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Abstract-This paper presents an enhanced modelling method for However, unlike Ni-MH, Li-ion is susceptible to abuse.
the commonly used energy storage device i.e. lithium-ion (Li-ion) The anisotropic thermal property of Li-ion cells is of great
battery of a hybrid electrical vehicle (HEV). In this enhanced
modelling method, the thermal effect, an important part of the concern. The compromise between the axial and radial heat
battery electrical model, is considered to generate a holistic transfer is dependent on the cell, which is designed for the
understanding, hence the characteristic of the Li-ion battery. specific purpose [3]. Moreover, overcharge or over-discharge
Because of the high temperature sensitivity of the battery increases the internal temperature of the cell. The larger the
cell/pack in HEV, it is critical to have such accurate thermal- number of cells in series, greater is the probability of
electrical model. Compared with sole electrical model of Li-ion
battery, the simulation results from MATLAB Simulink overcharge and over-discharge. In HEV application, due to
modelling show that the combination of thermal and electrical the limited room inside the vehicle, the batteries packs are all
models by making use of a thermal function to model the in a tight package, which makes it hard to cool down the
differences made by temperature exhibit better representations batteries. The temperature can be very high inside the battery
of the actual characteristic of the Li-ion battery. packs. The operating temperature for Li-ion battery is -20°C
to 60°C when charging and -50°C to 60°C when discharging
I. INTRODUCTION [4]. If the temperature is too high, the charge and discharge
efficiency will be affected. At the same time, the unexpected
Hybrid electric vehicles (HEVs) have attracted tremendous high temperature may make contributions to the decreasing of
attention as a commercially viable alternative to traditional battery lifetime and even some safety issues. Hence, proper
vehicles because HEVs are much more environmentally thermal modelling and management of the battery packs in
friendly. Increasing emission standards across the globe have HEV is essential to maximize the pack performance and life.
popularized this type of alternative form of transportation. Various battery models are being introduced and studied in
HEV is an optimal combination of two power sources, a the HEV applications [5]. It can be classified as
conventional internal combustion engine (ICE) and a Electrochemical, Mathematical, Electrical and Polynomial [6].
rechargeable energy storage system (battery). Unlike Electrochemical models use the fundamental battery
conventional vehicles, vehicular power demand is shared chemistry, mathematical models use empirical equations and
between the two power sources to reduce the fossil fuel polynomial models express its responses in terms of a
consumption in HEVs [1]. Moreover, regenerative braking polynomial expression. Electrical models employ the
used to charge the onboard battery system also reduces the electrolyte, electrode, polarization resistances, and
loss of brake power in the form of heat. These developments capacitances along with a controlled battery source. Among
lead to a cheap and low emitting means of transportation. The different battery models, electrical models are more realistic,
main challenges in this path of development towards HEV are intuitive, useful and easy to handle. Since it is a parametric
its battery and battery management system (BMS). model, it can be applied to any battery model irrespective of
The efficiency of battery and battery management system its chemistry, configuration, and rate of discharge by finding
accounts for the success of the hybrid electric vehicle. The suitable combination of parameters [6]. Almost all electrical
increase in charge retention, utilization and life of the battery aspects of battery models classify the internal resistances in
would boost the reliability of the HEV [2]. The the battery as electrode and electrolyte resistances and
commercialization of different new chemistries (Ni-MH, thermal effects on the battery are not modelled in detail for
Lithium), introduction of battery monitoring systems and these models [6]-[8].
constructional changes have not only increased the efficiency, To figure out the battery temperature effect on the
performance and reliability but also broadened the scope of behaviour of the Li-ion battery itself, this paper not only
research in the field of battery technology. Due to the high considers the electrical characteristic aspects of a Li-ion
energy density, low self-discharge rate and no memory-effect battery such as charge extraction due to current and effect of
issues, Li-ion batteries have gained much attention over Ni- internal resistance, but also extends to the thermal effects
MH as a feasible solution to the HEV power demand [3]. beyond temperature rise due to power lost. The thermal
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heat transfer rate. Factor 3 depends strongly on pack difference between heat source (battery cells) and heat sink so
configuration since some of the cells at the center tend to that a smaller cooling fan can be used. BTMS designers make
accumulate heat, while others along the edges are cooled by decisions referring to the heat generation and distribution of
heat transfer to the environment [9]. This variation may lead the battery pack. Hence, for proper design of the thermal
to further differences in impedance (factor 2) which amplify management system, thermal modelling and analysis are
capacity differences among the cells. Capacity imbalance required for the battery modules and packs of the HEV.
may cause some cells to be over-charged or over-discharged
during cycling of the pack, and this may result in premature III. ELECTRICAL AND THERMAL MODELLING OF
failure. Failure may take the form of thermal runaway or BATTERY
accelerating capacity fading. Both are related to excessive
heat generation in individual cells. A. ELECTRICAL MODEL
To implement the battery electrical model, a Li-ion battery
cell is considered as a series circuit with a controlled voltage
source and a battery internal resistance in the circuit [10].
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the ambient environment. The heat generated in the procedure transfer is formed. There are some other choices of the
will increase the temperature of the core and the crust of the cooling fluid. Nanofluid is a good substitute of air. Fluids
battery cell itself [5]. In this paper, the thermal model of a containing nanoparticles have a proven ability to increase
single cell battery is considered rather than the battery pack thermal conductivity and heat transfer and hence reduce the
inside the HEV. The heat transfer can be divided into three size, weight and number of heat exchangers for cooling
types which are convective heat transfer, conductive heat power electronics [9].
transfer and radiation. Fig.5 shows the thermal model of the
single cell battery [5].
C. COMBINATION OF THERMAL AND ELECTRICAL
MODELLING
This model is a combination of battery electrical model and
thermal model. In this model, the temperature makes
differences on the three basic variables of electrical model
which are polarization voltage K, battery constant voltage E0
and the exponential coefficients A and B. To make the model
simpler, we ignore the thermal effects on A, since A and E0 is
highly related. The B coefficient makes significant
differences on the exponential part of the characteristic curves,
so we should consider the thermal effects of B. In order to
take the temperature into consideration, a temperature
Fig.5: Thermal model of single cell battery
function is introduced to this model.
There are conductive heat transfer between the core and the
𝑥𝑁 = 𝑓(𝑇) = 𝑎 + 𝑏𝑇 + 𝑐𝑇 2 + ⋯ (6)
crust and the convective heat transfer between the crust and
ambient environment (in this case, it is considered as air). The
where,
radiation is ignored because it is insignificant compared with
N = K, E0, B
the convective and conductive heat transfer.
T = Ambient temperature of battery cell.
1. Modelling of Conductive Heat Transfer
Refer to the battery datasheet, the temperature functions of
The heat flux between the core and the curst can be
K, E0 , B is calculated as followings:
calculated as:
𝑇𝑐𝑜 −𝑇𝑐𝑟
𝑑ℎ𝑐𝑜𝑛𝑑 = (4) 𝑥𝐾 (𝑇) = 𝑓(𝑇) = 0.876 − 0.028𝑇 + 4.218 × 10−4 𝑇 2 (7)
𝑅𝑐
where Tco and Tcr are the temperatures at the core and crust
𝑥𝐸0 (𝑇) = 𝑓(𝑇) = 0.986 + 4.97 × 10−4 𝑇
of the battery cell respectively. Rc is the contact thermal
−6.6 × 10−5 𝑇 2 (8)
resistance between the core and the crust. To simplify the
analysis, in this paper, the temperature distribution with the
𝑥𝐵 (𝑇) = 𝑓(𝑇) = 0.733 − 0.045𝑇 + 9.63 × 10−4 𝑇 2 (9)
core and the crust is assumed to be uniformed [5]. With this
assumption, the internal thermal resistance is negligible, and
thus, combine Eqns.(1), (7) and (8),
the conductive heat transfer only happens in the radial
direction.
𝑄
𝐸(𝑞, 𝑇) = 𝑥𝐸0 (𝑇)𝐸0 − 𝑥𝐾 (𝑇)𝐾 � � + 𝐴𝑒 −𝑥𝐵 𝐵𝑞 (10)
𝑄−𝑞
2. Modelling of Convective Heat Transfer
The heat flux of convective heat transfer from the curst to
Referring to Fig.6, the 0℃ discharge curve is marked as a
the surroundings is expressed and calculated by:
reference to the rest of the three discharge curves and this
𝑑ℎ𝑐𝑜𝑛𝑣 = ℎ𝑐𝑜𝑛𝑣 𝐴(𝑇𝑐𝑟 − 𝑇𝑓 ) (5) makes the polarisation voltage, K, battery constant voltage, E0,
and the exponential coefficients, A and B, be considered as
where hconv is the convective heat transfer coefficient and A is
the reference data. The data under other temperatures can be
the convective exchange area between the crust and the
expressed with the temperature functions and the reference
surroundings cooling fluid. Tf is the temperature of the
data. The polarization voltage in 25℃ is used as an example:
surroundings cooling fluid. The convective heat transfer
coefficient depends on the cooling fluid itself and the types of 𝐾(25℃) = 𝑥𝐾(25℃) 𝐾𝑟𝑒𝑓 (11)
fluid flow. Air is used as the cooling fluid in this paper. A
With 4 groups of data, the parameters i.e. 𝑎, 𝑏, 𝑐 in Eqn.(6)
forced convective heat transfer is much more effective than a
can be calculated for each temperature function. Thus, we can
nature convective heat transfer. In HEV battery packs, all
use the results to simulate the discharge characteristics of this
battery cells are in a tight package. So air pumps are needed
battery under certain temperatures. In this model, it is
to create the airflows. Therefore a forced convective heat
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assumed that the discharge current does not affect the battery Table 2: Specifications of Lithium ion battery CGR17500
output, and the temperature function for each variable is only
up to the second power of T. Also, the temperature is
assumed to be a constant during the discharge process.
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the battery is operated drops to -10°C, the battery voltage is
left with only 3.5 V; a ~17 % voltage drop. This is critical in
the design of the power management system for batteries.
Fig 11: Percentage error between simulated model and actual CGR18650
battery datasheet
CONCLUSIONS
Fig.8: Discharge Curve for CGR17500 In this paper, a thermal cum electrical analytical model of a
lithium ion battery is derived and simulated. The proposed
battery model is able to simulate the effects on the battery
behavior made by temperature. It provides a way to predict
the discharge characteristics over a range of battery
temperatures, which is helpful for the thermal analysis of
battery packs in HEVs. Simulation results show that the
proposed simulation model closely resembles the experiment
results recorded in the battery’s datasheet.
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Fig 9: Discharge Curve for CGR18650
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Fig 10: Percentage error between simulated model and actual CGR17500
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