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IEEE PEDS 2011, Singapore, 5 - 8 December 2011

Modelling of Battery Temperature Effect on


Electrical Characteristics of Li-ion Battery in Hybrid
Electric Vehicle
Y.K. TAN1, J.C. MAO2 and K.J. TSENG2
Energy Research Institute @ Nanyang Technological University, Singapore
School of Electrical & Electronic Engineering, Nanyang Technological University, Singapore
E-mail: tanyenkheng@ieee.org

Abstract-This paper presents an enhanced modelling method for However, unlike Ni-MH, Li-ion is susceptible to abuse.
the commonly used energy storage device i.e. lithium-ion (Li-ion) The anisotropic thermal property of Li-ion cells is of great
battery of a hybrid electrical vehicle (HEV). In this enhanced
modelling method, the thermal effect, an important part of the concern. The compromise between the axial and radial heat
battery electrical model, is considered to generate a holistic transfer is dependent on the cell, which is designed for the
understanding, hence the characteristic of the Li-ion battery. specific purpose [3]. Moreover, overcharge or over-discharge
Because of the high temperature sensitivity of the battery increases the internal temperature of the cell. The larger the
cell/pack in HEV, it is critical to have such accurate thermal- number of cells in series, greater is the probability of
electrical model. Compared with sole electrical model of Li-ion
battery, the simulation results from MATLAB Simulink overcharge and over-discharge. In HEV application, due to
modelling show that the combination of thermal and electrical the limited room inside the vehicle, the batteries packs are all
models by making use of a thermal function to model the in a tight package, which makes it hard to cool down the
differences made by temperature exhibit better representations batteries. The temperature can be very high inside the battery
of the actual characteristic of the Li-ion battery. packs. The operating temperature for Li-ion battery is -20°C
to 60°C when charging and -50°C to 60°C when discharging
I. INTRODUCTION [4]. If the temperature is too high, the charge and discharge
efficiency will be affected. At the same time, the unexpected
Hybrid electric vehicles (HEVs) have attracted tremendous high temperature may make contributions to the decreasing of
attention as a commercially viable alternative to traditional battery lifetime and even some safety issues. Hence, proper
vehicles because HEVs are much more environmentally thermal modelling and management of the battery packs in
friendly. Increasing emission standards across the globe have HEV is essential to maximize the pack performance and life.
popularized this type of alternative form of transportation. Various battery models are being introduced and studied in
HEV is an optimal combination of two power sources, a the HEV applications [5]. It can be classified as
conventional internal combustion engine (ICE) and a Electrochemical, Mathematical, Electrical and Polynomial [6].
rechargeable energy storage system (battery). Unlike Electrochemical models use the fundamental battery
conventional vehicles, vehicular power demand is shared chemistry, mathematical models use empirical equations and
between the two power sources to reduce the fossil fuel polynomial models express its responses in terms of a
consumption in HEVs [1]. Moreover, regenerative braking polynomial expression. Electrical models employ the
used to charge the onboard battery system also reduces the electrolyte, electrode, polarization resistances, and
loss of brake power in the form of heat. These developments capacitances along with a controlled battery source. Among
lead to a cheap and low emitting means of transportation. The different battery models, electrical models are more realistic,
main challenges in this path of development towards HEV are intuitive, useful and easy to handle. Since it is a parametric
its battery and battery management system (BMS). model, it can be applied to any battery model irrespective of
The efficiency of battery and battery management system its chemistry, configuration, and rate of discharge by finding
accounts for the success of the hybrid electric vehicle. The suitable combination of parameters [6]. Almost all electrical
increase in charge retention, utilization and life of the battery aspects of battery models classify the internal resistances in
would boost the reliability of the HEV [2]. The the battery as electrode and electrolyte resistances and
commercialization of different new chemistries (Ni-MH, thermal effects on the battery are not modelled in detail for
Lithium), introduction of battery monitoring systems and these models [6]-[8].
constructional changes have not only increased the efficiency, To figure out the battery temperature effect on the
performance and reliability but also broadened the scope of behaviour of the Li-ion battery itself, this paper not only
research in the field of battery technology. Due to the high considers the electrical characteristic aspects of a Li-ion
energy density, low self-discharge rate and no memory-effect battery such as charge extraction due to current and effect of
issues, Li-ion batteries have gained much attention over Ni- internal resistance, but also extends to the thermal effects
MH as a feasible solution to the HEV power demand [3]. beyond temperature rise due to power lost. The thermal

978-1-4577-0001-9/11/$26.00 ©2011 IEEE 637


model that considers the temperature rise in the core and crust discharge h (21°C) 20%/mo nth
of each individual battery cell is employed. The rest of the nth (21°C)
paper is arranged as follows: Section.II discusses on the
Cycle 400-1200 500-800 500-1000
consideration of Li-ion battery for use in HEV and then the Durability
electrical and thermal modelling of the battery is illustrated in
Section.III. After which, some simulations were conducted Operating 20°C~60 25°C~45 30°C~60
and the result are presented in Section.IV and end with a Temperature °C °C °C
conclusion in Section.V. (Charge)
II. LITHIUM ION BATTERY IN HEV 50°C~60
°C
In the hybrid electric vehicle (HEV) applications, size and (Discharg
weight of the vehicle are the two critical factors that e)
complicate HEV’s efficiency. Having a car full of batteries
leaves little room for passengers, additional payloads and
everyday shopping items, which conversely suggest that there Lithium-ion (Li-ion) cells have demonstrated excellent
is limited space in a HEV for large and bulky battery packs. performance when operated at ambient temperature
Hence, battery with higher energy and power densities is conditions [2]. Still, the adverse effect of temperature
greatly needed for the successful implementation and excursions on lithium-ion cell performance is evident when
commercialization of HEV. Lithium-ion (Li-ion), lead-acid the cell is operated at temperatures beyond 65°C or below
and nickel metal hydride (NiMH) secondary batteries are 0°C [4]; the lithium battery performance would easily be
three common energy storage devices being considered in the affected by the temperature of its ambient environment. As
HEV industry. shown in Fig.1, for powering hybrid electric vehicle (HEV), a
Lead-acid battery is the oldest type of rechargeable number of cells are packed together in various configurations
batteries with relatively high power-to-weight ratio, capable (parallel and/or series connected) to form a module. Several
of supplying high surge currents. However, its energy-to- modules are then combined in series or parallel to provide the
weight and energy-to-volume ratios are very low such that required voltage and capacity for the HEV application.
this type of battery cannot provide enough energy and power
in a limited room of the HEV. As for NiMH battery, the
energy density is high, equivalent to Li-ion battery, but the
drawback is that it has much higher self-discharge rate. In
addition, the current NiMH can provide is very limited so it
may better fit some little digital devices like cameras and cell
phones instead of a HEV. As such, Li-ion battery, in terms of
its electrical characteristics like energy and power densities,
is the best choice for HEVs. The following table lists the
useful data for Lithium-ion, lead-acid and NiMH batteries.

Table 1: Characteristics of three types of batteries

Battery Li-ion Lead- NiMH


types acid Fig.1: Battery pack design of HEV with different cell configurations [2]
Specific 100-250 30-40 30-80
Energy Wh/kg Wh/kg Wh/kg Evidently, it is important to keep the battery pack
temperature within the fairly narrow temperature range
Energy 250-360 60-75 140-300 mentioned above, to maintain optimal battery performance
Density Wh/l Wh/l Wh/l and cycle life. Temperature variation between individual cells
Specific ~250- 180 250-1000 in a pack [2] may result from:
Power ~340 W/kg W/kg
W/kg 1. Ambient temperature differences at various points of
the pack surface;
Charge and 80%-90% 50%- 66%
2. Non-uniform impedance distribution among cells;
Discharge 92%
3. Differences in heat transfer efficiency among cells.
Efficiency
Energy/Price 2.5 7-18 2.75 Factor 2 is an unintended condition, but may result from
Wh/US$ Wh/US$ Wh/US$ defects in quality control. However, it may also develop
Self- 8%/mont- 3%- 30%/mo- during operation of a battery pack, due to differences in local

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heat transfer rate. Factor 3 depends strongly on pack difference between heat source (battery cells) and heat sink so
configuration since some of the cells at the center tend to that a smaller cooling fan can be used. BTMS designers make
accumulate heat, while others along the edges are cooled by decisions referring to the heat generation and distribution of
heat transfer to the environment [9]. This variation may lead the battery pack. Hence, for proper design of the thermal
to further differences in impedance (factor 2) which amplify management system, thermal modelling and analysis are
capacity differences among the cells. Capacity imbalance required for the battery modules and packs of the HEV.
may cause some cells to be over-charged or over-discharged
during cycling of the pack, and this may result in premature III. ELECTRICAL AND THERMAL MODELLING OF
failure. Failure may take the form of thermal runaway or BATTERY
accelerating capacity fading. Both are related to excessive
heat generation in individual cells. A. ELECTRICAL MODEL
To implement the battery electrical model, a Li-ion battery
cell is considered as a series circuit with a controlled voltage
source and a battery internal resistance in the circuit [10].

Fig.2 Passive Cooling Model [11]


Fig.4: Nonlinear battery model [10]

In this model shown in Fig.4, the equation for the


controlled voltage source is described as Eqn.(1):
𝑄
𝐸 = 𝐸0 − 𝐾 � � + 𝐴𝑒 −𝐵𝑞 (1)
𝑄−𝑞
where E, E0 and K are the no load voltage (V), battery
constant voltage (V) and plarisation voltage (V) respectively.
𝑄 is the battery capacity (Ah) and A and B are the exponential
constants. The output voltage of the battery is defined as:
𝑉𝑏𝑎𝑡𝑡 = 𝐸 − 𝑖𝑅𝑖 (2)
where 𝑖 and 𝑅𝑖 symbolize the battery discharge current and
Fig.3 Active cooling Model [11] the internal resistance of the battery respectively. The
electrical model used in this paper has the following
An effective battery thermal management system (BTMS) assumptions: -
needs to be designed to avoid premature failure. The goal of a 1. Internal resistance is assumed to be a constant
thermal management system is to deliver a battery pack at an regardless of the temperature and the charging and
optimum average temperature with even temperature discharging process
distribution (or only small variations between the modules 2. Temperature doesn’t affect the battery performance
and within the pack) as identified by the battery manufacturer. 3. Discharge current doesn’t affect the battery
[11] As mentioned before, due to the size limitation and performance
economic criterions of HEVs, the thermal management
system needs to be lightweight, low cost and easily packaged. As for the discharge characteristic curve, it is decided by
Passive cooling technology and active cooling technology are the variables, E0, K and q, that vary when the temperature is
two basic ways to achieve a successful thermal management different. In this paper, the battery temperature effect on its
system. The lower price and relatively simpler design makes electrical behaviour is investigated and considered.
passive cooling technology more acceptable for
manufacturers today. However, electronic cooling systems B. THERMAL MODEL
based on active cooling technology have a bright future. As As discussed in the electrical model, the power loss during
shown in Fig. 3, the cool chip creates a temperature discharge, 𝑖 2 𝑅𝑖 , is mainly converted into heat dissipated into

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the ambient environment. The heat generated in the procedure transfer is formed. There are some other choices of the
will increase the temperature of the core and the crust of the cooling fluid. Nanofluid is a good substitute of air. Fluids
battery cell itself [5]. In this paper, the thermal model of a containing nanoparticles have a proven ability to increase
single cell battery is considered rather than the battery pack thermal conductivity and heat transfer and hence reduce the
inside the HEV. The heat transfer can be divided into three size, weight and number of heat exchangers for cooling
types which are convective heat transfer, conductive heat power electronics [9].
transfer and radiation. Fig.5 shows the thermal model of the
single cell battery [5].
C. COMBINATION OF THERMAL AND ELECTRICAL
MODELLING
This model is a combination of battery electrical model and
thermal model. In this model, the temperature makes
differences on the three basic variables of electrical model
which are polarization voltage K, battery constant voltage E0
and the exponential coefficients A and B. To make the model
simpler, we ignore the thermal effects on A, since A and E0 is
highly related. The B coefficient makes significant
differences on the exponential part of the characteristic curves,
so we should consider the thermal effects of B. In order to
take the temperature into consideration, a temperature
Fig.5: Thermal model of single cell battery
function is introduced to this model.
There are conductive heat transfer between the core and the
𝑥𝑁 = 𝑓(𝑇) = 𝑎 + 𝑏𝑇 + 𝑐𝑇 2 + ⋯ (6)
crust and the convective heat transfer between the crust and
ambient environment (in this case, it is considered as air). The
where,
radiation is ignored because it is insignificant compared with
N = K, E0, B
the convective and conductive heat transfer.
T = Ambient temperature of battery cell.
1. Modelling of Conductive Heat Transfer
Refer to the battery datasheet, the temperature functions of
The heat flux between the core and the curst can be
K, E0 , B is calculated as followings:
calculated as:
𝑇𝑐𝑜 −𝑇𝑐𝑟
𝑑ℎ𝑐𝑜𝑛𝑑 = (4) 𝑥𝐾 (𝑇) = 𝑓(𝑇) = 0.876 − 0.028𝑇 + 4.218 × 10−4 𝑇 2 (7)
𝑅𝑐
where Tco and Tcr are the temperatures at the core and crust
𝑥𝐸0 (𝑇) = 𝑓(𝑇) = 0.986 + 4.97 × 10−4 𝑇
of the battery cell respectively. Rc is the contact thermal
−6.6 × 10−5 𝑇 2 (8)
resistance between the core and the crust. To simplify the
analysis, in this paper, the temperature distribution with the
𝑥𝐵 (𝑇) = 𝑓(𝑇) = 0.733 − 0.045𝑇 + 9.63 × 10−4 𝑇 2 (9)
core and the crust is assumed to be uniformed [5]. With this
assumption, the internal thermal resistance is negligible, and
thus, combine Eqns.(1), (7) and (8),
the conductive heat transfer only happens in the radial
direction.
𝑄
𝐸(𝑞, 𝑇) = 𝑥𝐸0 (𝑇)𝐸0 − 𝑥𝐾 (𝑇)𝐾 � � + 𝐴𝑒 −𝑥𝐵 𝐵𝑞 (10)
𝑄−𝑞
2. Modelling of Convective Heat Transfer
The heat flux of convective heat transfer from the curst to
Referring to Fig.6, the 0℃ discharge curve is marked as a
the surroundings is expressed and calculated by:
reference to the rest of the three discharge curves and this
𝑑ℎ𝑐𝑜𝑛𝑣 = ℎ𝑐𝑜𝑛𝑣 𝐴(𝑇𝑐𝑟 − 𝑇𝑓 ) (5) makes the polarisation voltage, K, battery constant voltage, E0,
and the exponential coefficients, A and B, be considered as
where hconv is the convective heat transfer coefficient and A is
the reference data. The data under other temperatures can be
the convective exchange area between the crust and the
expressed with the temperature functions and the reference
surroundings cooling fluid. Tf is the temperature of the
data. The polarization voltage in 25℃ is used as an example:
surroundings cooling fluid. The convective heat transfer
coefficient depends on the cooling fluid itself and the types of 𝐾(25℃) = 𝑥𝐾(25℃) 𝐾𝑟𝑒𝑓 (11)
fluid flow. Air is used as the cooling fluid in this paper. A
With 4 groups of data, the parameters i.e. 𝑎, 𝑏, 𝑐 in Eqn.(6)
forced convective heat transfer is much more effective than a
can be calculated for each temperature function. Thus, we can
nature convective heat transfer. In HEV battery packs, all
use the results to simulate the discharge characteristics of this
battery cells are in a tight package. So air pumps are needed
battery under certain temperatures. In this model, it is
to create the airflows. Therefore a forced convective heat

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assumed that the discharge current does not affect the battery Table 2: Specifications of Lithium ion battery CGR17500
output, and the temperature function for each variable is only
up to the second power of T. Also, the temperature is
assumed to be a constant during the discharge process.

Table 3: Specifications of Lithium ion battery CGR18650

The charge and discharge condition of the batteries is


provided as the following [12].
1. For CGR17500
Fig.6: Discharge characteristics of Lithium ion battery under different
• Charge Conditions: Constant voltage/constant
temperatures [5]
current, 4.2V, 550mA (max), 2 hours, 20℃.
• Discharge Conditions: Constant current 780mA.
2. For CGR18650
• Charge Conditions: Constant voltage/constant
current, 4.2V, 910mA (max), 2 hours,20℃.
• Discharge Conditions: Constant current 260mA.

Referring to the Li-ion battery model given in Fig.7, there


are altogether seven different inputs. These inputs are termed
as follows: temperature, T, reference polarization voltage,
𝐾𝑟𝑒𝑓 , refrence battery constant voltage, 𝐸0 𝑟𝑒𝑓 and the
reference exponential coefficients, 𝐴𝑟𝑒𝑓 and 𝐵𝑟𝑒𝑓 , and the
battery capacity, Q, of 830 mAh. All the reference data value
can be calculated according to the discharge curve under 0℃
since it is set as the refrence temperature. There is another
input q which is a ramp input. The slop of the ramp is 0.001,
which makes q increase by 1 mAh per time unit. Based on the
Fig.7: Simulink diagram of improved battery model with its temperature
simulation model seen in Fig.7, the output waveforms of the
effect incorporated
improved model with battery temperature effect incorporated
IV. SIMULATION are depicted in Figs.8 and 9. The voltage vs time curve
indicates the discharge characteristics of the Li-ion battery.
In the Matlab/Simulink software, there is already some
When a temperature is input, the designed simulation model
form of standard Li-ion battery model available for use to
will get the discharge curve of the battery under this certain
simulate and analysis battery performance. The battery model
temperature.
contains two separate circuits linked by a voltage controlled
The Li-ion battery cell model with electrical and thermal
system, which is used to represent the nonlinear relationship
considerations is simulated for various temperature conditions.
between the State of Charge (SOC) and the open circuit
As can be seen in Figs.8 and 9, the two different batteries, i.e.
voltage (VOC). One circuit models the overall capacity of the
CGR17500 and CGR18650, have their own discharge
battery and the other models the battery’s internal resistance
characteristic curves. Comparing between the simulated
[10]. However, the effect of temperature on the battery
discharge curves and the experimentally published in
performance is not considered in the standard battery model,
datasheets discharge curves, it is clearly seen that the
because the battery is expected to operate under a relatively
simulated results generated by the proposed simulation
steady temperature condition. Hence, an improved modelling
models resemble the actual experimental data gathered from
approach based on Eqns.(7)-(10) to better estimate the
datasheets closely at various operating temperatures. Another
performance of a single cell battery implemented in
phenomenon observed in both Figs.8 and 9 is the downward
MATLAB Simulink Tool is shown in Fig.7.
shift of the discharge curve as the operating temperature
Panasonic Lithium ion battery CGR17500 and CGR18650
decreases from 45°C to -10°C. Referring to Fig.7, at fully
are chosen as an example during the following steps. Table 2
charge condition, the battery voltage is around 4.2 V @ room
and 3 show all the specifications of CGR17500 and
temperature of 20°C. When the ambient temperature where
CGR18650 [12].

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the battery is operated drops to -10°C, the battery voltage is
left with only 3.5 V; a ~17 % voltage drop. This is critical in
the design of the power management system for batteries.

Fig 11: Percentage error between simulated model and actual CGR18650
battery datasheet

CONCLUSIONS
Fig.8: Discharge Curve for CGR17500 In this paper, a thermal cum electrical analytical model of a
lithium ion battery is derived and simulated. The proposed
battery model is able to simulate the effects on the battery
behavior made by temperature. It provides a way to predict
the discharge characteristics over a range of battery
temperatures, which is helpful for the thermal analysis of
battery packs in HEVs. Simulation results show that the
proposed simulation model closely resembles the experiment
results recorded in the battery’s datasheet.
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Fig 9: Discharge Curve for CGR18650
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Fig 10: Percentage error between simulated model and actual CGR17500
[12] Panasonic battery manufacturer’s datasheet
battery datasheet

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