2400 5 wire
metal) holes
H-353197 Rigid (bare 500 PEH-E 2500-2900 5 wire
metal) holes
H-122983 Rigid (bare 500 PEH-E 3000-3400 5 wire
metal) holes
H-441236 Rigid (bare 500 PEH-E 3650-4200 5 wire
metal) holes
H-113586 Rigid (bare 500 PEH-E 4800-5400 5 wire
metal) holes
H-701045 Rigid (bare 500 PEH-E 7500-8500 CTL use
metal) only
H-701046 Rigid (bare 500 PEH-E 10000-11300 CTL use
metal) only
H-339555 Rigid (bare 500 PEH-KA 3000-3400 2 wire slots
metal)
H-339556 Rigid (bare 500 PEH-KA 4800-5400 2 wire slots
metal)
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Temp. Strength
Part # Description Color Rating Heads Rating Notes
RIGID
H441403 Rigid gray 350 PEH-A/AB, 3000-3400
Molded LEH-Q/RC
Aflas
H441404 Rigid red 350 PEH-A/AB, 3500-4200
Molded LEH-Q/RC
Aflas
H441405 Rigid black 350 PEH-A/AB, 3900-4500
Molded LEH-Q/RC
Aflas
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Temp. Strength
Part # Description Color Rating Heads Rating Notes
H713112 Flexible green 350 PEH-A/AB, 5450-6900
Aflas PEH-EF
H354471 Flexible & 500 PEH-A/AB, 1700-2000 Gas
bare PEH-EF resistant
H354472 Flexible & 500 PEH-A/AB, 2600-3000 Gas
bare PEH-EF resistant
H354473 Flexible & 500 PEH-A/AB, 4800-5400 Gas
bare PEH-EF resistant
12.6
Device)
The Electrically Controlled Release Device (ECRD) is a releasable weakpoint for
use with the tension measuring LEH heads. (LEH-QT, LEH-ST, LEH-PT, LEH-MT
and the LEH-TR). The advantages over standard mechanical weakpoints are the
ability to withstand high-pulls and high-shock, yet release with a slight pull after
activation. This allows the engineer to run heavier tool strings to deeper depths.
The ECRD-E is a direct replacement for the modular weakpoint and weakpoint
adapter.
Safety precautions are in place to prevent the ECRD-E from firing due to large
voltage transients, or small stray voltages. But, any continuous application of
voltage greater than 200V down line 7 has the potential to fire the ECRD-E.
Due to the potential catastrophe that may occur as a result of falling toolstrings
while at surface, the mechanical section of the ECRD-E has been biased to
‘self lock’ while at surface. If the toolstring is under tension (~ 50 lbf or greater)
while at surface and the ECRD-E is fired (whether accidentally or intentionally),
the actuator rod will not move to let the latch out. Tension must be lowered to
release the ECRD-E. Once in the hole, pressure overrides this safety feature
and is no longer applicable.
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High temperatures are reached when energizing the heater. It takes a temp of at
least 575 degF to melt the solder. Temperatures higher than that are possible if
the heater is energized without heat sinking. Use caution when handling. Use
care when checking insulation resistance with a megohmeter. High voltages are
present on the test leads during measurements and on any conductive surface
that they touch.
Be aware that high voltages may exist on conductors if power is being applied.
Always make sure power is turned off before working on any tool or adapter
attached to the logging cable.
The ECRD-E is designed to be used for toolstrings using FTB or DTB telemetry.
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Any other tools run below the ECRD-E that use line 7 for power run the risk of
accidentally releasing the weakpoint. DO NOT RUN THE ECRD-E WITH ANY
OTHER AC-POWERED TOOLSTRINGS.
The ECRD-E requires sending power down line 7 to fire. The bulkhead to head
adapter contains a relay to isolate line 7 prior to firing the ECRD-E. The ECRD-E
is not H2S rated.
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failure prone components of the CRS-AA (resistor, spring wire release, exo-wire,
and metal-body feed-thrus) have all been eliminated in the design of the ECRD-E.
Positive indication of firing at the surface is also designed into the ECRD-E.
The 8,000 lbf rating of the ECRD-E offers increased chances of pulling free when
logging tools become stuck. This translates into a major cost saving for the client
who can reduce the number of fishing or TLC jobs.
When stuck, the decision to free the cable from the toolstring can be made faster.
There is no longer the necessity to pull and relax to the lower weak point rating
estimate. The operator pulls to the maximum tension, holds, and if it does not
come free, releases the ECRD-E and fishes for the tools using drillpipe.
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Long reach wells can now be logged safely, as overpull is no longer required to
release the cable from the logging tools. This means the tension limits can be
increased since they are determined by the cable strength and not the upper
rating of the weakpoint.
• the latch
• the ECRD housing
• the lower head.
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• latch
• actuator rod
• spring.
Note
For detailed information on maintenance or other issues concerning the ECRD
please refer to InTouch Support: ECRD & ERS Reference Pages.
12.7.1 Overview
This section defines the assembly and maintenance procedures for Bridle Cable
Connectors (BCC) and contains a list of BCC accessories.
Note
The material provided in this section is subject to change with changing
cable and BCC material technology. Please refer to the Basic Equipment
section of the Integrated Productivity & Conveyance Center (IPC) website at
http://www.hub.slb.com/index.cfm?id=id1118687. Please see the chapter 10
Rope sockets (p. 10-1) for color pictures and assembly of BCC connectors.
The male boots are available in two types: insulator and non-insulator types. In
the insulator series, the female boot attaches to the male Teflon insulator. On
the non-insulator series, the male boot forms a sealing surface with the female
boot. The non-insulator series provides better sealing, because it provides a
rubber-on-rubber seal. However, the rubber-on-rubber seal is not as strong
a connection as the insulator on rubber seal, and can be separated easily if
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the surfaces become coated with grease. There is an optional small insulator
available in the non-insulator series. This insulator allows the use of the smaller
pin (which is common in the insulator series), and fits inside the male boot, hence
allowing for the rubber-on-rubber seal.
Fluorel boots have been phased out and are no longer in use. Fluorel boots were
more difficult to manufacture and had a higher scrap rate. The Fluorel boot part
numbers are still valid and can still be ordered. The only difference is that these
boots are now made out of Viton and have the same design and dimensions as
the old Fluorel boots. This was done to allow the field locations to order boots
using the same part numbers as in the past. In addition, new boots have been
added to cover the entire range of wireline cables.
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12.7.3 Precautions
When the hole in the boot is too large for the wire, mud enters and causes a
leak. After long periods of use, the boot hole gradually enlarges and eventually
leaks. When the hole in the boot is too small for the wire, the boot may split
and also cause a leak.
Boots will form a watertight seal only on conductor insulation that is smooth,
clean, and undistorted. Clean the insulation of cable sealant or foreign material
with a solvent such as alcohol. Scouring pad (B033693) 3M #7413 or equivalent,
is useful for removing grime or cable sealant. Armor grooves must be removed
to attain an adequate sealing surface. This can be done with a hot air gun. Heat
the insulation in the boot location to the melting point as evidenced by the plastic
becoming clear. When melted, the plastic tends to resume its extruded shape.
Alternatively, emery cloth of 400 or finer grit may be used to remove armor
grooves. The wire must be measured for diameter afterwards to ensure the
use of the proper size boot.
If there is any doubt about the boot seal, slide the boot onto the wire where it
will be when assembled. Wet the boot-wire junction with soapy water and blow
into the front of the boot. Any bubbles indicate inadequate wire preparation or
wrong boot.
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The conductors must be clean and dry before attaching. However, DC-200 (and
not DC-111 or silicone oil) can be used in very small quantities to aid in installing
the boots on the wires.
Conductor insulation should be examined after BCC installation to ensure it is
free of defects. This should be done by touch as well as visually. Damage to
Teflon insulation, for instance, can often be felt more readily than seen.
Boots should be replaced as and when necessary. The time span is location
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hook-up wire
H122757
0.093
hook-up wire
H142548
0.068
hook-up wire
Note
Sealing the boots on Teflon insulation is preferred over Tefzel (especially for high
temperature use). Tefzel is harder to remove and can potentially damage the
Teflon insulation underneath.
Insulation
Kalrez1 Viton1 Viton Viton Liner
Diameter
(Old Fluorel)
(in.) IPC SRPC
IPC
0.062 -
H231596 H400312 H318170 P274520 H222637
0.069
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Insulation
Kalrez1 Viton1 Viton Viton Liner
Diameter
0.070 -
H245757 H400312 H318167 P274521 H245768
0.077
0.078 -
H245760 H357044 H318167 P274521 H245764
0.092
0.093 -
H245758 H400313 H318168 P274522 H245765
0.105
1
Recommended series for BCC boot selections.
Note
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For Insulation diameters greater than 0.105 in. refer to Table 12-12, below.
Insulation
Diameter Kalrez Viton Viton Insulator Pin
(in)
IPC SRPC
0.062 -
H245476 H318171 P274523 H245414 H115642
0.085
0.093 -
H245477 H318172 P274524 H245506 H245505
0.110
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12-44 GlobalTOPS. - Vol. 1 / Wireline logging heads 12-44
Insulation Insulation
Viton1 Kalrez1
Diameter (in.)1 Diameter (in.)1
(Old Fluorel)
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12-45 GlobalTOPS. - Vol. 1 / Wireline logging heads 12-45
Insulation
Insulation Viton1 Kalrez1
Diameter (in.)
Diameter (in.)
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12-46 GlobalTOPS. - Vol. 1 / Wireline logging heads 12-46
The 10-pin BCC connectors used in BCC-D are obsolete, as are BCC-CC.
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12-47 GlobalTOPS. - Vol. 1 / Wireline logging heads 12-47
Large size liners should not be pulled hard to "snap" into place. It can cause the
socket or the liner to be pulled through the boot hole. These liners do not have
a groove to lock around the socket contact, because the inside diameter was
increased to accommodate the larger size wire.
For gas wells, if the boots are splitting, they can be soaked in oil. Put the boots
in an ovenproof beaker and cover with DC200-100. Put this beaker in a high
vacuum chamber and vacuum for at least 24 hours after noticeable bubbles are
observed on surface on boots. After removal from vacuum chamber, put in an
oven and bake at 250 degF for 24 hours.
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Use boot retainers to prevent pop-off. The retainer sleeve locks the two boots
together and the slot in the sleeve allows the female boot to expand slightly and
relieve pressure during the trip out of the hole. It is imperative that the retainer
be installed such that the slot lines up properly with the female boot. If there is
no gas present, recommended practice is to reverse the sleeve to enhance
the locking action on the boots. Wrapping a couple of layers of Teflon tape will
prevent boots from popping off. The tape should be used only on the Viton boots,
and not on the softer now-obsolete Fluorel boots.
12.7.4.9 Assembly
1. Select the components for the wire to be terminated. See Table 12-8 for a list
of nominal wire sizes then use the BCC component chart to select the proper
part numbers for the pin or socket, insulator, and boot. Liners are compliant
and can be used on conductors as much as 0.015 in. larger than the nominal
liner diameter. Boots must have an interference fit of at least 0.010 in. and
can be as much as 0.025 in. (for Kalrez) or 0.030 in. (for Viton). Terminations
for 1-25 and 1-32 cables are not typical and will be described separately.
For ZT cables, the sealing surface can be either the Tefzel jacket or the
Teflon insulation. It is easier to install the boot on the Tefzel jacket. However,
to achieve the maximum temperature rating of the cable and to better protect
against gas intrusion, the boots should be installed on the Teflon insulation. In
addition, Teflon provides a better sealing surface. Care should be taken when
stripping off the Tefzel jacket to prevent nicks or cuts on the Teflon insulation.
2. Prepare the conductor as described in Precautions, making sure it has a
smooth, clean sealing surface.
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12-48 GlobalTOPS. - Vol. 1 / Wireline logging heads 12-48
8. Crimp on the socket or pin, using a properly adjusted crimping tool. The
insulation must shoulder on the contact. Do not let the wire slip out of the
contact during crimping!
Note
Bend the conductor by the pin contact: there is no gap between the conductor
insulation the connector body.
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12-49 GlobalTOPS. - Vol. 1 / Wireline logging heads 12-49
To crimp socket (H115576), set the crimp tool (B017964) as shown in Figure
12-30, using a 0.047-in (1.2 mm) pin or a 3/64 drill bit.
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To crimp the pins (H245505), set the crimp tool using a 0.066-in. pin (1.7
mm) or an equivalent drill bit size #51. The indentations should start about
1/16-in from the end of the pin or socket.
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12-50 GlobalTOPS. - Vol. 1 / Wireline logging heads 12-50
Do not pull so hard the liner comes out the back end of the boot. If this
occurs, start over with new components.
Squeeze the assembly to expel any trapped air. Clean the mating surfaces
with solvent such as alcohol or soap and water. Rinse and dry before
connecting.
insulations
The 14AWG conductor of the 1-32 cable and other large diameter conductors
require a socket with a larger wire barrel. The insulation diameter of 1-25 cables
does not allow the liner to fit over the wire. Sanding to smooth the insulation is
the preferred method for the 1-25 cables because of the tight fit on the boot.
These designs require installation of the liner from the front of the socket and
do not allow a thread. Reference to the connector tool does not apply to these
connections.
1. Cut the conductor at an angle of about 45 degrees and insert the conductor
through the back of the boot. For ZT cables, the sealing surface can be
either the Tefzel jacket or the Teflon insulation. It is easier to install the boot
on the Tefzel jacket. However, to achieve the maximum temperature rating
of the cable and to better protect against gas intrusion, the boots should be
installed on the Teflon insulation. In addition, Teflon provides a better sealing
surface. Care should be taken when stripping off the Tefzel jacket to prevent
nicks or cuts on the Teflon insulation.
2. Strip 1/4-in of insulation from the conductor and crimp a socket onto the wire.
The crimp barrel must abut the conductor insulation.
3. Slide the conductor end of a liner onto the front of the socket. Holding the
wire firmly, push the liner straight onto the socket until it snaps into place.
4. With the insulator in place, insert a feedthrough into the liner/socket.
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12-51 GlobalTOPS. - Vol. 1 / Wireline logging heads 12-51
On the insulating Teflon sleeve H701934, the taper is not very obvious
because of the thin wall on the conductor end. There is a step on the
connector end and a feedthrough will fit closely in that end, the feedthrough
will be loose in the conductor end.
5. Hold the feedthrough and push the boot onto the feedthrough. Do not hold
the conductor and pull the boot over the insulator since the boot/liner could
be pulled off the socket.
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The connectors must be clean and dry before attaching. Connect by simply
pushing the mating pieces together, while twisting. The attachment bump should
be fully seated in the groove provided in the female BCC. The same technique
can be used in attaching a female BCC to a fluid-to-air connector.
If it is difficult to get the two pieces mated together, perform the following steps:
1. Separate the pieces and inspect the insulators, especially on the female boot.
2. If the liner has been folded over, the white will be visible. If that is the case,
then perform the following steps:
a. Use connector tool (H208298) to hold the socket while the boot is pulled
back.
b. Straighten the liner and push it onto the BCC male pin or fluid-to-air.
c. Slide the boot back into place.
3. If the liner is torn, replace it.
Disconnecting
When the BCC are attached dry, they tend to bond slightly. Therefore, use the
disconnect tool (H245789) Figure 12-32 to separate mated connectors.
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12-52 GlobalTOPS. - Vol. 1 / Wireline logging heads 12-52
1. Press the assembly into the tool so that each tool jaw engages one of the
boots.
2. Squeeze the handles gently while holding the BCC assembly in place.
3. The boots will either separate or the female boot will wrinkle slightly. If
wrinkling occurs, move the tool to the opposite side of the pair and repeat the
separation procedure. Continue in this manner until the boots separate.
1. Twist the boot back and forth until it will turn on the connector.
2. Pull straight back and hold tension until the boot pops free.
3. If the boots are to be reused, note that they fit snugly on the connector. That
is, they should resist turning on the connector when twisted.
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12-53 GlobalTOPS. - Vol. 1 / Wireline logging heads 12-53
12.7.4.12 Troubleshooting
The most common cause of BCC failure is incomplete makeup. Make sure
the BCC are fully seated, and the attachment bump is fully contained in the
groove that is inside the female BCC boot. Incomplete makeup may occur due
to carelessness, lack of attention, folded over liners, or some other deformity
making makeup difficult. Learn the look and feel of a good solid makeup, and
don’t be satisfied with anything less.
Another common failing of the BCC connection is the intrusion of well fluids
into the boots and then into the conductor stranding of the cable and head
leads. This can occur without a dead short occurring, if the well fluid is not very
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conductive. Well fluid in the cable stranding is not noticeable, but is very obvious
in the silver-plated stranding of the head leads. Once this has been seen, the
assembly should be changed out with new components. Electrical leakage
is seen when conductor insulation has been damaged in assembly or when
conductive fluid penetrates the mated assembly.
The use of silicon grease can promote fluid intrusion into the BCC assembly. For
this reason, assemble BCC connections only when the components are clean
and dry. Use degreaser (B033239) to clean the BCC of silicon if the boot is to be
re-used. Clean thoroughly and dry before makeup.
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Intentionally Blank
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13-i GlobalTOPS. - Vol. 1 / Bridles 13-i
13 Bridles
13.1 Description ____________________________________________________ 13-2
13.1.1 Bridle composition __________________________________________ 13-2
13.1.2 Head end assembly _________________________________________ 13-2
13.1.3 Torpedo end assembly ______________________________________ 13-3
13.1.4 Bridle electrodes ____________________________________________ 13-3
13.1.5 Bridle cable _________________________________________________ 13-3
13.2 Standard bridles ______________________________________________ 13-4
13.3 Bridles for LEH-Q heads ______________________________________ 13-5
13.3.1 BRT-AQ-400 or 450 degF (H245162) _________________________ 13-5
13.3.2 BRT-BA-400 or 450 degF (H701773) _________________________ 13-5
13.3.3 BRT-BC-400 or 450 degF (H701612) _________________________ 13-5
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Intentionally Blank
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13-1 GlobalTOPS. - Vol. 1 / Bridles 13-1
13 Bridles
This section introduces the operator to bridles. This will be the sequence of
discussion:
• Description
• Standard bridles
• Bridles for LEH–Q heads
• Maintenance and reswaging
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Note
EQCS 34 Bridle heads are no longer manufactured or supported and therefore
are not discussed in this manual. Please refer to InTouch Support: Heads
Repair and Maintenance Manual, Content ID: 3258451 if information on the
EQCS-34 is required.
Reference Documents
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13-2 GlobalTOPS. - Vol. 1 / Bridles 13-2
13.1 Description
Bridles are short pieces of insulated cable connected between the logging cable
and the equipment head. The bridle provides electrical isolation between the
logging head and the cable for those services requiring it. In addition, electrodes
may be placed on the bridle to provide electrically isolated potential reference
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points.
Note
Current bridles are terminated to connect either to the EQCS-34 head or the
LEH-Q/R head.
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13-3 GlobalTOPS. - Vol. 1 / Bridles 13-3
• EQCS-26
• EQCS-39 (EQCS-26 with spring steel boots)
• EQCS-41.
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Current practice calls for the SP electrode to be placed 20 ft from the head end
and the Groeningen electrode to be placed 20 ft from the cable end. Each
electrode is made so that 6-in of lead electrode is exposed. This is considerably
shorter than former practice but sufficient for the purpose.
1. H133978 - Black Hycar Nitrile, not gas resistant, rated to 450 degF.
10 Teflon™ or Tefzel™ insulated and neoprene jacketed 21 AWG conductors.
2. H701725 - Transparent Tefzel™ gas resistant, rated to 450 degF.
10 Tefzel™ insulated 21 AWG conductors.
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13-4 GlobalTOPS. - Vol. 1 / Bridles 13-4
All share similar construction with conductors cabled around a rubber covered
center stress member and then protected with a jacket as noted above.
Standard bridle configurations vary depending on the type of cable used, head
end construction, and cable end construction. All standard bridles are now 80
ft long and have two electrodes spaced 20 ft from either end. Field surveys
indicate that bridles with different electrode placements are unnecessary so
those bridles have been eliminated. SRPC Engineering discourages the use of
short bridles, so they have been eliminated also.
A basic bridle repair kit, consisting of those parts which need to be replaced when
a bridle is rebuilt, is available for each of the standard bridles. By purchasing
a basic bridle, the location can acquire a rebuilt bridle that is as good as new
without the expense of the reusable parts. Neither the standard bridles nor
the basic bridle repair kits include BCC boots. These may be ordered as kits
containing all necessary pins, sockets, and boots. The current standard bridle
configurations follow and are summarized in the table.
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13-5 GlobalTOPS. - Vol. 1 / Bridles 13-5
Note
Bridles BRT-AC/AB and BB, used with the EQCS-34 bridle head, are obsolete.
Therefore, they are not discussed in this manual.
EQCS-41 torpedo is longer and greater in effective diameter than the EQCS-26,
care must be exercised when traversing sheaves. This bridle should not be used
with 24-in sheaves. Also, the EQCS-41 will not enter some side-door fishing
subs. Therefore, do not use this bridle if side-door capability is important to
you–use the BRT-BA instead. Fluorel or Viton BCC boot kits will make a 400
degF bridle - use Kalrez boots to raise the temperature rating to 450 degF.
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13-6 GlobalTOPS. - Vol. 1 / Bridles 13-6
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13-7 GlobalTOPS. - Vol. 1 / Bridles 13-7
Bridles initially built to 80 ft lengths may be re-swaged four (or perhaps more)
times from each end before they become too short to provide reliable service.
SRPC Engineering states that a bridle needs to be 45 to 50 ft long in order to
provide adequate electrical isolation between the cable and head. In addition,
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the electrodes should be no closer than 10 ft to either the torpedo or head end
of the bridle.
If the above guidelines are followed, bridles should have a life expectancy of
400 trips over upper sheaves.
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13-8 GlobalTOPS. - Vol. 1 / Bridles 13-8
the cable is damaged or if the cable is corroded badly. Swaging is detailed in the
bridle construction section of this manual. Parts needed to re-swage the cable
end vary depending on which torpedo is used. The following lists show the parts
for EQCS-26 and EQCS-41 torpedoes. The EQCS-39 torpedo requires the
same parts as the EQCS-26.
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13-9 GlobalTOPS. - Vol. 1 / Bridles 13-9
Remove the boots protecting the electrode ends and remove any dried mud or
other foreign matter. Be careful not to damage the electrode conductor splice.
Reassemble the boots with either Teflon™ cord or stainless steel wire, as desired.
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13-10 GlobalTOPS. - Vol. 1 / Bridles 13-10
4-5/8" 3-3/8"
Figure 13-1: Bridle cable ready for swaging-LEH-Q head
6. Slide the Viton tubing (H320346) and mass isolation boot (H239338) up
to the end of the outer jacket. Orient the tubing so that the tapered end is
towards the head.
7. Dry fit the swage assembly, PEEK washers, and nut to the mass isolation
housing to ensure that they assemble properly. On some swage assemblies,
insulating coating residue may be in the last few threads. This prevents the
nut from holding the parts to the housing snugly. If that is the case, gently
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13-11 GlobalTOPS. - Vol. 1 / Bridles 13-11
clean the threads with a 7/16-in 20 TPI die. Hold the die only by hand. Do
not cut new threads into the insulating coating - only clean out the threads
that are already there.
See Figure 13-2 Head end parts assembly for LEH-Q heads to see how the
head end parts assemble to the swage.
Rotation Lock
Swage Assembly
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Plug Seal
with O-rings
8. Position the swage assembly (H320138) on the bridle stress member and
swage onto the cable. Use bridle swage adapter (H701557) to hold the
swage and ensure that it is straight. Make two (and only two) swaging
passes at 90 degrees. This can be seen in Figure 13-3 Swaging the head
end for LEH-Q heads.
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13-12 GlobalTOPS. - Vol. 1 / Bridles 13-12
Bridle
Swage
Adapter Swage
H701557 Assembly
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9. Clean and lubricate the swage threads and assemble the mass isolation
housing (H239365) to the swage with two PEEK insulating washers
(H320028) on the swage (one on either side of the housing) secured with
the insulated nut (H320029).
10. Install the Viton lock washer (H320321) and rotation lock (H320311)
ensuring that the pins inside the housing properly engage the slots in the
rotation lock. The lock washer must properly nest in the end of the rotation
lock. Refer back to Figure 13-2 Head end parts assembly for LEH-Q heads.
11. Use 0.25-in Teflon™ tape (E019763) to gradually build the 0.36-in diameter
rubber jacket to the same diameter as the swaged terminal - approximately
0.5-in. See Figure 13-4 Swage assembly to mass isolation assembly.
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13-13 GlobalTOPS. - Vol. 1 / Bridles 13-13
12. Apply one layer of 0.5-in Teflon™ tape (E018735) or 0.75-in Teflon™ tape
(E016666) half-lapped over the exposed stress member jacket and swage.
Extend the tape over the joint where the swage meets the housing and up
to the large housing diameter. See Figure 13-5 Swage assembly with tape
applied.
13. Lubricate the Teflon™ taped swage with silicone grease and slide the Viton
tubing (H320346) so that the tapered end is approximately 1.0-in from the
shoulder on the swage terminal.
14. Using 0.5-in Teflon™ tape (E018735) or 0.75-in Teflon™ tape (E016666),
build the diameter of the swage up so that it is the same diameter as the
tubing, gradually covering the taper. See Figure 13-6 Viton tubing in place
with transition smoothed.
Viton tubing
Figure 13-6: Viton tubing in place with transition smoothed
15. Push the mass isolation boot (H239338) over the hump where the swage
assembly joins the housing and string tie the boot in three places.
16. String tie the exposed end of the Viton tubing.
17. Put the O-rings (B011404) on the plug seal (H320031) and insert the plug
seal. Secure it in place with two set screws (B018124).
18. Place the O-rings (B013124) on the fluid to air connector (H245813) and
install into the plug seal. See Figure 13-7 Head end assembly completed.
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13-14 GlobalTOPS. - Vol. 1 / Bridles 13-14
19. Thread the bridle conductors through the passage in the housing and tape
them down near the end of the Viton tubing. This will help keep the wires
from getting snarled. TRIM the conductors as shown in Figure 13-8 Head
end assembly with conductors trimmed and ready for termination.
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20. Terminate the conductors using the appropriate BCC boot kit.
1-1/2"
Figure 13-8: Head end assembly with conductors trimmed and ready for termination
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13-15 GlobalTOPS. - Vol. 1 / Bridles 13-15
9.5
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3.0
8.0
9.1
4. For opaque bridle cables, remove the jacket for this 3-in interval. Be very
careful not to damage the conductor insulation. When using the transparent
Tefzel™ bridle cable, the desired wire may be located without removing the
jacket. Score the jacket with a sharp blade on both sides of the wire for the
3-in length. Twisting the jacket back and forth will cause the jacket to break
along the scores allowing the jacket to be removed only over the wire of
choice.
5. Select the proper wire to splice to the electrode. For the lower electrode this
will be wire #8. For the upper electrode, select wire #9. Wires are numbered
clockwise looking down with the color coded wire being #1.
6. Cut the chosen wire about 0.5-in from the uphole end of the opening made in
step 4. This is about 6.3-in from the electrode centerline.
7. Remove 7/16-in of the lead from the lead covered electrode wire and 5/16-in
insulation from the bridle wire conductor. Untwist and straighten the strands
of each. See Figure 13-10 Lead and conductor wires stripped and trimmed.
7/16" 5/16"
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13-16 GlobalTOPS. - Vol. 1 / Bridles 13-16
8. Insert the conductor strands into the parallel connector E021726. Twist the
conductors in order to mesh the wires. Move the parallel connector to the
lead wire, leaving about 1/8-in gap between the connector and the bridle
conductor insulation. See Figure 13-11 Insert wires into parallel connector.
Parallel
Connector
1/8" Gap
Figure 13-11: Insert wires into parallel connector
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9. Crimp the parallel connector at its center with crimping tool (H033435). Use
the small cavity in the tool. Make two crimps at 90 degrees.
10. Fill the gaps between the connector and insulation and the connector and
the lead with 1/4-in Teflon™ tape (E019763). Smooth the joint as much as
possible, working the tape into the gaps and eliminating any void space.
Cover the connector so that the transition from lead to insulation is smooth.
See Figure 13-12 After crimping - smoothing the joint with lefton tape.
11. Complete the splice by wrapping the entire joint with four layers of 1/4-in
Teflon™ tape with 50% overlap as shown in Figure 13-13 Sealing the joint
with teflon tape. Lap about 1-in on the conductor and the lead. String tie
the free end of the tape for security.
12. Seal the unspliced (uphole) end of the conductor that was cut in step 6
with ½-in Teflon™ tape and replace in the original groove. Smooth out the
remainder of the groove with a Viton O-ring (B022872) or equal.
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13-17 GlobalTOPS. - Vol. 1 / Bridles 13-17
13. Wrap the bridle first with fiberglass tape (E015157) and then with Teflon™
tape (E018735) or (E016666). Wrap the area from 9.5-in on both sides of
the electrode center line. Refer back to Figure 13-9 Electrode layout and
dimensions for details.
14. Carefully wrap the electrode wire around the bridle. Take care not to damage
the splice. Do not wrap the wire tightly over the area where the jacket was
removed. Wrap the wire so that the lead wrapped area is 8.1-in long and the
ends are equidistant from the electrode center line.
15. Spot solder the wire wraps together staggering the soldered areas by 180
degrees. Seal the open end of the electrode wire with solder.
16. Install the appropriate rubber electrode boots and secure with either wire
(E014911) or with Teflon™ lacing cord (E014911) as desired.
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13-18 GlobalTOPS. - Vol. 1 / Bridles 13-18
8. Use 0.25-in Teflon™ tape (E019763) to gradually build the 0.36-in diameter
rubber jacket to the same diameter as the swaged terminal - approximately
0.5-in. Apply two layers 0.5-in Teflon™ tape, (E018735) or 0.75-in Teflon™
tape (E016666) half-lapped over the built up area and the lower swaged area.
9. Slide the Viton tubing into place over the Teflon™ tape and string tie both
ends with Teflon™ lacing cord E016830.
10. Cut conductors #8 and #9 1.3-in from the end of the outer jacket and seal
the ends with string tied Teflon™ tape. Wrap conductor #10 around the
center member and tape in place.
11. Install the grounding lead (H320219) with the set screw (B017249).
12. Insert the other seven conductors through the swage and terminate with the
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13-19 GlobalTOPS. - Vol. 1 / Bridles 13-19
7. Swage the cable terminal onto the cable. Be sure to swage the downhole
end first. Make two (and only two) swaging passes at 90 degrees on each
end of the swage. See SH033439 for swaging details.
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8. Grind the end of the stress member flush with the end of the swage and
seal with solder.
9. Use 0.25-in Teflon™ tape (EO19763) to gradually build the 0.36-in diameter
rubber jacket to the same diameter as the swaged terminal - approximately
0.5-in. Apply four layers 0.5-in Teflon™ tape (E018735) or 0.75-in Teflon™
tape (E016666) half-lapped over the built up area and the short end of the
swage. String tie the end of the Teflon™ tape with two ties of Teflon™
lacing cord (EO16830) to keep it from unraveling. See Figures Figure 13-15
Smoothing the cable to swage junction and Figure 13-16 Bridle cable to
swage junction sealed with four layers of teflon tape and string-tied.
Figure 13-16: Bridle cable to swage junction sealed with four layers
of teflon tape and string-tied
10. Cut conductors #8 and #9 1.3-in from the end of the outer jacket and seal
the ends with string tied Teflon™ tape. Seal conductor #10 and wrap around
the center member. Tape in place. See Figure 13-17 Conductors in place
and ready for termination.
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13-20 GlobalTOPS. - Vol. 1 / Bridles 13-20
11. Construct the grounding lead from 4-in of bare copper wire (E008584) and
socket (H115576). Install in the swage with wire tube (H032305) and socket
head screw (B022291).
12. Insert the other seven conductors through the swage and terminate with the
desired BCC boots and connectors.
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13. Position and string tie the tapered boot and install the plug protector
(H031744).
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13-21 GlobalTOPS. - Vol. 1 / Bridles 13-21
• socket - H115576
• liner -H22637
• boot (Kalrez) - H231596 (500 degF)
• boot (SPC - Viton) - H2318170 (500 degF)
• boot (SRPC - Viton) - H274520 (500 degF)
• boot retainer - H245716.
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14-i GlobalTOPS. - Vol. 1 / Integrated Depth Dual Wheel Spooler (IDW) 14-i
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14-1 GlobalTOPS. - Vol. 1 / Integrated Depth Dual Wheel Spooler (IDW) 14-1
This section describes the purpose of the integrated depth dual wheel spooler
known as IDW. Photographs and drawings are used to familiarize the operator
trainee with this very important asset. Covered in this section will be:
Student objectives
After studying this section, the operator in training should be able to perform
the following:
14.2 Description
The Integrated Depth Dual Wheel Spooler (IDW) is a precision device that
measures the length of wireline cable that passes through it. This surface
measurement, when corrected for cable tension, temperature, and other effects
applied in the appropriate procedure, provides a measure of downhole depth
along the borehole. The IDW is commonly installed along with the Cable
Mounted Tension Device (CMTD) on the spooling arm above the winch drum.
The completed assembly guides the wireline cable, under tension, as it reels on
and off the winch drum.
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14-2 GlobalTOPS. - Vol. 1 / Integrated Depth Dual Wheel Spooler (IDW) 14-2
The IDW has two horizontal measuring wheels in contact with the cable, with
each wheel driving a rotary encoder. See the major assemblies in Figure 14-1
and Figure 14-2. The wheels are mounted opposing each other and are held in
contact with the cable by spring force. There are track modules on both sides of
the horizontal wheels that serve to center the cable vertically on the edges or
rims of the measuring wheels.
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The two measuring wheel systems are mounted, on each side of the frame.
They slide along the transversal tubes. Refer to Figure 14-4.
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Figure 14-4: Measuring wheel assemblies on traversal tubes (longitudinal tubes removed)
Note
Nut (P191879) will have to be removed from the end of the transversal tube
before disassembly.
There is one spring inside each tube with each end attached to one wheel
system. Therefore, the springs force tends to bring the two wheels together.
The other modules are mounted on the longitudinal tubes. Most of these are
arranged into two groups - one on each side of the frame.
The modules of a group, together with appropriate spacers, are strung in a row
over the tubes. The assembly is squeezed in place by means of end-caps
screwed at the tube ends.
The remaining modules are also strung over the longitudinal tubes but inside the
frame. They are clamped on the tubes by means of half-round grooves.
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Modules mounted on the longitudinal tubes inside the frame are obtained by
sliding the tubes out from them (and out from the frame). This must be done first:
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Note
The marking module may be replaced with an additional track module.
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• P-192310 - (0.52-in)
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14-8 GlobalTOPS. - Vol. 1 / Integrated Depth Dual Wheel Spooler (IDW) 14-8
• P-192307 - (0.46-in)
• P-193948 - (0.38-in)
• P-195591 - (0.18-in and 0.22-in).
Disassembly
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1. Remove the retaining rings (B024456) from the safety axle (P191845) and
the axle (P191833).
2. Remove the stop washers (P191974) and spacers (P195457). See Figure
14-9.
This will separate the roller assembly, cylinder assembly and lever handle
(G1) from the equipped roller support (P192303) and 10-in wheel (G2).
3. Remove axle (P191838) and axle (P191839) by removing retaining rings
(B024456). An exploded view in shown in Figure 14-9.
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4. Note that the Figure 14-11 view shows the roller assembly (P192307, typical)
and edge bevelled nut (P191847) that must be changed according to cable
diameter. The complete list of roller sizes is given in Table 14-1. These
assemblies include roller, axle (P191859), bearing (B024457), and edge
beveled nut (P191547).
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14-10 GlobalTOPS. - Vol. 1 / Integrated Depth Dual Wheel Spooler (IDW) 14-10
Note
The roller assemblies can be removed from a complete IDW. This can be
done by unscrewing the roller assembly from nut (P191847).
• IDW-B and IDW-D track modules differ only in the cylinder assembly
• IDW-B/E cylinder assembly (P-192305) features an equipped piston
(P-192304)
• IDW-D cylinder assembly (P-270466) features an equipped piston
(P-270476).
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Equipped Cylinder
(P192306 IDW-B)
(P270466 IWD-D)
Disassembly
1. Refer to the exploded view in Figure 14-13. Note that this is assembly G2
in Figure 14-8. To disassemble, remove the protective cap (B074777) and
grease fitting (A013623) from the greasing cap (P191850). Remove the outer
retaining rings (B024453) from each side of the equipped support (P192302).
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2. Remove the greasing cap. Push a rod with diameter less than 5-mm through
the center of axle (P276321) and punch out the cap (P191849).
3. Punch out the axle toward the side with the greasing cap using a rod with
10-mm diameter.
4. Remove the balance of the parts, as shown in Figure 14-13. The scrapers
(P191971) are held by screws (P189653) and washers (B020669).
5. To reassemble, install a retaining ring (B024453) into both sides of equipped
support (P192302). These are the inner rings nearest the wheel. See Figure
14-14.
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6. Lightly grease the axle (P276321) and install the bearing (B024457) on the
short shoulder end of the axle. Secure it with retaining ring (B024445). Note
the orientation of the bearing in Figure 14-15. Slide shield (P191837) onto
the long shoulder end of the axle with the chamfered side toward the bearing.
7. Slide the long shoulder end of the axle into sleeve No. 1 (see Figure 14-16)
and then into wheel (P276317) and spacer (P191836). Push the axle and
bearing assembly to the bottom of sleeve No. 1.
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8. Install grease fitting (A013623) in greasing cap (P191850) and install the
greasing cap onto the axle (P276321) on sleeve No. 1. Install retaining ring
(B024453) in sleeve No. 1 and then install the protective cap (B074777)
onto the grease fitting.
9. Turn the support (P192302) over, as in Figure 14-17. Place shield (P191837)
onto the axle with the chamfered side away from the wheel (toward the
bearing). Install bearing (B024457) onto the axle with the bearing shield
turned inside toward shield (P191837). Install cap (P191849) and then the
retaining ring (B024453).
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Assembly
Note
This step is done to free the measuring wheel assembly from the transversal
tubes for easier disassembly. Figure 14-3 shows measuring wheel assembly and
encoder removed from the transversal tubes.
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7. The complete measuring wheel assembly can now be slid off the transversal
tubes.
14.5.2.2 Encoder
This is the disassembly procedure for the encoder and measuring wheel
assembly after removal of cross traverse from transversal tubes.
1. Place the IDW on a bench, encoder side down, and wheel side up.
2. Refer to Figure 14-22. Unlock the lock washer 1 (P-191998) that prevents
rotation of screw 2 (P-191999). The screw maintains the wheel on the
encoder’s shaft.
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7. There is a small key in a keyway on the encoder shaft. DO NOT LOSE THIS!!
See Figure 4-19 in the IDW Maintenance Manual.
8. Rotating it around its axis, lift the encoder out. The measuring wheel can
be removed.
9. It may be necessary to remove the protector (P192716). Do so by removing
four (4) screws (P189653).
10. Screw P-191999 on and bend up the washer fin that faces one of the screw
slots.
To view cross traverse internal components refer to Figure 4-13 in the IDW
Maintenance Manual.
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14.5.3.1 Disassembly
Perform the following to remove one longitudinal tube:
14.5.3.2 Assembly
1. Mount the transversal tubes symmetrically with respect to the frame.
2. Mount longitudinal tubes in such a way that they protrude out from one of
the frame’s sides by about 145 mm.
3. Fasten the tube clamps only when all modules are in place.
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Transversal tube (P-191925), the one that houses nut (P-191897), can be
mounted indifferently on the winch or well side of the frame. It is factory
mounted on the winch side. (The nut is a safety device which insures that
the measuring wheel assemblies will not slide out of the transversal tubes in
case of spring breakdown.)
Note
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The complete removal of the anchoring device from the IDW requires that
the longitudinal tubes first be removed. See Figure 14-4 Measuring wheel
assemblies on traversal tubes (longitudinal tubes removed). Front side module(s)
can be left on for this step if desired.
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Figure 14-25: Cable guide equipped end - parts and part numbers
Note
For detailed roller guide disassembly and assembly instructions, see section
4.5.1 of the IDW Maintenance Manual.
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14-22 GlobalTOPS. - Vol. 1 / Integrated Depth Dual Wheel Spooler (IDW) 14-22
Note
The lever (P-192476) of early IDW-B has now been replaced with the much
shorter P-270534. The new lever equips IDW-B and IDW-D.
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Note
Before inserting the spirol pin within the lever hole, rotate the lever 360 degrees
clockwise. This assures proper spring action.
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14-23 GlobalTOPS. - Vol. 1 / Integrated Depth Dual Wheel Spooler (IDW) 14-23
Depth is the most important measurement Schlumberger provides for the client.
The depth measurement can and will be affected if the IDW is not properly
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50
maintained. FIT should be made on the IDW after every trip to the wellsite. The
IDW is a precision instrument and should be treated as such.
Do not use water pressure or a steam cleaner near the electrical connectors.
Before cleaning, replace the protection caps to electrical connectors if cables
are not installed. See Figure 14-28.
2. Close the caps on the IDW encoder receptacles and protect the connectors
on the spooling arm cables from the weather. See Figure 14-28.
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4. Check that the plastic safety axles (P191845), retaining rings (B024456), and
the stop washers (P191974) on the steel axles of the track modules are all
present and in good condition. See Figure 14-30.
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5. Check all eight scrapers (P191971 and P192017) for wear. Mud build up on
the measuring wheels will cause wheel slippage resulting in depth errors and
uneven wear on the wheels. See Figure 14-31 for scraper location. Replace
scrapers if they do not make contact with the measuring wheels.
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6. Check all four (4) cable locks (P297012) for wear. See Figure 14-31.
7. Clean and inspect the CMTD Mounting Kit to ensure that all fasteners are
tight and that all quick release pins and extension springs are in place.
Inspect the bushings and axles for galling. If the kit is equipped with grease
fittings, lubricate these while lubricating the IDW.
8. On land units, secure the IDW properly for transport.
9. On offshore units, store the IDW in the doghouse, as applicable.
10. Check the condition of the line wiper to keep the cable properly clean. See
Figure 14-32.
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11. Rotate the lever on the pushing assembly to close the measuring wheel
assemblies while there is no wireline cable installed in the IDW. Push the
measuring wheel assemblies from side to side to verify they are free to slide
on the transversal tubes without binding.
Note
TRIM Requirements are outlined in detail in Chapter 6 of the IDW Maintenance
Manual.
Note
For detailed IDW troubleshooting procedures please refer to Chapter 8 of the
IDW Maintenance Manual.
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15-i GlobalTOPS. - Vol. 1 / Fishing 15-i
15 Fishing
15.1 Safety _________________________________________________________ 15-2
15.1.1 Fishing with radioactive sources _____________________________ 15-2
15.2 Sticking causes _______________________________________________ 15-3
15.2.1 Differential sticking __________________________________________ 15-3
15.2.2 Keyseating _________________________________________________ 15-3
15.2.3 Hole restriction _____________________________________________ 15-3
15.2.4 Damaged casing ____________________________________________ 15-3
15.2.5 Damaged cable _____________________________________________ 15-3
15.2.6 Damaged tool ______________________________________________ 15-3
15.3 Avoiding getting stuck ________________________________________ 15-4
15.3.1 Keep the cable moving ______________________________________ 15-4
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15-1 GlobalTOPS. - Vol. 1 / Fishing 15-1
Fishing is the operation by which any stuck tools are removed from the well
borehole.
This chapter gives information on how sticking may occur and how it may be
avoided. It also details the equipment required for a fishing job as well as the
technique involved.Fishing training book (M-072787).
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This section is awaiting revision pending the release of new manuals. SFT- 157
(Fishing Kit) and SFT-404 (Slim Fishing Kit) are due to be replaced with the new
Fishing Kits SFT-644 and SFT- 651 respectively. Operations and Maintenance
Manuals for these new kits have yet to be released. For the latest information
on fishing please refer to InTouch Support: Wireline Fishing Reference Page
(Content ID-3876112).
Student objectives
After studying this section, the operator in training should be able to perform
the following:
1. Explain the method used for fishing when radioactive sources are in the
toolstring and why this method is used?
2. Describe causes of sticking in the bore hole.
3. Describe methods to avoid getting stuck in the borehole.
4. Explain the importance of proper weakpoint selection.
5. Describe procedures to be followed if the toolstring becomes stuck.
6. Identify all of the pieces of equipment in the fishing kit and their purpose.
7. List the different fishing techniques currently used in the field and when each
technique should be used.
Reference documents
http://www.austin.apc.slb.com/wth_tra/wireline/prod-services/fish/fish-shock-temp.html
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15-2 GlobalTOPS. - Vol. 1 / Fishing 15-2
15.1 Safety
Before commencing any fishing job all safety aspects should be reviewed by
all concerned.
Note
The fishing operation can be very dangerous. Inattention to safety can lead to
equipment damage/loss, serious injury or death.
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15-3 GlobalTOPS. - Vol. 1 / Fishing 15-3
15.2.2 Keyseating
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Keyseating occurs when the cable wears a groove in some part of the borehole
wall. This might happen in a deviated or doglegged well. As the tool is pulled up,
the torpedo or head cannot pass into the groove and the tool becomes stuck.
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15-4 GlobalTOPS. - Vol. 1 / Fishing 15-4
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not exceed 50% of the cable rating or 75% of the weakpoint lower rating (plus
normal tension).
15.4.1 If at TD
Close any open caliper arms and apply maximum safe tension immediately.
15.4.2 If coming up
Close any open caliper arms and apply 1,000 lbs overpull. If this does not free
the tool, attempt to go down and then try coming back up again. Continue to
increase the overpull in increments of 1,000 lbs. after each attempt until the
maximum safe pull has been reached.
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15-6 GlobalTOPS. - Vol. 1 / Fishing 15-6
5. Do not break the cable. This is possibly the worst scenario you can have as
fishing a broken cable can take weeks.
6. Determine if it is the tool that is stuck or the cable.
This can be done by the following procedure:
keyseat determination chart for the size and type of cable in use and read
off the amount of cable stretched.
For relatively straight holes, this will be:
i. The total length of cable in the hole; in which case, the tool is stuck.
ii. The top of the keyseat or stuck point, if the cable is stuck.
7. Prepare for fishing.
4. Guide
shoes (3)
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15-7 GlobalTOPS. - Vol. 1 / Fishing 15-7
7. OPTIONAL: extra
disk (4)
overshot (2)
(H039520)
10. Spearhead overshot swivel (1)
(H039528)
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15-8 GlobalTOPS. - Vol. 1 / Fishing 15-8
(H105618)
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10
5, 4
9
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8
11
4 13, 14
10
15
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2 1
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15-12 GlobalTOPS. - Vol. 1 / Fishing 15-12
11
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2 5 7, 8, 9, 10
4 6 1
12, 13, 14, 15, 16, 17, 18
Figure 15-3: Overshot kit
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15-13 GlobalTOPS. - Vol. 1 / Fishing 15-13
1.688 in)
18 H044260 1.375 in Grapple 0
(optional: 1.313 in to
1.438 in)
5a H031861 Control 0
11a H012979 Sub, overshot top 4.5 0
API F.H. to 3.5 API
I.U. DP
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15-14 GlobalTOPS. - Vol. 1 / Fishing 15-14
1
2, 3
4
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50
Cable Hanger K1
5
Optional Equipment
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15-15 GlobalTOPS. - Vol. 1 / Fishing 15-15
1 2 3 4 5
7 6
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15-16 GlobalTOPS. - Vol. 1 / Fishing 15-16
9 6
4
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50
1 8 7 5 3 2
Figure 15-6: Bowen spear head overshot #11810 (H39520)
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15-17 GlobalTOPS. - Vol. 1 / Fishing 15-17
3 4
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2 5, 8, 11 6, 9, 12 7, 10, 13 1
Figure 15-7: Cone type rope socket (H113238)
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15-18 GlobalTOPS. - Vol. 1 / Fishing 15-18
H19570 H19580
3-5/32 3-5/32
in. in.
2-15/32
2-15/32 3 in. in.
in. 3 in.
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15-19 GlobalTOPS. - Vol. 1 / Fishing 15-19
Kelly
Box ?
Pin ?
Sub needed
Pin 4-1/2 API F
4-1/2 API IF box
Schlumberger
Circulating sub
Box 4-1/2 API F
4-1/2 API IF pin
Sub needed
Pin
Drill pipe box
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50
Rotary table
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15-20 GlobalTOPS. - Vol. 1 / Fishing 15-20
3. Treat the cable gently. Slacking off quickly after a pull may put a knot in
the line.
4. The client is in charge of the operation. Give good advice and help but do not
carry out the operation in the absence of a client representative.
5. Give the client accurate and complete dimensions of the tools in the hole.
6. Use a large guide on the overshot appropriate for drill collar size.
7. For a cut and thread operation, cut the cable 5 to 7 ft above the rotary after
securing it in the cable hanger with the correct size bushings. Use local
experience to determine extra footage needed when the cable is keyseated.
8. Prepare the rope sockets according to all latest specifications. Pull test to
6,000 lbf with cable hanger in place. Remove the adapter sub and try to
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50
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15-21 GlobalTOPS. - Vol. 1 / Fishing 15-21
The side door overshot method consists of threading the cable at surface into a
special overshot. The overshot is then run down, with the cable running outside,
until the fish is reached.
15.8.1 Advantages
1. Faster operation than cut and thread.
2. The cable is not cut.
3. The tool is attached to the cable at all times.
15.8.1.1 Disadvantages
1. The cable can easily be damaged or broken.
2. The hole size must be large enough to allow the torpedo to pass between the
drill pipe joints and the bore hole wall.
15.8.1.2 Procedure
1. Make certain that the hole is large enough. The side-door overshot is 4.5 in
OD therefore a minimum hole size of 5.5 in is required at the point where
the torpedo is to pass out through the side slot. For best results, hole size
should be at least 7 in.
2. Support the cable using the cable hanger in the rotary table.
3. Hang the sheave and tension device to one side in the derrick to provide
clearance for the block.
4. Do the follwing to prepare the side-door overshot to go in the hole:
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15-22 GlobalTOPS. - Vol. 1 / Fishing 15-22
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15-23 GlobalTOPS. - Vol. 1 / Fishing 15-23
17. If the tool is engaged but cable keyseated, upward travel with pipe and tool
will “peel” the cable from the keyseat. Special care will be necessary to
recover the cable without damaging knots.
18. If the cable is free, follow the drill pipe out of the hole by spooling up cable
as pipe is removed.
19. Remove the tool to avoid damage. Bump down to move grapple up, then
turn right one turn per inch of withdrawal.
placed carefully to allow cable in the rotary. The rotary must be locked.
2. Do not break the weakpoint by descending with pipe while cable is keyseated.
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15-24 GlobalTOPS. - Vol. 1 / Fishing 15-24
H2173
H2174
3 - 1/2" API LINE PIPE
2" API EUE 8 RND
BOWL
BOWEN-ITCO "6401
COMPLETE ASS’Y
BOWEN ITCO "6400
4 - 1/2" O.D.
GRAPPLE
BOWEN ITCO "1448
MAX. CATCH SIZE 2-3/8"
15.9.1 Advantages
1. Fast operation.
2. The cable is not damaged.
3. Good recovery in cased hole.
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15-25 GlobalTOPS. - Vol. 1 / Fishing 15-25
15.9.1.1 Disadvantages
1. The cable is not connected so the overshot has no guidance down to the fish.
2. Possibility of breaking the cable rather than the weakpoint.
3. The driller has no means of knowing accurately how much weight is applied
on the tool.
4. If the tool is not stuck at the bottom, then when the weakpoint is broken, the
tool may fall to the bottom.
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50
15.10 Procedure
1. Pull off only when it has been determined that the cable is not keyseated or
stuck and the client has agreed to having the weakpoint broken.
2. Break the weakpoint with travelling block using a cable hanger, if possible.
3. If the weakpoint must be broken with the winch then check the rig up setup
carefully before commencing.
4. Clear the derrick floor and do not allow anyone close to the cable.
5. Increase tension slowly in steps of 500 lbf so that fatigue will help break
the weakpoint.
6. Record the surface tension and tension at which the weakpoint breaks.
7. In the event of failure of the cable, torpedo or bridle, determine the length
left in hole.
8. Give the client a complete description of equipment left in hole.
9. Dress the overshot and make up tight to drill pipe. Refer to the procedure
for cut and thread operation.
10. Approach the fish with mud circulating slowly to keep the overshot clean and
remove any bridge material surrounding the fishing bell.. Record the pump
rate and pressure.
11. Preferably do not rotate to engage the fish.
12. Increase in circulating pressure indicates the fish is engaged.
13. Give the driller tool compression and tensile strength ratings. Ensure the
ratings are respected.
14. Come out of hole without rotating the pipe.
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15-26 GlobalTOPS. - Vol. 1 / Fishing 15-26
15. Remove the tool such as to avoid damage. When a Bowen overshot with
spiral grapple is used, bump down and then make one right turn per inch of
withdrawal.
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A-i GlobalTOPS. - Vol. 1 / Useful links A-i
A Useful links
A.1 InTouchSupport ________________________________________________ A-1
A.2 InTouch reference pages _______________________________________ A-2
A.3 Product Center web pages _____________________________________ A-3
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Intentionally Blank
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A-1 GlobalTOPS. - Vol. 1 / Useful links A-1
Below is a table of links to websites and InTouch Reference Pages used in the
creation of this manual. The table is designed to aid in location of information for
field operations or fulfillment of Global TOPS training requirements, which may
be beyond the scope of this manual.
A.1 InTouchSupport
SRPC Doc-TBT\SRPC Doc-TBT\275253781\2.4\Release Date:16-Nov-2006\EDMS UID: 275253781\Produced: 05-Dec-2006 09:43:50
http://intouchsupport.com/intouch/login/login.cfm .
This is the single most useful reference source for Schlumberger field personnel
today.
Note
The Operator must have an active LDAP username and password to use
InTouch. See your local network administrator if you do not have a LDAP.
It is extremely important that any and all local resources be exhausted before
submitting a ticket to InTouch Support.
InTouch Support is in place to link the field with the product centers on a GLOBAL
basis. As such, InTouch resources need to be focused on matters, which can
only be addressed by the product centers.
• Help desk Tickets submitted by field personnel when all local reference
sources have been exhausted.
• Solutions provided by InTouch Support staff in answer to field submitted
Helpdesk tickets.
• Documentation - Information, such as maintenance manuals, posted by
InTouch staff for field reference.
• Best Practices - Approved procedures for Schlumberger operations.
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A-2 GlobalTOPS. - Vol. 1 / Useful links A-2
Note
The operator must be logged into InTouch Support http://intouchsupport.com/into
uch/login/login.cfm. Then simply enter the Content ID number into the search
window.
Below is a list of useful Reference Pages used in the creation of this manual.
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A-3 GlobalTOPS. - Vol. 1 / Useful links A-3
http://www.rosharon.oilfield.slb.com/
• SRPC Schlumberger Riboud Product Center
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