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Introduction to
Fracturing and
Matrix Stimulation
Version 1.0
JET Manual 15 Introduction to Fracturing & Matrix Stimulation
InTouch Content ID# 4221748
Version: 1.0
Release Date: January 31, 2007
Owner: Well Services Training & Development, IPC
Schlumberger private
Document Control
Revision History
Rev Effective Date Description Prepared by
Other company, product, and service names are the properties of their respective owners.
Table of Contents
1.0 Introduction 7
1.1 Objectives 7
2.0 Safety Considerations 9
2.1 Personnel safety 9
2.2 Safety meeting 9
2.3 Well control safety 10
2.4 Flammable fluids safety 10
2.5 Environmental safety 11
3.0 Job Roles 13
3.1 Job supervisor 13
3.2 Pump operator 13
3.3 POD blender operator 14
3.4 PCM operator 14
3.5 FracCAT operator 14
3.6 Valve operator 14
3.7 Laboratory technician 15
3.8 Sand Chief operator 15
3.9 Support functions 15
4.0 Fracturing 17
4.1 Propped fracturing 18
4.2 Acid fracturing 18
5.0 Fracturing Fluids 19
5.1 Fluid types 19
5.1.1 Water-based fluids 19
5.1.2 Oil-based fluids 20
5.1.3 Acid-based fluids 20
5.1.4 Foams 20
5.1.5 Emulsions 20
5.2 Fracturing fluid components 20
5.2.1 Gelling agents 20
5.2.2 Additives 22
6.0 Fluids Nomenclature 25
6.1 Example: YF140HTD 25
| Introduction
2.0 Safety Considerations
Well Services (WS) Safety Standards 5 • fire retardant uniforms with long sleeved
(InTouch Content ID #3313681), 9 (InTouch NOMEX®. Sleeves must be rolled down.
Content ID# 3283959), and 11 (InTouch Content
• hard hat
ID# 3283975), among others, must be followed
for safe, smooth, and relatively predictable • safety glasses with side shields
operation. Section 15, References, contains a • steel-toed boots
list of the minimum documentation that should
be referred to. • hearing protection
• appropriate additional PPE, depending on
the type of job (fluids, chemicals).
Note:
Hydraulic fracturing treatments can Personal restrictions include the following:
never be considered a success • Remove all finger rings.
if an accident results in injury
to personnel or destruction of • Do not wear contact lens.
equipment. • Do not wear wrist chains.
• When breathing apparatus (such as dust
masks) is required, facial hair must be
At no time should the safety aspects of a groomed to allow proper fit and function.
treatment be compromised. Safety guidelines
have been developed from experience from • Do not wear loose clothing or headgear.
previous incidents. Many of these incidents
have had great potential to seriously injure 2.2 Safety meeting
personnel or destroy equipment. The inherent
The pretreatment safety meeting (Fracturing
risk of dealing with high pressure can be greatly
Key Service Quality Requirement 2.2) is the
minimized by following safety procedures.
principal means of communication for giving
final instructions to all personnel. Holding a
2.1 Personnel safety pretreatment safety meeting ensures that all
personnel on location are aware of specific
Each person on location should wear dangers and required procedures relative
appropriate safety equipment (Fracturing Key to the treatment. A well-organized safety
Service Quality Requirement 2.1, InTouch meeting helps ensure that the treatment is
Content ID# 4147789) to minimize the risk of an operational success without threatening
personal injury. anyone’s safety or health.
It is the responsibility of the employee to follow • Each person on location should clearly
rules governing location behavior and wear understand his or her role during
the appropriate minimum personal protective the treatment as well as individual
equipment (OFS QHSE Standard 003: PPE, responsibilities if an emergency occurs.
InTouch Content ID# 3260259):
• fracture containment
Figure 4-4. Acidized Fracture with Retained Integrity of
• adequate propped fracture length Formation
18 | Fracturing
5.0 Fracturing Fluids
Foam fluids are most often used to fracture 5.2 Fracturing fluid components
reservoirs with low reservoir pressure or in
Fracturing fluid can have several components
depleted reservoirs.
added to it to adjust its properties.
5.2.2.8 Breakers
Relatively high-viscosity fluids are used to
transport proppant into the fracture. Leaving a
high-viscosity fluid in the fracture would reduce
the permeability of the proppant pack to oil and
gas, limiting the effectiveness of the fracturing
treatment. When the fracturing treatment is
completed, the high viscosity of the fluid must
be reduced to enable it to flow back into the
wellbore from the formation.
WF N1 N2 N3 Postscript • YF = crosslinked
• 1 = guar polymer gelling agent, borate
YF N1 N2 N3 Postscript crosslinked
28 | Proppants
8.0 Equipment for Fracturing Treatments
The POD II blender can perform any of the • deliver fracturing fluid to the POD blender
following tasks: • maintain constant hydrostatic head for the
POD blender
• mixes proppant, dry additives, liquid
• transport the slurry gel to the well site
additives, and fracturing fluids
• continuously mix polymer gel loadings from
• meters and controls the amount of
10 to 60 lbm/1,000 galUS and discharge up
proppant being added to the fracturing fluid
to 70 bbl/min to the POD blender.
• pumps pressurized fracturing fluid to the
manifold trailer and pumpers.
Warning:
Do not climb under the lifted bed,
in case the safety latch mechanism
fails.
The sand truck is used instead of the sand chief Figure 8-7. Right View of Manifold Trailer
in operations with relatively small amounts of
propping agents. The manifold provides suction and discharge
connections for up to 10 pump trucks, 5 on
each side. It has two separate suction manifold
8.6 Manifold trailer systems. It has two discharge manifolds rated
The high-pressure manifold trailer, sometimes up to 15,000 psi.
called a missile, is used to organize the rigging
The rigging from the pump trucks to the
up of multiple high-pressure pumpers. See
manifold includes an isolation valve and a
Figs. 8-6 and 8-7 for views of the manifold
bleedoff line. This rigging enables the operator
trailer.
to isolate the pump if a pump fails during the
job. The isolation valve is also used when
priming the pumps, so that each pump can be
primed separately.
Note:
Chiksan® is the trademark name
for a type of swivel; however,
swivels are commonly referred to
as chicksans.
8.10.4 Valves
Several kinds of valves are used to rig up for a
treatment.
Material balance is very important in oilfield where PPA = pounds of proppant added (ppa)
operation. It is necessary to know how much per gallon.
of each chemical should be pumped during
the job. Stimulation-designed volumes should
equal chemicals taken to the location minus 10.2 Clean fluid ratio, dimensionless
chemicals returned to the district. An accurate All additives are added to clean fluid volume.
inventory count of all chemicals in the district Use this formula to find the clean fluid ratio
should be performed regularly. (CFR).
The following are basic calculations used when Find CFR when pumping 5 ppa of sand
doing material balance. (density of sand is 22.1 lbm/galUS)
1
CFR = = 0.81
Note: 5
1 + 22.1
All additives are added to clean
fluid volume. Once proppant is
added, the fluid is referred to as
dirty. 10.3 Clean fluid rate (bbl/min)
The clean fluid rate is
Assembling the surface equipment safely, The following are the general rig-up steps:
efficiently, and an organized manner, is
extremely important for the success of a
fracturing treatment (see Fig. 11-1). Thorough
Step 01 The fracture tanks, Fig. 11-2,
are usually the first equipment moved to the
pretreatment planning is essential to the
site, located far enough from the wellhead to
organizational process of coordinating
allow room for all the other equipment to be
equipment hookup. An inspection of the
positioned. The fracture tanks are placed at an
location allows the job supervisor to make
elevation higher than the PCM mixer and POD
diagrams to optimize the use of available space.
blender if possible.
Many steps of the organizational procedures
are driven by common sense. Pretreatment
planning can eliminate many small problems
that could develop into larger problems that
may ultimately jeopardize the success of the
treatment.
Step 05 The pumpers are backed up to Step 06 The 3-in or 4-in treating lines
the manifold trailer. Depending on the job, up are connected from the manifold trailer to the
to 10 pumpers can be used, with 5 pumpers on wellhead (see Fig. 11-10). The size and amount
each side of the manifold (see Fig. 11-8). of treating lines connected to the wellhead
depends on the maximum slurry rate designed
for the job.
The principal factor in the successful 4. Verify chemical load out volumes and
performance of a fracturing operation is the additive calculations before loading the
service quality. The following are taken directly job. Responsible: LM, JS
from the Fracturing Key Service Quality
Requirements (InTouch Content ID# 4147789), 5. Follow documented loading and
listing the employees responsible for making sampling procedures for the fracturing
sure the requirements are followed for fluid systems being used. Responsible:
fracturing: LM, JS
13. Line management conducts with the • Download FracCADE software and
JS a job brief/review/discussion that FracCAT treatment files into i-FIND
includes discussion/completion of: directly after each job.
• Report SQ events properly in Quest.
▪ SQ Risk Assessment Responsible: LM, JS
▪ Job design and procedure 2. Request and document the client’s
▪ Job sheet with relevant well opinion concerning job performance
information.Responsible: LM and whether expectations were met.
Investigate and follow up on any non-
conformance issues. Responsible: LM,
12.2 Wellsite execution requirements JS, S
1. Crew has and uses proper and
functional personal protective equipment
(PPE). Responsible: JS
The most common matrix stimulation treatment Acid is used in carbonate formations to
is acidizing, in which an acidic solution is dissolve the matrix and bypass the damage.
injected to dissolve minerals in the formation. Hydrochloric acid (HCl) is usually selected
However, other solvents are also used. The for carbonate acidizing. It reacts readily with
next most common fluids used are organic carbonate minerals and is available in large
solvents aimed at dissolving waxes, paraffins, quantities at a relatively low price.
asphaltenes, or other damaging organic
materials. 13.2.2 Sandstone acidizing
Sandstone matrix acidizing is distinguished
13.1 Matrix stimulation objective from carbonate acidizing in that it involves
dissolving damage that is blocking or bridging
The objective of matrix stimulation is to greatly
the pore throats in the formation matrix,
enhance or recover the permeability near the
thus ideally recovering the original reservoir
wellbore, rather than affect a large portion of
permeability. Because the formation and the
the reservoir.
damage can have complicated structures
that can yield a variety of reaction products,
13.2 Matrix acidizing sandstone acidizing success requires a
significantly better understanding of chemistry
Matrix acidizing is a near-wellbore treatment, than does carbonate acidizing. The primary
with all the acid reacting within about 1 ft of the solvent in sandstone acidizing is HF.
wellbore in sandstone formations and within a Sometimes acid systems that contain mixtures
few inches to perhaps as much as 10 ft from of HF and HCl acid are used. A mixture of HF
the wellbore in carbonates. For this reason, and HCl is commonly called mud acid because
both damage and rock characteristics must it was first used to remove mud damage.
be taken into account when designing the
treatment.
13.4.6 Alcohols
Alcohols are used in acidizing fluids to remove
water blocks, enhance fluid recovery, retard
acid reactivity, and decrease water content. The
most common alcohols used in acidizing are
isopropanol and methanol.
58 | References
16.0 Check Your Understanding
1. What is stimulation? Choose the best two 4. Acid fracturing, also called fracture
answers. acidizing, is a stimulation process in which
A. Fracturing and matrix acidizing are ______________.
examples of stimulation. A. Acid is injected into a formation at a
B. Stimulation is a chemical or mechanical pressure above fracturing pressure.
method of increasing flow capacity to a B. Acid is injected into a formation at a
well. pressure below fracturing pressure.
C. Stimulation is only performed below C. Acid is used to etch the walls of the
fracturing pressure. producing formation.
D. All of the above are true. D. Acid is injected into a formation at a
pressure below fracturing pressure and
acid is used to etch the walls of the
2. Which one of the following statements
producing formation.
regarding fracturing is incorrect?
E. Acid is injected into a formation at a
A. Fracturing can be one of the more
pressure above fracturing pressure and
complex procedures performed on a
acid is used to etch the walls of the
well.
producing formation.
B. A typical fracturing job requires low
rates and pressures and a small
volume of materials injected. 5. Which one of the following statements
is incorrect regarding fracturing fluid
C. Fracturing is a stimulation technique characteristics?
performed above fracturing pressure.
A. It must have low friction pressure
D. Fracture increases well productivity during pumping.
by creating a highly conductive path
through the damaged area. B. It must have a maximum amount of
leakage into formation.
C. It must be able to break and clean up
3. Which one of the following is NOT key to
quickly after the treatment.
successful propped fracture stimulation?
D. It must be compatible with the reservoir
A. Increase production by creating a high
fluids to avoid emulsifying.
conductivity channel.
B. Pump as much proppant and fluid into
the fracture as possible.
C. The propped fracture length is
adequate.
D. The fracture is contained.