You are on page 1of 62

JET Manual 15

Introduction to
Fracturing and
Matrix Stimulation
Version 1.0
JET Manual 15 Introduction to Fracturing & Matrix Stimulation
InTouch Content ID# 4221748
Version: 1.0
Release Date: January 31, 2007
Owner: Well Services Training & Development, IPC

Schlumberger private

Document Control

Revision History
Rev Effective Date Description Prepared by

Copyright © 2007 Schlumberger, Unpublished Work. All rights reserved.


This work contains the confidential and proprietary trade secrets of Schlumberger and may not
be copied or stored in an information retrieval system, transferred, used, distributed, translated, or
retransmitted in any form or by any means, electronic or mechanical, in whole or in part, without
the express written permission of the copyright owner.

Trademarks & service marks


“Schlumberger,” the Schlumberger logotype, and other words or symbols used to identify the
products and services described herein are either trademarks, trade names, or service marks of
Schlumberger and its licensors, or are the property of their respective owners. These marks may
not be copied, imitated or used, in whole or in part, without the express prior written permission
of Schlumberger. In addition, covers, page headers, custom graphics, icons, and other design
elements may be service marks, trademarks, and/or trade dress of Schlumberger, and may not
be copied, imitated, or used, in whole or in part, without the express prior written permission of
Schlumberger. A complete list of Schlumberger marks may be viewed at the Schlumberger Oilfield
Services Marks page: http://www.hub.slb.com/index.cfm?id=id32083

An asterisk (*) is used throughout this document to designate a mark of Schlumberger.

Other company, product, and service names are the properties of their respective owners.
Table of Contents

1.0  Introduction 7
1.1 Objectives 7
2.0  Safety Considerations 9
2.1 Personnel safety 9
2.2 Safety meeting 9
2.3 Well control safety  10
2.4 Flammable fluids safety 10
2.5 Environmental safety 11
3.0  Job Roles 13
3.1 Job supervisor 13
3.2 Pump operator 13
3.3 POD blender operator  14
3.4 PCM operator  14
3.5 FracCAT operator 14
3.6 Valve operator 14
3.7 Laboratory technician  15
3.8 Sand Chief operator 15
3.9 Support functions 15
4.0 Fracturing 17
4.1 Propped fracturing 18
4.2 Acid fracturing 18
5.0  Fracturing Fluids 19
5.1 Fluid types 19
5.1.1 Water-based fluids  19
5.1.2 Oil-based fluids 20
5.1.3 Acid-based fluids 20
5.1.4 Foams  20
5.1.5 Emulsions 20
5.2 Fracturing fluid components 20
5.2.1 Gelling agents 20
5.2.2 Additives  22
6.0  Fluids Nomenclature 25
6.1 Example: YF140HTD  25

JET 15 - Introduction to Fracturing and Matrix Stimulation  |  iii


6.2 Field shortcut to N1 25
7.0  Proppants 27
7.1 Proppant properties 27
7.1.1 Grain size 27
7.1.2 Grain strength 27
7.1.3 Fines and impurities 27
7.1.4 Roundness and sphericity 27
7.1.5 Proppant density 27
7.2 Types of proppant 28
7.2.1 Sand  28
7.2.2 Resin-coated sand  28
7.2.3 Intermediate-strength proppants  28
7.2.4 High-strength proppants  28
8.0  Equipment for Fracturing Treatments 29
8.1 Programmable optimum density II blender 29
8.2 Precision continuous mixer 29
8.3 High pressure stimulation pump  30
8.4 Sand Chief  30
8.5 Sand truck  30
8.6 Manifold trailer  31
8.7 Laboratory truck  31
8.8 FracCAT unit 32
8.9 Downstream inline densitometer  33
8.10 Treating equipment 33
8.10.1 Hoses 33
8.10.2 Treating iron  34
8.10.3 Swivel joints 35
8.10.4 Valves 35
8.10.5 Bleedoff lines 36
8.10.6 Auxiliary equipment  37
8.10.7 Ball injectors  37
9.0  Fracturing Job Stages 39
9.1 Using DataFRAC 39
9.2 Job execution 39
10.0  Material Balance 41
10.1 Slurry yield 41
10.2 Clean fluid ratio, dimensionless 41
10.3 Clean fluid rate (bbl/min) 41

iv  |  Table of Contents


10.4 Liquid additive rate (galUS/min) 42
10.5 Dry additive rate (ppm) 42
10.6 Proppant addition (lbm/min) 42
11.0  Locating and Rigging Equipment 43
12.0  Fracturing Key Service Quality Requirements 49
12.1 Design and preparation requirements  49
12.2 Wellsite execution requirements 50
12.3 Evaluation requirements 50
13.0  Matrix Stimulation 51
13.1 Matrix stimulation objective 51
13.2 Matrix acidizing  51
13.2.1 Carbonate acidizing 51
13.2.2 Sandstone acidizing 51
13.3 Matrix acidizing fluids 52
13.4 Additives 52
13.4.1 Corrosion inhibitors 52
13.4.2 Mutual solvents 52
13.4.3 Surfactants 53
13.4.4 Clay stabilizers 53
13.4.5 Iron control 53
13.4.6 Alcohols 53
13.5 Job execution 53
14.0 Matrix Stimulation Key Service Quality Requirements 55
14.1 Design and preparation requirements 55
14.2 Wellsite execution requirements 56
14.3 Evaluation requirements 56
15.0  References 57
16.0  Check Your Understanding 59

JET 15 - Introduction to Fracturing and Matrix Stimulation  |  


This page left intentionally blank

vi  |  Table of Contents


1.0  Introduction

Stimulation is a chemical or mechanical method 1.1 Objectives


of increasing flow capacity to a wellbore. This
objective can be achieved by creating an easy The objective of this manual is to introduce you
flow (highly conductive) path in the formation. to well stimulation by hydraulic fracturing and
It can also be achieved by bypassing or matrix acidizing. After reading this manual, you
dissolving the damaged portion of the formation should
that is not allowing the hydrocarbons to flow
to the well. The damage could be due to • know safety considerations during
scale deposits, sand fill, plugged perforations, stimulation treatments
paraffin plugging, asphalt deposits, drilling mud, • be able to identify the effects of fracturing
cement, completion fluids, production at high and be able to differentiate between
rates, or clays and fines deposits. propped fracturing and acid fracturing
• know the job roles during fracturing
This job execution training (JET) manual
treatments
introduces two stimulation techniques: hydraulic
fracturing (propped and acid fracturing) and • know basics about fracturing fluids,
matrix acidizing. It is intended as an introduction proppant, and additives
to anyone who might be involved in a fracturing • learn typical fracturing job stages
treatment.
• understand the basics of DataFRAC*
• be able to identify fracturing equipment and
know the applications of each
• understand how to spot the equipment
• be able to perform basic mass balance
calculations
• know the difference between hydraulic
fracturing and matrix acidizing.

JET 15 - Introduction to Fracturing and Matrix Stimulation  |  


This page left intentionally blank

  |  Introduction
2.0  Safety Considerations

Well Services (WS) Safety Standards 5 • fire retardant uniforms with long sleeved
(InTouch Content ID #3313681), 9 (InTouch NOMEX®. Sleeves must be rolled down.
Content ID# 3283959), and 11 (InTouch Content
• hard hat
ID# 3283975), among others, must be followed
for safe, smooth, and relatively predictable • safety glasses with side shields
operation. Section 15, References, contains a • steel-toed boots
list of the minimum documentation that should
be referred to. • hearing protection
• appropriate additional PPE, depending on
the type of job (fluids, chemicals).
Note:
Hydraulic fracturing treatments can Personal restrictions include the following:
never be considered a success • Remove all finger rings.
if an accident results in injury
to personnel or destruction of • Do not wear contact lens.
equipment. • Do not wear wrist chains.
• When breathing apparatus (such as dust
masks) is required, facial hair must be
At no time should the safety aspects of a groomed to allow proper fit and function.
treatment be compromised. Safety guidelines
have been developed from experience from • Do not wear loose clothing or headgear.
previous incidents. Many of these incidents
have had great potential to seriously injure 2.2 Safety meeting
personnel or destroy equipment. The inherent
The pretreatment safety meeting (Fracturing
risk of dealing with high pressure can be greatly
Key Service Quality Requirement 2.2) is the
minimized by following safety procedures.
principal means of communication for giving
final instructions to all personnel. Holding a
2.1 Personnel safety pretreatment safety meeting ensures that all
personnel on location are aware of specific
Each person on location should wear dangers and required procedures relative
appropriate safety equipment (Fracturing Key to the treatment. A well-organized safety
Service Quality Requirement 2.1, InTouch meeting helps ensure that the treatment is
Content ID# 4147789) to minimize the risk of an operational success without threatening
personal injury. anyone’s safety or health.
It is the responsibility of the employee to follow • Each person on location should clearly
rules governing location behavior and wear understand his or her role during
the appropriate minimum personal protective the treatment as well as individual
equipment (OFS QHSE Standard 003: PPE, responsibilities if an emergency occurs.
InTouch Content ID# 3260259):

JET 15 - Introduction to Fracturing and Matrix Stimulation  |    


• A head count must be taken of everyone closed to control the well. The main wellhead
on location. valve should be flanged to the casing head.
• An escape route and meeting place where
all personnel will gather in an emergency
should be agreed upon.
• Personnel who are not directly involved in
the treatment should have limited access
to the location during the actual pumping
operations.
• Everyone should be aware of the unique
dangers of each treatment. Some locations
may have hydrogen sulfide (H2S) present,
or possibly the fluids being pumped are
highly flammable. As many of the potential
safety problems or concerns as can
be thought of should be brought to the Figure 2-1. Example of Wellhead
attention of everyone.
2.4 Flammable fluids safety
• Maximum pressure limits should be set at
Several steps can be taken for safety with
this time, and every high-pressure pump
flammable fluids.
operator must be aware of these limits.
• Instructions for pressure-testing the treating • Oil-based fluids should be tested for
iron must also be covered. volatility before they are accepted as a
• The high-pressure treating line, up to the fracturing fluid.
wellhead valve, should be tested to slightly • Storage tanks for flammable fluids should
above the treating pressure. Please refer to be diked and spotted at least 150 ft from
Well Services Safety Standard 5 (InTouch the wellhead. Spotting the fluids in this
Content ID# 3313681), Section 4.2, for manner helps minimize exposure of the
more information. wellhead to fire if problems occur during
• The pressure rating of the wellhead should pumping.
be checked to ensure it exceeds the • All low-pressure hoses should be enclosed
treating pressure. If the wellhead has a in a hose cover to prevent oil from spraying
lower pressure rating than the anticipated on hot engine components of the trucks
treating pressure, a wellhead isolation toll should a hose leak.
will be necessary.
• No smoking on location!

2.3 Well control safety • All fire extinguishers must be on location


behind the units ready to be operated. A
To ensure that well control is always small fire may be contained before it has
maintained, the valve arrangement at the a chance to spread and become a major
wellhead should consist of at least two valves. disaster (Well Services Safety Standard 30
See Fig. 2-1 for a view of a wellhead. A fracture TBT: Pumping Combustible & Flammable
or master valve should be installed above the Fluids, InTouch Content ID# 3284196).
main wellhead valve. If one valve fails to hold
the pressure, the other valve can quickly be

10  |  Safety Considerations


For more information, please refer to Well
Services Safety Standard 30: Pumping
Combustible and Flammable Fluids, InTouch
Content ID# 3313709.

2.5 Environmental safety


Fracturing treatments should be done with
minimal contamination of air, water, and soil.
All operations should comply with all applicable
environmental laws and regulations. Hazardous
material spills should be cleaned up quickly in
accordance with a spill plan. Your facility should
have a spill plan available for review. All waste
and unused materials should be handled and
disposed of in an environmentally safe manner.
Be sure to comply with local regulations
regarding waste disposal.

Refer to these standards for further information:

• Well Services Safety Standard 17: Storage


and Handling of Oxidizers, InTouch Content
ID# 3313693
• Well Services Safety Standard 18:
Chemical Hazard Communication
(HAZCOM) and Material Handling, InTouch
Content ID# 3313694.

JET 15 - Introduction to Fracturing and Matrix Stimulation  |    11


This page left intentionally blank

12  |  Safety Considerations


3.0  Job Roles

A well stimulation is a complex process changes with the help of Schlumberger


involving many pieces of equipment and many engineers and client representatives
procedures. A good understanding of job
• after the job, prints a postjob report for the
execution is necessary for making decisions on
customer
the applicability and risk of various treatments.
Operators and specialists must work together • oversees crew during the rigging down of
for safe and proper job execution. It is important the equipment after the job.
to know the roles and responsibilities of each Per Fracturing Key Service Quality
employee present on the job. Requirement 1.7, the job supervisor must have
performed the same or similar types of jobs
previously and/or have completed training and
3.1 Job supervisor
be deemed competent by the line manager.
Everything that happens at the job site is the
job supervisor’s responsibility. Specifically, the
job supervisor 3.2 Pump operator
The pump operator
• must understand the entire fracturing
procedure • follows the job supervisor’s instructions in
• must know how to operate all of the operating the pump throughout the job
equipment, and how to locate and rig up all • sets up and performs all pumper operations
of it
• must know all the systems and controls
• is responsible for making sure all the of the pumper and be able to use them
operators are doing their jobs properly properly
• checks that all materials are present for the • must be familiar with the remote control
particular job (per Fracturing KSQR 1.12, panel and the data displayed to recognize
InTouch Content ID# 4147789). any unusual circumstances
• before beginning a fracturing job, holds • troubleshoots the pump throughout the
a safety meeting to ensure that everyone fracturing job, under the direction of the job
is aware of the procedures and safety supervisor.
precautions (per Fracturing KSQR 2.2)
Per Fracturing Key Service Quality
• loads the appropriate software and job Requirement 1.7, the pump operator must have
parameters into the computer system to performed the same or similar types of jobs
monitor and run the job properly previously and/or have completed training and
• follows the pumping schedule for the job, be deemed competent by the line manager.
and signals the operators when to add
materials such as proppant
• monitors everything that is happening
during the job and makes any necessary

JET 15 - Introduction to Fracturing and Matrix Stimulation  |  13


3.3 POD blender operator • must understand the plumbing, pneumatic,
and hydraulic systems of the PCM mixer
The POD* programmable optimum and be able to troubleshoot them during
density blender operator (see Fig. 3-1) operations.
• sets up and performs all POD blender Per Fracturing Key Service Quality
operations following the job supervisor’s Requirement 1.7, a PCM mixer operator have
instructions performed the same or similar types of jobs
previously and/or have completed training and
• must understand the POD blender display be deemed competent by the line manager.
screens and know how to calibrate the
densitometer, liquid pumps, and dry
additives
• opens the sand gate, and controls liquid
and dry additives
• maintains discharge pressure throughout
the job.
According to Fracturing Key Service Quality
Requirement 1.7, a POD blender operator must
have performed the same or similar types of
jobs previously and/or have completed training
and be deemed competent by the line manager.

Figure 3-2. PCM Mixer Operator with Control Panel View

3.5 FracCAT operator


The FracCAT* fracturing computer-aided
treatment system operator loads the
appropriate software and job parameters into
the computer system to monitor and run the job
properly.

Per Fracturing Key Service Quality


Requirement 1.7, a FracCAT system operator
must have performed the same or similar
Figure 3-1. POD Blender Operator types of jobs previously and/or have completed
training and be deemed competent by the line
manager.
3.4 PCM operator
The PCM* precision continous mix operator
(see Fig. 3-2): 3.6 Valve operator
The valve operator follows the job supervisor’s
• sets up and performs all PCM mixer instructions in control and operation of all
operations under the direction of the job treating and wellhead valves throughout the job.
supervisor

14  |  Job Roles


3.7 Laboratory technician
The laboratory technician (see Fig. 3-3)

• works under the direction of the job


supervisor to perform fluid quality control
and sample collection
• must understand the principles of
stimulation and fluid rheology
• must be able to calculate and prepare
solution concentrations and additives
Figure 3-4. Sand Chief Operator
• checks the quality of the water before gel is
prepared
3.9 Support functions
• collects samples for testing and
troubleshoots all problems of hydration, gel Several additional personnel should be onsite:
loading, or crosslinking.
• engineer. The engineer on location
performs very important prejob
calculations. He or she makes sure all the
job parameters used on the design are
correct. On the site, the engineer can make
changes to the design if conditions warrant
them, with concurrence from the client.
• mechanic. Every fracturing crew should
have mechanic on location to fix any
equipment problems.
• flowback operator. The flowback operator is
a third-party employee who looks after the
well flowback after stimulation is complete.
Figure 3-3. Laboratory Technician • tree saver operator. The tree saver operator
is a third-party employee. Specialized
3.8 Sand Chief operator isolation tools (tree savers), are installed
The Sand Chief* proppant storage/conveying in the wellhead (Christmas tree) to
system for fracturing operator (see Fig. 3-4) protect critical parts of the wellhead from
damage and possible failure resulting
• works under the direction of the job from exposure to high pressure, corrosive
supervisor to deliver proppant to the fluids, or abrasive slurries. The tree saver
stimulation equipment is mounted on the wellhead (Christmas
• must know the different types of proppant tree). A mandrel is extended through the
valves of the tree and into the tubing. When
• sets up the equipment to load or unload the
the stimulation treatment is completed,
proppant
the mandrel is pumped back out of the
• operates the gates and the conveyor belt Christmas tree, and the wellhead valves
of the sand chief to deliver proppant to the can be closed.
POD and troubleshoots if necessary.

JET 15 - Introduction to Fracturing and Matrix Stimulation  |  15


This page left intentionally blank

16  |  Job Roles


4.0  Fracturing

Fracturing can be one of the most complex


procedures performed on a well (see Fig. 4-1).

This complexity is due to the high rates and


pressures, large volume of materials injected,
continuous blending of materials, and large
number of unknown variables.

Fracturing is a stimulation technique performed


at above-fracturing pressure. Fluid is pumped
at a pressure above the fracture pressure of
the reservoir to create cracks or fractures within
the rock itself. It increases well productivity by
creating a highly conductive path through the Figure 4-2. Cross-Section of Fracturing Treatment
damaged area. Fig. 4-2 shows a cross-section
of a fracture. There are two types of fracturing treatments:
proppant (propped) fracturing and acid
fracturing.

Figure 4-1. How Fracturing Works

JET 15 - Introduction to Fracturing and Matrix Stimulation  |  17


4.1 Propped fracturing complicated because no propping agent is
employed. In addition, the danger of proppant
Rock can be fractured with fluid alone. However, screenout and the problems of proppant
when pumping stops and the fluid leaks off, the flowback and cleanout from the wellbore after
pressure from the surrounding rock forces the the treatment are eliminated.
fracture to close. To keep the fracture open, a
propping agent is added to the fluid. When the It is very important that the formation retain
pumping stops and fluid leaks off, the proppant integrity without the fracture collapsing.
remains in the fracture. The fracture is held Because acid dissolves the fracture
open by the proppant, creating a permeable and nonuniformly, conductive channels are created
easy path for the hydrocarbons to flow. that usually remain when the fracture closes.
Figure 4-3 shows a fracture that has been See Fig. 4-4 for a diagram of an acidized
propped with sand. fracture that has retained integrity.

Figure 4-3. Cross-Section of Fracture Propped with Sand

The keys to successful propped fracture


stimulation are

• fracture containment
Figure 4-4. Acidized Fracture with Retained Integrity of
• adequate propped fracture length Formation

• adequate fracture conductivity


• increased production by creating a high Caution:
conductivity channel.
Acids are hazardous materials. The
handling, storage, transportation,
4.2 Acid fracturing and mixing of all acids must be
Acid fracturing, also called fracture acidizing, is done with extreme care.
a stimulation process in which acid is injected
into a formation at a pressure that is sufficient
to fracture the formation or open the existing
fractures. The acid also etches the walls of the
producing formation, widening the fracture and
enabling the hydrocarbons to flow.

In some cases, especially in carbonates,


acid or propped fracturing treatments can be
chosen. Operationally, acid fracturing is less

18  |  Fracturing
5.0  Fracturing Fluids

The fracturing fluid is a critical component of 5.1.1 Water-based fluids


the hydraulic fracturing treatment. Its main
functions are to open the fracture and to Water-based fluids are the most common fluids
transport propping agent along the length of the used in fracturing because of their low cost,
fracture. high performance, and ease of handling. Many
water-soluble polymers can be used to make
To be effective, fracturing fluid must a viscosified solution capable of suspending
proppants at ambient temperature. A mixture
• have the proper viscosity or thickness to of water and polymer is called linear fluid; see
open the fracture and carry the proppant Fig. 5-1 for an example. To suspend proppant,
into the fracture the fluid viscosity should be from 75 to 125 cps.
Fluid viscosity is a function of polymer loading
• be compatible with the reservoir fluids to and decreases as a function of increasing
avoid emulsion temperature and exposure time. To make
• be viscous enough to have a minimum fluids more viscous at higher temperatures
amount of leakage into formation crosslinking agents are used; see Fig. 5-2.

• be able to withstand high temperatures


within the formation
• have a minimal amount of degradation
during the fracturing process
• have low friction pressure during pumping;
the friction created as the fracturing fluid
moves through the well’s tubulars increases
treating or surface pressure, requiring an
increased amount of horsepower to pump it
• be able to break and clean up quickly after
the treatment
• be cost-effective
Figure 5-1. Linear Fluid Figure 5-2. Linear Fluid with
• be safe to handle at surface conditions. Crosslinking Agents

5.1 Fluid types


Because reservoirs to be stimulated vary in
temperature, permeability, rock composition,
and pore pressure, many different types of
fluids have been developed to provide the
properties described.

JET 15 - Introduction to Fracturing and Matrix Stimulation  | 19


5.1.2 Oil-based fluids
Heavy oils were used originally as fracturing
fluids because they were perceived as less
damaging to the formation than water-based
fluids. Oil-based fluids are expensive to use and
operationally difficult to handle. Therefore, they
are now used only in formations that are known
to be extremely water sensitive.

5.1.3 Acid-based fluids


Usually, especially for carbonate formations,
hydrochloric acid (HCl) is used for acid
fracturing. Less frequently, hydrofluoric acid Figure 5-3. Foam Pumping Apparatus
(HF), acetic acid, mud acid, and clay acid can
Requirements for the use of N2 or CO2 are
be used.
described in Well Services Safety Standard 9:
Pumping Carbon Dioxide, InTouch Content
5.1.4 Foams ID# 3313683, and Well Services Safety
Foams are another way to enhance the Standard 11: Pumping Nitrogen, InTouch
properties of fracturing fluid. Adding gas to a Content ID# 3313685.
fluid creates foam—a stable mixture of liquid
and gas. See Fig. 5-3 for an apparatus used to 5.1.5 Emulsions
mix gas and fluid to create foam. To make the
An emulsion is a dispersion of two immiscible
mixture stable, a surfactant is used. The most
phases such as oil in water or water in oil
common gases used are nitrogen and carbon
stabilized with surfactant. Emulsion-based
dioxide. Pressurized gas (nitrogen or carbon
fracturing fluids are highly viscous solutions
dioxide) in foam expands when the well is
with good transport properties.
flowed back and forces liquid out of the fracture.

Foam fluids are most often used to fracture 5.2 Fracturing fluid components
reservoirs with low reservoir pressure or in
Fracturing fluid can have several components
depleted reservoirs.
added to it to adjust its properties.

5.2.1 Gelling agents


Gelling agents are used to thicken the fluid.

• guar gum: One of the first polymers used to


viscosify water for fracturing was guar gum;
see Fig. 5-4.
When the guar powder is added to water, the
guar particles swell and hydrate, making the
fluid viscous.

20  |  Fracturing Fluids


• viscoelastic surfactants (VES):
Note: Polymer‑free, water-based fracturing
The process used to produce fluids can be prepared using viscoelastic
guar powder does not completely surfactants (see Fig. 5-5). When
separate the guar from other plant the surfactant is added to water, the
materials, which are not soluble molecules associate into structures called
in water. As much as 6 to 10% micelles (see Fig. 5‑6). In Schlumberger,
insoluble residue can be present in ClearFRAC* polymer-free fluid is an
guar fluids. example of a viscoelastic surfactant.

Figure 5-5. Liquid Viscosified with VES

Figure 5-4. Guar Gum in Various Forms


• HPG: Hydroxypropyl guar is a derivative of
guar and contains only 2 to 4% of insoluble
residue. It is more stable at elevated
temperatures than guar; therefore, it is
better suited for use in high-temperature
wells (>300 degF or 150 degC). Figure 5-6. Molecular Structure of VES
• CMHPG: Carboxymethylhydroxypropylguar;
double-derivatized guar; contains very few
impurities. CMHPG has been crosslinked
with zirconate crosslinker to produce fluids
with higher viscosity at high temperatures
than those HPG produces.
• HEC: Hydroxyethylcellulose is used when a
cleaner fluid than CMHPG is desired. It is,
however, more expensive than CMHPG.
• xanthan gum: Xanthan gum suspends
the proppant better than HPG; however,
currently xanthan gum is more expensive
than guar or cellulose and is used
infrequently.

JET 15 - Introduction to Fracturing and Matrix Stimulation  |   21


5.2.2 Additives Some of the common crosslinkers are listed in
the following:
Various additives have been developed to
enhance the performance of fracturing fluids. • borate crosslinker: One of the simplest
crosslinkers, the borate ion is used to
produce very viscous gels with guar and
Note: HPG that can be stable above 300 degF.
Care must be taken when using At a pH above 8, borate ions and guar
multiple additives to determine that form an extremely viscous gel in a matter
one additive does not interfere with of seconds. To maximize thermal stability
the function of another additive. of the crosslinked gel, the pH and borate
concentration must be increased with an
optimum pH of 10 to 12. Typically, borate
crosslinking is reversible: crosslinking fluid
5.2.2.1 Crosslinkers forms, breaks, and then forms again. High
A number of metal ions can be used to shear rate in the tubulars breaks the gel.
crosslink water-soluble polymers. Crosslinking Borate crosslinker is not shear sensitive.
agents are used to increase the molecular A borate fluid will thin when sheared or
weight of the polymer; therefore increasing heated but return to its original state after
the viscosity of the solution (see Fig. 5-7.) the shear or heat is removed. This process
Borate, titanate, and zirconate compounds are is something the operator cannot control.
frequently used crosslinkers. It is beneficial to have a fluid that is not
sensitive to shear and still has the desired
Several factors affect the crosslinking rate: viscosity.
• titanate and zirconate: Organometallic
• fluid temperature
crosslinkers have been developed for
• pH high-temperature applications and/or low
• shear condition pH environments (i.e., CO2-energized
fluids). Titanate and zirconate crosslinkers
• concentration of reactants. are sensitive to shear. Once a bond is
broken it will not reform; therefore, it is not
desirable to have crosslinking occur in high
shear regions. Typically, organometallic
crosslinkers are designed to activate
(thermally-delayed application) just
before entering the perforations. Usually,
they are designed to crosslink the fluid
approximately 3/4 of the way down the
tubular.
• titanate complexes: These are typically
used in environments of pH <4.5, such as
in foam fluids containing CO2.
• zirconates: Zirconates were developed
Figure 5-7. Fracturing Fluids Thickened with Crosslinker for use in hot, deep wells because of their
thermal stability and delayed crosslink
reaction.

22  |  Fracturing Fluids


5.2.2.2 Buffers • Methanol is the more hazardous of the
two to handle. For more information, refer
The stability and linking rate performance of to Well Services Safety Standard 30:
some crosslinked gels is affected by the pH of Pumping Combustible & Flammable Fluids
the fluid. Buffers are weak acids or bases that InTouch Content ID# 3284196.
are added to the fracturing fluid to control the
pH or acid/base balance. • Sodium thiosulfate is more effective than
methanol and can maintain a gel’s viscosity
at high temperatures by as much as a
5.2.2.3 Clay stabilizers factor of 10, depending on the temperature
Clay particles can migrate or swell, blocking and length of exposure.
pore spaces in the rock and reducing
permeability. Clay stabilizers are added to 5.2.2.6 Fluid loss additives
water-based fracturing fluids to help prevent Only the fluid that remains in the fracture can
formation damage caused by clay. They can propagate cracks in the formation. Fluid that
be either temporary or permanent, and are leaks off into the rock formation is wasted;
sometimes used in combination. therefore, good fluid-loss control is essential
for an efficient fracturing treatment. Fluid-loss
Temporary clay stabilizers prevent the clay additives help to reduce the loss of fluid into
from swelling or dispersing by maintaining formation:
the chemical environment of clay particles.
Temporary clay stabilizers do not provide Fluid-loss agents are pumped during the
long‑term protection. prepad and pad stages of the fracturing
treatment before the fluids containing proppant
Permanent clay stabilizers are absorbed on are pumped. J418 and J478 are examples of
the clay surface and bridge the clay particles fluid loss additives:
together.
• J418 fluid-loss additive: J418 is a low‑cost
5.2.2.4 Bactericides inert material from Schlumberger
manufactured by milling silicon dioxide.
Bacteria can feed on the polymers, degrading It provides effective fluid-loss control in
and lessening a gel’s viscosity. both low-permeability formations and
microfractures (natural fractures < 50 mm
If introduced into the reservoir, bacteria can [0.002 in] wide).
produce hydrogen sulfide (H2S), an extremely
dangerous gas. Bactericides are added to • J487 fluid-loss additive: J478 is an
water-based fracturing fluids to prevent bacterial oil‑dispersible, water-soluble, fluid-loss
degradation of the polymer. additive used in water-base fracturing
fluids. J478 is slurried in diesel or kerosene
and the slurry is continuously mixed into
5.2.2.5 Temperature stabilizers the fracturing fluid. The slurry system
Temperature stabilizers are used to prevent allows accurate metering of the J478 into
degradation of gels at temperatures greater the fracturing fluid with minimum potential
than 200 degF [93 degC]. The common for lumping.
stabilizers used are methanol and sodium
thiosulfate.

JET 15 - Introduction to Fracturing and Matrix Stimulation  |   23


5.2.2.7 Surfactants of sodium bromate. This breaker is approved
only for use with YF*100HTD fluids (see
A surfactant is a surface-active agent that Section 6 for an explanation of this term). It
reduces surface and interfacial tensions is highly soluble in water and should only be
between treating fluids and reservoir fluids. added to the fracturing fluid as an aqueous
solution. Another example is the EB-Clean*
Surfactants are part oil-soluble, part
J475 encapsulated fracturing fluid breaker.
water‑soluble, and act on the interface between
The EB-Clean fluid breaker is used as part of
the two unmixable fluids. Surfactants are
the CleanFRAC* high-conductivity fracturing
used as emulsifiers, dispersants, oil-wetters,
service.
water‑wetters, foamers, and defoamers.
Surfactants are also added to fracturing fluids
to prevent or break undesirable emulsions and
promote cleanup of the fracturing fluid from the
fracture.

Examples of surfactants are

• anionic surfactants: water soluble groups


with negative charges
• cationic surfactants: have positive charges
on water soluble groups
• nonionic: most versatile for acidizing
applications; electrically neutral
• amphoteric: water-soluble group, can carry
either a positive or negative charge
• wettability: can be water wetting or oil
wetting surfactants.

5.2.2.8 Breakers
Relatively high-viscosity fluids are used to
transport proppant into the fracture. Leaving a
high-viscosity fluid in the fracture would reduce
the permeability of the proppant pack to oil and
gas, limiting the effectiveness of the fracturing
treatment. When the fracturing treatment is
completed, the high viscosity of the fluid must
be reduced to enable it to flow back into the
wellbore from the formation.

Breakers are used to degrade the polymer,


reducing the fluid viscosity by splitting the
polymers into smaller fragments. Time and
temperature affect the degradation properties.
An example is anxidative breaker composed

24  |  Fracturing Fluids


6.0  Fluids Nomenclature

A standard nomenclature is used to describe 6.1 Example: YF140HTD


fluids with all the possible additives.
YF140HTD indicates a fluid with the following
The standard form is characteristics:

WF N1 N2 N3 Postscript • YF = crosslinked
• 1 = guar polymer gelling agent, borate
YF N1 N2 N3 Postscript crosslinked

where • 40 = guar gelling agent at 40 lbm/1,000 galUS


• HTD = high-temperature delayed
• WF => Waterfrac; a linear gel
• YF => Widefrac; a crosslinked gel 6.2 Field shortcut to N1
• N1 = 1,2,3,4,5,6 (see field shortcut The following is a field shortcut to help identify
following this list) the fluid types. The result is shown in Table 6-1.
○ N1 = odd = guar polymer 1. In a row, write two most common
○ N1 = even = HPG polymers: guar, HPG.
▪ N1 = 1 => borate crosslinked guar
2. In a column, write the three most
▪ N1 = 2 => borate crosslinked HPG common crosslinkers in alphabetical
order: borate, titanate, and zirconate.
▪ N1 = 3 => titanate crosslinked guar
▪ N1 = 4 => titanate crosslinked HPG 3. Write the numbers 1, 2, 3, 4, 5, 6 in the
▪ N1 = 5 => zirconate crosslinked guar cells from left to right, top to bottom.

▪ N1 = 6 => zirconate crosslinked HPG Table 6-1. Fluid Nomenclature


• N2 N3- indicate gel loading in lbm/1,000 galUS Crosslinker Guar HPG
• postscript - indicates special characteristics Borate 1 2
○ D: delayed crosslink
Titanate 3 4
○ LT: low temperature
Zirconate 5 6
○ HTD: high-temperature delayed
○ HT: high temperature
○ UT: ultra-high temperature
○ LPH: low pH fluid

JET 15 - Introduction to Fracturing and Matrix Stimulation  |  25


  
Note:
The numbers in the table indicate
the guar and gelling agent
combination.

For example, look at YF320LPH. The 3


indicates that it is a titanate crosslinker with
guar.

Or look at YF230D: the 2 indicates that it is a


borate crosslinker with HPG.

26  |  Fluids Nomenclature


7.0  Proppants

Proppants are added to fracturing fluids during 7.1.2 Grain strength


the slurry stage. Whatever proppant material
is chosen, its function is to hold the fracture Closure stress, or closure pressure, is the
open and create a permeable path through pressure that the formation exerts on the
the formation rock. This path allows formation proppant once the fracture closes. The grains
fluid to flow faster and more easily out of the of the proppant must be strong enough to
reservoir. withstand these stresses. The type of proppant
used depends on the maximum closure
pressure of the formation.
7.1 Proppant properties
The proppant properties that affect fracture 7.1.3 Fines and impurities
conductivity include
A high percentage of fines or impurities
• grain size and strength present in the proppant can partially block the
conductive path, reducing permeability.
• fines and impurities
• roundness and sphericity
7.1.4 Roundness and sphericity
• proppant density.
The more round or spherical the proppant grain
is, the better the proppant-pack porosity will be.
7.1.1 Grain size If the grains are round and about the same size,
Large grains have more space between them, the pressure on the proppant is more evenly
providing more permeability and allowing more distributed and the proppant is able to withstand
hydrocarbons to flow when they have been closure stress. Angular grains can fail and
placed; however, they tend to be weaker and produce fines that block the conductivity.
more easily crushed. Smaller grains tend to be
stronger and more resistant to crushing, but
have less permeability. Figure 7-1 shows some
7.1.5 Proppant density
different grain sizes. Proppant density influences proppant
placement and transport. High-density
proppants are more difficult to suspend in
fracturing fluids and have a greater tendency to
settle. High-viscosity fluids help reduce settling.
In addition, the pumping rate may be increased
to reduce settling.

Figure 7-1. Grain Size of Proppants

JET 15 - Introduction to Fracturing and Matrix Stimulation  |  27


7.2 Types of proppant 7.2.3 Intermediate-strength proppants
Several different types of proppant can be Intermediate-strength proppants are
used. manufactured out of ceramic (see Fig. 7-4).
Because they are manufactured, they are
more expensive than sand, but they are round
7.2.1 Sand and uniform in size. This uniformity allows
Sand is the most commonly used proppant; hydrocarbons to flow between them faster and
see Fig. 7-2. It is economical, easily available, better than sand.
and works well in reservoirs with a low closure
pressure of less than 6,000 psi. Intermediate-strength proppants are used in
reservoirs where the closure pressures are up
to 10,000 psi.

Figure 7-2. Sand

Figure 7-4. Ceramic Proppant


7.2.2 Resin-coated sand
A resin coating strengthens the grains of
7.2.4 High-strength proppants
sand and helps bind them together when they
are in place to keep them from flowing back High-strength proppants are usually made from
toward the well (see Fig. 7-3). Resin-coated treated ores, such as bauxite (see Fig. 7‑5).
sand is used in operations in which the closure They are more expensive than ceramic
pressure is less than 8,000 psi. The availability proppants and are only used in wells with very
of resin-coated sand depends on your location. high closure pressures of 10,000 psi or greater.

Figure 7-3. Resin-Coated Sand Figure 7-5. Bauxite Proppant

28  |  Proppants
8.0  Equipment for Fracturing Treatments

Some special equipment is required for 8.2 Precision continuous mixer


fracturing treatments.
The PCM* precision continuous mixer is a
trailer-mounted pumping and blending system
8.1 Programmable optimum density II used to mix water-based fracturing fluids. See
Fig. 8-2 for a view of a PCM.
blender
The POD* programmable optimum density II
blender is a truck-mounted unit that blends and
pumps up to 70 bbl/min of fracturing slurry. See
Fig. 8-1 for a view of a POD II blender.

Figure 8-2. PCM

A PCM can perform any of the following tasks:

• continuously meter and hydrate the


Figure 8-1. POD II Blender polymer by blending it with water

The POD II blender can perform any of the • deliver fracturing fluid to the POD blender
following tasks: • maintain constant hydrostatic head for the
POD blender
• mixes proppant, dry additives, liquid
• transport the slurry gel to the well site
additives, and fracturing fluids
• continuously mix polymer gel loadings from
• meters and controls the amount of
10 to 60 lbm/1,000 galUS and discharge up
proppant being added to the fracturing fluid
to 70 bbl/min to the POD blender.
• pumps pressurized fracturing fluid to the
manifold trailer and pumpers.

JET 15 - Introduction to Fracturing and Matrix Stimulation  | 29


8.3 High pressure stimulation pump This conveyor belt controls the rate at which
the proppant is fed into the sand hopper. Gates
The stimulation pump, Fig. 8-3, injects located on the compartments control the
fracturing fluids into the formation at high amount of proppant placed on the conveyor
pressures and rates. On a typical fracturing job, belt.
several pumpers are rigged to a manifold trailer.
The manifold trailer controls the fluid flow from
the pumpers and discharges the fracturing fluid
to the wellhead.

Schlumberger uses triplex pumps. A triplex


pump is a positive displacement pump and has
three plungers.

Figure 8-4. Sand Chief

8.5 Sand truck


The sand truck or sand dump (Fig. 8-5)
hauls proppant to the wellsite. It has two
compartments so it can transport two different
Figure 8-3. Stimulation Pump
types of proppant at once.

8.4 Sand Chief


A Sand Chief * (Fig. 8-4) feeds proppant to the
POD blender during fracturing operations. The
Sand Chief is transported empty to the well
site. At the site, it is loaded with proppant from
the dry material transport trailer. The transport
trailers have air compressors that blow the
proppant into the sand chief compartments.
Each compartment can be loaded with the
same proppant or a different type of proppant
than the other compartments.
Figure 8-5. Sand Truck
A variable-speed conveyor belt is located under
the Sand Chief that delivers the proppant to a
Road weight restrictions may determine the
sand hopper attached to the POD blender.
actual amount of proppant that can be hauled to
the wellsite.

30  |  Equipment for Fracturing Treatments


At the rear of the trailer are hydraulically
operated slice gates that measure the flow
of material. A discharge chute guides the
material into the blender’s vortex. A safety latch
mechanism keeps the lifted bed from falling.

Warning:
Do not climb under the lifted bed,
in case the safety latch mechanism
fails.

The sand truck is used instead of the sand chief Figure 8-7. Right View of Manifold Trailer
in operations with relatively small amounts of
propping agents. The manifold provides suction and discharge
connections for up to 10 pump trucks, 5 on
each side. It has two separate suction manifold
8.6 Manifold trailer systems. It has two discharge manifolds rated
The high-pressure manifold trailer, sometimes up to 15,000 psi.
called a missile, is used to organize the rigging
The rigging from the pump trucks to the
up of multiple high-pressure pumpers. See
manifold includes an isolation valve and a
Figs. 8-6 and 8-7 for views of the manifold
bleedoff line. This rigging enables the operator
trailer.
to isolate the pump if a pump fails during the
job. The isolation valve is also used when
priming the pumps, so that each pump can be
primed separately.

The manifold trailer provides fluid flow from the


POD blenders to the pump trucks and from the
pump trucks to the well. The manifold provides
a standard means of rigging for each job,
enabling connections to be performed quickly.

The manifold also provides a short suction


distance from the high-pressure pumps to the
wellhead. This distance helps maintain the high
pressure and minimizes cavitation.
Figure 8-6. Left View of Manifold Trailer

8.7 Laboratory truck


A laboratory truck (Fig. 8-8) equipped with
basic fluid quality testing tools must be present
at the job site during a fracture treatment.

JET 15 - Introduction to Fracturing and Matrix Stimulation  |  31



A FracCAT unit has two compartments and
provides a view of the job operations. In one
compartment (Fig. 8-10), the Schlumberger
supervisor and clients monitor the job
parameters and make operation decisions. The
second compartment (Fig. 8-11) is used to run
pump operations.

Figure 8-8. Laboratory Truck

Samples are taken of the fluids that the PCM


mixer supplies to the POD blender and checked
for quality control. The quality assurance (QA)
that can be performed with this truck ensures
that the treatment is executed as designed.
Simple QA steps can greatly increase the odds
of success for a hydraulic fracturing treatment. Figure 8-10. Supervisor Compartment of FracCAT Unit
See JET 37, WCS-Basic Lab Training and Fluid
QA/QC, InTouch Content ID# 4221755.

8.8 FracCAT unit


A FracCAT unit is a mobile control system,
shown in Fig. 8-9. It houses the FracCAT PC
and acquisition boxes used to monitor, control,
record, and evaluate fracturing treatments.

Figure 8-11. Operator Compartment of FracCAT Unit

The FracCAT unit is equipped with a complete


set of sensors to acquire treatment parameters
and data, and control equipment functions. The
sensors collect data for density, pressure, flow
rate, temperature, revolutions, pH, viscosity,
Figure 8-9. FracCAT Unit
and concentration of various chemicals.
Density, pressure, and flow rate information

32  |  Equipment for Fracturing Treatments


are the primary sensor data used in fracturing hard hoses. Suction hoses are connected with
treatments. two opposing clamps and are only used on
suction hoses. They are never used on the
Sensor data is also used by the FracCAT discharge side of any pump as they can come
computer system to provide the client with off the K nipple under pressure.
records of treatment rates, pressures, and
densities. The postjob information can be
compared to the design of previous work and Note:
used in planning future treatments. The maximum pump rate allowed
for each 4-in suction hose is
8 bbl/ min (1.3 m3/min).
8.9 Downstream inline densitometer
A downstream high-pressure densitometer
(Fig. 8-12) is rigged up in the treating line. The
densitometer reads the density of the slurry
being pumped into the well.

Typical hard hose


cross-section
showing wire
spiral/fabric/rubber Clamp
layers

Figure 8-13. Suction Hose

Figure 8-12. Downstream Inline Densitometer Note:


Make the discharge (hard) hose(s)
from the blender to the pumps as
8.10 Treating equipment short as possible. This will improve
A fracturing treatment requires a considerable the flow of fluid to the pump(s)
amount of treating equipment, and it varies from
job to job. For more information, please refer to If excessive hose length restricts the flow of
Treating Equipment Manual, InTouch Content fluids to the pump, the pump will be starved
ID# 3013931. and pump cavitation will occur, thereby causing
excessive movement of the treating lines and
potential damage to the pump.
8.10.1 Hoses
Suction hoses (see Fig. 8-13) with 4-in or 8-in Discharge hoses (Fig. 8-14) are typically soft,
diameters are commonly used in fracturing. without the wire coil woven into their fabric.
They have a wire coil woven into the fabric to
prevent collapse. These hoses are also called

JET 15 - Introduction to Fracturing and Matrix Stimulation  |  33



Maximum pumping rates through 2-in, 3-in, and
Note: 4-in lines are
The maximum pump rate allowed
for each 4-in discharge hose is • 2 in: 8.5 bbl/min
3
10 bbl/min (1.6 m /min).
• 3 in: 20 bbl/min
• 4 in: 40 bbl/min

Typical soft hose


cross section
showing fabric/ Clamp
rubber layers

Figure 8-14. Discharge Hose Diagram

8.10.2 Treating iron


The size of the high-pressure pipe called
treating iron (see Figs. 8-15 and 8-16) used on
a treatment is dictated by both the anticipated
rates and pressures. Smaller lines have a
higher maximum treating pressure limitations
than the larger sizes. The velocity of the
fluid should be limited to 45 ft/s to minimize
excessive erosion of the iron. Pumping above
these rates for any prolonged period can erode
the treating iron and thereby lower the effective
working pressure that the iron could be
exposed to before a catastrophic failure would
occur. If the design treating rates exceed the Figure 8-15. Treating Line
rate limits of the iron’s size, then either a larger
iron must be used or multiple lines must be laid
to the wellhead.

34  |  Equipment for Fracturing Treatments


also allow the iron to turn corners and change
directions. To ensure that straight sections
of the iron are completely free to move, it
is recommended to have three swivel joints
between any two fixed points in the line.

Note:
Chiksan® is the trademark name
for a type of swivel; however,
swivels are commonly referred to
as chicksans.

Figure 8-16. Treating Line Union

The treating iron should not have welded seams


or exposed threaded connections; it must be
integral. To eliminate these seams and exposed
threads, the iron and associated connections
should be machined from single pieces of metal
(integral seal; see Fig. 8-17). The maximum
treating pressure for integral seals is 15,000 psi.

Figure 8-18. Treating Iron Swivel Joint

8.10.4 Valves
Several kinds of valves are used to rig up for a
treatment.

• Plug valves (Fig. 8-19) control fluid flow


on high-pressure discharge manifolds and
Figure 8-17. Treating Line Integral Seal
treating lines. Plug valves are also used for
bleedoff lines. The valves are designated
8.10.3 Swivel joints by line size and their inside bore diameter.
For example, 2x1 means the valve is used
During pumping operations, the treating on a 2-in line that has a 1-in inside bore.
iron tends to move and vibrate slightly. To
prevent exposure of the iron to stress from
this movement, the line is laid to provide some
flexibility. Swivel joints (Fig. 8-20) allow the
iron some freedom of movement. Swivel joints

JET 15 - Introduction to Fracturing and Matrix Stimulation  |  35



is between the check valve and the master
valve to release any pressure before
disconnecting the line.

8.10.5 Bleedoff lines


A bleedoff line relieves pressure from the
system of high-pressure treating lines when
the wellhead valves have been closed. The
bleedoff line is not intended for extended
flowback of well fluids, only for draining off the
line of liquid before disconnecting the line. A
permanent flowback line should be laid for the
long-term flow of well fluids (usually the client
Figure 8-19. Plug Valves
will have third-party operators with equipment
responsible for long-term flowback).
• A check valve should be placed in the
treating line, on the ground, as close to
the wellhead as practical. The valve allows
Caution:
flow in one direction; therefore, it can be
The bleedoff line must be placed
pumped through, but it automatically closes
between the check valve and the
once pumping stops, not allowing flow back
wellhead control valve. If the bleedoff
in the opposite direction. This kind of valve
arrangement is misplaced, pressure
isolates well pressures to the closed side
will be trapped between the wellhead
of the check valve and prevents the flow of
and the check valve, and a pressure
well fluids. This type of valve is essential
hazard will result when the treating line
for controlling the well if a sudden loss of
is rigged down.
pump pressure occurs, such as when a
treating line fails. In these emergencies,
there is no time to physically close the
wellhead valves, but the check valve can A choke and double-valve arrangement should
automatically close. be teed off of the main treating line to start the
bleedoff line. One valve is the master valve,
• Flapper check valves are usually used in
which is always fully open or fully closed and is
the main treating line. Proppants, solid
opened first and closed last. The second valve
diverting agents, and ball sealers can all be
is slowly opened and closed to control the flow
pumped through this style of valve without
of fluid.
fear of plugging or destroying its reliability.
Like a check valve, when pumping stops, it
closes to prevent backflow.
Caution:
• Dart check valves are used in nitrogen and
Swivel joints must never be used in
carbon dioxide treating lines. These valves
a bleedoff line. Where a turn in the
use a spring to seat a dart and close the
line is necessary, tee connections
valve when injection stops. Because dart
should be used.
check valves are easily cut and plugged by
proppants, they are not recommended for
use in the main treating line. A bleedoff line

36  |  Equipment for Fracturing Treatments


8.10.6 Auxiliary equipment
Auxiliary treating equipment consists of tees,
laterals, and wyes (see Fig. 8-20). It may
consist of either male x female connections with
a female branch, or female x male connection
with a male branch. Only integral connections
should be used with this equipment—no B
C
threaded connections. The maximum working A.
pressure of this equipment is 15,000 psi.
These are commonly used on bleedoff
lines; pressure‑transducer connections, and
high‑pressure pump connections.
Figure 8-21. Ball Injectors and Sealing Balls

Figure 8-20. Treating Tee and Wye

8.10.7 Ball injectors


Ball injectors (items A and B, Fig. 21) are used
to store perforation-sealing balls and inject
them into the flow stream of the fracturing
fluid. The sealing balls (item C, Fig. 21) stick
in the cavity of the open perforations, directing
the fluid to other perforations that might be
only partially open. The ball injector is usually
operated remotely.

JET 15 - Introduction to Fracturing and Matrix Stimulation  |  37



This page left intentionally blank

38  |  Equipment for Fracturing Treatments


9.0  Fracturing Job Stages

A fracturing job should be carefully designed fracture treatment. The information


and executed. obtained is specific to the fluid being
used and the formation being tested.

9.1 Using DataFRAC


To optimize output from a well, the economics 9.2 Job execution
of a fracturing treatment must be carefully A fracturing job should progress in the following
analyzed. Determining critical parameters, stages.
such as closure pressure, fluid loss and the
geometry model, is necessary to the success of
the fracture treatment design. Note:
The order of the stages is very
DataFRAC* is a fracture data determination important. If screenout occurs, the
service used to provide accurate fracture job will be terminated altogether.
design parameters. Inaccurate design
parameters could result in premature
screenout(pad depletion), unpropped fracture,
increased proppant damage, or increased Stage 01 pumping prepad: A thin,
treatment cost. low‑viscosity fluid such as water may be
pumped before the fracturing treatment to
DataFRAC is one method of gathering data help initiate the fracture. This fluid is called
from the most reliable source, the potential prepad. The fluid penetrates the rock and cools
fracturing site. By analyzing the acquired data, the casing and tubulars, reducing the high
one can determine formation and fracture temperatures that may degrade the fracturing
parameters. A DataFRAC treatment usually fluid.
consists of three tests:
Stage 02 pumping pad: A higher-viscosity
a. step rate test: This test determines fluid is pumped down the borehole at high
the best estimate of the fracture pressure, forcing it through the perforations at
closure pressure. This estimate is the bottom of the casing. The fracturing fluid
then used in all subsequent fractur- pumped into the formation during this stage
ing analyses. is called pad. The pad causes fractures in the
reservoir rock near the wellbore. More of the
b. calibration injection test: This test liquid is then pumped down and the pressure is
determines the fracture geometry increased to spread the fracture. Spreading the
model. fracture is called fracture propagation.

c. calibration decline test: This test


determines the fluid-loss coefficient
Stage 03 pumping slurry: The reservoir
is usually under great pressure from the
and closure pressure to calibrate
surrounding rock. If the process is stopped after
the design simulator for the main

JET 15 - Introduction to Fracturing and Matrix Stimulation  |  39



the pad stage and the fracturing liquid is drawn
out, this pressure, called closure pressure,
would quickly cause the fracture to close.

The fracturing equipment now adds proppant


to the fluid. The proppant used at this point is
usually sand or a similar high-strength granular
material. This proppant-laden fluid is the slurry.
Chemicals called breakers are blended with the
slurry to improve the cleanup of some products
that have been used in the fracturing process.
The proppant is first added to the fracturing
fluid in low concentrations and pumped to reach
the fracture tips just as the last of the pad leaks
into the formation. The proppant concentration
is gradually increased until the entire fracture is
filled with slurry.

STAGE 04 Flushing the well: After the


determined amount of proppant is pumped,
then a clear fluid, usually brine, is pumped to
displace the slurry just down to the perforations
(not into the fracture) to clear the line. This
process is called a flush.

40  |  Fracturing Job Stages


10.0  Material Balance

Material balance is very important in oilfield where PPA = pounds of proppant added (ppa)
operation. It is necessary to know how much per gallon.
of each chemical should be pumped during
the job. Stimulation-designed volumes should
equal chemicals taken to the location minus 10.2 Clean fluid ratio, dimensionless
chemicals returned to the district. An accurate All additives are added to clean fluid volume.
inventory count of all chemicals in the district Use this formula to find the clean fluid ratio
should be performed regularly. (CFR).

During the job, the supervisor and the operators 1 1


who pump the chemicals are responsible for CFR = =
PPA
ensuring that the actual volume pumped of any slurry yield 1+
chemical is the same as the volume specified proppant density
in the design. Electronic metering of chemicals
inside the FracCAT must always be backed up
with the physical metering throughout the job. Example:

The following are basic calculations used when Find CFR when pumping 5 ppa of sand
doing material balance. (density of sand is 22.1 lbm/galUS)

1
CFR = = 0.81
Note: 5
1 + 22.1
All additives are added to clean
fluid volume. Once proppant is
added, the fluid is referred to as
dirty. 10.3 Clean fluid rate (bbl/min)
The clean fluid rate is

Slurry rate × CFR


10.1 Slurry yield
Slurry is the term used for the final fluid Example: Find the clean fluid rate of the 12 ppa
pumped downhole—proppant, base fluid, and sand when slurry rate is 30 bbl/min.
additives.
1
PPA CFR = = 0.648
slurry yield = 1 + 12
1 + 22.1
proppant density

= 0.648 × 30 bbl/min
= 19.4 bbl/min

JET 14 - Introduction to Fracturing and Matrix Stimulation  |  41


10.4 Liquid additive rate (galUS/min) • FLA rate for this stage
= 35 bbl/min × 42 galUS/bbl × 40 lb/
1,000 galUS
= 58.8 lbm/min.
Note:
Be sure to use the CFR to calculate • Time to add 100 lbm bag
the additive rate. = 100 lbm/58.8 (lbm/min)
= 1.7 min (1 min, 42 sec).

10.6 Proppant addition (lbm/min)


Example: Calculate the rate of croslinker that
It is important to know how many pounds of
needs to be used during the 10‑ppa stage of
proppant are added to the fluid to make the
bauxite, when the slurry rate is 60 bbl/ min.
correct proppant concentration, The following
The crosslinker concentration is 2 galUS/
example shows the calculation for adding
1,000 galUS. The density of bauxite is
proppant.
30.02 ppg.

1 Example: Calculate proppant rate in pounds


CFR = = 0.75 per minute of resin-coated sand (density =
10
1 + 30.02 21.27 lbm/galUS) when pumping slurry at
25 bbl/min at the 9 ppa stage.
= (60 bbl/min) (0.75)
= 45 bbl/min. • Calculate CFR
• Crosslinker rate
1
= 45 bbl/min × 42 galUS/ = = 0.7
bbl × 2 galUS/1,000 galUS 9
1+
= 3.78 galUS/min. 21.27
= 0.7 × 25 bbl/min
10.5 Dry additive rate (ppm) = 17.5 bbl/min.
Some of the additives such as breakers or fluid • Convert clean fluid rate from barrels per
loss additives are dry additives. The following minute to gallons per minute:
example illustrates how to calculate the rate of
dry additives. = 17.5 bbl/min × 42 galUS/bbl
= 735 galUS/min.
Example: Calculate the rate of fluid loss
additive (FLA) that is needed at the pad stage • Calculate proppant rate at 9 ppa (9 lbm of
when slurry rate is 35 bbl/min. The required proppant per gallon):
concentration of FLA is 40 lbm/1,000 galUS.
How quickly should a 100-lbm bag of FLA be = 735 galUS/min × 9 ppa
added? = 6,615 lbm/min.

• This is the pad stage; therefore, the clean


fluid rate is 1 (slurry rate and clean fluid
rate are thee same).

42  |  Material Balance


11.0  Locating and Rigging Equipment

Assembling the surface equipment safely, The following are the general rig-up steps:
efficiently, and an organized manner, is
extremely important for the success of a
fracturing treatment (see Fig. 11-1). Thorough
Step 01 The fracture tanks, Fig. 11-2,
are usually the first equipment moved to the
pretreatment planning is essential to the
site, located far enough from the wellhead to
organizational process of coordinating
allow room for all the other equipment to be
equipment hookup. An inspection of the
positioned. The fracture tanks are placed at an
location allows the job supervisor to make
elevation higher than the PCM mixer and POD
diagrams to optimize the use of available space.
blender if possible.
Many steps of the organizational procedures
are driven by common sense. Pretreatment
planning can eliminate many small problems
that could develop into larger problems that
may ultimately jeopardize the success of the
treatment.

Before spotting and rigging the stimulation


equipment, the job supervisor inspects the site
to plan what equipment is needed and how to
place it before bringing anything to the location.

Figure 11-2. Fracture Tanks

Step 02 The Sand Chief is located close to


the fracture tanks.

Before bringing the rest of the equipment


to the job site, the job supervisor makes
sure that the fracture tanks are filled with
water and the Sand Chief is filled with the
appropriate proppant (see Fig. 11-3).

Figure 11-1. Prejob Setup

The supervisor must rig up in compliance with


QHSE standards.

JET 14 - Introduction to Fracturing and Matrix Stimulation  |  43


Figure 11-3. Filling the Sand Chief with Proppant Figure 11-5. Manifold Trailer between POD Blender and
Wellhead
Step 03 The PCM mixer is moved onsite
and located as near as possible to the fracture Hard 4-in and 8-in hoses are rigged from the
tanks (see Fig. 11-4). fracture tanks to the PCM mixer (see Fig. 11-6)
for an illustration of the rigging hoses.

Hard 8-in hose is rigged from the PCM mixer to


the POD blender.

Figure 11-4. PCM Mixer next to Fracture Tank

Step 03 The POD blender is located near


the PCM mixer. Figure 11-6. Rigging Hose

The POD blender discharge is connected to the


Step 04 The manifold trailer (missile) is
manifold with soft 4-in hoses (see Fig. 11-7).
located between the POD blender and the
wellhead (see Fig. 11-5).

44  |  Locating and Rigging Equipment


Figure 11-7. Hoses from POD Blender Discharge to Manifold Figure 11-9. Pumper Discharge Hoses Attached to Manifold
Trailer Trailer

Step 05 The pumpers are backed up to Step 06 The 3-in or 4-in treating lines
the manifold trailer. Depending on the job, up are connected from the manifold trailer to the
to 10 pumpers can be used, with 5 pumpers on wellhead (see Fig. 11-10). The size and amount
each side of the manifold (see Fig. 11-8). of treating lines connected to the wellhead
depends on the maximum slurry rate designed
for the job.

Figure 11-8. Pumper Suction Hoses Attached to Manifold


Trailer
Figure 11-10. Treating Lines to Wellhead
The discharge outlets of the pumpers are
connected to the manifold trailer (see Fig. 11-9). Step 07 The FracCAT monitoring unit
is located (see Fig. 11-11). The FracCAT unit
should be located in a place that will give the
best possible view of the whole site and a
wellhead. It must be near enough to all the
equipment to be connected with sensors.

JET 14 - Introduction to Fracturing and Matrix Stimulation  |  45


Figure 11-11. FracCAT Unit Onsite

All the external data acquisition sensors are


connected with the appropriate cables and
connectors.

Step 08 Water quality in the fracture tanks


is checked by the lab technician before mixing
the fracture fluid.

Step 09 The POD blender is calibrated


and all the POD blender controls are set to
prepad for operation.

Step 10 The PCM mixer is set up and


prepared for operation.

Gel is mixed in the PCM mixer.

All the fluids and additives are sampled and


tested; the gel is tested and adjusted until gel
quality is assured.

Step 11 When the equipment is spotted


and rigged and all materials are available, the
job crew has a prejob safety meeting. The
Wellsite Execution Requirements section in
KSQR should be followed.

Figure 11-12 shows all the equipment rigged up


for a fracturing treatment.

46  |  Locating and Rigging Equipment


Figure 11-12. Complete Rig-Up of Equipment for Fracturing Treatment

JET 14 - Introduction to Fracturing and Matrix Stimulation  |  47


This page left intentionally blank

48  |  Locating and Rigging Equipment


12.0  Fracturing Key Service
Quality Requirements

The principal factor in the successful 4. Verify chemical load out volumes and
performance of a fracturing operation is the additive calculations before loading the
service quality. The following are taken directly job. Responsible: LM, JS
from the Fracturing Key Service Quality
Requirements (InTouch Content ID# 4147789), 5. Follow documented loading and
listing the employees responsible for making sampling procedures for the fracturing
sure the requirements are followed for fluid systems being used. Responsible:
fracturing: LM, JS

• LM= line manager 6. Crew is current on OFS and Well


Services relevant QHSE standards.
• JS = job supervisor
Responsible: LM, JS
• EO = equipment operator
• S = salesperson. 7. Job supervisor (JS), pump, blender,
FracCAT and PCM mixer operators
have performed the same or similar
12.1 Design and preparation types of jobs previously and/or have
requirements completed training and are deemed
1. Follow the client-approved job design competent by line manager (LM).
and procedure that includes FracCADE*. Responsible: LM
The job design and procedure is to be
reviewed by line management and/or 8. Equipment is current on Stem I and II.
peer before finalization—documentation Responsible: LM,JS, EO
of this review is required. Responsible:
LM, S 9. Treating equipment has been inspected
and tested according to WS Safety
2. Follow proper lab procedures. Standard 23. Responsible: LM, JS
Responsible: LM
10. Necessary equipment is available to
3. Perform base fluid lab testing on any of perform the job as designed and to
the following applications: jobs above comply with relevant QHSE standards.
82 degC [180 degF]; new client; new Responsible: LM
formation; new technology or new
product. Testing to include breaker 11. Promote professional image (equipment
testing (schedule generation and is clean and painted to Schlumberger
verification) completed prior to job at standard; uniforms are clean and
bottomhole temperature and Fann 50 tatter‑free). Responsible: LM, JS
for cross-linked fluids. Responsible: LM

JET 15 - Introduction to Fracturing and Matrix Stimulation  |  49



12. Reverify chemical volumes and additive 12.3 Evaluation requirements
calculations before transporting to the
wellsite or wellsite storage. Responsible: 1. Perform reporting and data capture
LM, JS requirements:

13. Line management conducts with the • Download FracCADE software and
JS a job brief/review/discussion that FracCAT treatment files into i-FIND
includes discussion/completion of: directly after each job.
• Report SQ events properly in Quest.
▪ SQ Risk Assessment Responsible: LM, JS
▪ Job design and procedure 2. Request and document the client’s
▪ Job sheet with relevant well opinion concerning job performance
information.Responsible: LM and whether expectations were met.
Investigate and follow up on any non-
conformance issues. Responsible: LM,
12.2 Wellsite execution requirements JS, S
1. Crew has and uses proper and
functional personal protective equipment
(PPE). Responsible: JS

2. Conduct pre-job meeting with client


representative, crew, and involved third
parties to agree on job procedure,
design, calculations and Service Quality
contingency plans. Responsible: JS

3. Rig up in compliance with QHSE


standards. Responsible: JS

4. Record critical job parameters (density,


rate, pressure/s, liquid additives).
Responsible: JS

5. Perform mass balance requirements.


Responsible: JS

6. Perform sample requirements and


onsite fluid QA/QC requirements.
Responsible: JS

7. Pump the job as designed. Any


deviation from original job procedure
requires agreement with client
representatives, JS and LM.
Responsible: JS

50  |  Fracturing Key Service Quality Requirements


13.0  Matrix Stimulation

Matrix stimulation is accomplished by injecting 13.2.1 Carbonate acidizing


a fluid (e.g., acid or solvent) to dissolve and/or
disperse materials that impair well production in Carbonate rocks, by definition, contain more
sandstones or to create new, unimpaired flow than 50% carbonate minerals. The most
channels between the wellbore and a carbonate common carbonate minerals are calcite
formation. Such treatments are called matrix (calcium carbonate, CaCO3) and dolomite.
treatments because the solvent is injected at Carbonate rocks are classified by the calcite
pressures below the parting pressure of the to dolomite ratio, and those with a ratio higher
formation so that fractures are not created. than 50% are generally called limestones.

The most common matrix stimulation treatment Acid is used in carbonate formations to
is acidizing, in which an acidic solution is dissolve the matrix and bypass the damage.
injected to dissolve minerals in the formation. Hydrochloric acid (HCl) is usually selected
However, other solvents are also used. The for carbonate acidizing. It reacts readily with
next most common fluids used are organic carbonate minerals and is available in large
solvents aimed at dissolving waxes, paraffins, quantities at a relatively low price.
asphaltenes, or other damaging organic
materials. 13.2.2 Sandstone acidizing
Sandstone matrix acidizing is distinguished
13.1 Matrix stimulation objective from carbonate acidizing in that it involves
dissolving damage that is blocking or bridging
The objective of matrix stimulation is to greatly
the pore throats in the formation matrix,
enhance or recover the permeability near the
thus ideally recovering the original reservoir
wellbore, rather than affect a large portion of
permeability. Because the formation and the
the reservoir.
damage can have complicated structures
that can yield a variety of reaction products,
13.2 Matrix acidizing sandstone acidizing success requires a
significantly better understanding of chemistry
Matrix acidizing is a near-wellbore treatment, than does carbonate acidizing. The primary
with all the acid reacting within about 1 ft of the solvent in sandstone acidizing is HF.
wellbore in sandstone formations and within a Sometimes acid systems that contain mixtures
few inches to perhaps as much as 10 ft from of HF and HCl acid are used. A mixture of HF
the wellbore in carbonates. For this reason, and HCl is commonly called mud acid because
both damage and rock characteristics must it was first used to remove mud damage.
be taken into account when designing the
treatment.

JET 15 - Introduction to Fracturing and Matrix Stimulation  |  51



13.3 Matrix acidizing fluids • improve coverage of the zone
Treatment fluid selection is an important step in • prevent precipitation of reaction products.
matrix acidizing. Multiple fluids (fluid systems) Additives are also used in preflushes and
composed of base fluids and additives, overflushes to stabilize clays and disperse
are selected based on lithology, damage paraffins and asphaltenes.
mechanism, and well condition.
Additives must be added to the different stages
The most common fluids in matrix acidizing are to protect tubulars and ensure successful
treatment of the formation. When mixing
• HCl: The most common acid is hydrochloric additives, the compatibility of the different
acid (HCl), used primarily to dissolve components with each other and with the
carbonate minerals. downhole conditions must be checked
• organic acids: Organic acids are used thoroughly.
instead of HCl when high bottomhole
temperatures (above 400 degF) prevent The following are common additives in acidizing
efficient protection against corrosion. The fluids:
two main types of organic acids used are
acetic acid and formic acid. Acetic acid • corrosion inhibitors
is easier to inhibit than formic acid and is • mutual solvents
used more often.
• surfactants
• HF: The primary solvent in sandstone
acidizing is hydrofluoric acid (HF). In • clay stabilizers
sandstone acidizing, acid systems that • iron control
contain mixtures of hydrofluoric and
hydrochloric acid are used. • alcohols.

• mud acid: Mud acid is used to dissolve


13.4.1 Corrosion inhibitors
silicate minerals such as clays and
feldspars. The most important acid additives are corrosion
inhibitors. A corrosion inhibitor is a chemical
that slows the attack of acid corrosion on
13.4 Additives
drillpipe, tubing or any other metal that the acid
Proper fluid selection is critical to the success contacts during treatment. Organic acids are
of a matrix treatment. The treatment may be a easier to inhibit than HCl.
failure if the proper additives are not used. The
treating fluid is designed to effectively remove
or bypass the damage, whereas additives are 13.4.2 Mutual solvents
used to Mutual solvents are soluble in both
hydrocarbons and water. For oil wells, adding
• prevent excessive corrosion a mutual solvent to the preflush or acid stages
• prevent sludging and emulsions helps to water-wet the formation and provides
good contact of the treating fluids with the rock
• prevent iron precipitation
surface.
• improve cleanup

52  |  Matrix Stimulation


13.4.3 Surfactants The most common process is for the fluids to
be preblended at the service company facility
Surfactants are used in acidizing to break and then transported to the location. This
undesirable emulsions, reduce surface and/ allows blending small volumes accurately,
or interfacial tension, alter wettability, speed controlling environmental hazards. The fluids
cleanup, disperse additives, and prevent sludge are then pumped with little effort or quality risk.
formation.

13.4.4 Clay stabilizers


Clay stabilizers are chemicals used to stabilize
clays and fines, to prevent the clay from
swelling.

13.4.5 Iron control


The three additives currently used to help keep
iron in solution are pH control, sequestering
agents, and reducing agents. These additives
may be used individually or in combination,
depending on the source and amount of iron
dissolution expected.

13.4.6 Alcohols
Alcohols are used in acidizing fluids to remove
water blocks, enhance fluid recovery, retard
acid reactivity, and decrease water content. The
most common alcohols used in acidizing are
isopropanol and methanol.

13.5 Job execution


Matrix stimulation, mainly acidizing, is the
original and simplest stimulation treatment.
These treatments typically involve small crews
and minimal equipment. The equipment usually
consists of one low-horsepower pump and
storage tanks for the acid and flush fluids (see
JET 10: Acid Storage and Mixing Procedures,
InTouch Content ID# 4221679).

JET 15 - Introduction to Fracturing and Matrix Stimulation  |  53



This page left intentionally blank

54  |  Matrix Stimulation


14.0 Matrix Stimulation Key
Service Quality Requirements

The principal factor in the successful 5. Follow documented loading and


performance of an acidizing operation is the sampling procedures for the matrix fluid
service quality. The following are the Fracturing systems being used. Responsible: LM
Key Service Quality Requirements (InTouch
Content ID# 4147789) and the employees 6. Crew is current on OFS and Well
responsible for making sure they are followed Services relevant QHSE standards.
for fracturing: Responsible: LM, JS

• LM= line manager 7. Job supervisor (JS), pump, blender,


FracCAT and PCM mixer operators
• JS = job supervisor
have performed the same or similar
• EO = equipment operator types of jobs previously and/or have
• S =salesperson completed training and are deemed
competent by line manager (LM).
Responsible: LM
14.1 Design and preparation
requirements 8. Equipment is current on Stem I and II.
1. Follow the client-approved job design Responsible: LM, JS, EO
and procedure that includes proper
corrosion inhibition. The job design 9. Treating equipment has been inspected
and procedure should be reviewed by and tested according to WS Safety
line management and/or a peer before Standard 23. Responsible: LM, JS
finalization documentation of this review
is required. Responsible: LM, S 10. Necessary equipment is available to
perform the job as designed and to
2. Follow proper lab procedures. comply with relevant QHSE standards.
Responsible: LM Responsible: LM

3. Perform base lab testing: 11. Promote professional image (equipment


is clean and painted to SLB standard;
• Emulsion test using representative uniforms are clean and tatter-free).
formation fluid and fluid system to be Responsible: LM, JS
pumped
12. Re-verify chemical volumes and additive
• Acid concentration test calculations before transporting to the
Responsible: LM wellsite or wellsite storage. Responsible:
4. Verify chemical load out volumes and LM, JS
additive calculations before loading the
job. Responsible: LM, JS

JET 15 - Introduction to Fracturing and Matrix Stimulation  |  55



13. Line management conducts with the 14.3 Evaluation requirements
JS a job brief/review/discussion that
includes discussion/completion of 1. Perform reporting and data capture
requirements:
a. SQ Risk Assessment
a. Download StimCADE software and
b. Job design and procedure CemCAT or FracCAT treatment files
into i-FIND directly after each job.
c. Job sheet with relevant well
information. b. Report SQ events properly in Quest.
Responsible: LM Responsible: LM, JS

2. Request and document the client’s


14.2 Wellsite execution requirements opinion concerning job performance
and whether expectations were met.
1. Crew has and uses proper and Investigate and follow up on any
functional personal protective equipment nonconformance issues. Responsible:
(PPE). Responsible: JS LM, JS, S
2. Conduct pre-job meeting with client
representative, crew, and involved third
parties to agree on job procedure,
design, calculations and Service Quality
contingency plans. Responsible: JS

3. Rig up in compliance with QHSE


standards. Responsible: JS

4. Record critical job parameters (rate,


pressure). Responsible: JS

5. Perform mass balance requirements.


Responsible: JS

6. Perform wellsite fluid QA/QC


requirements acid concentration test.
Responsible: JS

7. Pump the job as designed. Any


deviation from original job procedure
requires agreement with client
representatives, JS and LM.
Responsible: JS

56  |  Matrix Stimulation Key Service Quality Requirements


15.0  References

The following references should be used for


more information:

• Fracturing Key Service Quality


Requirements (InTouch ID# 4147789)
• OFS QHSE Standard 003: PPE (InTouch
Content ID# 3260259)
• Treating Equipment Manual (InTouch
Content ID# 3013931)
• Well Services (WS) Safety Standard 5
(InTouch Content ID# 3313681),
• WS Safety Standard 9 (InTouch Content
ID# 3283959)
• WS Safety Standard 11 (InTouch Content
ID# 3283975)
• WS Safety Standard 17: Storage and
Handling of Oxidizers (InTouch Content
ID# 3313693)
• WS Safety Standard 18: Chemical Hazard
Communication (HAZCOM) and Material
Handling (InTouch Content ID# 3313694)
• WS Safety Standard 30: Pumping
Combustible and Flammable Fluids
(InTouch Content ID# 3313709)
• JET 37, WCS-Basic Lab Training and Fluid
QA/QC, InTouch Content ID# 4221755

JET 15 - Introduction to Fracturing and Matrix Stimulation  |   57


This page left intentionally blank

58  |  References
16.0  Check Your Understanding

1. What is stimulation? Choose the best two 4. Acid fracturing, also called fracture
answers. acidizing, is a stimulation process in which
A. Fracturing and matrix acidizing are ______________.
examples of stimulation. A. Acid is injected into a formation at a
B. Stimulation is a chemical or mechanical pressure above fracturing pressure.
method of increasing flow capacity to a B. Acid is injected into a formation at a
well. pressure below fracturing pressure.
C. Stimulation is only performed below C. Acid is used to etch the walls of the
fracturing pressure. producing formation.
D. All of the above are true. D. Acid is injected into a formation at a
pressure below fracturing pressure and
acid is used to etch the walls of the
2. Which one of the following statements
producing formation.
regarding fracturing is incorrect?
E. Acid is injected into a formation at a
A. Fracturing can be one of the more
pressure above fracturing pressure and
complex procedures performed on a
acid is used to etch the walls of the
well.
producing formation.
B. A typical fracturing job requires low
rates and pressures and a small
volume of materials injected. 5. Which one of the following statements
is incorrect regarding fracturing fluid
C. Fracturing is a stimulation technique characteristics?
performed above fracturing pressure.
A. It must have low friction pressure
D. Fracture increases well productivity during pumping.
by creating a highly conductive path
through the damaged area. B. It must have a maximum amount of
leakage into formation.
C. It must be able to break and clean up
3. Which one of the following is NOT key to
quickly after the treatment.
successful propped fracture stimulation?
D. It must be compatible with the reservoir
A. Increase production by creating a high
fluids to avoid emulsifying.
conductivity channel.
B. Pump as much proppant and fluid into
the fracture as possible.
C. The propped fracture length is
adequate.
D. The fracture is contained.

JET 15- Introduction to Fracturing and Matrix Stimulation  |  59


6. Which one of the following is true 10. In fluid YF240HTD, _________.
regarding the gelling agents used by A. guar is crosslinked with titanate
Schlumberger?
B. HPG is crosslinked with borate
A. As much as 6 to 10% insoluble residue
can be present in guar fluids. C. guar is crosslinked with borate

B. Hydroxypropyl guar is a derivative D. HPG is crosslinked with zirconate


of guar and contains only 2 to 4% of
insoluble residue. 11. The proppant properties that affect
C. CMHPG has been crosslinked with fracture conductivity include __________.
Zr (zirconate) crosslinker to produce A. grain size and strength
fluids with higher viscosity at high
B. fines and impurities
temperatures than those of HPG.
C. roundness and sphericity
D. All of the above statements are true.
D. all of the above

7. Which of the following affect the


crosslinking rate? 12. Which of the following is not a stage in a
fracturing treatment?
A. the concentration of reactants
A. flush
B. the pH of the fluids
B. slurry
C. shear conditions in the well
C. pad
D. fluid temperature
D. flowback
E. all of the above

13. Which of the following can DataFRAC not


8. Which one of the following best describes
help you do?
the function of buffers?
A. determine closure pressure
A. prevent fluid loss during the fracturing
treatment B. determine the geometry model
B. control the pH of the fracturing fluid C. determine the best proppant type
C. reduce the surface tension between D. determine fluid loss
two materials
D. degrade the polymers, reducing the 14. Calculate the crosslinker rate that needs
fluid viscosity by splitting the polymers to be used during the 9-ppa stage of
into smaller fragments sand, when the slurry rate is 50 bbl/ min.
The crosslinker concentration is
2 galUS/ 1,000 galUS. The density of sand
9. What is the most widely used type of
is 22.1 ppg.
fracturing fluid?
A. 3.52 bbl/min
A. oil-based
B. 3.25 bbl/min
B. foam
C. 2.98 bbl/min
C. water-based
D. 2.89 bbl/min
D. acids

60  |  Check Your Understanding


15. Select the best answer to complete this
statement: Matrix acidizing _________.
A. is a near wellbore treatment
B. enhances or recovers the permeability
near the wellbore, rather than affects a
large portion of the reservoir
C. uses different systems from carbonate
acidizing
D. all of the above

16. To have a successful matrix treatment, the


crew must _________.
A. ensure that the pressure never goes
below fracturing pressure
B. ensure that the pressure never goes
above fracturing pressure
C. ensure that the maximum pump rate
possible is used
D. none of the above

JET 15- Introduction to Fracturing and Matrix Stimulation  |  61


This page left intentionally blank

62  |  Check Your Understanding

You might also like